Thermo Ramsey - Hoferick Engineering GmbH
Thermo Ramsey - Hoferick Engineering GmbH Thermo Ramsey - Hoferick Engineering GmbH
About this Manual ii 2.5 Integrator Configuration........................................................................................2-8 2.5.1 Mother Board Configuration Jumpers and Switches.....................................2-8 2.5.2 A/D Jumpers – Load Cell Sense.................................................................2-10 2.5.3 Analog Output (Motherboard) .....................................................................2-13 2.5.4 Communications Configuration (Motherboard) COMM 1............................2-13 2.6 Determining Installation Parameters ..................................................................2-16 2.6.1.1 Scale Capacity.....................................................................................2-16 2.6.1.2 Belt Scale Code Number .....................................................................2-16 2.6.1.3 Belt Scale Weighbridge Dimensions....................................................2-17 2.6.1.3.1 Pivot to Load Cell – LA.....................................................................2-18 2.6.1.3.2 Number of Weigh Idlers on Scale Weighbridge(s) – IDN .................2-18 2.6.1.3.3 Pivot to 1 st Idler (Weigh Idler) – LB1.................................................2-18 2.6.1.3.4 Pivot to 2nd Weigh Idler (Optional) ..................................................2-19 2.6.1.3.5 Pivot to 1 st , 2 nd , 3 rd and 4 th Weigh Idler .............................................2-19 2.6.1.4 Calibration Using Test Weights............................................................2-19 2.6.1.4.1 Pivot to Test Weight Height – LE .....................................................2-20 2.6.1.4.2 Pivot to Test Weight Length – LC.....................................................2-20 2.6.1.4.3 Pivot to Carriage Height – LF ...........................................................2-21 2.6.1.4.4 Roll to Carriage Height – LG ............................................................2-21 2.6.1.5 Number of Load Cells ..........................................................................2-21 2.6.1.6 Idler Spacing Scale Area – LD.............................................................2-22 2.6.1.7 Conveyor’s Angle of Incline .................................................................2-22 2.6.1.8 Load Cell Capacity...............................................................................2-22 2.6.1.9 Load Cell Sensitivity.............................................................................2-22 2.6.1.10 Load Cell Resistance...........................................................................2-22 2.6.1.11 Conveyor Belt Length ..........................................................................2-22 2.7 Programming the Micro-Tech 3101 (Initial Setup)..............................................2-24 2.7.1 Language ....................................................................................................2-24 2.7.2 Measure Units.............................................................................................2-25 2.7.3 Totalization Units.........................................................................................2-26 2.7.4 Length Units................................................................................................2-26 2.7.5 Rate Units ...................................................................................................2-27 2.7.6 Load Cell Units............................................................................................2-27 2.7.7 Max. Scale Capacity ...................................................................................2-28 2.7.8 Scale Divisions............................................................................................2-28 2.8 Selecting the Weighbridge Model.......................................................................2-29 2.8.1 Detailing the Mechanical Parameters of the Frame ....................................2-29 2.8.1.1 Parameter LA: pivot to Load Cell Distance ..........................................2-29 2.8.1.2 Parameter LE: Pivot to Test-Weight Height .........................................2-33 2.8.1.3 Parameter LC: Pivot to Test-Weight Length. .......................................2-33 2.8.1.4 Parameter LF: Pivot to Carriage Height...............................................2-34 2.8.1.5 Parameter LG: Carry Roll to Carriage Height. .....................................2-34 2.8.2 Number of Load Cells .................................................................................2-34 2.9 Defining Dimensional Parameters of the Application .........................................2-35 About this Manual Thermo Fisher Scientific REC 4175 Rev B
About this Manual 2.9.1 Idler Spacing in Scale Area .........................................................................2-35 2.9.2 Angle of Inclination ......................................................................................2-35 2.9.3 Defining the Load Cell(s).............................................................................2-36 2.9.4 Defining the Speed Input.............................................................................2-38 2.9.5 Defining the Calibration Test Duration.........................................................2-38 2.9.6 Full Test Duration Acquisition......................................................................2-39 2.9.7 Partial Test Duration Acquisition .................................................................2-41 2.9.8 Manual Entry of Test Duration.....................................................................2-42 2.9.9 Automatic Calibration of the Scale ..............................................................2-44 Chapter 3 Operation.......................................................................................................3-1 3.1 Overview...............................................................................................................3-1 3.2 Operator Interface ................................................................................................3-1 3.3 Front Panel ...........................................................................................................3-2 3.3.1.1 System Status Lights..............................................................................3-2 3.3.1.2 LCD Graphic Display..............................................................................3-2 3.3.1.3 Keypad ...................................................................................................3-3 3.4 General Navigation...............................................................................................3-3 3.5 Menu Displays ......................................................................................................3-3 3.6 Normal Power On .................................................................................................3-5 3.6.1 Hardware Configuration.................................................................................3-5 3.7 Run Menu .............................................................................................................3-6 3.7.1 Main Run .......................................................................................................3-6 3.7.2 Reset Total ....................................................................................................3-7 3.7.3 Material Calibration .......................................................................................3-7 3.7.4 Alarm Pending...............................................................................................3-7 3.8 Total Key and Associated Menus .........................................................................3-8 3.9 Start-Stop Keys ....................................................................................................3-9 3.10 Calibration.........................................................................................................3-9 3.10.1 Zero Calibrate Scroll....................................................................................3-10 3.10.2 Manual Zero ................................................................................................3-11 3.10.3 Span Calibration Scroll................................................................................3-12 3.10.3.1 Auto Span ............................................................................................3-12 3.10.3.1.1 Starting an R-Cal Calibration ..........................................................3-12 3.10.3.1.2 Starting a Chain Calibration............................................................3-13 3.10.3.1.3 Starting a Test Weights Calibration ................................................3-14 3.10.3.1.4 Executing the Span Calibration ......................................................3-15 3.10.3.1.5 Material Factor................................................................................3-15 3.10.3.1.6 Recording New Span......................................................................3-17 3.10.3.1.7 Ending an Auto Span Procedure with Chains or Test Weights ......3-18 3.10.3.1.8 Ending an Auto Span Procedure with R-Cal...................................3-18 3.10.3.2 Manual Span ........................................................................................3-18 3.10.4 Material Span Calibration ............................................................................3-19 3.11 Permanent Scroll Record – Setup Scrolls.......................................................3-23 3.11.1 Main Menu 1 and Main Menu 2...................................................................3-23 Thermo Fisher Scientific About this Manual REC 4175 Rev B iii
- Page 1 and 2: Micro-Tech 3000 Model 3101 Integrat
- Page 3 and 4: ©2004Thermo Fisher Scientific. All
- Page 5 and 6: Thermo Scientific Warranty The sell
- Page 7: Contents Contents..................
- Page 11 and 12: About this Manual A.3.3.8 Ending an
- Page 13 and 14: About this Manual A.11.2. Define Lo
- Page 15 and 16: List of Figures Figure 1-1: Micro-T
- Page 17 and 18: List of Tables Table 1-1: Symbol Id
- Page 19 and 20: About this Manual This manual provi
- Page 21 and 22: General Precaution Thermo Fisher Sc
- Page 23 and 24: Chapter 1 Introduction This instruc
- Page 25 and 26: Figure 1-2: Micro-Tech 3101 Panel M
- Page 27 and 28: Thermo Fisher Scientific Installati
- Page 29 and 30: Thermo Fisher Scientific Installati
- Page 31 and 32: Maximum Non-Destructive Input Volta
- Page 33 and 34: Chapter 2 Installation 2.1 Safety P
- Page 35 and 36: 2.2 Incoming Power WARNING THIS EQU
- Page 37 and 38: Thermo Fisher Scientific Operation
- Page 39 and 40: Thermo Fisher Scientific Operation
- Page 41 and 42: Figure 2-6: Micro-Tech Motherboard
- Page 43 and 44: OP 13 OP 11 OP 10 OP 5 Table 2-3: L
- Page 45 and 46: Table 2-7: Relay Output Board Integ
- Page 47 and 48: Table 2-11: Motherboard Wiring Conf
- Page 49 and 50: Figure 2-8: Belt Scale Weighbridge
- Page 51 and 52: Thermo Fisher Scientific Operation
- Page 53 and 54: Thermo Fisher Scientific Operation
- Page 55 and 56: Figure 2-17: Measure of Incline A90
- Page 57 and 58: Press key under HELP for more infor
About this Manual<br />
ii<br />
2.5 Integrator Configuration........................................................................................2-8<br />
2.5.1 Mother Board Configuration Jumpers and Switches.....................................2-8<br />
2.5.2 A/D Jumpers – Load Cell Sense.................................................................2-10<br />
2.5.3 Analog Output (Motherboard) .....................................................................2-13<br />
2.5.4 Communications Configuration (Motherboard) COMM 1............................2-13<br />
2.6 Determining Installation Parameters ..................................................................2-16<br />
2.6.1.1 Scale Capacity.....................................................................................2-16<br />
2.6.1.2 Belt Scale Code Number .....................................................................2-16<br />
2.6.1.3 Belt Scale Weighbridge Dimensions....................................................2-17<br />
2.6.1.3.1 Pivot to Load Cell – LA.....................................................................2-18<br />
2.6.1.3.2 Number of Weigh Idlers on Scale Weighbridge(s) – IDN .................2-18<br />
2.6.1.3.3 Pivot to 1 st Idler (Weigh Idler) – LB1.................................................2-18<br />
2.6.1.3.4 Pivot to 2nd Weigh Idler (Optional) ..................................................2-19<br />
2.6.1.3.5 Pivot to 1 st , 2 nd , 3 rd and 4 th Weigh Idler .............................................2-19<br />
2.6.1.4 Calibration Using Test Weights............................................................2-19<br />
2.6.1.4.1 Pivot to Test Weight Height – LE .....................................................2-20<br />
2.6.1.4.2 Pivot to Test Weight Length – LC.....................................................2-20<br />
2.6.1.4.3 Pivot to Carriage Height – LF ...........................................................2-21<br />
2.6.1.4.4 Roll to Carriage Height – LG ............................................................2-21<br />
2.6.1.5 Number of Load Cells ..........................................................................2-21<br />
2.6.1.6 Idler Spacing Scale Area – LD.............................................................2-22<br />
2.6.1.7 Conveyor’s Angle of Incline .................................................................2-22<br />
2.6.1.8 Load Cell Capacity...............................................................................2-22<br />
2.6.1.9 Load Cell Sensitivity.............................................................................2-22<br />
2.6.1.10 Load Cell Resistance...........................................................................2-22<br />
2.6.1.11 Conveyor Belt Length ..........................................................................2-22<br />
2.7 Programming the Micro-Tech 3101 (Initial Setup)..............................................2-24<br />
2.7.1 Language ....................................................................................................2-24<br />
2.7.2 Measure Units.............................................................................................2-25<br />
2.7.3 Totalization Units.........................................................................................2-26<br />
2.7.4 Length Units................................................................................................2-26<br />
2.7.5 Rate Units ...................................................................................................2-27<br />
2.7.6 Load Cell Units............................................................................................2-27<br />
2.7.7 Max. Scale Capacity ...................................................................................2-28<br />
2.7.8 Scale Divisions............................................................................................2-28<br />
2.8 Selecting the Weighbridge Model.......................................................................2-29<br />
2.8.1 Detailing the Mechanical Parameters of the Frame ....................................2-29<br />
2.8.1.1 Parameter LA: pivot to Load Cell Distance ..........................................2-29<br />
2.8.1.2 Parameter LE: Pivot to Test-Weight Height .........................................2-33<br />
2.8.1.3 Parameter LC: Pivot to Test-Weight Length. .......................................2-33<br />
2.8.1.4 Parameter LF: Pivot to Carriage Height...............................................2-34<br />
2.8.1.5 Parameter LG: Carry Roll to Carriage Height. .....................................2-34<br />
2.8.2 Number of Load Cells .................................................................................2-34<br />
2.9 Defining Dimensional Parameters of the Application .........................................2-35<br />
About this Manual <strong>Thermo</strong> Fisher Scientific<br />
REC 4175 Rev B