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4<br />
The smaller chest volume and the optimized<br />
flow provided by its new geometry,<br />
as shown in Fig. 3, has meant pulping intensity<br />
is up to 40 % higher for the same<br />
installed power. The result is a significantly<br />
better suspension movement,<br />
which in turn improves sheet draw-in and<br />
pulping intensity.<br />
A benchmarking comparison with popular<br />
rotor geometries was also carried out<br />
during the development trials. The find-<br />
Chest width for one rotor [m]<br />
8<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
3<br />
AK4 CP130 AK12 CP280 AK26 CP340<br />
Fiber Systems<br />
ings revealed a better pulping efficiency<br />
with the AK rotor compared with all other<br />
rotors investigated. Since the high shear<br />
potential of the AK rotor is fully exploited<br />
due to the improved stock movement, the<br />
decision was made to continue using it<br />
in future.<br />
The mill trials clearly showed, however,<br />
that optimum operation also depends on<br />
correct functioning of the showers and<br />
control system.<br />
In summary, the new CP CompactPulpers<br />
offer significant improvements:<br />
● Savings in space thanks to the slim<br />
and compact pulper design<br />
● Up to 40% more pulper working width<br />
for the same installed power (Fig. 4)<br />
● Maximum chest width 12 m<br />
● More intensive pulping thanks to faster<br />
circulation and better rotor contact<br />
● Reduced splashing and better draw-in<br />
by using an optimized deflector design<br />
● Optimal exploitation of rotor<br />
performance potential and less air<br />
ingress into the broke system thanks<br />
to good submersion of the rotor.<br />
Like every new <strong>Voith</strong> product, the first<br />
CompactPulper was intensively monitored<br />
after commissioning. The assumptions<br />
were shown to be correct and all<br />
25 CompactPulpers so far installed are<br />
operating faultlessly. The good order intake<br />
since market launch of the Compact-<br />
Pulper reflects customer confidence in<br />
this technology.<br />
9<br />
<strong>17</strong>/04