VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...
VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ... VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...
ABSTRACT This document describes the objectives, procedures for control and methods for inspection, recording and corrective action for eight areas requiring sanitary control during food processing. These areas are the following: (1) safety of the water supply, (2) cleanliness and condition of food contact surfaces, (3) prevention of cross-contamination, (4) maintenance of workers sanitary facilities, (5) protection of food, packaging materials and food contact surfaces from adulteration with contaminants, (6) labeling, storage and use of toxic compounds, (7) control of employee health conditions, and (8) exclusion of pests. The eight are taken from 21 CFR Part 123.11 of the U.S. Food and Drug Administration on Sanitation Control Procedures. The sanitary procedures recommended in this document are adopted from the above reference using the Food Development Center’s experience and a generic process for Vitamin A Fortification of Peanut Butter developed separately in this study. The document is in generic form and will require adaptation to processes and conditions existing in specific plants producing this product. 171
INTRODUCTION A Sanitation Standard Operating Procedure (SSOP) Manual was developed by FDC to serve as the industry collaborator's guide in establishing plant hygiene and sanitation in its operations. Documented SSOP is one of the prerequisite programs of HACCP that must be effectively operating before the HACCP plan is developed and implemented (Ministry of Agriculture and Forestry - Food Assurance Group, 1999). Establishment of a Sanitation Standard Operating Procedure (SSOP) and development of Hazard Analysis Critical control Point (HACCP) Plan were the outputs of the project on the development of a HACCP Based Quality Control Program for Vitamin A Fortified Peanut Butter. The project aimed to ensure that vitamin A peanut butter would be safe and consistent in quality per production batch that would lead to accreditation by the Department of Health’s Sangkap Pinoy Seal Program. OBJECTIVES 1. To develop a guide for the establishment of industry specific procedures for the control of sanitary practices in the manufacture of Vitamin A fortified peanut butter. 2. To ensure that the benefits of better nutritional quality in a vitamin A fortified product are not negated by problems arising from sanitation deficiencies. Establishment of Collaboration METHODS The identified industry collaborator for this activity was the one that received the technology for vitamin A fortified peanut butter developed separately by FDC in this project (Proposal for R&D collaboration is shown in Appendix A). As an initial activity, a Seminar on Good Manufacturing Practices (GMP) was conducted by FDC for 59 plant workers, manager, consultant and the owner of the plant. Two plant inspections were then conducted; the first inspection was to assess the initial plant condition and the second, to determine the extent of improvements made on the plant The sanitary procedures for the eight areas in food processing requiring sanitation control prescribed in 21 CFR Part 123.10 of the USFDA, were modified and adopted to peanut butter manufacturing and vitamin A fortification. 172
- Page 122 and 123: Study 2. Validation of the Results
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- Page 152 and 153: 4 parts of ~38.81 Kg peanut butter
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- Page 192 and 193: Materials needed: Appendix D (Name
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- Page 196 and 197: P2 V2 X1 = -------- P1 (1%) (3.78 K
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- Page 200 and 201: Date: __________ Water Tank No. ___
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- Page 204 and 205: Appendix L (Name of Company) EQUIPM
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- Page 216 and 217: Appendix W (Name of Company) CLEANI
- Page 218 and 219: Name of worker Medical certificate
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INTRODUCTION<br />
A Sanitation Standard Operating Procedure (SSOP) Manual was developed by FDC to serve as<br />
the industry collaborator's guide in establishing plant hygiene and sanitation in its operations.<br />
Documented SSOP is one <strong>of</strong> the prerequisite programs <strong>of</strong> HACCP that must be effectively operating<br />
before the HACCP plan is developed and implemented (Ministry <strong>of</strong> Agriculture and Forestry - Food<br />
Assurance Group, 1999).<br />
Establishment <strong>of</strong> a Sanitation Standard Operating Procedure (SSOP) and development <strong>of</strong> Hazard<br />
Analysis Critical control Point (HACCP) Plan were the outputs <strong>of</strong> the project on the development <strong>of</strong> a<br />
HACCP Based Quality Control Program for Vitamin A Fortified Peanut Butter. <strong>The</strong> project aimed to<br />
ensure that vitamin A peanut butter would be safe and consistent in quality per production batch that<br />
would lead to accreditation by the Department <strong>of</strong> Health’s Sangkap Pinoy Seal Program.<br />
OBJECTIVES<br />
1. To develop a guide for the establishment <strong>of</strong> industry specific procedures for the control <strong>of</strong> sanitary<br />
practices in the manufacture <strong>of</strong> Vitamin A fortified peanut butter.<br />
2. To ensure that the benefits <strong>of</strong> better nutritional quality in a vitamin A fortified product are not negated<br />
by problems arising from sanitation deficiencies.<br />
Establishment <strong>of</strong> Collaboration<br />
METHODS<br />
<strong>The</strong> identified industry collaborator for this activity was the one that received the technology for<br />
vitamin A fortified peanut butter developed separately by FDC in this project (Proposal for R&D<br />
collaboration is shown in Appendix A).<br />
As an initial activity, a Seminar on Good Manufacturing Practices (GMP) was conducted by FDC<br />
for 59 plant workers, manager, consultant and the owner <strong>of</strong> the plant. Two plant inspections were then<br />
conducted; the first inspection was to assess the initial plant condition and the second, to determine the<br />
extent <strong>of</strong> improvements made on the plant<br />
<strong>The</strong> sanitary procedures for the eight areas in food processing requiring sanitation control<br />
prescribed in 21 CFR Part 123.10 <strong>of</strong> the USFDA, were modified and adopted to peanut butter<br />
manufacturing and vitamin A fortification.<br />
172