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Life Power® P2 - Phostech Lithium inc.

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<strong>Life</strong> Power ® <strong>P2</strong><br />

New MAterIALS for BAtterIeS<br />

the High Performance <strong>Lithium</strong> Cathode Material


2<br />

Introduction<br />

Clean mobility and clean energy are two major<br />

challenges that the world is facing today. The automotive<br />

industry is actively working on the mobility<br />

challenge with the development of new hybrid<br />

and electric vehicles. At the same time, conscious<br />

efforts to use more renewable sources for energy<br />

generation have boosted the need for energy<br />

storage that can manage the variable power output<br />

of solar and wind systems.<br />

The fundamental building block for both of these<br />

applications is the rechargeable battery.<br />

Süd-Chemie produces two of the primary materials<br />

used for batteries – the cathode and the anode –<br />

that provide superior electrochemical performance<br />

and enhanced safety and affordability. It is the<br />

combination of these critical properties that best<br />

meets the clean energy and mobility needs of today.<br />

The cathode material from Süd-Chemie is made from<br />

<strong>Lithium</strong> Iron Phosphate, LiFePO 4 , which is the only<br />

inherently safe cathode material discovered to date.<br />

<strong>Life</strong> Power ® <strong>P2</strong><br />

In the 1990’s, Professor John B. Goodenough<br />

discovered that LiFePO 4 , often referred to as LFP,<br />

could be a good cathode material for <strong>Lithium</strong><br />

ion batteries. Later research showed that the<br />

application of a carbon coating provided an<br />

additional boost in performance. In 2001,<br />

Süd-Chemie developed a process that produced<br />

a high performance carbon-coated LFP that<br />

addresses the performance demands of the<br />

energy storage applications.<br />

This new class of battery materials from<br />

Süd-Chemie is known as <strong>Life</strong> Power ® . These high<br />

power cathode materials deliver superior performance,<br />

safety and cycle-life in all energy storage<br />

applications. In particular, LFP is emerging as the<br />

preferred material for batteries for electro-mobility<br />

due to its intrinsic safety, high power, and fastcharging<br />

capability. This unique safety performance<br />

can be translated to lower system cost with less<br />

demand on the energy management systems in the<br />

final product.<br />

For stationary applications, batteries based on LFP<br />

can provide the storage needed to manage the<br />

variable power generation of renewable sources<br />

such as such as wind and solar. In some regions of<br />

the world, renewable energies now provide more<br />

than 10% of the energy production, and many<br />

countries have long term plans to produce 50% or<br />

more of their energy through green technologies.<br />

Batteries are the key to balancing the generation<br />

fluctuations, either with large centralized units or<br />

smaller decentralized solutions.<br />

Several companies are now working on home-based<br />

energy storage systems (ESS) with <strong>Lithium</strong> ion batteries.<br />

And, as with automotive applications, safety<br />

and long-life are key demands from the market.<br />

Süd-Chemie <strong>Life</strong> Power ® <strong>P2</strong> provides an answer to<br />

both demands. It offers the inherently safe cathode<br />

material LFP in combination with <strong>Lithium</strong> Titanate,<br />

Li 4 Ti 5 O 12 . In tests this combination has proven<br />

>20.000 cycles, thus indicating that those systems<br />

may last for 20 years.


Applications<br />

<strong>Life</strong> Power ® <strong>P2</strong> can be used in a variety of Automotive and Stationary applications, as illustrated below,<br />

and for Consumer products.<br />

Automotive:<br />

• Hybrid Electric Vehicle<br />

(HEV/PHEV)<br />

• Electric Vehicle (EV)<br />

• Starter Battery 12V<br />

to grid<br />

Stationary Applications:<br />

• Storage of Renewable Energy in Home Energy Storage Systems<br />

• Peak Demands in Electric Grid<br />

• Regulation of Electric Voltage<br />

• Frequency Regulation<br />

4<br />

5<br />

2 3<br />

1<br />

1 PV-Modules<br />

2 Energy Management<br />

3 Li-Ion-Battery<br />

4 Grid-Connection<br />

5 Distribution<br />

<strong>Life</strong> Power ® <strong>P2</strong> 3


4<br />

Product Performance<br />

the Advantages of <strong>Life</strong> Power ® <strong>P2</strong><br />

• Inherent safety<br />

• Long cycle-life<br />

• Long calendar life<br />

• Very high discharge power<br />

• Fast-charge option<br />

• Outstanding performance<br />

at low temperature<br />

why is <strong>Life</strong>Po 4 INHereNtLY SAfe?<br />

Unlike other cathode materials, <strong>Lithium</strong> Iron<br />

Phosphate exists in nature in both discharged and<br />

charged forms; consequently both minerals are<br />

stable. The oxygen in the phosphate is fixed to<br />

the phosphorus by strong covalent bonds. Other<br />

figure 1: <strong>Life</strong>Po (discharged condition)<br />

4<br />

called triphylite<br />

<strong>Life</strong> Power ® <strong>P2</strong><br />

• Cyclability<br />

• Deep discharge capability<br />

• Environmentally friendly<br />

• Significant cost advantage<br />

• Lower total system cost<br />

• Availability<br />

cathode materials, especially nickelate, tend to<br />

release oxygen when heated > 230°C, which could<br />

potentially lead to temperature run-away reactions.<br />

This temperature excursion is not a concern for<br />

batteries based on LFP.<br />

figure 2: fePo (charged condition)<br />

4<br />

called Heterosite


figure 3: SeM photograph of <strong>Life</strong> Power ® <strong>P2</strong><br />

Süd-Chemie <strong>Life</strong> Power ® <strong>P2</strong> is manufactured using<br />

a proprietary wet process that produces LiFePO 4<br />

with outstanding performance. The key contributor<br />

to its superior electrochemical characteristics is<br />

the presence of primary particles in a size between<br />

100-300nm, that are formed in the precipitation<br />

process. An image of the material is shown in the<br />

Scanning Electron Micrograph in Figure 3 above.<br />

Reversible Capacity (%)<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

0 2000 4000 6000 8000<br />

cycles<br />

10000<br />

Cycle <strong>Life</strong> Characteristics [1C/1C, RT, CC-CV charge]<br />

figure 5: Cycle <strong>Life</strong> of LfP in combination with Lto<br />

at room temperature (courtesy of Leclanche SA)<br />

Potential (V)<br />

spec. capacity (mAh/g)<br />

4<br />

3.5<br />

3<br />

2.5<br />

2<br />

180<br />

160<br />

140<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

– Cycle 1 – Cycle 3<br />

0 50 100 150<br />

Spec. capacity (mAh/g)<br />

figure 4: Specific Capacity of <strong>Life</strong> Power ® <strong>P2</strong><br />

<strong>Life</strong> Power ® <strong>P2</strong> demonstrates a specific capacity of<br />

almost 160mAh/g which is close to the theoretical<br />

maximum value of LiFePO 4 (Figure 4).<br />

In half cell measurements at a 10ºC rate,<br />

<strong>Life</strong> Power ® <strong>P2</strong> demonstrates a specific capacity<br />

> 120mAh/g. This graph shows the potential of<br />

LiFePO 4 for high power applications (Figure 6).<br />

0,0 0,1 1,0 10,0<br />

Rate (C)<br />

figure 6: Specific Capacity of <strong>Life</strong> Power ® <strong>P2</strong><br />

at different discharge currents (C-rate) at 25°C<br />

200<br />

100,0<br />

<strong>Life</strong> Power ® <strong>P2</strong> 5


6<br />

Production<br />

New <strong>Life</strong> Power ® <strong>P2</strong> Production Plant<br />

in Candiac, Canada<br />

Half Cell testing<br />

Quality Inspection<br />

<strong>Life</strong> Power ® <strong>P2</strong><br />

Production<br />

<strong>Life</strong> Power ® <strong>P2</strong> was developed in our R&D facilities<br />

in Moosburg, Germany, where Süd-Chemie operates<br />

a pilot production unit. The pilot facility has<br />

demonstrated consistent high quality production<br />

for several years and battery manufacturers from<br />

all over world have audited its operations.<br />

Based on this success, Süd-Chemie built the first<br />

industrial-size production plant for <strong>Life</strong> Power ® <strong>P2</strong>.<br />

The new plant in Candiac, Canada has a capacity<br />

of 2.400 mt/year and is operated by <strong>Phostech</strong> <strong>Lithium</strong>,<br />

a wholly-owned subsidiary of Süd-Chemie.<br />

The plant began operating in December 2011.<br />

Quality<br />

A Central Quality Organization at Süd-Chemie<br />

ensures that customers and stakeholders quality,<br />

environmental, health and safety requirements<br />

are met. Based on global EHSQ standards and a<br />

proven EHSQ network, Süd-Chemie manages the<br />

risks and EHSQ performance. Furthermore,<br />

Süd-Chemie is ISO 9001 and ISO 14001 certified.<br />

The co-located analysis laboratory supports the<br />

daily production and ensures the quality and<br />

performance of <strong>Life</strong> Power ® <strong>P2</strong>. Based on its pilot<br />

plant operations in Moosburg for the past several<br />

years, Süd-Chemie has gained a thorough understanding<br />

of the important parameters.<br />

Süd-Chemie has protected its technology by patent<br />

applications and granted patents.


Handling<br />

Handling<br />

<strong>Life</strong> Power ® <strong>P2</strong> is produced and packaged under<br />

very dry conditions. The presence of moisture<br />

could lead to adverse effects in battery performance,<br />

therefore, <strong>Life</strong> Power ® <strong>P2</strong> is shipped in<br />

aluminum-metalized sealable bags with a plastic<br />

inner-liner for optimal moisture-barrier protection.<br />

Süd-Chemie recommends that the bags be opened<br />

in a dry room atmosphere (-40°C dew point). If a<br />

dry room is not available, the produced LiFePO 4<br />

cathode should be dried in a vacuum dryer with<br />

max. temperature of 120°C.<br />

<strong>Life</strong> Power ® <strong>P2</strong> cathode slurry can be produced<br />

with conventional solvents, such as N-Methylpyrrolidone<br />

(NMP), or with water-based binders.<br />

It is important to achieve good mixing of the<br />

components; we recommend the use of a high<br />

energy stirrer and/or a homogenizer.<br />

Packaging<br />

<strong>Life</strong> Power ® <strong>P2</strong> is typically delivered in 20kg bags<br />

with plastic inner-liner in a cardboard box.<br />

20 boxes can be loaded on a pallet to a total<br />

weight of 400kg; 20” and 40’ containers have a<br />

total weight of 8.000kg and 16.000kg, respectively.<br />

Storage<br />

<strong>Life</strong> Power ® <strong>P2</strong> can be stored in closed bags<br />

for more than 6 months without effect on the<br />

electrochemical performance. It is important to<br />

store opened bags of <strong>Life</strong> Power ® <strong>P2</strong> under dry<br />

conditions as it tends to pick up moisture even<br />

in a very short exposure time.<br />

<strong>Life</strong> Power ® is a registered trademark of Süd-Chemie.<br />

Süd-Chemie is a member of the Clariant Group, Muttenz, Switzerland.<br />

<strong>Life</strong> Power ® <strong>P2</strong> 7


Contact Information<br />

The information contained in this leaflet is based on our research and experience. Information is given in good faith, but under no circumstances does it constitute any guarantee, representation,<br />

or warranty for such features. Any responsibility and/or liability of Süd-Chemie-Group Companies is limited to written contractual terms and conditions as agreed by Süd-Chemie-Group Companies<br />

and the respective customers for specific product data and/or features. January 2012<br />

Europe and Middle East<br />

Süd-Chemie AG<br />

Waldheimer Str. 15<br />

83052 Bruckmühl<br />

Germany<br />

Phone: +49 8061 4903-516<br />

Email: norbert.modl@sud-chemie.com<br />

Americas<br />

<strong>Phostech</strong> <strong>Lithium</strong>, Inc.<br />

280 Ave Liberte · Candiac,<br />

Quebec, Canada J5R 6X1<br />

Phone: +1 514-906-1359<br />

Email: michel.parent@sud-chemie.com<br />

www.sud-chemie.com<br />

Asia-Pacific<br />

Süd-Chemie Japan<br />

5F, Shinjuku Maynds Tower, 1-1,<br />

Yoyogi 2-chome, Shibayu,<br />

Tokyo, Japan 151-0053<br />

Phone: +81 3 5308-9333<br />

Email: tsuneyoshi.takase@sud-chemie.com<br />

Süd-Chemie Investment Management Shanghai<br />

Westgate Tower<br />

1038 West Nanjing Road<br />

Shanghai 200041 China<br />

Phone: +86 21 62184480<br />

Email: tony.chen@sud-chemie.com<br />

Süd-Chemie Korea<br />

527,Okmyeong-Ri,Daesong-Myeon<br />

Pohang, Gyeongbuk<br />

790-841 Korea<br />

Phone: +82 54 278 2141<br />

Email: min-sub.song@sud-chemie.com

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