VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...

VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ... VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...

24.04.2013 Views

Section 9. HACCP Plan Form 11 Firm Name : ________________________________________ Firm Address: ________________________________________ ________________________________________ Step Significant Hazard Weighing of fortificant and plain peanut butter (Step 16) Excessive level of fortificant due to incorrect weighing of fortificant Control Measure/s Correct weighing procedure CCP No. Critical Limit/s 1 Established amounts of vitamin A Product Description: Vitamin A fortified peanut butter Method of Storage and Distribution: Dry storage at ambient condition Intended Use and Consumer: Direct consumer use or as an ingredient in cooking. Monitoring Procedures What: Checking of weights of fortificant How: Use of weighing scale Frequency: Every end of weighing Who: QC / Production personnel Corrective Actions • Adjust weight of fortificant to required level • Put the affected batch on hold and analyze level of fortificant of premix • Retrain workers on proper weighing Verification Records • Daily review of records by supervisor • Daily in-house calibration of weighing scales before use • Annual calibration of weighing scale by reputable laboratory • QA audit on a quarterly basis • Annual HACCP Review • Weights of Fortificant Monitoring Record • Corrective Action Report • Weighing Scale In- House Calibration Record • Official Report on Calibration of Weighing Scale • Audit Verification Report • Report on Annual HACCP Review 245

Weighing and packing of premix (Step 19) Excessive level of fortificant due to incorrect weighing of premix Correct weighing procedure 3 Established weights of premix used for every batch of plain peanut butter What: Checking of weight of premix per pack used for every batch of plain peanut butter How: Use of weighing scale Frequency: Every end of weighing Who: QC / Production personnel • Adjust weight of premix to required level • Put the affected batch on hold and analyze for level of vitamin A in the fortified peanut butter • Retrain workers on proper weighing • Daily review of records by supervisor • Daily in-house calibration of weighing scales before use • Annual calibration of weighing scale by reputable laboratory • QA audit on a quarterly basis • Annual HACCP Review • Weights of Premix Monitoring Record • Corrective Action Report • Weighing Scale In- House Calibration Record • Official Report on Calibration of Weighing Scale • Audit Verification Report • Report on Annual HACCP Review Name and Signature of Official Company Representative: _______________________________________________ Date: ________________________ Page 1 of 1 This is only a summary of the HACCP Plan. The company shall have documented procedures for all sampling and testing used during monitoring and verification. 246

Section 9. HACCP Plan Form 11<br />

Firm Name : ________________________________________<br />

Firm Address: ________________________________________<br />

________________________________________<br />

Step Significant<br />

Hazard<br />

Weighing<br />

<strong>of</strong><br />

fortificant<br />

and plain<br />

peanut<br />

butter<br />

(Step 16)<br />

Excessive<br />

level <strong>of</strong><br />

fortificant due<br />

to incorrect<br />

weighing <strong>of</strong><br />

fortificant<br />

Control<br />

Measure/s<br />

Correct<br />

weighing<br />

procedure<br />

CCP<br />

No.<br />

Critical<br />

Limit/s<br />

1 Established<br />

amounts <strong>of</strong><br />

vitamin A<br />

Product Description: Vitamin A fortified peanut butter<br />

Method <strong>of</strong> Storage and Distribution: Dry storage at ambient condition<br />

Intended Use and Consumer: Direct consumer use or as an ingredient in cooking.<br />

Monitoring<br />

Procedures<br />

What: Checking<br />

<strong>of</strong> weights <strong>of</strong><br />

fortificant<br />

How: Use <strong>of</strong><br />

weighing scale<br />

Frequency:<br />

Every end <strong>of</strong><br />

weighing<br />

Who: QC /<br />

Production<br />

personnel<br />

Corrective<br />

Actions<br />

• Adjust weight<br />

<strong>of</strong> fortificant<br />

to required<br />

level<br />

• Put the<br />

affected batch<br />

on hold and<br />

analyze level<br />

<strong>of</strong> fortificant<br />

<strong>of</strong> premix<br />

• Retrain<br />

workers on<br />

proper<br />

weighing<br />

Verification Records<br />

• Daily review <strong>of</strong> records<br />

by supervisor<br />

• Daily in-house<br />

calibration <strong>of</strong><br />

weighing scales before<br />

use<br />

• Annual calibration <strong>of</strong><br />

weighing scale by<br />

reputable<br />

laboratory<br />

• QA audit on a quarterly<br />

basis<br />

• Annual HACCP<br />

Review<br />

• Weights <strong>of</strong><br />

Fortificant<br />

Monitoring Record<br />

• Corrective Action<br />

Report<br />

• Weighing Scale In-<br />

House Calibration<br />

Record<br />

• <strong>Official</strong> Report on<br />

Calibration <strong>of</strong><br />

Weighing Scale<br />

• Audit Verification<br />

Report<br />

• Report on Annual<br />

HACCP Review<br />

245

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!