Re-engineering and Function testing
Re-engineering and Function testing
Re-engineering and Function testing
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
01.03.2012<br />
<strong>Re</strong>-<strong>engineering</strong> <strong>and</strong><br />
function <strong>testing</strong> at<br />
H<strong>and</strong>tmann Zittau<br />
H<strong>and</strong>tmann Zittau
Generell Information<br />
With the Second-h<strong>and</strong> Machine Centre in<br />
Zittau, H<strong>and</strong>tmann offers its international<br />
customers the approved H<strong>and</strong>tmann quality<br />
in the business with used-machines –<br />
by means of re-<strong>engineering</strong> <strong>and</strong><br />
function <strong>testing</strong><br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
H<strong>and</strong>tmann Maschinenvertrieb GmbH & Co.KG<br />
Niederlassung Zittau<br />
Dittelsdorfer Str. 7<br />
D-02763 Zittau<br />
Tel.:+49-3583/79790-0<br />
www.h<strong>and</strong>tmann.de/zittau<br />
2
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
What is reconditioned?<br />
100% of vacuum pumps are new<br />
100% replacement of all gear bearings <strong>and</strong> seals<br />
100% inspection of proportional valves;<br />
replaced if faulty<br />
100% replacement of meat pump <strong>and</strong> side plate<br />
60 - 70% of pipes are replaced<br />
100% of machine feet (plastic parts) are replaced<br />
100% replacement of proportional valve cables <strong>and</strong> machine<br />
supply cable<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
3
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
What is reconditioned?<br />
100% recondition of hopper swivelling mechanism<br />
100% replacement of torsion springs on the swivel housing<br />
100% replacement of bearings <strong>and</strong> toothed belt on the<br />
linking drive<br />
General rust-free etching, s<strong>and</strong>blasting <strong>and</strong> re-galvanizing of:<br />
gear cover plate <strong>and</strong> oil tank cover as well as supporting steel<br />
components on VF 50/100<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
4
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
What is reconditioned?<br />
S<strong>and</strong>blasting <strong>and</strong> painting of steel baseplate <strong>and</strong> portal<br />
components (VF 80/200/300)<br />
100% of electric motors are electrically checked <strong>and</strong> fitted with<br />
new bearings<br />
100% of control systems are checked;<br />
replaced if faulty<br />
100% of housing <strong>and</strong> hopper are shot-blasted<br />
100% of linking gear box is completely reconditioned<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
5
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
New<br />
machine foot<br />
Rust-free etched <strong>and</strong> galvanized<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
S<strong>and</strong>blasted<br />
<strong>and</strong> painted<br />
Steam cleaned<br />
(oil tank)<br />
6
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
Oil pump<br />
checked<br />
Oil cooler<br />
- Cleaned<br />
- Checked<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
Motor:<br />
- Electrically checked<br />
- New bearings<br />
- Housing de-rusted + painted<br />
New oil filter<br />
7
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
- De-rusted<br />
- Shot-blasted<br />
8
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
Gear:<br />
- Cleaned<br />
- Inspected<br />
- New bearing<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
All bearings in<br />
the gear column<br />
are replaced<br />
Gear cover<br />
- S<strong>and</strong>blasted<br />
- Galvanized<br />
9
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
Portal:<br />
- De-rusted<br />
- Steel parts painted<br />
- Stainless steal parts<br />
shot-blasted<br />
New seal<br />
Universal drive:<br />
Inspected <strong>and</strong> cleaned<br />
or replaced<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
Rotational-speed sensor:<br />
- Cleaned<br />
- New seal<br />
10
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
Edges reground<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
New meat pump<br />
11
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
Cleaned<br />
Cylinder:<br />
- Inspected<br />
- Cleaned<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
Swivel housing<br />
- Cleaned<br />
- Shot-blasted<br />
New side plate<br />
12
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
a<br />
All pipes new<br />
or de-rusted <strong>and</strong> galvanized<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
New hose<br />
Vacuum pump new<br />
13
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
Proportional valves<br />
new or inspected<br />
Oil motor:<br />
- Checked for leaks<br />
- Cleaned<br />
Linking drive bearing<br />
- <strong>Re</strong>conditioned (new toothed belt)<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
Supports:<br />
- Shot-blasted<br />
- New dry bushings<br />
- New disc springs<br />
14
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
Electrically checked<br />
(30-50% of cables<br />
are replaced on<br />
every filler)<br />
Stainless steal air shaft<br />
15
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
- Control checked;<br />
replaced if faulty<br />
- New switches<br />
- New hour counter<br />
16
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
Hopper column :<br />
- <strong>Re</strong>conditioned<br />
(new springs)<br />
Swivel housing :<br />
- Cleaned<br />
- Shot-blasted<br />
if stainless steal<br />
Chain + sprockets :<br />
- Cleaned<br />
- Inspected<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
17
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
New cover<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
Bracket:<br />
- Shot-blasted<br />
Ventilator checked<br />
18
H<strong>and</strong>tmann Zittau – <strong>Re</strong>-<strong>engineering</strong><br />
Assembly of a VF 200<br />
The service<br />
<strong>Re</strong>-engineered<br />
H<strong>and</strong>tmann inspected<br />
H<strong>and</strong>tmann quality seal<br />
H<strong>and</strong>tmann spare parts<br />
Factory warranty<br />
Worldwide service via H<strong>and</strong>tmann sales<br />
<strong>and</strong> service partners<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
19
H<strong>and</strong>tmann Zittau – <strong>Function</strong> <strong>testing</strong><br />
<strong>Function</strong> <strong>testing</strong> VF 608<br />
What is tested?<br />
100% perform full H<strong>and</strong>tmann service<br />
100% check of vacuum system;<br />
repaired if necessary<br />
100% function test of controls;<br />
replaced if faulty<br />
100% function test of servo-drives,<br />
replaced if faulty<br />
100% check of side-plate;<br />
replaced if cracked or high wear<br />
01.03.2012 H<strong>and</strong>tmann Zittau 20
H<strong>and</strong>tmann Zittau – <strong>Function</strong> <strong>testing</strong><br />
<strong>Function</strong> <strong>testing</strong> VF 608<br />
What is tested?<br />
100% check of meat pump;<br />
replaced if high wear<br />
100% check of machine safeties<br />
100% of linking gear box is completely reconditioned<br />
Quality check of Vacuum Filler with Q-Check<br />
01.03.2012 H<strong>and</strong>tmann Zittau 21
H<strong>and</strong>tmann Zittau – <strong>Function</strong> <strong>testing</strong><br />
<strong>Function</strong> <strong>testing</strong> VF 608<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
Perform a full<br />
H<strong>and</strong>tmann Service<br />
23
H<strong>and</strong>tmann Zittau – <strong>Function</strong> <strong>testing</strong><br />
<strong>Function</strong> <strong>testing</strong> VF 608<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
Check of side-plate;<br />
<strong>Re</strong>placed if cracked or<br />
high wear<br />
24
H<strong>and</strong>tmann Zittau – <strong>Function</strong> <strong>testing</strong><br />
<strong>Function</strong> <strong>testing</strong> VF 608<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
Check of meat pump;<br />
<strong>Re</strong>placed if high wear<br />
25
H<strong>and</strong>tmann Zittau – <strong>Function</strong> <strong>testing</strong><br />
<strong>Function</strong> <strong>testing</strong> VF 608<br />
Rotor within tolerance<br />
<strong>Re</strong>main in machine<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
Rotor outside tolerance<br />
<strong>Re</strong>placed by a new one<br />
26
H<strong>and</strong>tmann Zittau – <strong>Function</strong> <strong>testing</strong><br />
<strong>Function</strong> <strong>testing</strong> VF 608<br />
100% re-<strong>engineering</strong> of<br />
linking gearbox 34-5<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
27
H<strong>and</strong>tmann Zittau – <strong>Function</strong> <strong>testing</strong><br />
<strong>Function</strong> <strong>testing</strong> VF 608<br />
Final inspection of<br />
machines with<br />
H<strong>and</strong>tmann Q-Check,<br />
like new machines<br />
01.03.2012 H<strong>and</strong>tmann Zittau<br />
28
01.03.2012<br />
Thank you for your attention<br />
H<strong>and</strong>tmann Zittau
Change language