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Paper Technology Journal 19 - Voith

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22<br />

Automation<br />

On the basis of a uniform and constant<br />

operating and engineering interface for<br />

the machine controls, the process and<br />

quality control system, <strong>Voith</strong> <strong>Paper</strong><br />

Automation supplied the entire automation<br />

for the Maxau PM 6 production line.<br />

The OnQ quality control technology is<br />

matched to the production process in<br />

such a way that short control loops and<br />

thus fast response times on changes in<br />

the quality parameters are possible. Besides<br />

the OnQ quality measuring frames,<br />

numerous CD and MD controls are used<br />

in production. Thus an SC paper is produced<br />

on PM 6 that is perfectly suited<br />

to further processing in the rotogravure<br />

printing process.<br />

The automation concept is completed by<br />

the OnView Information System with machine<br />

and process status monitoring as<br />

well as a sheet break analysis and sheet<br />

inspection system. With this, all product,<br />

process and machine data can be collected,<br />

analyzed and prepared. In addition,<br />

the VariTop winder has been completely<br />

Technical specifications of PM 6<br />

Wire width 8,100 mm<br />

Untrimmed web width 7,300 mm<br />

Drive speed 1,800 m/min<br />

Design speed<br />

Planned annual production<br />

2,000 m/min<br />

Phase 1<br />

Planned annual production<br />

260,000 t<br />

Phase 2 280,000 t<br />

Basis weight 45-56 g/m2 Quality SC-B (rotogravure)<br />

Start of production September 2004<br />

<strong>19</strong>/05<br />

renewed with the latest control and visualization<br />

technology meeting after the<br />

rebuild the demands made on winders of<br />

the new generation.<br />

The result<br />

On September 15, <strong>Voith</strong> <strong>Paper</strong> again proved<br />

with the production of the first paper roll<br />

on the new PM 6 their professionalism in<br />

the processing of such complex projects.<br />

The first printing tests turned out to be<br />

positive and allow us to expect an optimal<br />

conclusion to the project.<br />

The production line of PM 6 includes the<br />

following modules of the One Platform<br />

Concept:<br />

● ModuleJet headbox<br />

● DuoFormer TQv<br />

● DuoCentri-NipcoFlex press with 4th press<br />

● TopDuoRun dryer section<br />

● Janus calender<br />

● Sirius reel<br />

● VariTop winder (rebuild)<br />

● Complete engineering for PM and<br />

peripherals as well as almost complete<br />

delivery<br />

● Complete engineering and delivery of<br />

the electrical control and power section<br />

● Increasing the capacity of the DIP<br />

stock production, including disc filter<br />

rebuild work.<br />

Stock preparation<br />

As deinked recovered paper is also used<br />

as the main furnish besides bleached<br />

groundwood and chemical pulp, the<br />

capacity of the existing recovered paper<br />

preparation system also had to be<br />

expanded because of the significant increase<br />

in the paper machine capacity.<br />

The production rates have been continually<br />

raised over the past few years and all<br />

three DIP systems have been operating<br />

significantly beyond their original layout<br />

specifications. The additional capacity<br />

increase by about 20%, spread over two<br />

DIP lines, therefore presented a great<br />

challenge.<br />

First, a detailed project study and balance<br />

of the actual condition of the two selected<br />

DIP lines 1 and 3 were carried out.<br />

4<br />

5

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