DuraPlate Repair Manual - Wabash National Corporation

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Shiplap <strong>DuraPlate</strong> Panel Change 1-2 List of Materials NOTE: Due to the many variations in models and sizes, customers can order the correct replacement material to specification by trailer serial number. Order replacement panels by color and thickness to original customer specifications. All panels will have to be cut on-site. PN 21000120–sealing caulk, Sika #227 urethane sealant (both white and gray) 1 5 /4" Structural buck rivets (2114-T4), various lengths, /8" vertical seams, 3 7 /4" both rails and /8" Replacement decals as required or supplied by the customer PN 25000781–Conspicuity tape (partial roll) Drawings ®
® Tools and Equipment Required Shiplap <strong>DuraPlate</strong> Panel Change Two hand-held 3 /8" air drills with plenty of sharp F .257 bits Circular saw equipped with a combination 40-tooth, carbide-tipped blade – Alternative method: Saber saw equipped with a Fast-Cut Bi-Metal blade Two pneumatic impact guns, with proper rivet sets and flat chisel tips Two quick release Vise-Grip ® modified deep c-clamps (reference Figure 1-11) Caulking gun, with Sika #227 or a urethane caulk Rivet sets and bucking tools 8 ft. ladder for inside and 12 ft. ladder or scaffold for outside 12-lb. sledge hammer Two wood or plastic wedges (a flat chisel tip works) Tape measure Chalk line and/or a long straight edge 36" crowbar and large plastic mallet Interior lighting for a safe working environment inside the trailer, plus an electrical extension cord Safety equipment: ANSI-certified face shields, cut-resistant gloves, knee pads, and hearing protection, etc. Two jack stands for shoring the base rail when required Four suction cup handles for maneuvering panels Two 8 ft. 2 x 4 boards cut to a wedge on one end 1-3
Page 1 and 2: DuraPlate ® Repair Manual 2004 Tra
Page 3 and 4: ® General Safety Guidelines DuraPl
Page 5 and 6: ® DuraPlate Repair Manual Section
Page 7: ® Shiplap DuraPlate Panel Change S
Page 11 and 12: ® Separating the Scuff Liner Shipl
Page 13 and 14: ® Shiplap DuraPlate Panel Change 2
Page 17 and 18: ® Figure 1-7, Cutting the New Pane
Page 21 and 22: ® Shiplap DuraPlate Panel Change C
Page 23 and 24: ® Shiplap DuraPlate Panel Change F
Page 25 and 26: ® RUBBER CUSHION 1/8" PAD 2-5/8" 1
Page 27 and 28: ® SEAM ONLY BRV00160 1/4 D x 13/16
Page 29 and 30: ® Logistic DuraPlate Panel Change
Page 31 and 32: ® Tools and Equipment Required Log
Page 33 and 34: ® Figure 2-1, Removing the Scuff L
Page 35 and 36: ® Figure 2-3, Removing the Vertica
Page 41 and 42: ® Temporarily Tacking the New Pane
Page 43 and 44: ® Completing the Riveting Process
Page 45 and 46: ® Reinstalling the Scuff Liner Log
Page 51 and 52: ® BRV00170 1/4"D x 5/8"L UNIVERSAL
Page 53 and 54: ® Logistic DuraPlate HD Dry Freigh
Page 55 and 56: ® Tools and Equipment Required Log
Page 57 and 58: ® Logistic DuraPlate HD Dry Freigh
Page 59 and 60:
® Logistic DuraPlate HD Dry Freigh
Page 61 and 62:
® Figure 3-5, Removing the Old Pan
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® 17-7/8" 14-3/8" * TOP RAIL EXTRU
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© 2004 Wabash Technology Corp. ®
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DuraPlate Repair Manual - Wabash National Corporation

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