13.04.2013 Views

Paper Technology Journal 17 - Voith

Paper Technology Journal 17 - Voith

Paper Technology Journal 17 - Voith

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

Fig. 4: Huatai PM 10 final section.<br />

Fig. 5: VariFlex L winder.<br />

Fig. 6: The start-up team.<br />

Fig. 7: Thune disc filter (on the left) and<br />

EcoCell post-flotation deinking (on the right).<br />

Fig. 8: The TwinDrum drum pulping system<br />

(drum pulper on the left, drum screen on the<br />

right).<br />

● TopDuoRun dryer section, 7 dryer<br />

groups (32 cylinders)<br />

● EcoSoft Delta calender<br />

● Sirius reel<br />

● Dryer hood<br />

● Hydraulics and pneumatics<br />

● Control and Instrumentation and<br />

automation<br />

● Oil lubrication system<br />

● Sets of spare parts<br />

● Erection supervision<br />

● Commissioning and training<br />

● 2 two-drum winders VariFlex with<br />

parent roll storage<br />

● Packing and roll transportation system<br />

● Tail threading<br />

A VTT Turbo conveyor, installed with a<br />

Flip Tray transfer device, provided the<br />

threading solution at the Huatai mill. The<br />

installed Flip Tray picks the tail up from<br />

dryer 32 and places the tail on to the<br />

conveyor. The VTT Turbo then transfers<br />

the tail into the Ecosoft calender rope<br />

nip. The VTT Turbo utilizes an internal air<br />

turbine, driven by compressed air, to create<br />

a stable vacuum and helps to optimize<br />

the threading process throughout<br />

the machine.<br />

● Fabrics<br />

With <strong>Voith</strong> Fabrics Quantum II AR running<br />

on the 1st dryer section and Quantum<br />

II on the remaining sections, the<br />

Huatai PM 10 has seen improved fabric<br />

life. Due to the success on the dryer section,<br />

<strong>Voith</strong> Fabrics has received repeat<br />

orders and provided the customer with<br />

quick delivery times and superior service.<br />

<strong>Voith</strong> Fabrics’ forming fabrics have also<br />

performed well on the Huatai PM 9.<br />

The recovered fiber system<br />

Fiber Systems was responsible for the<br />

complete recovered fiber system for<br />

500 t/24 h deinked finished stock, from<br />

the drum pulper charging system, right<br />

through to thickening, storage, waste<br />

water handling, chemicals treatment and<br />

broke handling.<br />

The drum pulper charging system was<br />

supplied by group member B+G and is<br />

designed to handle a mixture of 70%<br />

AONP and 30% AOMG comprising up to<br />

100% loose paper and bales. The equipment<br />

included the complete conveyor<br />

plant with bale breaker.<br />

The TwinDrum drum pulper consists of<br />

two separately rotating drum bodies<br />

(drum pulper with integrated displacement<br />

core and drum screen) (Fig. 8).<br />

TwinDrum’s pulping and screening results<br />

are clearly superior to other pulping<br />

systems so far on the market as regards<br />

deflaking, gentle fiber treatment and<br />

avoidance of contaminant size reduction.<br />

The pulped stock passes from the Twin-<br />

Drum system to two-stage high consistency<br />

cleaning (HiPro system) for efficient<br />

removal of sand and heavy parti-<br />

19<br />

cles. A two-stage forward-flow MC hole<br />

screening system then follows, using a<br />

MultiSorter (1.4 mm holes) in the first<br />

and a Combisorter in the second stage.<br />

MC hole screening is followed by threestage<br />

IC cleaning with EcoMizer technology.<br />

The cleaned stock is then fed to Eco-<br />

Cell flotation (Fig. 7, right) consisting of<br />

five primary and two secondary cells for<br />

pre-flotation and four primary and one<br />

secondary cell for post-flotation.<br />

High performance 4-stage LC slot screening<br />

with 0.15 mm C-bar screen baskets<br />

follows the pre-flotation cells. This is<br />

succeeded by thickening I and disperging<br />

using a Thune disc filter (Fig. 7 left),<br />

Thune screw press and a disc-type disperger.<br />

Next comes HC oxidative peroxide<br />

bleaching, post-flotation, thickening II,<br />

reductive hydrosulfite bleaching and, finally,<br />

storage of the finished stock.<br />

Apart from the above mentioned process<br />

equipment, Fiber Systems was additionally<br />

responsible for the complete chemicals<br />

preparation of the DIP plant, basic<br />

process and control engineering as well<br />

as for erection supervision. Plant commissioning<br />

was undertaken in close teamwork<br />

between <strong>Voith</strong> and Huatai.<br />

<strong>17</strong>/04<br />

7<br />

8

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!