VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...

VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ... VITAMIN A FORTIFIed PEANUT BUTTER - The Official Website of ...

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When the fortificant and stabilizer was mixed to peanut butter for 5 min, the vitamin A contents were 3.99 µgRE/g, 4.01 µgRE/g and 4.01 µgRE/g. These corresponded to vitamin A recoveries of 103.10% and 103.62% for an average vitamin A recovery of 103.44% and a variability of 0.40%. The vitamin A present in the fortified peanut butter ranged from 58.03% to 58.33% of RENI (Table 5a.6). Table 5a.6 Vitamin A content and % vitamin A recovery of fortified stabilized peanut butter prepared with the vitamin A fortificant and stabilizer added after the 2 nd grinding step at 2 and 5 min mixing time (FDC, 2006d) Sampling Point (during filling) Vitamin A added (µgRE) 2 Minutes Mixing Time 5 Minutes Mixing Time Vitamin A found (µgRE/g) Vit. A recovery (%) Vitamin A added (µgRE/g) Vitamin A found (µgRE/g) Vit. A recovery (%) Start 4.08 3.71 90.93 3.87 3.99 103.10 Middle 4.08 3.19 78.19 3.87 4.01 103.62 End 4.08 4.12 100.98 3.87 4.01 103.62 Average 4.08 3.67 90.03 3.87 4.00 103.44 Std. deviation 0.00 0.47 11.42 0.00 0.01 0.30 % variability 0.00 12.69 12.69 0.00 0.29 0.29 The % variability of vitamin A content in replicate samples were relatively low regardless of the mixing time, indicating that the vitamin A added was uniformly dispersed in the fortified peanut butter. Considering the acceptable recoveries and dispersion of the vitamin A added after the 2 nd grinding step when mixed for 2 and 5 min mixing time, this point of addition for incorporating the fortificant is recommended for testing at the collaborators' plant. This recommendation was made since the existing process of the collaborator for the preparation of peanut butter involves only a one-time grinding step. Addition of the fortificant at this point in the process will prevent the exposure of the vitamin A fortificant to heat generated in the colloid mill which may contribute to the loss of vitamin A. Standardization of the Process at Industry Collaborator's Plant Study 1. Testing the FDC Direct Addition Method for Incorporating Vitamin A to Peanut Butter at the Collaborator's Plant Table 5a.7 shows the vitamin A content and vitamin A recoveries of fortified peanut butter processed after a mixing time of 2 and 5 min. 129

Table 5a.7 Vitamin A content and % vitamin A recovery of fortified stabilized peanut butter prepared at the collaborator's plant after a mixing time of 2 and 5 min (FDC, 2006e) Sampling Point (during filling) Vitamin A added (µg RE/g) Two Minutes Mixing Time Five Minutes Mixing Time Vitamin A found (µgRE/g) Vitamin A recovery (%) Vitamin A added (µg RE.g) Vitamin A found (µgRE/g) Vitamin A recovery (% ) Start 3.76 4.12 109.61 3.76 4.16 110.65 Middle 3.76 4.16 110.89 3.76 4.08 108.57 End 3.76 4.13 109.90 3.76 4.16 110.65 Average 3.76 4.14 110.13 3.76 4.13 109.96 Std. Deviation 0.00 0.02 0.67 0.00 0.04 1.20 % Variability 0.00 0.61 0.61 0.00 1.09 1.09 Fortified peanut butter prepared at a mixing time of 2 min resulted in vitamin A contents of 4.117 µgRE/g, 4.165 µgRE/g and 4.128 µgRE/g for an average vitamin A content of 4.137 µgRE/g. These corresponded to vitamin A recoveries of 109.61%, 110.89% and 109.90% for an average vitamin A recovery of 110.13% and a variability of 0.61%. The vitamin A added was uniformly dispersed in the peanut butter matrix as shown by the low % variability of vitamin A in replicate samples. On the other hand, mixing of the fortificant-stabilizer mixture to the peanut butter matrix for 5 min resulted in vitamin A contents of 4.156 µgR/g, 4.078 µgRE/g and 4.156 µgRE/g for an average vitamin A content of 4.13 µgRE/g. These corresponded to vitamin A recoveries of 110.65%, 108.57% and 110.65% for an average vitamin A recovery of 109.96% and a variability of 1.09%. The vitamin A added likewise was uniformly dispersed in the peanut butter matrix. The average vitamin A recoveries in this study of 110.13% and 109.96% were found to be comparable to the 90.08% and 103.56% recoveries obtained in previous laboratory trials (FDC, 2006d) using the same mixing time of 2 min and 5 min respectively. The dispersion of the vitamin A added was acceptable regardless of the mixing time used as indicated by the low percent variabilities of 0.61% and 1.09% which were found to be comparable to the results of previous laboratory trials at FDC (FDC, 2006d). These data could reflect the spread in percent recovery of vitamin A measurable in the product. Visual examination of the fortified product 2 weeks after processing showed the presence of slight oil separation at the surface of the fortified product. This indicates that the 0.8% (w/w peanut butter) level of stabilizer used in the study was not effective in preventing oil separation from taking place during storage contrary to the results of a previous similar laboratory study (FDC, 2006b). The failure of the fortified product to stabilize was attributed to the increase in roasting time brought about by the roasting of the peanuts to medium to dark color resulting in the extraction of more oil. In the past, the end point of roasting of peanuts by the collaborator was light brown. 130

Table 5a.7 Vitamin A content and % vitamin A recovery <strong>of</strong> fortified stabilized peanut butter<br />

prepared at the collaborator's plant after a mixing time <strong>of</strong> 2 and 5 min (FDC, 2006e)<br />

Sampling Point<br />

(during filling)<br />

Vitamin A<br />

added<br />

(µg RE/g)<br />

Two Minutes Mixing Time Five Minutes Mixing Time<br />

Vitamin A<br />

found<br />

(µgRE/g)<br />

Vitamin A<br />

recovery<br />

(%)<br />

Vitamin A<br />

added<br />

(µg RE.g)<br />

Vitamin A<br />

found<br />

(µgRE/g)<br />

Vitamin A<br />

recovery<br />

(% )<br />

Start 3.76 4.12 109.61 3.76 4.16 110.65<br />

Middle 3.76 4.16 110.89 3.76 4.08 108.57<br />

End 3.76 4.13 109.90 3.76 4.16 110.65<br />

Average 3.76 4.14 110.13 3.76 4.13 109.96<br />

Std. Deviation 0.00 0.02 0.67 0.00 0.04 1.20<br />

% Variability 0.00 0.61 0.61 0.00 1.09 1.09<br />

Fortified peanut butter prepared at a mixing time <strong>of</strong> 2 min resulted in vitamin A contents <strong>of</strong> 4.117<br />

µgRE/g, 4.165 µgRE/g and 4.128 µgRE/g for an average vitamin A content <strong>of</strong> 4.137 µgRE/g. <strong>The</strong>se<br />

corresponded to vitamin A recoveries <strong>of</strong> 109.61%, 110.89% and 109.90% for an average vitamin A<br />

recovery <strong>of</strong> 110.13% and a variability <strong>of</strong> 0.61%. <strong>The</strong> vitamin A added was uniformly dispersed in the<br />

peanut butter matrix as shown by the low % variability <strong>of</strong> vitamin A in replicate samples.<br />

On the other hand, mixing <strong>of</strong> the fortificant-stabilizer mixture to the peanut butter matrix for 5<br />

min resulted in vitamin A contents <strong>of</strong> 4.156 µgR/g, 4.078 µgRE/g and 4.156 µgRE/g for an average<br />

vitamin A content <strong>of</strong> 4.13 µgRE/g. <strong>The</strong>se corresponded to vitamin A recoveries <strong>of</strong> 110.65%, 108.57%<br />

and 110.65% for an average vitamin A recovery <strong>of</strong> 109.96% and a variability <strong>of</strong> 1.09%. <strong>The</strong> vitamin A<br />

added likewise was uniformly dispersed in the peanut butter matrix.<br />

<strong>The</strong> average vitamin A recoveries in this study <strong>of</strong> 110.13% and 109.96% were found to be<br />

comparable to the 90.08% and 103.56% recoveries obtained in previous laboratory trials (FDC, 2006d)<br />

using the same mixing time <strong>of</strong> 2 min and 5 min respectively. <strong>The</strong> dispersion <strong>of</strong> the vitamin A added was<br />

acceptable regardless <strong>of</strong> the mixing time used as indicated by the low percent variabilities <strong>of</strong> 0.61% and<br />

1.09% which were found to be comparable to the results <strong>of</strong> previous laboratory trials at FDC (FDC,<br />

2006d). <strong>The</strong>se data could reflect the spread in percent recovery <strong>of</strong> vitamin A measurable in the product.<br />

Visual examination <strong>of</strong> the fortified product 2 weeks after processing showed the presence <strong>of</strong><br />

slight oil separation at the surface <strong>of</strong> the fortified product. This indicates that the 0.8% (w/w peanut<br />

butter) level <strong>of</strong> stabilizer used in the study was not effective in preventing oil separation from taking place<br />

during storage contrary to the results <strong>of</strong> a previous similar laboratory study (FDC, 2006b). <strong>The</strong> failure <strong>of</strong><br />

the fortified product to stabilize was attributed to the increase in roasting time brought about by the<br />

roasting <strong>of</strong> the peanuts to medium to dark color resulting in the extraction <strong>of</strong> more oil. In the past, the end<br />

point <strong>of</strong> roasting <strong>of</strong> peanuts by the collaborator was light brown.<br />

130

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