ChromoJET Carpet Book 2012 - J. Zimmer Maschinenbau GmbH

28
FOAM MIXING AND DOSING SYSTEM
SupraFoam –
Foam mixing and application system
• to produce the multi-functional carpet
• saves chemicals and energy
• reduces errors and cost
• improves quality and productivity
Pressing roller and carpet in non-contact
position (foam application inactive)
SupraFoam for:
• Stainblocker
• Soil, water and oil repellents
• Fluorcarbons
• Anti static chemicals
• Softeners
• Flame retardants
• Anti bacterial chemicals
• Moth and beetle proofing agents
• Pile stabilizers
• Anti shedding agents crease resist and dimensions stability resins
Pressing roller and carpet in contact
position (foam application active)
Technical Data DMF 50
Foam volume 50 liter/min
Liquid flow rate 2 liter/min
Products FOAM MIXING AND DOSING SYSTEM
1 - 8 chemicals + water
Foam Generation & Application
Foam Generator
FOAM MIXING AND DOSING SYSTEM
chromo
DIGITAL JET PRINTING SYSTEM
SupraMix - Foam Generator
Dosing and mixing various products is a permanent job in Dosing the industry. and mixing various products is a
permanent job in the industry.
Most of the automatic dosing and mixing units have a limited range set by the size
and type of the dosing pump. Any change in range requires Most either of the automatic a new dosing system and or mixing
SupraFoam –
major modification of the pump and drive system. units have a limited range set by the size
Foam mixing and application system
and type of the dosing pump. Any change in
• to produce the multi-functional carpet
range requires either a new system or major
• saves chemicals and energy
• reduces errors and cost
modification of the pump and drive system.
• improves quality and productivity
To keep the expenses Another low problem Zimmer is a fully has continuous devel- mode
Water Chemicals
of operation: Several pump scan only
oped a special combination of a stepping motor
operate in a ”pulse” mode or must run at a
drive and a peristaltic pump.
certain speed.
With this combination it is possible to reach a
Air
dosing range per pump of about 1:100 within
+/- 2% accuracy without using expensive and
complicated flow meters.
Dryer
DMF 250
250 liter/min
5 liter/min
Foam density 20 - 100 g/liter (higher density at lower flow rate)
Dosing range 0.5 - 500 g/liter (1:100 with each pump)
SupraFoam Applicator
DMF 500
500 liter/min
7.5 liter/min
Mixing head
• Easy access and maintenance
• Double slide-ring sealing
• Variable speed drive
SupraMix DMF
• Dosing, mixing and foaming in one step
SupraMix DMF
• Fully computer controlled
• Dosing, mixing and foaming
• Easy to install, operate and maintain
in one step
• Up to 8 dosing pumps
• Fully • Dynamic computer foam mixer controlled
with variable speed
• Easy • 20-100 to g/liter install, foam operate density and
maintain
• Up to 8 dosing pumps
SupraFoam Applicator
• Dynamic foam mixer with
• up to 5 m in width
variable • automatic speed width adjustment
• 20-100 • full penetration g/liter at foam low wet density pick-up of 5-20%
• easy to clean
• low foam content - even distribution
• instant on/off
• in-line with coating or printing
• up to 5 m in width
• automatic width adjustment
• full penetration at low wet pick-up of 5-20%
• easy to clean
• low foam content - even distribution
• instant on/off
• in-line with coating or printing
29
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