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GORE® DRP® - WL Gore & Associates, Inc.

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<strong>GORE®</strong> <strong>DRP®</strong><br />

DIFFUSE REFLECTOR MATERIAL<br />

Display Backlighting<br />

UV Water Sterilization<br />

UV Air Purifi cation<br />

Architectural Lighting


CONTENTS<br />

Technology Benefi ts Description ....................................................................................2<br />

The Nature of GORE ® DRP ® Diffuse Refl ector Material .....................................................3<br />

Why Is High Refl ectance Important? ...............................................................................4<br />

Why Is GORE ® DRP ® Diffuse Refl ector Material So Refl ective? .........................................4<br />

How Refl ective Is GORE ® DRP ® Diffuse Refl ector Material ................................................5<br />

Exposure: 125°C for 60 days ..........................................................................................5<br />

Exposure: ASTM G 53 .....................................................................................................6<br />

Exposure: Production Atmosphere .................................................................................6<br />

Test Data .......................................................................................................................7<br />

Potential Applications and Advantages ..........................................................................8<br />

GORE ® DRP ® Diffuse Refl ector Material<br />

1


GORE ® DRP ® Diffuse Refl ector Material is<br />

highly fl exible<br />

2 GORE ® DRP ® Diffuse Refl ector Material<br />

TECHNOLOGY BENEFITS DESCRIPTION<br />

GORE ® DRP ® Diffuse Refl ector Material is the world’s most refl ective light-diffusing<br />

material. It maximizes the uniformity of the light it refl ects. The material is light weight<br />

and thin, and is still effi cient in a sheet as thin as 0.5mm. Its fl exibility allows it to<br />

conform to complex surfaces without costly machining. It can be adhered to wovens,<br />

non-wovens, Mylar, and solid surfaces. GORE ® DRP ® Diffuse Refl ector Material is<br />

refl ective to near-IR, in visual light, and in UV, making it useful for lighting, UV-curing,<br />

UV-disinfection, amongst many others. The material absorbs no measurable light energy,<br />

and is resistant to heat and ultraviolet. Because it is refl ective to visual light and to UV,<br />

it is non-yellowing and maintains its refl ectivity over time. It cleans with a damp cloth.<br />

GORE ® DRP ® Diffuse Refl ector Material can reduce power requirements and increase the<br />

effi ciency of lighting fi xtures, instruments, and displays. It is supplied ready-to-install.<br />

GORE ® DRP ® Diffuse Refl ector Material consists of expanded PTFE comprising polymeric<br />

nodes interconnected by fi brils, defi ning a microporous structure. Sheets of GORE ® DRP ®<br />

Diffuse Refl ector Material can be as thin as 0.5mm and still be highly effi cient refl ectors.<br />

Sheets can be made up to 3.0mm thick.<br />

Refl ectance increases somewhat with thickness, but even at 1.0mm, refl ectance is<br />

98.5% with no measurable absorption of light energy. The product is equivalently<br />

refl ective from 240 nm through the visible spectrum to 2500 nm.<br />

Expanded PTFE (ePTFE) is a stable substance that is inert under a wide range of<br />

environmental conditions. The bulk material can withstand a continuous operating<br />

temperature of 260°C. Because the molecule does not absorb light energy in the visible<br />

or UV spectrum, the product does not yellow. It can be cleaned with a damp cloth and<br />

easily returned to its original refl ectance.<br />

Benefi ts Summary<br />

• World’s most diffuse refl ective material maximizes light output and effi ciency<br />

• Highly diffuse to maximize uniformity of illumination<br />

• Light weight, thin, fl exible, formable to conform to its application without<br />

costly machining<br />

• Refl ective to near-IR, visual light, and UV<br />

• Resistant to heat and ultraviolet radiation, stands up to harsh duty<br />

• Non-yellowing, maintains its refl ectivity over time and cleans with a damp cloth<br />

• Can reduce power requirements for lighting fi xtures, instruments, and displays<br />

• Supplied ready-to-install


THE NATURE OF GORE ® DRP ® DIFFUSE REFLECTOR MATERIAL<br />

There are two kinds of refl ectance, diffuse (the <strong>Gore</strong> product) and specular. Examples of<br />

specular refl ectance are refl ections from a mirror or from polished aluminum. In specular<br />

refl ection, the angle of incidence equals the angle of refl ection. Thus, in the refl ector of a<br />

recessed light fi xture, for example, light may refl ect many times before it issues from the<br />

opening of the fi xture. Each time light refl ects, however, it loses a portion of its energy—<br />

its illumination. A poor refl ector can absorb a signifi cant amount of energy in this way<br />

before the light emerges from the fi xture.<br />

The GORE ® DRP ® Diffuse Refl ector Material is highly refl ective, with light being refl ected<br />

at multiple angles. The refl ectance can be termed as lambertian because light falling on<br />

the surface of the material is scattered such that the apparent brightness at the surface<br />

is the same regardless of the angle of view.<br />

Diffuse Reflection Spectral Reflection<br />

GORE ® DRP ® Diffuse Refl ector Material<br />

3


GORE ® DRP ® Diffuse Refl ector Material is a<br />

microporous material with polymeric nodes<br />

and fi brils<br />

5000x SEM of GORE ® DRP ® Diffuse<br />

Refl ector Material<br />

4 GORE ® DRP ® Diffuse Refl ector Material<br />

WHY IS HIGH REFLECTANCE IMPORTANT?<br />

Every time a ray of light refl ects, some light energy is lost. If an optical design causes<br />

more than one refl ection to occur, a poor refl ector can absorb a signifi cant amount of<br />

total energy. This is why a small difference in refl ectance can make a big difference in<br />

total light output.<br />

Importance of High Refl ectance<br />

Light Energy Remaining (%)<br />

100<br />

90<br />

80<br />

70<br />

60<br />

98%<br />

50<br />

92%<br />

40<br />

0 2 4 6 8 10<br />

Number of Reflections<br />

GORE ® DRP ® Diffuse Refl ector Material is almost 100% refl ective. It is an expanded PTFE<br />

comprising polymeric nodes interconnected by fi brils, defi ning a microporous structure.<br />

Simply put, there are a high number of randomly oriented surface interfaces between<br />

air and the PTFE material in any given volume. At each air-to-PTFE interface, light energy<br />

experiences a refl ection and refraction because the air voids and the fi ne fi brils each<br />

have a different index of refraction. Light is bent and diffused.<br />

The high degree of refl ectance of the product means that it does not absorb measurable<br />

energy, it maintains its refl ectance over time, and does not degrade or discolor.<br />

WHY IS GORE ® DRP ® DIFFUSE REFLECTOR MATERIAL SO REFLECTIVE?<br />

The answer lies in the microporous structure of this proprietary material. Light refl ects<br />

and refracts from fi bril to fi bril within this structure. This is the same reason snow<br />

refl ects light whereas water does not. The microporous structure, optimized for<br />

maximum refl ectance, is made from a durable, non-yellowing polymer called PTFE.


HOW REFLECTIVE IS GORE ® DRP ® DIFFUSE REFLECTOR MATERIAL<br />

GORE ® DRP ® Diffuse Refl ector Material is the highest refl ectance material in the world.<br />

Refl ectance of Diffused Materials<br />

Reflectance (%)<br />

100<br />

98<br />

96<br />

94<br />

92<br />

90<br />

88<br />

B<br />

F<br />

C<br />

D<br />

E<br />

A<br />

86<br />

400 450 500 550 600 650 700 750<br />

Wavelength<br />

A. 3.0 mm GORE ®<br />

DRP ® Reflector<br />

Material<br />

B. 0.5 mm GORE ®<br />

DRP ® Reflector<br />

Material<br />

C. Granular PTFE<br />

D. Barium Sulfate<br />

E. Microporous<br />

Polyester<br />

F. Powder Coating<br />

At the molecular level, the large fl uorine atoms of the substance surround and protect<br />

the base carbon chain. The powerful carbon-fl uorine bonds protect the molecule from<br />

intrusions of energy. The molecule does not absorb measurable light energy in the near-<br />

IR, visual range, or UV wavelengths.<br />

EXPOSURE: 125°C FOR 60 DAYS<br />

Degredation due to Heat Exposure<br />

Reflectance (%)<br />

100<br />

98<br />

96<br />

94<br />

92<br />

90<br />

A2<br />

A1<br />

B1 B2<br />

C1<br />

88<br />

C2<br />

86<br />

400 450 500 550 600 650 700 750<br />

Wavelength<br />

A1. 0.5 mm GORE ®<br />

DRP ® Reflector<br />

Material before<br />

exposure<br />

A2. 0.5 mm GORE ®<br />

DRP ® Reflector<br />

Material after<br />

exposure<br />

B1. Polyester before<br />

exposure<br />

B2. Polyester after<br />

exposure<br />

C1. Powder coating<br />

before exposure<br />

C2. Powder coating<br />

after exposure<br />

GORE ® DRP ® Diffuse Refl ector Material<br />

5


EXPOSURE: ASTM G 53<br />

Degredation due to UV Exposure<br />

6 GORE ® DRP ® Diffuse Refl ector Material<br />

Reflectance (%)<br />

100<br />

98<br />

96<br />

94<br />

92<br />

90<br />

88<br />

A2<br />

B1<br />

A1<br />

B2<br />

C2<br />

C1<br />

86<br />

400 450 500 550 600 650 700 750<br />

Wavelength<br />

EXPOSURE: PRODUCTION ATMOSPHERE<br />

For 6 months; Cleaned by wiping with a clean, damp cloth.<br />

Dirt Depreciation and Cleanability<br />

Reflectance (%)<br />

100<br />

95<br />

90<br />

85<br />

80<br />

A3<br />

A2<br />

A1<br />

B1<br />

B3<br />

B2<br />

75<br />

400 450 500 550 600 650 700<br />

Wavelength<br />

A1. 0.5 mm GORE ®<br />

DRP ® Reflector<br />

Material before<br />

exposure<br />

A2. 0.5 mm GORE ®<br />

DRP ® Reflector<br />

Material after<br />

exposure<br />

B1. Polyester before<br />

exposure<br />

B2. Polyester after<br />

exposure<br />

C1. Powder coating<br />

before exposure<br />

C2. Powder coating<br />

after exposure<br />

A1. 0.5 mm GORE ®<br />

DRP ® Reflector<br />

Material before<br />

exposure<br />

A2. 0.5 mm GORE ®<br />

DRP ® Reflector<br />

Material after<br />

exposure<br />

A3. 0.5 mm GORE ®<br />

DRP ® Reflector<br />

Material after<br />

exposure and<br />

cleaning<br />

B1. White spray<br />

paint before<br />

exposure<br />

B2. White spray<br />

paint after<br />

exposure<br />

B3. White spray<br />

paint after<br />

exposure and<br />

cleaning


OTHER MATERIAL PROPERTIES<br />

Continuous use operating temperature<br />

Material without adhesive 288°C<br />

Material with silicone adhesive 250°C<br />

Material with acrylic adhesive 170°C<br />

Thermal conductivity 0.04 W/m*°K<br />

Chemical resistance Unaffected by virtually all chemicals<br />

Fluorescence Essentially none<br />

Diffuseness Highly lambertian<br />

Water resistance Highly hydrophobic<br />

Dimensional tolerances ± 0.020"<br />

Dimensional shrinkage < 1%<br />

TEST DATA<br />

Color White<br />

Density .5 mm thick = .6 g/cc (typical)<br />

Adhesive Peel 55 oz/inch<br />

UV Stability No color change or degradation<br />

Refl ectance .5 mm to 3.0 mm thick = >97.4%<br />

to 99.2% refl ective<br />

Dimensional Shrinkage


Ultraviolet (UV) Water Sterilization<br />

Ultraviolet Air Sterilization<br />

8 GORE ® DRP ® Diffuse Refl ector Material<br />

POTENTIAL APPLICATIONS AND ADVANTAGES<br />

Ultraviolet (UV) Water Sterilization<br />

Typical Ultraviolet (UV) water treatment reactors are produced from stainless steel<br />

(SS316-L) and may require multiple UV lamps to be effective. This in turn can lead to<br />

oversized chambers and increased operating costs. The use of GORE ® DRP ® Diffuse<br />

Refl ector Material can signifi cantly enhance the effi ciency of UV fl uid treatment systems<br />

by providing a highly diffuse, refl ective surface that increases the intensity of the UV<br />

radiation within the chamber. The high refl ectivity of GORE ® DRP ® Diffuse Refl ector<br />

Material can signifi cantly enhance the performance of the UV water sterilization process.<br />

Our highly refl ective ePTFE membrane for light refl ective surfaces in photo induction<br />

chambers (US Patent 5,689,364) means that light can be effectively refl ected multiple<br />

times within the chamber. This multiple refl ection effect leads to greater uniform UV<br />

intensity, allowing for less UV lamps, lower operating costs and increased killing power.<br />

This 7 fold increase in UV intensity (w/m²) can offer greater disinfection rates when<br />

compared to other less effi cient, conventional UV water treatment systems.<br />

GORE ® DRP ® Diffuse Refl ector Material is engineered for high quality water treatment<br />

chambers used in industrial and commercial applications such as, beverage<br />

manufacturing, semiconductor processing, and pharmaceutical manufacturing.<br />

Ultraviolet Air Sterilization<br />

HVAC systems used in high-risk installations, such as defense, diplomatic, and<br />

healthcare facilities, should have a 99.9999% removal rate to protect against airborne<br />

biological contaminants. Achieving this level of sterilization requires a higher intensity<br />

of UV rays. The diffusive surface of GORE ® DRP ® Diffuse Refl ector Material multiplies the<br />

refl ective power of UV-generated photons. <strong>Gore</strong>’s highly refl ective material enables the<br />

design of HVAC systems to achieve a greater than 6 log kill of UV resistant endospores<br />

(B. Subtilis).<br />

UV Cure/Coatings/Inks<br />

GORE ® DRP ® Diffuse Refl ector Material can be used as a liner for photo-induction<br />

chambers. High refl ectance means rapid cures, faster process runs, more uniform curing,<br />

leading to better quality and lower costs.


Display Backlighting<br />

The confi ned space and higher temperatures generated within displays over long<br />

periods of time can lead to discoloration of the back lighting material, ultimately<br />

reducing its refl ectivity.<br />

GORE ® DRP ® Diffuse Refl ector Material is diffusively refl ective and frequently specifi ed<br />

for use in avionic displays. Unlike standard TIO2 based solutions, GORE ® DRP ® Diffuse<br />

Refl ector Material does not discolor or lose performance and maintains refl ectivity<br />

over long periods of time. The material can be shaped and contoured to fi t almost any<br />

enclosure design, thereby simplifying both the design and manufacturing process.<br />

Architectural Lighting<br />

By offering the highest diffuse refl ectivity, lighting designers can lower the overall<br />

building utility costs. Higher refl ection, leads to less fi xtures, less bulbs, and less<br />

power consumption.<br />

GORE ® DRP ® Diffuse Refl ector Material is ideally suited when diffuse refl ectance of<br />

light is desired. Typical applications include down lighting in applications such as hotel<br />

lobbies, casinos, and parking garages.<br />

GORE ® DRP ® Diffuse Refl ector Material<br />

Display Backlighting<br />

Architectural Lighting<br />

9


W. L. <strong>Gore</strong> & <strong>Associates</strong>, <strong>Inc</strong>. GORE and designs are registered trademarks of W. L. <strong>Gore</strong> & <strong>Associates</strong>, <strong>Inc</strong>. ©2010 W. L. <strong>Gore</strong> & <strong>Associates</strong>, <strong>Inc</strong>.<br />

North America<br />

1 (800) 445-GORE (4673)<br />

gore.com<br />

Europe<br />

+49 9144 6010<br />

+44 1382 561511<br />

More international phone<br />

numbers can be found at<br />

gore.com/phone<br />

International<br />

1 (302) 292-5100<br />

Japan<br />

+81 33 570 8712<br />

China: Beijing<br />

+86 10 6408 8060<br />

Korea<br />

+82 2 393-3411<br />

<strong>GORE®</strong> <strong>DRP®</strong><br />

China: Shanghai<br />

+86 21 6247 1999<br />

Taiwan<br />

+886 2 8771 7799<br />

DIFFUSE REFLECTOR MATERIAL<br />

China: Shenzhen<br />

+86 755 8359 8262<br />

Singapore<br />

+65 6 733 2882<br />

JK091020-01 Rev. 3-24-2010

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