VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...
VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ... VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...
variety from Vietnam, provided by the industry collaborator) were first dry-blanched following the procedure established by Peanut-CRSP team in 2002 (results are published in Monograph Series No. 3). Raw peanuts were dry-blanched at 140°C for 25 min using a prototype roaster (manufactured by Kosuge Takkosho, Japan), cooled, de-skinned and sorted for discolored and damaged kernels. Sorted peanuts were then roasted using the roasting conditions specified above. The roasted peanuts were then processed into peanut butter. Roasted peanuts were first chopped using the silent cutter (Model FC-380-3H, Fujimak, Japan). White sugar (20% w/w) was added to the chopped peanuts and the mixture was passed through the colloid mill (TUC/PROBST & CLASS – Rastatt, Baden, West Germany) that was set at no.2. The slurry was again passed through the colloid mill for a second time at 0 setting. Peanut butter samples were collected in jars and petri dishes and stored until use. A preliminary meeting with the collaborator was initiated to determine the color reference that approximated the color of peanut butter that the collaborator produces. The peanut butter samples were presented and the collaborator preferred the peanut butter sample that was prepared by roasting at 140°C for 60 minutes with the color closest to the peanut butter color that they produce. To determine the most acceptable peanut butter to Filipino consumers, a consumer acceptability test was conducted to determine the roasting parameters that will give the peanut butter that is most acceptable to Filipino consumers. A color rating test was conducted with 50 untrained panelists using a 150-mm unstructured line scale with “extremely light” to “extremely dark” color as anchors at both ends, followed by a question on whether they considered the sample as peanut butter to be answered by “definitely yes, this sample is a peanut butter”, “maybe it is a peanut butter” or “definitely no, this sample is not a peanut butter” (Appendix B). All consumer tests were conducted under an environmentally controlled condition in individual partitioned booths in a sensory evaluation laboratory at the College of Home Economics, University of the Philippines. Vitamin A Fortified Peanut Butter – Pilot Scale Peanut butter was produced in pilot scale at the Food Development Center (Fig. 1.1). Twenty kilograms of peanuts (large seed variety from Vietnam, provided by the industry collaborator) were dryblanched at 140°C for 25 min using a prototype roaster (manufactured by Kosuge Takkosho, Japan), cooled, de-skinned and sorted for discolored and damaged kernels. Blanched, sound, sorted peanuts were roasted based on the results of consumer acceptability and collaborator’s preference. The roasted peanuts were chopped using a meat silent cutter (Model FC-380-3H, Fujimak, Japan). Sugar (white, refined) and chopped roasted peanuts were weighed separately and mixed. The mixture was passed through a colloid mill (TUC/PROBST & CLASS – Rastatt, Baden, West Germany) at #2 setting for the first grinding. 29
Pre-heat roaster to 140°C Fill roaster with raw peanuts Blanch peanut for 25 min maintaining roaster temperature at 140°C Remove peanuts from the roaster Cool with electric fan Sort out discolored and damaged kernels Roast peanuts at 140°C for 60 min and then cool Chop the roasted peanuts using a silent cutter Weigh the different level of fortificants individually with a little of the required sugar Mix the chopped peanuts with the remaining sugar Pass through a colloid mill at No. 2 setting Add the sugar-fortificant mixture and mix thoroughly Pass through a colloid mill at No. 0 setting Fill in clear 8 oz. glass bottles Refrigerate Fig. 1.1 Flow diagram of process for vitamin A fortified unstabilized peanut butter by direct addition (Pilot Scale). 30
- Page 1 and 2: United States Agency for Internatio
- Page 4: VITAMIN A FORTIFICATION OF PEANUT B
- Page 8 and 9: TABLE OF CONTENTS Page ACKNOWLEDGEM
- Page 10 and 11: F. Statistical Analysis G. Technolo
- Page 12 and 13: Study 1. Preliminary Verification o
- Page 14 and 15: VII. REFERENCES 163 VIII. APPENDIX
- Page 16 and 17: VIII. APPENDICES Appendix A. Risk A
- Page 18 and 19: LIST OF TABLES Chapter 1. Vitamin A
- Page 20 and 21: Chapter 4. Vitamin A Fortification
- Page 22 and 23: Table 8.4 Physical evaluation (oil
- Page 24 and 25: Chapter 5a. Improvement of a Proces
- Page 26 and 27: CHAPTER 1 VITAMIN A FORTIFICATION O
- Page 28 and 29: INTRODUCTION Physical and mental de
- Page 32 and 33: Two fortificants were used in this
- Page 34 and 35: the first grinding, and (b) in the
- Page 36 and 37: Table 1.2 Percent vitamin A recover
- Page 38 and 39: CONCLUSIONS The study showed that p
- Page 40 and 41: APPENDIX A COLLABORATION AND CONFID
- Page 42 and 43: Proposed by: The Food Development C
- Page 44 and 45: C. FDC and UPCHE shall return all c
- Page 46 and 47: Name_______________________________
- Page 48 and 49: ABSTRACT Experiments were conducted
- Page 50 and 51: INTRODUCTION Vitamin A is an essent
- Page 52 and 53: available for addition to foods mai
- Page 54 and 55: The study was carried out in three
- Page 56 and 57: Prepare dyed oil by adding ½ teasp
- Page 58 and 59: until no trace of the fortificant w
- Page 60 and 61: The vitamin A content present in th
- Page 62 and 63: Weigh required amounts of premix an
- Page 64 and 65: used. From each production batch, o
- Page 66 and 67: Preparation of fortified peanut but
- Page 68 and 69: Table 2.5 Effect on vitamin A recov
- Page 70 and 71: On the other hand, fortified peanut
- Page 72 and 73: Table 2.9 Effect on vitamin A recov
- Page 74 and 75: REFERENCES AOAC. 1995. Official Met
- Page 76 and 77: Procedural Guideline for the Vitami
- Page 78 and 79: (Note: Recommended mixing time of t
variety from Vietnam, provided by the industry collaborator) were first dry-blanched following the<br />
procedure established by Peanut-CRSP team in 2002 (results are published in Monograph Series No. 3).<br />
Raw peanuts were dry-blanched at 140°C for 25 min using a prototype roaster (manufactured by Kosuge<br />
Takkosho, Japan), cooled, de-skinned and sorted for discolored and damaged kernels. Sorted peanuts<br />
were then roasted using the roasting conditions specified above. <strong>The</strong> roasted peanuts were then processed<br />
into peanut butter. Roasted peanuts were first chopped using the silent cutter (Model FC-380-3H,<br />
Fujimak, Japan). White sugar (20% w/w) was added to the chopped peanuts and the mixture was passed<br />
through the colloid mill (TUC/PROBST & CLASS – Rastatt, Baden, West Germany) that was set at no.2.<br />
<strong>The</strong> slurry was again passed through the colloid mill for a second time at 0 setting. Peanut butter samples<br />
were collected in jars and petri dishes and stored until use.<br />
A preliminary meeting with the collaborator was initiated to determine the color reference that<br />
approximated the color <strong>of</strong> peanut butter that the collaborator produces. <strong>The</strong> peanut butter samples were<br />
presented and the collaborator preferred the peanut butter sample that was prepared by roasting at 140°C<br />
for 60 minutes with the color closest to the peanut butter color that they produce.<br />
To determine the most acceptable peanut butter to Filipino consumers, a consumer acceptability<br />
test was conducted to determine the roasting parameters that will give the peanut butter that is most<br />
acceptable to Filipino consumers. A color rating test was conducted with 50 untrained panelists using a<br />
150-mm unstructured line scale with “extremely light” to “extremely dark” color as anchors at both ends,<br />
followed by a question on whether they considered the sample as peanut butter to be answered by<br />
“definitely yes, this sample is a peanut butter”, “maybe it is a peanut butter” or “definitely no, this sample<br />
is not a peanut butter” (Appendix B). All consumer tests were conducted under an environmentally<br />
controlled condition in individual partitioned booths in a sensory evaluation laboratory at the College <strong>of</strong><br />
Home Economics, University <strong>of</strong> the Philippines.<br />
Vitamin A Fortified Peanut Butter – Pilot Scale<br />
Peanut butter was produced in pilot scale at the Food Development Center (Fig. 1.1). Twenty<br />
kilograms <strong>of</strong> peanuts (large seed variety from Vietnam, provided by the industry collaborator) were dryblanched<br />
at 140°C for 25 min using a prototype roaster (manufactured by Kosuge Takkosho, Japan),<br />
cooled, de-skinned and sorted for discolored and damaged kernels. Blanched, sound, sorted peanuts were<br />
roasted based on the results <strong>of</strong> consumer acceptability and collaborator’s preference. <strong>The</strong> roasted peanuts<br />
were chopped using a meat silent cutter (Model FC-380-3H, Fujimak, Japan). Sugar (white, refined) and<br />
chopped roasted peanuts were weighed separately and mixed. <strong>The</strong> mixture was passed through a colloid<br />
mill (TUC/PROBST & CLASS – Rastatt, Baden, West Germany) at #2 setting for the first grinding.<br />
29