VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...
VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ... VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...
INTRODUCTION Vitamin A deficiency is one of the leading causes of child and adult blindness in the Philippines. To alleviate this problem, vitamin A fortification of foods that is widely consumed by the population has been adapted as one of the strategies in the Philippine Plan of Action for Nutrition. Vitamin A fortification has been recognized worldwide as a means to eliminate the problem of this micronutrient deficiency. Peanut butter has long been considered a health food because it contains protein, fiber, niacin, zinc, vitamin E and folic acid. It is also a widely consumed product by the low income segment of the population. Thus, peanut butter is considered a good vehicle for vitamin A fortification. A process for the vitamin A fortification of peanut butter has been developed by a large company tapped to be one of the industry collaborators for this project. Result of the preliminary verification of the fortification process developed by the collaborator however, showed that the vitamin A added was not uniformly dispersed in the peanut butter matrix. Vitamin A recovery was noted to be highest in the area where the vitamin A fortificant was added. Since vitamin A is toxic when taken over the recommended levels, it is important that the vitamin added should be uniformly dispersed within a production batch. Uniform dispersion of the added vitamin A fortificant is necessary to ensure that the entire production batch meets the target fortification level of at least 1/3 of the Recommended Energy and Nutrition Intake (RENI). The fortification process of the collaborator involved a one-time addition of the vitamin A fortificant in a stainless steel vessel prior to the 2 nd grinding step in a colloid mill. OBJECTIVES The general objective of the project was to transfer a technology for the vitamin A fortification of peanut butter to a large-scale company. The specific objective of the studies under this project was to improve vitamin A recovery to acceptable levels and to uniformly disperse the vitamin A added in the peanut butter matrix. METHODS The project was undertaken in two phases as follows: (1) Preliminary activities for technology transfer and (2) Standardization of the process at the collaborator's plant. Preliminary Activities for Technology Transfer A plant visit and a seminar on Good Manufacturing Practices (GMP) were conducted at the collaborator's plant as preliminary activities for the technology transfer of vitamin A fortification of peanut butter. The objective of the plant visit was to assess adequacy of available facilities and suitability 145
of the collaborators' existing process for the incorporation of vitamin A in peanut butter. The objective of the seminar was to train the collaborators' production personnel on the importance of GMP. Plans for the technology transfer of vitamin A fortified peanut butter and impact assessment of technology adoption were presented to the Operations Manager and R&D Head during the plant visit. Specifically, the responsibilities of parties concerned namely the Food Development Center (FDC), University of Georgia (UGA), and the industry collaborator as specified in the Memorandum of Agreement (MOA) were discussed. After presentation of the plans for technology transfer, a tour of the roasting area for peanuts and the processing area for peanut butter production was made with the guidance of the R&D Head. The equipment available in the areas visited was noted and the process flow and raw materials used for flavored peanut butter were observed and documented. Unfortunately, at the time of the plant visit, only the production of plain peanut butter in institutional packs was being processed, thus, the actual incorporation of the vitamin A fortificant was not observed. Standardization of the Process at Collaborator's Plant A preliminary verification of the fortification process developed by the collaborator was conducted. This was done by collecting samples of fortified peanut butter that was processed by the collaborator based on its existing fortification process, for submission to the Chemistry Laboratory of FDC for vitamin A analysis. Based on the results of the preliminary verification, four studies were conducted at the industry collaborators' processing plant to improve recovery and dispersion of the vitamin A added to the peanut butter matrix. The four studies undertaken were as follows: Study 1. Effect of increasing the number of addition/mixing times of vitamin A fortificant to peanut butter in the developed process of the collaborator Study 2. Effect of incorporating the vitamin A fortificant in the cooling tank equipped with a mixer after the 2 nd grinding step in the existing process for peanut butter production of the collaborator Study 3. Effect of incorporating the vitamin A fortificant in the filler tank in the existing fortification process for sweet and creamy peanut butter of the collaborator Study 4. Validation of the recovery and dispersion of vitamin A in fortified sweet and creamy peanut butter prepared by the direct addition of the vitamin A fortificant at the cooling tank Raw Materials Peanut butter. The peanut butter matrix for receiving the vitamin A fortificant used in the studies was the sweet and creamy peanut butter variant of the industry collaborator. It was prepared by the collaborator following the company's existing procedure for preparing peanut butter up to the point in the process where the vitamin A fortificant was identified to be added. A schematic diagram of the collaborator's procedure for the preparation of peanut butter matrix for receiving the vitamin A fortificant is shown in Fig. 5b.1. Four volumes of about ~38.81 kg peanut butter were prepared each time a study was conducted. Fortificant. The vitamin A fortificant used in the studies was vitamin A palmitate in oil packed in 5 Kg capacity aluminum container with a declared value of 1.0 Million IU/g. The fortificant was purchased by 146
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<strong>of</strong> the collaborators' existing process for the incorporation <strong>of</strong> vitamin A in peanut butter. <strong>The</strong> objective <strong>of</strong><br />
the seminar was to train the collaborators' production personnel on the importance <strong>of</strong> GMP.<br />
Plans for the technology transfer <strong>of</strong> vitamin A fortified peanut butter and impact assessment <strong>of</strong><br />
technology adoption were presented to the Operations Manager and R&D Head during the plant visit.<br />
Specifically, the responsibilities <strong>of</strong> parties concerned namely the Food Development Center (FDC),<br />
University <strong>of</strong> Georgia (UGA), and the industry collaborator as specified in the Memorandum <strong>of</strong><br />
Agreement (MOA) were discussed.<br />
After presentation <strong>of</strong> the plans for technology transfer, a tour <strong>of</strong> the roasting area for peanuts and<br />
the processing area for peanut butter production was made with the guidance <strong>of</strong> the R&D Head. <strong>The</strong><br />
equipment available in the areas visited was noted and the process flow and raw materials used for<br />
flavored peanut butter were observed and documented. Unfortunately, at the time <strong>of</strong> the plant visit, only<br />
the production <strong>of</strong> plain peanut butter in institutional packs was being processed, thus, the actual<br />
incorporation <strong>of</strong> the vitamin A fortificant was not observed.<br />
Standardization <strong>of</strong> the Process at Collaborator's Plant<br />
A preliminary verification <strong>of</strong> the fortification process developed by the collaborator was<br />
conducted. This was done by collecting samples <strong>of</strong> fortified peanut butter that was processed by the<br />
collaborator based on its existing fortification process, for submission to the Chemistry Laboratory <strong>of</strong><br />
FDC for vitamin A analysis. Based on the results <strong>of</strong> the preliminary verification, four studies were<br />
conducted at the industry collaborators' processing plant to improve recovery and dispersion <strong>of</strong> the<br />
vitamin A added to the peanut butter matrix. <strong>The</strong> four studies undertaken were as follows:<br />
Study 1. Effect <strong>of</strong> increasing the number <strong>of</strong> addition/mixing times <strong>of</strong> vitamin A fortificant to peanut butter<br />
in the developed process <strong>of</strong> the collaborator<br />
Study 2. Effect <strong>of</strong> incorporating the vitamin A fortificant in the cooling tank equipped with a mixer after<br />
the 2 nd grinding step in the existing process for peanut butter production <strong>of</strong> the collaborator<br />
Study 3. Effect <strong>of</strong> incorporating the vitamin A fortificant in the filler tank in the existing fortification<br />
process for sweet and creamy peanut butter <strong>of</strong> the collaborator<br />
Study 4. Validation <strong>of</strong> the recovery and dispersion <strong>of</strong> vitamin A in fortified sweet and creamy peanut<br />
butter prepared by the direct addition <strong>of</strong> the vitamin A fortificant at the cooling tank<br />
Raw Materials<br />
Peanut butter. <strong>The</strong> peanut butter matrix for receiving the vitamin A fortificant used in the studies was<br />
the sweet and creamy peanut butter variant <strong>of</strong> the industry collaborator. It was prepared by the<br />
collaborator following the company's existing procedure for preparing peanut butter up to the point in the<br />
process where the vitamin A fortificant was identified to be added. A schematic diagram <strong>of</strong> the<br />
collaborator's procedure for the preparation <strong>of</strong> peanut butter matrix for receiving the vitamin A fortificant<br />
is shown in Fig. 5b.1. Four volumes <strong>of</strong> about ~38.81 kg peanut butter were prepared each time a study<br />
was conducted.<br />
Fortificant. <strong>The</strong> vitamin A fortificant used in the studies was vitamin A palmitate in oil packed in 5 Kg<br />
capacity aluminum container with a declared value <strong>of</strong> 1.0 Million IU/g. <strong>The</strong> fortificant was purchased by<br />
146