Annual report 2009 - Siempelkamp
Annual report 2009 - Siempelkamp
Annual report 2009 - Siempelkamp
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customized to our customers’ needs. Our process<br />
control system Prod-IQ ® is effective and helps to save<br />
resources. The system’s versatile modules cover such<br />
areas as production data management, quality control,<br />
maintenance, and service. Production fi gures are<br />
clearly represented and evaluated. The advantages for<br />
our customers: Process modeling and online quality<br />
control result in material savings (>2.5%) and<br />
increased production speeds (3 to 5%) while reducing<br />
the scrap material rate by 1%!<br />
Prod-IQ ® <strong>2009</strong>: more effi cient than ever<br />
Against the background of the fi nancial crisis, Prod-IQ ® could<br />
prove its superiority in <strong>2009</strong>. This process control technology<br />
proves to be an essential instrument for our customers. By using<br />
all process and production data provided by this system, the<br />
customers can make the best use of their production plants.<br />
Especially in economically hard times, this proves to be a trump<br />
card.<br />
All new ContiRoll ® lines are equipped with Prod-IQ.basics. In <strong>2009</strong><br />
we focused on the detailed inquiry of all material and energy<br />
consumption data for individual machines and aggregates. The<br />
evaluation of this data leads to an optimal and need-driven design<br />
of the plants. This saves customers investment and operational<br />
costs.<br />
With the order to fully equip two more plants (Prod-IQ.basics +<br />
business + quality including SAP-connection), Egger has continued<br />
its successful cooperation with <strong>Siempelkamp</strong> in the area of process<br />
control technology. A predominant part of all Egger plants is now<br />
uniformly equipped with Prod-IQ ® . This means Egger consistently<br />
counts on quick and need-driven data in favor of complete transparency<br />
and reproducibility of production processes.<br />
<strong>Siempelkamp</strong> Machinery and plants<br />
®<br />
Management g data from Prod-IQ<br />
Other business relationships of previous years also led to expansion<br />
projects in <strong>2009</strong>. Laminex (Australia) ordered a second<br />
Prod-IQ.basics system for another plant after a fi rst system had<br />
been installed in 2008. Giriu Bizonas in Lithuania commissioned<br />
us to add the Prod-IQ.business module to a new plant that<br />
originally started operation with Prod-IQ.basics. The goal is to<br />
generate all needed evaluations and <strong>report</strong>s with Prod-IQ ® only.<br />
Our developmental focus of Prod-IQ ® in <strong>2009</strong> was on further<br />
simplifying the system with the goal to reduce the commissioning<br />
work. The implemented SOA-Technology (Service-Orientated<br />
Architecture) in connection with the standardized scripting based<br />
on Microsoft.NET technology ensures not only a high technical<br />
system standard, but also simple and fl exible adaptability by the<br />
customer. This allows, with little effort, the use of our process<br />
control technology system including all its advantages with other<br />
machines, such as short-cycle and metal forming presses.<br />
Wood-based materials industry<br />
44 45
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