IM Relay
IM Relay
IM Relay
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Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Disclaimer<br />
While Tyco Electronics has made every reasonable effort to ensure the<br />
accuracy of the information in this databook, Tyco Electronics does not<br />
guarantee that it is error-free, nor does Tyco Electronics make any other<br />
representation, warranty or guarantee that the information is accurate,<br />
correct, reliable or current. Tyco Electronics reserves the right to make<br />
any adjustments to the information contained herein at any time without<br />
notice. Tyco Electronics expressly disclaims all implied warranties (and<br />
all express warranties, except as otherwise stated in this databook)<br />
regarding the information contained herein, including but not limited to any<br />
implied warranties or merchantability or fitness for a particular purpose.<br />
It is recommended that you test any new or replacement product before<br />
incorporating into a system.<br />
The dimensions in this databook are for reference purposes only and are<br />
subject to change without notice. Specifications are subject to change<br />
without notice.<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
3
4<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Content<br />
Overview .......................................................................................................page 6-8<br />
HF3 .................................................................................................................page 10<br />
<strong>IM</strong> ....................................................................................................................page 18<br />
P2 V23079 .................................................................................................page 26<br />
FX2..................................................................................................................page 37<br />
FT2/FU2........................................................................................................page 44<br />
FP2..................................................................................................................page 52<br />
MT2 ................................................................................................................page 59<br />
D2n V23105 ..............................................................................................page 65<br />
P1 V23026 .................................................................................................page 73<br />
W11 V23101.............................................................................................page 80<br />
Reed V23100-V4 ......................................................................................page 87<br />
Cradle N V23154 / V23162..................................................................page 95<br />
Cradle W V23005.....................................................................................page 107<br />
Cradle S V23054 ......................................................................................page 114<br />
Cradle P V23003.......................................................................................page 121<br />
Cradle <strong>Relay</strong> Accessories and Mounting ..............................................page 128<br />
Card SN..........................................................................................................page 134<br />
Small General Purpose <strong>Relay</strong> ...................................................................page 135<br />
Power <strong>Relay</strong> 15 ...........................................................................................page 136<br />
Small Polarized <strong>Relay</strong> .................................................................................page 137<br />
I. Introduction .....................................................................................page 138<br />
II. <strong>Relay</strong> Classification ........................................................................page 139<br />
III. Functional Parameters ..................................................................page 140<br />
IV. RF characteristics ...........................................................................page 142<br />
V. <strong>Relay</strong> driving ....................................................................................page 143<br />
VI. Contact Performance ....................................................................page 144<br />
VII. Dielectric...........................................................................................page 152<br />
VIII. Environmental Conditions............................................................page 155<br />
IX. Processing........................................................................................page 156<br />
X. Standardization...............................................................................page 158<br />
XI. Reliability ..........................................................................................page 160<br />
XII. Quality System ................................................................................page 162<br />
XIII. Environmental Compatibility.......................................................page 165<br />
Definitions .....................................................................................................page 167<br />
Contacts ........................................................................................................page 179<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
5
6<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in milimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Types <strong>IM</strong> P2 FX2 FT2 / FU2<br />
Features 4G Telecom/Signal <strong>Relay</strong> 3G Telecom/Signal <strong>Relay</strong> 3G Telecom/Signal <strong>Relay</strong> 3G Telecom/Signal <strong>Relay</strong><br />
Contacts<br />
Slim line 10 x 6 mm Slim line 15 x 7.5 mm Slim line 15 x 7.5 mm Slim line 15 x 7.5 mm<br />
AND low profile 5.65 mm Switching current max. 5A Standard and sensitive coil Standard and sensitive coil<br />
High Dielectric Version High Dielectric Version 1800 Vrms between all poles 125 °C max. ambient<br />
2A UL rating Bellcore between all poles temperature<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
High mechanical Suitable for explosive<br />
shock resistance environments<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
High Dielectric Version<br />
Contact arrangement DPDT / 2 Form C / 2C/0 DPDT / 2 Form C / 2C/0 DPDT / 2 Form C / 2C/0 DPDT / 2 Form C / 2C/0<br />
Bifurcated contacts Bifurcated contacts Bifurcated contacts Bifurcated contacts<br />
Rated voltage 220 Vac / 250 Vdc 220 Vac / 250 Vdc 220 Vac / 250 Vdc 220 Vac / 250 Vdc<br />
Rated current 2 A 2 A 2 A 2 A<br />
Rated load 60 W / 62.5 VA 60 W / 62.5 VA 60 W / 62.5 VA 60 W / 62.5 VA<br />
Contact resistance, initial < 50 mW < 50 mW < 70 mW < 70 mW<br />
Minimum load 100 µV / 10 µA * 100 µV / 10 µA * 100 µV / 10 µA * 100 µV / 10 µA *<br />
Coil<br />
Coil type Polarized Polarized Polarized Non polarized<br />
Coil power Non latching Standard: 140 ... 200 mW 140 mW Standard: 140 ... 300 mW Standard: 300 mW<br />
Sensitive: 100 ... 140 mW Sensitive: 80 ... 260 mW Sensitive: 200 ... 240 mW<br />
Latching, 1 coil 100 ... 200 mW 70 mW 100 - 150 mW -<br />
Latching, 2 coils - 140 mW - -<br />
Coil voltages 1.5. ... 24 V 3. ... 24 V 3. ... 48 V 3. ... 48 V<br />
Insulation<br />
Breakdown voltage Coil-contact 1800 / 1800 Vrms 1500 Vrms / 1500 Vrms 1800 Vrms 1800 / 3500 Vrms<br />
Opened contacs 1000 / 15 00 Vrms 1000 Vrms / 1500 Vrms 1800 Vrms 1000 / 1500 Vrms<br />
Adjacent contacts 1000 / 1800 Vrms 1000 Vrms / 1500 Vrms 1800 Vrms 1000 / 1800 Vrms<br />
Breakdown voltage pulse Coil-contact 2500 / 2500 V (2/10 µs) 2500 V (2/10 µs) 3500 V (2/10 µs) 2500 / 5000 V (2/10 µs)<br />
Opened contacs 1500 / 2500 V (2/10 µs) 2500 V (2/10 µs) 2500 V (2/10 µs) 1500 / 2500 V (2/10 µs)<br />
Adjacent contacts 1500 / 2500 V (2/10 µs) 2000 V (2/10 µs) 2500 V (2/10 µs) 1500 / 2500 V (2/10 µs)<br />
RF characteristics Isolation - 18.8 dB/- - 20.7 dB/- - 15.1 dB/- - 13.7 dB/-<br />
at 900 MHz / 3 GHz Insertion loss - 0.33 dB/- - 0.27 dB/- - 0.6 dB/- - 0.5 dB/-<br />
V.S.W.R. 1.49/- 1.4/- 1.45/- 1.27/-<br />
Capacitance between opened contacts max. 1 pF max. 1 pF max. 2 pF max. 1 pF<br />
General Data<br />
Ambient temperature -40 ... +85 °C -40 ... +85 °C -55 ... +85 °C -55 ... +125 °C<br />
Sealing IP67 / RT V IP67 / RT III IP67 / RT V IP67 /RT III / RT V<br />
Termination THT, SMT THT, SMT THT THT, SMT<br />
Dimensions 10 x 6 x 5.65 mm 14.5 x 7.2 x 10.4 (9.9) mm 15 x 7.3 x 10.7 mm 15 x 7.5 x 9.6 (10.0) mm<br />
Certifications<br />
Mounting holes layout<br />
Overview<br />
IEC 60950, Bellcore, FCC68 IEC 60950, Bellcore, FCC68 IEC 60950, Bellcore, FCC68 IEC 60950, Bellcore, FCC68<br />
See catalog page 18 26 37 44<br />
* Values for information only - please check minimum loads with AXICOM application engineering.<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-131999
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in milimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
FP2 MT2 D2n V23105 P1 W11 V23101<br />
3G Telecom/Signal <strong>Relay</strong> 2G Telecom/Signal <strong>Relay</strong> 2G Telecom <strong>Relay</strong> Very high sensitive relay, Multi purpose relay with<br />
Low profile 5 mm 5 coil sensitivities 4 coil sensitivities Low profile, High vibration switching current<br />
Standard and sensitive coil 2 A UL rating 3 A rating & shock resistance up to 3 A<br />
High mechanical shock<br />
DPDT / 2 Form C / 2C/0 DPDT / 2 Form C / 2C/0 DPDT / 2 Form C / 2C/0 SPDT / 1 Form C / 1C/0 SPDT / 1 Form C / 1C/0<br />
Bifurcated contacts Bifurcated contacts Single contacts Bifurcated contacts Single contacts<br />
220 Vac / 250 Vdc 220 Vac / 250 Vdc 220 Vac / 250 Vdc 125 Vdc / 150 Vac 60 Vdc / 150 Vac<br />
2 A 2 A 3 A 1 A 1 ... 3 A AgNi: 72 W / 360 VA<br />
60 W / 62.5 VA 60 W / 62.5 VA 60 W / 125 VA 60 W / 62.5 VA AgPd (Au): 30 W / 60 VA<br />
< 50 mW < 70 mW < 100 mW < 50 mW < 100 mW<br />
100 µV / 10 µA * 100 µV / 10 µA * 100 µV / 10 µA * 100 µV / 10 µA * -<br />
Polarized Non-polarized Non-polarized Polarized Non-polarized<br />
Standard:140 ... 300 mW<br />
Overview<br />
Sensitive: 80 ... 260 mW 150 ... 550 mW 150 ... 700 mW 65 ... 130 mW 200 ... 450 mW<br />
100 ... 150 mW - - 30 ... 130 mW -<br />
200 mW - - 70 ... 200 mW -<br />
3. ... 48 V 3. ... 48 V 3. ... 48 V 3. ... 24 V 1.5. ... 24 V<br />
1000 Vrms 1000 Vrms 1000 Vrms 1500 Vrms 1000 Vrms<br />
1000 Vrms 750 Vrms 750 Vrms 500 Vrms 750 Vrms<br />
750 Vrms 750 Vrms 750 Vrms - -<br />
1500 V (10/160 µs) 1500 V (10/160 µs) 1500 V (10/160 µs) 2500 V (12/10 µs) -<br />
1500 V (10/160 µs) 1500 V (10/160 µs) 1500 V (10/160 µs) - -<br />
1500 V (10/160 µs) 1500 V (10/160 µs) 1500 V (10/160 µs) - -<br />
- 22.3 dB/- - 14.2 dB/- - 20.7 dB/- - 18 dB/-<br />
- 0.25 dB/- - 0.97 dB/- - 0.27 dB/- - 1.9 dB/-<br />
1.07/- 1.31/- 1.4/- 1.75/-<br />
max. 1 pF max. 2 pF max. 1 pF max. 5 pF max. 2 pF<br />
-55 ... +85 °C -55 ... +85 °C -25 ... +60 to 85 °C -40 ... +70 °C -40 ... +70 to 85 °C<br />
IP67 / RT III IP67 / RT III IP67 / RT III IP67 / RT III<br />
THT THT THT THT, SMT THT<br />
14 x 9 x 5 mm 20.2 x 10 x 11 mm 20 x 10 x 11.5 mm 13 x 7.6 x 6.9 mm 15.6 x 10.6 x 11.5 mm<br />
FCC68 FCC68 FCC68<br />
52 59 65 73 80<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-131999<br />
7
8<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in milimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Reed DIP Reed SIL Reed Mini SIL Cradle HF3<br />
Direct driving with TTL signals Direct driving with TTL signals Direct driving Very high reliability High performance - low cost<br />
Ultrasonic cleanable Ultrasonic cleanable analog Great variety of coils ultraminiature<br />
High switching speed High switching speed Reed SIL Accessories for socket high frequency relay<br />
Clamping diode Clamping diode and contact sets up to 3 Ghz<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
mounting 50 W and 75 W version<br />
SPST-no / 1 Form A, SPST-no / 1 Form A, SPST-no / 1 Form A, 4PDT / 4 Form C / 4C/0 SPDT / 1 Form C / 1C/0<br />
DPST-no / 2 Form A Reed contacts Reed contacts Various Bifurcated/single contacts<br />
SPDT / 1 Form C<br />
Reed contacts<br />
175...200 Vdc / 175...200 Vac 180...200 Vdc / 180...200 Vac 200 V dc / 200 Vrms 38...250 Vdc / 30...250 Vac 125 Vdc / 250 Vac<br />
0.25...0.5 A 0.5 A 0.5 A 0.2...5 A 2 A<br />
3...10 W 10 W 3 ... 10 W 5...140 (5...500) W 60 W<br />
< 150 mW < 150 mW < 150 mW on request < 100 mW<br />
10 µV / 10 µA * 10 µV / 10 µA * 10 µV / 10 µA * - 100 µV / 10 µA *<br />
Non-polarized Non-polarized Non-polarized Non polarized (Cradle P=pol) Polarized<br />
650 ... 2000 mW<br />
50...300 mW 50...300 mW 50...205 mW Cradle W: 3.5...4.5 VA<br />
- - - 1450...1650 mW 140 mW<br />
- - - - 1450...1650 mW 70 mW<br />
5. ... 24 V 5. ... 24 V 5. ... 12 V 5. ... 220 Vdc 140 mW<br />
6. ... 230 Vac 3. ... 24 V<br />
1000 Vrms 1000 Vrms 1000 Vrms 500...2000 Vrms 1500 Vrms<br />
140...175 Vrms 150...175 Vrms 150...175 Vrms 500...1000 Vrms 600 Vrms<br />
- - on request -<br />
- - - 2500 V<br />
- - - 1000 V<br />
- - - -<br />
- - 62/-56 dB<br />
- - 0.15 / -0.2 dB/-<br />
- 1.11 / 1.15<br />
max. 1 pF max. 2 pF max. 2 pF on request -<br />
-20 ... +70 °C -20 ... +70 °C -20 ... +70 °C -40 ... +70 °C -40 ... +70 °C<br />
IP67 / RT III IP67 / RT III IP67 / RT III IP30 or hermetically sealed/RT I or RT V IP67 / RT III<br />
THT THT THT THT or plug in SMT<br />
19.3 x 7 x 5.7...7.5 mm 19.8 x 5.1 x 7.8 mm 15.2 x 3.8 x 6.8 mm 24...35 x 19 x 30 mm 14.6 x 7.2 x 10 mm<br />
see data<br />
sheet<br />
87 92 93 95 10<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
see data<br />
sheet<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-131999
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
HF3<br />
10<br />
HF3 <strong>Relay</strong><br />
High performance low cost plastic sealed<br />
high frequency relay for 50 and<br />
75 Ohm systems,<br />
1 pole, polarized coil<br />
Surface Mount Technology (SMT)<br />
<strong>Relay</strong> types: non latching<br />
latching 1 coil<br />
latching 2 coils<br />
ROHS compliant (Directive 2002/95/EC) all date<br />
codes.<br />
Features<br />
– Y-Design<br />
– Frequency range DC to 3 GHz<br />
– Impendance 50 W or 75 W<br />
– Small dimensions (14.6 mm x 7.2 mm x 10 mm)<br />
– 1 change over contact (1 form C / SPDT)<br />
– Immersion cleanable<br />
– Low power consumption (≤140 mW)<br />
Typical applications<br />
– Cable modems and linecards/ CATV<br />
– TAP's<br />
– Measurement and test equipment ATE<br />
– Satellite / audio / video tuners<br />
– Wireless base stations and antennas<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
UL 508 File No. E 111441<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Dimensions<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
50 Ohm Version 75 Ohm Version<br />
Solder pad layout *<br />
View onto the component side of the PCB (Top view)<br />
HF3 <strong>Relay</strong><br />
50 Ohm Version 75 Ohm Version<br />
* Contact AXICOM application engineering for detailed information (axicom@tycoelectronics.com)<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
11<br />
HF3
HF3<br />
12<br />
Terminal assignment<br />
<strong>Relay</strong> top view<br />
Non-latching type,<br />
not energized condition<br />
Coil Voltage [U/Unom]<br />
Coil Voltage [U/Unom]<br />
Coil Operating Range<br />
3.5<br />
3<br />
2.5<br />
2<br />
1.5<br />
1<br />
0.5<br />
Catalog 1308202-2<br />
Revised 06-05<br />
Unom. nominal coil voltage<br />
www.tycoelectronics.com<br />
Uop. min.<br />
Urel. min.<br />
Umax. at 0 A<br />
Ambient Temperature [°C]<br />
Unom. nominal coil voltage<br />
Uop. min.<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Latching type, 1 coil<br />
rest condition<br />
HF3-PIN-1SPULE_CONFIG<br />
0<br />
-55 -45 -35 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125 135<br />
Ambient Temperature [°C]<br />
Umax. at 0 A<br />
HF3 <strong>Relay</strong><br />
140 mW<br />
70 mW<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Latching type, 2 coils<br />
reset condition<br />
HF3-PIN-1SPULE_CONFIG<br />
U nom = Nominal coil voltage<br />
U max. = Upper limit of the operative range of<br />
the coil voltage (limiting voltage)<br />
U op. min. = Lower limit of the operative range of<br />
the coil voltage (reliable operate voltage)<br />
For latching relays Uset min. resp. Ureset min.<br />
U rel. min. = Lower limit of the operative range of<br />
the coil voltage (reliable release voltage)<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
HF3-PIN-2SPULEN_CONFIG
Coil Data (values at 23 °C)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
HF3 <strong>Relay</strong><br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
Non-Latching, 1 coil, 50 Ω version<br />
3 2.25 6.50 0.30 140 64 HF3 51 0-1462051-1<br />
4.5 3.38 9.80 0.45 140 145 HF3 52 1-1462051-6<br />
5 3.75 10.90 0.50 140 178 HF3 53 0-1462051-2<br />
6 4.50 13.00 0.60 140 257 HF3 54 1-1462051-7<br />
9 6.75 19.60 0.90 140 574 HF3 55 0-1462051-3<br />
12 9.00 26.10 1.20 140 1028 HF3 56 0-1462051-4<br />
24 18.00 52.30 2.40 140 4114 HF3 57 0-1462051-5<br />
Latching, 1 coil, 50 Ω version<br />
3 2.25 9.20 2.25 70 128 HF3 71 0-1462051-6<br />
4.5 3.38 13.85 3.38 70 289 HF3 72 1-1462051-8<br />
5 3.75 15.30 3.75 70 357 HF3 73 0-1462051-7<br />
6 4.50 18.50 4.50 70 514 HF3 74 1-1462051-9<br />
9 6.75 27.70 6.75 70 1157 HF3 75 0-1462051-8<br />
12 9.00 37.00 9.00 70 2057 HF3 76 0-1462051-9<br />
24 18.00 74.00 18.00 70 8228 HF3 77 1-1462051-0<br />
Latching, 2 coils, 50 Ω version<br />
3 2.25 6.50 2.25 140 64 HF3 91 1-1462051-1<br />
4.5 3.38 9.80 3.38 140 145 HF3 92 2-1462051-0<br />
5 3.75 10.90 3.75 140 178 HF3 93 1-1462051-2<br />
6 4.50 13.00 4.50 140 257 HF3 94 2-1462051-1<br />
9 6.75 19.60 6.75 140 574 HF3 95 1-1462051-3<br />
12 9.00 26.10 9.00 140 1028 HF3 96 1-1462051-4<br />
24 18.00 52.30 18.00 140 4114 HF3 97 1-1462051-5<br />
Non-Latching, 1 coil, 75 Ω version<br />
3 2.25 6.50 0.30 140 64 HF3 01 0-1462050-1<br />
4.5 3.38 9.80 0.45 140 145 HF3 02 1-1462050-6<br />
5 3.75 10.90 0.50 140 178 HF3 03 0-1462050-2<br />
6 4.50 13.00 0.60 140 257 HF3 04 1-1462050-7<br />
9 6.75 19.60 0.90 140 574 HF3 05 0-1462050-3<br />
12 9.00 26.10 1.20 140 1028 HF3 06 0-1462050-4<br />
24 18.00 52.30 2.40 140 4114 HF3 07 0-1462050-5<br />
Latching, 1 coil, 75 Ω version<br />
3 2.25 9.20 2.25 70 128 HF3 21 0-1462050-6<br />
4.5 3.38 13.85 3.38 70 289 HF3 22 1-1462050-8<br />
5 3.75 15.30 3.75 70 357 HF3 23 0-1462050-7<br />
6 4.50 18.50 4.50 70 514 HF3 24 1-1462050-9<br />
9 6.75 27.70 6.75 70 1157 HF3 25 0-1462050-8<br />
12 9.00 37.00 9.00 70 2057 HF3 26 0-1462050-9<br />
24 18.00 74.00 18.00 70 8228 HF3 27 1-1462050-0<br />
Latching, 2 coils, 75 Ω version<br />
3 2.25 6.50 2.25 140 64 HF3 41 1-1462050-1<br />
4.5 3.38 9.80 3.38 140 145 HF3 42 2-1462050-0<br />
5 3.75 10.90 3.75 140 178 HF3 43 1-1462050-2<br />
6 4.50 13.00 4.50 140 257 HF3 44 2-1462050-1<br />
9 6.75 19.60 6.75 140 574 HF3 45 1-1462050-3<br />
12 9.00 26.10 9.00 140 1028 HF3 46 1-1462050-4<br />
24 18.00 52.30 18.00 140 4114 HF3 47 1-1462050-5<br />
Values given are valid for the coil at ambient temperature of 23 °C after preenergizing with nominal voltage without contact current.<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
13<br />
HF3
HF3<br />
14<br />
Contact Data<br />
Number of contacts and type<br />
Contact material<br />
Limiting continuous current at max. ambient temperature<br />
Maximum switching current<br />
Maximum swichting voltage<br />
Maximum switching capacity<br />
Initial contact resistance at10 mA / 20 mV<br />
Mechanical endurance<br />
Insulation<br />
Insulation resistance at 500 VDC<br />
Dielectric test voltage (1 min)<br />
between coil and contacts<br />
between open contacts<br />
Surge voltage resistance according to FCC 68 (10 / 160 ms)<br />
and (2 / 10 ms)<br />
between coil and contacts<br />
between open contacts<br />
General Data<br />
Operate time at Unom typ./max.<br />
Reset time (latching) at Unom typ. / max.<br />
Release time without diode in parallel (non-latching) typ./max.<br />
Release time with diode in parallel (non-latching) typ./max.<br />
Bounce time at closing contact typ. / max.<br />
Maximum switching rate without load<br />
Ambient temperature<br />
Thermal resistance<br />
Maximum permissable coil temperature<br />
Vibration resistance (function)<br />
Shock resistance, half sinus, 11 ms<br />
Degree of protection / Environmental protection<br />
Needle flame test<br />
Mounting position<br />
Processing information<br />
Weight (mass)<br />
Terminal surface<br />
Moisture sensitive level (JEDEC J-STD-020B)<br />
Resistance to soldering heat<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
HF3 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
1 changeover (SPDT)<br />
Silver, gold-covered<br />
2 A<br />
2 A<br />
220 Vdc / 250 Vac<br />
60 W / 62.5 VA / 50 W (2.5 GHz)<br />
< 100 mW<br />
10 7 operations<br />
> 100 MW<br />
1000 Vrms<br />
600 Vrms<br />
1500 V<br />
1000 V<br />
3 ms / 5 ms<br />
3 ms / 5 ms<br />
2 ms / 4 ms<br />
4 ms / 6 ms<br />
1 ms / 3 ms<br />
50 operations/s<br />
-55 °C ... +85 °C<br />
> 165 K/W<br />
125 °C<br />
35 G<br />
10 to 1000 Hz<br />
50 G (function)<br />
150 G (damage)<br />
immersion cleanable, IP 67 / RT III<br />
application time 20 s, burning time < 15 s<br />
any<br />
Ultrasonic cleaning is not recommended<br />
max. 2,5 g<br />
SnCu 0.7<br />
MSL 3<br />
265 °C/10 s<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
High Frequency Data<br />
RF characteristics<br />
Isolation at 100 MHz / 900 MHz / 3 GHz<br />
Insertion loss at 100 MHz / 900 MHz / 3 GHz<br />
V.S.W.R. at 100 MHz / 900 MHz / 3 GHz<br />
1 Values given at frequency of 2.5 GHz<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
50 Ohm version 75 Ohm version<br />
Isolation [dB]<br />
Insertion-loss [dB]<br />
VSWR<br />
-20<br />
-40<br />
-60<br />
-80<br />
-100<br />
-120<br />
0 500 1000 1500 2000 2500 3000<br />
0.1<br />
0.0<br />
-0.1<br />
-0.2<br />
-0.3<br />
0<br />
Frequency [Mhz]<br />
-0.4<br />
0 500 1000 1500 2000 2500 3000<br />
1.25<br />
1.20<br />
1.15<br />
1.10<br />
1.05<br />
Frequency [Mhz]<br />
1.00<br />
0 500 1000 1500 2000 2500 3000<br />
Frequency[Mhz]<br />
NO<br />
NC<br />
NC<br />
NO<br />
NC<br />
NO<br />
HF3 <strong>Relay</strong><br />
Isolation [dB]<br />
Insertion-loss [dB]<br />
VSWR<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
50 W 75 W<br />
-80dB / -72dB / -45dB -80dB / -72dB / -40dB 1<br />
-0.03dB / -0.12dB / -0.35dB -0.03dB / -0.12dB / -0.4dB 1<br />
-20<br />
-40<br />
-60<br />
-80<br />
-100<br />
-120<br />
0.1<br />
0.0<br />
-0.1<br />
-0.2<br />
-0.3<br />
-0.4<br />
1.25<br />
1.20<br />
1.15<br />
1.10<br />
1.05<br />
1.05 / 1.15 / 1.20 1.05 / 1.20 / 1.40 1<br />
0<br />
NO<br />
NC<br />
0 500 1000 1500 2000 2500<br />
Frequency [Mhz]<br />
NO<br />
NC<br />
0 500 1000 1500 2000 2500<br />
Frequency [Mhz]<br />
1.00<br />
0 500 1000 1500 2000 2500<br />
NC<br />
NO<br />
Frequency[Mhz]<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
15<br />
HF3
HF3<br />
16<br />
Recommended Soldering Conditions<br />
Soldering conditions according IEC 60058-2-58 and<br />
IPC/JEDEC J-STD-020B<br />
Temperature °C Temperature °C<br />
Temperature °C<br />
240° C<br />
180° C<br />
130° C<br />
Catalog 1308202-2<br />
Revised 06-05<br />
external preheating<br />
100° C<br />
Vapor Phase Soldering: Temperature/Time Profile<br />
(Lead and Housing Peak Temperature)<br />
Infrared Soldering: Temperature/Time Profile<br />
(Lead and Housing Peak Temperature)<br />
www.tycoelectronics.com<br />
Time (s)<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
20 - 40 sec Full line: typical<br />
Dotted line: process limits<br />
forced<br />
cooling<br />
Resistance to soldering heat - Reflow profile<br />
Time (s)<br />
Recommended reflow soldering profile<br />
Time (s)<br />
Infrared Soldering: Temperature/Time Profile<br />
(Lead and Housing Peak Temperature)<br />
HF3 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Packing<br />
Reel dimension<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
HF3 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm HF3<br />
Tape and reel for SMT version<br />
400 relays / reel<br />
400 or 2’000 relays / box<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
17
<strong>IM</strong><br />
18<br />
<strong>IM</strong> <strong>Relay</strong><br />
Slim line AND low profile<br />
2 pole telecom/signal relay, polarized<br />
Through Hole Types (THT), standard version<br />
with 5.08 mm, narrow version with 3.2 mm between<br />
the terminal rows or Surface Mount Type (SMT)<br />
<strong>Relay</strong> types: non-latching with 1 coil<br />
latching with 1 coil<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0438.<br />
Features<br />
– Telecom/signal relay (dry circuit, test access, ringing)<br />
– Slim line10 x 6 mm, 0.39 x 0.24 inch<br />
– Low profile 5.65 mm, 0.222 inch<br />
– Minimum board-space 60 mm 2<br />
– Switching current 2 A<br />
– 2 changeover contacts (2 form C / DPDT)<br />
– Bifurcated contacts, gold plated<br />
– High sensitivity results in low nominal power<br />
consumption<br />
140 mW for non latching standard<br />
100 mW for latching version and non latching high<br />
sensitive version<br />
– High surge capability (1.2/50 µs and 10/700 µs)<br />
meets Bellcore GR 1089, FCC Part 68 and ITU-T K20,<br />
21, 45<br />
≥1500 V between open contacts<br />
≥ 2500 V between coil and contacts<br />
– High mechanical shock resistance<br />
up to 300 G functional, up to 500 G survival<br />
Typical applications<br />
– Communications equipment<br />
Linecard application – analog, ISDN, xDSL, PABX<br />
Voice over IP<br />
– Office and business equipment<br />
– Measurement and control equipment<br />
– Consumer electronics, Set top boxes, HiFi<br />
– Medical equipment<br />
Options<br />
– Surge capability ³ 2500 V between open contacts<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Insulation category<br />
Supplementary insulation according IEC / EN 60950<br />
Working voltage ³ 300 Vrms<br />
Mains supply voltage ³ 250 Vrms<br />
Repetitive peak voltage 2500 V<br />
Pollution degree Internal: 1<br />
External: 2<br />
Flammability classification V-0<br />
Maximum operating temperature 85 °C<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
UL 508 File No. E111441<br />
UL 60950<br />
IEC/EN60950 IEC Ref. Cert. No. 2170<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Dimensions<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
<strong>IM</strong> THT <strong>IM</strong> THT <strong>IM</strong> SMT <strong>IM</strong> SMT<br />
Standard Narrow Gull Wings J-Legs<br />
mm inch mm inch mm inch mm inch<br />
L 10 ±0.08 0.393 ±0.003 10 ±0.08 0.393 ±0.003 10 ±0.08 0.393 ±0.003 10 ±0.08 0.393 ±0.003<br />
W 6 ±0.08 0.236 ±0.003 5.7 ±0.3 0.224 ±0.012 6 ±0.08 0.236 ±0.003 6 ±0.08 0.236 ±0.003<br />
H 5.65 -0.2 0.222 -0.008 5.85 -0.15 0.230 -0.006 5.65 -0.2 0.222 -0.008 5.65 -0.2 0.222 -0.008<br />
T 3.2 0.125 3.2 0.125 N/A N/A N/A N/A<br />
T1 N/A N/A N/A N/A 7.5 ±0.3 0.295 ±0.011 2.8 ±0.2 0.110 ±0.007<br />
T2 5.08±0.1 0.200 ±0.004 3.2±0.1 0.126 ±0.006 5.08 ±0.1 0.200 ±0.004 5.08 ±0.1 0.200 ±0.004<br />
D1 3.2 ±0.15 0.126 ±0.006 3.2 ±0.15 0.126 ±0.006 3.2 ±0.15 0.126 ±0.006 3.2 ±0.15 0.126 ±0.006<br />
D2 2.2 ±0.15 0.087 ±0.006 2.2 ±0.15 0.087 ±0.006 2.2 ±0.15 0.087 ±0.006 2.2 ±0.15 0.087 ±0.006<br />
Tw 0.4 0.015 0.4 0.015 0.4 0.015 0.4 0.015<br />
S 0.3 ±0.05 0.011 ±0.002 0.3 ±0.05 0.011 ±0.002 N/A N/A N/A N/A<br />
THT Version<br />
Mounting hole layout<br />
View onto the component side of the PCB<br />
(top view)<br />
Terminal assignment<br />
<strong>Relay</strong> - top view<br />
Non-latching type,<br />
not energized condition<br />
Ø min. 0.75<br />
<strong>IM</strong> <strong>Relay</strong><br />
Standard version Narrow version<br />
Standard version Narrow version<br />
Latching type, 1 coil<br />
reset condition<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
SMT Version<br />
Gull Wings J Legs<br />
Solder pad layout<br />
View onto the component side of the PCB<br />
(top view)<br />
Gull Wings J Legs<br />
<strong>Relay</strong> Code<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
19<br />
<strong>IM</strong>
<strong>IM</strong><br />
20<br />
Coil Data (values at 23 °C)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
Standard Version<br />
THT Standard non-latching 1 coil<br />
1.5 1.13 3.6 0.15 140 16 <strong>IM</strong>00TS 3-1462037-5<br />
3 2.25 7.2 0.30 140 64 <strong>IM</strong>01TS 0-1462037-4<br />
4.5 3.38 10.8 0.45 140 145 <strong>IM</strong>02TS 1-1462037-3<br />
5 3.75 12.1 0.50 140 178 <strong>IM</strong>03TS 1-1462037-8<br />
6 4.50 14.5 0.60 140 257 <strong>IM</strong>04TS 4-1462037-1<br />
9 6.75 21.7 0.90 140 574 <strong>IM</strong>05TS 2-1462037-2<br />
12 9.00 28.9 1.20 140 1028 <strong>IM</strong>06TS 2-1462037-7<br />
24 18.00 48.5 2.40 200 2880 <strong>IM</strong>07TS 3-1462037-0<br />
Further coil versions are available on request.<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
THT Narrow non-latching 1 coil<br />
1.5 1.13 3.6 0.15 140 16 <strong>IM</strong>00NS 1-1462038-0<br />
3 2.25 7.2 0.30 140 64 <strong>IM</strong>01NS 1-1462038-1<br />
4.5 3.38 10.8 0.45 140 145 <strong>IM</strong>02NS 1-1462038-2<br />
5 3.75 12.1 0.50 140 178 <strong>IM</strong>03NS 1-1462038-3<br />
6 4.50 14.5 0.60 140 257 <strong>IM</strong>04NS 1-1462038-4<br />
9 6.75 21.7 0.90 140 574 <strong>IM</strong>05NS 1-1462038-5<br />
12 9.00 28.9 1.20 140 1028 <strong>IM</strong>06NS 1-1462038-6<br />
24 18.00 48.5 2.40 200 2880 <strong>IM</strong>07NS 1-1462038-7<br />
SMT J-Legs non-latching 1 coil<br />
1.5 1.13 3.6 0.15 140 16 <strong>IM</strong>00JR 3-1462037-9<br />
3 2.25 7.2 0.30 140 64 <strong>IM</strong>01JR 4-1462037-0<br />
4.5 3.38 10.8 0.45 140 145 <strong>IM</strong>02JR 1-1462037-1<br />
5 3.75 12.1 0.50 140 178 <strong>IM</strong>03JR 1-1462037-6<br />
6 4.50 14.5 0.60 140 257 <strong>IM</strong>04JR 4-1462037-4<br />
9 6.75 21.7 0.90 140 574 <strong>IM</strong>05JR 4-1462037-5<br />
12 9.00 28.9 1.20 140 1028 <strong>IM</strong>06JR 4-1462037-6<br />
24 18.00 48.5 2.40 200 2880 <strong>IM</strong>07JR 4-1462037-8<br />
SMT Gull Wings non-latching 1 coil<br />
1.5 1.13 3.6 0.15 140 16 <strong>IM</strong>00GR 3-1462037-7<br />
3 2.25 7.2 0.30 140 64 <strong>IM</strong>01GR 0-1462037-1<br />
4.5 3.38 10.8 0.45 140 145 <strong>IM</strong>02GR 0-1462037-9<br />
5 3.75 12.1 0.50 140 178 <strong>IM</strong>03GR 1-1462037-4<br />
6 4.50 14.5 0.60 140 257 <strong>IM</strong>04GR 4-1462037-2<br />
9 6.75 21.7 0.90 140 574 <strong>IM</strong>05GR 3-1462037-4<br />
12 9.00 28.9 1.20 140 1028 <strong>IM</strong>06GR 2-1462037-3<br />
24 18.00 48.5 2.40 200 2880 <strong>IM</strong>07GR 4-1462037-7<br />
High Dielectric Version<br />
SMT Gull Wings non-latching 1 coil<br />
3 2.25 7.2 0.30 140 64 <strong>IM</strong>01CGR 0-1462038-4<br />
4.5 3.38 10.8 0.45 140 145 <strong>IM</strong>02CGR 0-1462038-1<br />
5 3.75 12.1 0.50 140 178 <strong>IM</strong>03CGR 0-1462038-2<br />
9 6.75 21.7 0.90 140 574 <strong>IM</strong>05CGR 0-1462038-3<br />
12 9.00 28.9 1.20 140 1028 <strong>IM</strong>06CGR 9-1462037-9<br />
24 18.00 48.5 2.40 200 2880 <strong>IM</strong>07CGR 0-1462039-2<br />
High Current Version<br />
SMT Gull Wings non-latching 1 coil<br />
<strong>IM</strong> <strong>Relay</strong><br />
4.5 3.38 10.8 0.45 140 145 <strong>IM</strong>02DGR 9-1462038-8<br />
5 3.75 12.1 0.50 140 178 <strong>IM</strong>03DGR 9-1462038-9<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Coil Data (values at 23 °C)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
High Sensitive Version<br />
SMT Gull Wings non-latching 1 coil<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
3 2.40 8.7 0.30 100 91 <strong>IM</strong>11GR 9-1462038-5<br />
4.5 3.60 13.1 0.45 100 194 <strong>IM</strong>12GR 0-1462039-3<br />
5 4.00 14.6 0.50 100 238 <strong>IM</strong>13GR 0-1462039-4<br />
12 9.60 35.0 1.20 110 1315 <strong>IM</strong>16GR 0-1462039-5<br />
24 19.20 57.8 2.40 140 4120 <strong>IM</strong>17GR 0-1462039-6<br />
Latching Version<br />
THT Standard latching 1 coil<br />
1.5 1.13 4.3 -1.13 100 23 <strong>IM</strong>40TS 5-1462037-0<br />
3 2.25 8.6 -2.25 100 90 <strong>IM</strong>41TS 5-1462037-3<br />
4.5 3.38 12.9 -3.38 100 203 <strong>IM</strong>42TS 5-1462037-6<br />
5 3.75 14.3 -3.75 100 250 <strong>IM</strong>43TS 5-1462037-8<br />
6 4.50 17.1 -4.50 100 380 <strong>IM</strong>44TS 6-1462037-1<br />
9 6.75 25.7 -6.75 100 810 <strong>IM</strong>45TS 3-1462037-2<br />
12 9.00 34.3 -9.00 100 1440 <strong>IM</strong>46TS 6-1462037-6<br />
24 18.00 48.5 -18.00 200 2880 <strong>IM</strong>47TS 6-1462037-9<br />
THT Narrow latching 1 coil<br />
1.5 1.13 4.3 -1.13 100 23 <strong>IM</strong>40NS 1-1462038-8<br />
3 2.25 8.6 -2.25 100 90 <strong>IM</strong>41NS 1-1462038-9<br />
4.5 3.38 12.9 -3.38 100 203 <strong>IM</strong>42NS 2-1462038-0<br />
5 3.75 14.3 -3.75 100 250 <strong>IM</strong>43NS 2-1462038-1<br />
6 4.50 17.1 -4.50 100 380 <strong>IM</strong>44NS 2-1462038-2<br />
9 6.75 25.7 -6.75 100 810 <strong>IM</strong>45NS 2-1462038-3<br />
12 9.00 34.3 -9.00 100 1440 <strong>IM</strong>46NS 2-1462038-4<br />
24 18.00 48.5 -18.00 200 2880 <strong>IM</strong>47NS 2-1462038-5<br />
SMT J-Legs latching 1 coil<br />
1.5 1.13 4.3 -1.13 100 23 <strong>IM</strong>40JR 5-1462037-2<br />
3 2.25 8.6 -2.25 100 90 <strong>IM</strong>41JR 5-1462037-5<br />
4.5 3.38 12.9 -3.38 100 203 <strong>IM</strong>42JR 5-1462037-7<br />
5 3.75 14.3 -3.75 100 250 <strong>IM</strong>43JR 6-1462037-0<br />
6 4.50 17.1 -4.50 100 380 <strong>IM</strong>44JR 6-1462037-3<br />
9 6.75 25.7 -6.75 100 810 <strong>IM</strong>45JR 6-1462037-5<br />
12 9.00 34.3 -9.00 100 1440 <strong>IM</strong>46JR 6-1462037-8<br />
24 18.00 48.5 -18.00 200 2880 <strong>IM</strong>47JR 7-1462037-1<br />
SMT Gull Wings latching 1 coil<br />
1.5 1.13 4.3 -1.13 100 23 <strong>IM</strong>40GR 5-1462037-1<br />
3 2.25 8.6 -2.25 100 90 <strong>IM</strong>41GR 5-1462037-4<br />
4.5 3.38 12.9 -3.38 100 203 <strong>IM</strong>42GR 3-1462037-1<br />
5 3.75 14.3 -3.75 100 250 <strong>IM</strong>43GR 5-1462037-9<br />
6 4.50 17.1 -4.50 100 380 <strong>IM</strong>44GR 6-1462037-2<br />
9 6.75 25.7 -6.75 100 810 <strong>IM</strong>45GR 6-1462037-4<br />
12 9.00 34.3 -9.00 100 1440 <strong>IM</strong>46GR 6-1462037-7<br />
24 18.00 48.5 -18.00 200 2880 <strong>IM</strong>47GR 7-1462037-0<br />
High Dielectric Version<br />
SMT Gull Wings latching 1 coil<br />
<strong>IM</strong> <strong>Relay</strong><br />
5 3.75 14.3 -3.75 100 250 <strong>IM</strong>43CGR 9-1462038-7<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
21<br />
<strong>IM</strong>
<strong>IM</strong><br />
22<br />
Coil Voltage [U/Unom]<br />
Coil Voltage [U/Unom]<br />
Coil Operating Range<br />
DC Voltage [Vdc]<br />
3.4<br />
3.2<br />
3<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
3.4<br />
3.2<br />
3<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Umax. at 0 A<br />
Unom. nominal coil voltage<br />
Unom. nominal coil voltage<br />
Ambient Temperature [°C]<br />
Umax. - 100 % coil duty at 0 A (100 mW)<br />
Umax. - 100 % coil duty at 0 A (200 mW)<br />
Umax. - 5 % coil duty at 0 A (100 mW)<br />
Umax. - 5 % coil duty at 0 A (200 mW)<br />
Umax. - 5 % coil duty at 2 x 2 A (100 mW)<br />
Umax. - 5 % coil duty at 2 x 1 A (100 mW)<br />
0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />
Ambient Temperature [°C]<br />
DC current [A]<br />
<strong>IM</strong> <strong>Relay</strong><br />
Max. DC Load Breaking Capacity<br />
110 mW<br />
200 mW<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uop. min.<br />
Urel. min.<br />
Coil Voltage [U/Unom]<br />
200 mW Latching<br />
100 mW Latching<br />
Uset min.<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
3.4<br />
3.2<br />
3<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Unom. nominal coil voltage<br />
0<br />
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ambient Temperature [°C]<br />
U nom = Nominal coil voltage<br />
140 mW<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uop. min.<br />
Urel. min.<br />
U max. = Upper limit of the operative range of<br />
the coil voltage (limiting voltage) when coils are<br />
continously energized<br />
U op. min. = Lower limit of the operative range of<br />
the coil voltage (reliable operate voltage)<br />
U rel. min. = Lower limit of the operative range of<br />
the coil voltage (reliable release voltage)<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Contact Data<br />
Number of contacts and type<br />
Contact assembly<br />
Contact material<br />
Limiting continuous current at max. ambient temperature<br />
Maximum switching current<br />
Maximum swichting voltage<br />
Maximum switching capacity<br />
Thermoelectric potential<br />
Minimum switching voltage<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
<strong>IM</strong> <strong>Relay</strong><br />
Initial contact resistance / measuring condition: 10 mA / 20 mV<br />
Electrical endurance at contact application 0<br />
(£ 30 mV / £ 10 mA)<br />
cable load open end<br />
Resistive load at 125Vdc / 0.24 A - 30 W<br />
Mechanical endurance<br />
UL contact ratings<br />
Insulation<br />
Insulation resistance at 500 VDC<br />
Dielectric test voltage (1 min)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
Surge voltage resistance<br />
at 220 Vdc / 0.27 A - 60 W<br />
at 250 Vac / 0.25 A - 62.5 VA<br />
at 30 Vdc / 1 A - 30 W<br />
at 30 Vdc / 2 A - 60 W<br />
according to Bellcore TR-NWT-001089 (2 / 10 ms)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
according to FCC 68 (10 / 160 ms)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
High Frequency Data<br />
Capacitance<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
RF Characteristics<br />
Isolation at 100 / 900 MHz<br />
Insertion loss at 100 / 900 MHz<br />
V.S.W.R. at 100 / 900 MHz<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
2 changeover contacts<br />
Bifurcated contacts<br />
Palladium-ruthenium, gold-covered<br />
2 A<br />
2 A<br />
220 Vdc<br />
250 Vac<br />
60 W, 62.5 VA<br />
< 10 mV<br />
100 mV<br />
< 50 mW<br />
min. 2.5 x 10 6 operations<br />
min. 2.0 x 10 6 operations<br />
min. 5 x 10 5 operations<br />
min. 1 x 10 5 operations<br />
min. 1 x 10 5 operations<br />
min. 5 x 10 5 operations<br />
min. 1 x 10 5 operations<br />
typ. 10 8 operations<br />
220 Vdc / 0.24 A - 60 W<br />
125 Vdc / 0.24 A - 30 W<br />
250 Vac / 0.25 A - 62.5 VA<br />
125 Vac / 0.5 A - 62.5 VA<br />
30 Vdc / 2 A - 60 W<br />
Standard Version High Dielectric Version<br />
> 10 9 W > 10 9 W<br />
1800 Vrms 1800 Vrms<br />
1000 Vrms 1800 Vrms<br />
1000 Vrms 1500 Vrms<br />
2500 V 2500 V<br />
1500 V 2500 V<br />
1500 V 2500 V<br />
2500 V 2500 V<br />
1500 V 2500 V<br />
1500 V 2500 V<br />
max. 2 pF<br />
max. 2 pF<br />
max. 1 pF<br />
- 37.0 dB / - 18.8 dB<br />
- 0.03 dB / - 0.33 dB<br />
1.06 / 1.49<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
23<br />
<strong>IM</strong>
<strong>IM</strong><br />
24<br />
General Data<br />
Operate time at U nom typ. / max.<br />
Reset time (latching) at U nom , typ. / max.<br />
Release time without diode in parallel (non-latching), typ. / max.<br />
Release time with diode in parallel (non-latching), typ. / max.<br />
Bounce time at closing contact, typ. / max.<br />
Maximum switching rate without load<br />
Ambient temperature<br />
Thermal resistance<br />
Maximum permissible coil temperature<br />
Vibration resistance (function)<br />
Shock resistance half sinus, 11 ms<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
half sinus, 0.5 ms<br />
Degree of protection / Environmental protection<br />
Needle flame test<br />
Mounting position<br />
Processing information<br />
Weight (mass)<br />
Terminal surface<br />
Moisture sensitive level (JEDEC J-STD-020B)<br />
Resistance to soldering heat<br />
All data refers to 23° C unless otherwise specified.<br />
Recommended Soldering Conditions<br />
Soldering conditions according IEC 60058-2-58 and<br />
IPC/JEDEC J-STD-020B<br />
Temperature °C Temperature °C<br />
240° C<br />
180° C<br />
130° C<br />
100° C<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
20 - 40 sec Full line: typical<br />
Dotted line: process limits<br />
Time (s)<br />
Vapor Phase Soldering: Temperature/Time Profile<br />
(Lead and Housing Peak Temperature)<br />
Time (s)<br />
<strong>IM</strong> <strong>Relay</strong><br />
forced<br />
cooling<br />
Resistance to soldering heat - Reflow profile<br />
Temperature °C<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
1 ms / 3 ms<br />
1 ms /3 ms<br />
1 ms / 3 ms<br />
3 ms / 5 ms<br />
1 ms / 5 ms<br />
50 operations/s<br />
-40° C ... +85° C<br />
< 150 K/W<br />
125° C<br />
20 G<br />
10 to 1000 Hz<br />
50 G (function)<br />
500 G (damage)<br />
immersion cleanable, IP 67 / RT V<br />
application time 20 s, no burning and glowing<br />
any<br />
Ultrasonic cleaning is not recommended<br />
max. 0.75 g<br />
NiPdAu<br />
MSL 3<br />
265 ° C / 10 s<br />
Recommended reflow soldering profile<br />
Time (s)<br />
Infrared Soldering: Temperature/Time Profile<br />
(Lead and Housing Peak Temperature)<br />
Infrared Soldering: Temperature/Time Profile<br />
(Lead and Housing Peak Temperature)<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Packing<br />
Reel dimension<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
<strong>IM</strong> <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Tube for THT version<br />
50 relays per tube<br />
1‘000 relays per box<br />
Tape and reel for SMT version<br />
1’000 relays per reel<br />
1’000 or 5’000 relays per box<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
25<br />
<strong>IM</strong>
P2<br />
26<br />
P2 V23079 <strong>Relay</strong><br />
2 pole telecom relay, polarized,<br />
Through Hole Type (THT) or<br />
Surface Mount Technology (SMT),<br />
<strong>Relay</strong> types: non-latching with 1 coil<br />
latching with 2 coils<br />
latching with 1 coil<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0427.<br />
Features<br />
– Standard telecom relay (ringing and test access)<br />
– Slim line 15 x 7.5 mm, 0.590 x 0.295 inch<br />
– Switching current 5 A<br />
– 2 changeover contacts (2 form C / DPDT)<br />
– Bifurcated contacts<br />
– Immersion cleanable<br />
– High sensitivity results in low nominal power<br />
consumption<br />
140 mW for non-latching and latching with 2 coils<br />
70 mW for latching with 1 coil<br />
– For single coil version:<br />
– Surge voltage resistance between<br />
contact and coil for single coil version:<br />
– 2.5 kV (2 / 10 µs) meets the Bellcore<br />
Requirement GR-1089<br />
– 1.5 kV (10 / 160 µs) meets FCC Part 68<br />
Typical applications<br />
– Communications equipment<br />
linecard application (ringing and test access)<br />
PABX<br />
Voice over IP<br />
– Office equipment<br />
– Measurement and control equipment<br />
– Automotive equipment<br />
CAN bus, keyless entry, speaker switch<br />
– Medical equipment<br />
– Consumer electronics<br />
Set Top Boxes, HiFi<br />
Options<br />
– 1500 Vrms between open contacts<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Insulation category<br />
Supplementary insulation according IEC / EN 60950<br />
Working voltage ³ 300 Vrms<br />
Mains supply voltage ³ 250 Vrms<br />
Repetitive peak voltage 2500 V<br />
Pollution degree Internal: 1<br />
External: 2<br />
Flammability classification V-0<br />
Maximum operating temperature 85 °C<br />
UL 508<br />
UL 60950<br />
IEC/EN60950 IEC Ref. Cert. No. 2171<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
File No. E111441<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Dimensions<br />
THT Version<br />
Mounting hole layout<br />
View onto the component side of the PCB<br />
(top view)<br />
Note: Hole for pin 6 and 7<br />
only for latching with 2 coils<br />
Basic grid 2.54 mm<br />
Terminal assignment<br />
<strong>Relay</strong> - top view<br />
Non-latching type,<br />
not energized condition<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Latching type, 1 coil<br />
reset condition<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
P2 V23079 <strong>Relay</strong><br />
SMT Version<br />
Long terminals<br />
Solder pad layout<br />
View onto the component side of the PCB<br />
Note: Solder pad for pin 6 and 7<br />
only for latching with 2 coils<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Short terminals<br />
(top view)<br />
Long terminals Short terminals<br />
Latching type, 2 coils<br />
reset condition<br />
0,9 ±0,1<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Note: Solder pad for pin 6 and 7<br />
only for latching with 2 coils<br />
Dimensions in mm<br />
THT THT SMT long terminals SMT long terminals SMT short terminals SMT short terminals<br />
V23079-x1xxx-B301 V23079-x2xxx-B301 V23079-x1xxx-B301 V23079-x2xxx-B301 V23079-x1xxx-B301 V23079-x2xxx-B301<br />
standard coil overmolded coil standard coil overmolded coil standard coil overmolded coil<br />
mm inch mm inch mm inch mm inch mm inch mm inch<br />
L 14.5 ± 0.1 0.570 ± 0.004 14.6 ± 0.1 0.575 ± 0.00414.5 ± 0.1 0.570 ± 0.004 14.6 ± 0.1 0.575 ± 0.004 14.5 ± 0.1 0.570 ± 0.004 14.6 ± 0.1 0.575 ± 0.004<br />
W 7.2 ± 0.1 0.283 ± 0.004 7.2 ± 0.1 0.283 ± 0.0047.2 ±0.1 0.283 ± 0.004 7.2 ±0.1 0.283 ± 0.004 7.2±0.1 0.283 ± 0.004 7.2 ±0.1 0.283 ± 0.004<br />
H 9.8 ± 0.1 0.385 ± 0.004 9.5 ± 0.1 0.374 ± 0.00410.4 ± 0.15 0.409 ±0.006 9.9 ± 0.1 0.390 ± 0.004 10.4 ± 0.15 0.409 ±0.006 9.9 ± 0.1 0.390 ± 0.004<br />
T 3.25 - 0.25 0.128 -0.010 3.25 - 0.25 0.128 -0.010 N/A N/A N/A N/A N/A N/A N/A N/A<br />
T1 N/A N/A N/A N/A 5.52 ±0.15 0.217 ±0.006 5.52 0.217 ±0.006 5.52 0.217 ±0.006 5.52 0.217 ±0.006<br />
T2 N/A N/A N/A N/A 9.4 ±0.15 0.370 ±0.006 9.4 ±0.15 0.370 ±0.006 7.4 ±0.15 0.291 ±0.006 7.4 ±0.15 0.291 ±0.006<br />
Tw 0.5 ± 0.05 0.020 ±0.002 0.5 ± 0.05 0.020 ±0.002 0.5 ± 0.05 0.020 ±0.002 0.5 ± 0.05 0.020 ±0.002 0.5 ± 0.05 0.020 ±0.002 0.5 ± 0.05 0.020 ±0.002<br />
S 0.55 - 0.15 0.022 -0.006 0.45 0.018 ±0.002 N/A N/A N/A N/A N/A N/A N/A N/A<br />
P2 SMT S<br />
Contacts in reset position.<br />
Both coils can be used either as<br />
set or reset coil.<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
27<br />
P2
P2<br />
28<br />
Coil Data (values at 23 °C)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
THT, non-latching, standard coil<br />
3 2.25 6.50 0.30 140 64.3 V23079-A1008-B301 2-1393788-2<br />
4 3.00 8.70 0.40 140 114 V23079-A1016-B301 2-1393788-9<br />
4.5 3.38 9.80 0.45 140 145 V23079-A1011-B301 2-1393788-4<br />
5 3.75 10.90 0.50 140 178 V23079-A1001-B301 0-1393788-3<br />
6 4.5 13.00 0.60 140 257 V23079-A1002-B301 0-1393788-8<br />
9 6.75 19.60 0.90 140 578 V23079-A1006-B301 2-1393788-0<br />
12 9.00 26.15 1.20 140 1029 V23079-A1003-B301 1-1393788-1<br />
24 18.00 52.30 2.40 140 4114 V23079-A1005-B301 1-1393788-6<br />
THT, non-latching, overmolded coil<br />
THT, latching, 2 standard coils<br />
3 2.25 6.50 2.25 140 64.3 V23079-B1208-B301 4-1393788-1<br />
4.5 3.38 9.80 3.38 140 145 V23079-B1211-B301 4-1393788-2<br />
5 3.75 10.90 3.75 140 178 V23079-B1201-B301 3-1393788-3<br />
6 4.5 13.00 4.50 140 257 V23079-B1202-B301 3-1393788-5<br />
9 6.75 19.60 6.75 140 578 V23079-B1206-B301 3-1393788-9<br />
12 9.00 26.15 9.00 140 1029 V23079-B1203-B301 3-1393788-6<br />
24 18.00 52.30 18.00 140 4114 V23079-B1205-B301 3-1393788-7<br />
3 2.25 9.20 2.25 70 128 V23079-C1108-B301 5-1393788-3<br />
4.5 3.38 13.85 3.38 70 289 V23079-C1111-B301 5-1393788-4<br />
5 3.75 15.33 3.75 70 357 V23079-C1101-B301 4-1393788-5<br />
6 4.5 18.50 4.50 70 514 V23079-C1102-B301 4-1393788-7<br />
9 6.75 27.75 6.75 70 1157 V23079-C1106-B301 5-1393788-1<br />
12 9.00 37.00 9.00 70 2057 V23079-C1103-B301 4-1393788-8<br />
24 18.00 74.00 18.00 70 8228 V23079-C1105-B301 5-1393788-0<br />
3 2.25 6.50 0.30 140 64.3 V23079-D1008-B301 6-1393788-1<br />
4.5 3.38 9.80 0.45 140 145 V23079-D1011-B301 6-1393788-2<br />
5 3.75 10.90 0.50 140 178 V23079-D1001-B301 5-1393788-5<br />
6 4.5 13.00 0.60 140 257 V23079-D1002-B301 5-1393788-6<br />
9 6.75 19.60 0.90 140 578 V23079-D1006-B301 5-1393788-9<br />
12 9.00 26.15 1.20 140 1029 V23079-D1003-B301 5-1393788-7<br />
24 18.00 52.30 2.40 140 4114 V23079-D1005-B301 5-1393788-8<br />
Further coil versions are available on request.<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
3 2.25 6.50 0.30 140 64.3 V23079-A2008-B301 6-1419120-6<br />
4.5 3.38 9.80 0.45 140 145 V23079-A2011-B301 3-1393789-9<br />
5 3.75 10.90 0.50 140 178 V23079-A2001-B301 3-1393789-5<br />
6 4.5 13.00 0.60 140 257 V23079-A2002-B301 3-1393789-6<br />
9 6.75 19.60 0.90 140 578 V23079-A2006-B301 3-1393789-8<br />
12 9.00 26.15 1.20 140 1029 V23079-A2003-B301 3-1393789-7<br />
THT, latching, 1 standard coil<br />
SMT, long pins, non-latching, standard coil<br />
SMT, long pins, non-latching, overmolded coil<br />
P2 V23079 <strong>Relay</strong><br />
3 2.25 6.50 0.30 140 64.3 V23079-D2008-B301 4-1393789-7<br />
4.5 3.38 9.80 0.45 140 145 V23079-D2011-B301 4-1393789-8<br />
5 3.75 10.90 0.50 140 178 V23079-D2001-B301 4-1393789-3<br />
6 4.5 13.00 0.60 140 257 V23079-D2002-B301 4-1393789-4<br />
9 6.75 19.60 0.90 140 578 V23079-D2006-B301 4-1393789-6<br />
12 9.00 26.15 1.20 140 1029 V23079-D2003-B301 4-1393789-5<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Coil Data (values at 23 °C)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
SMT, long pins, latching, 2 standard coils<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
2.4 1.80 5.20 1.80 140 41.1 V23079-E1218-B301 0-1422007-5<br />
3 2.25 6.50 2.25 140 64.3 V23079-E1208-B301 7-1393788-1<br />
4.5 3.38 9.80 3.38 140 145 V23079-E1211-B301 7-1393788-2<br />
5 3.75 10.90 3.75 140 178 V23079-E1201-B301 6-1393788-8<br />
6 4.5 13.00 4.5 140 257 V23079-E1202-B301 0-1393789-5<br />
9 6.75 19.60 6.75 140 578 V23079-E1206-B301 0-1393789-9<br />
12 9.00 26.15 9.00 140 1029 V23079-E1203-B301 6-1393788-9<br />
24 18.00 52.30 18.00 140 4114 V23079-E1205-B301 7-1393788-0<br />
SMT, long pins, latching, 1 standard coil<br />
3 2.25 9.20 2.25 70 128 V23079-F1108-B301 7-1393788-5<br />
4.5 3.38 13.85 3.38 70 289 V23079-F1111-B301 1-1393789-4<br />
5 3.75 15.33 3.75 70 357 V23079-F1101-B301 7-1393788-3<br />
6 4.5 18.50 4.50 70 514 V23079-F1102-B301 1-1393789-0<br />
9 6.75 27.75 6.75 70 1157 V23079-F1106-B301 1-1393789-2<br />
12 9.00 37.00 9.00 70 2057 V23079-F1103-B301 7-1393788-4<br />
24 18.00 74.00 18.00 70 8228 V23079-F1105-B301 1-1393789-1<br />
SMT, short pins, non-latching, standard coil<br />
3 2.25 6.50 0.30 140 64.3 V23079-G1008-B301 8-1393788-0<br />
4.5 3.38 9.80 0.45 140 145 V23079-G1011-B301 1-1393789-7<br />
5 3.75 10.90 0.50 140 178 V23079-G1001-B301 7-1393788-6<br />
6 4.5 13.00 0.60 140 257 V23079-G1002-B301 1-1393789-5<br />
9 6.75 19.60 0.90 140 578 V23079-G1006-B301 1-1393789-6<br />
12 9.00 26.15 1.20 140 1029 V23079-G1003-B301 7-1393788-7<br />
24 18.00 52.30 2.40 140 4114 V23079-G1005-B301 7-1393788-8<br />
SMT, short pins, non-latching, overmolded coil<br />
3 2.25 6.50 0.30 140 64.3 V23079-G2008-B301 5-1393789-4<br />
4 3.0 8.7 0.40 140 114 V23079-G2016-B301 0-1393790-5<br />
4.5 3.38 9.80 0.45 140 145 V23079-G2011-B301 5-1393789-5<br />
5 3.75 10.90 0.50 140 178 V23079-G2001-B301 4-1393789-9<br />
6 4.5 13.00 0.60 140 257 V23079-G2002-B301 5-1393789-0<br />
9 6.75 19.60 0.90 140 578 V23079-G2006-B301 5-1393789-3<br />
12 9.00 26.15 1.20 140 1029 V23079-G2003-B301 5-1393789-1<br />
SMT, short pins, latching, 2 standard coils<br />
3 2.25 6.50 2.25 140 64.3 V23079-H1208-B301 2-1393789-4<br />
4.5 3.38 9.80 3.38 140 145 V23079-H1211-B301 8-1393788-4<br />
5 3.75 10.90 3.75 140 178 V23079-H1201-B301 2-1393789-0<br />
6 4.5 13.00 4.5 140 257 V23079-H1202-B301 2-1393789-1<br />
9 6.75 19.60 6.75 140 578 V23079-H1206-B301 2-1393789-3<br />
12 9.00 26.15 9.00 140 1029 V23079-H1203-B301 8-1393788-3<br />
24 18.00 52.30 18.00 140 4114 V23079-H1205-B301 2-1393789-2<br />
SMT, short pins, latching, 1 standard coil<br />
3 2.25 9.20 2.25 70 128 V23079-J1108-B301 2-1393789-9<br />
4.5 3.38 13.85 3.38 70 289 V23079-J1111-B301 3-1393789-0<br />
5 3.75 15.33 3.75 70 357 V23079-J1101-B301 2-1393789-5<br />
6 4.5 18.50 4.50 70 514 V23079-J1102-B301 2-1393789-6<br />
12 9.00 37.00 9.00 70 2057 V23079-J1103-B301 2-1393789-7<br />
24 18.00 74.00 18.00 70 8228 V23079-J1105-B301 2-1393789-8<br />
Further coil versions are available on request.<br />
P2 V23079 <strong>Relay</strong><br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
29<br />
P2
P2<br />
30<br />
<strong>Relay</strong> Code<br />
Identification of the<br />
Miniature <strong>Relay</strong> P2<br />
<strong>Relay</strong> type<br />
THT version<br />
A = non-latching, 1 coil<br />
B = latching, 2 coils<br />
C = latching, 1 coil<br />
Coil type<br />
1 = standard coil<br />
2 = overmolded coil<br />
(only monostable versions, i.e. relay type A, D, G)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
SMT version with long terminals<br />
D = non-latching, 1 coil<br />
E = latching, 2 coils<br />
F = latching, 1 coil<br />
SMT version with short terminals<br />
G = non-latching, 1 coil<br />
H = latching, 2 coils<br />
J = latching, 1 coil<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
P2 V23079 <strong>Relay</strong><br />
V 2 3 0 7 9<br />
Coil number<br />
Monostable, 1 coil Latching, 1 coil Latching, 2 coils<br />
008 = 3 V nominal voltage 108 = 3 V nominal voltage 218 = 2.4 V nominal voltage<br />
011= 4.5 V 111 = 4.5 V 208 = 3 V<br />
001 = 5 V 101 = 5 V 211 = 4.5 V<br />
002 = 6 V 102 = 6 V 201 = 5 V<br />
006 = 9 V 106 = 9 V 202 = 6 V<br />
003 = 12 V 103 = 12 V 206 = 9 V<br />
005 = 24 V 105 = 24 V 203 = 12 V<br />
205 = 24 V<br />
Contact arrangement / material<br />
B301 = 2 changeover contacts; silver nickel, gold-plated, against silver nickel, gold-plated<br />
B201 = 2 changeover contacts; silver palladium, gold-plated, against silver palladium<br />
Ordering example: V23079-D2001-B301<br />
Miniature relay P2 SMT version with long terminals (overmolded coil), non-latching, 1 coil, 5 V nominal voltage, 2 changeover<br />
contacts, silver nickel contacts<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Coil Voltage [U/Unom]<br />
Coil Voltage [U/Unom]<br />
Coil Operating Range<br />
3.4<br />
3.2<br />
3<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
0<br />
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Catalog 1308202-2<br />
Revised 06-05<br />
Unom. nominal coil voltage<br />
www.tycoelectronics.com<br />
Ambient Temperature [°C]<br />
Unom. nominal coil voltage<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Uop. min.<br />
70 mW<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
0<br />
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />
Ambient Temperature [°C]<br />
Uop. min.<br />
Urel. min.<br />
P2 V23079 <strong>Relay</strong><br />
200 mW<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Coil Voltage [U/Unom]<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
2<br />
1<br />
Unom. nominal coil voltage<br />
0<br />
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />
Ambient Temperature [°C]<br />
U nom = Nominal coil voltage<br />
U max. = Upper limit of the operative range of<br />
the coil voltage (limiting voltage) when coils are<br />
continously energized<br />
U op. min. = Lower limit of the operative range of<br />
the coil voltage (reliable operate voltage)<br />
For latching relays Uset min. resp. Ureset min.<br />
U rel. min. = Lower limit of the operative range of<br />
the coil voltage (reliable release voltage)<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Uop. min.<br />
Urel. min.<br />
140 mW<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
31<br />
P2
P2<br />
32<br />
Contact Data<br />
Number of contacts and type<br />
Contact assembly<br />
Contact material<br />
Limiting continuous current at max. ambient temperature<br />
Maximum switching current<br />
Maximum swichting voltage<br />
Maximum switching capacity<br />
Thermoelectric potential<br />
Minimum switching voltage<br />
Initial contact resistance / measuring condition: 10 mA / 20 mV<br />
Electrical endurance at 12 V / 10 mA<br />
Mechanical endurance<br />
UL contact ratings<br />
DC Voltage [Vdc]<br />
Max. DC Load Breaking Capacity<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
at 6 V / 100 mA<br />
at 60 V / 500 mA<br />
at 30 V / 1000 mA<br />
at 30 V / 2000 mA<br />
DC Current [A]<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
P2 V23079 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
2 changeover contacts<br />
Bifurcated contacts<br />
Silver nickel, gold-covered<br />
2 A<br />
5 A<br />
220 Vdc<br />
250 Vac<br />
60 W, 62.5 VA<br />
< 10 mV<br />
100 mV<br />
< 50 mW<br />
typ. 5 x 10 7 operations<br />
typ. 1 x 10 7 operations<br />
typ. 5 x 10 5 operations<br />
typ. 1 x 10 6 operations<br />
typ. 2 x 10 5 operations<br />
typ. 10 8 operations<br />
220 Vdc / 0.24 A - 60 W<br />
125 Vdc / 0.24 A - 30 W<br />
250 Vac / 0.25 A - 62.5 VA<br />
125 Vac / 0.5 A - 62.5 VA<br />
30 Vdc / 2 A - 60 W<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Insulation<br />
Insulation resistance at 500 VDC<br />
Dielectric test voltage (1 min)<br />
between coil and contacts (<strong>Relay</strong> with 1 coil)<br />
between adjacent contact sets<br />
between open contacts<br />
Surge voltage resistance<br />
according to Bellcore TR-NWT-001089 (2 / 10 ms)<br />
between coil and contacts (<strong>Relay</strong> with 1 coil)<br />
between adjacent contact sets<br />
between open contacts<br />
according to FCC 68 (10 / 160 ms)<br />
between coil and contacts (<strong>Relay</strong> with 1 coil)<br />
between adjacent contact sets<br />
between open contacts<br />
Insulation according to IEC / EN 60950<br />
Clearance<br />
Creepage distance<br />
High Frequency Data<br />
Capacitance<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
RF Characteristics<br />
Isolation at 100 / 900 MHz<br />
Insertion loss at 100 / 900 MHz<br />
V.S.W.R. at 100 / 900 MHz<br />
General Data<br />
Operate time at U nom typ. / max.<br />
Reset time (latching) at U nom , typ. / max.<br />
Release time without diode in parallel (non-latching), typ. / max.<br />
Release time with diode in parallel (non-latching), typ. / max.<br />
Bounce time at closing contact, typ. / max.<br />
Maximum switching rate without load<br />
Ambient temperature<br />
Thermal resistance<br />
Maximum permissible coil temperature<br />
Vibration resistance (function)<br />
Shock resistance, half sinus, 11 ms<br />
Degree of protection / Environmental protection<br />
Needle flame test<br />
Mounting position<br />
Processing information<br />
Weight (mass)<br />
Terminal surface<br />
Moisture sensitive level (JEDEC J-STD-020B) - SMD types<br />
Resistance to soldering heat<br />
All data refers to 23° C unless otherwise specified.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
P2 V23079 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
> 10 9 W<br />
1500 Vrms<br />
1000 Vrms<br />
1000 Vrms (1500 Vrms on request)<br />
2500 V<br />
2500 V<br />
2000 V<br />
1500 V<br />
1500 V<br />
1500 V<br />
Basic insulation<br />
1.3 mm<br />
2.5 mm<br />
max. 2 pF<br />
max. 1.5 pF<br />
max. 1 pF<br />
- 39.0 dB / - 20.7 dB<br />
- 0.02 dB / - 0.27 dB<br />
1.04 / 1.40<br />
3 ms / 5 ms<br />
3 ms / 5 ms<br />
2 ms / 4 ms<br />
4 ms / 6 ms<br />
1 ms / 3 ms<br />
50 operations/s<br />
-40 °C ... +85 °C<br />
< 125 K/W<br />
125 °C<br />
35 G<br />
10 to 1000 Hz<br />
50 G (function)<br />
150 G (damage)<br />
immersion cleanable, IP 67 / RT III<br />
application time 20 s, burning time < 15 s<br />
any<br />
Ultrasonic cleaning is not recommended<br />
max. 2.8 g<br />
SnCu 0,7<br />
MSL 3<br />
265 °C / 10 s<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
33<br />
P2
P2<br />
34<br />
Recommended Soldering Conditions<br />
Soldering conditions according CECC 00802<br />
Temperature °C<br />
215 °C<br />
180 °C<br />
130 °C<br />
Catalog 1308202-2<br />
Revised 06-05<br />
external preheating<br />
100 °C<br />
Vapor Phase Soldering: Temperature/Time Profile<br />
(Lead Temperature)<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
20 - 40 sec Full line: typical<br />
Dotted line: process limits<br />
Time (s)<br />
P2 V23079 <strong>Relay</strong><br />
forced<br />
cooling<br />
Temperature °C<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
max. 245 °C<br />
215 °C<br />
180 °C<br />
130 °C<br />
Time (s)<br />
Infrared Soldering: Temperature/Time Profile<br />
(Lead Temperature)<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
10 sec<br />
ca. 40 sec<br />
Full line: typical<br />
Dotted line: process limits<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Packing<br />
Reel dimension<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
P2 V23079 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Tube for THT version<br />
50 relays per tube<br />
2‘000 relays per box<br />
Tape and reel for SMT version<br />
with long terminals<br />
400 relays per reel<br />
2‘000 relays per box<br />
Tape and reel for SMT version<br />
with short terminals<br />
500 relays per reel<br />
2‘500 relays per box<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
35<br />
P2
P2<br />
36<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
This supplementary data sheet refers to the basic data sheet of the P2 relay series (V23079) with<br />
following additions:<br />
- Dielectric strength 1500 V rms between open contacts as well as between coil and contacts and between adjacent<br />
contact sets<br />
- Only non-latching types available<br />
- SMT version with short terminals as preferred type<br />
- mechanical and electrical endurance typ. 10 6 operations<br />
SMT short terminals<br />
V23079-G2xxx-X0xx<br />
overmolded coil<br />
mm inch<br />
L 14.5 ± 0.1 0.570 ± 0.004<br />
W 7.2 ± 0.1 0.283 ± 0.004<br />
H 9.9 ± 0.1 0.390 ± 0.004<br />
T N/A N/A<br />
T1 5.52 0.217 ± 0.006<br />
T2 7.4 ± 0.15 0.291 ± 0.006<br />
Tw 0.5 ± 0.05 0.020 ± 0.002<br />
S N/A N/A<br />
SMT Version<br />
Short terminals<br />
P2 SMT S<br />
Coil Data (values at 23 °C)<br />
non-latching<br />
1 coil<br />
P2 V23079 <strong>Relay</strong><br />
Option: High Dielectric Between Open Contacts (overmolded coil)<br />
Dimensions<br />
Solder pad layout<br />
0,9 ±0,1<br />
3 2.25 6.1 0.30 200 45 V23079-G2008-X079 0-1422006-5<br />
5 3.75 10.1 0.50 200 125 V23079-G2001-X071 0-1422006-1<br />
6 4.50 12.1 0.60 200 180 V23079-G2002-X072 0-1422006-2<br />
9 6.75 18.2 0.90 200 405 V23079-G2006-X073 0-1422006-3<br />
12 9.00 24.2 1.20 200 720 V23079-G2003-X074 0-1422006-4<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Note: Solder pad for pin 6 and 7<br />
only for latching with 2 coils<br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
2 pole telecom / signal relay<br />
Through Hole Type (THT)<br />
Polarized, latching<br />
or non-latching 1 coil<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
<strong>Relay</strong> types: sensitive non lachting version with 1 coil<br />
high sensitive non latching version with 1 coil,<br />
latching with 1 coil<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0342.<br />
Features<br />
– Telecom/signal relay (dry circuit, test access, ringing)<br />
– Slim line 15 x 7.3 mm, 0.590 x 0.287 inch<br />
– Switching current 2 A<br />
– 2 changeover contacts (2 form C / DPDT)<br />
– Bifurcated contacts<br />
– High sensitivity results in low nominal power consumption<br />
80 mW for high sensitive, 140 mW for sensitive version<br />
– High dielectric characteristic<br />
³ 1800 Vrms also between open contact<br />
– High surge capability (1.2 / 50 µs and 10 / 700 µs) meets<br />
Bellcore GR 1089 and FCC Part 68<br />
³ 2500 V between open contacts<br />
³ 3500 V between coil and contacts<br />
– High mechanical shock<br />
up to 300 G functional<br />
up to 1500 G survival<br />
Typical applications<br />
– Communications equipment<br />
linecard application - analog, ISDN, xDSL, PABX<br />
Voice over IP<br />
– Office and business equipment<br />
– Measurement and control equipment<br />
– Consumer electronics<br />
Set top boxes, HiFi<br />
– Medical equipment<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Insulation category<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
FX2 <strong>Relay</strong><br />
Supplementary insulation according IEC / EN 60950<br />
Working voltage ³ 300 Vrms<br />
Mains supply voltage ³ 250 Vrms<br />
Repetitive peak voltage 2500 V<br />
Pollution degree Internal: 1<br />
External: 2<br />
Flammability classification V-0<br />
Maximum operating temperature 85 °C<br />
UL 508<br />
UL 60950<br />
IEC/EN60950 IEC Ref. Cert. No. 2169<br />
File No. E111441<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
37<br />
FX2
FX2<br />
38<br />
Dimensions<br />
Catalog 1308202-2<br />
Revised 06-05<br />
THT<br />
mm inch<br />
L 14.93 ± 0.08 0.587 ± 0.003<br />
W 7.27 ± 0.08 0.283 ± 0.003<br />
H 10.7 ± 0.08 0.421 ± 0.003<br />
T 3.3 ± 0.3 0.129 ± 0.011<br />
T1 N/A N/A<br />
T2 5.08 ± 0.1 0.200 ± 0.004<br />
Tw 0.5 0.020<br />
S 0.3 ± 0.05 0.011 ± 0.002<br />
THT Version<br />
Mounting hole layout<br />
View onto the component side of the PCB (top view)<br />
Basic grid 2.54 mm<br />
Terminal assignment<br />
<strong>Relay</strong> - top view<br />
Non-latching type,<br />
not energized condition<br />
www.tycoelectronics.com<br />
Latching type, 1 coil<br />
reset condition<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
FX2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Coil Data (values at 23 °C)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
Standard Version<br />
non-latching, 1 coil<br />
3 2.1 6.3 0.30 140 64 D 3206 0-1462034-6<br />
4 2.8 8.4 0.40 140 114 D 3207 0-1462034-8<br />
4.5 3.15 9.4 0.45 140 145 D 3204 0-1462034-2<br />
5 3.5 10.5 0.50 140 178 D 3209 0-1462034-9<br />
6 4.2 12.6 0.60 140 257 D 3205 0-1462034-5<br />
9 6.3 18.9 0.90 140 574 D 3210 1-1462034-3<br />
12 8.4 25.2 1.20 140 1028 D 3202 0-1462034-1<br />
24 16.8 42.2 2.40 200 2880 D 3212 1-1462034-4<br />
48 33.6 68.9 4.80 300 7680 D 3213 1-1462034-5<br />
High Sensitive Version<br />
non-latching 1 coil,<br />
3 2.25 8.3 0.3 80 113 D 3221 1-1462034-9<br />
4.5 3.38 11.1 0.45 80 253 D 3222 2-1462034-0<br />
5 3.75 12.5 0.5 80 313 D 3223 2-1462034-1<br />
6 4.5 13.9 0.6 80 450 D 3224 2-1462034-2<br />
9 6.75 16.7 0.9 80 1013 D 3225 2-1462034-3<br />
12 9.00 33.4 1.2 80 1800 D 3226 2-1462034-4<br />
24 18.00 50.4 2.4 140 4114 D 3227 2-1462034-5<br />
48 36.00 70.0 4.8 260 8882 D 3228 2-1462034-6<br />
Latching Version<br />
latching, 1 coil<br />
3 2.25 7.5 2.25 100 90 D 3241 2-1462034-8<br />
4.5 3.375 11.2 3.375 100 203 D 3242 2-1462034-9<br />
5 3.75 12.4 3.75 100 250 D 3243 3-1462034-0<br />
6 4.5 14.9 4.50 100 360 D 3244 3-1462034-1<br />
9 6.75 22.4 6.75 100 810 D 3245 3-1462034-2<br />
12 9.00 29.8 9.00 100 1440 D 3246 3-1462034-3<br />
24 18.00 48.7 18.00 150 3840 D 3247 3-1462034-4<br />
Further coil versions are available on request.<br />
FX2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
39<br />
FX2
FX2<br />
40<br />
Coil Voltage [U/Unom]<br />
Coil Voltage [U/Unom]<br />
Coil Voltage [U/Unom]<br />
Coil Operating Range<br />
3.4<br />
3.2<br />
3<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
2.6<br />
2.4<br />
2.2<br />
2.0<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1.0<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Unom. nominal coil voltage<br />
Ambient Temperature [°C]<br />
Uop. min.<br />
Urel. min.<br />
Uop. min.<br />
Urel. min.<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
0.0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
4.4<br />
4.2<br />
4<br />
3.8<br />
3.6<br />
3.4<br />
3.2<br />
3<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Unom. nominal coil voltage<br />
Umax. - 100 % coil duty at 0 A<br />
Umax. - 5 % coil duty at 2 x 2 A<br />
Umax. - 5 % coil duty at 2 x 1 A<br />
Umax. - 5 % coil duty at 0 A<br />
Unom. nominal coil voltage<br />
Ambient Temperature [°C]<br />
Uset min.<br />
0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />
Ambient Temperature [°C]<br />
FX2 <strong>Relay</strong><br />
80 mW<br />
140 mW<br />
200 mW<br />
260 mW<br />
300 mW<br />
100 mW Latching<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
U nom = Nominal coil voltage<br />
U max. = Upper limit of the operative range of<br />
the coil voltage (limiting voltage) when coils are<br />
continously energized<br />
U op. min. = Lower limit of the operative range of<br />
the coil voltage (reliable operate voltage)<br />
U rel. min. = Lower limit of the operative range of<br />
the coil voltage (reliable release voltage)<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Contact Data<br />
Number of contacts and type<br />
Contact assembly<br />
Contact material<br />
Limiting continuous current at max. ambient temperature<br />
Maximum switching current<br />
Maximum swichting voltage<br />
Maximum switching capacity<br />
Thermoelectric potential<br />
Minimum switching voltage<br />
Initial contact resistance / measuring condition: 10 mA / 20 mV<br />
Electrical endurance at contact application 0 (≤ 30 mV / ≤ 10 mA)<br />
Mechanical endurance<br />
UL contact ratings<br />
DC Voltage [Vdc]<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
at cable load open end<br />
at 24 V / 1.25 A<br />
at 125 V / 0.24 A<br />
at 30 V / 2 A<br />
DC current [A]<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
FX2 <strong>Relay</strong><br />
Max. DC Load Breaking Capacity<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
2 changeover contacts<br />
Bifurcated contacts<br />
Palladium-ruthenium - gold covered<br />
2 A<br />
2 A<br />
220 Vdc<br />
250 Vac<br />
60 W, 62.5 VA<br />
< 10 mV<br />
100 mV<br />
< 70 mW<br />
min. 2.5 x 10 6 operations<br />
min. 2.0 x 10 6 operations<br />
min. 5 x 10 5 operations<br />
min. 5 x 10 5 operations<br />
min. 5 x 10 5 operations<br />
typ. 10 8 operations<br />
220 Vdc / 0.24 A - 60 W<br />
125 Vdc / 0.24 A - 30 W<br />
250 Vac / 0.25 A - 62.5 VA<br />
125 Vac / 0.5 A - 62.5 VA<br />
30 Vdc / 2 A - 60 W<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
41<br />
FX2
FX2<br />
42<br />
Insulation<br />
Insulation resistance at 500 Vdc<br />
Dielectric test voltage (1 min)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
Surge voltage resistance<br />
according to Bellcore GR 1089 (2 / 10 ms)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
according to FCC 68 (10 / 160 ms) and IEC (10 / 700 ms)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
High Frequency Data<br />
Capacitance<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
RF Characteristics<br />
Isolation at 100 MHz / 900 MHz<br />
Insertion loss at 100 MHz / 900 MHz<br />
V.S.W.R. at 100 MHz / 900 MHz<br />
General Data<br />
Operate time at U nom typ. / max.<br />
Reset time (latching) at U nom , typ. / max.<br />
Release time without diode in parallel (non-latching), typ. / max.<br />
Release time with diode in parallel (non-latching), typ. / max.<br />
Bounce time at closing contact, typ. / max.<br />
Maximum switching rate without load<br />
Ambient temperature<br />
Thermal resistance<br />
Maximum permissible coil temperature<br />
Vibration resistance (function)<br />
Shock resistance, half sinus, 11 ms<br />
Degree of protection / Environmental protection<br />
Needle flame test<br />
Mounting position<br />
Processing information<br />
Weight (mass)<br />
Terminal surface<br />
Resistance to soldering heat<br />
All data refers to 23° C unless otherwise specified.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
FX2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
> 10 9 W<br />
1800 Vrms<br />
1800 Vrms<br />
1800 Vrms<br />
3500 V<br />
2500 V<br />
2500 V<br />
3500 V<br />
2500 V<br />
2500 V<br />
max. 4 pF<br />
max. 2 pF<br />
max. 2 pF<br />
- 34.0 dB / - 15.1 dB<br />
- 0.03 dB / - 0.60 dB<br />
1.07 / 1.45<br />
3 ms / 4 ms<br />
3 ms / 4 ms<br />
1 ms / 3 ms<br />
3 ms / 4 ms<br />
1 ms / 5 ms<br />
50 operations/s<br />
-55 °C ... +85 °C<br />
< 165 K/W<br />
125 °C<br />
20 G<br />
10 to 500 Hz<br />
50 G (function)<br />
1500 G (damage)<br />
immersion cleanable, IP 67 / RT V<br />
application time 20 s, no burning<br />
any<br />
Ultrasonic cleaning is not recommended<br />
max. 2.5 g<br />
SnCu 0.7<br />
265 °C / 10 s<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Packing<br />
Stick dimension<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
FX2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Tube for THT version<br />
50 relays per stick<br />
1‘000 relays per box<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
43<br />
FX2
FT2/FU2<br />
44<br />
FT2/FU2 <strong>Relay</strong><br />
2 pole telecom/signal relay<br />
Through Hole Type (THT)<br />
Non-polarized, non-latching 1 coil<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0427.<br />
Features<br />
– Telecom/signal relay (dry circuit, test access, ringing)<br />
– Slim line 15 x 7.5 mm, 0.59 x 0.295 inch<br />
– Switching current 2 A<br />
– 2 changeover contacts (2 form C / DPDT)<br />
– Bifurcated contacts<br />
– High sensitive 24 V and 48 V coil versions<br />
– Meets Bellcore GR 1089, FCC Part 68 and ITU-T K20<br />
³ 2500 V between coil and contacts<br />
Typical applications<br />
– Communications equipment<br />
Linecard application – analog, ISDN, xDSL, PABX<br />
Voice over IP<br />
– Office and business equipment<br />
– Measurement and control equipment<br />
– Consumer electronics<br />
Set top boxes, HiFi<br />
– Medical equipment<br />
Options<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
– High Dielectric Version (HDV) with > 5000 V surge voltage<br />
between coil and contacts<br />
– Suitable for 125 °C ambient temperature<br />
Insulation category<br />
Supplementary insulation according IEC / EN 60950 and UL 1950<br />
Working voltage ³ 300 Vrms<br />
Mains supply voltage ³ 250 Vrms<br />
Repetitive peak voltage 1500 V<br />
Pollution degree Internal: 1<br />
External: 2<br />
Flammability classification V-0<br />
Maximum operating temperature 85 °C<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
UL 508 File No. E111441<br />
UL 60950<br />
IEC/EN60950 IEC Ref. Cert. No. 2168<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Dimensions<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
FT2 THT FU2 SMT long terminals FU2 SMT short terminals<br />
mm inch mm inch mm inch<br />
L 15 ± 0.05 0.590 ± 0.002 15 ± 0.15 0.590 ± 0.002 15 ± 0.05 0.590 ± 0.002<br />
W 7.5 ± 0.05 0.295 ± 0.002 7.5 ± 0.05 0.295 ± 0.002 7.6 ± 0.05 0.296 ± 0.002<br />
H 9.6 ± 0.03 0.377 ± 0.001 10 + 0.15 0.393 + 0.006 10 + 0.15 0.393 + 0.006<br />
T 3.3 ± 0.3 0.129 ± 0.011 N/A N/A N/A N/A<br />
T1 N/A N/A 9.2 ± 0.2 0.362 ± 0.008 7.5 ± 0.2 0.295 ± 0.008<br />
T2 5.08 0.200 5.08 0.200 5.08 0.200<br />
Tw 0.5 0.020 0.5 0.020 0.5 0.020<br />
S 0.35 ± 0.03 0.013 ± 0.001 N/A N/A N/A N/A<br />
FT2: THT Version<br />
Mounting hole layout<br />
View onto the component side of the PCB<br />
(top view)<br />
Basic grid 2.54 mm<br />
Terminal assignment<br />
<strong>Relay</strong> - top view<br />
non-latching 1 coil<br />
release condition<br />
FT2 / FU2 <strong>Relay</strong><br />
FU2: SMT Version<br />
Long terminals (W)<br />
Solder pad layout<br />
View onto the component side of the PCB<br />
(top view)<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Short terminals (N)<br />
Long terminals Short terminals<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
45<br />
FT2/FU2
FT2/FU2<br />
46<br />
Coil Data (values at 23 °C)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
THT sensitive version non-latching 1 coil<br />
3 2.25 6.8 0.30 200 45 D3421 0-1462035-9<br />
4 3.00 9.0 0.40 200 80 D3429 1-1462035-9<br />
4.5 3.38 10.1 0.45 200 101 D3422 1-1462035-0<br />
5 3.75 11.2 0.50 200 125 D3423 1-1462035-1<br />
6 4.50 13.5 0.60 200 180 D3424 1-1462035-2<br />
9 6.75 20.3 0.90 200 405 D3425 1-1462035-3<br />
12 9.00 27.0 1.20 200 720 D3426 1-1462035-4<br />
24 18.00 47.5 2.40 240 2400 D3427 1-1462035-7<br />
48 36.00 95.0 4.80 240 9600 D3428 1-1462035-8<br />
SMT sensitive version Long Terminals non-latching 1 coil<br />
THT High dielectric version non-latching<br />
3 2.25 6.8 0.30 200 45 D3491 2-1462035-7<br />
5 3.75 11.2 0.50 200 125 D3493 2-1462035-8<br />
12 9.00 27.0 1.20 200 720 D3496 2-1462035-4<br />
24 18.00 47.5 2.40 240 2400 D3497 2-1462035-5<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
3 2.25 6.8 0.30 200 45 D3521W 1-1462036-8<br />
4 3.00 9.0 0.40 200 80 D3529W 3-1462036-1<br />
4.5 3.38 10.1 0.45 200 101 D3522W 2-1462036-0<br />
5 3.75 11.2 0.50 200 125 D3523W 2-1462036-2<br />
6 4.50 13.5 0.60 200 180 D3524W 2-1462036-4<br />
9 6.75 20.3 0.90 200 405 D3525W 2-1462036-6<br />
12 9.00 27.0 1.20 200 720 D3526W 2-1462036-8<br />
24 18.00 47.5 2.40 240 2400 D3527W 9-1462036-1<br />
48 36.00 95.0 4.80 240 9600 D3528W 9-1462036-5<br />
SMT sensitive version Short Terminals non-latching 1 coil<br />
Coil Voltage [U/Unom]<br />
3 2.25 6.8 0.30 200 45 D3521N 1-1462036-7<br />
4 3.00 9.0 0.40 200 80 D3529N 3-1462036-0<br />
4.5 3.38 10.1 0.45 200 101 D3522N 1-1462036-9<br />
5 3.75 11.2 0.50 200 125 D3523N 2-1462036-1<br />
6 4.50 13.5 0.60 200 180 D3524N 2-1462036-3<br />
9 6.75 20.3 0.90 200 405 D3525N 2-1462036-5<br />
12 9.00 27.0 1.20 200 720 D3526N 2-1462036-7<br />
24 18.00 47.5 2.40 240 2400 D3527N 2-1462036-9<br />
48 36.00 95.0 4.80 240 9600 D3528N 9-1462036-3<br />
Coil Operating Range 200 / 240 mW<br />
2.6<br />
2.4<br />
2.2<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Unom. nominal coil voltage<br />
0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 10<br />
0<br />
Ambient Temperature [°C]<br />
FT2 / FU2 <strong>Relay</strong><br />
11<br />
0<br />
200 mW coil<br />
240 mW coil<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uop. min.<br />
Urel. min.<br />
12<br />
0<br />
13<br />
0<br />
14<br />
0<br />
U nom = Nominal coil voltage<br />
U max. = Upper limit of the operative range of<br />
the coil voltage (limiting voltage) when coils are<br />
continously energized<br />
U op. min. = Lower limit of the operative range of<br />
the coil voltage (reliable operate voltage)<br />
U rel. min. = Lower limit of the operative range of<br />
the coil voltage (reliable release voltage)<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
THT Standard version non-latching<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
3 2.25 5.5 0.30 300 30 D3401 0-1462035-1<br />
4.5 3.38 8.3 0.45 300 68 D3402 0-1462035-2<br />
5 3.75 9.2 0.50 300 83 D3403 0-1462035-3<br />
6 4.5 11.0 0.60 300 120 D3404 0-1462035-4<br />
9 6.75 16.6 0.90 300 270 D3405 0-1462035-5<br />
12 9.00 22.1 1.20 300 480 D3406 0-1462035-6<br />
24 18.00 44.2 2.40 300 1920 D3407 0-1462035-7<br />
48 36.00 88.3 4.80 300 7680 D3408 0-1462035-8<br />
SMT Standard version Long Terminals non-latching<br />
3 2.25 5.5 0.30 300 30 D3501W 0-1462036-2<br />
4.5 3.38 8.3 0.45 300 68 D3502W 0-1462036-4<br />
5 3.75 9.2 0.50 300 83 D3503W 0-1462036-6<br />
6 4.5 11.0 0.60 300 120 D3504W 0-1462036-8<br />
9 6.75 16.6 0.90 300 270 D3505W 1-1462036-0<br />
12 9.00 22.1 1.20 300 480 D3506W 1-1462036-2<br />
24 18.00 44.2 2.40 300 1920 D3507W 1-1462036-4<br />
48 36.00 88.3 4.80 300 7680 D3508W 1-1462036-6<br />
SMT Standard version Short Terminals non-latching<br />
Further coil versions are available on request.<br />
Coil Voltage [U/Unom]<br />
Coil Data (values at 23 °C)<br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
3 2.25 5.5 0.30 300 30 D3501N 0-1462036-1<br />
4.5 3.38 8.3 0.45 300 68 D3502N 0-1462036-3<br />
5 3.75 9.2 0.50 300 83 D3503N 0-1462036-5<br />
6 4.5 11.0 0.60 300 120 D3504N 0-1462036-7<br />
9 6.75 16.6 0.90 300 270 D3505N 0-1462036-9<br />
12 9.00 22.1 1.20 300 480 D3506N 1-1462036-1<br />
24 18.00 44.2 2.40 300 1920 D3507N 1-1462036-3<br />
48 36.00 88.3 4.80 300 7680 D3508N 1-1462036-5<br />
Coil Operating Range 300 mW<br />
2.6<br />
2.4<br />
2.2<br />
2.0<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1.0<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Unom. nominal coil voltage<br />
0.0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />
Ambient Temperature [°C]<br />
FT2 / FU2 <strong>Relay</strong><br />
300 mW coil<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uop. min.<br />
Urel. min.<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
U nom = Nominal coil voltage<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
U max. = Upper limit of the operative range of<br />
the coil voltage (limiting voltage) when coils are<br />
continously energized<br />
U op. min. = Lower limit of the operative range of<br />
the coil voltage (reliable operate voltage)<br />
U rel. min. = Lower limit of the operative range of<br />
the coil voltage (reliable release voltage)<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
47<br />
FT2/FU2
FT2/FU2<br />
48<br />
Contact Data<br />
Number of contacts and type<br />
Contact assembly<br />
Contact material<br />
Limiting continuous current at max. ambient temperature<br />
Maximum switching current<br />
Maximum swichting voltage<br />
Maximum switching capacity<br />
Thermoelectric potential<br />
Minimum switching voltage<br />
Initial contact resistance / measuring condition: 10 mA / 20 mV<br />
Electrical endurance at contact application 0 (≤ 30 mV / ≤ 10 mA)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
at cable load open end<br />
Resistive load 125 Vdc / 0.24 A - 30 W<br />
Mechanical endurance<br />
UL contact ratings<br />
DC Voltage [Vdc]<br />
250 Vdc / 0.25 A - 62.5 VA<br />
24 Vdc / 1.25 A - 30 W<br />
Max. DC Load Breaking Capacity<br />
DC current [A]<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
FT2 / FU2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Standard Version High Dielectric Version<br />
2 changeover contacts<br />
Bifurcated contacts<br />
Palladium-ruthenium, gold covered<br />
2 A 2 A<br />
2 A 2 A<br />
220 Vdc 220 Vdc<br />
250 Vac 250 Vdc<br />
60 W, 62.5 VA 60 W, 62.5 VA<br />
< 10 mV<br />
100 mV<br />
< 70 mW<br />
min. 2.5 x 10 6 operations<br />
min. 2.0 x 10 6 operations<br />
min. 1 x 10 5 operations<br />
min. 1 x 10 5 operations<br />
min. 1 x 10 5 operations<br />
typ. 10 8 operations<br />
220 Vdc / 0.24 A - 60 W<br />
125 Vdc / 0.24 A - 30 W<br />
250 Vac / 0.25 A - 62.5 VA<br />
125 Vac / 0.5 A - 62.5 VA<br />
30 Vdc / 2 A - 60 W<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Insulation<br />
Insulation resistance at 500 VDC<br />
Dielectric test voltage (1 min)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
Surge voltage resistance<br />
according to Bellcore TR-NWT-001089 (2 / 10 ms)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
according to FCC 68 (10 / 160 ms)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
High Frequency Data<br />
Capacitance<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
RF Characteristics<br />
Isolation at 100 MHz / 900 MHz<br />
Insertion loss at 100 MHz / 900 MHz<br />
V.S.W.R. at 100 MHz / 900 MHz<br />
General Data<br />
Operate time at U nom typ. / max.<br />
Release time without diode in parallel, typ. / max.<br />
Release time with diode in parallel, typ. / max.<br />
Bounce time at closing contact, typ. / max.<br />
Maximum switching rate without load<br />
Ambient temperature<br />
Thermal resistance<br />
Maximum permissible coil temperature<br />
Vibration resistance (function)<br />
Shock resistance, half sinus, 11 ms<br />
Degree of protection / Environmental protection<br />
Needle flame test<br />
Mounting position<br />
Processing information<br />
Weight (mass)<br />
Terminal surface<br />
Moisture sensitive level (JDEC J-STD-020B) - SMD types<br />
Resistance<br />
All data refers to 23° C unless otherwise specified.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
FT2 / FU2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Standard Version High Dielectric Version<br />
> 10 9 W > 10 9 W<br />
1500 Vrms 3500 Vrms<br />
1500 Vrms 1800 Vrms<br />
1000 Vrms 1500 Vrms<br />
2500 V 5000 V<br />
1500 V 2500 V<br />
1500 V 2500 V<br />
2500 V 5000 V<br />
1500 V 2500 V<br />
1500 V 2500 V<br />
max. 4 pF<br />
max. 1 pF<br />
max. 1 pF<br />
- 30.6 dB / - 13.7 dB<br />
- 0.02 dB / - 0.50 dB<br />
1.02 / 1.27<br />
3 ms / 5 ms<br />
2 ms / 5 ms<br />
4 ms / 5 ms<br />
1 ms / 5 ms<br />
50 operations/s<br />
-55 °C ... +85 °C<br />
< 125 K/W<br />
150 °C<br />
10 G<br />
10 to 1000 Hz<br />
15 G (function)<br />
500 G (damage)<br />
immersion cleanable, IP 67 / RT III / RT V<br />
application time 20 s, no burning or glowing<br />
any<br />
Ultrasonic cleaning is not recommended<br />
max. 3 g<br />
SnCu 0,7<br />
MSL 3<br />
265 °C / 10 s<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
49<br />
FT2/FU2
FT2/FU2<br />
50<br />
Packing<br />
Reel dimension<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
FT2 / FU2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Tube for THT version<br />
50 relays per stick<br />
1‘000 relays per box<br />
Tape and reel for SMT version<br />
with long terminals<br />
400 relays per reel<br />
2‘000 relays per box<br />
Tape and reel for SMT version<br />
with short terminals<br />
500 relays per reel<br />
2‘500 relays per box<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Recommended Soldering Conditions<br />
Soldering conditions according IEC 60058-2-58 and<br />
IPC/JEDEC J-STD-020B<br />
Temperature °C Temperature °C<br />
Temperature °C<br />
240° C<br />
180° C<br />
130° C<br />
100° C<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Time (s)<br />
Vapor Phase Soldering: Temperature/Time Profile<br />
(Lead and Housing Peak Temperature)<br />
Infrared Soldering: Temperature/Time Profile<br />
(Lead and Housing Peak Temperature)<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
20 - 40 sec Full line: typical<br />
Dotted line: process limits<br />
forced<br />
cooling<br />
Resistance to soldering heat - Reflow profile<br />
Time (s)<br />
Recommended reflow soldering profile<br />
Time (s)<br />
Infrared Soldering: Temperature/Time Profile<br />
(Lead and Housing Peak Temperature)<br />
FT2 / FU2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
51<br />
FT2/FU2
FP2<br />
52<br />
FP2 <strong>Relay</strong><br />
2 pole telecom / signal relay<br />
Through Hole Type (THT)<br />
Polarized.<br />
<strong>Relay</strong> types: non-latching with1 coil<br />
latching with 1 coil<br />
latching with 2 coils<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0336.<br />
Features<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
– Telecom/signal relay (dry circuit, test access, ringing)<br />
– Slim line 14 x 9 mm, 0.550 x 0.354 inch<br />
– Switching current 2 A<br />
– 2 changeover contacts (2 form C / DPDT)<br />
– Bifurcated contacts<br />
– High sensitivity results in low nominal power consumption<br />
80 mW for high sensitive, 140 mW for sensitive version<br />
– High mechanical shock resistance<br />
up to 300 G functional<br />
up to 1500 G survival<br />
Typical applications<br />
– Communications equipment<br />
Linecard application - analog, ISDN, xDSL, PABX<br />
Voice over IP<br />
– Office and business equipment<br />
– Measurement and control equipment<br />
– Consumer electronics<br />
Set top boxes, HiFi<br />
– Medical equipment<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
UL 508 File No. E 111441<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Dimensions<br />
Catalog 1308202-2<br />
Revised 06-05<br />
THT<br />
mm inch<br />
L 14.02 ± 0.08 0.574 ± 0.008<br />
W 9.02 ± 0.08 0.035 ± 0.003<br />
H 5 ± 0.1 0.196 ± 0.004<br />
T 3.2 + 0.3 0.125 + 0.011<br />
T1 N/A N/A<br />
T2 7.62 ±0.1 0.3 ± 0.004<br />
Tw 0.5 0.020<br />
S 0.25+0.05 0.009+0.002<br />
THT Version<br />
Mounting hole layout<br />
View onto the component side of the PCB<br />
(top view)<br />
Basic grid 2.54 mm<br />
Terminal assignment<br />
<strong>Relay</strong> - top view<br />
Non-latching type,<br />
not energized condition<br />
www.tycoelectronics.com<br />
Latching type,<br />
reset condition<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
FP2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
latching, 2 coils<br />
reset condition<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Contacts in reset position. Both coils can be<br />
used as either set or reset coils.<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
53<br />
FP2
FP2<br />
54<br />
Coil Data (values at 23 °C)<br />
non-latching, 1 coil<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
3 2.1 6.6 0.30 140 64 D 3006 1-1462033-3<br />
4.5 3.15 9.9 0.45 140 145 D 3004 0-1462033-9<br />
5 3.5 11.0 0.50 140 178 D 3009 1-1462033-4<br />
6 4.2 13.2 0.60 140 257 D 3005 1-1462033-1<br />
9 6.3 19.8 0.90 140 574 D 3010 2-1462033-1<br />
12 8.4 26.4 1.20 140 1028 D 3002 0-1462033-5<br />
24 16.8 44.3 2.40 200 2880 D 3012 2-1462033-2<br />
48 33.6 72.3 4.80 300 7680 D 3013 2-1462033-6<br />
non-latching 1 coil, high sensitive version<br />
3 2.25 8.7 0.3 80 113 D 3021 3-1462033-2<br />
4.5 3.38 13.1 0.45 80 253 D 3022 3-1462033-3<br />
5 3.75 14.6 0.5 80 313 D 3023 3-1462033-4<br />
6 4.50 17.5 0.6 80 450 D 3024 3-1462033-5<br />
9 6.75 24.2 0.9 80 1013 D 3025 3-1462033-6<br />
12 9.00 35.0 1.2 80 1800 D 3026 3-1462033-7<br />
24 18.00 52.8 2.4 140 4114 D 3027 3-1462033-8<br />
48 36.00 77.6 4.8 260 8882 D 3028 3-1462033-9<br />
latching, 1 coil<br />
3 2.25 7.8 2.25 100 90 D 3041 4-1462033-0<br />
4.5 3.38 11.7 3.38 100 203 D 3042 4-1462033-1<br />
5 3.75 13.0 3.75 100 250 D 3043 4-1462033-2<br />
6 4.50 15.6 4.50 100 360 D 3044 4-1462033-3<br />
9 6.75 23.5 6.75 100 810 D 3045 4-1462033-4<br />
12 9.00 31.3 9.00 100 1440 D 3046 4-1462033-5<br />
24 18.00 47.5 18.00 150 3840 D 3047 4-1462033-6<br />
latching, 2 coils<br />
3 2.1 5.5 2.1 200 45 D 3061 4-1462033-7<br />
4.5 3.15 8.3 3.15 200 101 D 3062 4-1462033-8<br />
5 3.5 7.2 3.5 200 125 D 3063 4-1462033-9<br />
6 4.2 11.1 4.2 200 180 D 3064 5-1462033-0<br />
9 6.3 16.8 6.3 200 405 D 3065 5-1462033-1<br />
12 8.4 28.1 8.4 200 720 D 3066 5-1462033-4<br />
24 16.8 44.3 16.8 300 1920 D 3067 5-1462033-6<br />
Further coil versions are available on request.<br />
FP2 <strong>Relay</strong><br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Coil Voltage [U/Unom]<br />
Coil Voltage [U/Unom]<br />
Coil Voltage [U/Unom]<br />
Coil Operating Range<br />
3.4<br />
3.2<br />
3<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
2.6<br />
2.4<br />
2.2<br />
2.0<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1.0<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Unom. nominal coil voltage<br />
Ambient Temperature [°C]<br />
Uop. min.<br />
Urel. min.<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
0.0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
4.6<br />
4.4<br />
4.2<br />
4<br />
3.8<br />
3.6<br />
3.4<br />
3.2<br />
3<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Unom. nominal coil voltage<br />
Umax. - 100 % coil duty at 0 A<br />
Umax. - 5 % coil duty at 2 x 2 A<br />
Umax. - 5 % coil duty at 2 x 1 A<br />
Umax. - 5 % coil duty at 0 A<br />
Unom. nominal coil voltage<br />
Ambient Temperature [°C]<br />
Uop. min.<br />
Urel. min.<br />
Uset min.<br />
0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />
Ambient Temperature [°C]<br />
FP2 <strong>Relay</strong><br />
80 mW<br />
140 mW<br />
200 mW<br />
260 mW<br />
300 mW<br />
200 mW Latching<br />
100 mW Latching<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
U nom = Nominal coil voltage<br />
U max. = Upper limit of the operative range of<br />
the coil voltage (limiting voltage) when coils<br />
are continously energized<br />
U op. min. = Lower limit of the operative range of<br />
the coil voltage (reliable operate voltage)<br />
U rel. min. = Lower limit of the operative range of<br />
the coil voltage (reliable release voltage)<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
55<br />
FP2
FP2<br />
56<br />
Contact Data<br />
Number of contacts and type<br />
Contact assembly<br />
Contact material<br />
Limiting continuous current at max. ambient temperature<br />
Maximum switching current<br />
Maximum swichting voltage<br />
Maximum switching capacity<br />
Thermoelectric potential<br />
Minimum switching voltage<br />
Initial contact resistance / measuring condition: 10 mA / 20 mV<br />
Electrical endurance at contact application 0 (≤ 30 mV/ ≤ 10 mA)<br />
Mechanical endurance<br />
UL contact ratings<br />
DC Voltage [Vdc]<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
at cable load open end<br />
at 125 Vdc / 0.24 A - 30 W<br />
at 250 Vac / 0.25 A - 62.5 VA<br />
at 24 V / 1.25 A - 30 W<br />
Max. DC load breaking capacity<br />
DC current [A]<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
FP2 <strong>Relay</strong><br />
Max. DC Load Breaking Capacity<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
2 changeover contacts<br />
Bifurcated contacts<br />
Silver-nickel, gold-covered<br />
2 A<br />
2 A<br />
220 Vdc<br />
250 Vac<br />
60 W, 62.5 VA<br />
< 10 mV<br />
100 mV<br />
< 50 mW<br />
min. 2.5 x 10 6 operations<br />
min. 2.0 x 10 6 operations<br />
min. 1.0 x 10 5 operations<br />
min. 1.0 x 10 5 operations<br />
min. 3.0 x 10 5 operations<br />
typ. 10 8 operations<br />
220 Vdc / 0.24 A - 60 W<br />
125 Vdc / 0.24 A - 30 W<br />
250 Vac / 0.25 A - 62.5 VA<br />
125 Vac / 0.5 A - 62.5 VA<br />
30 Vdc / 2 A - 60 W<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Insulation<br />
Insulation resistance at 500 VDC<br />
Dielectric test voltage (1 min)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
Surge voltage resistance<br />
according IEC (10 / 700 ms)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
according to FCC 68 (10 / 160 ms)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
High Frequency Data<br />
Capacitance<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
RF Characteristics<br />
Isolation at 100 / 900 MHz<br />
Insertion loss at 100 / 900 MHz<br />
V.S.W.R. at 100 / 900 MHz<br />
General Data<br />
Operate time at U nom typ. / max.<br />
Reset time (latching) at U nom , typ. / max.<br />
Release time without diode in parallel (non-latching), typ. / max.<br />
Release time with diode in parallel (non-latching), typ. / max.<br />
Bounce time at closing contact, typ. / max.<br />
Maximum switching rate without load<br />
Ambient temperature<br />
Thermal resistance<br />
Maximum permissible coil temperature<br />
Vibration resistance (function)<br />
Shock resistance, half sinus, 11 ms<br />
Degree of protection / Environmental protection<br />
Needle flame test<br />
Mounting position<br />
Processing information<br />
Weight (mass)<br />
Terminal surface<br />
Resistance to soldering heat<br />
All data refers to 23 °C unless otherwise specified.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
FP2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
> 10 9 W<br />
1000 Vrms<br />
1000 Vrms<br />
750 Vrms<br />
1500 V<br />
1500 V<br />
1500 V<br />
1500 V<br />
1500 V<br />
1500 V<br />
max. 4 pF<br />
max. 1 pF<br />
max. 1 pF<br />
-40.2 dB / -22.3 dB<br />
-0.03 dB / -0.25 dB<br />
1.01 / 1.07<br />
3 ms / 4 ms<br />
3 ms / 4 ms<br />
1 ms / 3 ms<br />
3 ms / 4 ms<br />
1 ms / 5 ms<br />
50 operations/s<br />
-55 °C ... +85 °C<br />
< 150 K/W<br />
125 °C<br />
20 G<br />
10 to 500 Hz<br />
50 G (function)<br />
1500 G (damage)<br />
immersion cleanable, IP 67 / RT III<br />
application time 20 s, no burning or glowing<br />
any<br />
Ultrasonic cleaning is not recommended<br />
max. 2 g<br />
SnCu 0.7<br />
265 °C / 10 s<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
57<br />
FP2
FP2<br />
58<br />
Packing<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
FP2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Tube for THT version<br />
50 relays per stick<br />
1000 relays per box<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
2 pole telecom/signal relay<br />
Through Hole Type (THT)<br />
Non-polarized. non-latching 1 coil<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0416.<br />
Features<br />
– Telecom/signal relay (dry circuit, test access, ringing)<br />
– Slim line 20 x 10 mm, 0.795 x 0.393 inch<br />
– Switching current 2 A<br />
– 2 changeover contacts (2 form C / DPDT)<br />
– Bifurcated contacts<br />
– Meets FCC Part 68 and ITU-T K20<br />
Typical applications<br />
– Communications equipment<br />
Linecard application – analog, ISDN, xDSL, PABX<br />
Voice over IP<br />
– Office and business equipment<br />
– Measurement and control equipment<br />
– Consumer electronics<br />
Set top boxes, HiFi<br />
– Medical equipment<br />
– Automotive Equipment<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
MT2 <strong>Relay</strong><br />
UL 508 File No. E 111441<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
59<br />
MT2
MT2<br />
60<br />
Dimensions<br />
THT Version<br />
Mounting hole layout<br />
View onto the component side of the PCB<br />
(top view)<br />
Basic grid 2.54 mm<br />
Terminal assignment<br />
<strong>Relay</strong> - top view<br />
non-latching 1 coil<br />
release condition<br />
Catalog 1308202-2<br />
Revised 06-05<br />
THT<br />
mm inch<br />
L 20.2 + 0.05/-0.02 0.795 + 0.002/-0.0008<br />
W 10 + 0.05/-0.02 0.393 + 0.002/-0.0008<br />
H 11+0.1/-0.2 0.433 + 0.004/-0.008<br />
T 3.1 ± 0.3 0.122 ± 0.011<br />
T1 N/A N/A<br />
T2 7.62 ± 0.15 0.3 ± 0.005<br />
S 0.55 0.021<br />
Tw 0.5 0.020<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
MT2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Coil Data (values at 23 °C)<br />
High sensitive version (150 mW)<br />
non-latching 1 coil<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
3 2.1 8.1 0.30 150 60 C 93400 1-1462001-2<br />
3.3 2.3 8.8 0.33 150 72 C 93407 1-1462001-3<br />
4.5 3.2 12.2 0.45 150 136 C 93406 2-1462000-2<br />
5 3.6 13.5 0.50 150 168 C 93401 0-1462000-1<br />
6 4.3 16.2 0.60 150 240 C 93427 5-1462000-6<br />
9 6.4 24.3 0.90 150 544 C 93405 2-1462000-0<br />
12 8.6 32.4 1.20 150 968 C 93402 0-1462000-7<br />
24 17.1 64.8 2.40 150 3872 C 93403 1-1462000-3<br />
48 34.1 129.6 4.80 150 15468 C 93404 1-1462000-8<br />
Sensitive version (200 mW)<br />
non-latching 1 coil<br />
3 2.0 7.0 0.30 200 45 C 93414 1-1462001-1<br />
4.5 2.9 10.5 0.45 200 101 C 93415 3-1462000-0<br />
5 3.3 11.6 0.50 200 125 C 93416 3-1462000-1<br />
6 3.9 14.0 0.60 200 180 C 93428 5-1462000-7<br />
9 5.9 21.0 0.90 200 405 C 93417 3-1462000-6<br />
12 7.8 28.0 1.20 200 720 C 93418 3-1462000-7<br />
24 15.6 59.9 2.40 200 2880 C 93419 4-1462000-1<br />
48 31.2 112.0 4.80 200 11520 C 93420 4-1462000-5<br />
Sensitive version (300 mW)<br />
non-latching 1 coil<br />
4.5 3.1 8.9 0.45 300 73 C 93433 6-1462000-6<br />
5 3.4 9.9 0.50 300 90 C 93434 6-1462000-8<br />
12 8.25 23.6 1.20 300 515 C 93412 2-1462000-6<br />
24 16.5 47.3 2.40 300 2060 C 93435 7-1462000-0<br />
48 32.5 54.6 4.80 300 8240 C 93436 7-1462000-2<br />
Standard version (400 mW)<br />
non-latching 1 coil<br />
Standard version (550 mW)<br />
non-latching 1 coil<br />
MT2 <strong>Relay</strong><br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
4.5 2.9 8.9 0.45 400 50 C 93421 4-1462000-7<br />
5 3.3 9.9 0.50 400 63 C 93422 4-1462000-8<br />
6 3.9 11.8 0.60 400 90 C 93429 5-1462000-8<br />
9 5.9 17.7 0.90 400 203 C 93423 5-1462000-0<br />
12 7.8 23.6 1.20 400 360 C 93424 5-1462000-1<br />
24 15.6 47.3 2.40 400 1440 C 93425 5-1462000-3<br />
48 31.2 94.6 4.80 400 5760 C 93426 5-1462000-5<br />
4.5 2.9 6.3 0.45 550 36 C 93438 7-1462000-7<br />
5 3.3 7.0 0.5 550 45 C 93450 8-1462000-5<br />
6 3.9 8.4 0.60 550 66 C 93437 7-1462000-6<br />
12 7.8 16.8 1.20 550 280 C 93432 6-1462000-2<br />
24 15.6 33.6 2.40 550 1050 C 93431 6-1462000-1<br />
48 31.2 67.2 4.80 550 4100 C 93430 5-1462000-9<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
61<br />
MT2
MT2<br />
62<br />
Coil Voltage [U/Unom]<br />
Coil Voltage [U/Unom]<br />
Coil Voltage [U/Unom]<br />
Coil Operating Range<br />
3.2<br />
3.0<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2.0<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1.0<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
0.0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
3.0<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2.0<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1.0<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
150 mW coil<br />
0.0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
3.0<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2.0<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1.0<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Unom. nominal coil voltage<br />
Unom. nominal coil voltage<br />
Unom. nominal coil voltage<br />
Ambient Temperature [°C]<br />
Ambient Temperature [°C]<br />
0.0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
Ambient Temperature [°C]<br />
MT2 <strong>Relay</strong><br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
3<br />
150 mW 200 mW<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uop. min.<br />
Urel. min.<br />
2<br />
1<br />
0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
200 mW coil<br />
3.0<br />
300 mW coil<br />
400 mW coil<br />
300 mW 400 mW<br />
2.8<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uop. min.<br />
Urel. min.<br />
550 mW<br />
550 mW coil<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uop. min.<br />
Urel. min.<br />
Coil Voltage [U/Unom]<br />
Coil Voltage [U/Unom]<br />
2.6<br />
2.4<br />
2.2<br />
2.0<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1.0<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Unom. nominal coil voltage<br />
Unom. nominal coil voltage<br />
Ambient Temperature [°C]<br />
0.0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
Ambient Temperature [°C]<br />
U nom = Nominal coil voltage<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uop. min.<br />
Urel. min.<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uop. min.<br />
Urel. min.<br />
U max. = Upper limit of the operative range of<br />
the coil voltage (limiting voltage) when coils are<br />
continously energized<br />
U op. min. = Lower limit of the operative range of<br />
the coil voltage (reliable operate voltage)<br />
U rel. min. = Lower limit of the operative range of<br />
the coil voltage (reliable release voltage)<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Contact Data<br />
Number of contacts and type<br />
Contact assembly<br />
Contact material<br />
Limiting continuous current at max. ambient temperature<br />
Maximum switching current<br />
Maximum swichting voltage<br />
Maximum switching capacity<br />
Thermoelectric potential<br />
Minimum switching voltage<br />
Initial contact resistance / measuring condition: 10 mA / 20 mV<br />
Electrical endurance Contact application 0 (≤ 30 mV/ ≤ 10 mA)<br />
Mechanical endurance<br />
UL contact ratings<br />
DC Voltage [Vdc]<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Cable load open end<br />
Resistive load 150 V / 0.2 A - 30 W<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
24 V / 1.25 A - 30 W<br />
Max. Max. DC Load DC load Breaking breaking capacity Capacity<br />
Insulation<br />
Insulation resistance at 500 Vdc<br />
Dielectric test voltage (1 min)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
Surge voltage resistance<br />
according to FCC 68 (10 / 160 ms) and IEC (10 / 700 ms)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
DC current [A]<br />
MT2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
2 changeover contacts<br />
Bifurcated contacts<br />
Silver-nickel, gold-covered<br />
2 A<br />
2 A<br />
220 Vdc<br />
250 Vac<br />
60 W, 62.5 VA<br />
< 10 mV<br />
100 mV<br />
< 70 mW<br />
min. 5 x 10 6 operations<br />
min. 2.5 x 10 6 operations<br />
min. 2.0 x 10 5 operations<br />
min. 2.0 x 10 5 operations<br />
typ. 10 8 operations<br />
220 Vdc / 0.24 A - 60 W<br />
125 Vdc / 0.24 A - 30 W<br />
250 Vac / 0.25 A - 62.5 VA<br />
125 Vac / 0.5 A - 62.5 VA<br />
30 Vdc / 2 A - 60 W<br />
> 10 9 W<br />
1050 Vrms<br />
750 Vrms<br />
750 Vrms<br />
1500 V<br />
1500 V<br />
1500 V<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
63<br />
MT2
MT2<br />
64<br />
High Frequency Data<br />
Capacitance<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
RF Characteristics<br />
Isolation at 100 / 900 MHz<br />
Insertion loss at 100 / 900 MHz<br />
V.S.W.R. at 100 / 900 MHz<br />
General Data<br />
Operate time at U nom typ. / max.<br />
Release time without diode in parallel (non-latching), typ. / max.<br />
Release time with diode in parallel (non-latching), typ. / max.<br />
Bounce time at closing contact, typ. / max.<br />
Maximum switching rate without load<br />
Ambient temperature<br />
Thermal resistance<br />
Maximum permissible coil temperature<br />
Vibration resistance (function)<br />
Shock resistance, half sinus, 11 ms<br />
Degree of protection<br />
Needle flame test<br />
Mounting position<br />
Processing information<br />
Weight (mass)<br />
Terminal surface<br />
Resistance to soldering heat<br />
All data refers to 23° C unless otherwise specified.<br />
Packing<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
MT2 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
max. 4 pF<br />
max. 2 pF<br />
max. 2 pF<br />
- 31.8 dB / - 14.2 dB<br />
- 0.02 dB / - 0.97 dB<br />
1.03 / 1.31<br />
4 ms / 5 ms<br />
1 ms / 3 ms<br />
4 ms / 6 ms<br />
1 ms / 5 ms<br />
50 operations/s<br />
-55 °C ... +85 °C<br />
< 85 K/W<br />
115 °C<br />
10 G<br />
10 to 500 Hz<br />
10 G / 30 G (function)<br />
500 G (damage)<br />
immersion cleanable, IP 67<br />
application time 10 s<br />
any<br />
Ultrasonic cleaning is not recommended<br />
max. 5 g<br />
SnCu 0.7<br />
265 °C / 10 s<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Tube for THT version<br />
25 relays per stick<br />
1’000 relays per box<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
2 pole telecom relay, non-polarized,<br />
Through Hole Type (THT)<br />
<strong>Relay</strong> types: non-latching with 1 coil<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0418.<br />
Features<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
– Standard DIL relay<br />
– Dimensions 20.3 x 10.1 x 11.43 mm,<br />
0.795 x 0.394 x 0.450 inch<br />
– Switching and continous current 3 A<br />
– 2 changeover contacts (2 form C / DPDT)<br />
– Single contacts<br />
– Immersion cleanable<br />
– Four different coil sensitivities<br />
(150, 200, 400, > 500 mW)<br />
– Surge voltage resistance meets FCC Part 68 requirement:<br />
1.5 kV (10 / 700 µs) between coil and contacts<br />
Typical applications<br />
– Communications equipment<br />
– Office equipment<br />
– Measurement and control equipment<br />
– Entertainment electronics<br />
– Medical Equipment<br />
– Consumer electronics<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
D2n V23105 <strong>Relay</strong><br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
UL 508 File No. E 111441<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
65<br />
D2n
D2n<br />
66<br />
Dimensions<br />
THT<br />
V23105-A5xxx-A201<br />
mm inch<br />
L 20.2 ± 0.1 0.795 ± 0.004<br />
W 10.0 ± 0.1 0.394 ± 0.004<br />
H 11.43 - 0.5 0.450 - 0.02<br />
T 3.5 - 0.5 0.138 - 0.02<br />
Tw 0.72 - 0.2 0.028 - 0.008<br />
S 0.3 + 0.2 0.012 + 0.008<br />
THT Version<br />
Mounting hole layout<br />
View onto the component side of the PCB<br />
(top view)<br />
Basic grid 2.54 mm<br />
Terminal assignment<br />
<strong>Relay</strong> - top view<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
D2n V23105 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Coil Data (values at 23 °C)<br />
150 mW nominal power consumption<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
5 4.0 11.7 0.25 150 167 V23105A5001A201 8-1393792-5<br />
6 4.8 14.0 0.30 150 240 V23105A5002A201 8-1393792-7<br />
9 7.2 21.0 0.45 150 540 V23105A5006A201 9-1393792-1<br />
12 9.6 28.0 0.60 150 960 V23105A5003A201 8-1393792-8<br />
24 19.2 56.0 1.20 150 3840 V23105A5005A201 9-1393792-0<br />
200 mW nominal power consumption<br />
3 2.1 6.1 0.15 200 45 V23105A5308A201 0-1393793-5<br />
5 3.5 10.1 0.25 200 125 V23105A5301A201 9-1393792-3<br />
6 4.2 12.2 0.30 200 180 V23105A5302A201 9-1393792-5<br />
9 6.3 18.2 0.45 200 405 V23105A5306A201 0-1393793-2<br />
12 8.4 24.3 0.60 200 720 V23105A5303A201 9-1393792-7<br />
24 16.8 48.6 1.20 200 2880 V23105A5305A201 9-1393792-9<br />
48 33.6 97.2 2.40 200 11520 V23105A5307A201 0-1393793-3<br />
400 mW nominal power consumption<br />
5 3.5 7.2 0.25 400 62 V23105A5401A201 0-1393793-6<br />
6 4.2 8.6 0.30 400 90 V23105A5402A201 0-1393793-7<br />
9 6.3 12.9 0.45 400 203 V23105A5406A201 1-1393793-0<br />
12 8.4 17.2 0.60 400 360 V23105A5403A201 0-1393793-8<br />
24 16.8 34.3 1.20 400 1440 V23105A5405A201 0-1393793-9<br />
48 33.6 68.6 2.40 400 5760 V23105A5407A201 1-1393793-1<br />
> 500 mW nominal power consumption<br />
D2n V23105 <strong>Relay</strong><br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
5 3.5 6.1 0.25 695 36 V23105A5501A201 1-1393793-6<br />
6 4.2 7.3 0.30 515 70 V23105A5502A201 1-1393793-8<br />
9 6.3 10.9 0.45 580 140 V23105A5506A201 2-1393793-3<br />
12 8.4 14.5 0.60 515 280 V23105A5503A201 1-1393793-9<br />
24 16.8 29.1 1.20 550 1050 V23105A5505A201 2-1393793-1<br />
48 33.6 58.1 2.40 575 4000 V23105A5507A201 2-1393793-4<br />
Nominal Operating Nominal power Resistance British <strong>Relay</strong> code Tyco<br />
voltage current consumption Telecom Code Part Number<br />
Vdc mA mW W / ± 10 %<br />
Coil versions, BT 47 type / specification T4563 C (current tested)<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
Coil Data (values at 23 °C) Ordering Information<br />
5 80 695 36 47 W / 5 V23105A5475A201 1-1393793-2<br />
10 32.5 500 200 47 W / 9 V23105A5479A201 3-1393794-0<br />
12 27 515 280 47 W / 6 V23105A5476A201 1-1393793-3<br />
24 14 550 1050 47 W / 7 V23105A5477A201 1-1393793-4<br />
48 7 575 4000 47 W / 8 V23105A5478A201 1-1393793-5<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
67<br />
D2n
D2n<br />
68<br />
Coil Voltage [U/Unom]<br />
Coil Voltage [U/Unom]<br />
Coil Operating Range<br />
3.0<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2.0<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1.0<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
0.0<br />
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
3.0<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2.0<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1.0<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Catalog 1308202-2<br />
Revised 06-05<br />
Unom. nominal coil voltage<br />
Unom.<br />
www.tycoelectronics.com<br />
Ambient Temperature [°C]<br />
0.0<br />
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
Ambient Temperature [°C]<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
D2n V23105 <strong>Relay</strong><br />
150 mW coil<br />
150 mW<br />
3<br />
2.8<br />
200 mW coil<br />
200 mW<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uop. min.<br />
Urel. min.<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
2.6<br />
2.4<br />
2.2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
2.6<br />
2.4<br />
2.2<br />
2.0<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1.0<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
2<br />
1<br />
Unom. nominal coil voltage<br />
0<br />
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
400 mW coil<br />
400 mW<br />
3.0<br />
2.8<br />
550 mW coil<br />
550 mW<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uop. min.<br />
Urel. min.<br />
Coil Voltage [U/Unom]<br />
Coil Voltage [U/Unom]<br />
Unom.<br />
Ambient Temperature [°C]<br />
0.0<br />
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
Ambient Temperature [°C]<br />
U nom = Nominal coil voltage<br />
U max. = Upper limit of the operative range of<br />
the coil voltage (limiting voltage) when coils are<br />
continously energized<br />
U op. min. = Lower limit of the operative range of<br />
the coil voltage (reliable operate voltage)<br />
U rel. min. = Lower limit of the operative range of<br />
the coil voltage (reliable release voltage)<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uop. min.<br />
Urel. min.<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uop. min.<br />
Urel. min.<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
<strong>Relay</strong> Code<br />
D2n <strong>Relay</strong> Identification<br />
Version<br />
0 = 150 mW nominal power consumption<br />
3 = 200 mW<br />
4 = 400 mW<br />
5 = 550 mW<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Coil number<br />
08 = 3 V nominal voltage (only with 150/200 mW nominal coil power consumption*)<br />
01 = 5 V nominal voltage<br />
02 = 6 V<br />
06 = 9 V<br />
04 = 10 V<br />
03 = 12 V<br />
05 = 24 V<br />
07 = 48 V<br />
BT 47 versions<br />
475 = 5 V nominal voltage<br />
479 = 10 V<br />
476 = 12 V<br />
477 = 24 V<br />
478 = 48 V<br />
D2n V23105 <strong>Relay</strong><br />
V 2 3 1 0 5<br />
Contact assembly<br />
A201 = 2 changeover contacts; silver nickel, gold-plated, against silver nickel, gold-plated<br />
*) Coils with 400/500 mW nominal power consumption on request<br />
Ordering example: V23105-A5301-A201<br />
D2n <strong>Relay</strong>, coil 5 V nominal voltage, 200 mW nominal power consumption,<br />
Contact material silver nickel, gold-plated, against silver nickel, gold plated<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
A 5 A 2 0 1<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
69<br />
D2n
D2n<br />
70<br />
Contact Data<br />
Number of contacts and type<br />
Contact assembly<br />
Contact material<br />
Limiting continuous current at max. ambient temperature<br />
Maximum switching current<br />
Maximum swichting voltage<br />
Maximum switching capacity<br />
Thermoelectric potential<br />
Minimum switching voltage<br />
Initial contact resistance / measuring condition: 10 mA / 20 mV<br />
Electrical endurance at 230 Vac / 0.5 A<br />
Mechanical endurance<br />
UL contact ratings<br />
DC Voltage [Vdc]<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
at 6 Vdc / 0.1 A<br />
at 30 Vdc / 1 A<br />
at 30 Vdc / 2 A<br />
Max. DC Load Breaking Capacity<br />
DC current [A]<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
D2n V23105 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
2 changeover contacts<br />
single contacts<br />
Silver-nickel, gold-covered<br />
3 A<br />
3 A<br />
220 Vdc<br />
250 Vac<br />
60 W, 125 VA<br />
> 10 mV<br />
100 mV<br />
< 100 mW<br />
typ. 3.0 x 10 5 operations<br />
typ. 2.0 x 10 6 operations<br />
typ. 5.0 x 10 5 operations<br />
typ. 1.0 x 10 5 operations<br />
typ. 15.0 x 10 6 operations<br />
30 Vdc / 1.0 A<br />
100 Vdc / 0.3 A<br />
125 Vac / 0.5 A for 150 mW and 200 mW coil<br />
125 Vac / 1.0 A for 400 mW and 500 mW coil<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Insulation<br />
Insulation resistance at 500 Vdc<br />
Dielectric test voltage (1 min)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
Surge voltage resistance<br />
according to FCC 68 (10 / 700 ms)<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
High Frequency Data<br />
Capacitance<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
RF Characteristics<br />
Isolation at 100 / 900 MHz<br />
Insertion loss at 100 / 900 MHz<br />
V.S.W.R. at 100 / 900 MHz<br />
General Data<br />
Operate time at U nom typ. / max.<br />
Release time without diode in parallel, typ. / max.<br />
Release time with diode in parallel, typ. / max.<br />
Bounce time at closing contact, typ. / max.<br />
Maximum switching rate without load<br />
Ambient temperature<br />
150 and 200 mW coil<br />
400 mW coil<br />
500 mW coil<br />
Thermal resistance<br />
Maximum permissible coil temperature<br />
Vibration resistance (function)<br />
Shock resistance, half sinus, 11 ms<br />
Degree of protection / Environmental protection<br />
Needle flame test<br />
Mounting position<br />
Processing information<br />
Weight (mass)<br />
Terminal coating<br />
Resistance to soldering heat<br />
All data refers to 23° C unless otherwise specified.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
D2n V23105 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
> 10 9 W<br />
1050 Vrms<br />
750 Vrms<br />
750 Vrms<br />
1500 V<br />
1500 V<br />
1500 V<br />
max. 2 pF<br />
max. 1.5 pF<br />
max. 1 pF<br />
-39.0 dB / -20.7 dB<br />
-0.02 dB / -0.27 dB<br />
1.04 / 1.40<br />
5 ms / 7 ms<br />
4 ms / 6 ms<br />
7 ms / 10 ms<br />
3 ms / 5 ms<br />
20 operations/s<br />
-25 °C ... +85 °C<br />
-25 °C ... +75 °C<br />
-25 °C ... +60 °C<br />
< 100 K/W<br />
105 °C<br />
10 g<br />
10 to 500 Hz<br />
10 g (function)<br />
40 g (damage)<br />
immersion cleanable, IP 67 / RT III<br />
application time 20 s, burning time < 15 s<br />
any<br />
Ultrasonic cleaning is not recommended<br />
max. 6 g<br />
SnCu 0,7<br />
265 °C / 10 s<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
71<br />
D2n
D2n<br />
72<br />
Packing<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
D2n V23105 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Tube for THT version<br />
25 relays per tube<br />
1‘000 relays per box<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
1 pole telecom and signal relay,<br />
polarized,<br />
Through Hole Type (THT) or<br />
Surface Mount Technology (SMT),<br />
<strong>Relay</strong> types: non-latching with 1 coil<br />
latching with 2 coils<br />
latching with 1 coil<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0429.<br />
Features<br />
– Directly triggerable with TTL standard modules such<br />
as ALS, HCT and ACT<br />
– Slim line 13.5 x 7.85 mm, 0.531 x 0.309 inch<br />
– Switching current 1 A<br />
– 1 changeover contact (1 form C / SPDT)<br />
– Bifurcated contacts<br />
– Immersion cleanable<br />
– High sensitivity results in low nominal power<br />
consumption<br />
65 to 130 mW for non-latching<br />
30 to 150 mW for latching<br />
– Surge voltage resistance between contact and coil:<br />
– 2.5 kV (2 / 10 µs) meets the Bellcore<br />
Requirement GR-1089<br />
– 1.5 kV (10 / 160 µs) meets FCC Part 68<br />
Typical applications<br />
– Automotive equipment<br />
CAN bus, imobilizer<br />
– Office equipment<br />
– Measurement and control equipment<br />
– Medical equipment<br />
– Safety equipment<br />
Options<br />
– FCC version on request. Testing of open contacts with<br />
surge voltage in accordance with FCC 68.302<br />
(1.5 kV, 10/160 µs)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
P1 V23026 <strong>Relay</strong><br />
Insulation category<br />
Basic insulation coil/contacts according to IEC/EN 60950<br />
Clearance > 0.75 mm<br />
Creepage distance > 0.75 mm<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
UL 508 File No. E 111441<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
73<br />
P1
P1<br />
74<br />
Dimensions<br />
THT SMT<br />
V23026-x1xxx-B201<br />
mm inch mm inch<br />
L 13.0 ± 0.1 0.512 ± 0.004 13.4 ± 0.1 0.528 ± 0.004<br />
W 7.6 ± 0.1 0.299 ± 0.004 7.75 ± 0.1 0.305 ± 0.004<br />
H 6.9 - 0.2 0.272 - 0.008 8.0 - 0.2 0.315 - 0.008<br />
T 3.5 - 0.2 0.138 -0.008 N/A N/A<br />
T1 N/A N/A 10.9 - 0.5 0.429 - 0.020<br />
T2 5.08 ± 0.15 0.200 ± 0.006 5.08 ± 0.15 0.200 ± 0.006<br />
S 0.3 ± 0.1 0.012 ±0.004 N/A N/A<br />
S1 N/A N/A 0.85 ± 0.1 0.033 ±0.004<br />
S2 N/A N/A 0.2 - 0.15 0.008 ±0.006<br />
THT Version<br />
Mounting hole layout<br />
View onto the component side of the PCB<br />
Terminal assignment<br />
<strong>Relay</strong> - top view<br />
Contact release or reset condition, coil polarity to set the relay<br />
Non-latching type,<br />
not energized condition<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Latching type, 1 coil<br />
reset condition<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
P1 V23026 <strong>Relay</strong><br />
SMT Version<br />
Solder pad layout<br />
View onto the component side of the PCB<br />
Latching type, 2 coils<br />
reset condition<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Contacts are shown in reset<br />
condition. Both coils can be<br />
used either as set or reset coil.<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Coil Data (values at 23 °C)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
THT, non-latching, 1 coil<br />
3 2.25 8.80 0.30 66 137 V23026A1006B201 1-1393774-7<br />
5 3.75 14.50 0.50 68 370 V23026A1001B201 0-1393774-1<br />
9 6.75 25.50 0.90 70 1165 V23026A1005B201 1-1393774-5<br />
12 9.00 35.00 1.20 64 2250 V23026A1002B201 0-1393774-8<br />
24 18.00 50.00 2.40 128 4500 V23026A1004B201<br />
THT, latching, 2 coils (coils I and II are identical)<br />
1-1393774-2<br />
3 2.25 8.55 2.25 69 130 V23026B1106B201 0-1393775-3<br />
5 3.75 14.75 3.75 64 390 V23026B1101B201 3-1393774-4<br />
9 6.75 26.00 6.75 68 1200 V23026B1105B201 0-1393775-2<br />
12 9.00 29.00 9.00 96 1500 V23026B1102B201<br />
24 A nominal voltage of 24 V is feasible with a 12 V coil with a series resistor (1500 W)<br />
3-1393774-5<br />
THT, latching, 1 coil<br />
3 2.25 13.00 2.25 30 300 V23026C1056B201 2-1393774-6<br />
5 3.75 20.00 3.75 34 740 V23026C1051B201 2-1393774-0<br />
9 6.75 35.00 6.75 38 2160 V23026C1057B201 2-1393774-7<br />
12 9.00 50.00 9.00 32 4500 V23026C1052B201 2-1393774-1<br />
24 18.00 50.00 18.00 128 4500 V23026C1054B201 2-1393774-4<br />
SMT, non-latching, 1 coil<br />
3 2.25 8.00 0.30 80 113 V23026D1026B201 0-1393776-8<br />
5 3.75 13.30 0.50 80 313 V23026D1021B201 0-1393776-3<br />
9 6.75 24.00 0.90 80 1015 V23026D1025B201 0-1422015-9<br />
12 9.00 35.00 1.20 80 1800 V23026D1022B201 0-1393776-4<br />
24 18.00 50.00 2.40 128 4500 V23026D1024B201<br />
SMT, latching, 2 coils (coils I and II are identical)<br />
0-1393776-7<br />
3 2.25 8.55 2.25 69 130 V23026E1106B201 0-1393777-3<br />
5 3.75 14.75 3.75 64 390 V23026E1101B201 0-1422015-6<br />
9 6.75 26.00 6.75 68 1200 V23026E1105B201 0-1393777-2<br />
12 9.00 29.00 9.00 96 1500 V23026E1102B201<br />
24 A nominal voltage of 24 V is feasible with a 12 V coil with a series resistor (1500 W)<br />
SMT, latching, 1coil<br />
0-1393776-9<br />
5 3.75 20.00 3.75 34 740 V23026F1051B201 0-1422015-8<br />
12 9.00 50.00 9.00 32 4500 V23026F1052B201<br />
24 A nominal voltage of 24 V is feasible with a 12 V coil with a series resistor (4500 W)<br />
4-1393774-3<br />
Further coil versions e.g. 1.5 V, 9 V and 15 V are available on request.<br />
Coil Operating Range<br />
Coil Voltage [U/Unom]<br />
Umax. at 0 A<br />
Unom. nominal coil voltage<br />
Ambient Temperature [°C]<br />
65 mW<br />
130 mW<br />
Umax. at 0 A<br />
Umax. at - 1 A<br />
Uop. min.<br />
Urel. min.<br />
P1 V23026 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
U nom = Nominal coil voltage<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
U max. = Upper limit of the operative range of<br />
the coil voltage (limiting voltage) when coils are<br />
continously energized<br />
U op. min. = Lower limit of the operative range of<br />
the coil voltage (reliable operate voltage)<br />
U rel. min. = Lower limit of the operative range of<br />
the coil voltage (reliable release voltage)<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
75<br />
P1
P1<br />
76<br />
Coil Voltage [U/Unom]<br />
Catalog 1308202-2<br />
Revised 06-05<br />
Umax. - 5 % coil duty at 1 A<br />
Unom. nominal coil voltage<br />
Contact Data<br />
Number of contacts and type<br />
Contact assembly<br />
Contact material<br />
www.tycoelectronics.com<br />
Umax. - 100 % coil duty at 0 A<br />
Umax. - 5 % coil duty at 0 A<br />
Uset min.<br />
Ambient Temperature [°C]<br />
Limiting continuous current at max. ambient temperature<br />
Maximum switching current<br />
Maximum swichting voltage<br />
Maximum switching capacity<br />
Thermoelectric potential<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
65 mW Latching<br />
32 mW Latching<br />
Initial contact resistance / measuring condition: 10 mA / 20 mV<br />
Electrical endurance<br />
at 12 V / 10 mA<br />
at 6 V / 100 mA<br />
at 30 V / 1000 mA<br />
Mechanical endurance<br />
UL/CSA ratings<br />
Max. DC Load Breaking Capacity<br />
P1 V23026 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
1 changeover contact<br />
Bifurcated contact<br />
Palladium nickel, gold-rhodium covered<br />
1 A<br />
1 A<br />
125 Vdc<br />
150 Vac<br />
30 W, 60 VA<br />
< 100 mV<br />
< 50 mW<br />
typ. 5 x 10 7 operations<br />
typ. 1 x 10 7 operations<br />
typ. 1 x 10 4 operations<br />
typ. 10 9 operations<br />
30 Vdc / 1 A<br />
65 Vdc / 0.46 A<br />
150 Vac / 0.46 A<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Insulation<br />
Insulation resistance at 500 VDC<br />
Dielectric test voltage (1 min)<br />
between coil and contacts (<strong>Relay</strong> with 1 coil)<br />
between open contacts<br />
Surge voltage resistance<br />
according to Bellcore TR-NWT-001089 (2 / 10 ms)<br />
between coil and contacts (<strong>Relay</strong> with 1 coil)<br />
between open contacts<br />
according to FCC 68 (10 / 160 ms)<br />
between coil and contacts (<strong>Relay</strong> with 1 coil)<br />
between open contacts<br />
Insulation according to IEC / EN 60950<br />
Clearance<br />
Creepage distance<br />
High Frequency Data<br />
Capacitance<br />
between coil and contacts<br />
between open contacts<br />
RF Characteristics<br />
Isolation at 100 / 900 MHz<br />
Insertion loss at 100 / 900 MHz<br />
V.S.W.R. at 100 / 900 MHz<br />
General Data<br />
Operate time at U nom typ. / max.<br />
Reset time (latching) at U nom , typ. / max.<br />
Release time without diode in parallel (non-latching), typ. / max.<br />
Release time with diode in parallel (non-latching), typ. / max.<br />
Bounce time at closing contact, typ. / max.<br />
Maximum switching rate without load<br />
Ambient temperature<br />
Thermal resistance<br />
Maximum permissible coil temperature<br />
Vibration resistance (function)<br />
Shock resistance, half sinus, 11 ms<br />
Degree of protection / Environmental protection<br />
Needle flame test<br />
Mounting position<br />
Processing information<br />
Weight (mass)<br />
Terminal surface<br />
Moisture sensitive level (JDEC J-STD-020B) - SMD types<br />
Resistance to soldering heat<br />
All data refers to 23° C unless otherwise specified.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
P1 V23026 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
> 10 9 W<br />
1500 Vrms<br />
500 Vrms<br />
2500 V<br />
on request 2000 V<br />
1500 V<br />
on request 1500 V<br />
Basic insulation<br />
0.75 mm<br />
0.75 mm<br />
max. 6 pF<br />
max. 5 pF<br />
- 30.0 dB / - 18.0 dB<br />
- 0.12 dB / - 1.9 dB<br />
1.06 / 1.75<br />
1 ms / 2 ms<br />
1 ms / 2 ms<br />
0.4 ms / 1 ms<br />
1.2 ms / 2 ms<br />
1 ms / 3 ms<br />
200 operations/s<br />
-40 °C ... +70 °C, +85 °C on request<br />
< 130 K/W<br />
85 °C<br />
20 G, 200 to 2000 Hz<br />
40 G, 10 to 200 Hz<br />
50 G (function)<br />
immersion cleanable, IP 67 / RT III<br />
application time 20 s, burning time < 15 s<br />
any<br />
Ultrasonic cleaning possible<br />
max. 2 g<br />
SnCu 0.7<br />
MSL3<br />
265 °C / 10 s<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
77<br />
P1
P1<br />
78<br />
Recommended Soldering Conditions<br />
Soldering conditions according IEC 60058-2-58 and<br />
IPC/JEDEC J-STD-020B<br />
Temperature °C Temperature °C<br />
240° C<br />
180° C<br />
130° C<br />
100° C<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
20 - 40 sec<br />
Time (s)<br />
Vapor Phase Soldering: Temperature/Time Profile<br />
(Lead and Housing Peak Temperature)<br />
Infrared Soldering: Temperature/Time Profile<br />
(Lead and Housing Peak Temperature)<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
P1 V23026 <strong>Relay</strong><br />
Full line: typical<br />
Dotted line: process limits<br />
forced<br />
cooling<br />
Resistance to soldering heat - Reflow profile<br />
Time (s)<br />
Recommended reflow soldering profile<br />
Temperature °C<br />
Time (s)<br />
Infrared Soldering: Temperature/Time Profile<br />
(Lead and Housing Peak Temperature)<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Packing<br />
Reel dimension<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
P1 V23026 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Tube for THT version<br />
40 relays per tube<br />
2‘000 relays per box<br />
Tape and reel for SMT version<br />
480 relays per reel<br />
2‘400 per box<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
79<br />
P1
W11<br />
80<br />
W11 V23101 <strong>Relay</strong><br />
1 pole PCB relay, non-polarized,<br />
Through Hole Type (THT)<br />
<strong>Relay</strong> types: Non-latching, 1 coil<br />
Terminal assignments<br />
symmetrical or asymmetrical<br />
5- or 6-pin version<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0401.<br />
Features<br />
– Multi purpose relay<br />
– Small size permitting high packing density<br />
– 1 changeover contact (1 form C / SPDT)<br />
– 200 mW and 450 mW coils<br />
– 1 A and 3 A contacts<br />
– High shock resistance of 30 g<br />
– Ambient temperature for sensitive version up to 85 °C<br />
– Immersion cleanable<br />
Typical applications<br />
– Security devices<br />
– Electric door openers<br />
– Duplex intercommunication systems<br />
– Measurement and controls<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
UL 508 File No. E 111441<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Dimensions<br />
THT<br />
V23101-Dxxx-Xxxx<br />
mm inch<br />
L 15.5 ± 0.1 0.610 ± 0.004<br />
W 10.5 ± 0.1 0.413 ± 0.004<br />
H 11.5 - 0.2 0.453 - 0.008<br />
T 3.5 - 0.2 0.138 - 0.008<br />
THT Version<br />
Mounting hole layout<br />
View onto the component side of the PCB<br />
Terminal assignment<br />
<strong>Relay</strong> - top view<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
W11 V23101 <strong>Relay</strong><br />
Version: 6 pins Version: 5 pins (without pin no. 6)<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
81<br />
W11
W11<br />
82<br />
Coil Data (values at 23 °C)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
W11 V23101 <strong>Relay</strong><br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
6 pin version with symmetrical coil assignment, 450 mW nom. Power consumption, AgPd+Au contacts<br />
1.5 1.3 2.6 0.15 375 6 V23101-D0001-A201 0-1393779-1<br />
3 2.1 4.7 0.30 450 20 V23101-D0002-A201 0-1393779-3<br />
5 3.5 7.9 0.50 446 56 V23101-D0003-A201 0-1393779-5<br />
6 4.2 9.5 0.60 450 80 V23101-D0004-A201 0-1393779-8<br />
9 6.3 14.2 0.90 450 180 V23101-D0005-A201 1-1393779-1<br />
12 8.4 19.0 1.20 450 320 V23101-D0006-A201 1-1393779-3<br />
24 16.8 38.0 2.40 450 1280 V23101-D0007-A201 1-1393779-8<br />
6 pin version with asymmetrical coil assignment, 450 mW nom. Power consumption, AgPd+Au contacts<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
1.5 1.3 2.6 0.15 375 6 V23101-D0001-B201 0-1393779-2<br />
3 2.1 4.7 0.30 450 20 V23101-D0002-B201 0-1393779-4<br />
5 3.5 7.9 0.50 446 56 V23101-D0003-B201 0-1393779-6<br />
6 4.2 9.5 0.60 450 80 V23101-D0004-B201 1-1393779-0<br />
9 6.3 14.2 0.90 450 180 V23101-D0005-B201 1-1393779-2<br />
12 8.4 19.0 1.20 450 320 V23101-D0006-B201 1-1393779-6<br />
24 16.8 38.0 2.40 450 1280 V23101-D0007-B201 2-1393779-0<br />
6 pin version with symmetrical coil assignment, 450 mW nom. Power consumption, AgNi contacts<br />
12 8.4 19.0 0.20 450 320 V23101-D0006-A301 4-1419172-4<br />
6 pin version with asymmetrical coil assignment, 450 mW nom. Power consumption, AgNi contacts<br />
5 3.5 7.9 0.50 446 56 V23101-D0003-B301 0-1393779-7<br />
12 8.4 19.0 1.20 450 320 V23101-D0006-B301 1-1393779-7<br />
24 16.8 38.0 2.40 450 1280 V23101-D0007-B301 2-1393779-1<br />
6 pin version with symmetrical coil assignment, 450 mW nom. Power consumption, AgNi+Au contacts<br />
5 3.5 7.9 0.50 446 56 V23101-D0003-A401 0-1422028-2<br />
12 8.4 19.0 1.20 450 320 V23101-D0006-A401 0-1422028-3<br />
24 16.8 38.0 2.40 450 1280 V23101-D0007-A401 0-1422028-5<br />
6 pin version with asymmetrical coil assignment, 450 mW nom. Power consumption, AgNi+Au contacts<br />
12 8.4 19.0 1.20 450 320 V23101-D0006-B401 0-1422028-4<br />
24 16.8 38.0 2.40 450 1280 V23101-D0007-B401 0-1422028-6<br />
5 pin version with symmetrical coil assignment, 450 mW nom. Power consumption, AgPd+Au contacts<br />
12 8.4 19.0 1.20 450 320 V23101-D1006-A201 4-1393779-1<br />
5 pin version with asymmetrical coil assignment, 450 mW nom. Power consumption, AgPd+Au contacts<br />
5 3.5 7.9 0.50 446 56 V23101-D1003-B201 4-1393779-0<br />
12 8.4 19.0 1.20 450 320 V23101-D1006-B201 4-1393779-2<br />
24 16.8 38.0 2.40 450 1280 V23101-D1007-B201 0-1413012-1<br />
5 pin version with symmetrical coil assignment, 450 mW nom. Power consumption, AgNi+Au contacts<br />
12 8.4 19.0 1.20 450 320 V23101-D1006-A401 1-1422028-2<br />
5 pin version with asymmetrical coil assignment, 450 mW nom. Power consumption, AgNi+Au contacts<br />
12 8.4 19.0 1.20 450 320 V23101-D1006-B401 1-1422028-3<br />
6 pin version with symmetrical coil assignment, 200 mW nom. Power consumption, AgPd+Au contacts<br />
1.5 1.1 3.6 0.15 188 12 V23101-D0101-A201 2-1393779-2<br />
3 2.3 7.1 0.30 200 45 V23101-D0102-A201 2-1393779-4<br />
5 3.8 11.6 0.50 208 120 V23101-D0103-A201 2-1393779-6<br />
6 4.5 14.2 0.60 200 180 V23101-D0104-A201 2-1393779-8<br />
9 6.8 21.2 0.90 203 400 V23101-D0105-A201 3-1393779-0<br />
12 9.0 28.0 1.20 206 700 V23101-D0106-A201 3-1393779-2<br />
24 18.0 56.0 2.40 206 2800 V23101-D0107-A201 3-1393779-5<br />
18 13.5 33.0 1.80 200 1620 V23101-D0108-A201 3-1393779-9<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Coil Data (values at 23 °C)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
W11 V23101 <strong>Relay</strong><br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
6 pin version with asymmetrical coil assignment, 200 mW nom. Power consumption, AgPd+Au contacts<br />
1.5 1.1 3.6 0.15 188 12 V23101-D0101-B201 2-1393779-3<br />
3 2.3 7.1 0.30 200 45 V23101-D0102-B201 2-1393779-5<br />
5 3.8 11.6 0.50 208 120 V23101-D0103-B201 2-1393779-7<br />
6 4.5 14.2 0.60 200 180 V23101-D0104-B201 2-1393779-9<br />
9 6.8 21.2 0.90 203 400 V23101-D0105-B201 3-1393779-1<br />
12 9.0 28.0 1.20 206 700 V23101-D0106-B201 3-1393779-3<br />
24 18.0 56.0 2.40 206 2800 V23101-D0107-B201 3-1393779-8<br />
6 pin version with symmetrical coil assignment, 200 mW nom. Power consumption, AgNi contacts<br />
12 9.0 28.0 1.20 206 700 V23101-D0006-A301 0-1422037-2<br />
24 18.0 56.0 2.40 206 2800 V23101-D0007-A301 3-1393779-7<br />
6 pin version with asymmetrical coil assignment, 200 mW nom. Power consumption, AgNi contacts<br />
12 9.0 28.0 1.20 206 700 V23101-D0106-B301 3-1393779-4<br />
6 pin version with symmetrical coil assignment, 200 mW nom. Power consumption, AgNi+Au contacts<br />
5 3.8 11.6 0.50 208 120 V23101-D0103-A401 0-1422028-7<br />
12 9.0 28.0 1.20 203 700 V23101-D0106-A401 0-1422028-8<br />
24 18.0 56.0 2.40 206 2800 V23101-D0107-A401 0-1422028-9<br />
18 13.5 33.0 1.80 200 1620 V23101-D0108-A401 1-1422028-1<br />
6 pin version with asymmetrical coil assignment, 200 mW nom. Power consumption, AgNi+Au contacts<br />
24 18.0 56.0 2.40 206 2800 V23101-D0107-B401 1-1422028-0<br />
5 pin version with symmetrical coil assignment, 200 mW nom. Power consumption, AgPd+Au contacts<br />
12 9.0 28.0 1.20 203 700 V23101-D1106-A201 4-1393779-3<br />
24 18.0 56.0 2.40 206 2800 V23101-D1107-A201 4-1393779-6<br />
5 pin version with asymmetrical coil assignment, 200 mW nom. Power consumption, AgPd+Au contacts<br />
12 9.0 28.0 1.20 203 700 V23101-D1106-B201 4-1393779-4<br />
24 18.0 56.0 2.40 206 2800 V23101-D1107-B201 4-1393779-7<br />
5 pin version with asymmetrical coil assignment, 200 mW nom. Power consumption, AgNi contacts<br />
12 9.0 28.0 1.20 203 700 V23101-D1106-B301 4-1393779-5<br />
5 pin version with symmetrical coil assignment, 200 mW nom. Power consumption, AgNi+Au contacts<br />
12 9.0 28.0 1.20 203 700 V23101-D1106-A401 1-1422028-4<br />
5 pin version with asymmetrical coil assignment, 200 mW nom. Power consumption, AgNi+Au contacts<br />
12 9.0 28.0 1.20 203 700 V23101-D1106-B401 1-1422028-5<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
83<br />
W11
W11<br />
84<br />
Coil Voltage [U/Unom]<br />
Coil Operating Range<br />
2.6<br />
2.4<br />
2.2<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
0<br />
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100<br />
Catalog 1308202-2<br />
Revised 06-05<br />
Unom. nominal coil voltage<br />
<strong>Relay</strong> Code<br />
Identification of the<br />
<strong>Relay</strong> W11 - 1 changeover contact<br />
Pin version<br />
D0 = Standard 6 pins<br />
D1 = 5-pin version (without pin no. 6)<br />
Coil number<br />
Standard version<br />
001 = 1.5 V nominal voltage<br />
002= 3 V<br />
003 = 5 V<br />
004 = 6 V<br />
005 = 9 V<br />
006 = 12 V<br />
007 = 24 V<br />
Contact / material<br />
A = Symmetrical coil assignment<br />
B = Asymmetrical coil assignment<br />
201 = AgPd, gold plated<br />
301 = AgNi<br />
401 = AgNi, gold plated<br />
www.tycoelectronics.com<br />
Ambient Temperature [°C]<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
W11 V23101 <strong>Relay</strong><br />
Umax. at 0 A<br />
Umax. at 1.25 A<br />
Uop. min.<br />
Urel. min.<br />
Sensitive version<br />
101 = 1.5 V nominal voltage<br />
102= 3 V<br />
103 = 5 V<br />
104 = 6 V<br />
105 = 9 V<br />
106 = 12 V<br />
107 = 24 V<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
2.6<br />
200 mW coil 450 mW coil<br />
Coil Voltage [U/Unom]<br />
2.4<br />
2.2<br />
2.0<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1.0<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
0.0<br />
V 2 3 1 0 1<br />
Unom. nominal coil voltage<br />
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100<br />
Ambient Temperature [°C]<br />
Ordering example: V23101-D0104-B401<br />
Small relay W11 - 1 changeover contact, standard pin version (6 pins), sensitive version, coil 6 V nominal voltage,<br />
terminal assignment B, contact material AgNi, gold plated.<br />
Note:<br />
Special designs can be carried out to customer specifications. Please contact your local representative.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Umax. at 0 A<br />
Umax. at 1.25 A<br />
Uop. min.<br />
Urel. min.<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Contact Data<br />
Number of contacts and type<br />
Contact assembly<br />
Contact material<br />
Limiting continuous current at max. ambient temperature<br />
Maximum switching current (see load limit diagram)<br />
Maximum swichting voltage<br />
Maximum switching capacity<br />
Thermoelectric potential<br />
Initial contact resistance / measuring condition: 10 mA / 20 mV<br />
Electrical endurance<br />
standard: at 24 Vdc / 1.25 A<br />
Insulation<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
at 24 Vdc / 3 A<br />
at 120 Vac / 1.25 A<br />
at 120 Vac / 3 A<br />
sensitive: at 24 Vdc / 1.25 A<br />
Mechanical endurance<br />
at 24 Vdc / 3 A<br />
at 120 Vac / 1.25 A<br />
at 120 Vac / 3 A<br />
Max. DC Load Breaking Capacity<br />
DC Voltage [Vdc]<br />
Insulation resistance at 500 VDC<br />
Dielectric test voltage (1 min)<br />
between coil and contacts<br />
between open contacts<br />
High Frequency Data<br />
Capacitance<br />
between coil and contacts<br />
between open contacts<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
W11 V23101 <strong>Relay</strong><br />
DC current [A]<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
1 changeover contact<br />
single contacts<br />
AgPd, gold plated AgNi<br />
AgNi, gold plated<br />
1.25 A 3 A<br />
1.25 A 3 A<br />
120 Vdc 120 Vdc<br />
125 Vac 125 Vac<br />
30 W / 62.5 VA 72 W / 360 VA<br />
< 10 mV < 10 mV<br />
100 mW 100 mW<br />
3 x 10 5<br />
1.5 x 10 5<br />
2 x 10 5<br />
1 x 10 5<br />
typ. 10 7 operations<br />
> 10 9 W<br />
1000 Vrms<br />
750 Vrms<br />
max. 10 pF<br />
max. 2 pF<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
2 x 10 5<br />
4 x 10 5<br />
1 x 10 5<br />
3 x 10 5<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
85<br />
W11
W11<br />
86<br />
General Data<br />
Operate time at U nom typ. / max.<br />
Release time without diode in parallel, typ. / max.<br />
Release time with diode in parallel, typ. / max.<br />
Bounce time at closing contact, typ. / max.<br />
Maximum switching rate without load<br />
Ambient temperature<br />
Thermal resistance<br />
Maximum permissible coil temperature<br />
Vibration resistance (function)<br />
Shock resistance, half sinus, 11 ms<br />
Degree of protection<br />
Needle flame test<br />
Mounting position<br />
Processing information<br />
Weight (mass)<br />
Terminal coating<br />
Resistance to soldering heat<br />
All data refers to 23° C unless otherwise specified.<br />
Packing<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
W11 V23101 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
5 ms / 7 ms<br />
3 ms / 5 ms<br />
10 ms / 12 ms<br />
1 ms / 2 ms NO contact<br />
5 ms / 10 ms at NC conctact<br />
20 operations/s<br />
-40 °C ... +70 °C / 85 °C, standard / sensitive coil<br />
< 125 K/W<br />
130 °C<br />
10 G, 10 to 200 Hz<br />
30 G (function)<br />
100 G (damage)<br />
immersion cleanable, IP 67<br />
application time 20 s, burning time < 15 s<br />
any<br />
Ultrasonic cleaning is not recommended<br />
max. 4 g<br />
SnCu 0,7<br />
265 °C / 10 s<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Tube dimensions<br />
25 relays per tube<br />
625 relays per box<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
1 and 2 pole relays<br />
non-polarized, non-latching<br />
ROHS compliant (Directive 2002/95/EC) as<br />
per product date code 0501.<br />
Features<br />
– Direct coil control with TTL-signals possible<br />
– Highly reliable switching<br />
– High switching rates<br />
– Ultrasonic cleanable<br />
– High vibration and shock resistance<br />
Typical applications<br />
– Incircuit tester<br />
– Measuring and control systems<br />
– Telecom equipment<br />
– Alarm and security equipment<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Reed V23100-V4 <strong>Relay</strong><br />
<strong>Relay</strong> Types<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
DIP version (flat)<br />
– Standard version<br />
– Electrostatic shield<br />
between coil and contact<br />
– Protective diode<br />
– Electrostatic shield and protective diode<br />
– Contact arrangement:<br />
1 form a (1 normally open contact) or<br />
1 form c (1 changeover contact)<br />
DIP version (high)<br />
– Standard version<br />
– Electrostatic shield<br />
between coil and contact<br />
– Protective diode<br />
– Electrostatic shield and protective diode<br />
– Contact arrangement:<br />
2 form a (2 normally open contacts) or<br />
1 form c (1 changeover contact)<br />
SIL version<br />
– Standard version<br />
– Protective diode<br />
– Contact arrangement:<br />
1 form a (1 normally open contact)<br />
Mini SIL version<br />
– Standard version<br />
– Protective diode<br />
– Standard internal magnetic shield<br />
– Contact arrangement:<br />
1 form a (1 normally open contact)<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
E 111441<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
87<br />
Reed
Reed<br />
88<br />
Dimensions<br />
DIP version (flat)<br />
Terminal assignment<br />
<strong>Relay</strong> - top view<br />
1 form a<br />
standard<br />
A000<br />
DIP-flat version<br />
mm inch<br />
L 19.3 - 0.2 0.760 - 0.008<br />
W 6.40 - 0.2 0.252 - 0.008<br />
H 5.70 - 0.2 0.224 - 0.008<br />
Hb 5.10 - 0.2 0.201 - 0.008<br />
T 3.20 ± 0.1 0.126 ± 0.004<br />
Tw 0.50 ± 0.1 0.020 ± 0.004<br />
Tz 0.25 ± 0.1 0.010 ± 0.004<br />
Mounting hole layout<br />
Top view<br />
1 form a<br />
with electrostatic shield<br />
A001<br />
1413 9 8<br />
1 2 6 7<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
1 form a<br />
with diode<br />
A010<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Reed V23100-V4 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
1 form a<br />
with electrostatic<br />
shield and diode<br />
A011<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
1 form c<br />
standard<br />
C000<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Coil Data (values at 23 °C)<br />
DIP version flat: 1 form a contact, standard<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
5 3.5 22 0.75 50 500 V23100-V4005-A000 0-1393763-1<br />
12 8.4 33 1.80 144 1’000 V23100-V4012-A000 0-1393763-6<br />
15 10.5 44 2.25 112 2’000 V23100-V4015-A000 1-1393763-0<br />
24 16.8 44 3.60 288 2’000 V23100-V4024-A000 1-1393763-4<br />
DIP version flat: 1 form a contact, with diode<br />
5 3.5 14 0.75 50 500 V23100-V4005-A010 0-1393763-4<br />
12 8.4 25 1.80 144 1'000 V23100-V4012-A010 0-1393763-8<br />
15 10.5 47 2.25 112 2’000 V23100-V4015-A010 1-1393763-2<br />
24 16.8 47 3.60 288 2’000 V23100-V4024-A010 1-1393763-6<br />
DIP version flat: 1 form c contact, standard<br />
5 3.5 13 (14.5) * 0.75 125 200 V23100-V4005-C000 2-1393763-0<br />
12 8.4 22 (23.5) * 1.80 288 500 V23100-V4012-C000 2-1393763-8<br />
15 10.5 44 (14.5) * 2.25 112 2’000 V23100-V4015-C000 3-1393763-4<br />
24 16.8 44 (49) * 3.60 288 2’000 V23100-V4024-C000 4-1393763-0<br />
DIP version flat: 1 form a contact, with electrostatic shield<br />
Reed V23100-V4 <strong>Relay</strong><br />
5 3.5 22 0.75 50 500 V23100-V4005-A001 0-1393763-3<br />
12 8.4 33 1.80 144 1’000 V23100-V4012-A001 0-1393763-7<br />
15 10.5 44 2.25 112 2’000 V23100-V4015-A001 1-1393763-1<br />
24 16.8 44 3.60 288 2’000 V23100-V4024-A001 1-1393763-5<br />
DIP version flat: 1 form a contact, with electrostatic shield and diode<br />
Digit<br />
5 3.5 14 0.75 50 200 V23100-V4005-A011 0-1393763-3<br />
12 8.4 25 1.80 144 1'000 V23100-V4012-A011 0-1393763-9<br />
15 10.5 47 2.25 112 2’000 V23100-V4015-A011 1-1393763-3<br />
24 16.8 47 3.60 288 2’000 V23100-V4024-A011 1-1393763-7<br />
* Values in brackets refer to high relay with protective diode<br />
<strong>Relay</strong> Code<br />
Basic type number<br />
of DIL/SIL reed relay<br />
Contact arrangement<br />
0 = DIL: 1 form A<br />
3 = DIL: 2 form A or 1 form C<br />
5 = SIL: 1 form A<br />
6 = Mini SIL: 1 form A<br />
Coil number<br />
05 = 5 Vdc coil<br />
12 = 12 Vdc coil<br />
15 = 15 Vdc coil<br />
24 = 24 Vdc coil<br />
<strong>Relay</strong> version (contact arrangement)<br />
Block 1 Block 2<br />
Block 3<br />
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />
V 2 3 1 0 0 V 4<br />
Ordering example: V23100-V4005-A010<br />
DIL reed relay with 1 make, 5 V nominal voltage, with clamping diode (spark suppression)<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
89<br />
Reed
Reed<br />
90<br />
Dimensions<br />
DIP version (high)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
DIP-high version<br />
mm inch<br />
L 19.3 - 0.2 0.760 - 0.008<br />
W 7.00 - 0.2 0.276 - 0.008<br />
H 7.50 - 0.2 0.295 - 0.008<br />
S 0.50 ± 0.1 0.200 ± 0.004<br />
T 3.20 ± 0.1 0.126 ± 0.004<br />
Tw 0.50 ± 0.1 0.020 ± 0.004<br />
Tz 0.25 ± 0.1 0.010 ± 0.004<br />
Mounting hole layout<br />
Top view<br />
Terminal assignment<br />
Top view<br />
2 form a<br />
standard<br />
B000<br />
www.tycoelectronics.com<br />
1 form c<br />
with diode<br />
C010<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Reed V23100-V4 <strong>Relay</strong><br />
2 form a<br />
with diode<br />
B010<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
1 form c<br />
with electrostatic<br />
shield and diode<br />
C011<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Coil Data (values at 23 °C)<br />
DIP version high: 2 form a contact, standard<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
5 3.5 14 0.75 125 200 V23100-V4305-B000 1-1393763-8<br />
12 8.4 25 1.80 288 500 V23100-V4312-B000 2-1393763-6<br />
15 10.5 47 2.25 112 2’000 V23100-V4315-B000 3-1393763-2<br />
24 16.8 47 3.60 288 2’000 V23100-V4324-B000 3-1393763-8<br />
DIP version high: 2 form a contact, with diode<br />
5 3.5 14 0.75 125 200 V23100-V4305-B010 1-1393763-9<br />
12 8.4 25 1.80 288 500 V23100-V4312-B010 2-1393763-7<br />
15 10.5 47 2.25 112 2’000 V23100-V4315-B010 3-1393763-3<br />
24 16.8 47 3.60 288 2’000 V23100-V4324-B010 3-1393763-9<br />
DIP version high: 1 form c contact, with diode<br />
U I = Minimum voltage at 23 °C after pre-energizing<br />
with nominal voltage without contact current<br />
U II = Maximum continous voltage at 23 °C<br />
The operating voltage limits U I and U II depend on<br />
the temperature according to the formula:<br />
U I tamb = K I · U I 23 °C<br />
and<br />
U II tamb = K Il · U Il 23 °C<br />
t amb = Ambient temperature<br />
U I tamb = Minimum voltage at ambient temperature, t amb<br />
U II tamb = Maximum voltage at ambient temperature, t amb<br />
k I , k II = Factors (dependent on temperature), see diagram<br />
Reed V23100-V4 <strong>Relay</strong><br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
5 3.5 14.5 0.75 125 200 V23100-V4305-C010 2-1393763-2<br />
12 8.4 23.5 1.80 288 500 V23100-V4312-C010 3-1393763-0<br />
15 10.5 14.5 2.25 112 2’000 V23100-V4315-C010 3-1393763-6<br />
24 16.8 49 3.60 288 2’000 V23100-V4324-C010 4-1393763-2<br />
DIP version high: 1 form c contact, with diode and electrostatic shield<br />
5 3.5 14.5 0.75 125 200 V23100-V4305-C011 2-1393763-3<br />
12 8.4 23.5 1.80 288 500 V23100-V4312-C011 3-1393763-1<br />
15 10.5 14.5 2.25 112 2’000 V23100-V4315-C011 3-1393763-7<br />
24 16.8 49 3.60 288 2’000 V23100-V4324-C011 4-1393763-3<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Ordering Information<br />
Ambient temperature t amb [°C]<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
91<br />
Reed
Reed<br />
92<br />
Dimensions<br />
SIL version<br />
SIL version<br />
mm inch<br />
L 19.8 - 0.2 0.780 - 0.008<br />
W 5.08 - 0.2 0.200 - 0.008<br />
H 7.80 - 0.2 0.307 - 0.008<br />
T 3.50 ± 0.2 0.138 ± 0.008<br />
Tw 0.60 ± 0.1 0.024 ± 0.004<br />
Tz 0.25 ± 0.1 0.010 ± 0.004<br />
Mounting hole layout<br />
Top view<br />
Coil Data (values at 23 °C)<br />
SIL version: 1 form a contact<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Terminal assignment<br />
Top view<br />
1 form a<br />
standard<br />
A000<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
1 form a<br />
with diode<br />
A010<br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
5 3.5 22 0.75 50 500 V23100-V4505-A000 4-1393763-4<br />
12 8.4 33 1.80 144 1’000 V23100-V4512-A000 4-1393763-7<br />
15 10.5 44 2.25 112 2’000 V23100-V4515-A000 4-1393763-9<br />
24 16.8 44 3.60 288 2’000 V23100-V4524-A000 5-1393763-1<br />
SIL version: 1 form a contact with diode<br />
Reed V23100-V4 <strong>Relay</strong><br />
Dimensions in mm<br />
Ordering Information<br />
5 3.5 22 0.75 50 500 V23100-V4505-A010 4-1393763-5<br />
12 8.4 33 1.80 144 1’000 V23100-V4512-A010 4-1393763-8<br />
15 10.5 44 2.25 112 2’000 V23100-V4515-A010 5-1393763-0<br />
24 16.8 44 3.60 288 2’000 V23100-V4524-A010 5-1393763-2<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Dimensions<br />
Mini SIL version<br />
Mini SIL version<br />
mm inch<br />
L 15.2 - 0.2 0.780 - 0.008<br />
W 3.8 - 0.2 0.200 - 0.008<br />
H 6.8 - 0.2 0.307 - 0.008<br />
Tw 0.50 ± 0.1 0.024 ± 0.004<br />
Tz 0.25 ± 0.1 0.010 ± 0.004<br />
Terminal assignment<br />
<strong>Relay</strong>-top view<br />
1 form a<br />
standard<br />
A000<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
1 form a<br />
with diode<br />
A010<br />
Coil Data (values at 23 °C)<br />
SIL version: 1 form a contact<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Mounting hole layout<br />
Top view<br />
5 3.5 13.6 0.75 50 500 V23100-V4605-A000 0-1422026-2<br />
12 8.4 21.6 1.8 205 700 V23100-V4612-A000 0-1422026-3<br />
SIL version: 1 form a contact with diode<br />
Reed V23100-V4 <strong>Relay</strong><br />
Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />
voltage reset voltage power Resistance code number<br />
Unom Minimum<br />
Minimum Maximum<br />
voltage U voltage U<br />
min max<br />
Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />
5 3.5 13.6 0.75 50 500 V23100-V4605-A010 0-1422026-5<br />
12 8.4 21.6 1.8 205 700 V23100-V4612-A010 0-1422026-6<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Ordering Information<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
93<br />
Reed
Reed<br />
94<br />
General Data<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Type of relay DIP version SIL Version Mini SIL Version<br />
Type of contact/s 1 form a 2 form a 1 form c 1 form a 1 form a<br />
Maximum operate time (including bounce) 0.5 ms 0.7 ms 0.5 ms 0.5 ms<br />
Maximum release time (including bounce) 0.1 ms 1.0 ms 0.1 ms 0.1 ms<br />
Maximum switching load without load 650 operations/s 500 operations/s 150 operations/s 650 operations/s 650 operations/s<br />
Operating temperature range -40 °C ...+70 °C, + 85 °C on request<br />
Storage temperature -40° C ... + 95 °C<br />
Thermal resistance Approx. 75 K / W<br />
Maximum permissible coil temperature 105 °C<br />
Vibration resistance (function) 30 G 30 G 30 G 30 G<br />
10 to 2000 Hz 50 to 2000 Hz 10 to 2000 Hz 10 to 2000 Hz<br />
Shock resistance, half sinus, 11 ms 150 G 50 G 150 G 50 G<br />
Degree of protection immersion cleanable, IP 67<br />
Typical mechanical endurance 10 8 operations<br />
Mounting position any<br />
Resistance to soldering heat 265 °C / 10 s<br />
Contact Data<br />
Type of relay DIP version SIL version Mini SIL Version<br />
Type of contact/s 1 form a 2 form a 1 form c 1 form a 1 form a<br />
Contact material Gold covered with Rhodium<br />
Maximum continuous current 1 A 1.2 A 1 A 1 A<br />
Maximum switching current 0.5 A 0.25 A 0.5 A 0.5 A<br />
Maximum switching voltage<br />
at nominal voltage: 5 Vdc 200 Vdc / Vac peak 175 Vdc 200 Vdc / Vac 200 Vdc / Vac peak<br />
Maximum switching capacity<br />
12-24 Vdc 200 Vdc / Vac peak 175 Vdc peak 200 Vdc / Vac 200 Vdc / Vac peak<br />
DC voltage 10 W 3 W 10 W 10 W<br />
AC voltage 10 VA 3 VA 10 VA 10 VA<br />
Thermoelectric potential < 100 mV<br />
Initial contact resistance /<br />
measuring condition: 10 11 W<br />
Dielectric test voltage (1 min)<br />
contact / coil 1500 Vdc 1500 Vdc 1500 Vdc 1500 Vdc<br />
contact / contact 250 Vdc 200 Vdc 250 Vdc 225 Vdc<br />
High Frequency Data<br />
Capacitance<br />
between coil and contacts<br />
between adjacent contact sets<br />
between open contacts<br />
Reed V23100-V4 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
max. 2 pF<br />
max. 1 pF<br />
max. 1 pF<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
PCB, hand solder or plug-in relays,<br />
for DC operation,<br />
non-polarized, non-latching<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0501.<br />
Features<br />
– Multi purpose relay<br />
– highly reliable<br />
– great variety of contact arrangements and materials to<br />
meet specific applications<br />
– Contacts for signal loads and currents up to 5 A<br />
– AC and DC, latching and non-latching,<br />
coils operating voltage 1.5 V ... 125 V<br />
– Sockets for easy and quick mounting of relays (see data<br />
sheet Accessories)<br />
Typical applications<br />
– Measurement and control equipment<br />
– Press controls with high safety requirements<br />
(forcibly guided springs)<br />
– Telecommunications<br />
Versions<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle N V23154 / V23162 <strong>Relay</strong><br />
– Size I or II, depending on contact set<br />
– Standard contact sets with max. 4 changeover, 2 break or<br />
6 make contacts, special configurations on request<br />
– Single or bifurcated contacts<br />
– Hand solder terminals also for plug-in connection with<br />
screw fixing or PCB terminals<br />
– Dust-protected with plastic cover,<br />
hermetically sealed with metal enclosure<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
95<br />
Cradle N
Cradle N<br />
96<br />
Dimensions<br />
Version V23154-Mxxxx Size I and<br />
V23154-Nxxxx Size II<br />
For printed circuit mounting<br />
With or without earth terminal<br />
Dust-protected<br />
Mounting hole layout<br />
View onto the component side of the PCB<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle N V23154 / V23162 <strong>Relay</strong><br />
Size I Size II<br />
M = Earth terminal<br />
a) Hole for mechanical armature<br />
actuation, if required<br />
b) Hole for socket mounting with screw<br />
M1.6,<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Dimensions<br />
Version V23154-C0xxx Size I and<br />
V23154-D0xxx Size II<br />
Hand solder terminals, silver-plated<br />
Also for plug-in connection<br />
and screw fixing<br />
With earth terminal<br />
Dust-protected<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Size I Size II<br />
For sockets and hold-down springs see data sheet Accessories<br />
Cradle N V23154 / V23162 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
97<br />
Cradle N
Cradle N<br />
98<br />
Dimensions<br />
Version V23162-A0xxx Size I and<br />
V23162-B0xxx Size II<br />
With hand solder terminals, silver-plated<br />
Also for plug-in connection<br />
and screw fixing<br />
With earth terminal<br />
Hermetically sealed<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Size I Size II<br />
For sockets and hold-down springs see data sheet Accessories<br />
Cradle N V23154 / V23162 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Contact Data<br />
Ordering code block 3<br />
Type of contact<br />
Contact assembly<br />
Contact material<br />
Max. switching voltage<br />
Max. switching current<br />
Max. switching capacity<br />
Max. continuous current at<br />
max. ambient temperature<br />
Contact sets<br />
Size I<br />
Number of contacts and type<br />
Symbols with base conncections<br />
coil I coil II<br />
3<br />
- +<br />
2 4<br />
- +<br />
1<br />
Contacts in release condition,<br />
coil polarity to set the relay<br />
Contact assembly<br />
Contact material silver, gold-flashed<br />
Ordering code block 3<br />
Contact material gold F<br />
Ordering code block 3<br />
Size II<br />
Number of contacts and type<br />
Symbols with base conncections<br />
coil I coil II<br />
3<br />
- +<br />
2 4<br />
- +<br />
1<br />
Contacts in release condition,<br />
coil polarity to set the relay<br />
Contact assembly<br />
Contact material silver, gold-flashed<br />
Ordering code block 3<br />
Contact material gold F<br />
Ordering code block 3<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
B104/B110/<br />
B112<br />
single<br />
contacts<br />
B104<br />
B604<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
B604/B610/<br />
B612<br />
single contacts bifurcated contacts single contacts<br />
silver,<br />
gold F<br />
silver,<br />
gold F<br />
silver,<br />
gold-flashed<br />
gold-flashed<br />
gold-flashed<br />
150 Vdc<br />
36 Vdc<br />
150 Vdc<br />
36 Vdc<br />
250 Vdc<br />
125 Vac<br />
30 Vac<br />
125 Vac<br />
30 Vac<br />
250 Vac<br />
2 A<br />
0.2 A<br />
2 A<br />
0.2 A<br />
5 A<br />
35 to 70 W<br />
5 W<br />
35 to 70 W<br />
5 W<br />
50 to 140 W<br />
see load limit<br />
5 VA<br />
see load limit<br />
5 VA<br />
see load limit<br />
curve page 100<br />
curve page 141<br />
curve page 100<br />
50 VA<br />
50 VA<br />
500 VA<br />
single<br />
contacts<br />
B112<br />
B612<br />
Cradle N V23154 / V23162 <strong>Relay</strong><br />
bifurcated<br />
contacts<br />
C104<br />
C404<br />
2 A<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
C104/C110/<br />
F105 F107 F106<br />
single<br />
contacts<br />
B110<br />
B610<br />
C112<br />
max. 4 changeover contacts, 2 break contacts or 6 make contacts<br />
2 changeover contacts 2 make<br />
6 make contacts 4 changeover<br />
bifurcated<br />
contacts<br />
C112<br />
contacts<br />
bifurcated<br />
contacts<br />
C 110<br />
C 410<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
C404/C410 F104 ... F107<br />
2 break<br />
contacts<br />
single contacts<br />
1 break<br />
1 make contact<br />
2 changeover<br />
single<br />
contacts<br />
F 104<br />
5 A<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
99<br />
Cradle N
Cradle N<br />
100<br />
Max. DC Load Breaking Capacity<br />
for contact sets B1xx and C1 xx<br />
Safe breaking, no stationary arc<br />
Contact material silver, gold-flashed<br />
for contact sets F1xx<br />
Safe breaking, no stationary arc<br />
Contact material silver, gold-flashed<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle N V23154 / V23162 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
I = switching current<br />
U = switching voltage<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Coil Data<br />
Nominal voltage<br />
Typical nominal power consumption, at 20 °C<br />
Class of the operative range<br />
acc to EN 61810-1 / IEC 61810-1 and VDE 0435 Part 201<br />
Operating voltage (according to the coil type)<br />
Coil Data (values at 23 °C)<br />
Nominal<br />
voltage<br />
U nom<br />
Vdc<br />
U I tamb (1.2) < U I £ U II tamb<br />
U I tamb = U I · U 20 °C · k I tamb<br />
U II tamb = U Il 20 °C · k II tamb<br />
t amb = Ambient temperature<br />
U = Operating voltage<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Minimum voltage U I<br />
Vdc<br />
U I tamb = Minimum voltage at ambient temperature, t amb<br />
U II tamb = Maximum voltage at ambient temperature, t amb<br />
k I and k II = Factors<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
from 5 Vdc to 125 Vdc<br />
Maximum<br />
voltage U II<br />
Vdc<br />
Resistance<br />
at 20 °C<br />
W<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Coil number<br />
Ordering<br />
code block 2<br />
5 1.8 2.5 3 3.7 7.2 28 ± 3 711<br />
12 5.3 7.1 8.7 10.5 20 220 ± 22 717<br />
24 11 14.5 18 22 40 890 ± 89 721<br />
48 23 30 37 45 75 3200 ± 480 726<br />
60 27 36 43 53 92 4700 ± 705 734<br />
110 49 65 79 98 164 15000 ± 1500 735<br />
125 61 81 99 122 190 20900 ± 3140 703<br />
Terminals:<br />
Coil with 1 winding<br />
Start 4 End 1<br />
-B104/-B604/<br />
-F105<br />
Coil with 2 windings (upon request)<br />
Start 3 End 2 for winding I<br />
Start 4 End 1 for winding II<br />
Conctact sets<br />
-B110/-B112/-B610/<br />
-612/-C104/-C404/<br />
-F104/-F106/-F107<br />
The minimum voltage U I depends on the contact set and the ambient<br />
temperature, the maximum voltage U II only depends on the ambient<br />
temperature.<br />
Between minimum voltage U I tamb and operating voltage U a safety<br />
margin of approx. 20% is recommended.<br />
Cradle N V23154 / V23162 <strong>Relay</strong><br />
Operating voltage range at 20 °C<br />
-C112 -C110<br />
-C410<br />
0.8 W<br />
2<br />
max. 98% of the nominal voltage<br />
Ambient temperature tu [°C]<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
101<br />
Cradle N
Cradle N<br />
102<br />
Instructions for Impulse Operation<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
The maximum voltage stated in the table (page 101) can be increased for impulse operation as follows:<br />
U II Impuls = U II tamb . q<br />
U II tamb = Maximum continuous voltage at ambient temperature t amb<br />
q = Factor<br />
The impulse voltage must not exceed 80% of the test voltage (winding/frame or winding/winding) or 2.5 times<br />
the value of the maximum voltage listed in the table (page 101).<br />
Ift ED £ 3 s then q =<br />
Ift ED = Pulse width<br />
t 2 = Cycle time<br />
If t ED = > 3 s the value of q must be obtained from the nomograph (next page).<br />
Examples of various periodic pulse trains (energizing side)<br />
1. Periodic recurrence of one energizing pulse<br />
2. Periodic recurrence of two unequal energizing pulses<br />
t ED<br />
t I + t II<br />
= t + t<br />
I II<br />
= Pulse widths within one cycle<br />
Cradle N V23154 / V23162 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Nomograph for Determining Factor q<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle N V23154 / V23162 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
103<br />
Cradle N
Cradle N<br />
104<br />
General Data<br />
Ordering code block 3<br />
Operate time at U nom and 20 °C, typical<br />
Reset time typical<br />
Maximum switching rate without load<br />
Ambient temperature range<br />
acc. to EN 61810-1 / IEC 61810-1 and<br />
VDE 0435 part 201<br />
Thermal resistance<br />
Maximum temperature<br />
Continuous thermal load<br />
Degree of protection acc. to EN 60529 /<br />
IEC 60529 / VDE 0470 part 1<br />
Mechanical endurance<br />
Mounting position<br />
Processing information<br />
Weight<br />
V23154-C0/-MO Size I<br />
V23154-D0/-NO Size II<br />
V23162-A0 Size I<br />
V23162-B0 Size II<br />
Insulation<br />
Test voltage (1 min)<br />
winding / frame<br />
contact / contact<br />
contact / frame<br />
contact / coil<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle N V23154 / V23162 <strong>Relay</strong><br />
B1xx B6xx C1xx C4xx F1xx<br />
7.5 ms<br />
Ultrasonic cleaning should be avoided if possible or carried out only after consulting the<br />
manufacturer<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
3 ms<br />
50 operations/s<br />
-40 °C ... +70 °C<br />
50 K/W<br />
100 °C<br />
1.6 W<br />
dust-protected IP 30<br />
or hermetically sealed IP 67<br />
approx.10 8<br />
operations<br />
any<br />
approx. 20 g<br />
approx. 25 g<br />
approx. 30 g<br />
approx. 35 g<br />
500 Vac rms<br />
500 Vac rms<br />
500 Vac rms<br />
1000 Vac rms<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
10 operations/s<br />
approx. 10 7<br />
operations<br />
500 Vac rms<br />
1000 Vac rms<br />
1000 Vac rms<br />
1500 Vac rms<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
<strong>Relay</strong> Code<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Digit<br />
Basic type number of cradle relay N<br />
V23154 = dust-protected<br />
V23162 = hermetically sealed<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
<strong>Relay</strong> type<br />
A0 = Size I,<br />
for plug-in and screw fixing, hand solder terminals tinned,<br />
with earth terminal, hermetically sealed<br />
B0 = Size II,<br />
for plug-in and screw fixing, hand solder terminals tinned,<br />
with earth terminal, hermetically sealed<br />
C0 = Size I,<br />
for plug-in and screw fixing, hand solder terminals silver-plated,<br />
with earth terminal, dust-protected<br />
D0 = Size II,<br />
for plug-in and screw fixing, hand solder terminals silver-plated,<br />
with earth terminal, dust-protected<br />
M0 = Size I,<br />
for printed circuit mounting, with earth terminal, dust-protected<br />
N0 = Size II,<br />
for printed circuit mounting, with earth terminal, dust-protected<br />
M4 = Size I,<br />
for printed circuit mounting, without earth terminal, dust-protected<br />
N4 = Size II,<br />
for printed circuit mounting, without earth terminal, dust-protected<br />
Coil number<br />
Versions see page 101<br />
Contact set / type of contact<br />
see page 99<br />
Cradle N V23154 / V23162 <strong>Relay</strong><br />
Block 1 Block 2 Block 3<br />
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />
Ordering example:<br />
V23154-D0721-B110<br />
Cradle relay N, size II, plug-in, dust-protected, with solder terminals, silver-plated, coil 24 Vdc,<br />
4 changeover contact set, single contacts, contact material silver, gold-flashed, with earth terminal,<br />
Note:<br />
The ordering scheme enables a multitude of variations. However, not all variations are defined as<br />
construction specifications (ordering code) and thus in the current delivery program.<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
105<br />
Cradle N
Cradle N<br />
106<br />
Ordering Information<br />
<strong>Relay</strong> Code Tyco<br />
Part Number<br />
V23154C 702F101 3-1393806-3<br />
V23154C 704B104 4-1393806-3<br />
V23154C 716B104 6-1393806-4<br />
V23154C 717B104 6-1393806-7<br />
V23154C 719B104 7-1393806-1<br />
V23154C 720B104 7-1393806-8<br />
V23154C 720C104 8-1393806-1<br />
V23154C 720F106 8-1393806-3<br />
V23154C 721B104 8-1393806-6<br />
V23154C 721B604 8-1393806-7<br />
V23154C 721C104 8-1393806-8<br />
V23154C 721F105 9-1393806-1<br />
V23154C 722B104 9-1393806-4<br />
V23154C 726B104 0-1393807-6<br />
V23154D 421B110 3-1393807-7<br />
V23154D 421F104 4-1393807-4<br />
V23154D 703F104 0-1393808-4<br />
V23154D 704B110 0-1393808-6<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle N V23154 / V23162 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
<strong>Relay</strong> Code Tyco<br />
Part Number<br />
V23154D 719B110 5-1393808-6<br />
V23154D 719F104 6-1393808-2<br />
V23154D 720B110 6-1393808-5<br />
V23154D 720C110 7-1393808-0<br />
V23154D 720C410 7-1393808-3<br />
V23154D 720F104 7-1393808-6<br />
V23154D 720W 56 7-1393808-8<br />
V23154D 721B110 8-1393808-3<br />
V23154D 721B112 8-1393808-4<br />
V23154D 721B610 9-1393808-2<br />
V23154D 721C110 9-1393808-5<br />
V23154D 721F104 0-1393809-1<br />
V23154D 722B110 1-1393809-4<br />
V23154D 722F104 2-1393809-4<br />
V23154D 726B110 3-1393809-2<br />
V23154D 726F104 4-1393809-4<br />
V23154M 721B104 2-1393810-7<br />
V23154N 719B110 6-1393810-3<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Hand solder and plug-in relay,<br />
for AC operation,<br />
non-polarized, non-latching<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0501.<br />
Features<br />
– Highly reliable<br />
– Great variety of contact arrangements and materials to<br />
meet specific applications<br />
– Contacts for signal loads and currents up to 5 A<br />
– Sockets for easy and quick mounting of relays (see data<br />
sheet Accessories)<br />
Typical applications<br />
– Operation of the coil with alternating voltage<br />
– Machine controls<br />
Versions<br />
– Size I or II, depending on height of the contact set<br />
– Various contact arrangements available:<br />
max. 4. changeover contacts, 2 break contacts or<br />
2 make contacts<br />
– Single or bifurcated contacts<br />
– Hand solder terminals, for plug-and-socket<br />
connection, screw fixing<br />
– Dust-protected<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle W V23005 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
107<br />
Cradle W
Cradle W<br />
108<br />
Dimensions<br />
Version V23005-A0xxx Size I and<br />
V23005-B0xxx Size II<br />
With hand solder terminals, silver-plated<br />
Also for plug-and-socket connection<br />
plus screw fixing<br />
With earth terminal<br />
Dust-protected<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle W V23005 <strong>Relay</strong><br />
Size I Size II<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Contact Data<br />
Ordering code block 3<br />
Type of contact<br />
Contact assembly<br />
Contact material<br />
Max. switching voltage<br />
Max. switching current<br />
Max. switching capacity<br />
Max. continuous current at<br />
max. ambient temperature<br />
Contact sets<br />
Size I<br />
Number of contacts and type<br />
Symbols with base conncections<br />
Contact assembly<br />
Contact material silver, gold-flashed<br />
Ordering code block 3<br />
Contact material gold F<br />
Ordering code block 3<br />
Size II<br />
4 1<br />
Number of contacts and type<br />
Symbols with base conncections<br />
4 1<br />
Contact assembly<br />
Contact material silver, gold-flashed<br />
Ordering code block 3<br />
Contact material gold F<br />
Ordering code block 3<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
single contacts bifurcated contacts<br />
single contacts<br />
silver,<br />
gold F<br />
silver,<br />
gold F<br />
silver,<br />
gold-flashed<br />
gold-flashed<br />
gold-flashed<br />
150 Vdc<br />
36 Vdc<br />
150 Vdc<br />
36 Vdc<br />
250 Vdc<br />
125 Vac<br />
30 Vac<br />
125 Vac<br />
30 Vac<br />
250 Vac<br />
2 A<br />
0.2 A<br />
2 A<br />
0.2 A<br />
5 A<br />
35 to 70 W<br />
5 W<br />
35 to 70 W<br />
5 W<br />
50 to 140 W<br />
see load limit<br />
5 VA<br />
see load limit<br />
5 VA<br />
see load limit<br />
curve page 110<br />
curve page 110<br />
curve page 110<br />
50 VA<br />
50 VA<br />
500 VA<br />
single<br />
contacts<br />
B104<br />
B604<br />
Cradle W V23005 <strong>Relay</strong><br />
B104/B110 B604/B610 C104/C110 C404/C410 F104 ... F107<br />
max. 4 changeover contacts, 2 break contacts or 2 make contacts<br />
2 changeover<br />
contacts<br />
single contacts<br />
B110<br />
B610<br />
bifurcated<br />
contacts<br />
C104<br />
C404<br />
2 A<br />
4 changeover contacts<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
2 make<br />
contacts<br />
F105 F107 F106<br />
bifurcated contacts<br />
C110<br />
C 410<br />
2 break<br />
contacts<br />
single contacts<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
single contacts<br />
F 104<br />
5 A<br />
1 break<br />
1 make contact<br />
2 changeover contacts<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
109<br />
Cradle W
Cradle W<br />
110<br />
Coil Data<br />
Nominal voltage<br />
Typical nominal power consumption, at 20 °C<br />
Class of the operative range<br />
acc to EN 61810-1 / IEC 61810-1 and VDE 0435 Part 201<br />
Operating voltage (according to the coil type)<br />
Coil Data (values at 23 °C)<br />
Nominal voltage U nom<br />
Vac<br />
(50 Hz / 60 Hz)<br />
6<br />
12<br />
24<br />
48<br />
60<br />
110<br />
220<br />
Safe breaking, no stationary arc<br />
Contact material silver, gold-flashed<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
DC resistance<br />
at 20 °C<br />
Max. DC Load Breaking Capacity<br />
W<br />
8 ± 0.8<br />
40 ± 4.0<br />
170 ± 17<br />
620 ± 62<br />
1000 ± 100<br />
3200 ± 480<br />
14000 ± 2100<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle W V23005 <strong>Relay</strong><br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Terminals<br />
Start End<br />
Contact sets B1xx and C1xx Contact sets F1xx<br />
from 6 Vac to 220 Vac<br />
1.15 W<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
1<br />
max. 80% of the nominal voltage<br />
At 70 °C ambient temperature the operating voltage is permitted to deviate from the rated values by + 10% and - 20%.<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
1<br />
Coil number<br />
Ordering code block 2<br />
015<br />
017<br />
010<br />
019<br />
008<br />
007<br />
004<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
General Data<br />
Ordering code block 3<br />
Maximum switching rate without load<br />
Ambient temperature range<br />
acc. to EN 61810-1 / IEC 61810-1 and<br />
VDE 0435 part 201<br />
Thermal resistance<br />
Maximum temperature<br />
Continious thermal load<br />
Degree of protection acc. to EN 60529 /<br />
IEC 60529 / VDE 0470 part 1<br />
Mechanical endurance<br />
Mounting position<br />
Weight<br />
Size I<br />
Size II<br />
Insulation<br />
Ordering code block 3<br />
Test voltage (1 min)<br />
winding / frame<br />
contact / contact<br />
contact / frame<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle W V23005 <strong>Relay</strong><br />
B1xx B6xx C1xx C4xx F1xx<br />
500 Vac rms<br />
1000 Vac rms<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
20 operations/s<br />
-40 °C ... +70 °C<br />
35 K/VA<br />
100 °C<br />
2.2 VA<br />
dust-protected IP 40<br />
approx. 107 operations<br />
any<br />
approx. 35 g<br />
approx. 40 g<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
approx. 10 8<br />
operations<br />
B1xx B6xx C1xx C4xx F1xx<br />
500 Vac rms at nominal voltages £ 60 V<br />
500 Vac rms at nominal voltages > 60 V<br />
1000 Vac rms<br />
1000 Vac rms<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
111<br />
Cradle W
Cradle W<br />
112<br />
<strong>Relay</strong> Code<br />
Basic type number of cradle relay W<br />
<strong>Relay</strong> type<br />
A0 = Size I<br />
B0 = Size II<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Digit<br />
Coil number<br />
Versions see page 110<br />
Contact set / type of contact<br />
see page 109<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Ordering example:<br />
V23005-B004-F104<br />
Cradle relay W, size II, coil 220 Vac, 2 changeover contact set, single contacts, contact material<br />
silver, gold-flashed<br />
Note:<br />
The ordering scheme enables a multitude of variations. However, not all variations are defined as construction<br />
specifications (ordering code) and thus in the current delivery program.<br />
Special design can be carried out to customer specifications. Please contact your local representative.<br />
Ordering Information<br />
Block 1 Block 2 Block 3<br />
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />
V 2 3 0 0 5<br />
<strong>Relay</strong> Code Tyco<br />
Part Number<br />
V23005A 4B104 0-1393816-1<br />
V23005B 4B110 2-1393816-2<br />
V23005B 4F104 2-1393816-8<br />
V23005B 7B110 3-1393816-0<br />
V23005B 10B110 4-1393816-0<br />
V23005B 10F104 4-1393816-3<br />
Cradle W V23005 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Hand solder and plug-in relay,<br />
for DC operation,<br />
non-polarized, non-latching<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0501.<br />
Features<br />
– Stronger magnet system and thus wider voltage range<br />
than cradle relay N<br />
– Highly reliable<br />
– Contacts for signal loads and currents up to 5 A<br />
– AC and DC, latching and non-latching,<br />
coils operating voltage 6 V ... 220 V<br />
– Multi purpose relay<br />
– Great variety of contact arrangements and materials to<br />
meet specific applications<br />
– Sockets for easy and quick mounting of relays (see data<br />
sheet Accessories)<br />
Typical applications<br />
– Press controls with high safety requirements<br />
(forcibly guided springs)<br />
– Traffic and railroad signalling<br />
– Motor vehicle traffic controls<br />
Versions<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
– Size I, II or III, depending on contact set<br />
– Standard contact sets with max. 6 changeover contacts<br />
or 6 make contacts<br />
– Single or bifurcated contacts<br />
– Hand solder terminals also for plug-in connection with<br />
screw fixing<br />
– Dust-protected<br />
Cradle S V23054 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
113<br />
Cradle S
Cradle S<br />
114<br />
Dimensions<br />
Version V23054-Cxxx Size I and<br />
V23054-Dxxx Size II<br />
Hand solder terminals, silver-plated<br />
Also for plug-and-socket connection<br />
plus screw fixing<br />
With earth terminal<br />
Dust-protected<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Size I Size II<br />
For sockets and hold-down springs see data sheet Accessories<br />
Cradle S V23054 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Dimensions<br />
Version V23054-Exxx Size III<br />
Hand solder terminals, silver-plated<br />
Also for plug-in connection<br />
plus screw fixing<br />
With earth terminal<br />
Dust-protected<br />
Size III<br />
For sockets and hold-down springs see data sheet Accessories<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle S V23054 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
115<br />
Cradle S
Cradle S<br />
116<br />
Contact Data<br />
Ordering code block 3<br />
Type of contact<br />
Contact assembly<br />
Contact material<br />
Max. switching voltage<br />
Max. switching current<br />
Max. switching capacity<br />
Max. continuous current at<br />
max. ambient temperature<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
B104/B110/<br />
B112/B 133<br />
Max. DC Load Breaking Capacity<br />
Safe breaking, no stationary arc<br />
Contact material silver, gold-flashed<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle S V23054 <strong>Relay</strong><br />
B604/B610/<br />
B612/B633<br />
max. 6 changeover contacts or 6 make contacts<br />
single contacts bifurcated contacts<br />
single contacts<br />
silver,<br />
gold F<br />
silver,<br />
gold F<br />
silver,<br />
gold-flashed<br />
gold-flashed<br />
gold-flashed<br />
150 Vdc<br />
36 Vdc<br />
150 Vdc<br />
36 Vdc<br />
250 Vdc<br />
125 Vac<br />
30 Vac<br />
125 Vac<br />
30 Vac<br />
250 Vac<br />
2 A<br />
0.2 A<br />
2 A<br />
0.2 A<br />
5 A<br />
35 to 70 W<br />
5 W<br />
35 to 70 W<br />
5 W<br />
50 to 140 W<br />
see load limit<br />
5 VA<br />
see load limit<br />
5 VA<br />
see load limit<br />
curve<br />
curve<br />
curve<br />
50 VA<br />
50 VA<br />
500 VA<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
C104/C110/<br />
C112/C133<br />
Contact sets B1xx and C1xx Contact sets F1xx<br />
C404/C410/<br />
C412/C433<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
F104/F105/<br />
F 110<br />
2 A 5 A<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Contact sets<br />
Size I<br />
Number of contacts and type<br />
Symbols with base conncections<br />
- I + - II +<br />
3 2 4 1<br />
Contacts in release condition,<br />
coil polarity to set the relay<br />
Contact assembly<br />
Contact material silver, gold-flashed<br />
Ordering code block 3<br />
Contact material gold F<br />
Ordering code block 3<br />
Size II<br />
Number of contacts and type<br />
Symbols with base conncections<br />
- I + - II +<br />
3 2 4 1<br />
Contacts in release condition,<br />
coil polarity to set the relay<br />
Contact assembly<br />
Contact material silver, gold-flashed<br />
Ordering code block 3<br />
Contact material gold F<br />
Ordering code block 3<br />
Size III<br />
Number of contacts and type<br />
Symbols with base conncections<br />
- I + - II +<br />
3 2 4 1<br />
Contacts in release condition,<br />
coil polarity to set the relay<br />
Contact assembly<br />
Contact material silver, gold-flashed<br />
Ordering code block 3<br />
Contact material gold F<br />
Ordering code block 3<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
single contacts<br />
single<br />
contacts<br />
B112<br />
B612<br />
Cradle S V23054 <strong>Relay</strong><br />
B104<br />
B604<br />
single contacts<br />
B133<br />
B633<br />
2 changeover contacts<br />
6 make contacts<br />
single<br />
contacts<br />
C112<br />
C412<br />
6 changeover contacts<br />
bifurcated contacts<br />
C104<br />
C404<br />
bifurcated contacts<br />
C133<br />
C433<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
4 changeover contacts<br />
single<br />
contacts<br />
B110<br />
B610<br />
bifurcated con-<br />
tacts<br />
C110<br />
C 410<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
2 make contacts<br />
single contacts<br />
F105<br />
2 changeover<br />
4 changeover contacts<br />
single contacts<br />
F110<br />
contacts<br />
single<br />
contacts<br />
F 104<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
117<br />
Cradle S
Cradle S<br />
118<br />
Coil Data<br />
Nominal voltage<br />
Typical nominal power consumption, at 20 °C<br />
Class of the operative range<br />
acc to EN 61810-1 / IEC 61810-1 and VDE 0435 Part 201<br />
Operating voltage (according to the coil type)<br />
Coil Data (values at 23 °C)<br />
Nominal<br />
voltage<br />
U nom<br />
Vdc<br />
6<br />
12<br />
24<br />
60<br />
110<br />
125<br />
220<br />
Terminals:<br />
Coil with 1 winding<br />
Start 4 End 1<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
-B104/-B604/<br />
-B110/-B610/<br />
-B612/-F105/<br />
2.4<br />
4.7<br />
10.5<br />
29<br />
44<br />
59<br />
79<br />
Coil with 2 windings (upon request)<br />
Start 3 End 2 for winding I<br />
Start 4 End 1 for winding II<br />
Minimum voltage U I<br />
Vdc<br />
Conctact sets<br />
-B133/-B633/-C104/<br />
-C404/-C112/-C412/<br />
-F104<br />
2.9<br />
5.8<br />
13<br />
36<br />
53.5<br />
73<br />
98<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
C112<br />
C104<br />
F110<br />
3.5<br />
7.0<br />
15.5<br />
43<br />
66<br />
88<br />
118<br />
The minimum voltage U I depends on the contact set and the ambient<br />
temperature, the maximum voltage U II only depends on the ambient<br />
temperature.<br />
Between minimum voltage U I tamb and operating voltage U a safety<br />
margin of approx. 20% is recommended.<br />
U I tamb (1.2) < U £ U II tamb<br />
U I tamb = U I 20 °C · k I tamb<br />
U II tamb = U Il 20 °C · k II tamb<br />
t amb = Ambient temperature<br />
U = Operating voltage<br />
U I tamb = Minimum voltage at ambient temperature, t amb<br />
U II tamb = Maximum voltage at ambient temperature, t amb<br />
k I and k II = Factors<br />
Note: Instructions for impulse operation see data sheet cradle relay N<br />
Cradle S V23054 <strong>Relay</strong><br />
Operating voltage range at 20 °C<br />
C133<br />
C433<br />
4.5<br />
8.8<br />
20<br />
55<br />
85<br />
112<br />
151<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
9<br />
18<br />
39<br />
94<br />
145<br />
190<br />
240<br />
from 6 Vdc to 220 Vdc<br />
1 W<br />
33 ± 3.3<br />
130 ± 13<br />
630 ± 63<br />
3800 ± 570<br />
9200 ± 1380<br />
15500 ± 2320<br />
25000 ± 3750<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
2<br />
max. 92% of the nominal voltage<br />
Maximum<br />
voltage U II<br />
Vdc<br />
Ambient temperature t amb [°C]<br />
Resistance<br />
at 20 °C<br />
W<br />
Coil number<br />
Ordering<br />
code block 2<br />
011<br />
015<br />
020<br />
026<br />
004<br />
013<br />
003<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
General Data<br />
Ordering code block 3<br />
Operating time at U nom and 20 °C, typical<br />
Release time, typical<br />
Maximum switching rate without load<br />
Ambient temperature range<br />
acc. to EN 61810-1 / IEC 61810-1 and<br />
VDE 0435 part 201<br />
Thermal resistance<br />
Maximum temperature<br />
Continuous thermal load<br />
Degree of protection acc. to EN 60529 /<br />
IEC 60529 / VDE 0470 part 1<br />
Mechanical endurance<br />
Mounting position<br />
Weight<br />
Size I<br />
Size II<br />
Size III<br />
Insulation<br />
Ordering code block 3<br />
Test voltage (1 min)<br />
winding / frame<br />
contact / contact<br />
contact / frame<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle S V23054 <strong>Relay</strong><br />
B1xx B6xx C1xx<br />
16 ms<br />
C4xx F1xx<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
50 operations/s<br />
B1xx B6xx C1xx C4xx F1xx<br />
500 Vac rms<br />
500 Vac rms<br />
500 Vac rms<br />
2 ms<br />
-40 °C ... +70 °C<br />
40 K/W<br />
100 °C<br />
2.1 W<br />
dust-protected IP 30<br />
approx. 10 8<br />
operations<br />
any<br />
approx. 20 g<br />
approx. 25 g<br />
approx. 27 g<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
10 operations/s<br />
approx. 10 7<br />
operations<br />
500 Vac rms<br />
1000 Vac rms<br />
1000 Vac rms<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
119<br />
Cradle S
Cradle S<br />
120<br />
<strong>Relay</strong> Code<br />
Basic type number of cradle relay S<br />
<strong>Relay</strong> type<br />
C = Size I<br />
D = Size II<br />
E = Size III<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Digit<br />
Coil number<br />
Versions see page 118<br />
Contact set / type of contact<br />
see page 117<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Block 1 Block 2 Block 3<br />
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />
V 2 3 0 5 4<br />
Ordering example:<br />
V23054-E0020-C133<br />
Cradle relay S, size III, standard version, coil 24 Vdc, 6 changeover contact set, bifurcated contacts,<br />
contact material silver, gold-flashed<br />
Note:<br />
The ordering scheme enables a multitude of variations. However, not all variations are defined as construction<br />
specifications (ordering code) and thus in the current delivery program.<br />
Special design can be carried out to customer specifications. Please contact your local representative.<br />
Ordering Information<br />
<strong>Relay</strong> Code Tyco<br />
Part Number<br />
V23054D 20B110 5-1393812-1<br />
V23054D 20C110 5-1393812-3<br />
V23054D1020F104 9-1393812-3<br />
V23054E 20B133 3-1393813-6<br />
V23054E 22B133 4-1393813-4<br />
V23054E1019F110 7-1393813-2<br />
V23054E1020F110 7-1393813-6<br />
Cradle S V23054 <strong>Relay</strong><br />
0 = standard version<br />
1 = fitted with contact sets F (block 3)<br />
2 = for higher test voltage<br />
3 = contact sets F and higher test voltage winding / frame<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Hand solder and plug-in relays,<br />
for DC operation,<br />
polarized, non-latching<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0501.<br />
Features<br />
– Primarily intended for impulse operation<br />
– Highly reliable<br />
– Multi purpose relay<br />
– Great variety of contact arrangements and materials to<br />
meet specific applications<br />
– Sockets for easy and quick mounting of relays (see data<br />
sheet Accessories)<br />
– Contacts for signal loads and currents up to 5 A<br />
Typical applications<br />
– For applications where the switching status must<br />
be maintained<br />
– Measuring systems<br />
Versions<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
– Size I or II, depending on contact set<br />
– Standard contact sets with max. 4 changeover, 2 break or<br />
2 make contacts, special configurations on request<br />
– Single or bifurcated contacts<br />
– Hand solder terminals also for plug-in connection with<br />
screw fixing<br />
– Dust-protected<br />
Cradle P V23003 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
121<br />
Cradle P
Cradle P<br />
122<br />
Dimensions<br />
Version V23003-A0xxx Size I and<br />
V23003-B0xxx Size II<br />
Hand solder terminals, silver-plated<br />
Also for plug-in connection<br />
and screw fixing<br />
With earth terminal<br />
Dust-protected<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle P V23003 <strong>Relay</strong><br />
Size I Size II<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Contact Data<br />
Ordering code block 3<br />
Type of contact<br />
Contact assembly<br />
Contact material<br />
Max. switching voltage<br />
Max. switching current<br />
Max. switching capacity<br />
Max. continuous current at<br />
max. ambient temperature<br />
Contact sets<br />
Size I<br />
Number of contacts and type<br />
Symbols with base conncections<br />
- I + - II +<br />
3 2 4 1<br />
Contacts in release condition,<br />
coil polarity to set the relay<br />
Contact assembly<br />
Contact material silver, gold-flashed<br />
Ordering code block 3<br />
Contact material gold F<br />
Ordering code block 3<br />
Size II<br />
Number of contacts and type<br />
Symbols with base conncections<br />
- I + - II +<br />
3 2 4 1<br />
Contacts in release condition,<br />
coil polarity to set the relay<br />
Contact assembly<br />
Contact material silver, gold-flashed<br />
Ordering code block 3<br />
Contact material gold F<br />
Ordering code block 3<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
single<br />
contacts<br />
B104<br />
B604<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
B104/B110 B604/B610 C104/C110 C404/C410 F104 ... F107<br />
max. 4 changeover contacts, 2 break contacts or 2 make contacts<br />
single contacts bifurcated contacts single contacts<br />
silver,<br />
gold F<br />
silver,<br />
gold F<br />
silver,<br />
gold-flashed<br />
gold-flashed<br />
gold-flashed<br />
150 Vdc<br />
36 Vdc<br />
150 Vdc<br />
36 Vdc<br />
250 Vdc<br />
125 Vac<br />
30 Vac<br />
125 Vac<br />
30 Vac<br />
250 Vac<br />
2 A<br />
0.2 A<br />
2 A<br />
0.2 A<br />
5 A<br />
35 to 70 W<br />
5 W<br />
35 to 70 W<br />
5 W<br />
50 to 140 W<br />
see load limit<br />
5 VA<br />
see load limit<br />
5 VA<br />
see load limit<br />
curve page 126<br />
curve page 126<br />
curve page 126<br />
50 VA<br />
50 VA<br />
500 VA<br />
single contacts<br />
B110<br />
B610<br />
Cradle P V23003 <strong>Relay</strong><br />
bifurcated<br />
contacts<br />
C104<br />
C404<br />
2 A<br />
2 changeover contacts 2 make<br />
bifurcated contacts<br />
C110<br />
C410<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
contacts<br />
2 break<br />
contacts<br />
single contacts<br />
F105 F107 F106<br />
4 changeover contacts 2 changeover contatcs<br />
single contacts<br />
F 104<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
5 A<br />
1 break<br />
1 make contact<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
123<br />
Cradle P
Cradle P<br />
124<br />
Coil Data<br />
Nominal voltage<br />
Typical nominal power consumption, at 20 °C<br />
Class of the operative range<br />
acc to EN 61810-1 / IEC 61810-1 and VDE 0435 Part 201<br />
Operating voltage (according to the coil type)<br />
Coil Data (values at 23 °C)<br />
Nominal<br />
voltage<br />
U nom<br />
Vdc<br />
6<br />
12<br />
24<br />
48<br />
60<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Operating voltage range at 20 °C<br />
Minimum voltage U I Maximum voltage U II<br />
Vdc Vdc<br />
4.0<br />
4.0<br />
8.0<br />
8.0<br />
16.5<br />
16.5<br />
33.5<br />
33.5<br />
44<br />
44<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle P V23003 <strong>Relay</strong><br />
With continuous operation only one winding at a time may be energized<br />
within the specific voltage range.<br />
The minimum voltage U I and the maximum voltage U II depends on the<br />
ambient temperature.<br />
6.7<br />
6.7<br />
13.5<br />
13.5<br />
26.5<br />
25<br />
49<br />
49<br />
65<br />
65<br />
Winding<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
I<br />
II<br />
I<br />
II<br />
I<br />
II<br />
I<br />
II<br />
I<br />
II<br />
3 2<br />
4 1<br />
3 2<br />
4 1<br />
3 2<br />
4 1<br />
3 2<br />
4 1<br />
3 2<br />
4 1<br />
from 6 Vdc to 60 Vdc<br />
1.5 W<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
1<br />
max. 73% of the nominal voltage<br />
Terminals<br />
Start End<br />
U I tamb = U I 20 °C · k I tamb<br />
U II tamb = U Il 20 °C · k II tamb<br />
t amb = Ambient temperature<br />
Resistance<br />
at 20 °C<br />
W<br />
24.5 ± 2.5<br />
24.5 ± 2.5<br />
100 ± 10<br />
100 ± 10<br />
400 ± 60<br />
340 ± 34<br />
1400 ± 210<br />
1400 ± 210<br />
2400 ± 360<br />
2400 ± 360<br />
Coil number<br />
Ordering<br />
code block 2<br />
026<br />
025<br />
037<br />
064<br />
044<br />
U I tamb = Minimum voltage at ambient temperature, t amb<br />
U II tamb = Maximum voltage at ambient temperature, t amb<br />
k I and k II = Factors<br />
Operate - negative potential at start of winding Release - plus potential at start of winding<br />
Ambient temperature [°C] Ambient temperature [°C]<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Instructions for Impulse Operation<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle relay P is primarily intended for impulse operation. The maximum voltage stated in the table (page 124)<br />
can be increased for impulse operation as follows:<br />
U II Impuls = U II tamb . q<br />
U II tamb = Maximum continuous voltage at ambient temperature t amb<br />
q = Factor<br />
The impulse voltage must not exceed 80% of the test voltage (winding/frame or winding/winding) or 3.3 times<br />
at ambient temperature = 20 °C and 2.3 times at ambient temperature < 20 °C the value of the maximum voltage<br />
listed in the table (page 124).<br />
Ift ED ≤ 3 s then q =<br />
Ift ED = Pulse width<br />
t 2 = Cycle time<br />
If t ED = > 3 s the value of q must be obtained from the nomograph (cradle relay N datasheet page 103).<br />
Examples of various periodic pulse trains (energizing side)<br />
1. Periodic recurrence of one energizing pulse<br />
t ED<br />
t I<br />
t II<br />
t I + t II<br />
= t + t<br />
I II<br />
= Pulse width of the positive pulse at the start of the winding<br />
= Pulse width of the negative pulse at the start of the winding<br />
= Pulse widths within one cycle<br />
2. Periodic recurrence of two unequal energizing pulses<br />
Cradle P V23003 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
125<br />
Cradle P
Cradle P<br />
126<br />
General Data<br />
Operating time at U nom and 20 °C, typical<br />
Release time, typical<br />
Maximum switching rate without load<br />
Ambient temperature range<br />
acc. to EN 61810-1 / IEC 61810-1 and<br />
VDE 0435 part 201<br />
Thermal resistance<br />
Maximum temperature<br />
Continuous thermal load<br />
Degree of protection acc. to EN 60529 /<br />
IEC 60529 / VDE 0470 part 1<br />
Mechanical endurance<br />
Mounting position<br />
Weight<br />
Size I<br />
Size II<br />
Insulation<br />
Ordering code block 3<br />
Test voltage (1 min)<br />
winding / frame<br />
contact / contact<br />
contact / frame<br />
Max. DC Load Breaking Capacity<br />
Safe breaking, no stationary arc<br />
Contact material silver, gold-flashed<br />
Contact sets B1xx and C1xx<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle P V23003 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
4 ms<br />
4 ms<br />
20 operations/s<br />
-40 °C ... +70 °C<br />
50 K/W<br />
100 °C<br />
1.6 W<br />
dust-protected IP 30<br />
approx. 10 7 operations<br />
any<br />
approx. 25 g<br />
approx. 30 g<br />
B1xx B6xx C1xx C4xx F1xx<br />
500 Vac rms<br />
500 Vac rms<br />
500 Vac rms<br />
Contact sets F1xx<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
500 Vac rms<br />
1000 Vac rms<br />
1000 Vac rms<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
<strong>Relay</strong> Code<br />
Basic type number of cradle relay P<br />
<strong>Relay</strong> type<br />
A0 = Size I<br />
B0 = Size II<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Digit<br />
Coil number<br />
Versions see page 124<br />
Contact set / type of contact<br />
see page 123<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Ordering example:<br />
V23003-B0037-F104<br />
Cradle relay P, size II, dust-protected, coil 24 Vdc, 2 changeover contact set, single contacts, contact<br />
material silver, gold-flashed<br />
Note:<br />
The ordering scheme enables a multitude of variations. However, not all variations are defined as construction<br />
specifications (ordering code) and thus in the current delivery program.<br />
Special design can be carried out to customer specifications. Please contact your local representative.<br />
Ordering Information<br />
Block 1 Block 2 Block 3<br />
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />
V 2 3 0 0 3<br />
<strong>Relay</strong> Code Tyco<br />
Part Number<br />
V23003A 44B104 1-1393817-8<br />
V23003B 37B110 3-1393817-9<br />
V23003B 37C110 4-1393817-1<br />
V23003B 37F104 4-1393817-5<br />
V23003B 64B110 6-1393817-3<br />
Cradle P V23003 <strong>Relay</strong><br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
127<br />
Cradle P
Cradle Acc<br />
128<br />
ROHS compliant (Directive 2002/95/EC)<br />
as per product date code 0501.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Sockets with hand solder terminals Sockets with PCB terminals<br />
Size I<br />
Approx. weight 3.5 g<br />
Size II<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Size I<br />
Size II<br />
Approx. weight 4.5 g Approx. weight 5.5 g<br />
Size III Size III<br />
Approx. weight 5.5 g<br />
Cradle <strong>Relay</strong><br />
Accessories and<br />
Mounting<br />
Approx. weight 4.5 g<br />
Approx. weight 6.5 g<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Dimensions<br />
Sockets with hand solder terminals<br />
with hold-down spring for cradle relays N, S and P<br />
with hold-down spring for cradle relay W<br />
Socket<br />
Dimension a<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle Accessories<br />
Size I<br />
26.6<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Sockets with PCB terminals<br />
Size II<br />
32.5<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Size III<br />
38<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
129<br />
Cradle Acc
Cradle Acc<br />
130<br />
Ordering Code<br />
Version<br />
Sockets<br />
for printed circuit mounting,<br />
terminals silver-plated<br />
with earth terminal<br />
for solder terminals,<br />
hand solder terminals, silver-plated<br />
Hold-down springs<br />
for cradle relays N, S and P<br />
for cradle relay W<br />
Gold plated terminals on request<br />
General Data<br />
Terminal material<br />
Socket material with solder terminals<br />
Socket material with PCB terminals<br />
Maximum continous current at 70 °C<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle Accessories<br />
Size<br />
I<br />
II<br />
III<br />
I<br />
II<br />
II<br />
I<br />
II<br />
III<br />
I<br />
II<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Ordering code<br />
V23154-Z1001<br />
V23154-Z1002<br />
V23154-Z1028<br />
V23154-Z1005<br />
V23154-Z1006<br />
V23154-Z1015<br />
V23154-Z1021<br />
V23154-Z1022<br />
V23154-Z1034<br />
V23154-Z1023<br />
V23154-Z1024<br />
CuSn8 FB 390 plated with min. 3 mm silver or min. 1 mm gold<br />
Phenolformaldehyde - type 31 (DIN 7708, part 2)<br />
Makrolon (polycarbonate)<br />
5 A<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Tyco Part Number<br />
0-1393824-1<br />
9-1393809-1<br />
1-1393824-0<br />
0-1393824-4<br />
0-1393824-5<br />
0-1393824-8<br />
0-1393827-1<br />
0-1393827-2<br />
0-1393760-2<br />
0-1393827-3<br />
0-1393760-1<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Dimensions<br />
Minimum spacings between sockets<br />
with hold-down spring for cradle relays N, S and P<br />
for cradle relay P<br />
<strong>Relay</strong>s oriented in the same direction<br />
<strong>Relay</strong>s oriented inversely to each other<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Cradle Accessories<br />
When mounting cradle relay P consideration should be given to magnetic fields. Strong DC magnetic fields, possibly caused by adjacent relays,<br />
and large iron masses are the most common causes of interference. Experience has shown that under normal operating conditions the minimum<br />
spacings specified for cradle relay P are sufficient to prevent cross interference.<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Socket<br />
Size I<br />
Size II<br />
Size III<br />
Socket<br />
Size I<br />
Size II<br />
Size III<br />
Dimension c<br />
27<br />
33<br />
39<br />
Dimension b<br />
27<br />
33<br />
39<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Dimension c<br />
42<br />
48<br />
54<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
131<br />
Cradle Acc
Cradle Acc<br />
132<br />
Dimensions<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Mounting hole layout for cradle relays and sockets with hand solder terminals<br />
with hold-down spring for cradle relays N, S and P<br />
Size I<br />
Size II<br />
*) This hole is omitted when the mounting hole layout is intended for the socket.<br />
Fixing of the socket<br />
Cradle Accessories<br />
Direct mounting of relays without socket requires a fixing nut M2.5 DIN 934-m6AU.<br />
Ordering code: D00934-A0025-S001<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Size III<br />
AM 2.5 x ... DIN 84<br />
(Screw length = Dimension a + 3.5 mm)<br />
2.7 DIN 433<br />
BM 2.5 DIN 439<br />
Earth spring<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Dimensions<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Mounting hole layout for sockets with PCB terminals<br />
Basic grid 2.5 mm according to EN 60097<br />
View onto the terminals M = Earth terminal<br />
Fixing of the socket<br />
Cradle Accessories<br />
Size I Size II Size II<br />
a) Hole for mechanical armature actuation, if required<br />
b) Hole for the socket mounting with screw M1.6<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
AM 1.6 x ... DIN 84<br />
(Screw length = Dimension a + 7.5 mm)<br />
1.7 DIN 433<br />
BM 1.6 DIN 439<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Dimensions in mm<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
133<br />
Cradle Acc
134<br />
For dc operation, neutral, monostable<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0422.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Card SN V23020 <strong>Relay</strong><br />
Outstanding features<br />
– Low profile, therefore particularly suited for flat pack components grouping<br />
– Applicable to relays with 1 or 2 changeovers:<br />
creepage distances and air gaps between contacts and<br />
frame > 5 mm or > 10 mm (depending on the size of relay);<br />
breakdown voltage between contacts and frame 4 kVrms or 6 kVrms.<br />
Further information on request.<br />
– PTB certificate for safe electrical separation between intrinsically<br />
safe and not intrinsically safe circuits.<br />
Versions<br />
– 2 sizes, according to the contact arrangement<br />
– Contact arrangement: 4 or 6 changeovers<br />
– Bifurcated contacts<br />
– Termination: printed circuit<br />
– Cover to give protection against damage<br />
– Dust protected or washable;<br />
dust protected: transparent cover,<br />
washable: blue non-transparent cover<br />
protection class IP 67 in accordance with DIN<br />
V23030-A1*** without earth connection<br />
V23030-A2*** with earth connection<br />
With 4 changeovers<br />
Bifurcated contacts<br />
Dust protected<br />
For direct mounting into printed circuits,<br />
pin arrangement for 2.5 mm<br />
grid also 2.54 mm grid in accordance<br />
with DIN 40801 and DIN 40803, average<br />
V23030-H1*** without earth connection<br />
V23030-H2*** with earth connection<br />
With 4 changeovers<br />
Bifurcated contacts<br />
Washable<br />
V23030-C1*** without earth connection<br />
V23030-C2*** with earth connection<br />
With 6 changeovers<br />
Bifurcated contacts<br />
Dust protected<br />
For direct mounting into printed circuits,<br />
pin arrangement for 2.5 mm<br />
grid also 2.54 mm grid in accordance<br />
with DIN 40801 and DIN 40803, average<br />
V23030-J1*** without earth connection<br />
V23030-J2*** with earth connection<br />
Available for spares only<br />
For direct mounting into printed circuits,<br />
pin arrangement for 2.5 mm<br />
grid also 2.54 mm grid in accordance<br />
with DIN 40801 and DIN 40803, fine<br />
With 6 changeovers<br />
Bifurcated contacts<br />
Washable<br />
For direct mounting into printed circuits,<br />
pin arrangement for 2.5 mm<br />
grid also 2.54 mm grid in accordance<br />
with DIN 40801 and DIN 40803, fine<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
40050 (IEC 529), sealing conforms to DIN IEC 68,<br />
section 2 - 17, tested to group Qc 2<br />
(1 min. testing time)<br />
Note: If at all possible, ultrasonic cleaning methods should not be<br />
used unless the manufacturer has been consulted first.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Order numbers on request<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
For dc operation, neutral, monostable<br />
Outstanding features<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Small General Purpose <strong>Relay</strong><br />
– Versatile for many applications due to the large number of contact pile-ups<br />
Versions<br />
– Contact arrangement: V23006-A0.. max. 6 makes or 6 changeovers<br />
V23006-G1.. max. 4 changeovers<br />
V23006-H1.. max. 6 changeovers<br />
– Contact pile-ups with single or bifurcated contacts<br />
– Termination: solderable and/or plug-in<br />
– Transparent cover (type V23006-G1.. and -H1...) to give protection<br />
against damage and dust<br />
– Accessories: sockets, solder connections, and retainers<br />
Available for spares only<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Order numbers on request<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
135
136<br />
For dc or ac operation, neutral,<br />
monostable<br />
ROHS compliant (Directive 2002/95/EC) as per<br />
product date code 0501.<br />
V23008-A0*** for ac operation<br />
V23009-A0*** for dc operation<br />
With 2 makes or 2 changeovers<br />
Dust protected<br />
With flat terminals, suitable for<br />
6.3 mm push-on connectors in<br />
accordance with DIN 46245 or<br />
DIN 46247<br />
For screw mounting<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Power <strong>Relay</strong> 15 V23008 / V23009<br />
Outstanding features<br />
– High switching capability<br />
– The mechanical and electrical characteristics conform to the<br />
«Regulations for electrical relays in heavy current circuits»<br />
(VDE 0435/9.72) and the «Safe electrical separation of<br />
telecommunication and heavy current circuits» (VDE 0804)<br />
– Air gaps ≥ 3 mm, creepage distances ≥ 4 mm<br />
Versions<br />
– Contact arrangement: 2 make or 2 or 3 changeover<br />
– Termination: push-on connectors<br />
– Transparent cover to give protection against damage<br />
V23008-A0*** for ac operation<br />
V23009-A0*** for dc operation<br />
With 3 changeovers<br />
Dust protected<br />
With flat terminals, suitable for<br />
4.8 mm push-on connectors in<br />
accordance with DIN 46245 or<br />
DIN 46247<br />
For screw mounting<br />
Available for spares only<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Order numbers on request<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Outstanding features<br />
– Very low power consumption and extremely<br />
accurate operating values<br />
Versions<br />
– Types: dust protected and hermetical sealed<br />
– Contact arrangement: 1 changeover<br />
– Termination: plug-in<br />
– Plastic and metalic covers<br />
– Accessories: socket, solderable and retainer<br />
Note for mounting<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
When mounting the small polarized relays, consideration should be given to external<br />
magnetic fields. Strong dc magnetic fields, possibly caused by adjacent relays, and<br />
large iron masses, are the most common causes of interference. Experience in the<br />
field of telecommunications indicates that a minimum spacing of 10 mm between<br />
relays is sufficient to prevent cross-interference of this nature.<br />
V23063-... to V23069-... : dust protected types<br />
V23163-... to V23168-... : hermetical sealed types<br />
Small Polarized <strong>Relay</strong><br />
Available for spares only<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Order numbers on request<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
137
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
138<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
AXICOM – Innovations for Telecommunication Signal and RF <strong>Relay</strong>s<br />
I. Introduction<br />
A. Decades of experience<br />
AXICOM is the brand name within Tyco Electronics for<br />
Telecom, Signal and RF <strong>Relay</strong>s. AXICOM combines the<br />
knowledge and experience achieved over decades from<br />
both AXICOM, which was formerly a part of Alcatel and<br />
ITT, and Siemens EC have been in the relay business for<br />
more than 50 years.<br />
For about the same time, there have been discussions<br />
around whether relays in general would be replaced by<br />
„more modern“ solutions, for example, semiconductors.<br />
However, relay manufactures have always designed<br />
smart and cost effective relays which are still a nose<br />
length ahead. The reasons that Telecom and Signal<br />
<strong>Relay</strong>s are still successful in their market and the factors<br />
that drive the business and the technology are described<br />
in what follows.<br />
B. Features of Telecom and Signal <strong>Relay</strong>s<br />
The major advantages of Telecom <strong>Relay</strong>s are<br />
l robust and reliable even in harsh environments<br />
l large switching range from µV and µA to A and 250V<br />
l low contact resistance in the closed condition (mW)<br />
and high insulation resistance in the open condition<br />
(MW)<br />
l high insulation between coil and contacts (>2500 V)<br />
and between open contacts (up to 2500 V)<br />
l good RF characteristics<br />
l easy to use<br />
l cost effective<br />
Tab. 1 gives an overview:<br />
Telecom and<br />
Transistor Optocoupler<br />
Signal <strong>Relay</strong>s SSR<br />
Full mech. separation yes no only dr./load only dr./load<br />
Overload capability high low low low<br />
Dielectrics high low high high<br />
On-resistance stability<br />
(dep. on input / temp) yes no no no<br />
Bidirectional loads yes no yes no<br />
Leakage current no yes yes yes<br />
Driving power high low medium medium<br />
Switching time high low high low<br />
No. of switching cycles medium high high high<br />
Package no standard standard standard standard<br />
Price medium low high medium<br />
Tab. 1: Characteristics of relays and competitive<br />
technologies<br />
Despite all the technical aspects, the Telecom and Signal<br />
<strong>Relay</strong> business is driven by:<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
l decreasing volume and less board space on the<br />
PCB<br />
l increasing the dielectric, voltage and current surge<br />
performance<br />
l improving the processability<br />
l increasing the quality level and reliability<br />
l reduced cost<br />
Major innovations during our decades of experience<br />
have revolutionized electromechanically actuated Telecom<br />
<strong>Relay</strong>s. In spite of a noticeable reduction in their<br />
physical size, all their significant characteristics have<br />
been improved by every new generation.<br />
Integrated Development<br />
Today, Telecom <strong>Relay</strong>s are complex electromechanical<br />
systems consisting of a highly efficient electromagnetical<br />
actuator and a contact set. In order to achieve a<br />
product that is:<br />
l cost effective<br />
l easy to manufacture<br />
l high performing<br />
l high quality and<br />
l highly reliable,<br />
the complete chain from design to manufacturing has<br />
to be optimized. An integrated approach must be perfectly<br />
established that includes all the steps of a product<br />
life cycle:<br />
l design of the product<br />
l design and manufacture of tools<br />
l engineering of production equipment<br />
l manufacturing and logistics<br />
l quality assurance<br />
l feedback between all activities<br />
To live and to control this process is our strength and<br />
the base of our success.<br />
C. Technology<br />
Major innovations in the relay technology developed in<br />
the last few years are:<br />
l ENG (gas-tight plastic sealed relays filled with<br />
insulating inert gases)<br />
l Flat coil technology which enables the design of<br />
significantly smaller relays<br />
l Application of high performance low out-gassing<br />
plastics, magnetic wires and epoxy resins<br />
l Introduction of high performance contact materials<br />
l Use of environmental friendly materials<br />
l ROHS (Restrictions on the use of certain hazardous<br />
substances) and ELV (End of life of vehicles) compatible<br />
designs, suitable for lead free soldering<br />
processes.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
At the same time, a highly efficient manufacturing technology<br />
was established, enabling<br />
l overmolded coils and ENG technology<br />
l performance and precision of punching and molding<br />
processes<br />
l multiple part overmolding<br />
l fully automatic production lines<br />
l extremely short manufacturing cycle times<br />
l in-process measurement technology<br />
l quality assurance methods<br />
The optimal combination of an advanced relay technology<br />
and a highly automated manufacturing processes<br />
makes AXICOM one of the leading companies in terms<br />
of quality and cost for electromechanical relays.<br />
The quality level achieved and the AOQL (average<br />
outgoing quality level) of less than 25 ppm, targeting<br />
single digit ppm rates and a reliability of AXICOM relays<br />
with MTBF (mean time between failures) of more than<br />
30,000 years is the clear evidence for the outstanding<br />
technology as well as the brilliant skill and experience<br />
of our people.<br />
II. <strong>Relay</strong> Classification<br />
The classification of relays can be done on three levels:<br />
l application fields<br />
l actuator design<br />
l relay generations<br />
A. Application fields<br />
According to their application fields, relays are divided<br />
into Automotive <strong>Relay</strong>s, General Purpose or Power<br />
<strong>Relay</strong>s and Telecom and Signal <strong>Relay</strong>s. The most important<br />
difference between these application fields are the<br />
contact loads:<br />
l Automotive <strong>Relay</strong>s usually work in 6 V, 12 V or 24 V<br />
car networks. Switching currents can rise up to more<br />
than 150 A. Signal relays are frequently used in auto<br />
motive applications.<br />
l General Purpose or Power <strong>Relay</strong>s are mainly used<br />
for applications in 120 Vac or 230 Vac power networks<br />
and for switching currents up to 30 A. For security<br />
reasons, dielectric strength between coil<br />
and contact side as well as internal air and creepage<br />
distances are essential design features. Independent<br />
from the load, it is common for automotive and<br />
general purpose / power relays to further distinguish<br />
between PCB and plug-in relays. While PCB relays<br />
are soldered directly on a board, plug-in relays are<br />
inserted into a socket.<br />
l Telecom and Signal <strong>Relay</strong>s are used in a range from<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
dry circuit up to 60 W/62.5 VA loads. This means<br />
voltages from µV to 250 Vrms and currents from µA<br />
to 2 A have to be handled. Furthermore, in this relay<br />
class dielectric strength and clearance and creepage<br />
distances have to be considered but on a lower level<br />
compared to General Purpose or Power <strong>Relay</strong>s.<br />
Sometimes Telecom and Signal <strong>Relay</strong>s are just called<br />
Signal or PCB relays.<br />
l High Frequency (RF) <strong>Relay</strong>s are designed for applications<br />
were signals of several hundred MHz up to<br />
several GHz have to be switched. Usually RF relays<br />
are used when the frequency extends approx.<br />
100 MHz depending on the required performance.<br />
Telecom <strong>Relay</strong> Signal <strong>Relay</strong><br />
Contact mostly 2 c/o various<br />
configuration<br />
Contact resistance<br />
(during total life time) < 1 W, stable < 100 mW, very stable<br />
Load range µV ... 250 V µV .... 10 V<br />
µA ... 2 A µA .... mA<br />
< 60 W < 10 W<br />
Endurance / lifetime > 1 million ops. < 100 mill. ops.<br />
> 25 years > 10 years<br />
Safety requirements IEC 60950 No<br />
UL 60950<br />
Surge (e.g. > 2500 V No requirements<br />
according to < 500 A<br />
Telcordia or FCC)<br />
Tab. 2: Major differences between Telecom and Signal<br />
<strong>Relay</strong>s<br />
B. Actuator design<br />
Another distinction is made according to the design of<br />
the relay actuator.<br />
l Polarized / non-polarized relays<br />
A polarized relay needs a driving current of defined<br />
direction to switch. A non-polarized relay can be<br />
switched with currents in either direction. A polarized<br />
actuator usually includes a permanent magnet that<br />
enables it to realize more sensitive systems.<br />
l Latching (bistable)/ non-latching (monostable)<br />
relays<br />
A non-latching relay always returns to a defined<br />
contact position when power is removed from the<br />
coil. A non-latching relay can either be polarized or<br />
non-polarized.<br />
A latching relay always remains in its current contact<br />
position when power is removed from the coil.<br />
A latching relay is always polarized.<br />
l <strong>Relay</strong>s with AC / DC actuator<br />
Most relays described under application fields are<br />
relays with DC actuators. However, some Signal and<br />
General Purpose <strong>Relay</strong>s use AC actuators that can be<br />
directly driven by a power network. AC actuators are<br />
always non-polarized.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
139
140<br />
Fig. 1: <strong>Relay</strong> classification according to actuator type<br />
C. <strong>Relay</strong> Generations<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Electromechanical <strong>Relay</strong>s<br />
Non-latching<br />
In the past, especially for Telecom <strong>Relay</strong>s the definition<br />
of relay generations was established from both, relay<br />
manufacturers and customers (Fig.2). Today, the most<br />
current is the 4 th generation of Telecom <strong>Relay</strong>s (<strong>IM</strong><br />
series). This is currently the smallest available electromechanical<br />
relay type.<br />
The 3 rd generation relay (P2, FX2, FP2, FT2, FU2 series),<br />
designed in the early to middle nineties is currently<br />
the high runner, whereas the 4 th generation is expected<br />
to take over this position in the near future.<br />
The 2 nd generation relay (MT2 and D2n) was designed<br />
in the middle of the eighties. It is also remarkable that<br />
from the 2 nd generation of Telecom <strong>Relay</strong>s a distinct<br />
standardization of dimensions and pinning was realized<br />
and this is still the case with today‘s 4 th generation.<br />
Examples of the 1 st generation are Tyco Electronics‘<br />
still existing Cradle <strong>Relay</strong>s. These relays were designed<br />
more than 30 years ago.<br />
Fig. 2: <strong>Relay</strong> generations - Development of volume,<br />
required space on board and manufacturing<br />
tolerances<br />
Although the physical dimensions of electromechanical<br />
relays were reduced significantly in recent years,<br />
the performance characteristics were kept constant or<br />
were even improved such as the dielectric characteristics.<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
latching<br />
Non-polarized Polarized AC Non-polarized Polarized<br />
DC<br />
AC<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
III. Functional parameters<br />
From a functional point of view, all types of relays have<br />
to fulfill requirements regarding timing and operating<br />
voltages, including temperature influence.<br />
Timing basically is defined by operate, release, bounce<br />
and transfer times. Fig.3 shows a typical relay timing<br />
diagram:<br />
Fig. 3: <strong>Relay</strong> timing<br />
o ... operate time<br />
r .... release time<br />
b ... bounce time<br />
t .... transfer time<br />
The operate time of an electromagnetic relay is defined<br />
as the time from power is applied to the coil to the first<br />
contact of a normally closed contact opens or the first<br />
contact of a normally opened contact closes. During the<br />
operate time energy in the magnetic system is built up<br />
to move the contact set. The release time of an electromagnetic<br />
relay is defined as the time between when power<br />
is removed from the magnetic system until the first<br />
contact of a normally opened contact opens or the first<br />
contact of a normally closed contact closes. During the<br />
release time, the energy in the magnetic system decreases<br />
until the contact set moves back from the operate<br />
position. The release time is influenced by protective<br />
devices like diodes, capacitors and resistors in parallel<br />
to the relay coil. These devices retard the de-energization<br />
of the coil, prolonging the release time.<br />
Operate and release times vary with the voltage (or<br />
power) applied to the actuator. (See glossary).<br />
Contact bouncing is originated by the dynamic energy<br />
of the movable contact when it hits the fixed contact<br />
and varies with the voltage applied to the actuator as<br />
well. The operate and release times does not include<br />
bouncing.<br />
The operate and release voltages can be measured<br />
in different ways, functional (Fig. 4), ramp (Fig. 5) and<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
pulse measurements. The results achieved can vary<br />
significantly. The values given in the catalogue are all<br />
measured as functional values<br />
Fig. 4: Measurement of the functional values. This<br />
procedure is a go/nogo procedure and does<br />
not give discrete values.<br />
Fig. 5: Measurement of the functional values with<br />
voltage ramps. This procedure allows to determine<br />
the exact values for all interesting values<br />
such as must not operate, must operate, must<br />
hold and must release voltage.<br />
Operating voltages of electromagnetic actuators<br />
depend on ambient temperature as, on one hand, the<br />
copper of the coil windings and all magnet materials<br />
have a temperature coefficient and, on the other, the<br />
maximum operating temperature of a relay is limited.<br />
Typical diagrams are shown in Fig. 6 for non latching<br />
and Fig. 7 for latching relays:<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Coil Voltage [U/Unom]<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Fig. 6: Coil operating range for non latching relays,<br />
without, with 2 times 1 A and 2 times 2 A<br />
contact load.<br />
Coil Voltage [U/Unom]<br />
3.4<br />
3.2<br />
3<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
0<br />
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />
3.4<br />
3.2<br />
3<br />
2.8<br />
2.6<br />
2.4<br />
2.2<br />
2<br />
1.8<br />
1.6<br />
1.4<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
Unom. nominal coil voltage<br />
Umax. - 100 % coil duty at 0 A (100 mW)<br />
Umax. - 100 % coil duty at 0 A (200 mW)<br />
Umax. - 5 % coil duty at 0 A (100 mW)<br />
Umax. - 5 % coil duty at 0 A (200 mW)<br />
Unom. nominal coil voltage<br />
Ambient Temperature [°C]<br />
Umax. - 5 % coil duty at 2 x 2 A (100 mW)<br />
Umax. - 5 % coil duty at 2 x 1 A (100 mW)<br />
Fig. 7: Coil operating range for latching relays depending<br />
on the coil power, when coils are continuously<br />
energized with no contact load, with a<br />
coil duty of 5 percent with no and 2 times 2 A<br />
contact load.<br />
U nom Nominal coil voltage<br />
U max Upper limit of the operative range of the coil<br />
voltage (limiting voltage) when the coils are<br />
continuously energized<br />
U op. min Lower limit of the operative range of<br />
coil voltage (reliable operate voltage)<br />
U rel. min Lower limit of the operative range of<br />
coil voltage (reliable release voltage)<br />
It can be observed that both the operate and the release<br />
voltage are temperature dependent and increase with<br />
increasing ambient temperature. The maximum coil<br />
voltage decreases with increasing ambient temperature,<br />
in order not to exceed the maximum allowed coil<br />
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140 mW<br />
Umax. at 0 A<br />
Umax. at 2 x 1 A<br />
Umax. at 2 x 2 A<br />
Uset min.<br />
Uop. min.<br />
Urel. min.<br />
0<br />
-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />
Ambient Temperature [°C]<br />
200 mW Latching<br />
100 mW Latching<br />
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141
142<br />
temperature. The area between the Umax and Uop.<br />
min defines the permitted coil voltage range. The same<br />
behavior as that for the minimum operating voltage has<br />
to be applied for the release voltage. As a consequence,<br />
the release voltage of a non-latching relay increases<br />
with the temperature as well. The specified release values<br />
in our data sheets guarantee proper function at an<br />
ambient temperature of 23 °C. Values at other ambient<br />
temperatures must be taken from the related graphs<br />
given for the corresponding relay type.<br />
For relays operating at very high ambient temperatures<br />
and long actuation times, the use of latching type relays<br />
is strongly recommended.<br />
IV. RF characteristics<br />
The RF characterization of electromechanical relays<br />
can basically be done with four RF parameters plus the<br />
system impedance. These parameters describe how<br />
RF signals are transferred or reflected on their way<br />
through the relay (irradiation usually can be ignored).<br />
It is obvious that in RF applications, the main focus for<br />
these parameters is on the contact set as relays do not<br />
switch with high speed but switch RF signals over the<br />
contacts.<br />
- Transmission characteristic (S 21) is defined by insertion<br />
and isolation loss<br />
P (Power)<br />
Catalog 1308202-2<br />
Revised 06-05<br />
Pout (output power)<br />
Isolation [dB] = - 10 log<br />
Pin (input power)<br />
Fig. 8: Isolation loss<br />
Pret (return power)<br />
Return loss [dB] = - 10 log<br />
Pin (input power)<br />
Fig. 9: Return loss<br />
- Reflection characteristic (S 11) is defined by return loss<br />
and VSWR (voltage standing wave ratio)<br />
Pout (output power)<br />
Insertion loss [dB] = - 10 log<br />
Pin (input power)<br />
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Dimensions are in millimeters<br />
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axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
VSWR =<br />
1 + 10<br />
1 - 10<br />
Fig. 10: V.S.W.R (voltage standing wave ratio)<br />
The impedance match of component and system is important<br />
as a mismatch generates signal reflection and<br />
losses. Common RF applications are either 50 W or<br />
75 W systems, which means that the relay should<br />
match with one of these two values for it‘s own impedance.<br />
For a variety of our standard relays, these RF parameters<br />
are given in the appropriate data sheets.<br />
A. Design Prinicples for RF <strong>Relay</strong>s<br />
For the internal design of RF relays very similar principles<br />
are used as for PCB designs or cables, as shown in<br />
Fig. 11.<br />
All designs consist of a signal layer, a ground layer and<br />
a dielectric layer where the electric field is concentrated<br />
between the signal and ground layers. Micro-strip and<br />
coplanar principles are also widely used for RF PCB<br />
designs, whereas coaxial design is used for cables. RF<br />
component manufacturers usually define layout recommendations<br />
together with the component design,<br />
due to the fact that the transition from the PCB to the<br />
relay has a significant influence on the component‘s RF<br />
performance.<br />
Fig. 11: Possible Design Principles for RF relays<br />
Coaxial Line: Coaxial lines are widely used for RF signal<br />
transmission. A central conductor is covered with a<br />
20<br />
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Return loss<br />
Return loss<br />
20<br />
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cylindrical shield through a dielectric. <strong>Relay</strong>s for the<br />
highest frequencies, up to 80 GHz, can be produced<br />
using the coaxial principle. Interruption of the inner line<br />
can result in somewhat difficult and expensive designs<br />
which are difficult to integrate into RF systems. In order<br />
to achieve cost-effective solutions, where the final<br />
device can be soldered to a PCB, coaxial designs are not<br />
the preferred solution.<br />
Micro Strip: Line: The micro strip line has a central conductor<br />
adjacent to a ground conductor through a dielectric.<br />
The „micro strip line“ concept is a suitable way of<br />
producing PCB solderable RF relays. The impedance is<br />
defined by the thickness of the dielectric between the<br />
ground plate and the contact plate. The disadvantage of<br />
this concept is that it is difficult to realize a 50 W and<br />
75 W relay with the same design, as there is a direct<br />
impact on the height of the relay. Different heights<br />
are usually very difficult to handle on fully automatic<br />
production lines.<br />
Coplanar Line: A coplanar guide has a dielectric and<br />
a central conductor and ground conductor laid out in<br />
parallel on one side of the dielectric. As the impedance<br />
is defined by the distance between the signal terminal<br />
and the ground terminals, only this distance must be<br />
changed in order to realize both a 50 and 75 W version.<br />
Tri-plate/Stripline: This concept is characterized by<br />
ground plates above and below the conductor, which<br />
allows for good shielding in the vertical direction, but<br />
the concept is difficult and expensive to produce.<br />
Based on the comparison of characteristics, the option<br />
of producing a 50 W and 75 W version with a very similar<br />
design, and the better performance for SMT devices,<br />
the coplanar principle was chosen to realize the HF3<br />
relay.<br />
B. Design Principles - Some Considerations<br />
To produce a low-cost high-performance RF relay, only<br />
a limited number of design principles can be applied as<br />
shown in Tab. 3. Each technology has its advantages<br />
and disadvantages. Besides the best possible RF performance,<br />
SMD capability was one of the prime targets.<br />
The most critical part of an SMD RF design is the signal<br />
coupling from the printed circuit board into the relay as<br />
the mass connection is difficult to realize. The transition<br />
from the PCB to the relay for microstrip, triplate and<br />
coplanar principles is given in Fig. 12. Concepts which<br />
were used for THT components are not suitable for<br />
SMT components. On many THT components a concept<br />
is designed to transmit the signal over the shortest<br />
possible non-adjusted distance into the relay. The signal<br />
is transmitted from the PCB over the pin to the strip<br />
line structure of the relay (inductive coupling). SMT<br />
designs follow different concepts. In microstrip as well<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
as triplate designs the signal coupling can only happen<br />
with a discontinuity in the mass connection, so that<br />
the transition from the microstrip structure of the PCB<br />
to the coplanar structure of the relay can be achieved<br />
much more steadily. Consequently, the signal reflection<br />
on this discontinuity will be significantly less.<br />
Fig. 12: Comparison of the possible design principles<br />
for the production of SMD relays. The main<br />
difference is the signal coupling from the PCB<br />
to the relay.<br />
Microstrip Coplanar Triplate/<br />
Stripline<br />
RF Performance<br />
Signal insertion<br />
relay<br />
Impact contact<br />
+ + +<br />
bridge<br />
Vertical<br />
++ + ++<br />
shielding<br />
Design Parameters<br />
+ + +++<br />
Metal layers<br />
Manufacturing<br />
tolerances<br />
2 1 3<br />
- metal layers + +++ +<br />
- bridge contacts + + ++<br />
Assembly<br />
Realization 50 W<br />
+++ +++ +<br />
and 75 W + +++ ++<br />
Summary ++ +++ +<br />
Tab. 3: Comparison of different design principles for<br />
the production of RF relays.<br />
V. <strong>Relay</strong> driving<br />
There are different ways of driving a relay depending<br />
on whether the relay is a latching or non-latching type<br />
(Fig. 13). As described in the paragraph Classification, a<br />
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143
144<br />
non-latching relay returns to a defined release position<br />
when power is removed from the actuator. However, a<br />
latching relay needs a voltage pulse with defined polarity<br />
for both setting and resetting. For one coil latching<br />
relays, the voltage pulse for set and reset has to be of<br />
different polarity, for two coil latching relays, these<br />
pulses can be of same polarity.<br />
Fig.13: Driving non latching and latching relays with<br />
1 or 2 coils<br />
It is possible to drive a latching relay as a non-latching<br />
type using the so-called C-circuit (Fig. 14). Here a<br />
capacitor is connected to the coil in series. With the<br />
correct choice of the capacitor, depending on the coil<br />
values, the current pulse while charging the capacitor is<br />
enough to switch the relay to the set position. The same<br />
is valid for discharging the capacitor and resetting the<br />
relay. For detailed information, please contact our relay<br />
specialists.<br />
Fig. 14: C-circuit<br />
Generally, when the power on a relay coil is removed,<br />
due to the self-induction of the relay coil, a voltage peak<br />
occurs. This voltage peak might be very short but exceeds<br />
the nominal coil voltage by a factor up to 10. As<br />
many electronic components, especially semiconductors,<br />
are quite sensitive to voltage peaks, it is very common<br />
to put resistors or diodes in parallel to the relay coil<br />
which reduces the voltage peak to a defined level. By<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
using these coil suppression components release time<br />
is increased. For higher contact loads this might lead<br />
to a reduced life-time due to longer arcs across contacts.<br />
For detailed information, please contact our relay<br />
specialists.<br />
VI. Contact Performance<br />
A. Contact physics<br />
The contact is the key functional element of the relay.<br />
The contact system has to provide:<br />
l low and stable contact resistance<br />
l switch a wide load range from dry circuits up to a<br />
maximum load of 60 W/62.5 V<br />
l high insulation<br />
- between open contacts<br />
- between control and load circuit<br />
1. Contact resistance<br />
Whenever two conductors are put together in order to<br />
conduct a current, an electrical contact is formed. By<br />
definition an electric contact means a junction between<br />
two conductors called contacts.<br />
Due to the surface roughness and unevenness of the<br />
contacts only part of the nominally flat contacts touch<br />
each other. The consequence is that the resistance will<br />
be higher than that of a straight conductor because:<br />
- the mechanical touching area is always smaller than<br />
the obvious touching area<br />
- the electrical conductive area is smaller than the<br />
mechanical surface due to contamination of the<br />
contact surface<br />
- the electrical conducting area is also covered with<br />
non-metallic layers<br />
Fig. 15: Constriction resistance<br />
Fig. 15 shows that the constriction resistance is not<br />
caused by the interface between the two contact members.<br />
The resistance is caused by the elongation of the<br />
distance. It is defined by the conductivity of the contact<br />
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materials and the contact force applied, which defines<br />
the number and the size of the contact spots.<br />
R c = r/2a<br />
r = conductivity of the contact material<br />
2a = diameter of the spot<br />
Bearing in mind the plastic deformation of the metallic<br />
conduction spots, the constriction resistance can be<br />
computed thus:<br />
R c = r/2a = r (p/4) 1/2 H/F c<br />
R c = constriction resistance<br />
F c = contact force<br />
r = conductivity of the contact material<br />
H = hardness of the contact material<br />
The constriction resistance is caused by the increased<br />
distance the current has to flow. For example, for Ag as<br />
contact material and a contact force of 10 cN, an effective<br />
contact diameter of 10 µm and a contact resistance<br />
of 1 mW can be expected.<br />
Remark: The pin to pin resistance or contact circuit<br />
resistance consists of the resistance of the conductive<br />
tracks and the contact resistance. While the first part is<br />
constant, the contact resistance might change during<br />
the life of the relay.<br />
2. Contact temperature - Wiedemann Franz Law<br />
The dimension of the contact area is so small that the<br />
temperature in the contact cannot be measured, but<br />
it can be easily determined by measuring the contact<br />
voltage:<br />
U c = R c I<br />
As both the electrical conductivity and the thermal<br />
conductivity in metals are caused by the free electrons<br />
in the metal, the electrical and thermal conductivity are<br />
proportional<br />
r/r th = A T<br />
A = 2.4 x 10 -8 (V/K) 2<br />
A = Wiedemann-Franz or Lorenz Factor<br />
T = temperature<br />
The correlation between the contact voltage and the<br />
temperature increase in the contact constriction area<br />
can be determined by:<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
DT c = T c - T a = U c 2 /(8A Ta) [mV]<br />
T c = temperature of the constriction area<br />
T a = ambient temperature of the contact<br />
U c = contact voltage<br />
A = Wiedemann Franz or Lorenz factor<br />
With this equation the temperature of the contact<br />
constriction area can be determined. Therefore, a direct<br />
correlation between the softening, melting and boiling<br />
voltages and the related softening, melting, boiling<br />
temperatures is given. For silver the values are 90 mV,<br />
370 mV and 750 mV.<br />
3. Contaminated contact surfaces<br />
Contamination of contacts has to be prevented by proper<br />
selection of the contact material, insulation material<br />
and manufacturing processes.<br />
a) Single atomic layers<br />
All metallic surfaces, including precious metals like<br />
gold or silver, are covered with at least a single layer of<br />
oxygen when they are stored in air. These O 2 molecules<br />
are attached to the contact surface. They can only be<br />
removed by annealing in a vacuum for several hours.<br />
The oxygen layers, which are about 0.5 nm thick,<br />
disturb the current flow and increase the contact resistance.<br />
In practice, the electrons are able to pass this<br />
barrier. The effect that enables the electrons to pass<br />
through a thin insulating barrier is called the „tunnel<br />
effect“. In reality, the tunnel resistance is not significant,<br />
but the fact that the metallic surfaces are covered prevents<br />
cold welding.<br />
b) Corrosion layers<br />
In air oxides, sulfides and other layers are formed on all<br />
metallic surfaces and cannot be passed through by tunneling.<br />
On most metals, the growth of the layers slows<br />
down because diffusion through the coating layer is<br />
no longer possible. The formation of corrosion layers is<br />
stopped or at least it proceeds much more slowly. The<br />
higher the thickness of the layer, the slower the corrosion<br />
layer increases. The speed of the chemical reaction<br />
process is strongly (exponentially) dependent on the<br />
temperature.<br />
All corrosion layers are insulating or are semiconductors.<br />
This is definitely insufficient for a technical contact.<br />
In order to provide a proper technical contact, this<br />
corrosion layer must be destroyed.<br />
There are two possible ways of destroying these layers:<br />
- electrically<br />
- mechanically<br />
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146<br />
Electrically: The breakdown voltage of corrosion layers<br />
is in the range of 10 8 to 10 9 V/m. The breakdown voltage<br />
which is called „fritting voltage“ can reach values of<br />
more than 100 V. The breakdown occurs in such a way<br />
that when the fritting (electrical breakdown) occurs, a<br />
thin metallic channel is formed. When this happens, the<br />
contact voltage is reduced to values between 0.3 and<br />
0.5 V (cessation voltage). This voltage is just below the<br />
melting voltage or melting temperature of the contact<br />
material. The final resistance of a fritted contact is<br />
not sufficient in most cases (100 mV contact voltage<br />
results in a resistance of 10 W at 10 mA).<br />
Mechanically: There are two ways to destroy the corrosion<br />
layers on a contact.<br />
- high enough contact force<br />
- relative movement or mechanical impact during<br />
contact closing<br />
Either the contact force is high enough to destroy the<br />
insulating layers or a relative movement is also applied<br />
in order to destroy the corrosion layers.<br />
c) Polymeric coatings<br />
When contacts are operated under dry load conditions,<br />
especially on contacts made from Pd and Pt and their<br />
alloys, absorbed organic molecules are polymerized.<br />
The organic polarized layers have an insulating effect.<br />
When the contacts perform a relative movement, these<br />
organic layers are removed and deposited beside the<br />
contacts. The deposited products are called „brown<br />
powder“.<br />
d) Carbon layers<br />
When contacts are operating in a closed environment<br />
(sealed relay) and the switch is made of organic materials<br />
like plastics, resins and organic insulation materials,<br />
outgassing hydrocarbons can cause carbon on the<br />
contacts.<br />
This effect can be observed in a typical load level between<br />
5 and 2 V and currents between a few mA and<br />
100 mA. The out-gassing hydrocarbons are absorbed<br />
on the contact surface. The low energy arc caused in<br />
this load range cracks the hydrocarbons. As the energy<br />
of the arc is not sufficient to burn the carbon, it simply<br />
remains in the contact area. Typical contact resistance<br />
values for carbon can be measured which are in the<br />
range of 1 to 2 Ohms.<br />
e) SiO 2 - coatings<br />
The insulating SiO 2 - coatings are formed from silicone,<br />
when it is present in the contact area and arcing occurs.<br />
The organic silicone molecules are oxidized in the arc<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
and form an insulating layer (Fig. 16). Silicone has extreme<br />
creeping characteristics and is able to cross long<br />
distances (>20 meters).<br />
Silicones come from grease, hand-cream, etc. NEVER<br />
use creams, grease, oils, etc., containing silicones<br />
when contacts are present. Creeping of silicones even<br />
through plastic housings has been observed in the past.<br />
Fig. 16: Formation of SiO 2 by the arc<br />
f) Particles<br />
Particles are the biggest enemies of an electrical<br />
contact. Particularly in miniaturized electromechanical<br />
systems with low contact forces, small particles can<br />
prevent the contacts from making contact.<br />
Typical sources might be dust when open contacts are<br />
used or particles coming from punched metal parts,<br />
burrs from molded parts and particles coming from<br />
assembly operations like handling and laser welding.<br />
4. Arcing contacts<br />
It makes a significant difference whether a contact has<br />
to switch AC or DC currents and voltages. Switching AC<br />
Fig. 17: Minimum arc voltage for different contact<br />
materials<br />
loads is usually much less critical because during every<br />
cycle the current as well as the voltage have zero crossing.<br />
This is not the case when a DC circuit has to be<br />
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switched.<br />
Fig. 18: Determination of arc current and arc voltage<br />
applying arc characteristic.<br />
a) Switching DC<br />
A DC circuit is interrupted (the arc is extinguished) as<br />
soon the required arc voltage is no longer available. This<br />
is the case when the arc voltage U B is bigger than the<br />
open circuit voltage when U 0, reduced by the voltage<br />
drop on the resistor (Fig. 18). Applying the arc characteristic<br />
makes it easy to calculate the arc voltage and the<br />
arc current. At the same time, the length of the required<br />
contact gap for interrupting the circuit can be determined.<br />
Examples are shown in Fig.19.<br />
Fig. 19: Voltage - current characteristics of arc burning<br />
on gold contacts in air.<br />
Capacitive loads<br />
When capacitive loads have to be switched, the current<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
must be limited by a resistor. The maximum discharge<br />
current shall not exceed 15 A, otherwise the inrush<br />
current might cause contact welding.<br />
Inductive loads<br />
When inductive loads are switched off, the energy<br />
stored in the inductance results in the generation of an<br />
arc or an increase of the arc duration depending on the<br />
circuitry.<br />
b) Switching AC<br />
When the current goes through zero, no energy is<br />
supplied to the arc. The arc should therefore extinguish<br />
by itself at system frequency current zero. As the whole<br />
system has a certain heat capacity, the arc can re-ignite,<br />
especially when the contact opens slowly and there is<br />
not sufficient dielectric strength available to prevent a<br />
reignition of the arc.<br />
Fig. 20: Interruption of an AC circuit.<br />
c) Switching RF loads<br />
In most applications RF loads must not be switched<br />
under RF power. Nevertheless electromechanical RF<br />
relays have remarkable RF power switching characteristics,<br />
e.g. the HF3 relay is capable to reliably switch<br />
50 W of RF power.<br />
The analysis of the break and make operation on RF<br />
loads showed, that arcing appears in the same voltage/<br />
current range as for DC loads. As long as the voltage<br />
is less than the minimum arc voltage no arcing occurs.<br />
When the load is increased at about the same load<br />
levels as for DC loads an arc appears during make or<br />
break contacts.<br />
During break operation of the contacts, an arc is ignited<br />
when the contact opens and burns for the duration of<br />
several periods of the signal - similar to a DC arc. This<br />
can be explained with the thermal time constant of the<br />
arc, which is longer than the duration of a period. As<br />
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147
148<br />
the contact gap increases, the minimum arc voltage<br />
increases and the voltage required for the arc cannot<br />
be maintained anymore. Finally the arc extinguishes<br />
in a similar way to an AC arc, during system frequency<br />
current zero. At the same time when the circuit is interrupted<br />
the signal makes a phase shift from a resistive to<br />
a capacitive circuit.<br />
Power [W] Impedance=50 Ohm Impedance=75 Ohm<br />
[W] U [Vp] I [mA] U [Vp] I [mA]<br />
1 10 141 12 115<br />
5 22 316 27 258<br />
6 24 346 30 283<br />
9 30 424 37 346<br />
10 32 447 39 365<br />
20 45 632 55 516<br />
25 50 707 61 577<br />
37 61 860 74 702<br />
50 71 1000 87 816<br />
Tab. 4: Correlation between RF power and<br />
impedance on the one hand and voltage and<br />
current on the other hand.<br />
RF Engineering Contact Physics<br />
MEMS<br />
Switching with Cold switching Dry circuit or no<br />
no load load switching<br />
Switching with Hot switching Load switching<br />
load<br />
Switching power Power at a defined voltage and<br />
impedance current<br />
Tab. 5: Terms used in RF engineering and contact<br />
physics.<br />
5. Material transfer and contact erosion<br />
In DC circuits, material transfer and contact erosion<br />
are among the main factors reducing the lifetime and<br />
performance of relays.<br />
Material transfer generates a spike on one contact and<br />
a hole on the other (Fig. 21). Depending on the load<br />
applied and the contact material, the height of the spike<br />
can easily reach 20 to 30% of the contact gap. Minimizing<br />
the material transfer helps to keep the dielectric<br />
characteristic constant during the entire life of the relay<br />
and therefore enables designs with smaller contact<br />
gaps.<br />
Fig. 21: Material transfer<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
a) Steady state arcs<br />
For steady arcs, a minimum arc voltage and current are<br />
necessary. Both the minimum voltage and the minimum<br />
current depend on the electrode material and the<br />
surrounding gas, e.g. for silver, in air U min = 12 V,<br />
I min = 0.4 A.<br />
b) Opening contacts<br />
Fig. 22: Voltage and current during contact make<br />
and break.<br />
Although in many telecom circuits neither the minimum<br />
arc voltage nor the minimum arc current is reached,<br />
material transfer can be observed.<br />
This can be explained as follows. When contacts are<br />
separated, the force decreases, the contact resistance<br />
and therefore the contact voltage increases (which is<br />
a function of the temperature in the constriction area)<br />
until the melting temperature of the contact material<br />
is reached. A molten bridge is formed between the<br />
contact pieces. The contact voltage during this time is<br />
constant at the melting voltage of the contact material.<br />
As the contact distance increases, the temperature<br />
inside the molten bridge likewise increases at a certain<br />
distance, the bridge disintegrates. This metallic vapor<br />
creates the ideal conditions for an arc discharge.<br />
A very strong electric field arises across the hot metal<br />
vapor causing temperature field emission of electrons<br />
from the cathode. These electrons excite and progressively<br />
ionize the metal atoms. The ions produce<br />
a high-density space charge and increase in electrical<br />
field strength in front of the cathode, yielding a cathodic<br />
emission density sufficient to sustain an arc. This arc is<br />
called a metal vapor anodic arc, the arc voltage is just<br />
higher than the ionization voltage of the metal atoms<br />
in the range of about 8 V. However, even if the driving<br />
voltage of the circuit is less than 8 V, this voltage can<br />
be induced by the inductance present in any electric<br />
circuit. Although material transfer happens in both<br />
directions, a net material transfer from the anode to the<br />
cathode can be observed.<br />
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At a certain gap length of about 0.5 to 1 µm, the anodic<br />
arc can no longer be sustained, but, the anodic arc<br />
abruptly changes into a cathodic arc. The metal vapor<br />
cathodic arc requires a much lower metal vapor<br />
density, which is mainly sustained by the evaporating<br />
cathode spot of high current density. The cathodic arc<br />
is characterized by a lower density of excited atoms,<br />
less radiation and an arc voltage of 4 to 5 V higher than<br />
the anode arc. The lifetime of the cathodic arc is limited,<br />
depending on the volume of the molten bridge and the<br />
opening speed of the contacts. The net material transfer<br />
of the cathodic arc is from the cathode to the anode.<br />
These two types of arcs are important for Telecom and<br />
Signal <strong>Relay</strong>s.<br />
c) Closing contacts<br />
Basically the same effects and same type of arcs occur<br />
in closing contacts. Between approaching contacts,<br />
an arc can be ignited by a dielectric breakdown or by<br />
evaporation of a metal bridge.<br />
While the breakdown voltage is determined by the<br />
e.m.f. of the circuit, the inrush current due to the discharge<br />
of the capacitance parallel to the contact gap<br />
may be far beyond the steady state current of the circuit<br />
after closure. Field emission breakdown may occur<br />
within 1 ns. At a breakdown field strength of 20 to<br />
500 V/µm and a closing velocity of 1...2 m/s at a<br />
125 V source, a make arc duration in the range of less<br />
than 1 µs may result. Even this short time is enough<br />
to cause material transfer. In the event of bouncing,<br />
the same effects can occur as during the opening of<br />
contacts.<br />
Another effect might be of importance while contact<br />
is being made. When the contacts are closing and the<br />
contact surface is molten due to a preceding arc, the<br />
contacts might weld. Depending on the opening force,<br />
these welded metallic bridges might be broken. If the<br />
contact force is not sufficient to break the weld, sticking<br />
occurs. During separation, a material transfer from the<br />
anode to the cathode can be observed.<br />
For typical loads switched by Telecom <strong>Relay</strong>s with contact<br />
gaps in the range of 0.25 mm, maximum switched<br />
voltage of 220 VDC, opening and closing velocities of<br />
about 1 ... 2 m/s, it is primarily the effects from a metallic<br />
vapor arc which can be expected.<br />
6. Electrical Endurance<br />
Telecom and Signal <strong>Relay</strong>s have an extremely large<br />
working load range. These can be divided into several<br />
typical load areas. In every load area, different physical<br />
phenomena are effective with different physical effects<br />
influencing the performance of the relays.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
No load<br />
Switching in this area means to have absolutely no<br />
arcing. The maximum voltage applied is less than the<br />
softening voltage of the contact materials used. An<br />
increase of the contact resistance can only occur by<br />
corrosion or polymerization effects.<br />
Low load<br />
Two effects are important in the low level range. Even<br />
though the voltage is lower than the arc voltage, short<br />
arcs with very low energy still occur. The second effect<br />
is that during breaking the contact, the temperature in<br />
the constriction area increases up to the boiling temperature<br />
of the contact material. A typical effect in this<br />
range is the generation of carbon as the short arcs are<br />
breaking the hydrocarbons in the switching atmosphere,<br />
but the arc does not have enough energy to burn the<br />
carbon.<br />
Intermediate load<br />
In the intermediate range, short arcs and discharges of<br />
cables are the most common effects. Depending on the<br />
energy of the discharge, contact erosion can happen,<br />
if the arc has enough energy to burn the generated<br />
carbon on the contacts.<br />
High load<br />
On practically all these loads, arcing can be detected.<br />
Depending on the voltage and current, switched<br />
contact erosion or material transfer is the dominating<br />
effect.<br />
Depending on the load applied, erosion or transfer of<br />
contact material are the effects which can be seen.<br />
Fig. 23: Working load ranges for Telecom and Signal<br />
<strong>Relay</strong>s<br />
Test procedure<br />
After each operation, the contact resistance, the insulation<br />
resistance and bridging (shorting between normally<br />
open and normally closed contact) were monitored.<br />
While the contacts are switching the defined load, the<br />
measurement of the contact resistance was done under<br />
dry circuit conditions (max. 30 mV/max.10 mA). When<br />
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149
150<br />
the contacts have closed during a test cycle, the test<br />
load is disconnected and a measurement circuit with<br />
an open circuit voltage of maximum 30 mV is connected<br />
for the contact resistance measurement. After the<br />
measurement, the measurement circuit is disconnected,<br />
the load connected and the contact operates with<br />
the defined load. Performing the contact resistance<br />
measurements under dry load conditions gives the<br />
highest possible sensitivity for all kinds of contact<br />
failures.<br />
Fig. 24: Typical result obtained from an electrical endurance<br />
test (Contact application 0, ≤ 30 mV/<br />
≤10 mA), 2.5 million operations. The three<br />
graphs represent the minimum, average and<br />
maximum values obtained from 20 contacts,<br />
which gives 50 million readings in total.<br />
Detailed test results obtained from electrical endurance<br />
tests are given in the related IECQ/CECC test reports<br />
which are available on request. Further test results on<br />
other loads are available from application engineering.<br />
Failure criteria<br />
During electrical endurance testing, a certain number of<br />
failures are allowed. Typical are 1 to 10 failures during<br />
1 million operations. A failure is defined as:<br />
- contact resistance value higher a certain limit (> 1 W)<br />
- insulation resistance less a certain limit (
Fig. 25: Parameters defining the minimum load for<br />
gold contacts<br />
8. Contact materials<br />
To achieve optimum contact performance, the combination<br />
of contact material, atmosphere and gas tightness,<br />
switching loads, contact characteristics such as<br />
contact force and contact dynamics has to be considered.<br />
Only welded contacts are used in modern designs for<br />
use in Telecom and Signal <strong>Relay</strong>s. Contact rivets cannot<br />
be produced and handled in the small dimensions<br />
required. Therefore, contact materials are produced in<br />
tapes, then cut and welded to carrier and springs.<br />
The selection of the contact material is dominated by<br />
cost considerations. Different techniques are applied to<br />
minimize the cost for precious metals without a negative<br />
impact to the reliability of the relays.<br />
For Telecom and Signal <strong>Relay</strong>s mostly gold coated<br />
bifurcated contacts are used, especially for low level<br />
switching. Three different methods are used to bring<br />
the gold to the base material, rolling, galvanic deposition<br />
and sputtering. The performance of sputtered<br />
gold layers compared to rolled or galvanic deposited<br />
gold layers is superior. The major advantages of the<br />
sputtered gold layers are the absolute cleanness of the<br />
surface and the positive effect on material transfer. On<br />
sputtered gold layers the ignition of the arc takes place<br />
on different points which are distributed over the whole<br />
contact area. As a result the contact erosion is well<br />
distributed and less severe.<br />
The performance of different gold alloys is shown in<br />
Tab. 6.<br />
Most of the telecom relays are back-filled with nitrogen.<br />
As usually the plastic housing is not gastight after a few<br />
days normal air is inside the relays.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Fig. 26: Typical dimensions and cross section of a<br />
3-metal layer contact tape. Depending on the<br />
dimensions, up to 5 layers can be produced.<br />
Contact material Advantages Disadvantages<br />
Au High conductivity. Very soft, HV 20<br />
44MS/m Contact welding<br />
Corrosion protection<br />
AuAg 8 ... 10 High conducting Formation of Agreliability<br />
Sulfur , sticking<br />
AuNi 2 ... 5 With DC no material Contact welding<br />
migration Formation of NiO2<br />
AuPd 2 ... 4 High erosion protection Fretting corrosion<br />
(polymerization)<br />
Au Co 0.2 ... 0.5 With DC no material Oxidation of Co<br />
migration<br />
Tab. 6: Gold and gold alloys for the use in Telecom<br />
and Signal <strong>Relay</strong>s<br />
Contact material Advantages Disadvantages<br />
Ag Hight conductivity 60MS/m Formation of<br />
Very cheap Ag-Sulfur, sticking<br />
AgNi 0.15 High strength Formation of Ag-<br />
Sulfur, sticking<br />
AgNi 10 ... 20 High erosion protection Contact welding,<br />
material transfer<br />
AgPd 60 Largely resistant to sulfur Fretting corrosion<br />
(polymerization)<br />
PdRu 10 High conducting reliability High cost<br />
PdNi 30 Low material transfer High cost<br />
AgCdO/AgSnO2 High erosion protection at High contact<br />
high current (power circuit resistance<br />
breaker)<br />
Tab. 7: Silver and silver alloys for the use in telecom<br />
circuits i.e. ringing load, cable load, etc.<br />
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Germany: 49-6251-1331999<br />
151
152<br />
Standard contact materials for telecom relays switching<br />
in an air atmosphere are (see Tab. 7)<br />
- AgNi 10.........20 + Au<br />
- AgPd 30........40 + Au<br />
For most applications the contact material is plated<br />
on both contacts with a thin gold layer. For the best<br />
switching performance in air the use of silver-palladium<br />
with 60% palladium is the most sophisticated solution<br />
as it offers<br />
- good corrosion characteristics<br />
- good erosion characteristics<br />
- high resistance against material transfer<br />
For many applications in telecommunication also silvernickel<br />
give good results.<br />
When relays are gastight in order to protect the contacts<br />
from corrosion. also other materials can be taken<br />
info consideration. For example the combination of palladium-ruthenium<br />
in a SF 6 switching atmosphere gives<br />
superior contact performance to all other combinations<br />
of contact material and switching atmosphere. which<br />
were used so far.<br />
VII. Dielectric<br />
Although Telecom and Signal relays are designed to<br />
switch low voltages and currents, they frequently have<br />
to handle electromagnetic interference such as:<br />
- lightning - the most critical stress is usually generated<br />
by induced lightning, as a direct hit is not usual and<br />
would cause damage in any case regardless of the<br />
protective measures taken.<br />
- direct connection to the main circuit (power cross) -<br />
causes maximum voltage of less than 600 V, which is<br />
not critical.<br />
- inductive coupling from the main circuit during<br />
power faults - high currents flowing in power lines<br />
can induce high voltages in adjacent communication<br />
cables.<br />
- ground potential rise - happens when heavy ground<br />
currents flow in the common ground connections<br />
during power faults cause substantial difference in<br />
the potential (more relevant in US and Asia).<br />
For the design of the insulation system of a relay, only<br />
the relevant physical phenomena for short-term application<br />
have to be taken into account, where three different<br />
types of insulation have to be considered:<br />
- solid insulation<br />
- gaseous dielectric clearance<br />
- gas/solid interface creepage<br />
For solid material, the intrinsic dielectric withstand<br />
voltage is relevant. It is approximately two orders of<br />
magnitude higher than that of gases ( ~ 30 kV/mm).<br />
Therefore, the insulating properties of the solid insulation<br />
material are not relevant for the dielectric limits of a<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
relay, but important in order to fulfill the safety requirements.<br />
Since the Bellcore (now Telcordia) requirements were<br />
introduced, a 2500 V pulse between coil and contacts<br />
is necessary. For the design of telecommunication<br />
systems, the same values between open contacts are<br />
relevant.<br />
To achieve high dielectric and surge values at the same<br />
time as a more compact design is extremely difficult.<br />
While a solid insulation material can be used between<br />
coil and contacts and between adjacent contacts, this is<br />
not possible between open contacts.<br />
In gases, dielectric breakdown is started if the electric<br />
field stress is sufficiently high to start electron avalanches<br />
which finally build a bridge across the gap enabling<br />
a conducting breakdown channel. For air, a field<br />
strength of approx. 2.44 kV/mm is necessary at an<br />
ambient pressure of 100 kPa. This value of<br />
2.44 kV/mm is the so-called theoretical withstand<br />
voltage strength of air. Change of pressure causes<br />
a proportional change to this theoretical withstand<br />
voltage. Based on this theoretical value, the dielectric<br />
strength for an electrode gap of length s with an ideally<br />
homogenous field and an ideally smooth electrode can<br />
be calculated. The results are presented in figure 20 in<br />
what is known as the Paschen curve.<br />
Fig. 27: Paschen curve for air and SF 6. With a<br />
distance of 0.2 mm at normal pressure<br />
(100 kPA), a dielectric strength voltage of<br />
2500 V in SF 6 and 1500 V in air can be<br />
achieved. Alternatively 2500 V can be achieved<br />
by increasing the pressure in the air from<br />
100 to 300 kPa (at a distance of 0.2 mm) or<br />
increasing the distance to 0.6 mm at normal<br />
pressure.<br />
A. Dielectric withstand voltage of a contact gap.<br />
Due to inhomogeneity in the contact geometry and due<br />
to the surface roughness of technical contacts, a homogenous<br />
field can never be expected in a contact gap. As<br />
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Germany: 49-6251-1331999
a consequence, the field stress is higher in a technical<br />
contact gap. Computer simulations have shown that a<br />
reduction of about 30% has to be considered for real<br />
designs.<br />
B. Dielectric strength of an interface surface<br />
solid - gas<br />
For clean and smooth surfaces, the solid material does<br />
not significantly interact with the breakdown process in<br />
the gas. Therefore, theoretically the withstand voltage<br />
strength at the surface of the solid material exposed to<br />
a tangential electrical field is more or less the same as<br />
that for the pure gas gap. However, as the solid material<br />
is not ideally smooth and its surface always contains<br />
a certain degree of pollution in the technical devices,<br />
dielectric breakdown can be expected across the surface<br />
rather than in the gas at a slightly reduced voltage<br />
compared to the breakdown voltage of a pure gas.<br />
C. Consequences<br />
As a consequence of the above considerations, the<br />
dielectric integrity of a low voltage switching device is<br />
determined by two major parameters:<br />
- design geometry<br />
- theoretical withstand voltage capability of the insulating<br />
plastics and especially of the insulating gas<br />
To improve the dielectric performance, the easiest ways<br />
are to either increase the gaps, include insulating materials<br />
or increase the dielectric withstand capability of<br />
the gaseous dielectric. Unfortunately, an increase in the<br />
distances is not possible due to the miniaturization of<br />
the relays. The introduction of solid materials between<br />
open contacts also does not solve the problem.<br />
In addition to the homogeneity of the electric field, the<br />
dielectric strength voltage depends on:<br />
- the distance between conducting parts<br />
- the gas pressure<br />
- the type of gas<br />
Fig. 28: Dependence of dielectric strength between<br />
coil and contact system on SF 6 concentration.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Fig. 29: Comparison of the AC withstand voltage (peak<br />
values) of <strong>IM</strong> relays filled with N 2/air and<br />
SF 6 (pressure 100 kPa) between open contacts:<br />
nc = normally closed, no = normally<br />
open<br />
- between coil and contact system: c-c = coil to<br />
contacts. (Minimum, maximum and average<br />
values are presented.)<br />
Filling relays with electronegative gases significantly<br />
increases the dielectric performance of the relays. The<br />
housings of those relays are designed so as to keep the<br />
gas filling during the entire lifetime, which is defined to<br />
be at least 25 years. In simulation tests, up to 350 years<br />
were achieved (Fig. 30).<br />
Fig. 30: SF 6 loss of the FX2 relay as a function of time.<br />
After 25 years, approx. 93% of the SF 6 filled<br />
would still be present, whereby the 93% solely<br />
reflects the accuracy of the measuring device.<br />
In reality, it was not possible to detect any extraneous<br />
gases.<br />
D. Dielectric and surge requirements<br />
The dielectric measurements can be defined and<br />
measured with AC or DC voltages. The factor between<br />
AC and DC values is just the √2. When the dielectric<br />
values are defined with DC, polarity effects have to be<br />
taken into consideration. The supplier has to ensure<br />
that the measurement is performed with the polarity giving<br />
worst case results. The duration of measurement is<br />
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153
154<br />
1 minute in laboratory or quality assurance tests, in the<br />
range of less than 1 s in the in-process measurements.<br />
The surge or impulse voltage measurements are performed<br />
with pulses of defined shape. The most common<br />
applied pulses are:<br />
- 1.2/50 µs or 2/10 µs<br />
- 10/700 µs or 10/1000 µs<br />
- 10/160 µs<br />
The first value in the pulse gives the virtual front time,<br />
the second value gives the virtual time to half value as<br />
shown in Fig. 31.<br />
Fig. 31: Definition of the virtual front time T1 and the<br />
virtual time to half value T2.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
The dielectric values as well as the impulse voltage<br />
values are defined between:<br />
- open contacts / contacts of the same pole<br />
- adjacent contacts / contacts of different poles<br />
- coil and contacts<br />
- coils (double coil types)<br />
The current surge measurements are performed with<br />
the same pulses as the voltage surge measurements.<br />
The major difference is that during current surge testing<br />
the relay contacts are closed and have to carry the short<br />
circuit current. The peak current during this test may<br />
provoke contact welding. The critical parameter is more<br />
the amplitude than the duration of the pulse. Depending<br />
on the resistance of the circuitry current peaks, up<br />
to 500 A can occur.<br />
Depending on the standards, the circuitry has to comply<br />
with different requirements that must be fulfilled (Tab.<br />
5). The most important standards that Telecom <strong>Relay</strong>s<br />
have to comply with are:<br />
- IEC standards<br />
- Telcordia/Bellcore GR1089<br />
- IEC 60950 / UL 60950<br />
- UL 508<br />
- ITU T K recommendations<br />
Standard Dielectric test Impulse voltage test Impulse current Clearance & Creepage<br />
IEC61811 series yes yes no no<br />
IEC/EN 60950, yes yes no Depending on isolation<br />
UL 60950 category<br />
UL 508 yes no no no<br />
Bellcore/Telcordia no yes yes no<br />
ITU T K20 yes yes yes no<br />
Tab. 8: Dielectric, impulse voltage current and voltage and clearance and creepage requirements required in<br />
different standards<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
VIII. Environmental conditions<br />
<strong>Relay</strong>s are subjected to shock, vibration, climate, fire,<br />
sealing and magnetic interference tests to ensure<br />
reliable function under a wide range of environmental<br />
conditions. The procedures are described in the IEC<br />
60068-2 series.<br />
A. Shock and vibration<br />
Electromechanical relays can fail under exposure to<br />
excessive mechanical shock and vibration. The displacement<br />
of movable parts inside the relay can lead to<br />
a malfunction, which is defined as an opening of closed<br />
contacts or a closing of open contacts for more than<br />
10 µs. The relay is damaged when the functional parameters<br />
exceed the specified values.<br />
Telecom and Signal <strong>Relay</strong>s are high shock and vibration<br />
resistant basically because of their low mass. But the<br />
design also has an impact. The symmetrical design of<br />
the armature in polarized 2 form c relays makes them<br />
more resistant than non-polarized relays.<br />
The values in this data book refer to short-term stress<br />
occurring during transportation, handling and operation.<br />
The relays should not be operated in an environment<br />
producing constant shocks or vibrations near its<br />
limits.<br />
The shock resistance is tested according to IEC 60068-<br />
2-27 with a half sinus wave. The acceleration and duration<br />
of the shock defines the severity. Typical values are:<br />
30 g / 18 ms, 50 g / 11 ms and 100 g / 6 ms. The test<br />
is carried out in all 3 axes over a limited time period (e.g.<br />
10 shocks or 10 times the frequency range).<br />
The vibration resistance is tested according to IEC<br />
60068-2-6 with a sinus wave. The acceleration is given<br />
in g (10 m/s) for a defined frequency range. For low<br />
frequencies ( ~ 10 to 60 Hz), the test is carried out with<br />
a constant amplitude. As a consequence, the acceleration<br />
rises with the frequency and reaches the specified<br />
value at the upper frequency range ( ~ 60 Hz). At that<br />
frequency, an amplitude of 0.75 mm equals 10 g, 1.5<br />
mm equals 20 g, etc. Above that frequency, the acceleration<br />
is held constant. The test is carried out 10 times,<br />
sweeping from minimum to maximum frequency in all<br />
3 axes.<br />
B. Climate tests<br />
<strong>Relay</strong>s are used in a wide variety of applications. Far<br />
from climate controlled cabinets, they are subjected to<br />
different climatic conditions. Most common for Telecom<br />
<strong>Relay</strong>s today is an operating temperature range<br />
from -40 °C to +85 °C. Because the test conditions are<br />
named in detailed customer specifications, they vary<br />
from customer to customer. For example, temperature<br />
tests defined by a telecom customer are listed in Tab. 9.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Test Condition IEC publication<br />
Cold 500 h at - 40°C IEC 60068-2-1,<br />
Test A<br />
Damp heat 21 d at 40 °C / 93 % IEC 60068-2-3<br />
(steady state) relative humidity<br />
Dry heat 2000 h at +85 °C IEC 60068-2-2<br />
Change of - 40 °C / +100 °C, IEC 60068-2-14<br />
temperature 50 x 3 cycles / h<br />
Tab. 9: Temperature tests defined by a telecom<br />
customer<br />
Requirements for applications other than communications<br />
are tested on demand. Examples for the automotive<br />
sector are extended temperature range, salt mist and<br />
corrosive gases tests.<br />
C. Sealing<br />
All AXICOM relays, except some cradle relays, are<br />
sealed relays. The sealing prevents the surrounding atmosphere<br />
from penetrating the relay. A common test is<br />
to collocate the relay into a liquid (water) at a temperature<br />
of 1 to 5 °C above the maximum ambient temperature<br />
of the relay. A leakage will be seen as air bubbles<br />
(IEC 60068-2-17, test Qc method 2). The protection<br />
class according to IEC 61810-7 part 2.2 is RT IV. Some<br />
relays are filled with ENG (Electro Negative Gas). Since<br />
the ENG is important for the dielectric breakdown voltage<br />
of the relays, the sealing fulfills the highest protection<br />
class RT V (hermetically sealed relay) ensuring that<br />
the ENG stays in the relay over decades.<br />
D. Flammability<br />
The flammability test is carried out with a needle flame<br />
applied to the relay cover for 20 seconds. If not otherwise<br />
stated, the allowable burning time is 30 seconds<br />
after the flame is removed from the relay. The procedure<br />
is defined in IEC 60695-2-2.<br />
A material‘s resistance to burning is expressed by its<br />
oxygen index. The value represents the minimum concentration<br />
of oxygen (expressed as percent by volume)<br />
in a mixture of oxygen and nitrogen that will support<br />
flaming combustion of a material that is initially at room<br />
temperature. A higher value indicates a less flammable<br />
material.<br />
The UL 94 rates only materials and not whole relays.<br />
The material probes have a defined thickness<br />
(e.g. 0.25 mm). The flammability is classified in<br />
V0 (best), V1, V2, HB (worst).<br />
E. Magnetic interference<br />
The operate and release voltage of a relay can be<br />
affected by external magnetic fields of adjacent relays<br />
or other magnetic components. For relays, the impact<br />
depends on the distance between the relays, the num-<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
155
156<br />
ber of adjacent relays and their excitation. A distance<br />
between the relays of 2.54 mm (0.1 inch) is usually<br />
enough so that the relay will work inside the specified<br />
operating voltages.<br />
Fig. 32: <strong>Relay</strong> configuration (adjacent relays)<br />
On a quantity basis, the impact of a magnetic field is<br />
tested by exposing the relay to a linear magnetic field<br />
inside a test coil. To pass the test, the operate voltage<br />
change should be less than 20% and the release voltage<br />
change should be less than 40%.<br />
IX. Processing<br />
A. Storage<br />
<strong>Relay</strong>s should be stored in a clean area within the<br />
specified temperature limits. Extreme humidity and<br />
condensation can cause corrosion of the metal parts on<br />
the inside as well as the outside of the relay. SMT relays<br />
have to be dry when soldered and the higher the peak<br />
temperature the more important become this. For this<br />
reason all AXICOM SMD relays are dry packed. When<br />
the packing is opened, the relays must be soldered in a<br />
defined time, which is given by the moisture sensitive<br />
level MSL. MSL3 means that the parts must be soldered<br />
latest 168 hours after opening of the bag (Tab.10).<br />
Remaining relays shall be dry repacked again<br />
THT relays do not reach the same temperature level,<br />
therefore this is not so vital as for SMT relays.<br />
� �����������������<br />
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� ������ ����� ����������� ������������� ����������� ������������� ����������<br />
� �� ���������� �������������� ���� �����������<br />
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� �� ������� �������������� ���� �����������<br />
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� ��� �������� �������������� ��� � � ������������ ���� �����������<br />
� � � � ������ � �����<br />
� �� ���������� �������������� ��� ��<br />
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� � � � ������ � �����<br />
� �� ��������� �������������� �� ��<br />
������������ ��� �����������<br />
� � � � ������ � �������<br />
� �� ��������� �������������� �� ��<br />
������������ ��� �����������<br />
� � � � ������ � �������<br />
� ��� ��������� �������������� �� ��<br />
������������ ��� �����������<br />
� � � � ������ � �������<br />
� �� �������������� �������������� ���� �����������<br />
� � �����<br />
Tab. 10: Moisture sensitive level according JEDEC<br />
J-STD-33<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Increasing contact resistance over a time period, due<br />
to the formation of oxides and other layers, is to be<br />
expected for most contact materials. This degradation<br />
is dependent on the ambient atmosphere and is more<br />
rapid at high temperatures. Special care has to be taken<br />
if relays are tested or used with low contact loads after<br />
being stored for prolonged periods. Deterioration of<br />
contact resistance during storage is reduced in the case<br />
of plastic or hermetically sealed relays.<br />
B. Transport<br />
In transit, care has to be taken to avoid excessive shock<br />
and vibration. Mechanical stress can lead to changes in<br />
operating characteristics or to internal damage of the<br />
relay (see vibration and shock resistance). If mechanical<br />
stress is suspected, the relay should be checked and<br />
tested before use.<br />
Whenever relays arrive in damaged boxes at<br />
customer sides, there is a potential risk of transportation<br />
damage.<br />
C. Packaging<br />
Different packaging is used depending on the relay type<br />
and with regard to any specific requirements during<br />
shipment or production. THT relays are packed in plastic<br />
tubes while the standard packing for SMT relays are<br />
blisters wound on a reel (tape & reel) and dry packed in<br />
order to prevent the relays from catching humidity.<br />
D. Handling<br />
Modern relays are high precision components that are<br />
sensitive to mechanical stress and abusive handling.<br />
Care must be taken when handling the relay during all<br />
stages of production.<br />
E. Testing<br />
During incoming inspection, special care has to be<br />
taken not to bend the relay terminals. Internal failure<br />
(e.g. breaking of coil wires) or the degradation of sealing<br />
properties could be the consequence.<br />
F. Automatic handling<br />
The handling pressure or force of automatic feeders or<br />
robots has to be adjusted to avoid mechanical damage<br />
such as cracking the relay case. The design of the relay<br />
should be such that when held by its case or inserted<br />
into a socket, it does not become detached.<br />
Due to the reduced size of modern Telecom and Signal<br />
<strong>Relay</strong>s, they can be placed by pick and place machines<br />
with a speed similar to passive PCB components. It is<br />
possible to use a mechanical as well as vacuum picker.<br />
G. Manual handling<br />
When relays are manually placed on PCB‘s, relays shall<br />
not dropped into a bin or on a hard table. They shall di-<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
ectly be picked from the tube, in order to prevent bent<br />
terminals and excess mechanical shock.<br />
<strong>Relay</strong>s which were dropped to the floor or from a height<br />
of more than 250 mm are potentially damaged. After<br />
long storage at high temperature it might happen that<br />
relays are picking on the plug and are suddenly released.<br />
This might cause a major mechanical shock and<br />
might destroy the relay.<br />
H. Insertion<br />
When inserting the relay into the PCB, do not press or<br />
use undue force on the pins as this may compromise<br />
the pin seal or affect the integrity of the coil connections.<br />
I. Clinching<br />
Terminals should not be bent to hold the relay in place<br />
on the PCB to aid flow soldering. Bending or cutting<br />
the pins after insertion generates extreme mechanical<br />
stress, especially in the case of rectangular PCB terminals.<br />
Neither the relay performance nor sealing of flux<br />
resistant and plastic or hermetically sealed relays can<br />
be guaranteed if the terminals have been bent.<br />
Self-clinching terminals are available for some types of<br />
PCB relays.<br />
J. Fluxing<br />
Fluxing has to be carefully considered depending on the<br />
type of relay. Unsealed relays should be hand soldered<br />
to avoid flux contamination of the relay. Flux should be<br />
used sparingly and evenly and joints examined after<br />
soldering. If flow soldering is used however, the flux<br />
level should be set so that it cannot flood onto the PCB.<br />
This is particularly critical if the PCB is dual tracked and<br />
there are unused holes under the body of the unsealed<br />
relay. Flux resistant and sealed relays may be used with<br />
most fluxing procedures due to the seal between the<br />
pins and the relay base. The PCB should not be flooded<br />
as normally only the pins are sealed and flux could<br />
possibly penetrate the relay by capillary action between<br />
the relay cover and base. If there is any doubt about the<br />
fluxing process, fully sealed relays (plastic or hermetically<br />
sealed) should be used.<br />
K. Preheating<br />
Before flow soldering, the entire PCB should be preheated.<br />
This is to dry the flux and prevent it from penetrating<br />
the relay during soldering. Also, better quality<br />
solder joints are achieved as a result of more uniform<br />
temperature distribution. Preheating should be carried<br />
out at 100 °C for approximately 1 minute. Excessive<br />
exposure to high temperatures may affect the relays<br />
characteristics.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
L. Wave soldering<br />
The automated soldering process has to be controlled<br />
carefully in order not to impair the performance of the<br />
relays. Flux resistant and sealed relays can be used<br />
with most dip or wave soldering processes. The solder<br />
bath temperature should be 265 °C maximum and the<br />
soldering time should not exceed 5 seconds. The solder<br />
level has to be adjusted so that it does not flood the<br />
printed circuit board surface.<br />
M. Pick and place<br />
When relays are picked and placed by a robot and held<br />
by vacuum, the use of rubber nozzles is strongly recommended.<br />
N. SMT soldering<br />
The soldering should be carried out according to the<br />
recommendation of IEC 60068-2-58 if not stated otherwise<br />
in the respective datasheet.<br />
Temperature °C<br />
Temperature °C<br />
240 °C<br />
180 °C<br />
130 °C<br />
100 °C<br />
Time (s)<br />
Time (s)<br />
In general, electromechanical relays should be soldered<br />
at the lower process limits of a soldering process.<br />
However, the SMT soldering process has a lot more<br />
aspects than those covered by this standard. From the<br />
relay side, the oven type has an impact on the temperature<br />
stress. While infrared ovens are replacing the<br />
convection ovens because of their more homogeneous<br />
heat distribution, the impact on relays can be negati-<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
20 - 40 sec Full line: typical<br />
Dotted line: process limits<br />
forced<br />
cooling<br />
Fig. 33: Recommended SMT soldering profiles for<br />
vapour phase soldering (VPS) and reflow<br />
soldering<br />
Temperature °C<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
157
158<br />
ve because the convection heats up the relays faster<br />
inside. Plastic molded parts inside the relay can relax or<br />
deform which mostly leads to a change in operate and<br />
release voltages.<br />
The different reflow soldering processes such as IR,<br />
convection and combined ovens and vapor phase are<br />
described in Tab. 11.<br />
Soldering Temperature stress Effects<br />
technology<br />
High to very high<br />
Radiation Housing warmer<br />
Infrared (IR) temperature >> than terminals<br />
soldering DT on board over<br />
temperature 40 °C<br />
High to very high Homogeneous heat<br />
Gas temperature >> distribution, no<br />
Convection soldering shadows<br />
temperature DT on board over<br />
15 °C<br />
Combination High Nearly no shadows<br />
(IR + DT on board over<br />
Convection.) 25 °C<br />
Low<br />
Vapor phase Vapor temperature = Homogeneous heat<br />
(VP) soldering distribution<br />
temperature<br />
Tab. 11: Impact of soldering equipment on relays<br />
O. Hand soldering<br />
If the relays are soldered by hand, the process should<br />
be completed as quickly as possible. The same temperature<br />
and time limits apply as for wave soldering.<br />
P. Cooling<br />
After flow soldering, the assemblies should be cooled<br />
in order to reduce thermal stress and to minimize the<br />
pressure differential between the inside of the relay and<br />
the atmosphere. If the relay sealing breaks, cleaning<br />
fluid along with dissolved flux will be sucked inside the<br />
relay if a pressure differential exists. Ingress of flux into<br />
the relay can either cause the armature to stick, preventing<br />
operation, or contamination of the contact surfaces<br />
leading to contact failure.<br />
Q. Chemical cleaning<br />
In modern PCB assembly less and less cleaning is used.<br />
If cleaning is necessary, certain precautions have to be<br />
taken.<br />
Unsealed relays: Only the base of the PCB should be<br />
cleaned to prevent penetration of solvent and dissolved<br />
flux into the relay. Any other cleaning method involving<br />
potential contamination of unsealed relays should be<br />
avoided.<br />
Flux resistant relays: Immersion cleaning is not possible<br />
with these types of relays. Only the soldered side<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
should be washed and care has to be taken not to allow<br />
washing solution to flood the PCB surface.<br />
Sealed relays: Only fully sealed relays should be immersion<br />
cleaned. Even then the PCB should be allowed to<br />
cool before the washing process in order not to damage<br />
the seal due to thermal shock or pressure differential.<br />
When using high pressure cleaning processes, special<br />
care has to be taken to avoid any ingress into the relay.<br />
Liquids under high pressure can damage the seal of the<br />
relay. Ultrasonic cleaning is not recommended as this<br />
can cause friction welding of the contacts, especially in<br />
the case of gold-plated contacts. If ultrasonic cleaning<br />
cannot be avoided, it should be completed as quickly as<br />
possible.<br />
Modern cleaning equipment uses water or alkaline<br />
solutions, which are more environmentally friendly than<br />
CFC‘s. If other cleaning solvents are used, ensure that<br />
the chemicals are suitable for the relay. The use of unsuitable<br />
solvents can cause cracking or discoloring of the<br />
plastic parts. Suitable solvents include isopropyl alcohol<br />
(alcohol-based solvents), water with wetting agents.<br />
Unsuitable solvents are acetone, ethyl acetate, aqueous<br />
alkalines, phenolic combinations, thinner-based<br />
solvents, chlorosene-based solvents, trichlene-based<br />
solvents and chlorine. Fluor-based cleaning solvents<br />
like Freon are forbidden today.<br />
Special care must be taken on the temperature of the<br />
cleaning and rinsing liquid. The temperature of the washing<br />
and rinsing liquid shall be similar and not deviate<br />
by more than 10 °C.<br />
X. Standardization<br />
Standardization is valuable for relay manufacturers as<br />
well as relay users. It helps create multi-source products.<br />
For Telecom and Signal <strong>Relay</strong>s, standards from different<br />
standardization bodies are of relevance. The standards<br />
that have to be considered mainly depend on<br />
- type of application<br />
- region where the device is used<br />
In order to have products that can be sold worldwide,<br />
relays should cover all relevant standards.<br />
A. Standardization organizations<br />
1. IEC - International Electrotechnical Commission<br />
IEC standards are actually the best maintained standards<br />
for Telecom and Signal <strong>Relay</strong>s. They are well<br />
supported by Asian and European countries as well as<br />
Australia, but much less from US and Canada.<br />
Internet: www.iec.ch<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
2. CENELEC - Comite Européen de Normalisation<br />
Electrotechnique (CENELEC)<br />
European standardization body. Since the Dresden<br />
agreement between IEC and CENELEC, all IEC standards<br />
will become European standards (EN) at the same<br />
time. there will be no individual national standards in<br />
Europe anymore.<br />
Internet: www.cenelec.org<br />
3. National Standardization Bodies<br />
National standardization bodies do not introduce their<br />
own standards, but they do participate in the international<br />
standardization work.<br />
Internet: www.ansi.org , www.bsi.uk, www.dke.de,<br />
www.ute.fr<br />
4. UL - Underwriters Laboratories<br />
UL standards are focused on safety-related questions.<br />
Certain standards are harmonized with the IEC standards<br />
(IEC 60950 - UL 60950).<br />
Internet: www.ul.com<br />
5. CSA - Canadian Standard Association<br />
CSA standards are more or less identical with UL standards.<br />
Internet: www.csa.ca<br />
6. MIL - Military Standards<br />
MIL standards were one of the earliest standards. Due<br />
to the decreasing importance of the military sector,<br />
these standards has lost their importance. Additionally,<br />
relay relevant MIL standards are not very well maintained<br />
and therefore obsolete. However, especially in<br />
North America, they are still important.<br />
7. ITU-T - Telecommunication Standardization<br />
Sector of International Telecommunication Union<br />
ITU papers are only recommendations. As most telecommunication<br />
equipment manufacturers follow them,<br />
they also have the character of a standard.<br />
Internet: www.itu.int<br />
8. IPC - (Institute of Interconnecting and Packaging<br />
Electronic Circuits)<br />
IPC standards are only recommendations, but in daily<br />
life they are considered to be standards.<br />
Internet: www.ipc.org<br />
9. Bellcore - Bell Communications Research /<br />
Telcordia<br />
Bellcore is a part of the former Bell Laboratories. Today<br />
their name is Telcordia. Bellcore standards deal with the<br />
safety aspects of telecommunication systems.<br />
Internet: www.telcordia.com<br />
10. FCC - Federal Communications Commission<br />
Concerning Telecom <strong>Relay</strong>s, safety aspects are the<br />
focus of this standard. It has remained unchanged for a<br />
long time (e.g. FCC Part 68: 1975).<br />
Internet: www.fcc.gov<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
B. Types of standards<br />
An overview over the numerous relevant standards<br />
which manufacturers and users of relays have to consider<br />
is given in Fig.34. The standards can be divided into<br />
following categories:<br />
1. General standards:<br />
These are not related to a special product. Typically,<br />
these standards contain definitions, sampling plans,<br />
etc. General standards are valid for different types of<br />
products or product groups.<br />
2. <strong>Relay</strong> standards:<br />
Standards which describe the requirements for relays in<br />
general and in detail and indicate the specific test and<br />
measurement procedures.<br />
3. Safety standards:<br />
These standards describe the requirements for safety<br />
such as flammability, clearance and creepage distances<br />
for various types of equipment, the minimum switching<br />
performance and dielectric and surge characteristics.<br />
As relays are used as an interface between the electronic<br />
circuit and external connections, they also have to<br />
cover safety requirements. The most typical standard<br />
for relays in telecommunication is the IEC60950 „Safety<br />
of Information Technology Equipment, Including<br />
Electrical Business Equipment“. This standard describes<br />
all rules on how to design and manufacture telecommunication<br />
equipment which fulfill the valid requirements.<br />
4. Test standards:<br />
Standards that describe the various test procedures<br />
in detail. These standards are not specific for relays or<br />
components. They are also valid for all types of equipment.<br />
These standards are very helpful for performing<br />
the required tests as they give detailed guidelines how<br />
to perform them.<br />
Fig. 34: Relevant standards for manufacturer and use<br />
of relays<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
159
160<br />
C. Most relevant standards for Telecom and<br />
Signal <strong>Relay</strong>s<br />
IEC61810-1 - Electromechanical elementary relays<br />
- Part 1: General and safety requirements<br />
Defines the basic requirements for relays.<br />
IEC61810-2 - Elementary <strong>Relay</strong>s - Part 2: Reliability<br />
IEC61810-7 - Test and measurement procedures:<br />
Defines the recommended procedures applied to the<br />
relays when tested.<br />
IEC61811-50 - Sectional specification for Telecom<br />
<strong>Relay</strong>s: Defines the minimum requirements for a Telecom<br />
<strong>Relay</strong>.<br />
IEC61811-51- Blank detail specification for Telecom<br />
<strong>Relay</strong>s of non-standardized types and construction:<br />
Applicable for all Telecom <strong>Relay</strong>s that are not covered<br />
by another standard.<br />
IEC61811-52 - Blank detail specification for Telecom<br />
<strong>Relay</strong>s with two changeover contacts, 20 mm<br />
x 10 mm base: Defines the characteristics of the 2 nd<br />
Generation Telecom <strong>Relay</strong>s (MT2 relay).<br />
IEC61811-53 - Blank detail specification for Telecom<br />
<strong>Relay</strong>s with two changeover contacts, 14 mm<br />
x 9 mm base: Defines the characteristics of the 3 rd<br />
generation of Telecom <strong>Relay</strong>s - flat or low profile type<br />
(FP2 relay).<br />
IEC61811-54 - Blank detail specification for Telecom<br />
<strong>Relay</strong>s with two changeover contacts, 15 mm<br />
x 7.5 mm base: Defines the characteristics of the 3 rd<br />
generation Telecom <strong>Relay</strong>s - vertical or slim line type<br />
(P2, FX2, FT2, FU2 relays).<br />
IEC61811-55 - Blank detail specification for Telecom<br />
<strong>Relay</strong>s with two changeover contacts, 10 mm<br />
x 7.5 mm base (max.): Defines the characteristics of<br />
the 4 th generation Telecom <strong>Relay</strong>s (<strong>IM</strong> relay).<br />
Telcordia (Bellcore) GR1089: Defines the impulse-voltage<br />
and current requirements for telecommunication<br />
equipment. This is a system standard which is also<br />
applied to Telecom <strong>Relay</strong>s, 2500 V 2/10 µs impulse<br />
applied to telecom ports and also to relays.<br />
UL508 - Standard for industrial control equipment:<br />
Defines the characteristics of switching devices used<br />
in industrial applications - mostly safety-relevant. This<br />
standard is also applied for relays used in telecommunication<br />
equipment.<br />
UL94 - Tests for flammability of plastic materials for<br />
parts in devices and appliances: Defines the safety-relevant<br />
properties of plastic materials, e.g. the flammability<br />
characteristics of plastic materials.<br />
FCC Part 68 - Connection of terminal equipment to<br />
the telephone network: Of major consequence for<br />
relays coming from this standard is the 1500 V - 10/<br />
160 µs impulse voltage requirement between open<br />
contacts.<br />
ITU-T-K.20 - Resistibility of telecommunication swit-<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
ching equipment to overvoltages and overcurrents:<br />
This also defines the dielectric and impulse-voltage and<br />
current requirements for a Telecom <strong>Relay</strong>.<br />
ITU-T-K.21 - Resistibility of telecommunications<br />
equipment installed in Customer Premises to overvoltages<br />
and overcurrents<br />
ITU-T-K.44 - Resistibility of access network equipment<br />
to overvoltages and Overcurrents.<br />
ITU-T-K.45 - Resistibility tests for telecommunication<br />
equipment exposed to overvoltages and overcurrents.<br />
D. Insulation coordination<br />
Basic standard for insulation coordination is the<br />
IEC60664 standard, which describes the basic requirements<br />
for insulating systems.<br />
For telecommunication equipment, the IEC60950 -<br />
Safety of Information Technology Equipment, including<br />
electrical business equipment - has to be applied. For<br />
other fields of application, the related standards have to<br />
be considered.<br />
Fig. 35: Safety standards<br />
The determination of the required insulation system for<br />
telecommunication applications is given in simplified<br />
form in Fig. 35.<br />
- define types of circuits to be insulated (SELV, TNV,<br />
etc.) and the working voltage level<br />
- determine the circuit type (primary/secondary)<br />
- determine pollution degree (usually outside =2,<br />
inside relay =1)<br />
- determine transient voltage level<br />
- determine clearance and creepage distances<br />
- determine required dielectric and/or impulse<br />
voltage testing<br />
Defining the insulation system needs some practice. In<br />
case of questions, contact AXICOM application engineering.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
XI. Reliability<br />
Definition: The reliability expresses the probability of<br />
a relay continuing to meet the specified requirements<br />
over a given period of time or a given number of operations.<br />
For electronic components such as semiconductors,<br />
the failure rate is mainly depending from time. While<br />
semiconductors have a constant failure rate this is not<br />
valid for electromechanical relays. For relays the reliability<br />
mainly depends on the number of operations. When<br />
relays have to switch loads which results to contact<br />
wear a bathtub curve can be drawn. The useful lifespan<br />
of a relay is characterized by a phase of random failures.<br />
The end of life is defined by wearout such as contact<br />
erosion, material transfer etc. of relays is not constant<br />
during the entire lifetime.<br />
Fig. 36: Bathtub curve<br />
The bathtub curve is divided into 3 phases (Fig. 36):<br />
Early failure period: Suppliers try to prevent this phase<br />
by using quality assurance measurements. Typical failures<br />
in this phase are:<br />
- particles from manufacturing<br />
- impact from the (SMD) solder process<br />
Period of random failures: During this phase, the failure<br />
rate is very low. Only random failures without any<br />
specific related reason will happen.<br />
Wear-out failure period: Telecom and Signal <strong>Relay</strong>s<br />
are built for a typical lifetime of 25 years. In most applications<br />
the wear-out phase is never reached. The most<br />
probable reasons for the end of life failure of a relay are:<br />
- contact erosion<br />
- increase of contact resistance<br />
- parameter drift (functional voltages, timing)<br />
As shown in Fig. 37, the reliability of relays is influenced<br />
by the manufacturer and the user.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Fig. 37: Manufacturers and users influences on the<br />
reliability of relays<br />
1. Characteristic values for reliability<br />
The failure rate l is given in number of failures per time<br />
or per number of switching operations.<br />
MTBF Mean time between failures (time related)<br />
MTBF C Mean cycles between failures (operations<br />
related)<br />
The MTBF value is the mean time until a failure occurs.<br />
It is the reciprocal value to the failure rate and is given<br />
in hours:<br />
MTBF = 1/l<br />
For reliability calculation following values for Telecom<br />
<strong>Relay</strong>s can be taken:<br />
l < 4 FIT (10 -9 hours)<br />
MTBF > 30 000 years<br />
In most cases only the MTBF value is given.<br />
Determination of reliability<br />
A) Weibull curve<br />
The determination of the expected life under determined<br />
conditions can be done according IEC61810-2 by<br />
using a graphic method.<br />
In practice during the CECC tests, extended life tests are<br />
performed on a regular basis. From the values obtained,<br />
the Weibull chart is drawn and the characteristic values<br />
are determined.<br />
Example: <strong>IM</strong> relay<br />
Contact load: CA0<br />
Number of operations: 3 times defined value = 7.5x10 6<br />
operations<br />
Ambient temperature: 85 °C<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
161
162<br />
Fig. 38: Weibull distribution<br />
<strong>Relay</strong> # Failure Number of Medium rank<br />
number operations % (n=40)<br />
i N x 10 6<br />
11 1 5.3 1.7<br />
15 2 6.0 4.2<br />
4 3 7.1 6.6<br />
Tab. 12: Weibull distribution data<br />
Catalog 1308202-2<br />
Revised 06-05<br />
Þ N c = 11.5 . 10 6 operations<br />
ß = -4.95<br />
Mean µ = 0.935 . 10 6 =<br />
10.75 . 10 6 operations<br />
Standard deviation s = 0.16 . 11.5 10 6 =<br />
1.84 . 10 6 operations<br />
NC is the number of operations where 62.3 % of the<br />
relays have failed.<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
ß.. shape parameter gives an indication of which type of<br />
failure occurred.<br />
ß < 1 early failures<br />
ß = 1 random failures<br />
ß > 1 wear-out failures<br />
Remark: According to the IEC detail specifications,<br />
during extended assessment three times the defined<br />
number of operations must be performed. For a correct<br />
determination of the Weibull curve at least 10 failures<br />
should be recorded. Due to the excellent performance<br />
of electromechanical relays, the required number of failures<br />
often are not reached within a suitable test period.<br />
B) Theoretical determination<br />
The theoretical determination is given in the IEC60979<br />
standard. The basic idea behind this is a stress model.<br />
Based on an expected reliability under reference conditions,<br />
the following stress types are considered to have<br />
an impact on the reliability:<br />
- type of electrical load<br />
- switching rate<br />
- temperature<br />
l = l ref ×p ES × p S × p T<br />
l is the failure rate under operating conditions<br />
lref is the failure rate under reference conditions<br />
p ES is the electrical stress factor<br />
p S is the switching rate factor<br />
p T is the temperature factor<br />
XII. Quality system<br />
Customer satisfaction, profitability and market leadership<br />
are driven in large part by delivering quality<br />
products and services to customers. To achieve these<br />
targets is the goal of the AXICOM quality system. Continuous<br />
improvement in the quality level is necessary to<br />
meet the customers‘ expectations.<br />
An overview of the quality relevant factors is given in<br />
Fig. 38.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Fig. 39: Quality relevant factors<br />
In order to achieve the required quality, many different<br />
factors must be considered. System requirements have<br />
to be fulfilled in order to guarantee a well-organized<br />
process. Nevertheless, the best quality system is no<br />
guarantee for high quality products with a low rate of<br />
defectives.<br />
The quality system of AXICOM consists of following<br />
elements:<br />
- Quality system according ISO 9001:2000<br />
- Approval according ISO 16949<br />
- Product Qualification according<br />
- CECC 61811-51 ... 61811-55<br />
- Safety Approvals<br />
- UL 508 / UL 60950<br />
- IEC/EN 60950<br />
Qualification approval: The qualification approval is<br />
based on a detail specification, which must include at<br />
least the requirements from the blank detail specification.<br />
The production of the related relay must be stabilized,<br />
which means the yield in manufacturing must be better<br />
than 90%.<br />
An overview is given in Tab. 13: Tests and allowed<br />
defects for the periodically performed quality inspection<br />
tests. Although a single failure is permitted during<br />
qualification approval on one test, during the quality<br />
inspection tests, AQL levels are still used.<br />
The relays that have passed the final test are taken<br />
directly from the line or stock. Therefore, the sample<br />
is representative for the actual production. The relays<br />
are divided into test groups and tested according to the<br />
valid detail specification. On most tests, zero failures are<br />
allowed (Tab. 13), which means that during the entire<br />
test series, no failures nor values outside the defined<br />
limits are allowed.<br />
After successful finalization of all tests, a publicly available<br />
test report is made, an approval certificate is issu-<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
ed and the products can be marked as CECC approved<br />
components.<br />
With the successful qualification a whole range of<br />
further activities are established. In addition to the final<br />
tests, a weekly sample has to be taken to check the<br />
most important characteristics. Every year, a quality<br />
inspection, including the most important endurance<br />
tests, dielectric and impulse voltage tests, etc. has to be<br />
performed under the same conditions as the qualification<br />
approval.<br />
Every two years, a full requalification must be performed.<br />
Material changes and process changes during the<br />
product life are approved during the quality inspections<br />
performed every six months.<br />
Test Time sequence Allowed<br />
every 6 Approv. # of<br />
week months /2 years failures<br />
Visual inspection x x x 0/2<br />
Coil resistance x x x 0/2<br />
Contact-circuit resistance x x x 0/2<br />
Functional tests x x x 0/2<br />
Timing tests x x x 0/2<br />
Sealing x x x 0/2<br />
Check of dimensions x x x 0/2<br />
Contact dynamic dielectric test x x x 0/2<br />
Electrical end., miss-free accept. x x x 0/2<br />
Solderability x x x 0<br />
Dielectric test x x 0<br />
Impulse voltage test x x 0<br />
Insulation resistance x x 0<br />
Sealing x 0<br />
El. End., cable load x x 0<br />
El. End., rated contact voltage x 0<br />
El. End., rated contact current x 0<br />
El. End., cont.appl.0 x x 0<br />
Thermal endurance x 0<br />
Climatic sequence x 0<br />
Damp heat steady state x 0<br />
Robustness of terminals x 0<br />
Shock x 0<br />
Vibration x 0<br />
Mechanical endurance x 0<br />
Overload current x 0<br />
Overload voltage x 0<br />
Magnetic interference x 0<br />
Resistance to cleaning solvents x 0<br />
Fire hazard x 0<br />
Weighing x 0<br />
Thermal resistance x 0<br />
Rapid change of temperature x 0<br />
Resistance to soldering heat x 0<br />
Contact-circuit resist. stability x 1<br />
Tab. 13: Tests and allowed defects for the periodically<br />
performed quality inspection tests. Although a<br />
single failure is permitted during qualification<br />
approval on one test, during the quality<br />
inspection tests, AQL levels are still used.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
163
164<br />
1. Quality level<br />
The quality level is defined by the AOQL (Average Outgoing<br />
Quality Level).<br />
AOQL = # of shipped relays / # of failed relays x 1.E6<br />
The AOQL is given in ppm (parts per million).<br />
Usually the AOQL level only considers significant failures<br />
of the relay, which prevent the relay from performing<br />
its planned function such as not opening or not<br />
closing contacts, etc.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Fig. 40: Overview of the quality assurance system<br />
applied to the manufacturing of the new<br />
generation <strong>IM</strong> relay.<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
The quality is determined by:<br />
- design to manufacturing process<br />
- high precision individual parts<br />
- stable production processes monitored by SPC<br />
- robust packaging and careful transportation<br />
The quality level is measured by<br />
- internal testing and product audits<br />
- customer feedback<br />
An AOQL of maximum 25 ppm can be expected on an<br />
existing product. AXICOM‘s target is to achieve zero<br />
defects.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
XIII. Environmental Compatibility<br />
A. LEGISLATION<br />
There are no global valid rules or legislation available<br />
which control the use of or ban on certain materials.<br />
Only concerning substances with a negative impact on<br />
the global climate does the Kyoto protocol give some<br />
guidelines: for those substances influencing the ozonekilling<br />
effect and having global warming potential.<br />
For other toxic materials, no global valid regulations<br />
are in place. Most countries have their own list of toxic<br />
substances, lists which differ significantly. Even companies<br />
have lists of forbidden substances or those which<br />
should not be used.<br />
1. America<br />
Since the early nineties, several attempts have been<br />
made to legally restrict the use of lead in the US. In<br />
1995, all draft legislation aiming at a reduction, ban<br />
or rise in the cost of the use of lead in the electronics<br />
industry were abandoned. For the time being, there are<br />
no legislative activities in the US.<br />
2. Japan<br />
So far do not exist any laws in Japan calling for the reduction<br />
or ban of lead, but there are several proposals:<br />
Japanese Ministry of Industry and Trade (MITI) - proposed<br />
in May 1998 take-back (recycling) legislations.<br />
The Japanese EPA and government suggest reduced<br />
use of lead as part of increased recycling. MITI calls for<br />
the use of lead to be reduced to half by 2000 and twothirds<br />
by 2005.<br />
Japanese Home Electronics Recycling Law - revised in<br />
1998 calls for OEM‘s in Japan to be prepared to collect<br />
and recycle four major products by April 2001. Although<br />
the law makes no mention of the use of leaded<br />
products, there is another law forbidding these companies<br />
from putting any kind of waste-leaching toxic<br />
elements into the environment.<br />
3. Europe<br />
The European Commission / Parliament have drafted<br />
two proposals aiming at a limitation or ban of lead in the<br />
automobile and electronic industries.<br />
„Directive of the European Parliament and of the council<br />
on „End of life vehicles“: This draft bans the use of lead,<br />
mercury, and hexavalent chromium for materials and<br />
components of vehicles type approved after 2005. According<br />
to this draft, solder in electronic circuit boards is<br />
allowed by exception.<br />
Directive of the European Parliament and of the council<br />
on „Waste Electrical and Electronic Equipment“: First<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
draft published in 1998. Actually the 4th edition is available.<br />
This directive is valid for following applications:<br />
- Large household appliances<br />
- Small household appliances<br />
- IT and telecommunication equipment<br />
- Consumer equipment<br />
- Lightning equipment<br />
- Electrical and electronic tools<br />
- Toys, leisure and sports equipment<br />
- Medical devices (not implanted devices)<br />
- Monitoring and control instruments<br />
- Automatic dispensers<br />
Directive of the European Parliament and of the council<br />
on the „Restriction of the use of certain hazardous substances<br />
in electrical and electronic equipment (ROHS)“<br />
This directive foresees the banning of the following<br />
materials in electronics:<br />
- Lead (0.1%)<br />
- Mercury (0.1%)<br />
- Hexavalent Chromium (0.1%)<br />
- Cadmium (0.01%)<br />
- Polybrominated Biphenyls (PBB)<br />
- Polybrominated Diphenylether (PBDE)<br />
B. Consequences for Telecom-, Signal and RF <strong>Relay</strong>s<br />
The ban of materials as listed before does not have a relevant<br />
impact to AXICOM relays except the use of lead.<br />
Mercury, hexavalent chromium, cadmium, polybrominated<br />
biphenyls (PBB), and polybrominated diphenylether<br />
(PBDE) has never been used in AXICOM relays.<br />
The ban of lead as part of the tin-lead solder did have a<br />
relevant impact on the AXICOM relays, as this was used<br />
for pretinning of the terminals and for the connection of<br />
the coil wire to the terminal.<br />
The terminal surface was changed from tin lead to<br />
SnCu 0.7 on the most products, and to NiPdAu on the<br />
<strong>IM</strong> relay.<br />
The connection between coil wire to the terminal was<br />
changed from soldering to arc spot welding on most<br />
products.<br />
The change from tin-lead to alternative solder materials<br />
did have relevant impact to the peak soldering temperature<br />
which has been increased e.g. for SMD soldering<br />
processes. For lead free soldering relays must be capable<br />
to withstand temperatures of up to 265 °C.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
165
166<br />
C. Logistics Aspects<br />
All AXICOM relays do comply with all mentioned directives.<br />
The date altered to ROHS compliance and the<br />
permitted maximum soldering temperature is given in<br />
Tab. 14.<br />
Product Family Altered to THT SMT<br />
comply with Wave Reflow<br />
RoHS solder solder<br />
directive capable capable<br />
[°C] [°C]<br />
HF3 All - 260<br />
<strong>IM</strong> ³0325 AND 265 260<br />
³0345<br />
³0438<br />
FP2 ³0336 265 -<br />
FX2 ³0342 265 -<br />
FT2/FU2 ³0427 265 260<br />
MT4 ³0501 265 -<br />
P2 Line 2 265 245/260 1<br />
V23079-*1***- ³0427<br />
****<br />
P2 Line 3 ³0427 265 245/260 1<br />
V23079-*2***-<br />
****<br />
MT2 ³0416 265 -<br />
D2n ³0418 265 -<br />
V23105<br />
P1 ³0429 265 245/260 2<br />
V23026<br />
W11 ³0402 265 -<br />
V23101<br />
Reed DIP ³0501 265 -<br />
V23100-V40/3<br />
Reed SIL ³0501 265 -<br />
V23100-V45<br />
Cradle P/W/S/N ³0501 265 -<br />
V23003, V23005<br />
V23054/V23062<br />
V23154/V23162<br />
Card SN ³0418 265 -<br />
V23030<br />
Power relay 15 ³0501 265 -<br />
V23008, V23009<br />
1 Valid for date code ³0601<br />
2 Valid for date code ³0522<br />
Tab. 14: Date code AXICOM relays altered to ROHS<br />
compliant products.<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Definitions<br />
AC<br />
Pertaining to alternating quantities such as voltage or current, to<br />
devices operated with these, or to quantities associated with these<br />
devices. If not otherwise stated the indicated data is given for 50 Hz.<br />
AC-coil<br />
<strong>Relay</strong>s for direct energization with AC supply. If not otherwise stated<br />
the data is given for 50 Hz supply.<br />
Adjacent contact circuits<br />
Insulation parameters between two adjacent contact circuits, which do<br />
not have a conductive connection. The level of insulation depends on<br />
the design and rated voltage.<br />
Ambient temperature<br />
The temperature in the vicinity of the relay.The minimum ambient<br />
temperature is the miniumum operating temperature, the maximum<br />
ambient temperature is the maximum operating temperature for the<br />
use of the relay or accessory. This temperature range should not be<br />
exceeded. Ambient temperature range according to IEC 61810-1 and<br />
indicated in °C.<br />
Approvals<br />
With the approval label the independent approval agency and/or test<br />
house confirms the compliance with the relevant product standards<br />
and/or certain product characteristics.<br />
NOTE: the ordering code structure does allow a large number of<br />
possible variations, but not all variations are defined as standard types<br />
(ordering codes) and thus some relays may not be included in the list of<br />
approved relays. Technical data and approved types on request.<br />
BEAB British Electrotechnical Approvals Board,<br />
England<br />
CSA Canadian Standards Association, Kanada<br />
DEMKO Danmarks Elektriske Materielkontrol,<br />
Dänemark<br />
KEMA Naamloze Vennootschap tot Keuring van<br />
Electrotechnische Materialien, Niederlande<br />
LLOYD’s Lloyd’s Register of Shipping<br />
NEMKO Norges Elektriske Materiellkontroll,<br />
Norwegen<br />
ÖVE Österreichischer Verband für<br />
Elektrotechnik, Österreich<br />
SEMKO Svenska Elektriska<br />
Materiellkontrollanstalten AB, Schweden<br />
F<strong>IM</strong>KO Sähkötarkastuskeskus<br />
Elinspektionscentralen, Finnland<br />
SEV Eidgenössisches Starkstrominspektorat,<br />
Schweiz<br />
TÜV Technischer Überwachungs-Verein,<br />
Deutschland<br />
UL Underwriters Laboratories, Inc., USA;<br />
UL Component Recognition Mark for the<br />
United States<br />
UL UL Component Recognition Mark for Canada<br />
UL UL Component Recognition Mark for the<br />
United States and Canada<br />
VDE VDE-Prüfstelle, Deutschland (Gutachten<br />
mit Fertigungsüberwachung)<br />
Arc<br />
Plasma current flow between opening relay contacts. An arc is enabled<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
by the electric power of the load circuit (turn off spark) ionizing the gas<br />
between the contacts. The stability of the arc depends on various parameters<br />
such as current, contact gap, contact material, air pressure,etc.<br />
An arc produces high temperature locally causing contact erosion. In<br />
cases of strong erosion, arc suppression becomes necessary.<br />
Caution: If the contact load exceeds the maximum switching power or<br />
the Ù load limit curve, an arc of infinite duration could occur. Due to the<br />
high power consumption in the arc, the relay will be destroyed.<br />
Bandwith<br />
The range of frequencies for which performance falls within the specified<br />
limits<br />
Basic insulation<br />
Insulation applied to live parts to provide basic protection against<br />
electric shock.<br />
Bifurcated contact<br />
Contact with two simultaneously operating contact points. Bifurcated<br />
contacts increase the contact reliability considerably, especially when<br />
switching low currents and voltages (dry circuits).<br />
Bistable <strong>Relay</strong>, switching characteristics<br />
In a bistable relay, the contacts remain in the last switching position<br />
after the input voltage is disconnected.<br />
Bistable, polarized relay = latching relay<br />
A polarized bistable relay adopts one switching position on energizing<br />
in a particular direction and the other switching position when the energizing<br />
is in the opposite direction. In a bistable relay with one winding,<br />
the opposite energizing is created by a voltage with opposite polarity<br />
being applied to the same winding.<br />
In a bistable relay with two windings, the opposing energizing is<br />
created by a voltage being applied to the second winding with opposite<br />
winding sense.<br />
Bistable, remanent relay (remanence relay)<br />
A remanent, bistable relay which adopts a particular switching position<br />
following an energizing direct current in any direction and is then held<br />
in this position by the remanence in the magnetic circuit, i.e. through<br />
the magnetization of parts of the magnetic circuit. The contacts return<br />
to their original position following a small energizing current of limited<br />
amplitude of the opposite polarity. This demagnetises the magnetic<br />
circuit.<br />
Bounce<br />
An unintentional phenomenon that can occur during the making or<br />
breaking of a contact circuit when the contact elements touch successively<br />
and separate again before they have reached their final position.<br />
Bounce time<br />
The time (typical value) from the first to the last closing or opening of<br />
a relay contact. The indicated times are for energization with rated<br />
voltage, without any components in series or parallel to the coil, and at<br />
reference temperature.<br />
Break contact, form B<br />
See > NC contact<br />
Bridging contact<br />
Compound contact with two simultaneously operating contacts connected<br />
in series by the design of the relay.<br />
Capacitive load<br />
Switching on a capacitive load results in high in-rush current. Depending<br />
on the contact material and contact dynamic, this current can be<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
167
168<br />
higher than the maximum switching voltage because the peak current<br />
is very short.<br />
Category of protection (IEC 61810)<br />
The ´<strong>Relay</strong> Technology Categories´ (IEC 61810) describe the degree<br />
of sealing of the relay case or its contact unit:<br />
RT 0: unenclosed relay<br />
<strong>Relay</strong> not provided with a protective case<br />
RT I: dust protected relay<br />
<strong>Relay</strong> provided with a case which protects its mechanism<br />
from dust<br />
RT II: flux proof relay<br />
<strong>Relay</strong> capable of being automatically soldered without<br />
allowing the migration of solder fluxes beyond the intended<br />
areas. These are the contacts, movable parts of the magnetic<br />
system and their immediate environment.<br />
RT III: wash tight (washable) relay<br />
<strong>Relay</strong> capable of being automatically soldered and subsequently<br />
undergoing a washing process to remove flux residues<br />
without allowing the ingress of flux or washing solvents.<br />
The test to evaluate the sealing of the case for wash tight<br />
relays is performed according to the IEC 60068-2-17,<br />
Qc test.<br />
NOTE - Please refer to the ‘Processing’ section for additional<br />
information.<br />
In service this type of relay is sometimes vented to the<br />
atmosphere after soldering or washing process; in this case<br />
the requirements with respect to clearances and creepage<br />
distances can change.<br />
RT IV: sealed relay<br />
RT V: hermetically sealed relay<br />
Change-over contact, Form C<br />
See > CO contact<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Definitions<br />
Clearance distance<br />
Shortest distance in air between two conductive parts or between a<br />
conductive part and the accessible surface of the relay.<br />
CO contact<br />
Compound contact consisting of a NO (make) contact and a NC (break)<br />
contact with a common terminal. On changing the switch position,<br />
the contact previously closed opens first followed by the closing of the<br />
contact that was previously open.<br />
Note: in case of a switching arc the NO and NC contact may be temporarily<br />
electrically connected.<br />
Coil data<br />
The coil data is specified according to IEC 61810-1.<br />
Unless otherwise indicated the data is given for ambient temperature<br />
23 °C, coil temperature equal to ambient temperature (cold coil,<br />
without preenergization), 50 Hz for AC supply, operative range class 2,<br />
mounting distance ‘dense packing’.<br />
A duty factor of 100% (permanently operated) is permissible.<br />
Coil insulation system according to UL1446<br />
These requirements cover test procedures to be used in the evaluation<br />
of electrical insulation systems intended for connection to branch circuits<br />
rated 600 volts or less. This standard refers to insulation systems<br />
and does not cover individual insulating materials.<br />
Coil operative range<br />
curve 1: operate-/minimal voltage U0 (without preenergization)<br />
curve 2: operate-/minimal voltage U1 (preenergized coil)<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
curve 3: maximum voltage at contact current = 0 A<br />
curve 4: limiting voltage U2 at rated contact current Irated<br />
Coil operative range for bistable relays<br />
curve 1: operate voltage at coil temperature equal to ambient<br />
temperature<br />
curve 2: minimum reset voltage<br />
curve 3: maximum operate voltage<br />
curve 4: maximum reset voltage<br />
For bistable relays, all curves are given for pulse energization<br />
(short energization duration)<br />
Coil power<br />
Power consumption of the coil at rated coil voltage and coil resistance,<br />
given as typical value.<br />
Coil resistance<br />
Electrical resistance of the relay coil at reference temperature.<br />
Coil-contact circuit data<br />
Insulation parameters between the coil system and the contact circuit/<br />
system.<br />
Contact bounce<br />
See > Bounce<br />
Contact configuration<br />
According to the different switching functions of the relay contacts, the<br />
various contact configurations, design and description are specified in<br />
DIN 41020. See:<br />
l NO contact<br />
l NC contact<br />
l CO contact<br />
l Bridging contact<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Contact current<br />
Electrical current which a relay contact carries before opening or after<br />
closing (rated current of the load).<br />
Contact force<br />
Force between closed contact surfaces.<br />
Contact gap<br />
Shortest distance between the open contact points.<br />
Contact loading/schematic for contact loading<br />
Single-pole contact<br />
Double-pole contact<br />
Multi-pole contact<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Definitions<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Change-over contact<br />
Contact material<br />
The list gives an overview of the most important plating- and contact<br />
materials.The switching capacity of the contacts and the respective<br />
electrical endurance depends not only on the contact material but<br />
also to a high degree on the relay design. Decisive for the application<br />
therefore is the optimal combination of the mechanical system and the<br />
contact material. The characteristics for certain relay types cannot be<br />
transferred to other designs, neither can these values be used as given<br />
limits for existing products.<br />
1) Plating materials:<br />
The required thickness of the gold plating depends on the plating<br />
methods. Rolled gold layers must have a minimum thickness of 3 µm,<br />
sputtered gold of 1 µm and diffused gold also approx. 1 µm. Gold plating<br />
with a thickness of less than 0.5 µm is generally not recommended<br />
as this may result in pore corrosion resulting in high contact reistance<br />
values.<br />
Fine gold<br />
l best corrosion resistance, not used as solid material because<br />
too soft, high tendency towards cold-welding, not used or only<br />
used in combination with a material which is resistance against<br />
cold welding.<br />
Gold alloys (AuNi 2…5, AuAg 5 … 10, AuPd 1 … 5, Au Co 0.2)<br />
l gold platings 1 µm (hv), only as storage protection, no protection<br />
against aggressive atmosphere.<br />
Hard gold plated (htv)<br />
l very good corrosion resistance, low and stable contact resistance<br />
at lowest loads, low tendency to cold welding<br />
l dry-circuit switching (switching without current/voltage),<br />
recommended range of application ≥ 1 V, 1 mA, 50 mW<br />
2) Contact materials:<br />
Silver-Palladium<br />
l high resistance against material transfer in DC circuits, low<br />
welding tendency, higher contact resistance than Ag<br />
l circuits with medium loads, DC- and AC-circuits, recommended<br />
for telecommunication applications<br />
Palladium-Ruthenium<br />
l highest resistance against material transfer in DC circuits, low<br />
welding tendency, higher contact resistance than Ag<br />
l circuits with medium loads, DC- and AC-circuits, recommended<br />
for telecommunication applications<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
169
170<br />
Silver-Nickel AgNi90/10<br />
l high resistance against electrical wear, low welding tendency,<br />
higher contact resistance than AgNi0,15<br />
l circuits with medium to high loads, DC- and AC-circuits,<br />
recommended range of application ≥ 12 V, 10 mA<br />
Fine-grain silver AgNi0,15<br />
l relatively low contact resistance, low resistance against<br />
aggressive atmosphere<br />
l universally applicable in medium and low load range, especially<br />
in DC-circuits, recommended range of application ≥ 12 V,<br />
10 mA<br />
Silver-Tin-Oxide AgSnO 2<br />
l low welding tendency, high wear resistivity with heavy loads,<br />
low material transfer<br />
l circuits with high requirements to make- and break currents, DCand<br />
AC loads, recommended range of application ≥ 12 V,<br />
100 mA<br />
Tungsten W<br />
l highest melting point, for high switching rates and low ON-time<br />
l as prerun contact in circuits with highest make loads<br />
Silver-Cadmium-Oxide AgCdO<br />
l not compliant with RoHS directive (Directive 2002/53/EU)<br />
therefore not recommended for new designs<br />
l low welding tendency, high wear resistance<br />
l for switching of inductive loads, AC-circuits, ≥ 12 V, 100 mA<br />
Contact ratings<br />
Unless otherwise stated the contact ratings and electrical endurance<br />
are given for following test conditions:<br />
l NO contact<br />
l AC supply frequency 50 Hz<br />
l duty factor 50%<br />
l rated frequency of operation<br />
l schematic for contact loading A<br />
l resisitiveresistive load<br />
l rated coil voltage<br />
l ambient temperature 23 °C<br />
l vented relay<br />
l single mounting.<br />
Contact resistance<br />
Electrical resistance between the relay terminals of a closed contact,<br />
measured with indicated measuring current and indicated source<br />
voltage. The specified contact resistance is reached reliably only above<br />
a particular load. Considerably increased contact resistances can occur<br />
with smaller loads.<br />
After a prolonged period of a steady state operate/release position<br />
or storage of the relay a certain number of cycles are recommended<br />
before measurement of the contact resistance.<br />
According to IEC 61810-7 the following measurement parameters are<br />
applied (for signal relays category 1, forgeneral purpose relays category<br />
3 is applicable):<br />
Load Measurement<br />
Category V A V A<br />
cat. 0 0.03 0.01 0.03 0.01<br />
cat. 1 0.03...60 0.01...0.1 0.1 0.01<br />
cat. 2 5...250 0.1...1 24 0.1<br />
cat. 3 5...600 0.1...100 24 1.0<br />
Contact set<br />
See<br />
l bridging contact<br />
l forcibly guided contact<br />
l pre-make contact<br />
l single contact<br />
l twin/bifurcated contact<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Definitions<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Contact terminations (insulation)<br />
Insulation parameters of the contact. In case of a micro-disconnection/<br />
functional insulation the clearance/creepage data reflect the outside of<br />
the relay, there are no dimensional requirements for the internal design<br />
of the contact system.<br />
Contact terms<br />
Contact type<br />
See > Contact set<br />
Creepage distance<br />
Shortest distance along the surface of the insulating material between<br />
conductive parts according to IEC 61810-1.<br />
Cross talk<br />
Signal interference between adjacent conductors caused by the pickup<br />
of stray energy<br />
CTI<br />
See >Tracking index<br />
Cycle<br />
Operation and subsequent release/reset of a relay.<br />
dBm<br />
Relative measure of signal power where the reference 0 dBm is equal<br />
to one milliwatt. See also decibel<br />
Decibel, dB<br />
A relative dimensionless unit calculated as ten times the logarithm to<br />
the base 10 of a power ratio<br />
DC<br />
Pertaining to time independent electric quantities such as voltage or<br />
current (DC refers to direct current).<br />
Degree of protection (IEC 60529)<br />
Degrees of protection provided by enclosures (IP Code) for electrical<br />
equipment.<br />
This data is relevant for industrial relays and accessories. For relays as<br />
components (e.g. PCB relays) see > Category of protection.<br />
Definition of degree of protection (IP code) IEC 60529 outlines an international<br />
classification system for the sealing effectiveness of enclosures<br />
of electrical equipment against the intrusion into the equipment of<br />
foreign bodies (i.e., tools, dust, fingers) and moisture. This classification<br />
system utilizes the letters IP (Ingress Protection) followed by two digits.<br />
Degree of protection - First digit<br />
The first digit of the IP code indicates the degree that connection is<br />
protected against contact with moving parts and the degree that<br />
equipment is protected against solid foreign bodies intruding into an<br />
enclosure.<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Definitions<br />
0 No special protection<br />
1 Protection from a large part of the body such as hand or from solid<br />
objects greater than 50 mm in diameter<br />
2 Protection against objects not greater than 80 mm in length and<br />
12 mm in diameter<br />
3 Protection from entry by tools, wires, etc., with a diameter or<br />
thickness greater than 2.5 mm<br />
4 Protection from entry by solid objects with a diameter or thickness<br />
greater than 1.0 mm<br />
5 Protection from the amount of dust that would interfere with the<br />
operation of the equipment<br />
6 Dust-tight<br />
Degree of protection - Second digit<br />
Second digit indicates the degree of protection of the equipment<br />
inside the enclosure against the harmful entry of various forms of<br />
moisture (e.g. dripping, spraying, submersion, etc.)<br />
0 No special protection<br />
1 Protection from vertically dripping water<br />
2 Protection from dripping water when tilted up to 15°<br />
3 Protection from sprayed water<br />
4 Protection from splashed water<br />
5 Protection from water projected from a nozzle<br />
6 Protection against heavy seas, or powerful jets of water<br />
7 Protection against temporary immersion<br />
8 Protection against complete continuous submersion in water<br />
(up to 1 meter deep for 15 minutes)<br />
Derating curve (sockets)<br />
The derating curve gives the maximum permissible continuous current<br />
(limiting continuoscontinuous current) of a socket, loaded on all contact<br />
circuits over the entire temperature range.<br />
In case of reduced duty factor a higher load current is permissible.<br />
Please contact our technical support for specific data. According to the<br />
standards the derating curve is derived from the measured curve by<br />
applying a reduction factor of 0.80.<br />
Dielectric strength<br />
Voltage (rms value in AC voltage, 50 Hz 1 min or equivalent DC voltage<br />
applied for 1 min.) the insulation can withstand between relay elements<br />
that are insulated from one another.<br />
Dimensions<br />
Dimensions are in mm.<br />
PCB pin dimensions are indicated without solder (pre-tinning).<br />
Dimensions, drawings<br />
Unless otherwise stated (see symbol below) technical drawings for<br />
product dimensions are using ISO Method E projection (European<br />
projection) according to ISO/R 128.<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Symbol for Method E projection<br />
Symbol for Method A projection<br />
Dust-proof relay<br />
<strong>Relay</strong> with a case to protect against penetration of dust.<br />
Duty factor, DF<br />
Ratio of the duration of energization to the total period in which<br />
intermittant or continuous or temporary duty takes place. Duty factor is<br />
expressed as percentage of the total period.<br />
Electrical endurance<br />
Number of cycles a relay can perform with electrical contact load<br />
defined under specified conditions according IEC 61810-1 and IEC<br />
61810-2.<br />
Unless otherwise specified the electrical endurance refers to the rated<br />
voltage, duty factor 50%, rated frequency of operation, NO contact,<br />
schematic for contact loading A, resistive load, ambient temperature<br />
23 °C, vented relay, single mounting, relay in upright position (terminals<br />
of a print relay pointing downwards). Experience shows that the<br />
electrical endurance for inductive loads remains constant down to a<br />
pfower factor of appr. 0.8; contact our technical support on electrical<br />
endurance for loads with power factors below 0.8.<br />
The electrical endurance is specified according to the criteria for ‘useful<br />
life’, severity level B according IEC 61810-2.<br />
Any use beyond the specified electrical endurance is not in scope of the<br />
specified data, the avoidance of such situation requires consideration<br />
by the user.<br />
Electrical endurance graph<br />
The electrical endurance graph indicates the typical electrical endurance<br />
and does not guarantee a minimal value.<br />
Please note: it is not permissible to deduce electrical endurance information<br />
by extrapolation beyond the range indicated by the curve.<br />
Also see > Electrical endurance<br />
Flammability according to UL<br />
Data of the flammability class according to the UL 94 (Underwriters<br />
Laboratories, Inc., USA) specification.<br />
UL 94 flammability testing, conducted on plastic materials to measure<br />
flammability characteristics, determines the material’s tendency either<br />
to extinguish or to spread the flame once the specimen has been<br />
ignited.<br />
The relay relevant UL 94 flame classifications are V-0, V-1, V-2, HB.<br />
Flux proof/suitable for processing on soldering lines<br />
See ´Category of protection (IEC 61810) - RT II.<br />
Forcibly guided contacts<br />
Contact configuration according to EN 50205 with at least one NO<br />
contact, one NC contact and a mechanically linked system, designed<br />
that the NO and NC contacts within the complete contact set are never<br />
closed at the same time, even in case of malfunction. These relays are<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
171
172<br />
implemented in the control of safety technology for the<br />
protection against damage to persons or objects.<br />
Frequency of operation<br />
The max frequency of operation of intermediate loads may be higher<br />
than indicated for full load provided the switching characteristics of the<br />
load (e.g. arcing) do not cause an increase of the contact temperature.<br />
The indicated max. frequency of operation without load may also be<br />
applied for loads without any switching arc. (pure resistive loads do not<br />
cause significant arcs up to 12 V or up to 50 mA at 12...250 V.)<br />
Fritting<br />
Electrical breakdown which can occur under special conditions (voltage,<br />
current) whenever thin contact films prevent electrical conductivity<br />
between closed contacts. Fritting is a process which generates (Afritting)<br />
and / or widens (B-fritting) a conducting current path through<br />
such a thin film on a contact surface. (R. Holm, Electric Contacts, 4th<br />
edition, 1967, Springer-Verlag, Berlin/Heidelberg/New York).<br />
Full disconnection<br />
Contact separation for the disconnection of conductors so as to provide<br />
the equivalent of basic insulation between those parts intended to be<br />
disconnected.<br />
Note: there are dielectric strength and dimensional requirements.<br />
Functional insulation<br />
Insulation between conductive parts, necessary for the proper functioning<br />
of the relay only.<br />
Impedance (characteristic, Z0)<br />
Characteristic property of a transmission line describing the ratio<br />
between electric and magnetic fields<br />
Industrial relays and accessories<br />
<strong>Relay</strong>s and accesoriesaccessories designed for use in closed and electrically<br />
secure switching cabinets. In these applications there are lower<br />
standard requirements of the insulating properties of components.<br />
These products are to be handled by trained personellpersonnel only.<br />
Insertion cycles<br />
The symbol A indicates that the insertion and extraction must be done<br />
without any load current on the relay/socket contacts.<br />
Unless otherwise stated the accessories are designed for 10 insertion<br />
cycles, insertion and extraction without load; A (10).<br />
Insertion loss<br />
The loss in load power due to the insertion of a component at some<br />
point in a transmission system. Generally expressed in decibels as the<br />
ratio of power received at the load before insertion of the apparatous,<br />
to the power received at the load after insertion<br />
Insulation resistance<br />
Electrical resistance (initial product condition) measured by applying a<br />
DC voltage of 500 V between two elements of a component that are<br />
insulated from one another.<br />
The requirements according to IEC 61810-1 are:<br />
l for functional insulation > 2 MOhm<br />
l for basic insulation > 2 MOhm and<br />
l for reinforced insulation > 7 MOhm.<br />
Insulation to IEC 60664-1<br />
Data for insulation co-ordination on:<br />
l type of insulation<br />
l rated insulation voltage<br />
l pollution degree<br />
l rated impulse withstand voltage<br />
l overvoltage category<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Definitions<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Latching relay<br />
See > Bistable relay<br />
Limiting continuous current<br />
Is the highest steady state load current a relay or an accessory can withstand<br />
continouslycontinuously while satisfying specified temperature<br />
rise requirements; it is identical with the limiting continuous thermal<br />
current Ith.<br />
Unless otherwise stated the data for relays is given under following<br />
condition: all contacts equally loaded, input voltage 110% of nominal<br />
coil voltage, max ambient temperature, vented relay, dense packing<br />
(mounting distance 0mm), test conditions according to the heat test<br />
arrangement IEC EC 61810-1 Annex B.<br />
For accessories/sockets the limiting continuous current is specified by<br />
the derating curve (see > derating curve).<br />
Limiting making capacity<br />
The making capacity expressed as a current with a power factor of 1.0<br />
a contact is able to make under specified conditions; for 20 ms data<br />
expressed as peak value, for 4 s data expressed as rms value.<br />
Unless othwerwise stated the data refers to the NO contact, rated voltage<br />
and a current for a duration of max. 20 ms for at least 100 cycles or<br />
4 s with duty factor of 10%.<br />
Limiting voltage (coil)<br />
The highest permissible input voltage at the reference temperature<br />
at which the relay, with continuous energization, heats up to its max.<br />
permissible coil temperature.<br />
Magnetically latching relay<br />
See > Bistable relay<br />
Make contact<br />
See > NO contact<br />
Make current<br />
See > Limiting making capacity<br />
Material group of insulation parts<br />
Categorization of insulation materials according to their tracking indices,<br />
according to IEC 60664-1.<br />
Max. DC load breaking capacity<br />
Switching of loads at switching voltage and switching current below<br />
the max. DC load breaking capacity curve can be switched off reliably,<br />
the arc is extinguished (max. arc duration 10 ms at resistive load). The<br />
breaking capacity curve is affected in both position and shape by the<br />
contact material and relay design (contact distance, break speed of<br />
the contacts, etc.). No statement on the electrical endurance can be<br />
derived from these curves.<br />
Max. insertion force total<br />
The force during the insertion of the relay into the socket has to be<br />
applied in insertion direction (no tilting) and equally on all connections.<br />
The maximum applied force must not exceed the indicated max. insertion<br />
force.<br />
Max. operate/reset duration<br />
Maximum duration a bistable coil is energized with rated DC voltage.<br />
Maximum breaking capacity AC<br />
The max switching capacity the contact is intended to break under<br />
specified load conditions. The switching current must not exceed the<br />
indicated rated current.<br />
Maximum switching voltage<br />
Maximum voltage that may occur between the switching contacts<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
efore closing or after opening the contact. Data given for AC refer to a<br />
mid-point earthed 3-phase supply system with 230 / 400 VAC.<br />
Maximum voltage (coil)<br />
See > Limiting voltage<br />
Mechanical endurance<br />
Number of cycles without contact load during which the relay remains<br />
within the specified characteristics.<br />
Mechanical life<br />
See > Mechanical endurance<br />
Micro disconnection<br />
Adequate contact separation in at least one contact so as to provide<br />
functional security.<br />
Note: there is a requirement for the dielectric strength of the contact<br />
gap, but no dimensional requirements.<br />
Minimum contact load<br />
The minimum contact load a relay can handle is depending on the relay<br />
design and the materials used in the relay.<br />
Signal relays are capable to carry and to switch a minimum contact<br />
load which depends from the thermoelectric force of the electric path.<br />
As this value is typically in the range of 10 µV, the minimum voltage<br />
shall be more than 10 times the thermoelectric force.which is approx.<br />
100 µV. There is no physical background for the definition of a minimum<br />
current.<br />
General purpose relays are designed for category 3 loads according<br />
IEC61810-7; basically these relays are designed for switching loads<br />
with the effect of switching arcs. Specific insulation requirements<br />
however may call for the use of general purpose relays in applications<br />
with low signal loads or for dry switching (switching without the<br />
generation of an electrical arc). Note that increased contact resistance<br />
may occur if the load conditions are not in scope of the test conditions<br />
for category 3 according IEC61810-7. Also see the minimum contact<br />
loads recommended for the different contact materials.<br />
Also see > Minimum switching power.<br />
Minimum energization duration<br />
Minimum duration the coil is energized with rated DC voltage. Unless<br />
otherwise stated the proposed minimum energization duration is 100<br />
ms. Minimum duration depends on relay type and ambient temperature.<br />
Minimum operate/reset duration<br />
Minimum duration a bistable coil is energized with rated DC voltage.<br />
Minimum switching power<br />
Product of the switching current and switching voltage for reliable<br />
switching. Low contact resistance is reached reliably only above a<br />
particular load. Considerably increased contact resistances can occur<br />
with smaller loads.<br />
Monostable relays, switching characteristics<br />
A relay is called monostable when its contacts return automatically to<br />
the rest position after the input voltage is disconnected.<br />
Monostable, neutral relay, non-polarized relay<br />
A neutral, monostable relay operates independently of the direction of<br />
the energizing current (coil supply).<br />
Monostable, polarized relay<br />
A polarized, monostable relay only operates in a specific direction of<br />
energization.<br />
Mounting<br />
Describes specific mounting options of the relay<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Definitions<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Mounting distance<br />
The distance between two adjacent relays or other electrical components.<br />
If not otherwise stated the prduct data refers to relays in ‘single<br />
mounting’.<br />
Distance between relays according to IEC 61810-1.<br />
Moveable contact<br />
Moveable contact member, which moves during the switching operation<br />
In addition to this definition we use:<br />
- dense packing: relays mounted at minimum distance; this minimum<br />
distance is a defined by the requirements of the insulation coordination<br />
at rated voltage 230 VAC, and/or by mechanical requirements for the<br />
mounting of the relay (e.g. use of sockets)<br />
- single packing: relays mounted at a distance without any thermal<br />
impact of adjacent relays or components.<br />
NC contact<br />
A contact that is open when the relay is in its operate condition, and<br />
which is closed when the relay is in its release condition.<br />
NO contact<br />
A contact that is closed when the relay is in its operate condition, and<br />
which is open when the relay is in its release condition.<br />
Nominal power (coil)<br />
See > Coil power<br />
Nominal voltage (coil)<br />
See > Rated coil voltage<br />
Non-operate voltage<br />
Value of the input voltage at which a relay does not operate<br />
Non-release voltage, hold voltage<br />
The value of the input voltage at which a monostable relay does not<br />
release after energization with rated coil voltage and minimum energization<br />
duration at standard conditions (no vibration or shock applied to<br />
the relay).<br />
Open contact circuit data<br />
Insulation parameters of the contact circuit.<br />
Operate<br />
Process in which a relay shifts from the release/rest condition to the<br />
operate condition.<br />
Operate category<br />
See > Operative range<br />
Operate time<br />
The time interval (typical value) that elapses from energizing a relay<br />
in the rest state with the rated voltage (pulse or square signal) to the<br />
moment when the last output circuit is closed or opened (bounce time<br />
not included).<br />
Operate voltage<br />
Value of coil voltage at which a mono- or bistable relay operates<br />
Operate voltage U1<br />
Value of the coil voltage at which a relay operates, having previously<br />
been energized at the same voltage and with rated contact load (thermal<br />
equilibrium has to be achieved).<br />
Operate voltage without preenergizing U0<br />
Minimum permissible input voltage at which the relay operates, for a<br />
coil temperature equal to the reference temperature (23 °C coil temperature<br />
without preenergizing).<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
173
174<br />
Operative range<br />
According to IEC 61810-1.<br />
Class 1: 80%..110% of the rated coil voltage (or range)<br />
Class 2: 85%..110% of the rated coil voltage (or range)<br />
For diagram specification see > coil operative range<br />
Operative voltage range<br />
Permissible range for the energizing voltage as function of the ambient<br />
temperature. The operative range is defined by the limiting coil voltage<br />
U2 and the operate voltage U1 (coil with preenergization)<br />
Overvoltage category<br />
Classification of electrical equipment according to the overvoltage to<br />
be expected<br />
Packaging unit<br />
Minimum delivery quantity (e.g. per carton/plastic barstick) and quantity<br />
per box.<br />
PCB relays<br />
<strong>Relay</strong>s, designed for the use on printed circuit boards.<br />
Peak inrush current<br />
See > Limiting making capacity<br />
Pollution degree<br />
Number characterizing the expected pollution of the micro environment.<br />
Pre-make contact<br />
Contact with two operating contact points of different material, with<br />
one contact switching prior to the other one. Pre-make contacts are<br />
used mainly for high inrush currents.<br />
Product date code<br />
Printed on the product. Indicates the date of production of the product,<br />
unless otherwise stated given in the format ‘year+week’ (e.g. 0412<br />
indicates production in 2004 week 12).<br />
Product key<br />
The ordering code structure does allow a large number of possible<br />
variations, but not all possible variations are defined as standard types<br />
(ordering codes) and thus not included in the product range.<br />
Special versions to customer specifications can be supplied. Please<br />
contact your local sales organisationorganization.<br />
Product marking/specials<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Definitions<br />
For information on production date code, see > Product date code<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
PTI<br />
See >Tracking index<br />
Push-to-test button, test tab<br />
For manual operation of the relay. The test button is to be used for test<br />
purposes of an equipment or installation. The push-to-test button is<br />
not designed for standard ON/OFF operations and is not to be used as<br />
a switch. As no insulation requirements apply the test button is to be<br />
operated by trained personnel only.<br />
Rated coil voltage range<br />
Voltage range at which the relay displays the operating characteristics.<br />
These specified operating characteristics are given for a constant DC<br />
supply or sinusoidal AC supply. Other operating conditions (e.g. pulse<br />
control, ramp voltage, half wave rectifying, etc.) may lead to characteristics<br />
other than specified.<br />
Rated coil voltage, Nominal voltage (coil)<br />
Rated voltage at which the relay displays the operating characteristics.<br />
These specified operating characteristics are given for a constant DC<br />
supply or sinusoidal AC supply. Other operating conditions (e.g. pulse<br />
control, ramp voltage, half wave rectifying, etc.) may lead to characteristics<br />
other than specified.<br />
Rated current (contacts)<br />
Current a relay can switch on and off and a relay or accessory can carry<br />
under specified conditions.<br />
Unless otherwise defined the rated current covers:<br />
l contact current, switching current<br />
l limiting continuous current<br />
For a relay the specified conditions are defined under contact ratings;<br />
see > contact ratings.<br />
For accessories the rated current is specified for a duty factor of 50% at<br />
rated frequency of operation and at ambient temperature 23 °C.<br />
Rated frequency of operation (switching rate)<br />
Number of cycles per unit of time.<br />
Rated insulation voltage<br />
The voltage an insulation can withstand for longterm. Base for the<br />
dimensioning of the creepage distance.<br />
Rated voltage (contacts)<br />
Rated voltage (switching voltage) is voltage between the switching<br />
contacts before closing or after opening of the contact.<br />
Rated voltage system (insulation)<br />
Rated values of the power supply system. Unless otherwise stated the<br />
insulation refers to a three-phase system, mid-point earthed. The rated<br />
impulse voltage is the base for the dimensioning of the clearances.<br />
Recommended minimum switching power<br />
see > Minimum switching power<br />
Reference values<br />
Reference values for all tests according to IEC 61810-1.<br />
Reflection loss<br />
The part of a signal which is lost due to the reflection of power at a line<br />
discontinuity<br />
Reinforced insulation<br />
A single insulation system applied to live parts which provides a degree<br />
of protection against electric shock, comparable to a system comprising<br />
basic insulation and supplementary insulation.<br />
<strong>Relay</strong> cycles<br />
Due to the self induction of the coil and the inertia of the parts to be<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Definitions<br />
moved, on activating a relay the operations do not take place suddenly.<br />
The function diagram below shows the different cycles for the most<br />
important relay configurations of undelayed power relays. The cycles<br />
specified apply to energizing with rated voltage (without any components<br />
in series or parallel to the coil) and at the reference temperature.<br />
See<br />
l operate time<br />
l release time/reset time<br />
l bounce time<br />
l minimum energization duration<br />
<strong>Relay</strong> Technology Categories<br />
The ‘<strong>Relay</strong> Technology Categories’ describe the degree of sealing of the<br />
relay case or its contact unit. See ‘Category of environmental protection’.<br />
Release<br />
Process in which a monostable relay shifts from the operate state back<br />
to the rest state.<br />
Release time<br />
The time interval (typical value) that elapses from the point of time at<br />
which a monostable relay in the operating state has the rated voltage<br />
disconnected to the point of time at which the last output circuit has<br />
closed or opened (not including the bounce time). The indicated times<br />
are valid for energization with rated voltage, without any components<br />
in series or parallel to the coil, and at reference temperature.<br />
Release voltage<br />
The input voltage at which a monostable relay must have released to<br />
the rest state at the reference temperature.<br />
Reliability<br />
Electromechanical components as relays, are subject to wear (mechanical<br />
and electrical). For the reliability the typical bath-tub curve apply,<br />
hence singular statistical failure events below typical reliability values<br />
may occur.<br />
Reset<br />
Process in which a bistable relay returns from the operate state back to<br />
the rest state.<br />
Reset time<br />
The time interval (typical value) that elapses from the point of time<br />
at which a bistable relay in the operating state has the rated voltage<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
(applied in the opposite direction for 1-coil systems and to the reset coil<br />
for 2-coil systems) to the point of time at which the last output circuit<br />
has closed or opened (not including the bounce time).<br />
Reset voltage max.<br />
The input voltage that must not be exceeded to a bistable coil for reset<br />
to the rest state at the reference temperature. Please note the wiring<br />
diagram and the polarity (see > Bistable relay).<br />
Reset voltage min.<br />
The input voltage that has to be applied to a bistable coil for reset to the<br />
rest state at the reference temperature. Please note the wiring diagram<br />
and the polarity (see > Bistable relay).<br />
Resistance to soldering heat<br />
According to IEC 60068-2-5820.<br />
Reset state<br />
Switch position of a monostable relay in the unenergized state. In<br />
bistable/latching relays this is the switch position specified by the<br />
manufacturer. The contact position is not defined at delivery.<br />
RoHS - Directive 2002/95/EC<br />
Directive on the Restriction of Hazardous Substances (Directive 2002/<br />
95/EU, RoHS directive) restricting the use of certain materials as Lead<br />
(Pb), Cadmium (Cd), Mercury (Hg), hexavalent Chromium (Cr6), polybrominated<br />
Biphenyls (PBB) and polybrominated Diphenylethers (PBDE).<br />
‘Compliant’<br />
indicates that the entire product group is compliant with the RoHS<br />
directive and none of the above materials is intentionally added and/or<br />
are below the limits set forth in the directive.<br />
‘Compliant versions’<br />
indicates that certain products within the respective product group are<br />
compliant with the RoHS directive. The RoHS compliant selection is indicated<br />
together with the information on the RoHS compliance. Some<br />
products of that product group however do contain materials (e.g. Cd)<br />
listed above and thus are not compliant with the RoHS directive.<br />
Safety relays<br />
The compliance with regulations for the safety of persons and material<br />
is imperative in our technical world. National and international regulations<br />
take various risks into account. These safety standards also<br />
make demands on components which share with their function the<br />
safety level of a plant, machine or the equipment. For safety relays the<br />
demand for forcibly guided contact system according ZH1/457, issued<br />
by the professional association applies; the contacts have to be linked<br />
mechanically in a way, that NO and NC contacts may not be closed at<br />
the same time. It has to be ensured that over the entire life and even in<br />
case of malfunction (e.g. contact welding) the open contact gap will be<br />
at least 0.5 mm. If specified they also comply with the wider requirements<br />
according to EN 50205 “relays with forcibly guided contacts”<br />
Schematic for contact loading<br />
See > Contact loading<br />
Set voltage<br />
Value of coil voltage at which a bistable/latching relay operates.<br />
Shock resistance (destruction)<br />
This test is used to evaluate the resistance of the relay to heavy mechanical<br />
shocks leading to a permanent damage to the relay. This test is<br />
performed according to the IEC 60068-2-27, Ea test.<br />
Shock resistance (function)<br />
This test is used to evaluate the resistance of the relay to mechanical<br />
shocks such as those that could occur in transport or during operation<br />
USA: 1-800-522-6752<br />
Canada: 1-905-470-4425<br />
Mexico: 01-800-733-8926<br />
South America: 55-11-36-11-1514<br />
Hong Kong: 852-2735-1628<br />
Japan: 81-44-844-8013<br />
UK: 44-141- 810-8967<br />
Germany: 49-6251-1331999<br />
175
176<br />
(no opening of closed relay contacts or closing of open relay contacts<br />
with a duration >10 µs is allowed to occur during the test). This test is<br />
performed according to the IEC 60068-2-27, Ea test.<br />
Single contact<br />
Contact system with one contact point per contact member (contact<br />
blade).<br />
Soldering temperauture/time, IEC 60068-2-20<br />
See > Resistance to soldering heat<br />
Standards<br />
The relays in this catalog have been designed, specified and tested<br />
in accordance to the relay standard IEC 61810-1 ‘Electromechanical<br />
Elementary <strong>Relay</strong>s - part 1: General and Safety Requirements‘.<br />
Typical application for these relays are general industrial equipment,<br />
electrical facilities, electrical machines, appliances for household and<br />
similar use, information technology and business equipment, building<br />
automation equipment, automation equipmen, electrical installation<br />
equipment, medical equipment, control equipment, telecommunications,<br />
vehicles, transportations, etc.<br />
The relays are assessed in line with these applications in acordanceaccordance<br />
with the relevant IEC standards (e.g IEC 60730-1, IEC 60335-<br />
1, IEC 60950-1).<br />
Stripline<br />
A type of transmission line configuration which consists of a single narrow<br />
conductor parallel and equidistant to two parallel ground planes<br />
Switching current<br />
Electric current which a relay contact makes and/or breaks.<br />
Switching power<br />
Product of the switching current and switching voltage (in W for direct<br />
current, in VA for alternating current).<br />
Switching rate<br />
See > Frequency of operation<br />
Switching voltage<br />
Voltage between the switching contacts before closing or after opening<br />
of the contact.<br />
Technical data<br />
Technical data in this catalog are based on the IEC 61810-1 and are<br />
guidelines for appropriate use under standard conditions. For additional<br />
information please contact our technical support.<br />
Terminal screw torque<br />
The maximum indicated terminal screw torque must not be exceeded.<br />
Test tab<br />
See > Push-to-test button<br />
Catalog 1308202-2<br />
Revised 06-05<br />
www.tycoelectronics.com<br />
Dimensions are in millimeters<br />
and inches.<br />
axicom@tycoelectronics.com<br />
Telecom-, Signal- and RF <strong>Relay</strong>s<br />
Definitions<br />
Tracking<br />
Progressive degradation of a solid insulating material by local discharges<br />
to form conducting or partially conducting paths.<br />
Tracking index<br />
PTI - Proof tracking index - numerical value of the proof voltage expressed<br />
in volts which a material in test can withstand without tracking<br />
under specified conditions (according IEV 212-01-45)<br />
CTI - Comparative tracking index - numerical value of the maximum<br />
voltage expressed in volts which a metrial in test can withstand without<br />
tracking under specified conditions (according IEV 212-01-45)<br />
Dimensions are shown for<br />
reference purpose only.<br />
Specifications subject<br />
to change.<br />
Thermal resistance<br />
<strong>Relay</strong> parameter measured in Kelvin per Watt, which relates the consumed<br />
power with the respective temperature increase. Without load and<br />
parallel resistor, the thermal resistance of a coil multiplied with its power<br />
consumption (at the actual coil temperature) gives the temperature<br />
increase of the coil above ambient temperature.<br />
Thermoelectric potential<br />
Voltage at the relay terminals of a closed contact resulting from a temperature<br />
difference of the different metal junctions (terminal, spring,<br />
contacts...) inside the relay.<br />
Transfer time<br />
The movement time of the armature during when both (NC and NO)<br />
contacts of a changeover relay are open.<br />
Twin contact<br />
Contact with two simultaneously operating contact points per contact<br />
member (contact blade). Twin contacts increase the contact reliability<br />
considerably, especially when switching low currents and voltages (dry<br />
circuits).<br />
Type of contact<br />
See > Contact set<br />
Type of insulation<br />
Quality of insulation system, depending on design and application conditions;<br />
applied as functional-, basic- and reinforced insulation.<br />
Type of interruption<br />
Describes the quality of the contact separation. See:<br />
l micro disconnection<br />
l full disconnection<br />
Vibration resistance (function)<br />
This test is used to evaluate the resistance of the relay to harmonic<br />
mechanical oscillations such as those that could occur in transport<br />
or during operation. No opening of closed relay contacts or closing of<br />
open relay contacts with a duration >10 µs is allowed to occur during<br />
the test). This test is performed according to the IEC 60068-2-6, Fc test.<br />
VSWR<br />
Abbrevation for Voltage Standing Wave Ratio. The ratio of the maximum<br />
to the minimum voltage set up along a transmission by reflections<br />
Wash tight/immersion cleanable<br />
See ´Category of protection (IEC 61810)´ - RT III<br />
<strong>Relay</strong>s that can be cleaned together with the printed circuit board after<br />
soldering. The washing requires a suitable solvent. The term “immersion<br />
cleanable/wash tight” is not identical with “hermetically sealed”!<br />
Unless otherwise stated the relays are wash tight according to Qc2 IEC<br />
60068-2-17, tested with a water immersion test at 70 °C for 1 minute.<br />
Whenever relays are washed the cleaning solvent should have approx.<br />
the same temperature as the rinsing water. No thermal shock should<br />
happen.<br />
Contact our technical support for suitable solvents and washing parameters.<br />
Wave length<br />
The distance measured in the direction of propagation, of a repetive<br />
electrical pulse or waveform between two successive points that are<br />
characterized by the same phase of vibration<br />
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