VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...

VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ... VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...

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(1) Prepare plain peanut butter as in Fig. 2.8 ↓ (2) Weigh 40 Kg of plain peanut butter in a (3) Weigh 40 g of vitamin A palmitate in a beaker stainless steel container ↓ ↓ ↓ (4) Transfer the pre-weighed vitamin A palmitate in the beaker to the pre-weighed peanut butterz at the center of the stainless steel container ↓ (5) Add a little amount of the pre-weighed plain peanut butter into the beaker and scrape off all adhering fortificant from the beaker and add back to the container of pre-weighed peanut butter ↓ (6) Manually mix the vitamin A palmitate with plain peanut butter in circular strokes with the aid of a spatula. Mix for approximately 1 minute. ↓ (7) Pour the vitamin A palmitate-peanut butter mixture in the stainless steel container into a horizontal mixer ↓ (8) Mix the vitamin A palmitate-plain peanut butter mixture for 10 minutes ↓ (9) Collect the premx in a stainless steel container ↓ (1) Get 20 pcs of 2.5 Kg capacity clean plastic containers and determine the weight of one plastic container. Adjust the weighing balance to zero to record the tare weight of the container. ↓ (11) Transfer 2 Kg of the collected premix in the plastic containers and weigh. ↓ (12) Cover all containers with plastic lids and pack in corrugated cartons ↓ (13) Store in a clean cool area until used in the preparation of fortified peanut butter. Do not store premix for more than 12 days. Fig. 2.9 Schematic diagram of the procedure for the preparation of 40 kg of peanut butter premix. 79

(1) Prepare plain peanut butter as in Fig. 2.8 ↓ (2) Weigh 50 Kg of plain peanut butter in a stainless steel container ↓ (3) Add 2 Kg of the pre-weighed premix prepared in Step B.11 at the center of the 50 Kg pre-weighed peanut butter in the stainless steel container. Scrape off all adhering premix from the plastic container and add back to the pre-weighed plain peanut butter. ↓ (4) Manually mix the premix with the pre-weighed plain peanut butter in the stainless steel containers in circular strokes with the aid of a spatula until the premix is no longer visible at the surface of the mixture. Mix for approximately 1 minute. ↓ (5) Repeat Steps 2 to 4 using another 50 Kg batch of plain peanut butter ↓ (6) Pour the premix-peanut butter mixture from the 2 stainless steel containers into the horizontal mixer. Scrape off all adhering peanut butter from the 2 stainless steel containers with the aid of a spatula and add back to the Horizontal Mixer. ↓ (7) Mix the premix-plain peanut butter mixture for 10 minutes ↓ (8) Collect the fortified peanut butter in stainless steel containers and transfer the contents to a filling machine ↓ (9) Fill desired container sizes with fortified peanut butter according to required fill-in-weight of the containers. Cover the container with their lids and place tamper proof seals ↓ (10) Pack in corrugated cartons ↓ (11) Store in a clean cool area Fig. 2.10 Schematic diagram of the procedure for the preparation of 100 Kgs of fortified peanut butter. 80

(1) Prepare plain peanut butter as in Fig. 2.8<br />

↓<br />

(2) Weigh 50 Kg <strong>of</strong> plain peanut butter in a stainless steel container<br />

↓<br />

(3) Add 2 Kg <strong>of</strong> the pre-weighed premix prepared in Step B.11 at the center <strong>of</strong> the 50 Kg pre-weighed<br />

peanut butter in the stainless steel container. Scrape <strong>of</strong>f all adhering premix from the plastic container<br />

and add back to the pre-weighed plain peanut butter.<br />

↓<br />

(4) Manually mix the premix with the pre-weighed plain peanut butter in the stainless steel containers in<br />

circular strokes with the aid <strong>of</strong> a spatula until the premix is no longer visible at the surface <strong>of</strong> the<br />

mixture. Mix for approximately 1 minute.<br />

↓<br />

(5) Repeat Steps 2 to 4 using another 50 Kg batch <strong>of</strong> plain peanut butter<br />

↓<br />

(6) Pour the premix-peanut butter mixture from the 2 stainless steel containers into the horizontal mixer.<br />

Scrape <strong>of</strong>f all adhering peanut butter from the 2 stainless steel containers with the aid <strong>of</strong> a spatula and<br />

add back to the Horizontal Mixer.<br />

↓<br />

(7) Mix the premix-plain peanut butter mixture for 10 minutes<br />

↓<br />

(8) Collect the fortified peanut butter in stainless steel containers and transfer the contents to a filling<br />

machine<br />

↓<br />

(9) Fill desired container sizes with fortified peanut butter according to required fill-in-weight <strong>of</strong> the<br />

containers. Cover the container with their lids and place tamper pro<strong>of</strong> seals<br />

↓<br />

(10) Pack in corrugated cartons<br />

↓<br />

(11) Store in a clean cool area<br />

Fig. 2.10 Schematic diagram <strong>of</strong> the procedure for the preparation <strong>of</strong> 100 Kgs <strong>of</strong> fortified peanut<br />

butter.<br />

80

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