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the coking properties of coal at elevated pressures. - Argonne ...

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charring <strong>at</strong> 70OoC. Again a marked progressive loss in activity was found on successive <strong>the</strong>rmal<br />

cycles, accompanied by an increase in <strong>the</strong> apparent activ<strong>at</strong>ion energy from 18 to 51 Kcal/mole<br />

during <strong>the</strong> four cycles shown.<br />

AS it was found th<strong>at</strong> this progressive deactiv<strong>at</strong>ion did not occur during <strong>the</strong> c<strong>at</strong>alyzed<br />

steam gasific<strong>at</strong>ion <strong>of</strong> graphite, it appeared unlikely th<strong>at</strong> <strong>the</strong> effect was due to sintering,<br />

agglomer<strong>at</strong>ion or vaporiz<strong>at</strong>ion <strong>of</strong> <strong>the</strong> salt c<strong>at</strong>alyst. It seemed more probable th<strong>at</strong> c<strong>at</strong>alyst<br />

deactiv<strong>at</strong>ion was rel<strong>at</strong>ed to reaction <strong>of</strong> <strong>the</strong> alkali salts with minerals such as quartz, clay,<br />

kaolin, and pyrite present in <strong>the</strong> char samples. Some experiments were <strong>the</strong>refore carried out in<br />

<strong>the</strong> <strong>the</strong>rmobalance, using mixtures <strong>of</strong> K co with <strong>the</strong>se mineral species, to determine if solid<br />

St<strong>at</strong>e reactions might occur <strong>at</strong> temper<strong>at</strong>ures<br />

2 3<br />

in <strong>the</strong> gasific<strong>at</strong>ion range (600-10OO0C).<br />

Figure 6 shows <strong>the</strong>rmograms (weight change vs. temper<strong>at</strong>ure) for 200 mg. pure K2C0<br />

(dashed curve) and for a mixture <strong>of</strong> 200 mg. K COj and 200 mg. powderedguartz (solid curvej<br />

on he<strong>at</strong>ing in a stream <strong>of</strong> dry helium during a hear temper<strong>at</strong>ure rise <strong>of</strong> 10 C/min. Following<br />

an initial dehydr<strong>at</strong>ion <strong>at</strong> 10O-15O0C, <strong>the</strong> pure salt showed no fur<strong>the</strong>r weight loss on he<strong>at</strong>ing to<br />

98OoC and a slight loss <strong>at</strong> higher temper<strong>at</strong>ures due to vaporiz<strong>at</strong>ion above <strong>the</strong> melting point. On<br />

<strong>the</strong> o<strong>the</strong>r hand, <strong>the</strong> mixture <strong>of</strong> salt and quartz lost weight rapidly <strong>at</strong> temper<strong>at</strong>ures above 75OoC,<br />

probably as a result <strong>of</strong> evolution <strong>of</strong> C02 by reactions <strong>of</strong> <strong>the</strong> type<br />

K2C03 + Si02 = K2Si03 + C02<br />

A variety <strong>of</strong> silic<strong>at</strong>e-forming reactions are in fact possible. The extent <strong>of</strong> <strong>the</strong>se reactions <strong>at</strong> a<br />

given temper<strong>at</strong>ure and <strong>the</strong> temper<strong>at</strong>ure <strong>of</strong> inception <strong>of</strong> <strong>the</strong> solid st<strong>at</strong>e reactions would be<br />

expected to depend on <strong>the</strong> particle size and interfacial contact area between <strong>the</strong> solid phases.<br />

Also <strong>the</strong> presence <strong>of</strong> CO in <strong>the</strong> gas phase would tend to suppress <strong>the</strong>se reactions. Similar<br />

<strong>the</strong>rmogravimetric d<strong>at</strong>a f& (A) 200 mg. pure K2C0 , (8) 200 mg. <strong>of</strong> powdered illite clay, and a<br />

mixture <strong>of</strong> 200 mg. K CO and 200 mg. illite, are saown in Figure 7. The curve labelled (A+B)<br />

is <strong>the</strong> sum <strong>of</strong> curves ?A) 2nd (B) and represents <strong>the</strong> weight changes expected for a salt-illite<br />

mixture if no reaction occurred between <strong>the</strong> two phases. It is evident from <strong>the</strong> lower solid<br />

curve in Figure 7 th<strong>at</strong> a reaction between <strong>the</strong> clay and <strong>the</strong> salt took place above 7OO0C with a<br />

continuous loss in weight <strong>of</strong> <strong>the</strong> sample, probably as a result <strong>of</strong> liber<strong>at</strong>ion <strong>of</strong> C02. The<br />

composition <strong>of</strong> <strong>the</strong> mineral illite, a complex aluminosilic<strong>at</strong>e, is, however, indefinite, so no<br />

equ<strong>at</strong>ion can be written for this reaction. Illite, however, is an important major mineral<br />

constituent in many <strong>coal</strong>s. Similar d<strong>at</strong>a for kaolin-K CO mixtures are shown in Figure 8. A<br />

comparison <strong>of</strong> curve (A+B) for kaolin t K CO with ni redction and curve C, <strong>the</strong> experimental<br />

<strong>the</strong>rmogram for <strong>the</strong> mixture, indic<strong>at</strong>es tz<strong>at</strong> 2 reaction between <strong>the</strong> mineral and <strong>the</strong> salt took<br />

place <strong>at</strong> temper<strong>at</strong>ures above 7OO0C with <strong>the</strong> loss <strong>of</strong> a vol<strong>at</strong>ile product, most likely C02. In a<br />

CO <strong>at</strong>mosphere, this reaction was inhibited (curve D), but even in this case a marked loss in<br />

2<br />

weight occurred above 90OoC. A possible reaction between <strong>the</strong> salt and <strong>the</strong> kaolin is<br />

A12Si205(0H)4 + K2C03 = 2KAISi04 + 2H20 + C02<br />

The expected weight loss for <strong>the</strong> completion <strong>of</strong> this reaction is 60 mg, which corresponds<br />

closely to <strong>the</strong> experimental loss in weight <strong>of</strong> <strong>the</strong> kaolin-salt mixture between 650 and llOOoc.<br />

The reaction <strong>of</strong> potassium salts with <strong>the</strong> mineral constituents <strong>of</strong> fly ash to Droduce <strong>the</strong> w<strong>at</strong>erinsoluble<br />

minerai k~ijlite (KAISi04) has been reported by Karr et. al. to occur in <strong>the</strong> presence<br />

<strong>of</strong> steam <strong>at</strong> 85OoC.<br />

C<strong>at</strong>alyzed Gasific<strong>at</strong>ion in C02<br />

As expected, <strong>the</strong> alkali metal carbon<strong>at</strong>es were found to be active c<strong>at</strong>alysts for<br />

gasific<strong>at</strong>ion <strong>of</strong> <strong>coal</strong> r in CO . Results for <strong>the</strong> c<strong>at</strong>alyzed gasific<strong>at</strong>ion <strong>of</strong> graphite have been<br />

reported previously.flfi) With zoal char <strong>the</strong> kinetic d<strong>at</strong>a were much more reproducible in CO<br />

2<br />

77

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