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THE FIRST ISSUE OF ZIMMER INSIGHT<br />
Dear All, this fi rst issue of our newslett<br />
er should give you some insight<br />
informati on about ZIMMER AUSTRIA<br />
and our acti viti es in the Carpet and<br />
Texti le Industry.<br />
We are planning to provide you with<br />
„Zimmer <strong>InSIGHT</strong>“ several ti mes a<br />
year. The content will vary from issue<br />
to issue and will cover everything we<br />
think is interesti ng for our customers<br />
and potenti al clients and competi -<br />
tors. Topics will include new machines,<br />
projects, completed projects,<br />
new methods of processing, special<br />
Tony Naschberger (CEO Zimmer Austria Kufstein)<br />
www.<strong>zimmer</strong>-<strong>austria</strong>.com<br />
<strong>zimmer</strong> <strong>austria</strong> | <strong>InSIGHT</strong><br />
Issue 01/2013<br />
applicati ons, events, etc.<br />
ZIMMER AUSTRIA with its competence<br />
centres in Klagenfurt (for<br />
screen printi ng and coati ng) and<br />
Kufstein (for digital texti le- and<br />
carpet printi ng) has a lot of new<br />
developments and machines serving<br />
the benefi t of the texti le industry.<br />
Whatever printi ng or coati ng needs<br />
you have – contact us directly or<br />
one of our local representati ves or<br />
partners.<br />
page 1<br />
INSIDE THIS ISSUE<br />
ChromoJET page 2<br />
COLARIS page 3<br />
COLARIS-NF page 4<br />
Newsfl ash page 5<br />
UPCOMING EVENTS<br />
(IDN) INDO inter TEX | Jakarta<br />
18.04. - 21.04. | Hall A, Booth 28-29<br />
(TUR) ITM | Istanbul<br />
29.05. - 01.06. | Booth H7 702/A<br />
(CHN) ShanghaiTEX | Shanghai<br />
10.06. - 13.06.| Booth W3C10<br />
(DEU) Techtexti l | Frankfurt<br />
11.06. - 13.06. | Booth 3.0 B18
ZIMMER AUSTRIA KUFSTEIN | DIGITAL PRINTING SYSTEMS<br />
CHROMOJET<br />
ChromoJET is a printing system<br />
using computer controlled highspeed<br />
valves. The pressurized dye<br />
is injected with high precision deep<br />
into the face of the pile without any<br />
machine parts touching the fabric.<br />
Deepest color penetration and<br />
excellent print definition are the<br />
results.<br />
PRINT SPEED<br />
Production speed is almost proportional<br />
to the number of jets used<br />
per color: More jets offer higher<br />
production speed. Print resolution is<br />
the second main influencing factor.<br />
FACTS<br />
In 2012 about 170 m sqm of carpet<br />
have been printed with ChromoJET<br />
digital printing systems.<br />
CHROMOJET APPLICATIONS<br />
Carpets or Carpet Tiles, Needle-Felt,<br />
Mats, Rugs, Natural and Artificial<br />
Fur, Terry Products, Upholstery, Non-<br />
Wovens, Mink Blankets, Coco Mats,<br />
Velvet, Felts, Skin / Fur, etc.<br />
www.<strong>zimmer</strong>-<strong>austria</strong>.com page 2<br />
THERE ARE 2 BASIC TYPES OF CHROMOJET SYSTEMS<br />
25 dpi<br />
76 dpi<br />
ChromoJET800 - 50/76 dpi<br />
This printer type is using the process<br />
color system, where the actual shade<br />
is achieved on the surface of the pile<br />
fabric using dots of basic shades.<br />
In ChromoJET process color printing<br />
a set of 8, 12 or 14 basic shades are<br />
used to generate all color shades on<br />
the carpet using small dots - just like<br />
an office inkjet printer.<br />
Process color printing is clearly superior<br />
to spot color printing, where<br />
each color must be pre-mixed in<br />
advance.<br />
chromo<br />
ChromoJET400 25 dpi | Halbmond Teppichwerke GmbH, Oelsnitz/Germany<br />
ChromoJET400 - 25 dpi<br />
This ChromoJET type is printing with<br />
a resolution of 25 dpi.<br />
Dyes are pre-mixed – for each shade<br />
the dye must be prepared in advance.<br />
ChromoJET400 printers represent the<br />
current standard in the world carpet<br />
printing industry.<br />
ChromoJET800 76 dpi<br />
Advantages of ChromoJET800<br />
• Easy sampling and economic small<br />
production (even orders for one<br />
piece can be realized economically)<br />
• Unlimited design and color variety<br />
• No change of colors - always apply<br />
the same set of dyes (environmen<br />
tal friendly)<br />
There are also some disadvantages<br />
• Less penetration on light shades<br />
• Slower speed in comparison to<br />
25 dpi printing using the same<br />
number of jets
ZIMMER AUSTRIA KUFSTEIN | DIGITAL PRINTING SYSTEMS<br />
COLARIS 3200<br />
“In December 2012, the first COLAR-<br />
IS 3200 was installed at the factory<br />
of Satinskin Texteis LTD (Portugal).<br />
Within few days only, more than<br />
4.000 m have been produced and<br />
could be delivered to the buyer<br />
before the end of the year.“ (Josef<br />
Osl, COLARIS Product and Sales<br />
Manager)<br />
FACTS<br />
Various executions of COLARIS production<br />
lines (width: 1800, 2600 and<br />
3200, ink: acid, disperse or reactive)<br />
are already installed in Austria, China,<br />
Czech Republic, France, Germany,<br />
Italy, India, Portugal, Russia, UK,<br />
...<br />
COLARIS APPLICATIONS<br />
Home Textiles, Needle Felt and Flocked<br />
Carpets, Fashion, Towels, Flags<br />
& Banners, Automotive, Decoration,<br />
Apparel, etc.<br />
www.<strong>zimmer</strong>-<strong>austria</strong>.com page 3<br />
Josef Osl (Zimmer Austria) and Carlos Costa (CEO Satinskin Texteis LTD, Amorim/Portugal)<br />
THE MOST ECONOMICAL DIGITAL TEXTILE PRINTER<br />
COLARIS is the high-performance<br />
digital inkjet printer for the textile<br />
industry.<br />
ZIMMER AUSTRIA | Kufstein offers<br />
the COLARIS with a production speed<br />
of more than 900 sqm/h. The machine<br />
is available in printing widths of<br />
1800, 2600 and 3200 mm.<br />
In combination with the in-line<br />
pre-treatment (patented) COLARIS<br />
has become the synonym for lowest<br />
production costs.<br />
THE SELECTION OF THE RIGHT<br />
PRINTHEAD IS A STRATEGIC DECISION<br />
Our target is to print on medium to<br />
heavy substrates, which can’t be covered<br />
by other inkjet technologies in<br />
an efficient and economical way. We<br />
have chosen a printhead with a medium<br />
droplet size in the range of 12<br />
to 36 picoliters. With their capability<br />
of producing three steps of shades,<br />
our printheads achieve excellent results<br />
for a wide range of applications<br />
like decorative and home textile,<br />
including upholstery, velour, plush,<br />
fleece, curtain, terry towel, flags and<br />
banner and even technical textiles<br />
and automotive fabrics. Printing with<br />
the most economical system available<br />
is our promise.<br />
Nevertheless, the selected printhead<br />
technology does not limit the<br />
COLARIS to the above mentioned<br />
applications. The COLARIS is also<br />
well established in the fashion print<br />
market already.<br />
Due to its modular concept, COLARIS<br />
is the perfect solution for custom<br />
made printing plants dedicated to<br />
niche markets.
ZIMMER AUSTRIA KUFSTEIN | DIGITAL PRINTING SYSTEMS -NF<br />
COLARIS-NF - THE DIGITAL PRINTING SYSTEMS FOR NARROW FABRICS<br />
Eti enne Steveninck, with a wide<br />
experience in the fi eld of narrow<br />
fabrics processing, joined Zimmer<br />
in 2011 as product manager for the<br />
new COLARIS-NF project.<br />
The goal was to develop an industrial<br />
digital printer which can print on<br />
both sides of narrow fabrics.<br />
In mid-2012 we installed the prototype<br />
machine at Gueth & Wolf (Germany)<br />
– a major manufacturer of high<br />
end technical narrow fabric products.<br />
During the pilot period Gueth & Wolf<br />
provided us with a lot of feedback,<br />
wishes and recommendati ons. The<br />
result was COLARIS-NF.<br />
ZIMMER AUSTRIA OFFERS THE<br />
COMPLETE PRINTING LINE<br />
Feeding; In-line Pre-coati ng for digital<br />
print operati on; Pre-drying; COLARIS-<br />
NF printer with single or double side<br />
print engine; Steamer; Washing unit;<br />
Dryer.<br />
COLARIS-NF APPLICATIONS<br />
Elasti cs, Safety Belts, Zip, Hook-andpile<br />
fasteners, etc.<br />
COLARIS-NF<br />
• Printi ng patt erns, images or solid<br />
colors on elasti cs or ridged<br />
narrow fabrics at speeds up to<br />
50 m/min!<br />
• Fabric width from 10 - 70 mm<br />
• Double side printi ng at the same<br />
ti me<br />
• Printi ng at resoluti ons up to<br />
360 x 720 dpi with dyestuff s<br />
for polyester, nylon and natural<br />
fi bres.<br />
WHY IS DIGITAL PRINTING BETTER?<br />
• No mixing of dyes – no dye<br />
kitchen; no dye mixing process;<br />
no waste water from excess dye;<br />
only 4 inks on stock<br />
• Perfect process control – litt le<br />
water and energy consumpti on;<br />
best repeatability;<br />
• Digital fl exibility – no limitati on<br />
in repeat; front and back side<br />
can have identi cal or diff erent<br />
www.<strong>zimmer</strong>-<strong>austria</strong>.com page 4<br />
COLARIS-NF digital printi ng line at ZIMMER AUSTRIA | Kufstein<br />
designs and shades; change of<br />
patt ern or shade on the fl y; easy<br />
setup for sample and producti on<br />
runs<br />
• Easy to learn and operate – reduced<br />
manpower required; no<br />
special know-how needed<br />
INSTALLATIONS<br />
At the end of January 2013, a<br />
COLARIS-NF was installed at Schoutteten<br />
& Froidure (France) - to print<br />
on elasti c and non-elasti c narrow<br />
fabrics from polyester.<br />
Within one day the printer was<br />
installed and started up.<br />
A commercial COLARIS-NF printer<br />
was installed early in 2013 at Gueth<br />
& Wolf (Germany), integrated into<br />
an existi ng traditi onal screen print<br />
line.
ZIMMER AUSTRIA KUFSTEIN | DIGITAL PRINTING SYSTEMS<br />
(Team members from left to right side) Christoph Lamprecht, Anja Ekl, Veronica Basset, Roman Moritz, Christian Heitzinger and Richard Payr<br />
ZIMMER AUSTRIA | DIGITAL PRINTING SYSTEMS | CUSTOMER SERVICE<br />
As of January 2013, Christian Heitzinger (2nd from right) has been appointed<br />
as the new head of our Kufstein Customer Service (Support & Spare Parts).<br />
DIGITAL PRINTING SYSTEMS<br />
J. Zimmer Maschinenbau GmbH<br />
DIGITAL PRINTING SYSTEMS<br />
Eibergstrasse 2-8<br />
6330 Kufstein/Austria<br />
Phone +43 (5372) 64893-0<br />
Fax +43 (5372) 64893-851<br />
Mail info@<strong>zimmer</strong>-<strong>austria</strong>.com<br />
SCREEN & COATING SYSTEMS<br />
J. Zimmer Maschinenbau GmbH<br />
SCREEN & COATING SYSTEMS<br />
Ebentalerstrasse 133<br />
9020 Klagenfurt/Austria<br />
Phone +43 (463) 3848<br />
Fax +43 (463) 319 203<br />
Mail sales@<strong>zimmer</strong>-<strong>austria</strong>.com<br />
DELIVERY PROGRAM<br />
page 5<br />
CONTACT<br />
Phone: +43 (5372) 64893 220<br />
servicecenter@<strong>zimmer</strong>-<strong>austria</strong>.com<br />
• ChromoJET – digital printers for pile products<br />
(stand-alone and complete lines)<br />
• BCL – Back Coating lines for carpets<br />
• SupraMIX – In-line dosing and mixing systems for thickener and chemicals<br />
• SupraFOAM – In-line foam generator with automatic dosing<br />
• COLARIS – Inkjet printing system for all kinds of textiles<br />
• COLARIS-NF – Inkjet printing system for tapes and belts (Narrow Fabrics)<br />
• Contract manufacturing<br />
DELIVERY PROGRAM<br />
• RotaSCREEN – Rotary screen printing<br />
• MagnoPRINT – Flat screen printing<br />
• MagnoROLL – Coating lines<br />
• Thermocure – Hot air dryers<br />
• Heat treatment machines<br />
• MODUS – Loop steamers<br />
• Contract manufacturing<br />
IMPRINT<br />
J. Zimmer Maschinenbau GmbH<br />
DIGITAL PRINTING SYSTEMS<br />
Stuart Kugler & Tony Naschberger<br />
Eibergstrasse 2-8<br />
6330 Kufstein/Austria<br />
Phone +43 (5372) 64893-143<br />
Mail s.kugler@<strong>zimmer</strong>-<strong>austria</strong>.com<br />
www.<strong>zimmer</strong>-<strong>austria</strong>.com