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S1800 Marine Model Ice Machines – Service Manual - Manitowoc Ice

S1800 Marine Model Ice Machines – Service Manual - Manitowoc Ice

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Section 7 Refrigeration System<br />

ANALYZING SUCTION PRESSURE<br />

DURING FREEZE CYCLE<br />

The suction pressure gradually drops throughout the<br />

freeze cycle. The actual suction pressure (and drop rate)<br />

changes as the air and water temperatures entering the<br />

ice machine change. This affects freeze cycle times.<br />

To analyze and identify the proper suction pressure drop<br />

throughout the freeze cycle, compare the published<br />

suction pressure to the published freeze cycle time.<br />

“Operating Pressure” and “Freeze Cycle Time” charts<br />

can be found later in this section.<br />

Procedure<br />

1. Determine the ice machine operating<br />

conditions.<br />

NOTE: Analyze discharge pressure before analyzing<br />

suction pressure. High or low discharge pressure may<br />

be causing high or low suction pressure.<br />

Step Example Using SY1004A <strong>Model</strong> <strong>Ice</strong> Machine<br />

2A. Refer to “Cycle Time” and “Operating<br />

Pressure” charts for ice machine model being<br />

checked. Using operating conditions from Step<br />

1, determine published freeze cycle time and<br />

published freeze cycle suction pressure.<br />

2B. Compare the published freeze cycle time<br />

and published freeze cycle suction pressure.<br />

Develop a chart.<br />

3. Perform an actual suction pressure check at<br />

the beginning, middle and end of the freeze<br />

cycle. Note the times at which the readings are<br />

taken.<br />

4. Compare the actual freeze cycle suction<br />

pressure (Step 3) to the published freeze cycle<br />

time and pressure comparison (Step 2B).<br />

Determine if the suction pressure is high, low<br />

or acceptable.<br />

Air temp. entering condenser: 90°F/32.2°C<br />

Air temp. around ice machine: 80°F/26.7°C<br />

Water temp. entering water fill valve: 70°F/21.1°C<br />

Published freeze cycle time: Published freeze cycle suction pressure:<br />

8.5 - 9.8 minutes 58-28 PSIG<br />

Published Freeze Cycle Time (minutes)<br />

Published Freeze Cycle Suction Pressure (psig)<br />

Beginning of freeze cycle: 70 PSIG at 1 minute<br />

Middle of freeze cycle: 57 PSIG at 7 minutes<br />

End of freeze cycle: 40 PSIG at 14 minutes<br />

Time Into<br />

Freeze Cycle<br />

1 minutes<br />

5 minutes<br />

10 minutes<br />

1 3 5 8 10<br />

58 52 43 33 28<br />

Published<br />

Pressure<br />

58 PSIG<br />

43 PSIG<br />

28 PSIG<br />

Actual<br />

Pressure<br />

70 PSIG<br />

48 PSIG<br />

40 PSIG<br />

Part Number 80-1634-3 7-13<br />

Result<br />

High<br />

High<br />

High

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