30.09.2012 Views

IM Relay

IM Relay

IM Relay

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Disclaimer<br />

While Tyco Electronics has made every reasonable effort to ensure the<br />

accuracy of the information in this databook, Tyco Electronics does not<br />

guarantee that it is error-free, nor does Tyco Electronics make any other<br />

representation, warranty or guarantee that the information is accurate,<br />

correct, reliable or current. Tyco Electronics reserves the right to make<br />

any adjustments to the information contained herein at any time without<br />

notice. Tyco Electronics expressly disclaims all implied warranties (and<br />

all express warranties, except as otherwise stated in this databook)<br />

regarding the information contained herein, including but not limited to any<br />

implied warranties or merchantability or fitness for a particular purpose.<br />

It is recommended that you test any new or replacement product before<br />

incorporating into a system.<br />

The dimensions in this databook are for reference purposes only and are<br />

subject to change without notice. Specifications are subject to change<br />

without notice.<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

3


4<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Content<br />

Overview .......................................................................................................page 6-8<br />

HF3 .................................................................................................................page 10<br />

<strong>IM</strong> ....................................................................................................................page 18<br />

P2 V23079 .................................................................................................page 26<br />

FX2..................................................................................................................page 37<br />

FT2/FU2........................................................................................................page 44<br />

FP2..................................................................................................................page 52<br />

MT2 ................................................................................................................page 59<br />

D2n V23105 ..............................................................................................page 65<br />

P1 V23026 .................................................................................................page 73<br />

W11 V23101.............................................................................................page 80<br />

Reed V23100-V4 ......................................................................................page 87<br />

Cradle N V23154 / V23162..................................................................page 95<br />

Cradle W V23005.....................................................................................page 107<br />

Cradle S V23054 ......................................................................................page 114<br />

Cradle P V23003.......................................................................................page 121<br />

Cradle <strong>Relay</strong> Accessories and Mounting ..............................................page 128<br />

Card SN..........................................................................................................page 134<br />

Small General Purpose <strong>Relay</strong> ...................................................................page 135<br />

Power <strong>Relay</strong> 15 ...........................................................................................page 136<br />

Small Polarized <strong>Relay</strong> .................................................................................page 137<br />

I. Introduction .....................................................................................page 138<br />

II. <strong>Relay</strong> Classification ........................................................................page 139<br />

III. Functional Parameters ..................................................................page 140<br />

IV. RF characteristics ...........................................................................page 142<br />

V. <strong>Relay</strong> driving ....................................................................................page 143<br />

VI. Contact Performance ....................................................................page 144<br />

VII. Dielectric...........................................................................................page 152<br />

VIII. Environmental Conditions............................................................page 155<br />

IX. Processing........................................................................................page 156<br />

X. Standardization...............................................................................page 158<br />

XI. Reliability ..........................................................................................page 160<br />

XII. Quality System ................................................................................page 162<br />

XIII. Environmental Compatibility.......................................................page 165<br />

Definitions .....................................................................................................page 167<br />

Contacts ........................................................................................................page 179<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

5


6<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in milimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Types <strong>IM</strong> P2 FX2 FT2 / FU2<br />

Features 4G Telecom/Signal <strong>Relay</strong> 3G Telecom/Signal <strong>Relay</strong> 3G Telecom/Signal <strong>Relay</strong> 3G Telecom/Signal <strong>Relay</strong><br />

Contacts<br />

Slim line 10 x 6 mm Slim line 15 x 7.5 mm Slim line 15 x 7.5 mm Slim line 15 x 7.5 mm<br />

AND low profile 5.65 mm Switching current max. 5A Standard and sensitive coil Standard and sensitive coil<br />

High Dielectric Version High Dielectric Version 1800 Vrms between all poles 125 °C max. ambient<br />

2A UL rating Bellcore between all poles temperature<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

High mechanical Suitable for explosive<br />

shock resistance environments<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

High Dielectric Version<br />

Contact arrangement DPDT / 2 Form C / 2C/0 DPDT / 2 Form C / 2C/0 DPDT / 2 Form C / 2C/0 DPDT / 2 Form C / 2C/0<br />

Bifurcated contacts Bifurcated contacts Bifurcated contacts Bifurcated contacts<br />

Rated voltage 220 Vac / 250 Vdc 220 Vac / 250 Vdc 220 Vac / 250 Vdc 220 Vac / 250 Vdc<br />

Rated current 2 A 2 A 2 A 2 A<br />

Rated load 60 W / 62.5 VA 60 W / 62.5 VA 60 W / 62.5 VA 60 W / 62.5 VA<br />

Contact resistance, initial < 50 mW < 50 mW < 70 mW < 70 mW<br />

Minimum load 100 µV / 10 µA * 100 µV / 10 µA * 100 µV / 10 µA * 100 µV / 10 µA *<br />

Coil<br />

Coil type Polarized Polarized Polarized Non polarized<br />

Coil power Non latching Standard: 140 ... 200 mW 140 mW Standard: 140 ... 300 mW Standard: 300 mW<br />

Sensitive: 100 ... 140 mW Sensitive: 80 ... 260 mW Sensitive: 200 ... 240 mW<br />

Latching, 1 coil 100 ... 200 mW 70 mW 100 - 150 mW -<br />

Latching, 2 coils - 140 mW - -<br />

Coil voltages 1.5. ... 24 V 3. ... 24 V 3. ... 48 V 3. ... 48 V<br />

Insulation<br />

Breakdown voltage Coil-contact 1800 / 1800 Vrms 1500 Vrms / 1500 Vrms 1800 Vrms 1800 / 3500 Vrms<br />

Opened contacs 1000 / 15 00 Vrms 1000 Vrms / 1500 Vrms 1800 Vrms 1000 / 1500 Vrms<br />

Adjacent contacts 1000 / 1800 Vrms 1000 Vrms / 1500 Vrms 1800 Vrms 1000 / 1800 Vrms<br />

Breakdown voltage pulse Coil-contact 2500 / 2500 V (2/10 µs) 2500 V (2/10 µs) 3500 V (2/10 µs) 2500 / 5000 V (2/10 µs)<br />

Opened contacs 1500 / 2500 V (2/10 µs) 2500 V (2/10 µs) 2500 V (2/10 µs) 1500 / 2500 V (2/10 µs)<br />

Adjacent contacts 1500 / 2500 V (2/10 µs) 2000 V (2/10 µs) 2500 V (2/10 µs) 1500 / 2500 V (2/10 µs)<br />

RF characteristics Isolation - 18.8 dB/- - 20.7 dB/- - 15.1 dB/- - 13.7 dB/-<br />

at 900 MHz / 3 GHz Insertion loss - 0.33 dB/- - 0.27 dB/- - 0.6 dB/- - 0.5 dB/-<br />

V.S.W.R. 1.49/- 1.4/- 1.45/- 1.27/-<br />

Capacitance between opened contacts max. 1 pF max. 1 pF max. 2 pF max. 1 pF<br />

General Data<br />

Ambient temperature -40 ... +85 °C -40 ... +85 °C -55 ... +85 °C -55 ... +125 °C<br />

Sealing IP67 / RT V IP67 / RT III IP67 / RT V IP67 /RT III / RT V<br />

Termination THT, SMT THT, SMT THT THT, SMT<br />

Dimensions 10 x 6 x 5.65 mm 14.5 x 7.2 x 10.4 (9.9) mm 15 x 7.3 x 10.7 mm 15 x 7.5 x 9.6 (10.0) mm<br />

Certifications<br />

Mounting holes layout<br />

Overview<br />

IEC 60950, Bellcore, FCC68 IEC 60950, Bellcore, FCC68 IEC 60950, Bellcore, FCC68 IEC 60950, Bellcore, FCC68<br />

See catalog page 18 26 37 44<br />

* Values for information only - please check minimum loads with AXICOM application engineering.<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-131999


Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in milimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

FP2 MT2 D2n V23105 P1 W11 V23101<br />

3G Telecom/Signal <strong>Relay</strong> 2G Telecom/Signal <strong>Relay</strong> 2G Telecom <strong>Relay</strong> Very high sensitive relay, Multi purpose relay with<br />

Low profile 5 mm 5 coil sensitivities 4 coil sensitivities Low profile, High vibration switching current<br />

Standard and sensitive coil 2 A UL rating 3 A rating & shock resistance up to 3 A<br />

High mechanical shock<br />

DPDT / 2 Form C / 2C/0 DPDT / 2 Form C / 2C/0 DPDT / 2 Form C / 2C/0 SPDT / 1 Form C / 1C/0 SPDT / 1 Form C / 1C/0<br />

Bifurcated contacts Bifurcated contacts Single contacts Bifurcated contacts Single contacts<br />

220 Vac / 250 Vdc 220 Vac / 250 Vdc 220 Vac / 250 Vdc 125 Vdc / 150 Vac 60 Vdc / 150 Vac<br />

2 A 2 A 3 A 1 A 1 ... 3 A AgNi: 72 W / 360 VA<br />

60 W / 62.5 VA 60 W / 62.5 VA 60 W / 125 VA 60 W / 62.5 VA AgPd (Au): 30 W / 60 VA<br />

< 50 mW < 70 mW < 100 mW < 50 mW < 100 mW<br />

100 µV / 10 µA * 100 µV / 10 µA * 100 µV / 10 µA * 100 µV / 10 µA * -<br />

Polarized Non-polarized Non-polarized Polarized Non-polarized<br />

Standard:140 ... 300 mW<br />

Overview<br />

Sensitive: 80 ... 260 mW 150 ... 550 mW 150 ... 700 mW 65 ... 130 mW 200 ... 450 mW<br />

100 ... 150 mW - - 30 ... 130 mW -<br />

200 mW - - 70 ... 200 mW -<br />

3. ... 48 V 3. ... 48 V 3. ... 48 V 3. ... 24 V 1.5. ... 24 V<br />

1000 Vrms 1000 Vrms 1000 Vrms 1500 Vrms 1000 Vrms<br />

1000 Vrms 750 Vrms 750 Vrms 500 Vrms 750 Vrms<br />

750 Vrms 750 Vrms 750 Vrms - -<br />

1500 V (10/160 µs) 1500 V (10/160 µs) 1500 V (10/160 µs) 2500 V (12/10 µs) -<br />

1500 V (10/160 µs) 1500 V (10/160 µs) 1500 V (10/160 µs) - -<br />

1500 V (10/160 µs) 1500 V (10/160 µs) 1500 V (10/160 µs) - -<br />

- 22.3 dB/- - 14.2 dB/- - 20.7 dB/- - 18 dB/-<br />

- 0.25 dB/- - 0.97 dB/- - 0.27 dB/- - 1.9 dB/-<br />

1.07/- 1.31/- 1.4/- 1.75/-<br />

max. 1 pF max. 2 pF max. 1 pF max. 5 pF max. 2 pF<br />

-55 ... +85 °C -55 ... +85 °C -25 ... +60 to 85 °C -40 ... +70 °C -40 ... +70 to 85 °C<br />

IP67 / RT III IP67 / RT III IP67 / RT III IP67 / RT III<br />

THT THT THT THT, SMT THT<br />

14 x 9 x 5 mm 20.2 x 10 x 11 mm 20 x 10 x 11.5 mm 13 x 7.6 x 6.9 mm 15.6 x 10.6 x 11.5 mm<br />

FCC68 FCC68 FCC68<br />

52 59 65 73 80<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-131999<br />

7


8<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in milimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Reed DIP Reed SIL Reed Mini SIL Cradle HF3<br />

Direct driving with TTL signals Direct driving with TTL signals Direct driving Very high reliability High performance - low cost<br />

Ultrasonic cleanable Ultrasonic cleanable analog Great variety of coils ultraminiature<br />

High switching speed High switching speed Reed SIL Accessories for socket high frequency relay<br />

Clamping diode Clamping diode and contact sets up to 3 Ghz<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

mounting 50 W and 75 W version<br />

SPST-no / 1 Form A, SPST-no / 1 Form A, SPST-no / 1 Form A, 4PDT / 4 Form C / 4C/0 SPDT / 1 Form C / 1C/0<br />

DPST-no / 2 Form A Reed contacts Reed contacts Various Bifurcated/single contacts<br />

SPDT / 1 Form C<br />

Reed contacts<br />

175...200 Vdc / 175...200 Vac 180...200 Vdc / 180...200 Vac 200 V dc / 200 Vrms 38...250 Vdc / 30...250 Vac 125 Vdc / 250 Vac<br />

0.25...0.5 A 0.5 A 0.5 A 0.2...5 A 2 A<br />

3...10 W 10 W 3 ... 10 W 5...140 (5...500) W 60 W<br />

< 150 mW < 150 mW < 150 mW on request < 100 mW<br />

10 µV / 10 µA * 10 µV / 10 µA * 10 µV / 10 µA * - 100 µV / 10 µA *<br />

Non-polarized Non-polarized Non-polarized Non polarized (Cradle P=pol) Polarized<br />

650 ... 2000 mW<br />

50...300 mW 50...300 mW 50...205 mW Cradle W: 3.5...4.5 VA<br />

- - - 1450...1650 mW 140 mW<br />

- - - - 1450...1650 mW 70 mW<br />

5. ... 24 V 5. ... 24 V 5. ... 12 V 5. ... 220 Vdc 140 mW<br />

6. ... 230 Vac 3. ... 24 V<br />

1000 Vrms 1000 Vrms 1000 Vrms 500...2000 Vrms 1500 Vrms<br />

140...175 Vrms 150...175 Vrms 150...175 Vrms 500...1000 Vrms 600 Vrms<br />

- - on request -<br />

- - - 2500 V<br />

- - - 1000 V<br />

- - - -<br />

- - 62/-56 dB<br />

- - 0.15 / -0.2 dB/-<br />

- 1.11 / 1.15<br />

max. 1 pF max. 2 pF max. 2 pF on request -<br />

-20 ... +70 °C -20 ... +70 °C -20 ... +70 °C -40 ... +70 °C -40 ... +70 °C<br />

IP67 / RT III IP67 / RT III IP67 / RT III IP30 or hermetically sealed/RT I or RT V IP67 / RT III<br />

THT THT THT THT or plug in SMT<br />

19.3 x 7 x 5.7...7.5 mm 19.8 x 5.1 x 7.8 mm 15.2 x 3.8 x 6.8 mm 24...35 x 19 x 30 mm 14.6 x 7.2 x 10 mm<br />

see data<br />

sheet<br />

87 92 93 95 10<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

see data<br />

sheet<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-131999


Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


HF3<br />

10<br />

HF3 <strong>Relay</strong><br />

High performance low cost plastic sealed<br />

high frequency relay for 50 and<br />

75 Ohm systems,<br />

1 pole, polarized coil<br />

Surface Mount Technology (SMT)<br />

<strong>Relay</strong> types: non latching<br />

latching 1 coil<br />

latching 2 coils<br />

ROHS compliant (Directive 2002/95/EC) all date<br />

codes.<br />

Features<br />

– Y-Design<br />

– Frequency range DC to 3 GHz<br />

– Impendance 50 W or 75 W<br />

– Small dimensions (14.6 mm x 7.2 mm x 10 mm)<br />

– 1 change over contact (1 form C / SPDT)<br />

– Immersion cleanable<br />

– Low power consumption (≤140 mW)<br />

Typical applications<br />

– Cable modems and linecards/ CATV<br />

– TAP's<br />

– Measurement and test equipment ATE<br />

– Satellite / audio / video tuners<br />

– Wireless base stations and antennas<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

UL 508 File No. E 111441<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Dimensions<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

50 Ohm Version 75 Ohm Version<br />

Solder pad layout *<br />

View onto the component side of the PCB (Top view)<br />

HF3 <strong>Relay</strong><br />

50 Ohm Version 75 Ohm Version<br />

* Contact AXICOM application engineering for detailed information (axicom@tycoelectronics.com)<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

11<br />

HF3


HF3<br />

12<br />

Terminal assignment<br />

<strong>Relay</strong> top view<br />

Non-latching type,<br />

not energized condition<br />

Coil Voltage [U/Unom]<br />

Coil Voltage [U/Unom]<br />

Coil Operating Range<br />

3.5<br />

3<br />

2.5<br />

2<br />

1.5<br />

1<br />

0.5<br />

Catalog 1308202-2<br />

Revised 06-05<br />

Unom. nominal coil voltage<br />

www.tycoelectronics.com<br />

Uop. min.<br />

Urel. min.<br />

Umax. at 0 A<br />

Ambient Temperature [°C]<br />

Unom. nominal coil voltage<br />

Uop. min.<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Latching type, 1 coil<br />

rest condition<br />

HF3-PIN-1SPULE_CONFIG<br />

0<br />

-55 -45 -35 -25 -15 -5 5 15 25 35 45 55 65 75 85 95 105 115 125 135<br />

Ambient Temperature [°C]<br />

Umax. at 0 A<br />

HF3 <strong>Relay</strong><br />

140 mW<br />

70 mW<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Latching type, 2 coils<br />

reset condition<br />

HF3-PIN-1SPULE_CONFIG<br />

U nom = Nominal coil voltage<br />

U max. = Upper limit of the operative range of<br />

the coil voltage (limiting voltage)<br />

U op. min. = Lower limit of the operative range of<br />

the coil voltage (reliable operate voltage)<br />

For latching relays Uset min. resp. Ureset min.<br />

U rel. min. = Lower limit of the operative range of<br />

the coil voltage (reliable release voltage)<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

HF3-PIN-2SPULEN_CONFIG


Coil Data (values at 23 °C)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

HF3 <strong>Relay</strong><br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

Non-Latching, 1 coil, 50 Ω version<br />

3 2.25 6.50 0.30 140 64 HF3 51 0-1462051-1<br />

4.5 3.38 9.80 0.45 140 145 HF3 52 1-1462051-6<br />

5 3.75 10.90 0.50 140 178 HF3 53 0-1462051-2<br />

6 4.50 13.00 0.60 140 257 HF3 54 1-1462051-7<br />

9 6.75 19.60 0.90 140 574 HF3 55 0-1462051-3<br />

12 9.00 26.10 1.20 140 1028 HF3 56 0-1462051-4<br />

24 18.00 52.30 2.40 140 4114 HF3 57 0-1462051-5<br />

Latching, 1 coil, 50 Ω version<br />

3 2.25 9.20 2.25 70 128 HF3 71 0-1462051-6<br />

4.5 3.38 13.85 3.38 70 289 HF3 72 1-1462051-8<br />

5 3.75 15.30 3.75 70 357 HF3 73 0-1462051-7<br />

6 4.50 18.50 4.50 70 514 HF3 74 1-1462051-9<br />

9 6.75 27.70 6.75 70 1157 HF3 75 0-1462051-8<br />

12 9.00 37.00 9.00 70 2057 HF3 76 0-1462051-9<br />

24 18.00 74.00 18.00 70 8228 HF3 77 1-1462051-0<br />

Latching, 2 coils, 50 Ω version<br />

3 2.25 6.50 2.25 140 64 HF3 91 1-1462051-1<br />

4.5 3.38 9.80 3.38 140 145 HF3 92 2-1462051-0<br />

5 3.75 10.90 3.75 140 178 HF3 93 1-1462051-2<br />

6 4.50 13.00 4.50 140 257 HF3 94 2-1462051-1<br />

9 6.75 19.60 6.75 140 574 HF3 95 1-1462051-3<br />

12 9.00 26.10 9.00 140 1028 HF3 96 1-1462051-4<br />

24 18.00 52.30 18.00 140 4114 HF3 97 1-1462051-5<br />

Non-Latching, 1 coil, 75 Ω version<br />

3 2.25 6.50 0.30 140 64 HF3 01 0-1462050-1<br />

4.5 3.38 9.80 0.45 140 145 HF3 02 1-1462050-6<br />

5 3.75 10.90 0.50 140 178 HF3 03 0-1462050-2<br />

6 4.50 13.00 0.60 140 257 HF3 04 1-1462050-7<br />

9 6.75 19.60 0.90 140 574 HF3 05 0-1462050-3<br />

12 9.00 26.10 1.20 140 1028 HF3 06 0-1462050-4<br />

24 18.00 52.30 2.40 140 4114 HF3 07 0-1462050-5<br />

Latching, 1 coil, 75 Ω version<br />

3 2.25 9.20 2.25 70 128 HF3 21 0-1462050-6<br />

4.5 3.38 13.85 3.38 70 289 HF3 22 1-1462050-8<br />

5 3.75 15.30 3.75 70 357 HF3 23 0-1462050-7<br />

6 4.50 18.50 4.50 70 514 HF3 24 1-1462050-9<br />

9 6.75 27.70 6.75 70 1157 HF3 25 0-1462050-8<br />

12 9.00 37.00 9.00 70 2057 HF3 26 0-1462050-9<br />

24 18.00 74.00 18.00 70 8228 HF3 27 1-1462050-0<br />

Latching, 2 coils, 75 Ω version<br />

3 2.25 6.50 2.25 140 64 HF3 41 1-1462050-1<br />

4.5 3.38 9.80 3.38 140 145 HF3 42 2-1462050-0<br />

5 3.75 10.90 3.75 140 178 HF3 43 1-1462050-2<br />

6 4.50 13.00 4.50 140 257 HF3 44 2-1462050-1<br />

9 6.75 19.60 6.75 140 574 HF3 45 1-1462050-3<br />

12 9.00 26.10 9.00 140 1028 HF3 46 1-1462050-4<br />

24 18.00 52.30 18.00 140 4114 HF3 47 1-1462050-5<br />

Values given are valid for the coil at ambient temperature of 23 °C after preenergizing with nominal voltage without contact current.<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

13<br />

HF3


HF3<br />

14<br />

Contact Data<br />

Number of contacts and type<br />

Contact material<br />

Limiting continuous current at max. ambient temperature<br />

Maximum switching current<br />

Maximum swichting voltage<br />

Maximum switching capacity<br />

Initial contact resistance at10 mA / 20 mV<br />

Mechanical endurance<br />

Insulation<br />

Insulation resistance at 500 VDC<br />

Dielectric test voltage (1 min)<br />

between coil and contacts<br />

between open contacts<br />

Surge voltage resistance according to FCC 68 (10 / 160 ms)<br />

and (2 / 10 ms)<br />

between coil and contacts<br />

between open contacts<br />

General Data<br />

Operate time at Unom typ./max.<br />

Reset time (latching) at Unom typ. / max.<br />

Release time without diode in parallel (non-latching) typ./max.<br />

Release time with diode in parallel (non-latching) typ./max.<br />

Bounce time at closing contact typ. / max.<br />

Maximum switching rate without load<br />

Ambient temperature<br />

Thermal resistance<br />

Maximum permissable coil temperature<br />

Vibration resistance (function)<br />

Shock resistance, half sinus, 11 ms<br />

Degree of protection / Environmental protection<br />

Needle flame test<br />

Mounting position<br />

Processing information<br />

Weight (mass)<br />

Terminal surface<br />

Moisture sensitive level (JEDEC J-STD-020B)<br />

Resistance to soldering heat<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

HF3 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

1 changeover (SPDT)<br />

Silver, gold-covered<br />

2 A<br />

2 A<br />

220 Vdc / 250 Vac<br />

60 W / 62.5 VA / 50 W (2.5 GHz)<br />

< 100 mW<br />

10 7 operations<br />

> 100 MW<br />

1000 Vrms<br />

600 Vrms<br />

1500 V<br />

1000 V<br />

3 ms / 5 ms<br />

3 ms / 5 ms<br />

2 ms / 4 ms<br />

4 ms / 6 ms<br />

1 ms / 3 ms<br />

50 operations/s<br />

-55 °C ... +85 °C<br />

> 165 K/W<br />

125 °C<br />

35 G<br />

10 to 1000 Hz<br />

50 G (function)<br />

150 G (damage)<br />

immersion cleanable, IP 67 / RT III<br />

application time 20 s, burning time < 15 s<br />

any<br />

Ultrasonic cleaning is not recommended<br />

max. 2,5 g<br />

SnCu 0.7<br />

MSL 3<br />

265 °C/10 s<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


High Frequency Data<br />

RF characteristics<br />

Isolation at 100 MHz / 900 MHz / 3 GHz<br />

Insertion loss at 100 MHz / 900 MHz / 3 GHz<br />

V.S.W.R. at 100 MHz / 900 MHz / 3 GHz<br />

1 Values given at frequency of 2.5 GHz<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

50 Ohm version 75 Ohm version<br />

Isolation [dB]<br />

Insertion-loss [dB]<br />

VSWR<br />

-20<br />

-40<br />

-60<br />

-80<br />

-100<br />

-120<br />

0 500 1000 1500 2000 2500 3000<br />

0.1<br />

0.0<br />

-0.1<br />

-0.2<br />

-0.3<br />

0<br />

Frequency [Mhz]<br />

-0.4<br />

0 500 1000 1500 2000 2500 3000<br />

1.25<br />

1.20<br />

1.15<br />

1.10<br />

1.05<br />

Frequency [Mhz]<br />

1.00<br />

0 500 1000 1500 2000 2500 3000<br />

Frequency[Mhz]<br />

NO<br />

NC<br />

NC<br />

NO<br />

NC<br />

NO<br />

HF3 <strong>Relay</strong><br />

Isolation [dB]<br />

Insertion-loss [dB]<br />

VSWR<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

50 W 75 W<br />

-80dB / -72dB / -45dB -80dB / -72dB / -40dB 1<br />

-0.03dB / -0.12dB / -0.35dB -0.03dB / -0.12dB / -0.4dB 1<br />

-20<br />

-40<br />

-60<br />

-80<br />

-100<br />

-120<br />

0.1<br />

0.0<br />

-0.1<br />

-0.2<br />

-0.3<br />

-0.4<br />

1.25<br />

1.20<br />

1.15<br />

1.10<br />

1.05<br />

1.05 / 1.15 / 1.20 1.05 / 1.20 / 1.40 1<br />

0<br />

NO<br />

NC<br />

0 500 1000 1500 2000 2500<br />

Frequency [Mhz]<br />

NO<br />

NC<br />

0 500 1000 1500 2000 2500<br />

Frequency [Mhz]<br />

1.00<br />

0 500 1000 1500 2000 2500<br />

NC<br />

NO<br />

Frequency[Mhz]<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

15<br />

HF3


HF3<br />

16<br />

Recommended Soldering Conditions<br />

Soldering conditions according IEC 60058-2-58 and<br />

IPC/JEDEC J-STD-020B<br />

Temperature °C Temperature °C<br />

Temperature °C<br />

240° C<br />

180° C<br />

130° C<br />

Catalog 1308202-2<br />

Revised 06-05<br />

external preheating<br />

100° C<br />

Vapor Phase Soldering: Temperature/Time Profile<br />

(Lead and Housing Peak Temperature)<br />

Infrared Soldering: Temperature/Time Profile<br />

(Lead and Housing Peak Temperature)<br />

www.tycoelectronics.com<br />

Time (s)<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

20 - 40 sec Full line: typical<br />

Dotted line: process limits<br />

forced<br />

cooling<br />

Resistance to soldering heat - Reflow profile<br />

Time (s)<br />

Recommended reflow soldering profile<br />

Time (s)<br />

Infrared Soldering: Temperature/Time Profile<br />

(Lead and Housing Peak Temperature)<br />

HF3 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Packing<br />

Reel dimension<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

HF3 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm HF3<br />

Tape and reel for SMT version<br />

400 relays / reel<br />

400 or 2’000 relays / box<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

17


<strong>IM</strong><br />

18<br />

<strong>IM</strong> <strong>Relay</strong><br />

Slim line AND low profile<br />

2 pole telecom/signal relay, polarized<br />

Through Hole Types (THT), standard version<br />

with 5.08 mm, narrow version with 3.2 mm between<br />

the terminal rows or Surface Mount Type (SMT)<br />

<strong>Relay</strong> types: non-latching with 1 coil<br />

latching with 1 coil<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0438.<br />

Features<br />

– Telecom/signal relay (dry circuit, test access, ringing)<br />

– Slim line10 x 6 mm, 0.39 x 0.24 inch<br />

– Low profile 5.65 mm, 0.222 inch<br />

– Minimum board-space 60 mm 2<br />

– Switching current 2 A<br />

– 2 changeover contacts (2 form C / DPDT)<br />

– Bifurcated contacts, gold plated<br />

– High sensitivity results in low nominal power<br />

consumption<br />

140 mW for non latching standard<br />

100 mW for latching version and non latching high<br />

sensitive version<br />

– High surge capability (1.2/50 µs and 10/700 µs)<br />

meets Bellcore GR 1089, FCC Part 68 and ITU-T K20,<br />

21, 45<br />

≥1500 V between open contacts<br />

≥ 2500 V between coil and contacts<br />

– High mechanical shock resistance<br />

up to 300 G functional, up to 500 G survival<br />

Typical applications<br />

– Communications equipment<br />

Linecard application – analog, ISDN, xDSL, PABX<br />

Voice over IP<br />

– Office and business equipment<br />

– Measurement and control equipment<br />

– Consumer electronics, Set top boxes, HiFi<br />

– Medical equipment<br />

Options<br />

– Surge capability ³ 2500 V between open contacts<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Insulation category<br />

Supplementary insulation according IEC / EN 60950<br />

Working voltage ³ 300 Vrms<br />

Mains supply voltage ³ 250 Vrms<br />

Repetitive peak voltage 2500 V<br />

Pollution degree Internal: 1<br />

External: 2<br />

Flammability classification V-0<br />

Maximum operating temperature 85 °C<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

UL 508 File No. E111441<br />

UL 60950<br />

IEC/EN60950 IEC Ref. Cert. No. 2170<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Dimensions<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

<strong>IM</strong> THT <strong>IM</strong> THT <strong>IM</strong> SMT <strong>IM</strong> SMT<br />

Standard Narrow Gull Wings J-Legs<br />

mm inch mm inch mm inch mm inch<br />

L 10 ±0.08 0.393 ±0.003 10 ±0.08 0.393 ±0.003 10 ±0.08 0.393 ±0.003 10 ±0.08 0.393 ±0.003<br />

W 6 ±0.08 0.236 ±0.003 5.7 ±0.3 0.224 ±0.012 6 ±0.08 0.236 ±0.003 6 ±0.08 0.236 ±0.003<br />

H 5.65 -0.2 0.222 -0.008 5.85 -0.15 0.230 -0.006 5.65 -0.2 0.222 -0.008 5.65 -0.2 0.222 -0.008<br />

T 3.2 0.125 3.2 0.125 N/A N/A N/A N/A<br />

T1 N/A N/A N/A N/A 7.5 ±0.3 0.295 ±0.011 2.8 ±0.2 0.110 ±0.007<br />

T2 5.08±0.1 0.200 ±0.004 3.2±0.1 0.126 ±0.006 5.08 ±0.1 0.200 ±0.004 5.08 ±0.1 0.200 ±0.004<br />

D1 3.2 ±0.15 0.126 ±0.006 3.2 ±0.15 0.126 ±0.006 3.2 ±0.15 0.126 ±0.006 3.2 ±0.15 0.126 ±0.006<br />

D2 2.2 ±0.15 0.087 ±0.006 2.2 ±0.15 0.087 ±0.006 2.2 ±0.15 0.087 ±0.006 2.2 ±0.15 0.087 ±0.006<br />

Tw 0.4 0.015 0.4 0.015 0.4 0.015 0.4 0.015<br />

S 0.3 ±0.05 0.011 ±0.002 0.3 ±0.05 0.011 ±0.002 N/A N/A N/A N/A<br />

THT Version<br />

Mounting hole layout<br />

View onto the component side of the PCB<br />

(top view)<br />

Terminal assignment<br />

<strong>Relay</strong> - top view<br />

Non-latching type,<br />

not energized condition<br />

Ø min. 0.75<br />

<strong>IM</strong> <strong>Relay</strong><br />

Standard version Narrow version<br />

Standard version Narrow version<br />

Latching type, 1 coil<br />

reset condition<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

SMT Version<br />

Gull Wings J Legs<br />

Solder pad layout<br />

View onto the component side of the PCB<br />

(top view)<br />

Gull Wings J Legs<br />

<strong>Relay</strong> Code<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

19<br />

<strong>IM</strong>


<strong>IM</strong><br />

20<br />

Coil Data (values at 23 °C)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

Standard Version<br />

THT Standard non-latching 1 coil<br />

1.5 1.13 3.6 0.15 140 16 <strong>IM</strong>00TS 3-1462037-5<br />

3 2.25 7.2 0.30 140 64 <strong>IM</strong>01TS 0-1462037-4<br />

4.5 3.38 10.8 0.45 140 145 <strong>IM</strong>02TS 1-1462037-3<br />

5 3.75 12.1 0.50 140 178 <strong>IM</strong>03TS 1-1462037-8<br />

6 4.50 14.5 0.60 140 257 <strong>IM</strong>04TS 4-1462037-1<br />

9 6.75 21.7 0.90 140 574 <strong>IM</strong>05TS 2-1462037-2<br />

12 9.00 28.9 1.20 140 1028 <strong>IM</strong>06TS 2-1462037-7<br />

24 18.00 48.5 2.40 200 2880 <strong>IM</strong>07TS 3-1462037-0<br />

Further coil versions are available on request.<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

THT Narrow non-latching 1 coil<br />

1.5 1.13 3.6 0.15 140 16 <strong>IM</strong>00NS 1-1462038-0<br />

3 2.25 7.2 0.30 140 64 <strong>IM</strong>01NS 1-1462038-1<br />

4.5 3.38 10.8 0.45 140 145 <strong>IM</strong>02NS 1-1462038-2<br />

5 3.75 12.1 0.50 140 178 <strong>IM</strong>03NS 1-1462038-3<br />

6 4.50 14.5 0.60 140 257 <strong>IM</strong>04NS 1-1462038-4<br />

9 6.75 21.7 0.90 140 574 <strong>IM</strong>05NS 1-1462038-5<br />

12 9.00 28.9 1.20 140 1028 <strong>IM</strong>06NS 1-1462038-6<br />

24 18.00 48.5 2.40 200 2880 <strong>IM</strong>07NS 1-1462038-7<br />

SMT J-Legs non-latching 1 coil<br />

1.5 1.13 3.6 0.15 140 16 <strong>IM</strong>00JR 3-1462037-9<br />

3 2.25 7.2 0.30 140 64 <strong>IM</strong>01JR 4-1462037-0<br />

4.5 3.38 10.8 0.45 140 145 <strong>IM</strong>02JR 1-1462037-1<br />

5 3.75 12.1 0.50 140 178 <strong>IM</strong>03JR 1-1462037-6<br />

6 4.50 14.5 0.60 140 257 <strong>IM</strong>04JR 4-1462037-4<br />

9 6.75 21.7 0.90 140 574 <strong>IM</strong>05JR 4-1462037-5<br />

12 9.00 28.9 1.20 140 1028 <strong>IM</strong>06JR 4-1462037-6<br />

24 18.00 48.5 2.40 200 2880 <strong>IM</strong>07JR 4-1462037-8<br />

SMT Gull Wings non-latching 1 coil<br />

1.5 1.13 3.6 0.15 140 16 <strong>IM</strong>00GR 3-1462037-7<br />

3 2.25 7.2 0.30 140 64 <strong>IM</strong>01GR 0-1462037-1<br />

4.5 3.38 10.8 0.45 140 145 <strong>IM</strong>02GR 0-1462037-9<br />

5 3.75 12.1 0.50 140 178 <strong>IM</strong>03GR 1-1462037-4<br />

6 4.50 14.5 0.60 140 257 <strong>IM</strong>04GR 4-1462037-2<br />

9 6.75 21.7 0.90 140 574 <strong>IM</strong>05GR 3-1462037-4<br />

12 9.00 28.9 1.20 140 1028 <strong>IM</strong>06GR 2-1462037-3<br />

24 18.00 48.5 2.40 200 2880 <strong>IM</strong>07GR 4-1462037-7<br />

High Dielectric Version<br />

SMT Gull Wings non-latching 1 coil<br />

3 2.25 7.2 0.30 140 64 <strong>IM</strong>01CGR 0-1462038-4<br />

4.5 3.38 10.8 0.45 140 145 <strong>IM</strong>02CGR 0-1462038-1<br />

5 3.75 12.1 0.50 140 178 <strong>IM</strong>03CGR 0-1462038-2<br />

9 6.75 21.7 0.90 140 574 <strong>IM</strong>05CGR 0-1462038-3<br />

12 9.00 28.9 1.20 140 1028 <strong>IM</strong>06CGR 9-1462037-9<br />

24 18.00 48.5 2.40 200 2880 <strong>IM</strong>07CGR 0-1462039-2<br />

High Current Version<br />

SMT Gull Wings non-latching 1 coil<br />

<strong>IM</strong> <strong>Relay</strong><br />

4.5 3.38 10.8 0.45 140 145 <strong>IM</strong>02DGR 9-1462038-8<br />

5 3.75 12.1 0.50 140 178 <strong>IM</strong>03DGR 9-1462038-9<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Coil Data (values at 23 °C)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

High Sensitive Version<br />

SMT Gull Wings non-latching 1 coil<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

3 2.40 8.7 0.30 100 91 <strong>IM</strong>11GR 9-1462038-5<br />

4.5 3.60 13.1 0.45 100 194 <strong>IM</strong>12GR 0-1462039-3<br />

5 4.00 14.6 0.50 100 238 <strong>IM</strong>13GR 0-1462039-4<br />

12 9.60 35.0 1.20 110 1315 <strong>IM</strong>16GR 0-1462039-5<br />

24 19.20 57.8 2.40 140 4120 <strong>IM</strong>17GR 0-1462039-6<br />

Latching Version<br />

THT Standard latching 1 coil<br />

1.5 1.13 4.3 -1.13 100 23 <strong>IM</strong>40TS 5-1462037-0<br />

3 2.25 8.6 -2.25 100 90 <strong>IM</strong>41TS 5-1462037-3<br />

4.5 3.38 12.9 -3.38 100 203 <strong>IM</strong>42TS 5-1462037-6<br />

5 3.75 14.3 -3.75 100 250 <strong>IM</strong>43TS 5-1462037-8<br />

6 4.50 17.1 -4.50 100 380 <strong>IM</strong>44TS 6-1462037-1<br />

9 6.75 25.7 -6.75 100 810 <strong>IM</strong>45TS 3-1462037-2<br />

12 9.00 34.3 -9.00 100 1440 <strong>IM</strong>46TS 6-1462037-6<br />

24 18.00 48.5 -18.00 200 2880 <strong>IM</strong>47TS 6-1462037-9<br />

THT Narrow latching 1 coil<br />

1.5 1.13 4.3 -1.13 100 23 <strong>IM</strong>40NS 1-1462038-8<br />

3 2.25 8.6 -2.25 100 90 <strong>IM</strong>41NS 1-1462038-9<br />

4.5 3.38 12.9 -3.38 100 203 <strong>IM</strong>42NS 2-1462038-0<br />

5 3.75 14.3 -3.75 100 250 <strong>IM</strong>43NS 2-1462038-1<br />

6 4.50 17.1 -4.50 100 380 <strong>IM</strong>44NS 2-1462038-2<br />

9 6.75 25.7 -6.75 100 810 <strong>IM</strong>45NS 2-1462038-3<br />

12 9.00 34.3 -9.00 100 1440 <strong>IM</strong>46NS 2-1462038-4<br />

24 18.00 48.5 -18.00 200 2880 <strong>IM</strong>47NS 2-1462038-5<br />

SMT J-Legs latching 1 coil<br />

1.5 1.13 4.3 -1.13 100 23 <strong>IM</strong>40JR 5-1462037-2<br />

3 2.25 8.6 -2.25 100 90 <strong>IM</strong>41JR 5-1462037-5<br />

4.5 3.38 12.9 -3.38 100 203 <strong>IM</strong>42JR 5-1462037-7<br />

5 3.75 14.3 -3.75 100 250 <strong>IM</strong>43JR 6-1462037-0<br />

6 4.50 17.1 -4.50 100 380 <strong>IM</strong>44JR 6-1462037-3<br />

9 6.75 25.7 -6.75 100 810 <strong>IM</strong>45JR 6-1462037-5<br />

12 9.00 34.3 -9.00 100 1440 <strong>IM</strong>46JR 6-1462037-8<br />

24 18.00 48.5 -18.00 200 2880 <strong>IM</strong>47JR 7-1462037-1<br />

SMT Gull Wings latching 1 coil<br />

1.5 1.13 4.3 -1.13 100 23 <strong>IM</strong>40GR 5-1462037-1<br />

3 2.25 8.6 -2.25 100 90 <strong>IM</strong>41GR 5-1462037-4<br />

4.5 3.38 12.9 -3.38 100 203 <strong>IM</strong>42GR 3-1462037-1<br />

5 3.75 14.3 -3.75 100 250 <strong>IM</strong>43GR 5-1462037-9<br />

6 4.50 17.1 -4.50 100 380 <strong>IM</strong>44GR 6-1462037-2<br />

9 6.75 25.7 -6.75 100 810 <strong>IM</strong>45GR 6-1462037-4<br />

12 9.00 34.3 -9.00 100 1440 <strong>IM</strong>46GR 6-1462037-7<br />

24 18.00 48.5 -18.00 200 2880 <strong>IM</strong>47GR 7-1462037-0<br />

High Dielectric Version<br />

SMT Gull Wings latching 1 coil<br />

<strong>IM</strong> <strong>Relay</strong><br />

5 3.75 14.3 -3.75 100 250 <strong>IM</strong>43CGR 9-1462038-7<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

21<br />

<strong>IM</strong>


<strong>IM</strong><br />

22<br />

Coil Voltage [U/Unom]<br />

Coil Voltage [U/Unom]<br />

Coil Operating Range<br />

DC Voltage [Vdc]<br />

3.4<br />

3.2<br />

3<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

3.4<br />

3.2<br />

3<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Umax. at 0 A<br />

Unom. nominal coil voltage<br />

Unom. nominal coil voltage<br />

Ambient Temperature [°C]<br />

Umax. - 100 % coil duty at 0 A (100 mW)<br />

Umax. - 100 % coil duty at 0 A (200 mW)<br />

Umax. - 5 % coil duty at 0 A (100 mW)<br />

Umax. - 5 % coil duty at 0 A (200 mW)<br />

Umax. - 5 % coil duty at 2 x 2 A (100 mW)<br />

Umax. - 5 % coil duty at 2 x 1 A (100 mW)<br />

0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />

Ambient Temperature [°C]<br />

DC current [A]<br />

<strong>IM</strong> <strong>Relay</strong><br />

Max. DC Load Breaking Capacity<br />

110 mW<br />

200 mW<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uop. min.<br />

Urel. min.<br />

Coil Voltage [U/Unom]<br />

200 mW Latching<br />

100 mW Latching<br />

Uset min.<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

3.4<br />

3.2<br />

3<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Unom. nominal coil voltage<br />

0<br />

-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ambient Temperature [°C]<br />

U nom = Nominal coil voltage<br />

140 mW<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uop. min.<br />

Urel. min.<br />

U max. = Upper limit of the operative range of<br />

the coil voltage (limiting voltage) when coils are<br />

continously energized<br />

U op. min. = Lower limit of the operative range of<br />

the coil voltage (reliable operate voltage)<br />

U rel. min. = Lower limit of the operative range of<br />

the coil voltage (reliable release voltage)<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Contact Data<br />

Number of contacts and type<br />

Contact assembly<br />

Contact material<br />

Limiting continuous current at max. ambient temperature<br />

Maximum switching current<br />

Maximum swichting voltage<br />

Maximum switching capacity<br />

Thermoelectric potential<br />

Minimum switching voltage<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

<strong>IM</strong> <strong>Relay</strong><br />

Initial contact resistance / measuring condition: 10 mA / 20 mV<br />

Electrical endurance at contact application 0<br />

(£ 30 mV / £ 10 mA)<br />

cable load open end<br />

Resistive load at 125Vdc / 0.24 A - 30 W<br />

Mechanical endurance<br />

UL contact ratings<br />

Insulation<br />

Insulation resistance at 500 VDC<br />

Dielectric test voltage (1 min)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

Surge voltage resistance<br />

at 220 Vdc / 0.27 A - 60 W<br />

at 250 Vac / 0.25 A - 62.5 VA<br />

at 30 Vdc / 1 A - 30 W<br />

at 30 Vdc / 2 A - 60 W<br />

according to Bellcore TR-NWT-001089 (2 / 10 ms)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

according to FCC 68 (10 / 160 ms)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

High Frequency Data<br />

Capacitance<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

RF Characteristics<br />

Isolation at 100 / 900 MHz<br />

Insertion loss at 100 / 900 MHz<br />

V.S.W.R. at 100 / 900 MHz<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

2 changeover contacts<br />

Bifurcated contacts<br />

Palladium-ruthenium, gold-covered<br />

2 A<br />

2 A<br />

220 Vdc<br />

250 Vac<br />

60 W, 62.5 VA<br />

< 10 mV<br />

100 mV<br />

< 50 mW<br />

min. 2.5 x 10 6 operations<br />

min. 2.0 x 10 6 operations<br />

min. 5 x 10 5 operations<br />

min. 1 x 10 5 operations<br />

min. 1 x 10 5 operations<br />

min. 5 x 10 5 operations<br />

min. 1 x 10 5 operations<br />

typ. 10 8 operations<br />

220 Vdc / 0.24 A - 60 W<br />

125 Vdc / 0.24 A - 30 W<br />

250 Vac / 0.25 A - 62.5 VA<br />

125 Vac / 0.5 A - 62.5 VA<br />

30 Vdc / 2 A - 60 W<br />

Standard Version High Dielectric Version<br />

> 10 9 W > 10 9 W<br />

1800 Vrms 1800 Vrms<br />

1000 Vrms 1800 Vrms<br />

1000 Vrms 1500 Vrms<br />

2500 V 2500 V<br />

1500 V 2500 V<br />

1500 V 2500 V<br />

2500 V 2500 V<br />

1500 V 2500 V<br />

1500 V 2500 V<br />

max. 2 pF<br />

max. 2 pF<br />

max. 1 pF<br />

- 37.0 dB / - 18.8 dB<br />

- 0.03 dB / - 0.33 dB<br />

1.06 / 1.49<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

23<br />

<strong>IM</strong>


<strong>IM</strong><br />

24<br />

General Data<br />

Operate time at U nom typ. / max.<br />

Reset time (latching) at U nom , typ. / max.<br />

Release time without diode in parallel (non-latching), typ. / max.<br />

Release time with diode in parallel (non-latching), typ. / max.<br />

Bounce time at closing contact, typ. / max.<br />

Maximum switching rate without load<br />

Ambient temperature<br />

Thermal resistance<br />

Maximum permissible coil temperature<br />

Vibration resistance (function)<br />

Shock resistance half sinus, 11 ms<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

half sinus, 0.5 ms<br />

Degree of protection / Environmental protection<br />

Needle flame test<br />

Mounting position<br />

Processing information<br />

Weight (mass)<br />

Terminal surface<br />

Moisture sensitive level (JEDEC J-STD-020B)<br />

Resistance to soldering heat<br />

All data refers to 23° C unless otherwise specified.<br />

Recommended Soldering Conditions<br />

Soldering conditions according IEC 60058-2-58 and<br />

IPC/JEDEC J-STD-020B<br />

Temperature °C Temperature °C<br />

240° C<br />

180° C<br />

130° C<br />

100° C<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

20 - 40 sec Full line: typical<br />

Dotted line: process limits<br />

Time (s)<br />

Vapor Phase Soldering: Temperature/Time Profile<br />

(Lead and Housing Peak Temperature)<br />

Time (s)<br />

<strong>IM</strong> <strong>Relay</strong><br />

forced<br />

cooling<br />

Resistance to soldering heat - Reflow profile<br />

Temperature °C<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

1 ms / 3 ms<br />

1 ms /3 ms<br />

1 ms / 3 ms<br />

3 ms / 5 ms<br />

1 ms / 5 ms<br />

50 operations/s<br />

-40° C ... +85° C<br />

< 150 K/W<br />

125° C<br />

20 G<br />

10 to 1000 Hz<br />

50 G (function)<br />

500 G (damage)<br />

immersion cleanable, IP 67 / RT V<br />

application time 20 s, no burning and glowing<br />

any<br />

Ultrasonic cleaning is not recommended<br />

max. 0.75 g<br />

NiPdAu<br />

MSL 3<br />

265 ° C / 10 s<br />

Recommended reflow soldering profile<br />

Time (s)<br />

Infrared Soldering: Temperature/Time Profile<br />

(Lead and Housing Peak Temperature)<br />

Infrared Soldering: Temperature/Time Profile<br />

(Lead and Housing Peak Temperature)<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Packing<br />

Reel dimension<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

<strong>IM</strong> <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Tube for THT version<br />

50 relays per tube<br />

1‘000 relays per box<br />

Tape and reel for SMT version<br />

1’000 relays per reel<br />

1’000 or 5’000 relays per box<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

25<br />

<strong>IM</strong>


P2<br />

26<br />

P2 V23079 <strong>Relay</strong><br />

2 pole telecom relay, polarized,<br />

Through Hole Type (THT) or<br />

Surface Mount Technology (SMT),<br />

<strong>Relay</strong> types: non-latching with 1 coil<br />

latching with 2 coils<br />

latching with 1 coil<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0427.<br />

Features<br />

– Standard telecom relay (ringing and test access)<br />

– Slim line 15 x 7.5 mm, 0.590 x 0.295 inch<br />

– Switching current 5 A<br />

– 2 changeover contacts (2 form C / DPDT)<br />

– Bifurcated contacts<br />

– Immersion cleanable<br />

– High sensitivity results in low nominal power<br />

consumption<br />

140 mW for non-latching and latching with 2 coils<br />

70 mW for latching with 1 coil<br />

– For single coil version:<br />

– Surge voltage resistance between<br />

contact and coil for single coil version:<br />

– 2.5 kV (2 / 10 µs) meets the Bellcore<br />

Requirement GR-1089<br />

– 1.5 kV (10 / 160 µs) meets FCC Part 68<br />

Typical applications<br />

– Communications equipment<br />

linecard application (ringing and test access)<br />

PABX<br />

Voice over IP<br />

– Office equipment<br />

– Measurement and control equipment<br />

– Automotive equipment<br />

CAN bus, keyless entry, speaker switch<br />

– Medical equipment<br />

– Consumer electronics<br />

Set Top Boxes, HiFi<br />

Options<br />

– 1500 Vrms between open contacts<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Insulation category<br />

Supplementary insulation according IEC / EN 60950<br />

Working voltage ³ 300 Vrms<br />

Mains supply voltage ³ 250 Vrms<br />

Repetitive peak voltage 2500 V<br />

Pollution degree Internal: 1<br />

External: 2<br />

Flammability classification V-0<br />

Maximum operating temperature 85 °C<br />

UL 508<br />

UL 60950<br />

IEC/EN60950 IEC Ref. Cert. No. 2171<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

File No. E111441<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Dimensions<br />

THT Version<br />

Mounting hole layout<br />

View onto the component side of the PCB<br />

(top view)<br />

Note: Hole for pin 6 and 7<br />

only for latching with 2 coils<br />

Basic grid 2.54 mm<br />

Terminal assignment<br />

<strong>Relay</strong> - top view<br />

Non-latching type,<br />

not energized condition<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Latching type, 1 coil<br />

reset condition<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

P2 V23079 <strong>Relay</strong><br />

SMT Version<br />

Long terminals<br />

Solder pad layout<br />

View onto the component side of the PCB<br />

Note: Solder pad for pin 6 and 7<br />

only for latching with 2 coils<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Short terminals<br />

(top view)<br />

Long terminals Short terminals<br />

Latching type, 2 coils<br />

reset condition<br />

0,9 ±0,1<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Note: Solder pad for pin 6 and 7<br />

only for latching with 2 coils<br />

Dimensions in mm<br />

THT THT SMT long terminals SMT long terminals SMT short terminals SMT short terminals<br />

V23079-x1xxx-B301 V23079-x2xxx-B301 V23079-x1xxx-B301 V23079-x2xxx-B301 V23079-x1xxx-B301 V23079-x2xxx-B301<br />

standard coil overmolded coil standard coil overmolded coil standard coil overmolded coil<br />

mm inch mm inch mm inch mm inch mm inch mm inch<br />

L 14.5 ± 0.1 0.570 ± 0.004 14.6 ± 0.1 0.575 ± 0.00414.5 ± 0.1 0.570 ± 0.004 14.6 ± 0.1 0.575 ± 0.004 14.5 ± 0.1 0.570 ± 0.004 14.6 ± 0.1 0.575 ± 0.004<br />

W 7.2 ± 0.1 0.283 ± 0.004 7.2 ± 0.1 0.283 ± 0.0047.2 ±0.1 0.283 ± 0.004 7.2 ±0.1 0.283 ± 0.004 7.2±0.1 0.283 ± 0.004 7.2 ±0.1 0.283 ± 0.004<br />

H 9.8 ± 0.1 0.385 ± 0.004 9.5 ± 0.1 0.374 ± 0.00410.4 ± 0.15 0.409 ±0.006 9.9 ± 0.1 0.390 ± 0.004 10.4 ± 0.15 0.409 ±0.006 9.9 ± 0.1 0.390 ± 0.004<br />

T 3.25 - 0.25 0.128 -0.010 3.25 - 0.25 0.128 -0.010 N/A N/A N/A N/A N/A N/A N/A N/A<br />

T1 N/A N/A N/A N/A 5.52 ±0.15 0.217 ±0.006 5.52 0.217 ±0.006 5.52 0.217 ±0.006 5.52 0.217 ±0.006<br />

T2 N/A N/A N/A N/A 9.4 ±0.15 0.370 ±0.006 9.4 ±0.15 0.370 ±0.006 7.4 ±0.15 0.291 ±0.006 7.4 ±0.15 0.291 ±0.006<br />

Tw 0.5 ± 0.05 0.020 ±0.002 0.5 ± 0.05 0.020 ±0.002 0.5 ± 0.05 0.020 ±0.002 0.5 ± 0.05 0.020 ±0.002 0.5 ± 0.05 0.020 ±0.002 0.5 ± 0.05 0.020 ±0.002<br />

S 0.55 - 0.15 0.022 -0.006 0.45 0.018 ±0.002 N/A N/A N/A N/A N/A N/A N/A N/A<br />

P2 SMT S<br />

Contacts in reset position.<br />

Both coils can be used either as<br />

set or reset coil.<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

27<br />

P2


P2<br />

28<br />

Coil Data (values at 23 °C)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

THT, non-latching, standard coil<br />

3 2.25 6.50 0.30 140 64.3 V23079-A1008-B301 2-1393788-2<br />

4 3.00 8.70 0.40 140 114 V23079-A1016-B301 2-1393788-9<br />

4.5 3.38 9.80 0.45 140 145 V23079-A1011-B301 2-1393788-4<br />

5 3.75 10.90 0.50 140 178 V23079-A1001-B301 0-1393788-3<br />

6 4.5 13.00 0.60 140 257 V23079-A1002-B301 0-1393788-8<br />

9 6.75 19.60 0.90 140 578 V23079-A1006-B301 2-1393788-0<br />

12 9.00 26.15 1.20 140 1029 V23079-A1003-B301 1-1393788-1<br />

24 18.00 52.30 2.40 140 4114 V23079-A1005-B301 1-1393788-6<br />

THT, non-latching, overmolded coil<br />

THT, latching, 2 standard coils<br />

3 2.25 6.50 2.25 140 64.3 V23079-B1208-B301 4-1393788-1<br />

4.5 3.38 9.80 3.38 140 145 V23079-B1211-B301 4-1393788-2<br />

5 3.75 10.90 3.75 140 178 V23079-B1201-B301 3-1393788-3<br />

6 4.5 13.00 4.50 140 257 V23079-B1202-B301 3-1393788-5<br />

9 6.75 19.60 6.75 140 578 V23079-B1206-B301 3-1393788-9<br />

12 9.00 26.15 9.00 140 1029 V23079-B1203-B301 3-1393788-6<br />

24 18.00 52.30 18.00 140 4114 V23079-B1205-B301 3-1393788-7<br />

3 2.25 9.20 2.25 70 128 V23079-C1108-B301 5-1393788-3<br />

4.5 3.38 13.85 3.38 70 289 V23079-C1111-B301 5-1393788-4<br />

5 3.75 15.33 3.75 70 357 V23079-C1101-B301 4-1393788-5<br />

6 4.5 18.50 4.50 70 514 V23079-C1102-B301 4-1393788-7<br />

9 6.75 27.75 6.75 70 1157 V23079-C1106-B301 5-1393788-1<br />

12 9.00 37.00 9.00 70 2057 V23079-C1103-B301 4-1393788-8<br />

24 18.00 74.00 18.00 70 8228 V23079-C1105-B301 5-1393788-0<br />

3 2.25 6.50 0.30 140 64.3 V23079-D1008-B301 6-1393788-1<br />

4.5 3.38 9.80 0.45 140 145 V23079-D1011-B301 6-1393788-2<br />

5 3.75 10.90 0.50 140 178 V23079-D1001-B301 5-1393788-5<br />

6 4.5 13.00 0.60 140 257 V23079-D1002-B301 5-1393788-6<br />

9 6.75 19.60 0.90 140 578 V23079-D1006-B301 5-1393788-9<br />

12 9.00 26.15 1.20 140 1029 V23079-D1003-B301 5-1393788-7<br />

24 18.00 52.30 2.40 140 4114 V23079-D1005-B301 5-1393788-8<br />

Further coil versions are available on request.<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

3 2.25 6.50 0.30 140 64.3 V23079-A2008-B301 6-1419120-6<br />

4.5 3.38 9.80 0.45 140 145 V23079-A2011-B301 3-1393789-9<br />

5 3.75 10.90 0.50 140 178 V23079-A2001-B301 3-1393789-5<br />

6 4.5 13.00 0.60 140 257 V23079-A2002-B301 3-1393789-6<br />

9 6.75 19.60 0.90 140 578 V23079-A2006-B301 3-1393789-8<br />

12 9.00 26.15 1.20 140 1029 V23079-A2003-B301 3-1393789-7<br />

THT, latching, 1 standard coil<br />

SMT, long pins, non-latching, standard coil<br />

SMT, long pins, non-latching, overmolded coil<br />

P2 V23079 <strong>Relay</strong><br />

3 2.25 6.50 0.30 140 64.3 V23079-D2008-B301 4-1393789-7<br />

4.5 3.38 9.80 0.45 140 145 V23079-D2011-B301 4-1393789-8<br />

5 3.75 10.90 0.50 140 178 V23079-D2001-B301 4-1393789-3<br />

6 4.5 13.00 0.60 140 257 V23079-D2002-B301 4-1393789-4<br />

9 6.75 19.60 0.90 140 578 V23079-D2006-B301 4-1393789-6<br />

12 9.00 26.15 1.20 140 1029 V23079-D2003-B301 4-1393789-5<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Coil Data (values at 23 °C)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

SMT, long pins, latching, 2 standard coils<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

2.4 1.80 5.20 1.80 140 41.1 V23079-E1218-B301 0-1422007-5<br />

3 2.25 6.50 2.25 140 64.3 V23079-E1208-B301 7-1393788-1<br />

4.5 3.38 9.80 3.38 140 145 V23079-E1211-B301 7-1393788-2<br />

5 3.75 10.90 3.75 140 178 V23079-E1201-B301 6-1393788-8<br />

6 4.5 13.00 4.5 140 257 V23079-E1202-B301 0-1393789-5<br />

9 6.75 19.60 6.75 140 578 V23079-E1206-B301 0-1393789-9<br />

12 9.00 26.15 9.00 140 1029 V23079-E1203-B301 6-1393788-9<br />

24 18.00 52.30 18.00 140 4114 V23079-E1205-B301 7-1393788-0<br />

SMT, long pins, latching, 1 standard coil<br />

3 2.25 9.20 2.25 70 128 V23079-F1108-B301 7-1393788-5<br />

4.5 3.38 13.85 3.38 70 289 V23079-F1111-B301 1-1393789-4<br />

5 3.75 15.33 3.75 70 357 V23079-F1101-B301 7-1393788-3<br />

6 4.5 18.50 4.50 70 514 V23079-F1102-B301 1-1393789-0<br />

9 6.75 27.75 6.75 70 1157 V23079-F1106-B301 1-1393789-2<br />

12 9.00 37.00 9.00 70 2057 V23079-F1103-B301 7-1393788-4<br />

24 18.00 74.00 18.00 70 8228 V23079-F1105-B301 1-1393789-1<br />

SMT, short pins, non-latching, standard coil<br />

3 2.25 6.50 0.30 140 64.3 V23079-G1008-B301 8-1393788-0<br />

4.5 3.38 9.80 0.45 140 145 V23079-G1011-B301 1-1393789-7<br />

5 3.75 10.90 0.50 140 178 V23079-G1001-B301 7-1393788-6<br />

6 4.5 13.00 0.60 140 257 V23079-G1002-B301 1-1393789-5<br />

9 6.75 19.60 0.90 140 578 V23079-G1006-B301 1-1393789-6<br />

12 9.00 26.15 1.20 140 1029 V23079-G1003-B301 7-1393788-7<br />

24 18.00 52.30 2.40 140 4114 V23079-G1005-B301 7-1393788-8<br />

SMT, short pins, non-latching, overmolded coil<br />

3 2.25 6.50 0.30 140 64.3 V23079-G2008-B301 5-1393789-4<br />

4 3.0 8.7 0.40 140 114 V23079-G2016-B301 0-1393790-5<br />

4.5 3.38 9.80 0.45 140 145 V23079-G2011-B301 5-1393789-5<br />

5 3.75 10.90 0.50 140 178 V23079-G2001-B301 4-1393789-9<br />

6 4.5 13.00 0.60 140 257 V23079-G2002-B301 5-1393789-0<br />

9 6.75 19.60 0.90 140 578 V23079-G2006-B301 5-1393789-3<br />

12 9.00 26.15 1.20 140 1029 V23079-G2003-B301 5-1393789-1<br />

SMT, short pins, latching, 2 standard coils<br />

3 2.25 6.50 2.25 140 64.3 V23079-H1208-B301 2-1393789-4<br />

4.5 3.38 9.80 3.38 140 145 V23079-H1211-B301 8-1393788-4<br />

5 3.75 10.90 3.75 140 178 V23079-H1201-B301 2-1393789-0<br />

6 4.5 13.00 4.5 140 257 V23079-H1202-B301 2-1393789-1<br />

9 6.75 19.60 6.75 140 578 V23079-H1206-B301 2-1393789-3<br />

12 9.00 26.15 9.00 140 1029 V23079-H1203-B301 8-1393788-3<br />

24 18.00 52.30 18.00 140 4114 V23079-H1205-B301 2-1393789-2<br />

SMT, short pins, latching, 1 standard coil<br />

3 2.25 9.20 2.25 70 128 V23079-J1108-B301 2-1393789-9<br />

4.5 3.38 13.85 3.38 70 289 V23079-J1111-B301 3-1393789-0<br />

5 3.75 15.33 3.75 70 357 V23079-J1101-B301 2-1393789-5<br />

6 4.5 18.50 4.50 70 514 V23079-J1102-B301 2-1393789-6<br />

12 9.00 37.00 9.00 70 2057 V23079-J1103-B301 2-1393789-7<br />

24 18.00 74.00 18.00 70 8228 V23079-J1105-B301 2-1393789-8<br />

Further coil versions are available on request.<br />

P2 V23079 <strong>Relay</strong><br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

29<br />

P2


P2<br />

30<br />

<strong>Relay</strong> Code<br />

Identification of the<br />

Miniature <strong>Relay</strong> P2<br />

<strong>Relay</strong> type<br />

THT version<br />

A = non-latching, 1 coil<br />

B = latching, 2 coils<br />

C = latching, 1 coil<br />

Coil type<br />

1 = standard coil<br />

2 = overmolded coil<br />

(only monostable versions, i.e. relay type A, D, G)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

SMT version with long terminals<br />

D = non-latching, 1 coil<br />

E = latching, 2 coils<br />

F = latching, 1 coil<br />

SMT version with short terminals<br />

G = non-latching, 1 coil<br />

H = latching, 2 coils<br />

J = latching, 1 coil<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

P2 V23079 <strong>Relay</strong><br />

V 2 3 0 7 9<br />

Coil number<br />

Monostable, 1 coil Latching, 1 coil Latching, 2 coils<br />

008 = 3 V nominal voltage 108 = 3 V nominal voltage 218 = 2.4 V nominal voltage<br />

011= 4.5 V 111 = 4.5 V 208 = 3 V<br />

001 = 5 V 101 = 5 V 211 = 4.5 V<br />

002 = 6 V 102 = 6 V 201 = 5 V<br />

006 = 9 V 106 = 9 V 202 = 6 V<br />

003 = 12 V 103 = 12 V 206 = 9 V<br />

005 = 24 V 105 = 24 V 203 = 12 V<br />

205 = 24 V<br />

Contact arrangement / material<br />

B301 = 2 changeover contacts; silver nickel, gold-plated, against silver nickel, gold-plated<br />

B201 = 2 changeover contacts; silver palladium, gold-plated, against silver palladium<br />

Ordering example: V23079-D2001-B301<br />

Miniature relay P2 SMT version with long terminals (overmolded coil), non-latching, 1 coil, 5 V nominal voltage, 2 changeover<br />

contacts, silver nickel contacts<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Coil Voltage [U/Unom]<br />

Coil Voltage [U/Unom]<br />

Coil Operating Range<br />

3.4<br />

3.2<br />

3<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0<br />

-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Catalog 1308202-2<br />

Revised 06-05<br />

Unom. nominal coil voltage<br />

www.tycoelectronics.com<br />

Ambient Temperature [°C]<br />

Unom. nominal coil voltage<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Uop. min.<br />

70 mW<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

0<br />

-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />

Ambient Temperature [°C]<br />

Uop. min.<br />

Urel. min.<br />

P2 V23079 <strong>Relay</strong><br />

200 mW<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Coil Voltage [U/Unom]<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

2<br />

1<br />

Unom. nominal coil voltage<br />

0<br />

-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />

Ambient Temperature [°C]<br />

U nom = Nominal coil voltage<br />

U max. = Upper limit of the operative range of<br />

the coil voltage (limiting voltage) when coils are<br />

continously energized<br />

U op. min. = Lower limit of the operative range of<br />

the coil voltage (reliable operate voltage)<br />

For latching relays Uset min. resp. Ureset min.<br />

U rel. min. = Lower limit of the operative range of<br />

the coil voltage (reliable release voltage)<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Uop. min.<br />

Urel. min.<br />

140 mW<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

31<br />

P2


P2<br />

32<br />

Contact Data<br />

Number of contacts and type<br />

Contact assembly<br />

Contact material<br />

Limiting continuous current at max. ambient temperature<br />

Maximum switching current<br />

Maximum swichting voltage<br />

Maximum switching capacity<br />

Thermoelectric potential<br />

Minimum switching voltage<br />

Initial contact resistance / measuring condition: 10 mA / 20 mV<br />

Electrical endurance at 12 V / 10 mA<br />

Mechanical endurance<br />

UL contact ratings<br />

DC Voltage [Vdc]<br />

Max. DC Load Breaking Capacity<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

at 6 V / 100 mA<br />

at 60 V / 500 mA<br />

at 30 V / 1000 mA<br />

at 30 V / 2000 mA<br />

DC Current [A]<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

P2 V23079 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

2 changeover contacts<br />

Bifurcated contacts<br />

Silver nickel, gold-covered<br />

2 A<br />

5 A<br />

220 Vdc<br />

250 Vac<br />

60 W, 62.5 VA<br />

< 10 mV<br />

100 mV<br />

< 50 mW<br />

typ. 5 x 10 7 operations<br />

typ. 1 x 10 7 operations<br />

typ. 5 x 10 5 operations<br />

typ. 1 x 10 6 operations<br />

typ. 2 x 10 5 operations<br />

typ. 10 8 operations<br />

220 Vdc / 0.24 A - 60 W<br />

125 Vdc / 0.24 A - 30 W<br />

250 Vac / 0.25 A - 62.5 VA<br />

125 Vac / 0.5 A - 62.5 VA<br />

30 Vdc / 2 A - 60 W<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Insulation<br />

Insulation resistance at 500 VDC<br />

Dielectric test voltage (1 min)<br />

between coil and contacts (<strong>Relay</strong> with 1 coil)<br />

between adjacent contact sets<br />

between open contacts<br />

Surge voltage resistance<br />

according to Bellcore TR-NWT-001089 (2 / 10 ms)<br />

between coil and contacts (<strong>Relay</strong> with 1 coil)<br />

between adjacent contact sets<br />

between open contacts<br />

according to FCC 68 (10 / 160 ms)<br />

between coil and contacts (<strong>Relay</strong> with 1 coil)<br />

between adjacent contact sets<br />

between open contacts<br />

Insulation according to IEC / EN 60950<br />

Clearance<br />

Creepage distance<br />

High Frequency Data<br />

Capacitance<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

RF Characteristics<br />

Isolation at 100 / 900 MHz<br />

Insertion loss at 100 / 900 MHz<br />

V.S.W.R. at 100 / 900 MHz<br />

General Data<br />

Operate time at U nom typ. / max.<br />

Reset time (latching) at U nom , typ. / max.<br />

Release time without diode in parallel (non-latching), typ. / max.<br />

Release time with diode in parallel (non-latching), typ. / max.<br />

Bounce time at closing contact, typ. / max.<br />

Maximum switching rate without load<br />

Ambient temperature<br />

Thermal resistance<br />

Maximum permissible coil temperature<br />

Vibration resistance (function)<br />

Shock resistance, half sinus, 11 ms<br />

Degree of protection / Environmental protection<br />

Needle flame test<br />

Mounting position<br />

Processing information<br />

Weight (mass)<br />

Terminal surface<br />

Moisture sensitive level (JEDEC J-STD-020B) - SMD types<br />

Resistance to soldering heat<br />

All data refers to 23° C unless otherwise specified.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

P2 V23079 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

> 10 9 W<br />

1500 Vrms<br />

1000 Vrms<br />

1000 Vrms (1500 Vrms on request)<br />

2500 V<br />

2500 V<br />

2000 V<br />

1500 V<br />

1500 V<br />

1500 V<br />

Basic insulation<br />

1.3 mm<br />

2.5 mm<br />

max. 2 pF<br />

max. 1.5 pF<br />

max. 1 pF<br />

- 39.0 dB / - 20.7 dB<br />

- 0.02 dB / - 0.27 dB<br />

1.04 / 1.40<br />

3 ms / 5 ms<br />

3 ms / 5 ms<br />

2 ms / 4 ms<br />

4 ms / 6 ms<br />

1 ms / 3 ms<br />

50 operations/s<br />

-40 °C ... +85 °C<br />

< 125 K/W<br />

125 °C<br />

35 G<br />

10 to 1000 Hz<br />

50 G (function)<br />

150 G (damage)<br />

immersion cleanable, IP 67 / RT III<br />

application time 20 s, burning time < 15 s<br />

any<br />

Ultrasonic cleaning is not recommended<br />

max. 2.8 g<br />

SnCu 0,7<br />

MSL 3<br />

265 °C / 10 s<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

33<br />

P2


P2<br />

34<br />

Recommended Soldering Conditions<br />

Soldering conditions according CECC 00802<br />

Temperature °C<br />

215 °C<br />

180 °C<br />

130 °C<br />

Catalog 1308202-2<br />

Revised 06-05<br />

external preheating<br />

100 °C<br />

Vapor Phase Soldering: Temperature/Time Profile<br />

(Lead Temperature)<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

20 - 40 sec Full line: typical<br />

Dotted line: process limits<br />

Time (s)<br />

P2 V23079 <strong>Relay</strong><br />

forced<br />

cooling<br />

Temperature °C<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

max. 245 °C<br />

215 °C<br />

180 °C<br />

130 °C<br />

Time (s)<br />

Infrared Soldering: Temperature/Time Profile<br />

(Lead Temperature)<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

10 sec<br />

ca. 40 sec<br />

Full line: typical<br />

Dotted line: process limits<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Packing<br />

Reel dimension<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

P2 V23079 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Tube for THT version<br />

50 relays per tube<br />

2‘000 relays per box<br />

Tape and reel for SMT version<br />

with long terminals<br />

400 relays per reel<br />

2‘000 relays per box<br />

Tape and reel for SMT version<br />

with short terminals<br />

500 relays per reel<br />

2‘500 relays per box<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

35<br />

P2


P2<br />

36<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

This supplementary data sheet refers to the basic data sheet of the P2 relay series (V23079) with<br />

following additions:<br />

- Dielectric strength 1500 V rms between open contacts as well as between coil and contacts and between adjacent<br />

contact sets<br />

- Only non-latching types available<br />

- SMT version with short terminals as preferred type<br />

- mechanical and electrical endurance typ. 10 6 operations<br />

SMT short terminals<br />

V23079-G2xxx-X0xx<br />

overmolded coil<br />

mm inch<br />

L 14.5 ± 0.1 0.570 ± 0.004<br />

W 7.2 ± 0.1 0.283 ± 0.004<br />

H 9.9 ± 0.1 0.390 ± 0.004<br />

T N/A N/A<br />

T1 5.52 0.217 ± 0.006<br />

T2 7.4 ± 0.15 0.291 ± 0.006<br />

Tw 0.5 ± 0.05 0.020 ± 0.002<br />

S N/A N/A<br />

SMT Version<br />

Short terminals<br />

P2 SMT S<br />

Coil Data (values at 23 °C)<br />

non-latching<br />

1 coil<br />

P2 V23079 <strong>Relay</strong><br />

Option: High Dielectric Between Open Contacts (overmolded coil)<br />

Dimensions<br />

Solder pad layout<br />

0,9 ±0,1<br />

3 2.25 6.1 0.30 200 45 V23079-G2008-X079 0-1422006-5<br />

5 3.75 10.1 0.50 200 125 V23079-G2001-X071 0-1422006-1<br />

6 4.50 12.1 0.60 200 180 V23079-G2002-X072 0-1422006-2<br />

9 6.75 18.2 0.90 200 405 V23079-G2006-X073 0-1422006-3<br />

12 9.00 24.2 1.20 200 720 V23079-G2003-X074 0-1422006-4<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Note: Solder pad for pin 6 and 7<br />

only for latching with 2 coils<br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


2 pole telecom / signal relay<br />

Through Hole Type (THT)<br />

Polarized, latching<br />

or non-latching 1 coil<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

<strong>Relay</strong> types: sensitive non lachting version with 1 coil<br />

high sensitive non latching version with 1 coil,<br />

latching with 1 coil<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0342.<br />

Features<br />

– Telecom/signal relay (dry circuit, test access, ringing)<br />

– Slim line 15 x 7.3 mm, 0.590 x 0.287 inch<br />

– Switching current 2 A<br />

– 2 changeover contacts (2 form C / DPDT)<br />

– Bifurcated contacts<br />

– High sensitivity results in low nominal power consumption<br />

80 mW for high sensitive, 140 mW for sensitive version<br />

– High dielectric characteristic<br />

³ 1800 Vrms also between open contact<br />

– High surge capability (1.2 / 50 µs and 10 / 700 µs) meets<br />

Bellcore GR 1089 and FCC Part 68<br />

³ 2500 V between open contacts<br />

³ 3500 V between coil and contacts<br />

– High mechanical shock<br />

up to 300 G functional<br />

up to 1500 G survival<br />

Typical applications<br />

– Communications equipment<br />

linecard application - analog, ISDN, xDSL, PABX<br />

Voice over IP<br />

– Office and business equipment<br />

– Measurement and control equipment<br />

– Consumer electronics<br />

Set top boxes, HiFi<br />

– Medical equipment<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Insulation category<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

FX2 <strong>Relay</strong><br />

Supplementary insulation according IEC / EN 60950<br />

Working voltage ³ 300 Vrms<br />

Mains supply voltage ³ 250 Vrms<br />

Repetitive peak voltage 2500 V<br />

Pollution degree Internal: 1<br />

External: 2<br />

Flammability classification V-0<br />

Maximum operating temperature 85 °C<br />

UL 508<br />

UL 60950<br />

IEC/EN60950 IEC Ref. Cert. No. 2169<br />

File No. E111441<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

37<br />

FX2


FX2<br />

38<br />

Dimensions<br />

Catalog 1308202-2<br />

Revised 06-05<br />

THT<br />

mm inch<br />

L 14.93 ± 0.08 0.587 ± 0.003<br />

W 7.27 ± 0.08 0.283 ± 0.003<br />

H 10.7 ± 0.08 0.421 ± 0.003<br />

T 3.3 ± 0.3 0.129 ± 0.011<br />

T1 N/A N/A<br />

T2 5.08 ± 0.1 0.200 ± 0.004<br />

Tw 0.5 0.020<br />

S 0.3 ± 0.05 0.011 ± 0.002<br />

THT Version<br />

Mounting hole layout<br />

View onto the component side of the PCB (top view)<br />

Basic grid 2.54 mm<br />

Terminal assignment<br />

<strong>Relay</strong> - top view<br />

Non-latching type,<br />

not energized condition<br />

www.tycoelectronics.com<br />

Latching type, 1 coil<br />

reset condition<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

FX2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Coil Data (values at 23 °C)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

Standard Version<br />

non-latching, 1 coil<br />

3 2.1 6.3 0.30 140 64 D 3206 0-1462034-6<br />

4 2.8 8.4 0.40 140 114 D 3207 0-1462034-8<br />

4.5 3.15 9.4 0.45 140 145 D 3204 0-1462034-2<br />

5 3.5 10.5 0.50 140 178 D 3209 0-1462034-9<br />

6 4.2 12.6 0.60 140 257 D 3205 0-1462034-5<br />

9 6.3 18.9 0.90 140 574 D 3210 1-1462034-3<br />

12 8.4 25.2 1.20 140 1028 D 3202 0-1462034-1<br />

24 16.8 42.2 2.40 200 2880 D 3212 1-1462034-4<br />

48 33.6 68.9 4.80 300 7680 D 3213 1-1462034-5<br />

High Sensitive Version<br />

non-latching 1 coil,<br />

3 2.25 8.3 0.3 80 113 D 3221 1-1462034-9<br />

4.5 3.38 11.1 0.45 80 253 D 3222 2-1462034-0<br />

5 3.75 12.5 0.5 80 313 D 3223 2-1462034-1<br />

6 4.5 13.9 0.6 80 450 D 3224 2-1462034-2<br />

9 6.75 16.7 0.9 80 1013 D 3225 2-1462034-3<br />

12 9.00 33.4 1.2 80 1800 D 3226 2-1462034-4<br />

24 18.00 50.4 2.4 140 4114 D 3227 2-1462034-5<br />

48 36.00 70.0 4.8 260 8882 D 3228 2-1462034-6<br />

Latching Version<br />

latching, 1 coil<br />

3 2.25 7.5 2.25 100 90 D 3241 2-1462034-8<br />

4.5 3.375 11.2 3.375 100 203 D 3242 2-1462034-9<br />

5 3.75 12.4 3.75 100 250 D 3243 3-1462034-0<br />

6 4.5 14.9 4.50 100 360 D 3244 3-1462034-1<br />

9 6.75 22.4 6.75 100 810 D 3245 3-1462034-2<br />

12 9.00 29.8 9.00 100 1440 D 3246 3-1462034-3<br />

24 18.00 48.7 18.00 150 3840 D 3247 3-1462034-4<br />

Further coil versions are available on request.<br />

FX2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

39<br />

FX2


FX2<br />

40<br />

Coil Voltage [U/Unom]<br />

Coil Voltage [U/Unom]<br />

Coil Voltage [U/Unom]<br />

Coil Operating Range<br />

3.4<br />

3.2<br />

3<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

2.6<br />

2.4<br />

2.2<br />

2.0<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Unom. nominal coil voltage<br />

Ambient Temperature [°C]<br />

Uop. min.<br />

Urel. min.<br />

Uop. min.<br />

Urel. min.<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

0.0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

4.4<br />

4.2<br />

4<br />

3.8<br />

3.6<br />

3.4<br />

3.2<br />

3<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Unom. nominal coil voltage<br />

Umax. - 100 % coil duty at 0 A<br />

Umax. - 5 % coil duty at 2 x 2 A<br />

Umax. - 5 % coil duty at 2 x 1 A<br />

Umax. - 5 % coil duty at 0 A<br />

Unom. nominal coil voltage<br />

Ambient Temperature [°C]<br />

Uset min.<br />

0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />

Ambient Temperature [°C]<br />

FX2 <strong>Relay</strong><br />

80 mW<br />

140 mW<br />

200 mW<br />

260 mW<br />

300 mW<br />

100 mW Latching<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

U nom = Nominal coil voltage<br />

U max. = Upper limit of the operative range of<br />

the coil voltage (limiting voltage) when coils are<br />

continously energized<br />

U op. min. = Lower limit of the operative range of<br />

the coil voltage (reliable operate voltage)<br />

U rel. min. = Lower limit of the operative range of<br />

the coil voltage (reliable release voltage)<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Contact Data<br />

Number of contacts and type<br />

Contact assembly<br />

Contact material<br />

Limiting continuous current at max. ambient temperature<br />

Maximum switching current<br />

Maximum swichting voltage<br />

Maximum switching capacity<br />

Thermoelectric potential<br />

Minimum switching voltage<br />

Initial contact resistance / measuring condition: 10 mA / 20 mV<br />

Electrical endurance at contact application 0 (≤ 30 mV / ≤ 10 mA)<br />

Mechanical endurance<br />

UL contact ratings<br />

DC Voltage [Vdc]<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

at cable load open end<br />

at 24 V / 1.25 A<br />

at 125 V / 0.24 A<br />

at 30 V / 2 A<br />

DC current [A]<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

FX2 <strong>Relay</strong><br />

Max. DC Load Breaking Capacity<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

2 changeover contacts<br />

Bifurcated contacts<br />

Palladium-ruthenium - gold covered<br />

2 A<br />

2 A<br />

220 Vdc<br />

250 Vac<br />

60 W, 62.5 VA<br />

< 10 mV<br />

100 mV<br />

< 70 mW<br />

min. 2.5 x 10 6 operations<br />

min. 2.0 x 10 6 operations<br />

min. 5 x 10 5 operations<br />

min. 5 x 10 5 operations<br />

min. 5 x 10 5 operations<br />

typ. 10 8 operations<br />

220 Vdc / 0.24 A - 60 W<br />

125 Vdc / 0.24 A - 30 W<br />

250 Vac / 0.25 A - 62.5 VA<br />

125 Vac / 0.5 A - 62.5 VA<br />

30 Vdc / 2 A - 60 W<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

41<br />

FX2


FX2<br />

42<br />

Insulation<br />

Insulation resistance at 500 Vdc<br />

Dielectric test voltage (1 min)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

Surge voltage resistance<br />

according to Bellcore GR 1089 (2 / 10 ms)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

according to FCC 68 (10 / 160 ms) and IEC (10 / 700 ms)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

High Frequency Data<br />

Capacitance<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

RF Characteristics<br />

Isolation at 100 MHz / 900 MHz<br />

Insertion loss at 100 MHz / 900 MHz<br />

V.S.W.R. at 100 MHz / 900 MHz<br />

General Data<br />

Operate time at U nom typ. / max.<br />

Reset time (latching) at U nom , typ. / max.<br />

Release time without diode in parallel (non-latching), typ. / max.<br />

Release time with diode in parallel (non-latching), typ. / max.<br />

Bounce time at closing contact, typ. / max.<br />

Maximum switching rate without load<br />

Ambient temperature<br />

Thermal resistance<br />

Maximum permissible coil temperature<br />

Vibration resistance (function)<br />

Shock resistance, half sinus, 11 ms<br />

Degree of protection / Environmental protection<br />

Needle flame test<br />

Mounting position<br />

Processing information<br />

Weight (mass)<br />

Terminal surface<br />

Resistance to soldering heat<br />

All data refers to 23° C unless otherwise specified.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

FX2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

> 10 9 W<br />

1800 Vrms<br />

1800 Vrms<br />

1800 Vrms<br />

3500 V<br />

2500 V<br />

2500 V<br />

3500 V<br />

2500 V<br />

2500 V<br />

max. 4 pF<br />

max. 2 pF<br />

max. 2 pF<br />

- 34.0 dB / - 15.1 dB<br />

- 0.03 dB / - 0.60 dB<br />

1.07 / 1.45<br />

3 ms / 4 ms<br />

3 ms / 4 ms<br />

1 ms / 3 ms<br />

3 ms / 4 ms<br />

1 ms / 5 ms<br />

50 operations/s<br />

-55 °C ... +85 °C<br />

< 165 K/W<br />

125 °C<br />

20 G<br />

10 to 500 Hz<br />

50 G (function)<br />

1500 G (damage)<br />

immersion cleanable, IP 67 / RT V<br />

application time 20 s, no burning<br />

any<br />

Ultrasonic cleaning is not recommended<br />

max. 2.5 g<br />

SnCu 0.7<br />

265 °C / 10 s<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Packing<br />

Stick dimension<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

FX2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Tube for THT version<br />

50 relays per stick<br />

1‘000 relays per box<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

43<br />

FX2


FT2/FU2<br />

44<br />

FT2/FU2 <strong>Relay</strong><br />

2 pole telecom/signal relay<br />

Through Hole Type (THT)<br />

Non-polarized, non-latching 1 coil<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0427.<br />

Features<br />

– Telecom/signal relay (dry circuit, test access, ringing)<br />

– Slim line 15 x 7.5 mm, 0.59 x 0.295 inch<br />

– Switching current 2 A<br />

– 2 changeover contacts (2 form C / DPDT)<br />

– Bifurcated contacts<br />

– High sensitive 24 V and 48 V coil versions<br />

– Meets Bellcore GR 1089, FCC Part 68 and ITU-T K20<br />

³ 2500 V between coil and contacts<br />

Typical applications<br />

– Communications equipment<br />

Linecard application – analog, ISDN, xDSL, PABX<br />

Voice over IP<br />

– Office and business equipment<br />

– Measurement and control equipment<br />

– Consumer electronics<br />

Set top boxes, HiFi<br />

– Medical equipment<br />

Options<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

– High Dielectric Version (HDV) with > 5000 V surge voltage<br />

between coil and contacts<br />

– Suitable for 125 °C ambient temperature<br />

Insulation category<br />

Supplementary insulation according IEC / EN 60950 and UL 1950<br />

Working voltage ³ 300 Vrms<br />

Mains supply voltage ³ 250 Vrms<br />

Repetitive peak voltage 1500 V<br />

Pollution degree Internal: 1<br />

External: 2<br />

Flammability classification V-0<br />

Maximum operating temperature 85 °C<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

UL 508 File No. E111441<br />

UL 60950<br />

IEC/EN60950 IEC Ref. Cert. No. 2168<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Dimensions<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

FT2 THT FU2 SMT long terminals FU2 SMT short terminals<br />

mm inch mm inch mm inch<br />

L 15 ± 0.05 0.590 ± 0.002 15 ± 0.15 0.590 ± 0.002 15 ± 0.05 0.590 ± 0.002<br />

W 7.5 ± 0.05 0.295 ± 0.002 7.5 ± 0.05 0.295 ± 0.002 7.6 ± 0.05 0.296 ± 0.002<br />

H 9.6 ± 0.03 0.377 ± 0.001 10 + 0.15 0.393 + 0.006 10 + 0.15 0.393 + 0.006<br />

T 3.3 ± 0.3 0.129 ± 0.011 N/A N/A N/A N/A<br />

T1 N/A N/A 9.2 ± 0.2 0.362 ± 0.008 7.5 ± 0.2 0.295 ± 0.008<br />

T2 5.08 0.200 5.08 0.200 5.08 0.200<br />

Tw 0.5 0.020 0.5 0.020 0.5 0.020<br />

S 0.35 ± 0.03 0.013 ± 0.001 N/A N/A N/A N/A<br />

FT2: THT Version<br />

Mounting hole layout<br />

View onto the component side of the PCB<br />

(top view)<br />

Basic grid 2.54 mm<br />

Terminal assignment<br />

<strong>Relay</strong> - top view<br />

non-latching 1 coil<br />

release condition<br />

FT2 / FU2 <strong>Relay</strong><br />

FU2: SMT Version<br />

Long terminals (W)<br />

Solder pad layout<br />

View onto the component side of the PCB<br />

(top view)<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Short terminals (N)<br />

Long terminals Short terminals<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

45<br />

FT2/FU2


FT2/FU2<br />

46<br />

Coil Data (values at 23 °C)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

THT sensitive version non-latching 1 coil<br />

3 2.25 6.8 0.30 200 45 D3421 0-1462035-9<br />

4 3.00 9.0 0.40 200 80 D3429 1-1462035-9<br />

4.5 3.38 10.1 0.45 200 101 D3422 1-1462035-0<br />

5 3.75 11.2 0.50 200 125 D3423 1-1462035-1<br />

6 4.50 13.5 0.60 200 180 D3424 1-1462035-2<br />

9 6.75 20.3 0.90 200 405 D3425 1-1462035-3<br />

12 9.00 27.0 1.20 200 720 D3426 1-1462035-4<br />

24 18.00 47.5 2.40 240 2400 D3427 1-1462035-7<br />

48 36.00 95.0 4.80 240 9600 D3428 1-1462035-8<br />

SMT sensitive version Long Terminals non-latching 1 coil<br />

THT High dielectric version non-latching<br />

3 2.25 6.8 0.30 200 45 D3491 2-1462035-7<br />

5 3.75 11.2 0.50 200 125 D3493 2-1462035-8<br />

12 9.00 27.0 1.20 200 720 D3496 2-1462035-4<br />

24 18.00 47.5 2.40 240 2400 D3497 2-1462035-5<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

3 2.25 6.8 0.30 200 45 D3521W 1-1462036-8<br />

4 3.00 9.0 0.40 200 80 D3529W 3-1462036-1<br />

4.5 3.38 10.1 0.45 200 101 D3522W 2-1462036-0<br />

5 3.75 11.2 0.50 200 125 D3523W 2-1462036-2<br />

6 4.50 13.5 0.60 200 180 D3524W 2-1462036-4<br />

9 6.75 20.3 0.90 200 405 D3525W 2-1462036-6<br />

12 9.00 27.0 1.20 200 720 D3526W 2-1462036-8<br />

24 18.00 47.5 2.40 240 2400 D3527W 9-1462036-1<br />

48 36.00 95.0 4.80 240 9600 D3528W 9-1462036-5<br />

SMT sensitive version Short Terminals non-latching 1 coil<br />

Coil Voltage [U/Unom]<br />

3 2.25 6.8 0.30 200 45 D3521N 1-1462036-7<br />

4 3.00 9.0 0.40 200 80 D3529N 3-1462036-0<br />

4.5 3.38 10.1 0.45 200 101 D3522N 1-1462036-9<br />

5 3.75 11.2 0.50 200 125 D3523N 2-1462036-1<br />

6 4.50 13.5 0.60 200 180 D3524N 2-1462036-3<br />

9 6.75 20.3 0.90 200 405 D3525N 2-1462036-5<br />

12 9.00 27.0 1.20 200 720 D3526N 2-1462036-7<br />

24 18.00 47.5 2.40 240 2400 D3527N 2-1462036-9<br />

48 36.00 95.0 4.80 240 9600 D3528N 9-1462036-3<br />

Coil Operating Range 200 / 240 mW<br />

2.6<br />

2.4<br />

2.2<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Unom. nominal coil voltage<br />

0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 10<br />

0<br />

Ambient Temperature [°C]<br />

FT2 / FU2 <strong>Relay</strong><br />

11<br />

0<br />

200 mW coil<br />

240 mW coil<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uop. min.<br />

Urel. min.<br />

12<br />

0<br />

13<br />

0<br />

14<br />

0<br />

U nom = Nominal coil voltage<br />

U max. = Upper limit of the operative range of<br />

the coil voltage (limiting voltage) when coils are<br />

continously energized<br />

U op. min. = Lower limit of the operative range of<br />

the coil voltage (reliable operate voltage)<br />

U rel. min. = Lower limit of the operative range of<br />

the coil voltage (reliable release voltage)<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


THT Standard version non-latching<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

3 2.25 5.5 0.30 300 30 D3401 0-1462035-1<br />

4.5 3.38 8.3 0.45 300 68 D3402 0-1462035-2<br />

5 3.75 9.2 0.50 300 83 D3403 0-1462035-3<br />

6 4.5 11.0 0.60 300 120 D3404 0-1462035-4<br />

9 6.75 16.6 0.90 300 270 D3405 0-1462035-5<br />

12 9.00 22.1 1.20 300 480 D3406 0-1462035-6<br />

24 18.00 44.2 2.40 300 1920 D3407 0-1462035-7<br />

48 36.00 88.3 4.80 300 7680 D3408 0-1462035-8<br />

SMT Standard version Long Terminals non-latching<br />

3 2.25 5.5 0.30 300 30 D3501W 0-1462036-2<br />

4.5 3.38 8.3 0.45 300 68 D3502W 0-1462036-4<br />

5 3.75 9.2 0.50 300 83 D3503W 0-1462036-6<br />

6 4.5 11.0 0.60 300 120 D3504W 0-1462036-8<br />

9 6.75 16.6 0.90 300 270 D3505W 1-1462036-0<br />

12 9.00 22.1 1.20 300 480 D3506W 1-1462036-2<br />

24 18.00 44.2 2.40 300 1920 D3507W 1-1462036-4<br />

48 36.00 88.3 4.80 300 7680 D3508W 1-1462036-6<br />

SMT Standard version Short Terminals non-latching<br />

Further coil versions are available on request.<br />

Coil Voltage [U/Unom]<br />

Coil Data (values at 23 °C)<br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

3 2.25 5.5 0.30 300 30 D3501N 0-1462036-1<br />

4.5 3.38 8.3 0.45 300 68 D3502N 0-1462036-3<br />

5 3.75 9.2 0.50 300 83 D3503N 0-1462036-5<br />

6 4.5 11.0 0.60 300 120 D3504N 0-1462036-7<br />

9 6.75 16.6 0.90 300 270 D3505N 0-1462036-9<br />

12 9.00 22.1 1.20 300 480 D3506N 1-1462036-1<br />

24 18.00 44.2 2.40 300 1920 D3507N 1-1462036-3<br />

48 36.00 88.3 4.80 300 7680 D3508N 1-1462036-5<br />

Coil Operating Range 300 mW<br />

2.6<br />

2.4<br />

2.2<br />

2.0<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Unom. nominal coil voltage<br />

0.0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />

Ambient Temperature [°C]<br />

FT2 / FU2 <strong>Relay</strong><br />

300 mW coil<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uop. min.<br />

Urel. min.<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

U nom = Nominal coil voltage<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

U max. = Upper limit of the operative range of<br />

the coil voltage (limiting voltage) when coils are<br />

continously energized<br />

U op. min. = Lower limit of the operative range of<br />

the coil voltage (reliable operate voltage)<br />

U rel. min. = Lower limit of the operative range of<br />

the coil voltage (reliable release voltage)<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

47<br />

FT2/FU2


FT2/FU2<br />

48<br />

Contact Data<br />

Number of contacts and type<br />

Contact assembly<br />

Contact material<br />

Limiting continuous current at max. ambient temperature<br />

Maximum switching current<br />

Maximum swichting voltage<br />

Maximum switching capacity<br />

Thermoelectric potential<br />

Minimum switching voltage<br />

Initial contact resistance / measuring condition: 10 mA / 20 mV<br />

Electrical endurance at contact application 0 (≤ 30 mV / ≤ 10 mA)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

at cable load open end<br />

Resistive load 125 Vdc / 0.24 A - 30 W<br />

Mechanical endurance<br />

UL contact ratings<br />

DC Voltage [Vdc]<br />

250 Vdc / 0.25 A - 62.5 VA<br />

24 Vdc / 1.25 A - 30 W<br />

Max. DC Load Breaking Capacity<br />

DC current [A]<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

FT2 / FU2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Standard Version High Dielectric Version<br />

2 changeover contacts<br />

Bifurcated contacts<br />

Palladium-ruthenium, gold covered<br />

2 A 2 A<br />

2 A 2 A<br />

220 Vdc 220 Vdc<br />

250 Vac 250 Vdc<br />

60 W, 62.5 VA 60 W, 62.5 VA<br />

< 10 mV<br />

100 mV<br />

< 70 mW<br />

min. 2.5 x 10 6 operations<br />

min. 2.0 x 10 6 operations<br />

min. 1 x 10 5 operations<br />

min. 1 x 10 5 operations<br />

min. 1 x 10 5 operations<br />

typ. 10 8 operations<br />

220 Vdc / 0.24 A - 60 W<br />

125 Vdc / 0.24 A - 30 W<br />

250 Vac / 0.25 A - 62.5 VA<br />

125 Vac / 0.5 A - 62.5 VA<br />

30 Vdc / 2 A - 60 W<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Insulation<br />

Insulation resistance at 500 VDC<br />

Dielectric test voltage (1 min)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

Surge voltage resistance<br />

according to Bellcore TR-NWT-001089 (2 / 10 ms)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

according to FCC 68 (10 / 160 ms)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

High Frequency Data<br />

Capacitance<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

RF Characteristics<br />

Isolation at 100 MHz / 900 MHz<br />

Insertion loss at 100 MHz / 900 MHz<br />

V.S.W.R. at 100 MHz / 900 MHz<br />

General Data<br />

Operate time at U nom typ. / max.<br />

Release time without diode in parallel, typ. / max.<br />

Release time with diode in parallel, typ. / max.<br />

Bounce time at closing contact, typ. / max.<br />

Maximum switching rate without load<br />

Ambient temperature<br />

Thermal resistance<br />

Maximum permissible coil temperature<br />

Vibration resistance (function)<br />

Shock resistance, half sinus, 11 ms<br />

Degree of protection / Environmental protection<br />

Needle flame test<br />

Mounting position<br />

Processing information<br />

Weight (mass)<br />

Terminal surface<br />

Moisture sensitive level (JDEC J-STD-020B) - SMD types<br />

Resistance<br />

All data refers to 23° C unless otherwise specified.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

FT2 / FU2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Standard Version High Dielectric Version<br />

> 10 9 W > 10 9 W<br />

1500 Vrms 3500 Vrms<br />

1500 Vrms 1800 Vrms<br />

1000 Vrms 1500 Vrms<br />

2500 V 5000 V<br />

1500 V 2500 V<br />

1500 V 2500 V<br />

2500 V 5000 V<br />

1500 V 2500 V<br />

1500 V 2500 V<br />

max. 4 pF<br />

max. 1 pF<br />

max. 1 pF<br />

- 30.6 dB / - 13.7 dB<br />

- 0.02 dB / - 0.50 dB<br />

1.02 / 1.27<br />

3 ms / 5 ms<br />

2 ms / 5 ms<br />

4 ms / 5 ms<br />

1 ms / 5 ms<br />

50 operations/s<br />

-55 °C ... +85 °C<br />

< 125 K/W<br />

150 °C<br />

10 G<br />

10 to 1000 Hz<br />

15 G (function)<br />

500 G (damage)<br />

immersion cleanable, IP 67 / RT III / RT V<br />

application time 20 s, no burning or glowing<br />

any<br />

Ultrasonic cleaning is not recommended<br />

max. 3 g<br />

SnCu 0,7<br />

MSL 3<br />

265 °C / 10 s<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

49<br />

FT2/FU2


FT2/FU2<br />

50<br />

Packing<br />

Reel dimension<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

FT2 / FU2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Tube for THT version<br />

50 relays per stick<br />

1‘000 relays per box<br />

Tape and reel for SMT version<br />

with long terminals<br />

400 relays per reel<br />

2‘000 relays per box<br />

Tape and reel for SMT version<br />

with short terminals<br />

500 relays per reel<br />

2‘500 relays per box<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Recommended Soldering Conditions<br />

Soldering conditions according IEC 60058-2-58 and<br />

IPC/JEDEC J-STD-020B<br />

Temperature °C Temperature °C<br />

Temperature °C<br />

240° C<br />

180° C<br />

130° C<br />

100° C<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Time (s)<br />

Vapor Phase Soldering: Temperature/Time Profile<br />

(Lead and Housing Peak Temperature)<br />

Infrared Soldering: Temperature/Time Profile<br />

(Lead and Housing Peak Temperature)<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

20 - 40 sec Full line: typical<br />

Dotted line: process limits<br />

forced<br />

cooling<br />

Resistance to soldering heat - Reflow profile<br />

Time (s)<br />

Recommended reflow soldering profile<br />

Time (s)<br />

Infrared Soldering: Temperature/Time Profile<br />

(Lead and Housing Peak Temperature)<br />

FT2 / FU2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

51<br />

FT2/FU2


FP2<br />

52<br />

FP2 <strong>Relay</strong><br />

2 pole telecom / signal relay<br />

Through Hole Type (THT)<br />

Polarized.<br />

<strong>Relay</strong> types: non-latching with1 coil<br />

latching with 1 coil<br />

latching with 2 coils<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0336.<br />

Features<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

– Telecom/signal relay (dry circuit, test access, ringing)<br />

– Slim line 14 x 9 mm, 0.550 x 0.354 inch<br />

– Switching current 2 A<br />

– 2 changeover contacts (2 form C / DPDT)<br />

– Bifurcated contacts<br />

– High sensitivity results in low nominal power consumption<br />

80 mW for high sensitive, 140 mW for sensitive version<br />

– High mechanical shock resistance<br />

up to 300 G functional<br />

up to 1500 G survival<br />

Typical applications<br />

– Communications equipment<br />

Linecard application - analog, ISDN, xDSL, PABX<br />

Voice over IP<br />

– Office and business equipment<br />

– Measurement and control equipment<br />

– Consumer electronics<br />

Set top boxes, HiFi<br />

– Medical equipment<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

UL 508 File No. E 111441<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Dimensions<br />

Catalog 1308202-2<br />

Revised 06-05<br />

THT<br />

mm inch<br />

L 14.02 ± 0.08 0.574 ± 0.008<br />

W 9.02 ± 0.08 0.035 ± 0.003<br />

H 5 ± 0.1 0.196 ± 0.004<br />

T 3.2 + 0.3 0.125 + 0.011<br />

T1 N/A N/A<br />

T2 7.62 ±0.1 0.3 ± 0.004<br />

Tw 0.5 0.020<br />

S 0.25+0.05 0.009+0.002<br />

THT Version<br />

Mounting hole layout<br />

View onto the component side of the PCB<br />

(top view)<br />

Basic grid 2.54 mm<br />

Terminal assignment<br />

<strong>Relay</strong> - top view<br />

Non-latching type,<br />

not energized condition<br />

www.tycoelectronics.com<br />

Latching type,<br />

reset condition<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

FP2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

latching, 2 coils<br />

reset condition<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Contacts in reset position. Both coils can be<br />

used as either set or reset coils.<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

53<br />

FP2


FP2<br />

54<br />

Coil Data (values at 23 °C)<br />

non-latching, 1 coil<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

3 2.1 6.6 0.30 140 64 D 3006 1-1462033-3<br />

4.5 3.15 9.9 0.45 140 145 D 3004 0-1462033-9<br />

5 3.5 11.0 0.50 140 178 D 3009 1-1462033-4<br />

6 4.2 13.2 0.60 140 257 D 3005 1-1462033-1<br />

9 6.3 19.8 0.90 140 574 D 3010 2-1462033-1<br />

12 8.4 26.4 1.20 140 1028 D 3002 0-1462033-5<br />

24 16.8 44.3 2.40 200 2880 D 3012 2-1462033-2<br />

48 33.6 72.3 4.80 300 7680 D 3013 2-1462033-6<br />

non-latching 1 coil, high sensitive version<br />

3 2.25 8.7 0.3 80 113 D 3021 3-1462033-2<br />

4.5 3.38 13.1 0.45 80 253 D 3022 3-1462033-3<br />

5 3.75 14.6 0.5 80 313 D 3023 3-1462033-4<br />

6 4.50 17.5 0.6 80 450 D 3024 3-1462033-5<br />

9 6.75 24.2 0.9 80 1013 D 3025 3-1462033-6<br />

12 9.00 35.0 1.2 80 1800 D 3026 3-1462033-7<br />

24 18.00 52.8 2.4 140 4114 D 3027 3-1462033-8<br />

48 36.00 77.6 4.8 260 8882 D 3028 3-1462033-9<br />

latching, 1 coil<br />

3 2.25 7.8 2.25 100 90 D 3041 4-1462033-0<br />

4.5 3.38 11.7 3.38 100 203 D 3042 4-1462033-1<br />

5 3.75 13.0 3.75 100 250 D 3043 4-1462033-2<br />

6 4.50 15.6 4.50 100 360 D 3044 4-1462033-3<br />

9 6.75 23.5 6.75 100 810 D 3045 4-1462033-4<br />

12 9.00 31.3 9.00 100 1440 D 3046 4-1462033-5<br />

24 18.00 47.5 18.00 150 3840 D 3047 4-1462033-6<br />

latching, 2 coils<br />

3 2.1 5.5 2.1 200 45 D 3061 4-1462033-7<br />

4.5 3.15 8.3 3.15 200 101 D 3062 4-1462033-8<br />

5 3.5 7.2 3.5 200 125 D 3063 4-1462033-9<br />

6 4.2 11.1 4.2 200 180 D 3064 5-1462033-0<br />

9 6.3 16.8 6.3 200 405 D 3065 5-1462033-1<br />

12 8.4 28.1 8.4 200 720 D 3066 5-1462033-4<br />

24 16.8 44.3 16.8 300 1920 D 3067 5-1462033-6<br />

Further coil versions are available on request.<br />

FP2 <strong>Relay</strong><br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Coil Voltage [U/Unom]<br />

Coil Voltage [U/Unom]<br />

Coil Voltage [U/Unom]<br />

Coil Operating Range<br />

3.4<br />

3.2<br />

3<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

2.6<br />

2.4<br />

2.2<br />

2.0<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Unom. nominal coil voltage<br />

Ambient Temperature [°C]<br />

Uop. min.<br />

Urel. min.<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

0.0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

4.6<br />

4.4<br />

4.2<br />

4<br />

3.8<br />

3.6<br />

3.4<br />

3.2<br />

3<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Unom. nominal coil voltage<br />

Umax. - 100 % coil duty at 0 A<br />

Umax. - 5 % coil duty at 2 x 2 A<br />

Umax. - 5 % coil duty at 2 x 1 A<br />

Umax. - 5 % coil duty at 0 A<br />

Unom. nominal coil voltage<br />

Ambient Temperature [°C]<br />

Uop. min.<br />

Urel. min.<br />

Uset min.<br />

0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />

Ambient Temperature [°C]<br />

FP2 <strong>Relay</strong><br />

80 mW<br />

140 mW<br />

200 mW<br />

260 mW<br />

300 mW<br />

200 mW Latching<br />

100 mW Latching<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

U nom = Nominal coil voltage<br />

U max. = Upper limit of the operative range of<br />

the coil voltage (limiting voltage) when coils<br />

are continously energized<br />

U op. min. = Lower limit of the operative range of<br />

the coil voltage (reliable operate voltage)<br />

U rel. min. = Lower limit of the operative range of<br />

the coil voltage (reliable release voltage)<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

55<br />

FP2


FP2<br />

56<br />

Contact Data<br />

Number of contacts and type<br />

Contact assembly<br />

Contact material<br />

Limiting continuous current at max. ambient temperature<br />

Maximum switching current<br />

Maximum swichting voltage<br />

Maximum switching capacity<br />

Thermoelectric potential<br />

Minimum switching voltage<br />

Initial contact resistance / measuring condition: 10 mA / 20 mV<br />

Electrical endurance at contact application 0 (≤ 30 mV/ ≤ 10 mA)<br />

Mechanical endurance<br />

UL contact ratings<br />

DC Voltage [Vdc]<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

at cable load open end<br />

at 125 Vdc / 0.24 A - 30 W<br />

at 250 Vac / 0.25 A - 62.5 VA<br />

at 24 V / 1.25 A - 30 W<br />

Max. DC load breaking capacity<br />

DC current [A]<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

FP2 <strong>Relay</strong><br />

Max. DC Load Breaking Capacity<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

2 changeover contacts<br />

Bifurcated contacts<br />

Silver-nickel, gold-covered<br />

2 A<br />

2 A<br />

220 Vdc<br />

250 Vac<br />

60 W, 62.5 VA<br />

< 10 mV<br />

100 mV<br />

< 50 mW<br />

min. 2.5 x 10 6 operations<br />

min. 2.0 x 10 6 operations<br />

min. 1.0 x 10 5 operations<br />

min. 1.0 x 10 5 operations<br />

min. 3.0 x 10 5 operations<br />

typ. 10 8 operations<br />

220 Vdc / 0.24 A - 60 W<br />

125 Vdc / 0.24 A - 30 W<br />

250 Vac / 0.25 A - 62.5 VA<br />

125 Vac / 0.5 A - 62.5 VA<br />

30 Vdc / 2 A - 60 W<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Insulation<br />

Insulation resistance at 500 VDC<br />

Dielectric test voltage (1 min)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

Surge voltage resistance<br />

according IEC (10 / 700 ms)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

according to FCC 68 (10 / 160 ms)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

High Frequency Data<br />

Capacitance<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

RF Characteristics<br />

Isolation at 100 / 900 MHz<br />

Insertion loss at 100 / 900 MHz<br />

V.S.W.R. at 100 / 900 MHz<br />

General Data<br />

Operate time at U nom typ. / max.<br />

Reset time (latching) at U nom , typ. / max.<br />

Release time without diode in parallel (non-latching), typ. / max.<br />

Release time with diode in parallel (non-latching), typ. / max.<br />

Bounce time at closing contact, typ. / max.<br />

Maximum switching rate without load<br />

Ambient temperature<br />

Thermal resistance<br />

Maximum permissible coil temperature<br />

Vibration resistance (function)<br />

Shock resistance, half sinus, 11 ms<br />

Degree of protection / Environmental protection<br />

Needle flame test<br />

Mounting position<br />

Processing information<br />

Weight (mass)<br />

Terminal surface<br />

Resistance to soldering heat<br />

All data refers to 23 °C unless otherwise specified.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

FP2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

> 10 9 W<br />

1000 Vrms<br />

1000 Vrms<br />

750 Vrms<br />

1500 V<br />

1500 V<br />

1500 V<br />

1500 V<br />

1500 V<br />

1500 V<br />

max. 4 pF<br />

max. 1 pF<br />

max. 1 pF<br />

-40.2 dB / -22.3 dB<br />

-0.03 dB / -0.25 dB<br />

1.01 / 1.07<br />

3 ms / 4 ms<br />

3 ms / 4 ms<br />

1 ms / 3 ms<br />

3 ms / 4 ms<br />

1 ms / 5 ms<br />

50 operations/s<br />

-55 °C ... +85 °C<br />

< 150 K/W<br />

125 °C<br />

20 G<br />

10 to 500 Hz<br />

50 G (function)<br />

1500 G (damage)<br />

immersion cleanable, IP 67 / RT III<br />

application time 20 s, no burning or glowing<br />

any<br />

Ultrasonic cleaning is not recommended<br />

max. 2 g<br />

SnCu 0.7<br />

265 °C / 10 s<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

57<br />

FP2


FP2<br />

58<br />

Packing<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

FP2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Tube for THT version<br />

50 relays per stick<br />

1000 relays per box<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


2 pole telecom/signal relay<br />

Through Hole Type (THT)<br />

Non-polarized. non-latching 1 coil<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0416.<br />

Features<br />

– Telecom/signal relay (dry circuit, test access, ringing)<br />

– Slim line 20 x 10 mm, 0.795 x 0.393 inch<br />

– Switching current 2 A<br />

– 2 changeover contacts (2 form C / DPDT)<br />

– Bifurcated contacts<br />

– Meets FCC Part 68 and ITU-T K20<br />

Typical applications<br />

– Communications equipment<br />

Linecard application – analog, ISDN, xDSL, PABX<br />

Voice over IP<br />

– Office and business equipment<br />

– Measurement and control equipment<br />

– Consumer electronics<br />

Set top boxes, HiFi<br />

– Medical equipment<br />

– Automotive Equipment<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

MT2 <strong>Relay</strong><br />

UL 508 File No. E 111441<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

59<br />

MT2


MT2<br />

60<br />

Dimensions<br />

THT Version<br />

Mounting hole layout<br />

View onto the component side of the PCB<br />

(top view)<br />

Basic grid 2.54 mm<br />

Terminal assignment<br />

<strong>Relay</strong> - top view<br />

non-latching 1 coil<br />

release condition<br />

Catalog 1308202-2<br />

Revised 06-05<br />

THT<br />

mm inch<br />

L 20.2 + 0.05/-0.02 0.795 + 0.002/-0.0008<br />

W 10 + 0.05/-0.02 0.393 + 0.002/-0.0008<br />

H 11+0.1/-0.2 0.433 + 0.004/-0.008<br />

T 3.1 ± 0.3 0.122 ± 0.011<br />

T1 N/A N/A<br />

T2 7.62 ± 0.15 0.3 ± 0.005<br />

S 0.55 0.021<br />

Tw 0.5 0.020<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

MT2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Coil Data (values at 23 °C)<br />

High sensitive version (150 mW)<br />

non-latching 1 coil<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

3 2.1 8.1 0.30 150 60 C 93400 1-1462001-2<br />

3.3 2.3 8.8 0.33 150 72 C 93407 1-1462001-3<br />

4.5 3.2 12.2 0.45 150 136 C 93406 2-1462000-2<br />

5 3.6 13.5 0.50 150 168 C 93401 0-1462000-1<br />

6 4.3 16.2 0.60 150 240 C 93427 5-1462000-6<br />

9 6.4 24.3 0.90 150 544 C 93405 2-1462000-0<br />

12 8.6 32.4 1.20 150 968 C 93402 0-1462000-7<br />

24 17.1 64.8 2.40 150 3872 C 93403 1-1462000-3<br />

48 34.1 129.6 4.80 150 15468 C 93404 1-1462000-8<br />

Sensitive version (200 mW)<br />

non-latching 1 coil<br />

3 2.0 7.0 0.30 200 45 C 93414 1-1462001-1<br />

4.5 2.9 10.5 0.45 200 101 C 93415 3-1462000-0<br />

5 3.3 11.6 0.50 200 125 C 93416 3-1462000-1<br />

6 3.9 14.0 0.60 200 180 C 93428 5-1462000-7<br />

9 5.9 21.0 0.90 200 405 C 93417 3-1462000-6<br />

12 7.8 28.0 1.20 200 720 C 93418 3-1462000-7<br />

24 15.6 59.9 2.40 200 2880 C 93419 4-1462000-1<br />

48 31.2 112.0 4.80 200 11520 C 93420 4-1462000-5<br />

Sensitive version (300 mW)<br />

non-latching 1 coil<br />

4.5 3.1 8.9 0.45 300 73 C 93433 6-1462000-6<br />

5 3.4 9.9 0.50 300 90 C 93434 6-1462000-8<br />

12 8.25 23.6 1.20 300 515 C 93412 2-1462000-6<br />

24 16.5 47.3 2.40 300 2060 C 93435 7-1462000-0<br />

48 32.5 54.6 4.80 300 8240 C 93436 7-1462000-2<br />

Standard version (400 mW)<br />

non-latching 1 coil<br />

Standard version (550 mW)<br />

non-latching 1 coil<br />

MT2 <strong>Relay</strong><br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

4.5 2.9 8.9 0.45 400 50 C 93421 4-1462000-7<br />

5 3.3 9.9 0.50 400 63 C 93422 4-1462000-8<br />

6 3.9 11.8 0.60 400 90 C 93429 5-1462000-8<br />

9 5.9 17.7 0.90 400 203 C 93423 5-1462000-0<br />

12 7.8 23.6 1.20 400 360 C 93424 5-1462000-1<br />

24 15.6 47.3 2.40 400 1440 C 93425 5-1462000-3<br />

48 31.2 94.6 4.80 400 5760 C 93426 5-1462000-5<br />

4.5 2.9 6.3 0.45 550 36 C 93438 7-1462000-7<br />

5 3.3 7.0 0.5 550 45 C 93450 8-1462000-5<br />

6 3.9 8.4 0.60 550 66 C 93437 7-1462000-6<br />

12 7.8 16.8 1.20 550 280 C 93432 6-1462000-2<br />

24 15.6 33.6 2.40 550 1050 C 93431 6-1462000-1<br />

48 31.2 67.2 4.80 550 4100 C 93430 5-1462000-9<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

61<br />

MT2


MT2<br />

62<br />

Coil Voltage [U/Unom]<br />

Coil Voltage [U/Unom]<br />

Coil Voltage [U/Unom]<br />

Coil Operating Range<br />

3.2<br />

3.0<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2.0<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0.0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

3.0<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2.0<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

150 mW coil<br />

0.0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

3.0<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2.0<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Unom. nominal coil voltage<br />

Unom. nominal coil voltage<br />

Unom. nominal coil voltage<br />

Ambient Temperature [°C]<br />

Ambient Temperature [°C]<br />

0.0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

Ambient Temperature [°C]<br />

MT2 <strong>Relay</strong><br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

3<br />

150 mW 200 mW<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uop. min.<br />

Urel. min.<br />

2<br />

1<br />

0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

200 mW coil<br />

3.0<br />

300 mW coil<br />

400 mW coil<br />

300 mW 400 mW<br />

2.8<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uop. min.<br />

Urel. min.<br />

550 mW<br />

550 mW coil<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uop. min.<br />

Urel. min.<br />

Coil Voltage [U/Unom]<br />

Coil Voltage [U/Unom]<br />

2.6<br />

2.4<br />

2.2<br />

2.0<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Unom. nominal coil voltage<br />

Unom. nominal coil voltage<br />

Ambient Temperature [°C]<br />

0.0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

Ambient Temperature [°C]<br />

U nom = Nominal coil voltage<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uop. min.<br />

Urel. min.<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uop. min.<br />

Urel. min.<br />

U max. = Upper limit of the operative range of<br />

the coil voltage (limiting voltage) when coils are<br />

continously energized<br />

U op. min. = Lower limit of the operative range of<br />

the coil voltage (reliable operate voltage)<br />

U rel. min. = Lower limit of the operative range of<br />

the coil voltage (reliable release voltage)<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Contact Data<br />

Number of contacts and type<br />

Contact assembly<br />

Contact material<br />

Limiting continuous current at max. ambient temperature<br />

Maximum switching current<br />

Maximum swichting voltage<br />

Maximum switching capacity<br />

Thermoelectric potential<br />

Minimum switching voltage<br />

Initial contact resistance / measuring condition: 10 mA / 20 mV<br />

Electrical endurance Contact application 0 (≤ 30 mV/ ≤ 10 mA)<br />

Mechanical endurance<br />

UL contact ratings<br />

DC Voltage [Vdc]<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Cable load open end<br />

Resistive load 150 V / 0.2 A - 30 W<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

24 V / 1.25 A - 30 W<br />

Max. Max. DC Load DC load Breaking breaking capacity Capacity<br />

Insulation<br />

Insulation resistance at 500 Vdc<br />

Dielectric test voltage (1 min)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

Surge voltage resistance<br />

according to FCC 68 (10 / 160 ms) and IEC (10 / 700 ms)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

DC current [A]<br />

MT2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

2 changeover contacts<br />

Bifurcated contacts<br />

Silver-nickel, gold-covered<br />

2 A<br />

2 A<br />

220 Vdc<br />

250 Vac<br />

60 W, 62.5 VA<br />

< 10 mV<br />

100 mV<br />

< 70 mW<br />

min. 5 x 10 6 operations<br />

min. 2.5 x 10 6 operations<br />

min. 2.0 x 10 5 operations<br />

min. 2.0 x 10 5 operations<br />

typ. 10 8 operations<br />

220 Vdc / 0.24 A - 60 W<br />

125 Vdc / 0.24 A - 30 W<br />

250 Vac / 0.25 A - 62.5 VA<br />

125 Vac / 0.5 A - 62.5 VA<br />

30 Vdc / 2 A - 60 W<br />

> 10 9 W<br />

1050 Vrms<br />

750 Vrms<br />

750 Vrms<br />

1500 V<br />

1500 V<br />

1500 V<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

63<br />

MT2


MT2<br />

64<br />

High Frequency Data<br />

Capacitance<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

RF Characteristics<br />

Isolation at 100 / 900 MHz<br />

Insertion loss at 100 / 900 MHz<br />

V.S.W.R. at 100 / 900 MHz<br />

General Data<br />

Operate time at U nom typ. / max.<br />

Release time without diode in parallel (non-latching), typ. / max.<br />

Release time with diode in parallel (non-latching), typ. / max.<br />

Bounce time at closing contact, typ. / max.<br />

Maximum switching rate without load<br />

Ambient temperature<br />

Thermal resistance<br />

Maximum permissible coil temperature<br />

Vibration resistance (function)<br />

Shock resistance, half sinus, 11 ms<br />

Degree of protection<br />

Needle flame test<br />

Mounting position<br />

Processing information<br />

Weight (mass)<br />

Terminal surface<br />

Resistance to soldering heat<br />

All data refers to 23° C unless otherwise specified.<br />

Packing<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

MT2 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

max. 4 pF<br />

max. 2 pF<br />

max. 2 pF<br />

- 31.8 dB / - 14.2 dB<br />

- 0.02 dB / - 0.97 dB<br />

1.03 / 1.31<br />

4 ms / 5 ms<br />

1 ms / 3 ms<br />

4 ms / 6 ms<br />

1 ms / 5 ms<br />

50 operations/s<br />

-55 °C ... +85 °C<br />

< 85 K/W<br />

115 °C<br />

10 G<br />

10 to 500 Hz<br />

10 G / 30 G (function)<br />

500 G (damage)<br />

immersion cleanable, IP 67<br />

application time 10 s<br />

any<br />

Ultrasonic cleaning is not recommended<br />

max. 5 g<br />

SnCu 0.7<br />

265 °C / 10 s<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Tube for THT version<br />

25 relays per stick<br />

1’000 relays per box<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


2 pole telecom relay, non-polarized,<br />

Through Hole Type (THT)<br />

<strong>Relay</strong> types: non-latching with 1 coil<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0418.<br />

Features<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

– Standard DIL relay<br />

– Dimensions 20.3 x 10.1 x 11.43 mm,<br />

0.795 x 0.394 x 0.450 inch<br />

– Switching and continous current 3 A<br />

– 2 changeover contacts (2 form C / DPDT)<br />

– Single contacts<br />

– Immersion cleanable<br />

– Four different coil sensitivities<br />

(150, 200, 400, > 500 mW)<br />

– Surge voltage resistance meets FCC Part 68 requirement:<br />

1.5 kV (10 / 700 µs) between coil and contacts<br />

Typical applications<br />

– Communications equipment<br />

– Office equipment<br />

– Measurement and control equipment<br />

– Entertainment electronics<br />

– Medical Equipment<br />

– Consumer electronics<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

D2n V23105 <strong>Relay</strong><br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

UL 508 File No. E 111441<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

65<br />

D2n


D2n<br />

66<br />

Dimensions<br />

THT<br />

V23105-A5xxx-A201<br />

mm inch<br />

L 20.2 ± 0.1 0.795 ± 0.004<br />

W 10.0 ± 0.1 0.394 ± 0.004<br />

H 11.43 - 0.5 0.450 - 0.02<br />

T 3.5 - 0.5 0.138 - 0.02<br />

Tw 0.72 - 0.2 0.028 - 0.008<br />

S 0.3 + 0.2 0.012 + 0.008<br />

THT Version<br />

Mounting hole layout<br />

View onto the component side of the PCB<br />

(top view)<br />

Basic grid 2.54 mm<br />

Terminal assignment<br />

<strong>Relay</strong> - top view<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

D2n V23105 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Coil Data (values at 23 °C)<br />

150 mW nominal power consumption<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

5 4.0 11.7 0.25 150 167 V23105A5001A201 8-1393792-5<br />

6 4.8 14.0 0.30 150 240 V23105A5002A201 8-1393792-7<br />

9 7.2 21.0 0.45 150 540 V23105A5006A201 9-1393792-1<br />

12 9.6 28.0 0.60 150 960 V23105A5003A201 8-1393792-8<br />

24 19.2 56.0 1.20 150 3840 V23105A5005A201 9-1393792-0<br />

200 mW nominal power consumption<br />

3 2.1 6.1 0.15 200 45 V23105A5308A201 0-1393793-5<br />

5 3.5 10.1 0.25 200 125 V23105A5301A201 9-1393792-3<br />

6 4.2 12.2 0.30 200 180 V23105A5302A201 9-1393792-5<br />

9 6.3 18.2 0.45 200 405 V23105A5306A201 0-1393793-2<br />

12 8.4 24.3 0.60 200 720 V23105A5303A201 9-1393792-7<br />

24 16.8 48.6 1.20 200 2880 V23105A5305A201 9-1393792-9<br />

48 33.6 97.2 2.40 200 11520 V23105A5307A201 0-1393793-3<br />

400 mW nominal power consumption<br />

5 3.5 7.2 0.25 400 62 V23105A5401A201 0-1393793-6<br />

6 4.2 8.6 0.30 400 90 V23105A5402A201 0-1393793-7<br />

9 6.3 12.9 0.45 400 203 V23105A5406A201 1-1393793-0<br />

12 8.4 17.2 0.60 400 360 V23105A5403A201 0-1393793-8<br />

24 16.8 34.3 1.20 400 1440 V23105A5405A201 0-1393793-9<br />

48 33.6 68.6 2.40 400 5760 V23105A5407A201 1-1393793-1<br />

> 500 mW nominal power consumption<br />

D2n V23105 <strong>Relay</strong><br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

5 3.5 6.1 0.25 695 36 V23105A5501A201 1-1393793-6<br />

6 4.2 7.3 0.30 515 70 V23105A5502A201 1-1393793-8<br />

9 6.3 10.9 0.45 580 140 V23105A5506A201 2-1393793-3<br />

12 8.4 14.5 0.60 515 280 V23105A5503A201 1-1393793-9<br />

24 16.8 29.1 1.20 550 1050 V23105A5505A201 2-1393793-1<br />

48 33.6 58.1 2.40 575 4000 V23105A5507A201 2-1393793-4<br />

Nominal Operating Nominal power Resistance British <strong>Relay</strong> code Tyco<br />

voltage current consumption Telecom Code Part Number<br />

Vdc mA mW W / ± 10 %<br />

Coil versions, BT 47 type / specification T4563 C (current tested)<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

Coil Data (values at 23 °C) Ordering Information<br />

5 80 695 36 47 W / 5 V23105A5475A201 1-1393793-2<br />

10 32.5 500 200 47 W / 9 V23105A5479A201 3-1393794-0<br />

12 27 515 280 47 W / 6 V23105A5476A201 1-1393793-3<br />

24 14 550 1050 47 W / 7 V23105A5477A201 1-1393793-4<br />

48 7 575 4000 47 W / 8 V23105A5478A201 1-1393793-5<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

67<br />

D2n


D2n<br />

68<br />

Coil Voltage [U/Unom]<br />

Coil Voltage [U/Unom]<br />

Coil Operating Range<br />

3.0<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2.0<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0.0<br />

-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

3.0<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2.0<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Catalog 1308202-2<br />

Revised 06-05<br />

Unom. nominal coil voltage<br />

Unom.<br />

www.tycoelectronics.com<br />

Ambient Temperature [°C]<br />

0.0<br />

-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

Ambient Temperature [°C]<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

D2n V23105 <strong>Relay</strong><br />

150 mW coil<br />

150 mW<br />

3<br />

2.8<br />

200 mW coil<br />

200 mW<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uop. min.<br />

Urel. min.<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

2.6<br />

2.4<br />

2.2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

2.6<br />

2.4<br />

2.2<br />

2.0<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

2<br />

1<br />

Unom. nominal coil voltage<br />

0<br />

-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

400 mW coil<br />

400 mW<br />

3.0<br />

2.8<br />

550 mW coil<br />

550 mW<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uop. min.<br />

Urel. min.<br />

Coil Voltage [U/Unom]<br />

Coil Voltage [U/Unom]<br />

Unom.<br />

Ambient Temperature [°C]<br />

0.0<br />

-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

Ambient Temperature [°C]<br />

U nom = Nominal coil voltage<br />

U max. = Upper limit of the operative range of<br />

the coil voltage (limiting voltage) when coils are<br />

continously energized<br />

U op. min. = Lower limit of the operative range of<br />

the coil voltage (reliable operate voltage)<br />

U rel. min. = Lower limit of the operative range of<br />

the coil voltage (reliable release voltage)<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uop. min.<br />

Urel. min.<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uop. min.<br />

Urel. min.<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


<strong>Relay</strong> Code<br />

D2n <strong>Relay</strong> Identification<br />

Version<br />

0 = 150 mW nominal power consumption<br />

3 = 200 mW<br />

4 = 400 mW<br />

5 = 550 mW<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Coil number<br />

08 = 3 V nominal voltage (only with 150/200 mW nominal coil power consumption*)<br />

01 = 5 V nominal voltage<br />

02 = 6 V<br />

06 = 9 V<br />

04 = 10 V<br />

03 = 12 V<br />

05 = 24 V<br />

07 = 48 V<br />

BT 47 versions<br />

475 = 5 V nominal voltage<br />

479 = 10 V<br />

476 = 12 V<br />

477 = 24 V<br />

478 = 48 V<br />

D2n V23105 <strong>Relay</strong><br />

V 2 3 1 0 5<br />

Contact assembly<br />

A201 = 2 changeover contacts; silver nickel, gold-plated, against silver nickel, gold-plated<br />

*) Coils with 400/500 mW nominal power consumption on request<br />

Ordering example: V23105-A5301-A201<br />

D2n <strong>Relay</strong>, coil 5 V nominal voltage, 200 mW nominal power consumption,<br />

Contact material silver nickel, gold-plated, against silver nickel, gold plated<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

A 5 A 2 0 1<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

69<br />

D2n


D2n<br />

70<br />

Contact Data<br />

Number of contacts and type<br />

Contact assembly<br />

Contact material<br />

Limiting continuous current at max. ambient temperature<br />

Maximum switching current<br />

Maximum swichting voltage<br />

Maximum switching capacity<br />

Thermoelectric potential<br />

Minimum switching voltage<br />

Initial contact resistance / measuring condition: 10 mA / 20 mV<br />

Electrical endurance at 230 Vac / 0.5 A<br />

Mechanical endurance<br />

UL contact ratings<br />

DC Voltage [Vdc]<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

at 6 Vdc / 0.1 A<br />

at 30 Vdc / 1 A<br />

at 30 Vdc / 2 A<br />

Max. DC Load Breaking Capacity<br />

DC current [A]<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

D2n V23105 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

2 changeover contacts<br />

single contacts<br />

Silver-nickel, gold-covered<br />

3 A<br />

3 A<br />

220 Vdc<br />

250 Vac<br />

60 W, 125 VA<br />

> 10 mV<br />

100 mV<br />

< 100 mW<br />

typ. 3.0 x 10 5 operations<br />

typ. 2.0 x 10 6 operations<br />

typ. 5.0 x 10 5 operations<br />

typ. 1.0 x 10 5 operations<br />

typ. 15.0 x 10 6 operations<br />

30 Vdc / 1.0 A<br />

100 Vdc / 0.3 A<br />

125 Vac / 0.5 A for 150 mW and 200 mW coil<br />

125 Vac / 1.0 A for 400 mW and 500 mW coil<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Insulation<br />

Insulation resistance at 500 Vdc<br />

Dielectric test voltage (1 min)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

Surge voltage resistance<br />

according to FCC 68 (10 / 700 ms)<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

High Frequency Data<br />

Capacitance<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

RF Characteristics<br />

Isolation at 100 / 900 MHz<br />

Insertion loss at 100 / 900 MHz<br />

V.S.W.R. at 100 / 900 MHz<br />

General Data<br />

Operate time at U nom typ. / max.<br />

Release time without diode in parallel, typ. / max.<br />

Release time with diode in parallel, typ. / max.<br />

Bounce time at closing contact, typ. / max.<br />

Maximum switching rate without load<br />

Ambient temperature<br />

150 and 200 mW coil<br />

400 mW coil<br />

500 mW coil<br />

Thermal resistance<br />

Maximum permissible coil temperature<br />

Vibration resistance (function)<br />

Shock resistance, half sinus, 11 ms<br />

Degree of protection / Environmental protection<br />

Needle flame test<br />

Mounting position<br />

Processing information<br />

Weight (mass)<br />

Terminal coating<br />

Resistance to soldering heat<br />

All data refers to 23° C unless otherwise specified.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

D2n V23105 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

> 10 9 W<br />

1050 Vrms<br />

750 Vrms<br />

750 Vrms<br />

1500 V<br />

1500 V<br />

1500 V<br />

max. 2 pF<br />

max. 1.5 pF<br />

max. 1 pF<br />

-39.0 dB / -20.7 dB<br />

-0.02 dB / -0.27 dB<br />

1.04 / 1.40<br />

5 ms / 7 ms<br />

4 ms / 6 ms<br />

7 ms / 10 ms<br />

3 ms / 5 ms<br />

20 operations/s<br />

-25 °C ... +85 °C<br />

-25 °C ... +75 °C<br />

-25 °C ... +60 °C<br />

< 100 K/W<br />

105 °C<br />

10 g<br />

10 to 500 Hz<br />

10 g (function)<br />

40 g (damage)<br />

immersion cleanable, IP 67 / RT III<br />

application time 20 s, burning time < 15 s<br />

any<br />

Ultrasonic cleaning is not recommended<br />

max. 6 g<br />

SnCu 0,7<br />

265 °C / 10 s<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

71<br />

D2n


D2n<br />

72<br />

Packing<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

D2n V23105 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Tube for THT version<br />

25 relays per tube<br />

1‘000 relays per box<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


1 pole telecom and signal relay,<br />

polarized,<br />

Through Hole Type (THT) or<br />

Surface Mount Technology (SMT),<br />

<strong>Relay</strong> types: non-latching with 1 coil<br />

latching with 2 coils<br />

latching with 1 coil<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0429.<br />

Features<br />

– Directly triggerable with TTL standard modules such<br />

as ALS, HCT and ACT<br />

– Slim line 13.5 x 7.85 mm, 0.531 x 0.309 inch<br />

– Switching current 1 A<br />

– 1 changeover contact (1 form C / SPDT)<br />

– Bifurcated contacts<br />

– Immersion cleanable<br />

– High sensitivity results in low nominal power<br />

consumption<br />

65 to 130 mW for non-latching<br />

30 to 150 mW for latching<br />

– Surge voltage resistance between contact and coil:<br />

– 2.5 kV (2 / 10 µs) meets the Bellcore<br />

Requirement GR-1089<br />

– 1.5 kV (10 / 160 µs) meets FCC Part 68<br />

Typical applications<br />

– Automotive equipment<br />

CAN bus, imobilizer<br />

– Office equipment<br />

– Measurement and control equipment<br />

– Medical equipment<br />

– Safety equipment<br />

Options<br />

– FCC version on request. Testing of open contacts with<br />

surge voltage in accordance with FCC 68.302<br />

(1.5 kV, 10/160 µs)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

P1 V23026 <strong>Relay</strong><br />

Insulation category<br />

Basic insulation coil/contacts according to IEC/EN 60950<br />

Clearance > 0.75 mm<br />

Creepage distance > 0.75 mm<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

UL 508 File No. E 111441<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

73<br />

P1


P1<br />

74<br />

Dimensions<br />

THT SMT<br />

V23026-x1xxx-B201<br />

mm inch mm inch<br />

L 13.0 ± 0.1 0.512 ± 0.004 13.4 ± 0.1 0.528 ± 0.004<br />

W 7.6 ± 0.1 0.299 ± 0.004 7.75 ± 0.1 0.305 ± 0.004<br />

H 6.9 - 0.2 0.272 - 0.008 8.0 - 0.2 0.315 - 0.008<br />

T 3.5 - 0.2 0.138 -0.008 N/A N/A<br />

T1 N/A N/A 10.9 - 0.5 0.429 - 0.020<br />

T2 5.08 ± 0.15 0.200 ± 0.006 5.08 ± 0.15 0.200 ± 0.006<br />

S 0.3 ± 0.1 0.012 ±0.004 N/A N/A<br />

S1 N/A N/A 0.85 ± 0.1 0.033 ±0.004<br />

S2 N/A N/A 0.2 - 0.15 0.008 ±0.006<br />

THT Version<br />

Mounting hole layout<br />

View onto the component side of the PCB<br />

Terminal assignment<br />

<strong>Relay</strong> - top view<br />

Contact release or reset condition, coil polarity to set the relay<br />

Non-latching type,<br />

not energized condition<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Latching type, 1 coil<br />

reset condition<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

P1 V23026 <strong>Relay</strong><br />

SMT Version<br />

Solder pad layout<br />

View onto the component side of the PCB<br />

Latching type, 2 coils<br />

reset condition<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Contacts are shown in reset<br />

condition. Both coils can be<br />

used either as set or reset coil.<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Coil Data (values at 23 °C)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

THT, non-latching, 1 coil<br />

3 2.25 8.80 0.30 66 137 V23026A1006B201 1-1393774-7<br />

5 3.75 14.50 0.50 68 370 V23026A1001B201 0-1393774-1<br />

9 6.75 25.50 0.90 70 1165 V23026A1005B201 1-1393774-5<br />

12 9.00 35.00 1.20 64 2250 V23026A1002B201 0-1393774-8<br />

24 18.00 50.00 2.40 128 4500 V23026A1004B201<br />

THT, latching, 2 coils (coils I and II are identical)<br />

1-1393774-2<br />

3 2.25 8.55 2.25 69 130 V23026B1106B201 0-1393775-3<br />

5 3.75 14.75 3.75 64 390 V23026B1101B201 3-1393774-4<br />

9 6.75 26.00 6.75 68 1200 V23026B1105B201 0-1393775-2<br />

12 9.00 29.00 9.00 96 1500 V23026B1102B201<br />

24 A nominal voltage of 24 V is feasible with a 12 V coil with a series resistor (1500 W)<br />

3-1393774-5<br />

THT, latching, 1 coil<br />

3 2.25 13.00 2.25 30 300 V23026C1056B201 2-1393774-6<br />

5 3.75 20.00 3.75 34 740 V23026C1051B201 2-1393774-0<br />

9 6.75 35.00 6.75 38 2160 V23026C1057B201 2-1393774-7<br />

12 9.00 50.00 9.00 32 4500 V23026C1052B201 2-1393774-1<br />

24 18.00 50.00 18.00 128 4500 V23026C1054B201 2-1393774-4<br />

SMT, non-latching, 1 coil<br />

3 2.25 8.00 0.30 80 113 V23026D1026B201 0-1393776-8<br />

5 3.75 13.30 0.50 80 313 V23026D1021B201 0-1393776-3<br />

9 6.75 24.00 0.90 80 1015 V23026D1025B201 0-1422015-9<br />

12 9.00 35.00 1.20 80 1800 V23026D1022B201 0-1393776-4<br />

24 18.00 50.00 2.40 128 4500 V23026D1024B201<br />

SMT, latching, 2 coils (coils I and II are identical)<br />

0-1393776-7<br />

3 2.25 8.55 2.25 69 130 V23026E1106B201 0-1393777-3<br />

5 3.75 14.75 3.75 64 390 V23026E1101B201 0-1422015-6<br />

9 6.75 26.00 6.75 68 1200 V23026E1105B201 0-1393777-2<br />

12 9.00 29.00 9.00 96 1500 V23026E1102B201<br />

24 A nominal voltage of 24 V is feasible with a 12 V coil with a series resistor (1500 W)<br />

SMT, latching, 1coil<br />

0-1393776-9<br />

5 3.75 20.00 3.75 34 740 V23026F1051B201 0-1422015-8<br />

12 9.00 50.00 9.00 32 4500 V23026F1052B201<br />

24 A nominal voltage of 24 V is feasible with a 12 V coil with a series resistor (4500 W)<br />

4-1393774-3<br />

Further coil versions e.g. 1.5 V, 9 V and 15 V are available on request.<br />

Coil Operating Range<br />

Coil Voltage [U/Unom]<br />

Umax. at 0 A<br />

Unom. nominal coil voltage<br />

Ambient Temperature [°C]<br />

65 mW<br />

130 mW<br />

Umax. at 0 A<br />

Umax. at - 1 A<br />

Uop. min.<br />

Urel. min.<br />

P1 V23026 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

U nom = Nominal coil voltage<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

U max. = Upper limit of the operative range of<br />

the coil voltage (limiting voltage) when coils are<br />

continously energized<br />

U op. min. = Lower limit of the operative range of<br />

the coil voltage (reliable operate voltage)<br />

U rel. min. = Lower limit of the operative range of<br />

the coil voltage (reliable release voltage)<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

75<br />

P1


P1<br />

76<br />

Coil Voltage [U/Unom]<br />

Catalog 1308202-2<br />

Revised 06-05<br />

Umax. - 5 % coil duty at 1 A<br />

Unom. nominal coil voltage<br />

Contact Data<br />

Number of contacts and type<br />

Contact assembly<br />

Contact material<br />

www.tycoelectronics.com<br />

Umax. - 100 % coil duty at 0 A<br />

Umax. - 5 % coil duty at 0 A<br />

Uset min.<br />

Ambient Temperature [°C]<br />

Limiting continuous current at max. ambient temperature<br />

Maximum switching current<br />

Maximum swichting voltage<br />

Maximum switching capacity<br />

Thermoelectric potential<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

65 mW Latching<br />

32 mW Latching<br />

Initial contact resistance / measuring condition: 10 mA / 20 mV<br />

Electrical endurance<br />

at 12 V / 10 mA<br />

at 6 V / 100 mA<br />

at 30 V / 1000 mA<br />

Mechanical endurance<br />

UL/CSA ratings<br />

Max. DC Load Breaking Capacity<br />

P1 V23026 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

1 changeover contact<br />

Bifurcated contact<br />

Palladium nickel, gold-rhodium covered<br />

1 A<br />

1 A<br />

125 Vdc<br />

150 Vac<br />

30 W, 60 VA<br />

< 100 mV<br />

< 50 mW<br />

typ. 5 x 10 7 operations<br />

typ. 1 x 10 7 operations<br />

typ. 1 x 10 4 operations<br />

typ. 10 9 operations<br />

30 Vdc / 1 A<br />

65 Vdc / 0.46 A<br />

150 Vac / 0.46 A<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Insulation<br />

Insulation resistance at 500 VDC<br />

Dielectric test voltage (1 min)<br />

between coil and contacts (<strong>Relay</strong> with 1 coil)<br />

between open contacts<br />

Surge voltage resistance<br />

according to Bellcore TR-NWT-001089 (2 / 10 ms)<br />

between coil and contacts (<strong>Relay</strong> with 1 coil)<br />

between open contacts<br />

according to FCC 68 (10 / 160 ms)<br />

between coil and contacts (<strong>Relay</strong> with 1 coil)<br />

between open contacts<br />

Insulation according to IEC / EN 60950<br />

Clearance<br />

Creepage distance<br />

High Frequency Data<br />

Capacitance<br />

between coil and contacts<br />

between open contacts<br />

RF Characteristics<br />

Isolation at 100 / 900 MHz<br />

Insertion loss at 100 / 900 MHz<br />

V.S.W.R. at 100 / 900 MHz<br />

General Data<br />

Operate time at U nom typ. / max.<br />

Reset time (latching) at U nom , typ. / max.<br />

Release time without diode in parallel (non-latching), typ. / max.<br />

Release time with diode in parallel (non-latching), typ. / max.<br />

Bounce time at closing contact, typ. / max.<br />

Maximum switching rate without load<br />

Ambient temperature<br />

Thermal resistance<br />

Maximum permissible coil temperature<br />

Vibration resistance (function)<br />

Shock resistance, half sinus, 11 ms<br />

Degree of protection / Environmental protection<br />

Needle flame test<br />

Mounting position<br />

Processing information<br />

Weight (mass)<br />

Terminal surface<br />

Moisture sensitive level (JDEC J-STD-020B) - SMD types<br />

Resistance to soldering heat<br />

All data refers to 23° C unless otherwise specified.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

P1 V23026 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

> 10 9 W<br />

1500 Vrms<br />

500 Vrms<br />

2500 V<br />

on request 2000 V<br />

1500 V<br />

on request 1500 V<br />

Basic insulation<br />

0.75 mm<br />

0.75 mm<br />

max. 6 pF<br />

max. 5 pF<br />

- 30.0 dB / - 18.0 dB<br />

- 0.12 dB / - 1.9 dB<br />

1.06 / 1.75<br />

1 ms / 2 ms<br />

1 ms / 2 ms<br />

0.4 ms / 1 ms<br />

1.2 ms / 2 ms<br />

1 ms / 3 ms<br />

200 operations/s<br />

-40 °C ... +70 °C, +85 °C on request<br />

< 130 K/W<br />

85 °C<br />

20 G, 200 to 2000 Hz<br />

40 G, 10 to 200 Hz<br />

50 G (function)<br />

immersion cleanable, IP 67 / RT III<br />

application time 20 s, burning time < 15 s<br />

any<br />

Ultrasonic cleaning possible<br />

max. 2 g<br />

SnCu 0.7<br />

MSL3<br />

265 °C / 10 s<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

77<br />

P1


P1<br />

78<br />

Recommended Soldering Conditions<br />

Soldering conditions according IEC 60058-2-58 and<br />

IPC/JEDEC J-STD-020B<br />

Temperature °C Temperature °C<br />

240° C<br />

180° C<br />

130° C<br />

100° C<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

20 - 40 sec<br />

Time (s)<br />

Vapor Phase Soldering: Temperature/Time Profile<br />

(Lead and Housing Peak Temperature)<br />

Infrared Soldering: Temperature/Time Profile<br />

(Lead and Housing Peak Temperature)<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

P1 V23026 <strong>Relay</strong><br />

Full line: typical<br />

Dotted line: process limits<br />

forced<br />

cooling<br />

Resistance to soldering heat - Reflow profile<br />

Time (s)<br />

Recommended reflow soldering profile<br />

Temperature °C<br />

Time (s)<br />

Infrared Soldering: Temperature/Time Profile<br />

(Lead and Housing Peak Temperature)<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Packing<br />

Reel dimension<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

P1 V23026 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Tube for THT version<br />

40 relays per tube<br />

2‘000 relays per box<br />

Tape and reel for SMT version<br />

480 relays per reel<br />

2‘400 per box<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

79<br />

P1


W11<br />

80<br />

W11 V23101 <strong>Relay</strong><br />

1 pole PCB relay, non-polarized,<br />

Through Hole Type (THT)<br />

<strong>Relay</strong> types: Non-latching, 1 coil<br />

Terminal assignments<br />

symmetrical or asymmetrical<br />

5- or 6-pin version<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0401.<br />

Features<br />

– Multi purpose relay<br />

– Small size permitting high packing density<br />

– 1 changeover contact (1 form C / SPDT)<br />

– 200 mW and 450 mW coils<br />

– 1 A and 3 A contacts<br />

– High shock resistance of 30 g<br />

– Ambient temperature for sensitive version up to 85 °C<br />

– Immersion cleanable<br />

Typical applications<br />

– Security devices<br />

– Electric door openers<br />

– Duplex intercommunication systems<br />

– Measurement and controls<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

UL 508 File No. E 111441<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Dimensions<br />

THT<br />

V23101-Dxxx-Xxxx<br />

mm inch<br />

L 15.5 ± 0.1 0.610 ± 0.004<br />

W 10.5 ± 0.1 0.413 ± 0.004<br />

H 11.5 - 0.2 0.453 - 0.008<br />

T 3.5 - 0.2 0.138 - 0.008<br />

THT Version<br />

Mounting hole layout<br />

View onto the component side of the PCB<br />

Terminal assignment<br />

<strong>Relay</strong> - top view<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

W11 V23101 <strong>Relay</strong><br />

Version: 6 pins Version: 5 pins (without pin no. 6)<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

81<br />

W11


W11<br />

82<br />

Coil Data (values at 23 °C)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

W11 V23101 <strong>Relay</strong><br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

6 pin version with symmetrical coil assignment, 450 mW nom. Power consumption, AgPd+Au contacts<br />

1.5 1.3 2.6 0.15 375 6 V23101-D0001-A201 0-1393779-1<br />

3 2.1 4.7 0.30 450 20 V23101-D0002-A201 0-1393779-3<br />

5 3.5 7.9 0.50 446 56 V23101-D0003-A201 0-1393779-5<br />

6 4.2 9.5 0.60 450 80 V23101-D0004-A201 0-1393779-8<br />

9 6.3 14.2 0.90 450 180 V23101-D0005-A201 1-1393779-1<br />

12 8.4 19.0 1.20 450 320 V23101-D0006-A201 1-1393779-3<br />

24 16.8 38.0 2.40 450 1280 V23101-D0007-A201 1-1393779-8<br />

6 pin version with asymmetrical coil assignment, 450 mW nom. Power consumption, AgPd+Au contacts<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

1.5 1.3 2.6 0.15 375 6 V23101-D0001-B201 0-1393779-2<br />

3 2.1 4.7 0.30 450 20 V23101-D0002-B201 0-1393779-4<br />

5 3.5 7.9 0.50 446 56 V23101-D0003-B201 0-1393779-6<br />

6 4.2 9.5 0.60 450 80 V23101-D0004-B201 1-1393779-0<br />

9 6.3 14.2 0.90 450 180 V23101-D0005-B201 1-1393779-2<br />

12 8.4 19.0 1.20 450 320 V23101-D0006-B201 1-1393779-6<br />

24 16.8 38.0 2.40 450 1280 V23101-D0007-B201 2-1393779-0<br />

6 pin version with symmetrical coil assignment, 450 mW nom. Power consumption, AgNi contacts<br />

12 8.4 19.0 0.20 450 320 V23101-D0006-A301 4-1419172-4<br />

6 pin version with asymmetrical coil assignment, 450 mW nom. Power consumption, AgNi contacts<br />

5 3.5 7.9 0.50 446 56 V23101-D0003-B301 0-1393779-7<br />

12 8.4 19.0 1.20 450 320 V23101-D0006-B301 1-1393779-7<br />

24 16.8 38.0 2.40 450 1280 V23101-D0007-B301 2-1393779-1<br />

6 pin version with symmetrical coil assignment, 450 mW nom. Power consumption, AgNi+Au contacts<br />

5 3.5 7.9 0.50 446 56 V23101-D0003-A401 0-1422028-2<br />

12 8.4 19.0 1.20 450 320 V23101-D0006-A401 0-1422028-3<br />

24 16.8 38.0 2.40 450 1280 V23101-D0007-A401 0-1422028-5<br />

6 pin version with asymmetrical coil assignment, 450 mW nom. Power consumption, AgNi+Au contacts<br />

12 8.4 19.0 1.20 450 320 V23101-D0006-B401 0-1422028-4<br />

24 16.8 38.0 2.40 450 1280 V23101-D0007-B401 0-1422028-6<br />

5 pin version with symmetrical coil assignment, 450 mW nom. Power consumption, AgPd+Au contacts<br />

12 8.4 19.0 1.20 450 320 V23101-D1006-A201 4-1393779-1<br />

5 pin version with asymmetrical coil assignment, 450 mW nom. Power consumption, AgPd+Au contacts<br />

5 3.5 7.9 0.50 446 56 V23101-D1003-B201 4-1393779-0<br />

12 8.4 19.0 1.20 450 320 V23101-D1006-B201 4-1393779-2<br />

24 16.8 38.0 2.40 450 1280 V23101-D1007-B201 0-1413012-1<br />

5 pin version with symmetrical coil assignment, 450 mW nom. Power consumption, AgNi+Au contacts<br />

12 8.4 19.0 1.20 450 320 V23101-D1006-A401 1-1422028-2<br />

5 pin version with asymmetrical coil assignment, 450 mW nom. Power consumption, AgNi+Au contacts<br />

12 8.4 19.0 1.20 450 320 V23101-D1006-B401 1-1422028-3<br />

6 pin version with symmetrical coil assignment, 200 mW nom. Power consumption, AgPd+Au contacts<br />

1.5 1.1 3.6 0.15 188 12 V23101-D0101-A201 2-1393779-2<br />

3 2.3 7.1 0.30 200 45 V23101-D0102-A201 2-1393779-4<br />

5 3.8 11.6 0.50 208 120 V23101-D0103-A201 2-1393779-6<br />

6 4.5 14.2 0.60 200 180 V23101-D0104-A201 2-1393779-8<br />

9 6.8 21.2 0.90 203 400 V23101-D0105-A201 3-1393779-0<br />

12 9.0 28.0 1.20 206 700 V23101-D0106-A201 3-1393779-2<br />

24 18.0 56.0 2.40 206 2800 V23101-D0107-A201 3-1393779-5<br />

18 13.5 33.0 1.80 200 1620 V23101-D0108-A201 3-1393779-9<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Coil Data (values at 23 °C)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

W11 V23101 <strong>Relay</strong><br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

6 pin version with asymmetrical coil assignment, 200 mW nom. Power consumption, AgPd+Au contacts<br />

1.5 1.1 3.6 0.15 188 12 V23101-D0101-B201 2-1393779-3<br />

3 2.3 7.1 0.30 200 45 V23101-D0102-B201 2-1393779-5<br />

5 3.8 11.6 0.50 208 120 V23101-D0103-B201 2-1393779-7<br />

6 4.5 14.2 0.60 200 180 V23101-D0104-B201 2-1393779-9<br />

9 6.8 21.2 0.90 203 400 V23101-D0105-B201 3-1393779-1<br />

12 9.0 28.0 1.20 206 700 V23101-D0106-B201 3-1393779-3<br />

24 18.0 56.0 2.40 206 2800 V23101-D0107-B201 3-1393779-8<br />

6 pin version with symmetrical coil assignment, 200 mW nom. Power consumption, AgNi contacts<br />

12 9.0 28.0 1.20 206 700 V23101-D0006-A301 0-1422037-2<br />

24 18.0 56.0 2.40 206 2800 V23101-D0007-A301 3-1393779-7<br />

6 pin version with asymmetrical coil assignment, 200 mW nom. Power consumption, AgNi contacts<br />

12 9.0 28.0 1.20 206 700 V23101-D0106-B301 3-1393779-4<br />

6 pin version with symmetrical coil assignment, 200 mW nom. Power consumption, AgNi+Au contacts<br />

5 3.8 11.6 0.50 208 120 V23101-D0103-A401 0-1422028-7<br />

12 9.0 28.0 1.20 203 700 V23101-D0106-A401 0-1422028-8<br />

24 18.0 56.0 2.40 206 2800 V23101-D0107-A401 0-1422028-9<br />

18 13.5 33.0 1.80 200 1620 V23101-D0108-A401 1-1422028-1<br />

6 pin version with asymmetrical coil assignment, 200 mW nom. Power consumption, AgNi+Au contacts<br />

24 18.0 56.0 2.40 206 2800 V23101-D0107-B401 1-1422028-0<br />

5 pin version with symmetrical coil assignment, 200 mW nom. Power consumption, AgPd+Au contacts<br />

12 9.0 28.0 1.20 203 700 V23101-D1106-A201 4-1393779-3<br />

24 18.0 56.0 2.40 206 2800 V23101-D1107-A201 4-1393779-6<br />

5 pin version with asymmetrical coil assignment, 200 mW nom. Power consumption, AgPd+Au contacts<br />

12 9.0 28.0 1.20 203 700 V23101-D1106-B201 4-1393779-4<br />

24 18.0 56.0 2.40 206 2800 V23101-D1107-B201 4-1393779-7<br />

5 pin version with asymmetrical coil assignment, 200 mW nom. Power consumption, AgNi contacts<br />

12 9.0 28.0 1.20 203 700 V23101-D1106-B301 4-1393779-5<br />

5 pin version with symmetrical coil assignment, 200 mW nom. Power consumption, AgNi+Au contacts<br />

12 9.0 28.0 1.20 203 700 V23101-D1106-A401 1-1422028-4<br />

5 pin version with asymmetrical coil assignment, 200 mW nom. Power consumption, AgNi+Au contacts<br />

12 9.0 28.0 1.20 203 700 V23101-D1106-B401 1-1422028-5<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

83<br />

W11


W11<br />

84<br />

Coil Voltage [U/Unom]<br />

Coil Operating Range<br />

2.6<br />

2.4<br />

2.2<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0<br />

-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100<br />

Catalog 1308202-2<br />

Revised 06-05<br />

Unom. nominal coil voltage<br />

<strong>Relay</strong> Code<br />

Identification of the<br />

<strong>Relay</strong> W11 - 1 changeover contact<br />

Pin version<br />

D0 = Standard 6 pins<br />

D1 = 5-pin version (without pin no. 6)<br />

Coil number<br />

Standard version<br />

001 = 1.5 V nominal voltage<br />

002= 3 V<br />

003 = 5 V<br />

004 = 6 V<br />

005 = 9 V<br />

006 = 12 V<br />

007 = 24 V<br />

Contact / material<br />

A = Symmetrical coil assignment<br />

B = Asymmetrical coil assignment<br />

201 = AgPd, gold plated<br />

301 = AgNi<br />

401 = AgNi, gold plated<br />

www.tycoelectronics.com<br />

Ambient Temperature [°C]<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

W11 V23101 <strong>Relay</strong><br />

Umax. at 0 A<br />

Umax. at 1.25 A<br />

Uop. min.<br />

Urel. min.<br />

Sensitive version<br />

101 = 1.5 V nominal voltage<br />

102= 3 V<br />

103 = 5 V<br />

104 = 6 V<br />

105 = 9 V<br />

106 = 12 V<br />

107 = 24 V<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

2.6<br />

200 mW coil 450 mW coil<br />

Coil Voltage [U/Unom]<br />

2.4<br />

2.2<br />

2.0<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1.0<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0.0<br />

V 2 3 1 0 1<br />

Unom. nominal coil voltage<br />

-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100<br />

Ambient Temperature [°C]<br />

Ordering example: V23101-D0104-B401<br />

Small relay W11 - 1 changeover contact, standard pin version (6 pins), sensitive version, coil 6 V nominal voltage,<br />

terminal assignment B, contact material AgNi, gold plated.<br />

Note:<br />

Special designs can be carried out to customer specifications. Please contact your local representative.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Umax. at 0 A<br />

Umax. at 1.25 A<br />

Uop. min.<br />

Urel. min.<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Contact Data<br />

Number of contacts and type<br />

Contact assembly<br />

Contact material<br />

Limiting continuous current at max. ambient temperature<br />

Maximum switching current (see load limit diagram)<br />

Maximum swichting voltage<br />

Maximum switching capacity<br />

Thermoelectric potential<br />

Initial contact resistance / measuring condition: 10 mA / 20 mV<br />

Electrical endurance<br />

standard: at 24 Vdc / 1.25 A<br />

Insulation<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

at 24 Vdc / 3 A<br />

at 120 Vac / 1.25 A<br />

at 120 Vac / 3 A<br />

sensitive: at 24 Vdc / 1.25 A<br />

Mechanical endurance<br />

at 24 Vdc / 3 A<br />

at 120 Vac / 1.25 A<br />

at 120 Vac / 3 A<br />

Max. DC Load Breaking Capacity<br />

DC Voltage [Vdc]<br />

Insulation resistance at 500 VDC<br />

Dielectric test voltage (1 min)<br />

between coil and contacts<br />

between open contacts<br />

High Frequency Data<br />

Capacitance<br />

between coil and contacts<br />

between open contacts<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

W11 V23101 <strong>Relay</strong><br />

DC current [A]<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

1 changeover contact<br />

single contacts<br />

AgPd, gold plated AgNi<br />

AgNi, gold plated<br />

1.25 A 3 A<br />

1.25 A 3 A<br />

120 Vdc 120 Vdc<br />

125 Vac 125 Vac<br />

30 W / 62.5 VA 72 W / 360 VA<br />

< 10 mV < 10 mV<br />

100 mW 100 mW<br />

3 x 10 5<br />

1.5 x 10 5<br />

2 x 10 5<br />

1 x 10 5<br />

typ. 10 7 operations<br />

> 10 9 W<br />

1000 Vrms<br />

750 Vrms<br />

max. 10 pF<br />

max. 2 pF<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

2 x 10 5<br />

4 x 10 5<br />

1 x 10 5<br />

3 x 10 5<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

85<br />

W11


W11<br />

86<br />

General Data<br />

Operate time at U nom typ. / max.<br />

Release time without diode in parallel, typ. / max.<br />

Release time with diode in parallel, typ. / max.<br />

Bounce time at closing contact, typ. / max.<br />

Maximum switching rate without load<br />

Ambient temperature<br />

Thermal resistance<br />

Maximum permissible coil temperature<br />

Vibration resistance (function)<br />

Shock resistance, half sinus, 11 ms<br />

Degree of protection<br />

Needle flame test<br />

Mounting position<br />

Processing information<br />

Weight (mass)<br />

Terminal coating<br />

Resistance to soldering heat<br />

All data refers to 23° C unless otherwise specified.<br />

Packing<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

W11 V23101 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

5 ms / 7 ms<br />

3 ms / 5 ms<br />

10 ms / 12 ms<br />

1 ms / 2 ms NO contact<br />

5 ms / 10 ms at NC conctact<br />

20 operations/s<br />

-40 °C ... +70 °C / 85 °C, standard / sensitive coil<br />

< 125 K/W<br />

130 °C<br />

10 G, 10 to 200 Hz<br />

30 G (function)<br />

100 G (damage)<br />

immersion cleanable, IP 67<br />

application time 20 s, burning time < 15 s<br />

any<br />

Ultrasonic cleaning is not recommended<br />

max. 4 g<br />

SnCu 0,7<br />

265 °C / 10 s<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Tube dimensions<br />

25 relays per tube<br />

625 relays per box<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


1 and 2 pole relays<br />

non-polarized, non-latching<br />

ROHS compliant (Directive 2002/95/EC) as<br />

per product date code 0501.<br />

Features<br />

– Direct coil control with TTL-signals possible<br />

– Highly reliable switching<br />

– High switching rates<br />

– Ultrasonic cleanable<br />

– High vibration and shock resistance<br />

Typical applications<br />

– Incircuit tester<br />

– Measuring and control systems<br />

– Telecom equipment<br />

– Alarm and security equipment<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Reed V23100-V4 <strong>Relay</strong><br />

<strong>Relay</strong> Types<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

DIP version (flat)<br />

– Standard version<br />

– Electrostatic shield<br />

between coil and contact<br />

– Protective diode<br />

– Electrostatic shield and protective diode<br />

– Contact arrangement:<br />

1 form a (1 normally open contact) or<br />

1 form c (1 changeover contact)<br />

DIP version (high)<br />

– Standard version<br />

– Electrostatic shield<br />

between coil and contact<br />

– Protective diode<br />

– Electrostatic shield and protective diode<br />

– Contact arrangement:<br />

2 form a (2 normally open contacts) or<br />

1 form c (1 changeover contact)<br />

SIL version<br />

– Standard version<br />

– Protective diode<br />

– Contact arrangement:<br />

1 form a (1 normally open contact)<br />

Mini SIL version<br />

– Standard version<br />

– Protective diode<br />

– Standard internal magnetic shield<br />

– Contact arrangement:<br />

1 form a (1 normally open contact)<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

E 111441<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

87<br />

Reed


Reed<br />

88<br />

Dimensions<br />

DIP version (flat)<br />

Terminal assignment<br />

<strong>Relay</strong> - top view<br />

1 form a<br />

standard<br />

A000<br />

DIP-flat version<br />

mm inch<br />

L 19.3 - 0.2 0.760 - 0.008<br />

W 6.40 - 0.2 0.252 - 0.008<br />

H 5.70 - 0.2 0.224 - 0.008<br />

Hb 5.10 - 0.2 0.201 - 0.008<br />

T 3.20 ± 0.1 0.126 ± 0.004<br />

Tw 0.50 ± 0.1 0.020 ± 0.004<br />

Tz 0.25 ± 0.1 0.010 ± 0.004<br />

Mounting hole layout<br />

Top view<br />

1 form a<br />

with electrostatic shield<br />

A001<br />

1413 9 8<br />

1 2 6 7<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

1 form a<br />

with diode<br />

A010<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Reed V23100-V4 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

1 form a<br />

with electrostatic<br />

shield and diode<br />

A011<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

1 form c<br />

standard<br />

C000<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Coil Data (values at 23 °C)<br />

DIP version flat: 1 form a contact, standard<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

5 3.5 22 0.75 50 500 V23100-V4005-A000 0-1393763-1<br />

12 8.4 33 1.80 144 1’000 V23100-V4012-A000 0-1393763-6<br />

15 10.5 44 2.25 112 2’000 V23100-V4015-A000 1-1393763-0<br />

24 16.8 44 3.60 288 2’000 V23100-V4024-A000 1-1393763-4<br />

DIP version flat: 1 form a contact, with diode<br />

5 3.5 14 0.75 50 500 V23100-V4005-A010 0-1393763-4<br />

12 8.4 25 1.80 144 1'000 V23100-V4012-A010 0-1393763-8<br />

15 10.5 47 2.25 112 2’000 V23100-V4015-A010 1-1393763-2<br />

24 16.8 47 3.60 288 2’000 V23100-V4024-A010 1-1393763-6<br />

DIP version flat: 1 form c contact, standard<br />

5 3.5 13 (14.5) * 0.75 125 200 V23100-V4005-C000 2-1393763-0<br />

12 8.4 22 (23.5) * 1.80 288 500 V23100-V4012-C000 2-1393763-8<br />

15 10.5 44 (14.5) * 2.25 112 2’000 V23100-V4015-C000 3-1393763-4<br />

24 16.8 44 (49) * 3.60 288 2’000 V23100-V4024-C000 4-1393763-0<br />

DIP version flat: 1 form a contact, with electrostatic shield<br />

Reed V23100-V4 <strong>Relay</strong><br />

5 3.5 22 0.75 50 500 V23100-V4005-A001 0-1393763-3<br />

12 8.4 33 1.80 144 1’000 V23100-V4012-A001 0-1393763-7<br />

15 10.5 44 2.25 112 2’000 V23100-V4015-A001 1-1393763-1<br />

24 16.8 44 3.60 288 2’000 V23100-V4024-A001 1-1393763-5<br />

DIP version flat: 1 form a contact, with electrostatic shield and diode<br />

Digit<br />

5 3.5 14 0.75 50 200 V23100-V4005-A011 0-1393763-3<br />

12 8.4 25 1.80 144 1'000 V23100-V4012-A011 0-1393763-9<br />

15 10.5 47 2.25 112 2’000 V23100-V4015-A011 1-1393763-3<br />

24 16.8 47 3.60 288 2’000 V23100-V4024-A011 1-1393763-7<br />

* Values in brackets refer to high relay with protective diode<br />

<strong>Relay</strong> Code<br />

Basic type number<br />

of DIL/SIL reed relay<br />

Contact arrangement<br />

0 = DIL: 1 form A<br />

3 = DIL: 2 form A or 1 form C<br />

5 = SIL: 1 form A<br />

6 = Mini SIL: 1 form A<br />

Coil number<br />

05 = 5 Vdc coil<br />

12 = 12 Vdc coil<br />

15 = 15 Vdc coil<br />

24 = 24 Vdc coil<br />

<strong>Relay</strong> version (contact arrangement)<br />

Block 1 Block 2<br />

Block 3<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />

V 2 3 1 0 0 V 4<br />

Ordering example: V23100-V4005-A010<br />

DIL reed relay with 1 make, 5 V nominal voltage, with clamping diode (spark suppression)<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

89<br />

Reed


Reed<br />

90<br />

Dimensions<br />

DIP version (high)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

DIP-high version<br />

mm inch<br />

L 19.3 - 0.2 0.760 - 0.008<br />

W 7.00 - 0.2 0.276 - 0.008<br />

H 7.50 - 0.2 0.295 - 0.008<br />

S 0.50 ± 0.1 0.200 ± 0.004<br />

T 3.20 ± 0.1 0.126 ± 0.004<br />

Tw 0.50 ± 0.1 0.020 ± 0.004<br />

Tz 0.25 ± 0.1 0.010 ± 0.004<br />

Mounting hole layout<br />

Top view<br />

Terminal assignment<br />

Top view<br />

2 form a<br />

standard<br />

B000<br />

www.tycoelectronics.com<br />

1 form c<br />

with diode<br />

C010<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Reed V23100-V4 <strong>Relay</strong><br />

2 form a<br />

with diode<br />

B010<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

1 form c<br />

with electrostatic<br />

shield and diode<br />

C011<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Coil Data (values at 23 °C)<br />

DIP version high: 2 form a contact, standard<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

5 3.5 14 0.75 125 200 V23100-V4305-B000 1-1393763-8<br />

12 8.4 25 1.80 288 500 V23100-V4312-B000 2-1393763-6<br />

15 10.5 47 2.25 112 2’000 V23100-V4315-B000 3-1393763-2<br />

24 16.8 47 3.60 288 2’000 V23100-V4324-B000 3-1393763-8<br />

DIP version high: 2 form a contact, with diode<br />

5 3.5 14 0.75 125 200 V23100-V4305-B010 1-1393763-9<br />

12 8.4 25 1.80 288 500 V23100-V4312-B010 2-1393763-7<br />

15 10.5 47 2.25 112 2’000 V23100-V4315-B010 3-1393763-3<br />

24 16.8 47 3.60 288 2’000 V23100-V4324-B010 3-1393763-9<br />

DIP version high: 1 form c contact, with diode<br />

U I = Minimum voltage at 23 °C after pre-energizing<br />

with nominal voltage without contact current<br />

U II = Maximum continous voltage at 23 °C<br />

The operating voltage limits U I and U II depend on<br />

the temperature according to the formula:<br />

U I tamb = K I · U I 23 °C<br />

and<br />

U II tamb = K Il · U Il 23 °C<br />

t amb = Ambient temperature<br />

U I tamb = Minimum voltage at ambient temperature, t amb<br />

U II tamb = Maximum voltage at ambient temperature, t amb<br />

k I , k II = Factors (dependent on temperature), see diagram<br />

Reed V23100-V4 <strong>Relay</strong><br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

5 3.5 14.5 0.75 125 200 V23100-V4305-C010 2-1393763-2<br />

12 8.4 23.5 1.80 288 500 V23100-V4312-C010 3-1393763-0<br />

15 10.5 14.5 2.25 112 2’000 V23100-V4315-C010 3-1393763-6<br />

24 16.8 49 3.60 288 2’000 V23100-V4324-C010 4-1393763-2<br />

DIP version high: 1 form c contact, with diode and electrostatic shield<br />

5 3.5 14.5 0.75 125 200 V23100-V4305-C011 2-1393763-3<br />

12 8.4 23.5 1.80 288 500 V23100-V4312-C011 3-1393763-1<br />

15 10.5 14.5 2.25 112 2’000 V23100-V4315-C011 3-1393763-7<br />

24 16.8 49 3.60 288 2’000 V23100-V4324-C011 4-1393763-3<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Ordering Information<br />

Ambient temperature t amb [°C]<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

91<br />

Reed


Reed<br />

92<br />

Dimensions<br />

SIL version<br />

SIL version<br />

mm inch<br />

L 19.8 - 0.2 0.780 - 0.008<br />

W 5.08 - 0.2 0.200 - 0.008<br />

H 7.80 - 0.2 0.307 - 0.008<br />

T 3.50 ± 0.2 0.138 ± 0.008<br />

Tw 0.60 ± 0.1 0.024 ± 0.004<br />

Tz 0.25 ± 0.1 0.010 ± 0.004<br />

Mounting hole layout<br />

Top view<br />

Coil Data (values at 23 °C)<br />

SIL version: 1 form a contact<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Terminal assignment<br />

Top view<br />

1 form a<br />

standard<br />

A000<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

1 form a<br />

with diode<br />

A010<br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

5 3.5 22 0.75 50 500 V23100-V4505-A000 4-1393763-4<br />

12 8.4 33 1.80 144 1’000 V23100-V4512-A000 4-1393763-7<br />

15 10.5 44 2.25 112 2’000 V23100-V4515-A000 4-1393763-9<br />

24 16.8 44 3.60 288 2’000 V23100-V4524-A000 5-1393763-1<br />

SIL version: 1 form a contact with diode<br />

Reed V23100-V4 <strong>Relay</strong><br />

Dimensions in mm<br />

Ordering Information<br />

5 3.5 22 0.75 50 500 V23100-V4505-A010 4-1393763-5<br />

12 8.4 33 1.80 144 1’000 V23100-V4512-A010 4-1393763-8<br />

15 10.5 44 2.25 112 2’000 V23100-V4515-A010 5-1393763-0<br />

24 16.8 44 3.60 288 2’000 V23100-V4524-A010 5-1393763-2<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Dimensions<br />

Mini SIL version<br />

Mini SIL version<br />

mm inch<br />

L 15.2 - 0.2 0.780 - 0.008<br />

W 3.8 - 0.2 0.200 - 0.008<br />

H 6.8 - 0.2 0.307 - 0.008<br />

Tw 0.50 ± 0.1 0.024 ± 0.004<br />

Tz 0.25 ± 0.1 0.010 ± 0.004<br />

Terminal assignment<br />

<strong>Relay</strong>-top view<br />

1 form a<br />

standard<br />

A000<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

1 form a<br />

with diode<br />

A010<br />

Coil Data (values at 23 °C)<br />

SIL version: 1 form a contact<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Mounting hole layout<br />

Top view<br />

5 3.5 13.6 0.75 50 500 V23100-V4605-A000 0-1422026-2<br />

12 8.4 21.6 1.8 205 700 V23100-V4612-A000 0-1422026-3<br />

SIL version: 1 form a contact with diode<br />

Reed V23100-V4 <strong>Relay</strong><br />

Nominal Operate/set voltage range Release/ Coil Coil <strong>Relay</strong> Tyco part<br />

voltage reset voltage power Resistance code number<br />

Unom Minimum<br />

Minimum Maximum<br />

voltage U voltage U<br />

min max<br />

Vdc Vdc Vdc Vdc mW Ω / ± 10 %<br />

5 3.5 13.6 0.75 50 500 V23100-V4605-A010 0-1422026-5<br />

12 8.4 21.6 1.8 205 700 V23100-V4612-A010 0-1422026-6<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Ordering Information<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

93<br />

Reed


Reed<br />

94<br />

General Data<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Type of relay DIP version SIL Version Mini SIL Version<br />

Type of contact/s 1 form a 2 form a 1 form c 1 form a 1 form a<br />

Maximum operate time (including bounce) 0.5 ms 0.7 ms 0.5 ms 0.5 ms<br />

Maximum release time (including bounce) 0.1 ms 1.0 ms 0.1 ms 0.1 ms<br />

Maximum switching load without load 650 operations/s 500 operations/s 150 operations/s 650 operations/s 650 operations/s<br />

Operating temperature range -40 °C ...+70 °C, + 85 °C on request<br />

Storage temperature -40° C ... + 95 °C<br />

Thermal resistance Approx. 75 K / W<br />

Maximum permissible coil temperature 105 °C<br />

Vibration resistance (function) 30 G 30 G 30 G 30 G<br />

10 to 2000 Hz 50 to 2000 Hz 10 to 2000 Hz 10 to 2000 Hz<br />

Shock resistance, half sinus, 11 ms 150 G 50 G 150 G 50 G<br />

Degree of protection immersion cleanable, IP 67<br />

Typical mechanical endurance 10 8 operations<br />

Mounting position any<br />

Resistance to soldering heat 265 °C / 10 s<br />

Contact Data<br />

Type of relay DIP version SIL version Mini SIL Version<br />

Type of contact/s 1 form a 2 form a 1 form c 1 form a 1 form a<br />

Contact material Gold covered with Rhodium<br />

Maximum continuous current 1 A 1.2 A 1 A 1 A<br />

Maximum switching current 0.5 A 0.25 A 0.5 A 0.5 A<br />

Maximum switching voltage<br />

at nominal voltage: 5 Vdc 200 Vdc / Vac peak 175 Vdc 200 Vdc / Vac 200 Vdc / Vac peak<br />

Maximum switching capacity<br />

12-24 Vdc 200 Vdc / Vac peak 175 Vdc peak 200 Vdc / Vac 200 Vdc / Vac peak<br />

DC voltage 10 W 3 W 10 W 10 W<br />

AC voltage 10 VA 3 VA 10 VA 10 VA<br />

Thermoelectric potential < 100 mV<br />

Initial contact resistance /<br />

measuring condition: 10 11 W<br />

Dielectric test voltage (1 min)<br />

contact / coil 1500 Vdc 1500 Vdc 1500 Vdc 1500 Vdc<br />

contact / contact 250 Vdc 200 Vdc 250 Vdc 225 Vdc<br />

High Frequency Data<br />

Capacitance<br />

between coil and contacts<br />

between adjacent contact sets<br />

between open contacts<br />

Reed V23100-V4 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

max. 2 pF<br />

max. 1 pF<br />

max. 1 pF<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


PCB, hand solder or plug-in relays,<br />

for DC operation,<br />

non-polarized, non-latching<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0501.<br />

Features<br />

– Multi purpose relay<br />

– highly reliable<br />

– great variety of contact arrangements and materials to<br />

meet specific applications<br />

– Contacts for signal loads and currents up to 5 A<br />

– AC and DC, latching and non-latching,<br />

coils operating voltage 1.5 V ... 125 V<br />

– Sockets for easy and quick mounting of relays (see data<br />

sheet Accessories)<br />

Typical applications<br />

– Measurement and control equipment<br />

– Press controls with high safety requirements<br />

(forcibly guided springs)<br />

– Telecommunications<br />

Versions<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle N V23154 / V23162 <strong>Relay</strong><br />

– Size I or II, depending on contact set<br />

– Standard contact sets with max. 4 changeover, 2 break or<br />

6 make contacts, special configurations on request<br />

– Single or bifurcated contacts<br />

– Hand solder terminals also for plug-in connection with<br />

screw fixing or PCB terminals<br />

– Dust-protected with plastic cover,<br />

hermetically sealed with metal enclosure<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

95<br />

Cradle N


Cradle N<br />

96<br />

Dimensions<br />

Version V23154-Mxxxx Size I and<br />

V23154-Nxxxx Size II<br />

For printed circuit mounting<br />

With or without earth terminal<br />

Dust-protected<br />

Mounting hole layout<br />

View onto the component side of the PCB<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle N V23154 / V23162 <strong>Relay</strong><br />

Size I Size II<br />

M = Earth terminal<br />

a) Hole for mechanical armature<br />

actuation, if required<br />

b) Hole for socket mounting with screw<br />

M1.6,<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Dimensions<br />

Version V23154-C0xxx Size I and<br />

V23154-D0xxx Size II<br />

Hand solder terminals, silver-plated<br />

Also for plug-in connection<br />

and screw fixing<br />

With earth terminal<br />

Dust-protected<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Size I Size II<br />

For sockets and hold-down springs see data sheet Accessories<br />

Cradle N V23154 / V23162 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

97<br />

Cradle N


Cradle N<br />

98<br />

Dimensions<br />

Version V23162-A0xxx Size I and<br />

V23162-B0xxx Size II<br />

With hand solder terminals, silver-plated<br />

Also for plug-in connection<br />

and screw fixing<br />

With earth terminal<br />

Hermetically sealed<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Size I Size II<br />

For sockets and hold-down springs see data sheet Accessories<br />

Cradle N V23154 / V23162 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Contact Data<br />

Ordering code block 3<br />

Type of contact<br />

Contact assembly<br />

Contact material<br />

Max. switching voltage<br />

Max. switching current<br />

Max. switching capacity<br />

Max. continuous current at<br />

max. ambient temperature<br />

Contact sets<br />

Size I<br />

Number of contacts and type<br />

Symbols with base conncections<br />

coil I coil II<br />

3<br />

- +<br />

2 4<br />

- +<br />

1<br />

Contacts in release condition,<br />

coil polarity to set the relay<br />

Contact assembly<br />

Contact material silver, gold-flashed<br />

Ordering code block 3<br />

Contact material gold F<br />

Ordering code block 3<br />

Size II<br />

Number of contacts and type<br />

Symbols with base conncections<br />

coil I coil II<br />

3<br />

- +<br />

2 4<br />

- +<br />

1<br />

Contacts in release condition,<br />

coil polarity to set the relay<br />

Contact assembly<br />

Contact material silver, gold-flashed<br />

Ordering code block 3<br />

Contact material gold F<br />

Ordering code block 3<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

B104/B110/<br />

B112<br />

single<br />

contacts<br />

B104<br />

B604<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

B604/B610/<br />

B612<br />

single contacts bifurcated contacts single contacts<br />

silver,<br />

gold F<br />

silver,<br />

gold F<br />

silver,<br />

gold-flashed<br />

gold-flashed<br />

gold-flashed<br />

150 Vdc<br />

36 Vdc<br />

150 Vdc<br />

36 Vdc<br />

250 Vdc<br />

125 Vac<br />

30 Vac<br />

125 Vac<br />

30 Vac<br />

250 Vac<br />

2 A<br />

0.2 A<br />

2 A<br />

0.2 A<br />

5 A<br />

35 to 70 W<br />

5 W<br />

35 to 70 W<br />

5 W<br />

50 to 140 W<br />

see load limit<br />

5 VA<br />

see load limit<br />

5 VA<br />

see load limit<br />

curve page 100<br />

curve page 141<br />

curve page 100<br />

50 VA<br />

50 VA<br />

500 VA<br />

single<br />

contacts<br />

B112<br />

B612<br />

Cradle N V23154 / V23162 <strong>Relay</strong><br />

bifurcated<br />

contacts<br />

C104<br />

C404<br />

2 A<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

C104/C110/<br />

F105 F107 F106<br />

single<br />

contacts<br />

B110<br />

B610<br />

C112<br />

max. 4 changeover contacts, 2 break contacts or 6 make contacts<br />

2 changeover contacts 2 make<br />

6 make contacts 4 changeover<br />

bifurcated<br />

contacts<br />

C112<br />

contacts<br />

bifurcated<br />

contacts<br />

C 110<br />

C 410<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

C404/C410 F104 ... F107<br />

2 break<br />

contacts<br />

single contacts<br />

1 break<br />

1 make contact<br />

2 changeover<br />

single<br />

contacts<br />

F 104<br />

5 A<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

99<br />

Cradle N


Cradle N<br />

100<br />

Max. DC Load Breaking Capacity<br />

for contact sets B1xx and C1 xx<br />

Safe breaking, no stationary arc<br />

Contact material silver, gold-flashed<br />

for contact sets F1xx<br />

Safe breaking, no stationary arc<br />

Contact material silver, gold-flashed<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle N V23154 / V23162 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

I = switching current<br />

U = switching voltage<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Coil Data<br />

Nominal voltage<br />

Typical nominal power consumption, at 20 °C<br />

Class of the operative range<br />

acc to EN 61810-1 / IEC 61810-1 and VDE 0435 Part 201<br />

Operating voltage (according to the coil type)<br />

Coil Data (values at 23 °C)<br />

Nominal<br />

voltage<br />

U nom<br />

Vdc<br />

U I tamb (1.2) < U I £ U II tamb<br />

U I tamb = U I · U 20 °C · k I tamb<br />

U II tamb = U Il 20 °C · k II tamb<br />

t amb = Ambient temperature<br />

U = Operating voltage<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Minimum voltage U I<br />

Vdc<br />

U I tamb = Minimum voltage at ambient temperature, t amb<br />

U II tamb = Maximum voltage at ambient temperature, t amb<br />

k I and k II = Factors<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

from 5 Vdc to 125 Vdc<br />

Maximum<br />

voltage U II<br />

Vdc<br />

Resistance<br />

at 20 °C<br />

W<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Coil number<br />

Ordering<br />

code block 2<br />

5 1.8 2.5 3 3.7 7.2 28 ± 3 711<br />

12 5.3 7.1 8.7 10.5 20 220 ± 22 717<br />

24 11 14.5 18 22 40 890 ± 89 721<br />

48 23 30 37 45 75 3200 ± 480 726<br />

60 27 36 43 53 92 4700 ± 705 734<br />

110 49 65 79 98 164 15000 ± 1500 735<br />

125 61 81 99 122 190 20900 ± 3140 703<br />

Terminals:<br />

Coil with 1 winding<br />

Start 4 End 1<br />

-B104/-B604/<br />

-F105<br />

Coil with 2 windings (upon request)<br />

Start 3 End 2 for winding I<br />

Start 4 End 1 for winding II<br />

Conctact sets<br />

-B110/-B112/-B610/<br />

-612/-C104/-C404/<br />

-F104/-F106/-F107<br />

The minimum voltage U I depends on the contact set and the ambient<br />

temperature, the maximum voltage U II only depends on the ambient<br />

temperature.<br />

Between minimum voltage U I tamb and operating voltage U a safety<br />

margin of approx. 20% is recommended.<br />

Cradle N V23154 / V23162 <strong>Relay</strong><br />

Operating voltage range at 20 °C<br />

-C112 -C110<br />

-C410<br />

0.8 W<br />

2<br />

max. 98% of the nominal voltage<br />

Ambient temperature tu [°C]<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

101<br />

Cradle N


Cradle N<br />

102<br />

Instructions for Impulse Operation<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

The maximum voltage stated in the table (page 101) can be increased for impulse operation as follows:<br />

U II Impuls = U II tamb . q<br />

U II tamb = Maximum continuous voltage at ambient temperature t amb<br />

q = Factor<br />

The impulse voltage must not exceed 80% of the test voltage (winding/frame or winding/winding) or 2.5 times<br />

the value of the maximum voltage listed in the table (page 101).<br />

Ift ED £ 3 s then q =<br />

Ift ED = Pulse width<br />

t 2 = Cycle time<br />

If t ED = > 3 s the value of q must be obtained from the nomograph (next page).<br />

Examples of various periodic pulse trains (energizing side)<br />

1. Periodic recurrence of one energizing pulse<br />

2. Periodic recurrence of two unequal energizing pulses<br />

t ED<br />

t I + t II<br />

= t + t<br />

I II<br />

= Pulse widths within one cycle<br />

Cradle N V23154 / V23162 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Nomograph for Determining Factor q<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle N V23154 / V23162 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

103<br />

Cradle N


Cradle N<br />

104<br />

General Data<br />

Ordering code block 3<br />

Operate time at U nom and 20 °C, typical<br />

Reset time typical<br />

Maximum switching rate without load<br />

Ambient temperature range<br />

acc. to EN 61810-1 / IEC 61810-1 and<br />

VDE 0435 part 201<br />

Thermal resistance<br />

Maximum temperature<br />

Continuous thermal load<br />

Degree of protection acc. to EN 60529 /<br />

IEC 60529 / VDE 0470 part 1<br />

Mechanical endurance<br />

Mounting position<br />

Processing information<br />

Weight<br />

V23154-C0/-MO Size I<br />

V23154-D0/-NO Size II<br />

V23162-A0 Size I<br />

V23162-B0 Size II<br />

Insulation<br />

Test voltage (1 min)<br />

winding / frame<br />

contact / contact<br />

contact / frame<br />

contact / coil<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle N V23154 / V23162 <strong>Relay</strong><br />

B1xx B6xx C1xx C4xx F1xx<br />

7.5 ms<br />

Ultrasonic cleaning should be avoided if possible or carried out only after consulting the<br />

manufacturer<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

3 ms<br />

50 operations/s<br />

-40 °C ... +70 °C<br />

50 K/W<br />

100 °C<br />

1.6 W<br />

dust-protected IP 30<br />

or hermetically sealed IP 67<br />

approx.10 8<br />

operations<br />

any<br />

approx. 20 g<br />

approx. 25 g<br />

approx. 30 g<br />

approx. 35 g<br />

500 Vac rms<br />

500 Vac rms<br />

500 Vac rms<br />

1000 Vac rms<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

10 operations/s<br />

approx. 10 7<br />

operations<br />

500 Vac rms<br />

1000 Vac rms<br />

1000 Vac rms<br />

1500 Vac rms<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


<strong>Relay</strong> Code<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Digit<br />

Basic type number of cradle relay N<br />

V23154 = dust-protected<br />

V23162 = hermetically sealed<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

<strong>Relay</strong> type<br />

A0 = Size I,<br />

for plug-in and screw fixing, hand solder terminals tinned,<br />

with earth terminal, hermetically sealed<br />

B0 = Size II,<br />

for plug-in and screw fixing, hand solder terminals tinned,<br />

with earth terminal, hermetically sealed<br />

C0 = Size I,<br />

for plug-in and screw fixing, hand solder terminals silver-plated,<br />

with earth terminal, dust-protected<br />

D0 = Size II,<br />

for plug-in and screw fixing, hand solder terminals silver-plated,<br />

with earth terminal, dust-protected<br />

M0 = Size I,<br />

for printed circuit mounting, with earth terminal, dust-protected<br />

N0 = Size II,<br />

for printed circuit mounting, with earth terminal, dust-protected<br />

M4 = Size I,<br />

for printed circuit mounting, without earth terminal, dust-protected<br />

N4 = Size II,<br />

for printed circuit mounting, without earth terminal, dust-protected<br />

Coil number<br />

Versions see page 101<br />

Contact set / type of contact<br />

see page 99<br />

Cradle N V23154 / V23162 <strong>Relay</strong><br />

Block 1 Block 2 Block 3<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />

Ordering example:<br />

V23154-D0721-B110<br />

Cradle relay N, size II, plug-in, dust-protected, with solder terminals, silver-plated, coil 24 Vdc,<br />

4 changeover contact set, single contacts, contact material silver, gold-flashed, with earth terminal,<br />

Note:<br />

The ordering scheme enables a multitude of variations. However, not all variations are defined as<br />

construction specifications (ordering code) and thus in the current delivery program.<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

105<br />

Cradle N


Cradle N<br />

106<br />

Ordering Information<br />

<strong>Relay</strong> Code Tyco<br />

Part Number<br />

V23154C 702F101 3-1393806-3<br />

V23154C 704B104 4-1393806-3<br />

V23154C 716B104 6-1393806-4<br />

V23154C 717B104 6-1393806-7<br />

V23154C 719B104 7-1393806-1<br />

V23154C 720B104 7-1393806-8<br />

V23154C 720C104 8-1393806-1<br />

V23154C 720F106 8-1393806-3<br />

V23154C 721B104 8-1393806-6<br />

V23154C 721B604 8-1393806-7<br />

V23154C 721C104 8-1393806-8<br />

V23154C 721F105 9-1393806-1<br />

V23154C 722B104 9-1393806-4<br />

V23154C 726B104 0-1393807-6<br />

V23154D 421B110 3-1393807-7<br />

V23154D 421F104 4-1393807-4<br />

V23154D 703F104 0-1393808-4<br />

V23154D 704B110 0-1393808-6<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle N V23154 / V23162 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

<strong>Relay</strong> Code Tyco<br />

Part Number<br />

V23154D 719B110 5-1393808-6<br />

V23154D 719F104 6-1393808-2<br />

V23154D 720B110 6-1393808-5<br />

V23154D 720C110 7-1393808-0<br />

V23154D 720C410 7-1393808-3<br />

V23154D 720F104 7-1393808-6<br />

V23154D 720W 56 7-1393808-8<br />

V23154D 721B110 8-1393808-3<br />

V23154D 721B112 8-1393808-4<br />

V23154D 721B610 9-1393808-2<br />

V23154D 721C110 9-1393808-5<br />

V23154D 721F104 0-1393809-1<br />

V23154D 722B110 1-1393809-4<br />

V23154D 722F104 2-1393809-4<br />

V23154D 726B110 3-1393809-2<br />

V23154D 726F104 4-1393809-4<br />

V23154M 721B104 2-1393810-7<br />

V23154N 719B110 6-1393810-3<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Hand solder and plug-in relay,<br />

for AC operation,<br />

non-polarized, non-latching<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0501.<br />

Features<br />

– Highly reliable<br />

– Great variety of contact arrangements and materials to<br />

meet specific applications<br />

– Contacts for signal loads and currents up to 5 A<br />

– Sockets for easy and quick mounting of relays (see data<br />

sheet Accessories)<br />

Typical applications<br />

– Operation of the coil with alternating voltage<br />

– Machine controls<br />

Versions<br />

– Size I or II, depending on height of the contact set<br />

– Various contact arrangements available:<br />

max. 4. changeover contacts, 2 break contacts or<br />

2 make contacts<br />

– Single or bifurcated contacts<br />

– Hand solder terminals, for plug-and-socket<br />

connection, screw fixing<br />

– Dust-protected<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle W V23005 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

107<br />

Cradle W


Cradle W<br />

108<br />

Dimensions<br />

Version V23005-A0xxx Size I and<br />

V23005-B0xxx Size II<br />

With hand solder terminals, silver-plated<br />

Also for plug-and-socket connection<br />

plus screw fixing<br />

With earth terminal<br />

Dust-protected<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle W V23005 <strong>Relay</strong><br />

Size I Size II<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Contact Data<br />

Ordering code block 3<br />

Type of contact<br />

Contact assembly<br />

Contact material<br />

Max. switching voltage<br />

Max. switching current<br />

Max. switching capacity<br />

Max. continuous current at<br />

max. ambient temperature<br />

Contact sets<br />

Size I<br />

Number of contacts and type<br />

Symbols with base conncections<br />

Contact assembly<br />

Contact material silver, gold-flashed<br />

Ordering code block 3<br />

Contact material gold F<br />

Ordering code block 3<br />

Size II<br />

4 1<br />

Number of contacts and type<br />

Symbols with base conncections<br />

4 1<br />

Contact assembly<br />

Contact material silver, gold-flashed<br />

Ordering code block 3<br />

Contact material gold F<br />

Ordering code block 3<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

single contacts bifurcated contacts<br />

single contacts<br />

silver,<br />

gold F<br />

silver,<br />

gold F<br />

silver,<br />

gold-flashed<br />

gold-flashed<br />

gold-flashed<br />

150 Vdc<br />

36 Vdc<br />

150 Vdc<br />

36 Vdc<br />

250 Vdc<br />

125 Vac<br />

30 Vac<br />

125 Vac<br />

30 Vac<br />

250 Vac<br />

2 A<br />

0.2 A<br />

2 A<br />

0.2 A<br />

5 A<br />

35 to 70 W<br />

5 W<br />

35 to 70 W<br />

5 W<br />

50 to 140 W<br />

see load limit<br />

5 VA<br />

see load limit<br />

5 VA<br />

see load limit<br />

curve page 110<br />

curve page 110<br />

curve page 110<br />

50 VA<br />

50 VA<br />

500 VA<br />

single<br />

contacts<br />

B104<br />

B604<br />

Cradle W V23005 <strong>Relay</strong><br />

B104/B110 B604/B610 C104/C110 C404/C410 F104 ... F107<br />

max. 4 changeover contacts, 2 break contacts or 2 make contacts<br />

2 changeover<br />

contacts<br />

single contacts<br />

B110<br />

B610<br />

bifurcated<br />

contacts<br />

C104<br />

C404<br />

2 A<br />

4 changeover contacts<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

2 make<br />

contacts<br />

F105 F107 F106<br />

bifurcated contacts<br />

C110<br />

C 410<br />

2 break<br />

contacts<br />

single contacts<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

single contacts<br />

F 104<br />

5 A<br />

1 break<br />

1 make contact<br />

2 changeover contacts<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

109<br />

Cradle W


Cradle W<br />

110<br />

Coil Data<br />

Nominal voltage<br />

Typical nominal power consumption, at 20 °C<br />

Class of the operative range<br />

acc to EN 61810-1 / IEC 61810-1 and VDE 0435 Part 201<br />

Operating voltage (according to the coil type)<br />

Coil Data (values at 23 °C)<br />

Nominal voltage U nom<br />

Vac<br />

(50 Hz / 60 Hz)<br />

6<br />

12<br />

24<br />

48<br />

60<br />

110<br />

220<br />

Safe breaking, no stationary arc<br />

Contact material silver, gold-flashed<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

DC resistance<br />

at 20 °C<br />

Max. DC Load Breaking Capacity<br />

W<br />

8 ± 0.8<br />

40 ± 4.0<br />

170 ± 17<br />

620 ± 62<br />

1000 ± 100<br />

3200 ± 480<br />

14000 ± 2100<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle W V23005 <strong>Relay</strong><br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

4<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Terminals<br />

Start End<br />

Contact sets B1xx and C1xx Contact sets F1xx<br />

from 6 Vac to 220 Vac<br />

1.15 W<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

1<br />

max. 80% of the nominal voltage<br />

At 70 °C ambient temperature the operating voltage is permitted to deviate from the rated values by + 10% and - 20%.<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

1<br />

Coil number<br />

Ordering code block 2<br />

015<br />

017<br />

010<br />

019<br />

008<br />

007<br />

004<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


General Data<br />

Ordering code block 3<br />

Maximum switching rate without load<br />

Ambient temperature range<br />

acc. to EN 61810-1 / IEC 61810-1 and<br />

VDE 0435 part 201<br />

Thermal resistance<br />

Maximum temperature<br />

Continious thermal load<br />

Degree of protection acc. to EN 60529 /<br />

IEC 60529 / VDE 0470 part 1<br />

Mechanical endurance<br />

Mounting position<br />

Weight<br />

Size I<br />

Size II<br />

Insulation<br />

Ordering code block 3<br />

Test voltage (1 min)<br />

winding / frame<br />

contact / contact<br />

contact / frame<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle W V23005 <strong>Relay</strong><br />

B1xx B6xx C1xx C4xx F1xx<br />

500 Vac rms<br />

1000 Vac rms<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

20 operations/s<br />

-40 °C ... +70 °C<br />

35 K/VA<br />

100 °C<br />

2.2 VA<br />

dust-protected IP 40<br />

approx. 107 operations<br />

any<br />

approx. 35 g<br />

approx. 40 g<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

approx. 10 8<br />

operations<br />

B1xx B6xx C1xx C4xx F1xx<br />

500 Vac rms at nominal voltages £ 60 V<br />

500 Vac rms at nominal voltages > 60 V<br />

1000 Vac rms<br />

1000 Vac rms<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

111<br />

Cradle W


Cradle W<br />

112<br />

<strong>Relay</strong> Code<br />

Basic type number of cradle relay W<br />

<strong>Relay</strong> type<br />

A0 = Size I<br />

B0 = Size II<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Digit<br />

Coil number<br />

Versions see page 110<br />

Contact set / type of contact<br />

see page 109<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Ordering example:<br />

V23005-B004-F104<br />

Cradle relay W, size II, coil 220 Vac, 2 changeover contact set, single contacts, contact material<br />

silver, gold-flashed<br />

Note:<br />

The ordering scheme enables a multitude of variations. However, not all variations are defined as construction<br />

specifications (ordering code) and thus in the current delivery program.<br />

Special design can be carried out to customer specifications. Please contact your local representative.<br />

Ordering Information<br />

Block 1 Block 2 Block 3<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />

V 2 3 0 0 5<br />

<strong>Relay</strong> Code Tyco<br />

Part Number<br />

V23005A 4B104 0-1393816-1<br />

V23005B 4B110 2-1393816-2<br />

V23005B 4F104 2-1393816-8<br />

V23005B 7B110 3-1393816-0<br />

V23005B 10B110 4-1393816-0<br />

V23005B 10F104 4-1393816-3<br />

Cradle W V23005 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Hand solder and plug-in relay,<br />

for DC operation,<br />

non-polarized, non-latching<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0501.<br />

Features<br />

– Stronger magnet system and thus wider voltage range<br />

than cradle relay N<br />

– Highly reliable<br />

– Contacts for signal loads and currents up to 5 A<br />

– AC and DC, latching and non-latching,<br />

coils operating voltage 6 V ... 220 V<br />

– Multi purpose relay<br />

– Great variety of contact arrangements and materials to<br />

meet specific applications<br />

– Sockets for easy and quick mounting of relays (see data<br />

sheet Accessories)<br />

Typical applications<br />

– Press controls with high safety requirements<br />

(forcibly guided springs)<br />

– Traffic and railroad signalling<br />

– Motor vehicle traffic controls<br />

Versions<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

– Size I, II or III, depending on contact set<br />

– Standard contact sets with max. 6 changeover contacts<br />

or 6 make contacts<br />

– Single or bifurcated contacts<br />

– Hand solder terminals also for plug-in connection with<br />

screw fixing<br />

– Dust-protected<br />

Cradle S V23054 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

113<br />

Cradle S


Cradle S<br />

114<br />

Dimensions<br />

Version V23054-Cxxx Size I and<br />

V23054-Dxxx Size II<br />

Hand solder terminals, silver-plated<br />

Also for plug-and-socket connection<br />

plus screw fixing<br />

With earth terminal<br />

Dust-protected<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Size I Size II<br />

For sockets and hold-down springs see data sheet Accessories<br />

Cradle S V23054 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Dimensions<br />

Version V23054-Exxx Size III<br />

Hand solder terminals, silver-plated<br />

Also for plug-in connection<br />

plus screw fixing<br />

With earth terminal<br />

Dust-protected<br />

Size III<br />

For sockets and hold-down springs see data sheet Accessories<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle S V23054 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

115<br />

Cradle S


Cradle S<br />

116<br />

Contact Data<br />

Ordering code block 3<br />

Type of contact<br />

Contact assembly<br />

Contact material<br />

Max. switching voltage<br />

Max. switching current<br />

Max. switching capacity<br />

Max. continuous current at<br />

max. ambient temperature<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

B104/B110/<br />

B112/B 133<br />

Max. DC Load Breaking Capacity<br />

Safe breaking, no stationary arc<br />

Contact material silver, gold-flashed<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle S V23054 <strong>Relay</strong><br />

B604/B610/<br />

B612/B633<br />

max. 6 changeover contacts or 6 make contacts<br />

single contacts bifurcated contacts<br />

single contacts<br />

silver,<br />

gold F<br />

silver,<br />

gold F<br />

silver,<br />

gold-flashed<br />

gold-flashed<br />

gold-flashed<br />

150 Vdc<br />

36 Vdc<br />

150 Vdc<br />

36 Vdc<br />

250 Vdc<br />

125 Vac<br />

30 Vac<br />

125 Vac<br />

30 Vac<br />

250 Vac<br />

2 A<br />

0.2 A<br />

2 A<br />

0.2 A<br />

5 A<br />

35 to 70 W<br />

5 W<br />

35 to 70 W<br />

5 W<br />

50 to 140 W<br />

see load limit<br />

5 VA<br />

see load limit<br />

5 VA<br />

see load limit<br />

curve<br />

curve<br />

curve<br />

50 VA<br />

50 VA<br />

500 VA<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

C104/C110/<br />

C112/C133<br />

Contact sets B1xx and C1xx Contact sets F1xx<br />

C404/C410/<br />

C412/C433<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

F104/F105/<br />

F 110<br />

2 A 5 A<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Contact sets<br />

Size I<br />

Number of contacts and type<br />

Symbols with base conncections<br />

- I + - II +<br />

3 2 4 1<br />

Contacts in release condition,<br />

coil polarity to set the relay<br />

Contact assembly<br />

Contact material silver, gold-flashed<br />

Ordering code block 3<br />

Contact material gold F<br />

Ordering code block 3<br />

Size II<br />

Number of contacts and type<br />

Symbols with base conncections<br />

- I + - II +<br />

3 2 4 1<br />

Contacts in release condition,<br />

coil polarity to set the relay<br />

Contact assembly<br />

Contact material silver, gold-flashed<br />

Ordering code block 3<br />

Contact material gold F<br />

Ordering code block 3<br />

Size III<br />

Number of contacts and type<br />

Symbols with base conncections<br />

- I + - II +<br />

3 2 4 1<br />

Contacts in release condition,<br />

coil polarity to set the relay<br />

Contact assembly<br />

Contact material silver, gold-flashed<br />

Ordering code block 3<br />

Contact material gold F<br />

Ordering code block 3<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

single contacts<br />

single<br />

contacts<br />

B112<br />

B612<br />

Cradle S V23054 <strong>Relay</strong><br />

B104<br />

B604<br />

single contacts<br />

B133<br />

B633<br />

2 changeover contacts<br />

6 make contacts<br />

single<br />

contacts<br />

C112<br />

C412<br />

6 changeover contacts<br />

bifurcated contacts<br />

C104<br />

C404<br />

bifurcated contacts<br />

C133<br />

C433<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

4 changeover contacts<br />

single<br />

contacts<br />

B110<br />

B610<br />

bifurcated con-<br />

tacts<br />

C110<br />

C 410<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

2 make contacts<br />

single contacts<br />

F105<br />

2 changeover<br />

4 changeover contacts<br />

single contacts<br />

F110<br />

contacts<br />

single<br />

contacts<br />

F 104<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

117<br />

Cradle S


Cradle S<br />

118<br />

Coil Data<br />

Nominal voltage<br />

Typical nominal power consumption, at 20 °C<br />

Class of the operative range<br />

acc to EN 61810-1 / IEC 61810-1 and VDE 0435 Part 201<br />

Operating voltage (according to the coil type)<br />

Coil Data (values at 23 °C)<br />

Nominal<br />

voltage<br />

U nom<br />

Vdc<br />

6<br />

12<br />

24<br />

60<br />

110<br />

125<br />

220<br />

Terminals:<br />

Coil with 1 winding<br />

Start 4 End 1<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

-B104/-B604/<br />

-B110/-B610/<br />

-B612/-F105/<br />

2.4<br />

4.7<br />

10.5<br />

29<br />

44<br />

59<br />

79<br />

Coil with 2 windings (upon request)<br />

Start 3 End 2 for winding I<br />

Start 4 End 1 for winding II<br />

Minimum voltage U I<br />

Vdc<br />

Conctact sets<br />

-B133/-B633/-C104/<br />

-C404/-C112/-C412/<br />

-F104<br />

2.9<br />

5.8<br />

13<br />

36<br />

53.5<br />

73<br />

98<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

C112<br />

C104<br />

F110<br />

3.5<br />

7.0<br />

15.5<br />

43<br />

66<br />

88<br />

118<br />

The minimum voltage U I depends on the contact set and the ambient<br />

temperature, the maximum voltage U II only depends on the ambient<br />

temperature.<br />

Between minimum voltage U I tamb and operating voltage U a safety<br />

margin of approx. 20% is recommended.<br />

U I tamb (1.2) < U £ U II tamb<br />

U I tamb = U I 20 °C · k I tamb<br />

U II tamb = U Il 20 °C · k II tamb<br />

t amb = Ambient temperature<br />

U = Operating voltage<br />

U I tamb = Minimum voltage at ambient temperature, t amb<br />

U II tamb = Maximum voltage at ambient temperature, t amb<br />

k I and k II = Factors<br />

Note: Instructions for impulse operation see data sheet cradle relay N<br />

Cradle S V23054 <strong>Relay</strong><br />

Operating voltage range at 20 °C<br />

C133<br />

C433<br />

4.5<br />

8.8<br />

20<br />

55<br />

85<br />

112<br />

151<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

9<br />

18<br />

39<br />

94<br />

145<br />

190<br />

240<br />

from 6 Vdc to 220 Vdc<br />

1 W<br />

33 ± 3.3<br />

130 ± 13<br />

630 ± 63<br />

3800 ± 570<br />

9200 ± 1380<br />

15500 ± 2320<br />

25000 ± 3750<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

2<br />

max. 92% of the nominal voltage<br />

Maximum<br />

voltage U II<br />

Vdc<br />

Ambient temperature t amb [°C]<br />

Resistance<br />

at 20 °C<br />

W<br />

Coil number<br />

Ordering<br />

code block 2<br />

011<br />

015<br />

020<br />

026<br />

004<br />

013<br />

003<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


General Data<br />

Ordering code block 3<br />

Operating time at U nom and 20 °C, typical<br />

Release time, typical<br />

Maximum switching rate without load<br />

Ambient temperature range<br />

acc. to EN 61810-1 / IEC 61810-1 and<br />

VDE 0435 part 201<br />

Thermal resistance<br />

Maximum temperature<br />

Continuous thermal load<br />

Degree of protection acc. to EN 60529 /<br />

IEC 60529 / VDE 0470 part 1<br />

Mechanical endurance<br />

Mounting position<br />

Weight<br />

Size I<br />

Size II<br />

Size III<br />

Insulation<br />

Ordering code block 3<br />

Test voltage (1 min)<br />

winding / frame<br />

contact / contact<br />

contact / frame<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle S V23054 <strong>Relay</strong><br />

B1xx B6xx C1xx<br />

16 ms<br />

C4xx F1xx<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

50 operations/s<br />

B1xx B6xx C1xx C4xx F1xx<br />

500 Vac rms<br />

500 Vac rms<br />

500 Vac rms<br />

2 ms<br />

-40 °C ... +70 °C<br />

40 K/W<br />

100 °C<br />

2.1 W<br />

dust-protected IP 30<br />

approx. 10 8<br />

operations<br />

any<br />

approx. 20 g<br />

approx. 25 g<br />

approx. 27 g<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

10 operations/s<br />

approx. 10 7<br />

operations<br />

500 Vac rms<br />

1000 Vac rms<br />

1000 Vac rms<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

119<br />

Cradle S


Cradle S<br />

120<br />

<strong>Relay</strong> Code<br />

Basic type number of cradle relay S<br />

<strong>Relay</strong> type<br />

C = Size I<br />

D = Size II<br />

E = Size III<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Digit<br />

Coil number<br />

Versions see page 118<br />

Contact set / type of contact<br />

see page 117<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Block 1 Block 2 Block 3<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />

V 2 3 0 5 4<br />

Ordering example:<br />

V23054-E0020-C133<br />

Cradle relay S, size III, standard version, coil 24 Vdc, 6 changeover contact set, bifurcated contacts,<br />

contact material silver, gold-flashed<br />

Note:<br />

The ordering scheme enables a multitude of variations. However, not all variations are defined as construction<br />

specifications (ordering code) and thus in the current delivery program.<br />

Special design can be carried out to customer specifications. Please contact your local representative.<br />

Ordering Information<br />

<strong>Relay</strong> Code Tyco<br />

Part Number<br />

V23054D 20B110 5-1393812-1<br />

V23054D 20C110 5-1393812-3<br />

V23054D1020F104 9-1393812-3<br />

V23054E 20B133 3-1393813-6<br />

V23054E 22B133 4-1393813-4<br />

V23054E1019F110 7-1393813-2<br />

V23054E1020F110 7-1393813-6<br />

Cradle S V23054 <strong>Relay</strong><br />

0 = standard version<br />

1 = fitted with contact sets F (block 3)<br />

2 = for higher test voltage<br />

3 = contact sets F and higher test voltage winding / frame<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Hand solder and plug-in relays,<br />

for DC operation,<br />

polarized, non-latching<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0501.<br />

Features<br />

– Primarily intended for impulse operation<br />

– Highly reliable<br />

– Multi purpose relay<br />

– Great variety of contact arrangements and materials to<br />

meet specific applications<br />

– Sockets for easy and quick mounting of relays (see data<br />

sheet Accessories)<br />

– Contacts for signal loads and currents up to 5 A<br />

Typical applications<br />

– For applications where the switching status must<br />

be maintained<br />

– Measuring systems<br />

Versions<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

– Size I or II, depending on contact set<br />

– Standard contact sets with max. 4 changeover, 2 break or<br />

2 make contacts, special configurations on request<br />

– Single or bifurcated contacts<br />

– Hand solder terminals also for plug-in connection with<br />

screw fixing<br />

– Dust-protected<br />

Cradle P V23003 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

121<br />

Cradle P


Cradle P<br />

122<br />

Dimensions<br />

Version V23003-A0xxx Size I and<br />

V23003-B0xxx Size II<br />

Hand solder terminals, silver-plated<br />

Also for plug-in connection<br />

and screw fixing<br />

With earth terminal<br />

Dust-protected<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle P V23003 <strong>Relay</strong><br />

Size I Size II<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Contact Data<br />

Ordering code block 3<br />

Type of contact<br />

Contact assembly<br />

Contact material<br />

Max. switching voltage<br />

Max. switching current<br />

Max. switching capacity<br />

Max. continuous current at<br />

max. ambient temperature<br />

Contact sets<br />

Size I<br />

Number of contacts and type<br />

Symbols with base conncections<br />

- I + - II +<br />

3 2 4 1<br />

Contacts in release condition,<br />

coil polarity to set the relay<br />

Contact assembly<br />

Contact material silver, gold-flashed<br />

Ordering code block 3<br />

Contact material gold F<br />

Ordering code block 3<br />

Size II<br />

Number of contacts and type<br />

Symbols with base conncections<br />

- I + - II +<br />

3 2 4 1<br />

Contacts in release condition,<br />

coil polarity to set the relay<br />

Contact assembly<br />

Contact material silver, gold-flashed<br />

Ordering code block 3<br />

Contact material gold F<br />

Ordering code block 3<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

single<br />

contacts<br />

B104<br />

B604<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

B104/B110 B604/B610 C104/C110 C404/C410 F104 ... F107<br />

max. 4 changeover contacts, 2 break contacts or 2 make contacts<br />

single contacts bifurcated contacts single contacts<br />

silver,<br />

gold F<br />

silver,<br />

gold F<br />

silver,<br />

gold-flashed<br />

gold-flashed<br />

gold-flashed<br />

150 Vdc<br />

36 Vdc<br />

150 Vdc<br />

36 Vdc<br />

250 Vdc<br />

125 Vac<br />

30 Vac<br />

125 Vac<br />

30 Vac<br />

250 Vac<br />

2 A<br />

0.2 A<br />

2 A<br />

0.2 A<br />

5 A<br />

35 to 70 W<br />

5 W<br />

35 to 70 W<br />

5 W<br />

50 to 140 W<br />

see load limit<br />

5 VA<br />

see load limit<br />

5 VA<br />

see load limit<br />

curve page 126<br />

curve page 126<br />

curve page 126<br />

50 VA<br />

50 VA<br />

500 VA<br />

single contacts<br />

B110<br />

B610<br />

Cradle P V23003 <strong>Relay</strong><br />

bifurcated<br />

contacts<br />

C104<br />

C404<br />

2 A<br />

2 changeover contacts 2 make<br />

bifurcated contacts<br />

C110<br />

C410<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

contacts<br />

2 break<br />

contacts<br />

single contacts<br />

F105 F107 F106<br />

4 changeover contacts 2 changeover contatcs<br />

single contacts<br />

F 104<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

5 A<br />

1 break<br />

1 make contact<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

123<br />

Cradle P


Cradle P<br />

124<br />

Coil Data<br />

Nominal voltage<br />

Typical nominal power consumption, at 20 °C<br />

Class of the operative range<br />

acc to EN 61810-1 / IEC 61810-1 and VDE 0435 Part 201<br />

Operating voltage (according to the coil type)<br />

Coil Data (values at 23 °C)<br />

Nominal<br />

voltage<br />

U nom<br />

Vdc<br />

6<br />

12<br />

24<br />

48<br />

60<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Operating voltage range at 20 °C<br />

Minimum voltage U I Maximum voltage U II<br />

Vdc Vdc<br />

4.0<br />

4.0<br />

8.0<br />

8.0<br />

16.5<br />

16.5<br />

33.5<br />

33.5<br />

44<br />

44<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle P V23003 <strong>Relay</strong><br />

With continuous operation only one winding at a time may be energized<br />

within the specific voltage range.<br />

The minimum voltage U I and the maximum voltage U II depends on the<br />

ambient temperature.<br />

6.7<br />

6.7<br />

13.5<br />

13.5<br />

26.5<br />

25<br />

49<br />

49<br />

65<br />

65<br />

Winding<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

I<br />

II<br />

I<br />

II<br />

I<br />

II<br />

I<br />

II<br />

I<br />

II<br />

3 2<br />

4 1<br />

3 2<br />

4 1<br />

3 2<br />

4 1<br />

3 2<br />

4 1<br />

3 2<br />

4 1<br />

from 6 Vdc to 60 Vdc<br />

1.5 W<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

1<br />

max. 73% of the nominal voltage<br />

Terminals<br />

Start End<br />

U I tamb = U I 20 °C · k I tamb<br />

U II tamb = U Il 20 °C · k II tamb<br />

t amb = Ambient temperature<br />

Resistance<br />

at 20 °C<br />

W<br />

24.5 ± 2.5<br />

24.5 ± 2.5<br />

100 ± 10<br />

100 ± 10<br />

400 ± 60<br />

340 ± 34<br />

1400 ± 210<br />

1400 ± 210<br />

2400 ± 360<br />

2400 ± 360<br />

Coil number<br />

Ordering<br />

code block 2<br />

026<br />

025<br />

037<br />

064<br />

044<br />

U I tamb = Minimum voltage at ambient temperature, t amb<br />

U II tamb = Maximum voltage at ambient temperature, t amb<br />

k I and k II = Factors<br />

Operate - negative potential at start of winding Release - plus potential at start of winding<br />

Ambient temperature [°C] Ambient temperature [°C]<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Instructions for Impulse Operation<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle relay P is primarily intended for impulse operation. The maximum voltage stated in the table (page 124)<br />

can be increased for impulse operation as follows:<br />

U II Impuls = U II tamb . q<br />

U II tamb = Maximum continuous voltage at ambient temperature t amb<br />

q = Factor<br />

The impulse voltage must not exceed 80% of the test voltage (winding/frame or winding/winding) or 3.3 times<br />

at ambient temperature = 20 °C and 2.3 times at ambient temperature < 20 °C the value of the maximum voltage<br />

listed in the table (page 124).<br />

Ift ED ≤ 3 s then q =<br />

Ift ED = Pulse width<br />

t 2 = Cycle time<br />

If t ED = > 3 s the value of q must be obtained from the nomograph (cradle relay N datasheet page 103).<br />

Examples of various periodic pulse trains (energizing side)<br />

1. Periodic recurrence of one energizing pulse<br />

t ED<br />

t I<br />

t II<br />

t I + t II<br />

= t + t<br />

I II<br />

= Pulse width of the positive pulse at the start of the winding<br />

= Pulse width of the negative pulse at the start of the winding<br />

= Pulse widths within one cycle<br />

2. Periodic recurrence of two unequal energizing pulses<br />

Cradle P V23003 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

125<br />

Cradle P


Cradle P<br />

126<br />

General Data<br />

Operating time at U nom and 20 °C, typical<br />

Release time, typical<br />

Maximum switching rate without load<br />

Ambient temperature range<br />

acc. to EN 61810-1 / IEC 61810-1 and<br />

VDE 0435 part 201<br />

Thermal resistance<br />

Maximum temperature<br />

Continuous thermal load<br />

Degree of protection acc. to EN 60529 /<br />

IEC 60529 / VDE 0470 part 1<br />

Mechanical endurance<br />

Mounting position<br />

Weight<br />

Size I<br />

Size II<br />

Insulation<br />

Ordering code block 3<br />

Test voltage (1 min)<br />

winding / frame<br />

contact / contact<br />

contact / frame<br />

Max. DC Load Breaking Capacity<br />

Safe breaking, no stationary arc<br />

Contact material silver, gold-flashed<br />

Contact sets B1xx and C1xx<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle P V23003 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

4 ms<br />

4 ms<br />

20 operations/s<br />

-40 °C ... +70 °C<br />

50 K/W<br />

100 °C<br />

1.6 W<br />

dust-protected IP 30<br />

approx. 10 7 operations<br />

any<br />

approx. 25 g<br />

approx. 30 g<br />

B1xx B6xx C1xx C4xx F1xx<br />

500 Vac rms<br />

500 Vac rms<br />

500 Vac rms<br />

Contact sets F1xx<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

500 Vac rms<br />

1000 Vac rms<br />

1000 Vac rms<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


<strong>Relay</strong> Code<br />

Basic type number of cradle relay P<br />

<strong>Relay</strong> type<br />

A0 = Size I<br />

B0 = Size II<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Digit<br />

Coil number<br />

Versions see page 124<br />

Contact set / type of contact<br />

see page 123<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Ordering example:<br />

V23003-B0037-F104<br />

Cradle relay P, size II, dust-protected, coil 24 Vdc, 2 changeover contact set, single contacts, contact<br />

material silver, gold-flashed<br />

Note:<br />

The ordering scheme enables a multitude of variations. However, not all variations are defined as construction<br />

specifications (ordering code) and thus in the current delivery program.<br />

Special design can be carried out to customer specifications. Please contact your local representative.<br />

Ordering Information<br />

Block 1 Block 2 Block 3<br />

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />

V 2 3 0 0 3<br />

<strong>Relay</strong> Code Tyco<br />

Part Number<br />

V23003A 44B104 1-1393817-8<br />

V23003B 37B110 3-1393817-9<br />

V23003B 37C110 4-1393817-1<br />

V23003B 37F104 4-1393817-5<br />

V23003B 64B110 6-1393817-3<br />

Cradle P V23003 <strong>Relay</strong><br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

127<br />

Cradle P


Cradle Acc<br />

128<br />

ROHS compliant (Directive 2002/95/EC)<br />

as per product date code 0501.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Sockets with hand solder terminals Sockets with PCB terminals<br />

Size I<br />

Approx. weight 3.5 g<br />

Size II<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Size I<br />

Size II<br />

Approx. weight 4.5 g Approx. weight 5.5 g<br />

Size III Size III<br />

Approx. weight 5.5 g<br />

Cradle <strong>Relay</strong><br />

Accessories and<br />

Mounting<br />

Approx. weight 4.5 g<br />

Approx. weight 6.5 g<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Dimensions<br />

Sockets with hand solder terminals<br />

with hold-down spring for cradle relays N, S and P<br />

with hold-down spring for cradle relay W<br />

Socket<br />

Dimension a<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle Accessories<br />

Size I<br />

26.6<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Sockets with PCB terminals<br />

Size II<br />

32.5<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Size III<br />

38<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

129<br />

Cradle Acc


Cradle Acc<br />

130<br />

Ordering Code<br />

Version<br />

Sockets<br />

for printed circuit mounting,<br />

terminals silver-plated<br />

with earth terminal<br />

for solder terminals,<br />

hand solder terminals, silver-plated<br />

Hold-down springs<br />

for cradle relays N, S and P<br />

for cradle relay W<br />

Gold plated terminals on request<br />

General Data<br />

Terminal material<br />

Socket material with solder terminals<br />

Socket material with PCB terminals<br />

Maximum continous current at 70 °C<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle Accessories<br />

Size<br />

I<br />

II<br />

III<br />

I<br />

II<br />

II<br />

I<br />

II<br />

III<br />

I<br />

II<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Ordering code<br />

V23154-Z1001<br />

V23154-Z1002<br />

V23154-Z1028<br />

V23154-Z1005<br />

V23154-Z1006<br />

V23154-Z1015<br />

V23154-Z1021<br />

V23154-Z1022<br />

V23154-Z1034<br />

V23154-Z1023<br />

V23154-Z1024<br />

CuSn8 FB 390 plated with min. 3 mm silver or min. 1 mm gold<br />

Phenolformaldehyde - type 31 (DIN 7708, part 2)<br />

Makrolon (polycarbonate)<br />

5 A<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Tyco Part Number<br />

0-1393824-1<br />

9-1393809-1<br />

1-1393824-0<br />

0-1393824-4<br />

0-1393824-5<br />

0-1393824-8<br />

0-1393827-1<br />

0-1393827-2<br />

0-1393760-2<br />

0-1393827-3<br />

0-1393760-1<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Dimensions<br />

Minimum spacings between sockets<br />

with hold-down spring for cradle relays N, S and P<br />

for cradle relay P<br />

<strong>Relay</strong>s oriented in the same direction<br />

<strong>Relay</strong>s oriented inversely to each other<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Cradle Accessories<br />

When mounting cradle relay P consideration should be given to magnetic fields. Strong DC magnetic fields, possibly caused by adjacent relays,<br />

and large iron masses are the most common causes of interference. Experience has shown that under normal operating conditions the minimum<br />

spacings specified for cradle relay P are sufficient to prevent cross interference.<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Socket<br />

Size I<br />

Size II<br />

Size III<br />

Socket<br />

Size I<br />

Size II<br />

Size III<br />

Dimension c<br />

27<br />

33<br />

39<br />

Dimension b<br />

27<br />

33<br />

39<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Dimension c<br />

42<br />

48<br />

54<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

131<br />

Cradle Acc


Cradle Acc<br />

132<br />

Dimensions<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Mounting hole layout for cradle relays and sockets with hand solder terminals<br />

with hold-down spring for cradle relays N, S and P<br />

Size I<br />

Size II<br />

*) This hole is omitted when the mounting hole layout is intended for the socket.<br />

Fixing of the socket<br />

Cradle Accessories<br />

Direct mounting of relays without socket requires a fixing nut M2.5 DIN 934-m6AU.<br />

Ordering code: D00934-A0025-S001<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Size III<br />

AM 2.5 x ... DIN 84<br />

(Screw length = Dimension a + 3.5 mm)<br />

2.7 DIN 433<br />

BM 2.5 DIN 439<br />

Earth spring<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Dimensions<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Mounting hole layout for sockets with PCB terminals<br />

Basic grid 2.5 mm according to EN 60097<br />

View onto the terminals M = Earth terminal<br />

Fixing of the socket<br />

Cradle Accessories<br />

Size I Size II Size II<br />

a) Hole for mechanical armature actuation, if required<br />

b) Hole for the socket mounting with screw M1.6<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

AM 1.6 x ... DIN 84<br />

(Screw length = Dimension a + 7.5 mm)<br />

1.7 DIN 433<br />

BM 1.6 DIN 439<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Dimensions in mm<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

133<br />

Cradle Acc


134<br />

For dc operation, neutral, monostable<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0422.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Card SN V23020 <strong>Relay</strong><br />

Outstanding features<br />

– Low profile, therefore particularly suited for flat pack components grouping<br />

– Applicable to relays with 1 or 2 changeovers:<br />

creepage distances and air gaps between contacts and<br />

frame > 5 mm or > 10 mm (depending on the size of relay);<br />

breakdown voltage between contacts and frame 4 kVrms or 6 kVrms.<br />

Further information on request.<br />

– PTB certificate for safe electrical separation between intrinsically<br />

safe and not intrinsically safe circuits.<br />

Versions<br />

– 2 sizes, according to the contact arrangement<br />

– Contact arrangement: 4 or 6 changeovers<br />

– Bifurcated contacts<br />

– Termination: printed circuit<br />

– Cover to give protection against damage<br />

– Dust protected or washable;<br />

dust protected: transparent cover,<br />

washable: blue non-transparent cover<br />

protection class IP 67 in accordance with DIN<br />

V23030-A1*** without earth connection<br />

V23030-A2*** with earth connection<br />

With 4 changeovers<br />

Bifurcated contacts<br />

Dust protected<br />

For direct mounting into printed circuits,<br />

pin arrangement for 2.5 mm<br />

grid also 2.54 mm grid in accordance<br />

with DIN 40801 and DIN 40803, average<br />

V23030-H1*** without earth connection<br />

V23030-H2*** with earth connection<br />

With 4 changeovers<br />

Bifurcated contacts<br />

Washable<br />

V23030-C1*** without earth connection<br />

V23030-C2*** with earth connection<br />

With 6 changeovers<br />

Bifurcated contacts<br />

Dust protected<br />

For direct mounting into printed circuits,<br />

pin arrangement for 2.5 mm<br />

grid also 2.54 mm grid in accordance<br />

with DIN 40801 and DIN 40803, average<br />

V23030-J1*** without earth connection<br />

V23030-J2*** with earth connection<br />

Available for spares only<br />

For direct mounting into printed circuits,<br />

pin arrangement for 2.5 mm<br />

grid also 2.54 mm grid in accordance<br />

with DIN 40801 and DIN 40803, fine<br />

With 6 changeovers<br />

Bifurcated contacts<br />

Washable<br />

For direct mounting into printed circuits,<br />

pin arrangement for 2.5 mm<br />

grid also 2.54 mm grid in accordance<br />

with DIN 40801 and DIN 40803, fine<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

40050 (IEC 529), sealing conforms to DIN IEC 68,<br />

section 2 - 17, tested to group Qc 2<br />

(1 min. testing time)<br />

Note: If at all possible, ultrasonic cleaning methods should not be<br />

used unless the manufacturer has been consulted first.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Order numbers on request<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


For dc operation, neutral, monostable<br />

Outstanding features<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Small General Purpose <strong>Relay</strong><br />

– Versatile for many applications due to the large number of contact pile-ups<br />

Versions<br />

– Contact arrangement: V23006-A0.. max. 6 makes or 6 changeovers<br />

V23006-G1.. max. 4 changeovers<br />

V23006-H1.. max. 6 changeovers<br />

– Contact pile-ups with single or bifurcated contacts<br />

– Termination: solderable and/or plug-in<br />

– Transparent cover (type V23006-G1.. and -H1...) to give protection<br />

against damage and dust<br />

– Accessories: sockets, solder connections, and retainers<br />

Available for spares only<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Order numbers on request<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

135


136<br />

For dc or ac operation, neutral,<br />

monostable<br />

ROHS compliant (Directive 2002/95/EC) as per<br />

product date code 0501.<br />

V23008-A0*** for ac operation<br />

V23009-A0*** for dc operation<br />

With 2 makes or 2 changeovers<br />

Dust protected<br />

With flat terminals, suitable for<br />

6.3 mm push-on connectors in<br />

accordance with DIN 46245 or<br />

DIN 46247<br />

For screw mounting<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Power <strong>Relay</strong> 15 V23008 / V23009<br />

Outstanding features<br />

– High switching capability<br />

– The mechanical and electrical characteristics conform to the<br />

«Regulations for electrical relays in heavy current circuits»<br />

(VDE 0435/9.72) and the «Safe electrical separation of<br />

telecommunication and heavy current circuits» (VDE 0804)<br />

– Air gaps ≥ 3 mm, creepage distances ≥ 4 mm<br />

Versions<br />

– Contact arrangement: 2 make or 2 or 3 changeover<br />

– Termination: push-on connectors<br />

– Transparent cover to give protection against damage<br />

V23008-A0*** for ac operation<br />

V23009-A0*** for dc operation<br />

With 3 changeovers<br />

Dust protected<br />

With flat terminals, suitable for<br />

4.8 mm push-on connectors in<br />

accordance with DIN 46245 or<br />

DIN 46247<br />

For screw mounting<br />

Available for spares only<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Order numbers on request<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Outstanding features<br />

– Very low power consumption and extremely<br />

accurate operating values<br />

Versions<br />

– Types: dust protected and hermetical sealed<br />

– Contact arrangement: 1 changeover<br />

– Termination: plug-in<br />

– Plastic and metalic covers<br />

– Accessories: socket, solderable and retainer<br />

Note for mounting<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

When mounting the small polarized relays, consideration should be given to external<br />

magnetic fields. Strong dc magnetic fields, possibly caused by adjacent relays, and<br />

large iron masses, are the most common causes of interference. Experience in the<br />

field of telecommunications indicates that a minimum spacing of 10 mm between<br />

relays is sufficient to prevent cross-interference of this nature.<br />

V23063-... to V23069-... : dust protected types<br />

V23163-... to V23168-... : hermetical sealed types<br />

Small Polarized <strong>Relay</strong><br />

Available for spares only<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Order numbers on request<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

137


Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


138<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

AXICOM – Innovations for Telecommunication Signal and RF <strong>Relay</strong>s<br />

I. Introduction<br />

A. Decades of experience<br />

AXICOM is the brand name within Tyco Electronics for<br />

Telecom, Signal and RF <strong>Relay</strong>s. AXICOM combines the<br />

knowledge and experience achieved over decades from<br />

both AXICOM, which was formerly a part of Alcatel and<br />

ITT, and Siemens EC have been in the relay business for<br />

more than 50 years.<br />

For about the same time, there have been discussions<br />

around whether relays in general would be replaced by<br />

„more modern“ solutions, for example, semiconductors.<br />

However, relay manufactures have always designed<br />

smart and cost effective relays which are still a nose<br />

length ahead. The reasons that Telecom and Signal<br />

<strong>Relay</strong>s are still successful in their market and the factors<br />

that drive the business and the technology are described<br />

in what follows.<br />

B. Features of Telecom and Signal <strong>Relay</strong>s<br />

The major advantages of Telecom <strong>Relay</strong>s are<br />

l robust and reliable even in harsh environments<br />

l large switching range from µV and µA to A and 250V<br />

l low contact resistance in the closed condition (mW)<br />

and high insulation resistance in the open condition<br />

(MW)<br />

l high insulation between coil and contacts (>2500 V)<br />

and between open contacts (up to 2500 V)<br />

l good RF characteristics<br />

l easy to use<br />

l cost effective<br />

Tab. 1 gives an overview:<br />

Telecom and<br />

Transistor Optocoupler<br />

Signal <strong>Relay</strong>s SSR<br />

Full mech. separation yes no only dr./load only dr./load<br />

Overload capability high low low low<br />

Dielectrics high low high high<br />

On-resistance stability<br />

(dep. on input / temp) yes no no no<br />

Bidirectional loads yes no yes no<br />

Leakage current no yes yes yes<br />

Driving power high low medium medium<br />

Switching time high low high low<br />

No. of switching cycles medium high high high<br />

Package no standard standard standard standard<br />

Price medium low high medium<br />

Tab. 1: Characteristics of relays and competitive<br />

technologies<br />

Despite all the technical aspects, the Telecom and Signal<br />

<strong>Relay</strong> business is driven by:<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

l decreasing volume and less board space on the<br />

PCB<br />

l increasing the dielectric, voltage and current surge<br />

performance<br />

l improving the processability<br />

l increasing the quality level and reliability<br />

l reduced cost<br />

Major innovations during our decades of experience<br />

have revolutionized electromechanically actuated Telecom<br />

<strong>Relay</strong>s. In spite of a noticeable reduction in their<br />

physical size, all their significant characteristics have<br />

been improved by every new generation.<br />

Integrated Development<br />

Today, Telecom <strong>Relay</strong>s are complex electromechanical<br />

systems consisting of a highly efficient electromagnetical<br />

actuator and a contact set. In order to achieve a<br />

product that is:<br />

l cost effective<br />

l easy to manufacture<br />

l high performing<br />

l high quality and<br />

l highly reliable,<br />

the complete chain from design to manufacturing has<br />

to be optimized. An integrated approach must be perfectly<br />

established that includes all the steps of a product<br />

life cycle:<br />

l design of the product<br />

l design and manufacture of tools<br />

l engineering of production equipment<br />

l manufacturing and logistics<br />

l quality assurance<br />

l feedback between all activities<br />

To live and to control this process is our strength and<br />

the base of our success.<br />

C. Technology<br />

Major innovations in the relay technology developed in<br />

the last few years are:<br />

l ENG (gas-tight plastic sealed relays filled with<br />

insulating inert gases)<br />

l Flat coil technology which enables the design of<br />

significantly smaller relays<br />

l Application of high performance low out-gassing<br />

plastics, magnetic wires and epoxy resins<br />

l Introduction of high performance contact materials<br />

l Use of environmental friendly materials<br />

l ROHS (Restrictions on the use of certain hazardous<br />

substances) and ELV (End of life of vehicles) compatible<br />

designs, suitable for lead free soldering<br />

processes.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


At the same time, a highly efficient manufacturing technology<br />

was established, enabling<br />

l overmolded coils and ENG technology<br />

l performance and precision of punching and molding<br />

processes<br />

l multiple part overmolding<br />

l fully automatic production lines<br />

l extremely short manufacturing cycle times<br />

l in-process measurement technology<br />

l quality assurance methods<br />

The optimal combination of an advanced relay technology<br />

and a highly automated manufacturing processes<br />

makes AXICOM one of the leading companies in terms<br />

of quality and cost for electromechanical relays.<br />

The quality level achieved and the AOQL (average<br />

outgoing quality level) of less than 25 ppm, targeting<br />

single digit ppm rates and a reliability of AXICOM relays<br />

with MTBF (mean time between failures) of more than<br />

30,000 years is the clear evidence for the outstanding<br />

technology as well as the brilliant skill and experience<br />

of our people.<br />

II. <strong>Relay</strong> Classification<br />

The classification of relays can be done on three levels:<br />

l application fields<br />

l actuator design<br />

l relay generations<br />

A. Application fields<br />

According to their application fields, relays are divided<br />

into Automotive <strong>Relay</strong>s, General Purpose or Power<br />

<strong>Relay</strong>s and Telecom and Signal <strong>Relay</strong>s. The most important<br />

difference between these application fields are the<br />

contact loads:<br />

l Automotive <strong>Relay</strong>s usually work in 6 V, 12 V or 24 V<br />

car networks. Switching currents can rise up to more<br />

than 150 A. Signal relays are frequently used in auto<br />

motive applications.<br />

l General Purpose or Power <strong>Relay</strong>s are mainly used<br />

for applications in 120 Vac or 230 Vac power networks<br />

and for switching currents up to 30 A. For security<br />

reasons, dielectric strength between coil<br />

and contact side as well as internal air and creepage<br />

distances are essential design features. Independent<br />

from the load, it is common for automotive and<br />

general purpose / power relays to further distinguish<br />

between PCB and plug-in relays. While PCB relays<br />

are soldered directly on a board, plug-in relays are<br />

inserted into a socket.<br />

l Telecom and Signal <strong>Relay</strong>s are used in a range from<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

dry circuit up to 60 W/62.5 VA loads. This means<br />

voltages from µV to 250 Vrms and currents from µA<br />

to 2 A have to be handled. Furthermore, in this relay<br />

class dielectric strength and clearance and creepage<br />

distances have to be considered but on a lower level<br />

compared to General Purpose or Power <strong>Relay</strong>s.<br />

Sometimes Telecom and Signal <strong>Relay</strong>s are just called<br />

Signal or PCB relays.<br />

l High Frequency (RF) <strong>Relay</strong>s are designed for applications<br />

were signals of several hundred MHz up to<br />

several GHz have to be switched. Usually RF relays<br />

are used when the frequency extends approx.<br />

100 MHz depending on the required performance.<br />

Telecom <strong>Relay</strong> Signal <strong>Relay</strong><br />

Contact mostly 2 c/o various<br />

configuration<br />

Contact resistance<br />

(during total life time) < 1 W, stable < 100 mW, very stable<br />

Load range µV ... 250 V µV .... 10 V<br />

µA ... 2 A µA .... mA<br />

< 60 W < 10 W<br />

Endurance / lifetime > 1 million ops. < 100 mill. ops.<br />

> 25 years > 10 years<br />

Safety requirements IEC 60950 No<br />

UL 60950<br />

Surge (e.g. > 2500 V No requirements<br />

according to < 500 A<br />

Telcordia or FCC)<br />

Tab. 2: Major differences between Telecom and Signal<br />

<strong>Relay</strong>s<br />

B. Actuator design<br />

Another distinction is made according to the design of<br />

the relay actuator.<br />

l Polarized / non-polarized relays<br />

A polarized relay needs a driving current of defined<br />

direction to switch. A non-polarized relay can be<br />

switched with currents in either direction. A polarized<br />

actuator usually includes a permanent magnet that<br />

enables it to realize more sensitive systems.<br />

l Latching (bistable)/ non-latching (monostable)<br />

relays<br />

A non-latching relay always returns to a defined<br />

contact position when power is removed from the<br />

coil. A non-latching relay can either be polarized or<br />

non-polarized.<br />

A latching relay always remains in its current contact<br />

position when power is removed from the coil.<br />

A latching relay is always polarized.<br />

l <strong>Relay</strong>s with AC / DC actuator<br />

Most relays described under application fields are<br />

relays with DC actuators. However, some Signal and<br />

General Purpose <strong>Relay</strong>s use AC actuators that can be<br />

directly driven by a power network. AC actuators are<br />

always non-polarized.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

139


140<br />

Fig. 1: <strong>Relay</strong> classification according to actuator type<br />

C. <strong>Relay</strong> Generations<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Electromechanical <strong>Relay</strong>s<br />

Non-latching<br />

In the past, especially for Telecom <strong>Relay</strong>s the definition<br />

of relay generations was established from both, relay<br />

manufacturers and customers (Fig.2). Today, the most<br />

current is the 4 th generation of Telecom <strong>Relay</strong>s (<strong>IM</strong><br />

series). This is currently the smallest available electromechanical<br />

relay type.<br />

The 3 rd generation relay (P2, FX2, FP2, FT2, FU2 series),<br />

designed in the early to middle nineties is currently<br />

the high runner, whereas the 4 th generation is expected<br />

to take over this position in the near future.<br />

The 2 nd generation relay (MT2 and D2n) was designed<br />

in the middle of the eighties. It is also remarkable that<br />

from the 2 nd generation of Telecom <strong>Relay</strong>s a distinct<br />

standardization of dimensions and pinning was realized<br />

and this is still the case with today‘s 4 th generation.<br />

Examples of the 1 st generation are Tyco Electronics‘<br />

still existing Cradle <strong>Relay</strong>s. These relays were designed<br />

more than 30 years ago.<br />

Fig. 2: <strong>Relay</strong> generations - Development of volume,<br />

required space on board and manufacturing<br />

tolerances<br />

Although the physical dimensions of electromechanical<br />

relays were reduced significantly in recent years,<br />

the performance characteristics were kept constant or<br />

were even improved such as the dielectric characteristics.<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

latching<br />

Non-polarized Polarized AC Non-polarized Polarized<br />

DC<br />

AC<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

III. Functional parameters<br />

From a functional point of view, all types of relays have<br />

to fulfill requirements regarding timing and operating<br />

voltages, including temperature influence.<br />

Timing basically is defined by operate, release, bounce<br />

and transfer times. Fig.3 shows a typical relay timing<br />

diagram:<br />

Fig. 3: <strong>Relay</strong> timing<br />

o ... operate time<br />

r .... release time<br />

b ... bounce time<br />

t .... transfer time<br />

The operate time of an electromagnetic relay is defined<br />

as the time from power is applied to the coil to the first<br />

contact of a normally closed contact opens or the first<br />

contact of a normally opened contact closes. During the<br />

operate time energy in the magnetic system is built up<br />

to move the contact set. The release time of an electromagnetic<br />

relay is defined as the time between when power<br />

is removed from the magnetic system until the first<br />

contact of a normally opened contact opens or the first<br />

contact of a normally closed contact closes. During the<br />

release time, the energy in the magnetic system decreases<br />

until the contact set moves back from the operate<br />

position. The release time is influenced by protective<br />

devices like diodes, capacitors and resistors in parallel<br />

to the relay coil. These devices retard the de-energization<br />

of the coil, prolonging the release time.<br />

Operate and release times vary with the voltage (or<br />

power) applied to the actuator. (See glossary).<br />

Contact bouncing is originated by the dynamic energy<br />

of the movable contact when it hits the fixed contact<br />

and varies with the voltage applied to the actuator as<br />

well. The operate and release times does not include<br />

bouncing.<br />

The operate and release voltages can be measured<br />

in different ways, functional (Fig. 4), ramp (Fig. 5) and<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


pulse measurements. The results achieved can vary<br />

significantly. The values given in the catalogue are all<br />

measured as functional values<br />

Fig. 4: Measurement of the functional values. This<br />

procedure is a go/nogo procedure and does<br />

not give discrete values.<br />

Fig. 5: Measurement of the functional values with<br />

voltage ramps. This procedure allows to determine<br />

the exact values for all interesting values<br />

such as must not operate, must operate, must<br />

hold and must release voltage.<br />

Operating voltages of electromagnetic actuators<br />

depend on ambient temperature as, on one hand, the<br />

copper of the coil windings and all magnet materials<br />

have a temperature coefficient and, on the other, the<br />

maximum operating temperature of a relay is limited.<br />

Typical diagrams are shown in Fig. 6 for non latching<br />

and Fig. 7 for latching relays:<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Coil Voltage [U/Unom]<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Fig. 6: Coil operating range for non latching relays,<br />

without, with 2 times 1 A and 2 times 2 A<br />

contact load.<br />

Coil Voltage [U/Unom]<br />

3.4<br />

3.2<br />

3<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0<br />

-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120<br />

3.4<br />

3.2<br />

3<br />

2.8<br />

2.6<br />

2.4<br />

2.2<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Unom. nominal coil voltage<br />

Umax. - 100 % coil duty at 0 A (100 mW)<br />

Umax. - 100 % coil duty at 0 A (200 mW)<br />

Umax. - 5 % coil duty at 0 A (100 mW)<br />

Umax. - 5 % coil duty at 0 A (200 mW)<br />

Unom. nominal coil voltage<br />

Ambient Temperature [°C]<br />

Umax. - 5 % coil duty at 2 x 2 A (100 mW)<br />

Umax. - 5 % coil duty at 2 x 1 A (100 mW)<br />

Fig. 7: Coil operating range for latching relays depending<br />

on the coil power, when coils are continuously<br />

energized with no contact load, with a<br />

coil duty of 5 percent with no and 2 times 2 A<br />

contact load.<br />

U nom Nominal coil voltage<br />

U max Upper limit of the operative range of the coil<br />

voltage (limiting voltage) when the coils are<br />

continuously energized<br />

U op. min Lower limit of the operative range of<br />

coil voltage (reliable operate voltage)<br />

U rel. min Lower limit of the operative range of<br />

coil voltage (reliable release voltage)<br />

It can be observed that both the operate and the release<br />

voltage are temperature dependent and increase with<br />

increasing ambient temperature. The maximum coil<br />

voltage decreases with increasing ambient temperature,<br />

in order not to exceed the maximum allowed coil<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

140 mW<br />

Umax. at 0 A<br />

Umax. at 2 x 1 A<br />

Umax. at 2 x 2 A<br />

Uset min.<br />

Uop. min.<br />

Urel. min.<br />

0<br />

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />

Ambient Temperature [°C]<br />

200 mW Latching<br />

100 mW Latching<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

141


142<br />

temperature. The area between the Umax and Uop.<br />

min defines the permitted coil voltage range. The same<br />

behavior as that for the minimum operating voltage has<br />

to be applied for the release voltage. As a consequence,<br />

the release voltage of a non-latching relay increases<br />

with the temperature as well. The specified release values<br />

in our data sheets guarantee proper function at an<br />

ambient temperature of 23 °C. Values at other ambient<br />

temperatures must be taken from the related graphs<br />

given for the corresponding relay type.<br />

For relays operating at very high ambient temperatures<br />

and long actuation times, the use of latching type relays<br />

is strongly recommended.<br />

IV. RF characteristics<br />

The RF characterization of electromechanical relays<br />

can basically be done with four RF parameters plus the<br />

system impedance. These parameters describe how<br />

RF signals are transferred or reflected on their way<br />

through the relay (irradiation usually can be ignored).<br />

It is obvious that in RF applications, the main focus for<br />

these parameters is on the contact set as relays do not<br />

switch with high speed but switch RF signals over the<br />

contacts.<br />

- Transmission characteristic (S 21) is defined by insertion<br />

and isolation loss<br />

P (Power)<br />

Catalog 1308202-2<br />

Revised 06-05<br />

Pout (output power)<br />

Isolation [dB] = - 10 log<br />

Pin (input power)<br />

Fig. 8: Isolation loss<br />

Pret (return power)<br />

Return loss [dB] = - 10 log<br />

Pin (input power)<br />

Fig. 9: Return loss<br />

- Reflection characteristic (S 11) is defined by return loss<br />

and VSWR (voltage standing wave ratio)<br />

Pout (output power)<br />

Insertion loss [dB] = - 10 log<br />

Pin (input power)<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

VSWR =<br />

1 + 10<br />

1 - 10<br />

Fig. 10: V.S.W.R (voltage standing wave ratio)<br />

The impedance match of component and system is important<br />

as a mismatch generates signal reflection and<br />

losses. Common RF applications are either 50 W or<br />

75 W systems, which means that the relay should<br />

match with one of these two values for it‘s own impedance.<br />

For a variety of our standard relays, these RF parameters<br />

are given in the appropriate data sheets.<br />

A. Design Prinicples for RF <strong>Relay</strong>s<br />

For the internal design of RF relays very similar principles<br />

are used as for PCB designs or cables, as shown in<br />

Fig. 11.<br />

All designs consist of a signal layer, a ground layer and<br />

a dielectric layer where the electric field is concentrated<br />

between the signal and ground layers. Micro-strip and<br />

coplanar principles are also widely used for RF PCB<br />

designs, whereas coaxial design is used for cables. RF<br />

component manufacturers usually define layout recommendations<br />

together with the component design,<br />

due to the fact that the transition from the PCB to the<br />

relay has a significant influence on the component‘s RF<br />

performance.<br />

Fig. 11: Possible Design Principles for RF relays<br />

Coaxial Line: Coaxial lines are widely used for RF signal<br />

transmission. A central conductor is covered with a<br />

20<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Return loss<br />

Return loss<br />

20<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


cylindrical shield through a dielectric. <strong>Relay</strong>s for the<br />

highest frequencies, up to 80 GHz, can be produced<br />

using the coaxial principle. Interruption of the inner line<br />

can result in somewhat difficult and expensive designs<br />

which are difficult to integrate into RF systems. In order<br />

to achieve cost-effective solutions, where the final<br />

device can be soldered to a PCB, coaxial designs are not<br />

the preferred solution.<br />

Micro Strip: Line: The micro strip line has a central conductor<br />

adjacent to a ground conductor through a dielectric.<br />

The „micro strip line“ concept is a suitable way of<br />

producing PCB solderable RF relays. The impedance is<br />

defined by the thickness of the dielectric between the<br />

ground plate and the contact plate. The disadvantage of<br />

this concept is that it is difficult to realize a 50 W and<br />

75 W relay with the same design, as there is a direct<br />

impact on the height of the relay. Different heights<br />

are usually very difficult to handle on fully automatic<br />

production lines.<br />

Coplanar Line: A coplanar guide has a dielectric and<br />

a central conductor and ground conductor laid out in<br />

parallel on one side of the dielectric. As the impedance<br />

is defined by the distance between the signal terminal<br />

and the ground terminals, only this distance must be<br />

changed in order to realize both a 50 and 75 W version.<br />

Tri-plate/Stripline: This concept is characterized by<br />

ground plates above and below the conductor, which<br />

allows for good shielding in the vertical direction, but<br />

the concept is difficult and expensive to produce.<br />

Based on the comparison of characteristics, the option<br />

of producing a 50 W and 75 W version with a very similar<br />

design, and the better performance for SMT devices,<br />

the coplanar principle was chosen to realize the HF3<br />

relay.<br />

B. Design Principles - Some Considerations<br />

To produce a low-cost high-performance RF relay, only<br />

a limited number of design principles can be applied as<br />

shown in Tab. 3. Each technology has its advantages<br />

and disadvantages. Besides the best possible RF performance,<br />

SMD capability was one of the prime targets.<br />

The most critical part of an SMD RF design is the signal<br />

coupling from the printed circuit board into the relay as<br />

the mass connection is difficult to realize. The transition<br />

from the PCB to the relay for microstrip, triplate and<br />

coplanar principles is given in Fig. 12. Concepts which<br />

were used for THT components are not suitable for<br />

SMT components. On many THT components a concept<br />

is designed to transmit the signal over the shortest<br />

possible non-adjusted distance into the relay. The signal<br />

is transmitted from the PCB over the pin to the strip<br />

line structure of the relay (inductive coupling). SMT<br />

designs follow different concepts. In microstrip as well<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

as triplate designs the signal coupling can only happen<br />

with a discontinuity in the mass connection, so that<br />

the transition from the microstrip structure of the PCB<br />

to the coplanar structure of the relay can be achieved<br />

much more steadily. Consequently, the signal reflection<br />

on this discontinuity will be significantly less.<br />

Fig. 12: Comparison of the possible design principles<br />

for the production of SMD relays. The main<br />

difference is the signal coupling from the PCB<br />

to the relay.<br />

Microstrip Coplanar Triplate/<br />

Stripline<br />

RF Performance<br />

Signal insertion<br />

relay<br />

Impact contact<br />

+ + +<br />

bridge<br />

Vertical<br />

++ + ++<br />

shielding<br />

Design Parameters<br />

+ + +++<br />

Metal layers<br />

Manufacturing<br />

tolerances<br />

2 1 3<br />

- metal layers + +++ +<br />

- bridge contacts + + ++<br />

Assembly<br />

Realization 50 W<br />

+++ +++ +<br />

and 75 W + +++ ++<br />

Summary ++ +++ +<br />

Tab. 3: Comparison of different design principles for<br />

the production of RF relays.<br />

V. <strong>Relay</strong> driving<br />

There are different ways of driving a relay depending<br />

on whether the relay is a latching or non-latching type<br />

(Fig. 13). As described in the paragraph Classification, a<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

143


144<br />

non-latching relay returns to a defined release position<br />

when power is removed from the actuator. However, a<br />

latching relay needs a voltage pulse with defined polarity<br />

for both setting and resetting. For one coil latching<br />

relays, the voltage pulse for set and reset has to be of<br />

different polarity, for two coil latching relays, these<br />

pulses can be of same polarity.<br />

Fig.13: Driving non latching and latching relays with<br />

1 or 2 coils<br />

It is possible to drive a latching relay as a non-latching<br />

type using the so-called C-circuit (Fig. 14). Here a<br />

capacitor is connected to the coil in series. With the<br />

correct choice of the capacitor, depending on the coil<br />

values, the current pulse while charging the capacitor is<br />

enough to switch the relay to the set position. The same<br />

is valid for discharging the capacitor and resetting the<br />

relay. For detailed information, please contact our relay<br />

specialists.<br />

Fig. 14: C-circuit<br />

Generally, when the power on a relay coil is removed,<br />

due to the self-induction of the relay coil, a voltage peak<br />

occurs. This voltage peak might be very short but exceeds<br />

the nominal coil voltage by a factor up to 10. As<br />

many electronic components, especially semiconductors,<br />

are quite sensitive to voltage peaks, it is very common<br />

to put resistors or diodes in parallel to the relay coil<br />

which reduces the voltage peak to a defined level. By<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

using these coil suppression components release time<br />

is increased. For higher contact loads this might lead<br />

to a reduced life-time due to longer arcs across contacts.<br />

For detailed information, please contact our relay<br />

specialists.<br />

VI. Contact Performance<br />

A. Contact physics<br />

The contact is the key functional element of the relay.<br />

The contact system has to provide:<br />

l low and stable contact resistance<br />

l switch a wide load range from dry circuits up to a<br />

maximum load of 60 W/62.5 V<br />

l high insulation<br />

- between open contacts<br />

- between control and load circuit<br />

1. Contact resistance<br />

Whenever two conductors are put together in order to<br />

conduct a current, an electrical contact is formed. By<br />

definition an electric contact means a junction between<br />

two conductors called contacts.<br />

Due to the surface roughness and unevenness of the<br />

contacts only part of the nominally flat contacts touch<br />

each other. The consequence is that the resistance will<br />

be higher than that of a straight conductor because:<br />

- the mechanical touching area is always smaller than<br />

the obvious touching area<br />

- the electrical conductive area is smaller than the<br />

mechanical surface due to contamination of the<br />

contact surface<br />

- the electrical conducting area is also covered with<br />

non-metallic layers<br />

Fig. 15: Constriction resistance<br />

Fig. 15 shows that the constriction resistance is not<br />

caused by the interface between the two contact members.<br />

The resistance is caused by the elongation of the<br />

distance. It is defined by the conductivity of the contact<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


materials and the contact force applied, which defines<br />

the number and the size of the contact spots.<br />

R c = r/2a<br />

r = conductivity of the contact material<br />

2a = diameter of the spot<br />

Bearing in mind the plastic deformation of the metallic<br />

conduction spots, the constriction resistance can be<br />

computed thus:<br />

R c = r/2a = r (p/4) 1/2 H/F c<br />

R c = constriction resistance<br />

F c = contact force<br />

r = conductivity of the contact material<br />

H = hardness of the contact material<br />

The constriction resistance is caused by the increased<br />

distance the current has to flow. For example, for Ag as<br />

contact material and a contact force of 10 cN, an effective<br />

contact diameter of 10 µm and a contact resistance<br />

of 1 mW can be expected.<br />

Remark: The pin to pin resistance or contact circuit<br />

resistance consists of the resistance of the conductive<br />

tracks and the contact resistance. While the first part is<br />

constant, the contact resistance might change during<br />

the life of the relay.<br />

2. Contact temperature - Wiedemann Franz Law<br />

The dimension of the contact area is so small that the<br />

temperature in the contact cannot be measured, but<br />

it can be easily determined by measuring the contact<br />

voltage:<br />

U c = R c I<br />

As both the electrical conductivity and the thermal<br />

conductivity in metals are caused by the free electrons<br />

in the metal, the electrical and thermal conductivity are<br />

proportional<br />

r/r th = A T<br />

A = 2.4 x 10 -8 (V/K) 2<br />

A = Wiedemann-Franz or Lorenz Factor<br />

T = temperature<br />

The correlation between the contact voltage and the<br />

temperature increase in the contact constriction area<br />

can be determined by:<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

DT c = T c - T a = U c 2 /(8A Ta) [mV]<br />

T c = temperature of the constriction area<br />

T a = ambient temperature of the contact<br />

U c = contact voltage<br />

A = Wiedemann Franz or Lorenz factor<br />

With this equation the temperature of the contact<br />

constriction area can be determined. Therefore, a direct<br />

correlation between the softening, melting and boiling<br />

voltages and the related softening, melting, boiling<br />

temperatures is given. For silver the values are 90 mV,<br />

370 mV and 750 mV.<br />

3. Contaminated contact surfaces<br />

Contamination of contacts has to be prevented by proper<br />

selection of the contact material, insulation material<br />

and manufacturing processes.<br />

a) Single atomic layers<br />

All metallic surfaces, including precious metals like<br />

gold or silver, are covered with at least a single layer of<br />

oxygen when they are stored in air. These O 2 molecules<br />

are attached to the contact surface. They can only be<br />

removed by annealing in a vacuum for several hours.<br />

The oxygen layers, which are about 0.5 nm thick,<br />

disturb the current flow and increase the contact resistance.<br />

In practice, the electrons are able to pass this<br />

barrier. The effect that enables the electrons to pass<br />

through a thin insulating barrier is called the „tunnel<br />

effect“. In reality, the tunnel resistance is not significant,<br />

but the fact that the metallic surfaces are covered prevents<br />

cold welding.<br />

b) Corrosion layers<br />

In air oxides, sulfides and other layers are formed on all<br />

metallic surfaces and cannot be passed through by tunneling.<br />

On most metals, the growth of the layers slows<br />

down because diffusion through the coating layer is<br />

no longer possible. The formation of corrosion layers is<br />

stopped or at least it proceeds much more slowly. The<br />

higher the thickness of the layer, the slower the corrosion<br />

layer increases. The speed of the chemical reaction<br />

process is strongly (exponentially) dependent on the<br />

temperature.<br />

All corrosion layers are insulating or are semiconductors.<br />

This is definitely insufficient for a technical contact.<br />

In order to provide a proper technical contact, this<br />

corrosion layer must be destroyed.<br />

There are two possible ways of destroying these layers:<br />

- electrically<br />

- mechanically<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

145


146<br />

Electrically: The breakdown voltage of corrosion layers<br />

is in the range of 10 8 to 10 9 V/m. The breakdown voltage<br />

which is called „fritting voltage“ can reach values of<br />

more than 100 V. The breakdown occurs in such a way<br />

that when the fritting (electrical breakdown) occurs, a<br />

thin metallic channel is formed. When this happens, the<br />

contact voltage is reduced to values between 0.3 and<br />

0.5 V (cessation voltage). This voltage is just below the<br />

melting voltage or melting temperature of the contact<br />

material. The final resistance of a fritted contact is<br />

not sufficient in most cases (100 mV contact voltage<br />

results in a resistance of 10 W at 10 mA).<br />

Mechanically: There are two ways to destroy the corrosion<br />

layers on a contact.<br />

- high enough contact force<br />

- relative movement or mechanical impact during<br />

contact closing<br />

Either the contact force is high enough to destroy the<br />

insulating layers or a relative movement is also applied<br />

in order to destroy the corrosion layers.<br />

c) Polymeric coatings<br />

When contacts are operated under dry load conditions,<br />

especially on contacts made from Pd and Pt and their<br />

alloys, absorbed organic molecules are polymerized.<br />

The organic polarized layers have an insulating effect.<br />

When the contacts perform a relative movement, these<br />

organic layers are removed and deposited beside the<br />

contacts. The deposited products are called „brown<br />

powder“.<br />

d) Carbon layers<br />

When contacts are operating in a closed environment<br />

(sealed relay) and the switch is made of organic materials<br />

like plastics, resins and organic insulation materials,<br />

outgassing hydrocarbons can cause carbon on the<br />

contacts.<br />

This effect can be observed in a typical load level between<br />

5 and 2 V and currents between a few mA and<br />

100 mA. The out-gassing hydrocarbons are absorbed<br />

on the contact surface. The low energy arc caused in<br />

this load range cracks the hydrocarbons. As the energy<br />

of the arc is not sufficient to burn the carbon, it simply<br />

remains in the contact area. Typical contact resistance<br />

values for carbon can be measured which are in the<br />

range of 1 to 2 Ohms.<br />

e) SiO 2 - coatings<br />

The insulating SiO 2 - coatings are formed from silicone,<br />

when it is present in the contact area and arcing occurs.<br />

The organic silicone molecules are oxidized in the arc<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

and form an insulating layer (Fig. 16). Silicone has extreme<br />

creeping characteristics and is able to cross long<br />

distances (>20 meters).<br />

Silicones come from grease, hand-cream, etc. NEVER<br />

use creams, grease, oils, etc., containing silicones<br />

when contacts are present. Creeping of silicones even<br />

through plastic housings has been observed in the past.<br />

Fig. 16: Formation of SiO 2 by the arc<br />

f) Particles<br />

Particles are the biggest enemies of an electrical<br />

contact. Particularly in miniaturized electromechanical<br />

systems with low contact forces, small particles can<br />

prevent the contacts from making contact.<br />

Typical sources might be dust when open contacts are<br />

used or particles coming from punched metal parts,<br />

burrs from molded parts and particles coming from<br />

assembly operations like handling and laser welding.<br />

4. Arcing contacts<br />

It makes a significant difference whether a contact has<br />

to switch AC or DC currents and voltages. Switching AC<br />

Fig. 17: Minimum arc voltage for different contact<br />

materials<br />

loads is usually much less critical because during every<br />

cycle the current as well as the voltage have zero crossing.<br />

This is not the case when a DC circuit has to be<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


switched.<br />

Fig. 18: Determination of arc current and arc voltage<br />

applying arc characteristic.<br />

a) Switching DC<br />

A DC circuit is interrupted (the arc is extinguished) as<br />

soon the required arc voltage is no longer available. This<br />

is the case when the arc voltage U B is bigger than the<br />

open circuit voltage when U 0, reduced by the voltage<br />

drop on the resistor (Fig. 18). Applying the arc characteristic<br />

makes it easy to calculate the arc voltage and the<br />

arc current. At the same time, the length of the required<br />

contact gap for interrupting the circuit can be determined.<br />

Examples are shown in Fig.19.<br />

Fig. 19: Voltage - current characteristics of arc burning<br />

on gold contacts in air.<br />

Capacitive loads<br />

When capacitive loads have to be switched, the current<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

must be limited by a resistor. The maximum discharge<br />

current shall not exceed 15 A, otherwise the inrush<br />

current might cause contact welding.<br />

Inductive loads<br />

When inductive loads are switched off, the energy<br />

stored in the inductance results in the generation of an<br />

arc or an increase of the arc duration depending on the<br />

circuitry.<br />

b) Switching AC<br />

When the current goes through zero, no energy is<br />

supplied to the arc. The arc should therefore extinguish<br />

by itself at system frequency current zero. As the whole<br />

system has a certain heat capacity, the arc can re-ignite,<br />

especially when the contact opens slowly and there is<br />

not sufficient dielectric strength available to prevent a<br />

reignition of the arc.<br />

Fig. 20: Interruption of an AC circuit.<br />

c) Switching RF loads<br />

In most applications RF loads must not be switched<br />

under RF power. Nevertheless electromechanical RF<br />

relays have remarkable RF power switching characteristics,<br />

e.g. the HF3 relay is capable to reliably switch<br />

50 W of RF power.<br />

The analysis of the break and make operation on RF<br />

loads showed, that arcing appears in the same voltage/<br />

current range as for DC loads. As long as the voltage<br />

is less than the minimum arc voltage no arcing occurs.<br />

When the load is increased at about the same load<br />

levels as for DC loads an arc appears during make or<br />

break contacts.<br />

During break operation of the contacts, an arc is ignited<br />

when the contact opens and burns for the duration of<br />

several periods of the signal - similar to a DC arc. This<br />

can be explained with the thermal time constant of the<br />

arc, which is longer than the duration of a period. As<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

147


148<br />

the contact gap increases, the minimum arc voltage<br />

increases and the voltage required for the arc cannot<br />

be maintained anymore. Finally the arc extinguishes<br />

in a similar way to an AC arc, during system frequency<br />

current zero. At the same time when the circuit is interrupted<br />

the signal makes a phase shift from a resistive to<br />

a capacitive circuit.<br />

Power [W] Impedance=50 Ohm Impedance=75 Ohm<br />

[W] U [Vp] I [mA] U [Vp] I [mA]<br />

1 10 141 12 115<br />

5 22 316 27 258<br />

6 24 346 30 283<br />

9 30 424 37 346<br />

10 32 447 39 365<br />

20 45 632 55 516<br />

25 50 707 61 577<br />

37 61 860 74 702<br />

50 71 1000 87 816<br />

Tab. 4: Correlation between RF power and<br />

impedance on the one hand and voltage and<br />

current on the other hand.<br />

RF Engineering Contact Physics<br />

MEMS<br />

Switching with Cold switching Dry circuit or no<br />

no load load switching<br />

Switching with Hot switching Load switching<br />

load<br />

Switching power Power at a defined voltage and<br />

impedance current<br />

Tab. 5: Terms used in RF engineering and contact<br />

physics.<br />

5. Material transfer and contact erosion<br />

In DC circuits, material transfer and contact erosion<br />

are among the main factors reducing the lifetime and<br />

performance of relays.<br />

Material transfer generates a spike on one contact and<br />

a hole on the other (Fig. 21). Depending on the load<br />

applied and the contact material, the height of the spike<br />

can easily reach 20 to 30% of the contact gap. Minimizing<br />

the material transfer helps to keep the dielectric<br />

characteristic constant during the entire life of the relay<br />

and therefore enables designs with smaller contact<br />

gaps.<br />

Fig. 21: Material transfer<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

a) Steady state arcs<br />

For steady arcs, a minimum arc voltage and current are<br />

necessary. Both the minimum voltage and the minimum<br />

current depend on the electrode material and the<br />

surrounding gas, e.g. for silver, in air U min = 12 V,<br />

I min = 0.4 A.<br />

b) Opening contacts<br />

Fig. 22: Voltage and current during contact make<br />

and break.<br />

Although in many telecom circuits neither the minimum<br />

arc voltage nor the minimum arc current is reached,<br />

material transfer can be observed.<br />

This can be explained as follows. When contacts are<br />

separated, the force decreases, the contact resistance<br />

and therefore the contact voltage increases (which is<br />

a function of the temperature in the constriction area)<br />

until the melting temperature of the contact material<br />

is reached. A molten bridge is formed between the<br />

contact pieces. The contact voltage during this time is<br />

constant at the melting voltage of the contact material.<br />

As the contact distance increases, the temperature<br />

inside the molten bridge likewise increases at a certain<br />

distance, the bridge disintegrates. This metallic vapor<br />

creates the ideal conditions for an arc discharge.<br />

A very strong electric field arises across the hot metal<br />

vapor causing temperature field emission of electrons<br />

from the cathode. These electrons excite and progressively<br />

ionize the metal atoms. The ions produce<br />

a high-density space charge and increase in electrical<br />

field strength in front of the cathode, yielding a cathodic<br />

emission density sufficient to sustain an arc. This arc is<br />

called a metal vapor anodic arc, the arc voltage is just<br />

higher than the ionization voltage of the metal atoms<br />

in the range of about 8 V. However, even if the driving<br />

voltage of the circuit is less than 8 V, this voltage can<br />

be induced by the inductance present in any electric<br />

circuit. Although material transfer happens in both<br />

directions, a net material transfer from the anode to the<br />

cathode can be observed.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


At a certain gap length of about 0.5 to 1 µm, the anodic<br />

arc can no longer be sustained, but, the anodic arc<br />

abruptly changes into a cathodic arc. The metal vapor<br />

cathodic arc requires a much lower metal vapor<br />

density, which is mainly sustained by the evaporating<br />

cathode spot of high current density. The cathodic arc<br />

is characterized by a lower density of excited atoms,<br />

less radiation and an arc voltage of 4 to 5 V higher than<br />

the anode arc. The lifetime of the cathodic arc is limited,<br />

depending on the volume of the molten bridge and the<br />

opening speed of the contacts. The net material transfer<br />

of the cathodic arc is from the cathode to the anode.<br />

These two types of arcs are important for Telecom and<br />

Signal <strong>Relay</strong>s.<br />

c) Closing contacts<br />

Basically the same effects and same type of arcs occur<br />

in closing contacts. Between approaching contacts,<br />

an arc can be ignited by a dielectric breakdown or by<br />

evaporation of a metal bridge.<br />

While the breakdown voltage is determined by the<br />

e.m.f. of the circuit, the inrush current due to the discharge<br />

of the capacitance parallel to the contact gap<br />

may be far beyond the steady state current of the circuit<br />

after closure. Field emission breakdown may occur<br />

within 1 ns. At a breakdown field strength of 20 to<br />

500 V/µm and a closing velocity of 1...2 m/s at a<br />

125 V source, a make arc duration in the range of less<br />

than 1 µs may result. Even this short time is enough<br />

to cause material transfer. In the event of bouncing,<br />

the same effects can occur as during the opening of<br />

contacts.<br />

Another effect might be of importance while contact<br />

is being made. When the contacts are closing and the<br />

contact surface is molten due to a preceding arc, the<br />

contacts might weld. Depending on the opening force,<br />

these welded metallic bridges might be broken. If the<br />

contact force is not sufficient to break the weld, sticking<br />

occurs. During separation, a material transfer from the<br />

anode to the cathode can be observed.<br />

For typical loads switched by Telecom <strong>Relay</strong>s with contact<br />

gaps in the range of 0.25 mm, maximum switched<br />

voltage of 220 VDC, opening and closing velocities of<br />

about 1 ... 2 m/s, it is primarily the effects from a metallic<br />

vapor arc which can be expected.<br />

6. Electrical Endurance<br />

Telecom and Signal <strong>Relay</strong>s have an extremely large<br />

working load range. These can be divided into several<br />

typical load areas. In every load area, different physical<br />

phenomena are effective with different physical effects<br />

influencing the performance of the relays.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

No load<br />

Switching in this area means to have absolutely no<br />

arcing. The maximum voltage applied is less than the<br />

softening voltage of the contact materials used. An<br />

increase of the contact resistance can only occur by<br />

corrosion or polymerization effects.<br />

Low load<br />

Two effects are important in the low level range. Even<br />

though the voltage is lower than the arc voltage, short<br />

arcs with very low energy still occur. The second effect<br />

is that during breaking the contact, the temperature in<br />

the constriction area increases up to the boiling temperature<br />

of the contact material. A typical effect in this<br />

range is the generation of carbon as the short arcs are<br />

breaking the hydrocarbons in the switching atmosphere,<br />

but the arc does not have enough energy to burn the<br />

carbon.<br />

Intermediate load<br />

In the intermediate range, short arcs and discharges of<br />

cables are the most common effects. Depending on the<br />

energy of the discharge, contact erosion can happen,<br />

if the arc has enough energy to burn the generated<br />

carbon on the contacts.<br />

High load<br />

On practically all these loads, arcing can be detected.<br />

Depending on the voltage and current, switched<br />

contact erosion or material transfer is the dominating<br />

effect.<br />

Depending on the load applied, erosion or transfer of<br />

contact material are the effects which can be seen.<br />

Fig. 23: Working load ranges for Telecom and Signal<br />

<strong>Relay</strong>s<br />

Test procedure<br />

After each operation, the contact resistance, the insulation<br />

resistance and bridging (shorting between normally<br />

open and normally closed contact) were monitored.<br />

While the contacts are switching the defined load, the<br />

measurement of the contact resistance was done under<br />

dry circuit conditions (max. 30 mV/max.10 mA). When<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

149


150<br />

the contacts have closed during a test cycle, the test<br />

load is disconnected and a measurement circuit with<br />

an open circuit voltage of maximum 30 mV is connected<br />

for the contact resistance measurement. After the<br />

measurement, the measurement circuit is disconnected,<br />

the load connected and the contact operates with<br />

the defined load. Performing the contact resistance<br />

measurements under dry load conditions gives the<br />

highest possible sensitivity for all kinds of contact<br />

failures.<br />

Fig. 24: Typical result obtained from an electrical endurance<br />

test (Contact application 0, ≤ 30 mV/<br />

≤10 mA), 2.5 million operations. The three<br />

graphs represent the minimum, average and<br />

maximum values obtained from 20 contacts,<br />

which gives 50 million readings in total.<br />

Detailed test results obtained from electrical endurance<br />

tests are given in the related IECQ/CECC test reports<br />

which are available on request. Further test results on<br />

other loads are available from application engineering.<br />

Failure criteria<br />

During electrical endurance testing, a certain number of<br />

failures are allowed. Typical are 1 to 10 failures during<br />

1 million operations. A failure is defined as:<br />

- contact resistance value higher a certain limit (> 1 W)<br />

- insulation resistance less a certain limit (


Fig. 25: Parameters defining the minimum load for<br />

gold contacts<br />

8. Contact materials<br />

To achieve optimum contact performance, the combination<br />

of contact material, atmosphere and gas tightness,<br />

switching loads, contact characteristics such as<br />

contact force and contact dynamics has to be considered.<br />

Only welded contacts are used in modern designs for<br />

use in Telecom and Signal <strong>Relay</strong>s. Contact rivets cannot<br />

be produced and handled in the small dimensions<br />

required. Therefore, contact materials are produced in<br />

tapes, then cut and welded to carrier and springs.<br />

The selection of the contact material is dominated by<br />

cost considerations. Different techniques are applied to<br />

minimize the cost for precious metals without a negative<br />

impact to the reliability of the relays.<br />

For Telecom and Signal <strong>Relay</strong>s mostly gold coated<br />

bifurcated contacts are used, especially for low level<br />

switching. Three different methods are used to bring<br />

the gold to the base material, rolling, galvanic deposition<br />

and sputtering. The performance of sputtered<br />

gold layers compared to rolled or galvanic deposited<br />

gold layers is superior. The major advantages of the<br />

sputtered gold layers are the absolute cleanness of the<br />

surface and the positive effect on material transfer. On<br />

sputtered gold layers the ignition of the arc takes place<br />

on different points which are distributed over the whole<br />

contact area. As a result the contact erosion is well<br />

distributed and less severe.<br />

The performance of different gold alloys is shown in<br />

Tab. 6.<br />

Most of the telecom relays are back-filled with nitrogen.<br />

As usually the plastic housing is not gastight after a few<br />

days normal air is inside the relays.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Fig. 26: Typical dimensions and cross section of a<br />

3-metal layer contact tape. Depending on the<br />

dimensions, up to 5 layers can be produced.<br />

Contact material Advantages Disadvantages<br />

Au High conductivity. Very soft, HV 20<br />

44MS/m Contact welding<br />

Corrosion protection<br />

AuAg 8 ... 10 High conducting Formation of Agreliability<br />

Sulfur , sticking<br />

AuNi 2 ... 5 With DC no material Contact welding<br />

migration Formation of NiO2<br />

AuPd 2 ... 4 High erosion protection Fretting corrosion<br />

(polymerization)<br />

Au Co 0.2 ... 0.5 With DC no material Oxidation of Co<br />

migration<br />

Tab. 6: Gold and gold alloys for the use in Telecom<br />

and Signal <strong>Relay</strong>s<br />

Contact material Advantages Disadvantages<br />

Ag Hight conductivity 60MS/m Formation of<br />

Very cheap Ag-Sulfur, sticking<br />

AgNi 0.15 High strength Formation of Ag-<br />

Sulfur, sticking<br />

AgNi 10 ... 20 High erosion protection Contact welding,<br />

material transfer<br />

AgPd 60 Largely resistant to sulfur Fretting corrosion<br />

(polymerization)<br />

PdRu 10 High conducting reliability High cost<br />

PdNi 30 Low material transfer High cost<br />

AgCdO/AgSnO2 High erosion protection at High contact<br />

high current (power circuit resistance<br />

breaker)<br />

Tab. 7: Silver and silver alloys for the use in telecom<br />

circuits i.e. ringing load, cable load, etc.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

151


152<br />

Standard contact materials for telecom relays switching<br />

in an air atmosphere are (see Tab. 7)<br />

- AgNi 10.........20 + Au<br />

- AgPd 30........40 + Au<br />

For most applications the contact material is plated<br />

on both contacts with a thin gold layer. For the best<br />

switching performance in air the use of silver-palladium<br />

with 60% palladium is the most sophisticated solution<br />

as it offers<br />

- good corrosion characteristics<br />

- good erosion characteristics<br />

- high resistance against material transfer<br />

For many applications in telecommunication also silvernickel<br />

give good results.<br />

When relays are gastight in order to protect the contacts<br />

from corrosion. also other materials can be taken<br />

info consideration. For example the combination of palladium-ruthenium<br />

in a SF 6 switching atmosphere gives<br />

superior contact performance to all other combinations<br />

of contact material and switching atmosphere. which<br />

were used so far.<br />

VII. Dielectric<br />

Although Telecom and Signal relays are designed to<br />

switch low voltages and currents, they frequently have<br />

to handle electromagnetic interference such as:<br />

- lightning - the most critical stress is usually generated<br />

by induced lightning, as a direct hit is not usual and<br />

would cause damage in any case regardless of the<br />

protective measures taken.<br />

- direct connection to the main circuit (power cross) -<br />

causes maximum voltage of less than 600 V, which is<br />

not critical.<br />

- inductive coupling from the main circuit during<br />

power faults - high currents flowing in power lines<br />

can induce high voltages in adjacent communication<br />

cables.<br />

- ground potential rise - happens when heavy ground<br />

currents flow in the common ground connections<br />

during power faults cause substantial difference in<br />

the potential (more relevant in US and Asia).<br />

For the design of the insulation system of a relay, only<br />

the relevant physical phenomena for short-term application<br />

have to be taken into account, where three different<br />

types of insulation have to be considered:<br />

- solid insulation<br />

- gaseous dielectric clearance<br />

- gas/solid interface creepage<br />

For solid material, the intrinsic dielectric withstand<br />

voltage is relevant. It is approximately two orders of<br />

magnitude higher than that of gases ( ~ 30 kV/mm).<br />

Therefore, the insulating properties of the solid insulation<br />

material are not relevant for the dielectric limits of a<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

relay, but important in order to fulfill the safety requirements.<br />

Since the Bellcore (now Telcordia) requirements were<br />

introduced, a 2500 V pulse between coil and contacts<br />

is necessary. For the design of telecommunication<br />

systems, the same values between open contacts are<br />

relevant.<br />

To achieve high dielectric and surge values at the same<br />

time as a more compact design is extremely difficult.<br />

While a solid insulation material can be used between<br />

coil and contacts and between adjacent contacts, this is<br />

not possible between open contacts.<br />

In gases, dielectric breakdown is started if the electric<br />

field stress is sufficiently high to start electron avalanches<br />

which finally build a bridge across the gap enabling<br />

a conducting breakdown channel. For air, a field<br />

strength of approx. 2.44 kV/mm is necessary at an<br />

ambient pressure of 100 kPa. This value of<br />

2.44 kV/mm is the so-called theoretical withstand<br />

voltage strength of air. Change of pressure causes<br />

a proportional change to this theoretical withstand<br />

voltage. Based on this theoretical value, the dielectric<br />

strength for an electrode gap of length s with an ideally<br />

homogenous field and an ideally smooth electrode can<br />

be calculated. The results are presented in figure 20 in<br />

what is known as the Paschen curve.<br />

Fig. 27: Paschen curve for air and SF 6. With a<br />

distance of 0.2 mm at normal pressure<br />

(100 kPA), a dielectric strength voltage of<br />

2500 V in SF 6 and 1500 V in air can be<br />

achieved. Alternatively 2500 V can be achieved<br />

by increasing the pressure in the air from<br />

100 to 300 kPa (at a distance of 0.2 mm) or<br />

increasing the distance to 0.6 mm at normal<br />

pressure.<br />

A. Dielectric withstand voltage of a contact gap.<br />

Due to inhomogeneity in the contact geometry and due<br />

to the surface roughness of technical contacts, a homogenous<br />

field can never be expected in a contact gap. As<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


a consequence, the field stress is higher in a technical<br />

contact gap. Computer simulations have shown that a<br />

reduction of about 30% has to be considered for real<br />

designs.<br />

B. Dielectric strength of an interface surface<br />

solid - gas<br />

For clean and smooth surfaces, the solid material does<br />

not significantly interact with the breakdown process in<br />

the gas. Therefore, theoretically the withstand voltage<br />

strength at the surface of the solid material exposed to<br />

a tangential electrical field is more or less the same as<br />

that for the pure gas gap. However, as the solid material<br />

is not ideally smooth and its surface always contains<br />

a certain degree of pollution in the technical devices,<br />

dielectric breakdown can be expected across the surface<br />

rather than in the gas at a slightly reduced voltage<br />

compared to the breakdown voltage of a pure gas.<br />

C. Consequences<br />

As a consequence of the above considerations, the<br />

dielectric integrity of a low voltage switching device is<br />

determined by two major parameters:<br />

- design geometry<br />

- theoretical withstand voltage capability of the insulating<br />

plastics and especially of the insulating gas<br />

To improve the dielectric performance, the easiest ways<br />

are to either increase the gaps, include insulating materials<br />

or increase the dielectric withstand capability of<br />

the gaseous dielectric. Unfortunately, an increase in the<br />

distances is not possible due to the miniaturization of<br />

the relays. The introduction of solid materials between<br />

open contacts also does not solve the problem.<br />

In addition to the homogeneity of the electric field, the<br />

dielectric strength voltage depends on:<br />

- the distance between conducting parts<br />

- the gas pressure<br />

- the type of gas<br />

Fig. 28: Dependence of dielectric strength between<br />

coil and contact system on SF 6 concentration.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Fig. 29: Comparison of the AC withstand voltage (peak<br />

values) of <strong>IM</strong> relays filled with N 2/air and<br />

SF 6 (pressure 100 kPa) between open contacts:<br />

nc = normally closed, no = normally<br />

open<br />

- between coil and contact system: c-c = coil to<br />

contacts. (Minimum, maximum and average<br />

values are presented.)<br />

Filling relays with electronegative gases significantly<br />

increases the dielectric performance of the relays. The<br />

housings of those relays are designed so as to keep the<br />

gas filling during the entire lifetime, which is defined to<br />

be at least 25 years. In simulation tests, up to 350 years<br />

were achieved (Fig. 30).<br />

Fig. 30: SF 6 loss of the FX2 relay as a function of time.<br />

After 25 years, approx. 93% of the SF 6 filled<br />

would still be present, whereby the 93% solely<br />

reflects the accuracy of the measuring device.<br />

In reality, it was not possible to detect any extraneous<br />

gases.<br />

D. Dielectric and surge requirements<br />

The dielectric measurements can be defined and<br />

measured with AC or DC voltages. The factor between<br />

AC and DC values is just the √2. When the dielectric<br />

values are defined with DC, polarity effects have to be<br />

taken into consideration. The supplier has to ensure<br />

that the measurement is performed with the polarity giving<br />

worst case results. The duration of measurement is<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

153


154<br />

1 minute in laboratory or quality assurance tests, in the<br />

range of less than 1 s in the in-process measurements.<br />

The surge or impulse voltage measurements are performed<br />

with pulses of defined shape. The most common<br />

applied pulses are:<br />

- 1.2/50 µs or 2/10 µs<br />

- 10/700 µs or 10/1000 µs<br />

- 10/160 µs<br />

The first value in the pulse gives the virtual front time,<br />

the second value gives the virtual time to half value as<br />

shown in Fig. 31.<br />

Fig. 31: Definition of the virtual front time T1 and the<br />

virtual time to half value T2.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

The dielectric values as well as the impulse voltage<br />

values are defined between:<br />

- open contacts / contacts of the same pole<br />

- adjacent contacts / contacts of different poles<br />

- coil and contacts<br />

- coils (double coil types)<br />

The current surge measurements are performed with<br />

the same pulses as the voltage surge measurements.<br />

The major difference is that during current surge testing<br />

the relay contacts are closed and have to carry the short<br />

circuit current. The peak current during this test may<br />

provoke contact welding. The critical parameter is more<br />

the amplitude than the duration of the pulse. Depending<br />

on the resistance of the circuitry current peaks, up<br />

to 500 A can occur.<br />

Depending on the standards, the circuitry has to comply<br />

with different requirements that must be fulfilled (Tab.<br />

5). The most important standards that Telecom <strong>Relay</strong>s<br />

have to comply with are:<br />

- IEC standards<br />

- Telcordia/Bellcore GR1089<br />

- IEC 60950 / UL 60950<br />

- UL 508<br />

- ITU T K recommendations<br />

Standard Dielectric test Impulse voltage test Impulse current Clearance & Creepage<br />

IEC61811 series yes yes no no<br />

IEC/EN 60950, yes yes no Depending on isolation<br />

UL 60950 category<br />

UL 508 yes no no no<br />

Bellcore/Telcordia no yes yes no<br />

ITU T K20 yes yes yes no<br />

Tab. 8: Dielectric, impulse voltage current and voltage and clearance and creepage requirements required in<br />

different standards<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


VIII. Environmental conditions<br />

<strong>Relay</strong>s are subjected to shock, vibration, climate, fire,<br />

sealing and magnetic interference tests to ensure<br />

reliable function under a wide range of environmental<br />

conditions. The procedures are described in the IEC<br />

60068-2 series.<br />

A. Shock and vibration<br />

Electromechanical relays can fail under exposure to<br />

excessive mechanical shock and vibration. The displacement<br />

of movable parts inside the relay can lead to<br />

a malfunction, which is defined as an opening of closed<br />

contacts or a closing of open contacts for more than<br />

10 µs. The relay is damaged when the functional parameters<br />

exceed the specified values.<br />

Telecom and Signal <strong>Relay</strong>s are high shock and vibration<br />

resistant basically because of their low mass. But the<br />

design also has an impact. The symmetrical design of<br />

the armature in polarized 2 form c relays makes them<br />

more resistant than non-polarized relays.<br />

The values in this data book refer to short-term stress<br />

occurring during transportation, handling and operation.<br />

The relays should not be operated in an environment<br />

producing constant shocks or vibrations near its<br />

limits.<br />

The shock resistance is tested according to IEC 60068-<br />

2-27 with a half sinus wave. The acceleration and duration<br />

of the shock defines the severity. Typical values are:<br />

30 g / 18 ms, 50 g / 11 ms and 100 g / 6 ms. The test<br />

is carried out in all 3 axes over a limited time period (e.g.<br />

10 shocks or 10 times the frequency range).<br />

The vibration resistance is tested according to IEC<br />

60068-2-6 with a sinus wave. The acceleration is given<br />

in g (10 m/s) for a defined frequency range. For low<br />

frequencies ( ~ 10 to 60 Hz), the test is carried out with<br />

a constant amplitude. As a consequence, the acceleration<br />

rises with the frequency and reaches the specified<br />

value at the upper frequency range ( ~ 60 Hz). At that<br />

frequency, an amplitude of 0.75 mm equals 10 g, 1.5<br />

mm equals 20 g, etc. Above that frequency, the acceleration<br />

is held constant. The test is carried out 10 times,<br />

sweeping from minimum to maximum frequency in all<br />

3 axes.<br />

B. Climate tests<br />

<strong>Relay</strong>s are used in a wide variety of applications. Far<br />

from climate controlled cabinets, they are subjected to<br />

different climatic conditions. Most common for Telecom<br />

<strong>Relay</strong>s today is an operating temperature range<br />

from -40 °C to +85 °C. Because the test conditions are<br />

named in detailed customer specifications, they vary<br />

from customer to customer. For example, temperature<br />

tests defined by a telecom customer are listed in Tab. 9.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Test Condition IEC publication<br />

Cold 500 h at - 40°C IEC 60068-2-1,<br />

Test A<br />

Damp heat 21 d at 40 °C / 93 % IEC 60068-2-3<br />

(steady state) relative humidity<br />

Dry heat 2000 h at +85 °C IEC 60068-2-2<br />

Change of - 40 °C / +100 °C, IEC 60068-2-14<br />

temperature 50 x 3 cycles / h<br />

Tab. 9: Temperature tests defined by a telecom<br />

customer<br />

Requirements for applications other than communications<br />

are tested on demand. Examples for the automotive<br />

sector are extended temperature range, salt mist and<br />

corrosive gases tests.<br />

C. Sealing<br />

All AXICOM relays, except some cradle relays, are<br />

sealed relays. The sealing prevents the surrounding atmosphere<br />

from penetrating the relay. A common test is<br />

to collocate the relay into a liquid (water) at a temperature<br />

of 1 to 5 °C above the maximum ambient temperature<br />

of the relay. A leakage will be seen as air bubbles<br />

(IEC 60068-2-17, test Qc method 2). The protection<br />

class according to IEC 61810-7 part 2.2 is RT IV. Some<br />

relays are filled with ENG (Electro Negative Gas). Since<br />

the ENG is important for the dielectric breakdown voltage<br />

of the relays, the sealing fulfills the highest protection<br />

class RT V (hermetically sealed relay) ensuring that<br />

the ENG stays in the relay over decades.<br />

D. Flammability<br />

The flammability test is carried out with a needle flame<br />

applied to the relay cover for 20 seconds. If not otherwise<br />

stated, the allowable burning time is 30 seconds<br />

after the flame is removed from the relay. The procedure<br />

is defined in IEC 60695-2-2.<br />

A material‘s resistance to burning is expressed by its<br />

oxygen index. The value represents the minimum concentration<br />

of oxygen (expressed as percent by volume)<br />

in a mixture of oxygen and nitrogen that will support<br />

flaming combustion of a material that is initially at room<br />

temperature. A higher value indicates a less flammable<br />

material.<br />

The UL 94 rates only materials and not whole relays.<br />

The material probes have a defined thickness<br />

(e.g. 0.25 mm). The flammability is classified in<br />

V0 (best), V1, V2, HB (worst).<br />

E. Magnetic interference<br />

The operate and release voltage of a relay can be<br />

affected by external magnetic fields of adjacent relays<br />

or other magnetic components. For relays, the impact<br />

depends on the distance between the relays, the num-<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

155


156<br />

ber of adjacent relays and their excitation. A distance<br />

between the relays of 2.54 mm (0.1 inch) is usually<br />

enough so that the relay will work inside the specified<br />

operating voltages.<br />

Fig. 32: <strong>Relay</strong> configuration (adjacent relays)<br />

On a quantity basis, the impact of a magnetic field is<br />

tested by exposing the relay to a linear magnetic field<br />

inside a test coil. To pass the test, the operate voltage<br />

change should be less than 20% and the release voltage<br />

change should be less than 40%.<br />

IX. Processing<br />

A. Storage<br />

<strong>Relay</strong>s should be stored in a clean area within the<br />

specified temperature limits. Extreme humidity and<br />

condensation can cause corrosion of the metal parts on<br />

the inside as well as the outside of the relay. SMT relays<br />

have to be dry when soldered and the higher the peak<br />

temperature the more important become this. For this<br />

reason all AXICOM SMD relays are dry packed. When<br />

the packing is opened, the relays must be soldered in a<br />

defined time, which is given by the moisture sensitive<br />

level MSL. MSL3 means that the parts must be soldered<br />

latest 168 hours after opening of the bag (Tab.10).<br />

Remaining relays shall be dry repacked again<br />

THT relays do not reach the same temperature level,<br />

therefore this is not so vital as for SMT relays.<br />

� �����������������<br />

� ����������� ��������� ������������������������<br />

� ������ ����� ����������� ������������� ����������� ������������� ����������<br />

� �� ���������� �������������� ���� �����������<br />

� � � � �����<br />

� �� ������� �������������� ���� �����������<br />

� � � � �����<br />

� ��� �������� �������������� ��� � � ������������ ���� �����������<br />

� � � � ������ � �����<br />

� �� ���������� �������������� ��� ��<br />

������������ ��� �����������<br />

� � � � ������ � �����<br />

� �� ��������� �������������� �� ��<br />

������������ ��� �����������<br />

� � � � ������ � �������<br />

� �� ��������� �������������� �� ��<br />

������������ ��� �����������<br />

� � � � ������ � �������<br />

� ��� ��������� �������������� �� ��<br />

������������ ��� �����������<br />

� � � � ������ � �������<br />

� �� �������������� �������������� ���� �����������<br />

� � �����<br />

Tab. 10: Moisture sensitive level according JEDEC<br />

J-STD-33<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Increasing contact resistance over a time period, due<br />

to the formation of oxides and other layers, is to be<br />

expected for most contact materials. This degradation<br />

is dependent on the ambient atmosphere and is more<br />

rapid at high temperatures. Special care has to be taken<br />

if relays are tested or used with low contact loads after<br />

being stored for prolonged periods. Deterioration of<br />

contact resistance during storage is reduced in the case<br />

of plastic or hermetically sealed relays.<br />

B. Transport<br />

In transit, care has to be taken to avoid excessive shock<br />

and vibration. Mechanical stress can lead to changes in<br />

operating characteristics or to internal damage of the<br />

relay (see vibration and shock resistance). If mechanical<br />

stress is suspected, the relay should be checked and<br />

tested before use.<br />

Whenever relays arrive in damaged boxes at<br />

customer sides, there is a potential risk of transportation<br />

damage.<br />

C. Packaging<br />

Different packaging is used depending on the relay type<br />

and with regard to any specific requirements during<br />

shipment or production. THT relays are packed in plastic<br />

tubes while the standard packing for SMT relays are<br />

blisters wound on a reel (tape & reel) and dry packed in<br />

order to prevent the relays from catching humidity.<br />

D. Handling<br />

Modern relays are high precision components that are<br />

sensitive to mechanical stress and abusive handling.<br />

Care must be taken when handling the relay during all<br />

stages of production.<br />

E. Testing<br />

During incoming inspection, special care has to be<br />

taken not to bend the relay terminals. Internal failure<br />

(e.g. breaking of coil wires) or the degradation of sealing<br />

properties could be the consequence.<br />

F. Automatic handling<br />

The handling pressure or force of automatic feeders or<br />

robots has to be adjusted to avoid mechanical damage<br />

such as cracking the relay case. The design of the relay<br />

should be such that when held by its case or inserted<br />

into a socket, it does not become detached.<br />

Due to the reduced size of modern Telecom and Signal<br />

<strong>Relay</strong>s, they can be placed by pick and place machines<br />

with a speed similar to passive PCB components. It is<br />

possible to use a mechanical as well as vacuum picker.<br />

G. Manual handling<br />

When relays are manually placed on PCB‘s, relays shall<br />

not dropped into a bin or on a hard table. They shall di-<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


ectly be picked from the tube, in order to prevent bent<br />

terminals and excess mechanical shock.<br />

<strong>Relay</strong>s which were dropped to the floor or from a height<br />

of more than 250 mm are potentially damaged. After<br />

long storage at high temperature it might happen that<br />

relays are picking on the plug and are suddenly released.<br />

This might cause a major mechanical shock and<br />

might destroy the relay.<br />

H. Insertion<br />

When inserting the relay into the PCB, do not press or<br />

use undue force on the pins as this may compromise<br />

the pin seal or affect the integrity of the coil connections.<br />

I. Clinching<br />

Terminals should not be bent to hold the relay in place<br />

on the PCB to aid flow soldering. Bending or cutting<br />

the pins after insertion generates extreme mechanical<br />

stress, especially in the case of rectangular PCB terminals.<br />

Neither the relay performance nor sealing of flux<br />

resistant and plastic or hermetically sealed relays can<br />

be guaranteed if the terminals have been bent.<br />

Self-clinching terminals are available for some types of<br />

PCB relays.<br />

J. Fluxing<br />

Fluxing has to be carefully considered depending on the<br />

type of relay. Unsealed relays should be hand soldered<br />

to avoid flux contamination of the relay. Flux should be<br />

used sparingly and evenly and joints examined after<br />

soldering. If flow soldering is used however, the flux<br />

level should be set so that it cannot flood onto the PCB.<br />

This is particularly critical if the PCB is dual tracked and<br />

there are unused holes under the body of the unsealed<br />

relay. Flux resistant and sealed relays may be used with<br />

most fluxing procedures due to the seal between the<br />

pins and the relay base. The PCB should not be flooded<br />

as normally only the pins are sealed and flux could<br />

possibly penetrate the relay by capillary action between<br />

the relay cover and base. If there is any doubt about the<br />

fluxing process, fully sealed relays (plastic or hermetically<br />

sealed) should be used.<br />

K. Preheating<br />

Before flow soldering, the entire PCB should be preheated.<br />

This is to dry the flux and prevent it from penetrating<br />

the relay during soldering. Also, better quality<br />

solder joints are achieved as a result of more uniform<br />

temperature distribution. Preheating should be carried<br />

out at 100 °C for approximately 1 minute. Excessive<br />

exposure to high temperatures may affect the relays<br />

characteristics.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

L. Wave soldering<br />

The automated soldering process has to be controlled<br />

carefully in order not to impair the performance of the<br />

relays. Flux resistant and sealed relays can be used<br />

with most dip or wave soldering processes. The solder<br />

bath temperature should be 265 °C maximum and the<br />

soldering time should not exceed 5 seconds. The solder<br />

level has to be adjusted so that it does not flood the<br />

printed circuit board surface.<br />

M. Pick and place<br />

When relays are picked and placed by a robot and held<br />

by vacuum, the use of rubber nozzles is strongly recommended.<br />

N. SMT soldering<br />

The soldering should be carried out according to the<br />

recommendation of IEC 60068-2-58 if not stated otherwise<br />

in the respective datasheet.<br />

Temperature °C<br />

Temperature °C<br />

240 °C<br />

180 °C<br />

130 °C<br />

100 °C<br />

Time (s)<br />

Time (s)<br />

In general, electromechanical relays should be soldered<br />

at the lower process limits of a soldering process.<br />

However, the SMT soldering process has a lot more<br />

aspects than those covered by this standard. From the<br />

relay side, the oven type has an impact on the temperature<br />

stress. While infrared ovens are replacing the<br />

convection ovens because of their more homogeneous<br />

heat distribution, the impact on relays can be negati-<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

20 - 40 sec Full line: typical<br />

Dotted line: process limits<br />

forced<br />

cooling<br />

Fig. 33: Recommended SMT soldering profiles for<br />

vapour phase soldering (VPS) and reflow<br />

soldering<br />

Temperature °C<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

157


158<br />

ve because the convection heats up the relays faster<br />

inside. Plastic molded parts inside the relay can relax or<br />

deform which mostly leads to a change in operate and<br />

release voltages.<br />

The different reflow soldering processes such as IR,<br />

convection and combined ovens and vapor phase are<br />

described in Tab. 11.<br />

Soldering Temperature stress Effects<br />

technology<br />

High to very high<br />

Radiation Housing warmer<br />

Infrared (IR) temperature >> than terminals<br />

soldering DT on board over<br />

temperature 40 °C<br />

High to very high Homogeneous heat<br />

Gas temperature >> distribution, no<br />

Convection soldering shadows<br />

temperature DT on board over<br />

15 °C<br />

Combination High Nearly no shadows<br />

(IR + DT on board over<br />

Convection.) 25 °C<br />

Low<br />

Vapor phase Vapor temperature = Homogeneous heat<br />

(VP) soldering distribution<br />

temperature<br />

Tab. 11: Impact of soldering equipment on relays<br />

O. Hand soldering<br />

If the relays are soldered by hand, the process should<br />

be completed as quickly as possible. The same temperature<br />

and time limits apply as for wave soldering.<br />

P. Cooling<br />

After flow soldering, the assemblies should be cooled<br />

in order to reduce thermal stress and to minimize the<br />

pressure differential between the inside of the relay and<br />

the atmosphere. If the relay sealing breaks, cleaning<br />

fluid along with dissolved flux will be sucked inside the<br />

relay if a pressure differential exists. Ingress of flux into<br />

the relay can either cause the armature to stick, preventing<br />

operation, or contamination of the contact surfaces<br />

leading to contact failure.<br />

Q. Chemical cleaning<br />

In modern PCB assembly less and less cleaning is used.<br />

If cleaning is necessary, certain precautions have to be<br />

taken.<br />

Unsealed relays: Only the base of the PCB should be<br />

cleaned to prevent penetration of solvent and dissolved<br />

flux into the relay. Any other cleaning method involving<br />

potential contamination of unsealed relays should be<br />

avoided.<br />

Flux resistant relays: Immersion cleaning is not possible<br />

with these types of relays. Only the soldered side<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

should be washed and care has to be taken not to allow<br />

washing solution to flood the PCB surface.<br />

Sealed relays: Only fully sealed relays should be immersion<br />

cleaned. Even then the PCB should be allowed to<br />

cool before the washing process in order not to damage<br />

the seal due to thermal shock or pressure differential.<br />

When using high pressure cleaning processes, special<br />

care has to be taken to avoid any ingress into the relay.<br />

Liquids under high pressure can damage the seal of the<br />

relay. Ultrasonic cleaning is not recommended as this<br />

can cause friction welding of the contacts, especially in<br />

the case of gold-plated contacts. If ultrasonic cleaning<br />

cannot be avoided, it should be completed as quickly as<br />

possible.<br />

Modern cleaning equipment uses water or alkaline<br />

solutions, which are more environmentally friendly than<br />

CFC‘s. If other cleaning solvents are used, ensure that<br />

the chemicals are suitable for the relay. The use of unsuitable<br />

solvents can cause cracking or discoloring of the<br />

plastic parts. Suitable solvents include isopropyl alcohol<br />

(alcohol-based solvents), water with wetting agents.<br />

Unsuitable solvents are acetone, ethyl acetate, aqueous<br />

alkalines, phenolic combinations, thinner-based<br />

solvents, chlorosene-based solvents, trichlene-based<br />

solvents and chlorine. Fluor-based cleaning solvents<br />

like Freon are forbidden today.<br />

Special care must be taken on the temperature of the<br />

cleaning and rinsing liquid. The temperature of the washing<br />

and rinsing liquid shall be similar and not deviate<br />

by more than 10 °C.<br />

X. Standardization<br />

Standardization is valuable for relay manufacturers as<br />

well as relay users. It helps create multi-source products.<br />

For Telecom and Signal <strong>Relay</strong>s, standards from different<br />

standardization bodies are of relevance. The standards<br />

that have to be considered mainly depend on<br />

- type of application<br />

- region where the device is used<br />

In order to have products that can be sold worldwide,<br />

relays should cover all relevant standards.<br />

A. Standardization organizations<br />

1. IEC - International Electrotechnical Commission<br />

IEC standards are actually the best maintained standards<br />

for Telecom and Signal <strong>Relay</strong>s. They are well<br />

supported by Asian and European countries as well as<br />

Australia, but much less from US and Canada.<br />

Internet: www.iec.ch<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


2. CENELEC - Comite Européen de Normalisation<br />

Electrotechnique (CENELEC)<br />

European standardization body. Since the Dresden<br />

agreement between IEC and CENELEC, all IEC standards<br />

will become European standards (EN) at the same<br />

time. there will be no individual national standards in<br />

Europe anymore.<br />

Internet: www.cenelec.org<br />

3. National Standardization Bodies<br />

National standardization bodies do not introduce their<br />

own standards, but they do participate in the international<br />

standardization work.<br />

Internet: www.ansi.org , www.bsi.uk, www.dke.de,<br />

www.ute.fr<br />

4. UL - Underwriters Laboratories<br />

UL standards are focused on safety-related questions.<br />

Certain standards are harmonized with the IEC standards<br />

(IEC 60950 - UL 60950).<br />

Internet: www.ul.com<br />

5. CSA - Canadian Standard Association<br />

CSA standards are more or less identical with UL standards.<br />

Internet: www.csa.ca<br />

6. MIL - Military Standards<br />

MIL standards were one of the earliest standards. Due<br />

to the decreasing importance of the military sector,<br />

these standards has lost their importance. Additionally,<br />

relay relevant MIL standards are not very well maintained<br />

and therefore obsolete. However, especially in<br />

North America, they are still important.<br />

7. ITU-T - Telecommunication Standardization<br />

Sector of International Telecommunication Union<br />

ITU papers are only recommendations. As most telecommunication<br />

equipment manufacturers follow them,<br />

they also have the character of a standard.<br />

Internet: www.itu.int<br />

8. IPC - (Institute of Interconnecting and Packaging<br />

Electronic Circuits)<br />

IPC standards are only recommendations, but in daily<br />

life they are considered to be standards.<br />

Internet: www.ipc.org<br />

9. Bellcore - Bell Communications Research /<br />

Telcordia<br />

Bellcore is a part of the former Bell Laboratories. Today<br />

their name is Telcordia. Bellcore standards deal with the<br />

safety aspects of telecommunication systems.<br />

Internet: www.telcordia.com<br />

10. FCC - Federal Communications Commission<br />

Concerning Telecom <strong>Relay</strong>s, safety aspects are the<br />

focus of this standard. It has remained unchanged for a<br />

long time (e.g. FCC Part 68: 1975).<br />

Internet: www.fcc.gov<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

B. Types of standards<br />

An overview over the numerous relevant standards<br />

which manufacturers and users of relays have to consider<br />

is given in Fig.34. The standards can be divided into<br />

following categories:<br />

1. General standards:<br />

These are not related to a special product. Typically,<br />

these standards contain definitions, sampling plans,<br />

etc. General standards are valid for different types of<br />

products or product groups.<br />

2. <strong>Relay</strong> standards:<br />

Standards which describe the requirements for relays in<br />

general and in detail and indicate the specific test and<br />

measurement procedures.<br />

3. Safety standards:<br />

These standards describe the requirements for safety<br />

such as flammability, clearance and creepage distances<br />

for various types of equipment, the minimum switching<br />

performance and dielectric and surge characteristics.<br />

As relays are used as an interface between the electronic<br />

circuit and external connections, they also have to<br />

cover safety requirements. The most typical standard<br />

for relays in telecommunication is the IEC60950 „Safety<br />

of Information Technology Equipment, Including<br />

Electrical Business Equipment“. This standard describes<br />

all rules on how to design and manufacture telecommunication<br />

equipment which fulfill the valid requirements.<br />

4. Test standards:<br />

Standards that describe the various test procedures<br />

in detail. These standards are not specific for relays or<br />

components. They are also valid for all types of equipment.<br />

These standards are very helpful for performing<br />

the required tests as they give detailed guidelines how<br />

to perform them.<br />

Fig. 34: Relevant standards for manufacturer and use<br />

of relays<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

159


160<br />

C. Most relevant standards for Telecom and<br />

Signal <strong>Relay</strong>s<br />

IEC61810-1 - Electromechanical elementary relays<br />

- Part 1: General and safety requirements<br />

Defines the basic requirements for relays.<br />

IEC61810-2 - Elementary <strong>Relay</strong>s - Part 2: Reliability<br />

IEC61810-7 - Test and measurement procedures:<br />

Defines the recommended procedures applied to the<br />

relays when tested.<br />

IEC61811-50 - Sectional specification for Telecom<br />

<strong>Relay</strong>s: Defines the minimum requirements for a Telecom<br />

<strong>Relay</strong>.<br />

IEC61811-51- Blank detail specification for Telecom<br />

<strong>Relay</strong>s of non-standardized types and construction:<br />

Applicable for all Telecom <strong>Relay</strong>s that are not covered<br />

by another standard.<br />

IEC61811-52 - Blank detail specification for Telecom<br />

<strong>Relay</strong>s with two changeover contacts, 20 mm<br />

x 10 mm base: Defines the characteristics of the 2 nd<br />

Generation Telecom <strong>Relay</strong>s (MT2 relay).<br />

IEC61811-53 - Blank detail specification for Telecom<br />

<strong>Relay</strong>s with two changeover contacts, 14 mm<br />

x 9 mm base: Defines the characteristics of the 3 rd<br />

generation of Telecom <strong>Relay</strong>s - flat or low profile type<br />

(FP2 relay).<br />

IEC61811-54 - Blank detail specification for Telecom<br />

<strong>Relay</strong>s with two changeover contacts, 15 mm<br />

x 7.5 mm base: Defines the characteristics of the 3 rd<br />

generation Telecom <strong>Relay</strong>s - vertical or slim line type<br />

(P2, FX2, FT2, FU2 relays).<br />

IEC61811-55 - Blank detail specification for Telecom<br />

<strong>Relay</strong>s with two changeover contacts, 10 mm<br />

x 7.5 mm base (max.): Defines the characteristics of<br />

the 4 th generation Telecom <strong>Relay</strong>s (<strong>IM</strong> relay).<br />

Telcordia (Bellcore) GR1089: Defines the impulse-voltage<br />

and current requirements for telecommunication<br />

equipment. This is a system standard which is also<br />

applied to Telecom <strong>Relay</strong>s, 2500 V 2/10 µs impulse<br />

applied to telecom ports and also to relays.<br />

UL508 - Standard for industrial control equipment:<br />

Defines the characteristics of switching devices used<br />

in industrial applications - mostly safety-relevant. This<br />

standard is also applied for relays used in telecommunication<br />

equipment.<br />

UL94 - Tests for flammability of plastic materials for<br />

parts in devices and appliances: Defines the safety-relevant<br />

properties of plastic materials, e.g. the flammability<br />

characteristics of plastic materials.<br />

FCC Part 68 - Connection of terminal equipment to<br />

the telephone network: Of major consequence for<br />

relays coming from this standard is the 1500 V - 10/<br />

160 µs impulse voltage requirement between open<br />

contacts.<br />

ITU-T-K.20 - Resistibility of telecommunication swit-<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

ching equipment to overvoltages and overcurrents:<br />

This also defines the dielectric and impulse-voltage and<br />

current requirements for a Telecom <strong>Relay</strong>.<br />

ITU-T-K.21 - Resistibility of telecommunications<br />

equipment installed in Customer Premises to overvoltages<br />

and overcurrents<br />

ITU-T-K.44 - Resistibility of access network equipment<br />

to overvoltages and Overcurrents.<br />

ITU-T-K.45 - Resistibility tests for telecommunication<br />

equipment exposed to overvoltages and overcurrents.<br />

D. Insulation coordination<br />

Basic standard for insulation coordination is the<br />

IEC60664 standard, which describes the basic requirements<br />

for insulating systems.<br />

For telecommunication equipment, the IEC60950 -<br />

Safety of Information Technology Equipment, including<br />

electrical business equipment - has to be applied. For<br />

other fields of application, the related standards have to<br />

be considered.<br />

Fig. 35: Safety standards<br />

The determination of the required insulation system for<br />

telecommunication applications is given in simplified<br />

form in Fig. 35.<br />

- define types of circuits to be insulated (SELV, TNV,<br />

etc.) and the working voltage level<br />

- determine the circuit type (primary/secondary)<br />

- determine pollution degree (usually outside =2,<br />

inside relay =1)<br />

- determine transient voltage level<br />

- determine clearance and creepage distances<br />

- determine required dielectric and/or impulse<br />

voltage testing<br />

Defining the insulation system needs some practice. In<br />

case of questions, contact AXICOM application engineering.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


XI. Reliability<br />

Definition: The reliability expresses the probability of<br />

a relay continuing to meet the specified requirements<br />

over a given period of time or a given number of operations.<br />

For electronic components such as semiconductors,<br />

the failure rate is mainly depending from time. While<br />

semiconductors have a constant failure rate this is not<br />

valid for electromechanical relays. For relays the reliability<br />

mainly depends on the number of operations. When<br />

relays have to switch loads which results to contact<br />

wear a bathtub curve can be drawn. The useful lifespan<br />

of a relay is characterized by a phase of random failures.<br />

The end of life is defined by wearout such as contact<br />

erosion, material transfer etc. of relays is not constant<br />

during the entire lifetime.<br />

Fig. 36: Bathtub curve<br />

The bathtub curve is divided into 3 phases (Fig. 36):<br />

Early failure period: Suppliers try to prevent this phase<br />

by using quality assurance measurements. Typical failures<br />

in this phase are:<br />

- particles from manufacturing<br />

- impact from the (SMD) solder process<br />

Period of random failures: During this phase, the failure<br />

rate is very low. Only random failures without any<br />

specific related reason will happen.<br />

Wear-out failure period: Telecom and Signal <strong>Relay</strong>s<br />

are built for a typical lifetime of 25 years. In most applications<br />

the wear-out phase is never reached. The most<br />

probable reasons for the end of life failure of a relay are:<br />

- contact erosion<br />

- increase of contact resistance<br />

- parameter drift (functional voltages, timing)<br />

As shown in Fig. 37, the reliability of relays is influenced<br />

by the manufacturer and the user.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Fig. 37: Manufacturers and users influences on the<br />

reliability of relays<br />

1. Characteristic values for reliability<br />

The failure rate l is given in number of failures per time<br />

or per number of switching operations.<br />

MTBF Mean time between failures (time related)<br />

MTBF C Mean cycles between failures (operations<br />

related)<br />

The MTBF value is the mean time until a failure occurs.<br />

It is the reciprocal value to the failure rate and is given<br />

in hours:<br />

MTBF = 1/l<br />

For reliability calculation following values for Telecom<br />

<strong>Relay</strong>s can be taken:<br />

l < 4 FIT (10 -9 hours)<br />

MTBF > 30 000 years<br />

In most cases only the MTBF value is given.<br />

Determination of reliability<br />

A) Weibull curve<br />

The determination of the expected life under determined<br />

conditions can be done according IEC61810-2 by<br />

using a graphic method.<br />

In practice during the CECC tests, extended life tests are<br />

performed on a regular basis. From the values obtained,<br />

the Weibull chart is drawn and the characteristic values<br />

are determined.<br />

Example: <strong>IM</strong> relay<br />

Contact load: CA0<br />

Number of operations: 3 times defined value = 7.5x10 6<br />

operations<br />

Ambient temperature: 85 °C<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

161


162<br />

Fig. 38: Weibull distribution<br />

<strong>Relay</strong> # Failure Number of Medium rank<br />

number operations % (n=40)<br />

i N x 10 6<br />

11 1 5.3 1.7<br />

15 2 6.0 4.2<br />

4 3 7.1 6.6<br />

Tab. 12: Weibull distribution data<br />

Catalog 1308202-2<br />

Revised 06-05<br />

Þ N c = 11.5 . 10 6 operations<br />

ß = -4.95<br />

Mean µ = 0.935 . 10 6 =<br />

10.75 . 10 6 operations<br />

Standard deviation s = 0.16 . 11.5 10 6 =<br />

1.84 . 10 6 operations<br />

NC is the number of operations where 62.3 % of the<br />

relays have failed.<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

ß.. shape parameter gives an indication of which type of<br />

failure occurred.<br />

ß < 1 early failures<br />

ß = 1 random failures<br />

ß > 1 wear-out failures<br />

Remark: According to the IEC detail specifications,<br />

during extended assessment three times the defined<br />

number of operations must be performed. For a correct<br />

determination of the Weibull curve at least 10 failures<br />

should be recorded. Due to the excellent performance<br />

of electromechanical relays, the required number of failures<br />

often are not reached within a suitable test period.<br />

B) Theoretical determination<br />

The theoretical determination is given in the IEC60979<br />

standard. The basic idea behind this is a stress model.<br />

Based on an expected reliability under reference conditions,<br />

the following stress types are considered to have<br />

an impact on the reliability:<br />

- type of electrical load<br />

- switching rate<br />

- temperature<br />

l = l ref ×p ES × p S × p T<br />

l is the failure rate under operating conditions<br />

lref is the failure rate under reference conditions<br />

p ES is the electrical stress factor<br />

p S is the switching rate factor<br />

p T is the temperature factor<br />

XII. Quality system<br />

Customer satisfaction, profitability and market leadership<br />

are driven in large part by delivering quality<br />

products and services to customers. To achieve these<br />

targets is the goal of the AXICOM quality system. Continuous<br />

improvement in the quality level is necessary to<br />

meet the customers‘ expectations.<br />

An overview of the quality relevant factors is given in<br />

Fig. 38.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Fig. 39: Quality relevant factors<br />

In order to achieve the required quality, many different<br />

factors must be considered. System requirements have<br />

to be fulfilled in order to guarantee a well-organized<br />

process. Nevertheless, the best quality system is no<br />

guarantee for high quality products with a low rate of<br />

defectives.<br />

The quality system of AXICOM consists of following<br />

elements:<br />

- Quality system according ISO 9001:2000<br />

- Approval according ISO 16949<br />

- Product Qualification according<br />

- CECC 61811-51 ... 61811-55<br />

- Safety Approvals<br />

- UL 508 / UL 60950<br />

- IEC/EN 60950<br />

Qualification approval: The qualification approval is<br />

based on a detail specification, which must include at<br />

least the requirements from the blank detail specification.<br />

The production of the related relay must be stabilized,<br />

which means the yield in manufacturing must be better<br />

than 90%.<br />

An overview is given in Tab. 13: Tests and allowed<br />

defects for the periodically performed quality inspection<br />

tests. Although a single failure is permitted during<br />

qualification approval on one test, during the quality<br />

inspection tests, AQL levels are still used.<br />

The relays that have passed the final test are taken<br />

directly from the line or stock. Therefore, the sample<br />

is representative for the actual production. The relays<br />

are divided into test groups and tested according to the<br />

valid detail specification. On most tests, zero failures are<br />

allowed (Tab. 13), which means that during the entire<br />

test series, no failures nor values outside the defined<br />

limits are allowed.<br />

After successful finalization of all tests, a publicly available<br />

test report is made, an approval certificate is issu-<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

ed and the products can be marked as CECC approved<br />

components.<br />

With the successful qualification a whole range of<br />

further activities are established. In addition to the final<br />

tests, a weekly sample has to be taken to check the<br />

most important characteristics. Every year, a quality<br />

inspection, including the most important endurance<br />

tests, dielectric and impulse voltage tests, etc. has to be<br />

performed under the same conditions as the qualification<br />

approval.<br />

Every two years, a full requalification must be performed.<br />

Material changes and process changes during the<br />

product life are approved during the quality inspections<br />

performed every six months.<br />

Test Time sequence Allowed<br />

every 6 Approv. # of<br />

week months /2 years failures<br />

Visual inspection x x x 0/2<br />

Coil resistance x x x 0/2<br />

Contact-circuit resistance x x x 0/2<br />

Functional tests x x x 0/2<br />

Timing tests x x x 0/2<br />

Sealing x x x 0/2<br />

Check of dimensions x x x 0/2<br />

Contact dynamic dielectric test x x x 0/2<br />

Electrical end., miss-free accept. x x x 0/2<br />

Solderability x x x 0<br />

Dielectric test x x 0<br />

Impulse voltage test x x 0<br />

Insulation resistance x x 0<br />

Sealing x 0<br />

El. End., cable load x x 0<br />

El. End., rated contact voltage x 0<br />

El. End., rated contact current x 0<br />

El. End., cont.appl.0 x x 0<br />

Thermal endurance x 0<br />

Climatic sequence x 0<br />

Damp heat steady state x 0<br />

Robustness of terminals x 0<br />

Shock x 0<br />

Vibration x 0<br />

Mechanical endurance x 0<br />

Overload current x 0<br />

Overload voltage x 0<br />

Magnetic interference x 0<br />

Resistance to cleaning solvents x 0<br />

Fire hazard x 0<br />

Weighing x 0<br />

Thermal resistance x 0<br />

Rapid change of temperature x 0<br />

Resistance to soldering heat x 0<br />

Contact-circuit resist. stability x 1<br />

Tab. 13: Tests and allowed defects for the periodically<br />

performed quality inspection tests. Although a<br />

single failure is permitted during qualification<br />

approval on one test, during the quality<br />

inspection tests, AQL levels are still used.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

163


164<br />

1. Quality level<br />

The quality level is defined by the AOQL (Average Outgoing<br />

Quality Level).<br />

AOQL = # of shipped relays / # of failed relays x 1.E6<br />

The AOQL is given in ppm (parts per million).<br />

Usually the AOQL level only considers significant failures<br />

of the relay, which prevent the relay from performing<br />

its planned function such as not opening or not<br />

closing contacts, etc.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Fig. 40: Overview of the quality assurance system<br />

applied to the manufacturing of the new<br />

generation <strong>IM</strong> relay.<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

The quality is determined by:<br />

- design to manufacturing process<br />

- high precision individual parts<br />

- stable production processes monitored by SPC<br />

- robust packaging and careful transportation<br />

The quality level is measured by<br />

- internal testing and product audits<br />

- customer feedback<br />

An AOQL of maximum 25 ppm can be expected on an<br />

existing product. AXICOM‘s target is to achieve zero<br />

defects.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


XIII. Environmental Compatibility<br />

A. LEGISLATION<br />

There are no global valid rules or legislation available<br />

which control the use of or ban on certain materials.<br />

Only concerning substances with a negative impact on<br />

the global climate does the Kyoto protocol give some<br />

guidelines: for those substances influencing the ozonekilling<br />

effect and having global warming potential.<br />

For other toxic materials, no global valid regulations<br />

are in place. Most countries have their own list of toxic<br />

substances, lists which differ significantly. Even companies<br />

have lists of forbidden substances or those which<br />

should not be used.<br />

1. America<br />

Since the early nineties, several attempts have been<br />

made to legally restrict the use of lead in the US. In<br />

1995, all draft legislation aiming at a reduction, ban<br />

or rise in the cost of the use of lead in the electronics<br />

industry were abandoned. For the time being, there are<br />

no legislative activities in the US.<br />

2. Japan<br />

So far do not exist any laws in Japan calling for the reduction<br />

or ban of lead, but there are several proposals:<br />

Japanese Ministry of Industry and Trade (MITI) - proposed<br />

in May 1998 take-back (recycling) legislations.<br />

The Japanese EPA and government suggest reduced<br />

use of lead as part of increased recycling. MITI calls for<br />

the use of lead to be reduced to half by 2000 and twothirds<br />

by 2005.<br />

Japanese Home Electronics Recycling Law - revised in<br />

1998 calls for OEM‘s in Japan to be prepared to collect<br />

and recycle four major products by April 2001. Although<br />

the law makes no mention of the use of leaded<br />

products, there is another law forbidding these companies<br />

from putting any kind of waste-leaching toxic<br />

elements into the environment.<br />

3. Europe<br />

The European Commission / Parliament have drafted<br />

two proposals aiming at a limitation or ban of lead in the<br />

automobile and electronic industries.<br />

„Directive of the European Parliament and of the council<br />

on „End of life vehicles“: This draft bans the use of lead,<br />

mercury, and hexavalent chromium for materials and<br />

components of vehicles type approved after 2005. According<br />

to this draft, solder in electronic circuit boards is<br />

allowed by exception.<br />

Directive of the European Parliament and of the council<br />

on „Waste Electrical and Electronic Equipment“: First<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

draft published in 1998. Actually the 4th edition is available.<br />

This directive is valid for following applications:<br />

- Large household appliances<br />

- Small household appliances<br />

- IT and telecommunication equipment<br />

- Consumer equipment<br />

- Lightning equipment<br />

- Electrical and electronic tools<br />

- Toys, leisure and sports equipment<br />

- Medical devices (not implanted devices)<br />

- Monitoring and control instruments<br />

- Automatic dispensers<br />

Directive of the European Parliament and of the council<br />

on the „Restriction of the use of certain hazardous substances<br />

in electrical and electronic equipment (ROHS)“<br />

This directive foresees the banning of the following<br />

materials in electronics:<br />

- Lead (0.1%)<br />

- Mercury (0.1%)<br />

- Hexavalent Chromium (0.1%)<br />

- Cadmium (0.01%)<br />

- Polybrominated Biphenyls (PBB)<br />

- Polybrominated Diphenylether (PBDE)<br />

B. Consequences for Telecom-, Signal and RF <strong>Relay</strong>s<br />

The ban of materials as listed before does not have a relevant<br />

impact to AXICOM relays except the use of lead.<br />

Mercury, hexavalent chromium, cadmium, polybrominated<br />

biphenyls (PBB), and polybrominated diphenylether<br />

(PBDE) has never been used in AXICOM relays.<br />

The ban of lead as part of the tin-lead solder did have a<br />

relevant impact on the AXICOM relays, as this was used<br />

for pretinning of the terminals and for the connection of<br />

the coil wire to the terminal.<br />

The terminal surface was changed from tin lead to<br />

SnCu 0.7 on the most products, and to NiPdAu on the<br />

<strong>IM</strong> relay.<br />

The connection between coil wire to the terminal was<br />

changed from soldering to arc spot welding on most<br />

products.<br />

The change from tin-lead to alternative solder materials<br />

did have relevant impact to the peak soldering temperature<br />

which has been increased e.g. for SMD soldering<br />

processes. For lead free soldering relays must be capable<br />

to withstand temperatures of up to 265 °C.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

165


166<br />

C. Logistics Aspects<br />

All AXICOM relays do comply with all mentioned directives.<br />

The date altered to ROHS compliance and the<br />

permitted maximum soldering temperature is given in<br />

Tab. 14.<br />

Product Family Altered to THT SMT<br />

comply with Wave Reflow<br />

RoHS solder solder<br />

directive capable capable<br />

[°C] [°C]<br />

HF3 All - 260<br />

<strong>IM</strong> ³0325 AND 265 260<br />

³0345<br />

³0438<br />

FP2 ³0336 265 -<br />

FX2 ³0342 265 -<br />

FT2/FU2 ³0427 265 260<br />

MT4 ³0501 265 -<br />

P2 Line 2 265 245/260 1<br />

V23079-*1***- ³0427<br />

****<br />

P2 Line 3 ³0427 265 245/260 1<br />

V23079-*2***-<br />

****<br />

MT2 ³0416 265 -<br />

D2n ³0418 265 -<br />

V23105<br />

P1 ³0429 265 245/260 2<br />

V23026<br />

W11 ³0402 265 -<br />

V23101<br />

Reed DIP ³0501 265 -<br />

V23100-V40/3<br />

Reed SIL ³0501 265 -<br />

V23100-V45<br />

Cradle P/W/S/N ³0501 265 -<br />

V23003, V23005<br />

V23054/V23062<br />

V23154/V23162<br />

Card SN ³0418 265 -<br />

V23030<br />

Power relay 15 ³0501 265 -<br />

V23008, V23009<br />

1 Valid for date code ³0601<br />

2 Valid for date code ³0522<br />

Tab. 14: Date code AXICOM relays altered to ROHS<br />

compliant products.<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Definitions<br />

AC<br />

Pertaining to alternating quantities such as voltage or current, to<br />

devices operated with these, or to quantities associated with these<br />

devices. If not otherwise stated the indicated data is given for 50 Hz.<br />

AC-coil<br />

<strong>Relay</strong>s for direct energization with AC supply. If not otherwise stated<br />

the data is given for 50 Hz supply.<br />

Adjacent contact circuits<br />

Insulation parameters between two adjacent contact circuits, which do<br />

not have a conductive connection. The level of insulation depends on<br />

the design and rated voltage.<br />

Ambient temperature<br />

The temperature in the vicinity of the relay.The minimum ambient<br />

temperature is the miniumum operating temperature, the maximum<br />

ambient temperature is the maximum operating temperature for the<br />

use of the relay or accessory. This temperature range should not be<br />

exceeded. Ambient temperature range according to IEC 61810-1 and<br />

indicated in °C.<br />

Approvals<br />

With the approval label the independent approval agency and/or test<br />

house confirms the compliance with the relevant product standards<br />

and/or certain product characteristics.<br />

NOTE: the ordering code structure does allow a large number of<br />

possible variations, but not all variations are defined as standard types<br />

(ordering codes) and thus some relays may not be included in the list of<br />

approved relays. Technical data and approved types on request.<br />

BEAB British Electrotechnical Approvals Board,<br />

England<br />

CSA Canadian Standards Association, Kanada<br />

DEMKO Danmarks Elektriske Materielkontrol,<br />

Dänemark<br />

KEMA Naamloze Vennootschap tot Keuring van<br />

Electrotechnische Materialien, Niederlande<br />

LLOYD’s Lloyd’s Register of Shipping<br />

NEMKO Norges Elektriske Materiellkontroll,<br />

Norwegen<br />

ÖVE Österreichischer Verband für<br />

Elektrotechnik, Österreich<br />

SEMKO Svenska Elektriska<br />

Materiellkontrollanstalten AB, Schweden<br />

F<strong>IM</strong>KO Sähkötarkastuskeskus<br />

Elinspektionscentralen, Finnland<br />

SEV Eidgenössisches Starkstrominspektorat,<br />

Schweiz<br />

TÜV Technischer Überwachungs-Verein,<br />

Deutschland<br />

UL Underwriters Laboratories, Inc., USA;<br />

UL Component Recognition Mark for the<br />

United States<br />

UL UL Component Recognition Mark for Canada<br />

UL UL Component Recognition Mark for the<br />

United States and Canada<br />

VDE VDE-Prüfstelle, Deutschland (Gutachten<br />

mit Fertigungsüberwachung)<br />

Arc<br />

Plasma current flow between opening relay contacts. An arc is enabled<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

by the electric power of the load circuit (turn off spark) ionizing the gas<br />

between the contacts. The stability of the arc depends on various parameters<br />

such as current, contact gap, contact material, air pressure,etc.<br />

An arc produces high temperature locally causing contact erosion. In<br />

cases of strong erosion, arc suppression becomes necessary.<br />

Caution: If the contact load exceeds the maximum switching power or<br />

the Ù load limit curve, an arc of infinite duration could occur. Due to the<br />

high power consumption in the arc, the relay will be destroyed.<br />

Bandwith<br />

The range of frequencies for which performance falls within the specified<br />

limits<br />

Basic insulation<br />

Insulation applied to live parts to provide basic protection against<br />

electric shock.<br />

Bifurcated contact<br />

Contact with two simultaneously operating contact points. Bifurcated<br />

contacts increase the contact reliability considerably, especially when<br />

switching low currents and voltages (dry circuits).<br />

Bistable <strong>Relay</strong>, switching characteristics<br />

In a bistable relay, the contacts remain in the last switching position<br />

after the input voltage is disconnected.<br />

Bistable, polarized relay = latching relay<br />

A polarized bistable relay adopts one switching position on energizing<br />

in a particular direction and the other switching position when the energizing<br />

is in the opposite direction. In a bistable relay with one winding,<br />

the opposite energizing is created by a voltage with opposite polarity<br />

being applied to the same winding.<br />

In a bistable relay with two windings, the opposing energizing is<br />

created by a voltage being applied to the second winding with opposite<br />

winding sense.<br />

Bistable, remanent relay (remanence relay)<br />

A remanent, bistable relay which adopts a particular switching position<br />

following an energizing direct current in any direction and is then held<br />

in this position by the remanence in the magnetic circuit, i.e. through<br />

the magnetization of parts of the magnetic circuit. The contacts return<br />

to their original position following a small energizing current of limited<br />

amplitude of the opposite polarity. This demagnetises the magnetic<br />

circuit.<br />

Bounce<br />

An unintentional phenomenon that can occur during the making or<br />

breaking of a contact circuit when the contact elements touch successively<br />

and separate again before they have reached their final position.<br />

Bounce time<br />

The time (typical value) from the first to the last closing or opening of<br />

a relay contact. The indicated times are for energization with rated<br />

voltage, without any components in series or parallel to the coil, and at<br />

reference temperature.<br />

Break contact, form B<br />

See > NC contact<br />

Bridging contact<br />

Compound contact with two simultaneously operating contacts connected<br />

in series by the design of the relay.<br />

Capacitive load<br />

Switching on a capacitive load results in high in-rush current. Depending<br />

on the contact material and contact dynamic, this current can be<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

167


168<br />

higher than the maximum switching voltage because the peak current<br />

is very short.<br />

Category of protection (IEC 61810)<br />

The ´<strong>Relay</strong> Technology Categories´ (IEC 61810) describe the degree<br />

of sealing of the relay case or its contact unit:<br />

RT 0: unenclosed relay<br />

<strong>Relay</strong> not provided with a protective case<br />

RT I: dust protected relay<br />

<strong>Relay</strong> provided with a case which protects its mechanism<br />

from dust<br />

RT II: flux proof relay<br />

<strong>Relay</strong> capable of being automatically soldered without<br />

allowing the migration of solder fluxes beyond the intended<br />

areas. These are the contacts, movable parts of the magnetic<br />

system and their immediate environment.<br />

RT III: wash tight (washable) relay<br />

<strong>Relay</strong> capable of being automatically soldered and subsequently<br />

undergoing a washing process to remove flux residues<br />

without allowing the ingress of flux or washing solvents.<br />

The test to evaluate the sealing of the case for wash tight<br />

relays is performed according to the IEC 60068-2-17,<br />

Qc test.<br />

NOTE - Please refer to the ‘Processing’ section for additional<br />

information.<br />

In service this type of relay is sometimes vented to the<br />

atmosphere after soldering or washing process; in this case<br />

the requirements with respect to clearances and creepage<br />

distances can change.<br />

RT IV: sealed relay<br />

RT V: hermetically sealed relay<br />

Change-over contact, Form C<br />

See > CO contact<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Definitions<br />

Clearance distance<br />

Shortest distance in air between two conductive parts or between a<br />

conductive part and the accessible surface of the relay.<br />

CO contact<br />

Compound contact consisting of a NO (make) contact and a NC (break)<br />

contact with a common terminal. On changing the switch position,<br />

the contact previously closed opens first followed by the closing of the<br />

contact that was previously open.<br />

Note: in case of a switching arc the NO and NC contact may be temporarily<br />

electrically connected.<br />

Coil data<br />

The coil data is specified according to IEC 61810-1.<br />

Unless otherwise indicated the data is given for ambient temperature<br />

23 °C, coil temperature equal to ambient temperature (cold coil,<br />

without preenergization), 50 Hz for AC supply, operative range class 2,<br />

mounting distance ‘dense packing’.<br />

A duty factor of 100% (permanently operated) is permissible.<br />

Coil insulation system according to UL1446<br />

These requirements cover test procedures to be used in the evaluation<br />

of electrical insulation systems intended for connection to branch circuits<br />

rated 600 volts or less. This standard refers to insulation systems<br />

and does not cover individual insulating materials.<br />

Coil operative range<br />

curve 1: operate-/minimal voltage U0 (without preenergization)<br />

curve 2: operate-/minimal voltage U1 (preenergized coil)<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

curve 3: maximum voltage at contact current = 0 A<br />

curve 4: limiting voltage U2 at rated contact current Irated<br />

Coil operative range for bistable relays<br />

curve 1: operate voltage at coil temperature equal to ambient<br />

temperature<br />

curve 2: minimum reset voltage<br />

curve 3: maximum operate voltage<br />

curve 4: maximum reset voltage<br />

For bistable relays, all curves are given for pulse energization<br />

(short energization duration)<br />

Coil power<br />

Power consumption of the coil at rated coil voltage and coil resistance,<br />

given as typical value.<br />

Coil resistance<br />

Electrical resistance of the relay coil at reference temperature.<br />

Coil-contact circuit data<br />

Insulation parameters between the coil system and the contact circuit/<br />

system.<br />

Contact bounce<br />

See > Bounce<br />

Contact configuration<br />

According to the different switching functions of the relay contacts, the<br />

various contact configurations, design and description are specified in<br />

DIN 41020. See:<br />

l NO contact<br />

l NC contact<br />

l CO contact<br />

l Bridging contact<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Contact current<br />

Electrical current which a relay contact carries before opening or after<br />

closing (rated current of the load).<br />

Contact force<br />

Force between closed contact surfaces.<br />

Contact gap<br />

Shortest distance between the open contact points.<br />

Contact loading/schematic for contact loading<br />

Single-pole contact<br />

Double-pole contact<br />

Multi-pole contact<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Definitions<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Change-over contact<br />

Contact material<br />

The list gives an overview of the most important plating- and contact<br />

materials.The switching capacity of the contacts and the respective<br />

electrical endurance depends not only on the contact material but<br />

also to a high degree on the relay design. Decisive for the application<br />

therefore is the optimal combination of the mechanical system and the<br />

contact material. The characteristics for certain relay types cannot be<br />

transferred to other designs, neither can these values be used as given<br />

limits for existing products.<br />

1) Plating materials:<br />

The required thickness of the gold plating depends on the plating<br />

methods. Rolled gold layers must have a minimum thickness of 3 µm,<br />

sputtered gold of 1 µm and diffused gold also approx. 1 µm. Gold plating<br />

with a thickness of less than 0.5 µm is generally not recommended<br />

as this may result in pore corrosion resulting in high contact reistance<br />

values.<br />

Fine gold<br />

l best corrosion resistance, not used as solid material because<br />

too soft, high tendency towards cold-welding, not used or only<br />

used in combination with a material which is resistance against<br />

cold welding.<br />

Gold alloys (AuNi 2…5, AuAg 5 … 10, AuPd 1 … 5, Au Co 0.2)<br />

l gold platings 1 µm (hv), only as storage protection, no protection<br />

against aggressive atmosphere.<br />

Hard gold plated (htv)<br />

l very good corrosion resistance, low and stable contact resistance<br />

at lowest loads, low tendency to cold welding<br />

l dry-circuit switching (switching without current/voltage),<br />

recommended range of application ≥ 1 V, 1 mA, 50 mW<br />

2) Contact materials:<br />

Silver-Palladium<br />

l high resistance against material transfer in DC circuits, low<br />

welding tendency, higher contact resistance than Ag<br />

l circuits with medium loads, DC- and AC-circuits, recommended<br />

for telecommunication applications<br />

Palladium-Ruthenium<br />

l highest resistance against material transfer in DC circuits, low<br />

welding tendency, higher contact resistance than Ag<br />

l circuits with medium loads, DC- and AC-circuits, recommended<br />

for telecommunication applications<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

169


170<br />

Silver-Nickel AgNi90/10<br />

l high resistance against electrical wear, low welding tendency,<br />

higher contact resistance than AgNi0,15<br />

l circuits with medium to high loads, DC- and AC-circuits,<br />

recommended range of application ≥ 12 V, 10 mA<br />

Fine-grain silver AgNi0,15<br />

l relatively low contact resistance, low resistance against<br />

aggressive atmosphere<br />

l universally applicable in medium and low load range, especially<br />

in DC-circuits, recommended range of application ≥ 12 V,<br />

10 mA<br />

Silver-Tin-Oxide AgSnO 2<br />

l low welding tendency, high wear resistivity with heavy loads,<br />

low material transfer<br />

l circuits with high requirements to make- and break currents, DCand<br />

AC loads, recommended range of application ≥ 12 V,<br />

100 mA<br />

Tungsten W<br />

l highest melting point, for high switching rates and low ON-time<br />

l as prerun contact in circuits with highest make loads<br />

Silver-Cadmium-Oxide AgCdO<br />

l not compliant with RoHS directive (Directive 2002/53/EU)<br />

therefore not recommended for new designs<br />

l low welding tendency, high wear resistance<br />

l for switching of inductive loads, AC-circuits, ≥ 12 V, 100 mA<br />

Contact ratings<br />

Unless otherwise stated the contact ratings and electrical endurance<br />

are given for following test conditions:<br />

l NO contact<br />

l AC supply frequency 50 Hz<br />

l duty factor 50%<br />

l rated frequency of operation<br />

l schematic for contact loading A<br />

l resisitiveresistive load<br />

l rated coil voltage<br />

l ambient temperature 23 °C<br />

l vented relay<br />

l single mounting.<br />

Contact resistance<br />

Electrical resistance between the relay terminals of a closed contact,<br />

measured with indicated measuring current and indicated source<br />

voltage. The specified contact resistance is reached reliably only above<br />

a particular load. Considerably increased contact resistances can occur<br />

with smaller loads.<br />

After a prolonged period of a steady state operate/release position<br />

or storage of the relay a certain number of cycles are recommended<br />

before measurement of the contact resistance.<br />

According to IEC 61810-7 the following measurement parameters are<br />

applied (for signal relays category 1, forgeneral purpose relays category<br />

3 is applicable):<br />

Load Measurement<br />

Category V A V A<br />

cat. 0 0.03 0.01 0.03 0.01<br />

cat. 1 0.03...60 0.01...0.1 0.1 0.01<br />

cat. 2 5...250 0.1...1 24 0.1<br />

cat. 3 5...600 0.1...100 24 1.0<br />

Contact set<br />

See<br />

l bridging contact<br />

l forcibly guided contact<br />

l pre-make contact<br />

l single contact<br />

l twin/bifurcated contact<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Definitions<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Contact terminations (insulation)<br />

Insulation parameters of the contact. In case of a micro-disconnection/<br />

functional insulation the clearance/creepage data reflect the outside of<br />

the relay, there are no dimensional requirements for the internal design<br />

of the contact system.<br />

Contact terms<br />

Contact type<br />

See > Contact set<br />

Creepage distance<br />

Shortest distance along the surface of the insulating material between<br />

conductive parts according to IEC 61810-1.<br />

Cross talk<br />

Signal interference between adjacent conductors caused by the pickup<br />

of stray energy<br />

CTI<br />

See >Tracking index<br />

Cycle<br />

Operation and subsequent release/reset of a relay.<br />

dBm<br />

Relative measure of signal power where the reference 0 dBm is equal<br />

to one milliwatt. See also decibel<br />

Decibel, dB<br />

A relative dimensionless unit calculated as ten times the logarithm to<br />

the base 10 of a power ratio<br />

DC<br />

Pertaining to time independent electric quantities such as voltage or<br />

current (DC refers to direct current).<br />

Degree of protection (IEC 60529)<br />

Degrees of protection provided by enclosures (IP Code) for electrical<br />

equipment.<br />

This data is relevant for industrial relays and accessories. For relays as<br />

components (e.g. PCB relays) see > Category of protection.<br />

Definition of degree of protection (IP code) IEC 60529 outlines an international<br />

classification system for the sealing effectiveness of enclosures<br />

of electrical equipment against the intrusion into the equipment of<br />

foreign bodies (i.e., tools, dust, fingers) and moisture. This classification<br />

system utilizes the letters IP (Ingress Protection) followed by two digits.<br />

Degree of protection - First digit<br />

The first digit of the IP code indicates the degree that connection is<br />

protected against contact with moving parts and the degree that<br />

equipment is protected against solid foreign bodies intruding into an<br />

enclosure.<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Definitions<br />

0 No special protection<br />

1 Protection from a large part of the body such as hand or from solid<br />

objects greater than 50 mm in diameter<br />

2 Protection against objects not greater than 80 mm in length and<br />

12 mm in diameter<br />

3 Protection from entry by tools, wires, etc., with a diameter or<br />

thickness greater than 2.5 mm<br />

4 Protection from entry by solid objects with a diameter or thickness<br />

greater than 1.0 mm<br />

5 Protection from the amount of dust that would interfere with the<br />

operation of the equipment<br />

6 Dust-tight<br />

Degree of protection - Second digit<br />

Second digit indicates the degree of protection of the equipment<br />

inside the enclosure against the harmful entry of various forms of<br />

moisture (e.g. dripping, spraying, submersion, etc.)<br />

0 No special protection<br />

1 Protection from vertically dripping water<br />

2 Protection from dripping water when tilted up to 15°<br />

3 Protection from sprayed water<br />

4 Protection from splashed water<br />

5 Protection from water projected from a nozzle<br />

6 Protection against heavy seas, or powerful jets of water<br />

7 Protection against temporary immersion<br />

8 Protection against complete continuous submersion in water<br />

(up to 1 meter deep for 15 minutes)<br />

Derating curve (sockets)<br />

The derating curve gives the maximum permissible continuous current<br />

(limiting continuoscontinuous current) of a socket, loaded on all contact<br />

circuits over the entire temperature range.<br />

In case of reduced duty factor a higher load current is permissible.<br />

Please contact our technical support for specific data. According to the<br />

standards the derating curve is derived from the measured curve by<br />

applying a reduction factor of 0.80.<br />

Dielectric strength<br />

Voltage (rms value in AC voltage, 50 Hz 1 min or equivalent DC voltage<br />

applied for 1 min.) the insulation can withstand between relay elements<br />

that are insulated from one another.<br />

Dimensions<br />

Dimensions are in mm.<br />

PCB pin dimensions are indicated without solder (pre-tinning).<br />

Dimensions, drawings<br />

Unless otherwise stated (see symbol below) technical drawings for<br />

product dimensions are using ISO Method E projection (European<br />

projection) according to ISO/R 128.<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Symbol for Method E projection<br />

Symbol for Method A projection<br />

Dust-proof relay<br />

<strong>Relay</strong> with a case to protect against penetration of dust.<br />

Duty factor, DF<br />

Ratio of the duration of energization to the total period in which<br />

intermittant or continuous or temporary duty takes place. Duty factor is<br />

expressed as percentage of the total period.<br />

Electrical endurance<br />

Number of cycles a relay can perform with electrical contact load<br />

defined under specified conditions according IEC 61810-1 and IEC<br />

61810-2.<br />

Unless otherwise specified the electrical endurance refers to the rated<br />

voltage, duty factor 50%, rated frequency of operation, NO contact,<br />

schematic for contact loading A, resistive load, ambient temperature<br />

23 °C, vented relay, single mounting, relay in upright position (terminals<br />

of a print relay pointing downwards). Experience shows that the<br />

electrical endurance for inductive loads remains constant down to a<br />

pfower factor of appr. 0.8; contact our technical support on electrical<br />

endurance for loads with power factors below 0.8.<br />

The electrical endurance is specified according to the criteria for ‘useful<br />

life’, severity level B according IEC 61810-2.<br />

Any use beyond the specified electrical endurance is not in scope of the<br />

specified data, the avoidance of such situation requires consideration<br />

by the user.<br />

Electrical endurance graph<br />

The electrical endurance graph indicates the typical electrical endurance<br />

and does not guarantee a minimal value.<br />

Please note: it is not permissible to deduce electrical endurance information<br />

by extrapolation beyond the range indicated by the curve.<br />

Also see > Electrical endurance<br />

Flammability according to UL<br />

Data of the flammability class according to the UL 94 (Underwriters<br />

Laboratories, Inc., USA) specification.<br />

UL 94 flammability testing, conducted on plastic materials to measure<br />

flammability characteristics, determines the material’s tendency either<br />

to extinguish or to spread the flame once the specimen has been<br />

ignited.<br />

The relay relevant UL 94 flame classifications are V-0, V-1, V-2, HB.<br />

Flux proof/suitable for processing on soldering lines<br />

See ´Category of protection (IEC 61810) - RT II.<br />

Forcibly guided contacts<br />

Contact configuration according to EN 50205 with at least one NO<br />

contact, one NC contact and a mechanically linked system, designed<br />

that the NO and NC contacts within the complete contact set are never<br />

closed at the same time, even in case of malfunction. These relays are<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

171


172<br />

implemented in the control of safety technology for the<br />

protection against damage to persons or objects.<br />

Frequency of operation<br />

The max frequency of operation of intermediate loads may be higher<br />

than indicated for full load provided the switching characteristics of the<br />

load (e.g. arcing) do not cause an increase of the contact temperature.<br />

The indicated max. frequency of operation without load may also be<br />

applied for loads without any switching arc. (pure resistive loads do not<br />

cause significant arcs up to 12 V or up to 50 mA at 12...250 V.)<br />

Fritting<br />

Electrical breakdown which can occur under special conditions (voltage,<br />

current) whenever thin contact films prevent electrical conductivity<br />

between closed contacts. Fritting is a process which generates (Afritting)<br />

and / or widens (B-fritting) a conducting current path through<br />

such a thin film on a contact surface. (R. Holm, Electric Contacts, 4th<br />

edition, 1967, Springer-Verlag, Berlin/Heidelberg/New York).<br />

Full disconnection<br />

Contact separation for the disconnection of conductors so as to provide<br />

the equivalent of basic insulation between those parts intended to be<br />

disconnected.<br />

Note: there are dielectric strength and dimensional requirements.<br />

Functional insulation<br />

Insulation between conductive parts, necessary for the proper functioning<br />

of the relay only.<br />

Impedance (characteristic, Z0)<br />

Characteristic property of a transmission line describing the ratio<br />

between electric and magnetic fields<br />

Industrial relays and accessories<br />

<strong>Relay</strong>s and accesoriesaccessories designed for use in closed and electrically<br />

secure switching cabinets. In these applications there are lower<br />

standard requirements of the insulating properties of components.<br />

These products are to be handled by trained personellpersonnel only.<br />

Insertion cycles<br />

The symbol A indicates that the insertion and extraction must be done<br />

without any load current on the relay/socket contacts.<br />

Unless otherwise stated the accessories are designed for 10 insertion<br />

cycles, insertion and extraction without load; A (10).<br />

Insertion loss<br />

The loss in load power due to the insertion of a component at some<br />

point in a transmission system. Generally expressed in decibels as the<br />

ratio of power received at the load before insertion of the apparatous,<br />

to the power received at the load after insertion<br />

Insulation resistance<br />

Electrical resistance (initial product condition) measured by applying a<br />

DC voltage of 500 V between two elements of a component that are<br />

insulated from one another.<br />

The requirements according to IEC 61810-1 are:<br />

l for functional insulation > 2 MOhm<br />

l for basic insulation > 2 MOhm and<br />

l for reinforced insulation > 7 MOhm.<br />

Insulation to IEC 60664-1<br />

Data for insulation co-ordination on:<br />

l type of insulation<br />

l rated insulation voltage<br />

l pollution degree<br />

l rated impulse withstand voltage<br />

l overvoltage category<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Definitions<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Latching relay<br />

See > Bistable relay<br />

Limiting continuous current<br />

Is the highest steady state load current a relay or an accessory can withstand<br />

continouslycontinuously while satisfying specified temperature<br />

rise requirements; it is identical with the limiting continuous thermal<br />

current Ith.<br />

Unless otherwise stated the data for relays is given under following<br />

condition: all contacts equally loaded, input voltage 110% of nominal<br />

coil voltage, max ambient temperature, vented relay, dense packing<br />

(mounting distance 0mm), test conditions according to the heat test<br />

arrangement IEC EC 61810-1 Annex B.<br />

For accessories/sockets the limiting continuous current is specified by<br />

the derating curve (see > derating curve).<br />

Limiting making capacity<br />

The making capacity expressed as a current with a power factor of 1.0<br />

a contact is able to make under specified conditions; for 20 ms data<br />

expressed as peak value, for 4 s data expressed as rms value.<br />

Unless othwerwise stated the data refers to the NO contact, rated voltage<br />

and a current for a duration of max. 20 ms for at least 100 cycles or<br />

4 s with duty factor of 10%.<br />

Limiting voltage (coil)<br />

The highest permissible input voltage at the reference temperature<br />

at which the relay, with continuous energization, heats up to its max.<br />

permissible coil temperature.<br />

Magnetically latching relay<br />

See > Bistable relay<br />

Make contact<br />

See > NO contact<br />

Make current<br />

See > Limiting making capacity<br />

Material group of insulation parts<br />

Categorization of insulation materials according to their tracking indices,<br />

according to IEC 60664-1.<br />

Max. DC load breaking capacity<br />

Switching of loads at switching voltage and switching current below<br />

the max. DC load breaking capacity curve can be switched off reliably,<br />

the arc is extinguished (max. arc duration 10 ms at resistive load). The<br />

breaking capacity curve is affected in both position and shape by the<br />

contact material and relay design (contact distance, break speed of<br />

the contacts, etc.). No statement on the electrical endurance can be<br />

derived from these curves.<br />

Max. insertion force total<br />

The force during the insertion of the relay into the socket has to be<br />

applied in insertion direction (no tilting) and equally on all connections.<br />

The maximum applied force must not exceed the indicated max. insertion<br />

force.<br />

Max. operate/reset duration<br />

Maximum duration a bistable coil is energized with rated DC voltage.<br />

Maximum breaking capacity AC<br />

The max switching capacity the contact is intended to break under<br />

specified load conditions. The switching current must not exceed the<br />

indicated rated current.<br />

Maximum switching voltage<br />

Maximum voltage that may occur between the switching contacts<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


efore closing or after opening the contact. Data given for AC refer to a<br />

mid-point earthed 3-phase supply system with 230 / 400 VAC.<br />

Maximum voltage (coil)<br />

See > Limiting voltage<br />

Mechanical endurance<br />

Number of cycles without contact load during which the relay remains<br />

within the specified characteristics.<br />

Mechanical life<br />

See > Mechanical endurance<br />

Micro disconnection<br />

Adequate contact separation in at least one contact so as to provide<br />

functional security.<br />

Note: there is a requirement for the dielectric strength of the contact<br />

gap, but no dimensional requirements.<br />

Minimum contact load<br />

The minimum contact load a relay can handle is depending on the relay<br />

design and the materials used in the relay.<br />

Signal relays are capable to carry and to switch a minimum contact<br />

load which depends from the thermoelectric force of the electric path.<br />

As this value is typically in the range of 10 µV, the minimum voltage<br />

shall be more than 10 times the thermoelectric force.which is approx.<br />

100 µV. There is no physical background for the definition of a minimum<br />

current.<br />

General purpose relays are designed for category 3 loads according<br />

IEC61810-7; basically these relays are designed for switching loads<br />

with the effect of switching arcs. Specific insulation requirements<br />

however may call for the use of general purpose relays in applications<br />

with low signal loads or for dry switching (switching without the<br />

generation of an electrical arc). Note that increased contact resistance<br />

may occur if the load conditions are not in scope of the test conditions<br />

for category 3 according IEC61810-7. Also see the minimum contact<br />

loads recommended for the different contact materials.<br />

Also see > Minimum switching power.<br />

Minimum energization duration<br />

Minimum duration the coil is energized with rated DC voltage. Unless<br />

otherwise stated the proposed minimum energization duration is 100<br />

ms. Minimum duration depends on relay type and ambient temperature.<br />

Minimum operate/reset duration<br />

Minimum duration a bistable coil is energized with rated DC voltage.<br />

Minimum switching power<br />

Product of the switching current and switching voltage for reliable<br />

switching. Low contact resistance is reached reliably only above a<br />

particular load. Considerably increased contact resistances can occur<br />

with smaller loads.<br />

Monostable relays, switching characteristics<br />

A relay is called monostable when its contacts return automatically to<br />

the rest position after the input voltage is disconnected.<br />

Monostable, neutral relay, non-polarized relay<br />

A neutral, monostable relay operates independently of the direction of<br />

the energizing current (coil supply).<br />

Monostable, polarized relay<br />

A polarized, monostable relay only operates in a specific direction of<br />

energization.<br />

Mounting<br />

Describes specific mounting options of the relay<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Definitions<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Mounting distance<br />

The distance between two adjacent relays or other electrical components.<br />

If not otherwise stated the prduct data refers to relays in ‘single<br />

mounting’.<br />

Distance between relays according to IEC 61810-1.<br />

Moveable contact<br />

Moveable contact member, which moves during the switching operation<br />

In addition to this definition we use:<br />

- dense packing: relays mounted at minimum distance; this minimum<br />

distance is a defined by the requirements of the insulation coordination<br />

at rated voltage 230 VAC, and/or by mechanical requirements for the<br />

mounting of the relay (e.g. use of sockets)<br />

- single packing: relays mounted at a distance without any thermal<br />

impact of adjacent relays or components.<br />

NC contact<br />

A contact that is open when the relay is in its operate condition, and<br />

which is closed when the relay is in its release condition.<br />

NO contact<br />

A contact that is closed when the relay is in its operate condition, and<br />

which is open when the relay is in its release condition.<br />

Nominal power (coil)<br />

See > Coil power<br />

Nominal voltage (coil)<br />

See > Rated coil voltage<br />

Non-operate voltage<br />

Value of the input voltage at which a relay does not operate<br />

Non-release voltage, hold voltage<br />

The value of the input voltage at which a monostable relay does not<br />

release after energization with rated coil voltage and minimum energization<br />

duration at standard conditions (no vibration or shock applied to<br />

the relay).<br />

Open contact circuit data<br />

Insulation parameters of the contact circuit.<br />

Operate<br />

Process in which a relay shifts from the release/rest condition to the<br />

operate condition.<br />

Operate category<br />

See > Operative range<br />

Operate time<br />

The time interval (typical value) that elapses from energizing a relay<br />

in the rest state with the rated voltage (pulse or square signal) to the<br />

moment when the last output circuit is closed or opened (bounce time<br />

not included).<br />

Operate voltage<br />

Value of coil voltage at which a mono- or bistable relay operates<br />

Operate voltage U1<br />

Value of the coil voltage at which a relay operates, having previously<br />

been energized at the same voltage and with rated contact load (thermal<br />

equilibrium has to be achieved).<br />

Operate voltage without preenergizing U0<br />

Minimum permissible input voltage at which the relay operates, for a<br />

coil temperature equal to the reference temperature (23 °C coil temperature<br />

without preenergizing).<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

173


174<br />

Operative range<br />

According to IEC 61810-1.<br />

Class 1: 80%..110% of the rated coil voltage (or range)<br />

Class 2: 85%..110% of the rated coil voltage (or range)<br />

For diagram specification see > coil operative range<br />

Operative voltage range<br />

Permissible range for the energizing voltage as function of the ambient<br />

temperature. The operative range is defined by the limiting coil voltage<br />

U2 and the operate voltage U1 (coil with preenergization)<br />

Overvoltage category<br />

Classification of electrical equipment according to the overvoltage to<br />

be expected<br />

Packaging unit<br />

Minimum delivery quantity (e.g. per carton/plastic barstick) and quantity<br />

per box.<br />

PCB relays<br />

<strong>Relay</strong>s, designed for the use on printed circuit boards.<br />

Peak inrush current<br />

See > Limiting making capacity<br />

Pollution degree<br />

Number characterizing the expected pollution of the micro environment.<br />

Pre-make contact<br />

Contact with two operating contact points of different material, with<br />

one contact switching prior to the other one. Pre-make contacts are<br />

used mainly for high inrush currents.<br />

Product date code<br />

Printed on the product. Indicates the date of production of the product,<br />

unless otherwise stated given in the format ‘year+week’ (e.g. 0412<br />

indicates production in 2004 week 12).<br />

Product key<br />

The ordering code structure does allow a large number of possible<br />

variations, but not all possible variations are defined as standard types<br />

(ordering codes) and thus not included in the product range.<br />

Special versions to customer specifications can be supplied. Please<br />

contact your local sales organisationorganization.<br />

Product marking/specials<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Definitions<br />

For information on production date code, see > Product date code<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

PTI<br />

See >Tracking index<br />

Push-to-test button, test tab<br />

For manual operation of the relay. The test button is to be used for test<br />

purposes of an equipment or installation. The push-to-test button is<br />

not designed for standard ON/OFF operations and is not to be used as<br />

a switch. As no insulation requirements apply the test button is to be<br />

operated by trained personnel only.<br />

Rated coil voltage range<br />

Voltage range at which the relay displays the operating characteristics.<br />

These specified operating characteristics are given for a constant DC<br />

supply or sinusoidal AC supply. Other operating conditions (e.g. pulse<br />

control, ramp voltage, half wave rectifying, etc.) may lead to characteristics<br />

other than specified.<br />

Rated coil voltage, Nominal voltage (coil)<br />

Rated voltage at which the relay displays the operating characteristics.<br />

These specified operating characteristics are given for a constant DC<br />

supply or sinusoidal AC supply. Other operating conditions (e.g. pulse<br />

control, ramp voltage, half wave rectifying, etc.) may lead to characteristics<br />

other than specified.<br />

Rated current (contacts)<br />

Current a relay can switch on and off and a relay or accessory can carry<br />

under specified conditions.<br />

Unless otherwise defined the rated current covers:<br />

l contact current, switching current<br />

l limiting continuous current<br />

For a relay the specified conditions are defined under contact ratings;<br />

see > contact ratings.<br />

For accessories the rated current is specified for a duty factor of 50% at<br />

rated frequency of operation and at ambient temperature 23 °C.<br />

Rated frequency of operation (switching rate)<br />

Number of cycles per unit of time.<br />

Rated insulation voltage<br />

The voltage an insulation can withstand for longterm. Base for the<br />

dimensioning of the creepage distance.<br />

Rated voltage (contacts)<br />

Rated voltage (switching voltage) is voltage between the switching<br />

contacts before closing or after opening of the contact.<br />

Rated voltage system (insulation)<br />

Rated values of the power supply system. Unless otherwise stated the<br />

insulation refers to a three-phase system, mid-point earthed. The rated<br />

impulse voltage is the base for the dimensioning of the clearances.<br />

Recommended minimum switching power<br />

see > Minimum switching power<br />

Reference values<br />

Reference values for all tests according to IEC 61810-1.<br />

Reflection loss<br />

The part of a signal which is lost due to the reflection of power at a line<br />

discontinuity<br />

Reinforced insulation<br />

A single insulation system applied to live parts which provides a degree<br />

of protection against electric shock, comparable to a system comprising<br />

basic insulation and supplementary insulation.<br />

<strong>Relay</strong> cycles<br />

Due to the self induction of the coil and the inertia of the parts to be<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999


Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Definitions<br />

moved, on activating a relay the operations do not take place suddenly.<br />

The function diagram below shows the different cycles for the most<br />

important relay configurations of undelayed power relays. The cycles<br />

specified apply to energizing with rated voltage (without any components<br />

in series or parallel to the coil) and at the reference temperature.<br />

See<br />

l operate time<br />

l release time/reset time<br />

l bounce time<br />

l minimum energization duration<br />

<strong>Relay</strong> Technology Categories<br />

The ‘<strong>Relay</strong> Technology Categories’ describe the degree of sealing of the<br />

relay case or its contact unit. See ‘Category of environmental protection’.<br />

Release<br />

Process in which a monostable relay shifts from the operate state back<br />

to the rest state.<br />

Release time<br />

The time interval (typical value) that elapses from the point of time at<br />

which a monostable relay in the operating state has the rated voltage<br />

disconnected to the point of time at which the last output circuit has<br />

closed or opened (not including the bounce time). The indicated times<br />

are valid for energization with rated voltage, without any components<br />

in series or parallel to the coil, and at reference temperature.<br />

Release voltage<br />

The input voltage at which a monostable relay must have released to<br />

the rest state at the reference temperature.<br />

Reliability<br />

Electromechanical components as relays, are subject to wear (mechanical<br />

and electrical). For the reliability the typical bath-tub curve apply,<br />

hence singular statistical failure events below typical reliability values<br />

may occur.<br />

Reset<br />

Process in which a bistable relay returns from the operate state back to<br />

the rest state.<br />

Reset time<br />

The time interval (typical value) that elapses from the point of time<br />

at which a bistable relay in the operating state has the rated voltage<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

(applied in the opposite direction for 1-coil systems and to the reset coil<br />

for 2-coil systems) to the point of time at which the last output circuit<br />

has closed or opened (not including the bounce time).<br />

Reset voltage max.<br />

The input voltage that must not be exceeded to a bistable coil for reset<br />

to the rest state at the reference temperature. Please note the wiring<br />

diagram and the polarity (see > Bistable relay).<br />

Reset voltage min.<br />

The input voltage that has to be applied to a bistable coil for reset to the<br />

rest state at the reference temperature. Please note the wiring diagram<br />

and the polarity (see > Bistable relay).<br />

Resistance to soldering heat<br />

According to IEC 60068-2-5820.<br />

Reset state<br />

Switch position of a monostable relay in the unenergized state. In<br />

bistable/latching relays this is the switch position specified by the<br />

manufacturer. The contact position is not defined at delivery.<br />

RoHS - Directive 2002/95/EC<br />

Directive on the Restriction of Hazardous Substances (Directive 2002/<br />

95/EU, RoHS directive) restricting the use of certain materials as Lead<br />

(Pb), Cadmium (Cd), Mercury (Hg), hexavalent Chromium (Cr6), polybrominated<br />

Biphenyls (PBB) and polybrominated Diphenylethers (PBDE).<br />

‘Compliant’<br />

indicates that the entire product group is compliant with the RoHS<br />

directive and none of the above materials is intentionally added and/or<br />

are below the limits set forth in the directive.<br />

‘Compliant versions’<br />

indicates that certain products within the respective product group are<br />

compliant with the RoHS directive. The RoHS compliant selection is indicated<br />

together with the information on the RoHS compliance. Some<br />

products of that product group however do contain materials (e.g. Cd)<br />

listed above and thus are not compliant with the RoHS directive.<br />

Safety relays<br />

The compliance with regulations for the safety of persons and material<br />

is imperative in our technical world. National and international regulations<br />

take various risks into account. These safety standards also<br />

make demands on components which share with their function the<br />

safety level of a plant, machine or the equipment. For safety relays the<br />

demand for forcibly guided contact system according ZH1/457, issued<br />

by the professional association applies; the contacts have to be linked<br />

mechanically in a way, that NO and NC contacts may not be closed at<br />

the same time. It has to be ensured that over the entire life and even in<br />

case of malfunction (e.g. contact welding) the open contact gap will be<br />

at least 0.5 mm. If specified they also comply with the wider requirements<br />

according to EN 50205 “relays with forcibly guided contacts”<br />

Schematic for contact loading<br />

See > Contact loading<br />

Set voltage<br />

Value of coil voltage at which a bistable/latching relay operates.<br />

Shock resistance (destruction)<br />

This test is used to evaluate the resistance of the relay to heavy mechanical<br />

shocks leading to a permanent damage to the relay. This test is<br />

performed according to the IEC 60068-2-27, Ea test.<br />

Shock resistance (function)<br />

This test is used to evaluate the resistance of the relay to mechanical<br />

shocks such as those that could occur in transport or during operation<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999<br />

175


176<br />

(no opening of closed relay contacts or closing of open relay contacts<br />

with a duration >10 µs is allowed to occur during the test). This test is<br />

performed according to the IEC 60068-2-27, Ea test.<br />

Single contact<br />

Contact system with one contact point per contact member (contact<br />

blade).<br />

Soldering temperauture/time, IEC 60068-2-20<br />

See > Resistance to soldering heat<br />

Standards<br />

The relays in this catalog have been designed, specified and tested<br />

in accordance to the relay standard IEC 61810-1 ‘Electromechanical<br />

Elementary <strong>Relay</strong>s - part 1: General and Safety Requirements‘.<br />

Typical application for these relays are general industrial equipment,<br />

electrical facilities, electrical machines, appliances for household and<br />

similar use, information technology and business equipment, building<br />

automation equipment, automation equipmen, electrical installation<br />

equipment, medical equipment, control equipment, telecommunications,<br />

vehicles, transportations, etc.<br />

The relays are assessed in line with these applications in acordanceaccordance<br />

with the relevant IEC standards (e.g IEC 60730-1, IEC 60335-<br />

1, IEC 60950-1).<br />

Stripline<br />

A type of transmission line configuration which consists of a single narrow<br />

conductor parallel and equidistant to two parallel ground planes<br />

Switching current<br />

Electric current which a relay contact makes and/or breaks.<br />

Switching power<br />

Product of the switching current and switching voltage (in W for direct<br />

current, in VA for alternating current).<br />

Switching rate<br />

See > Frequency of operation<br />

Switching voltage<br />

Voltage between the switching contacts before closing or after opening<br />

of the contact.<br />

Technical data<br />

Technical data in this catalog are based on the IEC 61810-1 and are<br />

guidelines for appropriate use under standard conditions. For additional<br />

information please contact our technical support.<br />

Terminal screw torque<br />

The maximum indicated terminal screw torque must not be exceeded.<br />

Test tab<br />

See > Push-to-test button<br />

Catalog 1308202-2<br />

Revised 06-05<br />

www.tycoelectronics.com<br />

Dimensions are in millimeters<br />

and inches.<br />

axicom@tycoelectronics.com<br />

Telecom-, Signal- and RF <strong>Relay</strong>s<br />

Definitions<br />

Tracking<br />

Progressive degradation of a solid insulating material by local discharges<br />

to form conducting or partially conducting paths.<br />

Tracking index<br />

PTI - Proof tracking index - numerical value of the proof voltage expressed<br />

in volts which a material in test can withstand without tracking<br />

under specified conditions (according IEV 212-01-45)<br />

CTI - Comparative tracking index - numerical value of the maximum<br />

voltage expressed in volts which a metrial in test can withstand without<br />

tracking under specified conditions (according IEV 212-01-45)<br />

Dimensions are shown for<br />

reference purpose only.<br />

Specifications subject<br />

to change.<br />

Thermal resistance<br />

<strong>Relay</strong> parameter measured in Kelvin per Watt, which relates the consumed<br />

power with the respective temperature increase. Without load and<br />

parallel resistor, the thermal resistance of a coil multiplied with its power<br />

consumption (at the actual coil temperature) gives the temperature<br />

increase of the coil above ambient temperature.<br />

Thermoelectric potential<br />

Voltage at the relay terminals of a closed contact resulting from a temperature<br />

difference of the different metal junctions (terminal, spring,<br />

contacts...) inside the relay.<br />

Transfer time<br />

The movement time of the armature during when both (NC and NO)<br />

contacts of a changeover relay are open.<br />

Twin contact<br />

Contact with two simultaneously operating contact points per contact<br />

member (contact blade). Twin contacts increase the contact reliability<br />

considerably, especially when switching low currents and voltages (dry<br />

circuits).<br />

Type of contact<br />

See > Contact set<br />

Type of insulation<br />

Quality of insulation system, depending on design and application conditions;<br />

applied as functional-, basic- and reinforced insulation.<br />

Type of interruption<br />

Describes the quality of the contact separation. See:<br />

l micro disconnection<br />

l full disconnection<br />

Vibration resistance (function)<br />

This test is used to evaluate the resistance of the relay to harmonic<br />

mechanical oscillations such as those that could occur in transport<br />

or during operation. No opening of closed relay contacts or closing of<br />

open relay contacts with a duration >10 µs is allowed to occur during<br />

the test). This test is performed according to the IEC 60068-2-6, Fc test.<br />

VSWR<br />

Abbrevation for Voltage Standing Wave Ratio. The ratio of the maximum<br />

to the minimum voltage set up along a transmission by reflections<br />

Wash tight/immersion cleanable<br />

See ´Category of protection (IEC 61810)´ - RT III<br />

<strong>Relay</strong>s that can be cleaned together with the printed circuit board after<br />

soldering. The washing requires a suitable solvent. The term “immersion<br />

cleanable/wash tight” is not identical with “hermetically sealed”!<br />

Unless otherwise stated the relays are wash tight according to Qc2 IEC<br />

60068-2-17, tested with a water immersion test at 70 °C for 1 minute.<br />

Whenever relays are washed the cleaning solvent should have approx.<br />

the same temperature as the rinsing water. No thermal shock should<br />

happen.<br />

Contact our technical support for suitable solvents and washing parameters.<br />

Wave length<br />

The distance measured in the direction of propagation, of a repetive<br />

electrical pulse or waveform between two successive points that are<br />

characterized by the same phase of vibration<br />

USA: 1-800-522-6752<br />

Canada: 1-905-470-4425<br />

Mexico: 01-800-733-8926<br />

South America: 55-11-36-11-1514<br />

Hong Kong: 852-2735-1628<br />

Japan: 81-44-844-8013<br />

UK: 44-141- 810-8967<br />

Germany: 49-6251-1331999

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!