Annual report 2009 - Siempelkamp

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Handling & Automation Within the Siempelkamp machinery and plants business unit, W. Strothmann GmbH Machines and Handling is the leading manufacturer of handling and automation systems. This specialist concentrates on three core business areas including press automation, RoundTrack ® Floor Rail system technology, and industrial automation. Customers from numerous industries trust in the Strothmann portfolio including customers from the automobile, machine tool building, and wood-processing industries.
Handling & automation: We keep our promises Strothmann plans and integrates the complete automation of press lines ranging from the blank loading system and the press to press transfer system with linear robots to the integrated control and information system. The patented Strothmann RoundTrack ® is designed to support customers in moving heavy machines, equip- ment and materials with minimal force. The area of industrial automation develops innovative systems solutions which considerably increase the competitive edge of our customers! Handling and automation: higher performance, higher capacity, and higher effi ciency! Four start-ups and acceptances in 2009 prove Strothmann’s good positioning in the overall context of our machinery and plants business unit. For Chery Automobile in China we implemented the complete automation of a tandem press line with our new FEEDERplus product. This transfer robot moves eight to ten large parts between both tandem presses which are 8,500 mm apart from each other. This concept is used in thin-sheet forming for vehicle, structural and body skin parts. For our German customer Hörmann Automotive Components headquartered in Gustavsburg we fi nished two projects with acceptances in 2009. One of these projects involved the automation of a 3,000 t (3,307 US tons) Siempelkamp side member press which produces side members for trucks, tank supports, and other structural parts. For maximum Frame construction with a hydraulic bearing holding three robots on each side of the transfer press Siempelkamp Machinery and plants fl exibility standard robots should handle the parts. The basic idea was simple: On each side, three articulated robots would be installed overhead, covering the complete press chamber as well as the feed-in, the side, and the unloading area. As a result the manual capacity could be doubled! The other project involved the upgrading of a Strothmann automation system for two existing tandem press lines in Gustavsburg. By using new mechanical components as well as a completely new drive technology and control system, a production increase of up to 63% for all parts could be achieved! Last but not least, for our customer Vestas Blades in Lauchhammer we implemented, in a rotor blade painting plant, a transport line based on RoundTrack ® technology. The advantage: The blades remain on the trolley during the entire painting process; crane handling is obsolete. Strothmann: RoundTrack ® for painting plant Handling & Automation Strothmann: Strothma fl ow production with Ro RoundTrack ra ® Strothmann: press pre to press transfer sy system 68 69
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2009
Page 3 and 4:
4 Foreword 6 Business development i
Page 5 and 6:
The company fi gures for 2009 confi
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Siempelkamp, Krefeld, Germany Total
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A 250 t (276 US tons) upper bolster
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Our development of talented people
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Thin MDF line in Turkey The demand
Page 15 and 16:
Metal forming - market development
Page 17 and 18: Positioning in the market Compared
Page 19 and 20: Sales trend The sales volume for th
Page 21 and 22: Siempelkamp and plants
Page 23 and 24: Siempelkamp Machinery and plants Wo
Page 25 and 26: A new service we are offering is th
Page 27 and 28: We offer innovative products in the
Page 29 and 30: Glue blending is undoubtedly an ext
Page 31 and 32: conditions. By using recycled mater
Page 33 and 34: 32 33
Page 35 and 36: ContiRoll ® technology: continuous
Page 37 and 38: The small 4’ model is especially
Page 39: Short-cycle presses - versatile and
Page 42 and 43: Formation or on of jumbo stac stack
Page 44 and 45: Automation and control technology 2
Page 46 and 47: Industrial automation: 23 accepted
Page 48 and 49: Metal forming Siempelkamp presses f
Page 50 and 51: Open-die forging Open-die forging p
Page 52 and 53: Siempelkamp open-die forging presse
Page 54 and 55: Clutch-controlled screw presses are
Page 56 and 57: p g Side member press for KLT Autom
Page 58 and 59: Our straightening presses process h
Page 60 and 61: FEM M calculation ul Our own foundr
Page 62 and 63: Plants for the rubber industry In 1
Page 64 and 65: Service Effective post-sales servic
Page 66 and 67: A dryer is upgraded Another success
Page 70 and 71: World record casting Casting
Page 72 and 73: Siempelkamp Foundry: iron casting o
Page 74 and 75: Pattern making Molding shop Casting
Page 76 and 77: From energy conversion to press con
Page 78 and 79: Pouring u ladle adle during deslagg
Page 80 and 81: Refueling machine Nuclear
Page 82 and 83: Siempelkamp Nuclear Technology: Pro
Page 84 and 85: Engineering solutions from one sour
Page 86 and 87: quality monitoring during productio
Page 88 and 89: Stud ud tensioning sioning machine
Page 90 and 91: Sealing of the drums For the safe a
Page 92 and 93: Konrad container Casks and containe
Page 94 and 95: Gantry an crane ane in control zzon
Page 96 and 97: Diagnostic and monitoring systems:
Page 98 and 99: Services: ageing management for saf
Page 100 and 101: Oil-Offshore platform - steel scrap
Page 102 and 103: Imprint Publisher Executive Editor
Page 104: www.siempelkamp.com 07.10/3500E
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Annual report 2009 - Siempelkamp

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