Splicing and Conveyor Solutions
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<strong>Splicing</strong> <strong>and</strong> <strong>Conveyor</strong> <strong>Solutions</strong><br />
EF100M
Belt Fastener Selection Guide<br />
Market<br />
Applications<br />
Recommended<br />
Maximum<br />
Operation<br />
Tension<br />
Belt Strength<br />
Belt<br />
Thickness<br />
Range<br />
Recommended<br />
Minimum<br />
Pulley<br />
Diameter*<br />
FLEXCO ®<br />
BOLT SOLID<br />
PLATE<br />
Higher-tension,<br />
main-haulage belts<br />
used in coal,<br />
hard-rock<br />
mining, foundries,<br />
grain elevators,<br />
aggregate plants, <strong>and</strong><br />
steel mills.<br />
For belts with<br />
mechanical<br />
fastener ratings<br />
up to 105 kN/m<br />
(620 P.I.W.)<br />
For belt strengths<br />
up to 1000 N/mm<br />
5 mm – 30 mm<br />
(3/16" – 1 3/16")<br />
300 mm <strong>and</strong> up<br />
(12" <strong>and</strong> up)<br />
*For operating tension of 75-100% of belt rating.<br />
HEAVY-DUTY HEAVY DUTY APPLICATIONS<br />
FLEXCO ®<br />
RIVET SOLID<br />
PLATE<br />
Heavy-duty<br />
conveyor <strong>and</strong><br />
elevator belts<br />
commonly used for<br />
h<strong>and</strong>ling s<strong>and</strong>,<br />
gravel, crushed<br />
stone, grain, coal,<br />
cement, <strong>and</strong> salt.<br />
For belts with<br />
mechanical<br />
fastener ratings<br />
up to 140 kN/m<br />
(800 P.I.W.)<br />
For belt strengths<br />
up to 1600 N/mm<br />
6 mm – 24 mm<br />
(7/32" – 15/16")<br />
450 mm <strong>and</strong> up<br />
(18" <strong>and</strong> up)<br />
FLEXCO ®<br />
BOLT<br />
HINGED<br />
Construction <strong>and</strong><br />
road equipment,<br />
coal, salt, <strong>and</strong><br />
potash mines,<br />
stacking <strong>and</strong> stockpiling<br />
belts,<br />
<strong>and</strong> other applications<br />
involving<br />
smaller pulleys.<br />
For belts with<br />
mechanical<br />
fastener ratings<br />
up to 70 kN/m<br />
(400 P.I.W.)<br />
For belt strengths<br />
up to 500 N/mm<br />
6 mm – 22 mm<br />
(1/4" – 7/8")<br />
150 mm <strong>and</strong> up<br />
(6" <strong>and</strong> up)<br />
8<br />
UNDERGROUND MINING APPLICATIONS<br />
FLEXCO ®<br />
R2<br />
Underground<br />
mining, moveable<br />
construction<br />
machinery, wood<br />
processing, <strong>and</strong><br />
other medium-duty<br />
applications.<br />
For belts with<br />
mechanical<br />
fastener ratings<br />
up to 60 kN/m<br />
(330 P.I.W.)<br />
For belt strengths<br />
up to 400 N/mm<br />
3 mm – 10 mm<br />
(1/8" – 3/8")<br />
125 mm <strong>and</strong> up<br />
(5" <strong>and</strong> up)<br />
FLEXCO ®<br />
RIVET<br />
HINGED<br />
Underground<br />
mining,<br />
construction<br />
equipment<br />
with smaller<br />
pulleys, asphalt<br />
plants, log belts,<br />
<strong>and</strong> similar<br />
applications.<br />
For belts with<br />
mechanical<br />
fastener ratings<br />
up to 140 kN/m<br />
(800 P.I.W.)<br />
For belt strengths<br />
up to 1250 N/mm<br />
6 mm – 18 mm<br />
(7/32" – 23/32")<br />
225 mm <strong>and</strong> up<br />
(9" <strong>and</strong> up)<br />
FLEXCO ®<br />
F-SERIES<br />
(Not available in<br />
Continental Europe)<br />
Underground<br />
mining<br />
applications that<br />
require mechanical<br />
machine-installed<br />
splices.<br />
For belts with<br />
mechanical<br />
fastener ratings<br />
up to 140 kN/m<br />
(800 P.I.W.)<br />
For belt strengths<br />
up to 1400 N/mm<br />
6 mm – 14 mm<br />
(7/32" – 9/16")<br />
225 mm <strong>and</strong> up<br />
(9" <strong>and</strong> up)
ALLIGATOR ®<br />
STAPLE<br />
Light- <strong>and</strong><br />
medium-duty<br />
conveyor belts in<br />
package <strong>and</strong><br />
baggage h<strong>and</strong>ling,<br />
cased goods, parts,<br />
food <strong>and</strong> agricultural<br />
products.<br />
For belts with<br />
mechanical<br />
fastener ratings<br />
up to 35 kN/m<br />
(200 P.I.W.)<br />
For belt strengths<br />
up to 400 N/mm<br />
1,5 mm – 6,4 mm<br />
(1/16" – 1/4")<br />
50 mm <strong>and</strong> up<br />
(2" <strong>and</strong> up)<br />
ALLIGATOR ®<br />
LACING<br />
Manufacturing<br />
assembly lines,<br />
food, package <strong>and</strong><br />
parts h<strong>and</strong>ling,<br />
checkout counters,<br />
<strong>and</strong> agricultural<br />
equipment.<br />
For belts with<br />
mechanical<br />
fastener ratings<br />
up to 35 kN/m<br />
(200 P.I.W.)<br />
For belt strengths<br />
up to 250 N/mm<br />
1,6 mm – 13 mm<br />
(1/16" – 1/2")<br />
25 mm <strong>and</strong> up<br />
(1" <strong>and</strong> up)<br />
LIGHT-DUTY APPLICATIONS<br />
ALLIGATOR ®<br />
RIVET<br />
Hay baling<br />
applications.<br />
For belts with<br />
mechanical<br />
fastener ratings<br />
up to 52 kN/m<br />
(300 P.I.W.)<br />
For belt strengths<br />
up to 500 N/mm<br />
3,2 mm – 5,6 mm<br />
(1/8" – 7/32")<br />
88 mm <strong>and</strong> up<br />
(3 1/2" <strong>and</strong> up)<br />
9<br />
ALLIGATOR ®<br />
PLASTIC<br />
RIVET<br />
Applications<br />
requiring nonmetallic<br />
fasteners.<br />
Airports, food, <strong>and</strong><br />
pharmaceutical<br />
applications.<br />
For belts with<br />
mechanical<br />
fastener ratings<br />
up to 11 kN/m<br />
(65 P.I.W.)<br />
For belt strengths<br />
up to 100 N/mm<br />
2,4 mm – 3,2 mm<br />
(3/32" – 1/8")<br />
38 mm <strong>and</strong> up<br />
(1 1/2" <strong>and</strong> up)<br />
SPIRAL LACE<br />
Applications<br />
requiring nonmetallic<br />
fasteners<br />
such as food<br />
processing, baggage<br />
h<strong>and</strong>ling, <strong>and</strong><br />
x-ray equipment<br />
at airports.<br />
For belts with<br />
mechanical<br />
fastener ratings<br />
up to 8,7 kN/m<br />
(50 P.I.W.)<br />
For belt strengths<br />
up to 100 N/mm<br />
1,0 mm – 5,0 mm<br />
(1/32" – 1/4")<br />
10 mm <strong>and</strong> up<br />
(1/2" <strong>and</strong> up)<br />
WIRE<br />
HOOKS<br />
Packaging/parts/<br />
baggage h<strong>and</strong>ling,<br />
food processing,<br />
checkout counters,<br />
laundries, filter<br />
media, <strong>and</strong><br />
agricultural<br />
applications.<br />
For belts with<br />
mechanical<br />
fastener ratings<br />
up to 35 kN/m<br />
(200 P.I.W.)<br />
For belt strengths<br />
up to 400 N/mm<br />
1 mm – 10 mm<br />
(3/64" – 25/64")<br />
24 mm <strong>and</strong> up<br />
(15/16" <strong>and</strong> up)
Alligator ® Fastener Systems for<br />
Light-DutyApplications<br />
EF115M
More Light-Duty <strong>Solutions</strong> from Flexco<br />
The Wire Hook System<br />
Double staggered grip pattern gives wire hooks substantial holding power without<br />
degrading the belt carcass integrity. Choose from a wide selection of wire<br />
diameters, leg <strong>and</strong> point lengths, strip lengths, <strong>and</strong> styles. For a complete Wire<br />
Hook catalog, contact your local distributor, Flexco Customer Service, or log on<br />
to www.flexco.com.<br />
Unibar ® Fasteners<br />
Wire hooks are welded to a common bar <strong>and</strong> feature our patented Safety Strip<br />
which covers hook point to protect user’s fingers. Holds hook legs parallel to ease<br />
the “meshing” of belt ends <strong>and</strong> simplify hinge pin insertion.<br />
Carded Hooks<br />
Individual hooks secured on carding paper for easier h<strong>and</strong>ling. Works with any<br />
application, including bias splices <strong>and</strong> troughed belt applications.<br />
ClipMark Series Fasteners<br />
Designed for mono/multifilament conveyor belting <strong>and</strong> filter media up to 4 mm<br />
(5/32") thick, <strong>and</strong> for pulleys as small as 24 mm (15/16"). High width-to-height<br />
ratio gives ClipMark superior mass <strong>and</strong> strength for increased reliability.<br />
Other Flexco <strong>Conveyor</strong> <strong>Solutions</strong><br />
Flexco ® Heavy-Duty Fastener<br />
Systems: Hinged <strong>and</strong> solid plate<br />
fasteners for applications up to<br />
263 kN/m (1500 P.I.W.).<br />
Belt Cleaning Products:<br />
Complete selection of cleaning<br />
solutions includes pre-cleaners,<br />
secondary cleaners, <strong>and</strong> belt plows.<br />
19<br />
Tatch-A-Cleat ® Belt Cleats:<br />
Easy to install. Choice of specialized<br />
compounds make them ideal for wide<br />
variety of applications.<br />
Flex-Lag ® Pulley Lagging:<br />
Minimize belt slippage with applicationmatched<br />
styles, including conventional<br />
rubber <strong>and</strong> long-wearing ceramic lagging.
Clipper ® Vise Lacer<br />
Vise Lacer<br />
For Hook Size:<br />
Tool Width<br />
in.mm<br />
Ordering<br />
Number<br />
2-7, U2SP-U7 4 100 R-4<br />
2-7, U2SP-U7 7 175 R-7<br />
2-7, U2SP-U7 10 250 R-10<br />
1, UX-1 7 175 1VL-7<br />
25* 7 175 25VL-6<br />
30, 36, UCM36 7 175 36VL-7<br />
*25 Lacers have a slightly different construction.<br />
© 2001 Flexible Steel Lacing Company. 2/01, Part#X0734<br />
Acusteel is a trademark <strong>and</strong> Clipper ® is a registered trademark<br />
of Flexible Steel Lacing Company.<br />
CH225<br />
The Clipper ® Vise Lacer is the ideal lacing<br />
tool for the user with only a few conveyor<br />
belts, while providing the reliability <strong>and</strong><br />
performance of a machine splice. It is also<br />
easy to use <strong>and</strong> inexpensive.<br />
Simply place the lacer in a vise, load the<br />
hooks, insert the belt, <strong>and</strong> close the vise.<br />
The exclusive built-in pressure plate<br />
ensures a consistent clinch for long-lasting<br />
splices. And the Acusteel Hook Retainer<br />
produces an optimal loop profile for maximum<br />
splice performance.<br />
Vise Lacers are available for all series of<br />
Clipper hook sizes in widths up to 10"<br />
(250 mm). Wider belts can be laced in<br />
multiple operations with the easy-to-use<br />
continuous lacing feature.<br />
Market applications<br />
• Agriculture<br />
• Food processing<br />
• Bowling alleys<br />
• Laundry & textiles<br />
• General manufacturing<br />
Flexible Steel Lacing Company<br />
2525 Wisconsin Avenue<br />
Downers Grove, IL 60515-4200 U.S.A.<br />
Telephone: (630) 971-0150<br />
Fax: (630) 971-1180<br />
E-mail: advertising@flexco.com<br />
Visit our Web site at: www.flexco.com<br />
Australia: 61-2-9680-3322 • Engl<strong>and</strong>: 44-1457-891000 • Germany: 49-7428-9406-0 • Mexico: 52-5-674-5326<br />
New Zeal<strong>and</strong>: 64-9-415-4488 • Republic of South Africa: 27-11-974-2771<br />
Clipper ®
Clipper ® Roller Lacer ®<br />
Market applications<br />
• Parcel services<br />
• General material h<strong>and</strong>ling<br />
• Corrugated box board<br />
• Food processing<br />
• Distribution centers<br />
• Ag/Combine pick-up belts<br />
CH210<br />
The portable, easy-to-use Clipper ® Roller<br />
Lacer ® makes it easy to lace belts up to 60"<br />
(1500 mm) wide in a single operation. Belts<br />
wider than the lacer’s width can be laced in<br />
multiple passes with the continuous lacing<br />
feature. A h<strong>and</strong>le-actuated belt clamp holds<br />
belts securely while twin rollers embed<br />
fasteners evenly to create a strong, longlasting<br />
splice.<br />
A durable, lightweight body made from<br />
sturdy aircraft aluminum <strong>and</strong> a carrying<br />
h<strong>and</strong>le make it easy to take the Roller Lacer<br />
on-site to lace belts right on the conveyor.<br />
Plus, there is room for extra lacer pins <strong>and</strong><br />
face strips in a h<strong>and</strong>y storage compartment.<br />
For more frequent lacing applications,<br />
<strong>and</strong>/or when installing hooks into hard<br />
belts, specify the Roller Lacer with the<br />
optional steel lacing head.<br />
Clipper ®
Alligator ® <strong>Conveyor</strong> Belt<br />
Lacing Fastener System<br />
Market applications<br />
• Package/Parts Conveying<br />
• Food/Sanitary Contact<br />
• Agricultural Harvesting/H<strong>and</strong>ling<br />
• Recycling/Scrap H<strong>and</strong>ling<br />
• Wood Products<br />
Alligator ® <strong>Conveyor</strong> Belt Lacing Selection Chart<br />
Lacing<br />
Size<br />
For Belts With<br />
Mechanical Fastener<br />
Ratings Up To:<br />
P.I.W. kN/m<br />
Belt Thickness Range<br />
in. mm<br />
AL200<br />
For easy, economical installation <strong>and</strong> an<br />
exceptionally smooth joint, choose the<br />
Alligator ® <strong>Conveyor</strong> Belt Lacing System.<br />
Alligator Lacing is available in continuous<br />
lengths to fit any belt width <strong>and</strong> the onepiece<br />
design provides uniform tension<br />
across the full belt width. The one-piece<br />
fastener strip also ensures that there are no<br />
loose pieces to work themselves out of the<br />
belt <strong>and</strong> into the conveyed product.<br />
Designed for belts from 1/32" (.8 mm) to<br />
1/2" (12.5 mm), Alligator Belt Lacing<br />
installation requires no special tools, only a<br />
hammer. The lacing is secured with teeth<br />
that embed lengthwise on the belt, providing<br />
a strong, vise-like hold. Clips hold gauge<br />
rod <strong>and</strong> lacing firmly <strong>and</strong> squarely against<br />
the belt <strong>and</strong> ensures a strong, straight splice.<br />
The straight splice also helps ease hinge pin<br />
insertion.<br />
Recommended<br />
Minimum<br />
Pulley Diameter<br />
in. mm<br />
Approx.<br />
Corrugated Hinge<br />
Pin Diameter<br />
in. mm<br />
Strip Length<br />
in. mm<br />
00 25 4.3 Up thru 1/16 Up thru 1.6 1 25 3/64 1.2 6 152<br />
1 45 7.8 1/16-3/32 1.6-2.4 1-1/2 38 1/16 1.6 6 152<br />
7 50 8.7 3/32-9/64 2.4-3.6 2 51 1/16 1.6 6 152<br />
15 65 11.4 1/8-5/32 3.2-4.0 2-1/2 64 3/32 2.4 12 305<br />
20 95 16.6 5/32-3/16 4.0-4.8 3 76 7/64 2.8 12 305<br />
25 100 17.5 3/16-7/32 4.8-5.6 4 102 1/8 3.2 12 305<br />
27 100 17.5 7/32-9/32 5.6-7.1 5 127 1/8 3.2 12 305<br />
35 150 26 9/32-5/16 7.1-7.9 7 178 9/64 3.6 12 305<br />
45 165 28 5/16-3/8 7.9-9.5 9 229 3/16 4.8 12 305<br />
55 175 30 3/8-7/16 9.5-11.1 12 305 13/64 5.2 12 305<br />
65 200 35 7/16-1/2 11.1-12.7 14 356 13/64 5.2 12 305<br />
Alligator ®
Flexco ® Bolt Hinged Fastener System<br />
No. 375X No. 550<br />
Flexco ® Bolt Hinged Fastener Selection Guide<br />
Fastener<br />
Size<br />
Exclusive tapered tip<br />
cradles nuts securely in place.<br />
Easy to use.<br />
Reduces<br />
installation time.<br />
Belt Thickness<br />
Range<br />
BH200<br />
Sturdy hinged construction makes Flexco ®<br />
Bolt Hinged fasteners ideal for applications<br />
that use smaller pulleys, but still require a<br />
high-strength, dependable splice. A choice<br />
of sizes accommodate belts from 1/4"<br />
(6 mm) to 5/8" (16 mm) thick.<br />
Versatile,<br />
easy-to-install design<br />
For belt conveyor applications subject<br />
to frequent length adjustments, the Bolt<br />
Hinged fastener is easy to install – <strong>and</strong><br />
re-install. The joint can be separated simply<br />
by removing the hinge pin.<br />
On-site installation requires h<strong>and</strong> or power<br />
tools. Our exclusive piloted bolt also simplifies<br />
installation <strong>and</strong> holds fastener plates<br />
firmly in place. For added strength <strong>and</strong><br />
pull-out resistance, specially formed teeth<br />
penetrate deep into the belt carcass without<br />
damaging carcass fibers.<br />
Market applications<br />
• Construction <strong>and</strong> Road Equipment<br />
• Coal • Salt • Potash • Grain<br />
• Wood Products • Recycling<br />
For Belts with<br />
Mechanical Fastener<br />
Ratings Up To:<br />
Recommended Minimum<br />
Pulley Diameter<br />
(Operating Tension<br />
75% -100% of Belt Rating)<br />
in. mm P.I.W. kN/m in. mm<br />
375X 1/4 - 13/32 6 - 11 190 33 6 150<br />
550 1/4 - 5/8 6 - 16 300 52 9 225<br />
Flexco ®
Flexco ® Bolt Solid Plate<br />
Fastener System<br />
When belt top covers are 3/16" (5 mm) or more, countersinking (recessing)<br />
fastener plates is recommended.<br />
Exclusive tapered tip<br />
cradles nuts securely in place.<br />
Easy to use.<br />
Reduces<br />
installation time.<br />
Flexco ® Bolt Solid Plate Fastener Selection Guide<br />
Fastener<br />
Size<br />
Belt Thickness<br />
Range<br />
BSP200<br />
Flexco ® Bolt Solid Plate fasteners are engineered<br />
to meet the dem<strong>and</strong>s of the toughest<br />
material h<strong>and</strong>ling applications, providing a<br />
strong sift-free splice <strong>and</strong> superior holding ability.<br />
A choice of sizes accommodates belts from<br />
3/16" (5 mm) to over 15/16" (24 mm) thick.<br />
High strength<br />
High strength is the result of superior design<br />
<strong>and</strong> plate compression on both the top <strong>and</strong><br />
bottom sides of the belt. High tensile strength<br />
bolts compress top <strong>and</strong> bottom plates to<br />
distribute splice tension evenly across the<br />
entire width of each fastener plate. For added<br />
strength <strong>and</strong> pull-out resistance, specially<br />
formed teeth penetrate deep into the belt<br />
carcass – without damaging carcass fibers.<br />
Easy installation<br />
Field-proven templets, punches, <strong>and</strong> boring<br />
tools make it easy to quickly <strong>and</strong> accurately<br />
prepare belts for fastener installation.<br />
Fasteners are easily installed on-site using<br />
portable h<strong>and</strong> tools or power tools. Our<br />
exclusive piloted bolts also contribute to<br />
faster installation.<br />
Market applications<br />
• S<strong>and</strong> • Gravel • Crushed stone<br />
• Grain • Coal • Cement • Salt<br />
For Belts with<br />
Mechanical Fastener<br />
Ratings Up To:<br />
Recommended Minimum<br />
Pulley Diameter<br />
(Operating Tension<br />
75% -100% of Belt Rating)<br />
in. mm P.I.W. kN/m in. mm<br />
1 3/16 - 7/16 5 - 11 150 30 12 300<br />
140 3/16 - 7/16 5 - 11 225 40 14 350<br />
190 5/16 - 9/16 8 - 14 330 60 18 450<br />
1-1/2 7/16 - 11/16 11 - 17 300 50 18 450<br />
2 9/16 - 13/16 14 - 21 440 75 30 750<br />
2-1/4 9/16 - 1-3/16 14 - 30 620 105 36 900<br />
2-1/2 3/4 - 1 19 - 25 450 75 42 1050<br />
3 15/16 & over 24 & over 560 100 48 1200<br />
Flexco ®
Flexco ® Bolt Solid Plate Installation Tools <strong>and</strong> Supplies<br />
The only tools needed for Bolt Solid Plate fastener installation are a templet <strong>and</strong> portable<br />
h<strong>and</strong> tools or power tools such as wrenches <strong>and</strong> belt punches. Impact wrench driven power<br />
tools are recommended, <strong>and</strong> can reduce installation time by at least 50%.<br />
H<strong>and</strong> Installation Tools<br />
Description<br />
Bolt Horn 2BH<br />
Punch 1, 140, 190 & RP1 P1P<br />
1-1/2, 2, 2-1/4 & RP2 P2P<br />
2-1/2 & 3 P3P<br />
Boring Bit 1, 140, 190 & RP1 B1B<br />
1-1/2, 2, 2-1/4 & RP2 B2B<br />
2-1/2 & 3 B3B<br />
Wrench 1, 140, 190 & RP1 S1S<br />
1-1/2, 2, 2-1/4 & RP2 S2S<br />
2-1/2 & 3 S3S<br />
Bolt Breaker<br />
Description<br />
For Fastener<br />
Number<br />
For Fastener<br />
Number<br />
Ordering<br />
Number<br />
Bolt Breaker 1, 140, 190 & RP1 110<br />
(Two Per Package) 1-1/2, 2, 2-1/4 & RP2 112<br />
2-1/2 & 3 113<br />
Flexco-Lok ® Tape<br />
Ordering<br />
Number<br />
Power Installation Tools<br />
Description<br />
Rigid nylon tape helps eliminate belt ripples on plied or<br />
solid-woven belting, so belts run smoothly over pulleys<br />
<strong>and</strong> under cleaners. Also helps seal splices against seepage<br />
of fines <strong>and</strong> moisture.<br />
Flexco-Lok ®<br />
Belt Tape (100' per Carton)<br />
Fastener<br />
Size<br />
Ordering<br />
Number<br />
1 & 140 FL7C<br />
190, 1-1/2 FL11C<br />
2 & 2-1/4<br />
For Fastener<br />
Number<br />
Ordering<br />
Number<br />
Power Punch 1, 140, 190 & RP1 HP1<br />
1-1/2, 2, 2-1/4 & RP2 HP2<br />
2-1/2 & 3 HP3<br />
Power Boring Bit 1, 140, 190 & RP1 HB1<br />
1-1/2, 2, 2-1/4 & RP2 HB2<br />
2-1/2 & 3 HB3<br />
Power Wrench 1, 140, 190 & RP1 HW1<br />
1-1/2, 2, 2-1/4 & RP2 HW2<br />
2-1/2 & 3 HW3<br />
Quick Change<br />
Chuck<br />
5552<br />
Bolt Breaker<br />
Flexco ® Cracking Chisel<br />
H<strong>and</strong> Tools<br />
Power Tools<br />
With a hammer <strong>and</strong> cracking chisel, individual worn<br />
plates can be easily replaced – without resorting to<br />
replacement of the entire splice.<br />
Cracking Chisel<br />
Nut Size<br />
Ordering<br />
Number<br />
1, 140 & 190 C1C<br />
1-1/2, 2 C2C<br />
& 2-1/4
Flexco ® SR Rivet Hinged<br />
Fastener System<br />
Fastener<br />
Size<br />
Scalloped Edge <br />
Viewport<br />
Lower fastener profile extends belt splice life.<br />
Less effort required for installation.<br />
Reduced maintenance costs.<br />
Viewport assures proper installation alignment.<br />
Flexco ® SR Scalloped Edge Fastener Selection Guide<br />
Belt Thickness<br />
Range<br />
The Flexco ® SR Scalloped Edge fastener<br />
features a low profile that significantly<br />
reduces the fastener’s exposure to cleaner<br />
blades, skirt rubber, <strong>and</strong> return idlers.<br />
Reduced wear <strong>and</strong> tear on the fastener<br />
extends the life of the splice to maximize<br />
belt availability <strong>and</strong> to help keep<br />
productivity on a roll.<br />
Improved performance<br />
Designed for rubber plied <strong>and</strong> PVC solid<br />
woven belting, <strong>and</strong> for worn belts unfit for<br />
vulcanized splices, the Flexco SR fastener<br />
features a patented Scalloped Edge design.<br />
The scalloped design contributes to<br />
improved fastener profile resulting in<br />
increased compatibility with belt cleaners<br />
<strong>and</strong> improved cleaner-tip wear. The<br />
staggered rivet pattern also provides maximum<br />
holding ability by allowing the rivets<br />
to pass betweeen the carcass fibers without<br />
damaging them.<br />
A built-in viewport simplifies fastener positioning.<br />
And self-setting rivets are installed<br />
from the top side of the belt for faster installation.<br />
Market applications<br />
• Coal<br />
• Wood Processing<br />
• Asphalt Plants<br />
• Construction <strong>and</strong> Road Equipment<br />
For Belts with<br />
Mechanical Fastener<br />
Ratings Up To:<br />
Recommended Minimum<br />
Pulley Diameter<br />
(Operating Tension<br />
75%-100% of Belt Rating)<br />
in. mm P.I.W. kN/m in. mm<br />
R2 1/8- 3/8 3- 10 330 60 5 125<br />
R5 7/32- 7/16 6- 11 450 79 9 230<br />
R5-1/2 5/16- 19/32 8- 15 650 114 12 300<br />
R6 13/32- 11/16 10.5- 17 800 140 18 450<br />
RAR6LP 5/16- 23/32 8- 18 800 140 18 450<br />
RAR8 13/32- 11/16 10.5- 17 1500 263 18 450<br />
RH240
Far-Pul ® HD ® Belt Clamps<br />
Grooves on<br />
clamp bars for<br />
non-slip grip<br />
Clamp-bar pins simplify<br />
alignment <strong>and</strong> positioning<br />
Adjustable<br />
steel scissors<br />
BM201<br />
Far-Pul ® HD ® Belt Clamps are the lightweight<br />
belt maintenance tool specially<br />
engineered for heavy-duty applications.<br />
Unique design,<br />
easily adjustable<br />
The unique design of the Far-Pul HD<br />
provides even tensioning across the entire<br />
belt width for a secure grip. And with a load<br />
capacity of up to three tons (2.7 metric<br />
tons), when used with two 1-1⁄ 2-ton chain<br />
come-alongs, it is ideal for rubber covered<br />
<strong>and</strong> PVC heavy-duty belting from 7/32"<br />
(6 mm) to 1" (25 mm) thick.<br />
The Far-Pul HD also accommodates a variety<br />
of belt widths. So the need to inventory<br />
different clamp bars for different belt widths<br />
is eliminated. Clamp brackets slide easily<br />
into place against both belt edges for easy<br />
adjustability. And clamp-bar pins simplify<br />
alignment <strong>and</strong> positioning.<br />
Far-Pul ®<br />
HD ®
FSK Belt Skiver<br />
© 2001 Flexible Steel Lacing Company. 2/01, Part#X0722<br />
Flexco ® is a registered trademark <strong>and</strong> FSK is a trademark of Flexible Steel Lacing Company.<br />
BM200<br />
Portable, lightweight, <strong>and</strong> easy to carry,<br />
the FSK Belt Skiver adjusts easily to the<br />
precise cutting depth you need. The FSK<br />
Belt Skiver is compact, so it is easy to use<br />
anywhere on the job site – even in cramped<br />
operating environments.<br />
For use on rubber-covered belts with top<br />
covers of 3/16" (4.5 mm) or more. Provides<br />
skives from 1/16" (1.5 mm) to 3/8"<br />
(10 mm) deep in a single pass. Deeper<br />
skives can be achieved with multiple passes.<br />
Can also be used on most worn or damaged<br />
belt surfaces.<br />
Flexco ® FSK Belt Skiver<br />
Description<br />
Ordering<br />
Number<br />
Skiver Complete FSK-1<br />
Flexible Steel Lacing Company<br />
2525 Wisconsin Avenue<br />
Downers Grove, IL 60515-4200 U.S.A.<br />
Telephone: (630) 971-0150<br />
Fax: (630) 971-1180<br />
E-mail: advertising@flexco.com<br />
Visit our Web site at: www.flexco.com<br />
Australia: 61-2-9680-3322 • Engl<strong>and</strong>: 44-1457-891000 • Germany: 49-7428-9406-0 • Mexico: 52-5-674-5326<br />
New Zeal<strong>and</strong>: 64-9-415-4488 • Republic of South Africa: 27-11-974-2771<br />
FSK
More Innovative <strong>Solutions</strong> from Flexco<br />
In addition to mechanical fasteners, Flexco is also the source for a complete family of belt cleaners, belt trainers,<br />
lagging, cleats, tools, <strong>and</strong> other accessories to maximize productivity <strong>and</strong> performance up <strong>and</strong> down the conveyor<br />
line. Contact your Flexco distributor for additional product information.<br />
Eliminator ®<br />
Belt Cleaners<br />
Select from a wide variety of fastener-friendly Eliminator ® belt cleaners,<br />
including precleaners, secondary cleaners, <strong>and</strong> reversing cleaners.<br />
(Not available in Continental Europe.)<br />
Deflector Plows<br />
A selection of Deflector belt plows feature an innovative blade design<br />
for superior protection of tail pulleys from the damaging effects of rocks,<br />
fines, <strong>and</strong> other clinging debris. (Not available in Continental Europe.)<br />
Flex-Lok Skirt Clamps<br />
Flex-Lok skirt clamps from Flexco provide a simple, easy-to-install<br />
solution to loading-point spillage problems.<br />
Persuader Belt Positioners<br />
The Persuader belt positioner is an effective <strong>and</strong> easy-to-install<br />
solution for belt mistracking problems.<br />
Maintenance Tools<br />
Choose from a wide selection of tools specially engineered to simplify<br />
conveyor belt maintenance <strong>and</strong> installation.<br />
Flex-Lag ®<br />
Pulley Lagging<br />
Flex-Lag ® easy-to-install, high-performance ceramic <strong>and</strong> rubber pulley<br />
lagging delivers exceptional traction, eliminates belt slippage.<br />
Tatch-A-Cleat ®<br />
Belt Cleats<br />
Complete line of mechanically fastened <strong>and</strong> bondable cleats that help<br />
restore full carrying capacity to incline or conveyor belts – without<br />
removing your belt from the conveyor.<br />
15
BELT CONVEYOR PRODUCTS<br />
Keep your line up <strong>and</strong> running.<br />
Partners in Productivity
h-type ®<br />
precleaner with V- or Vp-tips<br />
High Efficiency Tungsten-Carbide Precleaner<br />
The Flexco H-Type ® Precleaner with V- or Protected V-Tips is designed to be positioned on the head pulley <strong>and</strong> to remove<br />
the bulk of the carryback from the belt. Proven performance over 20 years as the most efficient precleaner in material<br />
h<strong>and</strong>ling applications such as coal, iron ore, bauxite <strong>and</strong> hard rock mining with vulcanized belts.<br />
Durable, tungsten<br />
carbide tips<br />
Heavy-duty, 2-7/8" (73 mm) pole<br />
ensures durability for those tough<br />
applications<br />
Features <strong>and</strong> Benefits<br />
• Works with vulcanized belts. The tungsten carbide tips allow for maximum<br />
cleaning efficiency <strong>and</strong> superior wear characteristics. Also available with protected<br />
tips for abrasive applications.<br />
• Complete cleaning system. When teamed with a secondary cleaner, it makes up<br />
a system that delivers maximum cleaning power for the most abusive conveyor<br />
applications.<br />
• Made for mining conveyors. Made from heavy-duty steel with corrosion-resistant<br />
powder coating, the H-Type is available in sizes for belt widths from 18" to 72" (450<br />
to 1800mm). Additional sizes are available upon request.<br />
• Optimal positioning. Blade contact on the pulley is 15° below the horizontal<br />
centerline. This keeps the blades out of the discharge path <strong>and</strong> protects them from<br />
rocks, large lumps <strong>and</strong> other debris.<br />
www.flexco.com<br />
Segmented blades ensure proper<br />
wear throughout the life of the blade<br />
Segmented cushions allow each<br />
blade to self-adjust <strong>and</strong> maintain<br />
blade-to-belt contact<br />
Impact-resistant<br />
steel base<br />
Protected V-Tip<br />
Option<br />
Quick Mount Tensioner (QMT)<br />
allows the blade tension to be<br />
visually inspected
MSP<br />
St<strong>and</strong>ard Mine-Duty Precleaner<br />
Economical <strong>and</strong> Effective<br />
The MSP St<strong>and</strong>ard-Duty Precleaner is not your average solid-blade belt cleaner that mounts on the head pulley. It is a<br />
mine-tough design that combines simple, do-it-yourself installation, quick maintenance <strong>and</strong> effective cleaning results with<br />
an affordable price tag.<br />
Heavy-duty 2-7/8”<br />
(72 mm) pole ensures<br />
durability for those<br />
tough applications<br />
Faceted profile design results in<br />
continuous blade edge “renewal” for<br />
improved cleaning efficiency throughout<br />
the life of the blade<br />
Features <strong>and</strong> Benefits<br />
• Quick-change blade. No tools are needed. Just pull one pin, remove the old blade,<br />
slide in the new one <strong>and</strong> replace the pin.<br />
• Works with Flexco <strong>and</strong> other mechanical splices. The spring tensioner quickly<br />
moves the blade away from the belt when a splice passes. The polyurethane blade<br />
easily glides over the splice without damage <strong>and</strong> with minimal cleaning disruption.<br />
• Easy to service. All maintenance work is done from the easy-access side of the<br />
beltline. Blade retensioning <strong>and</strong> change-out are quick <strong>and</strong> easy.<br />
• Fits most conveyor structures. Available for belt widths from 24" to 84" (600<br />
to 2100mm). The MSP poles are extra long (belt width plus 54"/1350 mm) to<br />
accommodate varying structure widths.<br />
www.flexco.com<br />
Material path options,<br />
belt width minus, 2”, 8”<br />
or 14”, guarantee proper<br />
cleaning <strong>and</strong> blade life<br />
Molded in wear line on all<br />
Flexco ConShear blades<br />
Simple blade replacement -<br />
no tools needed<br />
High strength<br />
aluminum<br />
extrusion<br />
Quick Mount<br />
Tensioner (QMT)<br />
allows the blade<br />
tension to be<br />
visually inspected
EZP-LS Limited Space Stainless Steel Primary Cleaner<br />
with White ConShear LS Blade<br />
Big Features in a Small Package<br />
for Corrosive Environments<br />
Many conveyors <strong>and</strong> portables have tight space configurations. That means a belt cleaner must be small<br />
<strong>and</strong> compact to fit. The new EZP-LS Primary Cleaner delivers a big cleaning job in a compact cleaner, with<br />
the added advantage of corrosion resistant stainless steel components.<br />
Smaller blade <strong>and</strong><br />
mounting clearance<br />
allows installation on<br />
conveyors with pulleys<br />
as small as 150mm (6”).<br />
Faceted profile design<br />
results in continuous<br />
blade edge “renewal”<br />
for improved cleaning<br />
efficiency throughout the<br />
life of the blade.<br />
Features <strong>and</strong> Benefits<br />
• White food-grade ConShear Primary Cleaner is chemical resistant <strong>and</strong> all<br />
ingredients used in urethane formulation comply with the relevant requirements<br />
of 21 CFR (FDA Code of Federal Regulations) for use in repeated bulk dry food<br />
applications.<br />
• Stainless Steel. Corrosive environments wear on any component, but stainless steel<br />
can protect against that.<br />
• Quick-change blade. No tools are needed. Just pull one pin, remove the old blade,<br />
slide in the new one <strong>and</strong> replace the pin.<br />
• Can be used on reversing belts. Installing cleaners on both pulleys gives superior<br />
cleaning results on belts that run in both directions.<br />
• Can be ordered for special configurations. Special order options include: a<br />
stainless steel pole for corrosive applications or a high temp ConShear-LS Blade for<br />
applications with temperatures up to 135° C (275° F) with spikes to 163° C (325° F).<br />
www.flexco.com<br />
Molded-in wear line on all<br />
Flexco Conshear blades.<br />
Simple blade replacement<br />
no tools needed.<br />
Easy-to-read pointer<br />
shows when the blade<br />
is worn out.<br />
High Strength<br />
aluminum extrusion.<br />
Smaller LST Tensioner<br />
is self contained <strong>and</strong><br />
simple to adjust.
Tatch-A-Cleat ®<br />
Econo-Cleat ® Model EC<br />
Market applications<br />
• Harvesting<br />
• Material h<strong>and</strong>ling<br />
• Bulk materials<br />
• Canned goods<br />
Cleat bottom is concave to ensure a tight<br />
seal against the belt when fastened.<br />
TAC205<br />
Designed to prevent material roll-back<br />
on incline conveyors, the Tatch-A-Cleat ®<br />
Econo-Cleat ® Model EC is ideal for lightduty<br />
to medium-duty applications, including<br />
grain h<strong>and</strong>ling, harvesting equipment,<br />
material h<strong>and</strong>ling, <strong>and</strong> canned goods.<br />
The versatile design also permits use as a<br />
cleat, plow, or belt scraper in a variety of<br />
positions <strong>and</strong> on any type of belt. These<br />
cleats vary in height from 1-1/4" (31 mm) to<br />
6" (150 mm) <strong>and</strong> in angles from 45º to 90º<br />
before installation.<br />
Tough <strong>and</strong> economical<br />
solution for bulk-material<br />
h<strong>and</strong>ling<br />
The Econo-Cleat is constructed from a specially<br />
compounded, durable EPDM rubber<br />
that provides good resistance to abrasion.<br />
Plus, it st<strong>and</strong>s up well to all types of weather,<br />
including constant exposure to sunlight<br />
<strong>and</strong> ozone. Also available in PVC for less<br />
dem<strong>and</strong>ing applications.<br />
The Econo-Cleat also provides economical<br />
cleating without remnants – short sections<br />
may be butted together. Separate cleat<br />
supports are not necessary.<br />
Cleat resilience <strong>and</strong> specially engineered<br />
shape carry product gently <strong>and</strong> prevent<br />
possible damage to both the belt <strong>and</strong><br />
conveyed product.<br />
Tatch-A-Cleat ®