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Appendix C RECOMMENDED PRE-REQUISITE REQUIREMENTS FOR HACCP OF NEW ZEALAND (MAF, 1999) Prior to starting the HACCP Plan, the HACCP team 13 should ensure that all relevant pre-requisite programmes such as Codex Principles of Food Hygiene, the appropriate Codex Codes of Practice, and the appropriate food safety regulations are documented and effectively being implemented. The following is a list of recommended pre-requisite requirements by the Ministry of Agriculture and Forestry–Food Assurance Group of the New Zealand (MAF, 1999). • sanitary design; • potable water quality; • sanitation and clean-up procedures for edible areas and food contact surfaces (pre-operational and operational); • personal hygiene (protective clothing requirements, personal equipment and use of amenities, hygienic practices); • training of personnel; • hygienic processing (processing techniques and procedures including separation of raw and cooked product); • rework procedures; • recall procedures; • food contact materials (specifications, handling and storage); • supplier quality assurance (ingredient specifications, supplier audits, product testing); • handling and storage of incoming raw materials and finished product; • product testing procedures; • calibration, installation and maintenance of processing equipment and instruments; • repairs and maintenance of equipment; • control of chemicals; • pest control; • waste management; • handling and disposition of detained and non-conforming products. __________ 13 HACCP team is a multidisciplinary team that has specific knowledge and expertise appropriate to the product. Where such expertise is not available on site, expert advice should be obtained from other sources. (CACx, 1997). 259

Appendix D COMPONENTS OF THE PRE-REQUISITE PROGRAM FOR HACCP OF THE UNITED STATES (USFDA, 1997. 21 CFR 123; USFDA, 2001. 21 CFR 120) In the United States, the pre-requisite program for HACCP is the Sanitation Standard Operating Procedure (USFDA, 1997. 21 CFR 123; USFDA, 2001. 21 CFR 120), the components of which are listed below: • safety of the water that comes in contact with food or food contact surfaces, or used in the manufacture of ice; • condition and cleanliness of food contact surfaces, including utensils, gloves, and outer garments; prevention of cross-contamination from unsanitary objects to food, food packaging materials, and other food contact surfaces, including utensils, gloves, and outer garments, and from raw product to cooked product; • maintenance of hand washing, hand sanitizing, and toilet facilities; • protection of food, food packaging material, and food contact surfaces from adulteration with lubricants, fuel, pesticides, cleaning compounds, sanitizing agents, condensate, and other chemical, physical, and biological contaminants; • proper labeling, storage, and use of toxic compounds; • control of employee health conditions that could result in the microbiological contamination of food, food packaging materials, and food contact surfaces; and exclusion of pests from the food plant. 260

Appendix C<br />

RECOMMENDED PRE-REQUISITE REQUIREMENTS FOR HACCP<br />

OF NEW ZEALAND (MAF, 1999)<br />

Prior to starting the HACCP Plan, the HACCP team 13 should ensure that all relevant pre-requisite<br />

programmes such as Codex Principles <strong>of</strong> Food Hygiene, the appropriate Codex Codes <strong>of</strong> Practice, and the<br />

appropriate food safety regulations are documented and effectively being implemented.<br />

<strong>The</strong> following is a list <strong>of</strong> recommended pre-requisite requirements by the Ministry <strong>of</strong> Agriculture<br />

and Forestry–Food Assurance Group <strong>of</strong> the New Zealand (MAF, 1999).<br />

• sanitary design;<br />

• potable water quality;<br />

• sanitation and clean-up procedures for edible areas and food contact surfaces (pre-operational<br />

and operational);<br />

• personal hygiene (protective clothing requirements, personal equipment and use <strong>of</strong> amenities,<br />

hygienic practices);<br />

• training <strong>of</strong> personnel;<br />

• hygienic processing (processing techniques and procedures including separation <strong>of</strong> raw and<br />

cooked product);<br />

• rework procedures;<br />

• recall procedures;<br />

• food contact materials (specifications, handling and storage);<br />

• supplier quality assurance (ingredient specifications, supplier audits, product testing);<br />

• handling and storage <strong>of</strong> incoming raw materials and finished product;<br />

• product testing procedures;<br />

• calibration, installation and maintenance <strong>of</strong> processing equipment and instruments;<br />

• repairs and maintenance <strong>of</strong> equipment;<br />

• control <strong>of</strong> chemicals;<br />

• pest control;<br />

• waste management;<br />

• handling and disposition <strong>of</strong> detained and non-conforming products.<br />

__________<br />

13 HACCP team is a multidisciplinary team that has specific knowledge and expertise appropriate to the<br />

product. Where such expertise is not available on site, expert advice should be obtained from other<br />

sources. (CACx, 1997).<br />

259

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