the coking properties of coal at elevated pressures. - Argonne ...

the coking properties of coal at elevated pressures. - Argonne ... the coking properties of coal at elevated pressures. - Argonne ...

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Fi ure 13 EFFECT OF TOTAL PRESSQRE, HYDROGEN PRESSURE AND SAMPLE COMPOSITION ON Hz, CO AND CH, CONTENT IN PRODUCT GAS 'tot (PSI01 ': 800OC 'Hi0 Prio :ICool :Gob (I a PHz( Ria) T : 800' C Ptot: 365 Psi1 9:ICwl:Gob .800°C, Ptol:365 Psi0 PHz. 115 Psi0 24 tEPRI-CHAMPION OWESTLAND o NOBLE CO. A BURNING STAR * FRANCES 0 AOSSINGTON A UPPER HIAWATHA VUES SHOWN ARE AVERAGES OF AU DATA AT GIVEN CONDITIONS

EFFECTS OF PREOXIDATION ON PYROLYSIS BEHAVIOR AND RESULTANT CHAR STRUCTURE OF CAKING COALS P D. J. Maloney and R. G. Jenkins The Fuels and Combustion Laboratory The Pennsylvania State University, University Park, PA 16802 INTRODUCTION l Coal gasification processes may be divided into two stages. They are, the initial rapid release of volatile matter and the relatively slow gasification of the residual char. These two processes are not, however, totally independent be- 1, cause the heat treatment conditions under which coal pyrolysis occurs determine, ( to a large extent, the structure and reactivity of the remaining char (1). The ' importance of understanding devolatilization kinetics has long been recognized (2-6). However, it is surprising to note that very little information is available in the literature regarding the structure and reactivity of the chars produced 1 in these studies. The work described here is concerned with the utilization of bituminous (caking) coals in dilute phase, rapid heating gasification and combustion systems. Two highly caking coals were pyrolyzed in an entrained flow tube furnace system and devolatilization kinetics determined for each coal at temperatures of 900 and 1000°C. Structural properties of the chars collected in this work were then analyzed. In addition, the effects of mild preoxidation of these coals upon their subsequent pyrolysis behavior were examined. Samples of each coal were oxidized to various levels prior to heat treatment. Devolatilization kinetics and structural properties of the chars produced were then analyzed. Results reported here follow the develop- ment of char structure with varying heat, treatment conditions and examine changes in char morphology which occur on preoxidation of these coals. This work is of practical importance in future design considerations for dilute phase gasifiers and of particular interest in gasification schemes where agglomeration of caking coals can cause serious problems. EXPERIMENTAL Pyrolysis experiments were conducted in an entrained flow tube furnace somewhat similar to that described by Scaroni et al. (7,8) and Nsakala and coworkers (9). Briefly, a dilute-phase coal stream is entrained in a primary carrier gas, passed through a water cooled probe and then injected into the center of a preheated secondary gas stream. The secondary gas stream enters the reaction zone at a temperature slightly above the furnace wall temperature so that upon mixing the combined gas stream attains the desired reaction temperature (? 10OC). The primary modes of coal particle heating are conduction from the gas and radiation from the furnace walls. Heating rates in excess of 10,OOO°C/s are estimated. Coal particles travel in a pencil stream down the axis of the furnace tube. Samples are collected and rapidly quenched (> 10,OOO°C/s quench rate) using a water cooled probe which is inserted up the axis of the furnace. Reaction times are varied by changing the position of the sampling probe relative to the injector. The operating conditions at each temperature studied are given in Table 1. Helium is used as the primary The secondary carrier gas and is adjusted to maintain isokinetic sample injection. gas is nitrogen. Weight loss due to pyrolysis was determined using ash as a tracer. The proxi- mate analyses of the samples used in this work are presented in Table 2. The coals examined were PSOC-1133 a LV coal from the Lower Kittaning seam in Pennsylvania 25

EFFECTS OF PREOXIDATION ON PYROLYSIS BEHAVIOR<br />

AND RESULTANT CHAR STRUCTURE OF CAKING COALS<br />

P D. J. Maloney and R. G. Jenkins<br />

The Fuels and Combustion Labor<strong>at</strong>ory<br />

The Pennsylvania St<strong>at</strong>e University, University Park, PA 16802<br />

INTRODUCTION<br />

l Coal gasific<strong>at</strong>ion processes may be divided into two stages. They are, <strong>the</strong><br />

initial rapid release <strong>of</strong> vol<strong>at</strong>ile m<strong>at</strong>ter and <strong>the</strong> rel<strong>at</strong>ively slow gasific<strong>at</strong>ion <strong>of</strong><br />

<strong>the</strong> residual char. These two processes are not, however, totally independent be-<br />

1, cause <strong>the</strong> he<strong>at</strong> tre<strong>at</strong>ment conditions under which <strong>coal</strong> pyrolysis occurs determine,<br />

( to a large extent, <strong>the</strong> structure and reactivity <strong>of</strong> <strong>the</strong> remaining char (1). The<br />

' importance <strong>of</strong> understanding devol<strong>at</strong>iliz<strong>at</strong>ion kinetics has long been recognized<br />

(2-6). However, it is surprising to note th<strong>at</strong> very little inform<strong>at</strong>ion is available<br />

in <strong>the</strong> liter<strong>at</strong>ure regarding <strong>the</strong> structure and reactivity <strong>of</strong> <strong>the</strong> chars produced<br />

1 in <strong>the</strong>se studies.<br />

The work described here is concerned with <strong>the</strong> utiliz<strong>at</strong>ion <strong>of</strong> bituminous (caking)<br />

<strong>coal</strong>s in dilute phase, rapid he<strong>at</strong>ing gasific<strong>at</strong>ion and combustion systems. Two<br />

highly caking <strong>coal</strong>s were pyrolyzed in an entrained flow tube furnace system and<br />

devol<strong>at</strong>iliz<strong>at</strong>ion kinetics determined for each <strong>coal</strong> <strong>at</strong> temper<strong>at</strong>ures <strong>of</strong> 900 and 1000°C.<br />

Structural <strong>properties</strong> <strong>of</strong> <strong>the</strong> chars collected in this work were <strong>the</strong>n analyzed. In<br />

addition, <strong>the</strong> effects <strong>of</strong> mild preoxid<strong>at</strong>ion <strong>of</strong> <strong>the</strong>se <strong>coal</strong>s upon <strong>the</strong>ir subsequent<br />

pyrolysis behavior were examined. Samples <strong>of</strong> each <strong>coal</strong> were oxidized to various<br />

levels prior to he<strong>at</strong> tre<strong>at</strong>ment. Devol<strong>at</strong>iliz<strong>at</strong>ion kinetics and structural <strong>properties</strong><br />

<strong>of</strong> <strong>the</strong> chars produced were <strong>the</strong>n analyzed. Results reported here follow <strong>the</strong> develop-<br />

ment <strong>of</strong> char structure with varying he<strong>at</strong>, tre<strong>at</strong>ment conditions and examine changes<br />

in char morphology which occur on preoxid<strong>at</strong>ion <strong>of</strong> <strong>the</strong>se <strong>coal</strong>s. This work is <strong>of</strong><br />

practical importance in future design consider<strong>at</strong>ions for dilute phase gasifiers<br />

and <strong>of</strong> particular interest in gasific<strong>at</strong>ion schemes where agglomer<strong>at</strong>ion <strong>of</strong> caking<br />

<strong>coal</strong>s can cause serious problems.<br />

EXPERIMENTAL<br />

Pyrolysis experiments were conducted in an entrained flow tube furnace somewh<strong>at</strong><br />

similar to th<strong>at</strong> described by Scaroni et al. (7,8) and Nsakala and coworkers (9).<br />

Briefly, a dilute-phase <strong>coal</strong> stream is entrained in a primary carrier gas, passed<br />

through a w<strong>at</strong>er cooled probe and <strong>the</strong>n injected into <strong>the</strong> center <strong>of</strong> a prehe<strong>at</strong>ed secondary<br />

gas stream. The secondary gas stream enters <strong>the</strong> reaction zone <strong>at</strong> a temper<strong>at</strong>ure<br />

slightly above <strong>the</strong> furnace wall temper<strong>at</strong>ure so th<strong>at</strong> upon mixing <strong>the</strong> combined<br />

gas stream <strong>at</strong>tains <strong>the</strong> desired reaction temper<strong>at</strong>ure (? 10OC). The primary modes<br />

<strong>of</strong> <strong>coal</strong> particle he<strong>at</strong>ing are conduction from <strong>the</strong> gas and radi<strong>at</strong>ion from <strong>the</strong> furnace<br />

walls. He<strong>at</strong>ing r<strong>at</strong>es in excess <strong>of</strong> 10,OOO°C/s are estim<strong>at</strong>ed. Coal particles travel<br />

in a pencil stream down <strong>the</strong> axis <strong>of</strong> <strong>the</strong> furnace tube. Samples are collected and<br />

rapidly quenched (> 10,OOO°C/s quench r<strong>at</strong>e) using a w<strong>at</strong>er cooled probe which is<br />

inserted up <strong>the</strong> axis <strong>of</strong> <strong>the</strong> furnace. Reaction times are varied by changing <strong>the</strong><br />

position <strong>of</strong> <strong>the</strong> sampling probe rel<strong>at</strong>ive to <strong>the</strong> injector. The oper<strong>at</strong>ing conditions<br />

<strong>at</strong> each temper<strong>at</strong>ure studied are given in Table 1.<br />

Helium is used as <strong>the</strong> primary<br />

The secondary<br />

carrier gas and is adjusted to maintain isokinetic sample injection.<br />

gas is nitrogen.<br />

Weight loss due to pyrolysis was determined using ash as a tracer. The proxi-<br />

m<strong>at</strong>e analyses <strong>of</strong> <strong>the</strong> samples used in this work are presented in Table 2. The <strong>coal</strong>s<br />

examined were PSOC-1133 a LV <strong>coal</strong> from <strong>the</strong> Lower Kittaning seam in Pennsylvania<br />

25

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