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Fig. 4: Huatai PM 10 final section.<br />
Fig. 5: VariFlex L winder.<br />
Fig. 6: The start-up team.<br />
Fig. 7: Thune disc filter (on the left) and<br />
EcoCell post-flotation deinking (on the right).<br />
Fig. 8: The TwinDrum drum pulping system<br />
(drum pulper on the left, drum screen on the<br />
right).<br />
● TopDuoRun dryer section, 7 dryer<br />
groups (32 cylinders)<br />
● EcoSoft Delta calender<br />
● Sirius reel<br />
● Dryer hood<br />
● Hydraulics and pneumatics<br />
● Control and Instrumentation and<br />
automation<br />
● Oil lubrication system<br />
● Sets of spare parts<br />
● Erection supervision<br />
● Commissioning and training<br />
● 2 two-drum winders VariFlex with<br />
parent roll storage<br />
● Packing and roll transportation system<br />
● Tail threading<br />
A VTT Turbo conveyor, installed with a<br />
Flip Tray transfer device, provided the<br />
threading solution at the Huatai mill. The<br />
installed Flip Tray picks the tail up from<br />
dryer 32 and places the tail on to the<br />
conveyor. The VTT Turbo then transfers<br />
the tail into the Ecosoft calender rope<br />
nip. The VTT Turbo utilizes an internal air<br />
turbine, driven by compressed air, to create<br />
a stable vacuum and helps to optimize<br />
the threading process throughout<br />
the machine.<br />
● Fabrics<br />
With <strong>Voith</strong> Fabrics Quantum II AR running<br />
on the 1st dryer section and Quantum<br />
II on the remaining sections, the<br />
Huatai PM 10 has seen improved fabric<br />
life. Due to the success on the dryer section,<br />
<strong>Voith</strong> Fabrics has received repeat<br />
orders and provided the customer with<br />
quick delivery times and superior service.<br />
<strong>Voith</strong> Fabrics’ forming fabrics have also<br />
performed well on the Huatai PM 9.<br />
The recovered fiber system<br />
Fiber Systems was responsible for the<br />
complete recovered fiber system for<br />
500 t/24 h deinked finished stock, from<br />
the drum pulper charging system, right<br />
through to thickening, storage, waste<br />
water handling, chemicals treatment and<br />
broke handling.<br />
The drum pulper charging system was<br />
supplied by group member B+G and is<br />
designed to handle a mixture of 70%<br />
AONP and 30% AOMG comprising up to<br />
100% loose paper and bales. The equipment<br />
included the complete conveyor<br />
plant with bale breaker.<br />
The TwinDrum drum pulper consists of<br />
two separately rotating drum bodies<br />
(drum pulper with integrated displacement<br />
core and drum screen) (Fig. 8).<br />
TwinDrum’s pulping and screening results<br />
are clearly superior to other pulping<br />
systems so far on the market as regards<br />
deflaking, gentle fiber treatment and<br />
avoidance of contaminant size reduction.<br />
The pulped stock passes from the Twin-<br />
Drum system to two-stage high consistency<br />
cleaning (HiPro system) for efficient<br />
removal of sand and heavy parti-<br />
19<br />
cles. A two-stage forward-flow MC hole<br />
screening system then follows, using a<br />
MultiSorter (1.4 mm holes) in the first<br />
and a Combisorter in the second stage.<br />
MC hole screening is followed by threestage<br />
IC cleaning with EcoMizer technology.<br />
The cleaned stock is then fed to Eco-<br />
Cell flotation (Fig. 7, right) consisting of<br />
five primary and two secondary cells for<br />
pre-flotation and four primary and one<br />
secondary cell for post-flotation.<br />
High performance 4-stage LC slot screening<br />
with 0.15 mm C-bar screen baskets<br />
follows the pre-flotation cells. This is<br />
succeeded by thickening I and disperging<br />
using a Thune disc filter (Fig. 7 left),<br />
Thune screw press and a disc-type disperger.<br />
Next comes HC oxidative peroxide<br />
bleaching, post-flotation, thickening II,<br />
reductive hydrosulfite bleaching and, finally,<br />
storage of the finished stock.<br />
Apart from the above mentioned process<br />
equipment, Fiber Systems was additionally<br />
responsible for the complete chemicals<br />
preparation of the DIP plant, basic<br />
process and control engineering as well<br />
as for erection supervision. Plant commissioning<br />
was undertaken in close teamwork<br />
between <strong>Voith</strong> and Huatai.<br />
<strong>17</strong>/04<br />
7<br />
8