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Defense logistics agency issue - KMI Media Group

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Pickett, marketing director for AAR Mobility<br />

Systems. “We are always looking for lighter<br />

weight, lower cost materials that support mission<br />

requirements.” At the same time, AAR is<br />

working side by side with customers to address<br />

their growing desire for alternative energy and<br />

energy generation/storage in shelter systems.<br />

“We are collaborating with industry partners<br />

that complement our mobility platforms to<br />

leverage a strong integration experience” for<br />

green energy, Pickett said.<br />

The push towards lighter weight and<br />

increased durability is affecting containers<br />

of all sizes. In response to a call from special<br />

operations and others for lighter cases,<br />

Cases2Go, a distributor of top quality shipping<br />

cases, and partner Dynamic Innovations<br />

created Carbon Armor cases, a line they<br />

rolled out in mid-2011. The cases leverage<br />

the unique characteristics of carbon fiber<br />

reinforced plastics, an advanced composite<br />

using continuous fiber in a thermoplastic<br />

matrix. Carbon Armor is half the weight of<br />

aluminum with six times aluminum’s torsion,<br />

tensile and strength. It is twice the<br />

strength of steel.<br />

“When I look down the road, I don’t<br />

see anything replacing this technology,” said<br />

David Root, president of Cases2Go.<br />

In addition to the growing demand for<br />

lighter weight, Root said his customers, like<br />

the customers of shipping container manufacturers,<br />

are increasingly requesting EMI/<br />

RFI shielding on Cases2Go products. While it<br />

isn’t yet possible to integrate an effective EMI/<br />

RFI lining during the production of plastic<br />

or fiberglass, Cases2Go’s Carbon Armor cases<br />

offer an optional expanded metal mesh that is<br />

co-molded with the carbon fiber case wall to<br />

provide EMI/RFI shielding.<br />

“Case design is in a constant state of movement<br />

with the evolution of technology,” Root<br />

observed. Today, cases are lighter, stronger<br />

and more technologically advanced than ever<br />

before. At the same time, they are shrinking.<br />

“There’s a trend toward smaller,” said Root.<br />

“Everything is compressing in size.”<br />

Smaller size, unmatched durability and<br />

electronic equipment protection are the hallmarks<br />

of Pelican Products Inc.’s new Pelican<br />

HardBack Series, cases made to protect<br />

devices such as laptops, tablets, e-readers<br />

and other small electronics. “We are targeting<br />

digital survival with this series,” said Dan<br />

Klepacz, product manager, worldwide government<br />

market for Pelican, a leading manufacturer<br />

of reusable transport cases for all<br />

environments. “The HardBack Series is travel<br />

armor for computing devices.”<br />

10 | MLF 6.5<br />

Answering a call from customers<br />

for sleeker, more stylish<br />

products, Pelican worked<br />

in a design partnership with<br />

BMW DesignWorks to create<br />

the cases. They combine BMW’s<br />

design prowess with wellknown<br />

Pelican features such as<br />

crush resistance, a watertight<br />

seal and an automatic pressure<br />

equalization valve that prevents<br />

vacuum lock, making the cases<br />

easier to open at any altitude.<br />

They also include anti-scratch<br />

foam inserts to protect delicate<br />

electronics.<br />

As cases and containers get<br />

more technologically advanced<br />

and the equipment inside them<br />

becomes more advanced, the<br />

military is taking a harder<br />

look at how to keep track of<br />

everything. While many cases<br />

already include passive RFID<br />

tags, Klepacz said the past two years have seen<br />

growing demand for GPS and active RFID tags<br />

that can reveal case contents at a distance<br />

and/or enable a case owner to pinpoint the<br />

geographic location of his case.<br />

In response, Pelican “is looking into this<br />

capability more, trying to figure out how to<br />

integrate it, investing more money in it and<br />

working with outside companies to figure out<br />

the best solutions,” said Klepacz. The capabilities<br />

of these advanced tags go far beyond<br />

inventory and location. “If there’s a shelf life<br />

to a part, you could tag it and it would send<br />

out a signal when it’s coming to its end of life,”<br />

explained Klepacz. “Or if you have weapons in<br />

storage, the tag could signal when there’s too<br />

much humidity. Or if you are transporting<br />

medical gear that is temperature sensitive, the<br />

tag can send a signal when interior temperatures<br />

are nearing their limits.” Advanced tags<br />

also can measure shock, vibration and other<br />

motion for sensitive electronic equipment.<br />

In response to another military challenge,<br />

the problem of stacking cases of different<br />

sizes, Pelican last year launched its Inter-<br />

Stacking Pattern (ISP) Case. The system is<br />

compatible across six different case sizes, from<br />

4 to 25 cubic feet of storage. “Normally, case<br />

ribs prevent containers of unlike size from<br />

stacking. We came up with a pattern that,<br />

no matter what size case, it will stack,” said<br />

Klepacz. Undercuts also make the case useful<br />

once it is deployed. For instance, a printer<br />

shipped in one of Pelican’s ISP cases can be<br />

removed at its final destination and the case<br />

David Root<br />

Dan Klepacz<br />

transformed into a table for<br />

the printer. This multi-use<br />

functionality cuts down on<br />

shipping requirements, ultimately<br />

saving the military on<br />

inventory and shipping costs.<br />

“The business of military<br />

cases definitely has evolved<br />

with all the green initiatives,”<br />

said Klepacz. This year, Pelican<br />

will roll out 45 new cases<br />

and lighting products, a sharp<br />

increase from the dozen or so<br />

it typically averages.<br />

The military’s search for<br />

green shipping solutions goes<br />

all the way down to the packaging<br />

on the products it uses.<br />

Brian Koester, vice president<br />

of engineering for Advanced<br />

Military Packaging, a division<br />

of AD Inc., said last year he<br />

received a letter from TACOM<br />

that explained how the military<br />

was going green and asking suppliers like<br />

AMP to evaluate the packing materials they<br />

are using.<br />

“We can’t get entirely away from polymers,”<br />

said Koester, “but we are now trying to<br />

use more corrugated products.”<br />

Koester explained that polymers such as<br />

polyethylene and polystyrene provide the best<br />

cushioning but don’t break down in landfills.<br />

Corrugated products, though they break<br />

down in landfills and are effective in some<br />

cushioning applications, don’t rebound once<br />

compressed and so can’t entirely replace the<br />

environmentally-unfriendly polymers. Take<br />

an 80-pound hydraulic pump, for instance.<br />

“We have to put it in a vapor-proof bag, like a<br />

bag of potato chips,” he explained. “In the bag,<br />

we have to cushion the pump so it is protected<br />

from impact and at the same time won’t puncture<br />

the bag. We are trying to look for more<br />

corrugated solutions to accomplish this.”<br />

Currently, Koester is examining a new<br />

corrugated product similar to cardboard but<br />

with a thin wood facing. “It would add extra<br />

strength and would be disposable,” said Koester.<br />

If the material passes Koester’s evaluation,<br />

he will seek to get it TACOM approved, further<br />

boosting the command’s percent of green<br />

packing. O<br />

For more information, contact Editor-in-Chief<br />

Jeff McKaughan at jeffm@kmimediagroup.com<br />

or search our online archives for related stories<br />

at www.mlf-kmi.com.<br />

www.MLF-kmi.com

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