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VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...

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Study 1. Effect <strong>of</strong> Increasing the Number <strong>of</strong> Addition/mixing Times <strong>of</strong> Vitamin A Fortificant to<br />

Peanut Butter in the Developed Process <strong>of</strong> the Collaborator<br />

This study aims to improve vitamin A recovery and dispersion by increasing the number <strong>of</strong><br />

addition/mixing times <strong>of</strong> the vitamin A fortificant to the peanut butter matrix at the stainless steel vessel<br />

prior to the 2 nd grinding step. This study was conducted after the preliminary verification <strong>of</strong> the one-time<br />

addition <strong>of</strong> the vitamin A fortificant to the peanut butter matrix as practiced by the collaborator resulted in<br />

a high variability <strong>of</strong> 71.33%. <strong>The</strong> high percent variability is an indication <strong>of</strong> non-uniform dispersion <strong>of</strong><br />

the vitamin A added to the peanut butter.<br />

FDC Method for the Addition <strong>of</strong> the Vitamin A Fortificant to Peanut Butter<br />

About 155.24 Kg <strong>of</strong> sweet and creamy peanut butter was fortified following the FDC<br />

recommended modification <strong>of</strong> increasing the number <strong>of</strong> addition/mixing times <strong>of</strong> the vitamin A fortificant<br />

to the peanut butter matrix. <strong>The</strong> FDC recommended procedure for adding the vitamin A fortificant was a<br />

four-time addition <strong>of</strong> the vitamin A fortificant at a weight ratio <strong>of</strong> 2.3281 g vitamin A palmitate in oil to<br />

every ~38.81 Kg peanut butter. <strong>The</strong> amount <strong>of</strong> vitamin A fortificant added and the volume <strong>of</strong> peanut<br />

butter matrix for receiving the vitamin A fortificant represent 25% <strong>of</strong> the total amount <strong>of</strong> fortificant<br />

needed to fortify a 155.24 Kg production batch <strong>of</strong> peanut butter. In this study, the point <strong>of</strong> addition <strong>of</strong> the<br />

vitamin A fortificant was done at the stainless steel vessel before the 2 nd grinding step in a colloid mill.<br />

<strong>The</strong> addition <strong>of</strong> the vitamin A fortificant was done after the complete transfer <strong>of</strong> each ~38.81 Kg peanut<br />

butter to the stainless steel vessel. A schematic diagram <strong>of</strong> the FDC procedure for adding the fortificant<br />

to the peanut butter matrix is shown in Fig. 5b.3. <strong>The</strong> peanut butter matrix for receiving the fortificant<br />

was prepared up to the 1 st grinding step as described in Fig. 5b.1.<br />

Study 2. Effect <strong>of</strong> Incorporating the Vitamin A Fortificant in the Cooling Tank After the 2 nd<br />

Grinding Step in the Existing Process for Peanut Butter Production <strong>of</strong> the Collaborator<br />

This study was conducted to determine if adding the vitamin A fortificant in the cooling tank<br />

equipped with a mechanical mixer in the collaborators processing line, can uniformly disperse the vitamin<br />

A added and increase vitamin A recovery to acceptable levels. This modification corresponds to<br />

changing the point <strong>of</strong> addition <strong>of</strong> the vitamin A fortificant from before to after the 2 nd grinding step in a<br />

colloid mill in order to reduce potential losses <strong>of</strong> vitamin A from the heat released during grinding.<br />

Mixing times <strong>of</strong> 5 and 10 min were also compared.<br />

Procedure for Adding the Vitamin A Fortificant at the Cooling Tank<br />

Two production batches <strong>of</strong> about 155.24 Kg <strong>of</strong> fortified sweet and creamy peanut butter were<br />

prepared under the supervision <strong>of</strong> FDC following the collaborators' existing process for preparation <strong>of</strong><br />

peanut butter matrix for receiving the vitamin A fortificant (Fig. 5b.1) and FDC's method <strong>of</strong> adding the<br />

vitamin A fortificant at a ratio <strong>of</strong> 2.3286 g vitamin A palmitate to every volume <strong>of</strong> ~38.81 Kg peanut<br />

butter (Fig. 5b.3). For this study, the vitamin A fortificant was added to the peanut butter matrix at the<br />

cooling tank after the 2 nd grinding step in a colloid mill. Two mixing times for incorporating the<br />

fortificant to the peanut butter matrix was used, i.e. 5 and 10 min. A schematic diagram <strong>of</strong> the procedure<br />

for incorporating the vitamin A fortificant at the cooling tank is shown in Fig. 5b.4.<br />

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