VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...
VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ... VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...
The vitamin A content present in the product after processing was determined using Official Method No. 974.29 of the Official Methods of Analysis (AOAC, 1995) while the expected level of vitamin A in the premix and in the final fortified product was computed using the following formulas: Expected level of Vit. A = Weight of fortificant added (g) x Potency of fortificant(µg/g) in the premix Weight of plain peanut butter (g) + Wt. of fortificant (g) Expected level of Vit. A = Weight of premix added (g) x Vit. A content of premix (µg/g) in final fortified product Weight of plain peanut butter (g) + Weight of premix (g) Premix preparation. Premix was prepared in two production batches (Trials 1 and 2) following the procedure described in Fig. 2.4. In Trial 1, premix was prepared by adding 2.72 g of vitamin A palmitate in oil to 3 Kg of plain peanut butter. From the production batch, one sample each was taken at the start, middle and end of filling and analyzed for vitamin A content. Vitamin A recovery and % variability were then computed as bases for evaluating dispersion of the fortificant in the premix. For the second trial, the same procedure as above was repeated but higher levels of the fortificant (7.42 g) was added to 3 Kg of plain peanut butter after the fortificant was found to have lost its potency following 3 months of storage in a refrigerator held at 5 o C. Vitamin A concentration of the fortificant decreased from an initial of 322,163.41 µg RE to 117,735.51µg RE. Dispersion was not measured in this trial to save on cost. Results are shown in Table 2.2. Preparation of fortified peanut butter. Fortified peanut butter was prepared by adding 60 g of peanut butter premix to 3 Kg of plain peanut butter following the procedure described in Fig. 2.5. The proportion of premix to plain peanut butter used was ∼1:50. This was the ratio calculated as necessary to meet 4.38 µg RE/g peanut butter, the minimum requirement for vitamin A in the final fortified product assuming 2 servings/day (40 grams per serving) of peanut butter. From the production batch, one sample each was taken at the start, middle and end of filling and analyzed for vitamin A content. The vitamin A recovery and percentage variability of the three samples were then evaluated. Results are shown in Table 2.3. Experiment 2: Determination of the effect of light on vitamin A recovery and dispersion in fortified peanut butter. This experiment was conducted to determine if processing in the absence of light would affect vitamin A recovery. Fortified peanut butter was prepared by adding 60 g of peanut butter premix to 3 Kg of plain peanut butter following the procedure described in Fig. 2.5. In this experiment, aluminum foil was used to wrap the clear polycarbonate cover of the Hobart vertical mixer Model HCM 300 to prevent light exposure of the product during mixing. A premix to plain peanut butter proportion of ∼1:50 was used for the fortification process. From the production batch, one sample each taken at the start, middle and end of filling were analyzed for vitamin A content then evaluated for vitamin A recovery and % variability as a means to evaluate uniform dispersion of the fortificant. Results are shown in Table 2.4. 59
Trials at the Industry Collaborator’s Plant Fortified peanut butter was prepared at the industry collaborator’s plant following the same twostep fortification process used in the laboratory trials at FDC with modifications on the mixing procedure and type of equipment used. In the premix preparation, the modification consisted of the continuous mixing of the fortificantplain peanut butter mixture for 10 min. The Hobart planetary mixer and the locally fabricated horizontal mixer of the industry collaborator were used for mixing. For the preparation of the final fortified product, the same mixing procedure as above was followed to mix the premix with plain peanut butter mixture. The same horizontal mixer of the industry collaborator was used for mixing. The schematic diagrams of the procedure for the preparation of premix and fortified peanut butter are shown in Figures 2.6 and 2.7, respectively. Pre-heat vitamin A palmitate in a water bath maintained at 40 o C for 15 min Weigh required amount of vitamin A palmitate and plain peanut butter in separate containers Add pre-weighed vitamin A palmitate to the center of pre-weighed plain peanut butter Manually mix vitamin A palmitate to plain peanut butter with a plastic spatula until no trace of the fortificant is visible from the surface of the peanut butter mixture Transfer the mixture of vitamin A palmitate and plain peanut butter to a mixer Mix for 10 min Manually fill the premix in plastic containers Seal containers and store in a cool dark place Fig. 2.6 Schematic diagram of the procedure for the commercial production of peanut butter premix at the industry collaborator’s plant. 60
- Page 10 and 11: F. Statistical Analysis G. Technolo
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- Page 14 and 15: VII. REFERENCES 163 VIII. APPENDIX
- Page 16 and 17: VIII. APPENDICES Appendix A. Risk A
- Page 18 and 19: LIST OF TABLES Chapter 1. Vitamin A
- Page 20 and 21: Chapter 4. Vitamin A Fortification
- Page 22 and 23: Table 8.4 Physical evaluation (oil
- Page 24 and 25: Chapter 5a. Improvement of a Proces
- Page 26 and 27: CHAPTER 1 VITAMIN A FORTIFICATION O
- Page 28 and 29: INTRODUCTION Physical and mental de
- Page 30 and 31: variety from Vietnam, provided by t
- Page 32 and 33: Two fortificants were used in this
- Page 34 and 35: the first grinding, and (b) in the
- Page 36 and 37: Table 1.2 Percent vitamin A recover
- Page 38 and 39: CONCLUSIONS The study showed that p
- Page 40 and 41: APPENDIX A COLLABORATION AND CONFID
- Page 42 and 43: Proposed by: The Food Development C
- Page 44 and 45: C. FDC and UPCHE shall return all c
- Page 46 and 47: Name_______________________________
- Page 48 and 49: ABSTRACT Experiments were conducted
- Page 50 and 51: INTRODUCTION Vitamin A is an essent
- Page 52 and 53: available for addition to foods mai
- Page 54 and 55: The study was carried out in three
- Page 56 and 57: Prepare dyed oil by adding ½ teasp
- Page 58 and 59: until no trace of the fortificant w
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- Page 64 and 65: used. From each production batch, o
- Page 66 and 67: Preparation of fortified peanut but
- Page 68 and 69: Table 2.5 Effect on vitamin A recov
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- Page 74 and 75: REFERENCES AOAC. 1995. Official Met
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- Page 78 and 79: (Note: Recommended mixing time of t
- Page 80 and 81: (1) Prepare plain peanut butter as
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- Page 84 and 85: INTRODUCTION Vitamin A deficiency c
- Page 86 and 87: Table 3.1 Experimental design for t
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- Page 90 and 91: Technology Transfer The technology
- Page 92 and 93: Table 3.3 Analysis of Variance (ANO
- Page 94 and 95: (1983) as cited by Solon et al. (19
- Page 96 and 97: Table 3.6 Analysis of the individua
- Page 98 and 99: Hinds, M.J., Chinnan, M.S. and Beuc
- Page 100 and 101: ABSTRACT Chocolate-peanut spread wa
- Page 102 and 103: OBJECTIVES This study was undertake
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- Page 106 and 107: µgRE/g = µg/g ß-carotene x 0.3
- Page 108 and 109: Table 4.3 Analysis of Variance (ANO
<strong>The</strong> vitamin A content present in the product after processing was determined using <strong>Official</strong><br />
Method No. 974.29 <strong>of</strong> the <strong>Official</strong> Methods <strong>of</strong> Analysis (AOAC, 1995) while the expected level <strong>of</strong><br />
vitamin A in the premix and in the final fortified product was computed using the following formulas:<br />
Expected level <strong>of</strong> Vit. A = Weight <strong>of</strong> fortificant added (g) x Potency <strong>of</strong> fortificant(µg/g)<br />
in the premix Weight <strong>of</strong> plain peanut butter (g) + Wt. <strong>of</strong> fortificant (g)<br />
Expected level <strong>of</strong> Vit. A = Weight <strong>of</strong> premix added (g) x Vit. A content <strong>of</strong> premix (µg/g)<br />
in final fortified product Weight <strong>of</strong> plain peanut butter (g) + Weight <strong>of</strong> premix (g)<br />
Premix preparation. Premix was prepared in two production batches (Trials 1 and 2) following<br />
the procedure described in Fig. 2.4. In Trial 1, premix was prepared by adding 2.72 g <strong>of</strong> vitamin A<br />
palmitate in oil to 3 Kg <strong>of</strong> plain peanut butter. From the production batch, one sample each was taken at<br />
the start, middle and end <strong>of</strong> filling and analyzed for vitamin A content. Vitamin A recovery and %<br />
variability were then computed as bases for evaluating dispersion <strong>of</strong> the fortificant in the premix.<br />
For the second trial, the same procedure as above was repeated but higher levels <strong>of</strong> the fortificant<br />
(7.42 g) was added to 3 Kg <strong>of</strong> plain peanut butter after the fortificant was found to have lost its potency<br />
following 3 months <strong>of</strong> storage in a refrigerator held at 5 o C. Vitamin A concentration <strong>of</strong> the fortificant<br />
decreased from an initial <strong>of</strong> 322,163.41 µg RE to 117,735.51µg RE. Dispersion was not measured in this<br />
trial to save on cost. Results are shown in Table 2.2.<br />
Preparation <strong>of</strong> fortified peanut butter. Fortified peanut butter was prepared by adding 60 g <strong>of</strong><br />
peanut butter premix to 3 Kg <strong>of</strong> plain peanut butter following the procedure described in Fig. 2.5. <strong>The</strong><br />
proportion <strong>of</strong> premix to plain peanut butter used was ∼1:50. This was the ratio calculated as necessary to<br />
meet 4.38 µg RE/g peanut butter, the minimum requirement for vitamin A in the final fortified product<br />
assuming 2 servings/day (40 grams per serving) <strong>of</strong> peanut butter. From the production batch, one sample<br />
each was taken at the start, middle and end <strong>of</strong> filling and analyzed for vitamin A content. <strong>The</strong> vitamin A<br />
recovery and percentage variability <strong>of</strong> the three samples were then evaluated. Results are shown in Table<br />
2.3.<br />
Experiment 2: Determination <strong>of</strong> the effect <strong>of</strong> light on vitamin A recovery and dispersion in<br />
fortified peanut butter.<br />
This experiment was conducted to determine if processing in the absence <strong>of</strong> light would affect<br />
vitamin A recovery. Fortified peanut butter was prepared by adding 60 g <strong>of</strong> peanut butter premix to 3 Kg<br />
<strong>of</strong> plain peanut butter following the procedure described in Fig. 2.5. In this experiment, aluminum foil<br />
was used to wrap the clear polycarbonate cover <strong>of</strong> the Hobart vertical mixer Model HCM 300 to prevent<br />
light exposure <strong>of</strong> the product during mixing. A premix to plain peanut butter proportion <strong>of</strong> ∼1:50 was<br />
used for the fortification process. From the production batch, one sample each taken at the start, middle<br />
and end <strong>of</strong> filling were analyzed for vitamin A content then evaluated for vitamin A recovery and %<br />
variability as a means to evaluate uniform dispersion <strong>of</strong> the fortificant. Results are shown in Table 2.4.<br />
59