GORE® DRP® - WL Gore & Associates, Inc.
GORE® DRP® - WL Gore & Associates, Inc.
GORE® DRP® - WL Gore & Associates, Inc.
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<strong>GORE®</strong> <strong>DRP®</strong><br />
DIFFUSE REFLECTOR MATERIAL<br />
Display Backlighting<br />
UV Water Sterilization<br />
UV Air Purifi cation<br />
Architectural Lighting
CONTENTS<br />
Technology Benefi ts Description ....................................................................................2<br />
The Nature of GORE ® DRP ® Diffuse Refl ector Material .....................................................3<br />
Why Is High Refl ectance Important? ...............................................................................4<br />
Why Is GORE ® DRP ® Diffuse Refl ector Material So Refl ective? .........................................4<br />
How Refl ective Is GORE ® DRP ® Diffuse Refl ector Material ................................................5<br />
Exposure: 125°C for 60 days ..........................................................................................5<br />
Exposure: ASTM G 53 .....................................................................................................6<br />
Exposure: Production Atmosphere .................................................................................6<br />
Test Data .......................................................................................................................7<br />
Potential Applications and Advantages ..........................................................................8<br />
GORE ® DRP ® Diffuse Refl ector Material<br />
1
GORE ® DRP ® Diffuse Refl ector Material is<br />
highly fl exible<br />
2 GORE ® DRP ® Diffuse Refl ector Material<br />
TECHNOLOGY BENEFITS DESCRIPTION<br />
GORE ® DRP ® Diffuse Refl ector Material is the world’s most refl ective light-diffusing<br />
material. It maximizes the uniformity of the light it refl ects. The material is light weight<br />
and thin, and is still effi cient in a sheet as thin as 0.5mm. Its fl exibility allows it to<br />
conform to complex surfaces without costly machining. It can be adhered to wovens,<br />
non-wovens, Mylar, and solid surfaces. GORE ® DRP ® Diffuse Refl ector Material is<br />
refl ective to near-IR, in visual light, and in UV, making it useful for lighting, UV-curing,<br />
UV-disinfection, amongst many others. The material absorbs no measurable light energy,<br />
and is resistant to heat and ultraviolet. Because it is refl ective to visual light and to UV,<br />
it is non-yellowing and maintains its refl ectivity over time. It cleans with a damp cloth.<br />
GORE ® DRP ® Diffuse Refl ector Material can reduce power requirements and increase the<br />
effi ciency of lighting fi xtures, instruments, and displays. It is supplied ready-to-install.<br />
GORE ® DRP ® Diffuse Refl ector Material consists of expanded PTFE comprising polymeric<br />
nodes interconnected by fi brils, defi ning a microporous structure. Sheets of GORE ® DRP ®<br />
Diffuse Refl ector Material can be as thin as 0.5mm and still be highly effi cient refl ectors.<br />
Sheets can be made up to 3.0mm thick.<br />
Refl ectance increases somewhat with thickness, but even at 1.0mm, refl ectance is<br />
98.5% with no measurable absorption of light energy. The product is equivalently<br />
refl ective from 240 nm through the visible spectrum to 2500 nm.<br />
Expanded PTFE (ePTFE) is a stable substance that is inert under a wide range of<br />
environmental conditions. The bulk material can withstand a continuous operating<br />
temperature of 260°C. Because the molecule does not absorb light energy in the visible<br />
or UV spectrum, the product does not yellow. It can be cleaned with a damp cloth and<br />
easily returned to its original refl ectance.<br />
Benefi ts Summary<br />
• World’s most diffuse refl ective material maximizes light output and effi ciency<br />
• Highly diffuse to maximize uniformity of illumination<br />
• Light weight, thin, fl exible, formable to conform to its application without<br />
costly machining<br />
• Refl ective to near-IR, visual light, and UV<br />
• Resistant to heat and ultraviolet radiation, stands up to harsh duty<br />
• Non-yellowing, maintains its refl ectivity over time and cleans with a damp cloth<br />
• Can reduce power requirements for lighting fi xtures, instruments, and displays<br />
• Supplied ready-to-install
THE NATURE OF GORE ® DRP ® DIFFUSE REFLECTOR MATERIAL<br />
There are two kinds of refl ectance, diffuse (the <strong>Gore</strong> product) and specular. Examples of<br />
specular refl ectance are refl ections from a mirror or from polished aluminum. In specular<br />
refl ection, the angle of incidence equals the angle of refl ection. Thus, in the refl ector of a<br />
recessed light fi xture, for example, light may refl ect many times before it issues from the<br />
opening of the fi xture. Each time light refl ects, however, it loses a portion of its energy—<br />
its illumination. A poor refl ector can absorb a signifi cant amount of energy in this way<br />
before the light emerges from the fi xture.<br />
The GORE ® DRP ® Diffuse Refl ector Material is highly refl ective, with light being refl ected<br />
at multiple angles. The refl ectance can be termed as lambertian because light falling on<br />
the surface of the material is scattered such that the apparent brightness at the surface<br />
is the same regardless of the angle of view.<br />
Diffuse Reflection Spectral Reflection<br />
GORE ® DRP ® Diffuse Refl ector Material<br />
3
GORE ® DRP ® Diffuse Refl ector Material is a<br />
microporous material with polymeric nodes<br />
and fi brils<br />
5000x SEM of GORE ® DRP ® Diffuse<br />
Refl ector Material<br />
4 GORE ® DRP ® Diffuse Refl ector Material<br />
WHY IS HIGH REFLECTANCE IMPORTANT?<br />
Every time a ray of light refl ects, some light energy is lost. If an optical design causes<br />
more than one refl ection to occur, a poor refl ector can absorb a signifi cant amount of<br />
total energy. This is why a small difference in refl ectance can make a big difference in<br />
total light output.<br />
Importance of High Refl ectance<br />
Light Energy Remaining (%)<br />
100<br />
90<br />
80<br />
70<br />
60<br />
98%<br />
50<br />
92%<br />
40<br />
0 2 4 6 8 10<br />
Number of Reflections<br />
GORE ® DRP ® Diffuse Refl ector Material is almost 100% refl ective. It is an expanded PTFE<br />
comprising polymeric nodes interconnected by fi brils, defi ning a microporous structure.<br />
Simply put, there are a high number of randomly oriented surface interfaces between<br />
air and the PTFE material in any given volume. At each air-to-PTFE interface, light energy<br />
experiences a refl ection and refraction because the air voids and the fi ne fi brils each<br />
have a different index of refraction. Light is bent and diffused.<br />
The high degree of refl ectance of the product means that it does not absorb measurable<br />
energy, it maintains its refl ectance over time, and does not degrade or discolor.<br />
WHY IS GORE ® DRP ® DIFFUSE REFLECTOR MATERIAL SO REFLECTIVE?<br />
The answer lies in the microporous structure of this proprietary material. Light refl ects<br />
and refracts from fi bril to fi bril within this structure. This is the same reason snow<br />
refl ects light whereas water does not. The microporous structure, optimized for<br />
maximum refl ectance, is made from a durable, non-yellowing polymer called PTFE.
HOW REFLECTIVE IS GORE ® DRP ® DIFFUSE REFLECTOR MATERIAL<br />
GORE ® DRP ® Diffuse Refl ector Material is the highest refl ectance material in the world.<br />
Refl ectance of Diffused Materials<br />
Reflectance (%)<br />
100<br />
98<br />
96<br />
94<br />
92<br />
90<br />
88<br />
B<br />
F<br />
C<br />
D<br />
E<br />
A<br />
86<br />
400 450 500 550 600 650 700 750<br />
Wavelength<br />
A. 3.0 mm GORE ®<br />
DRP ® Reflector<br />
Material<br />
B. 0.5 mm GORE ®<br />
DRP ® Reflector<br />
Material<br />
C. Granular PTFE<br />
D. Barium Sulfate<br />
E. Microporous<br />
Polyester<br />
F. Powder Coating<br />
At the molecular level, the large fl uorine atoms of the substance surround and protect<br />
the base carbon chain. The powerful carbon-fl uorine bonds protect the molecule from<br />
intrusions of energy. The molecule does not absorb measurable light energy in the near-<br />
IR, visual range, or UV wavelengths.<br />
EXPOSURE: 125°C FOR 60 DAYS<br />
Degredation due to Heat Exposure<br />
Reflectance (%)<br />
100<br />
98<br />
96<br />
94<br />
92<br />
90<br />
A2<br />
A1<br />
B1 B2<br />
C1<br />
88<br />
C2<br />
86<br />
400 450 500 550 600 650 700 750<br />
Wavelength<br />
A1. 0.5 mm GORE ®<br />
DRP ® Reflector<br />
Material before<br />
exposure<br />
A2. 0.5 mm GORE ®<br />
DRP ® Reflector<br />
Material after<br />
exposure<br />
B1. Polyester before<br />
exposure<br />
B2. Polyester after<br />
exposure<br />
C1. Powder coating<br />
before exposure<br />
C2. Powder coating<br />
after exposure<br />
GORE ® DRP ® Diffuse Refl ector Material<br />
5
EXPOSURE: ASTM G 53<br />
Degredation due to UV Exposure<br />
6 GORE ® DRP ® Diffuse Refl ector Material<br />
Reflectance (%)<br />
100<br />
98<br />
96<br />
94<br />
92<br />
90<br />
88<br />
A2<br />
B1<br />
A1<br />
B2<br />
C2<br />
C1<br />
86<br />
400 450 500 550 600 650 700 750<br />
Wavelength<br />
EXPOSURE: PRODUCTION ATMOSPHERE<br />
For 6 months; Cleaned by wiping with a clean, damp cloth.<br />
Dirt Depreciation and Cleanability<br />
Reflectance (%)<br />
100<br />
95<br />
90<br />
85<br />
80<br />
A3<br />
A2<br />
A1<br />
B1<br />
B3<br />
B2<br />
75<br />
400 450 500 550 600 650 700<br />
Wavelength<br />
A1. 0.5 mm GORE ®<br />
DRP ® Reflector<br />
Material before<br />
exposure<br />
A2. 0.5 mm GORE ®<br />
DRP ® Reflector<br />
Material after<br />
exposure<br />
B1. Polyester before<br />
exposure<br />
B2. Polyester after<br />
exposure<br />
C1. Powder coating<br />
before exposure<br />
C2. Powder coating<br />
after exposure<br />
A1. 0.5 mm GORE ®<br />
DRP ® Reflector<br />
Material before<br />
exposure<br />
A2. 0.5 mm GORE ®<br />
DRP ® Reflector<br />
Material after<br />
exposure<br />
A3. 0.5 mm GORE ®<br />
DRP ® Reflector<br />
Material after<br />
exposure and<br />
cleaning<br />
B1. White spray<br />
paint before<br />
exposure<br />
B2. White spray<br />
paint after<br />
exposure<br />
B3. White spray<br />
paint after<br />
exposure and<br />
cleaning
OTHER MATERIAL PROPERTIES<br />
Continuous use operating temperature<br />
Material without adhesive 288°C<br />
Material with silicone adhesive 250°C<br />
Material with acrylic adhesive 170°C<br />
Thermal conductivity 0.04 W/m*°K<br />
Chemical resistance Unaffected by virtually all chemicals<br />
Fluorescence Essentially none<br />
Diffuseness Highly lambertian<br />
Water resistance Highly hydrophobic<br />
Dimensional tolerances ± 0.020"<br />
Dimensional shrinkage < 1%<br />
TEST DATA<br />
Color White<br />
Density .5 mm thick = .6 g/cc (typical)<br />
Adhesive Peel 55 oz/inch<br />
UV Stability No color change or degradation<br />
Refl ectance .5 mm to 3.0 mm thick = >97.4%<br />
to 99.2% refl ective<br />
Dimensional Shrinkage
Ultraviolet (UV) Water Sterilization<br />
Ultraviolet Air Sterilization<br />
8 GORE ® DRP ® Diffuse Refl ector Material<br />
POTENTIAL APPLICATIONS AND ADVANTAGES<br />
Ultraviolet (UV) Water Sterilization<br />
Typical Ultraviolet (UV) water treatment reactors are produced from stainless steel<br />
(SS316-L) and may require multiple UV lamps to be effective. This in turn can lead to<br />
oversized chambers and increased operating costs. The use of GORE ® DRP ® Diffuse<br />
Refl ector Material can signifi cantly enhance the effi ciency of UV fl uid treatment systems<br />
by providing a highly diffuse, refl ective surface that increases the intensity of the UV<br />
radiation within the chamber. The high refl ectivity of GORE ® DRP ® Diffuse Refl ector<br />
Material can signifi cantly enhance the performance of the UV water sterilization process.<br />
Our highly refl ective ePTFE membrane for light refl ective surfaces in photo induction<br />
chambers (US Patent 5,689,364) means that light can be effectively refl ected multiple<br />
times within the chamber. This multiple refl ection effect leads to greater uniform UV<br />
intensity, allowing for less UV lamps, lower operating costs and increased killing power.<br />
This 7 fold increase in UV intensity (w/m²) can offer greater disinfection rates when<br />
compared to other less effi cient, conventional UV water treatment systems.<br />
GORE ® DRP ® Diffuse Refl ector Material is engineered for high quality water treatment<br />
chambers used in industrial and commercial applications such as, beverage<br />
manufacturing, semiconductor processing, and pharmaceutical manufacturing.<br />
Ultraviolet Air Sterilization<br />
HVAC systems used in high-risk installations, such as defense, diplomatic, and<br />
healthcare facilities, should have a 99.9999% removal rate to protect against airborne<br />
biological contaminants. Achieving this level of sterilization requires a higher intensity<br />
of UV rays. The diffusive surface of GORE ® DRP ® Diffuse Refl ector Material multiplies the<br />
refl ective power of UV-generated photons. <strong>Gore</strong>’s highly refl ective material enables the<br />
design of HVAC systems to achieve a greater than 6 log kill of UV resistant endospores<br />
(B. Subtilis).<br />
UV Cure/Coatings/Inks<br />
GORE ® DRP ® Diffuse Refl ector Material can be used as a liner for photo-induction<br />
chambers. High refl ectance means rapid cures, faster process runs, more uniform curing,<br />
leading to better quality and lower costs.
Display Backlighting<br />
The confi ned space and higher temperatures generated within displays over long<br />
periods of time can lead to discoloration of the back lighting material, ultimately<br />
reducing its refl ectivity.<br />
GORE ® DRP ® Diffuse Refl ector Material is diffusively refl ective and frequently specifi ed<br />
for use in avionic displays. Unlike standard TIO2 based solutions, GORE ® DRP ® Diffuse<br />
Refl ector Material does not discolor or lose performance and maintains refl ectivity<br />
over long periods of time. The material can be shaped and contoured to fi t almost any<br />
enclosure design, thereby simplifying both the design and manufacturing process.<br />
Architectural Lighting<br />
By offering the highest diffuse refl ectivity, lighting designers can lower the overall<br />
building utility costs. Higher refl ection, leads to less fi xtures, less bulbs, and less<br />
power consumption.<br />
GORE ® DRP ® Diffuse Refl ector Material is ideally suited when diffuse refl ectance of<br />
light is desired. Typical applications include down lighting in applications such as hotel<br />
lobbies, casinos, and parking garages.<br />
GORE ® DRP ® Diffuse Refl ector Material<br />
Display Backlighting<br />
Architectural Lighting<br />
9
W. L. <strong>Gore</strong> & <strong>Associates</strong>, <strong>Inc</strong>. GORE and designs are registered trademarks of W. L. <strong>Gore</strong> & <strong>Associates</strong>, <strong>Inc</strong>. ©2010 W. L. <strong>Gore</strong> & <strong>Associates</strong>, <strong>Inc</strong>.<br />
North America<br />
1 (800) 445-GORE (4673)<br />
gore.com<br />
Europe<br />
+49 9144 6010<br />
+44 1382 561511<br />
More international phone<br />
numbers can be found at<br />
gore.com/phone<br />
International<br />
1 (302) 292-5100<br />
Japan<br />
+81 33 570 8712<br />
China: Beijing<br />
+86 10 6408 8060<br />
Korea<br />
+82 2 393-3411<br />
<strong>GORE®</strong> <strong>DRP®</strong><br />
China: Shanghai<br />
+86 21 6247 1999<br />
Taiwan<br />
+886 2 8771 7799<br />
DIFFUSE REFLECTOR MATERIAL<br />
China: Shenzhen<br />
+86 755 8359 8262<br />
Singapore<br />
+65 6 733 2882<br />
JK091020-01 Rev. 3-24-2010