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the coking properties of coal at elevated pressures. - Argonne ...

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The Effect <strong>of</strong> Potassium Carbon<strong>at</strong>e on<br />

<strong>the</strong> Gasific<strong>at</strong>ion <strong>of</strong> Illinois No. 6 Coal<br />

A.H. Pulsifer and J.F. McGehee, Department <strong>of</strong> Chemical Engineering and Engineering<br />

Research Institute, Iowa St<strong>at</strong>e University, Ames, Iowa 50011.<br />

L. SarOff, U.S. Department <strong>of</strong> Energy, Pittsburgh Energy Technology Center, Pitts-<br />

burgh, Pennsylvania 15213.<br />

C<strong>at</strong>alyzed <strong>coal</strong> gasific<strong>at</strong>ion can lead to reduced gasifier size and lower gas-<br />

ific<strong>at</strong>ion temper<strong>at</strong>ures which give gre<strong>at</strong>er <strong>the</strong>rmal efficiencies. Therefore, an in-<br />

vestig<strong>at</strong>ion <strong>of</strong> <strong>the</strong> steam gasific<strong>at</strong>ion <strong>of</strong> a bituminous <strong>coal</strong> under moder<strong>at</strong>ely high<br />

Pressures was conducted. The primary objective <strong>of</strong> <strong>the</strong> study was to determine <strong>the</strong><br />

influence <strong>of</strong> an alkali metal carbon<strong>at</strong>e c<strong>at</strong>alyst on <strong>the</strong> kinetic parameters <strong>of</strong> <strong>the</strong><br />

gasific<strong>at</strong>ion reaction.<br />

The <strong>coal</strong> chosen for <strong>the</strong> study was an Illinois No. 6 <strong>coal</strong> and this m<strong>at</strong>erial<br />

was gasified both with and without <strong>the</strong> addition <strong>of</strong> potassium carbon<strong>at</strong>e. Experiments<br />

were carried out <strong>at</strong> temper<strong>at</strong>ures between 700 and 900°C and <strong>at</strong> a pressure <strong>of</strong><br />

2.17 MPa (21.4 <strong>at</strong>m). The partial <strong>pressures</strong> <strong>of</strong> steam, carbon dioxide and hydr0g.c:.<br />

were also varied during <strong>the</strong> investig<strong>at</strong>ion. The carbon gasific<strong>at</strong>ion r<strong>at</strong>e was<br />

modeled using an unreacted, shrinking-core model and kinetic constants and activ<strong>at</strong>ion<br />

energies were determined.<br />

Experiment a 1 Met hods<br />

The appar<strong>at</strong>us used to gasify <strong>the</strong> <strong>coal</strong> was a high-pressure, tubular, fixed<br />

bed reactor with an external he<strong>at</strong> supply. One <strong>of</strong> <strong>the</strong> unique fe<strong>at</strong>ures <strong>of</strong> this<br />

appar<strong>at</strong>us was its charging system. A 10 g sample <strong>of</strong> <strong>coal</strong> was held <strong>at</strong> a tempera-<br />

ture near ambient in a pressurized vessel loc<strong>at</strong>ed above <strong>the</strong> reactor. Actu<strong>at</strong>ioq<br />

<strong>of</strong> a ball valve allowed <strong>the</strong> sample to fall into <strong>the</strong> reactor, commencing <strong>the</strong> ex-<br />

perimental run.<br />

The appar<strong>at</strong>us was able to gasify a sample <strong>of</strong> <strong>coal</strong> with steam, or mixtures <strong>of</strong><br />

steam and H2,N2, or C02. Carbon gasific<strong>at</strong>ion r<strong>at</strong>es were determined from <strong>the</strong> product<br />

gas flowr<strong>at</strong>e and composition.<br />

shown in Fig. 1.<br />

The essential fe<strong>at</strong>ures <strong>of</strong> <strong>the</strong> appar<strong>at</strong>us are<br />

The reactor and <strong>coal</strong> charging vessel were constructed from type 316 stainless<br />

steel. The reactor body was a 21-inch (53.3 cm) long, 3/4-inch schedule 150 tube<br />

with an outside diameter <strong>of</strong> 1.050 in. (26.7 mm) and an inside diameter <strong>of</strong> 0.514<br />

in. (15.6 mm). A 0.125-in. (3.2 mm) thick porous stainless steel disc was loc<strong>at</strong>ed<br />

inside <strong>the</strong> tube, 6.5 in. (16.5 cm) from <strong>the</strong> bottom. This disc supported <strong>the</strong> bed<br />

<strong>of</strong> <strong>coal</strong> inside <strong>the</strong> reactor.<br />

The <strong>coal</strong> charging vessel, a cylindrical funnel-shaped container with a volume<br />

<strong>of</strong> approxim<strong>at</strong>ely 50 cm3, was connected to <strong>the</strong> top <strong>of</strong> <strong>the</strong> reactor by a vertical<br />

3/4-inch schedule 160 tube with an inside diameter <strong>of</strong> 0.464 in. (11.8 mm). A t<br />

<strong>the</strong> bottom <strong>of</strong> this vessel was a ball valve. Charging <strong>the</strong> reactor was accomplished<br />

by opening <strong>the</strong> valve by means <strong>of</strong> a pneum<strong>at</strong>ic actu<strong>at</strong>or. The <strong>coal</strong> <strong>the</strong>n fell a distance<br />

<strong>of</strong> 11 in. (27.9 cm) into <strong>the</strong> reactor.<br />

The he<strong>at</strong> necessary to gener<strong>at</strong>e steam and gasify <strong>the</strong> <strong>coal</strong> was supplied externally<br />

through electric resistance he<strong>at</strong>ers. There were three separ<strong>at</strong>e electrical he<strong>at</strong>ing<br />

circuits. These supplied <strong>the</strong> gas prehe<strong>at</strong>er and steam vaporizer, <strong>the</strong> reactor<br />

furnace, and <strong>the</strong> bottom flange he<strong>at</strong>er.<br />

W<strong>at</strong>er for steam gener<strong>at</strong>ion was delivered to <strong>the</strong> system by a high-precision<br />

57

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