VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...
VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ... VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...
5. Storage of water supply: Water is stored in a clean and fully enclosed water tank. The water tank is cleaned every three months by Engineering personnel or as necessary based on the results of inspection of QC personnel and as recorded in the Report on Inspection of Water Tank, Record No. 4, Appendix I. The Water Tank Cleaning Procedure is found in Appendix J. C. Records 1. Standards for Water Quality (Appendix A) 2. Sampling and Evaluation of Water for Physical Quality (Appendix B) 3. Daily Sanitation Inspection Checklist (Record No. 1, Appendix C) 4. Sampling and Evaluation of Water for Microbiological Quality (Appendix D) 5. Report of Microbiological Analysis (Record No. 2, Appendix E) 6. Water Treatment Procedure for Chlorination (Appendix F) 7. Procedure for Checking of Chlorine Level (Appendix G) 8. Communication Slip (Record No. 3, Appendix H) 9. Report on Inspection of Water Tank (Record No. 4, Appendix I) 10. Water Tank Cleaning Procedure (Appendix J) 1 Adapted from: Hazard Analysis and Critical Control Point Training Curriculum. 2 nd ed., 1997. Developed by the Seafood HACCP Alliance for Training and Education. Publication UNC-SG-96-02, North Carolina Sea Grant, Box 8605, N.C. State University, Raleigh, NC 27695-8605.919/515-2454. 175
CONTROL NO. II. CLEANLINESS AND CONDITION OF FOOD CONTACT SURFACES A. Objectives B. Procedures 1. To ensure that all food contact surfaces are made of appropriate materials, can withstand repeated cleaning and sanitation and are free from pitting, cracks or crevices. 2. To ensure that food contact surfaces of equipment are properly cleaned and sanitized and free of chemical, microbiological and physical residues and or visible contaminants. 1. Inspection of condition of food contact surfaces and equipment: Materials of all food contact surfaces and equipment should be smooth, non-corrosive, non-absorbent and non-toxic. The condition of equipment is checked daily by QC personnel and recorded in numbers 2.1a to d of the Daily Sanitation Inspection Checklist, Record No.1, Appendix C. Condition of equipment is audited monthly or as often as necessary by Engineering personnel. The results are recorded in numbers A.1 and A.2 of the Plant Audit Report, Record No. 5, Appendix K. 2. Repair of equipment: If the equipment used is found to be defective, QC will evaluate the defect together with engineering and recommend corrective action to prevent product quality deterioration. Processing may have to be stopped and if it does, QC should ensure that products are properly handled and stored to prevent spoilage. The QC report on the defect is given to Engineering for repair of the defect, through the Communication Slip, Record No. 3, Appendix H. Operations will resume only when the equipment is returned to good working condition. Repair activities should be scheduled by Production personnel so as not to affect processing activities or adjacent areas and equipment. Repair activities are recorded by Engineering in the Equipment History Record per equipment, a sample of which is shown in Record No. 6, Appendix L. 3. Cleaning of equipment and utensils: Equipment and utensils are cleaned at a frequency following an established schedule determined by the type and frequency of use of the item. All utensils and equipment are cleaned and sanitized daily at the end of every operation. Equipment Cleaning and Sanitizing Procedure for equipment used in the manufacture of vitamin A fortified peanut butter are shown in Appendixes M-1 and M-2. 4. Inspection and recording: QC personnel inspect the equipment and utensils for cleanliness at the following times: (a) prior to the start of a working day, (b) once per shift or after any work interruption during which the equipment or utensil may have become contaminated, and/or (c) after the scheduled cleaning operations. The QC personnel ensure that workers re-wash any equipment or utensil that drop on the floor or get in contact with dirty material. The results of inspection are recorded in numbers 2.1a to d of the Daily Sanitation Inspection Checklist, Record No. 1, Appendix C. 5. Corrective action: If results of inspection are not satisfactory, the operations will not commence or will be stopped if it is on-going, until cleaning, sanitizing and drying of particular equipment or utensils are satisfactorily carried out. The results of inspection are recorded in the Remarks 176
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CONTROL NO. II. CLEANLINESS AND CONDITION OF FOOD CONTACT SURFACES<br />
A. Objectives<br />
B. Procedures<br />
1. To ensure that all food contact surfaces are made <strong>of</strong> appropriate materials, can withstand<br />
repeated cleaning and sanitation and are free from pitting, cracks or crevices.<br />
2. To ensure that food contact surfaces <strong>of</strong> equipment are properly cleaned and sanitized and free<br />
<strong>of</strong> chemical, microbiological and physical residues and or visible contaminants.<br />
1. Inspection <strong>of</strong> condition <strong>of</strong> food contact surfaces and equipment: Materials <strong>of</strong> all food contact<br />
surfaces and equipment should be smooth, non-corrosive, non-absorbent and non-toxic. <strong>The</strong><br />
condition <strong>of</strong> equipment is checked daily by QC personnel and recorded in numbers 2.1a to d <strong>of</strong><br />
the Daily Sanitation Inspection Checklist, Record No.1, Appendix C. Condition <strong>of</strong> equipment is<br />
audited monthly or as <strong>of</strong>ten as necessary by Engineering personnel. <strong>The</strong> results are recorded in<br />
numbers A.1 and A.2 <strong>of</strong> the Plant Audit Report, Record No. 5, Appendix K.<br />
2. Repair <strong>of</strong> equipment: If the equipment used is found to be defective, QC will evaluate the<br />
defect together with engineering and recommend corrective action to prevent product quality<br />
deterioration. Processing may have to be stopped and if it does, QC should ensure that products<br />
are properly handled and stored to prevent spoilage. <strong>The</strong> QC report on the defect is given to<br />
Engineering for repair <strong>of</strong> the defect, through the Communication Slip, Record No. 3, Appendix<br />
H. Operations will resume only when the equipment is returned to good working condition.<br />
Repair activities should be scheduled by Production personnel so as not to affect processing<br />
activities or adjacent areas and equipment. Repair activities are recorded by Engineering in the<br />
Equipment History Record per equipment, a sample <strong>of</strong> which is shown in Record No. 6,<br />
Appendix L.<br />
3. Cleaning <strong>of</strong> equipment and utensils: Equipment and utensils are cleaned at a frequency<br />
following an established schedule determined by the type and frequency <strong>of</strong> use <strong>of</strong> the item. All<br />
utensils and equipment are cleaned and sanitized daily at the end <strong>of</strong> every operation. Equipment<br />
Cleaning and Sanitizing Procedure for equipment used in the manufacture <strong>of</strong> vitamin A fortified<br />
peanut butter are shown in Appendixes M-1 and M-2.<br />
4. Inspection and recording: QC personnel inspect the equipment and utensils for cleanliness at the<br />
following times: (a) prior to the start <strong>of</strong> a working day, (b) once per shift or after any work<br />
interruption during which the equipment or utensil may have become contaminated, and/or (c)<br />
after the scheduled cleaning operations. <strong>The</strong> QC personnel ensure that workers re-wash any<br />
equipment or utensil that drop on the floor or get in contact with dirty material. <strong>The</strong> results <strong>of</strong><br />
inspection are recorded in numbers 2.1a to d <strong>of</strong> the Daily Sanitation Inspection Checklist, Record<br />
No. 1, Appendix C.<br />
5. Corrective action: If results <strong>of</strong> inspection are not satisfactory, the operations will not commence<br />
or will be stopped if it is on-going, until cleaning, sanitizing and drying <strong>of</strong> particular equipment or<br />
utensils are satisfactorily carried out. <strong>The</strong> results <strong>of</strong> inspection are recorded in the Remarks<br />
176