the coking properties of coal at elevated pressures. - Argonne ...

the coking properties of coal at elevated pressures. - Argonne ... the coking properties of coal at elevated pressures. - Argonne ...

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and, therefore, will not be repeated in this paper. Sulfur capture and nitrogen oxide reduction are the two items that will be discussed in the following sections. SULFUR CAPTURE No Fly Ash Recycle Numerous non-recycle tests have been run on the 6' x 6' AFBC at a fluidizing velocity near 8 ft/sec. This large data bank provides information enabling a better understanding of sulfur capture with various operating parameters. A plot of percent sulfur removal versus calcium-to-sulfur ratio showed that sulfur removal is a strong function of the amount of fresh limestone feed (Figure 1). However, the data is quite scattered, indicating that other factors such as particle size, entrainment loss, bed temperature, coal combustion, and sulfur release level may also have a significant influence on sulfur capture efficiency. To more thoroughly investigate these factors, data from a narrow range of Ca/S ratio were subjected to analysis. Sulfur removal was shown to be related to the size of limestone being fed into the unit (Figure 2). The plot indicates that larger limestone feed sizes result in a decreased ability to remove sulfur, a trend which is most pronounced at higher Ca/S values. This suggests that the effect of the fresh limestone feed is predominant since the spent bed lime utilization in these tests range between 23% and 40%. Consequently, the rate of sulfur capture for the bed material is many times smaller than for freshly calcined limestone at all size ranges that exist within the FBC unit. For average limestone feed sizes below 1200 microns (weight-mass average), a significant drop in sulfur retention occurred as a result of high elutriation loss of limestone feed. Further analyses were performed by restricting both the Ca/S ratio and limestone feed size. The data scatter, evident in Figure 2, was found to be related to the effects of bed particle size, extent of bed lime utilization, and bed voidage (Figures 3 and 4). Sulfur removal decreases with: 1. An increase in bed particle size for a narrow range of bed lime .utilization (0.30 - 0.33). 2. High bed lime utilization. 3. Higher bed voidage. Also, spent bed lime utilization is related to both residence time and Ca/S feed ratio, reaching 35% with a residence time of 13 hours at a Ca/S of 2.5 (Figure 5). Increasing the fluidizing velocity to 12 ft/sec resulted in lower sulfur capture, as shown in Table 1. We believe the causes of this reduction to be: 1) higher elutriation of limestone from the bed, and 2) increased freeboard combustion of coal and its volatile matter. The table shows that carbon and limestone carryover losses were 12% and 55%, respectively. These are about 50% and 34% more than the loss at 8 ft/sec, respectively. Reducing fluidizing velocity to about 5 ft/sec generally resulted in an improvement in sulfur capture. This was due to smaller limestone feed size and lower elutriation loss (Table 2). 40%. In addition, spent bed lime utilization reached 228

I Table 1 Comparison of Sulfur Capture Efficiency and NOK Emissions for 8 ftlsec and 12 ftlsec Fluidizing Velocities Under Similar Conditions of: 1) Non-Recycle and 2) Ca/S : 2.4 - 2.8 - Item %SO2 Capture Combustion Efficiency - Z NOx - ppm co - ppm Bed Voidage Limestone Feed Sire (weight mean average) Spent Bed Sire (weight mean average) Spent Bed Lime Utilization - X Elutriation of Available Lime Per Limestone Feed Elutriation of Carbon Per Carbon Feed From Coal Table 2 Fluidizing Velocity 8 ftlsec 12 ftlsec 78.5 46.2 92 88 285 158 106 1696 0.62 0.72 2908p 984P 233711 127911 31 29 41 55 8 I2 Comparison of Sulfur Capture Efficiency and NO Emissions for 5 ftlsec and 8 ft/sec Fluidizing Velocihs Under Similar Conditions of: 1) Non-Recycle and 2) Ca/S : 1.6 - 1.8 - Item XS02 Capture Combustion Efficiency - % Spent Bed Lime Utilization - X Z Carbon in Carryover Per Carbon Feed NOx - 1bIHKb Bed Voidage Limestone Feed Size (weight mean average) Spent Bed Size (weight mean average) CO in Stack Gas - ppm 229 Fluidizing Velocity 5 ftlsec 8 ftlsec 58 54 94 92 40 33 7.7 9.6 0.22 0.39 0.55 0.66 815p 12oop 923p 82411 173 126

I<br />

Table 1<br />

Comparison <strong>of</strong> Sulfur Capture Efficiency and NOK Emissions<br />

for 8 ftlsec and 12 ftlsec Fluidizing Velocities<br />

Under Similar Conditions <strong>of</strong>: 1) Non-Recycle and 2) Ca/S : 2.4 - 2.8<br />

- Item<br />

%SO2 Capture<br />

Combustion Efficiency - Z<br />

NOx - ppm<br />

co - ppm<br />

Bed Voidage<br />

Limestone Feed Sire<br />

(weight mean average)<br />

Spent Bed Sire<br />

(weight mean average)<br />

Spent Bed Lime Utiliz<strong>at</strong>ion - X<br />

Elutri<strong>at</strong>ion <strong>of</strong> Available<br />

Lime Per Limestone Feed<br />

Elutri<strong>at</strong>ion <strong>of</strong> Carbon<br />

Per Carbon Feed From Coal<br />

Table 2<br />

Fluidizing Velocity<br />

8 ftlsec 12 ftlsec<br />

78.5 46.2<br />

92 88<br />

285 158<br />

106 1696<br />

0.62 0.72<br />

2908p 984P<br />

233711 127911<br />

31<br />

29<br />

41 55<br />

8 I2<br />

Comparison <strong>of</strong> Sulfur Capture Efficiency and NO Emissions<br />

for 5 ftlsec and 8 ft/sec Fluidizing Velocihs<br />

Under Similar Conditions <strong>of</strong>: 1) Non-Recycle and 2) Ca/S : 1.6 - 1.8<br />

- Item<br />

XS02 Capture<br />

Combustion Efficiency - %<br />

Spent Bed Lime Utiliz<strong>at</strong>ion - X<br />

Z Carbon in Carryover<br />

Per Carbon Feed<br />

NOx - 1bIHKb<br />

Bed Voidage<br />

Limestone Feed Size<br />

(weight mean average)<br />

Spent Bed Size<br />

(weight mean average)<br />

CO in Stack Gas - ppm<br />

229<br />

Fluidizing Velocity<br />

5 ftlsec 8 ftlsec<br />

58 54<br />

94 92<br />

40 33<br />

7.7 9.6<br />

0.22 0.39<br />

0.55 0.66<br />

815p 12oop<br />

923p 82411<br />

173 126

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