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the coking properties of coal at elevated pressures. - Argonne ...

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Remove <strong>the</strong> quartz tube (gas sample flow tube) from <strong>the</strong> center <strong>of</strong><br />

<strong>the</strong> probe. This would elimin<strong>at</strong>e ano<strong>the</strong>r fragile component by<br />

allowing <strong>the</strong> sample to flow down <strong>the</strong> center (stainless steel tube)<br />

<strong>of</strong> <strong>the</strong> probe.<br />

PERFORMANCE DATA SUPPORTS MODIFIED SYSTEMS<br />

Primary Filter Performance<br />

The ceramic filter was initially tested <strong>at</strong> <strong>the</strong> furnace outlet gas<br />

sample loc<strong>at</strong>ion. At first, problems developed in sealing <strong>the</strong><br />

ceramic filter and <strong>the</strong> metal tube. After obtaining a good Seal,<br />

<strong>the</strong> ceramic filter performed to maximum expect<strong>at</strong>ions as 6hOm by<br />

<strong>the</strong> following table:<br />

Gas Solid Gas<br />

Temper<strong>at</strong>ure Flow R<strong>at</strong>e Velocity Ceramic Filter Performance<br />

('F) (lb/hr) (ft/sec)<br />

---<br />

800 3000 100 Sample system oper<strong>at</strong>ed continuously for<br />

a period <strong>of</strong> 12 days (288 hours). Hinimal<br />

wear to upstream side <strong>of</strong> filter.<br />

800 10,000 100 Sample system required a filter change<br />

every 2 or 3 days. Minimal wear to<br />

upstream side <strong>of</strong> filter.<br />

The above tests were conducted without back-purging (with nitrogen)<br />

<strong>the</strong> filter. When <strong>the</strong> pressure drop across <strong>the</strong> filter reached its<br />

pre-determined maximum limit, <strong>the</strong> filter was changed.<br />

The filter tests in <strong>the</strong> freeboard area indic<strong>at</strong>ed th<strong>at</strong> no pluggage<br />

occurred while sampling <strong>at</strong> any <strong>of</strong> <strong>the</strong> ports. No back-purge system<br />

was used and <strong>the</strong> filters showed no wear after extended periods <strong>of</strong><br />

oper<strong>at</strong>ion.<br />

The in-bed filter tests indic<strong>at</strong>ed th<strong>at</strong> no pluggage occurred during<br />

a complete traverse across <strong>the</strong> bed. The original probe-filter<br />

assembly had to be back-purged with nitrogen every 15 OK 20 minutes<br />

during each traverse. The nitrogen back-purge cleaning fe<strong>at</strong>ure was<br />

available, but was not used during <strong>the</strong>se l<strong>at</strong>ter tests. It appeared<br />

th<strong>at</strong> <strong>the</strong> filters could be used indefinitely with no indic<strong>at</strong>ions <strong>of</strong><br />

wear.<br />

Secondary Filter Performance<br />

The secondary filter tests <strong>at</strong> <strong>the</strong> furnace gas outlet and freeboard sampling<br />

loc<strong>at</strong>ions indic<strong>at</strong>ed <strong>the</strong> cartridge-type filter wrapped with two inches <strong>of</strong> kaowool<br />

insul<strong>at</strong>ion met all performance expect<strong>at</strong>ions. This filter served its initial purpose<br />

<strong>of</strong> protecting o<strong>the</strong>r components in <strong>the</strong> sample train in <strong>the</strong> case <strong>of</strong> a failure <strong>of</strong> <strong>the</strong><br />

primary filter. It also replaced <strong>the</strong> fragile components and served to decrease <strong>the</strong><br />

number <strong>of</strong> connection joints (possible air infiltr<strong>at</strong>ion sources) in <strong>the</strong> sample train.<br />

The insul<strong>at</strong>ion contributed to <strong>the</strong> elimin<strong>at</strong>ion <strong>of</strong> <strong>the</strong> cyclone oven which made <strong>the</strong><br />

assembly less'bulky and easier to handle. A combin<strong>at</strong>ion <strong>of</strong> <strong>the</strong> insul<strong>at</strong>ed filter and<br />

controlled setting <strong>of</strong> <strong>the</strong> cooling w<strong>at</strong>er to <strong>the</strong> probe retained <strong>the</strong> gas temper<strong>at</strong>ure<br />

well above <strong>the</strong> dew point as <strong>the</strong> gas passed through <strong>the</strong> secondary filter enroute to<br />

<strong>the</strong> he<strong>at</strong>ed sample line. These tests were conducted in <strong>the</strong> most severe environment<br />

possible in both sampling loc<strong>at</strong>ions. The secondary filter on <strong>the</strong> original in-bed<br />

213

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