Paper Technology Journal 17 - Voith

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18
The basis for the successful erection and
commissioning was a thorough scheduling
of all activities together with Shandong
Huatai Paper, as well as the agreement
on certain milestones and preconditions.
A master plan was always broken
down in weekly and daily schedules for
all necessary activities. Progress was
openly supervised – thus a systematic
and planned work was the result.
Based on the new Voith Paper Project-,
Erection- and Commissioning Management
System, the erection personnel
completed the functional checks together
with the commissioning crew. As in all
other Voith Paper start ups, open and
honest team work with Huatai engineers
was the rule for the efficient work.
Especially the training of the Huatai
Paper operators was performed very consciously.
Individual groups were trained
in class room sessions in Heidenheim,
Krefeld and Ravensburg/Germany. This
classroom training was followed by a
practical training in a papermill with a
5 6
17/04
similar paper machine. Huatai Paper’s
stock preparation operators were trained
on their new equipment in Huatai.
All the training in Germany as well as the
project management, erection and commissioning
period were marked by the
common goal of Huatai Paper group and
Voith Paper:
“Paper on the reel as fast as possible and
ramping up the production as fast as
possible, making a good quality paper –
quality tons on reel.”
This common goal was achieved since
signing the contract to “quality tons on
reel” in only 20 month.
Voith Paper’s “One Platform Concept” is
a proven guarantee for fast start ups,
short times to reach the maximum operating
speed and guaranteed paper quality
and thus a quick return on investment.
The PM 10 started up on July 28 at a
speed of 1,408 m/min, producing eight
consecutive Jumbo rolls without any web
break. In early August 2003 an output of
more than 650 tons per day at a speed of
1,520 to 1,555 m/min had been reached,
producing first class newsprint. Even
1,655 m/min, which is far above the lay
out production speed, have been run for
a few hours in order to check the limits
of the line. The production line was optimized
in the following weeks to operate
at this top speed on an average basis,
producing the designed layout tonnage
day in and day out.
The efficiency figures are remarkably
high and are close to its neighbouring
paper machine No. 9.
Huatai Paper manufacturing
plant machine components
● Complete DIP plant from drum pulper
to the finished stock storage tower
● ModuleJet headbox
● DuoFormer TQv
● Tandem NipcoFlex press