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Fleet Ballistic Missile Eastern Range Operations ... - Lockheed Martin

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<strong>Lockheed</strong> <strong>Martin</strong><br />

Space Systems Company<br />

Test & Support Systems Engineering<br />

Pier Road, Hanger Y<br />

Mail Drop: MRL 156<br />

Cape Canaveral AFB, FL 32920<br />

321-476-7256<br />

eastern.range.fbm@lmco.com<br />

www.lockheedmartin.com<br />

K7036<br />

<strong>Fleet</strong> <strong>Ballistic</strong> <strong>Missile</strong> <strong>Eastern</strong> <strong>Range</strong> <strong>Operations</strong><br />

Supporting Navy Testing and Deployment


Partnering to Assure<br />

<strong>Fleet</strong> <strong>Ballistic</strong> <strong>Missile</strong> (FBM)<br />

Reliability and Credibility<br />

Cover: An unarmed Trident II D5 <strong>Fleet</strong> <strong>Ballistic</strong> <strong>Missile</strong><br />

emerges from the <strong>Eastern</strong> <strong>Range</strong>’s Atlantic waters in a Navy test<br />

of reliability. With a nominal range of 4,000 nautical miles, the<br />

powerful missile features three-stage, solid-fuel propulsion,<br />

inertial guidance and multiple independently targeted reentry<br />

vehicles. Trident II-configured Ohio-class submarines carry the<br />

D5 missiles, which were first deployed in 1990.<br />

Photo courtesy of NASA<br />

How does the Navy<br />

assure the reliability and credibility<br />

of its submarine-based<br />

<strong>Fleet</strong> <strong>Ballistic</strong> <strong>Missile</strong>s (FBMs)?<br />

One important way is through<br />

test launches of the missiles in<br />

the Atlantic Ocean on the Air<br />

Force <strong>Eastern</strong> <strong>Range</strong> and in the<br />

Pacific utilizing range assets<br />

managed by the Naval Air<br />

Systems Command, Point<br />

Mugu, California.<br />

For the vast test and<br />

space launch arena known as<br />

the <strong>Eastern</strong> <strong>Range</strong>, the Cape<br />

Canaveral area in Florida serves<br />

as the point of departure.<br />

Submarines and surface ships<br />

leave Port Canaveral to make<br />

way to deep-sea test locations in<br />

the range’s 10,000-mile stretch of<br />

ocean. From land-based launch<br />

pads at Cape Canaveral Air<br />

Force Station and Kennedy<br />

Space Center, rockets propel<br />

satellites, spacecraft and other<br />

payloads through the range’s<br />

15 million square miles of instrumented<br />

airspace.<br />

In the maritime provinces<br />

of the range, the U.S. Navy conducts<br />

FBM tests from Trident IIconfigured<br />

Ohio-class submarines.<br />

The test launches of these vital<br />

strategic deterrents provide reliability<br />

and accuracy performance<br />

information to the Joint Chiefs<br />

of Staff and the U.S. Strategic<br />

Command, as part of ongoing<br />

operational system evaluation.<br />

For each test, missiles are randomly<br />

selected and converted to<br />

an unarmed test configuration,<br />

and then launched from deployed<br />

submarines under operationally<br />

representative conditions.<br />

Who partners with U.S.<br />

Navy Strategic Systems Programs<br />

personnel to support these tests<br />

and other FBM operations at<br />

the <strong>Eastern</strong> <strong>Range</strong>? The skilled<br />

men and women of <strong>Lockheed</strong><br />

<strong>Martin</strong> Space Systems Company,<br />

the Navy’s prime FBM strategic<br />

missile system contractor and<br />

missile system program manager<br />

for more than 50 years.<br />

The D5 missile’s superb record is a result of continual technical advances<br />

under the exceptional leadership of the Navy’s Strategic Systems Programs.<br />

The Navy’s rigorous testing program helps to ensure the reliability<br />

and credibility of this critical national security asset.<br />

1


2<br />

Providing Customer Support<br />

with FBM Depth and Breadth<br />

When the Navy tested the first FBM, the Polaris A1, at the<br />

<strong>Eastern</strong> <strong>Range</strong> in the 1950s, <strong>Lockheed</strong> <strong>Martin</strong> was there. That close<br />

partnership has continued through the testing of every generation of<br />

FBM since then, including today’s Trident II D5. With the Trident II<br />

D5, the Navy has achieved a record of reliability unmatched by any<br />

other large ballistic missile – well over a hundred consecutive<br />

successful test launches since 1989 in the<br />

Atlantic and Pacific oceans.<br />

<strong>Lockheed</strong> <strong>Martin</strong> personnel<br />

contribute technical and operational depth and<br />

breadth in support of the Naval Ordnance Test Unit, the organization<br />

within Navy Strategic Systems Programs that directs FBM<br />

operations at the <strong>Eastern</strong> <strong>Range</strong>.<br />

Dedicated to meeting the Navy’s goals and requirements,<br />

more than 400 <strong>Lockheed</strong> <strong>Martin</strong> employees work on the FBM program<br />

in more than 20 buildings at Cape Canaveral Air Force<br />

Station. Two of these buildings—one for engineering and analysis<br />

and the other for missile research—make up the company’s newest<br />

<strong>Eastern</strong> <strong>Range</strong> facility, the FBM Post-Production Center of<br />

Excellence that opened in 2006.<br />

<strong>Lockheed</strong> <strong>Martin</strong> talent includes engineers, technicians and<br />

other specialists who aid the Navy in assembling, installing, testing<br />

and repairing the missiles. Combining veteran employees with years<br />

of experience and recent college graduates with fresh perspectives<br />

forms a strong and effective team.<br />

The full team of more than 2,600 <strong>Lockheed</strong> <strong>Martin</strong> FBM<br />

employees is devoted to the Navy’s needs in six states—Florida,<br />

California, Georgia, Washington, Utah and Virginia. Their work<br />

encompasses every aspect of the Trident II D5 strategic<br />

weapon system, from design to development to production to<br />

testing to operation. Their guiding philosophy remains “We never<br />

forget who we’re working for ® .”<br />

The close partnership between the Navy and<br />

<strong>Lockheed</strong> <strong>Martin</strong> has continued through every<br />

FBM generation—from the 1950s’ Polaris A1<br />

to today’s Trident II D5.<br />

A technician tests a new handling tool designed by<br />

<strong>Eastern</strong> <strong>Range</strong> support equipment engineers to automate<br />

installation of the D5 nose cap snubber during missile<br />

assembly at the Strategic Weapons Facility, Atlantic<br />

(SWFLANT).<br />

Naval Ordnance Test Unit:<br />

Directing FBM <strong>Eastern</strong><br />

<strong>Range</strong> <strong>Operations</strong><br />

The Naval Ordnance Test Unit, a<br />

major field activity of U.S. Navy Strategic<br />

Systems Programs, directs all FBM operations<br />

at the <strong>Eastern</strong> <strong>Range</strong>.<br />

This unit oversees and performs test,<br />

launch and evaluation of the missile system<br />

during development. The unit plays an integral<br />

role in supporting FBM demonstration<br />

and shakedown operations, commander<br />

evaluation tests and follow-on commander<br />

evaluation tests of the system. And, for flight<br />

test vehicles, the unit supports tracking,<br />

telemetry and range safety equipment.<br />

The many “firsts” the Naval<br />

Ordnance Test Unit has supported include<br />

the first Polaris missile launch from a surface<br />

ship off the coast of Florida in 1959 and<br />

the first from a submarine in 1960. The unit<br />

later supported the Poseidon C3, Trident I<br />

C4 and Trident II D5 development and<br />

operational evaluation test flight programs.<br />

Since the 1950s, the unit has had a<br />

presence at Cape Canaveral Air Force<br />

Station. Headquarters for the Naval<br />

Ordnance Test Unit were officially relocated<br />

to Cape Canaveral Air Force Station in 1977.<br />

3


4<br />

Delivering a Full <strong>Range</strong> of FBM Expertise and Service<br />

In the course of supporting<br />

the Navy in assembly, installation,<br />

testing, repair and operation of the<br />

missiles, <strong>Lockheed</strong> <strong>Martin</strong> provides<br />

an array of specialized services at<br />

the <strong>Eastern</strong> <strong>Range</strong>. These services<br />

include the following:<br />

Development and Operational<br />

Evaluation Tests. <strong>Lockheed</strong><br />

<strong>Martin</strong> <strong>Eastern</strong> <strong>Range</strong> personnel<br />

support in-tube conversions of<br />

FBMs—from tactical to test configuration<br />

at Naval Submarine<br />

Base Kings Bay—for performance<br />

Photo courtesy of NASA<br />

D5 experimental vehicle one<br />

(D5X-1) lifts off from the launch<br />

pad at Complex 46A at Cape<br />

Canaveral, Florida, in 1987. The<br />

vehicle flew down the <strong>Eastern</strong><br />

<strong>Range</strong> to an impact area in the<br />

south Atlantic Ocean, fulfilling a<br />

commitment made to the nation<br />

when the Secretary of Defense<br />

approved the Trident II D5<br />

development program in 1981.<br />

evaluation missile tests, demonstration<br />

and shakedown operations,<br />

commander evaluation tests and<br />

follow-on commander evaluation<br />

tests conducted from FBM submarines<br />

(SSBNs). <strong>Lockheed</strong><br />

<strong>Martin</strong> personnel also provide<br />

industrial and administrative support<br />

to visiting submarine crews.<br />

Test <strong>Missile</strong> Instrumentation Kit<br />

Production. Trident II D5 test<br />

missile kits convert operational<br />

missiles to a test configuration<br />

and provide range safety controls<br />

plus telemetry instrumentation.<br />

Kit processing takes place in a<br />

specially designed facility within<br />

the <strong>Missile</strong> Assembly and Checkout<br />

Area.<br />

Surface Support Equipment<br />

Design, Production and<br />

Proofing. The Support Equipment<br />

Area in Complex 30 and the<br />

<strong>Missile</strong> Assembly and Checkout<br />

Area, located in the Mechanical<br />

Equipment Support Systems Area,<br />

<strong>Lockheed</strong> <strong>Martin</strong><br />

provides an array of<br />

specialized services to<br />

support the Navy’s needs<br />

at the <strong>Eastern</strong> <strong>Range</strong>.<br />

proof new designs and design<br />

alterations for electrical and<br />

mechanical support equipment.<br />

They also provide problem identification<br />

and solution analysis.<br />

Deployed System Support. FBM<br />

deployed system activities include<br />

program management; logistics,<br />

facility and field engineering;<br />

information technology; finance<br />

and business operations; technical<br />

publications and information<br />

systems.<br />

Logistics Support. Functions at<br />

Port Canaveral include the Data<br />

Acquisition and Reduction Center,<br />

which provides reduction of flight<br />

and ground test data; a test<br />

equipment laboratory; a type III<br />

certified calibration laboratory;<br />

and administration services<br />

(stockrooms, reproduction, mail<br />

and fleet transportation, finance,<br />

payroll, human resources, security,<br />

and environmental, safety<br />

and hazardous engineering).<br />

Test reentry bodies streak toward<br />

their targets in the Atlantic Ocean<br />

near Ascension Island at the far<br />

end of the <strong>Eastern</strong> <strong>Range</strong>.<br />

Shop Services. <strong>Lockheed</strong> <strong>Martin</strong>’s<br />

machine shop and electrical labs<br />

feature a quick prototype capability<br />

to simulate almost any activity<br />

that occurs in the field or fleet.<br />

They build prototype hardware<br />

and one-of-a kind items, perform<br />

electrical failure detection and<br />

analysis, and support rework of<br />

surface support equipment. They<br />

also investigate and resolve field<br />

and fleet-related support equipment<br />

anomalies, and support missile and<br />

missile component problem<br />

investigations.<br />

Documentation Development.<br />

Technical experts review change<br />

documents, update instructions<br />

for missile processing and support<br />

equipment maintenance, and<br />

support design change implementation,<br />

hardware proofing,<br />

modification kit assembly and<br />

documentation release.<br />

FBM <strong>Eastern</strong> <strong>Range</strong> personnel install<br />

a new air conditioner on the Trident<br />

II D5 Service Unit. The Service Unit,<br />

a movable structure, is used at<br />

Strategic Weapons Facilities during<br />

conversion of a tactical missile to a<br />

test missile.<br />

5


6<br />

<strong>Fleet</strong> Support. The Mechanical<br />

Equipment Support Systems Area<br />

complex maintains space and<br />

equipment for evaluating, testing<br />

and demonstrating equipment for<br />

all program phases. These include<br />

proofing of proposed weapon systems<br />

alterations, slow-run-through<br />

evaluations and personnel familiarization<br />

for reentry and missile<br />

body/in-tube conversion operations.<br />

Failure Analysis. Post-Production<br />

Center of Excellence personnel<br />

submit Navy fleet-returned items<br />

to labs located on the National<br />

Aeronautics and Space Administration<br />

complex for failure<br />

analysis and determination of root<br />

cause for metallic and non-metallic<br />

objects.<br />

Administration. <strong>Lockheed</strong><br />

<strong>Martin</strong> develops and administers<br />

systems and procedures for personnel<br />

and property security,<br />

property accountability, control<br />

of expenditures, procurement of<br />

supplies and materials, property<br />

and equipment maintenance and<br />

documentation. <strong>Lockheed</strong> <strong>Martin</strong><br />

also provides maintenance and<br />

repair of government property<br />

and materiel services for FBM<br />

associate contractors.<br />

<strong>Eastern</strong> <strong>Range</strong> technicians evaluate<br />

a new thermal relief valve design on<br />

an active inert missile in the<br />

Mechanical Equipment Support<br />

Systems Area in the <strong>Missile</strong> Assembly<br />

and Checkout Area.<br />

The 45th Space Wing:<br />

Operating the<br />

<strong>Eastern</strong> <strong>Range</strong> as<br />

a National Asset<br />

The 45th Space Wing of<br />

the U.S. Air Force Space<br />

Command operates and maintains<br />

the <strong>Eastern</strong> <strong>Range</strong>, a<br />

national asset used by numerous<br />

military and government agencies.<br />

With headquarters at<br />

Patrick Air Force Base, Florida,<br />

the wing supports military, civil<br />

and commercial space launch<br />

missions, as well as submarinelaunched<br />

ballistic missile tests<br />

and evaluations.<br />

The wing and its contractors<br />

work with the many<br />

organizations involved in launch<br />

and range operations. These<br />

include the U.S. Navy, National<br />

Aeronautics and Space<br />

Administration, National<br />

Reconnaissance Office and the<br />

Air Force Space and <strong>Missile</strong><br />

Systems Center.<br />

The lineage of today’s<br />

45th Space Wing dates to the<br />

Air Force Division of the Joint<br />

Long <strong>Range</strong> Proving Ground,<br />

an Air Force-Army-Navy<br />

organization established in<br />

1949 to manage missile testing<br />

and launch operations on the<br />

range. By l956, nine tracking sites<br />

and the first 1,000 miles of the<br />

<strong>Eastern</strong> <strong>Range</strong> were in operation.<br />

By 1963, the range had stretched<br />

10,000 miles from the Florida<br />

mainland through the South<br />

Atlantic and around the<br />

Southern tip of Africa to the<br />

Indian Ocean.<br />

<strong>Lockheed</strong> <strong>Martin</strong> <strong>Eastern</strong> <strong>Range</strong> workers install the<br />

S-band Mobile Array Telemetry (SMART) antenna system<br />

on board the USS Pathfinder, an FBM test range support<br />

ship, at Port Canaveral.<br />

7


Dedicated to meeting Navy mission requirements, <strong>Lockheed</strong> <strong>Martin</strong><br />

employees working at the <strong>Eastern</strong> <strong>Range</strong> provide Trident II D5 FBM deployed<br />

systems support, including program management, logistics, facility and field<br />

engineering, and business support functions.

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