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the coking properties of coal at elevated pressures. - Argonne ...

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\: Stage 3. Sulf<strong>at</strong>ed ash-cemented agglomer<strong>at</strong>es.<br />

In this stage <strong>the</strong> quartz grains are loosely held toge<strong>the</strong>r by a cement <strong>of</strong><br />

sulf<strong>at</strong>ed aluminosilic<strong>at</strong>e ash (Figure 3). Penetr<strong>at</strong>ion <strong>of</strong> quartz grains by fine<br />

grained ash is more extensive.<br />

Stage 4. Glass-cemented agglomer<strong>at</strong>es.<br />

'<br />

1<br />

In <strong>the</strong> final stage quartz grains are bonded by sulf<strong>at</strong>ed ash which has<br />

partly melted and crystallized through reaction <strong>of</strong> <strong>the</strong> hot ash and <strong>the</strong> quartz<br />

grains. Resultant cooled agglomer<strong>at</strong>es consist <strong>of</strong> quartz grains <strong>of</strong> <strong>the</strong> bed m<strong>at</strong>erial<br />

, ' bonded by a mixture <strong>of</strong> sulf<strong>at</strong>ed ash and Ca-rich, S-poor glass (Figure 41, with an<br />

intermedi<strong>at</strong>e reaction zone made up <strong>of</strong> an S-depleted, Si-enriched ash portion with a<br />

fringe <strong>of</strong> melilite or augite crystals projecting into <strong>the</strong> glass (Figures 5 and 6).<br />

Some quartz grains are partly melted and/or recrystallized to cristobalite or o<strong>the</strong>r<br />

, phases.<br />

Limestone Bed Agglomer<strong>at</strong>es<br />

Agglomer<strong>at</strong>ion <strong>of</strong> limestone bed m<strong>at</strong>erial appears to be dependent on ash deposi-<br />

tion and sulf<strong>at</strong>ion combined with extensive reaction and deterior<strong>at</strong>ion <strong>of</strong> <strong>the</strong> bed<br />

m<strong>at</strong>erial.<br />

Ash buildup on <strong>the</strong> grains and sulf<strong>at</strong>ing is comparable to reactions th<strong>at</strong> occur<br />

with <strong>the</strong> quartz bed m<strong>at</strong>erial. However, <strong>the</strong> limestone grains appear to undergo <strong>the</strong><br />

following reactions:<br />

1. Loss <strong>of</strong> CO, and conversion to CaO with addition <strong>of</strong> S, Fe, Na and o<strong>the</strong>r<br />

elements. These reactions produce concentric alter<strong>at</strong>ion zones, high Ca and S con-<br />

tents and <strong>the</strong> reddish color th<strong>at</strong> characterizes typical grains (Figure 7).<br />

2. Continued reaction produces thicker sulf<strong>at</strong>ed ash co<strong>at</strong>ings and more thor-<br />

oughly altered bed grains.<br />

3. Bed grains disintegr<strong>at</strong>e extensively and become mixed with ash co<strong>at</strong>ings<br />

producing a weakly bonded agglomer<strong>at</strong>e consisting <strong>of</strong> masses <strong>of</strong> sulf<strong>at</strong>ed ash and<br />

altered limestone bed grains and fragments (Figure 8). The altered limestone ap-<br />

pears to recrystallize to coarse crystals <strong>of</strong> anhydrite in a fine-grained m<strong>at</strong>rix con-<br />

taining abundant Ca, S and Si (Figure 9). O<strong>the</strong>r phases, not yet identified, occur<br />

in <strong>the</strong> limestone agglomer<strong>at</strong>es including crystalline Fe-Ca oxides as shown in Figure<br />

IO, and o<strong>the</strong>r iron-rich zones and co<strong>at</strong>ings.<br />

Where quartz and limestone bed m<strong>at</strong>erials are combined mutual interactions pro-<br />

duce reaction zones on <strong>the</strong> quartz containing secondary needles <strong>of</strong> an unknown<br />

calcium silic<strong>at</strong>e mineral (Figure 11).<br />

Bulk x-ray diffraction analyses were performed on <strong>the</strong> bed m<strong>at</strong>erial agglomer-<br />

<strong>at</strong>es to identify <strong>the</strong> phases present. The crystaline phases found in <strong>the</strong> quartz bed<br />

agglomer<strong>at</strong>es from run 2181 include quartz, a member <strong>of</strong> <strong>the</strong> series Ca2AI2SiO7-<br />

Ca2Mg2Si07 which includes melilite, and CaS04. The major phases identified in <strong>the</strong><br />

limestone bed agglomer<strong>at</strong>e are CaS04, CaSi04 and CaO. This d<strong>at</strong>a supports <strong>the</strong> SEM<br />

microprobe d<strong>at</strong>a.<br />

X-ray fluorescence analysis was performed on bed m<strong>at</strong>erial sampled continually<br />

throughout <strong>the</strong> run to determine <strong>the</strong> changes in composition <strong>of</strong> major ash constitu-<br />

ents. The most appreciable changes which occurred in <strong>the</strong> quartz bed run were:<br />

SiO, decreased from 95 to 47% <strong>of</strong> <strong>the</strong> bed because <strong>of</strong> dilution; SO3 increased to 243,<br />

because <strong>of</strong> adsorption by alkali constituents <strong>of</strong> <strong>the</strong> <strong>coal</strong> ash in <strong>the</strong> bed; CaO<br />

increased to 11% and Na20 increased to 7% <strong>of</strong> <strong>the</strong> bed. The CaO and NazO reacted<br />

with <strong>the</strong> SO3 and adhered to <strong>the</strong> quartz grains <strong>of</strong> <strong>the</strong> bed. Al2O3, Fez03 and MgO<br />

remained rel<strong>at</strong>ively constant throughout <strong>the</strong> run after <strong>the</strong> initial eight hours. The<br />

17 7

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