Marine Lubricants technicaL reference Guide - ShipServ
Marine Lubricants technicaL reference Guide - ShipServ
Marine Lubricants technicaL reference Guide - ShipServ
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<strong>Marine</strong> <strong>Lubricants</strong><br />
<strong>technicaL</strong><br />
<strong>reference</strong> <strong>Guide</strong><br />
<strong>Lubricants</strong> designed to achieve<br />
optimum performance<br />
www.shell.com/marine<br />
shell <strong>Marine</strong> Products
Preface<br />
Welcome to the <strong>Marine</strong> <strong>Lubricants</strong> Technical Reference <strong>Guide</strong> from<br />
Shell <strong>Marine</strong> Products.<br />
Shell has, over many years, developed a comprehensive portfolio<br />
of exceptional lubricants, many of which have multiple functions or<br />
specialised applications for the marine industry.<br />
This Technical Reference <strong>Guide</strong> is designed as a useful and quick<br />
<strong>reference</strong> for personnel responsible for engineering operations<br />
and maintenance in the marine sector. The <strong>Guide</strong> only provides<br />
a summary of Shell's main lubricant grades at the time of printing,<br />
and contains typical physical characteristics together with brief<br />
product and application descriptions. Further details on Shell marine<br />
lubricants and their applications can be obtained from your Shell<br />
<strong>Marine</strong> Products Representative.
table of contents<br />
cateGory<br />
Low-sPeed enGine<br />
SheLL ALexiA 50............................................................................................................................. 2<br />
SheLL ALexiA LS.............................................................................................................................. 4<br />
SheLL MeLinA S 30........................................................................................................................ 5<br />
MediuM-sPeed enGine<br />
SheLL ARGinA T.............................................................................................................................6<br />
SheLL ARGinA x.............................................................................................................................8<br />
SheLL ARGinA xL.......................................................................................................................... 10<br />
SheLL GAdiniA............................................................................................................................ 12<br />
SheLL GAdiniA AL........................................................................................................................ 14<br />
hiGh-sPeed enGine<br />
SheLL SiRiuS 15W-40....................................................................................................................16<br />
SheLL SiRiuS x.............................................................................................................................. 17<br />
SheLL RiMuLA R3 TuRbo................................................................................................................18<br />
hydrauLic systeMs<br />
SheLL TeLLuS S2 V.........................................................................................................................19<br />
Gear systeMs<br />
SheLL oMALA S2 G ..................................................................................................................... 21<br />
SheLL oMALA S4 Gx ................................................................................................................... 23<br />
SheLL oMALA S4 We................................................................................................................... 25<br />
SheLL MoRLinA S4 b.................................................................................................................... 27<br />
air coMPressors<br />
SheLL CoRenA S2 P..................................................................................................................... 29<br />
SheLL CoRenA S4 P..................................................................................................................... 31<br />
SheLL CoRenA S4 R.................................................................................................................... 33<br />
refriGeration coMPressors<br />
SheLL ReFRiGeRATion oiL S4 FR-F................................................................................................... 35<br />
SheLL ReFRiGeRATion oiL S4 FR-V................................................................................................... 36<br />
steaM turbines<br />
SheLL TuRbo T............................................................................................................................. 38<br />
stern tubes<br />
SheLL STRoMbuS MP....................................................................................................................40<br />
bearinG and circuLation systeMs<br />
SheLL MoRLinA S2 b....................................................................................................................41<br />
heat transfer fLuid<br />
SheLL heAT TRAnSFeR FLuid S2..................................................................................................... 42<br />
Greases<br />
SheLL GAduS S2 A320................................................................................................................ 44<br />
SheLL GAduS S2 V100................................................................................................................. 45<br />
SheLL GAduS S2 V220................................................................................................................. 46<br />
SheLL GAduS S2 V220Ad.............................................................................................................48<br />
SheLL GAduS S3 T220................................................................................................................. 49<br />
SheLL GAduS S3 V220C...............................................................................................................50
shell alexia 50<br />
cylinder lubricant for low-speed crosshead diesel engines<br />
shell alexia 50 is a premium quality cylinder lubricant designed for use in all low-speed<br />
crosshead diesel engines which burn residual fuel with sulphur content higher than 1.5%wt.<br />
it is particularly suitable for the new generation of highly rated, fuel-efficient, low-speed marine<br />
diesel engines operating with higher pressures and higher liner wall temperatures.<br />
shell alexia 50 is blended from high viscosity index base oils and additive technology developed<br />
by shell.<br />
Main aPPLications<br />
n Cylinder lubrication of low-speed marine diesel<br />
engines which burn residual fuel with sulphur<br />
content higher than 1.5%wt.<br />
n Shell Alexia 50 is suitable for use in applications<br />
where high levels of acid stress occur. high levels<br />
of acid stress can occur if liner wall temperatures<br />
are too low, charge air temperatures are too low<br />
or lubrication feed rate is not sufficient to ensure a<br />
suitable bn throughput for acid neutralisation.<br />
PerforMance sPecifications<br />
Approved by all manufacturers of low-speed<br />
crosshead diesel engines.<br />
PerforMance benefits<br />
improved engine reliability<br />
n outstanding acid neutralising properties which<br />
help to prolong the life of components.<br />
n Minimal deposits on pistons, piston rings, ring<br />
grooves, under piston spaces and in cylinder<br />
ports.<br />
n Low cylinder and piston ring wear with typical<br />
cylinder wear rates below 0.05 mm per 1000<br />
hours due to enhanced boundary lubrication<br />
properties.<br />
Lower maintenance costs<br />
n Keeps engines exceptionally clean, minimises<br />
maintenance requirements and allows the periods<br />
between overhauls to be extended.<br />
re-assurance<br />
n Completely stable in storage under all the widely<br />
varying conditions encountered aboard ship.<br />
n Proven ability to keep engines clean, and control<br />
wear and scuffing in the latest engine designs.<br />
n Compatible with all normal oil seal materials.<br />
2 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
oiL feed rates<br />
insufficient cylinder oil feed rates can contribute to<br />
acid stress and hence higher rates of corrosive wear.<br />
insufficient cylinder oil feed rates can also reduce the<br />
cleaning of ring/groove deposits, which in turn can<br />
lead to seized and broken rings, blow-by of hot gases,<br />
and scavenger fire risks.<br />
To obtain optimum performance with Shell Alexia 50 it<br />
is important to:<br />
n observe the engine manufacturers' recommended<br />
cylinder oil feed rates.<br />
n observe the engine manufacturers' recommendations<br />
in terms of engine operating parameters.<br />
n Regularly scavenge port inspections to verify<br />
acceptable running conditions.<br />
n Consider using higher rates, especially when running<br />
in new liners and/or rings and under conditions of<br />
high acid stress.<br />
n ensure equally distributed oil feeds to each injection<br />
quill.<br />
n ensure the lubricator drive system is well maintained<br />
and properly adjusted.<br />
n Clean and overhaul lubricator boxes according to<br />
engine manufacturers’ recommendations.<br />
advice<br />
n Applications where the fuel sulphur content is<br />
consistently below 1.5%wt should be discussed with<br />
your Shell representative.<br />
n Please note that due to its high additive content, it is<br />
not advisable to mix Shell Alexia 50 with any other<br />
cylinder lubricant.<br />
n Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.
heaLth & safety<br />
Shell Alexia 50 is unlikely to present any significant<br />
health or safety hazard when properly used in the<br />
recommended application and good standards of<br />
personal hygiene are maintained. Avoid contact with<br />
skin. use impervious gloves with used oil. After skin<br />
contact, wash immediately with soap and water. For<br />
further guidance on Product health and Safety refer to<br />
the appropriate Shell Product Safety data Sheet.<br />
tyPicaL PhysicaL characteristics<br />
shell alexia 50 test units result<br />
sae viscosity Grade<br />
Kinematic viscosity<br />
50<br />
@ 40°C ASTM d445 iP 71 mm 2 /s 225<br />
@100°C ASTM d445 iP 71 mm 2 /s 19.5<br />
viscosity index<br />
density<br />
ASTM d2270 iP 226 > 95<br />
@ 15°C ASTM d4052 iP 365 kg/m 3<br />
932<br />
flash Point PMcc ASTM d 93 iP 34 °C > 205<br />
Pour Point ASTM d 97 iP 15 °C < –6<br />
bn ASTM d2896 iP 276 mg Koh/g 70<br />
sulphated ash ASTM d874 iP 163 % wt 8.7<br />
These characteristics are typical of current production. Whilst future production<br />
will conform to Shell's specification, variations in these characteristics may<br />
occur.<br />
For more information please contact your Shell <strong>Marine</strong> Products Representative or refer to the Port Services <strong>Guide</strong> on our website<br />
www.shell.com/marine. Shell is not liable for application/advice errors when Product data Sheets are obtained from non-official<br />
sources/sites other than the official website as shown above.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 3
shell alexia Ls<br />
special cylinder oil for low-speed diesel engines<br />
shell alexia Ls is a special 40bn, sae 50 cylinder lubricant, for improved piston running<br />
conditions in low speed crosshead diesel engines burning low sulphur fuels.<br />
Main aPPLications<br />
n Cylinders of low-speed crosshead diesel engines<br />
burning fuels with sulphur content below 2%wt,<br />
where the designer recommends a lower base<br />
number (bn) oil to reduce the risk of "sudden<br />
severe wear" or scuffing.<br />
PerforMance features<br />
n reduced piston deposits<br />
The reduced ash level of Shell Alexia LS helps to<br />
avoid excessive piston top land deposits, which<br />
can sometimes build up when 70bn oils are<br />
used with low sulphur fuel.<br />
n Good piston ring and port cleanliness<br />
Shell Alexia LS contains “hidden” detergency, not<br />
reflected in the bn of the product. This enables it<br />
to keep the ring belt and scavenge airports clean<br />
in spite of the reduced bn.<br />
n Greater feed rate flexibility<br />
The control of deposits and lower ash allows<br />
Shell Alexia LS to be used over a wider range of<br />
feed rates with less danger of excessive deposits<br />
than a 70bn cylinder oil.<br />
PerforMance sPecifications<br />
Shell Alexia LS is approved by Wartsila (Sulzer) and<br />
MAn.<br />
oiL feed rates<br />
insufficient cylinder oil feed rates can lead to<br />
corrosive wear, seized and broken rings and<br />
consequent blow-by and scavenge fire risks, and to<br />
the formation of excessive and tenacious deposits.<br />
Toobtain optimum performance with Shell Alexia LS<br />
it is important to:<br />
n observe the engine manufacturers' recommended<br />
cylinder oil feed rates as the minimum.<br />
n Consider using higher rates, especially when<br />
running in new liners and/or rings.<br />
n equally distribute the oil between injection quills.<br />
n ensure the lubricator drive system is well<br />
maintained and properly adjusted.<br />
4 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
n Clean and overhaul lubricator boxes according<br />
to engine manufacturers' recommendations.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
heaLth & safety<br />
Shell Alexia LS is unlikely to present any significant<br />
health or safety hazard when properly used in the<br />
recommended application, and good standards of<br />
industrial and personal hygiene are maintained.<br />
Avoid contact with skin. use impervious gloves with<br />
used oil. After skin contact, wash immediately with<br />
soap and water. For further guidance on Product<br />
health refer to the appropriate Shell Product Satety<br />
data Sheet.<br />
tyPicaL PhysicaL characteristics<br />
shell alexia Ls test units result<br />
sae viscosity Grade 50<br />
Kinematic viscosity<br />
@ 40°C iP 71 cSt 211.0<br />
@100°C iP 71 cSt 19.5<br />
viscosity index iP 226 100<br />
density<br />
@ 15°C iP 365 kg/m 3 925<br />
flash Point iP 34 °C 210<br />
(Pensky-Martens Closed Cup)<br />
Pour Point iP 15 °C -6<br />
bn iP 276 mg 40<br />
Koh/g<br />
sulphated ash iP 163 % wt 5.3<br />
These characteristics are typical of current production.<br />
Whilst future production will conform to Shell's specification,<br />
variations in these characteristics may occur.<br />
For more information please contact your Shell <strong>Marine</strong> Products Representative or refer to the Port Services <strong>Guide</strong> on our website<br />
www.shell.com/marine. Shell is not liable for application/advice errors when Product data Sheets are obtained from non-official<br />
sources/sites other than the official website as shown above.
shell Melina s 30<br />
Multifunctional lubricant for low speed marine diesel engines<br />
shell melina s is a high performance multifunctional low speed diesel engine lubricant based on<br />
a blend of highly refined high viscosity index mineral oils and a balanced selection of additives.<br />
it is designed to provide the highest levels of machinery protection in highly rated low-speed<br />
marine engines, but being multifunctional, can also be used in many different items of marine<br />
equipment and used to rationalise the number of grades of lubricant carried on board ship.<br />
Please note that Shell Melina S 30 is NOT recommended for trunk-piston engines.<br />
Main aPPLications<br />
n Low speed marine diesel engine crankcase and<br />
piston cooling systems.<br />
n Turbochargers, geared transmissions, oil<br />
lubricated stern tubes and deck machinery.<br />
n All ancillary equipment requiring an SAe 30 oil.<br />
PerforMance benefits<br />
improved engine operation and reliability<br />
n Shell Melina S 30 effectively neutralises the<br />
highly corrosive combustion acids which can<br />
contaminate the main system when cylinder oil<br />
drains leak past piston rod glands.<br />
n Good resistance to corrosion results in protection<br />
of metal surfaces from corrosion.<br />
n Good detergency keeps crankcases and under<br />
piston spaces clean and optimise efficiency.<br />
n Good air release and antifoam properties mean<br />
that air is released from the oil without foaming.<br />
Lower maintenance costs<br />
n Good oxidation stability combats thermal.<br />
degradation of the oil and extends its useful life.<br />
n Good water shedding properties mean that water<br />
can be easily removed by centrifuge.<br />
n extreme pressure properties make the oil suitable<br />
for many gear oil applications.<br />
re-assurance<br />
n Shell Melina S 30 oil is approved by all major<br />
low-speed diesel engine manufacturers.<br />
advice<br />
condition monitoring<br />
n Shell RLA and Shell RLA oPiCA engine condition<br />
monitoring services are ideal for users of Shell<br />
Melina S 30. use of these services enable the<br />
ship operator to monitor the condition of the oil<br />
and equipment, and enable remedial action<br />
to be taken when necessary. This helps to avoid<br />
breakdowns,costly downtime and all the associated<br />
inconvenience.To fully benefit from this service,<br />
samples should be taken at regular intervals of<br />
approximately 750 hours.<br />
n Advice on applications not covered in this leaflet<br />
may be obtained from your Shell Representative.<br />
heaLth & safety<br />
Shell Melina S is unlikely to present any significant<br />
health or safety hazard when properly used in the<br />
recommended application. Avoid contact with<br />
skin. use impervious gloves with used oil. After skin<br />
contact, wash immediately with soap and water. For<br />
further guidance on Product health and Safety refer to<br />
the appropriate Shell Product Safety data Sheet.<br />
tyPicaL PhysicaL characteristics<br />
shell Melina s 30 test units result<br />
sae viscosity Grade 30<br />
Kinematic viscosity<br />
@ 40°C iP 71 mm 2 /s 104<br />
@ 100°C iP 71 mm 2 /s 11.6<br />
viscosity index<br />
density<br />
iP 226 102<br />
@15°C iP 365 kg/m 3<br />
888<br />
flash Point closed cup iP 34 °C 227<br />
Load carrying capacity FZG 11 Failure Load Stage<br />
Pour Point iP15 °C –18<br />
bn iP 276 mg Koh/g 5<br />
These characteristics are typical of current production.<br />
Whilst future production will conform to Shell's specification,<br />
variations in these characteristics may occur.<br />
For more information please contact your Shell <strong>Marine</strong> Products Representative or refer to the Port Services <strong>Guide</strong> on our website<br />
www.shell.com/marine. Shell is not liable for application/advice errors when Product data Sheets are obtained from non-official<br />
sources/sites other than the official website as shown above.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 5
shell argina t<br />
Medium-speed trunk-piston diesel engine oil<br />
shell argina t is a multifunctional crankcase lubricant for highly rated medium-speed diesel engines<br />
operating on residual fuel. shell argina t is designed for conditions of moderate oil stress.<br />
Main aPPLications<br />
n Medium-speed industrial or marine propulsion and<br />
auxiliary engines, burning residual fuel oils, which<br />
create conditions of moderate oil stress. These<br />
conditions usually occur:<br />
- in engine designs more than 5 years old, or<br />
- where oil consumption is 1g/kWh or more, or<br />
- in newer designs where load factors are<br />
predominantly 85% or less, or<br />
- where fuels with sulphur
heaLth & safety<br />
Shell Argina T oils are unlikely to present any significant<br />
health or safety hazard when properly used in the<br />
recommended application, and good standards of<br />
industrial and personal hygiene are maintained. Avoid<br />
contact with skin. use impervious gloves with used oil.<br />
After skin contact, wash immediately with soap and<br />
water. For further guidance on Product health and<br />
Safety refer to the appropriate Shell Product Safety<br />
data Sheet.<br />
tyPicaL PhysicaL characteristics<br />
shell argina t test units result<br />
sae viscosity Grade 30 40<br />
Kinematic viscosity<br />
@ 40°C ASTM d 445, iP 71 cSt 110 125<br />
@ 100°C ASTM d 445, iP 71 cSt 12 14<br />
viscosity index ASTM d 2270, iP 226 100 100<br />
density<br />
@ 15°C ASTM d 4052, iP 365 kg/m 3 918 921<br />
flash Point ASTM d 93, iP 34 °C 212 225<br />
(Pensky-Martens Closed Cup)<br />
Pour Point ASTM d 97, iP 15 °C –18 –18<br />
bn ASTM d 874, iP 163 mg Koh/g 30 30<br />
sulphated ash iP 163 %wt 3.7 3.7<br />
Load carrying capacity iP 334 A/8.3/90 11 11<br />
(FZG Gear Machine)<br />
Failure Load Stage<br />
These characteristics are typical of current production. Whilst future production will<br />
conform to Shell's specification, variations in these characteristics may occur.<br />
For more information please contact your Shell <strong>Marine</strong> Products Representative or refer to the Port Services <strong>Guide</strong> on our website:<br />
www.shell.com/marine. Shell is not liable for application/advice errors when Product data Sheets are obtained from non-official<br />
sources/sites other than the official website as shown above.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 7
shell argina X<br />
Medium-speed trunk-piston diesel engine oil<br />
shell argina X is a multifunctional crankcase lubricant for highly rated medium-speed diesel<br />
engines operating on residual fuel. shell argina X is designed for conditions of high oil stress<br />
and has been further optimised to improve deposit control.<br />
Main aPPLications<br />
PerforMance sPecifications<br />
n Medium-speed industrial or marine propulsion Shell Argina x enjoys a comprehensive range of<br />
and auxiliary engines, burning residual fuel oils, original equipment Manufacturers’ approvals through<br />
which create conditions of high oil stress. These field experience over many years and meets the engine<br />
conditions usually occur:<br />
- in newer engine designs, less than 10 years old<br />
test criteria for APi CF.<br />
and/or fitted with flame rings,<br />
PerforMance benefits<br />
- where oil consumption is 0.5 – 1 g/kWh,<br />
- where load factors are >85%,<br />
n improved engine reliability<br />
- effective detergent and dispersancy additives<br />
- where fuels with sulphur >3% are in use.<br />
prevent the build up of soot, black sludge and<br />
n <strong>Marine</strong> engine reduction gears (SAe 40 only)<br />
heavy fuel contaminants in critical parts of the<br />
and certain other ship-board applications, where engine and keep the engine exceptionally clean.<br />
specialist lubricants are not required.<br />
- Combustion acids are effectively neutralised and<br />
n Medium-speed engines burning residual fuel<br />
the engine is protected from acidic corrosion.<br />
need very specialised lubricants. heavy fuels n Lower Maintenance costs:<br />
contaminate the oil with asphaltenes, requiring - Good thermal and oxidation stability allows oil<br />
special types of detergency to avoid sludges. The drain intervals to be extended.<br />
combustion of high sulphur fuels produces sulphur - excellent piston/liner wear control and good gear<br />
acids, which cause high wear rates of piston rings performance help reduce component costs.<br />
and cylinder liners unless neutralised by a high<br />
basicity reserve in the oil. The oil is in service<br />
for very long periods, so centrifugal separators<br />
are used to remove water and combustion<br />
n re-assurance:<br />
The oils have a comprehensive range of engine<br />
manufacturers’ approvals.<br />
contaminants from the oil. Medium-speed engine<br />
oils must be specially designed to release these advice<br />
contaminants in the separator.<br />
n Shell RLA and RLA oPiCA engine condition<br />
monitoring services are recommended for users<br />
PerforMance features<br />
n engine cleanliness<br />
has built a reputation over many years for very<br />
good engine cleanliness. The formulation has<br />
been further optimised to reduce deposits in<br />
critical areas, e.g. piston undercrown.<br />
n rapid neutralisation of acidic<br />
of Shell Argina x. use of these services enable<br />
the ship operator to monitor the condition of the<br />
oil and equipment, and enable remedial action<br />
to be taken when necessary. This helps to avoid<br />
breakdowns, costly downtime, and all the associated<br />
inconvenience. To fully benefit from this service,<br />
samples should be taken at regular intervals of<br />
approximately 750 hours.<br />
combustion products<br />
Gives long-term protection against corrosion of<br />
ferrous and non-ferrous metals.<br />
n Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
n thermal stability and resistance to<br />
oxidation<br />
Provides excellent high temperature deposit control<br />
and contributes to long oil life.<br />
n suitability for centrifugal separators<br />
heaLth & safety<br />
Shell Argina x oils are unlikely to present any significant<br />
health or safety hazard when properly used in the<br />
recommended application, and good standards of<br />
industrial and personal hygiene are maintained. Avoid<br />
effective detergent and dispersancy formulation contact with skin. use impervious gloves with used oil.<br />
releases contaminants and water readily in After skin contact, wash immediately with soap and<br />
centrifugal separators.<br />
water. For further guidance on Product health and<br />
Safety refer to the appropriate Shell Product Safety<br />
data Sheet.<br />
8 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong>
tyPicaL PhysicaL characteristics<br />
shell argina X test units result<br />
sae viscosity Grade<br />
Kinematic viscosity<br />
40<br />
@ 40°C ASTM d 445, iP 71 cSt 135<br />
@ 100°C ASTM d 445, iP 71 cSt 14<br />
viscosity index<br />
density<br />
ASTM d 2270, iP 226 100<br />
@ 15°C ASTM d 4052, iP 365 kg/m 3 916<br />
flash Point<br />
(Pensky-Martens Closed Cup)<br />
ASTM d 93, iP 34 °C 205<br />
Pour Point ASTM d 97, iP 15 °C –18<br />
bn ASTM d 2896, iP 276 mg Koh/g 40<br />
sulphated ash ASTM d 874, iP 163 %wt 4.9<br />
Load carrying capacity iP 334 A/8.3/90<br />
(FZG Gear Machine)<br />
Failure Load Stage<br />
10<br />
These characteristics are typical of current production. Whilst future production will<br />
conform to Shell's specification, variations in these characteristics may occur.<br />
For more information please contact your Shell <strong>Marine</strong> Products Representative or refer to the Port Services <strong>Guide</strong> on our website<br />
www.shell.com/marine. Shell is not liable for application/advice errors when Product data Sheets are obtained from non-official<br />
sources/sites other than the official website as shown above.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 9
shell argina XL<br />
Medium-speed trunk-piston diesel engine oil<br />
shell argina XL is a multifunctional crankcase lubricant for highly rated medium-speed diesel<br />
engines operating on residual fuel. shell argina XL is designed for conditions of very high oil<br />
stress and has been further optimised to improve deposit control.<br />
Main aPPLications<br />
n Medium-speed industrial or marine propulsion<br />
and auxiliary engines, burning residual fuel<br />
oils, which create conditions of very high oil<br />
stress. These conditions usually occur:<br />
- in newer engine designs, with flame rings,<br />
especially from Wartsila,<br />
- where oil consumption is 90%,<br />
- where fuels with sulphur >3% are in use.<br />
n Medium-speed engines burning residual fuel<br />
need very specialised lubricants. heavy fuels<br />
contaminate the oil with asphaltenes, requiring<br />
special types of detergency to avoid sludges.<br />
The combustion of high sulphur fuels produces<br />
sulphur acids, which cause high wear rates of<br />
piston rings and cylinder liners unless<br />
neutralised by a high basicity reserve in the oil.<br />
The oil is in service for very long periods, so<br />
centrifugal separators are used to remove water<br />
and combustion contaminants from the oil.<br />
Medium-speed engine oils must be specially<br />
designed to release these contaminants in the<br />
separator. Shell Argina xL has been specially<br />
designed for very high stress conditions, found<br />
most often in modern Wartsila engines in<br />
power plant or ship propulsion applications.<br />
PerforMance features<br />
n excellent engine cleanliness<br />
higher detergency than even Shell Argina x,<br />
leading to exceptionally clean crankcase, valve<br />
deck and pistons. The formulation has been<br />
further optimised to reduce deposits in critical<br />
areas, e.g. piston undercrown.<br />
n very high oxidation resistance<br />
Longer oil life and greater resistance to<br />
oxidative thickening.<br />
10 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
n extra high base number (50)<br />
Longer oil life in engines where life is limited by<br />
depletion of base number (bn). in many cases a<br />
satisfactory equilibrium bn level can be maintained<br />
in conditions where this would be impossible with a<br />
40bn oil.<br />
n very good base number retention<br />
Resists secondary loss of base number due to<br />
oxidation.<br />
n suitability for centrifugal separators<br />
effective detergent and dispersancy formulation<br />
releases contaminants and water readily in<br />
centrifugal separators.<br />
n full compatibility with shell argina family<br />
Shell Argina xL can be used to top up engines<br />
already running on any other member of the Shell<br />
Argina family, giving immediate control of bn<br />
without the need for an oil change.<br />
PerforMance sPecifications<br />
Shell Argina xL is approved by Wartsila and meets the<br />
engine test criteria for APi CF.<br />
improved engine reliability<br />
n extremely high detergency and dispersency<br />
which prevent sludge from forming and keeps<br />
crankcases, valves, pistons lands and the critical<br />
piston under-crown area exceptionally clean.<br />
n An extra high base number (50) which means a<br />
satisfactory equilibrium base number level can be<br />
maintained in conditions which would be<br />
impossible with a 40 Tbn oil.<br />
Lower maintenance costs<br />
n Good thermal and oxidative stability which resists<br />
thickening and results in much longer oil life.<br />
n Minimises the wear of piston rings and cylinder<br />
liners.<br />
re-assurance<br />
n A comprehensive range of engine manufacturers<br />
approvals.
advice<br />
n Shell RLA and RLA oPiCA engine condition<br />
monitoring services are recommended for users<br />
of Shell Argina xL. use of these services enable<br />
the ship operator to monitor the condition of<br />
the oil and equipment, and enable remedial<br />
action to be taken when necessary. This helps to<br />
avoid breakdowns, costly downtime, and all the<br />
associated inconvenience. To fully benefit from<br />
this service, samples should be taken at regular<br />
intervals of approximately 750 hours.<br />
n Please note that due to its high base number,<br />
this oil has a high ash content. To avoid<br />
excessive ash deposits, do not use with<br />
low sulphur fuels, or engines with high oil<br />
consumption. Advice on applications are not<br />
covered in this leaflet.<br />
tyPicaL PhysicaL characteristics<br />
shell argina XL test units result<br />
sae viscosity Grade<br />
Kinematic viscosity<br />
40<br />
@ 40°C ASTM d 445, iP 71 cSt 135<br />
@ 100°C ASTM d 445, iP 71 cSt 14<br />
viscosity index<br />
density<br />
ASTM d 2270, iP 226 100<br />
@ 15°C ASTM d 4052, iP 365 kg/m 3 921<br />
flash Point<br />
(Pensky-Martens Closed Cup)<br />
ASTM d 93, iP 34 °C 229<br />
Pour Point ASTM d 97, iP 15 °C –18<br />
bn ASTM d 2896, iP 276 mg Koh/g 50<br />
sulphated ash ASTM d 874, iP 163 %wt 6.1<br />
These characteristics are typical of current production. Whilst future production will<br />
conform to Shell's specification, variations in these characteristics may occur.<br />
heaLth & safety<br />
Shell Argina xL is unlikely to present any significant<br />
health or safety hazard when properly used in the<br />
recommended application, and good standards<br />
of industrial and personal hygiene are maintained.<br />
Avoid contact with skin. use impervious gloves with<br />
used oil. After skin contact, wash immediately with<br />
soap and water. For further guidance on Product<br />
health and Safety refer to the appropriate Shell<br />
Product Safety data Sheet.<br />
For more information please contact your Shell <strong>Marine</strong> Products Representative or refer to the Port Services <strong>Guide</strong> on our website<br />
www.shell.com/marine. Shell is not liable for application/advice errors when Product data Sheets are obtained from non-official<br />
sources/sites other than the official website as shown above.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 11
shell Gadinia<br />
<strong>Lubricants</strong> for medium-speed marine diesel engines running on<br />
distillate fuels<br />
shell gadinia are premium quality multifunctional diesel engine lubricants that are specially<br />
designed for the most severe service main propulsion and auxiliary marine trunk piston engines<br />
burning distillate fuels with a sulphur content up to 1%. they also perform satisfactorily in<br />
smaller high-speed engines of fishing fleets that operate under arduous conditions and have<br />
small sumps.<br />
Main aPPLications<br />
n highly rated, medium-speed, main propulsion and<br />
auxiliary trunk-piston marine diesel engines.<br />
n Turbochargers, oil-filled stern tubes, variable pitch<br />
propellers and geared transmissions.<br />
n deck machinery and other marine applications<br />
requiring SAe 30 or 40 viscosity oils.<br />
PerforMance benefits<br />
improved engine reliability<br />
n Greater tolerance to engine overload or poor<br />
combustion due to improved piston cleanliness.<br />
n Reduced deposits in piston ring belt and cylinder<br />
liners.<br />
Lower maintenance costs<br />
n extended diesel engine life through reduced risk of<br />
ring sticking and breakage.<br />
n Longer oil life, especially in high stress engines,<br />
because of Shell Gadinia’s excellent resistance to<br />
oxidation and thermal degradation under severe<br />
operating conditions.<br />
n Superior protection against corrosion for all<br />
engine components, due to Shell Gadinia’s unique<br />
formulation giving excellent alkalinity retention.<br />
n improved control of liner lacquer leads to better<br />
control of oil consumption and contributes to lower<br />
cost of operation.<br />
re-assurance<br />
n Greater safety margin to protect highly loaded<br />
bearings, in the event of water contamination,<br />
because of Shell Gadinia’s improved water<br />
tolerance and separation in separators.<br />
n oeM endorsement by leading diesel engine<br />
manufacturers following extensive field approval<br />
trials, means that Shell Gadinia is suitable for the<br />
widest range of modern diesel engines.<br />
12 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
PerforMance sPecifications<br />
n APi CF.<br />
n Shell Gadinia is approved by leading trunk piston<br />
engine manufacturers.<br />
advice<br />
condition monitoring<br />
n Shell RLA engine condition monitoring service<br />
enables the ship operator to monitor the condition of<br />
the oil and equipment, and to take remedial action<br />
when necessary. This helps to avoid breakdowns and<br />
costly downtime. Shell RLA oPiCA is an integrated<br />
software system enabling RLA data to be received<br />
electronically in the office and/or on the vessel. it<br />
contains powerful data management and graphics,<br />
enabling efficiency gains in report handling and<br />
machine condition monitoring.<br />
n Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
heaLth & safety<br />
Shell Gadinia are unlikely to present any significant<br />
health or safety hazard when properly used in the<br />
recommended application, and good standards of<br />
personal hygiene are maintained. Avoid contact with<br />
skin. use impervious gloves with used oil. After skin<br />
contact, wash immediately with soap and water. For<br />
further guidance please request a Shell Product Safety<br />
data Sheet.
tyPicaL PhysicaL characteristics<br />
shell Gadinia test units result<br />
sae viscosity Grade<br />
Kinematic viscosity<br />
30 40<br />
@ 40°C ASTM d 445, iP 71 mm 2 /s 104 139<br />
@ 100°C ASTM d 445, iP 71 mm 2 density<br />
/s 11.8 14.4<br />
@ 15°C ASTM d 4052, iP 365 kg/m 3 897 900<br />
flash Point<br />
(Pensky-Martens Closed Cup)<br />
ASTM d 93, iP 34 °C 200+ 225+<br />
Pour Point ASTM d 97, iP 15 °C –18 –18<br />
bn ASTM d 2896, iP 276 mg Koh/g 12 12<br />
sulphated ash ASTM d874, iP 163 %wt 1.35 1.35<br />
These characteristics are typical of current production. Whilst future production<br />
will conform to Shell's specification, variations in these characteristics may occur.<br />
For more information please contact your Shell <strong>Marine</strong> Products Representative or refer to the Port Services <strong>Guide</strong> on our website<br />
www.shell.com/marine. Shell is not liable for application/advice errors when Product data Sheets are obtained from non-official<br />
sources/sites other than the official website as shown above.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 13
shell Gadinia aL<br />
advanced lubricant for medium-speed trunk-piston engines<br />
running on distillate fuel<br />
shell gadinia aL is a premium quality marine diesel engine oil designed for use in mediumspeed<br />
trunk piston engines, which operate on distillate fuels. shell gadinia aL is specially<br />
designed to control oil consumption in modern engines, where liner lacquering is a potential<br />
problem. being multifunctional shell gadinia aL can also be used for other shipboard<br />
applications such as reduction gears.<br />
Main aPPLications<br />
n highly rated medium-speed diesel engines<br />
operating under high load or overload conditions.<br />
n General ship application, including gears, where<br />
specialist lubricants are not required.<br />
benefits<br />
improved reliability<br />
n excellent piston and crankcase cleanliness, which<br />
helps to maintain engine efficiency.<br />
n Load carrying properties required for use in<br />
reduction gears.<br />
Lower maintenance costs<br />
n excellent liner lacquer control that maintains<br />
lubricating oil consumption at its normal level.<br />
n A high level of protection against bore polishing –<br />
another cause of high oil consumption.<br />
re-assurance<br />
n Protection for engines where cylinder liner<br />
lacquering is likely to occur.<br />
PerforMance sPecifications<br />
n APi CF<br />
aPProvaLs<br />
n Rolls-Royce, bergen.<br />
n deutz AG.<br />
n MAn bandW diesel AG.<br />
n Simplex (Compact Sterntube Seals).<br />
n MAK.<br />
14 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
Liner LacquerinG<br />
The medium-speed diesel engine is becoming more<br />
demanding to lubricate. higher engine efficiencies<br />
are being achieved through engine designs, which<br />
incorporate higher cylinder-pressures, higher combustion<br />
temperatures, and the use of very high-pressure fuel<br />
injection. in some modern distillate fuelled engines,<br />
these conditions may lead to the formation of a layer of<br />
brown or black lacquer on the cylinder liner surfaces.<br />
This can fill in the honing pattern, resulting in a loss<br />
of oil control and runaway oil consumption. The<br />
condition is particularly common in severe operations<br />
(e.g. overload or high torque conditions). There is also<br />
evidence that it is more common where low sulphur<br />
(
tyPicaL PhysicaL characteristics<br />
shell Gadinia aL test units result<br />
sae viscosity Grade<br />
Kinematic viscosity<br />
30 40<br />
@ 40°C ASTM d 445, iP 71 mm 2 /s 94.5 140<br />
@ 100°C ASTM d 445, iP 71 mm 2 density<br />
/s 11.4 14.3<br />
@ 15°C ASTM d 4052, iP 365 kg/m 3 893 900<br />
flash Point<br />
(Pensky-Martens Closed Cup)<br />
ASTM d 93, iP 34 °C 200+ 225+<br />
Pour Point ASTM d 97, iP 15 °C –18 –18<br />
bn ASTM d 2896, iP 276 mg Koh/g 15 15<br />
sulphated ash ASTM d874, iP 163 %wt 1.35 1.35<br />
Load carrying capacity iP 334<br />
(FZG Gear Machine)<br />
Fail Stage 12 12<br />
These characteristics are typical of current production. Whilst future production will<br />
conform to Shell's specification, variations in these characteristics may occur.<br />
For more information please contact your Shell <strong>Marine</strong> Products Representative or refer to the Port Services <strong>Guide</strong> on our website<br />
www.shell.com/marine. Shell is not liable for application/advice errors when Product data Sheets are obtained from non-official<br />
sources/sites other than the official website as shown above.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 15
shell sirius 15w-40<br />
oil for high-speed marine diesel engines<br />
shell sirius 15W-40 is a high-performance, multifunctional diesel engine lubricant designed for<br />
use in all modern high speed (>1200rpm) diesel engines, burning distillate fuels with a sulphur<br />
content of up to 1%wt.<br />
Main aPPLications<br />
n high-speed propulsion engines<br />
e.g. coastal vessels, fishing trawlers, rescue boats<br />
and lifeboats.<br />
n high-speed generators engines<br />
PerforMance features & benefits<br />
n unique new formulation<br />
Shell technologists have developed exclusive<br />
formulations for the new generation of Shell Sirius<br />
designed to deliver a step change in performance<br />
levels to improve the efficiency and life of your<br />
machinery.<br />
n Greater protection and higher<br />
temperatures<br />
With increasing power, modern engines have to<br />
work harder for longer, resulting in increased heat<br />
and stress on the engine oil. Shell Sirius 15W-40<br />
has been demonstrated to provide increased<br />
resistance to thermal breakdown ensuring<br />
continued protection throughout the drain interval,<br />
even under the most severe conditions.<br />
n Longer oil life<br />
With their exclusive additive formulations, the new<br />
Shell Sirius 15W-40 oils can fight the combined<br />
effects of combustion acids and increased heat for<br />
longer than their predecessors. This performance<br />
reserve ensures that the oil continues to protect<br />
against wear and corrosion right up til the oil<br />
drain.<br />
n approved by leading engine makers<br />
The new formulation Shell Sirius 15W-40<br />
engine oils meet a wide range of engine maker<br />
requirements.<br />
sPecification & aPProvaLs<br />
shell sirius 15w-40 meets the<br />
requirements of:<br />
– APi: Ch-4<br />
– ACeA: e3, e5<br />
– Caterpillar: eCF-1<br />
– Cummins: CeS 200-71,-72, 76<br />
– Cummins (bandC Series): CeS 200-75<br />
– GM Allison: G4<br />
16 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
shell sirius 15w-40 is approved against<br />
detroit diesel/MTu Type i<br />
(Series 2000and 4000)<br />
MAn 3275<br />
heaLth & safety<br />
Guidance on health and Safety are available on the<br />
appropriate Material Safety data Sheet which can be<br />
obtained from your Shell Representative.<br />
Protect the environMent<br />
Take used oil to an authorised collection point. do not<br />
discharge into drains, soil or water.<br />
tyPicaL PhysicaL characteristics<br />
shell sirius 15w-40 test units result<br />
sae viscosity Grade 15W-40<br />
Kinematic viscosity<br />
@ 40°C iP 71, mm 2 /s 105.1<br />
ASTM d445<br />
@ 100°C iP 71, mm 2 /s 14.3<br />
ASTM d445<br />
dynamic viscosity<br />
@ -15°C ASTM d5293 mPa*s -<br />
@ -20°C ASTM d5293 mPa*s 6600<br />
@ -25°C ASTM d5293 mPa*s -<br />
viscosity index iSo 2909, 139<br />
ASTM d2270<br />
density iP 365, kg/m 3 886<br />
@ 15°C iSo12185<br />
flash Point iP 94, °C 205<br />
PMcc ASTM d93<br />
Pour Point iSo 3016, °C -39<br />
ASTM d97<br />
tbn iSo 3771, mg 10.8<br />
ASTM d2896 Koh/g<br />
sulphated ash ASTM d874 %wt 1.44<br />
These characteristics are typical of current production.<br />
Whilst future production will conform to Shell's<br />
specification, variations in these characteristics may occur.
shell sirius X<br />
super high performance diesel engine oil<br />
shell sirius X is a top quality lubricant, of the super high performance diesel engine oil<br />
(shpdo) class. it is designed for the highest output, high-speed diesel engines, burning distillate<br />
fuel, and is formulated to give better engine protection and longer drain intervals than normal<br />
diesel engine oils. shell sirius X is especially suitable for the high power/weight units used in<br />
fast vessels and compact generator sets.<br />
Main aPPLications<br />
n high-speed diesel engines operating on distillate<br />
fuels.<br />
n not suitable for n. American automotive type<br />
engines, for which APi CF-4 type oils are required.<br />
PerforMance features<br />
n outstanding piston cleanliness<br />
Free-running piston rings, even under difficult<br />
operational conditions, ensuring maximum reliability.<br />
n exceptional protection against bore<br />
polishing<br />
Control of blow-by and oil consumption,<br />
preserving engine efficiency. ShPdo type oils are<br />
preferred by many engine manufacturers to guard<br />
against bore polishing.<br />
n exceptional engine cleanliness<br />
Ability to retain high levels of soot safely in<br />
suspension, even with extended drain intervals.<br />
n oxidation resistance twice that of<br />
conventional oils<br />
Ability to withstand high temperatures for longer,<br />
in severe service or with extended drain intervals.<br />
n high reserve alkalinity<br />
A Tbn-e (Total base number) of 17 to neutralise<br />
acids and provide corrosion protection until the<br />
next drain interval, even with the higher sulphur<br />
levels sometimes found in marine distillate fuels.<br />
PerforMance sPecifications<br />
n APi<br />
n CF<br />
PerforMance benefits<br />
improved engine reliability<br />
n outstanding piston cleanliness, even under high<br />
thermal loading, which enables maximum engine<br />
efficiency to be achieved.<br />
n exceptional protection against bore polishing,<br />
control of oil blow-by and oil consumption.<br />
n Minimisation of lacquer and deposit formation.<br />
Lower maintenance costs<br />
n exceptional engine cleanliness and less maintenance<br />
even with extended drain intervals.<br />
aPProvaLs<br />
Shell Sirius x is approved by:<br />
n MTu (type ii high performance category).<br />
n CWeC (Cummins Wärtsilä engine Company).<br />
n MWM deutz (high output, high speed) and meets<br />
the requirements of Caterpillar 3600 Series.<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
heaLth & safety<br />
Shell Sirius x is unlikely to present any significant<br />
health or safety hazard when properly used in the<br />
recommended application, and good standards of<br />
industrial and personal hygiene are maintained. Avoid<br />
contact with skin. use impervious gloves with used oil.<br />
After skin contact, wash immediately with soap and<br />
water. For further guidance on Product health and<br />
Safety refer to the appropriate Shell Product Safety<br />
data Sheet.<br />
tyPicaL PhysicaL characteristics<br />
shell sirius X units result<br />
sae viscosity Grade<br />
Kinematic viscosity<br />
40<br />
@ 40°C cSt 139<br />
@ 100°C cSt 14<br />
density @ 15°C kg/m 3 890<br />
flash Point, closed cup, °C 230<br />
Pour Point °C –18<br />
tbn-e mg Koh/g 17<br />
sulphated ash %wt 1.85<br />
These characteristics are typical of current production.<br />
Whilst future production will conform to Shell's specification,<br />
variations in these characteristics may occur.<br />
For more information please contact your Shell <strong>Marine</strong> Products Representative or refer to the Port Services <strong>Guide</strong> on our website<br />
www.shell.com/marine. Shell is not liable for application/advice errors when Product data Sheets are obtained from non-official<br />
sources/sites other than the official website as shown above.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 17
shell rimula r3 turbo<br />
Multigrade heavy duty diesel engine oils<br />
shell rimula r3 turbo oils feature proven lubricant chemistry specifically designed for use in<br />
modern high-speed auxiliary engines. this adaptive technology features enhanced additive<br />
systems to provide control thickening and wear caused by soot and other debris that can<br />
build up in the oil to provide low wear for long engine life and cleanliness to maintain engine<br />
performance.<br />
With a wide array of engine maker approvals, it is suitable for most heavy duty engines nonturbocharged<br />
and turbocharged alike.<br />
PerforMance benefits<br />
n equipment manufacturer<br />
acceptance<br />
Shell Rimula R3 Turbo oils are approved for use<br />
in a variety of engine applications by leading<br />
oeMs.<br />
n engine cleanliness<br />
The high thermal stability and oil oxidation<br />
resistance provide a high standard of protection<br />
against piston deposits. engine cleanliness<br />
is further enhanced through the use of highperformance<br />
dispersants to control sludge and<br />
deposits in other parts of the engine.<br />
n Low engine wear<br />
The combination of active anti-wear additives<br />
and good engine cleanliness control engine wear<br />
gives long engine life, maintains engine power<br />
and efficiency, and lowers servicing costs.<br />
sPecification & aPProvaLs<br />
shell rimula r3 turbo meets the<br />
requirements of:<br />
– APi: Ch-4, CG-4, CF-4, CF<br />
– ACeA: e2<br />
– Caterpillar: eCF-1-A<br />
– Cummins: CeS 20076<br />
– Cummins: CeS 20071<br />
– MACK: eo-M<br />
– MACK: eo-M+<br />
– MAn: 271<br />
– Mb – Approval: 228.1<br />
– Volvo: VdS<br />
18 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
heaLth & safety<br />
Shell Rimula R3 Turbo oils are unlikely to present any<br />
significant health or safety hazard when properly used<br />
in the recommended application, and good standards<br />
of industrial and personal hygiene are maintained.<br />
Avoid contact with skin. use impervious gloves with<br />
used oil. After skin contact, wash immediately with soap<br />
and water. For further guidance on Product health and<br />
Safety refer to the appropriate Shell Product Safety<br />
data Sheet.<br />
Protect the environMent<br />
Take used oil to an authorised collection point. do not<br />
discharge into drains, soil or water.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
tyPicaL PhysicaL characteristics<br />
shell rimula r3 turbo units result<br />
sae viscosity Grade<br />
Kinematic viscosity<br />
R3 Turbo<br />
15W-40<br />
@ 40°C ASTM d 445 mm 2 /s 105.1<br />
@ 100°C ASTM d 445 mm 2 dynamic viscosity<br />
/s 14.3<br />
@ -20°C ASTM d 5293 mPa s 6600<br />
@ -15°C ASTM d 5293 mPa s -<br />
viscosity index<br />
density<br />
ASTM d 2270 139<br />
@ 15°C ASTM d 4052 kg/m 3 886<br />
flash Point coc ASTM d 92 °C 205<br />
Pour Point ASTM d 97 °C -36<br />
tbn ASTM d 2896 mg<br />
Koh/g<br />
9.2<br />
sulphated ash ASTM d 874 % 1.25<br />
These characteristics are typical of current production.<br />
Whilst future production will conform to Shell's<br />
specification, variations in these characteristics may occur.
shell tellus s2 v<br />
Previous names: Shell Tellus T<br />
industrial hydraulic fluid for wide temperature range<br />
shell tellus s2 v fluids are high-performance hydraulic fluids that use shell’s unique patented<br />
technology with excellent viscosity control under both severe mechanical stress and across a<br />
wide range of temperatures. they provide outstanding protection and performance in most<br />
mobile equipment and other applications subjected to wider ranges of ambient or operating<br />
temperatures.<br />
PerforMance benefits<br />
n Long fluid life – Maintenance-saving<br />
Shell Tellus S2 V fluids help extend equipment<br />
maintenance intervals by resisting thermal and<br />
chemical breakdown. This minimises sludge<br />
formation and provides excellent performance in<br />
the industry standard ASTM d 943 ToST (Turbine<br />
oil Stability Test), providing better reliability and<br />
system cleanliness.<br />
Shell Tellus S2 V fluids also have good stability in<br />
the presence of moisture, which ensures long fluid<br />
life and reduces the risk of corrosion and rusting,<br />
particularly in moist or humid environments.<br />
highly shear stable viscosity modifiers help<br />
minimise variations in the fluid properties<br />
throughout the fluid drain interval.<br />
n outstanding wear protection<br />
Proven zinc-based anti-wear additives are<br />
incorporated to be effective throughout the range<br />
of operating conditions, including low load and<br />
severe duty high load conditions. outstanding<br />
performance in a range of piston and vane<br />
pump tests, including the tough denison T6C (dry<br />
and wet versions) and the demanding Vickers<br />
35VQ25, demonstrates how Shell Tellus S2 V<br />
fluids can help system components last longer.<br />
n Maintaining system efficiency<br />
The extended temperature range capability<br />
of Shell Tellus S2 V allows efficient operation<br />
of mobile equipment from cold start to normal<br />
operating conditions.<br />
Superior cleanliness, excellent filterability and<br />
high-performance water separation, air release<br />
and anti-foam characteristics all help contribute<br />
to maintaining or enhancing the efficiency of<br />
hydraulic systems.<br />
The unique additive system in Shell Tellus S2 V,<br />
in combination with superior cleanliness (meeting<br />
the requirements of max iSo 4406 21/19/16<br />
class, ex Shell filling lines. As recognised by din<br />
51524 specification, the oil is exposed to various<br />
influences with transport and storage that could<br />
effect the cleanliness level) helps reduce the impact<br />
of contaminants on filter blocking, allowing both<br />
extended filter life and use of finer filtration for extra<br />
equipment protection.<br />
Shell Tellus S2 V fluids are formulated for fast air<br />
release without excessive foaming to help efficient<br />
hydraulic power transfer and minimise fluid and<br />
equipment impacts of cavitation-induced oxidation<br />
that can shorten fluid life.<br />
aPPLications<br />
n Mobile/exterior hydraulic applications<br />
hydraulic and fluid power transmission systems<br />
in exposed environments can be subject to wide<br />
variations in temperature. The high viscosity<br />
index of Shell Tellus S2 V helps deliver responsive<br />
performance from cold start conditions to full load,<br />
severe duty operation.<br />
n Precision hydraulic systems<br />
Precision hydraulic systems require excellent control<br />
of fluid viscosity over the operating cycle. Shell Tellus<br />
S2 V provides greater temperature-viscosity stability<br />
compared to iSo hM fluids that can help improve<br />
the performance of such systems.<br />
For more severe operating conditions, longer fluid life<br />
and enhanced efficiency, the Shell Tellus S3 and S4<br />
ranges offer additional performance benefits.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 19
sPecifications & aPProvaLs<br />
Shell Tellus S2 V fluids have the following approvals:<br />
– denison hydraulics (hF-0, hF-1, hF-2).<br />
– Cincinnati Machine P-68 (iSo 32), P-70 (iSo 46),<br />
P-69 (iSo 68).<br />
– eaton Vickers M-2950 S.<br />
– eaton Vickers i-286 S.<br />
Shell Tellus S2 V fluids meet or exceed the<br />
requirements of:<br />
– Swedish Standard SS 15 54 34 AM.<br />
– iSo 11158 (hV fluids).<br />
– AFnoR nF-e 48-603.<br />
– ASTM 6158-05 (hV fluids).<br />
– din 51524 Part 3 hVLP type.<br />
– Gb 111181-1-94 (hV fluids).<br />
For a full listing of equipment approvals and<br />
recommendations please consult your local Shell<br />
Technical help desk.<br />
heaLth & safety<br />
Guidance on health & Safety is available on the<br />
appropriate Material Safety data Sheet, which can<br />
be obtained from your Shell Representative.<br />
tyPicaL PhysicaL characteristics<br />
shell tellus s2 v test units result<br />
iso viscosity Grade 15 22 32 46 68 100<br />
iso fluid type<br />
Kinematic viscosity<br />
hV hV hV hV hV hV<br />
@ -20°C ASTM d 445 cSt 350 695 1300 2350<br />
@ 40°C ASTM d 445 cSt 15 22 32 46 68 100<br />
@ 100°C ASTM d 445 cSt 3.8 4.8 6.1 7.9 10.5 14.0<br />
viscosity index iSo 2909 142 142 143 143 142 142<br />
density iSo 12185 kg/m 3 @ 15°C<br />
872 872 872 872 877 880<br />
flash Point<br />
(Cleveland open Cup)<br />
iSo 2592 °C 170 190 210 225 225 225<br />
Pour Point iSo 3016 °C –42 –42 –39 –39 –36 –30<br />
These characteristics are typical of current production. Whilst future production will conform to Shell's specification,<br />
variations in these characteristics may occur.<br />
20 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
coMPatibiLity<br />
Shell Tellus S2 V fluids are suitable for use with most<br />
hydraulic pumps. however, please consult your Shell<br />
Representative before using in pumps containing silverplated<br />
components.<br />
fLuid coMPatibiLity<br />
Shell Tellus S2 V fluids are compatible with most other<br />
mineral oil based hydraulic fluids. however, mineral<br />
oil hydraulic fluids should not be mixed with other fluid<br />
types (e.g. environmentally acceptable or fire resistant<br />
fluids).<br />
seaL & Paint coMPatibiLity<br />
Shell Tellus S2 V fluids are compatible with seal<br />
materials and paints normally specified for use with<br />
mineral oils.<br />
Protect the environMent<br />
Take used hydraulic fluid to an authorised collection<br />
point. do not discharge into drains, soil or water.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.
shell omala s2 G<br />
Previous name: Shell omala oils<br />
advanced bearing and circulating oils<br />
shell omala s2 g oils are high quality extreme-pressure oils designed primarily for the lubrication<br />
of heavy duty industrial gears. their high load carrying capacity and anti-friction characteristics<br />
combine to offer superior performance in gears.<br />
PerforMance benefits<br />
n Long oil life – Maintenance saving<br />
Shell omala S2 G oils are formulated to resist<br />
thermal and chemical breakdown throughout<br />
the maintenance interval. They withstand high<br />
thermal loading and resist the formation of sludge<br />
to provide extended oil life capability, even with<br />
bulk oil temperatures of up to 100°C in certain<br />
applications.<br />
n excellent wear and corrosion protection<br />
excellent load carrying capacity reduces gear<br />
tooth and bearing wear on both steel and bronze<br />
components.<br />
Shell omala S2 G has excellent corrosion<br />
protection, protecting both steel and bronze<br />
components, even in the presence of<br />
contamination by water and solids.<br />
n Maintaining system efficiency<br />
Shell omala S2 G oils have excellent water<br />
separation properties, such that excess water can<br />
be drained easily from lubrication systems to help<br />
extend the life of the gears and ensure efficient<br />
lubrication of the contact areas.<br />
Water can greatly accelerate surface fatigue of<br />
gears and bearings as well as promote ferrous<br />
corrosion on internal surfaces. Water<br />
contamination should therefore be avoided<br />
or removed as quickly as possible after the<br />
occurrence.<br />
aPPLications<br />
n enclosed industrial gear systems<br />
Shell omala S2 G oils are formulated using an<br />
effective sulphur-phosphorus additive system to<br />
provide an extreme pressure performance which<br />
allow trouble-free application in most enclosed<br />
industrial gearboxes using steel spur and helical<br />
gears.<br />
n highly loaded gears<br />
Shell omala S2 G oils have an effective full extreme<br />
pressure (eP) additive system allowing them to be<br />
used in highly loaded gear systems.<br />
n other applications<br />
Shell omala S2 G oils are suitable for lubrication of<br />
bearings and other components in circulating and<br />
splash-lubricated systems.<br />
For highly-loaded worm drives the Shell omala “W”<br />
series oils are recommended.<br />
For automotive hypoid gears, the appropriate Shell<br />
Spirax oil should be used.<br />
sPecifications & aPProvaLs<br />
shell omala s2 G meets the<br />
requirements of:<br />
– iSo 12925-1 Type CKd, except iSo 680-1000.<br />
– din 51517- Part 3 (CLP), except iSo 680-1000.<br />
– AGMA 9005- eo2 (eP).<br />
– uS Steel 224.<br />
– david brown S1.53.101,102,103,104.<br />
– Cincinatti Machine P34,35,59,63, 74, 76-78.<br />
– Flender C, iSo 100-220 and e, iSo 460-680.<br />
heaLth & safety<br />
Guidance on health & Safety is available on the<br />
appropriate Material Safety data Sheet, which can be<br />
obtained from your Shell Representative.<br />
Protect the environMent<br />
Take used oil to an authorised collection point. do not<br />
discharge into drains, soil or water.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 21
tyPicaL PhysicaL characteristics<br />
shell omala s2 G units test result<br />
iso viscosity Grade iSo 3448 68 100 150<br />
Kinematic viscosity<br />
@ 40°C mm²/s iSo 3104 68 100 150<br />
@ 100°C mm²/s iSo 3104 8.7 11.4 15.0<br />
viscosity index iSo 2909 99 100 100<br />
flash Point coc °C iSo 2592 236 240 240<br />
Pour Point °C iSo 3016 -24 -24 -24<br />
density kg/m 3 iSo 12185 887 891 897<br />
@ 15°C<br />
shell omala s2 G units test result<br />
iso viscosity Grade iSo 3448 220 320 460<br />
Kinematic viscosity<br />
@ 40°C mm²/s iSo 3104 220 320 460<br />
@ 100°C mm²/s iSo 3104 19.4 25.0 30.8<br />
viscosity index iSo 2909 100 100 97<br />
flash Point coc °C iSo 2592 240 255 260<br />
Pour Point °C iSo 3016 -18 -15 -12<br />
density kg/m 3 iSo 12185 899 903 904<br />
@ 15°C<br />
These characteristics are typical of current production. Whilst future production will conform to Shell's specification,<br />
variations in these characteristics may occur.<br />
22 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong>
shell omala s4 GX<br />
Previous name: Shell omala hd<br />
advanced synthetic industrial gear oil<br />
shell omala s4 gX is an advanced synthetic heavy duty industrial gear oil offering outstanding<br />
lubrication performance under severe operating conditions, including reduced friction, long<br />
service life, and high resistance to micro-pitting for optimal gear protection.<br />
PerforMance benefits<br />
n Long oil life – Maintenance saving<br />
Shell omala S4 Gx is formulated using an<br />
advanced additive system in combination with<br />
specially selected synthetic base fluids to provide<br />
outstanding resistance to breakdown over long<br />
durations and/or high-temperature operations.<br />
This performance is recognised by Flender AG,<br />
where a formal approval for 20,000 hours<br />
(four years) at 80°C usage has been granted.<br />
Shell omala S4 Gx can operate successfully at<br />
bulk temperatures up to 120°C.<br />
Shell omala S4 Gx offers the potential to<br />
significantly extend service intervals compared to<br />
conventional industrial gear oils.<br />
n excellent wear and corrosion protection<br />
Shell omala S4 Gx is formulated to have<br />
excellent load carrying capacity and micro-pitting<br />
performance providing long component life even<br />
under shock loading conditions. These features<br />
provide benefits over mineral oil-based products in<br />
terms of gear and bearing component life.<br />
Shell omala S4 Gx also has excellent corrosion<br />
protection, even in the presence of contamination<br />
by water and solids.<br />
n Maintaining system efficiency<br />
Shell omala S4 Gx can help maintain or<br />
enhance the efficiency of industrial gear systems<br />
through improved low temperature performance<br />
and lower friction in comparison to mineral oilbased<br />
products. This provides better lubrication at<br />
low startup temperatures.<br />
Shell omala S4 Gx oils have excellent water<br />
separation properties, such that excess water can<br />
be drained easily from lubrication systems to help<br />
extend the life of the gears and ensure efficient<br />
lubrication of the contact areas.<br />
aPPLications<br />
n wind turbines and other inaccessible<br />
installations<br />
Shell omala S4 Gx is particularly recommended<br />
for certain systems where extra long life is<br />
required, maintenance is infrequent or systems are<br />
inaccessible.<br />
n enclosed industrial gear systems<br />
Recommended for industrial reduction gear systems<br />
operating under severe operating conditions, such as<br />
high load, very low or elevated temperatures, and<br />
wide temperature variations<br />
n other applications<br />
Shell omala S4 Gx oils are suitable for lubrication<br />
of bearings and other components in circulating and<br />
splash-lubricated systems.<br />
For highly loaded worm drives the Shell omala “W”<br />
series oils are recommended.<br />
For automotive hypoid gears, the appropriate Shell<br />
Spirax oil should be used.<br />
sPecifications & aPProvaLs<br />
shell omala s4 GX meets the<br />
requirements of:<br />
– iSo 12925-1 Type CKd, except iSo 1000.<br />
– AnSi/AGMA 9005-e02 (eP), except iSo 1000.<br />
– uS Steel 224, except iSo 1000.<br />
– Flender AG .<br />
– david brown S1.53.106, except iSo 1000.<br />
– din 51517-3 (CLP), except iSo 1000.<br />
approved for wind turbine gearboxes by:<br />
– Gamesa.<br />
– dongfang Wind Turbines.<br />
– dalian heavy industries.<br />
– Sinovel.<br />
heaLth & safety<br />
Guidance on health and Safety is available on the<br />
appropriate Material Safety data Sheet, which can be<br />
obtained from your Shell Representative.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 23
Protect the environMent<br />
Take used oil to an authorised collection point. do not<br />
discharge into drains, soil or water.<br />
advice<br />
Check compatibility with other products before use.<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell representative.<br />
tyPicaL PhysicaL characteristics<br />
shell omala s4 GX units test result<br />
iso viscosity Grade<br />
Kinematic viscosity<br />
iSo 3448 220<br />
@ 40°C mm 2 /s iSo 3104 229.4<br />
@ 100°C mm 2 /s iSo 3104 28.3<br />
viscosity index iSo 2909 160<br />
flash Point coc °C iSo 2592 250<br />
Pour Point °C iSo 3016 –45<br />
density kg/m 3 @ 15°C<br />
iSo 12185 881<br />
fZG Load<br />
carrying test<br />
din 51354-2<br />
failure Load stage A/8,3/90 >14<br />
A/16,6/90 >14<br />
timken oK Load lbs ASTM d 2782 >85<br />
These characteristics are typical of current production. Whilst future<br />
production will conform to Shell's specification, variations in these<br />
characteristics may occur.<br />
24 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong>
shell omala s4 we<br />
Previous name: Shell Tivela S<br />
advanced synthetic industrial gear oil<br />
PerforMance benefits<br />
n Long oil life – Maintenance saving<br />
Shell omala S4 We is formulated to provide<br />
excellent oxidation and thermal stability, extending<br />
lubricant life and resisting the formation of harmful<br />
oxidation products at high operating temperatures.<br />
This helps maintain system cleanliness over<br />
extended maintenance intervals.<br />
This performance is recognised by Flender AG,<br />
where a formal approval for 20,000 hours (four<br />
years) at 80°C (bulk oil temperature) usage has<br />
been granted.<br />
Shell omala S4 We offers the potential to<br />
extend service intervals significantly compared to<br />
conventional industrial gear oils.<br />
n excellent wear protection<br />
Shell omala S4 We is formulated to have<br />
excellent load carrying capacity providing<br />
long component life even under shock loading<br />
conditions. it also has a high resistance to<br />
micro-pitting. These features provide benefits over<br />
mineral oil-based products in terms of gear and<br />
bearing component life.<br />
n Maintaining system efficiency<br />
Shell omala S4 We offers improved energy<br />
efficiency and lower operating temperatures<br />
in worm gear applications. Rig testing has<br />
shown efficiency improvements of up to 15% in<br />
comparison with mineral oil-based products and<br />
11% over other synthetic hydrocarbon-based<br />
lubricants. These results have been confirmed by<br />
oeM testing and field experience.<br />
aPPLications<br />
n enclosed industrial worm gear systems<br />
Recommended for industrial worm gear reduction<br />
systems operating under severe operating<br />
conditions, such as high load, very low or<br />
elevated temperatures, and wide temperature<br />
variations.<br />
n extended life systems<br />
Shell omala S4 We is particularly recommended<br />
for certain systems where maintenance is<br />
infrequent or systems are inaccessible (e.g. yaw<br />
gears in wind turbine installations).<br />
n other applications<br />
Shell omala S4 We oils are suitable for lubrication<br />
of bearings and other components in circulating and<br />
splash-lubricated systems.<br />
Shell omala S4 We is not recommended for<br />
the lubrication of components manufactured from<br />
aluminium or aluminium alloys.<br />
For highly-loaded spur and helical gears the<br />
Shell omala “G” series oils are recommended.<br />
For automotive hypoid gears, the appropriate<br />
Shell Spirax oil should be used.<br />
sPecifications & aPProvaLs<br />
shell omala s4 we meets the<br />
requirements of:<br />
– david brown S1.53.105 G.<br />
– iSo 12925-1 Type CKe.<br />
– AnSi/AGMA 9005-e02 (eP).<br />
– Flender AG.<br />
– bonfiglioli.<br />
seaL & Paint coMPatibiLity<br />
high quality epoxy paints are recommended, as<br />
polyalkylene glycols will tend to attack certain<br />
conventional paints. Shell omala S4 We has been<br />
found to be satisfactory with nitrile and Viton seal<br />
materials, although Viton seals are preferred.<br />
chanGe-over Procedure<br />
Shell omala S4 We contains polyalkylene glycols<br />
and is not compatible with mineral oils or most other<br />
synthetic lubricant types. Care should be taken when<br />
changing from such products to Shell omala S4 We.<br />
The system should be flushed with the minimum quantity<br />
of Shell omala S4 We, operating under no load and<br />
draining whilst warm. ideally, seals exposed to mineral<br />
oils should also be replaced. inspect the lubricant after a<br />
few days' use. ensure that oil systems are clean and free<br />
from contamination.<br />
Shell omala S4 We is also not miscible with some<br />
other polyalkylene glycols, so caution is needed when<br />
topping-up. Generally the p<strong>reference</strong> is to avoid<br />
mixtures by draining and refilling.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 25
heaLth & safety<br />
Guidance on health and Safety is available on the<br />
appropriate Material Safety data Sheet, which can be<br />
obtained from your Shell Representative.<br />
Protect the environMent<br />
Take used oil to an authorised collection point. do not<br />
discharge into drains, soil or water.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
tyPicaL PhysicaL characteristics<br />
shell omala s4 we units test result<br />
iso viscosity Grade<br />
Kinematic viscosity<br />
iSo 3448 220<br />
@ 40°C mm 2 /s iSo 3104 222<br />
@ 100°C mm 2 /s iSo 3104 34.4<br />
viscosity index iSo 2909 203<br />
flash Point coc °C iSo 2592 298<br />
Pour Point °C iSo 3016 –39<br />
density kg/m 3 @ 15°C<br />
iSo 12185 1074<br />
fZG Load<br />
carrying test<br />
din 51354-2<br />
failure Load stage A/8.3/90 >12<br />
These characteristics are typical of current production. Whilst future<br />
production will conform to Shell's specification, variations in these<br />
characteristics may occur.<br />
26 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong>
shell Morlina s4 b<br />
Previous name: Shell omala RL<br />
advanced bearing and circulating oils<br />
shell morlina s4 b oils are high-performance synthetic bearing and circulation lubricants, based<br />
on high-performance base fluids. they offer outstanding lubrication performance under severe<br />
operating conditions, including improved energy efficiency and long service life even in severe<br />
operating conditions.<br />
PerforMance benefits<br />
n Long oil life – Maintenance saving<br />
The use of highly stable synthetic base oils in<br />
conjunction with a robust rust and oxidation<br />
inhibitor package helps provide excellent<br />
oxidation and thermal stability. This provides<br />
Shell Morlina S4 b with extended maintenance<br />
capability compared to conventional oils.<br />
in addition it resists the formation of harmful<br />
products of oxidation at high operating<br />
temperatures, to help maintain system cleanliness<br />
and therefore reliability of the equipment.<br />
n excellent wear and corrosion protection<br />
Shell Morlina S4 b has been formulated to<br />
provide excellent anti-wear performance and<br />
provides high levels of wear protection for plain<br />
and rolling element bearings and moderately<br />
loaded gearboxes, compared to mineral oil-based<br />
products. This helps provide superior gear and<br />
bearing component life.<br />
in addition it also provides outstanding rust and<br />
corrosion protection of all metal surfaces.<br />
n enhancing system efficiency<br />
Shell Morlina S4 b can help improve the<br />
efficiency of lubrication in bearing and<br />
circulating systems. The superior low temperature<br />
performance and reduced change in viscosity with<br />
increase in temperature in comparison to mineral<br />
oil-based products provides better lubrication at<br />
low startup temperatures and the opportunity for<br />
energy savings through reduced pumping and<br />
flow losses during normal operating conditions.<br />
Rapid water shedding and air release properties<br />
further enhance the efficiency of the lubrication<br />
system by helping maintain critical oil films<br />
between loaded components.<br />
aPPLications<br />
n severe operating conditions<br />
Shell Morlina S4 b is recommended for systems<br />
including moderately loaded gearboxes, operating<br />
under severe conditions such as low or high<br />
temperatures, or with wide temperature variations.<br />
n Lubricated for life systems<br />
The long oil life of Shell Morlina S4 b makes is<br />
suitable for use in certain ‘lubricated-for-life’ systems.<br />
n bearing and circulating oil systems<br />
Suitable for use in systems containing plain or rolling<br />
element bearings, including those highly loaded<br />
bearings found in such as those found in cement or<br />
quarrying applications.<br />
sPecifications & aPProvaLs<br />
shell Morlina s4 b oils meet the<br />
requirements of:<br />
– iSo 12925-1 Type CKS specification.<br />
– Alfa Laval Group d gearbox applications.<br />
– Aerzen Maschinenfabrik Gmbh blower Applications.<br />
– baltimore Aircoil Gear boxes.<br />
– Cincinnati Machine Various P applications.<br />
– david brown Table h applications.<br />
– emerson Power Transmission.<br />
– GeA Westfalia Separator Gmbh.<br />
– Renold Gears (various applications).<br />
– Sharpe e-series worm gear reducers.<br />
– Winsmith (Peerless-Winsmith inc) Worm gear<br />
reducer.<br />
seaL and Paint coMPatibiLity<br />
Shell Morlina S4 b is compatible with all seal materials<br />
and paints normally specified for use with mineral oils.<br />
chanGe-over Procedure<br />
Shell Morlina S4 b is compatible with petroleum mineral<br />
oils and no special change-over procedure is necessary.<br />
however, to realise the full benefits, it should not be<br />
mixed with other oils.<br />
it is also advisable to ensure that oil systems are clean<br />
and free from contamination to optimise potential<br />
service life.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 27
heaLth & safety<br />
Guidance on health & Safety is available on the<br />
appropriate Material Safety data Sheet, which can be<br />
obtained from your Shell Representative.<br />
Protect the environMent<br />
Take used oil to an authorised collection point. do not<br />
discharge into drains, soil or water.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
tyPicaL PhysicaL characteristics<br />
shell Morlina s4 b units test result<br />
iso viscosity Grade<br />
Kinematic viscosity<br />
iSo 3448 220 320<br />
@ 40°C mm²/s iSo 3104 220 320<br />
@ 100°C mm²/s iSo 3104 25.9 33.8<br />
viscosity index (vi) iSo 2909 149 148<br />
flash Point coc °C iSo 2592 240 270<br />
Pour Point °C iSo 3016 –48 –45<br />
density kg/m 3 @ 15°C<br />
iSo 12185 853 854<br />
emulsion test, Minutes ASTM d1401 15 20<br />
foam test, seq. ii ml foam at<br />
0/10 minutes<br />
ASTM d892 0/0 0/0<br />
fZG Load carrying test din 51354-2<br />
failure Load stage A/8.3/90 >12 >12<br />
These characteristics are typical of current production. Whilst future production will conform to Shell's<br />
specification, variations in these characteristics may occur.<br />
28 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong>
shell corena s2 P<br />
Previous name: Shell Corena P<br />
reciprocating (piston) air compressor oil<br />
shell corena s2 p is high-quality air compressor oil designed to deliver the lubrication<br />
performance for high-pressure reciprocating compressors. it is suitable for most reciprocating air<br />
compressors running at up to 220°c discharge temperatures at elevated pressures.<br />
PerforMance benefits<br />
n Long oil life – Maintenance saving<br />
Shell Corena S2 P allows the interval between<br />
valve and piston maintenance to be extended<br />
under certain applications. Compressors can be<br />
kept in service for much longer periods, operating<br />
at a consistently high level of efficiency.<br />
extended maintenance capability is supported<br />
by resistance to formation of carbon deposits<br />
and lacquer on valves and piston crowns at high<br />
working temperatures and pressures.<br />
n outstanding wear protection<br />
Shell Corena S2 P helps provide effective<br />
protection of internal metal surfaces from corrosion<br />
and wear to help prolong the life of critical parts<br />
such as bearings and pistons.<br />
n Maintaining system efficiency<br />
Shell Corena S2 P helps prevent the formation<br />
of carbon deposits and lacquer on valves and<br />
piston crowns at high working temperatures and<br />
pressures. These can cause serious damage,<br />
lower compressor efficiency and increase<br />
maintenance costs.<br />
in addition, Shell Corena S2 P has good water<br />
separation to help prevent accelerated corrosion<br />
and facilitating easy draining of condensate.<br />
n enhanced air-line safety<br />
in discharge air-lines, the combination of rust<br />
particles, dispersed in carbonaceous deposits,<br />
coupled with heat from recently compressed air,<br />
can cause a reaction leading to the possibility of<br />
fires and explosion. Shell Corena S2 P helps to<br />
minimise the likelihood of this danger.<br />
aPPLications<br />
n reciprocating air compressors<br />
Shell Corena S2 P is suitable for use in industrial<br />
reciprocating air compressors operating with air<br />
discharge temperatures of up to 220°C.<br />
n breathing air compressors<br />
Shell Corena S2 P may be used in breathing air<br />
compressors, provided subsidiary clean-up apparatus<br />
is used to ensure that the air produced is fit for<br />
breathing.<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell representative.<br />
sPecifications & aPProvaLs<br />
shell corena s2 P meets the requirements<br />
of:<br />
– iSo 6743-3A-: dAA normal duty.<br />
heaLth & safety<br />
Guidance on health and Safety is available on the<br />
appropriate Material Safety data Sheet, which can be<br />
obtained from your Shell Representative.<br />
seaL coMPatibiLity<br />
Shell Corena S2 P oils are compatible with all sealing<br />
materials commonly used in air compressors.<br />
Protect the environMent<br />
Take used oil to an authorised collection point. do not<br />
discharge into drains, soil or water.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 29
tyPicaL PhysicaL characteristics<br />
shell corena s2 P units test result<br />
iso viscosity Grade<br />
Kinematic viscosity<br />
iSo 3448 68 100 150<br />
@ 40°C mm2 /s ASTM d445 68 100 155<br />
@ 100°C mm2 /s ASTM d445 7.8 9.2 12.1<br />
density kg/m3 @ 15°C<br />
ASTM d1298 883 889 902<br />
flash Point coc °C ASTM d92 235 240 240<br />
Pour Point °C ASTM d97 -33 -33 -30<br />
neutralisation value mg Koh/g ASTM d974 0.3 0.3 0.3<br />
sulphated ash %m din 51575 0.06 0.06 0.06<br />
oxidation stability (delta-ccr) %m<br />
Properties of the distillation residue (20%)<br />
din 51352-2 1.8 2 2.3<br />
Carbon residue (CCR) %m din 51551 0.3 0.3 0.3<br />
Kinematic viscosity at 40°C mm²/s din 51562 100 160 280<br />
rust prevention (steel)<br />
water separability<br />
degree ASTM d665 Pass Pass Pass<br />
@ 54°C min ASTM d1401 30 - -<br />
@ 82°C min ASTM d1401 - 20 20<br />
These characteristics are typical of current production. Whilst future production will conform to Shell's<br />
specification, variations in these characteristics may occur.<br />
30 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong>
shell corena s4 P<br />
Previous name: Shell Corena AP<br />
advanced synthetic reciprocating (piston) air compressor oil<br />
shell corena s4 p is an advanced synthetic air compressor oil incorporating synthetic ester<br />
base fluids and a unique high-performance additive system. it is designed to deliver the highest<br />
performance lubrication for high-pressure reciprocating compressors running in excess of 220°c<br />
discharge temperatures at elevated pressures.<br />
PerforMance benefits<br />
n Long oil life – Maintenance saving<br />
Shell Corena S4 P is designed to provide safe,<br />
reliable and effective lubrication for extended<br />
service periods where mineral compressor<br />
lubricants are unsatisfactory.<br />
With an extremely low tendency for deposit buildup<br />
Shell Corena S4 P helps ensure continued high<br />
performance of the compressor over long periods<br />
and reduces maintenance costs and shutdowns.<br />
Shell Corena S4 P can extend the normal valve<br />
maintenance period from typically up to 1000<br />
hours of operation using conventional mineral oils,<br />
to 2000 to 4000 hours depending on operating<br />
conditions.<br />
n outstanding wear protection<br />
Shell Corena S4 P helps provide exceptional<br />
protection of internal metal surfaces from corrosion<br />
and wear to help prolong the life of critical parts<br />
such as bearings and gears.<br />
n Maintaining system efficiency<br />
Shell Corena S4 P helps prevent the formation<br />
of carbon deposits and lacquer on valves and<br />
piston crowns at high working temperatures and<br />
pressures. These can cause serious damage,<br />
lower compressor efficiency, and increase<br />
maintenance costs.<br />
in addition, Shell Corena S4 P has excellent water<br />
separation to help prevent accelerated corrosion<br />
and facilite easy draining of condensate.<br />
n enhanced air-line safety<br />
in discharge air lines, the combination of rust<br />
particles, dispersed in carbonaceous deposits,<br />
coupled with heat from recently compressed air,<br />
can cause a reaction leading to the possibility of<br />
fires and explosion. Shell Corena S4 P helps to<br />
minimise the likelihood of this danger.<br />
aPPLications<br />
n reciprocating air compressors<br />
Shell Corena S4 P is suitable for all industrial<br />
reciprocating air compressors, in particular those<br />
operating under severe conditions of air discharge<br />
temperatures in excess of 220°C with continuous<br />
high delivery pressures.<br />
n breathing air compressors<br />
Shell Corena S4 P may be used in breathing air<br />
compressors, provided subsidiary clean-up apparatus<br />
is used to ensure that the air produced is fit for<br />
breathing.<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
sPecifications & aPProvaLs<br />
shell corena s4 P meets the requirements<br />
of:<br />
– din 51506 VdL iSo/dP 6521-L-dAb - medium<br />
duty.<br />
– iSo 6743-3:2003 dAb - Severe duty.<br />
– en 12021.<br />
heaLth & safety<br />
Guidance on health and Safety is available on the<br />
appropriate Material Safety data Sheet, which can be<br />
obtained from your Shell Representative.<br />
MiscibiLity<br />
Shell Corena S4 P oils are fully miscible with mineral<br />
oils, although dilution with mineral lubricants will<br />
markedly reduce its performance.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 31
seaL coMPatibiLity<br />
Shell Corena S4 P, in common with other ester-based<br />
lubricants, is not compatible with all seal materials, and<br />
some older compressors may need to have the seals<br />
changed before they can be run on the new grades.<br />
acceptable high nitrile >36%<br />
content (Se85) acrylonitrile<br />
Majority acceptable Medium nitrile 30 – 36%<br />
content (Se70) acrylonitrile<br />
not recommended Low nitrile content
shell corena s4 r<br />
Previous name: Shell Corena AS<br />
advanced synthetic rotary air compressor oil<br />
shell corena s4 r is an advanced synthetic air compressor oil incorporating a unique highperformance<br />
additive system. it is designed to deliver the highest performance lubrication of<br />
rotary sliding vane and screw air compressors. it uses an advanced additive system to provide<br />
excellent protection and performance for compressors running at pressures over 25 bar and in<br />
excess of 100°c discharge temperatures with oil maintenance intervals of up to 12,000 hours.<br />
PerforMance benefits<br />
n Long oil life – Maintenance saving<br />
Shell Corena S4 R is capable of providing oil<br />
maintenance intervals of up to 12,000 hours<br />
(where allowed by manufacturers) even when<br />
operating at maximum discharge temperatures in<br />
excess of 100°C.<br />
The advanced formulation of Shell Corena S4 R<br />
helps deliver exceptional oil life through:<br />
– exceptional resistance to thermal and chemical<br />
breakdown.<br />
– Resist formation of deposits on rotating<br />
components in screw compressors and in sliding<br />
vane slots for continuous efficient operation.<br />
– exceptionally low levels of deposit formation<br />
to help maintain excellent internal surface<br />
cleanliness particularly in oil/air separator and<br />
coalescer systems.<br />
exact oil maintenance interval will depend<br />
on intake air quality, duty cycle, and ambient<br />
conditions. For hot and humid type climates as<br />
found in the Asian and Pacific regions, a reduced<br />
oil drain period is recommended (consult oeM<br />
recommendations).<br />
n outstanding wear protection<br />
Shell Corena S4 R helps provide exceptional<br />
protection and protection of internal metal surfaces<br />
from corrosion and wear.<br />
it contains an advanced ashless anti-wear system<br />
to help prolong the life of critical parts such as<br />
bearings and gears.<br />
n Maintaining system efficiency<br />
Shell Corena S4 R is designed to provide<br />
rapid air release without excessive foaming to<br />
give trouble-free operation even under cycling<br />
conditions, helping to ensure reliable startup and<br />
continuous compressed air availability.<br />
Shell Corena S4 R has low volatility and<br />
oil carryover to provide reduced oil top-up<br />
requirements in combination with increased air<br />
quality.<br />
in addition, Shell Corena S4 R has excellent water<br />
separation properties to help ensure continuous<br />
efficient operation of the compressor even in the<br />
presence of water.<br />
aPPLications<br />
n rotary sliding vane and screw air<br />
compressors<br />
Shell Corena S4 R is suitable for oil-flooded/oilinjected,<br />
single or two-stage compressors, operating<br />
at pressures of in excess of 25 bar and with air<br />
discharge temperatures of over 100°C (including<br />
intermittent operation under these conditions).<br />
n severe service conditions<br />
May also be used where exceptionally high ambient<br />
temperatures are found, when the oil temperature<br />
cannot be reduced to normal levels.<br />
n abb turbochargers<br />
The product is recommended for use in Abb<br />
turbochargers fitted to low and medium speed diesel<br />
engines used in marine and power generation<br />
applications.<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
sPecifications & aPProvaLs<br />
shell corena s4 r meet the requirements of:<br />
– iSo 6743-3A-dAJ.<br />
Shell Corena S4 R 68 is approved by Abb for use in<br />
VTR turbochargers, with a maximum oil change interval<br />
of 5000 hours (hZTL 90617, list 3a).<br />
heaLth & safety<br />
Guidance on health and Safety is available on the<br />
appropriate Material Safety data Sheet, which can be<br />
obtained from your Shell Representative.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 33
MiscibiLity<br />
Shell Corena S4 R oils are fully miscible with mineral<br />
oils, although dilution with mineral lubricants will<br />
markedly reduce its performance. Care must be taken to<br />
avoid mixing Shell Corena S4 R with certain other types<br />
of synthetic fluids. Contact your Shell Representative for<br />
further information.<br />
seaL coMPatibiLity<br />
Shell Corena S4 R oils are compatible with seal<br />
materials specified for use with mineral oils.<br />
Protect the environMent<br />
Take used oil to an authorised collection point. do not<br />
discharge into drains, soil or water.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
tyPicaL PhysicaL characteristics<br />
shell corena s4 r units test result<br />
iso viscosity Grade iSo 3448 46 68<br />
Performance standard<br />
Kinematic viscosity<br />
Typ din 51506 VdL 68 VdL 100<br />
@ 40°C mm²/s ASTM d445 46 68<br />
@ 100°C mm²/s ASTM d445 7.7 10.2<br />
viscosity index (vi) din iSo 2909 135 135<br />
density<br />
@ 15°C<br />
kg/m³ ASTM d1298 868 873<br />
flash Point coc °C ASTM d92 230 248<br />
Pour Point °C ASTM d97 -45 -45<br />
air release min 2 4<br />
rust Prevention Properties ASTM d665-b pass pass<br />
water separability ASTM d1401 10 10<br />
rotating Pressure vessel<br />
oxidation test<br />
min ASTM d2272 2200 2200<br />
fZG Load carrying test failure load stage CeC-L-07-A-95 >12 >12<br />
These characteristics are typical of current production. Whilst future production will conform to Shell's<br />
specification, variations in these characteristics may occur.<br />
34 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong>
shell refrigeration oil s4 fr-f<br />
Previous name: Shell Clavus R oil<br />
advanced synthetic refrigerator compressor lubricant<br />
shell refrigeration oil s4 fr-f is a synthetic refrigeration lubricant with a polyol ester base fluid.<br />
it has been developed for use with r134a and other hfc refrigerants.<br />
PerforMance benefits<br />
n extended maintenance intervals<br />
Shell Refrigeration oil S4 FR-F has excellent hightemperature<br />
and oxidation stability providing long<br />
service life even where high compressor discharge<br />
temperatures are found.<br />
n wear protection<br />
Shell Refrigeration oil S4 FR-F has been designed<br />
to minimise the wear in bearings and pistons – the<br />
most critical parts of a reciprocating compressor.<br />
aPPLications<br />
n refrigerator compressors<br />
Shell Refrigeration oil S4 FR-F is recommended for<br />
use in open, semi-open and hermetic compressors<br />
in domestic, commercial and industrial<br />
refrigeration systems. it can be used in both rotary<br />
and reciprocating compressor types.<br />
n refrigerant compatibility<br />
Shell Refrigeration oil S4 FR-F is recommended<br />
for use with R 134a and other types of hFC<br />
refrigerants. .<br />
n seal compatibility<br />
Shell Refrigeration oil S4 FR-F is compatible with<br />
all sealing materials commonly used with hFC<br />
refrigerant systems.<br />
sPecifications & aPProvaLs<br />
shell refrigeration oil s4 fr-f meets the<br />
requirements of:<br />
– din 51503 Kd.<br />
sPeciaL note: Product handLinG<br />
due to the hygroscopic nature of the base fluid it is<br />
recommended that, when filling the system, air contact<br />
should be avoided as much as possible. once an oil<br />
pack has been opened it must be sealed carefully after<br />
use and the remaining contents should be used within<br />
a few days.<br />
heaLth & safety<br />
Guidance on health & Safety is available on the<br />
appropriate Material Safety data Sheet, which can be<br />
obtained from your Shell Representative.<br />
Protect the environMent<br />
Take used oil to an authorised collection point. do not<br />
discharge into drains, soil or water.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
tyPicaL PhysicaL characteristics<br />
shell refrigeration oil s4 fr-f units test result<br />
iso viscosity Grade<br />
Kinematic viscosity<br />
iSo 3448 32 46 68 100<br />
@ 40°C mm²/s iSo 3104 31 42 66 94<br />
@ 100°C mm²/s iSo 3104 6 6.2 8.8 10.7<br />
density<br />
@ 15°C<br />
kg/m³ iSo 12185 1018 973 991 984<br />
flash Point coc °C iSo 2592 >220 >230 >230 >230<br />
Pour Point °C iSo 3016 –54 –48 –42 –42<br />
neutralisation number<br />
characteristics when used<br />
mg Koh/g ASTM d 664 (TAn )
shell refrigeration oil s4 fr-v<br />
Previous name: Shell Clavus R oil<br />
advanced synthetic refrigerator compressor lubricant<br />
shell refrigeration oil s4 fr-v is a synthetic refrigeration lubricant based on alkylated benzenes.<br />
it offers a universal solution to the lubrication requirements of most refrigeration compressors and<br />
is compatible with all commonly used refrigerants with the exception of hfcs.<br />
PerforMance benefits<br />
n system efficiency<br />
Shell Refrigeration oil S4 FR-V has high solvency<br />
and is designed to maintain refrigerant cleanliness<br />
and efficiency.<br />
n extended maintenance intervals<br />
Shell Refrigeration oil S4 FR-V has excellent high<br />
temperature and oxidation stability providing<br />
long service life even where high compressor<br />
discharge temperatures are found.<br />
in addition it is formulated to provide excellent<br />
control of deposit and sludge formation resulting<br />
in extended oil drain intervals in comparison with<br />
mineral oil based refrigerator oils.<br />
aPPLications<br />
n refrigerator compressors<br />
Shell Refrigeration oil S4 FR-V is recommended<br />
for use in open, semi-open and hermetic<br />
compressors in domestic, commercial and<br />
industrial refrigeration systems. it can be used in<br />
both rotary and reciprocating compressor types.<br />
n refrigerant compatibility<br />
Shell Refrigeration oil S4 FR-V is designed for use<br />
with most commonly occurring refrigerants:<br />
- Ammonia (R717) systems where it offers<br />
excellent performance, even under high<br />
compressor discharge temperatures or down to<br />
evaporation temperatures of -33°C or lower.<br />
- Carbon dioxide (R744) systems.<br />
- CFC and hCFC systems (R12 and R22).<br />
- hydrocarbon systems such as propane (R290).<br />
36 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
n seal compatibility<br />
Shell Refrigeration oil S4 FR-V is compatible with all<br />
commonly used sealing materials used with mineral<br />
oils.<br />
n Lubricant compatibility<br />
Shell Refrigeration oil S2 FR-V is completely miscible<br />
with mineral oil, other alkylated benzene and PAobased<br />
lubricants.<br />
sPecifications & aPProvaLs<br />
Shell Refrigeration oil S4 FR-V meets the requirements of<br />
din 51503 KAA and KC.<br />
heaLth & safety<br />
Guidance on health and Safety is available on the<br />
appropriate Material Safety data Sheet, which can be<br />
obtained from your Shell Representative.<br />
Protect the environMent<br />
Take used oil to an authorised collection point. do not<br />
discharge into drains, soil or water.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.
tyPicaL PhysicaL characteristics<br />
shell refrigeration oil s4 fr-v units test result<br />
iso viscosity Grade iSo 3448 32 46 68<br />
refrigerator oil-group din 51503 KAA, KC<br />
Kinematic viscosity<br />
@ 40°C mm²/s iSo 3104 29 46 68<br />
@ 100°C mm²/s iSo 3104 4.1 5.3 6.2<br />
density kg/m³ iSo 12185 870 869 871<br />
@ 15°C<br />
flashpoint coc °C 180 180 190<br />
Pourpoint °C –45 –42 –39<br />
neutral isation number mg Koh/g ASTM d 664 (TAn ) 96 > 96<br />
characteristics when used with r22<br />
floc-point °C din 51351 < –50 < –30 < –30<br />
refrigerant stability 250°C din 51593 > 96 > 9 6 > 96<br />
Miscibility<br />
characteristics when used with r290<br />
floc-point °C din 51351 < –50 < –30 < –30<br />
refrigerant stability 250°C din 51593 > 96 > 96 > 96<br />
These characteristics are typical of current production. Whilst future production will conform to Shell's specification,<br />
variations in these characteristics may occur.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 37
shell turbo t<br />
<strong>Marine</strong> steam turbine oil<br />
shell turbo t oils have long been regarded as the industry standard turbine oil. shell turbo t<br />
oils have been developed to offer the performance capable of meeting the demands of the most<br />
modern steam turbine systems and light duty gas turbines. shell turbo t oils are formulated from<br />
high-quality base oils and a combination of zinc-free additives that provide excellent oxidative<br />
stability, protection against rust and corrosion, low foaming and excellent demulsibility.<br />
Main aPPLications<br />
new Shell Turbo T oils are available in iSo grades<br />
32, 46, 68 and 100 suited for application in the<br />
following areas:<br />
n <strong>Marine</strong> steam turbines.<br />
n Light duty gas turbines and power turbines.<br />
n numerous applications where strong control over<br />
rust and oxidation is required.<br />
38 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
PerforMance sPecifications<br />
The performance of new Shell Turbo T oils meets or<br />
exceeds a number of major steam and gas turbine<br />
manufacturer lubricant specifications including:<br />
n General electric GeK 28143A.<br />
n Westinghouse 21 T0591.<br />
n deutsche industrie norm din 51515.<br />
n iSo 8068.<br />
n Alstom Power (Abb) hTGd 90117.<br />
n Solar eS 9-224R.<br />
n Alstom Power nbA P5001.<br />
n Siemens TLV 9013 04.<br />
PerforMance features<br />
n strong control of oxidation<br />
The use of inherently oxidatively stable base oils<br />
together with an effective inhibitor package<br />
provides high resistance to oxidative degradation.<br />
The result is extended oil life, minimising the PerforMance benefits<br />
formation of corrosive acids, deposits and sludge. n Good thermal and oxidation stability which<br />
n high resistance to foaming and rapid<br />
enables the oil to resist the formation of sludge<br />
and other harmful products of oxidation and gives a<br />
air release<br />
long oil life.<br />
The oils are formulated with a non-silicone antifoam<br />
additive which generally controls foam n Rust inhibited to give excellent corrosion<br />
formation and rapidly collapses any foam formed. protection of all metal surfaces.<br />
This feature, coupled with fast air-release from the n excellent oil/water separation properties, which<br />
lubricant, reduces the possibility of problems such enables easy drainage of excess water from<br />
pump cavitation, breakdown of hydrodynamic lubrication systems.<br />
lubrication, premature oil oxidation and excessive n Good air release properties.<br />
wear.<br />
n Good anti-foam characteristics which effectively<br />
n Positive water-shedding properties<br />
prevents excessive foaming.<br />
Robust demulsibility control such that excess water,<br />
common-place in steam turbines, can be drained<br />
advice<br />
easily from the lubrication system, minimising<br />
corrosion and premature wear.<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
n excellent rust and corrosion protection<br />
Prevents the formation of rust and guards against<br />
onset of corrosion, ensuring protection for heaLth & safety<br />
equipment following exposure to humidity or water new Shell Turbo oils T are unlikely to present any<br />
during operation and during shutdowns.<br />
significant health or safety hazard when properly used<br />
in the recommended application, and good standards<br />
of industrial and personal hygiene are maintained. For<br />
further guidance on Product health and Safety refer to<br />
the appropriate Shell Product Safety data Sheet.
tyPicaL PhysicaL characteristics<br />
shell turbo t test units result<br />
viscosity<br />
@ 40°C ASTM d445 cSt 32 46 68 100<br />
@ 100°C ASTM d445 cSt 5.2 6.6 8.5 11.4<br />
colour ASTM d1500 750 >750 >750 >750<br />
These characteristics are typical of current production. Whilst future production will conform to Shell's<br />
specification, variations in these characteristics may occur.<br />
For more information please contact your Shell <strong>Marine</strong> Products Representative or refer to the Port Services <strong>Guide</strong> on our website:<br />
www.shell.com/marine. Shell is not liable for application/advice errors when Product data Sheets are obtained from non-official<br />
sources/sites other than the official website as shown above.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 39
shell strombus MP<br />
emulsifiable stern tube oil – where excessive leakage<br />
past the outer seal is experienced<br />
shell strombus mp is designed specifically for oil-filled stern tubes, particularly in the<br />
event of leakage. it is mainly used for the lubrication of stern tube bearings and protection<br />
of tail shafts in systems incorporating lip seal stern tube glands, but also some face seals.<br />
the vast majority of ships today are fitted with oil lubricated stern tubes. the stern tube bearings<br />
and the tail shaft are required to operate reliably, often in extreme conditions due to vibration,<br />
water ingress, flexing of the vessel’s structure, movement of the vessel in heavy seas and with<br />
variations of speed and temperature.<br />
shell strombus mp is specifically designed to be compatible with diesel engine oils used for<br />
stern tube lubrication. it is also suitable for the lubrication of the fin shafts of certain retractable<br />
stabilisers.<br />
Main aPPLications<br />
Stern tubes where an emulsifying type of oil is<br />
required.<br />
PerforMance benefits<br />
n A high level of lubrication and protection against<br />
corrosion in the presence of water.<br />
n An emulsion which is sufficiently fluid to circulate<br />
around the stern tube bearing oil system.<br />
n no need to reduce the concentration of sea<br />
water emulsified in the oil until it is over 20%.<br />
n Comparable performance to mineral oils<br />
normally used for stern tube lubrication.<br />
n Accepted by most leading seal and bearing<br />
manufacturers.<br />
n Suitable for stern tubes with circulatory systems.<br />
n Suitable for Viton or nitrile seals.<br />
advice<br />
Advice on applications not covered in this leaflet<br />
may be obtained from your Shell Representative.<br />
40 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
heaLth & safety<br />
Shell Strombus MP is unlikely to present any<br />
significant health or safety hazard when properly<br />
used in the recommended application and good<br />
standards of personal hygiene are maintained. Avoid<br />
contact with the skin. use impervious gloves with<br />
used oil. After skin contact, wash immediately with<br />
soap and water.<br />
tyPicaL PhysicaL characteristics<br />
strombus MP<br />
Kinematic viscosity<br />
test units result<br />
@ 40°C iP 71 mm 2 /s 273<br />
density iP 365 kg/m 3 @ 15°C<br />
900<br />
flash Point, closed cup iP 34 °C 200<br />
Pour Point iP15 °C -5<br />
These characteristics are typical of current production.<br />
Whilst future production will conform to Shell's<br />
specification, variations in these characteristics may<br />
occur.<br />
For more information please contact your Shell <strong>Marine</strong> Products Representative or refer to the Port Services <strong>Guide</strong> on our website: www.shell.<br />
com/marine. Shell is not liable for application/advice errors when Product data Sheets are obtained from non-official sources/sites other<br />
than the official website as shown above.
shell Morlina s2 b<br />
Previous name: Shell Morlina<br />
industrial bearing and circulating oils<br />
shell morlina s2 b oils are high-performance oils designed to provide outstanding oxidation<br />
and water separation protection for most general industrial bearing and circulating oil system<br />
applications and certain other industrial applications which do not require oils with extreme<br />
pressure (ep) properties. these oils meet the requirements of the morgan construction company<br />
and danieli for common bearing oils.<br />
PerforMance benefits<br />
n Long oil life – Maintenance saving<br />
Shell Morlina S2 b oils are formulated with<br />
a well proven rust and oxidation inhibitor<br />
additive package that helps provide consistent<br />
performance and protection throughout the<br />
maintenance interval.<br />
n reliable wear and corrosion protection<br />
Shell Morlina S2 b oils help prolong the life of<br />
bearings and circulating systems through:<br />
- excellent water separation characteristics that<br />
helps ensure that critical oil films are retained<br />
between highly loaded parts.<br />
- Good air release characteristics that minimise<br />
cavitation and associated damage to circulating<br />
pumps.<br />
- Protection against corrosion, oxidation, and<br />
emulsion formation, even in the presence of<br />
water.<br />
n Maintaining system efficiency<br />
Shell Morlina S2 b oils are blended with high<br />
quality, solvent refined base oils that promote good<br />
water separation and air release to ensure the<br />
efficient lubrication of the machines and systems.<br />
aPPLications<br />
n Machine circulation systems.<br />
n oil lubricated bearings suitable for most plain and<br />
rolling element bearings and general industrial<br />
applications.<br />
n Roll-neck bearings<br />
n enclosed industrial gear systems low or<br />
moderately loaded enclosed gears where eP<br />
performance is not required.<br />
Paint coMPatibiLity<br />
Shell Morlina S2 b oils are compatible with seal<br />
materials and paints normally specified for use with<br />
mineral oils.<br />
sPecification & aPProvaLs<br />
shell Morlina s2 b oils meet the<br />
requirements of:<br />
– Morgan MoRGoiL ® Lubricant Specification<br />
new oil (Rev. 1.1).<br />
– danieli Standard oil 6.124249.F<br />
(iSo VG 100-680).<br />
– din 51517-2 – type CL.<br />
– Seb 181-225 Specification.<br />
MoRGoiL is a registered trademark of the Morgan<br />
Construction Company.<br />
heaLth & safety<br />
Guidance on health and Safety is available on the<br />
appropriate Material Safety data Sheet, which can be<br />
obtained from your Shell representative.<br />
Protect the environMent<br />
Take used oil to an authorised collection point. do not<br />
discharge into drains, soil or water.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
tyPicaL PhysicaL characteristics<br />
shell Morlina s2 b units test result<br />
iso viscosity Grade<br />
Kinematic viscosity<br />
150<br />
@ 40°C mm2/s ASTM d 445 150<br />
@ 100°C mm2/s ASTM d 445 15<br />
density kg/m 3 @ 15 °C<br />
iSo 12185 887<br />
viscosity index iSo 2909 95<br />
flash Point coc °C iSo 2592 262<br />
Pour Point °C iSo 3016 -15<br />
rust, distilled water ASTM d665A Pass<br />
emulsion test, Minutes<br />
oxidation control tests:<br />
ASTM d1401 10<br />
(a) ToST hrs ASTM d943 1300+<br />
(b) RboT minutes ASTM 2272 400+<br />
foam test, seq. ii ml foam@ ASTM d892<br />
0/10 mins<br />
10/ 0<br />
These characteristics are typical of current production.<br />
Whilst future production will conform to Shell's<br />
specification, variations in these characteristics may occur.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 41
shell heat transfer oil s2<br />
Previous name: Shell Thermia b<br />
high-performance heat transfer fluid<br />
shell heat transfer oil s2 is based on carefully selected, highly refined mineral oils chosen for<br />
their ability to provide superior performance in indirect closed fluid heat transfer systems.<br />
aPPLications<br />
n enclosed circulated heat transfer<br />
systems<br />
For industrial applications such as process<br />
industry, chemical plants, textile producers etc.<br />
and in household equipment such as oil-filled<br />
radiators. Shell heat Transfer oil S2 can be<br />
used in high temperature continuous heat transfer<br />
equipment with the following application limits:<br />
shell heat transfer oil s2<br />
Max. film temperature 340°C<br />
Max. bulk temperature 320°C<br />
PerforMance features & benefits<br />
n extended maintenance intervals<br />
Shell heat Transfer oil S2 is based on carefully<br />
selected highly refined mineral oils and resists oil<br />
cracking, oxidation and thickening. This provides<br />
extended oil life, provided efficient fluid heating<br />
and good pump circulation is ensured, such that<br />
film temperatures on the heater surface do not<br />
exceed the limits above.<br />
n system efficiency<br />
Low viscosity enables excellent fluidity and heat<br />
transfer over a wide temperature range. Shell<br />
heat Transfer oil S2 also has a low vapour<br />
pressure so resists cracking. This minimises the<br />
formation of volatile decomposition products;<br />
these would require recovery via expansion<br />
chamber and condensate collector.<br />
n wear protection<br />
Shell heat Transfer oil S2 is non-corrosive and<br />
has high solvency – this reduces deposit formation<br />
by holding oxidation products in solution and<br />
keeping internal surfaces of heat exchangers<br />
clean.<br />
42 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
sPecification & aPProvaLs<br />
n Classified as iSo 6743-12 Family Q.<br />
n Meets typically din 51522 requirements.<br />
advice<br />
n The life of Shell heat Transfer oil S2 depends on the<br />
design and usage of the system. if the system is well<br />
designed and not subjected to abnormal workloads,<br />
the life can be for many years.<br />
n it is important to monitor oil condition regularly as<br />
rates of change in physical characteristics are more<br />
significant than actual values. The properties that<br />
should be monitored are viscosity, acidity, flash point<br />
(open and closed) and insolubles content.<br />
n Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
heaLth & safety<br />
Guidance on health and Safety is available on the<br />
appropriate Material Safety data Sheet which can be<br />
obtained from your Shell Representative.<br />
Protect the environMent<br />
Take used oil to an authorised collection point. do not<br />
discharge into drains, soil or water.
tyPicaL PhysicaL characteristics<br />
shell heat transfer oil s2 units test result<br />
density kg/m 3 iSo 12185 868<br />
@ 15°C<br />
flash Point PMcc °C iSo 2719 210<br />
flash Point coc °C iSo 2592 220<br />
fire Point coc °C iSo 2592 255<br />
Pour Point °C iSo 3016 -12<br />
Kinematic viscosity<br />
@ 0°C mm 2 /s iSo 3104 151<br />
@ 40°C mm 2 /s iSo 3104 25<br />
@ 100°C mm 2 /s iSo 3104 4.7<br />
@ 200°C mm 2 /s iSo 3104 1.1<br />
initial boiling Point °C ASTM d 2887 355<br />
autoignition °C din 51794 360<br />
temperature<br />
neutralisation mgKoh/g ASTM d974 < 0.05<br />
value<br />
ash (oxid) %m/m iSo 6245 < 0.01<br />
carbon residue<br />
(Conradson)<br />
%m/m iSo 10370 0.02<br />
copper corrosion 3h/ 100°C iSo 2160 class 1<br />
These characteristics are typical of current production. Whilst future production<br />
will conform to Shell's specification, variations in these characteristics may occur.<br />
tyPicaL desiGn data<br />
temperature °C 0 20 40 100 150 200 250 300 340<br />
density kg/m 3 876 863 850 811 778 746 713 681 655<br />
specific heat capacity kJ/kg*K 1.809 1.882 1.954 2.173 2.355 2.538 2.72 2.902 3.048<br />
thermal conductivity W/m*K 0.136 0.134 0.133 0.128 0.125 0.121 0.118 0.114 0.111<br />
Prandtl no. 3375 919 375 69 32 20 14 11 9<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 43
shell Gadus s2 a320<br />
Previous name: Shell Rhodina Grease eP(LF)<br />
high-performance multipurpose extreme pressure grease<br />
shell gadus s2 a320 greases are smooth textured, calcium-based greases for undemanding<br />
industrial and marine applications at moderate temperatures requiring extreme pressure<br />
performance.<br />
aPPLications<br />
n Plain bearings working under arduous conditions<br />
in the presence of water.<br />
n Shell Gadus S2 A320 greases are not<br />
recommended for rolling element bearings.<br />
n Stern tube bearings, cranes, davits,<br />
Winches, windlass.<br />
n Low or medium duty open gearing.<br />
n Wire ropes in general use.<br />
PerforMance features<br />
n Good water resistance<br />
Withstands washing with water, preventing loss of<br />
protection.<br />
n safe handling<br />
Product does not require any labelling.<br />
n extreme pressure performance<br />
Protects components from excessive wear under<br />
heavy loads.<br />
oPeratinG teMPerature ranGe<br />
n - 10°C to +60°C.<br />
n Peak temperatures up to 80°C (short periods).<br />
disPensinG<br />
Shell Gadus S2 A320 greases are suitable for<br />
dispensing though standard lubrication equipment.<br />
seaLs<br />
Shell Gadus S2 A320 greases are compatible with<br />
all normal mineral oil seal materials.<br />
44 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
heaLth & safety<br />
Shell Gadus S2 A320 greases are unlikely to present<br />
any significant health or safety hazard when properly<br />
used in the recommended application, and good<br />
standards of industrial and personal hygiene are<br />
maintained. For further guidance on Product health<br />
and Safety refer to the appropriate Shell Product Safety<br />
data Sheet.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
tyPicaL PhysicaL characteristics<br />
shell Gadus s2 a320 units test<br />
nLGi consistency 2<br />
colour brown<br />
soap type Calcium<br />
base oil (type)<br />
Kinematic viscosity<br />
Mineral<br />
@ 40°C cSt iP 71, 320<br />
@ 100°C<br />
cone Penetration<br />
cSt iP 71,<br />
ASTM-d445<br />
27<br />
Worked @ 25°C 0.1 mm iP 50, 265-<br />
ASTM-d217 295<br />
dropping Point °C iP 132, 85<br />
ASTM-d566-76<br />
Pumpability<br />
Long distances<br />
Fair<br />
These characteristics are typical of current production.<br />
Whilst future production will conform to Shell's<br />
specification, variations in these characteristics may<br />
occur.
shell Gadus s2 v100<br />
Previous name: Shell Alvania Grease RL<br />
high-performance multipurpose grease<br />
shell gadus s2 v100 1, 2 and 3 are general purpose greases based on a new lithium<br />
hydroxystearate soap thickener fortified with anti-oxidant, anti-wear and anti-rust additives.<br />
aPPLications<br />
n Rolling element and plain grease lubricated<br />
bearings.<br />
n electric motor bearings.<br />
n Sealed-for-life bearings.<br />
n Water pump bearings.<br />
Shell Gadus S2 V100 greases may be used under<br />
a wide range of operating conditions. They offer<br />
very significant advantages over conventional lithium<br />
greases at high temperature or in the presence of<br />
water.<br />
sheLL Gadus s2 v100 1<br />
n A soft consistency grease suitable for the<br />
moderate bearing conditions found in centrally<br />
lubricated equipment and for some lightly loaded<br />
gearbox applications working at normal ambient<br />
temperature.<br />
n excellent performance in low temperature<br />
applications.<br />
sheLL Gadus s2 v100 2<br />
n A medium consistency grease designed, mainly,<br />
for general industrial lubrication. ideal for<br />
centralised lubrication systems operating at normal<br />
temperatures.<br />
sheLL Gadus s2 v100 3<br />
n A medium/hard high performance industrial<br />
grease, particularly recommended for the<br />
lubrication of electrical motor bearings.<br />
PerforMance features<br />
n reliable high temperature performance<br />
Very good performance up to +130°C, resulting<br />
in longer bearing life.<br />
n Good oxidation and mechanical<br />
stability<br />
Resists the formation of deposits caused by<br />
oxidation at high operating temperatures. Shell<br />
Gadus S2 V100 greases are extremely stable<br />
under vibrations and give no leakage even in<br />
repeated shock-loaded bearings.<br />
n Good corrosion resistance<br />
characteristics<br />
effective protection in hostile environments.<br />
n Long storage life<br />
does not alter in consistency during prolonged<br />
storage.<br />
re-GreasinG intervaLs<br />
For bearings operating near their maximum<br />
recommended temperatures, re-greasing intervals should<br />
be reviewed.<br />
heaLth & safety<br />
Shell Gadus S2 V100 greases are free of any harmful<br />
components and are not subjected to labelling. They<br />
are unlikely to present any significant health or safety<br />
hazards when properly used in the recommended<br />
application, and good standards of industrial and<br />
personal hygiene are maintained. For further guidance<br />
on Product health and Safety refer to the appropriate<br />
Shell Product Safety data Sheet.<br />
tyPicaL PhysicaL characteristics<br />
shell Gadus s2 v100 units test<br />
nLGi consistency 3<br />
soap type Lithium<br />
hydroxy<br />
stearate<br />
base oil (type)<br />
Kinematic viscosity<br />
Mineral<br />
@ 40°C cSt iP 71, ASTM-d445 100<br />
@ 100°C<br />
cone Penetration<br />
cSt iP 71, ASTM-d445 11<br />
Worked @ 25°C 0.1<br />
mm<br />
iP 50, ASTM-d217 220-250<br />
dropping Point °C iP 132,<br />
ASTM-d566-76<br />
180<br />
These characteristics are typical of current production.<br />
Whilst future production will conform to Shell's<br />
specification, variations in these characteristics may occur.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 45
shell Gadus s2 v220<br />
Previous names: Shell Alvania Grease eP(LF), Retinax eP<br />
high-performance multipurpose extreme pressure grease<br />
shell gadus s2 v220 greases are high-quality multipurpose, extreme-pressure greases based<br />
on a blend of high viscosity index mineral oils and a lithium hydroxystreate soap thickener and<br />
contain extreme-pressure and other proven additives to enhance their performance in a wide<br />
range of applications. shell gadus s2 v220 greases are designed for multipurpose grease<br />
lubrication of rolling element and plain bearings, as well as hinges and sliding surfaces such as<br />
those found throughout most industrial and transport sectors.<br />
aPPLications<br />
shell Gadus s2 v220 0<br />
Specifically designed for:<br />
n Steel mill lubrication where a softer grease is<br />
necessary for specialised dispensing systems.<br />
n heavy duty plain and rolling element bearings<br />
operating under harsh conditions including shock<br />
loading in wet environments.<br />
shell Gadus s2 v220 1<br />
designed for:<br />
n heavy duty bearings served by centralised<br />
dispensing equipment.<br />
n extreme-pressure gear grease for applications at<br />
normal ambient temperature.<br />
n heavy duty plain and rolling element bearings<br />
operating under harsh conditions including shock<br />
loading in wet environments.<br />
n Low temperature greasing applications.<br />
shell Gadus s2 v220 2 & 3<br />
designed for:<br />
n heavy duty bearings and general industrial<br />
lubrication.<br />
n heavy duty plain and rolling element bearings<br />
operating under harsh conditions including shock<br />
loading in wet environments.<br />
n operation over the temperature range -20°C<br />
to 100°C for bearings operating at 75% of the<br />
maximum rated speed. (Can withstand up to<br />
120°C intermittently.)<br />
46 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
PerforMance features<br />
n outstanding load carrying capacity<br />
Shell Gadus S2 V220 greases contain special<br />
extreme-pressure additives which enable them to<br />
withstand heavy and shock loads without failure of<br />
the lubricant film.<br />
n improved mechanical stability<br />
This is particularly important in vibrating environments<br />
where poor mechanical stability can lead to<br />
grease softening with subsequent loss of lubrication<br />
performance and leakage.<br />
n Good resistance to water wash-out<br />
Shell Gadus S2 V220 greases have been formulated<br />
to offer resistance to water wash-out.<br />
n oxidation stability<br />
Specially selected base oil components have<br />
excellent oxidation resistance. Their consistency will<br />
not alter in storage and they withstand high operating<br />
temperatures without hardening or forming bearing<br />
deposits.<br />
n anti-corrosion protection<br />
Shell Gadus S2 V220 greases have an affinity<br />
with metal and have the ability to protect bearing<br />
surfaces against corrosion, even when the grease is<br />
contaminated with water.<br />
PerforMance sPecifications<br />
n Meet the british Timken specification for Steel Mill<br />
applications.<br />
re-GreasinG intervaLs<br />
For bearings operating near their maximum<br />
recommended temperatures, re-greasing intervals should<br />
be reviewed.
heaLth & safety<br />
Shell Gadus S2 V220 greases are unlikely to present<br />
any significant health or safety hazard when properly<br />
used in the recommended application, and good<br />
standards of industrial and personal hygiene are<br />
maintained. For further guidance on Product health and<br />
Safety refer to the appropriate Shell Product Safety<br />
data Sheet.<br />
note<br />
Care should be taken to ensure that the grease does<br />
not come into contact with hydraulic brake rubber<br />
components.<br />
tyPicaL PhysicaL characteristics<br />
shell Gadus s2 v220 units test<br />
nLGi consistency 0 2<br />
soap type Lithium Lithium<br />
base oil Mineral Mineral<br />
Kinematic viscosity<br />
@ 40°C cSt iP 71, ASTM-d445 220 220<br />
@ 100°C cSt iP 71, ASTM-d445 19 19<br />
dropping Point °C iP 132 - 180<br />
cone Penetration<br />
Worked @ 25°C 0.1mm iP 50, ASTM-d217 355-385 265-295<br />
These characteristics are typical of current production. Whilst future production<br />
will conform to Shell's specification, variations in these characteristics may occur.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 47
shell Gadus s2 v220ad<br />
Previous names: Shell Alvania Grease hdx<br />
high-performance multipurpose grease with solids<br />
shell gadus s2 v220ad greases are high-performance grease for the lubrication of bearings<br />
subjected to the harsh conditions. they are based on high viscosity index mineral oil and a<br />
mixed lithium/calcium soap thickener, and contain extreme-pressure, anti-oxidation, anti-wear,<br />
anti-corrosion and adhesion additives. they also contain molybdenum disulphide to provide<br />
resistance to shock loading.<br />
aPPLications<br />
n Recommended for the lubrication of shock loaded<br />
heavy duty bearings working in damp hostile<br />
conditions.<br />
n Well-suited for use in off-highway applications<br />
and also for the lubrication of fifth wheels.<br />
PerforMance features<br />
n Good oxidation and mechanical<br />
stability<br />
Resists the formation of deposits caused by<br />
oxidation at high operating temperatures and<br />
maintains consistency, reducing leakage.<br />
n Good corrosion resistance<br />
Provides protection from the elements of corrosion.<br />
n for shock loaded conditions<br />
Resists breakdown, softening and subsequent<br />
leakage under shock loads.<br />
n Good adhesion properties<br />
Reduces losses and grease consumption.<br />
tyPicaL PhysicaL characteristics<br />
shell Gadus s2 v220ad units test<br />
48 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
n extreme pressure performance<br />
Rig tests confirm eP additives in Shell Gadus<br />
S2 V220Ad greases prolong bearing life when<br />
subjected to heavy and shock loads.<br />
oPeratinG teMPerature ranGe<br />
n -10°C to +120°C (140°C peak).<br />
heaLth & safety<br />
Shell Gadus S2 V220Ad greases are unlikely to<br />
present any significant health or safety hazard when<br />
properly used in the recommended application, and<br />
good standards of industrial and personal hygiene are<br />
maintained. For further guidance on Product health and<br />
Safety refer to the appropriate Shell Product Safety<br />
data Sheet.<br />
advice<br />
Advice on applications not shown on this leaflet may be<br />
obtained from your Shell Representative.<br />
nLGi consistency 2<br />
colour black<br />
soap type Lithium/calcium<br />
base oil (type)<br />
Kinematic viscosity<br />
Mineral<br />
@ 40°C cSt iP 71,ASTM-d445 220<br />
@ 100°C<br />
cone Penetration<br />
cSt iP 71, ASTM-d445 18<br />
Worked @ 25°C 0.1 mm iP 50, ASTM-d217 265-295<br />
dropping Point °C iP 132, ASTM-d566-76 175<br />
4 ball weld Load Kg iP 239 315<br />
These characteristics are typical of current production. Whilst future production will conform to Shell's<br />
specification, variations in these characteristics may occur.
shell Gadus s3 t220<br />
Previous name: Shell Stamina Grease eP<br />
Premium multipurpose extreme pressure grease<br />
custoMer benefits<br />
n Reduced grease consumption at high<br />
temperatures, as grease resists melting and<br />
subsequent leakage due to the use of the latest<br />
diurea thickener technology developed by Shell’s<br />
“in-house” expertise in Japan.<br />
n Reduced maintenance costs since lower bearing<br />
replacement rates can be achieved due to the<br />
excellent anti wear properties that are available<br />
from the latest technology diurea thickened<br />
greases.<br />
n Lowered total labour costs, due to the extended<br />
lubrication intervals and less downtime that results<br />
from using the latest in high performance greases<br />
n Avoidance of synthetic products which can have<br />
detrimental effects on cages and seals, when high<br />
quality mineral oil based products outperform in<br />
terms of life of even fully synthetic Lithium complex<br />
greases.<br />
n Simplified maintenance programs can be<br />
established, resulting from the multipurpose<br />
capabilities of this grease and long service lives<br />
that are possible.<br />
Peace of Mind<br />
n Proven new technology (not to be confused<br />
with 25 year old American polyurea greases),<br />
developed in Japan and now used by bearing<br />
manufacturers throughout the world.<br />
n Shell is in full control of Research and<br />
development to manufacture quality assurance<br />
from Shell's iSo approved plants, which have<br />
often been audited and passed by quality<br />
conscious customers.<br />
n Availability of Shell expertise to safely assist in<br />
developing the cost savings available from the<br />
wide range of Shell products.<br />
n no unexpected Product health and Safety<br />
problems, Shell Gadus S3 T220 is free from lead<br />
and nitrite and does not require labelling.<br />
n Proven product that has been demonstrated to<br />
work in a range of field applications, it benefits<br />
from the wide experience gained with Shell<br />
Gadus S3 T100.<br />
oPeratinG teMPerature ranGe<br />
Shell Gadus S3 T220 is recommended for use over<br />
the temperature range –10°C to 160°C (even up to<br />
180°C with suitable adjustment of re-lubrication interval)<br />
heaLth & safety<br />
Shell Gadus S3 T220 is unlikely to present any<br />
significant health or safety hazard when properly used<br />
in the recommended application, and good standards<br />
of industrial and personal hygiene are maintained. For<br />
further guidance on Product health and Safety refer to<br />
the appropriate Shell Material Safety data Sheet.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
tyPicaL PhysicaL characteristics<br />
shell Gadus s3 t220 units test<br />
nLGi consistency 2<br />
colour Light<br />
brown<br />
soap type diurea<br />
base oil (type)<br />
Kinematic viscosity<br />
Mineral<br />
@ 40°C cSt iP 71, ASTM-d445 220<br />
@ 100°C<br />
cone Penetration<br />
cSt iP 71, ASTM-d445 19<br />
Worked @ 25°C 0.1 iP 50, ASTM-d217 280<br />
mm<br />
dropping Point °C iP 132 260<br />
Pumpability<br />
Long distance<br />
Fair<br />
These characteristics are typical of current production.<br />
Whilst future production will conform to Shell's<br />
specification, variations in these characteristics may occur.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 49
shell Gadus s3 v220c<br />
Previous names: Shell Albida Grease eP<br />
Premium multi-purpose extreme-pressure grease<br />
shell gadus s3 v220c greases are premium multi-purpose greases based on high viscosity<br />
index mineral oil and a lithium complex soap thickener. they contain the latest additives to<br />
offer excellent high-temperature oxidation performance and other additives to enhance their<br />
anti-oxidation, anti-wear and anti-corrosion properties. shell gadus s3 v220c greases are<br />
especially suitable for bearings operating at high temperature and under load.<br />
PerforMance benefits<br />
n system efficiency<br />
Shell Refrigeration oil S4 FR-V has high solvency<br />
and is designed to maintain refrigerant cleanliness<br />
and efficiency.<br />
n extended maintenance intervals<br />
Shell Refrigeration oil S4 FR-V has excellent high<br />
temperature and oxidation stability providing long<br />
service life even where high compressor discharge<br />
temperatures are found. in addition it is formulated<br />
to provide excellent control of deposit and sludge<br />
formation resulting in extended oil drain intervals<br />
in comparison with mineral oil based refrigerator<br />
oils.<br />
aPPLications<br />
Shell Gadus S3 V220C greases are used for the<br />
grease lubrication of heavy-duty bearings used in<br />
machinery found in the following applications:<br />
n Continuous casting.<br />
n Vibrating sieves<br />
n Quarries.<br />
n breakers.<br />
n Roller conveyors.<br />
n Automotive wheelbearings.<br />
PerforMance features<br />
n excellent mechanical stability even<br />
under vibrating conditions<br />
Consistency retained over long periods, even in<br />
conditions of severe vibrations.<br />
n enhanced extreme-pressure properties<br />
excellent load-carrying performance.<br />
n Good water resistance<br />
ensures lasting protection even in the presence of<br />
large amounts of water.<br />
n high dropping point<br />
n Long operational life at high<br />
temperatures<br />
n effective corrosion protection<br />
ensures components/bearings do not fail due to<br />
corrosion.<br />
50 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
re-GreasinG intervaLs<br />
For bearings operating near their maximum<br />
recommended temperatures, re-greasing intervals should<br />
be reviewed.<br />
sPecifications<br />
n Meets ASTM d4950-07 Lb-GC.<br />
heaLth & safety<br />
Shell Gadus S3 V220C greases are unlikely to<br />
present any significant health or safety hazard when<br />
properly used in the recommended application, and<br />
good standards of industrial and personal hygiene are<br />
maintained. For further guidance on Product health and<br />
Safety refer to the appropriate Shell Product Safety<br />
data Sheet.<br />
advice<br />
Advice on applications not covered in this leaflet may<br />
be obtained from your Shell Representative.<br />
tyPicaL PhysicaL characteristics<br />
shell Gadus s3 v220c units test<br />
nLGi consistency 2<br />
colour Red<br />
soap type Lithium<br />
Complex<br />
base oil (Type)<br />
Kinematic viscosity<br />
Mineral<br />
@ 40°C cSt iP 71, ASTM-d445 220<br />
@ 100°C<br />
cone Penetration<br />
cSt iP 71, ASTM-d445 19<br />
Worked @ 25°C 0.1<br />
mm<br />
iP 50, ASTM-d217 265-295<br />
dropping Point °C iP 132 240<br />
Pumpability<br />
Long distance<br />
Fair<br />
These characteristics are typical of current production.<br />
Whilst future production will conform to Shell's specification,<br />
variations in these characteristics may occur.
appendix<br />
storaGe & handLinG of<br />
<strong>Lubricants</strong><br />
storing lubricants<br />
Packages containing lubricants should whenever<br />
possible be stored under cover where they will not<br />
be exposed to the weather. Small packages such as<br />
tins should always be kept in covered storage, as<br />
should any package, whatever its size, once it has<br />
been opened and its contents partially used. When<br />
outside storage of unopened drums is unavoidable,<br />
however, certain simple precautions must be<br />
observed.<br />
The drums should preferably be on their sides and<br />
wooden dunnage or runners should be used to keep<br />
them clear of the ground and to prevent rusting of<br />
the undersides.<br />
They should never be stacked directly on a<br />
surface containing clinker, which is particularly<br />
corrosive to metal. The drums at each end of a stack<br />
must be securely wedged to prevent movement.<br />
Regular inspection should be carried out with a<br />
view to the detection of leaks and to make sure that<br />
identification markings remain clear and legible.<br />
if, for any reason, drums have to be stored on<br />
their ends, they should be raised off the ground<br />
and stored upside down (i.e. with the bungs at the<br />
bottom). Failing this, they should be tilted so that<br />
rainwater cannot surround and submerge the bungs.<br />
Water contamination is undesirable, whatever the<br />
grade of lubricant, and it is not always realised that<br />
moisture can enter a drum through what appears<br />
to be a perfectly sound bung. A drum standing in<br />
the open is subjected to the heat of the day and<br />
of course, cools down again at night. This results<br />
in expansion and contraction of the contents with<br />
the effect that the air in the space above oil level<br />
is subjected, during the day, to slightly higher than<br />
atmospheric pressure and, at night, to slight vacuum.<br />
These changes in pressure may be sufficiently<br />
great to cause a pumping action, known as<br />
breathing, in which air is forced out of the drum<br />
during the day and drawn into it at night. if,<br />
therefore, the bungs through which this breathing takes<br />
place are surrounded by water, some of this water may<br />
be sucked into the drum and, in the course of time,<br />
considerable quantities may accumulate.<br />
once the seals have been broken and packages<br />
opened, there is always a danger that, unless the<br />
packages are kept properly closed when not in use,<br />
impurities such as dust, sand and fibre may enter them.<br />
Such contaminations eventually find their way into<br />
machinery and can cause damage by abrasion or, by<br />
blocking oilways, can result in a complete breakdown<br />
due to lack of lubrication.<br />
An oil drum, or other package, should never be<br />
opened by cutting a large hole in it or by completely<br />
removing one end, since, even if the hole is kept<br />
covered by, for example, a wooden or metal lid,<br />
the chances of contamination are greatly increased.<br />
Similarly, it is bad practice to dip an open container<br />
into the oil since, not only does this allow dust to<br />
enter, but the outside of the dipper itself may be dirty.<br />
drums of oil should, therefore, be placed on their sides<br />
on wooden cradles of convenient height and the oil<br />
dispensed by means of a tap under which a drip tray is<br />
placed. Alternatively, a drum may be stood on its end<br />
and the oil withdrawn by means of a hand pump, the<br />
pump intake being inserted into the large bunghole.<br />
When oil is stored in bulk, it is possible that water<br />
or condensation will accumulate and fine dust finds<br />
its way into the tanks with the result that, eventually, a<br />
layer of sludgelike material builds up at the bottom of<br />
the tanks and leads, in time, to contamination of the<br />
oil. Consequently, it is advisable to have storage tanks<br />
fitted with dished or sloping bottoms provided with<br />
drain cocks, which will enable dregs to be drawn off<br />
periodically cleaned out.<br />
insofar as greases are concerned, the drum must, by<br />
necessity, have a large opening and, to avoid as far as<br />
possible the entry of dirt and water, it is important that<br />
the lid or cover should always be replaced firmly and<br />
securely as soon as requirements have been taken.<br />
extremes of temperature are not good for lubricants,<br />
which should not be stored in an unduly warm place;<br />
equally, it is not wise to leave them for long periods in<br />
conditions of extreme cold.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 51
handling lubricants<br />
The benefit of good, clean storage can be largely<br />
nullified if a lubricant becomes contaminated in<br />
transit from the store to the machines. The containers<br />
used for transporting lubricants on a site and for the<br />
storage of small working quantities must be kept<br />
clean and should be provided with lids to prevent<br />
the entry of dust and dirt. They should be washed<br />
periodically with kerosene, care being taken to mop<br />
up and dry them before using them again. Similarly,<br />
funnels and other pieces of apparatus must always<br />
be kept scrupulously clean, rags or wipers being<br />
used for this purpose. Cotton waste or woolen rags<br />
should not be used as they tend to leave behind<br />
fibres which will eventually find their way into<br />
machinery and impair the flow of oil.<br />
right<br />
wrong wrong<br />
it is advisable to have separate, clearly marked<br />
containers for such grade of oil or grease so that<br />
contamination of one with another does not take<br />
place.<br />
used and dirty oil should be put into special<br />
containers and stored in separate, clearly labelled<br />
receptacles until disposed of. every precaution must<br />
be taken to see the used lubricants are not allowed<br />
to contaminate fresh oils and greases.<br />
52 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
in general, cleanliness precautions are even more<br />
important with grease than with oil. There is always the<br />
chance that impurities in oil may sink to the bottom of<br />
the tank or container out of harm's way; with grease,<br />
this cannot happen and any grit or other contaminant<br />
which gets into the grease is bound to find its way into<br />
lubricators and machinery sooner or later.<br />
Grease is more susceptible than oil to the effects<br />
of temperature, and high temperature or prolonged<br />
exposure to even moderately high temperatures (e.g.<br />
tropical sunshine) may cause oil to separate out with<br />
the result that the grease loses some of its lubricating<br />
properties. Petrolatum (petroleum jelly) and certain<br />
types of grease can be made liquid by heating and,<br />
on cooling, will regain their former condition, but these<br />
exceptions and most greases will be ruined if treated<br />
in this way. never, therefore, heat a grease to make it<br />
fluid.<br />
The lubrication of machinery should be supervised<br />
by a responsible person and should be made a routine<br />
procedure. For instance, when a machine requires<br />
oilcan applications daily, it should become routine to<br />
do this job each morning before commencing to use<br />
the machine. Where grease lubrication is called for<br />
weekly, this should be done, for instance, first thing on<br />
Monday morning or last thing before shutting down for<br />
the weekend.<br />
each operator should know which grades of lubricant<br />
are recommended for the equipment in his charge<br />
and supplies of the correct lubricants and the handling<br />
equipment should be readily available to him.<br />
As lubricants are dispensed, the quantities should be<br />
measured and a record maintained. Storeroom records<br />
should show the quantities issued and records should<br />
be kept for each machine or unit. by this means, regular<br />
checks can be made on consumptions and any marked<br />
changes noted. These should be investigated at once.<br />
increased consumption is quite often the first sign that<br />
a machine is in need of repair, or that its lubricating<br />
system requires adjustments; on the other hand, it may<br />
mean overlubrication by the operator.
Shell lubricants, and related products such as<br />
protectives, metal working fluids, heat treatment<br />
oils etc, present little or no hazard to the users<br />
provided they are properly used. This can be<br />
achieved by taking reasonable care to keep them<br />
off the skin, away from the eyes and to avoid<br />
breathing their vapours and mist.<br />
To ensure that the use of Shell lubricants and<br />
related products will be safe and without risk to<br />
health, the guidelines given should be followed.<br />
in the relatively few cases where the nature of the<br />
product requires additional precautions, these are<br />
given in the appropriate Shell Product information<br />
leaflet.<br />
GeneraL advice<br />
Where occasional short-term contact is involved,<br />
Shell lubricants and related products are relatively<br />
harmless materials. They are well tolerated by<br />
intact normal skin. no unusual hazards should<br />
therefore be involved in their use provided good<br />
standards of personal and industrial hygiene are<br />
observed.<br />
Frequent and prolonged contact with mineral<br />
oils can in some cases give rise to various forms<br />
of skin irritation and in exceptional circumstances,<br />
more serious conditions such as skin cancers. The types<br />
of oil associated with the most serious skin conditions<br />
appear to be those which have been lightly refined and<br />
which contain relatively more polycylic aromatics.<br />
Prolonged inhalation of oil mist, fumes and vapours is<br />
to be avoided and steps should be taken to ensure that<br />
any free oil mists do not exceed a threshold limit value<br />
of 5mg per m 3 .<br />
<strong>Lubricants</strong> containing lead compounds may constitute<br />
a special hazard since in this form, lead can be<br />
absorbed through the skin, although currently there are<br />
no known cases of lead poisoning arising from this<br />
cause.<br />
Leaded oils should noT be used in oil mist systems,<br />
as inhalation of such oils could constitute a health<br />
hazard.<br />
Since lubricants and related products can become<br />
contaminated during service, particular care should be<br />
taken to minimise contact with used oils.<br />
iT iS eMPhASiSed ThAT ALL TheSe RiSKS ARe<br />
ViRTuALLY nonexiSTenT iF ReGuLAR And<br />
PRoLonGed ConTACT WiTh The SKin And<br />
exPoSuRe To MiST, FuMeS And VAPouRS iS<br />
AVoided. ThiS iS ReAdiLY AChieVed bY The<br />
obSeRVAnCe oF Good WoRKinG PRACTiCeS<br />
And PeRSonAL hYGiene.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 53
heaLth, safety & environMent<br />
work place environment precautions<br />
To ensure the safe use of Shell lubricants and related<br />
products, it is essential that in the work place environment,<br />
provision is made for the worker to practise<br />
good standards of personal and industrial hygiene<br />
by providing:<br />
a) Protective devices on machines, working overalls,<br />
impermeable aprons and gloves etc. to eliminate<br />
all unnecessary contact with oil.<br />
a) Arrangements for the extraction of fine sprays of<br />
oil mist.<br />
b) Adequate washing facilities, easily accessible<br />
wash basins and an adequate supply of soap,<br />
clean towels and suitable cleaners. harsh or<br />
strongly alkaline soaps should be avoided as<br />
they can cause skin irritation. Wherever possible,<br />
impermeable gloves should be provided but<br />
where their use is impracticable, the use of barrier<br />
creams is advisable. however, barrier creams<br />
do not prevent the absorption through the skin<br />
of compounds in leaded lubricants.Conditioning<br />
creams for use after washing can help to counter<br />
undue degreasing of the skin.<br />
c) First aid advice backed up by adequate medical<br />
facilities.<br />
d) Supervision to ensure these provisions are<br />
adhered to.<br />
54 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
hygiene and safety precaution for the<br />
worker<br />
To ensure that workers are not at risk, it is necessary<br />
for them to practise good standards of personal and<br />
industrial hygiene.<br />
They should:<br />
a) use oil permeable gloves or, if these cannot be used,<br />
suitable oil repellent type barrier creams.<br />
b) Avoid unnecessary contact with oil by using<br />
protective clothing and ensuring that machine splash<br />
guards are properly adjusted.<br />
c) not put oily rags or tools into pockets, especially<br />
trouser pockets.<br />
d) not use dirty rags for wiping oil off the skin.<br />
Abrasions may be caused by metal particles and<br />
swarf embedded in the rag and lead to subsequent<br />
infection.<br />
e) Remove metal particles and swarf from machines<br />
with the implements provided.<br />
f) obtain first aid treatment at once for any injury,<br />
however slight.<br />
g) Wash regularly, especially before meals, before<br />
using the toilet and after work, to remove oil from<br />
the skin. They should use soap or special cleaners<br />
provided. Solvents such as kerosene (paraffin),<br />
gasoline (petrol), etc. should not be used to remove<br />
oil from the skin. use a conditioning cream after<br />
washing, where provided.<br />
h) not wear oil soaked clothing. Working clothing<br />
should be changed and suitably cleaned regularly.<br />
Care should be taken to prevent ordinary clothing,<br />
especially underclothing from becoming oily.<br />
i) RePoRT AnY SKin AbnoRMALiTY on AnY<br />
PART oF The bodY And SeeK MediCAL AdViCe<br />
WiThouT deLAY.<br />
j) Attention is drawn to the danger of accidents with<br />
high-pressure grease guns when grease can be<br />
injected under the skin. Such accidents can lead<br />
to severe tissue damage and require iMMediATe<br />
MediCAL ATTenTion.
storaGe & handLinG<br />
fire hazards<br />
Most lubricants and related products under certain<br />
circumstances have the potential for combustion and<br />
explosion. The hazard is related to the flash point of<br />
the product concerned and the following guidelines<br />
are appropriate:<br />
n Products with a flash point of less than<br />
55°c.<br />
These products should be stored in closed<br />
containers away from heat in a well ventilated<br />
place. Where the product is used in an open<br />
tank, the tank should be well hooded, well<br />
ventilated and earthed to prevent static sparks.<br />
When not in use, the tank should be covered with<br />
a tight fitting cover.<br />
n Products with a flash point of 55°c or<br />
greater.<br />
These products require no special fire precautions<br />
but it is good practise to store away from heat,<br />
and when heating is required, this should be kept<br />
to a minimum.<br />
fire<br />
in the event of fire, use carbon dioxide, dry chemical<br />
powder or foam extinguishers. do noT use a<br />
water jet, as this may spread the fire. in the absence<br />
of suitable extinguishers, sand or earth may be used<br />
to smother small fires.<br />
disposal of products and packages<br />
used products should be disposed of so that they<br />
do not contaminate drainage systems, rivers or<br />
waterways and in accordance with local legislation.<br />
used packages should be disposed of safely,<br />
preferably to recognised drum dealers/renovators.<br />
it is dangerous, because of the risk of explosion, to<br />
attempt modification of containers by oxyacetylene<br />
torch or hammer and chisel etc.<br />
Packages must not be pressurised to expel the<br />
contents because of the risk of bursting.<br />
spillage<br />
Spilt product should be absorbed with sand, earth<br />
or mineral absorbent and disposed of in accordance<br />
with local regulations. in the event of a large<br />
spillage, steps should be taken to prevent pollution of<br />
drainage systems, rivers and waterways or any other<br />
infringements of local legislation.<br />
Product Precautions<br />
type i<br />
Petroleum based lubricants and related<br />
products<br />
These embrace non synthetic oil, grease and compound<br />
products with or without addictives. These products<br />
have a low order of acute toxicity and could be<br />
slightly to moderately irritating to the skin and eyes on<br />
prolonged or repeated contact, but are unlikely to cause<br />
skin sensitisation.<br />
Products of this kind manufactured from petroleum<br />
base oils which have not had the polycyclic aromatics<br />
content reduced to the same extent as highly refined<br />
base oils may, under conditions of gross or repeated<br />
contact, cause keratosis and in extreme cases,<br />
skin cancer. Products with these base oils are not<br />
recommended where such conditions can occur, nor for<br />
use in oil mist applications or situations where oil mist<br />
can form.<br />
oils containing lead compounds can be considered<br />
as moderately toxic in terms of chronic toxicity and<br />
should not be used for oil mist applications.<br />
type ii<br />
Petroleum based lubricants and related<br />
products containing solvents<br />
These embrace non-synthetic oil, grease and compound<br />
products with or without additives and containing a<br />
significant proportion of light distillates such as white<br />
spirit, kerosene or other solvents e.g. chlorinated<br />
solvents. These products have a low order of acute<br />
toxicity and could be slightly to moderately irritating to<br />
the skin and eyes on prolonged or repeated contact<br />
and may cause skin sensitisation.<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 55
it is expected that the vapours given off will<br />
be irritating to the eyes and mucous membranes.<br />
Some of these products contain a chlorinated<br />
hydrocarbon and particular care should be taken to<br />
avoid inhaling these vapours. Local regulations and<br />
hygiene standards should be adhered to. Smoking<br />
in the vicinity of such vapours can be hazardous<br />
because of the possible formation of toxic fumes.<br />
The principal danger with these products is the<br />
aspiration of liquid into the lungs. This can occur if<br />
vomiting takes place after ingestion (swallowing).<br />
type iii<br />
synthetic type lubricants and related<br />
products<br />
These embrace chemical products manufactured with<br />
or without additives which are essentially composed<br />
of synthetic base fluids such as organic esters, triaryl<br />
phosphate esters and glycols; they also include<br />
water based chemical solutions.<br />
These materials have a low order of acute toxicity<br />
and could be slightly to moderately irritating to the<br />
skin and eyes on prolonged or repeated contact. in<br />
situations where phosphate ester fluids are used, no<br />
eating or drinking should be permitted, protective<br />
clothing and gloves should be worn where exposure<br />
is likely and residue on the skin should be removed<br />
by washing.<br />
56 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
MedicaL<br />
first aid advice<br />
n ingestion<br />
do noT induCe VoMiTinG.<br />
Give 1/2 pint (250 ml) of milk to drink or, if milk is<br />
not available, give water. Preferably the drink should<br />
contain activated charcoal where this is available.<br />
do not give anything by mouth to an unconscious<br />
person. obTAin MediCAL ATTenTion or send to<br />
hospital iMMediATeLY.<br />
n inhalation<br />
Remove to fresh air. if breathing stops, give artificial<br />
respiration and obTAin MediCAL ATTenTion<br />
iMMediATeLY.<br />
n eyes<br />
Flush with water for at least 10 minutes. if irritation<br />
persists, MediCAL ATTenTion should be sought.<br />
n skin<br />
Wash with soap and water.<br />
SeeK MediCAL ATTenTion if irritation persists.<br />
iF in doubT, SeeK iMMediATe MediCAL<br />
ATTenTion.<br />
Medical advice: (medical officers only)<br />
The principal health hazard with lubricants and related<br />
products is aspiration of liquid following ingestion. This<br />
is particularly so with products containing solvents.<br />
Treat symptomatically and determine type of product<br />
involved.<br />
Triaryl phosphate esters are primarily neurotoxic, but<br />
can depress cholinesterase activity.
<strong>Lubricants</strong> viscosity cLassifications<br />
engine oils<br />
The most widely used system for engine oil viscosity classification is that established by the Society of Automotive<br />
engineers (SAe) in the uSA. in this system, two series of viscosity grades are defined by those containing the<br />
letter W and those without the letter W.<br />
1. sae viscosity classifications<br />
engine oils<br />
The most widely used system for engine oil viscosity classification is that established by the Society of Automotive<br />
engineers (SAe) in the uSA. in this system, two series of viscosity grades are defined by those containing the<br />
letter W and those without the letter W.<br />
Grades with the letter W are intended for use at lower temperatures and are based on a maximum low<br />
temperature viscosity and a maximum borderline pumping temperatures as well as minimum viscosity at 100°C.<br />
oils without the letter W, intended for use at higher temperatures, are based on the viscosity at 100°C only.<br />
A "multigrade" oil satisfies the viscosity requirements of one of the W grades at low temperature and one of<br />
the non-W grades at high temperature.<br />
sae viscosity Grades for enGine oiLs (1)(2) (J300 – Jan 2009)<br />
sae<br />
viscosity<br />
grade<br />
Low temperature(°c)<br />
cranking viscosity (3) , mPa•s<br />
max<br />
Low temperature (°c)<br />
pumping viscosity (4) ,<br />
mPa•s Max with<br />
no yield stress (4)<br />
Low-shear-rate Kinematic viscosity (5) ,<br />
(mm 2 /s) at 100°c<br />
min max<br />
0W 6200 at -35 60,000 at -40 3.8 - -<br />
5W 6600 at -30 60,000 at -35 3.8 - -<br />
10W 7000 at -25 60,000 at -30 4.1 - -<br />
15W 7000 at -20 60,000 at -25 5.6 - -<br />
20W 9500 at -15 60,000 at -20 5.6 - -<br />
25W 13000 at - 10 60,000 at -15 9.3 - -<br />
20 - - 5.6
aXLe and ManuaL transMission Lubricant viscosity cLassification sae<br />
J306 Mar 85<br />
sae viscosity Maximum temperature viscosity (cst) at 100°c<br />
Grade for viscosity of 150 000 cP °c Min Max<br />
70W -55 4.1 -<br />
75W -40 4.1 -<br />
80W -26 7.0 -<br />
85W -12 11.0 -<br />
90 - 13.5
3. nLGi Grease classifcation<br />
The commonly used grease consistency classification is that established in the uSA many years ago by the<br />
national Lubricating Grease institute. This classifies greases solely in terms of their hardness or softness; no other<br />
property or performance level is taken into consideration.<br />
The classification consists of a series of consistency ranges, each of which is defined by a number (or<br />
numbers) 000 to 6. The consistency is defined by the distance in tenths of a millimetre a standard cone<br />
penetrates a sample of the grease under standard conditions at 25°C.<br />
Grade no. astM worked Penetration<br />
at (25°c)<br />
000 445/475<br />
00 400/430<br />
0 355/385<br />
1 310/340<br />
2 265/295<br />
3 220/250<br />
4 175/205<br />
5 130/160<br />
6 85/115<br />
aLMa 250.04<br />
industrial enclosed Gear drives<br />
aGMa iso<br />
Lubricant no. viscosity Grade<br />
1 46<br />
2 68<br />
3 100<br />
4 150<br />
5 220<br />
6 320<br />
MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong> 59
used oil test abbreviations<br />
abreviation test type units<br />
bn base number mgKoh/g<br />
TAn Total Acid number mgKoh/g<br />
SAn Strong Acid number mgKoh/g<br />
i.C. index of Contamination %Weight<br />
M.d. Merit of dispersancy 1-100<br />
d.P. demerit Points -<br />
nb: 1ppm = 1mg/kg = 0.00001%<br />
60 MARine LubRiCAnTS TeChniCAL ReFeRenCe <strong>Guide</strong><br />
elemental abbreviations<br />
abreviation element name units<br />
commonly used<br />
Ag Silver ppm<br />
Al Aluminium ppm<br />
b boron ppm<br />
ba bariuj ppm<br />
Ca Calcium ppm<br />
Cr Chrome ppm<br />
Cu Copper ppm<br />
Fe iron ppm<br />
Mg Magesium ppm<br />
Mn Manganese ppm<br />
Mo Molybdenum ppm<br />
na Sodium ppm<br />
ni nickel ppm<br />
P Phosphorous ppm<br />
K Potasium ppm<br />
Pb Lead ppm<br />
S Sulphur ppm<br />
Sb Antimony ppm<br />
Si Silicon ppm<br />
Sn Tin ppm<br />
Ti Titanium ppm<br />
V Vanadium ppm<br />
Zn Zinc ppm