VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...

VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ... VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...

24.04.2013 Views

The vitamin A content present in the product after processing was determined using Official Method No. 974.29 of the Official Methods of Analysis (AOAC, 1995) while the expected level of vitamin A in the premix and in the final fortified product was computed using the following formulas: Expected level of Vit. A = Weight of fortificant added (g) x Potency of fortificant(µg/g) in the premix Weight of plain peanut butter (g) + Wt. of fortificant (g) Expected level of Vit. A = Weight of premix added (g) x Vit. A content of premix (µg/g) in final fortified product Weight of plain peanut butter (g) + Weight of premix (g) Premix preparation. Premix was prepared in two production batches (Trials 1 and 2) following the procedure described in Fig. 2.4. In Trial 1, premix was prepared by adding 2.72 g of vitamin A palmitate in oil to 3 Kg of plain peanut butter. From the production batch, one sample each was taken at the start, middle and end of filling and analyzed for vitamin A content. Vitamin A recovery and % variability were then computed as bases for evaluating dispersion of the fortificant in the premix. For the second trial, the same procedure as above was repeated but higher levels of the fortificant (7.42 g) was added to 3 Kg of plain peanut butter after the fortificant was found to have lost its potency following 3 months of storage in a refrigerator held at 5 o C. Vitamin A concentration of the fortificant decreased from an initial of 322,163.41 µg RE to 117,735.51µg RE. Dispersion was not measured in this trial to save on cost. Results are shown in Table 2.2. Preparation of fortified peanut butter. Fortified peanut butter was prepared by adding 60 g of peanut butter premix to 3 Kg of plain peanut butter following the procedure described in Fig. 2.5. The proportion of premix to plain peanut butter used was ∼1:50. This was the ratio calculated as necessary to meet 4.38 µg RE/g peanut butter, the minimum requirement for vitamin A in the final fortified product assuming 2 servings/day (40 grams per serving) of peanut butter. From the production batch, one sample each was taken at the start, middle and end of filling and analyzed for vitamin A content. The vitamin A recovery and percentage variability of the three samples were then evaluated. Results are shown in Table 2.3. Experiment 2: Determination of the effect of light on vitamin A recovery and dispersion in fortified peanut butter. This experiment was conducted to determine if processing in the absence of light would affect vitamin A recovery. Fortified peanut butter was prepared by adding 60 g of peanut butter premix to 3 Kg of plain peanut butter following the procedure described in Fig. 2.5. In this experiment, aluminum foil was used to wrap the clear polycarbonate cover of the Hobart vertical mixer Model HCM 300 to prevent light exposure of the product during mixing. A premix to plain peanut butter proportion of ∼1:50 was used for the fortification process. From the production batch, one sample each taken at the start, middle and end of filling were analyzed for vitamin A content then evaluated for vitamin A recovery and % variability as a means to evaluate uniform dispersion of the fortificant. Results are shown in Table 2.4. 59

Trials at the Industry Collaborator’s Plant Fortified peanut butter was prepared at the industry collaborator’s plant following the same twostep fortification process used in the laboratory trials at FDC with modifications on the mixing procedure and type of equipment used. In the premix preparation, the modification consisted of the continuous mixing of the fortificantplain peanut butter mixture for 10 min. The Hobart planetary mixer and the locally fabricated horizontal mixer of the industry collaborator were used for mixing. For the preparation of the final fortified product, the same mixing procedure as above was followed to mix the premix with plain peanut butter mixture. The same horizontal mixer of the industry collaborator was used for mixing. The schematic diagrams of the procedure for the preparation of premix and fortified peanut butter are shown in Figures 2.6 and 2.7, respectively. Pre-heat vitamin A palmitate in a water bath maintained at 40 o C for 15 min Weigh required amount of vitamin A palmitate and plain peanut butter in separate containers Add pre-weighed vitamin A palmitate to the center of pre-weighed plain peanut butter Manually mix vitamin A palmitate to plain peanut butter with a plastic spatula until no trace of the fortificant is visible from the surface of the peanut butter mixture Transfer the mixture of vitamin A palmitate and plain peanut butter to a mixer Mix for 10 min Manually fill the premix in plastic containers Seal containers and store in a cool dark place Fig. 2.6 Schematic diagram of the procedure for the commercial production of peanut butter premix at the industry collaborator’s plant. 60

<strong>The</strong> vitamin A content present in the product after processing was determined using <strong>Official</strong><br />

Method No. 974.29 <strong>of</strong> the <strong>Official</strong> Methods <strong>of</strong> Analysis (AOAC, 1995) while the expected level <strong>of</strong><br />

vitamin A in the premix and in the final fortified product was computed using the following formulas:<br />

Expected level <strong>of</strong> Vit. A = Weight <strong>of</strong> fortificant added (g) x Potency <strong>of</strong> fortificant(µg/g)<br />

in the premix Weight <strong>of</strong> plain peanut butter (g) + Wt. <strong>of</strong> fortificant (g)<br />

Expected level <strong>of</strong> Vit. A = Weight <strong>of</strong> premix added (g) x Vit. A content <strong>of</strong> premix (µg/g)<br />

in final fortified product Weight <strong>of</strong> plain peanut butter (g) + Weight <strong>of</strong> premix (g)<br />

Premix preparation. Premix was prepared in two production batches (Trials 1 and 2) following<br />

the procedure described in Fig. 2.4. In Trial 1, premix was prepared by adding 2.72 g <strong>of</strong> vitamin A<br />

palmitate in oil to 3 Kg <strong>of</strong> plain peanut butter. From the production batch, one sample each was taken at<br />

the start, middle and end <strong>of</strong> filling and analyzed for vitamin A content. Vitamin A recovery and %<br />

variability were then computed as bases for evaluating dispersion <strong>of</strong> the fortificant in the premix.<br />

For the second trial, the same procedure as above was repeated but higher levels <strong>of</strong> the fortificant<br />

(7.42 g) was added to 3 Kg <strong>of</strong> plain peanut butter after the fortificant was found to have lost its potency<br />

following 3 months <strong>of</strong> storage in a refrigerator held at 5 o C. Vitamin A concentration <strong>of</strong> the fortificant<br />

decreased from an initial <strong>of</strong> 322,163.41 µg RE to 117,735.51µg RE. Dispersion was not measured in this<br />

trial to save on cost. Results are shown in Table 2.2.<br />

Preparation <strong>of</strong> fortified peanut butter. Fortified peanut butter was prepared by adding 60 g <strong>of</strong><br />

peanut butter premix to 3 Kg <strong>of</strong> plain peanut butter following the procedure described in Fig. 2.5. <strong>The</strong><br />

proportion <strong>of</strong> premix to plain peanut butter used was ∼1:50. This was the ratio calculated as necessary to<br />

meet 4.38 µg RE/g peanut butter, the minimum requirement for vitamin A in the final fortified product<br />

assuming 2 servings/day (40 grams per serving) <strong>of</strong> peanut butter. From the production batch, one sample<br />

each was taken at the start, middle and end <strong>of</strong> filling and analyzed for vitamin A content. <strong>The</strong> vitamin A<br />

recovery and percentage variability <strong>of</strong> the three samples were then evaluated. Results are shown in Table<br />

2.3.<br />

Experiment 2: Determination <strong>of</strong> the effect <strong>of</strong> light on vitamin A recovery and dispersion in<br />

fortified peanut butter.<br />

This experiment was conducted to determine if processing in the absence <strong>of</strong> light would affect<br />

vitamin A recovery. Fortified peanut butter was prepared by adding 60 g <strong>of</strong> peanut butter premix to 3 Kg<br />

<strong>of</strong> plain peanut butter following the procedure described in Fig. 2.5. In this experiment, aluminum foil<br />

was used to wrap the clear polycarbonate cover <strong>of</strong> the Hobart vertical mixer Model HCM 300 to prevent<br />

light exposure <strong>of</strong> the product during mixing. A premix to plain peanut butter proportion <strong>of</strong> ∼1:50 was<br />

used for the fortification process. From the production batch, one sample each taken at the start, middle<br />

and end <strong>of</strong> filling were analyzed for vitamin A content then evaluated for vitamin A recovery and %<br />

variability as a means to evaluate uniform dispersion <strong>of</strong> the fortificant. Results are shown in Table 2.4.<br />

59

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