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Alsom Jan 2012 Seminars.pdf - APComPower, Inc.

Alsom Jan 2012 Seminars.pdf - APComPower, Inc.

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Holiday Inn Miami Beach – Oceanfront<br />

4333 Collins Avenue • Miami Beach, FL 33140<br />

POWER


Description<br />

The Boiler Performance Optimization seminar is designed to aid personnel assigned the task of measuring<br />

and maintaining plant and boiler performance objectives. The emphasis will be on boiler performance in<br />

general and on Combustion System Optimization in particular. The lessons focus on the following systems<br />

and equipment:<br />

• Utility Boilers<br />

• Fuel Firing Equipment/Firing Systems<br />

- T-fired<br />

- Wall-fired<br />

- Oil and Gas<br />

• Pulverizers<br />

• Flue Gas Emissions Optimization<br />

• Soot Blower Optimization<br />

• Boiler Controls<br />

With the exception of the coverage of pulverizers, these theories and calculations can be applied to<br />

oil and gas-fired boilers.<br />

Who will benefit most from participating?<br />

• Engineers responsible for plant and boiler performance<br />

• Plant Instrument & Controls Engineers and Technicians<br />

• Testing staff<br />

• Operations/Shift Supervisors<br />

NOTE: A minimum of 3 years of performance engineering or plant engineering is recommended.<br />

Content<br />

Fundamentals of Boiler Performance are addressed from multiple perspectives:<br />

• Steam generator design principles<br />

• Coal, ash, air, and water properties<br />

• Basic turbine performance<br />

• Boiler efficiency and heat transfer analysis<br />

• Fossil fuel combustion<br />

• Combustion optimization<br />

• Pulverizer performance<br />

• Boiler operation and troubleshooting<br />

Course Objectives<br />

At the successful completion of the training, the student will be able to:<br />

• Identify performance problems with boilers and pulverizer firing systems<br />

• Evaluate the impacts of off-design performance<br />

• Devise testing programs to evaluate performance shortcomings<br />

• Identify test data inconsistencies<br />

• Plan corrective measures for performance problems<br />

• Communicate with operations to determine if the required changes are understood<br />

and applied to everyday operation.<br />

Other <strong>Jan</strong>uary Seminar<br />

RP-RPS-RS Coal Pulverizer Maintenance and Performance - Miami, <strong>Jan</strong>uary 25-27, <strong>2012</strong>


Instructors<br />

Joseph (Joe) hallstrom<br />

Joe Hallstrom graduated from Rensselear Polytechnic Institute with a Bachelor of Science degree in Mechanical<br />

Engineering. He began his career at The Babcock & Wilcox Company in Barberton, Ohio as a Field Service<br />

Engineer. During that time, he worked in a wide variety of positions including commissioning and troubleshooting,<br />

performance evaluation and improvement and project management.<br />

In 1998, he joined Alstom Power <strong>Inc</strong>. (ABB-Combustion Engineering at the time) in the Firing Systems group,<br />

bringing his wall-fired expertise to the new RSFC wall-fired burner technology under development. He later<br />

transferred to the Technical Services group, bringing his skills and expertise in boiler performance and combustion<br />

performance back to the field. Since then he has been involved in many successful tuning and performance projects.<br />

Gerard (Jerry) Chase<br />

Jerry Chase graduated from Worcester Polytechnic Institute with a Bachelor’s degree in Mechanical<br />

Engineering and began his engineering career at the United Illuminating Company in New Haven, Connecticut.<br />

Initially assigned to their downtown Mechanical Engineering group performing power plant improvement projects,<br />

he later worked as a results engineer at UI’s Steel Point and Bridgeport Harbor Stations. In 1980, he joined<br />

Combustion Engineering in their Performance Design group, focusing principally on boiler pressure part evaluation<br />

and retrofit design. From 1989 until 1996 he served as district manager for Field Service Engineering in the<br />

Northeast U.S. Since 1996, he has managed a variety of the company’s Engineering groups, including Service<br />

Performance Design, Performance Testing, Ash Systems Engineering, I&C Engineering and Pulverizer Service<br />

Engineering. He currently serves as Chief Engineer for Alstom Power, Boiler Service Operations. Jerry has been a<br />

licensed Professional Engineer since 1981. Jerry was a 2009 recipient of the “Distinguished Engineer of the Year<br />

Award” presented by Alstom Power and the Hartford, CT section of the American Society of Mechanical Engineers.<br />

Schedule/Agenda<br />

Monday, <strong>Jan</strong>uary 23rd<br />

7:00 am – 8:00 am Breakfast<br />

7:15 am – 8:00 am Registration<br />

8:00 am – 8:30 am Welcome, Introduction & Overview<br />

8:30 am – 9:30 am Performance Basics<br />

9:30 am – 10:30 am Turbine Performance<br />

10:30 am – 12:00 pm Boiler Design Principles (Coal, Oil and Gas)<br />

12:00 pm – 1:00 pm Lunch<br />

1:00 pm – 2:30 pm Boiler Performance<br />

2:30 pm – 3:30 pm Firing System Performance<br />

3:30 pm – 5:00 pm Pulverizer Performance<br />

Tuesday, <strong>Jan</strong>uary 24th<br />

7:00 am – 8:00 am Breakfast<br />

8:00 am – 10:00 am Testing Principles & Practices<br />

10:00 am – 11:00 am Data Evaluation<br />

11:00 am – 12:00 pm Boiler Controls<br />

12:00 pm – 1:00 pm Lunch<br />

1:00 pm – 4:00 pm Case Studies<br />

4:00 pm – 5:00 pm Question & Answer Review and Summary<br />

ReCePtion: tueSDAy eVeninG, JAnuARy 24th<br />

SeMinAR CAnCeLLAtion PoLiCy<br />

Cancellations must be received no later than two weeks prior to the scheduled course date to receive full refund. If cancellation occurs within<br />

two weeks of but prior to start of classes, a $250.00 fee will be charged. Alternately, you may opt to carry a credit in the amount of the full course fee<br />

which may be applied to courses offered within the 12 month period following the originally scheduled course. There will be no refunds for “no shows”<br />

once classes have begun. Substitutions of students may be arranged at any time prior to the start of classes.<br />

Alstom reserves the right to cancel courses up until two weeks prior to the scheduled course date. Full refunds of the course fee will be made<br />

in such event. However, Alstom will not be liable for cancelled travel tickets, lodging costs or related penalties or charges.<br />

Operation and Maintenance Training Department<br />

Alstom Power <strong>Inc</strong>.<br />

200 Great Pond Drive<br />

Windsor, CT 06095


<strong>2012</strong> Boiler Performance Optimization Seminar<br />

<strong>Jan</strong>uary 23 – 24, <strong>2012</strong> • Holiday Inn Miami Beach – Oceanfront • 4333 Collins Ave. • Miami Beach, FL 33104<br />

Participation<br />

Name: ____________________________________ Position:____________________________<br />

Company: ____________________________________ Plant:_____________________________<br />

Billing Address: ___________________________________________________________________<br />

Street / P.O. Box<br />

___________________________________ _________ _______________________<br />

City State Zip Code<br />

Phone: ________________ Fax: ________________ Email: _____________________________<br />

Payment<br />

q Visa q Master Card q American Express<br />

Card Number _____________________________ Security Code___________ Expires _____________<br />

q Check made out to Alstom Power <strong>Inc</strong>. and mailed to:<br />

Carla Thornton, CEP 1810-G2W1<br />

Alstom Power <strong>Inc</strong>.<br />

200 Great Pond Drive<br />

Windsor, CT 06095<br />

Signature: ______________________________________________________________________<br />

Register Soon! Space is Limited!<br />

Alstom Power <strong>Inc</strong>. • 200 Great Pond Drive • Windsor, CT 06095<br />

www.power.alstom.com<br />

Registration Form<br />

Register for Hotel rooms (at your expense) as follows:<br />

1. Make your reservations for the holiday inn Miami Beach hotel by<br />

• calling (305) 532-3311 and ask for Lourdes Sierra @ ext. 6298 (in-house reservations) OR<br />

• email Lourdes Sierra at LSierra@cghcorp.com OR<br />

• online https://reservations.ihotelier.com/crs/g_reservation.cfm?groupiD=665188&hoteliD=13624.<br />

2. A block of rooms has been reserved for seminar attendees. Reference “Alstom Power Seminar” and request the special rate of $170.00 uSD<br />

per night plus tax. hotel reservations must be made by <strong>Jan</strong>uary 5, <strong>2012</strong>. Book your room early – space is limited.<br />

Seminar <strong>Inc</strong>ludes:<br />

• Seminar Attendance<br />

• Seminar Manual<br />

• Breakfast each Day<br />

• Lunch each Day<br />

• Reception, tuesday, <strong>Jan</strong>uary 24th<br />

$1070.00 (uSD) per person for registrations received by november 17th, 2011.<br />

$1220.00 (uSD) per person for registrations received after november 17th, 2011.<br />

Register by november 17th and save $150 on your seminar fee! All registrations must be received by <strong>Jan</strong>uary 5, <strong>2012</strong>.<br />

Register for the Seminar as follows:<br />

1. Fax completed form to Carla thornton at 860.285.4377 or<br />

2. Call Carla thornton at 860.285.5332 or<br />

3. e-mail info below to carla.thornton@power.alstom.com<br />

POWER


Holiday Inn Miami Beach – Oceanfront<br />

4333 Collins Avenue • Miami Beach, FL 33140<br />

POWER


Description<br />

These seminars are designed to benefit personnel responsible for maintaining the performance, reliability,<br />

and availability of their power plant’s coal pulverizers.<br />

This course addresses preventive and corrective maintenance to optimize equipment performance, and<br />

recommends procedures and practices before, during, and after mill maintenance overhauls.<br />

Who will benefit most from participating?<br />

• Maintenance personnel<br />

• Maintenance planning personnel<br />

• Engineering personnel<br />

The training will enhance the knowledge of the participants to better:<br />

• Identify critical inspection points and conduct inspections<br />

• Execute routine maintenance and adjustments<br />

• Differentiate typical from abnormal wear<br />

• <strong>Inc</strong>rease reliability and availability<br />

• Optimize grinding capacity and efficiency<br />

Content<br />

The following subjects will be addressed during the seminars:<br />

• Coal pulverization fundamentals<br />

• Maintenance summary of the mill’s<br />

major components<br />

• Maintenance summary of key<br />

auxiliary systems<br />

• General liner and wear protection<br />

• Spare parts and critical service<br />

support options<br />

• Fastener application guidelines<br />

• General overview of installation and<br />

disassembly of such systems as the journals,<br />

springs, classifiers, exhauster fans, bowl<br />

liners, vane wheel, and gearing.<br />

Course Objectives<br />

• Performance testing and adjustment for coal<br />

milling systems:<br />

– Air flow measurements and control*<br />

– Air-to-coal flow optimization<br />

– Coal grinding and fineness efficiency issues<br />

• Pulverizer fire prevention and<br />

post-event inspection<br />

• Troubleshooting<br />

* Note that three distinctly different systems (RP, RPS, RS)<br />

will be covered.<br />

At the successful completion of the training, the student will be able to:<br />

• Identify key areas of milling system design, and explain how they each affect capacity<br />

• Identify the functions and critical care issues for both major and auxiliary pulverizer systems<br />

and components<br />

• Identify the points and processes for effectively inspecting a mill during operation, short outages,<br />

and overhauls<br />

• Describe the adjustments that should be made based on inspection findings<br />

• Discuss in general overhaul procedures for major pulverizer components<br />

• Explain proper methods for setting air flow and milling system discharge fineness<br />

• Identify causes and responses to pulverizer fires<br />

Other <strong>Jan</strong>uary Seminar<br />

Boiler Performance Optimization - Miami, <strong>Jan</strong>uary 23-24, <strong>2012</strong>


Instructor<br />

Jim Schoonmaker<br />

With Alstom since 1973, Jim is responsible for the development of customized training material for a wide<br />

variety of power generation subjects. He has worked at steam plants since 1969, first as an operator.<br />

During Jim’s more than three decades working for Alstom, his primary responsibilities have centered on<br />

coal-fired boiler inspection, coal preparation equipment maintenance and firing system operation. During<br />

his years in the field he supervised the overhaul of numerous pulverizer designs and performed tests aimed<br />

at optimizing performance for both eastern and western coals.<br />

Schedule/Agenda<br />

RECEPTION: TuESDAY EVENING, JANuARY 24Th<br />

Wednesday, <strong>Jan</strong>uary 25th<br />

7:00 am – 8:00 am Registration/Breakfast<br />

8:00 am – 10:00 am Introduction and Coal Processing<br />

10:00 am – 12:00 pm Major Components PM (Part 1)<br />

Thursday, <strong>Jan</strong>uary 26th<br />

7:00 am – 8:00 am Breakfast<br />

8:00 am – 9:00 am Major Components PM (Part 2)<br />

9:00 am – 11:00 am Pulverizer Auxiliary Components and Systems PM’s<br />

11:00 am – 11:30 am General Maintenance Guidelines<br />

11:30 am – 12:00 pm Alstom R&D and Support Services<br />

12:00 pm – 1:00 pm Lunch<br />

1:00 pm – 3:00 pm Journal Overhaul, Journal Spring Maintenance and Journal & Spring Set-Up In Mill<br />

3:00 pm – 5:00 pm Static Classifier Maintenance, Bullring Maintenance,<br />

Vane Wheel Installation and Service<br />

Friday, <strong>Jan</strong>uary 27th<br />

7:00 am – 8:00 am Breakfast<br />

8:00 am – 9:30 am Gearbox Maintenance<br />

9:30 am – 10:00 am Air Flow Testing<br />

10:00 am – 10:30 am Fineness Testing<br />

10:30 am – 11:00 am Mill Fires and Explosions<br />

11:00 am – 12:00 pm Troubleshooting and Summary<br />

Seminar concludes at noon<br />

SEMINAR CANCELLATION POLICY<br />

Cancellations must be received no later than two weeks prior to the scheduled course date to receive full refund. If cancellation occurs within<br />

two weeks of but prior to start of classes, a $250.00 fee will be charged. Alternately, you may opt to carry a credit in the amount of the full course fee<br />

which may be applied to courses offered within the 12 month period following the originally scheduled course. There will be no refunds for “no shows”<br />

once classes have begun. Substitutions of students may be arranged at any time prior to the start of classes.<br />

Alstom reserves the right to cancel courses up until two weeks prior to the scheduled course date. Full refunds of the course fee will be made<br />

in such event. However, Alstom will not be liable for cancelled travel tickets, lodging costs or related penalties or charges.<br />

Operation and Maintenance Training Department<br />

Alstom Power <strong>Inc</strong>.<br />

200 Great Pond Drive<br />

Windsor, CT 06095


<strong>2012</strong> RP/RPS/RS Coal Pulverizer Maintenance<br />

and Performance Training Seminar<br />

<strong>Jan</strong>uary 25 – 27, <strong>2012</strong> • Holiday Inn Miami Beach – Oceanfront • 4333 Collins Ave. • Miami Beach, FL 33104<br />

Registration Form<br />

Register for Hotel rooms (at your expense) as follows:<br />

1. Make your reservations for the holiday Inn Miami Beach hotel by<br />

• calling (305) 532-3311 and ask for Lourdes Sierra @ ext. 6298 (in-house reservations) OR<br />

• email Lourdes Sierra at LSierra@cghcorp.com OR<br />

• online https://reservations.ihotelier.com/crs/g_reservation.cfm?groupID=665188&hotelID=13624.<br />

2. A block of rooms has been reserved for seminar attendees. Reference “Alstom Power Seminar” and request the special rate of $170.00 uSD<br />

per night plus tax. hotel reservations must be made by <strong>Jan</strong>uary 5, <strong>2012</strong>. Book your room early – space is limited.<br />

Seminar <strong>Inc</strong>ludes:<br />

• Seminar Attendance<br />

• Comprehensive Seminar Manual<br />

• Breakfast Each Day<br />

• Lunch on Thursday, <strong>Jan</strong>uary 26th (full day)<br />

• Reception, Tuesday, <strong>Jan</strong>uary 24th<br />

$1070.00 (uSD) per person for registrations received by November 17th, 2011.<br />

$1220.00 (uSD) per person for registrations received after November 17th, 2011.<br />

Register by November 17th and save $150 on your seminar fee! All registrations must be received by <strong>Jan</strong>uary 5th, <strong>2012</strong>.<br />

Register for the Seminar as follows:<br />

1. Fax completed form to Carla Thornton at 860.285.4377 or<br />

2. Call Carla Thornton at 860.285.5332 or<br />

3. E-mail info below to carla.thornton@power.alstom.com<br />

Participant<br />

Name: ____________________________________ Position:____________________________<br />

Company: ____________________________________ Plant:_____________________________<br />

Billing Address: ___________________________________________________________________<br />

Street / P.O. Box<br />

___________________________________ _________ _______________________<br />

City State Zip Code<br />

Phone: ________________ Fax: ________________ Email: _____________________________<br />

Payment<br />

q Visa q Master Card q American Express<br />

Card Number _____________________________ Security Code___________ Expires _____________<br />

q Check made out to Alstom Power <strong>Inc</strong>. and mailed to:<br />

Carla Thornton, CEP 1810-1905<br />

Alstom Power <strong>Inc</strong>.<br />

200 Great Pond Drive<br />

Windsor, CT 06095<br />

Signature: ______________________________________________________________________<br />

Register Soon! Space is Limited!<br />

Alstom Power <strong>Inc</strong>. • 200 Great Pond Drive • Windsor, CT 06095<br />

www.power.alstom.com<br />

Class schedule as follows:<br />

• Wednesday, <strong>Jan</strong>uary 25th, 8:00 a.m. – 12:00 p.m.<br />

• Thursday, <strong>Jan</strong>uary 26th, 8:00 a.m. – 5:00 p.m.<br />

• Friday, <strong>Jan</strong>uary 27th, 8:00 a.m. – 12:00 p.m.<br />

POWER

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