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Modeling and Simulation for the NanoDefect Community - Sematech

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<strong>Modeling</strong> <strong>and</strong> <strong>Simulation</strong> <strong>for</strong> <strong>the</strong><br />

This work is funded in<br />

part by <strong>Sematech</strong><br />

project #LITH143<br />

<strong>NanoDefect</strong> <strong>Community</strong><br />

Peter Stoltz, Tech-X Corp.<br />

Collaborators: Alex Likhanskii, Chu<strong>and</strong>ong Zhou – Tech-X Corp.<br />

Vibhu Jindal, Pat Kearney - <strong>Sematech</strong><br />

Tech-X Corporation


Tech-X is a computational science<br />

company headquartered in Boulder<br />

- Founded in 1994<br />

- 70 employees in 2012<br />

- Offices in US (Boulder & Buffalo) UK, <strong>and</strong> Taiwan<br />

- Main focus is computational plasma science<br />

- Especially focused on multi-core computing<br />

Tech-X Corporation


Scale of meters!<br />

Inspiration <strong>for</strong> this work came from<br />

<strong>the</strong> lunar science community<br />

Depending on <strong>the</strong> angle of solar wind, lunar craters can<br />

charge negatively. So, charged dust particles (defects) are<br />

eventually repelled from <strong>the</strong> surface.<br />

Tech-X Corporation


Vorpal is a 3D, FDTD PIC code<br />

with MCC to model plasmas<br />

Self-consistent treatment of particles <strong>and</strong> fields includes<br />

Monte Carlo collisions <strong>for</strong> excitation, ionization, secondary<br />

emission<br />

Tech-X Corporation


Vorpal solves Poisson's equation<br />

<strong>and</strong> particle motion toge<strong>the</strong>r<br />

e<br />

e<br />

e<br />

e<br />

Area weighting preserves momentum exactly<br />

e<br />

Tech-X Corporation


Particle-in-cell has <strong>the</strong> advantage that it<br />

scales to large numbers of particles<br />

• Particle nature of plasma can be important<br />

– E.g. non-<strong>the</strong>rmal phase-space distributions<br />

• Particle-particle interaction too time consuming<br />

– Compute Coulomb <strong>for</strong>ces between particles<br />

– Computationally too dem<strong>and</strong>ing<br />

• O(N 2 ) algorithm<br />

– Some projects may require it<br />

• Strongly coupled plasmas<br />

• Particle-in-cell algorithm<br />

– Particles: anywhere<br />

– Fields: discretized in space<br />

– Particle only interact with fields<br />

• Collective effects correct<br />

– O(N) algorithm -> Feasible!<br />

Tech-X Corporation


e<br />

Incident<br />

electron, inc,e<br />

e<br />

Incident<br />

electron, inc,e<br />

Cu<br />

Neutral<br />

atom,<br />

0,Cu<br />

Elastic scattering<br />

Cu<br />

Neutral<br />

atom, 0,Cu<br />

Ionization<br />

Vorpal supports Monte Carlo<br />

Electron - Neutral Collisions<br />

e<br />

e<br />

e<br />

Scattered<br />

electron, sc,e<br />

Ejected<br />

electron, ej,e<br />

Cu+<br />

Scattered<br />

electron, sc,e<br />

Ionized<br />

atom,<br />

+,Cu<br />

e<br />

Incident<br />

electron, inc,<br />

e<br />

Cu<br />

Wall Surface<br />

e<br />

Neutral<br />

atom, 0,Cu<br />

Incident<br />

electron, inc,e<br />

Excitation<br />

X-ray photon<br />

emitted, h<br />

Tech-X Corporation<br />

e<br />

Cu*<br />

Scattered<br />

electron, sc,e<br />

Excited<br />

atom, ex,Cu<br />

e<br />

Secondary<br />

electron, ej,e<br />

Bremsstrahlung X-Ray emission


PIC is computationally expensive compared to<br />

o<strong>the</strong>r approaches (fluids, lumped circuit)<br />

● Time step must resolve plasma frequency<br />

● Cell size must resolve Debye length<br />

● Often requires parallel computing <strong>for</strong> industrial plasmas<br />

● Monte Carlo is only as good as <strong>the</strong> cross sections<br />

Tech-X Corporation


We are modeling a simplified version<br />

of a mask blank chamber geometry<br />

-400 to 0 V @ 60 MHz<br />

Mask blank<br />

Ar (0.1 mT)<br />

20 cm<br />

Ion Source<br />

Target<br />

Tech-X Corporation


We monitor Ar plasma quantities in<br />

steady state<br />

Potential v. position<br />

Electron Temperature<br />

Ion x-vx phase space<br />

Tech-X Corporation


We observe repelling of defects due<br />

to plasma sheath<br />

t=0 t=3 us<br />

t=6 us<br />

t=10 us<br />

Defect charge<br />

-1<br />

-5<br />

-10<br />

-20<br />

Defect<br />

free<br />

region<br />

near<br />

mask!<br />

Tech-X Corporation


Phase space shows defects repelled<br />

from surface by sheath<br />

t=0 us t=3 us<br />

t=6 us<br />

t=10 us<br />

Defect<br />

free<br />

region<br />

near<br />

mask!<br />

Tech-X Corporation


Potential<br />

contours<br />

Vorpal also can model kinetic processes<br />

in etch <strong>and</strong> deposition systems<br />

Anode (grounded)<br />

Cathode (-2500 V peak, 13.56 MHz)<br />

AVS, Nashville, TN, Nov 4 2011<br />

Hot electrons (10-20eV)<br />

Blue – 10 eV<br />

Green – 15 eV<br />

Red – 20 eV


We can correlate high energy electrons<br />

with ion density <strong>and</strong> energy<br />

r (m)<br />

Energy (eV)<br />

AVS, Nashville, TN, Nov 4 2011<br />

Cathode<br />

Change in ion<br />

density<br />

EE<br />

DF<br />

Anode<br />

Z<br />

Negative values are (m) small <strong>and</strong> are due to ion motion


17eV<br />

We can correlate high energy electrons<br />

with ion density <strong>and</strong> energy<br />

AVS, Nashville, TN, Nov 4 2011<br />

Increasing time<br />

Enhanced ionization due to hot electrons


This work is funded in<br />

part by <strong>Sematech</strong><br />

project #LITH143<br />

Thanks <strong>for</strong> your attention...<br />

Peter Stoltz, Tech-X Corp.<br />

Collaborators: Alex Likhanskii, Chu<strong>and</strong>ong Zhou – Tech-X Corp.<br />

Vibhu Jindal, Pat Kearney - <strong>Sematech</strong><br />

Tech-X Corporation

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