M Series Pin and Socket Connectors

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32 Type III+, Posted (Replacement Contacts, See Note Below) Material Contact Body and Post—Brass Retention Spring—Stainless steel Finish See chart. Pin Socket Dimensions are shown for reference purposes only. M Series Pin and Socket Connectors Signal Contacts (Continued) Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Pin Socket Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 82003 Revised 3-01 Termination Method Post Configuration Contact Finish 3 Termination High Post Pin Socket Loose Piece Contact No. 2 Termination High Post Pin Socket 1 Termination High Post Pin Socket Sel. Gold/Nickel1 66460-9 66461-9 66460-8 66461-8 66460-7 66461-7 .025 x .025 0.64 x 0.64 Gold/Nickel2 Bright Tin-Lead 66460-6 66460-3 66461-6 66461-3 — 66460-2 66461-5 66461-2 66460-4 66460-1 66461-4 66461-1 Wrap-Type .045 x .045 Sel. Gold/Nickel1 66471-9 66473-9 — — 66471-7 66473-7 1.14 x 1.14 Bright Tin-Lead 66471-3 66473-3 — — 66471-1 66473-1 .031 x .062 0.79 x 1.57 TERMI-POINT .031 x .062 Clip 0.79 x 1.57 .025 [0.64] Body Brass .525 [13.34] Spring Stainless Steel Point of Gold Plating Thk. Measurement .025±.001 [0.64±0.03] Sel. Gold/Nickel1 66470-9 — — — 66470-7 — Sel. Gold/Nickel1 66468-9 66459-9 — — — — 1Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Gold thickness controlled on socket O.D. 2.000030 [0.00076] gold over .000050 [0.00127] nickel on contact body. Gold thickness controlled on socket O.D. Posts plated tin-lead over copper. Extraction Tool Part No. 305183 (Instruction Sheet 408-1216) Insertion Tool Part No. 200893-2 Note: These contacts are used as replacement contacts for all posted connectors. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 7. Post Brass .100 [2.54] .062 [1.58] Dia. Ref.
Type III+, Crimp, Snap-In Contact Size—16 Pin Diameter—.062 [1.57] Material and Finish Contact Body—Copper alloy, plated tin or gold Spring—Stainless steel Related Product Data Application Tooling—Pages 90, 91 Dimensions are shown for reference purposes only. M Series Pin and Socket Connectors Signal Contacts (Continued) Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.tycoelectronics.com Catalog 82003 Revised 3-01 Wire Size Range [mm2] AWG Ins. Dia. Range1 Contact Finish Grounding Pin Part No. Strip Form Loose Piece Strip Form Applicator Part No. Loose Piece Hand Tool Part No. 0.12-0.2 26-24 .035-.055 0.89-1.4 Tin-Lead Sel. Gold/Nickel4 164159-3 164159-4 164162-1 164162-2 — 90066-75 or 58495-1* 0.2-0.6 24-20 0.8-1.4 18-16 Grounding Pin (make first - break last) .045-.070 1.14-1.78 Bright Tin-Lead Sel. Gold/Nickel4 164160-3 164160-4 164163-1 164163-2 466323- *** or 466907-2*** 90066-75 or 90067-45 or 58495-1* .078-.098 1.98-2.49 Tin-Lead Sel. Gold/Nickel4 164161-3 164161-4 164164-1 164164-2 466741- *** or 680114-3*** 90067-55 or 90067-45 or 58495-1* 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 4Gold flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. 5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. ***Call the Technical Support Center at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 725840-1 33
Page 1 and 2: M Series Pin and Socket Connectors
Page 3 and 4: Dimensions are shown for reference
Page 7 and 8: The total current capacity of each
Page 11 and 12: 1. Confirm that Application A (at l
Page 31: Type III+, Crimp, Snap-In Material
Page 35 and 36: Type III+, Solder Versions (Continu
Page 37 and 38: High Current Upgrade Type II and Ty
Page 39 and 40: High Current Upgrade Type XII, Crim
Page 41 and 42: Subminiature, Crimp, Snap-In, Size
Page 43 and 44: Miniature, Crimp, Snap-In, Size 12
Page 45 and 46: 6 Position .688 [17.48] .054 [1.37]
Page 47 and 48: 26, 34 and 36 Positions (Continued)
Page 49 and 50: 75 Position .327 [8.31] 2.281 [57.9
Page 51 and 52: 160 CF Position (with Center Fasten
Page 53 and 54: 6 Position .054 [1.37] .580 .688 [1
Page 55 and 56: 34 Position .118 [3.00] Typ. 1.686
Page 57 and 58: 75 Position .327 [8.31] .016 [0.41]
Page 59 and 60: Receptacle Assembly 15 Position Rel
Page 65 and 66: Right-Angle Plug Assembly Material
Page 67 and 68: Vertical Plug Assembly Material and
Page 69 and 70: Cable Connector Kits, 34 Position,
Page 71 and 72: Cable Connector Kits, 34 Position,
Page 73 and 74: Mixed 29 CF Position (with Center F
Page 75 and 76: High Voltage 20 Position UL Voltage
Page 77 and 78: Grounding Blocks Material and Finis
Page 81 and 82: Sub Guide Head Pins and Sockets Sub
Page 83 and 84:
Pin Hoods, External Closed-End and
Page 85 and 86:
Dimensions are shown for reference
Page 87 and 88:
Shields,Two-Piece, 45° and 30° Ca
Page 89 and 90:
Keying Plug (for Multimate Contact
Page 91 and 92:
Application Tooling/Technical Docum
Page 93 and 94:
Dimensions are shown for reference
Page 95 and 96:
Note: This numerical index lists al
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M Series Pin and Socket Connectors

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