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Splicing and Conveyor Solutions

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<strong>Splicing</strong> <strong>and</strong> <strong>Conveyor</strong> <strong>Solutions</strong><br />

EF100M


Belt Fastener Selection Guide<br />

Market<br />

Applications<br />

Recommended<br />

Maximum<br />

Operation<br />

Tension<br />

Belt Strength<br />

Belt<br />

Thickness<br />

Range<br />

Recommended<br />

Minimum<br />

Pulley<br />

Diameter*<br />

FLEXCO ®<br />

BOLT SOLID<br />

PLATE<br />

Higher-tension,<br />

main-haulage belts<br />

used in coal,<br />

hard-rock<br />

mining, foundries,<br />

grain elevators,<br />

aggregate plants, <strong>and</strong><br />

steel mills.<br />

For belts with<br />

mechanical<br />

fastener ratings<br />

up to 105 kN/m<br />

(620 P.I.W.)<br />

For belt strengths<br />

up to 1000 N/mm<br />

5 mm – 30 mm<br />

(3/16" – 1 3/16")<br />

300 mm <strong>and</strong> up<br />

(12" <strong>and</strong> up)<br />

*For operating tension of 75-100% of belt rating.<br />

HEAVY-DUTY HEAVY DUTY APPLICATIONS<br />

FLEXCO ®<br />

RIVET SOLID<br />

PLATE<br />

Heavy-duty<br />

conveyor <strong>and</strong><br />

elevator belts<br />

commonly used for<br />

h<strong>and</strong>ling s<strong>and</strong>,<br />

gravel, crushed<br />

stone, grain, coal,<br />

cement, <strong>and</strong> salt.<br />

For belts with<br />

mechanical<br />

fastener ratings<br />

up to 140 kN/m<br />

(800 P.I.W.)<br />

For belt strengths<br />

up to 1600 N/mm<br />

6 mm – 24 mm<br />

(7/32" – 15/16")<br />

450 mm <strong>and</strong> up<br />

(18" <strong>and</strong> up)<br />

FLEXCO ®<br />

BOLT<br />

HINGED<br />

Construction <strong>and</strong><br />

road equipment,<br />

coal, salt, <strong>and</strong><br />

potash mines,<br />

stacking <strong>and</strong> stockpiling<br />

belts,<br />

<strong>and</strong> other applications<br />

involving<br />

smaller pulleys.<br />

For belts with<br />

mechanical<br />

fastener ratings<br />

up to 70 kN/m<br />

(400 P.I.W.)<br />

For belt strengths<br />

up to 500 N/mm<br />

6 mm – 22 mm<br />

(1/4" – 7/8")<br />

150 mm <strong>and</strong> up<br />

(6" <strong>and</strong> up)<br />

8<br />

UNDERGROUND MINING APPLICATIONS<br />

FLEXCO ®<br />

R2<br />

Underground<br />

mining, moveable<br />

construction<br />

machinery, wood<br />

processing, <strong>and</strong><br />

other medium-duty<br />

applications.<br />

For belts with<br />

mechanical<br />

fastener ratings<br />

up to 60 kN/m<br />

(330 P.I.W.)<br />

For belt strengths<br />

up to 400 N/mm<br />

3 mm – 10 mm<br />

(1/8" – 3/8")<br />

125 mm <strong>and</strong> up<br />

(5" <strong>and</strong> up)<br />

FLEXCO ®<br />

RIVET<br />

HINGED<br />

Underground<br />

mining,<br />

construction<br />

equipment<br />

with smaller<br />

pulleys, asphalt<br />

plants, log belts,<br />

<strong>and</strong> similar<br />

applications.<br />

For belts with<br />

mechanical<br />

fastener ratings<br />

up to 140 kN/m<br />

(800 P.I.W.)<br />

For belt strengths<br />

up to 1250 N/mm<br />

6 mm – 18 mm<br />

(7/32" – 23/32")<br />

225 mm <strong>and</strong> up<br />

(9" <strong>and</strong> up)<br />

FLEXCO ®<br />

F-SERIES<br />

(Not available in<br />

Continental Europe)<br />

Underground<br />

mining<br />

applications that<br />

require mechanical<br />

machine-installed<br />

splices.<br />

For belts with<br />

mechanical<br />

fastener ratings<br />

up to 140 kN/m<br />

(800 P.I.W.)<br />

For belt strengths<br />

up to 1400 N/mm<br />

6 mm – 14 mm<br />

(7/32" – 9/16")<br />

225 mm <strong>and</strong> up<br />

(9" <strong>and</strong> up)


ALLIGATOR ®<br />

STAPLE<br />

Light- <strong>and</strong><br />

medium-duty<br />

conveyor belts in<br />

package <strong>and</strong><br />

baggage h<strong>and</strong>ling,<br />

cased goods, parts,<br />

food <strong>and</strong> agricultural<br />

products.<br />

For belts with<br />

mechanical<br />

fastener ratings<br />

up to 35 kN/m<br />

(200 P.I.W.)<br />

For belt strengths<br />

up to 400 N/mm<br />

1,5 mm – 6,4 mm<br />

(1/16" – 1/4")<br />

50 mm <strong>and</strong> up<br />

(2" <strong>and</strong> up)<br />

ALLIGATOR ®<br />

LACING<br />

Manufacturing<br />

assembly lines,<br />

food, package <strong>and</strong><br />

parts h<strong>and</strong>ling,<br />

checkout counters,<br />

<strong>and</strong> agricultural<br />

equipment.<br />

For belts with<br />

mechanical<br />

fastener ratings<br />

up to 35 kN/m<br />

(200 P.I.W.)<br />

For belt strengths<br />

up to 250 N/mm<br />

1,6 mm – 13 mm<br />

(1/16" – 1/2")<br />

25 mm <strong>and</strong> up<br />

(1" <strong>and</strong> up)<br />

LIGHT-DUTY APPLICATIONS<br />

ALLIGATOR ®<br />

RIVET<br />

Hay baling<br />

applications.<br />

For belts with<br />

mechanical<br />

fastener ratings<br />

up to 52 kN/m<br />

(300 P.I.W.)<br />

For belt strengths<br />

up to 500 N/mm<br />

3,2 mm – 5,6 mm<br />

(1/8" – 7/32")<br />

88 mm <strong>and</strong> up<br />

(3 1/2" <strong>and</strong> up)<br />

9<br />

ALLIGATOR ®<br />

PLASTIC<br />

RIVET<br />

Applications<br />

requiring nonmetallic<br />

fasteners.<br />

Airports, food, <strong>and</strong><br />

pharmaceutical<br />

applications.<br />

For belts with<br />

mechanical<br />

fastener ratings<br />

up to 11 kN/m<br />

(65 P.I.W.)<br />

For belt strengths<br />

up to 100 N/mm<br />

2,4 mm – 3,2 mm<br />

(3/32" – 1/8")<br />

38 mm <strong>and</strong> up<br />

(1 1/2" <strong>and</strong> up)<br />

SPIRAL LACE<br />

Applications<br />

requiring nonmetallic<br />

fasteners<br />

such as food<br />

processing, baggage<br />

h<strong>and</strong>ling, <strong>and</strong><br />

x-ray equipment<br />

at airports.<br />

For belts with<br />

mechanical<br />

fastener ratings<br />

up to 8,7 kN/m<br />

(50 P.I.W.)<br />

For belt strengths<br />

up to 100 N/mm<br />

1,0 mm – 5,0 mm<br />

(1/32" – 1/4")<br />

10 mm <strong>and</strong> up<br />

(1/2" <strong>and</strong> up)<br />

WIRE<br />

HOOKS<br />

Packaging/parts/<br />

baggage h<strong>and</strong>ling,<br />

food processing,<br />

checkout counters,<br />

laundries, filter<br />

media, <strong>and</strong><br />

agricultural<br />

applications.<br />

For belts with<br />

mechanical<br />

fastener ratings<br />

up to 35 kN/m<br />

(200 P.I.W.)<br />

For belt strengths<br />

up to 400 N/mm<br />

1 mm – 10 mm<br />

(3/64" – 25/64")<br />

24 mm <strong>and</strong> up<br />

(15/16" <strong>and</strong> up)


Alligator ® Fastener Systems for<br />

Light-DutyApplications<br />

EF115M


More Light-Duty <strong>Solutions</strong> from Flexco<br />

The Wire Hook System<br />

Double staggered grip pattern gives wire hooks substantial holding power without<br />

degrading the belt carcass integrity. Choose from a wide selection of wire<br />

diameters, leg <strong>and</strong> point lengths, strip lengths, <strong>and</strong> styles. For a complete Wire<br />

Hook catalog, contact your local distributor, Flexco Customer Service, or log on<br />

to www.flexco.com.<br />

Unibar ® Fasteners<br />

Wire hooks are welded to a common bar <strong>and</strong> feature our patented Safety Strip<br />

which covers hook point to protect user’s fingers. Holds hook legs parallel to ease<br />

the “meshing” of belt ends <strong>and</strong> simplify hinge pin insertion.<br />

Carded Hooks<br />

Individual hooks secured on carding paper for easier h<strong>and</strong>ling. Works with any<br />

application, including bias splices <strong>and</strong> troughed belt applications.<br />

ClipMark Series Fasteners<br />

Designed for mono/multifilament conveyor belting <strong>and</strong> filter media up to 4 mm<br />

(5/32") thick, <strong>and</strong> for pulleys as small as 24 mm (15/16"). High width-to-height<br />

ratio gives ClipMark superior mass <strong>and</strong> strength for increased reliability.<br />

Other Flexco <strong>Conveyor</strong> <strong>Solutions</strong><br />

Flexco ® Heavy-Duty Fastener<br />

Systems: Hinged <strong>and</strong> solid plate<br />

fasteners for applications up to<br />

263 kN/m (1500 P.I.W.).<br />

Belt Cleaning Products:<br />

Complete selection of cleaning<br />

solutions includes pre-cleaners,<br />

secondary cleaners, <strong>and</strong> belt plows.<br />

19<br />

Tatch-A-Cleat ® Belt Cleats:<br />

Easy to install. Choice of specialized<br />

compounds make them ideal for wide<br />

variety of applications.<br />

Flex-Lag ® Pulley Lagging:<br />

Minimize belt slippage with applicationmatched<br />

styles, including conventional<br />

rubber <strong>and</strong> long-wearing ceramic lagging.


Clipper ® Vise Lacer<br />

Vise Lacer<br />

For Hook Size:<br />

Tool Width<br />

in.mm<br />

Ordering<br />

Number<br />

2-7, U2SP-U7 4 100 R-4<br />

2-7, U2SP-U7 7 175 R-7<br />

2-7, U2SP-U7 10 250 R-10<br />

1, UX-1 7 175 1VL-7<br />

25* 7 175 25VL-6<br />

30, 36, UCM36 7 175 36VL-7<br />

*25 Lacers have a slightly different construction.<br />

© 2001 Flexible Steel Lacing Company. 2/01, Part#X0734<br />

Acusteel is a trademark <strong>and</strong> Clipper ® is a registered trademark<br />

of Flexible Steel Lacing Company.<br />

CH225<br />

The Clipper ® Vise Lacer is the ideal lacing<br />

tool for the user with only a few conveyor<br />

belts, while providing the reliability <strong>and</strong><br />

performance of a machine splice. It is also<br />

easy to use <strong>and</strong> inexpensive.<br />

Simply place the lacer in a vise, load the<br />

hooks, insert the belt, <strong>and</strong> close the vise.<br />

The exclusive built-in pressure plate<br />

ensures a consistent clinch for long-lasting<br />

splices. And the Acusteel Hook Retainer<br />

produces an optimal loop profile for maximum<br />

splice performance.<br />

Vise Lacers are available for all series of<br />

Clipper hook sizes in widths up to 10"<br />

(250 mm). Wider belts can be laced in<br />

multiple operations with the easy-to-use<br />

continuous lacing feature.<br />

Market applications<br />

• Agriculture<br />

• Food processing<br />

• Bowling alleys<br />

• Laundry & textiles<br />

• General manufacturing<br />

Flexible Steel Lacing Company<br />

2525 Wisconsin Avenue<br />

Downers Grove, IL 60515-4200 U.S.A.<br />

Telephone: (630) 971-0150<br />

Fax: (630) 971-1180<br />

E-mail: advertising@flexco.com<br />

Visit our Web site at: www.flexco.com<br />

Australia: 61-2-9680-3322 • Engl<strong>and</strong>: 44-1457-891000 • Germany: 49-7428-9406-0 • Mexico: 52-5-674-5326<br />

New Zeal<strong>and</strong>: 64-9-415-4488 • Republic of South Africa: 27-11-974-2771<br />

Clipper ®


Clipper ® Roller Lacer ®<br />

Market applications<br />

• Parcel services<br />

• General material h<strong>and</strong>ling<br />

• Corrugated box board<br />

• Food processing<br />

• Distribution centers<br />

• Ag/Combine pick-up belts<br />

CH210<br />

The portable, easy-to-use Clipper ® Roller<br />

Lacer ® makes it easy to lace belts up to 60"<br />

(1500 mm) wide in a single operation. Belts<br />

wider than the lacer’s width can be laced in<br />

multiple passes with the continuous lacing<br />

feature. A h<strong>and</strong>le-actuated belt clamp holds<br />

belts securely while twin rollers embed<br />

fasteners evenly to create a strong, longlasting<br />

splice.<br />

A durable, lightweight body made from<br />

sturdy aircraft aluminum <strong>and</strong> a carrying<br />

h<strong>and</strong>le make it easy to take the Roller Lacer<br />

on-site to lace belts right on the conveyor.<br />

Plus, there is room for extra lacer pins <strong>and</strong><br />

face strips in a h<strong>and</strong>y storage compartment.<br />

For more frequent lacing applications,<br />

<strong>and</strong>/or when installing hooks into hard<br />

belts, specify the Roller Lacer with the<br />

optional steel lacing head.<br />

Clipper ®


Alligator ® <strong>Conveyor</strong> Belt<br />

Lacing Fastener System<br />

Market applications<br />

• Package/Parts Conveying<br />

• Food/Sanitary Contact<br />

• Agricultural Harvesting/H<strong>and</strong>ling<br />

• Recycling/Scrap H<strong>and</strong>ling<br />

• Wood Products<br />

Alligator ® <strong>Conveyor</strong> Belt Lacing Selection Chart<br />

Lacing<br />

Size<br />

For Belts With<br />

Mechanical Fastener<br />

Ratings Up To:<br />

P.I.W. kN/m<br />

Belt Thickness Range<br />

in. mm<br />

AL200<br />

For easy, economical installation <strong>and</strong> an<br />

exceptionally smooth joint, choose the<br />

Alligator ® <strong>Conveyor</strong> Belt Lacing System.<br />

Alligator Lacing is available in continuous<br />

lengths to fit any belt width <strong>and</strong> the onepiece<br />

design provides uniform tension<br />

across the full belt width. The one-piece<br />

fastener strip also ensures that there are no<br />

loose pieces to work themselves out of the<br />

belt <strong>and</strong> into the conveyed product.<br />

Designed for belts from 1/32" (.8 mm) to<br />

1/2" (12.5 mm), Alligator Belt Lacing<br />

installation requires no special tools, only a<br />

hammer. The lacing is secured with teeth<br />

that embed lengthwise on the belt, providing<br />

a strong, vise-like hold. Clips hold gauge<br />

rod <strong>and</strong> lacing firmly <strong>and</strong> squarely against<br />

the belt <strong>and</strong> ensures a strong, straight splice.<br />

The straight splice also helps ease hinge pin<br />

insertion.<br />

Recommended<br />

Minimum<br />

Pulley Diameter<br />

in. mm<br />

Approx.<br />

Corrugated Hinge<br />

Pin Diameter<br />

in. mm<br />

Strip Length<br />

in. mm<br />

00 25 4.3 Up thru 1/16 Up thru 1.6 1 25 3/64 1.2 6 152<br />

1 45 7.8 1/16-3/32 1.6-2.4 1-1/2 38 1/16 1.6 6 152<br />

7 50 8.7 3/32-9/64 2.4-3.6 2 51 1/16 1.6 6 152<br />

15 65 11.4 1/8-5/32 3.2-4.0 2-1/2 64 3/32 2.4 12 305<br />

20 95 16.6 5/32-3/16 4.0-4.8 3 76 7/64 2.8 12 305<br />

25 100 17.5 3/16-7/32 4.8-5.6 4 102 1/8 3.2 12 305<br />

27 100 17.5 7/32-9/32 5.6-7.1 5 127 1/8 3.2 12 305<br />

35 150 26 9/32-5/16 7.1-7.9 7 178 9/64 3.6 12 305<br />

45 165 28 5/16-3/8 7.9-9.5 9 229 3/16 4.8 12 305<br />

55 175 30 3/8-7/16 9.5-11.1 12 305 13/64 5.2 12 305<br />

65 200 35 7/16-1/2 11.1-12.7 14 356 13/64 5.2 12 305<br />

Alligator ®


Flexco ® Bolt Hinged Fastener System<br />

No. 375X No. 550<br />

Flexco ® Bolt Hinged Fastener Selection Guide<br />

Fastener<br />

Size<br />

Exclusive tapered tip<br />

cradles nuts securely in place.<br />

Easy to use.<br />

Reduces<br />

installation time.<br />

Belt Thickness<br />

Range<br />

BH200<br />

Sturdy hinged construction makes Flexco ®<br />

Bolt Hinged fasteners ideal for applications<br />

that use smaller pulleys, but still require a<br />

high-strength, dependable splice. A choice<br />

of sizes accommodate belts from 1/4"<br />

(6 mm) to 5/8" (16 mm) thick.<br />

Versatile,<br />

easy-to-install design<br />

For belt conveyor applications subject<br />

to frequent length adjustments, the Bolt<br />

Hinged fastener is easy to install – <strong>and</strong><br />

re-install. The joint can be separated simply<br />

by removing the hinge pin.<br />

On-site installation requires h<strong>and</strong> or power<br />

tools. Our exclusive piloted bolt also simplifies<br />

installation <strong>and</strong> holds fastener plates<br />

firmly in place. For added strength <strong>and</strong><br />

pull-out resistance, specially formed teeth<br />

penetrate deep into the belt carcass without<br />

damaging carcass fibers.<br />

Market applications<br />

• Construction <strong>and</strong> Road Equipment<br />

• Coal • Salt • Potash • Grain<br />

• Wood Products • Recycling<br />

For Belts with<br />

Mechanical Fastener<br />

Ratings Up To:<br />

Recommended Minimum<br />

Pulley Diameter<br />

(Operating Tension<br />

75% -100% of Belt Rating)<br />

in. mm P.I.W. kN/m in. mm<br />

375X 1/4 - 13/32 6 - 11 190 33 6 150<br />

550 1/4 - 5/8 6 - 16 300 52 9 225<br />

Flexco ®


Flexco ® Bolt Solid Plate<br />

Fastener System<br />

When belt top covers are 3/16" (5 mm) or more, countersinking (recessing)<br />

fastener plates is recommended.<br />

Exclusive tapered tip<br />

cradles nuts securely in place.<br />

Easy to use.<br />

Reduces<br />

installation time.<br />

Flexco ® Bolt Solid Plate Fastener Selection Guide<br />

Fastener<br />

Size<br />

Belt Thickness<br />

Range<br />

BSP200<br />

Flexco ® Bolt Solid Plate fasteners are engineered<br />

to meet the dem<strong>and</strong>s of the toughest<br />

material h<strong>and</strong>ling applications, providing a<br />

strong sift-free splice <strong>and</strong> superior holding ability.<br />

A choice of sizes accommodates belts from<br />

3/16" (5 mm) to over 15/16" (24 mm) thick.<br />

High strength<br />

High strength is the result of superior design<br />

<strong>and</strong> plate compression on both the top <strong>and</strong><br />

bottom sides of the belt. High tensile strength<br />

bolts compress top <strong>and</strong> bottom plates to<br />

distribute splice tension evenly across the<br />

entire width of each fastener plate. For added<br />

strength <strong>and</strong> pull-out resistance, specially<br />

formed teeth penetrate deep into the belt<br />

carcass – without damaging carcass fibers.<br />

Easy installation<br />

Field-proven templets, punches, <strong>and</strong> boring<br />

tools make it easy to quickly <strong>and</strong> accurately<br />

prepare belts for fastener installation.<br />

Fasteners are easily installed on-site using<br />

portable h<strong>and</strong> tools or power tools. Our<br />

exclusive piloted bolts also contribute to<br />

faster installation.<br />

Market applications<br />

• S<strong>and</strong> • Gravel • Crushed stone<br />

• Grain • Coal • Cement • Salt<br />

For Belts with<br />

Mechanical Fastener<br />

Ratings Up To:<br />

Recommended Minimum<br />

Pulley Diameter<br />

(Operating Tension<br />

75% -100% of Belt Rating)<br />

in. mm P.I.W. kN/m in. mm<br />

1 3/16 - 7/16 5 - 11 150 30 12 300<br />

140 3/16 - 7/16 5 - 11 225 40 14 350<br />

190 5/16 - 9/16 8 - 14 330 60 18 450<br />

1-1/2 7/16 - 11/16 11 - 17 300 50 18 450<br />

2 9/16 - 13/16 14 - 21 440 75 30 750<br />

2-1/4 9/16 - 1-3/16 14 - 30 620 105 36 900<br />

2-1/2 3/4 - 1 19 - 25 450 75 42 1050<br />

3 15/16 & over 24 & over 560 100 48 1200<br />

Flexco ®


Flexco ® Bolt Solid Plate Installation Tools <strong>and</strong> Supplies<br />

The only tools needed for Bolt Solid Plate fastener installation are a templet <strong>and</strong> portable<br />

h<strong>and</strong> tools or power tools such as wrenches <strong>and</strong> belt punches. Impact wrench driven power<br />

tools are recommended, <strong>and</strong> can reduce installation time by at least 50%.<br />

H<strong>and</strong> Installation Tools<br />

Description<br />

Bolt Horn 2BH<br />

Punch 1, 140, 190 & RP1 P1P<br />

1-1/2, 2, 2-1/4 & RP2 P2P<br />

2-1/2 & 3 P3P<br />

Boring Bit 1, 140, 190 & RP1 B1B<br />

1-1/2, 2, 2-1/4 & RP2 B2B<br />

2-1/2 & 3 B3B<br />

Wrench 1, 140, 190 & RP1 S1S<br />

1-1/2, 2, 2-1/4 & RP2 S2S<br />

2-1/2 & 3 S3S<br />

Bolt Breaker<br />

Description<br />

For Fastener<br />

Number<br />

For Fastener<br />

Number<br />

Ordering<br />

Number<br />

Bolt Breaker 1, 140, 190 & RP1 110<br />

(Two Per Package) 1-1/2, 2, 2-1/4 & RP2 112<br />

2-1/2 & 3 113<br />

Flexco-Lok ® Tape<br />

Ordering<br />

Number<br />

Power Installation Tools<br />

Description<br />

Rigid nylon tape helps eliminate belt ripples on plied or<br />

solid-woven belting, so belts run smoothly over pulleys<br />

<strong>and</strong> under cleaners. Also helps seal splices against seepage<br />

of fines <strong>and</strong> moisture.<br />

Flexco-Lok ®<br />

Belt Tape (100' per Carton)<br />

Fastener<br />

Size<br />

Ordering<br />

Number<br />

1 & 140 FL7C<br />

190, 1-1/2 FL11C<br />

2 & 2-1/4<br />

For Fastener<br />

Number<br />

Ordering<br />

Number<br />

Power Punch 1, 140, 190 & RP1 HP1<br />

1-1/2, 2, 2-1/4 & RP2 HP2<br />

2-1/2 & 3 HP3<br />

Power Boring Bit 1, 140, 190 & RP1 HB1<br />

1-1/2, 2, 2-1/4 & RP2 HB2<br />

2-1/2 & 3 HB3<br />

Power Wrench 1, 140, 190 & RP1 HW1<br />

1-1/2, 2, 2-1/4 & RP2 HW2<br />

2-1/2 & 3 HW3<br />

Quick Change<br />

Chuck<br />

5552<br />

Bolt Breaker<br />

Flexco ® Cracking Chisel<br />

H<strong>and</strong> Tools<br />

Power Tools<br />

With a hammer <strong>and</strong> cracking chisel, individual worn<br />

plates can be easily replaced – without resorting to<br />

replacement of the entire splice.<br />

Cracking Chisel<br />

Nut Size<br />

Ordering<br />

Number<br />

1, 140 & 190 C1C<br />

1-1/2, 2 C2C<br />

& 2-1/4


Flexco ® SR Rivet Hinged<br />

Fastener System<br />

Fastener<br />

Size<br />

Scalloped Edge <br />

Viewport<br />

Lower fastener profile extends belt splice life.<br />

Less effort required for installation.<br />

Reduced maintenance costs.<br />

Viewport assures proper installation alignment.<br />

Flexco ® SR Scalloped Edge Fastener Selection Guide<br />

Belt Thickness<br />

Range<br />

The Flexco ® SR Scalloped Edge fastener<br />

features a low profile that significantly<br />

reduces the fastener’s exposure to cleaner<br />

blades, skirt rubber, <strong>and</strong> return idlers.<br />

Reduced wear <strong>and</strong> tear on the fastener<br />

extends the life of the splice to maximize<br />

belt availability <strong>and</strong> to help keep<br />

productivity on a roll.<br />

Improved performance<br />

Designed for rubber plied <strong>and</strong> PVC solid<br />

woven belting, <strong>and</strong> for worn belts unfit for<br />

vulcanized splices, the Flexco SR fastener<br />

features a patented Scalloped Edge design.<br />

The scalloped design contributes to<br />

improved fastener profile resulting in<br />

increased compatibility with belt cleaners<br />

<strong>and</strong> improved cleaner-tip wear. The<br />

staggered rivet pattern also provides maximum<br />

holding ability by allowing the rivets<br />

to pass betweeen the carcass fibers without<br />

damaging them.<br />

A built-in viewport simplifies fastener positioning.<br />

And self-setting rivets are installed<br />

from the top side of the belt for faster installation.<br />

Market applications<br />

• Coal<br />

• Wood Processing<br />

• Asphalt Plants<br />

• Construction <strong>and</strong> Road Equipment<br />

For Belts with<br />

Mechanical Fastener<br />

Ratings Up To:<br />

Recommended Minimum<br />

Pulley Diameter<br />

(Operating Tension<br />

75%-100% of Belt Rating)<br />

in. mm P.I.W. kN/m in. mm<br />

R2 1/8- 3/8 3- 10 330 60 5 125<br />

R5 7/32- 7/16 6- 11 450 79 9 230<br />

R5-1/2 5/16- 19/32 8- 15 650 114 12 300<br />

R6 13/32- 11/16 10.5- 17 800 140 18 450<br />

RAR6LP 5/16- 23/32 8- 18 800 140 18 450<br />

RAR8 13/32- 11/16 10.5- 17 1500 263 18 450<br />

RH240


Far-Pul ® HD ® Belt Clamps<br />

Grooves on<br />

clamp bars for<br />

non-slip grip<br />

Clamp-bar pins simplify<br />

alignment <strong>and</strong> positioning<br />

Adjustable<br />

steel scissors<br />

BM201<br />

Far-Pul ® HD ® Belt Clamps are the lightweight<br />

belt maintenance tool specially<br />

engineered for heavy-duty applications.<br />

Unique design,<br />

easily adjustable<br />

The unique design of the Far-Pul HD<br />

provides even tensioning across the entire<br />

belt width for a secure grip. And with a load<br />

capacity of up to three tons (2.7 metric<br />

tons), when used with two 1-1⁄ 2-ton chain<br />

come-alongs, it is ideal for rubber covered<br />

<strong>and</strong> PVC heavy-duty belting from 7/32"<br />

(6 mm) to 1" (25 mm) thick.<br />

The Far-Pul HD also accommodates a variety<br />

of belt widths. So the need to inventory<br />

different clamp bars for different belt widths<br />

is eliminated. Clamp brackets slide easily<br />

into place against both belt edges for easy<br />

adjustability. And clamp-bar pins simplify<br />

alignment <strong>and</strong> positioning.<br />

Far-Pul ®<br />

HD ®


FSK Belt Skiver<br />

© 2001 Flexible Steel Lacing Company. 2/01, Part#X0722<br />

Flexco ® is a registered trademark <strong>and</strong> FSK is a trademark of Flexible Steel Lacing Company.<br />

BM200<br />

Portable, lightweight, <strong>and</strong> easy to carry,<br />

the FSK Belt Skiver adjusts easily to the<br />

precise cutting depth you need. The FSK<br />

Belt Skiver is compact, so it is easy to use<br />

anywhere on the job site – even in cramped<br />

operating environments.<br />

For use on rubber-covered belts with top<br />

covers of 3/16" (4.5 mm) or more. Provides<br />

skives from 1/16" (1.5 mm) to 3/8"<br />

(10 mm) deep in a single pass. Deeper<br />

skives can be achieved with multiple passes.<br />

Can also be used on most worn or damaged<br />

belt surfaces.<br />

Flexco ® FSK Belt Skiver<br />

Description<br />

Ordering<br />

Number<br />

Skiver Complete FSK-1<br />

Flexible Steel Lacing Company<br />

2525 Wisconsin Avenue<br />

Downers Grove, IL 60515-4200 U.S.A.<br />

Telephone: (630) 971-0150<br />

Fax: (630) 971-1180<br />

E-mail: advertising@flexco.com<br />

Visit our Web site at: www.flexco.com<br />

Australia: 61-2-9680-3322 • Engl<strong>and</strong>: 44-1457-891000 • Germany: 49-7428-9406-0 • Mexico: 52-5-674-5326<br />

New Zeal<strong>and</strong>: 64-9-415-4488 • Republic of South Africa: 27-11-974-2771<br />

FSK


More Innovative <strong>Solutions</strong> from Flexco<br />

In addition to mechanical fasteners, Flexco is also the source for a complete family of belt cleaners, belt trainers,<br />

lagging, cleats, tools, <strong>and</strong> other accessories to maximize productivity <strong>and</strong> performance up <strong>and</strong> down the conveyor<br />

line. Contact your Flexco distributor for additional product information.<br />

Eliminator ®<br />

Belt Cleaners<br />

Select from a wide variety of fastener-friendly Eliminator ® belt cleaners,<br />

including precleaners, secondary cleaners, <strong>and</strong> reversing cleaners.<br />

(Not available in Continental Europe.)<br />

Deflector Plows<br />

A selection of Deflector belt plows feature an innovative blade design<br />

for superior protection of tail pulleys from the damaging effects of rocks,<br />

fines, <strong>and</strong> other clinging debris. (Not available in Continental Europe.)<br />

Flex-Lok Skirt Clamps<br />

Flex-Lok skirt clamps from Flexco provide a simple, easy-to-install<br />

solution to loading-point spillage problems.<br />

Persuader Belt Positioners<br />

The Persuader belt positioner is an effective <strong>and</strong> easy-to-install<br />

solution for belt mistracking problems.<br />

Maintenance Tools<br />

Choose from a wide selection of tools specially engineered to simplify<br />

conveyor belt maintenance <strong>and</strong> installation.<br />

Flex-Lag ®<br />

Pulley Lagging<br />

Flex-Lag ® easy-to-install, high-performance ceramic <strong>and</strong> rubber pulley<br />

lagging delivers exceptional traction, eliminates belt slippage.<br />

Tatch-A-Cleat ®<br />

Belt Cleats<br />

Complete line of mechanically fastened <strong>and</strong> bondable cleats that help<br />

restore full carrying capacity to incline or conveyor belts – without<br />

removing your belt from the conveyor.<br />

15


BELT CONVEYOR PRODUCTS<br />

Keep your line up <strong>and</strong> running.<br />

Partners in Productivity


h-type ®<br />

precleaner with V- or Vp-tips<br />

High Efficiency Tungsten-Carbide Precleaner<br />

The Flexco H-Type ® Precleaner with V- or Protected V-Tips is designed to be positioned on the head pulley <strong>and</strong> to remove<br />

the bulk of the carryback from the belt. Proven performance over 20 years as the most efficient precleaner in material<br />

h<strong>and</strong>ling applications such as coal, iron ore, bauxite <strong>and</strong> hard rock mining with vulcanized belts.<br />

Durable, tungsten<br />

carbide tips<br />

Heavy-duty, 2-7/8" (73 mm) pole<br />

ensures durability for those tough<br />

applications<br />

Features <strong>and</strong> Benefits<br />

• Works with vulcanized belts. The tungsten carbide tips allow for maximum<br />

cleaning efficiency <strong>and</strong> superior wear characteristics. Also available with protected<br />

tips for abrasive applications.<br />

• Complete cleaning system. When teamed with a secondary cleaner, it makes up<br />

a system that delivers maximum cleaning power for the most abusive conveyor<br />

applications.<br />

• Made for mining conveyors. Made from heavy-duty steel with corrosion-resistant<br />

powder coating, the H-Type is available in sizes for belt widths from 18" to 72" (450<br />

to 1800mm). Additional sizes are available upon request.<br />

• Optimal positioning. Blade contact on the pulley is 15° below the horizontal<br />

centerline. This keeps the blades out of the discharge path <strong>and</strong> protects them from<br />

rocks, large lumps <strong>and</strong> other debris.<br />

www.flexco.com<br />

Segmented blades ensure proper<br />

wear throughout the life of the blade<br />

Segmented cushions allow each<br />

blade to self-adjust <strong>and</strong> maintain<br />

blade-to-belt contact<br />

Impact-resistant<br />

steel base<br />

Protected V-Tip<br />

Option<br />

Quick Mount Tensioner (QMT)<br />

allows the blade tension to be<br />

visually inspected


MSP<br />

St<strong>and</strong>ard Mine-Duty Precleaner<br />

Economical <strong>and</strong> Effective<br />

The MSP St<strong>and</strong>ard-Duty Precleaner is not your average solid-blade belt cleaner that mounts on the head pulley. It is a<br />

mine-tough design that combines simple, do-it-yourself installation, quick maintenance <strong>and</strong> effective cleaning results with<br />

an affordable price tag.<br />

Heavy-duty 2-7/8”<br />

(72 mm) pole ensures<br />

durability for those<br />

tough applications<br />

Faceted profile design results in<br />

continuous blade edge “renewal” for<br />

improved cleaning efficiency throughout<br />

the life of the blade<br />

Features <strong>and</strong> Benefits<br />

• Quick-change blade. No tools are needed. Just pull one pin, remove the old blade,<br />

slide in the new one <strong>and</strong> replace the pin.<br />

• Works with Flexco <strong>and</strong> other mechanical splices. The spring tensioner quickly<br />

moves the blade away from the belt when a splice passes. The polyurethane blade<br />

easily glides over the splice without damage <strong>and</strong> with minimal cleaning disruption.<br />

• Easy to service. All maintenance work is done from the easy-access side of the<br />

beltline. Blade retensioning <strong>and</strong> change-out are quick <strong>and</strong> easy.<br />

• Fits most conveyor structures. Available for belt widths from 24" to 84" (600<br />

to 2100mm). The MSP poles are extra long (belt width plus 54"/1350 mm) to<br />

accommodate varying structure widths.<br />

www.flexco.com<br />

Material path options,<br />

belt width minus, 2”, 8”<br />

or 14”, guarantee proper<br />

cleaning <strong>and</strong> blade life<br />

Molded in wear line on all<br />

Flexco ConShear blades<br />

Simple blade replacement -<br />

no tools needed<br />

High strength<br />

aluminum<br />

extrusion<br />

Quick Mount<br />

Tensioner (QMT)<br />

allows the blade<br />

tension to be<br />

visually inspected


EZP-LS Limited Space Stainless Steel Primary Cleaner<br />

with White ConShear LS Blade<br />

Big Features in a Small Package<br />

for Corrosive Environments<br />

Many conveyors <strong>and</strong> portables have tight space configurations. That means a belt cleaner must be small<br />

<strong>and</strong> compact to fit. The new EZP-LS Primary Cleaner delivers a big cleaning job in a compact cleaner, with<br />

the added advantage of corrosion resistant stainless steel components.<br />

Smaller blade <strong>and</strong><br />

mounting clearance<br />

allows installation on<br />

conveyors with pulleys<br />

as small as 150mm (6”).<br />

Faceted profile design<br />

results in continuous<br />

blade edge “renewal”<br />

for improved cleaning<br />

efficiency throughout the<br />

life of the blade.<br />

Features <strong>and</strong> Benefits<br />

• White food-grade ConShear Primary Cleaner is chemical resistant <strong>and</strong> all<br />

ingredients used in urethane formulation comply with the relevant requirements<br />

of 21 CFR (FDA Code of Federal Regulations) for use in repeated bulk dry food<br />

applications.<br />

• Stainless Steel. Corrosive environments wear on any component, but stainless steel<br />

can protect against that.<br />

• Quick-change blade. No tools are needed. Just pull one pin, remove the old blade,<br />

slide in the new one <strong>and</strong> replace the pin.<br />

• Can be used on reversing belts. Installing cleaners on both pulleys gives superior<br />

cleaning results on belts that run in both directions.<br />

• Can be ordered for special configurations. Special order options include: a<br />

stainless steel pole for corrosive applications or a high temp ConShear-LS Blade for<br />

applications with temperatures up to 135° C (275° F) with spikes to 163° C (325° F).<br />

www.flexco.com<br />

Molded-in wear line on all<br />

Flexco Conshear blades.<br />

Simple blade replacement<br />

no tools needed.<br />

Easy-to-read pointer<br />

shows when the blade<br />

is worn out.<br />

High Strength<br />

aluminum extrusion.<br />

Smaller LST Tensioner<br />

is self contained <strong>and</strong><br />

simple to adjust.


Tatch-A-Cleat ®<br />

Econo-Cleat ® Model EC<br />

Market applications<br />

• Harvesting<br />

• Material h<strong>and</strong>ling<br />

• Bulk materials<br />

• Canned goods<br />

Cleat bottom is concave to ensure a tight<br />

seal against the belt when fastened.<br />

TAC205<br />

Designed to prevent material roll-back<br />

on incline conveyors, the Tatch-A-Cleat ®<br />

Econo-Cleat ® Model EC is ideal for lightduty<br />

to medium-duty applications, including<br />

grain h<strong>and</strong>ling, harvesting equipment,<br />

material h<strong>and</strong>ling, <strong>and</strong> canned goods.<br />

The versatile design also permits use as a<br />

cleat, plow, or belt scraper in a variety of<br />

positions <strong>and</strong> on any type of belt. These<br />

cleats vary in height from 1-1/4" (31 mm) to<br />

6" (150 mm) <strong>and</strong> in angles from 45º to 90º<br />

before installation.<br />

Tough <strong>and</strong> economical<br />

solution for bulk-material<br />

h<strong>and</strong>ling<br />

The Econo-Cleat is constructed from a specially<br />

compounded, durable EPDM rubber<br />

that provides good resistance to abrasion.<br />

Plus, it st<strong>and</strong>s up well to all types of weather,<br />

including constant exposure to sunlight<br />

<strong>and</strong> ozone. Also available in PVC for less<br />

dem<strong>and</strong>ing applications.<br />

The Econo-Cleat also provides economical<br />

cleating without remnants – short sections<br />

may be butted together. Separate cleat<br />

supports are not necessary.<br />

Cleat resilience <strong>and</strong> specially engineered<br />

shape carry product gently <strong>and</strong> prevent<br />

possible damage to both the belt <strong>and</strong><br />

conveyed product.<br />

Tatch-A-Cleat ®

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