Industrial Power Tools 2010-11 - Atlas Copco

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Quality Assurance in Tightening Introduction – Quality and Production Wrenches STwrench Where the joints are critical Critical fastening duties are among the most essential tightening operations within industry today. So whether you’re in the business of assembling cars or trucks, tractors or harvesters, trains or planes, you need to be in control when it comes to production and quality assurance. STwrench The Atlas Copco STwrench is much more than a standard transducerized hand-held nutrunner. Due to its modular design, you can build the STwrench to meet your exact requirements and create a tool that perfectly matches your applications. Use the STwrench for production to get full traceability of the entire tightening operation, including torque control, angle control and yield control. Or build your wrench to just tighten your joint with high torque accuracy. Or use it for quality control to check residual torque, to perform joint analysis, including joint behaviour and stiffness, to set the correct tightening parameters for production and to test the reproducibility of joint stiffness on the benches. The ultimate wrench for production and quality assurance With the STwrench you can build the functionality you need into your own tool. Choose three patented components – smartHEAD, RBU and the power supplysolution to suit your exact requirements. Then add a fourth: the patented controller that is standard for all STwrenches. Due to the modular design of the STwrench, you can mix and match components to suit all types of applications. Use it as a basic stand-alone system or integrate it with Atlas Copco hardware and software. The STwrench is versatile enough to tighten hard-to-reach bolts using a variety of torque and angle strategies while providing complete traceability. Yet it handles quality control of residual torque just as easily as it does comprehensive joint analysis. smartHEAD The smartHEAD has a built-in memory chip to store calibration values that are automatically recognized by the STwrench controller. Choose from six different sizes ranging from 30 to 600 Nm, which is connected to the controller by a patented system allowing a fast connection. It can be with or without 182 Quality Assurance in Tightening Gyroscope and the torque transducer is made to guarantee length-independent reading. TAG recognition patented solution is used to assure Poka-Yoke operations. It includes at front a Led bright light to improve visibility in dark bolt area. STwrench Controller This is the brain of the wrench. It has a clear and visible display, LED ring, vibrating handle and buzzer for immediate feedback to the operator. It has dedicated slots where you can insert the RBU, one wireless module and the Bar Code Module (see Optional Accessories). The STwrench Controller can be powered by a patented bi-energy solution such as the long life STwrench Battery or by Tensor SL connected to the Power Focus via the STwrench Cable Box. STwrench RBU Atlas Copco’s patented Rapid Backup Unit (RBU) concept transfers functionality to a non-configured hardware unit, ensuring that hardware can easily be upgraded. The RBU also acts as back-up for programming and configuration. If a change of hardware is required, just fit the RBU to the new hardware, switch on the unit and you’re ready. All programming and network configurations are transferred in seconds. The RBU cuts downtime to a minimum.
STwrench Functionality Overview Functionality smartHEAD Quality Production Controller 360° LED lights on board for x x x x operator feedback Keyboard x x x x Graphic Display x x x x USB mini to connect ToolsTalk BLM x x x x Infrared communication x x x x Buzzer x x x x Rapid Back Up Unit (RBU) x x x x Vibration x x x x Shock detector x x x x smartHEAD Interchangeable head – x x x x Tag recognition Light in front of smartHEAD x x x x Gyroscope for angle measurement x x Length-independent torque transducer x x x x Free mode – programs Track torque x x x x Peak torque x x x x Residual check torque/time x x x x Residual check torque/angle x x Tightening torque with angle monitoring x x Quality audit Peak x x x x Residual Check Torque/Time x x x x Residual Check Torque/Angle x x Loosen And Retighten x x Loosen x x Joint Analysis Torque/angle graphing x x Yield point detection x x Tightening Torque with time monitoring x x Torque with angle monitoring x Torque plus angle x Yield x Yield plus angle x smartHEAD A smartHEAD smartHEAD A Functionality smartHEAD Quality Production PSET Number of Psets 200 200 200 200 Batch count x x x x Number of job 100 100 100 100 Number of multistage 200 200 200 200 CW/CCW operation x x x x Bending correction x x Extension torque correction x x x x Extension angle correction x x General Transducer torque traceability x x x x Result data storage 5000 5000 5000 5000 Trace storage 10 10 10 10 SPC x x x x Multi units (Nm, Kg/m) x x x x Multi language menu x x x x Interchangeable head – x x x x Tag recognition writing function Connectivity PF connectivity for I/O or x x x x any type of fieldBus ToolsNet x x x x QATnode x x x x Optional Barcode Reader x x x x IRC-W x x x x IRC-B for Power Focus connectivity x x x x QATnode x x x x ToolsTalk BLM USB Connection x x x x Off Line programming x x x x Tightening Database to PC (Excel) x x x x View trace x x x x Export trace in several formats x x x x Overlay Traces x x x x Trace zoom x x x x Statistical analysis x x x x Bar code reader configuration x x x x smartHEAD A smartHEAD smartHEAD A Quality Assurance in Tightening 183 Quality Assurance in Tightening
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Industrial Power Tools 2010-11 The
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2 Whatever your business, we can ad
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4 Our commitment to your productivi
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6 Quality, every step of the way At
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8 Five steps to zero-fault fastenin
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10 Your guide to the catalogue Acce
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Pneumatic Assembly Tools Introducti
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Pneumatic Screwdrivers Introduction
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Pneumatic Screwdrivers Pistol Grip
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Pneumatic Screwdrivers Pistol Grip
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Pneumatic Screwdrivers Straight Mod
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Pneumatic Screwdrivers Angle Models
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Pneumatic Screwdrivers Accessories
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Impact Wrenches Selection Guide =
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Impact Wrenches Pistol Grip Models
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Impact Wrenches Accessories LMS, LT
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Impact Wrenches Accessories LMS, LT
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Hydraulic Impulse Nutrunners Select
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Hydraulic Impulse Nutrunners Pistol
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Hydraulic Impulse Nutrunners Straig
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Hydraulic Impulse Nutrunners Access
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Controlled Impulse Nutrunners Intro
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Controlled Impulse Nutrunners Acces
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Pneumatic Nutrunners Introduction -
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Pneumatic Nutrunners Angle Nutrunne
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Pneumatic Nutrunners Accessories An
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Fast, flexible and user-friendly Th
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Shut-off Straight Nutrunners Air Re
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Straight Nutrunners Accessories Opt
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Non Shut-off Pistol Grip Nutrunners
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Shut-off Pistol Grip Nutrunners For
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Pistol Grip Nutrunners Accessories
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Battery Assembly Tools Contents Pag
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Powerful, durable and highly operat
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BCP Accessories Optional Accessorie
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BTV Accessories Optional Accessorie
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Tensor STB Nutrunners - Transduceri
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ETO STB Tensor STB Tube Nut In-Line
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Electric Assembly Tools and Systems
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Safety Atlas Copco wants everyone t
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Brushless clutch type EBL Designed
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ETD, ETF MicroTorque Ultra low-torq
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MicroTorque Accessories Vacuum adap
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ETD SL l ETD SL is a very compact s
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Tensor Accessories Optional Accesso
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Electric Nutrunners Tensor Overview
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Tensor DS Straight Models ETD DS l
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Tensor DS Pistol Grip Models ETP DS
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Tensor DS Tube Nut In-Line tube nut
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Tensor S Straight Models ETD S l ET
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Tensor ST Angle Models ETV ST l ETV
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Tensor ST Angle Models Square drive
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Tensor ST Straight Models Square dr
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Tensor ST Crowfoot In-Line crowfoot
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Tensor STR Angle Models ETV STR l S
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Introduction - Controllers and Soft
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DS/DL Drive Controllers Drive funct
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