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Fuel Senders, Fuel and Emissions Envíos de combustible ...

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<strong>Fuel</strong> <strong>Sen<strong>de</strong>rs</strong>, <strong>Fuel</strong> <strong>and</strong> <strong>Emissions</strong><br />

<strong>Envíos</strong> <strong>de</strong> <strong>combustible</strong>, <strong>combustible</strong> y emisiones<br />

You hear about it every day. It’s the same old story.<br />

The cost of fuel is rising <strong>and</strong> proper fuel management<br />

is becoming more important than ever. You more<br />

than likely take the appropriate steps to make sure<br />

that you are conserving as much fuel as possible.<br />

You go to extreme lengths to make sure you aren’t<br />

wasting money. Nothing could be worse than going<br />

to these lengths only to find out that your fuel sen<strong>de</strong>r<br />

isn’t displaying an accurate fuel level.<br />

In researching the Dorman HD Solutions fuel<br />

sen<strong>de</strong>rs, our product team reached out to<br />

technicians <strong>and</strong> repair shops in an effort to <strong>de</strong>velop<br />

comprehensive solutions to common problems<br />

associated with faulty fuel sen<strong>de</strong>rs. As a result, we<br />

provi<strong>de</strong> a complete offering of part alternatives to<br />

failure prone fuel level sen<strong>de</strong>rs. These sen<strong>de</strong>rs are<br />

sold as a kit <strong>and</strong> each inclu<strong>de</strong>s the gasket nee<strong>de</strong>d for<br />

a complete repair. This comprehensive solution helps<br />

you to cut down on product cost <strong>and</strong> repair time.<br />

Los remitentes <strong>de</strong> <strong>combustible</strong> se encuentran<br />

<strong>de</strong>ntro <strong>de</strong>l tanque <strong>de</strong> <strong>combustible</strong> y constantemente<br />

están sumergidos en el <strong>combustible</strong>. Con el tiempo,<br />

la exposición a este entorno pue<strong>de</strong> causar daños a<br />

las unida<strong>de</strong>s. El <strong>combustible</strong> pue<strong>de</strong> hacerse gelatina<br />

(gel) y se adhieren a distintas zonas <strong>de</strong>l remitente,<br />

caus<strong>and</strong>o lecturas inexactas o un brazo <strong>de</strong> nivel<br />

incautado. También, los aditivos <strong>de</strong>l <strong>combustible</strong><br />

pue<strong>de</strong>n ser <strong>de</strong>sgastados fuera <strong>de</strong>l material <strong>de</strong>l<br />

remitente, caus<strong>and</strong>o patrones similares <strong>de</strong> fracaso.<br />

Como el costo <strong>de</strong>l <strong>combustible</strong> sigue aument<strong>and</strong>o,<br />

preocuparse por el <strong>combustible</strong> es cada vez más<br />

importante que nunca. Sin embargo, es difícil<br />

vigilar a<strong>de</strong>cuadamente la eficiencia <strong>de</strong>l <strong>combustible</strong><br />

sin obtener una lectura <strong>de</strong>l nivel <strong>de</strong> <strong>combustible</strong><br />

precisa. Lecturas <strong>de</strong>l nivel <strong>de</strong> <strong>combustible</strong> falso<br />

pue<strong>de</strong>n resultar en pérdida <strong>de</strong> tiempo y gastos<br />

innecesarios.<br />

32 | |<br />

OE NumbErS<br />

CAN TYpICALLY<br />

bE fOuND ON THE<br />

mOuNTINg pLATES<br />

Or SHAfT Of<br />

fuEL SENDErS<br />

Technical Questions? Call 800-868-5777, ext. 5501,<br />

Or Visit www.DormanHDSolutions.com


<strong>Fuel</strong> Sen<strong>de</strong>r<br />

Dorman# 285-5203<br />

Make: freightliner<br />

Years: 1999-94<br />

Mo<strong>de</strong>ls: Classic, fL, fLD Series<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

Dorman# 285-5101<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

OE# A22-42390-005<br />

OE# 2585993C91<br />

Make: International<br />

Years: 2011-01<br />

Mo<strong>de</strong>ls: 3200 bus Chassis, 4100, 4200,<br />

4300, 4400, 5500i, 5600i.<br />

Servere Service, 7300, 7400,<br />

7500, 7600, Severe Service<br />

Dorman# 285-5103<br />

OE# 3596382C92<br />

Make: International<br />

Years: 2011-96<br />

Mo<strong>de</strong>ls: 9400 premium Conventual., 9800<br />

premium Cab Over Engine, 99000<br />

premium Conventual<br />

Dorman# 285-5104<br />

OE# 476846C2<br />

Make: International<br />

Years: 2011-97<br />

Mo<strong>de</strong>ls: 1400, 1600, Stripped Chassis, 1652, upS Chassis, 2500,<br />

2600, 3000,3400, 3600, 3700,3800, 3900, bus Chassis,<br />

4500, 4600, 4700, 4800, 4900, 5000 Severe Service, 7100,<br />

8100 Heavy Tractor.<br />

<strong>Fuel</strong> <strong>Sen<strong>de</strong>rs</strong>, <strong>Fuel</strong> <strong>and</strong> <strong>Emissions</strong><br />

<strong>Envíos</strong> <strong>de</strong> <strong>combustible</strong>, <strong>combustible</strong> y emisiones<br />

Why is Dorman better Than The Dealer? find Out On pages 40-41.<br />

| | 33


<strong>Fuel</strong> <strong>Sen<strong>de</strong>rs</strong>, <strong>Fuel</strong> <strong>and</strong> <strong>Emissions</strong> (Continued)<br />

<strong>Envíos</strong> <strong>de</strong> <strong>combustible</strong>, <strong>combustible</strong> y emisiones (Continuadas)<br />

34 | |<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

Dorman# 285-5105<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

OE# 497840C96<br />

Make: International<br />

Years: 1991-85<br />

Mo<strong>de</strong>ls: All International mo<strong>de</strong>ls<br />

Notes: 100 & 50 gallon 23” Tanks, 50 60<br />

70 <strong>and</strong> 90 gallon 26” Tanks<br />

Dorman# 285-5404<br />

OE# Q21-1024-622<br />

Make: Kenworth<br />

Years: 2011-87<br />

Mo<strong>de</strong>ls: All Kenworths with a fuel tank<br />

sen<strong>de</strong>r for 24.5 diameter fuel tank<br />

Dorman# 285-5405<br />

Dorman# 285-5406<br />

OE# Q21-1024-559<br />

Make: Kenworth<br />

Years: 2011-87<br />

Mo<strong>de</strong>ls: All Kenworths with a fuel tank<br />

sen<strong>de</strong>r for 22.5 diameter<br />

fuel tank<br />

OE# Q21-1043-622<br />

Make: Kenworth<br />

Years: 2011-87<br />

Mo<strong>de</strong>ls: All Kenworths with a fuel tank<br />

sen<strong>de</strong>r for 24.5 diameter<br />

fuel tank<br />

Have a New product I<strong>de</strong>a? Call 855-792-1183,<br />

Or Visit www.DormanHDSolutions.com


<strong>Fuel</strong> Sen<strong>de</strong>r<br />

Dorman# 285-5501<br />

Make: mack<br />

Years: 2011-07<br />

Mo<strong>de</strong>ls: gu, CTp, CT<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

Dorman# 285-5502<br />

Make: mack<br />

Years: 2003<br />

Mo<strong>de</strong>ls: CV<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

Dorman# 285-5503<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

OE# 20506805<br />

OE# 25172994<br />

OE# 16mb48Dp13<br />

Make: mack<br />

Years: 2003-91<br />

Mo<strong>de</strong>ls: Dm, mr mo<strong>de</strong>ls rectangle Tank<br />

Dorman# 285-5504<br />

Make: mack<br />

Years: 2004-02<br />

Mo<strong>de</strong>ls: CV<br />

<strong>Fuel</strong> <strong>Sen<strong>de</strong>rs</strong>, <strong>Fuel</strong> <strong>and</strong> <strong>Emissions</strong> (Continued)<br />

<strong>Envíos</strong> <strong>de</strong> <strong>combustible</strong>, <strong>combustible</strong> y emisiones (Continuadas)<br />

OE# 25172995<br />

for Complete In<strong>de</strong>x And OE Interchanges,<br />

See pages 76–83.<br />

| | 35


<strong>Fuel</strong> <strong>Sen<strong>de</strong>rs</strong>, <strong>Fuel</strong> <strong>and</strong> <strong>Emissions</strong> (Continued)<br />

<strong>Envíos</strong> <strong>de</strong> <strong>combustible</strong>, <strong>combustible</strong> y emisiones (Continuadas)<br />

36 | |<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

Dorman# 285-5505<br />

Make: mack<br />

Years: 2010-08<br />

Mo<strong>de</strong>ls: CH,CX<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

Dorman# 285-5506<br />

Make: mack<br />

Years: 2003-95<br />

Mo<strong>de</strong>ls: CH,CX<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

Dorman# 285-5507<br />

Make: mack<br />

Years: 2009-89<br />

Mo<strong>de</strong>ls: rD<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

Dorman# 285-5508<br />

Make: mack<br />

Years: 2011-95<br />

Mo<strong>de</strong>ls: universal fit<br />

OE# 16mb48Dp29<br />

OE# 25101400<br />

OE# 25195325<br />

OE# 8609-NC2759<br />

New products released frequently! Sign up for Alerts<br />

At www.DormanHDSolutions.com/beThefirstToKnow.


<strong>Fuel</strong> Sen<strong>de</strong>r<br />

Dorman# 285-5401<br />

Make: peterbilt<br />

Years: 2011-87<br />

Mo<strong>de</strong>ls: All peterbilt mo<strong>de</strong>ls<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

<strong>Fuel</strong> Sen<strong>de</strong>r<br />

OE# K21-6001-661<br />

Notes: With a 26” diameter fuel tank<br />

Dorman# 285-5402<br />

Make: peterbilt<br />

Years: 2011-87<br />

Mo<strong>de</strong>ls: All peterbilt mo<strong>de</strong>ls<br />

OE# K21-6001-585<br />

Notes: With a 23” diameter fuel tank<br />

Dorman# 285-5403<br />

Dorman# 285-5509<br />

Make: Volvo<br />

Years: 2009-90<br />

Mo<strong>de</strong>ls: WA, Wg, WX<br />

OE# 391pLp<br />

Make: peterbilt & Kenworth<br />

Years: 2011-87<br />

Mo<strong>de</strong>ls: All mo<strong>de</strong>ls<br />

Notes: universal fit<br />

<strong>Fuel</strong> <strong>Sen<strong>de</strong>rs</strong>, <strong>Fuel</strong> <strong>and</strong> <strong>Emissions</strong> (Continued)<br />

<strong>Envíos</strong> <strong>de</strong> <strong>combustible</strong>, <strong>combustible</strong> y emisiones (Continuadas)<br />

OE# 3092993<br />

Why is Dorman better Than The Dealer? find Out On pages 40-41.<br />

| | 37


<strong>Fuel</strong> <strong>Sen<strong>de</strong>rs</strong>, <strong>Fuel</strong> <strong>and</strong> <strong>Emissions</strong> (Continued)<br />

<strong>Envíos</strong> <strong>de</strong> <strong>combustible</strong>, <strong>combustible</strong> y emisiones (Continuadas)<br />

38 | |<br />

DEF Cap<br />

Dorman# 904-5701<br />

DEF Cap<br />

DEF Cap<br />

DEF Cap<br />

OE# 52122496AD<br />

Make: Dodge<br />

Years: 2012-10<br />

Mo<strong>de</strong>ls: All medium <strong>and</strong> Heavy Duty Trucks<br />

Dorman# 904-5301<br />

Dorman# 904-5201<br />

Dorman# 904-5601<br />

OE# Au5Z5K204A<br />

Make: ford<br />

Years: 2012-10<br />

Mo<strong>de</strong>ls: All Light <strong>and</strong> medium Duty Trucks<br />

OE# 04-27757-000<br />

Make: freightliner<br />

Years: 2012-10<br />

Mo<strong>de</strong>ls: All medium <strong>and</strong> Heavy Duty Trucks<br />

OE# 22753134<br />

Make: gm<br />

Years: 2012-10<br />

Mo<strong>de</strong>ls: All Light <strong>and</strong> medium Duty Trucks<br />

Have a New product I<strong>de</strong>a? Call 855-792-1183,<br />

Or Visit www.DormanHDSolutions.com


DEF Cap<br />

Dorman# 904-5401<br />

Make: Kenworth<br />

Years: 2012-10<br />

Mo<strong>de</strong>ls: All Trucks<br />

DEF Cap<br />

Dorman# 904-5501<br />

Make: mack<br />

Years: 2012-10<br />

Mo<strong>de</strong>ls: All Trucks<br />

Notes: Non-Locking Tanks<br />

DEF Cap<br />

Dorman# 904-5401<br />

Make: peterbilt<br />

Years: 2012-10<br />

Mo<strong>de</strong>ls: All Trucks<br />

DEF Cap<br />

Dorman# 904-5502<br />

Make: Volvo<br />

Years: 2012-10<br />

Mo<strong>de</strong>ls: All Trucks<br />

Notes: Locking Tanks<br />

<strong>Fuel</strong> <strong>Sen<strong>de</strong>rs</strong>, <strong>Fuel</strong> <strong>and</strong> <strong>Emissions</strong> (Continued)<br />

<strong>Envíos</strong> <strong>de</strong> <strong>combustible</strong>, <strong>combustible</strong> y emisiones (Continuadas)<br />

OE# 908-0223-01<br />

OE# 21148728<br />

OE# 908-0223-01<br />

OE# 21148725<br />

for Complete In<strong>de</strong>x And OE Interchanges,<br />

See pages 76–83.<br />

| | 39


Dorman offers Formerly “Dealer Only”<br />

Parts to the Heavy Duty Aftermarket<br />

Customers benefit from the ad<strong>de</strong>d value of<br />

the products offered through the Dorman HD<br />

Solutions program:<br />

Dorman parts are<br />

often re<strong>de</strong>signed to<br />

provi<strong>de</strong> a more reliable<br />

parts solution. Through<br />

the collection <strong>and</strong><br />

examination of failed OE parts our engineers<br />

are able to <strong>de</strong>termine how <strong>and</strong> why parts<br />

fail. Even more importantly, they are able to<br />

re<strong>de</strong>sign parts with a focus on reducing (or<br />

eliminating) common failure patterns. better<br />

<strong>de</strong>signs <strong>and</strong> better materials result in more<br />

reliable parts you can take advantage of.<br />

many Dorman<br />

parts are offered as<br />

Complete Kits. With<br />

an eye towards saving<br />

you time <strong>and</strong> money,<br />

Dorman’s product teams solicit feedback from<br />

technicians <strong>and</strong> field professionals to properly<br />

un<strong>de</strong>rst<strong>and</strong> everything that is required for a<br />

complete repair for some specific parts. The<br />

input Dorman collects from professionals with<br />

firsth<strong>and</strong> experience is then leveraged into<br />

the <strong>de</strong>velopment of Dorman Complete Kits –<br />

parts that provi<strong>de</strong> you with everything nee<strong>de</strong>d<br />

to complete the job. One phone call, one part<br />

number – saves you money <strong>and</strong> cuts down<br />

on repair time.<br />

40 | |<br />

solutions<br />

A better Alternative to the OE Dealer<br />

Technical Questions? Call 800-868-5777, ext. 5501,<br />

Or Visit www.DormanHDSolutions.com


Hood Cable<br />

Our heavier gauge cable is <strong>de</strong>signed with<br />

upgra<strong>de</strong>d materials, increasing strength<br />

<strong>and</strong> reliability.<br />

Fluid Reservoir<br />

Our transparent bottle makes the need for<br />

a sight gauge obsolete, thereby eliminating<br />

two possible leak points.<br />

Door Check<br />

One Dorman kit saves time <strong>and</strong> money by<br />

providing four parts that the Dealer offers<br />

only separately.<br />

Improved parts for<br />

better reliability<br />

Dorman #<br />

924-5402<br />

Original fluid reservoir<br />

Original Hood Cable<br />

Dorman #<br />

603-5602<br />

Inclu<strong>de</strong>s everything<br />

nee<strong>de</strong>d for a<br />

complete repair<br />

New products released frequently! Sign up for Alerts<br />

At www.DormanHDSolutions.com/beThefirstToKnow.<br />

Dorman # 924-5401 (Inclu<strong>de</strong>s All parts Shown)<br />

| | 41

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