Lisø PhD Dissertation Manuscript - NTNU

Lisø PhD Dissertation Manuscript - NTNU Lisø PhD Dissertation Manuscript - NTNU

10.04.2013 Views

geographically dependent climatic exposure must be established in order to develop improved standards and design guidelines for different climates. 3.5. Masonry mortar The masonry mortar must be compatible with the suction rate of the brick in order to ensure the highest degree of water tightness possible, to avoid the disintegration of mortar joints and finally to secure the intended load-bearing capacity. The introduction of new types of clay brick in the Norwegian marked has led to problems due to lack of compatibility between the suction rate of the brick and the traditionally used masonry mortar. The Norwegian focus has been on the type of mortar. However, the type of masonry technique applied may eliminate such problems. E.g. in Belgium and in the Netherlands it is customary to scrape off and refill mortar joints with a particular compacted repointing mortar. In Norway brickwork is constructed with fully filled mortar joints, which afterwards are compacted. The different techniques yield diverse rain penetration resistance. Edgell and Haseltine [15] demonstrate the possibility of repointing weak mortar joints to withstand freezing and thawing and gives a draft specification for repointing. 3.6. Shrinkage and movement defects The performance of movement joints and sliding layers against the foundation, the most frequent cause of defect in the presented investigation, is highly critical. Martens and Vermeltfoort [16] conclude that the rules determining the spacing of movement joints are primarily empirical and consequently often “a mystery”. Such a basis for movement joint design has resulted in quite different national rules. The conclusion of Martens and Vermeltfoort [16], based on an investigation of cracking in façades as well as literature surveys on the shrinkage and temperature deformation of masonry walls, supports the experience gained in Norway. More accurately defined guidelines on how to minimize shrinkage and temperature deformation are urgently required. 3.7. LECA masonry Light Expanded Clay Aggregate (LECA) masonry needs always to be rendered to ensure satisfactory air and rain protection. Hence, the correct choice and performance of rendering systems is crucial. Such walls have to be built as shell bedded walls (i.e. a wall in which the masonry units are bedded on two masonry mortar strips at the outside edges of the bed face of the units) to avoid capillary suction through the wall via the mortar joints. Details identified with carrying out of flashings, doors and windows are even more important for LECA masonry than for bricks, as LECA masonry walls are often constructed as compact walls without separate wind and rain barriers. It is also essential that the sliding layer (damp proof course) adjacent to the foundation be properly constructed. The distance between movement joints must be smaller for LECA masonry than for bricks, as the moisture movements are much larger for LECA masonry. 3.8. Weather-protective flashings Flashings must always be designed and constructed so that water is directed away from the structure, and rain or snow is not led underneath the flashing with the consequent risk of leaks [4]. Generally, a flashing should not be the sole protective layer against water ingress. Flashing should function primarily as a drainage covering or an external rain Page 10 of 12

screen in a two-stage weatherproofing. It will also act as a mechanical safeguard for any underlying barrier layer, e.g. roofing. The flashing and underlying structure must always be designed so that any possible water entering behind the flashing will not penetrate the structure behind. 3.9. New rendering recommendations A three-coat rendering system has to be used to resist heavy driving rain conditions, frequently experienced along most of the extended Norwegian coastline. A two-coat render is not sufficient [17]. The empirical material investigated here confirms this conclusion. The final coat in a three-coat render may be a suitable inorganic coat like silicate paint. Insufficient and inaccurate performance guidelines on how to ensure satisfactory rain protection and how to avoid cracking has always been a problem, and design recommendations need to be further developed to ensure local-level climate adaptation. 4. Conclusions When correctly designed and constructed, and with due consideration paid to the distinctive features of masonry, few other materials can match its durability characteristics. However, the level of learning amongst the different actors in the construction industry involved in the design and performance of masonry structures varies greatly. Moisture related masonry defects clearly dominate the picture in Norway, largely due to a lack of both understanding and attention in the designing and carrying out of masonry buildings. The large number of simple and recurring defects presented supports the need for a more thorough understanding of fundamentals of masonry structures and building physics. It is also important to facilitate the exchange of knowledge across borders in relation to national distinctive climates and consequences of building defects under different climatic impact. This is of particular importance due to an ever-increasing internationalisation and exchange of labour. Country distinctive or local knowledge is also necessary when developing nationally adapted product documentation in the form of technical approval and certification. The presented types of defects and causes indicate a need for both new knowledge, and new methods to ensure the employment of existing knowledge. The described defects at His Majesty the King’s Guard Huseby Barracks could have been avoided if the existing Building Regulations and Codes of Practice had been adhered to, and if the carrying out of the project had been more thoroughly supervised. Experience gained from the recently completed rehabilitation represents a valuable example for future learning. Driving rain and frost action are the principal climatic challenges to be considered in the pursuit of high-performance masonry structures in severe climates. Shrinkage and thermal movement, the most frequent defect category in this investigation, dominate independent of the climatic impact. It is a defect category more dependent on the design and construction of masonry structures. First-class workmanship necessitates a correct moisture level in the blocks when bricked in, and movement joints and the sliding layer (damp proof course) being carefully considered throughout the construction process. The investigation also discloses the fact that merely small errors or mistakes can bring about major and often irreparable defects or damage to masonry structures. A large part of the investigated cases could have been avoided through more detailed engineering and applied knowledge on existing design guidelines. The investigation finally reveals the need for design guidelines to ensure local climate adaptation, and improved design guidelines on movement joints. Page 11 of 12

geographically dependent climatic exposure must be established in order to develop<br />

improved standards and design guidelines for different climates.<br />

3.5. Masonry mortar<br />

The masonry mortar must be compatible with the suction rate of the brick in order to<br />

ensure the highest degree of water tightness possible, to avoid the disintegration of mortar<br />

joints and finally to secure the intended load-bearing capacity. The introduction of new<br />

types of clay brick in the Norwegian marked has led to problems due to lack of<br />

compatibility between the suction rate of the brick and the traditionally used masonry<br />

mortar. The Norwegian focus has been on the type of mortar. However, the type of<br />

masonry technique applied may eliminate such problems. E.g. in Belgium and in the<br />

Netherlands it is customary to scrape off and refill mortar joints with a particular<br />

compacted repointing mortar. In Norway brickwork is constructed with fully filled mortar<br />

joints, which afterwards are compacted. The different techniques yield diverse rain<br />

penetration resistance. Edgell and Haseltine [15] demonstrate the possibility of repointing<br />

weak mortar joints to withstand freezing and thawing and gives a draft specification for<br />

repointing.<br />

3.6. Shrinkage and movement defects<br />

The performance of movement joints and sliding layers against the foundation, the most<br />

frequent cause of defect in the presented investigation, is highly critical. Martens and<br />

Vermeltfoort [16] conclude that the rules determining the spacing of movement joints are<br />

primarily empirical and consequently often “a mystery”. Such a basis for movement joint<br />

design has resulted in quite different national rules. The conclusion of Martens and<br />

Vermeltfoort [16], based on an investigation of cracking in façades as well as literature<br />

surveys on the shrinkage and temperature deformation of masonry walls, supports the<br />

experience gained in Norway. More accurately defined guidelines on how to minimize<br />

shrinkage and temperature deformation are urgently required.<br />

3.7. LECA masonry<br />

Light Expanded Clay Aggregate (LECA) masonry needs always to be rendered to ensure<br />

satisfactory air and rain protection. Hence, the correct choice and performance of rendering<br />

systems is crucial. Such walls have to be built as shell bedded walls (i.e. a wall in which<br />

the masonry units are bedded on two masonry mortar strips at the outside edges of the bed<br />

face of the units) to avoid capillary suction through the wall via the mortar joints. Details<br />

identified with carrying out of flashings, doors and windows are even more important for<br />

LECA masonry than for bricks, as LECA masonry walls are often constructed as compact<br />

walls without separate wind and rain barriers. It is also essential that the sliding layer<br />

(damp proof course) adjacent to the foundation be properly constructed. The distance<br />

between movement joints must be smaller for LECA masonry than for bricks, as the<br />

moisture movements are much larger for LECA masonry.<br />

3.8. Weather-protective flashings<br />

Flashings must always be designed and constructed so that water is directed away from the<br />

structure, and rain or snow is not led underneath the flashing with the consequent risk of<br />

leaks [4]. Generally, a flashing should not be the sole protective layer against water<br />

ingress. Flashing should function primarily as a drainage covering or an external rain<br />

Page 10 of 12

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