VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...

VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ... VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...

24.04.2013 Views

Procedural Guideline for the Vitamin A Fortification of Peanut Butter using Collaborator's Horizontal Mixer A. PREPARATION OF FORTIFICANT Per recommendation of the supplier (BASF Philippines, Inc. Emerald Building, Emerald Avenue, Pasig City), pre-heat the vitamin A palmitate prior to use to 40ºC in its container using a water bath for 15 minutes. B. PREPARATION OF PEANUT BUTTER PREMIX USING COLLABORATOR’S HORIZONTAL MIXER 1. Prepare plain peanut butter using the procedure of the industry collaborator, as shown in Fig. 2.8. After the homogenization step, ensure that the prepared peanut butter is cooled to a temperature of 65ºC or lower prior to use. 2. Weigh 40 kg of the plain peanut butter prepared in Step B.1 in a stainless steel container using a platform balance. 3. Weigh the require amount of fortificant with the aid of a medicine dropper in a beaker using a balance. For every 40 kg of plain peanut butter, 40 g of vitamin A palmitate (Assay: 1.0 – 1.1 Million IU) will be needed. 4. Pour the pre-weighed fortificant (40g) contained in a beaker directly at the center of the 40 Kg preweighed peanut butter contained in a stainless steel container. Store the remaining fortificant at refrigerated conditions in an aluminum container with cover. 5. Ensure that all of the fortificant in the beaker is transferred by adding a little amount of the preweighed peanut butter into the beaker in areas where adhering fortificant id present. Scrape off the peanut butter from the beaker making sure that no fortificant is left adhering on the container. Add the scrapings back to the container of the pre-weighed peanut butter. 6. Manually mix the fortificant with plain peanut butter contained in the stainless steel container from Step B.4. Mix using circular strokes with the aid of a spatula until no sign of the fortificant is visible at the surface of the peanut butter mixture. Mix for approximately one minute. 7. Pour the fortificant-plain peanut butter mixture in the stainless steel container into the horizontal mixer. Make sure that all adhering peanut butter in the stainless steel container is totally scraped off with the aid of a spatula and added into the horizontal mixer. 8. Switch on the horizontal mixer to start mixing the fortificant-peanut butter mixture. Mix for ten minutes. (Note: Recommended mixing time of ten minutes should be strictly followed. Excessive mixing of the premix causes the incorporation of too much aire in the premix that could lead to degradation of the added fortificant.) 75

9. After the recommended mixing time is reached, switch off the horizontal mixer and collect the premix in a stainless steel container. Place the cover of the stainless steel container to prevent the premix form being exposed to light. 10. Get 20 pcs of 2.5 Kg capacity clean plastic containers. Measure the weight of one plastic container and adjust the weighing balance to zero to recore the tare weight of the plastic container. 11. Transfer the collected premix into the clean plastic containers and put the plastic containers with premix on top of the weighing balance one by one. Each conainer should have 2 Kg of premix. 12. Cover all containers with the plastic lids and pack the plastic containers with premix in corrugated cartons. 13. Set aside the premix in a clean cool area until used in the preparation of fortified peanut butter. The schematic diagram of the process flow for the preparation of peanut butter premix is shown in Fig. 2.9. C. PREPARATION OF FORTIFIED PEANUT BUTTER 1. Prepare peanut butter using the procedure of the industry collaborator as shown in Appendix A. After the homogenization step, cool the peanut butter to a temperature of 65°C or lower prior to use. 2. Weigh 50 Kg of plain peanut butter prepared from Step C.1 into a stainless steel container using a platform balance. 3. Add the 2 Kg pre-weighed premix from Step B.11 at the center of the 50 Kg pre-weighed plain peanut butter in the stainless steel container from Step C.2. Scrape off all adhering premix from the plastic container and add into the stainless steel container containing pre-weighed plain peanut butter. 4. Manually mix the premix with plain peanut butter in the 50 kg capacity stainless steel container using circular strokes with the aid of a spatula until the premix is no longer visible at the surface of the premix-peanut butter mixture. Mix for approximately one minute. 5. Repeat Steps C.2 to C.4 using another 50 Kg batch of plain peanut butter. 6. Pour the premix-plain peanut butter mixtures from the two (2) stainless steel containers into a horizontal mixer one after the other. Make sure that all adhering premix-plain peanut butter mixture from the two (2) stainless steel containers are totally scraped off and added into the horizontal mixer. 7. Switch on the mixer to start mixing of the premix-peanut butter mixture and mix for ten minutes. 76

Procedural Guideline for the Vitamin A Fortification <strong>of</strong> Peanut Butter<br />

using Collaborator's Horizontal Mixer<br />

A. PREPARATION OF FORTIFICANT<br />

Per recommendation <strong>of</strong> the supplier (BASF Philippines, Inc. Emerald Building, Emerald Avenue,<br />

Pasig City), pre-heat the vitamin A palmitate prior to use to 40ºC in its container using a water bath<br />

for 15 minutes.<br />

B. PREPARATION OF <strong>PEANUT</strong> <strong>BUTTER</strong> PREMIX USING COLLABORATOR’S<br />

HORIZONTAL MIXER<br />

1. Prepare plain peanut butter using the procedure <strong>of</strong> the industry collaborator, as shown in Fig. 2.8.<br />

After the homogenization step, ensure that the prepared peanut butter is cooled to a temperature<br />

<strong>of</strong> 65ºC or lower prior to use.<br />

2. Weigh 40 kg <strong>of</strong> the plain peanut butter prepared in Step B.1 in a stainless steel container using a<br />

platform balance.<br />

3. Weigh the require amount <strong>of</strong> fortificant with the aid <strong>of</strong> a medicine dropper in a beaker using a<br />

balance. For every 40 kg <strong>of</strong> plain peanut butter, 40 g <strong>of</strong> vitamin A palmitate (Assay: 1.0 – 1.1<br />

Million IU) will be needed.<br />

4. Pour the pre-weighed fortificant (40g) contained in a beaker directly at the center <strong>of</strong> the 40 Kg preweighed<br />

peanut butter contained in a stainless steel container. Store the remaining fortificant at<br />

refrigerated conditions in an aluminum container with cover.<br />

5. Ensure that all <strong>of</strong> the fortificant in the beaker is transferred by adding a little amount <strong>of</strong> the preweighed<br />

peanut butter into the beaker in areas where adhering fortificant id present. Scrape <strong>of</strong>f<br />

the peanut butter from the beaker making sure that no fortificant is left adhering on the container.<br />

Add the scrapings back to the container <strong>of</strong> the pre-weighed peanut butter.<br />

6. Manually mix the fortificant with plain peanut butter contained in the stainless steel container from<br />

Step B.4. Mix using circular strokes with the aid <strong>of</strong> a spatula until no sign <strong>of</strong> the fortificant is<br />

visible at the surface <strong>of</strong> the peanut butter mixture. Mix for approximately one minute.<br />

7. Pour the fortificant-plain peanut butter mixture in the stainless steel container into the horizontal<br />

mixer. Make sure that all adhering peanut butter in the stainless steel container is totally scraped<br />

<strong>of</strong>f with the aid <strong>of</strong> a spatula and added into the horizontal mixer.<br />

8. Switch on the horizontal mixer to start mixing the fortificant-peanut butter mixture. Mix for ten<br />

minutes.<br />

(Note: Recommended mixing time <strong>of</strong> ten minutes should be strictly followed. Excessive mixing <strong>of</strong> the<br />

premix causes the incorporation <strong>of</strong> too much aire in the premix that could lead to degradation <strong>of</strong> the added<br />

fortificant.)<br />

75

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