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zimmer austria | InSIGHT

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THE FIRST ISSUE OF ZIMMER INSIGHT<br />

Dear All, this fi rst issue of our newslett<br />

er should give you some insight<br />

informati on about ZIMMER AUSTRIA<br />

and our acti viti es in the Carpet and<br />

Texti le Industry.<br />

We are planning to provide you with<br />

„Zimmer <strong>InSIGHT</strong>“ several ti mes a<br />

year. The content will vary from issue<br />

to issue and will cover everything we<br />

think is interesti ng for our customers<br />

and potenti al clients and competi -<br />

tors. Topics will include new machines,<br />

projects, completed projects,<br />

new methods of processing, special<br />

Tony Naschberger (CEO Zimmer Austria Kufstein)<br />

www.<strong>zimmer</strong>-<strong>austria</strong>.com<br />

<strong>zimmer</strong> <strong>austria</strong> | <strong>InSIGHT</strong><br />

Issue 01/2013<br />

applicati ons, events, etc.<br />

ZIMMER AUSTRIA with its competence<br />

centres in Klagenfurt (for<br />

screen printi ng and coati ng) and<br />

Kufstein (for digital texti le- and<br />

carpet printi ng) has a lot of new<br />

developments and machines serving<br />

the benefi t of the texti le industry.<br />

Whatever printi ng or coati ng needs<br />

you have – contact us directly or<br />

one of our local representati ves or<br />

partners.<br />

page 1<br />

INSIDE THIS ISSUE<br />

ChromoJET page 2<br />

COLARIS page 3<br />

COLARIS-NF page 4<br />

Newsfl ash page 5<br />

UPCOMING EVENTS<br />

(IDN) INDO inter TEX | Jakarta<br />

18.04. - 21.04. | Hall A, Booth 28-29<br />

(TUR) ITM | Istanbul<br />

29.05. - 01.06. | Booth H7 702/A<br />

(CHN) ShanghaiTEX | Shanghai<br />

10.06. - 13.06.| Booth W3C10<br />

(DEU) Techtexti l | Frankfurt<br />

11.06. - 13.06. | Booth 3.0 B18


ZIMMER AUSTRIA KUFSTEIN | DIGITAL PRINTING SYSTEMS<br />

CHROMOJET<br />

ChromoJET is a printing system<br />

using computer controlled highspeed<br />

valves. The pressurized dye<br />

is injected with high precision deep<br />

into the face of the pile without any<br />

machine parts touching the fabric.<br />

Deepest color penetration and<br />

excellent print definition are the<br />

results.<br />

PRINT SPEED<br />

Production speed is almost proportional<br />

to the number of jets used<br />

per color: More jets offer higher<br />

production speed. Print resolution is<br />

the second main influencing factor.<br />

FACTS<br />

In 2012 about 170 m sqm of carpet<br />

have been printed with ChromoJET<br />

digital printing systems.<br />

CHROMOJET APPLICATIONS<br />

Carpets or Carpet Tiles, Needle-Felt,<br />

Mats, Rugs, Natural and Artificial<br />

Fur, Terry Products, Upholstery, Non-<br />

Wovens, Mink Blankets, Coco Mats,<br />

Velvet, Felts, Skin / Fur, etc.<br />

www.<strong>zimmer</strong>-<strong>austria</strong>.com page 2<br />

THERE ARE 2 BASIC TYPES OF CHROMOJET SYSTEMS<br />

25 dpi<br />

76 dpi<br />

ChromoJET800 - 50/76 dpi<br />

This printer type is using the process<br />

color system, where the actual shade<br />

is achieved on the surface of the pile<br />

fabric using dots of basic shades.<br />

In ChromoJET process color printing<br />

a set of 8, 12 or 14 basic shades are<br />

used to generate all color shades on<br />

the carpet using small dots - just like<br />

an office inkjet printer.<br />

Process color printing is clearly superior<br />

to spot color printing, where<br />

each color must be pre-mixed in<br />

advance.<br />

chromo<br />

ChromoJET400 25 dpi | Halbmond Teppichwerke GmbH, Oelsnitz/Germany<br />

ChromoJET400 - 25 dpi<br />

This ChromoJET type is printing with<br />

a resolution of 25 dpi.<br />

Dyes are pre-mixed – for each shade<br />

the dye must be prepared in advance.<br />

ChromoJET400 printers represent the<br />

current standard in the world carpet<br />

printing industry.<br />

ChromoJET800 76 dpi<br />

Advantages of ChromoJET800<br />

• Easy sampling and economic small<br />

production (even orders for one<br />

piece can be realized economically)<br />

• Unlimited design and color variety<br />

• No change of colors - always apply<br />

the same set of dyes (environmen<br />

tal friendly)<br />

There are also some disadvantages<br />

• Less penetration on light shades<br />

• Slower speed in comparison to<br />

25 dpi printing using the same<br />

number of jets


ZIMMER AUSTRIA KUFSTEIN | DIGITAL PRINTING SYSTEMS<br />

COLARIS 3200<br />

“In December 2012, the first COLAR-<br />

IS 3200 was installed at the factory<br />

of Satinskin Texteis LTD (Portugal).<br />

Within few days only, more than<br />

4.000 m have been produced and<br />

could be delivered to the buyer<br />

before the end of the year.“ (Josef<br />

Osl, COLARIS Product and Sales<br />

Manager)<br />

FACTS<br />

Various executions of COLARIS production<br />

lines (width: 1800, 2600 and<br />

3200, ink: acid, disperse or reactive)<br />

are already installed in Austria, China,<br />

Czech Republic, France, Germany,<br />

Italy, India, Portugal, Russia, UK,<br />

...<br />

COLARIS APPLICATIONS<br />

Home Textiles, Needle Felt and Flocked<br />

Carpets, Fashion, Towels, Flags<br />

& Banners, Automotive, Decoration,<br />

Apparel, etc.<br />

www.<strong>zimmer</strong>-<strong>austria</strong>.com page 3<br />

Josef Osl (Zimmer Austria) and Carlos Costa (CEO Satinskin Texteis LTD, Amorim/Portugal)<br />

THE MOST ECONOMICAL DIGITAL TEXTILE PRINTER<br />

COLARIS is the high-performance<br />

digital inkjet printer for the textile<br />

industry.<br />

ZIMMER AUSTRIA | Kufstein offers<br />

the COLARIS with a production speed<br />

of more than 900 sqm/h. The machine<br />

is available in printing widths of<br />

1800, 2600 and 3200 mm.<br />

In combination with the in-line<br />

pre-treatment (patented) COLARIS<br />

has become the synonym for lowest<br />

production costs.<br />

THE SELECTION OF THE RIGHT<br />

PRINTHEAD IS A STRATEGIC DECISION<br />

Our target is to print on medium to<br />

heavy substrates, which can’t be covered<br />

by other inkjet technologies in<br />

an efficient and economical way. We<br />

have chosen a printhead with a medium<br />

droplet size in the range of 12<br />

to 36 picoliters. With their capability<br />

of producing three steps of shades,<br />

our printheads achieve excellent results<br />

for a wide range of applications<br />

like decorative and home textile,<br />

including upholstery, velour, plush,<br />

fleece, curtain, terry towel, flags and<br />

banner and even technical textiles<br />

and automotive fabrics. Printing with<br />

the most economical system available<br />

is our promise.<br />

Nevertheless, the selected printhead<br />

technology does not limit the<br />

COLARIS to the above mentioned<br />

applications. The COLARIS is also<br />

well established in the fashion print<br />

market already.<br />

Due to its modular concept, COLARIS<br />

is the perfect solution for custom<br />

made printing plants dedicated to<br />

niche markets.


ZIMMER AUSTRIA KUFSTEIN | DIGITAL PRINTING SYSTEMS -NF<br />

COLARIS-NF - THE DIGITAL PRINTING SYSTEMS FOR NARROW FABRICS<br />

Eti enne Steveninck, with a wide<br />

experience in the fi eld of narrow<br />

fabrics processing, joined Zimmer<br />

in 2011 as product manager for the<br />

new COLARIS-NF project.<br />

The goal was to develop an industrial<br />

digital printer which can print on<br />

both sides of narrow fabrics.<br />

In mid-2012 we installed the prototype<br />

machine at Gueth & Wolf (Germany)<br />

– a major manufacturer of high<br />

end technical narrow fabric products.<br />

During the pilot period Gueth & Wolf<br />

provided us with a lot of feedback,<br />

wishes and recommendati ons. The<br />

result was COLARIS-NF.<br />

ZIMMER AUSTRIA OFFERS THE<br />

COMPLETE PRINTING LINE<br />

Feeding; In-line Pre-coati ng for digital<br />

print operati on; Pre-drying; COLARIS-<br />

NF printer with single or double side<br />

print engine; Steamer; Washing unit;<br />

Dryer.<br />

COLARIS-NF APPLICATIONS<br />

Elasti cs, Safety Belts, Zip, Hook-andpile<br />

fasteners, etc.<br />

COLARIS-NF<br />

• Printi ng patt erns, images or solid<br />

colors on elasti cs or ridged<br />

narrow fabrics at speeds up to<br />

50 m/min!<br />

• Fabric width from 10 - 70 mm<br />

• Double side printi ng at the same<br />

ti me<br />

• Printi ng at resoluti ons up to<br />

360 x 720 dpi with dyestuff s<br />

for polyester, nylon and natural<br />

fi bres.<br />

WHY IS DIGITAL PRINTING BETTER?<br />

• No mixing of dyes – no dye<br />

kitchen; no dye mixing process;<br />

no waste water from excess dye;<br />

only 4 inks on stock<br />

• Perfect process control – litt le<br />

water and energy consumpti on;<br />

best repeatability;<br />

• Digital fl exibility – no limitati on<br />

in repeat; front and back side<br />

can have identi cal or diff erent<br />

www.<strong>zimmer</strong>-<strong>austria</strong>.com page 4<br />

COLARIS-NF digital printi ng line at ZIMMER AUSTRIA | Kufstein<br />

designs and shades; change of<br />

patt ern or shade on the fl y; easy<br />

setup for sample and producti on<br />

runs<br />

• Easy to learn and operate – reduced<br />

manpower required; no<br />

special know-how needed<br />

INSTALLATIONS<br />

At the end of January 2013, a<br />

COLARIS-NF was installed at Schoutteten<br />

& Froidure (France) - to print<br />

on elasti c and non-elasti c narrow<br />

fabrics from polyester.<br />

Within one day the printer was<br />

installed and started up.<br />

A commercial COLARIS-NF printer<br />

was installed early in 2013 at Gueth<br />

& Wolf (Germany), integrated into<br />

an existi ng traditi onal screen print<br />

line.


ZIMMER AUSTRIA KUFSTEIN | DIGITAL PRINTING SYSTEMS<br />

(Team members from left to right side) Christoph Lamprecht, Anja Ekl, Veronica Basset, Roman Moritz, Christian Heitzinger and Richard Payr<br />

ZIMMER AUSTRIA | DIGITAL PRINTING SYSTEMS | CUSTOMER SERVICE<br />

As of January 2013, Christian Heitzinger (2nd from right) has been appointed<br />

as the new head of our Kufstein Customer Service (Support & Spare Parts).<br />

DIGITAL PRINTING SYSTEMS<br />

J. Zimmer Maschinenbau GmbH<br />

DIGITAL PRINTING SYSTEMS<br />

Eibergstrasse 2-8<br />

6330 Kufstein/Austria<br />

Phone +43 (5372) 64893-0<br />

Fax +43 (5372) 64893-851<br />

Mail info@<strong>zimmer</strong>-<strong>austria</strong>.com<br />

SCREEN & COATING SYSTEMS<br />

J. Zimmer Maschinenbau GmbH<br />

SCREEN & COATING SYSTEMS<br />

Ebentalerstrasse 133<br />

9020 Klagenfurt/Austria<br />

Phone +43 (463) 3848<br />

Fax +43 (463) 319 203<br />

Mail sales@<strong>zimmer</strong>-<strong>austria</strong>.com<br />

DELIVERY PROGRAM<br />

page 5<br />

CONTACT<br />

Phone: +43 (5372) 64893 220<br />

servicecenter@<strong>zimmer</strong>-<strong>austria</strong>.com<br />

• ChromoJET – digital printers for pile products<br />

(stand-alone and complete lines)<br />

• BCL – Back Coating lines for carpets<br />

• SupraMIX – In-line dosing and mixing systems for thickener and chemicals<br />

• SupraFOAM – In-line foam generator with automatic dosing<br />

• COLARIS – Inkjet printing system for all kinds of textiles<br />

• COLARIS-NF – Inkjet printing system for tapes and belts (Narrow Fabrics)<br />

• Contract manufacturing<br />

DELIVERY PROGRAM<br />

• RotaSCREEN – Rotary screen printing<br />

• MagnoPRINT – Flat screen printing<br />

• MagnoROLL – Coating lines<br />

• Thermocure – Hot air dryers<br />

• Heat treatment machines<br />

• MODUS – Loop steamers<br />

• Contract manufacturing<br />

IMPRINT<br />

J. Zimmer Maschinenbau GmbH<br />

DIGITAL PRINTING SYSTEMS<br />

Stuart Kugler & Tony Naschberger<br />

Eibergstrasse 2-8<br />

6330 Kufstein/Austria<br />

Phone +43 (5372) 64893-143<br />

Mail s.kugler@<strong>zimmer</strong>-<strong>austria</strong>.com<br />

www.<strong>zimmer</strong>-<strong>austria</strong>.com

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