Annual report 2009 - Siempelkamp

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A dryer is upgraded Another successful modifi cation was carried out for Kronolux Sanem in Luxemburg: For this customer we replaced the drives for the MDF forming line and ContiRoll ® with Synamics drives with Simotion motion control. The replacement resulted in increased plant availability and improved accuracy of speed. Our customer PT Rimba Partikel in Indonesia benefi tted from increased capacities after a modifi cation to the existing particle preparation system. Other modifi cations that were accepted by customers in 2009 included the format adjustment of a mat-forming machine at Giriu Bizonas (Lithuania), the change-over of the belt tracking rolls to hydraulic adjustment at Swedspan (Sweden), the modifi cation of the former head at Kronopol SP (Poland), the retrofi tting of the press control at Partikel Planner (Thailand) and the upgrading of a microprocessor at PT Listari (Indonesia). At Masonite (South Africa) we replaced the press pistons of the company’s fi rst press which was built in 1949. The customer will benefi t from less downtime due to less maintenance and repairs. For the same customer we supplied new press cylinders for a press that’s only three years younger. Another important project in 2009 was the partial delivery for a press extension and modifi cation at Egger Brilon. Here, we are upgrading and extending a ContiRoll ® press for particleboard by 5 m (16 ft) from 38 to 43 m (125 to 141 ft). Next to other modifi cations, the press was at the same time equipped with pressure distribution plates for increased capacity and improved board properties. After the modifi cation this customer will operate the world’s most state-of-the-art and effi cient ContiRoll ® press for the production of particleboard. Other ongoing projects include a change-over of the press from MDF to particleboard for our Chilean customer Masisa. At Cotopaxi (Ecuador) the frames of an old short-cycle press are replaced with new frames, Luyuan (China) will receive an SPC upgrade, at Swedspan (Sweden) we are carrying out a press extension and at Kronospan (Switzerland) a change-over to a wider double chain. Frame replacement at Cotopaxi
Especially in economically diffi cult years, customers decide to upgrade their plants. They do so to produce more effi ciently by saving wood, glue or energy and to improve the quality of their products and to increase the outputs. Customers can fall back on the technical and technological know-how of our teams which have the experience of hundreds of modifi cations carried out worldwide. When modifi cations are carried out during production operation, short downtimes and the fl exible scheduling of projects go without saying. These investments always pay off! Egger Brilon Siempelkamp Machinery and plants Service 66 67
Page 1 and 2:
2009
Page 3 and 4:
4 Foreword 6 Business development i
Page 5 and 6:
The company fi gures for 2009 confi
Page 7 and 8:
Siempelkamp, Krefeld, Germany Total
Page 9 and 10:
A 250 t (276 US tons) upper bolster
Page 11 and 12:
Our development of talented people
Page 13 and 14:
Thin MDF line in Turkey The demand
Page 15 and 16: Metal forming - market development
Page 17 and 18: Positioning in the market Compared
Page 19 and 20: Sales trend The sales volume for th
Page 21 and 22: Siempelkamp and plants
Page 23 and 24: Siempelkamp Machinery and plants Wo
Page 25 and 26: A new service we are offering is th
Page 27 and 28: We offer innovative products in the
Page 29 and 30: Glue blending is undoubtedly an ext
Page 31 and 32: conditions. By using recycled mater
Page 33 and 34: 32 33
Page 35 and 36: ContiRoll ® technology: continuous
Page 37 and 38: The small 4’ model is especially
Page 39: Short-cycle presses - versatile and
Page 42 and 43: Formation or on of jumbo stac stack
Page 44 and 45: Automation and control technology 2
Page 46 and 47: Industrial automation: 23 accepted
Page 48 and 49: Metal forming Siempelkamp presses f
Page 50 and 51: Open-die forging Open-die forging p
Page 52 and 53: Siempelkamp open-die forging presse
Page 54 and 55: Clutch-controlled screw presses are
Page 56 and 57: p g Side member press for KLT Autom
Page 58 and 59: Our straightening presses process h
Page 60 and 61: FEM M calculation ul Our own foundr
Page 62 and 63: Plants for the rubber industry In 1
Page 64 and 65: Service Effective post-sales servic
Page 68 and 69: Handling & Automation Within the Si
Page 70 and 71: World record casting Casting
Page 72 and 73: Siempelkamp Foundry: iron casting o
Page 74 and 75: Pattern making Molding shop Casting
Page 76 and 77: From energy conversion to press con
Page 78 and 79: Pouring u ladle adle during deslagg
Page 80 and 81: Refueling machine Nuclear
Page 82 and 83: Siempelkamp Nuclear Technology: Pro
Page 84 and 85: Engineering solutions from one sour
Page 86 and 87: quality monitoring during productio
Page 88 and 89: Stud ud tensioning sioning machine
Page 90 and 91: Sealing of the drums For the safe a
Page 92 and 93: Konrad container Casks and containe
Page 94 and 95: Gantry an crane ane in control zzon
Page 96 and 97: Diagnostic and monitoring systems:
Page 98 and 99: Services: ageing management for saf
Page 100 and 101: Oil-Offshore platform - steel scrap
Page 102 and 103: Imprint Publisher Executive Editor
Page 104: www.siempelkamp.com 07.10/3500E
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Annual report 2009 - Siempelkamp

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