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)i<br />

1<br />

reesonably complete and accurate synthesis to describe the macroscopic character-<br />

istics. This approach <strong>of</strong> course implies that one has a detailed understanding <strong>of</strong><br />

the processes involves and know tile rates and cross sections for the processes.<br />

While one can use this approach succesfully up to a point, the extreme complexity<br />

4 <strong>of</strong> discharge phenomena forces one also to formulate a macroscopic description<br />

, and work toward a juncture with the microscopic point <strong>of</strong> view.<br />

1<br />

Chemical Physics <strong>of</strong> Discharges<br />

\.lade L. Fite<br />

University <strong>of</strong> Pittsburgk<br />

Introduction<br />

_I___<br />

The gas discharge as a <strong>chemical</strong> tool is <strong>of</strong> interest for the environment<br />

which it provides, an environment which in many respects is very close to and in<br />

others very far awa:: from thermal and <strong>chemical</strong> equilibrium. Since achieving +.his<br />

situation in tne gas discharge is a result <strong>of</strong> the ph:rsical processes occurrir,g to<br />

sustain the electrical characteristics <strong>of</strong> the discharge it is appropriate to<br />

consider sone <strong>of</strong> the 5asic physical aspects <strong>of</strong> gas <strong>discharges</strong> before examining<br />

the <strong>chemical</strong> consequences.


2<br />

I1 Electron Motion and Behavior<br />

Be it supposed that a gas is enclosed in a container and that a free electron<br />

has been produced--perhaps by a cosmic ray, or by the radiation fro4 the experimenter's '<br />

watch dial, or from that little piece <strong>of</strong> uranium glass in a graded seal, or by I<br />

cold cathode emission by the very strong electric fields around a sharp point on<br />

an electrode in the discharge tube.<br />

I<br />

If a dc electric field is imposed, the electron will respond according to \<br />

Newton's law,<br />

-&€<br />

"= nf<br />

and begin to accelerate in free fall. This acceleration will continue until it<br />

has a collision with a gas molecule. If the energy <strong>of</strong> the electron at the time<br />

<strong>of</strong> collision is very low, only elastic scattering will be admitted. At higher<br />

energies large amounts <strong>of</strong> energy can be lost by the electron in exciting the molecule<br />

to high-lying states <strong>of</strong> internal energy and at higher energies yet, ionization can<br />

occur. The latter process is, <strong>of</strong> course, essential to achieve the electron multi-<br />

plication and convert the gas with a single electron in it into a gaseous medium<br />

<strong>of</strong> high electrical conductivity.<br />

Since each type <strong>of</strong> collision has separate consequences for the discharge ve<br />

consider them in turn. The collisions are <strong>of</strong> course statistical and we must<br />

inco_rporate statistics with particle mechanics in their treatment.<br />

A. Elastic Collisions: Transfer <strong>of</strong> Energy<br />

In elastic collisions <strong>of</strong> electrons with heavy gas molecules, two effects are<br />

<strong>of</strong> importance. First there is a redistribution <strong>of</strong> directions <strong>of</strong> travel <strong>of</strong> the<br />

electrons and second there is a very slight loss <strong>of</strong> energy (and therefore speed)<br />

as a very small mount <strong>of</strong> momentum and energy are transferred to the molecule by<br />

the electron.<br />

At low energies, i.e., a few ev and less, electron scattering tends to be<br />

isotropic in angle in the center <strong>of</strong> mass coordinates. This implies that if we<br />

examine many electrons immediately after they have had a collision the average<br />

vector velocity will be zero, but <strong>of</strong> course the average scalar speed will not be<br />

zero. The probability per unit time that an electron will have a collision<br />

(i.e. the collision frequency) is given by<br />

wtiere n is the number density <strong>of</strong> molecules, c is the electron's speed and Q(c)<br />

is the total cross section for elastic collisions. The cross section generally<br />

diminishes with increasing speed, although resonances in scattering impart<br />

considerable structure in the Punctional form <strong>of</strong> the cross section in the case<br />

<strong>of</strong> most gases.<br />

We suppose that an electric field, E, is imposed in the z direction, and<br />

(1)


3<br />

inquire about the component <strong>of</strong> velocity in the z direction, averaged over all<br />

electrons, , which is identical to . Since each electron responds to the<br />

field in the same way, the average acceleration due to the field isthat <strong>of</strong><br />

each electron separately. Further, because the average velocity is 'zero following<br />

a collision, the loss <strong>of</strong> average velocity due to collisions is to good approximation<br />

just the product <strong>of</strong> the average collision frequency and the average velocity.<br />

Thus we can write that for the average velocity in the z direction<br />

When the steady state is achieved the left side vanishes, which implies that the<br />

pickup <strong>of</strong> directed velocity from the field is just balanced by the loss <strong>of</strong> directed<br />

velocity due to the randomization <strong>of</strong> direction <strong>of</strong> motion by the collisions. Under<br />

steady state collisions , then,<br />

where p is designated the mobility.<br />

Equation (4) can be re-written in terms <strong>of</strong> Eq. (2) as<br />

In this expression the second term gives all the information about the interaction<br />

between the electron and the particular gas molecule and the third term contains<br />

the parameters available to the experimenter, i.e., the electron field and the<br />

gas number density. Since the number density is proportional to the gas pressure,<br />

the experimental quantity <strong>of</strong> major relevance is the ratio E/p.<br />

Randomization <strong>of</strong> directions <strong>of</strong> velocity says nothing whatever about average<br />

speeds <strong>of</strong> the particles. For this we turn to other considerations. Conservation<br />

<strong>of</strong> momentum requires that the energy loss from an electron <strong>of</strong> mass m and kinetic<br />

energy W in collision with a heavy particle <strong>of</strong> Mass M is given by


4<br />

where 0 is the angle <strong>of</strong> deflection <strong>of</strong> the electron in the collision. If the<br />

scnttering is isotropic (as it close1.v approximates at low energies) then the<br />

energy loss in a collision averaged over angle is ,<br />

where for convenience we let 2m/M = h.<br />

We would expect a steady state ultimately to be achieved between the electron<br />

energy picked up from the electric field between collisions and the energy transmitted<br />

from the electron tc the heavy particles through the collisions. We proceed to<br />

evaluate these separately. For simplicity we assume that the collision frequency<br />

is independent <strong>of</strong> speed <strong>of</strong> the electrons.<br />

Since the r'--tric field acts only in the z direction, all the increase in<br />

kinetic energy <strong>of</strong> an electron will occur through increasing the z component <strong>of</strong> its<br />

velocity which is given by<br />

where voz is the value <strong>of</strong> vz immediately following the collision and t is the time<br />

elapsed since the last collision and a = (q/m)E. The energy picked up will be<br />

If we now average over all angles <strong>of</strong> direction <strong>of</strong> motion immediately following the<br />

last collision, '-0 so that<br />

If we now average over all collision times, Eq. (10) becomes<br />

I<br />

(9) I ,<br />

1


4<br />

I<br />

I<br />

5<br />

To find (t2)av, we assume that collisions are random events and the collision<br />

frequency is independent <strong>of</strong> speed. We can then write that the probability <strong>of</strong> a<br />

collision occurring in the interval t to t + dt following the precdding collision is<br />

. .<br />

for which the average value <strong>of</strong> t2 is 2@ where< = 112 is the mean collision time.<br />

Eq. (11) then becomes<br />

a&#<br />

t2.<br />

= ma-t<br />

If we also average over all speeds <strong>of</strong> electrons and neglect some <strong>of</strong> the finer pohts<br />

<strong>of</strong> statistics, Eq. (13) becomes<br />

where A is the mean free path and c is the mean speed <strong>of</strong> the electrons.<br />

This quantity, in the steady state, will equal the right hand side <strong>of</strong> Eq. (7)<br />

averaged over all electrons. If we let d.ls 1 -2 c<br />

2<br />

Thus we would expect that the mean speed would be given by<br />

-<br />

and the mean energy <strong>of</strong> the electrons in the steady state by<br />

(13)


6<br />

The remarkable aspect <strong>of</strong> this result comes on the insertion <strong>of</strong> numbers in<br />

Eq. (17). If for example, one has electrons moving through a gas with M 30 AMU,<br />

at pressures giving X ?r Imm (i.e. p 6 1 torr) then the mean energy in ev is around<br />

25 times the field strength in volts/cm. With as little as a few tenths <strong>of</strong> v/cm<br />

fields, mean electron energies are several ev. We can thus understmd the appearance<br />

<strong>of</strong> high electron "tempreatures" in gas <strong>discharges</strong>.<br />

It is beyond the scope <strong>of</strong> this review to go further and question the distribution ,<br />

<strong>of</strong> electrcn energies. It is sufficient to indicate that if one takes assumptions<br />

similar to those nade in this simplified argument and utilizes them in the Boltzmann<br />

ea-uation, one can obtain an approximate solution for the distribution <strong>of</strong> speeds. The t<br />

result is not the I.laxwell-Boltzmann distribution, but rather that known as the<br />

Druyvesteyn distribution whose dependence on speed is given by<br />

This distribution function is similar in shape to the hxwell-Boltzmann distribution<br />

for a given mean speed, except that the most prob2ble speed is slightly higher and the<br />

high energy tail is diminished in the Druyvesteyn distribution. Nonetheless, the<br />

distributions are sufficiently similar that one can, to good approximation, think <strong>of</strong><br />

the electrons as having a temperature in the Maxwellian sense which is much higher than<br />

the neutral gas temperature; i.e. typically 30,000'K vs 300'K. It is this dichotomy <strong>of</strong><br />

temperatures which is perhaps the most striking <strong>of</strong> the non-equilibrium aspects <strong>of</strong> a gas<br />

discharge.<br />

This general effect <strong>of</strong> collisions randomizing the direction <strong>of</strong> motion <strong>of</strong> electrons<br />

which have picked up energy from the field between collisions has another important<br />

manifestation. It is responsible for the operation <strong>of</strong> microwave electrodeless<br />

<strong>discharges</strong>.<br />

E(t) = Eo cos ut, then Newton's law for the electron becomes, in the absence <strong>of</strong><br />

collisions,<br />

which solves to give<br />

If we consider an electron moving in an ac field which is <strong>of</strong> the form<br />

The rate <strong>of</strong> energy pickup from the field i.e. the power, P is given by<br />

tEv<br />

4<br />

<<br />

\


\<br />

vnich, it is noted can be negative as well as positive. If we consider the total<br />

power pickup over a comFlete cycle, the sine-cosine product integrates to zero,<br />

indicatinfi that there is no net transferral <strong>of</strong> energy from the electric field to<br />

the electron. This is <strong>of</strong> course a result <strong>of</strong> the fact that the applied field and<br />

the electron velocity are 90O out <strong>of</strong> pnase.<br />

7<br />

Furthermore, we can note from (20) that the maximum electron velocity will be<br />

a_Cg/nu and the maximum kinetic energy will ue<br />

It is noted that if one has a field oscillating at say 109 cps and a maximum field<br />

strength <strong>of</strong> say 300 volts/cm, equation (22) indicates that the maximum kinetic energy<br />

<strong>of</strong> the freely oscillating electron will be only about 2 ev. "his is insufficient<br />

enera to ionize gases, and yet breakdown will occur for this type <strong>of</strong> field.<br />

It is collisions <strong>of</strong> the type which lead to the Druyvestryn distribution which<br />

are responsible for ionization. An electron will be accelerated by the field during<br />

a portion <strong>of</strong> its cycle and then be deflected in a collision. The energy parallel<br />

to the electric field is thus converted to energy perpendicular to the field.<br />

The field then proceeds<br />

to give the electron additional energy in the direction <strong>of</strong> the field. Energy is<br />

pumped from kinetic energy <strong>of</strong> motion parallel to the field to kinetic energy in all<br />

directions.<br />

If we write Newton's law for an electron, adding a collision term, we are left<br />

with Eq. (3), except now, E is time-dependent. Writing E = Eo cos ut<br />

1<br />

I - p = I - fiz - (24)


Again if this power gain is equated to the loss <strong>of</strong> energy <strong>of</strong> electrons in<br />

elastic collisions with the gas molecules, as would occur in the steady state, then<br />

qEo<br />

where a f -. m<br />

E<br />

8<br />

From (26) one would expect the electron "temDerature" for fixed Eo to diminish<br />

with increasing frequency, but for pressures <strong>of</strong> the order <strong>of</strong> one torr and gas masses<br />

<strong>of</strong> around 30 AMU the electron temperature will remain near the dc value for frequencies<br />

usually employed for gas discharge work.<br />

B. Elastic Collisions, and Diffusion<br />

-<br />

Since in either dc or ac <strong>discharges</strong>, the electrons will have high temperatures,<br />

one can expect that all the manifestations <strong>of</strong> a kinetic temperature will be present.<br />

Particularly important among these is diffusion through elastic collisions. If only<br />

electrons are present in a neutral gas they will tend to diffuse as would any other<br />

gaseous component with a current density<br />

where ne is the number density <strong>of</strong> the electrons and De is the diffusion coefficient <strong>of</strong><br />

the electrons through the gas.<br />

will contain a mobility term as well so that<br />

I<br />

(25)<br />

If a field is also superposed, the current density \<br />

,<br />

where the minus sign in the second term indicates that because <strong>of</strong> the negative charge 4<br />

on the electrons, their motion will try to be in the direction opposite to that Of<br />

the applied field. pe is taken to be a positive number. Whether the electron motion<br />

is diffusion-dominated or field dominated depends on whether the first term<br />

l<br />

is larger<br />

'1


I<br />

7<br />

than or smaller than the second.<br />

In a gas discharge, the electrons will have produced ions and :these also will<br />

tend to diffuse through the neutral gas as well as respond to any electric fields.<br />

The current density <strong>of</strong> ions will be given therefore by a similar equation<br />

--3<br />

s, = -9+ On, 4 “+F+<br />

9<br />

From Eq. (4) the mobility <strong>of</strong> either type <strong>of</strong> particle is & Ifl[m(z>)<br />

and from kinetic theory, the diffusion coefficient is given by D e. KT/t-m).<br />

Since both these parameters have the mass appearing in the denominator the electron<br />

will diffuse and respond to an electric field much more rapidly than will the heavy ions.<br />

The case <strong>of</strong> major interest for discharge <strong>physics</strong> is that where the number density<br />

<strong>of</strong> ions is very nearly equal to that <strong>of</strong> the electrons. Clearly because the electron<br />

mass is very light these will try to diffuse awa:y from the ions. However, as soon as<br />

they do this, an electric field is set up between the electrons and ions so that the<br />

electrons are held back by the ions and the ions are dragged along by the electrons.<br />

We would thus expect that the current fluxes Se and S+ would be equal.<br />

If we set Se = S, 5 S, and ne = n+ t n, to indicate an electrically neutral<br />

plasma, Eqs. (28) and (29) can be combined to eliminate the electric field with the<br />

result that<br />

where<br />

Since<br />

and<br />

or<br />

and b z &<br />

re ,gel<br />

we can write<br />

(29)


LU \<br />

If the electron temperature is equal to the ion temperature, as in the case <strong>of</strong><br />

late in an afterglow, the ambipolar diffusion coefficient is just twice the value<br />

<strong>of</strong> D+. In the active discharge, however, as we have seen Te will be large, perhaps<br />

<strong>of</strong> the order <strong>of</strong> 30,000°K. On the other hand the ion temperature will deviate little<br />

from the neutral gas temperature. The reason is that the ion mass id compwable<br />

to the mass <strong>of</strong> the neutral molecules; thus by arguments similar to those leading<br />

to Eq. (7) the ion will in a single collision be able very effectively to give to<br />

the neutral gas the energy it picks up from the field between collisions. The<br />

temperature <strong>of</strong> the ions will therefore remain very close to the neutral gas temperature.<br />

The ratio Te/T+ will be <strong>of</strong> the order <strong>of</strong> 100 typically in an active discharge<br />

and rapid diffusion <strong>of</strong> the plasma through the neutra1,gas and to the walls <strong>of</strong> the<br />

container will result.<br />

Summary <strong>of</strong> the Remainder <strong>of</strong> the Paper<br />

C. Electron production and loss mechanisms are discussed and the plasma<br />

balance equation is formulated.<br />

D. Excitation to radiating and metaetable states is eumaarized and some <strong>of</strong><br />

their consequences for the operation <strong>of</strong> a discharge are presented.<br />

E. Wall phenomena.<br />

111. Macroscopic phenomena.<br />

A.<br />

Plasma polarization and the Debye length are discussed.<br />

-B. Characteristics <strong>of</strong> certain types <strong>of</strong> <strong>discharges</strong> are reviewed; Glow Discharges,<br />

Arc Discharges and rf <strong>discharges</strong>.<br />

IV. Afterglows.<br />

briefly reviewed.<br />

The effect8 <strong>of</strong> suddenly reducing the electron temperature are


i<br />

I<br />

i<br />

I<br />

I<br />

I<br />

)<br />

)<br />

i<br />

L<br />

,<br />

I<br />

I . INT1:ODtiCTIOfi<br />

1l<br />

THE PRODIXTIOX OF 1\TOi.!S A::D SI:lTLL PJ$I)ICP.LS L< GLOW OISCIIARChS<br />

*<br />

Frederick Kaufman<br />

Department <strong>of</strong> Chemistry, University <strong>of</strong> Pittsburgh<br />

The size and topical variety <strong>of</strong> this symposiun clearly show tliat electrical<br />

<strong>discharges</strong> are finding increasing application in many areas <strong>of</strong> cliemistry ranging<br />

from tile iproduction <strong>of</strong> simple atoniic species such as 11, 0, or i from their diatomic<br />

molecules to the sviitiiesis or specific ueconposition <strong>of</strong> complex ory.anic or inorgsiiic<br />

ComPoUndS. It is unfortuiiately true that our understanding <strong>of</strong> tile chcmistrv <strong>of</strong> dis-<br />

cllarge processes is still in a rudimeoLary state, tiint the field is more an art than<br />

a science, and thus represents one <strong>of</strong> the last f'rontiers <strong>of</strong> chemistry.<br />

There is jiood reason for this unsatisfactory state <strong>of</strong> affairs. Glow disciiar-<br />

Res are complex phenomena in which gases at sul,-atmosplit!ric pressure are undergoing<br />

excitation and ionization by electron impact and so Give rise to hiziily uncquili-<br />

brated steadv-state conditions where the effective temperature <strong>of</strong> free electrons is<br />

typically tens <strong>of</strong> thousands OK, that <strong>of</strong> electronically or vibrationally excited<br />

States may be thousands <strong>of</strong> OK, whereas tiie transl.ationa1 and rotational temperature<br />

will only be teris to hundreds <strong>of</strong> '1; above ambient. It sliould be clear, <strong>of</strong> course,<br />

that apart from the processes occurring at tiie electrodes, energy from the electric<br />

field is coupled to the xas almost eiitirelv through the kinetic energy <strong>of</strong> free<br />

electrons wiiicli, due to their small mass, acquire eiiergv more rapidlv froni the field<br />

and lose it more slowly in elastic collisions (the mean fractional energy loss per<br />

elastic collision equals 2 ci/N in the siiiiplest clasical model where in and X are the<br />

masses <strong>of</strong> the electron and <strong>of</strong> the molecule). In tllis manner, electrons become suf-<br />

ficiently cnercetic to ionize some <strong>of</strong> the neutral species ana thereby balance their<br />

continuous loss by diffusion, attachment, and recombination. As the ionization<br />

potentials <strong>of</strong> most neutral gases are'in the 10 LO 20 ev range (230 to 460 kcal/mole),<br />

an appreciable fraction <strong>of</strong> the electrons has enough energy to produce electronic<br />

excitation (responsible for the emitted glow) and dissociation.<br />

In the following sections, the mechanism <strong>of</strong> dc and ac glow <strong>discharges</strong> will be<br />

briefly described, with emphasis on high frequency electrodeless <strong>discharges</strong> (f = lo6<br />

to 1O1O sec-') and on the simple geometry <strong>of</strong>ten encountered in rapidly pumped steady-<br />

state flow systems at pressures near 1 torr. After a brief discussion <strong>of</strong> tile rates<br />

and energy dependence <strong>of</strong> specific collision and diffusion processes, available ex-<br />

perimental data will be brought to bear on the problem <strong>of</strong> H2, S2, and 02 dissociation<br />

and on the chemistry <strong>of</strong> some more complicated systems.<br />

Although there are several fine monographs available on electron impact plie-<br />

nomena and, discharge <strong>physics</strong>'-', thev contain relatively little information on active<br />

high frequency <strong>discharges</strong> which is pertinent to the problem <strong>of</strong> dissociation and chem-<br />

ical reaction. The electron <strong>physics</strong> <strong>of</strong> microwave <strong>discharges</strong> is discussed in some<br />

review articles. 5*6<br />

XI. BASIC PtiYSICAL PROCESSES<br />

IT. 1. General Mechanism and Frequency Dependence.<br />

Glow <strong>discharges</strong> are typically observed in the pressure range <strong>of</strong> about 0.1 to<br />

10 torr. .At much lower pressures, the electron mean free path is too long for gas<br />

collisions to be important, electrons pick up large amounts <strong>of</strong> energy from the dc or<br />

slow ac field and bomhard the anode or the tube wall which may then fluoresce. At<br />

* This work was supported by tiie <strong>National</strong> Science ?oundation<br />

/I


L<br />

12<br />

much higher pressures, the mean free path is very short, the breakdown field strength<br />

is very high, and when it is exceeded, local, highly ionized, but narrow pathways are<br />

created for the conduction <strong>of</strong> current, i.e. spark filaments are formed. The normal<br />

dc glow discharge in a long cylindrical tube is characterized by many axially distinct<br />

but radially fairly uniform regions <strong>of</strong> quite different optical and electrical proper-<br />

ties such as the Aston Dark Space, Cathode Glow, Cathode Dark Space, Negative Glow,<br />

Faraday Dark Space, Positive Column, Anode Glow, and Anode Dark Space, in this order,<br />

between cathode and anode. The reason for this complexity is that quite different<br />

processes OCCUK in the different regions as is also shown by a very,non-uniform<br />

voltage rise between cathode and anode. Host <strong>of</strong> the potential difference is taken<br />

up in the 'cathode fall' which comprises the first four regions enumerated above, is<br />

dependent on the cathode material as well as on the nature <strong>of</strong> the gas and on the<br />

natural variable E/N (V cm*/molecules) where E is the field strength (V/cm) and N the<br />

total neutral density (molecules/cm3). The latter is a measure <strong>of</strong> the electron<br />

energy under conditions <strong>of</strong> steady-state drift. Equating energy loss and gain per<br />

2m cV 1<br />

electron per second, - - - eEw, where E = - mT2 is the electron energy, Q the mean<br />

M e 2<br />

free path for electron-neutral collisions, e the electronic char e, and w ty<br />

eEQM1$' =- E eM1,'<br />

electron drift velocity which equals 3 % one obtains c = (6m)'f2 N 211uL(3m)n<br />

where Q was replaced by lql/ 211u2N)from simple kinetic theoj.. The 'cathode fall'<br />

and 'anode fall' regions a so have large gradients <strong>of</strong> electron and ion concentrations<br />

and a local imbalance <strong>of</strong> electrical charge. The positive column is simpler in nature<br />

(although striated positive columns are still poorly understood), has a small and<br />

constant axial voltage drop, and only a small imbalance <strong>of</strong> charge carriers, because,<br />

although electrons initially diffuse to the tube wall faster than ions, the resul-<br />

tant radial field prevents further charge separation and forces electrons and ions to<br />

diffuse equally fast. This process is called ambipolar diffusion and is further<br />

discussed below. The voltage drop along the positive column is also independent <strong>of</strong><br />

the total current over a fairly wide range, and since the current, 1, is carried<br />

mostly by the electrons whose drift velocity is about 100 times larger than that <strong>of</strong><br />

the ions, i = n ew = - - n which shows that the electron concentration, ne,<br />

3 mC e'<br />

increases linearly with increasing current because E and J are constant. In its<br />

normal range <strong>of</strong> electron (and ion) concentrations <strong>of</strong> lo8 to 10" ~ m - ~ the , positive<br />

column <strong>of</strong> a dc glow discharge is diffusion-controlled and serves as the electrical<br />

connection between the cathode and anode regions.<br />

In high frequency electrodeless <strong>discharges</strong> the complications <strong>of</strong> the cathode<br />

and anode regions are absent, the entire plasma is approximately neutral and<br />

diffusion-controlled, and the discharge <strong>of</strong>ten resembles the positive column <strong>of</strong> an<br />

equivalent dc discharge. Yet, there are differences in its fundamental mechanism,<br />

especially at microwave frequencies. Free electrons oscillating in an alternating<br />

field can not derive power from the field on the average, because their motion is<br />

90' out <strong>of</strong> phase with the field. They therefore acquire energy only because c01lisions<br />

with neutral molecules change their phase relationship with the field, while<br />

at the same time representing a small fractional loss <strong>of</strong> the energy gained. Under<br />

the assumption that the ac frequency, f, is greater than the elastic collision frequency,<br />

v the maximum displacement, x, <strong>of</strong> an electron due to the high frequency<br />

e'<br />

2eE<br />

field is given by x = where w = 2llf. In an active microwave discharge E is<br />

typically 30 V/cm and x is therefore less than cm when f = 2.5 x lo9 sec-l (as<br />

in the widely used Raytheon Microthem Generator). The corresponding maximum electron<br />

energy acquired during the cycle is eEx, about 0.02 ev, i.e. the electrons<br />

slowly accummulate the energy necessary to undergo inelastic, ionizing CollIsiOnS<br />

and to sustain the discharge. When elastic collisions are approximately accounted<br />

for, it is convenient to define an effective field strength, Ee = Eo ("2 + ,f<br />

where E<br />

.2 )1/2<br />

is the rms value <strong>of</strong> the applied field strength. The power gained from the<br />

9


13<br />

field per electron is and per collision ttrereforc<br />

11. 2. iliffusion <strong>of</strong> Ciiargeci Species.<br />

2 e2L 2 ,<br />

in u<br />

e<br />

rnGT *<br />

In the discliarges <strong>of</strong> interest iiere, tile concentration <strong>of</strong> charged species is<br />

greater ellan and a large fractional separation <strong>of</strong> elrctrong alid positive ions<br />

becomes impossible, because it would set up a very large opposiug field. The currents<br />

<strong>of</strong> electrons and ions reaching the wall must tiicn be equal, i = - i) Vn - nu E'<br />

i+ = - D+Vn + nu E' where n = n<br />

+<br />

IJ the diffusion coefficient, LI the mobility, and E' the field due to tile (small) space<br />

charge. The subscripts e and + refer to clectror. and positive ion. Equating i and<br />

i, and eliminating C' one obtains<br />

r<br />

Dew+<br />

I = -<br />

+ U+we<br />

?+ + Ue<br />

= n+ is the electron density, 011 the densitv gradient,<br />

Vn = 1) Vn<br />

which serves as the definition <strong>of</strong> the anbipolar diffusion coefficient, Da. SubstitukTe<br />

ting P - for i)<br />

e c<br />

and the equivalaut expression for 1)+ otic obtains<br />

v+k<br />

which approximately equals - ('1<br />

c e + T ) or D+(1<br />

+<br />

T<br />

+ ")<br />

T+<br />

because the electron mobility<br />

pee' is much larger than the ionic mobility P+. In active glow <strong>discharges</strong> T /T+ is<br />

typically 20 to 100, whereas in the afterglow the electrons thermalize rapidly ana<br />

Te/T+ = 1.<br />

Thus, D 2 20 to 100 D+ in the active discharge, and 2 D+ in the afterglow.<br />

The disappearance <strong>of</strong> charged species bv ambipolar diffusion in the absence <strong>of</strong><br />

6n<br />

a source term is described by the diffusion equation = uavZn where n is a function<br />

<strong>of</strong> r, 8, z, and t. The well-known solution <strong>of</strong> this equation for the case <strong>of</strong> an infinite<br />

m<br />

cylinder is n(r,t) = Z<br />

-kit<br />

AiJo(% I) e where al is the i th root <strong>of</strong> Jo, the Bessel<br />

i=1 0<br />

a.<br />

2 Da<br />

function <strong>of</strong> zero order and k = ($) . The diffusion length, A, therefore<br />

i<br />

Da =<br />

r 0<br />

equals . The first few zeroes <strong>of</strong> Jo are a1 = 2.405, a2 = 5.520. a3 = 8.654,<br />

'i<br />

a,, = 11.792 which shows that, as diffusion proceeds, tile time decay will be increasingly<br />

governed by kl = (-) Da, the first (lowest) diffusion mode, because the next three<br />

r0<br />

higher modes are damped out more rapidly by factors <strong>of</strong> 5.3, 12.9, and 24. After a<br />

short transient, the diffusion-controlled electron decay or the diffusion controlled<br />

loss under steady-state conditions with a spatially well distributed source term can<br />

therefore be closely approximated by a first-order rate constant, k = 5.78 Da/ro2.<br />

This analysis applies when there are only positive ions and electrons present.<br />

h'hen negative ions are also present, their principal effect is to accelerate the<br />

ambipolar diffusion <strong>of</strong> the electrons, (Da)e, which now becomes approximately<br />

T<br />

Te<br />

(Da)e = (1 + A) D+ (1 + -) + X - 1) which for active <strong>discharges</strong> (Te/T+ >> 1)<br />

*+ T+<br />

can be further approximated by (1 + 2 A) Te/T+, where<br />

ratio <strong>of</strong> negative ions and electrons.<br />

= n-/ne. the concentration<br />

It can be seen that for A >> 1 electrons


.<br />

14 \<br />

will be lost much more rapidly be diffusion to the wall than in the absence <strong>of</strong><br />

negative ions. t<br />

11. 3.<br />

Electron-Ion and Ion-Ion Recombination.<br />

Although several radiative, two-body, and three-body recombination mechanisms<br />

exist, only the fastest ones will be mentioned here. These are the dissociative recombination<br />

<strong>of</strong> electrons and positive molecular ions as exemplified by<br />

NO+ + e + N + 0 (where the products are likely to be electronically’ excited), similar<br />

ion-ion reactions such as 1; + I- + I2 + +<br />

I or 31, NO + NO2- + neutral products, and ,<br />

+ -<br />

three-body ion-ion recombinations such as NO + NO2 + M + neutral products.<br />

All <strong>of</strong> these processes have very large rate constants, due to the long range<br />

coulombic attraction between reactants, if reasonable paths are available for the<br />

dissipation <strong>of</strong> the large exothermic reaction energy (* 10 ev) such as dissociation 1<br />

and electronic excitation. The first <strong>of</strong> these three processes has been studied in<br />

greatest detail, especially by Biondi and coworker^^'^ who found a value <strong>of</strong> I<br />

2.9 5 0.3 x lo-’<br />

3 -1 -1<br />

cm molecule sec for the rate constant <strong>of</strong> Np+ + e * N + N, for 1<br />

example. The generally observed range <strong>of</strong> 1 to 5 x lo-’ (6 x 1013 to 3 x 1014 lit 1<br />

mole-l sec-l) means that at an electron and ion concentration 10l1 which is near)<br />

the upper limit <strong>of</strong> charged particle densities encountered in glow <strong>discharges</strong>, the<br />

effective first order rate constant for electron removal under steady-state conditions,<br />

1<br />

will be 1 to 5 x lo4 sec-l.<br />

Two-body ion-ion recombinations have rate constants in the same general range<br />

although few have been studied in detail, none with precise analysis <strong>of</strong> reactants and<br />

products. Some three-body ion-ion recombinations have recently been studied by Mahan<br />

and coworkersg’ lo who found effective termolecular rate constants in the range<br />

4 x 1U-26 to 3 x<br />

approximate dependence, and at a total pressure <strong>of</strong> 1 torr, such processes<br />

would have effective first-order rate constants <strong>of</strong> ion removal in the 10 to 100 sec-’<br />

range, too slow to be <strong>of</strong> importance.<br />

11. 5.<br />

+<br />

cm6 molecule‘2 sec” for NO + NOp- + M near 300’K. With an<br />

Electron Attachment and Detachment.<br />

Only the fastest <strong>of</strong> the many possible processes need to be discussed here.<br />

Radiative attachment and photodetachment as well as three-body attachment processes<br />

are unlikely to be <strong>of</strong> importance. Dissociative attachment reactions such as<br />

e + 02 + 0- + 0 have rate constants1’ which rise from zero at an electron energy<br />

threshold (4 to 9 ev for the formation <strong>of</strong> 0- from 02, NO, or CO) to a maximum <strong>of</strong><br />

to cm3 molecule-l sec-l for electrons with 6 to 10 ev. For average electron<br />

energies <strong>of</strong> 2 to 3 ev in an active discharge, the effective rate constant must therefore<br />

be lowered about 10 fold to a range <strong>of</strong> to Moreover, several aSSOci<br />

ative detachment reactions such as 0- + 0 + 02 + e, 0- + N + NO + e, 0- + 82 -+ 840<br />

have recently been found12 to be very rapid (k = 1 to 5 x cm3 molecule’’ Sec-’)<br />

under thermal conditions near 3OO0K. This further reduces the likelihood that negati<br />

Ions are important species in rapidly pumped steady-state glow <strong>discharges</strong> <strong>of</strong> diatomic<br />

gases. In this regard, active <strong>discharges</strong> probably differ markedly from their Cor-<br />

responding afterglows in which the electrons are rapidly cooled to ambient temperatux<br />

and will then readily attach to form 02-, NO-, Cog-, Cob-, and other negative ions<br />

even though the electron affinities are quite small.<br />

I<br />

1<br />

><br />

!


.<br />

11. 5. CharRe-Transfer and Ion-Molecule Reactions<br />

Both positive and negative ion-molecule reactions have recently been studied<br />

by a variety <strong>of</strong> experimental methods, and consistent values for many rate constants<br />

have become available. Because <strong>of</strong> the strong ion-dipole or ion-induced dipole interaction,<br />

these reactions usually have little or no activation energy if they are exothermic,<br />

and <strong>of</strong>ten have rate constants near lo-' cm3 molecule-' sect', in accord with<br />

the simple theory based on the polarizability <strong>of</strong> the neutral reactant. Some excep-<br />

tions such as 02+ + Ng +<br />

NO+ + NO which is at least lo6 times slower are probably<br />

due the large energy requirements for bond rearrangement which in the corresponding<br />

neutral four-center reaction gives rise to a very large activation energv. Other unusually<br />

slow reactions such as 0' + h2 -c NO+ + N (k 'L 2 x lo-") are less easily<br />

rationalized, particularly since k rises sharply when the reactant 'L2 is vibrationally<br />

excited.<br />

From the magnitude <strong>of</strong> to lo-' for many <strong>of</strong> the exothermic reactions it is<br />

clear that the effective first-order rate constant for the transformation <strong>of</strong> an ionic<br />

species by reaction with a major neutral constituent (P = 1 torr = 2 x molecules<br />

at the higher temperature <strong>of</strong> the discharge) is 2 x lo6 to 2 x lo7 sec-l, i.e.<br />

such reactions will go to completion in a small fraction <strong>of</strong> the residence time in even<br />

the most rapidly pumped flow systems.<br />

Minor neutral constituents such as atomic<br />

species at 0.1 to 1 male % will transform ionic species witti rate constants <strong>of</strong> lo3 to<br />

lo5 sec-l, still much faster than the rate <strong>of</strong> traversal through most <strong>discharges</strong> whose<br />

average flow velocities are in the range 102 to lo4 cn sec-' and whose lengths are 1<br />

to IO cm.<br />

11. 5. Electron Impact Ionization.<br />

As shown in section 11. 2 above, the electron loss term by ambipolar diffusion<br />

can be approximated by a first-order rate constant, k = 5.78 Da/ro2, which for an<br />

cm, makes<br />

active discharge with Te/T+ "i, 50, U+ % 100 cm2/sec, and ro = 0.5<br />

k 2, 1 x lo5 sec-l. Although it is conceivable that chemi-ionization will occur in<br />

which two electronically excited molecules with 5 to 10 ev energy react to produce<br />

ionization, such processes will normally be <strong>of</strong> very minor importance. Even with a very<br />

large chemiionization rate constant <strong>of</strong> lo-'' cm3 molecule-' sec-l, a concentration <strong>of</strong><br />

5 x 1014 ~ m - ~ 2 , to 3 mole %, <strong>of</strong> such excited molecules would be required to balance<br />

the diffusional loss. It thus seems likely that electron impact ionization is the<br />

major source term for charged species in the discharge. Although this requires more<br />

than the ionization potential <strong>of</strong> the atom or molecule, i.e. electron energies in excess<br />

<strong>of</strong> about 15 ev, the large electron velocity and its very high average temperature,<br />

Te, can easily provide the required magnitude <strong>of</strong> the rate constant.<br />

The ionization cross section <strong>of</strong> most atoms and simple molecules rises sharply<br />

from zero at the ionization potential and comes to a broad maximum <strong>of</strong> about 1 to 5 x<br />

cm*/molecule at electron energies <strong>of</strong> 70 to 120 ev. It normally reaches a value<br />

<strong>of</strong> 1 x about 2 to 4 ev above its ionization potential, i.e. at electron energies<br />

<strong>of</strong> 12 to 17 ev. For average electron energies <strong>of</strong> 2 to 3 ev in active glow <strong>discharges</strong>,<br />

this lends to total effective ionization rate constants <strong>of</strong> IO-" to loe1' cm3 molecule-'<br />

sec-l if a Maxwell distribution is assumed. A somewhat lower range would be obtained<br />

for a Druyvesteyn distribution, but since the ratio E/? <strong>of</strong> required to average energy<br />

is never very large the error due to the assumption <strong>of</strong> a Maxwell distribution should<br />

be fairly small.<br />

An important, though infrequently applicable ionization mechanism is the direct<br />

ionization'by collision with sufficiently energetic, metastable neutral species. This<br />

process, called Penning ionization, can occur only if the excitation energy <strong>of</strong> the<br />

metastable exceeds the ionization potential <strong>of</strong> the other reactant. For He, Ne, and Ar<br />

the excitation energy <strong>of</strong> the lowest triplet state is 19.80, 16.62, and 11.55 ev re-<br />

' spectively, and since the rate constants for Penning reactions are <strong>of</strong>ten gas kinetic,<br />

I


state is bound,but the molecule is formed on the repulsive part <strong>of</strong> its potential energy 1<br />

cume at a point above its dissociation energy, and will therefore dissociate on its first'<br />

' 111. APPLICATION TO THE DISSOCIATION OF SOME DIATOMIC MOLECULES.<br />

111. 1. Summary <strong>of</strong> Some Atom Production and Loss Processes<br />

(1


17<br />

In the followin:: sections much evidence will be cited for catalytic effects<br />

in the production <strong>of</strong> atomic species such as 11, N, or 0 in glow <strong>discharges</strong> <strong>of</strong> t!ieir<br />

diatomic gases. The existence <strong>of</strong> such effects suggests large ctlanzes in the atom<br />

production or loss terms upon small variations in qas composition. Tile-principal<br />

processes are therefore summarized in this section, and approximate ranges given for<br />

their rates. A cylindrical discharge tube <strong>of</strong> 1 cm diameter, average electron concentration<br />

<strong>of</strong> 10l1 ~ m - ~ and , electron energy <strong>of</strong> 2 to 3 ev are assumed corresponding<br />

to known conditions in microwave <strong>discharges</strong> at input power levels <strong>of</strong>1 about 10 to 500<br />

watt.<br />

Production terms: (a) Electron impact dissociation via excited states de-<br />

pends on the existence <strong>of</strong> a dissociating or predissociating state at moderate excita-<br />

tion energy and is therefore quite variable. When the dissociation energy is rela-<br />

tively small, as in €1 and (,,and when states are available at 8 to 10 ev excitation<br />

threshold, an atom production rate <strong>of</strong> 10 to 100 torr/sec can be calculated. For N2<br />

whose dissociation energy is larger, the rate will be at least 10 times lower. It<br />

should be clear that this process must occur in active <strong>discharges</strong>, since electron<br />

impact ionization, which requires appreciably larger electron energies, is the princi-<br />

pal source term for electron production. Therefore, since there are enough electrons<br />

present with 15 to 20 ev energy to balance the rapid ambipolar diffusion (and recom-<br />

bination) loss, there must be appreciably more with 8 to 12 ev for excitation-<br />

dissociation.<br />

(b) Electron-Ion recombination at the wall (following ambipolar diffusion)<br />

or in the:gas phase will also produce atomic species in reactions such as<br />

e + 112' -+ 2 H, e + N2+ -t N + N, etc. -It is clear that: the upper limit to this atom<br />

production term is given by the total rate <strong>of</strong> ionization except for a possible factor<br />

<strong>of</strong> two from the stoichiometry <strong>of</strong> the dissociation. But as this surface recombination<br />

may also lead to the molecular product by the dissipation <strong>of</strong> energy to the surface,<br />

the dissociation rate due to this process is likely to be lower than the corresponding<br />

ionization or equivalent ambipolar diffusion term, i.e. < 0.5 to 5 Torr/scc. The gas-<br />

phase dissociative recombination will produce atoms at a rate <strong>of</strong> 0.1 to 0.3 Torr/sec<br />

at an electron density <strong>of</strong> emq3 and much more slowly at lower densities.<br />

(c) Ion-molecule reactions <strong>of</strong> primary ions may in exceptional cases be sufficiently<br />

exothermic to produce atomic species and ions <strong>of</strong> lower ionization potential<br />

such as in H2+ + H2 * l!3+ + 11, but the equivalent reactions for 02 and fi2 are endothermic.<br />

When such a process is possible, its rate is again limited by the total rate<br />

<strong>of</strong> ionization, but should closely approach it if the neutral molecule is a major species<br />

as in the above ii2 reaction.<br />

(d) Neutral-neutral dissociation reactions may also occur, but little can be<br />

said about them in general. As the kinetic temperature <strong>of</strong> all but the electrons is<br />

fairly low (300 to 800°K, mostly near 6UO°C), two excited, metastable molecules would<br />

have to react to transfer their excitation to a predissociating state. Few such reactions<br />

are known and their rate constants are likely to have upper limits in the<br />

to cm' molecule-l sec-lrange. If that were so, metastable mole fractions<br />

as high as 0.1% would only produce atoms at ratios <strong>of</strong> 0.02 to 0.2 Torr/sec. Such<br />

states would also have to be optically metastable, i.e. have radiative lifetimes longer<br />

than 0.01 sec, and be resistant to collisional quenching, i.e. have deactivation probability<br />

per collision lower tlian<br />

Loss Terms: (a) iiomogeneous sas-phase atom recombinations are three-body<br />

processes vith rate constants near 10- cm6 molecule" sec-' so that even for atom<br />

mole fractions <strong>of</strong> 5X, such loss rates are near 0.01 torr/sec, negligibly small.<br />

(b) Surface recombination is a well-known process, usually kinetically first<br />

order, and characterized by a rate constant, k = E , for a cylindrical tube <strong>of</strong> diameter d.


H.ere Y<br />

18<br />

is the recombination coefficient, the fraction <strong>of</strong> surface collisions leading<br />

to recombination, and E is the average molecular velocity <strong>of</strong> the atomic species. y<br />

which is <strong>of</strong>ten as low as outside the discharge for a well-cleaned or suitable<br />

poisoned surface, is likely to be or larger in the active discharge. For y = 10-3,<br />

atom loss rates <strong>of</strong> 2 to 10 torrlsec can be calculated, and for larger y, these rates<br />

would be larger, but not proportionately so, because large radial concentration gradients<br />

would be produced and diffusion would become rate-controlling. Then, an effective<br />

first order rate constant, k = D/A2 - 5.8 D/r2, would be applicable, similar to ambipolar<br />

diffusion (Section 11.2). but with the smaller, molecular diffpsion coefficient.<br />

For an atom mole fraction <strong>of</strong> 52, the upper limit to the diffusion91 atom recombination<br />

rate will be 100 to 300 torrlsec depending on the atomic species.<br />

(c) Ion-molecule reactions can remove atomic species if the ion is polyatomic<br />

such as in N + Ng+ * N2 + N2+ or the equivalent oxygen reaction. If the polyatomic ion<br />

is a major ionic species, and the reaction is a fast one, its rate at 5% atom mole<br />

fraction will be near 5 torrlsec. It will then $e limited by the rate <strong>of</strong> regenTration<br />

<strong>of</strong> the polyatomic ion. Reactions <strong>of</strong> the type 02 + N * NO+ + 0 or Ng+ + 0 * NO + N<br />

are known to be fast, but as they replace one atomic species by another they need not<br />

be considered here.<br />

(d) Neutral, bimolecular atom-molecule reactions such as N + 02 * NO + 0 or<br />

0 + H2 + OH + H <strong>of</strong>ten have appreciable activation energies. Moreover, they, too, only<br />

shuffle atomic species and can not be considered loss terms. In the few applicable<br />

cases where this does not hold as in 0 + N20*2 NO or N + N20 * N2 + NO, the reactions<br />

are known to be negligibly slow.<br />

111. 2. Hydrogen Discharges<br />

The discussion <strong>of</strong> the electron collisional aspects <strong>of</strong> H2, N2, and 02 <strong>discharges</strong><br />

is greatly aided by the excellent papers by Phelps and coworkers in which elastic and<br />

inelastic collision cross sections are obtained by numerical solution <strong>of</strong> the Boltzmann<br />

transport equation and comparison with all available experimental data on electron<br />

transport coefficients. For H2 and D214, the vibrational excitation cross section<br />

becomes appreciable<br />

cm2) at about 1 ev and peaks near 5 ev at 8 x cm2.<br />

For dissociation, a threshold at 8.85 ev and peak <strong>of</strong> 4.5 x cm2 at 16 to 17 ev<br />

was found to be consistent with the data. A recent measurement by Corriganl’ <strong>of</strong> the<br />

dissociation cross section <strong>of</strong> H2 is in good agreement with the above except for a<br />

larger peak <strong>of</strong> about 9 x crn2 at 16.5 ev. For average electron energies, E <strong>of</strong><br />

3.0 and 2.0 ev, dissociation rate constants, kd, <strong>of</strong> 11 and 2 x 10-10cm3 molecules<br />

kl 1<br />

sec-lcan be calculated by summation <strong>of</strong> Qvf(s) from E = o to m, using energy increments<br />

<strong>of</strong> 2 or 3 ev, where Q is the appropriate cross section, v the electron velocity, and<br />

is the Maxwell distribution function. Such k ‘s correspond to H-atom production rates<br />

d<br />

<strong>of</strong> 200 or 40 torrlsec. An effective ionieation rate constant, k , was similarly<br />

found to be 7 x<br />

( E ~ = 3ev) and 6 x ( E - ~ 2 ev), corresponding to ionization<br />

rates <strong>of</strong> 7 and 0.6 torrlsec, respectively. The latter should be approximately equal<br />

to the ambipolar diffusion loss, 5.8/rO2 D+Te ne/T which equals 9 or 6 torrlsec if<br />

g’<br />

D+.= 700 cm2/sec at 1 torr pressure. This crude calculation suggests that E - 3 ev is<br />

a better choice than 2.0 ev. It neglects the serious deviation from a Maxwelfl distribution<br />

which is to be expected.<br />

More realistic estimates <strong>of</strong> kd and ki were obtained by Dr. Phelps by simul-<br />

taneously adjusting E/N, ck. and using the appropriate rate coefficients to balance<br />

ionization against diffusion losses. This led to values <strong>of</strong> Ek = 3.0 ev.<br />

E/N 1.1 x 10-l’ Vcm2/molecule and ki = 7 x in surprising agreement with the


above. With that EIN, an estimate <strong>of</strong> kd can be obtained from ref. 14, Fig. 8 by multiplying<br />

the excitation coefficient (8 x<br />

(1.5 x lo7 cm/sec) which gives kd = 1.2 x<br />

cm2/molecule) by the drift velocity<br />

also in fortuitously good agreement<br />

with 1.1 x above. This excitation coefficient includes other, non-dissociating<br />

processes, but since application <strong>of</strong> Corrigan's' larger dissociation cross section<br />

would increase3otal excitation coefficient , its subsequent apportioning would not<br />

lead to serious discrepancies. *<br />

I<br />

Thus, a very large atom production term <strong>of</strong> about 200 torrlsec is indicated by<br />

all available estimates. In addition, there is the source term due to electron-ion<br />

recombination at the wall, and due to the fast reaction €12' + Hp -+ H3+ + li. Each <strong>of</strong><br />

these can at most equal the ionization rate, so that their sum will contribute 10 to<br />

20 torr/sec <strong>of</strong> atomic hydrogen. All other source terms are negligible.<br />

Surface recombination provides the only comparably large loss term in the<br />

discharge. For small y, the first order rate constant, k, = yC/d = 2 x 105y, and the<br />

steady-state atom concentration, [HIss is approximately 1 x 10-3/y. This shows that<br />

y must alwasy be relatively large, and that the diffusion controlled<br />

ks = 5.8 D/r2 = 2 to 4 x lo4 sec-' may be applicable which leads to an [Illss<br />

to 1 x lob2 torr, less than 1% mole fraction. Idhen y is lowered to<br />

<strong>of</strong> 0.5<br />

[HIss = 0.1 torr, and under either condition the halflife for its formation is very<br />

short (3 x or 3 x lO-'?sec).<br />

One is thus led to the interesting conclusion that the dissociation yield <strong>of</strong><br />

such H2 <strong>discharges</strong> is mainly controlled by surface recombination and that the surface<br />

in the discharge must be moderately to highly efficient for atom recombination. More-<br />

over, the effect <strong>of</strong> small amounts <strong>of</strong> added gases such as H20 or 02 in increasing the<br />

yield must be through their influence on the surface efficiency, as they can not affect<br />

the principal production term and as no homogeneous loss mechanisms <strong>of</strong> proper magnitude<br />

are available. These conclusions are in general agreement with recent work by Goodyear<br />

and Von Cngel" on radio frequency <strong>discharges</strong> at lower pressure and <strong>of</strong> different<br />

geometry.<br />

The very large body <strong>of</strong> experimental work on the "catalytic" production <strong>of</strong> H<br />

when small amounts <strong>of</strong> Hgi) or 02 are added will not be reviewed here. The effect is<br />

unquestionably real, i.e. factors <strong>of</strong> 10 or so in 11-atom yield when switching from<br />

"dry" H2 to H2 containing 0.1 to 0.3% H20 can be demonstrated routinely and reversibly.<br />

Rony and Hanson18 have recently questioned the existence <strong>of</strong> such an effect at a pressure<br />

<strong>of</strong> 0.075 torr and have reviewed the general subject. Our early experiments do<br />

not bear this out, as they show a large catalytic effect for added H20, but they do<br />

indicate that the effect is less pronounced at pressures below 0.1 torr. This trend<br />

can be expected if the above analysis is correct, because at low pressures, the production<br />

terms are decreased and the loss terms increased. Moreover, for a given<br />

discharge energy input, the surface should be hotter at low pressure, and this may<br />

nullify the deactivation which is probably due to adsorbed water molecules. Several <strong>of</strong><br />

the relevant experiments are now under way in our laboratory by Dr. D. A. Parkes, using<br />

Lyman-! absorption for the do-tream measurement <strong>of</strong> [HI.<br />

111. 2. Oxygen Discharges<br />

Electron collision cross sections have been calculated by Hake and Phelps19<br />

from all available experimental data on electron drift velocity and other transport<br />

coefficients. The cross sections for vibrational excitation are much smaller than in<br />

Hp and that process can probably be neglected. Electronic excitation is described by<br />

* It is Dr. phelps's view that the high E/N portion <strong>of</strong> the enelastic collision frequency<br />

and the corresponding cross sections will have to be modified in view <strong>of</strong> recent work<br />

by Fletcher and Haydon, Austral. J. Phys. 19, 615 (1966).


20<br />

three processes with thresholds at 4.5, 8.0, and 9.7 ev. The latter two are larger<br />

than the first, and should lead to dissociation, since the upper states have shallow<br />

potential energy mimima at larger internuclear distances than the ground state. The<br />

combined cross section for the 8.0 and 9.7 ev excitation shows a broad first peak <strong>of</strong><br />

1.1 x cm2 at 12 to 15 ev, then drops slightly and rises again to a second peak<br />

in the 50 to 100 ev range. With the assumption <strong>of</strong> an average electron energy, Ek, <strong>of</strong><br />

3.0 ev the effective dissociation rate constant, kd, is about 2 x cm3 molecule-’<br />

sec-l.<br />

I<br />

The corresponding ionization rate constant, ki, was calculated to be<br />

1.3 x cm3 molecule-’ sec’l. Fitting the 02 data in a similar way to lip, Dr.<br />

Phelps obtained E/N = 9 x<br />

V cm2/molecule, Ek = 3.4 ev, kd = 1 x lo-’, and<br />

k, = 1 x 10-l’ cm3 molecule-’ sec-l, in fair agreement with the above except for the<br />

smaller ki, but k is strongly dependent on E/N near 10-15Vcm2/molecule, so that a<br />

20% increase <strong>of</strong> ESN would lead to a tenfold increase <strong>of</strong> ki.<br />

An patom production rate <strong>of</strong> about 200 torr/sec by dissociative electron<br />

impact is thus indicated, and all other production terms are negligible by comparison.<br />

Surface recombination <strong>of</strong> 0-atoms is kinetically similar to that <strong>of</strong> H-atoms except for<br />

a lower diffusion coefficient and molecular velocity by a factor <strong>of</strong> 3. Thus, the<br />

effective first order surface recombination rate constant is 6 x lo4 y sec-l for Emdl<br />

r and 5 x 10’ 8ec-l for y approaching unity.<br />

In pure 02, as in Np, there is another loss term which does not arise in H2.<br />

The polyatomic ions Os+ and O4+ can react exothermically and rapidly via<br />

01,’ + + 0 + 03 + 02, 03’ + 0 -+ 02+ + 02 to recombine 0-atoms. To obtain an upper limit<br />

+<br />

for this loss rate one may assume that 01, is a major ion, i.e. [O4+] * lf” ~ m - ~ ,<br />

and that it is therefore regenerated by the bimolecular reaction 02 + 02 + 01,’. The<br />

latter assumption requires that the lifetime <strong>of</strong> the unstabilized OI,+ collision complex<br />

be equal to or longer than the collision time, 3 x sec, which seems excessively<br />

long-for such a simple species. At its (unreasonable) maximum estimate, such a chain<br />

process may recombine 0-atoms at twice the rate <strong>of</strong> @ + 0 -c O3+ + 02, i.e. with an<br />

effective first order rate constant <strong>of</strong> 200 sec-l if both ion molecule reactions have<br />

rate constants <strong>of</strong> cm3 molecule-l sec-’. Even so, it would not seriously limit<br />

0-atom production, since the corresponding [O], = 0.5 torr = 50% mole fraction. Moreover,<br />

Knewstubb, Dawson, and TicknerZ0 saw no Ob+ in their mass-spectrometric study<br />

<strong>of</strong> dc 02 <strong>discharges</strong> at 0.4 torr, though the weaklv bound ion could have dissociated in<br />

the large electric field at the sampling orifice as Schmidtz1 suggests for a in his<br />

mass-spectrometric study <strong>of</strong> nitrogen ions. The above mechanism does have the desirable<br />

property that it is easily quenched by small amounts <strong>of</strong> added gases such as N2 or H2<br />

which are capable <strong>of</strong> transforming the oxygen ions into more stable ions such as NO+ or<br />

EJO’, but it is unlikely to be important here.<br />

The process 0- + 0 -c 02 + e is known to be-fast (k * 1.5 x and it should<br />

follow the dissociative attachment step e 2 O2 + 0 + 0 which has a threshold <strong>of</strong> 4.5 ev<br />

Ins<strong>of</strong>ar as 0 is formed mainly by this reaction ad<br />

and a low maximum near 7 ev.<br />

removed by its reverse, and the concentrations <strong>of</strong> electrons and ions are very much<br />

lower than those <strong>of</strong> neutral species, these steps leave [O] unchanged.<br />

If the above large excitation-dissociation rates are approximately correct, the<br />

O-atom yield, as the H-atom yield in the preceding section, is principally controlled<br />

by surface recombination in the discharge. The smallest calculated [Ol,, (y 1) is<br />

about 0.04 torr, 4% mole fraction, considerably larger than experimental values for<br />

pure 02. A possible explanation <strong>of</strong> this discrepancy may lie in the surface properties<br />

immediately downstream from the discharge region. Active <strong>discharges</strong> have a sharp<br />

boundary as shown by their light emission, because electron loss processes are Very<br />

fast. The corresponding transition <strong>of</strong> the surface from a region where y is<br />

i<br />

near unity<br />

to one where it is less than is likely to be more gradual, and would provide a<br />

f


21<br />

region in w!iich large, nighlv localized surface 10s; terns could qulcLlv reduce tile<br />

atom concentration.<br />

Experimentally, 1ary.e catalytic effects by :;?, SO, or li2 in tile production <strong>of</strong><br />

0-atoms in microwave ciisciiargcs ~iave ~cerl reported.22 Very ptire oxygen qave only u.6~<br />

atoms (still ~ O W ~ yields K oi 0.3';; WCKC latcr obtained), !>ut small adtiitions (U.01 to<br />

0.u5;:) <strong>of</strong> Sz, >;20, or !;o produced +atoms at tile rate <strong>of</strong> 4u to 45 per added ;:, and<br />

similar additions <strong>of</strong> 112 produced 160 to 200 +atoms per added 112. Ih terms <strong>of</strong> the<br />

!'resent interpretation, tile large catalytic cffrct may he understandable for ti2 additions<br />

as due to t!20 wall effects, !,ut less so for nitrogen compounds which sliould not<br />

be StKOIlGlY adsorlied at tile surface. (:onceivably, XO+ ir ::02+, stron): Lewis acids, my<br />

be involved in poisoiiiny, the surface. Thus, our understanding <strong>of</strong> 02 discharzes is still<br />

in an unsatisf actory state. Furthcr experiinents are required in wliich particular<br />

attention should he given to tile condition and cliaracterization <strong>of</strong> the surface as vel1<br />

as to the imnedinte downstream rccion.<br />

111. 4. SitroRcn Disc!iarges.<br />

The great complexity <strong>of</strong> "active nitro1:en" is probably due to its larger cross<br />

sections for vibrational excitation anci to tile existcncc <strong>of</strong> metastable electronically<br />

excited states helot) tlie dissociation l i m i t <strong>of</strong> ground-state 1iz. Consequently, extensive<br />

vibrational excitation persists for times much longer than those spent in tlie discharge<br />

zone, and chemiionizatioll is observed in regions such as tlie "pink glow" well downstream<br />

<strong>of</strong> the discharge. The absence <strong>of</strong> the lowest triplet state, A,3Z:, in active nitrogeng3<br />

contaiiiing '.';-atoms indicates that tliesc excited molecules are very efficiently quenched<br />

by S, and that vibrationally liiglily excited ground-s tate molecules arc the principal<br />

carriers <strong>of</strong> excitation to tlie dowiistreai~! reqioii. Engelliardt, Phelps, and Riskz4 have<br />

determined tlie relevant elastic arid inelastic electron collision cross sections. Some<br />

<strong>of</strong> the electronically excited states above tne dissociation limit do not lead to pre-<br />

dissociation, and thcrefore only the state with tlireshold energy <strong>of</strong> 14V was used in<br />

tile estimate <strong>of</strong> dissociation. Assuming an average electron energy. = 3 ev, and a<br />

maxwellian distribution, one obtains an effective dissociation rate constant, kd, <strong>of</strong><br />

3 x lo-'' (bo torr/sec) and a correspondinz ionization rate constant, ki, <strong>of</strong> 6 x lU-l'.<br />

'The latter is larzer (b torr/sec) than the corresponding ambipolar diffusion loss term<br />

(13.5 to 1 torr/sec). lilt more realistic calculation by Dr. Phelps which simultaneously<br />

fits ck, L/:i, and tlie known cross sections to make the ambipolar diffusion loss equalthe<br />

rate <strong>of</strong> ionization gave ck = 2.2 ev, E/?: = 1.2 x cm2/molccule. kd = 3 x 10 "<br />

(6 torr/sec), and ki = 3 x This dissociation rate is very much lower than that<br />

<strong>of</strong> 1iZ or O2 and properly reflects the tiifficulty <strong>of</strong> producing extensive dissociation <strong>of</strong><br />

Hz in glow discharxes. ?io other source terms <strong>of</strong> comparable magnitude are available.<br />

The principal loss processes include atom recombination at the surface which can be set<br />

equal to those <strong>of</strong> oxygen, because the molecul K velocities are similar. The catalytic<br />

a atom loss nechanicm by E;,++ + X + i


1<br />

\<br />

22 .<br />

Experimentally, there is abundant evidence for "catalytic" effects as summarized<br />

by Young et alZ8 who studied the effectiveness <strong>of</strong> 02, NO, and SFg added either<br />

before or immediately after a nicrowave discliarge in highly purified, flowing Xz.<br />

\<br />

All three gases were "catalytic" when added before, but only NO after the discharge, ,<br />

and SF6 added before "produced" 230 !


i<br />

’ understanding:<br />

23<br />

(a) Electron impact ionization and aissociation rates <strong>of</strong> reactants<br />

1 and other major species; (b) Surface recombination ratcs in the discharge: (c)<br />

Ion-molecule reaction rates involving major neutral species; (d) neutral-neutral<br />

reaction rates and their tcmpcrature dependences in and out <strong>of</strong> the disciiarge. ‘[uch <strong>of</strong><br />

) the necessa information for (a), (c), and (d) is becoming available for many systems.<br />

The role OBurface, however, is little understood for electrically neutral reactants,<br />

1<br />

I<br />

, even less so for charged species, and seems to be the present bottleneck.<br />

\<br />

i 1.<br />

I<br />

. \<br />

2.<br />

3.<br />

I 4-<br />

5.<br />

6.<br />

’ 7.<br />

1 8.<br />

Y.<br />

10.<br />

1 11.<br />

’ 12.<br />

’, 13.<br />

1; 14.<br />

15.<br />

I 16.<br />

17.<br />

j 18.<br />

19.<br />

20.<br />

21.<br />

22.<br />

23.<br />

, 24.<br />

1 25.<br />

i 26.<br />

1 27.<br />

28.<br />

, 29.<br />

Acknowledgement :<br />

The author would like to thank UK. A. V. Phelps for many interesting discussions<br />

and for calculations <strong>of</strong> important parameters.<br />

References<br />

H. S. W. Massey and E. H. S. Burhop, Electronic and Ionic Impact Phenomena, Oxford<br />

University Press, 1952.<br />

E. N. McDanel, Collision Phenomena in Ionized Cases, John Wiley and Sons, N.Y. 1964.<br />

P. Llewellyn-Jones, The Glow Discliargc, ?lethuen and Co., London, 1966.<br />

s. c. Brown, Introduction to Electrical Discharees in Gases, John Wiley and Sons,<br />

N.Y. 1966.<br />

L. Goldstein, Advances in Electronics and Electron Physics, Vol. 7, 399-503 (1955).<br />

S. C. Brown, Handhuch der Physik, Vol. 22, 531-575 (1956).<br />

!4- A. Uiondi, Advances in tlectronics, Vol. 18, Academic Press, Inc., N.Y.<br />

‘-4. ii. Kasner and ?4. A. Uiondi, Phys. Kev. 137, A317 (1965).<br />

B. li. Mahan and J. C. Person, J. Cliem. Phys. 40, 392 (1964).<br />

T. S. Carlton and B. li. Xahan, J. Chem. Piiys. a, 3683 (1964).<br />

1963, p.67.<br />

D. Rapp and U. 1). Urif,lia, J. Chem. Phvs. a,<br />

1480 (1965).<br />

F. C. Fehsenfeld, E. t. Ferguson, and A. L. Schmeltekopf, J. Chem. Phys. 44, 1844<br />

(1966).<br />

Y.<br />

A.<br />

Tanaka, F. R. Innes, A.<br />

G. Lngelhardt and A. V.<br />

S. Jursa, and ?I. :


24<br />

Ion-Molecule Reactions in Electric Discharges<br />

3. L. Franklin, P. K. Ghosh and Stanley Studniary<br />

Rice University, Houston, Texas I<br />

Before the development <strong>of</strong> good vacuum equipment and techniques, mass spectrometrists<br />

observed many ions occurring at masses well above those <strong>of</strong> t,he molecules admitted<br />

to the instrument. These interferred with the main interests <strong>of</strong> the experimenters<br />

at that time, although in a few instances it was recognized that reactions<br />

were occurring between primary ions and molecules. When good vacuum facilities became<br />

available in the early 1930s they were adapted to mass spectrometry and for a<br />

number oi years every effort was made to maintain pressures well below torr ,<br />

in order to avoid collisions <strong>of</strong> primary ions with neutrals. However, in 1940, Mann,<br />

Hustrulid and Tate (l), in studying water, observed an ion at mass 19, and by vary-<br />

I<br />

(1) Mann, M.M., Hustrulid, A. and Tate, J. T., -. Rev., 58, 340 (1940)<br />

ing the pressure in their instrument, concluded that it was H30+, probably formed<br />

by the reaction: + +<br />

H20 + H20 + H 0 + OH<br />

3<br />

During the middle 50s, several groups <strong>of</strong> mass spectrometrists became curious as to<br />

the results that would be observed if source pressures were raised sufficiently to<br />

allow a few collisions to occur between ions and molecules. Several ions occurring<br />

at masses above those <strong>of</strong> the parent ion were observed. Because <strong>of</strong> this, a number<br />

<strong>of</strong> systematic studies were made and increasing interest and emphasis on reactions<br />

<strong>of</strong> ions with neutral molecules has developed, until at present some 50 to 100 papers<br />

per year are published on this subject alone.<br />

Perhaps one <strong>of</strong> the strongest reasons for the interest in ion-molecule reactions<br />

is the fact that ions <strong>of</strong> unusual and unsuspected composition were observed. Most<br />

fascinating <strong>of</strong> these has been CH5+, which was completely unexpected, but which,<br />

nevertheless, is now well established as a stable ioc. This ion was first announced<br />

by Tal'roze and Lyumbimova (2), but it was also reported shortly after the Russians<br />

(2)<br />

Tal'roze, V. L. and Lyumbimova, A. K., Dokl. Akad. Nauk SSSR, 86, 909 (1952)<br />

by several groups in this country (3,4,5,9).Studies <strong>of</strong> secondary ions from a large<br />

number <strong>of</strong> molecules followed.<br />

(3) Field, F. H., Franklin, J. L. and Lampe, F. W., 2. Amer. Chem. %., 79, 2419<br />

(1957)<br />

(4) Stevenson, D. P.and Schissler, D. O., J. Chem. PQ., 2, 1353 (1955)<br />

(9) Schissler, D. 0. and Stevenson, D. P., 2. Chem. Phys.,-24, 926 (1956)<br />

(5) Meisels, G. G., Hamill, W. H. and Williams, R. R., Jr., J. E m . -., 2, 79c<br />

(1956)<br />

The earlier studies <strong>of</strong> secondary ions were largely limited to ions <strong>of</strong> masses<br />

greater than that <strong>of</strong> the parent ion, but subsequent studies have shown that many<br />

secondaries <strong>of</strong> lower mass also occur. In most instances, the fact that the ion re-<br />

sulted from collision rather than from impurities was demonstrated by varying the<br />

pressure in the ion source. If the ion intensity increased as a second power <strong>of</strong><br />

the pressure, the ion clearly resulted from a collision.<br />

Having established that an ion was indeed the result <strong>of</strong> a collision, it was<br />

obviously <strong>of</strong> interest to ascertain the primary ion precursor <strong>of</strong> the secondary ion.<br />

TWO methods have usually been used for this purpose. The method most <strong>of</strong>ten used<br />

was to measure the appearance potential <strong>of</strong> the secondary ion and compare it to<br />

appearance potentials <strong>of</strong> various primary ions occurring in the system in question.<br />

-<br />

-<br />

-<br />

-<br />

,'<br />

,<br />

1


Obviously, the secondary ion must have the same appearance potential as its precursor,<br />

and where reasonable agreement <strong>of</strong> primary and secondary ion appearance potentials was<br />

found the identities <strong>of</strong> reactant and product were established. In some instances, it<br />

has been possible to reduce the electron energy to the point where only one or two<br />

Primary ions were present. Under these conditions, it is <strong>of</strong>ten possible by comparing<br />

intensities <strong>of</strong> secondary ions with the disappearance <strong>of</strong> primaries to identify unequivocally<br />

the precursors <strong>of</strong> the various secondaries. Obviously, boqh <strong>of</strong> these<br />

techniques suffer from certain difficulties. Where the primary ion spectrum is sufficiently<br />

complicated, or where the appearance potentials <strong>of</strong> several primary ions are<br />

sufficiently close together, it is very difficult and <strong>of</strong>ten impossible to determine<br />

the precursor <strong>of</strong> a secondary ion satisfactorily.<br />

Further, comparison <strong>of</strong> primary and<br />

secondary appearance potentials usually serves to identify only the precursor <strong>of</strong><br />

lowest appearance potential. Possible precursors <strong>of</strong> higher appearance potential<br />

are obscured and can only be detected by other means. Of course, it is also true<br />

that one cannot always simplify the primary spectrum sufficiently by reducing the<br />

electron energy to permit satisfactory identification <strong>of</strong> the precursor. As a result,<br />

in recent years a few mass spectrometrists following Lindholm (6) have employed a<br />

primary mass sorter to select the primary ion which is then injected into the gas<br />

(6) For a survey <strong>of</strong> Lindholm's work see E. Lindholm, "Ion-Molecule Reactions in the<br />

Gas Phase," Advances in Chemistry Series 58, American Chemical Society, Washington,<br />

D. C., 1966, pl.<br />

with which reaction is desired.<br />

Mass spectrometer ion sources are quite small <strong>chemical</strong> reactors. It can easily<br />

be shown that the reaction time <strong>of</strong> an ion in the source will normally be in the<br />

order <strong>of</strong> a microsecond, and unless the pressure in the source is well over 100 torr<br />

only a small fraction <strong>of</strong> the ions can undergo collision. It early became apparent<br />

that where secondary ions were observed they must, in most instances, have resulted<br />

at almost every collision <strong>of</strong> ion and neutral. Further, in many instances, the<br />

heats <strong>of</strong> formation <strong>of</strong> ions and neutrals were well established, and in all such<br />

instances it was possible to show that the reactions were exothermic. Indeed, it<br />

would be impossible under most circumstances to observe a reaction to form secondary<br />

ions if the reaction were endothermic. Such endothermicity would appear as activa-<br />

tion energy, which would greatly reduce the probability <strong>of</strong> reaction when the ion<br />

and molecule collide. (Later on we mention certain conditions in which this rule<br />

is violated, but under most circumstances it holds rigorously.) This rule is so<br />

seldom violated that it can be used as a means <strong>of</strong> helping to eliminate possible<br />

precursors <strong>of</strong> a secondary ion.<br />

It was mentioned above that the secondary ions first observed occurred at masses<br />

above those <strong>of</strong> the parent. However, there was always an expectation that ions <strong>of</strong><br />

lower mass might also be formed in collision reactions and as the pressure that<br />

could be tolerated in the ion source was increased it became apparent that such was<br />

indeed the case. For example, it was observed by Munson, Franklin and Field (7)<br />

(7) M.S.B.Munson, J. L. Franklin and F. H. Field, J. Phys. Chem. 68, 3098 (1964)<br />

that the C H + ion from ethane and the C3HTf ion from propane, both present in the<br />

primary sp$c?rum+ increased with increasing pressure and indeed, in the case <strong>of</strong><br />

propane the C H ion increased from a very small proportion <strong>of</strong> the primary spectrum<br />

3 7<br />

until it represented some 70% <strong>of</strong> all the ions present. Many secondary ions <strong>of</strong> mass<br />

less than the parent did not show such spectacular increases and other techniques<br />

were sought to establish these. One method <strong>of</strong> especial interest was that due to<br />

He employed electrons having energies too small to ionize in the<br />

Cermak. (a),.<br />

(8)<br />

V. Cermk and 2. Herman, Collection Czechoslov. Chem. Commun. 2, 406 (1962)<br />

ionization chamber. However, he employed a relatively high variable potential<br />

between the ion chamber and the trap anode, so that the electrons were accelerated<br />

-<br />

-


I<br />

26<br />

in the anode region. Some <strong>of</strong> these ionized molecules present in that region and the<br />

ions were repelled by the potential on the anode and drifted back into the ionization<br />

chamber. These primary ions could not be themselves collected, but new second-<br />

ary ions could be unequivocally identified.<br />

Further, by varying the potential on<br />

the anode, it was possible to obtain an appearance potential for the secondary ions<br />

and from this to deduce the identity <strong>of</strong> its precursor.<br />

A large number <strong>of</strong> reactions <strong>of</strong> ions with neutrals have now been identified and<br />

typical examples <strong>of</strong> the various classes <strong>of</strong> such bimolecular reactibns are given in<br />

tables 1 through 7.<br />

Table 1<br />

Atom Transfer Reactions<br />

+<br />

+ Kr + D2<br />

+ Xe + CH4<br />

+<br />

N+ + D2<br />

+<br />

-+ KrD+ + D (9)<br />

+ + XeH + Cis3 (10)<br />

+ -+ N2D + D (9,11)<br />

+ C3H5 (12)<br />

5+<br />

+ 0 + N2<br />

+ 0 + C02<br />

2+<br />

-+ NO + N (14,15)<br />

-+ 0 + CO (16)<br />

+ CH3 (17)'<br />

CH4 + C3H6 + CH +<br />

D20 + nC4HI0 --f HD 0 + C4H9 (13)<br />

+ 2+<br />

I + cH31<br />

-+ I2<br />

(9) Schissler, D. 0. and Stevenson, D. P., J. Chem. Phys.,24, 926 (1956)<br />

(Ip' u>ld, F. H., Franklin, 3. L., 2. &. *m. E. 83, 4509 (1961)<br />

(11)-Stevenson, D. P., J. a. %m.,6l, 1453 (1957)<br />

(12) Frankevich, E. L. and Tal'roze, V. L., Dokl. Akad. Nauk SSSRZ, 1174 (1958)<br />

(13) Lampe, F. W., Field, F. H. and Franklin, J. L., J. 3. Km. E., 79, 6132<br />

- (1957)<br />

(14) Potter, R. F., J. E m . Phys., 23, 2462 (1955)<br />

s=<br />

(15) Fehsenfeld, F. C., SchmeltekopfTA. L. and Ferguson, E. E., Planet. Space Science<br />

13, 219 (1965)<br />

(16) zhsenfeld, F. C., Ferguaon, E. E. and Schmeltekopf, A. L., 2. Chem. Phys. 2,<br />

3022 (1966)<br />

(17) Pottie, R. F., Barker, R. and Hamill, W. H., Radiation Research 2, 664 (1940)<br />

(18)<br />

(19)<br />

(20)<br />

Table 2<br />

Positive Atomic Ion Transfer Reactions<br />

0 ++ H2 + H O++ 0 (18)<br />

H2 2+ + O2 +€SO> + H (9,11) .<br />

HI++ CH31 + CH I + + H (19)<br />

33<br />

C2H: + D20 +€ID 0 + C2H5<br />

+ 3<br />

O2 + N +NO + 0 (21)<br />

0; + C2H2 --t C2H20+ + 0<br />

Hutchinson, D. A., Paper presented at American Chemical Society Meeting,<br />

Minneapolis, Minnesota, September, 1955<br />

Pottie, R. F., Barker, R. and Hamill, W. H., Radiation Research 10, 664 (1959)<br />

Lampe, F. W., Field, F. H. and Franklin, J. L., J. Amer. Chem. s., 2, 6132<br />

(1957)<br />

(21) Golden, P. D., Schmeltekopf, A. L., Fehsenfeld, F. C., Schiff, H. I., and 1<br />

-<br />

Ferguson, E. E., 2. Chem. Phys. 44, 4095 (1966)<br />

(22)<br />

(20)<br />

c<br />

1<br />

\<br />

!I<br />

4<br />

I\<br />

\<br />

,


27<br />

(22) Franklin, J. L., Munson, M.S.B., Tenth Symposium (International) on Combustion,<br />

The Combustion Institute, 1965, p. 561<br />

(23)<br />

(24)<br />

(25)<br />

(26)<br />

(27)<br />

Table 3<br />

Symmetrical Transfer Reactions<br />

+<br />

H; + H2 i H, + H (23,24,11)<br />

CH + CH4 i CH' + CH3 (2,3,4,5) i<br />

4+ 5+<br />

H 0 + H20 +H30 + OH (1)<br />

2<br />

HC1+ + +<br />

HC1 + H2C1 + H (9)<br />

+<br />

CH202+ + CH202 4 CH 0 + HC02 (22)<br />

NH;+ NH3 +NH4 3+2 + NH2 (25,26,27)<br />

I2 + I2 +I + I (28)<br />

3<br />

Eyring, H., Hirschfelder, J. 0. and Taylor, H. S., 2. Chem. Phys. 3, 479 (1936)<br />

Stevenson, D. P. and Schissler, D. O., J. %m. Phys.23, 1353 (1953)<br />

Lampe, F. W. and Field, F. H., Tetrahedron 1, 189 (l"3)<br />

Dorfman, L. M. and Noble, P. C., J. Phys. CEem. 63, 980 (1959)<br />

Derwish, G. A. W., Galli, A., Giardini-G-idoni, A., and Volpi, G. G., J.<br />

- Chem. Phys. 3, 1599 (1963)<br />

and Harkness, R. W., Phys. Rev. 2, 784 (1928)<br />

(28) Hogness, T.<br />

Table 4<br />

~<br />

-<br />

H- and H,- Transfer Reactions<br />

+ L +<br />

C2H5+<br />

C H<br />

+ C3H8<br />

+ C3H8<br />

+ C2H6 + C H<br />

7+<br />

+ C H + C3H7<br />

(29)<br />

(29)<br />

4+ 5+<br />

CH3 + C2H6 + C2H5 + CH4 (34)<br />

+ C3H5 + neo-C 5 H 12 + tC5H:1 + '3f6 (34)<br />

+ C H + C3H8 + C H + C3H6 (29)<br />

2 6<br />

24 C H + iC4H10 -+ C H + + iC4H8 (29)<br />

3 6 3 8<br />

+"<br />

(29) M.S.B.Munson, J. L. Franklin and F. H. Field, J. Phys. Chem. 68, 3098 (1964)<br />

Table 5<br />

Some+$eactions <strong>of</strong> Excited Ions<br />

+ C2H6 + C2Hl+ + C2H5 (29)<br />

C2H6<br />

H2+* + He + HeH + H (30)<br />

N + N2<br />

O2 2+* + O2<br />

+ N -I- + N (21,23,33)<br />

+ 0: + 0 (22,31)<br />

(30) H. von Koch and L. Friedman, J. Chern. Phys. 38, 115 (1963)<br />

(31) R. K. Curran, 2. Chem. Phys. 38, 2974 (1963)-<br />

(32) M.S.B.Munson, F. H. Field and?. L. Franklin, 2. Chem. Phys. 37, 1790 (1962) -<br />

(33) M. Saporoschenko, Phys. Rev. 111, 1550 (1958)<br />

(34) Field, F. H. and Lampe, F. W., J. Amer. Chem. z., 2, 5587 (1958)


C H +<br />

28<br />

Table 6<br />

Charge Transfer Reactions<br />

+<br />

0 +02 -+ 02+ + 0 (35)<br />

N2 + + O2 + N2 + 02+ (36)<br />

+<br />

2+<br />

C2H4 --f C H +<br />

Xe + C2H4<br />

Ar + + C2H4<br />

+<br />

Ar + CH4 4<br />

C2H2 (37)<br />

+<br />

c<br />

4+<br />

C H + Xe (38)<br />

I lH4' + H: + Xe (38)<br />

C2H2+ + H2 + Ar (38)<br />

C:H; + H + A r (38)<br />

CH? + H + Ar (5,39)<br />

F++ CO -+ CO + F (40)<br />

I, C+ + 0 + F (40)<br />

(35) F. C. Fehsenfeld, P. D. Goldan, A. L. Schmeltekopf and E. E. Ferguson, Planet.<br />

Space Sci. 2, 579 (1965)<br />

(36)<br />

F. C. Fehsenfeld, A. L. Schmeltekopf and E. E. Ferguson, Planet. Space Sci. 13,; -<br />

919 (1965)<br />

(37)<br />

(38)<br />

(39)<br />

F. H.<br />

J. L.<br />

G. G.<br />

Field, 2. fi. %m. e. 83, 1523 (1961)<br />

Franklin and F. H. Field, 2. Am. Chem. E. 83, 3555 (1961)<br />

Meisels, W. H. Hamill and R. R. Williams, Jr; 2. Phys. Chem:Z, 1456<br />

(1957)<br />

(40) E. Lindholm, Arkiv Fysik - 8, 433 (1954)<br />

CH4 + O2 -+ CH30 + OH (22)<br />

+<br />

+<br />

Table 7<br />

Xe + C H ~ -+ Xem; + H (10)<br />

t<br />

I<br />

I<br />

1


Tables 1-6 present examples <strong>of</strong> relatively simple reactions. However, reactions<br />

involving quite pr<strong>of</strong>ound changes in structure and bond reorganizations have been<br />

observed by a number <strong>of</strong> investigators. Table 7 shows several <strong>of</strong> these, which are<br />

given as typical examples. Certain <strong>of</strong> the reactions shown result in more than one<br />

set <strong>of</strong> products, all <strong>of</strong> which apparently occur at the same appearance potential<br />

and thus involve the same precursor. Of course, the intensities <strong>of</strong> the product<br />

ions will, in most instances, not be the same. One would expect tha,t reactions<br />

<strong>of</strong> this kind would involve the formation <strong>of</strong> a relatively stable complex, which<br />

breaks up in ways dictated by the energy content <strong>of</strong> the complex. Unfortunately,<br />

no quantitative treatment <strong>of</strong> the break up <strong>of</strong> the complex has yet been published,<br />

so it is not now possible to predict the ratios <strong>of</strong> product ions where more than<br />

one product arises from a single reactant. It has, however, been observed by Lampe,<br />

et al. (41) that the ratios <strong>of</strong> secondary ions from a collision complex will <strong>of</strong>ten<br />

be very similar to those <strong>of</strong> the same fragment ions in the primary mass spectrum<br />

<strong>of</strong> a compound having t e Sam$ composition as the comp ex. Thus, they pointed out<br />

9 4<br />

that the ratio <strong>of</strong> C H /C H in the reaction <strong>of</strong> C2H4 with C H was about the<br />

35. 4 7<br />

same as that observed in the mass spectra <strong>of</strong> the butenes. Thg fiterature contains<br />

(41) F. W. Lampe, J. L. Franklin and F. H. Field, "Progress in Reaction Kinetics,"<br />

Val. 1, Pergamon'Press, New York, 1961, p. 69.<br />

only a few examples <strong>of</strong> simple condensation reactions. This is not surprising in view<br />

<strong>of</strong> the fact that every complex is formed with enough energy to break up in either<br />

the forward or reverse direction. Since most complexes can break up very rapidly<br />

they will generally do so in a time short compared to that required to collect the<br />

ion. In a few instances such complexes have been observed to survive long enough<br />

to be measured. One example <strong>of</strong> this is given in Table 7. It might be mentioned<br />

that several apparently long lived complexes were observed by Field (37) in his<br />

study <strong>of</strong> ethylene, but these in all cases turned out to depend upon the third or<br />

higher power <strong>of</strong> the pressure, and thus were in fact complexes that had been<br />

stabilized by collision or had resulted from the decomposition <strong>of</strong> a complex <strong>of</strong><br />

higher molecular weight.<br />

Although the preceding discussion has largely been devoted to ions formed as<br />

bimolecular reaction products, in the last few years, many examples <strong>of</strong> ions formed<br />

with much higher pressure dependence have been observed. One <strong>of</strong> the earliest studies<br />

carried out at such elevated pressures, i.e., above 100 microns, was the study <strong>of</strong><br />

Field (37) <strong>of</strong> ion-molecule reactions in ethylene. In this study he observed ions<br />

with pressure dependencies as high as about 6, although those exhibiting the highest<br />

pressure dependence were <strong>of</strong> such low intensity that the nature <strong>of</strong> the reactions<br />

involved could not be ascertained. Indeed, above about 3rd order the method <strong>of</strong><br />

appearance potentials becomes completely useless, and the identification <strong>of</strong> precursors<br />

to a given product becomes very tenuous indeed. To form ions at high pressures<br />

in a region from which they can be collected it is usually necessary to employ<br />

electrons <strong>of</strong> several hundred volts rather than the usual 60-70 volts employed in<br />

most mass spectrometric problems. Indeed, because <strong>of</strong> this problem, Kebarle and<br />

Hogg (45) have employed alpha particles <strong>of</strong> high energy to provide primary ions.<br />

(45) P. Kebarle and A. M. Hogg, J. &m. a. 42, 668 (1965); 2, - 449 (1965)<br />

When ions are formed by high energy massive particles it is possible to operate<br />

at much higher pressures and Kebarle (45), Wexler et al. (46) and others have<br />

(46)<br />

S. Wexler, Assa Lifshitz and A. Guattrochi, "Ion-Molecule Reactions in the<br />

Gas phase," Adv. in Chem. Series, Amer. Chem. SOC., Washington, D. C. 1966<br />

p. 193<br />

studied the ions formed at pressures up to about one atmosphere. Naturally, they<br />

have observed ions with a very high pressure dependence, although they have not been<br />

able to establish the order <strong>of</strong> reaction. With such a system, Kebarle et al. (49,50)<br />

-


-_<br />

30<br />

have observed ions having the general formula, H+(H O)n, with n varying from 1 to 7,<br />

and Wexler, et al. (46) have observed polymer ions Prom acetylene having up to 12<br />

carbon atoms.<br />

Recently, studies have been carried out in mass spectrometry sources at pressures<br />

up to several torr. Under these conditions, any primary ions formed will undergo<br />

many collisions and will have ample opportunity to react if they are capable <strong>of</strong><br />

doing so. Field and Munson (47,48) have taken advantage <strong>of</strong> this to carry out some<br />

very intereciting studies <strong>of</strong> reactions <strong>of</strong> highef order. pey observeh that in very<br />

pure methane, the principal secondary ions CH5 and C2H5 reached a plateau and re-<br />

(47) M.S.B.Munson and F. H. Field, 2. &. =m. %. 88, 2621 (1966)<br />

(48) F. ti. Field, M. S. B. Munson and D. A. Becker, "Ion Molecule Reactions in<br />

the Gas Phase," Adv. in Chem. Series, Amer. Chem. SOC., Washington, D. C.<br />

(49)<br />

(1966), p. 167<br />

P. Kebarle and A. M. Hogg, 2. s m . m. 42, 798 (1965)<br />

(50). A. M. Hogg and P. Kebarle, J. Chem. Phys. 43, 498 (1965)<br />

mained constant with increases in pressure beyond about 0.5 torr. They observed<br />

also that if there were any small amount <strong>of</strong> impurities in the methane the intensities<br />

<strong>of</strong> these ions passed through a maximum around a few .loth8 torr and then declined<br />

steadily with further increases in pressure. The primary ions had very small probability<br />

<strong>of</strong> colliding with anything but methane and consequently the disappearance<br />

<strong>of</strong> the secondaries must be due to their reaction with the impurities, since it is<br />

demonstrated that they did not react with methane itself. It was a simple step<br />

from this to the addition <strong>of</strong> small amounts <strong>of</strong> a variety <strong>of</strong> materials to the methane<br />

plasma, with results that proved extremely interesting. When, for example, smell<br />

amounts <strong>of</strong> long chain paraffin hydrocarbons, such as dodecane, were added to the<br />

methane plasma, the spectrum <strong>of</strong> ions from the high molecular weight paraffin was<br />

quite different from that obtained by electron impact. Such high molecular weight<br />

paraffins give only small intensities <strong>of</strong> ions above about the C5 range under<br />

eleqtron impact. However, in the methane plasma, ions <strong>of</strong> the general composition<br />

C H formed at each carbon number from the parent down to C4. No doubt ions<br />

o? tailer mess are also formed, but these are not observable because <strong>of</strong> the interference<br />

from secondary and ternary ions from methane. Further, the largest <strong>of</strong> thfse<br />

ions is the one corresponding to the parent molecules; i.e., with dodecane,C12H25 .<br />

Field and Munson have studied a number <strong>of</strong> compounds by this method, and in<br />

many instances have obtained pr<strong>of</strong>ound changes in the mas spectrum, produced by<br />

"Chemical Ionization," the term which they have given the processes. (47,48)<br />

They have concluded that in the case <strong>of</strong> the methane the principal reactions are<br />

probably as follows:<br />

CH5 + + CnH2w2 + CH4 + H2 +'Cn+H + ,<br />

2#1 .<br />

-<br />

+<br />

4 C H + CnH2#l<br />

2 6<br />

Although the previous discussion has been devoted entirely to reactions <strong>of</strong> positive<br />

ions, negative ions are also known to undergo reactions on collision. Relatively<br />

few <strong>of</strong> these reactions have been studied, however, largely 'because negative<br />

ions present some rather serious difficulties to the investigator.<br />

<strong>of</strong> negative ions, however, have been carried out by Melton, Henglein and others,<br />

and several typical reactions are given in table 9.<br />

-<br />

c<br />

Some reactions


Table 8<br />

Some Ions Formed by Processes <strong>of</strong> Order Higher than 2<br />

Rea c tan t Ionic Product Reference<br />

H2°<br />

m3<br />

H+(H,O), (1


J<br />

32 ',<br />

1<br />

A number <strong>of</strong> investigators have subsequently studied this chemi-ionization reaction <strong>of</strong>\<br />

the rare gas ions and have confirmed and extended Hornbeck and Molnar's observation,<br />

It has now been observed that all <strong>of</strong> the rare gases react with each other to form<br />

.the hetero-nuclear diatomic ions (57). In addition, a number <strong>of</strong> ionic compounds <strong>of</strong> ,<br />

the rare gases with nitrogen, CO, 02, methane, acetylene and others have been report-'<br />

ed. Chemi-ionization reactions are not necessarily limited to rare gases, however. , !<br />

Chemi-ionization products <strong>of</strong> excited mercury atoms with a number <strong>of</strong> compounds have<br />

been observed (59) and nitrogen and CO are known to und r o chemi-ionization with<br />

their own ground state species, forming respectively N -? :nd C20; '(32).<br />

4<br />

1<br />

I<br />

(59) P. Cermak and 2. Herman, Tenth Annual Conference on Mass Spectrometry, New<br />

I<br />

,<br />

Orleans, La., 1962, p. 358. I<br />

,<br />

It is natural that when both reactants and products are readily measurable<br />

c nsiderat'on should early be given to the fate <strong>of</strong> the reaction. With the reaction<br />

4? + S, if M is much larger than A , the feactior rate is psuedo first order'<br />

A + M -%<br />

and the equation expressing the concentration <strong>of</strong> A and B is as follows:<br />

- B+ =<br />

AO<br />

+<br />

-kMt<br />

1-e<br />

-<br />

-1<br />

A Llot <strong>of</strong> B+ against M will yield a straight line whose slope is kt. If a<br />

At relatively low pressures, (a few microns), i<br />

time is thus:<br />

B+<br />

- =<br />

A' + B+<br />

rate constants for second order ion-molecule reactions are given in table 11. It<br />

will be observed that many 2 them are in the order <strong>of</strong> 10 cc/molecule/sec. How-<br />

€3<br />

ever, values as small as 10 cc/mo_l culelsec have been reported for some reactions.<br />

6 The values in the neighborhood <strong>of</strong> 10 cc/molecule/sec represent reactions that must<br />

occur at essentially every collision in that they have cross sectionslSonsiderably<br />

larger than ordinary collision cross sections. The values around 10 represent<br />

or very small.<br />

must not involve appreciable energy <strong>of</strong> activation. Stevenson and Schissler (4,11)<br />

have confirmed this experimentally for a few reactions and the very fact that a<br />

kMt<br />

As was mentioned before, ion-molecule reactions to be observable ,<br />

~ ~~<br />

I


33<br />

velocity <strong>of</strong> the reacting partn rs is sufficie tl y great. Giese and Maier (60) have<br />

f shown that for the reaction Ar + CO 4 Ar + C + 0, which is endothermic by 6.62<br />

+<br />

and 6.44 e\’ for the 2p state <strong>of</strong> Ar , the threshold for the<br />

“co<br />

Their measured values were in agreement with this relation.<br />

(60) C. F. Giese and W. B. Plaier, J. X m . a. 39, 197 (1963)<br />

(61)<br />

(62)<br />

(63)<br />

React ion<br />

1<br />

112<br />

Table 11<br />

Some Second-Order Rate Constants<br />

10 10 k, cc/molecule sec Reference<br />

D2 -3 D3 + D 14.5 4,11<br />

+<br />

CH4 + CH4 + CH<br />

5+ + m3<br />

10 61,62,63<br />

H20 + H20 --f H30 + OH 12.7 1,2,13<br />

+ +<br />

C H + C H + C H +CH4 14.5 9<br />

2 6 3+5<br />

2+3<br />

+ C H + ~ CH o + n 0.126 22<br />

O2 + 33<br />

CH4 + O2 + CH30 + OH<br />

0.257 22<br />

V. L. Tal’roze and E. L. Frankevich, J. Phys. Chem. USSR 34, 1275 (1960)<br />

C. W. Hand and H. von Weyssenh<strong>of</strong>f, Can. J. Chem., 42, 195, 2385 (1964)<br />

J. L. Franklin, Y.<br />

2353 (1966)<br />

Wada, P. Natalis and P. M. Hierr J. Phys. Chem. 70, -<br />

All reaction rate studies have not been limited to extremely low pressures.<br />

When the pressure in the ion source becomes sufficiently great the reactions follow<br />

the psuedo first order rate laws over rather wide ranges <strong>of</strong> pressure, unless subse-<br />

quent reactions interfere. Thus, Field et al. (51) found the disappearance <strong>of</strong> CH4<br />

in methane to obey first law kinetics over a pressure range <strong>of</strong> about 0.1 to 400 Torr.<br />

However, as the pressure is raised, in certain systems, reactions <strong>of</strong> a higher order<br />

do occur. Field, (37) studying ethylene, has reported some reactions having apparent<br />

orders as high as about 6. These, <strong>of</strong> course, are not truly 6th order reactions, but<br />

simply represent a succession <strong>of</strong> perhaps five secondary reactions which show dependence<br />

upon the 6th power <strong>of</strong> the pressure. Rates <strong>of</strong> reactions <strong>of</strong> such high order do<br />

not yield satisfactory rate constants, but it has been possible to determine rate<br />

constants for reactions <strong>of</strong> 3rd order, and Field and several others have made approximate<br />

measurements <strong>of</strong> the rate constants for such third order processes. As is the<br />

case with the second order processes, these reaction rates are relatively high. For<br />

example, in ethylape eld deter ined several third order rate constants to be<br />

F3 2 -1<br />

in the order <strong>of</strong> molecule- sec .<br />

Although most <strong>of</strong> the measurements <strong>of</strong> rate constants in the literature were<br />

obtained with the source operating in a continuous mode employing a variation in<br />

pressure to establish the rate, some studies have been made in which retention time<br />

in the source was varied.<br />

Such measurements were originally made by Tal’roze and<br />

Frankevitch (61), but subsequent measurements have been made by Hand and von Weissenh<strong>of</strong>f<br />

(62) and Franklin, Natalis, Wada, and Hierl (63). In order to obtain a satisfactory<br />

variation <strong>of</strong> time, a pulsed mode is employed. In such an operation a pulse<br />

<strong>of</strong> electrons is fired through the gas. After it is stopped, the resulting ions<br />

can be retained in the source for a controlled period <strong>of</strong> time and then rapidly<br />

extracted by a pulse <strong>of</strong> high energy. By varying the delay time, the time <strong>of</strong> retention<br />

in the source is varied, and rate constants determined in the manner more usually<br />

employed by chemists in rate studies. Results obtained in this way generally agree<br />

-<br />

I<br />

+


.<br />

34<br />

rather well with those obtained by the pressure method, although some differences<br />

have been observed. One difference that may be <strong>of</strong> significance is that the ions in<br />

the pulsed mode will generally have approximately thermal energies, whereas those<br />

reacting in the continuous mode will have variable energies, depending upon the point<br />

<strong>of</strong> their reaction in travelling from the electron beam to the exit slit.<br />

The question <strong>of</strong> the effect <strong>of</strong> ionic energy on reaction rate has been one <strong>of</strong><br />

considerable interest and the subject <strong>of</strong> a number <strong>of</strong> investigations, both theoretical<br />

and experimental. In their early work on ion-molecule reactions, hranklin, Field and<br />

Lampe (3) observed that when they varied the field strength in the ion source in<br />

order to vary the retention time, the rate constants that they calculated for their<br />

ion-molecule reactions varied considerably. In general, they seemed to drop as<br />

the field strength increased, suggesting that the reaction rate constant decreased<br />

with the relative velocity <strong>of</strong> ions and neutrals. Other investigators have made<br />

similar observations. However, it appears that not all reactions show such reduction<br />

in rate constants with increasing relative velocity. Attempts to explain this have<br />

been made by a number <strong>of</strong> investigators. Field, Franklin and Lampe (3) attempted<br />

to obtain the theoretical relations based upon a balance <strong>of</strong> polarization and<br />

centrifugal forces. Gioumousis and Stevenson (64) derived a more precise expression<br />

(64) Gioumousis, G. and Stevenson, D. p., 2. Chem. Phys.,g, 294 (1958)<br />

(65) P. Lannevin. Ann. Chim. Phvs. 5. 245 (1905)<br />

for the collision rate based upon LaiTgevin's(65) treatment for polarizable systems.<br />

Gioumousis and Stevenson found the collision cross section to be:<br />

where a is the polarizability <strong>of</strong> the neutral, v<br />

i<br />

is the velocity <strong>of</strong> the ion,<br />

lJ is the reduced mass and e the charge on the electron. Since<br />

1'<br />

(I will vary as Further, since k = uv<br />

and thus is independent <strong>of</strong> velocity or energy. This, unfortunately, did not agree<br />

with the observed rate behavior <strong>of</strong> a number <strong>of</strong> reactions, although it appears to<br />

hold for some. In fact, Field, et al. (3) studied the effect <strong>of</strong> field strength upon<br />

rate constant and found that for several reactions k decreased with increasing field<br />

strength. Hamill and his associates (66,67) have shown that ion-molecule reactions<br />

cannot be accurately treated as involving point particles. By considering the de-<br />

(66) N. Boelrijk and w. H. Hamill, J. &. %m. =. 84, 730, (1962)<br />

(67) D. A. Kubose and W. H. Hamill, J. &. X m . e. 85, 125 (1963) -<br />

formable neutral to exhibit a hard core to high energy collisions while being deformable<br />

in low energy collisions, these workers showed that for small ion energies<br />

u obeped the Gioumousis-Stevenson relation (equation 5), but for large energy<br />

uk E which agrees with experimental results. Theard and Hamill (68) and Moran<br />

and ffamill (69). have extended their treatment to ion-molecule reactions involving<br />

(68) L. P. Theard and W. H. Hamill, J. Am. -m. E. 84, 1134 (1962)<br />

(69) T. F. Moran and W. H. Hamill, J. Chem. Phys. 39, z13 (1963)<br />

neutrals with permanent dipoles. They showed that at law relative velocities a<br />

=ne,<br />

cross section for the ion-permanent dipole interaction, ~~<br />

-<br />

Et<br />

(4)<br />

(5)


35<br />

must be added to the Langevin cross section. Here is dipole moment and Etis the<br />

translational energy <strong>of</strong> the reacting system in center <strong>of</strong> mass coordinates.<br />

NO attempt will be made here to review all <strong>of</strong> the studies <strong>of</strong> the effect <strong>of</strong> energy<br />

upon the rates <strong>of</strong> ion-molecule reactions. However, several investigators who have<br />

made especially important contributions should be mentioned. In addition to the<br />

work <strong>of</strong> Hamill discussed above, important studies have been made by Futrell and<br />

Abramson (70), Giese and Maier (71), Friedman (72,73) and Light and Horrocks(74).<br />

- -- --<br />

(70) J. H. Futrell and F. P. Abramson, "Ion-Molecule Reactions in the Gas Phase,"<br />

Adv. in Chem. Series 58, Amer. Chem. SOC., 1966, p. 107.<br />

(71) C. F. Giese and W. B.xaier, J. Chem. Phys. 39, - 197, 739 (1963)<br />

(72) T. F. Moran and L. Friedman, J. Chem. Phys. 39, 2491 (1963); 62, 2391 (1965) - -<br />

(73) F. S. Klein and L. Friedman, J. Chem. Phys. 4l, 1789 (1964)<br />

(74) J. C. Light and J. Horrocks, Proc. Phys. 527 (1964)<br />

It should be pointed out that if the relative velocities <strong>of</strong> ions and neutrals<br />

become sufficiently high other reactions begin to OCCUL as a result <strong>of</strong> the different<br />

forces coming into play. Thus a fast moving ion passing a molecule with sufficient<br />

velocity may simply strip <strong>of</strong>f a peripheral atom, leaving the partially denuded entity<br />

behind. Such stripping reactions have been studied by Henglein (75) and Koski<br />

(76), who found that they obey quite different rules from those above. It thus<br />

(75) A. Henglein, "Ion Molecule Reactions in the Gas Phase," &. in Chem. Series<br />

- 58, Amer, Chem. SOC., Washington, D. C.,' p. 63<br />

-<br />

(76) M. A. Berta, B. Y. Ellis and W. S. Koski, ibid., p. 80<br />

appears that a complete theory <strong>of</strong> the rates <strong>of</strong> ion-molecule reactions has not been<br />

developed, but there is little doubt that to a first approximation the equation <strong>of</strong><br />

Gioumousis and Stevenson givsfairly good results. It is also true that the<br />

reactions tend to be quite fast, and this becomes a matter <strong>of</strong> overriding importance<br />

in many processes involving ions. Thus is has been shown by Lampe (77,78) and by<br />

Futrell (79) that ion-molecule reactions are the controlling factor in certain<br />

(77) F. W. Lampe, Radiation Research lo, 671 (1959)<br />

(78)<br />

(79) J. H. Futrell, J. &I. -m.<br />

82, 1551 (1960)<br />

=E<br />

*. 8l, 5921 (1959)<br />

-<br />

F. W. Lampe, 2. &. k m . z.,<br />

-<br />

radiation induced processes involving paraffin and olefin hydrocarbons.<br />

An electric discharge <strong>of</strong> course involves ions and electrons and the ions present<br />

can be sampled and analyzed by mass spectrometry. Such studies have been undertaken<br />

by a number <strong>of</strong> investigators and some progress is being made toward understanding<br />

the <strong>chemical</strong> behavior <strong>of</strong> ions in various <strong>discharges</strong>. The problem is complicated by<br />

the fact that there are several kinds <strong>of</strong> electric discharge, each <strong>of</strong> which has its<br />

own physical and <strong>chemical</strong> characteristics. Of these, the type most <strong>of</strong>ten studied is<br />

the direct current glow discharge, but corona and high frequency and micro-wave<br />

<strong>discharges</strong> have also received some attention.<br />

In order to analyze the ionic content <strong>of</strong> a discharge it is necessary to trans-<br />

fer the ions from the discharge into the mass analyzer. While this is not a par-<br />

ticularly serious problem at pressures below 10 microns, the difficulty becomes<br />

more acute as the pressure increases. This is attributable to the fact that elec-<br />

trons and ions diffuse to the walls at different rates, so that an electric gradient<br />

is established which alters the distribution <strong>of</strong> energy <strong>of</strong> the various charged species.<br />

Ordinarily a sheath <strong>of</strong> ions is formed at any surface, including that <strong>of</strong> a sampling<br />

probe and ions or electrons must have, or be given enough energy to pass through<br />

this sheath in order to be sampled. However, if the energy is sufficiently high<br />

some ions may be decomposed by collision. The result then is that there is <strong>of</strong>ten<br />

-


36<br />

considerable undertainty as to the quantitative correspondence <strong>of</strong> the ion distribu-<br />

tion reported by the mass spectrometer with the actual distribution in the discharge,<br />

Further, while there is little doubt that the ions observed were actually present,<br />

there is always some question as to the presence <strong>of</strong> ions that might be expected, but<br />

that are not observed.<br />

An added complication that must be taken into account, especially in glow dis-<br />

charges, is that different portions <strong>of</strong> the discharge have different characteristics,<br />

Thus the negative glow and positive column have quite different el'ectric fields, the<br />

ions and electrons present have different energies and the distribution <strong>of</strong> ions in<br />

the two regions is different.<br />

In spite <strong>of</strong> these reservations, considerable information has been obtained<br />

concerning the ions present in certain <strong>discharges</strong>~,and some understanding <strong>of</strong> the re-<br />

actions occurring is beginning to develop.<br />

' In the glow discharge, the regions most studied have been the negative glow and<br />

the positive column. Both are regions <strong>of</strong> nearly equal positive and negative ion<br />

concentration, although the ion concentration in the negative glow is usually greater<br />

(<strong>of</strong>ten 10-100 times) than that in the positive column. Further, the electric field<br />

in the negative glow is considerably greater than that <strong>of</strong> the positive column, through<br />

which the ions drift with relatively small energies.<br />

Discharges in the rare gases, <strong>of</strong> course, always contain atomic ions and, at<br />

sufficiently high pressures, diatomic ions as well. This latter can be produced<br />

by two possible reactions, typified by helium:<br />

*<br />

He + He --f He: + e (6)<br />

+ He + 2He + He2+ + He<br />

(7)<br />

Since the formation <strong>of</strong> He* is an excitation process it will occur over a relatively<br />

small energy range with electrons <strong>of</strong> energy close to the ionization potential <strong>of</strong> He.<br />

Thus, it would be expected to predominate in the positive column <strong>of</strong> a glow discharge.<br />

This has been observed by Morris (80) and by Pahl (81,82).<br />

(80) D. Morris, Proc. Phys. E. (London) s, 11 (1955)<br />

(81)<br />

(82)<br />

M. Pahl and U. Weimer, z. Naturforsch-G, 753 (1958)<br />

M. Pahl, 2. Naturforsch, &, 239 (195r<br />

-<br />

In order for reaction 7 to be observed relatively higQ pre5sures are required.<br />

-0 2<br />

The third order rate constant will probably not exceed 10 cc /m lecule second<br />

-9<br />

and the timt <strong>of</strong> the ion in the plasma will probably not exceed 10 seconds. Thus,<br />

+ for He2 /He to be approximately 0.1 by reaction 7 the pressure must be approximately<br />

5 Torr. Thus the formation <strong>of</strong> the diatomic ion by the three-body process will<br />

decrease very rapidly with decreasing pressures and will be negligible below 0.1 Torr.<br />

Knewstubb and Tickner (83) have studied the ions <strong>of</strong> the rare gases in both the negative<br />

(83) P. F. Knewstubb and A. W. Tickner, J. Chem. Phys. 36, 674, 684 (1962)<br />

=<br />

glow and the positive column <strong>of</strong> a dc glow discharge. They find the ratio Ar +/Ar+<br />

to be much less in the negative glow than in the positive column, and conclude that<br />

the diatomic ion is formed principally by the three body process in the negative<br />

glow, but that the chemi-ionization reaction predominates in the positive column..<br />

Similar considerations apply to the other rare gases.<br />

I<br />

1<br />

I<br />

I


37<br />

In our laboratory a microwave discharge was generated in helium by a 100 watt<br />

Raytheon microtherm generator and sampled through a pinhole leak at the apex <strong>of</strong> a<br />

+ .<br />

conical probe into a quadrupole mass filter. The intensity <strong>of</strong> the He ion dropped<br />

exponentially in the range studied from a relative intensity ,<strong>of</strong> unity at 0.1 Torr<br />

to about .002 at 0.5 Torr.<br />

+ .<br />

In the same pressure range Hez increased in intensity from O.,OOZ at 0.1 Torr<br />

to a broad maximum around 0.3 Torr and then declined rapidly at higher pressures.<br />

+.<br />

If the He2 1s forme g8by she three- ody process (equation 7) the rate constant would<br />

9<br />

have to be about 10 cc /molecule /sec. which seems excessive. Ne conclude then<br />

that the diatomic ion is probably formed principally by the chemi-ionization process.<br />

(equation 6).<br />

Of perhaps greater interest are the ionic processes occurring in more complex<br />

gases. Thus, glow <strong>discharges</strong> in hydrogen (84,85,) and in H,-D, mixtures (86) showed<br />

..-<br />

(84) C. J. Braesfield, Phys. e. 2, 52 (1928)<br />

(85) 0. Luhr, J. Chem. Phys. - 3, lLib(1935)<br />

(86) H. D. Beckey and H. Dreeskamp, 2. Naturforsch 9.; 735 (1954)<br />

t<br />

the formation <strong>of</strong> H3t or H - D mixtures, which increased in concentration with<br />

pressure at the expense 01 the aiatomic ion. In an effort to interpret the behavior<br />

<strong>of</strong> the discharge in hydrogen, Eyring, Hirschfelder and Taylor (87) considered the<br />

(87) H. Eyring, J. 0. Hirschfelder and H. S. Taylor, 2. Chem. Phys. 4, 479 (1936)<br />

reaction forming H3t to be:<br />

Hz + + Hz +H: + H<br />

They took the activation energy for the reaction to arise from the balance <strong>of</strong> cen-<br />

trifugal force and polarization attraction acting in opposite directions. The result-<br />

ing rate constant for the reaction is:<br />

k = 2 TI e kl”<br />

i.e., the same as equation 5. Subsequent studies <strong>of</strong> this reaction in a mass spec-<br />

trometer ion source (4) have established this reaction beyond doubt, and have shown<br />

that the reaction rate is given approximately by the above relation <strong>of</strong> Eyring, et al.<br />

Recent studies by Ortenburger et al. (88) employing a high frequency discharge have<br />

(88) I. B. Ortenburger, M. Hertzberg and R. A. Ogg, J. Chem. Phys. 2, 579 (1960)<br />

shown that reaction 8 occurs under these conditions as well.<br />

Studies <strong>of</strong> ions in the negative glow and Faraday dark space <strong>of</strong> a glow discharge<br />

in water vapor at 0.4 Torr have been made by Knewstubb and Tickner (89). They<br />

(89) P. F. Knewstubb and A. W. Tickner, J. X m . Phys. 8, 464 (1963)<br />

-<br />

fouqd the maximum ion intensity to occur in the negative glow. There was little<br />

H 0 present, but a series <strong>of</strong> solvated protons was observed having the general composition<br />

2 .<br />

H (H O)n with n varying from one to five. Mass spectrometer studies have<br />

established t?ie reaction: (1,2, 13)<br />

+ +<br />

H 0 + H20 + H30 + OH<br />

2<br />

(9)<br />

and more recent studies have detected the more highly solvated species. (49,50) The<br />

results <strong>of</strong> the discharge studies showed the first four water molecules to be more<br />

strongly bonded to the proton than succeeding molecules and this has been substantiated<br />

by the work <strong>of</strong> Kebarle (49,50) previously discussed.<br />

-<br />

-<br />

(8)


36<br />

Similar studies have been made <strong>of</strong> ions in a glow discharge in ammonia (90)<br />

(90) P. H. Dawson and A. W. Tickner, J. Chem. Phys. 40, 3745 (1964)<br />

w'th similar results. The negative g)ow at 0.4 Torr was found to contain the ions<br />

+ H (NH3), with n from 1 to+5, with NH being formed in highest concentration in the<br />

negative glow, but with H (NH ) preiominating in the Faraday dark space. The<br />

3 4<br />

multiply solvated proton has also been observed in the ion source <strong>of</strong> a mass spectrometer<br />

at elevated pressure. (91, 92)<br />

I<br />

(91) A. M. Hogg and P. Kebarle, J. -. m. 43, 449 (1965)<br />

-<br />

(92) A. M. Hogg, R. M. Haynes and P. Kebarle, J. $. E m . z. 88, 28 (1966)<br />

(93)<br />

Knewstubb (93) also mentions the observation <strong>of</strong> ions in a glow discharge in<br />

P. F. Knewstubb, "Mass Spectro~metry <strong>of</strong> Organic Ions," Academic Press, New<br />

York, 1963, p. 284<br />

methane in which the ions C H + and CH5+ predominated, and in which Some 40% <strong>of</strong> the<br />

2 5<br />

ions present contained three or more carbon atoms. This is quite different from<br />

the results obtained by Munson and Field (47, 48) for studies <strong>of</strong> methane at elevated<br />

pressurTs. They found that with quite pure methane at pressu es above about 1 Torr<br />

f<br />

the CH5 and C2H5 ,ions were present in the same ratio as CH4 and .I: (the precursors)<br />

in the primary mass spectrum <strong>of</strong> methane, and that ions having more than two<br />

carbon atoms were present in only minor proportions. This suggests that the ions<br />

<strong>of</strong> higher mass reported by Knewstubb (93) originated either from impurities in the<br />

methane employed or, more probably, from molecules such as acetylene or ethylene<br />

formed by the action <strong>of</strong> the discharge on methane.<br />

Nitrogen has been the subject <strong>of</strong> several investigations employing both mass<br />

spectrometer ionization chambers and dis har es for the production <strong>of</strong> ions. The<br />

F io s <strong>of</strong> greatest interest are N + and N4 . g The mass spectrometer studies have shown<br />

P 3<br />

to be formed by the reaction:<br />

N3 -<br />

N2 +* + N p + N:+N<br />

where N +* imp ies an excited ion having an appearance potential <strong>of</strong> about 21-22 eV.<br />

i.<br />

(31,32,33) N4 has been found to result from the reaction:(94)<br />

+ ,N2 + 2N2 + -+ N4 + N2<br />

(94)<br />

G. Junk and H. J. Svec, 2. &. 2. E. 80, 2908 (1958)<br />

In addition, Munson et al. (32) showed that under certain conditions N4+ is formed<br />

by the chemi-ionization reaction:<br />

* +<br />

N2 + N2 -+ N4 + e<br />

(12)<br />

Both ions have been obs rved in electric <strong>discharges</strong> in nitrogen. Luhr (95) and<br />

-f<br />

Dreeskamp (96) found N3 , but it appeared to be formed only in the drift space<br />

(95)<br />

(96)<br />

-<br />

0. Luhr, w. E. 44, 459 (1933)<br />

H. Dreeskamp, 2. Naturforsch G, 876 (1958)<br />

-<br />

following the discharge. It was thought to result from the reaction<br />

+ N + 2N2 + + N3 + N2<br />

(13)<br />

formed in a glow discharge at 0.3 Torr in nitrogen<br />

+<br />

Shahin (97) has reported N3<br />

(97) M. M. Shahin, "Ion-Molecule Reactions in Gases," Advances in Chemistry Series<br />

No. 58, American Chemical Society, Washington, D. C.. 1966 p. 315<br />

-<br />

-


+ .<br />

4 . r<br />

39<br />

as well as N in a cor0 a discharge in a mixture <strong>of</strong> nitrogen and water vapor. The<br />

relative intensity <strong>of</strong> Nq passed through a maximum at about 10 Torr, then slowly<br />

declined at higher pressures. Shahin attributed the formation <strong>of</strong> the ion to the<br />

\ reaction:<br />

><br />

N3 + + N3 + N C<br />

'$ In the same system he observed H 0 , H 0 , H 0; fnd N H+ ions, all apparently<br />

2<br />

rresulting, at least in part, from reac2ion 02 N* wit6 water.<br />

In this laboratory nitrogen has been passed through a microwave discharge at<br />

pressures <strong>of</strong> 0.01 to 0.3 Torr and the plasma saypled into a quadrupole mass filter<br />

where the io s were separated and analyzed. was not observed at fny condition<br />

studied . P<br />

N4<br />

N3<br />

was formed in very small concentrations (about 1% <strong>of</strong> N2,) at 0.01<br />

Torr, but increased rapidly in intensity, passing through a broad maximum at about<br />

0.15 - 0.20 Torr, and the decreasing at higher pressures. In the same pressu e<br />

f<br />

range the intensity <strong>of</strong> N: dropped precipitously from 90 to 1.5+ and that <strong>of</strong> N<br />

remained constant at about 9, all in arbitrary units. At the N3 maximum all <strong>of</strong> the<br />

ions were <strong>of</strong> nearly equal intensity. A brief study <strong>of</strong> the variation <strong>of</strong> the intensi<br />

ies <strong>of</strong> these ions with nominal power input at a pressure <strong>of</strong> 0.15 Torr showed<br />

4 + and N to decrease in intensity with decreasing power until the discharge was<br />

N2 .<br />

extinguished at about 40% <strong>of</strong> maximum. These curves were reminiscent <strong>of</strong> an ionizetion<br />

efficiency curve, and strongly fuggest the average electron energy decreased<br />

with decreasing power input.<br />

power input up to a broad maximum between 75 and 65% <strong>of</strong> maximum power, after which<br />

it again decreased. This suggests that an excited state is formed by electron<br />

impact with elec~trons <strong>of</strong> broad energy spread. Such an energy spread has been found<br />

in our studies, and will be reported separately. Further, we find that the electrons<br />

possess an approximately Maxwell-Baltzmann distribution <strong>of</strong> energy, and that the<br />

average energy decreases as the pressure increases, in accordance with our observa-<br />

+ tion <strong>of</strong> the va iation <strong>of</strong> N3 with pressure. This also accounts in part for the<br />

f<br />

decrease in N2 with pressure.<br />

+<br />

(14)<br />

The N3 ion increased in intensity with decreasing<br />

The near c nstancy <strong>of</strong> N with increasing pressure is difficult to understand.<br />

?<br />

The number <strong>of</strong> N ions formed by direct electron impact up0 N or N must be relatively<br />

small and can hardly account for+the intensity <strong>of</strong> the N' ogserved. It is possible<br />

that at the higher pressures most N is formed by the reaction:<br />

N;+N + N + + N2<br />

(15)<br />

but this is, <strong>of</strong> course, speculative.<br />

+<br />

The absence <strong>of</strong> N4 is puzzling, since it has been observed in some <strong>discharges</strong>.<br />

It is possible the ion is d stroyed in passing through the sampling probe, This seem<br />

8 unlikely, however, since N4 is held together by a bond <strong>of</strong> about 1.5 eV energy.<br />

This is about the same strength as the bond in He:, which we observe. Conceivably,<br />

the ion may appear at higher pressures, but some alterations in our sampling probe<br />

will be necessary to achieve this.<br />

+<br />

Seve a1 investigations <strong>of</strong> ions in glow <strong>discharges</strong> in oxygen have been reported.<br />

0 and 0: were reported by Knewstubb (93), Luk (98) and Dickenson and Sayers (99).<br />

L<br />

(98) Luhr, O., m. g. 38, 1730 (1931)<br />

(99) PT-H. G. Dickenson andJ. Sayers, Proc. Phys. =. (London) G, 137 (1960)<br />

~~<br />

+<br />

In addition, 03+ and O4 (99) have been reported.<br />

4<br />

D<br />

In OUK stud es <strong>of</strong> orygen In the pressure range 0.01-0.3 Torr, using a microwave<br />

discharge only 0 and O2 were found. Both ions dropped in intensity exponentially +<br />

with increasing pressure, but the 0' dropped slightly less rapidly than did O2<br />

t


+<br />

The drop in 0<br />

with 0 by charge exchange.<br />

2<br />

40<br />

with increasing pressure may be due to the fact that 0' can react<br />

+ +<br />

0 +02 -4 o2 + o<br />

This would account for the drop in 0' intensity at conditions at which N+ (which<br />

cannot un ergo loss by charge exchange) remains constant. In the same pressure<br />

9<br />

range, O2 drops in intensity to about the same extent as does N +, which can<br />

disappear by charge exchange with N. 2(<br />

In a mass spectrometer ion chamber 0 + and 04+ are found in rather smell in-<br />

3<br />

tensities, apparently formed by the reactions:<br />

--f +* +<br />

0; 2Tu +02 c o4 -3 o3 + o<br />

+*<br />

04 + o2 + 04+ + o2<br />

The latter is very faint, however. The ionization potential <strong>of</strong> 0 is slightly<br />

greater than that <strong>of</strong> O2 (100,101), so O3 can react with 0 as fo?lows:<br />

2<br />

o3 + + o2 + 0,' + o3<br />

(19)<br />

(100) J. T. Herron and H. I. Schiff, 2. Chem. Phys. 24, 1266 (1956)<br />

-<br />

(101) R. K. Curran, 2. Chem. Phys. 35, 1849 (1961) -<br />

+<br />

No doubt this accounts for the failure to observe O3 .<br />

~ ~~<br />

~ -~<br />

The absence <strong>of</strong> 0; may be<br />

merely a matter <strong>of</strong> sensitivity. t<br />

In our laboratory we have also studied the ions formed in a microwave discharge<br />

in a mixture <strong>of</strong> nitrogen and oxygen at a constart pressure <strong>of</strong> about 0.1 To r,<br />

AS+<br />

might be expected, the intensities <strong>of</strong> Npf and N decreased and those <strong>of</strong> 0: and 0<br />

kngreased as the proportion <strong>of</strong> nitrogen decreased and that <strong>of</strong> oxygen increased.<br />

NO was very intense ovfr th$ range $f 10% to 75% oxygen in the m xture.+ This is<br />

not surprising, since N , 4<br />

N2 and N, reqcting with 0 or 0 and 0 and 0 reacting<br />

with N or N are capable <strong>of</strong> producing NO .<br />

and no doubg is ionized by electron impact.<br />

(16)<br />

Further, &O is produced in ghe discharge<br />

+<br />

Small amounts o f NO2 ions were observed in all <strong>of</strong> the mixtures studied, and<br />

small amounts <strong>of</strong> N 0 were found in the nitrogen rich mixtures, but disappeared<br />

2<br />

when the proportion <strong>of</strong> nitrogen in the mixture dropped below 75%. The manner <strong>of</strong><br />

their formation is not known, but from their very small intensity we infer that they<br />

are probably formed by third order processes. It is surprising that no N: ion was<br />

observed when oxygen was present. Presumably it is capable <strong>of</strong> reacting in several<br />

ways with 0 or 0, and so is destroyed as fast as it is formed. The system OZ-N2<br />

2<br />

is <strong>of</strong> great interest and will be studied further.<br />

This research was supported by Project SQUID <strong>of</strong> the Navy, under Grant NOM<br />

3623 S-21, which we acknowledge with gratitude.<br />

1<br />

,<br />

J<br />

I<br />

\I<br />

i<br />

\I


ION-MOIECULE REACTION RATES MEASUFIED IN A DISCHARGE AFERGLOW<br />

E. E. Ferguson, F. C. Fehsenfeld, and A. L. Schmeltekopf<br />

Institute for 'Peleccanmunication Sciences and Aeronomy<br />

Environmental Science Services Administration Boulder., ' Colorado<br />

ABSTRACT<br />

The application <strong>of</strong> a flowing afterglow reaction technique to the measurement <strong>of</strong><br />

thermal energy ion-molecule reactions is briefly described. The flowing afterglow<br />

system allows the measurement <strong>of</strong> reactions <strong>of</strong> ions with such unstable neutrals as 0,<br />

H, N, and 03. The reaction O+ + CQ - Od+ + CO appears to be important in Cod dis-<br />

charges, as Q+ has been found to be a dominant ion in this case.<br />

The Of, c+, and<br />

CO+ ions rapidly react to produce either Q+ or COa'$ the dominant ions observed in<br />

a COz discharge. In an argon-hydrogen discharge, lb would be an important ion, ,<br />

since it i s the most stable ion in that system and a reaction sequence leading to Ib.'<br />

production is fast. Several associative-detachment reactions such as 0- + 0 - 02 +e<br />

and H- + H - Hz + e have been found to have large rate constants and such reactions<br />

may be important in determining the negative ion concentrations in <strong>discharges</strong>.<br />

I. Introduction and Experimental<br />

A flowing afterglow system has been utilized for the past several years in the<br />

ESSA Laboratories in Boulder, Colorado, for the measurement <strong>of</strong> reaction rate constants<br />

at 300' K for bot2 ositive and negative ions reacting with both stable and<br />

unstable neutral species"'. Figure 1 illustrates one version <strong>of</strong> the flowing afterglow<br />

tube which has been utilized. A tube <strong>of</strong> about 1 m length and 8 cm diameter<br />

serves as the reaction vessel. A gas, usually helium, is introduced at one end <strong>of</strong><br />

the tube and exhausted at the other end at a rate <strong>of</strong> around 100 atm cc/sec, the<br />

helium pressure being typically - 0.3 torr. The helium is ionized by a pulsed dc<br />

discharge producing about 10'" He' ions and He(2S) metastable atoms per cc. Positive<br />

ions are produced in most cases by adding a relatively smll concentration <strong>of</strong><br />

neutral gas into the helium afterglow by means <strong>of</strong> a small nozzle. The positive ions<br />

are products <strong>of</strong> He+ and He(2-S) reactions with the added neutral. The reactions <strong>of</strong><br />

these ions with a second neutral added at a second downstream nozzle are then<br />

measured. The ion composition <strong>of</strong> the afterglow is monitored by means <strong>of</strong> a frequency<br />

scanned quadrupole mass spectrometer covering the mass range 1 - 100 mu. The rate<br />

<strong>of</strong> disappearance <strong>of</strong> a reactant ion with neutral reactant addition leads directly to<br />

a reaction rate constant.' Cur estimate <strong>of</strong> the reliability <strong>of</strong> the rate constants so<br />

determined is f 30$ in favorable cases. Cur experience in comparing our rate constants<br />

with other measured rate constants generally supports this estimate.<br />

This experimental scheme has many variations. We have, for example, successfully<br />

used Pyrex and quartz reaction tubes as well as stainless steel, and microwave<br />

and electron beam ionization as well as the dc discharge. We sometimes find it<br />

desirable to produce reactant ions by adding a suitable gas through the discharge<br />

with the helium rather than downstream in the afterglow, particularly in the case <strong>of</strong><br />

certain negative ions such as 0- and H-, which are readily created by dissociative<br />

attachment by fast electrons in the discharge. We sometimes use carrier gases other<br />

than helium, particularly argon.<br />

Some <strong>of</strong> the important features <strong>of</strong> the flowing afterglow experimental technique<br />

are the follodng: (1) The reactant ions in many cases axe known to be in their<br />

ground states, either because <strong>of</strong> the reaction which produces them or by virtue <strong>of</strong><br />

superelastic electron collisions in the plasma prior to neutral reactant addition.<br />

Stable neutral reactant species are added without being subjected to discharge or


42<br />

RMTS<br />

REAC'TANT /<br />

GAS MASS SPECTROMETER I<br />

Figure 1. Flaring Afterglow Reaction System.<br />

..


43<br />

excitntion 2onditions so that they can be assumed to be neither vibrationally nor<br />

electronically excited. On the other hand, some selective excitation is possible.<br />

For example, the reaction<br />

o+(~s) + N,('E) - NO+(~Z) + N( 4 s) + 1.1 eV<br />

(1)<br />

0<br />

has been measured as 3 function <strong>of</strong> vibrational temperature from 300 - 5000 K.<br />

(2) It is possible to add <strong>chemical</strong>ly unstable neutral reactanJs into the<br />

afterglow so that reactions such as<br />

I!*+ + 0 - NO+ + N, (2) 02+ + N - NO + 0,<br />

(3)<br />

0- + O -. o2 + e,<br />

have been studied in this system.<br />

(4) and 0- + o - o - + o<br />

3 3<br />

(3) The difficulty <strong>of</strong> resolving concurrent reactions does not arise, as it<br />

does in mass spectrometer ion sources, and we have measured the reaction<br />

without complication from the reaction<br />

H2 i + C02 - C02H+ + H,<br />

+<br />

(5)<br />

C02+ + H2 - C02H+ + H (6)<br />

since H is not ionized in the flowing afterglow arrangement.<br />

2<br />

11. Thermal Energy Charge -Transfer Reactions<br />

The flowing afterglow system is well suited to exothermic charge-transfer<br />

reaction measurements, since the neutral reactant, necessarily <strong>of</strong> lower ionization<br />

potential, does not go through the ionization region and hence is not selectively<br />

ionized as would be the case in same experimental arrangements used for ion-molecule<br />

rezction studies. For positive ions, either atomic or molecular, charge-transfer to<br />

molecular neutrals is usually fast (barring occurrence <strong>of</strong> a competitive exothermic<br />

rearrangement reaction). Very many such examples (several dozen) have been observed<br />

and very few exceptions, notably the reaction between He+ + Hz, which is observed<br />

not to have a rate constant as large as<br />

cm3/ sec. For example, Ar', CO', COz',<br />

Na+, N+, and ILOY-all charge-transfer with Oa to produce 4' with rate constants<br />

greater than lo--- cm'/sec (or cross sections greater than 20 8").<br />

This result contradicts most theoretical predictions which had assumed that<br />

charge-transfer would be slow except in unusud cases inwlving fortuituous energy<br />

resonances.<br />

The situation appears the same for negative ion charge-transfer although much<br />

less data is available in this case. We have found that the reactions<br />

H- + NO2 N&- +H (8) OH- + NQ2 +<br />

NOa- + OH (9)<br />

0- + - 03- + 0 (10)<br />

and several other negative ion charge-transfer reactions have rate constants greater<br />

than lo-' cm /set n_t 300° K and previously Curran4 had observed a number <strong>of</strong> fast<br />

negative ion charge-transfers to NOa, and Henglein and Muccini' observed a fast<br />

negative ion charge-transfer with Sa. In the absence <strong>of</strong> experimental data one<br />

would certainly predict that exothermic charge-transfer to a molecular neutral will<br />

be fairly efficient.<br />

111. Ion-Atom Interchange Reactions<br />

The most cornonly studied ion-molecule reactions have involved changes in<br />

molecular configuration. Typical examples are<br />

c+ + o* - co+ + 0,


44<br />

whose rate constant, 1.1 x 10- cm'/sec, from flowing afterglow experiments2 agrees<br />

with an earlier value 9 x lo-' cm3/sec measured in a mass spectrometer ion SOUpCe<br />

by Franklin and Munson"; the reaction<br />

+ +<br />

0 + co2 - o2 + co (12)<br />

with a rate constant <strong>of</strong> 1.2 x lo-' cm3/sec from both flowing afterglow' and mass<br />

spectrometer ion source measurements7 ; and<br />

C+ + co2 - co+ + co I (13)<br />

with a rate constant 1.9 x lo-' cm3/sec.<br />

Such reactions are more <strong>of</strong>ten fast than slow. One <strong>of</strong> the slowest exothermic<br />

ion-molecule reactions (again barring cases where charge-transfer comptes) is<br />

o+ + N2 -t NO+ + N, (14)<br />

with a rate constant - m3/sec3. Elis rate constant increases3 to about<br />

3 x cm3/sec for an N2 vibrational temperature <strong>of</strong> 5000' K and also increases<br />

with 0' kinetic energy"'.<br />

No case <strong>of</strong> a fas? ion-atom interchange reaction involving the breaking <strong>of</strong> two<br />

bonds has so far been reported. The exothermic reaction<br />

02+ + N2 +<br />

has a rate constant less than 1O-l' cm3/sec, for example.<br />

NO+ + NO (15)<br />

IV. Associative Detachment Reactions<br />

A number <strong>of</strong> associative detachment reactions have been recently measured to be<br />

fast in the flowing afterglow system (i.e. k > lo-' an3/ see), including:<br />

and<br />

0- + 0 + O2 + e ~<br />

OH- + o -t H O ~ + e<br />

0- + H2 - H20 + e<br />

(16)<br />

H- + H - H2 + e (17)<br />

(18)<br />

(20)<br />

OH- + H - H20 + e<br />

0- + co - C O + ~ e<br />

Phelps and Moruzzil' have been making similar measurements in drift tube expriments<br />

at Westinghouse and have measured reactions, (20), (21), and (22). The flaring<br />

afterglow and drift tube results agree within better than a factor <strong>of</strong> two in each<br />

case. Several exothermic associative detachment reactions do not occur at measurable<br />

rates (k < 10-l' cm3/sec) , an example being<br />

0- + N2 - N20 + e + 0.2 eV. (23) :<br />

V. Ion-Molecule Reactions in Discharges<br />

he obvious application <strong>of</strong> measured rate constants to the qualitative interpretation<br />

<strong>of</strong> the ion composition <strong>of</strong> a gas discharge is the case <strong>of</strong> the COZ discharge ion<br />

composition studied by barnon and Ticher''. Dawson and Tickner observed the d d -<br />

nant ions in a glow discharge in COZ to be Oa+ and COZ+. This is quite reasonable in 1<br />

xLew <strong>of</strong> the known occurrence <strong>of</strong> reactions (ll), (12) , and (13) above, together with<br />

the fast charge-transfer <strong>of</strong> CO+ vith C& to produce COZ'.<br />

The results <strong>of</strong> these<br />

reactions are graphically illustrated in Fig. 2 (from Fehsenfeld, et al., J. Chem.<br />

Rys. 5 23 (1966)), which shars that dl <strong>of</strong> the ions, C+, O+, and CO+, do convert<br />

to 02+ and Cb+ by reaction with COa in the - 6 milliseconds reaction tbne in the<br />

PlOWhg afterglow. If molecular oxygen were added, one would expect the dominant<br />

ion to become Oa+ alone, since CoZ+ is horn to charge-transfer rapidly with &la.<br />

(19)<br />

(21)<br />

,' '<br />

,


45<br />

In 2 like manner Fig. 3, showing ion composition in an Argon-& afterglod3 ,<br />

suggests that the ion-molecule chemistry is such that the dominant ion is K3+, and<br />

this would very likely be true for certain active discharge conditions as well.<br />

An example <strong>of</strong> the possible importance <strong>of</strong> associative detachment reactions in<br />

<strong>discharges</strong> was noted by Masse$', who speculated that the low negative ion density<br />

'in oxygen dischzrges (relative to iodine <strong>discharges</strong> for example) might be due to<br />

,electron detachment by reaction (16). In iodine the analogous reactionlI- + I -<br />

L + e is endothermic. In view or the subsequent finding that reaction (16) is<br />

indeed fast (kl; = 1.9 x lo-'" cm2/sec), Massey's suggestion takes on renewed interest.<br />

The same argument could be applied to Hz <strong>discharges</strong> in view <strong>of</strong> the rapidity<br />

i <strong>of</strong> reaction (17), kl- - lo-' cm'-/sec.<br />

VI. Conclusions<br />

The growing body <strong>of</strong> quantitative ion-molecule reaction rate data now available<br />

should allow in favorable cases prediction and in many cases correlation <strong>of</strong> observed<br />

1 ion compositions <strong>of</strong> gas <strong>discharges</strong> with known ion-molecule chemistry.<br />

\<br />

Ach.owledgement: This work has been supported in part by the Defense Atomic Support<br />

Agency.<br />

1<br />

/<br />

1<br />

I<br />

1<br />

i<br />

I<br />

'><br />

I<br />

,<br />

I<br />

\<br />

REFERENCES<br />

1. F. C. Fehsenfeld, P. D. Golden, A. L. Schmeltekopf, H. I. Schiff, and E. E.<br />

Ferguson, J. Chem. Phys. 4087 , 4095 (1966).<br />

2. F. C. Fehsenfeld, A. L. Schmeltekopf, and E. E. Ferguson, J. Chem. Phys. 44,<br />

3022, 4537 (1966); 45, 23, 404, 1844 (1966).<br />

3. A. L. Schneltekopf, F. C. Fehsenfeld, G. I. G i b , andE. E. Ferguson, Planet.<br />

Space Sci. in press; J. Chem. Phys., to be published.<br />

4. R. K. Curran, Phys. Rev. x, 910 (1962).<br />

5. A. Henglein and G. A. Muccini, J. Chem. Phys. 15, 1426 (1959).<br />

, 6. J. L. Franklin 2nd M. S. B. Munson, 10th Combustion Symposium, The Combustion<br />

Institute, Pittsburgh, Pa. (1965) p. 561.<br />

: 7. J. L. Paulson, R. L. Mosher, and F. Dale, J. Chem. Phys. 44, 3025 (1966).<br />

8. R. F. Stebbings, B. R. Turner, and J. A. Rutherford, J. Geophys. Res. II_, 771<br />

(1966) -<br />

9. C. F. Giese, 152 Am. Chem. SOC. Meeting, New York, 1966.<br />

' 10. J. L. Moruzzi and A. V. Phelps, J. Chem. Phys., in press.<br />

11. P. H. Dawson and A. GI. Tickner, Proc. Sixth Int. Conf. on Ionization Phenomena<br />

> in Gases, VO~. 3 p. 79 (1963) Paris.<br />

> 12. R. B. Norton, E. E. Ferguson, F. C. Fehsenfeld, and A. L. Schmeltekopf, Planet.<br />

Space Sci. &, 969 (1966).<br />

, 13. F. C. Fehsenfeld, A. L. Schmeltekopf, and E. E. Ferguson, J. Chem. Phys. in<br />

press.<br />

' 14. H. S. W. Massey, "Negative Ions" , Second ed. , Cambridge Univ. Press, Cambridge<br />

(1959) -


46<br />

. ...... , .<br />

k


47<br />

Absorption Spectra <strong>of</strong> Transient Species<br />

in a Single-Pulse Microwave-Discharge<br />

by A.B.Csllear<br />

Department <strong>of</strong> Physical Chemistry,<br />

University <strong>of</strong> Cambridge, Lensfield Road, Cambridge.<br />

ABSTRACT<br />

An apparatus was described for production <strong>of</strong> an intense and<br />

short duration microwave pulse discharge in various gases. At<br />

power levels in the 50 kw range, the microwave energy was coupled<br />

to the gas with a high Q tuned cavity. For higher power levels<br />

up to 1 mw peak, a glass tube containing the gas was placed inside<br />

a wave guide, in the central region <strong>of</strong> maximum field. Thereby<br />

intense <strong>discharges</strong> were produced in metre long columns <strong>of</strong> gas, to<br />

provide ideal conditions for kinetic absorption spectroscopy.<br />

Some simple applications <strong>of</strong> the techni ue were described, including<br />

measurement <strong>of</strong> energy transfer from Beq23s1 to atomic neon,<br />

exchange <strong>of</strong> vibrational energy from nitric oxide to D2S, and the<br />

production <strong>of</strong> diatomic free radicals in various gases.<br />

Flash photolysis ie proving to be <strong>of</strong> considerable value in the<br />

study <strong>of</strong> structure and kinetics. Our first object in developing<br />

the microwave technique, in which the photolytic flash is replaced<br />

by a powerful microwave pulse, was to explore alternative means <strong>of</strong><br />

achieving eubstantial electronic excitation <strong>of</strong> gases. It was<br />

believed that the method would complement flash photolysis and would<br />

also extend the direct techniques <strong>of</strong> flash spectroscopy to more<br />

diverse systems, for example gases which only abeorb light in the<br />

extreme vacuum ultravioletl. Thus to mention a few as yet unattained<br />

and perhaps ambitious objects, we hope to follow dimer ormation<br />

in pure helium and the other inert gases, to study N2 A 4 xi by<br />

absorption spectroscopy, to investigate CH formation In CH (which<br />

has now been achieved by vacuum ultraviolet flash photolysh *),<br />

and to detect both positive and negative ions by absorption<br />

spectroscopy.<br />

A microwave field will couple only with free electrons, and<br />

direct change <strong>of</strong> translational energy <strong>of</strong> gases is unimportant<br />

(because <strong>of</strong> the mass restriction) compared to the energy appearing<br />

as electronic and vibrational excitation. Described here are<br />

results obtained with a microwave-pulse generator <strong>of</strong> peak power<br />

-50 loa, and also the development <strong>of</strong> a more powerful apparatus with<br />

a capability to deliver power to a gas at just under 1 m. Resulte<br />

from the second machine will be available by the early spring <strong>of</strong><br />

1967.<br />

I<br />

$merbental an d Discussion<br />

The first apparatus was constructed to establish the feasability<br />

?<br />

I


49<br />

-<br />

Of ProCucing transients at concentrations detectable by absorption<br />

spectroscopy. An English Electric M561 Idagnetron (3046 Ec/sec)<br />

was powered with a 1 JJ F capacitor charged to 15 kV, and the<br />

pulse duration could be varied in the range 2 - 50 JJsec with<br />

English Electric ~ ~ 2 thyratrons. 5 0<br />

Via .a conventional 'door-knob'<br />

Coupler and waveguide section (without an isolator), the povier Was<br />

transmitted to a cylindrical cavity with a Q <strong>of</strong> 380. This is<br />

illustrated by the photograph shown in figure 1, and the :main ,<br />

details have already been describ.ed. Although a IC psec pulse<br />

corresponds to 0,8 joules, only a minute fraction <strong>of</strong> this was,<br />

successfully delivered to the gas. However, a number <strong>of</strong> encouraEinE<br />

observations were made, ana some energy transfer rate coeff'icients<br />

were measured, as described below.<br />

Yore recently, R.E.M.Hedges, J.G.Guttridge and I have completed<br />

the construction <strong>of</strong> a powerful microwave .generator, which .'<br />

incorporates the English El.ectric M578 magnetron, with a rated<br />

peak-poi;ler <strong>of</strong> 900 kw. Into a 'matched load', we have produced<br />

single pulses at 500 kw, duration 5 bsec.,.which is close to the<br />

maxinum power available per pulse. The H.T. arrangement is similar<br />

to tnilt employed in the prototype equipment, with two thyratrons<br />

delivering a potential up to 30 kV. This particular magnetron turns<br />

out to be rather susceptible to arcing on single pulse operation,<br />

and in this respect is especially sensitive to reflected power.<br />

This has. necessitated the inclusion <strong>of</strong> an isolator between the<br />

magnetron and the load; to obtain satisfactory functioning up to<br />

25 kV (as evidenced by the pr<strong>of</strong>ile <strong>of</strong> the current pulse), it is<br />

necessary to condition the magnetron cathode by somewhat laboriously<br />

pulsing with the applied potential increased by small increments<br />

from 20 kV upwards. . .<br />

It was anticipated that the same cavity that had been employed<br />

in the early experiments would also be suitable for the high energy<br />

equipment. With the assistance <strong>of</strong> hlr. F.J.!Veaver <strong>of</strong> the English<br />

Electric Valve Comgany, the size <strong>of</strong> the hole coupling the cavity<br />

to the waveguide was carefully optimised to give a stsnding-wave<br />

ratio <strong>of</strong> 1.2 and a Q <strong>of</strong> about 800. With such a tuned cavity, a<br />

discharge can be produced in heliumat 1 atmos. pressure; hoijever,<br />

the discharge was still quite feeble and it was obvious that only<br />

a minute fraction <strong>of</strong> the total energy was being coupled to the gas.<br />

Although the tuning and matching was near perfect under low power<br />

test conditions, for various reasons the cavity detunes as soon as<br />

the gas strikes.<br />

A41tnough a study <strong>of</strong> the cavity discharge may prove to be <strong>of</strong><br />

some value, interest was directed at the problem <strong>of</strong> achieving iuen-e<br />

more efficient coupling <strong>of</strong> the microwave pulse to the experimental<br />

gas. In fact we have now achieved conditions under which it appears<br />

that practically the entire pulse may be absorbed by the gas.<br />

This innovation is a very simple one; a thin walled glass tube<br />

contqining the gas is placed inside the waveguide in the region <strong>of</strong>


50<br />

maximum fiela. In this manner, an intense discharge can be<br />

proaucea in metre long columns <strong>of</strong> gas, to provide ideal conditions<br />

for absorption spectroscopy. R.E.?d.Sedges is presently<br />

assembling the optical components to carry out spectroscopic Studies<br />

under these conditions. The beauty <strong>of</strong> this discovery lies in its<br />

inherent simplicity; power is coupled to the gas at low Q and<br />

matching problems are virtually eliminated.<br />

Results<br />

This section relates only to the low power equipment, with a<br />

tuned cavity discharge. Figure 2(a) shows the formation <strong>of</strong><br />

He(23S ) in a single pulse <strong>of</strong> IO Msec duration, and its decay<br />

followhg the pulse. Also bserved in pulsed helinm were the<br />

conparatively short lived 2 3 P and 2IS states. A simple quantita- ‘<br />

tive ap lication shown in figbe 2(b),’is the enhanced rate <strong>of</strong> decay<br />

<strong>of</strong> He(2 3 S ) in the presence <strong>of</strong> a trace <strong>of</strong> neon,<br />

By means <strong>of</strong><br />

photometr3 <strong>of</strong> plates similar to that illustrated in figure 2, the<br />

rate <strong>of</strong> the energy transfer process<br />

He(23S1) + Ne(2’So) -> He(llSo) + Ne(2s)<br />

2 2<br />

reported<br />

by Javan, Bennett and-Herriott 3. The helium system is perhaps<br />

the simplest <strong>of</strong> all electric <strong>discharges</strong> and, as mentioned above, we<br />

hope to make more detailed observations <strong>of</strong> the formation <strong>of</strong> diatomic<br />

helium. All four <strong>of</strong> the Is metaables were observed in pulsed neon lo<br />

was recorded as 0.35 + 0.02 2 , in agreement with 0.37 2<br />

z’igure 3 illustrates vibrational excitation <strong>of</strong> nitric oxide,<br />

and its decay following the pulseo It was concluded that excitation<br />

occurs by direct collision <strong>of</strong> nitric oxide molecules with electrons,<br />

because <strong>of</strong> the ex reme weakness <strong>of</strong> fluorescence from electronically<br />

excited molecules .t The total yield <strong>of</strong> vibrationally excited NO<br />

produced with a microwave pulse, is about 10 - I00 fold higher than<br />

the yield <strong>of</strong> electronically excited species or free radicals, in<br />

all the systems which have thus far been investigated. The technique<br />

may therefore prove to be generally ap licable to the study <strong>of</strong><br />

vibrational energy transfer.<br />

Figure 3fb) shows the catalysis <strong>of</strong> the<br />

NO relaxation, by a trace <strong>of</strong> D2S, which has a vibrational frequency<br />

close to that <strong>of</strong> NO, A number <strong>of</strong> rate coefficients for V-V<br />

processes <strong>of</strong> this type have recently been published,<br />

Finally we mention the formation <strong>of</strong> <strong>chemical</strong> intermediates,<br />

produced by microwave pulses in polyatomic gaseso Thus far, these<br />

aspects <strong>of</strong> the chemistry <strong>of</strong> electric <strong>discharges</strong> have only been I<br />

investigated in CS (CN) H 0 and H S. In each case, diatomic<br />

free radical inter6;diateg’wege obseraed. Some <strong>of</strong> these are<br />

included in figure 4.<br />

I<br />

.f


Before<br />

n. d.<br />

IO.~/AS~<br />

22.4<br />

31.6<br />

42.0<br />

52.8<br />

66.0<br />

78, I<br />

90-9<br />

113<br />

I33<br />

I64<br />

206<br />

243<br />

312<br />

'366<br />

Before<br />

n, d,<br />

22.&sec<br />

31-6<br />

42-0<br />

52.8<br />

66.0<br />

78, I<br />

90-9<br />

113<br />

(a) Formation and decay <strong>of</strong> He (2 3S,) In 5 mm .<strong>of</strong> He,<br />

'(b) Deczy <strong>of</strong> He (2 34) In 5 mm He + I.? x IOe2,, Ne.<br />

Figure 2


52<br />

3<br />

%<br />

%-<br />

%-<br />

5-<br />

a-<br />

7<br />

h<br />

W<br />

P<br />

H<br />

0<br />

L<br />

v)<br />

a<br />

P<br />

o w<br />

L<br />

0<br />

+<br />

E!<br />

c<br />

n<br />

i3<br />

W<br />

al<br />

=:<br />

.-<br />

E<br />

3<br />

(2<br />

rr\<br />

+<br />

0<br />

b=l N<br />

E<br />

e<br />

XJ<br />

3<br />

0<br />

b<br />

+<br />

3<br />

z<br />

a<br />

E<br />

rn<br />

n<br />

P<br />

U


'3 (A'ncX'Z')<br />

53<br />

OH (A2Zf + X2n)<br />

>'is+ Formation ana decay <strong>of</strong> (a) cs : 2mm C S ~<br />

+ 60 mm He;<br />

(b) OH : 5 mm %O + 35 mm HE; (C) SH : 20 mm H28 + 100 mm He.<br />

0.9


References I<br />

I . A.B.Callear, J.A.Green and G.J.Williams, Trans.Faraday Soc.,<br />

2.<br />

3.<br />

54<br />

I<br />

(1965), 61, 1831. f<br />

W.Braun, K.H.Welge and A.M.Bass, J.Chem.Phys., (1966), a, 2650.<br />

A.Javan, W.R.Bennet and D.R.Herriott,<br />

6, 106.<br />

Phys.Rev.Let.


55<br />

The Collection <strong>of</strong> Positive Ions and Electrons by a<br />

I , Screened Probe in the Neon Negative Glow*<br />

I M.J. Vasilet and R.F. Pottie,<br />

\<br />

i<br />

Division <strong>of</strong> Applied Chemistry,<br />

<strong>National</strong> Research Council,<br />

Ottawa, Canada.<br />

i I<br />

I INTRODUCTION<br />

3' The collection <strong>of</strong> ions and electrons by small probes placed<br />

iithin the plasma <strong>of</strong> a gas discharge has received considerable<br />

ttention over the past four decades. A major advance in measurement<br />

?echnique was reported by Boyd' in 1950 with the introduction <strong>of</strong> a<br />

'mall screened flat probe.<br />

The new technique made it possible to<br />

.eparate the collected currents into the ion and electron components.<br />

?s a result it became possible to measure their concentrations<br />

,eparately and to extend the range <strong>of</strong> measured electron velocities to<br />

Ieyond the ionization potential <strong>of</strong> the discharged gas with no inter-<br />

'erence from positive ion current. The method was extended by Boyd<br />

\nd co-workers2 and by Pringle and Farvis3 to the measurement <strong>of</strong> ions<br />

nd electrons in both the positive column and negative glow in various<br />

!as,, . Despite the apparent success <strong>of</strong> these studies, little or no<br />

Ise has been made <strong>of</strong> this technique by other workers in the field.<br />

I<br />

i Previous work in this lab~ratory~,~ had established the<br />

isefulness <strong>of</strong> a mass spectrometer to obtain relative ion concentrations<br />

in the various regions <strong>of</strong> glow <strong>discharges</strong>. The work reported here is<br />

in extension <strong>of</strong> these earlier studies and represents an attempt to<br />

la) measure the absolute concentrations <strong>of</strong> ions and electrons in<br />

conjunction with the mass spectrometric studies and (b) to determine<br />

;he electron energy distributions, particularly in the negative glow<br />

;o assist in the interpretation <strong>of</strong> processes that result in the<br />

1.<br />

qroduction <strong>of</strong> ions.<br />

EXPERIMENTAL<br />

Apparatus<br />

f a fine wire grid that was spot welded to a 5 x 5 mm platinum frame<br />

3<br />

hich was mounted on a Pyrex plate. A 1/8" circular hole in the glass<br />

~late defined the current reaching the platinum collector (.010" thick)<br />

iounted below it. A mica insulator shielded the collector from the<br />

ischarge. The glass plate was 1 mm thick, and the grid was a stainless<br />

$tee1 mesh (0.001'' diameter wires) with an optical transparency <strong>of</strong> 42%.


._ . _-.. - , , . . ,. .<br />

The Pyrex ‘discharge tube56as 50 cm long and 5.5 cm in<br />

diameter. The electrodes were polished stainless steel discs, 5 cm<br />

in diameter and the cathode could be moved magnetically over a<br />

distance <strong>of</strong> 30 cm. The entire discharge tube, including side-arms, .<br />

could be baked to greater than 35OoC. Metal bellows valves were used<br />

for all openings into the discharge tube and the normal background<br />

pressure <strong>of</strong> 2 x Torr was achieved with a silicone oil diffusion<br />

PUP *<br />

The gases were <strong>of</strong> assayed research grade and pkriodic checks<br />

were made for impurities by mass spectrometry. The operating gas was<br />

admitted to the discharge tube via a Granville-Phillips variable leak<br />

valve, the pressure being measured with a Decker diaphragm gauge. A<br />

small flow was maintained through the discharge tube during operations<br />

by means <strong>of</strong> a needle valve to the pumps. The exit pressure was about<br />

Torr. Preliminary <strong>discharges</strong> <strong>of</strong> about one hour duration were<br />

always carried out before measurements were taken. The tube was then<br />

evacuated and a fresh gas sample was admitted for the experiment.<br />

All results reported here were taken with a gas pressure <strong>of</strong><br />

0.28 Torr and a discharge current <strong>of</strong> 0.250 ma.<br />

A schematic diagram <strong>of</strong> the discharge tube and electrical t<br />

circuit is given in Fig. 1. The potentials <strong>of</strong> the grid and collector<br />

relative to the grounded anode could be controlled independently so<br />

that either one could be positive or negative with respect to the anode.<br />

The collector current passing through precision resistors (0.05%) was<br />

measured with a 1 megohm impedance nanovoltmeter which was isolated from<br />

ground. The minimum detectable current was 1O‘loA. The potential <strong>of</strong><br />

1<br />

. the collector was measured with a vacuum tube voltmeter, while a<br />

~ and<br />

digital voltmeter was used for measurement <strong>of</strong> the grid potential. Grid<br />

and-discharge currents were monitored by dc micrometers. Discharge<br />

power’was provided by a commercial dc power supply.<br />

B. Results<br />

(1) Collection <strong>of</strong> low energy electrons. Fig. 2(a) is a typical semilonarithmic<br />

plot <strong>of</strong> the electron current, showing two straight line<br />

segments for- the thermal and secondary electrons respectively. The<br />

space potential was obtained from extrapolation <strong>of</strong> the saturation<br />

current to the rising portion <strong>of</strong> the curve. The gas was pure neon and<br />

the probe was near the position <strong>of</strong> maximum electcon intensity in the<br />

negative glow. The electron temperatures <strong>of</strong> the MaxwellIan distributions<br />

were 0.271 and 3.67 eV for the thermal and secondary electrons, and<br />

their concentrations were 158 x 10’ 3/m3 and 2.9 x 10’ 3/m3 respectively,<br />

assuming collection <strong>of</strong> the random current at the space potentia16s7.<br />

The small electron residual current that was always observed at higher<br />

retardation potentials was subtracted from the total electron currents.<br />

The collector potential was +7O V with respect to the anode.<br />

2) Collection <strong>of</strong> positive ions. The collector potential was<br />

maiAtained at -70 V and the grid voltage was varied from -70 V to Well<br />

above the space potential for the collection <strong>of</strong> positive ions. The<br />

method <strong>of</strong> calculation <strong>of</strong> the random positive ion current differed<br />

somewhat from previous approaches and is given briefly below. We<br />

assume that positive ions are accelerated from the sheath to the grid<br />

and are further accelerated by the full potential between the COlleCtor<br />

the grid. The current rises until all the random Ion current<br />

arriving at the sheath edge has been collected. Further collection <strong>of</strong><br />

Ion current is the result <strong>of</strong> sheath expansion, edge effects and<br />

potential penetration <strong>of</strong> the sheath. If we treat the ion currents<br />

. .<br />

. .<br />

I<br />

,‘<br />

1<br />

,A<br />

1<br />

!<br />

I<br />

1


I<br />

\<br />

\<br />

I<br />

i<br />

h<br />

FIG. 1<br />

I<br />

NVY<br />

57<br />

ANODE<br />

I<br />

e00<br />

io00 .OB<br />

IOOK 1%<br />

IOOK in<br />

Apparatus and schematic circuit diagram.


58<br />

0 0 0<br />

VI<br />

J<br />

><br />

I<br />

cv .<br />

u<br />

H<br />

a


elow the saturation limit we find59<br />

in which n is the random ion density, q’ the electronic charge<br />

and Vf thePvelocity <strong>of</strong> the ions arriving at the collector. This is<br />

given by:<br />

in which Vo is the initial ion velocity and Vacc is the potential<br />

difference between the plasma and the collector. Thus:<br />

Therefore, a plot <strong>of</strong> i+ versus Vacc1/2 should yield a straight line<br />

whose slope is<br />

+ np q(?)’’2 .<br />

The positive ion currents, plotted in this manner always yielded a<br />

straight line to a break point which was assumed to be the saturation<br />

limit. A plot <strong>of</strong> this type is shown in Fig. 2 (b); the small residual<br />

ion current has been subtracted from the experimental points. From<br />

this slope we calculate np = 145 x 1013/m3 in good agreement with the<br />

electron concentration <strong>of</strong> Fig. 2 (a) for the same probe position.<br />

(3) Axial variation <strong>of</strong> ions and low energy electrons. The observed<br />

ion and electron concentrations as a function <strong>of</strong> axial distance from<br />

the cathode are given in Fig. 3 for the probe facing the anode. There<br />

is a slight displacement between the maxima for the two distributions<br />

and this may reflect a slight penetration <strong>of</strong> the field from the cathode<br />

dark space. However the results show that a true plasma is present in<br />

the negative glow, since to a gbod approximation ne = np.<br />

electron current was relatively insensitive to position <strong>of</strong> the probe<br />

and gave an average concentration <strong>of</strong> 3 ? 1 x 10 3/m3 with electron<br />

temperatures in the range <strong>of</strong> 3.5 - 4.0 eV. The rising portion <strong>of</strong> the<br />

secondary electron curve marks the anode edge <strong>of</strong> the negative glow. At<br />

this point the electric field begins to accelerate thermal electrons<br />

to the secondary electron velocities. For example at d = 7.2 cm, the<br />

secondaries account for almost 50% <strong>of</strong> the total electron current.<br />

(2)<br />

(3)<br />

The secondary<br />

(4) Residual electron current. Small residual electron currents<br />

were observed ,for all probe positions and orientations. These are<br />

summarized in Fig. 4 for pure neon. These minimum currents were<br />

ccnstant for a range <strong>of</strong> -35 to -50 V in grid potential. For grid<br />

voltages in excess <strong>of</strong> -50 V there was a gradual rise in the current,<br />

presumably as a result <strong>of</strong> grid emission by the bombardment <strong>of</strong> positive<br />

ions. We find in Fig. 4 that the residual current decreases<br />

exponentially throughout the negative glow with increasing distance<br />

from the cathode for both orientations <strong>of</strong> the probe surface. Additionally,<br />

there is a reduction by almost a factor <strong>of</strong> 5 for the probe<br />

facing the anode versus cathode position.<br />

We have also observed no<br />

variation in the residual current as a function <strong>of</strong> radial position from<br />

the center to a point only 0.6 cm from the wall. The current increases<br />

slowly with axial distance in the Faraday dark space (d > 5 cm) and<br />

reaches a plateau in the positive column.


.... .<br />

0 2<br />

e<br />

I /<br />

m<br />

0<br />

H<br />

F4<br />

:<br />

1


62<br />

The effect <strong>of</strong> adding O.O* xenon to neon is seen in Fig. 5.<br />

The residual current drops and there is a steeper slope to the exponentti<br />

part <strong>of</strong> the curve. In addition a smaller increase is observed in the<br />

Faraday dark space.<br />

(5) Energy distribution <strong>of</strong> secondary electrons. From Fig. 2 (a) we<br />

see that the energy distribution <strong>of</strong> secondary electrons is essentially<br />

Maxwellian at the indicated position <strong>of</strong> the probe. However, as the<br />

axial distance is increased we find a successively greater loss <strong>of</strong><br />

electrons whose energies exceed about 10 eV, although thd distribution<br />

is not radically altered from Maxwellian. The addition <strong>of</strong> 0.07% xenon<br />

results in almost complete depletion <strong>of</strong> electrons above 12 eV and there \I<br />

are considerable deficiencies beginning only 5 eV above the space<br />

potential.<br />

The data are summarized in Fig. 6. The distribution curves<br />

for the mixture were calculated from the experimental measurements<br />

according to the method <strong>of</strong> Medicus8, and comparison plots <strong>of</strong> the ideal<br />

Maxwellian distribution are given. The two Curves in each case were<br />

normalized to those regions along the potential axis which gave a I<br />

straight line on the semi-logarithmic plot. The fluctuations in the<br />

curves for the mixture were reproducible and are similar in appearance ‘I<br />

to the structural features that were observed by Twiddyg in the cathode<br />

region <strong>of</strong> rare gas <strong>discharges</strong>. It is apparent that xenon effectively<br />

reduces the higher energy secondary electrons, even at 0.07% concentration.<br />

Twiddy’O has shown that there is a similar loss <strong>of</strong> energetic<br />

electrons in the positive column <strong>of</strong> an argon-neon mixture.<br />

1<br />

(6) Residual positive ion current. The ratio <strong>of</strong> residual currents<br />

for ie m i d i + min was 5:1 with the probe facing the cathode and about<br />

1O:l with the probe facing the anode. These ratios were constant for<br />

all axial positions <strong>of</strong> the probe in the negative glow and in the Faraday<br />

dark space. The ratios for the 0.07% xenon-neon mixture were the same<br />

as for pure neon.<br />

DISCUSSION<br />

Since the production <strong>of</strong> ions and low energy electrons in<br />

the negative glow is governed largely by the rate <strong>of</strong> arrival <strong>of</strong> high<br />

energy electrons from the cathode dark space it is obvious that the<br />

direct observation <strong>of</strong> these high energy electrons <strong>of</strong>fers an important<br />

method for interpreting the processes <strong>of</strong> ionization in the negative<br />

glow. A possible means <strong>of</strong> making such a measurement is t o consider the<br />

negative residual currents collected by the screened probe when it faces<br />

the cathode. These currents could arise from several processes:<br />

(a) Direct collection <strong>of</strong> high energy electrons.<br />

(b) Grid emission by high energy electrons.<br />

(c) Grid emission by bombardment <strong>of</strong> positive ions.<br />

(d) Grid emission by metastable atom impact.<br />

(e) Grid emission by photon impact.<br />

Rotation <strong>of</strong> the probe to face the anode caused a 2/3 redyctio4<br />

in the-residual current. One would not e)tpect processes (c), (d), and<br />

(e) to depend markedly on probe orientation so that these processes 1<br />

probably account for less than 1/3 <strong>of</strong> the total residual negative<br />

Current when the probe faces the cathode. Since neither- the positive ‘1<br />

ion density nor the visible photon intensity decays exponentially,<br />

Processes (c) and (e) are similarly rejected as a major source <strong>of</strong> curred<br />

for the anode orientation. We conclude that the major causes <strong>of</strong> the<br />

negative residual current in the negative glow are processes (a) and (b) i<br />

,<br />

),<br />

t<br />

1


\<br />

0.9<br />

0.8<br />

0.7<br />

06<br />

0.5<br />

0.4<br />

0.3<br />

0.2<br />

01<br />

0.8<br />

0.7<br />

0.6<br />

0.5<br />

04<br />

0.3<br />

0.2<br />

0.1<br />

0.9<br />

0.2 02<br />

0.1 01<br />

I c)<br />

2 4 6 8 IO I2 14 . 16 18 2C<br />

ELECTRON ENERGY I V-VSP~CE)<br />

FIG. 6 Energy distribution function <strong>of</strong> secondary elec-<br />

trors compared with the Naxwellian distribution.<br />

(a) pure neon, d = 2.3 cm(b) mixture .07$<br />

Xenon in neon, d = 2.2 cm(c) mixture, d = 3.0 cm.<br />

Probe facing anode.


64<br />

for the probe facing the cathode. We Cannot distinguish between (a)<br />

and (b), nor is it possible to calculate the density <strong>of</strong> such high<br />

energy electrons without knowledge <strong>of</strong> their velocities.<br />

The observed exponential decrease in ie min through the<br />

negative glow <strong>of</strong> pure neon (Fig. 4) can be written as:<br />

id = io exp(-a n(d-do))<br />

I<br />

in which io is the residual current at do cm from the cathode, d is<br />

the distance <strong>of</strong> the probe surface from do and n is the concentration<br />

<strong>of</strong> neon atoms per unit volume. Thus a has the dimensions <strong>of</strong> cm2 and<br />

is an experimental cross section for loss <strong>of</strong> high energy electrons, as<br />

a first approximation. From the slope <strong>of</strong> the exponential curve in<br />

Fig. 4 we calculate that a = 8.7 x cm2. This is a reasonable<br />

value since the cross section for ionization <strong>of</strong> neonll by 100 eV<br />

electrons is 7.58 x cm2.<br />

The addition <strong>of</strong> 0.07% xenon brings about a 30% reduction in I<br />

the negative residual current and the exponential slope increases so<br />

that the experimental a = 1.03 x cm2. This cannot be accounted /<br />

for by assuming that the only additional loss is that ar sing from the<br />

ionization <strong>of</strong> xenon. At a concentration <strong>of</strong> only 7 x atom %, this<br />

would imply a cross section for ionization <strong>of</strong> xenon equal to 228 x 10-'6 ,<br />

cm2 - about a factor <strong>of</strong> 40 higher than the known <strong>of</strong> xenonll for 100 eV<br />

electrons. A more reasonable inference is that the loss <strong>of</strong> neon metastables<br />

by the Penning reaction:<br />

Ne*(3P2,0) + Xe * Xe+ + Ne + e- (5)<br />

is responsible for the lower values <strong>of</strong> ie min, and that the change in<br />

slope more nearly reflects the actual stopping power <strong>of</strong> neon for high<br />

energy electrons. Since excitation as well as ionization can result<br />

from impact <strong>of</strong> a high energy electron, a cross section <strong>of</strong> the order <strong>of</strong><br />

1 x cm2 is <strong>of</strong> the expected magnitude for an electron <strong>of</strong> approx-<br />

imately 100 eV.<br />

It would be expected that the addition <strong>of</strong> a small amount <strong>of</strong><br />

xenon would not significantly change either the cathode fall or the<br />

number <strong>of</strong> directed high energy electrons passing into the negative<br />

glow. Thus, if one assumes that the reduction in the residual electron<br />

current is caused by reaction (5) it is possible to obtain an approx-<br />

imate value for the Concentration <strong>of</strong> metastables in the beginning <strong>of</strong><br />

the negative glow.<br />

Referring to Fig. 4, for d = 2 cm, -Ai, the reduction in<br />

the residual current is 0.02 VA. If the neon metastables have thermal<br />

velocities, and if one considers a reasonable yield <strong>of</strong> about 0.03 for<br />

the grid emission (geometric factor x efficiency), then a minimum<br />

concentration <strong>of</strong> 1 x 10i3/m3 is obtained for the metastables. It is<br />

then possible to calculate the reactive collision frequency between<br />

Ne* and Xe by assuming the same cross section for deactivation as<br />

Sholette and Muschlitz12 observed for the He* - Xe Penning reaction,<br />

namely 12 x cm2. This results in a calculated lifetime for the<br />

neon metastables <strong>of</strong> 0.5 m sec. This Is somewhat shorter than the<br />

lifetime <strong>of</strong> 0.875 m sec measured by Blevis et a1.13 for the decay <strong>of</strong><br />

Ne(3P2) in pure neon.<br />

We conclude that xenon can intercept the<br />

metastable neon atoms in the required time and that our assignment <strong>of</strong><br />

the Penning reaction is reasonably justified as a major contributing<br />

(4)<br />

I<br />

1<br />

i(


65<br />

' cause <strong>of</strong> the reduction in the residual negative current. Similar<br />

argUmentS can be used to account for the.decrease in the residual<br />

current when the probe faces the anode. The effect is even more<br />

' marked in this case, particularly at the beginning <strong>of</strong> the positive<br />

column.<br />

The treatment <strong>of</strong> the positive ion residual current is not<br />

' as straightforward, since there arises the additional complication<br />

7 ,<strong>of</strong> electron impact ionization in the space between the grih and the<br />

collector. To a rough approximation we can account for about 60% <strong>of</strong><br />

i' the current with the probe facing the cathode by this process, but<br />

{ the remainder can be a combination <strong>of</strong> secondary emission from the<br />

? collector by photons, by metastable atoms and by energetic electrons.<br />

' The very small currents observed for the probe facing the anode suggest<br />

that the release <strong>of</strong> electrons by metastable impact is much less than<br />

9 would be expected for the metastable density obtained above. Apparently<br />

i the impact <strong>of</strong> metastables with the platinum surface produces secondary<br />

electrons with a much lower efficiency than does the stainless steel<br />

1 grid. The reason is not clear, but a contributing cause may be due to<br />

the higher work function <strong>of</strong> platinum.<br />

\<br />

I<br />

1<br />

4<br />

1.<br />

'~ 2.<br />

' 3.<br />

; 4.<br />

~ 5.<br />

6.<br />

; 7.<br />

\<br />

1. 8 .<br />

t 9.<br />

REFERENCES<br />

N.R.C. No. ...., 'N.R.C. Postdoctorate Fellow.<br />

R.L.F. Boyd, Proc. Roy. SOC. m, 329 (1950).<br />

R.L.F. Boyd and N.D. Twiddy, Nature 173, 633 (1954).<br />

D.H. Pringle and W.E.J. Farvis, Proc. Phys. SOC. =, 836 (1955).<br />

P.F. Knewstubb and A.W. Tickner, J. Chem. Phys. 36, 674 (1962).<br />

P.F. Knewstubb and A.W. Tickner, J. Chem. Phys. 36, 684 (1962).<br />

I. Langmuir and H. Mott-Smith, Jr., G.E. Review 2J,449 (1924).<br />

H. Mott-Smith and I. Langmuir, Phys. Rev. a, 727<br />

G. Medicus, J. Applied Phys. 27, 1242 (1956).<br />

N.D. Twiddy, Proc. Roy. SOC. E, 379 (1961).<br />

.;' 10. N.D. Twiddy, Proc. Roy. SOC. a,<br />

338 (1963).<br />

(1956).<br />

i 12. W.,P. Sholette and E.E. Muschlitz, Jr., J. Chem. Phys. 36,<br />

11. D. Rapp and P. Englander-Golden, J. Chem. Phys. '13, 1464 (1965).<br />

3368 (1962).<br />

I<br />

i<br />

13. B.C. Blevis, J.M. Anderson, and R.W. McKay, Can. J. Phys. 35,<br />

941 (1957).


66<br />

ATTACHMENT OF MOLECULES WITH HIGH PERMANENT<br />

DIPOLE MOMENT TO IONS IN GASES<br />

AND INDUCED<br />

P. Kebarle, G.J. Collins, R.M. Haynes and J. Scarborough<br />

Department <strong>of</strong> Chemistry, University <strong>of</strong> Alberta, Edmonton, Canada<br />

ABSTRACT I<br />

The mass spectrometric study <strong>of</strong> clustered ions in function <strong>of</strong> polai<br />

gas pressure, temperature and electric field strength provides informa-<br />

tion not only on what ionic species might be present, but also on the 1<br />

strength <strong>of</strong> the ion-dipole interactions. Studies <strong>of</strong> the reaction<br />

H30+.(n-1)H20 + H20 = H30+.nH20 in a Nier type ion source with a 100 ke-c<br />

proton beam are compared with earlier work on an alpha particle mass .<br />

spectrometer. The residence time <strong>of</strong> the ions in the two sources are a<br />

few psec and a few msec resp. Similarity <strong>of</strong> results shows that cluster,<br />

ing equilibrium is established within psec for water clusters above 0.5<br />

torr. The presence <strong>of</strong> electric fields reduces the cluster size. 50 1<br />

volts/cm (at 1 torr) strip the clusters to H 0'. Experiments on the cor<br />

parative attachment <strong>of</strong> different molecules S~OW that the stability <strong>of</strong> tl<br />

attachment increases in the order H20, NH3, CH30H, CH3N02 for first she!<br />

attachment. At larger distances from the ion (second shell) water be-<br />

comes the strongest attaching. These results are explained by differenc<br />

<strong>of</strong> dipole moments and polarizabilities.<br />

'I<br />

/!<br />

/.<br />

I<br />

I<br />

,,-


INTRODUCTION<br />

I' Attachment <strong>of</strong> polar molecules to ions in the gas phase occurs in a<br />

mber <strong>of</strong> systems: gases under high energy irradiation, gas <strong>discharges</strong>,<br />

IlameS, etc. The polar molecules may be present as an accidental imkrity<br />

or as a deliberate addmixture. The attachment has a number <strong>of</strong><br />

$Portant effects such as change <strong>of</strong> mobility, change <strong>of</strong> rektivity with<br />

2gard to ion-molecule reactions, change <strong>of</strong> the positive (negative) ion<br />

tlectron) recombination coefficient and change in the nature <strong>of</strong> the<br />

-0ducts resulting from the positive negative ion recombination. The<br />

+dy <strong>of</strong> ion-polar molecule interactions in the gas phase can also pro-<br />

:de information on ionic solvation since the formation <strong>of</strong> ion clusters<br />

2nstitutes the first and most important step in the solvation <strong>of</strong> anion.<br />

; A systematic mass spectrometric study <strong>of</strong> ion-polar molecule inter-<br />

:tiOnS was started in this laboratory some five years ago.8-12<br />

The mass spectrometric gas phase studies are based on measurement<br />

! the relative concentrations <strong>of</strong> the clustered ionic species: A+.nS,<br />

+.(n+l)S, etc. The measurement <strong>of</strong> the relative concentrations is obfined<br />

by bleeding a probe <strong>of</strong> the gas into an ion mass analysis system,<br />

.,e. a vacuum chamber attached to a mass spectrometer. In the vacuum<br />

hamber .> the gas is pumped out while the ions are captured by electric<br />

ields, accelerated and focused and then mass analysed by some convenional<br />

means (magnetic separation quadrupole filter, etc.). After mass<br />

qalysis, the ion beam intensities are detected as electrical currents.<br />

Several types <strong>of</strong> solvation studies can be undertaken if the relaive<br />

concentrations <strong>of</strong> the ionic species are known.<br />

1. Solvation Enthalpies and Entropies <strong>of</strong> Individual Solvent Mole-<br />

ule Additions Steps: Consider the ion A+ produced in the gas phase by<br />

3me form <strong>of</strong> ionizing radiation or thermal means. If the atmosphere<br />

urrounding the ion contains the vapor <strong>of</strong> a polar molecule (solvent S),<br />

number <strong>of</strong> clustering reactions will occur.<br />

i<br />

A+ + S + A+.S (0,1)<br />

I A+.S + S + A+.2S (1,2)<br />

,~<br />

~ where<br />

+<br />

A+.(n-l)S + S + A+.nS (n-l,n)<br />

At equilibrium the following relations will hold<br />

AFo = AFo + AFo 1,2 ... + AFon-l,n<br />

O,n 0,1<br />

(1)<br />

AFon-l , n<br />

= -RT In<br />

'A+. nS<br />

'A+. (n-1) s-'s<br />

= -RT In Kn-l,n (11)<br />

P, is the partial pressure <strong>of</strong> X.<br />

Thus knowledge <strong>of</strong> the equilibrium concentrations <strong>of</strong> the clustered<br />

pecies A+.nS obtained from experiments at different pressures <strong>of</strong> s w ill<br />

llow the determination Of Xn-1 n and AFn-l,n. Such measurements done<br />

k different temperatures will lead to the evaluation <strong>of</strong> AHn-l<br />

and<br />

Sn-lIn. The availability <strong>of</strong> such detailed information will, #or In-<br />

,tance, reveal the shell structure since a discontinuous change <strong>of</strong> the<br />

Hn-1 n and ASon-l,n values will occur whenever a shell is completed.<br />

,inally, the total heat <strong>of</strong> solvation <strong>of</strong> the ion can also be obtained<br />

rom the expression 111, with equations <strong>of</strong> the same form holding for the<br />

/ m


free energy and entropy change <strong>of</strong> solvation.<br />

It is evident from equation I1 that only the relative concentrations<br />

<strong>of</strong> the ionic species are required. Thus AFon,l and Kp can be obtained<br />

from equation 11 by assuming that the mass<br />

'<br />

spechometrically measured<br />

ion intensities are proportional to the equilibrium parti 1 pressures <strong>of</strong><br />

the ions in the ion source. The solvation <strong>of</strong> NHa by NH3 and H3O+ by<br />

H20 l2 represent examples <strong>of</strong> studies <strong>of</strong> this type.<br />

I /<br />

2. Comparative Solvation <strong>of</strong> Two Different Ions by the Same Solvent:<br />

There are three variants <strong>of</strong> this type <strong>of</strong> study. 11<br />

+<br />

Comparative solvation <strong>of</strong> ions A , C+ by solvent S.<br />

(a)<br />

The two ions are produced in the same system which also contains<br />

vapor <strong>of</strong> the solvent S. In general, depending on the effective radius<br />

and structure <strong>of</strong> the ion, the relative concentration <strong>of</strong> clusters A+.ns<br />

will be different from that <strong>of</strong> C+.rnS. Thus, for example, in the average<br />

n may be larger by 1 or 2 units than m. This will reveal a stronger interaction<br />

<strong>of</strong> A+ with S. Comparison <strong>of</strong> n and m can be done at different<br />

temperatures and pressures (<strong>of</strong> S) so as to compare the interactions in<br />

the inner shell or in the outer shells. An example <strong>of</strong> this type <strong>of</strong> study<br />

is the system ~30+, NHa fyd Na+ in H20 vapor which is described in a<br />

forthcoming publication.<br />

(b)<br />

Comparative solvation <strong>of</strong> ions A+ and B- by solvent S.<br />

An example <strong>of</strong> this type <strong>of</strong> study would be the system K+ and C1'<br />

with H20. Since the orientation <strong>of</strong> the water dipoles,is reversed in the<br />

solvation <strong>of</strong> positive and negative ions, such a comparative study is <strong>of</strong><br />

great interest, particularly for isoelectronic pairs a8 the one quoted<br />

above. We have not yet done studies on such isoelectronic pairs. However,<br />

such studies are perfectly possible. The pair K+ and C1' could be<br />

produced in water vapor. By reversing the mass spectrometer controls,<br />

measurements on the positive and negative ions in the system could be<br />

done within minutes <strong>of</strong> each other.<br />

(c) Comparative solvation <strong>of</strong> two negative ions by S.<br />

An example <strong>of</strong> this type <strong>of</strong> study for the ions Cl', BCl-, and B2C1'<br />

by H20 is given in a forthcoming p~b1ication.l~<br />

3. Competitive Solvation <strong>of</strong> Ion A+ (or B-) by Solvent Molecules <strong>of</strong><br />

Solvents S and S : A comparison <strong>of</strong> the solvating power <strong>of</strong> two different<br />

solvents cb-tained by measuring the composition <strong>of</strong> ion clusters<br />

when two different solvents are present at known partial pressur 8. An<br />

example <strong>of</strong> this type <strong>of</strong> study is the competiti e solvation <strong>of</strong> NIig by HqO<br />

and NH3 which has been reported on elsewhere.2C Some more recent studies<br />

will be described in the present paper.<br />

These concern the competitive<br />

solvation <strong>of</strong> the proton by water and methanol. The water methanol system<br />

is <strong>of</strong> interest since the dipole moment <strong>of</strong> water is slightly higher than<br />

that <strong>of</strong> methanol while the polarizability <strong>of</strong> methanol is considerably<br />

larger than that <strong>of</strong> water. Thus it might be expected that at close range<br />

to the central ion methanol might be preferentially solvating. I<br />

' ,<br />

1<br />

1<br />

'<br />

I<br />

1


I<br />

69<br />

EXPERIMENTAL<br />

The mass spectrometric study <strong>of</strong> ion solvent molecule interactions<br />

requires mass spectrometric apparatus which can sample ions originating<br />

in ion sources at relatively high pressures. Three somewhat different<br />

arrangements are presently in use in this laboratory.<br />

1. Alpha particle mass spectrometer<br />

11<br />

A recent version <strong>of</strong> this apparatus has been described elsewherel’<br />

in detail. The gas, supplied from a conventional gas handling system,<br />

is irradiated in the ionization chamber. The radiation is supplied<br />

from an enclosed 200 mc polonium alpha source. The irradiated gas bleeds<br />

through a leak into the evacuated electrode chamber. There the ions<br />

carried by the gas are captured by the electric fields while the gas is<br />

pumped away. The ions are focused, accelerated and then subjected to<br />

mass analysis and electron multiplier detection in a 90° sector field<br />

analyzer tube.<br />

2. Electron beam mass spectrometer<br />

6<br />

In a more recent apparatus an electron beam is used as ionizing<br />

medium. The ion source is identical to that used with the alpha source<br />

with the exception that th former alpha source port contains only one<br />

very thin nickel foil (lo-‘ inches) window through which the electrons<br />

enter the source. The electrons are created by an ordinary electron<br />

gun housed in a sidearm <strong>of</strong> the vacuum chamber opposite the nickel window.<br />

The electron filament is kept at some -25000 volts while the ion<br />

source is near ground potential. Absence <strong>of</strong> radioactive contamination,<br />

high intensity (- 10 microamps) and possibilities for pulsing (for determination<br />

<strong>of</strong> ionic lifetimes) are some <strong>of</strong> the advantages <strong>of</strong> the electron<br />

beam source. A disadvantage is the much greater scattering <strong>of</strong><br />

electrons at high ion source pressures which makes beam collimation a<br />

problem. A quadrupole mass analyzer is used with this instrument.<br />

5<br />

3. Proton beam mass spectrometer<br />

A 100 kev proton beam obtained from a Walton-Cockr<strong>of</strong>t accelerator<br />

is used as ionizing medium. The ion source is not like the previous ones<br />

but <strong>of</strong> the conventional design, i.e. a rectangular box with repeller<br />

and narrowed-down ion exit slit. The proton beam enters and exits the<br />

ion source through very thin nickel foil windows (10-5 inches).<br />

ion optics are <strong>of</strong> the conventional Nier type and magnetic analysis is<br />

used. A proton beam (preferably <strong>of</strong> even higher energy than used by us<br />

since at energies below 100 kev charge exchange converts appreciable<br />

fractions <strong>of</strong> the proton beam into an H atom beam) seems to be the most<br />

convenient ionizing medium for high ion source pressures since it pro-<br />

vides high intensity, possibility for pulsing, and little scattering at<br />

high pressure. The proton beam can also be deflected electrostatically<br />

before entering the ion source. This permits variation <strong>of</strong> the proton<br />

beam - exit slit distance in the ion source. The cost <strong>of</strong> Walton-<br />

Cockr<strong>of</strong>t accelerators is relatively low.<br />

A high pressure mass spectrometer using Mev rotons from a Van de<br />

Graaff accelerator has been described by Wexler. 13<br />

The<br />

? -


70<br />

RESULTS AND DISCUSSION<br />

+<br />

1. Competitive solvation <strong>of</strong> CH3E2 by water and methanol I<br />

A study <strong>of</strong> the ions in methanol vapor in the pressure ran e 1-10 t<br />

torr showed that most <strong>of</strong> the ions belonged to the series CH30Hq.nCH30H.<br />

This sug ested the possibility <strong>of</strong> observing the competitive solvation<br />

<strong>of</strong> CH30H$ by water and methanol molecules. Figure 2 shoys the relative r<br />

intensities <strong>of</strong> the mixed clusters obtained when irradiating mixtures <strong>of</strong><br />

5% methanol: 95% water and 20% methanol: 80% water, both at 5 torr totall<br />

pressure and 5OoC ion source temperature. In the mixed methanol-water<br />

clusters the question <strong>of</strong> the structural assignment arises. Thus the<br />

ion <strong>of</strong> mass 119 could be assigned as H+.2CH30H.3H20 or CH OH3.CH30H.3H20,<br />

or H30+.2CH30H. 2H20. We have selected the notation CH30Hi.CH30H. 3H20<br />

(or CH30H3.mM.wW, for the general cluster where M and W stand for CH30H ,<br />

and H20 and m and w for the number <strong>of</strong> methanol and water molecules). [,<br />

The proton was assigned to the methanol oxy en ion since the proton af- ,<br />

finity <strong>of</strong> methanol is some 10-20 kcal/mole q3 higher than that <strong>of</strong> water<br />

This assignment is also consistent with the observation that even in<br />

mixtures where water predominates, i.e. 5% methanol, the pure h drate '<br />

H30+.wW was not observed, while the pure methanol cluster CH30H2.m<br />

was observed.<br />

The clusters obtained with 5% methanol (Figure 1) contain, on the<br />

average, considerably more methanol than water even though the partial<br />

pressure ratio <strong>of</strong> water to methanol is 19:l. Thus methanol is the<br />

stronger solvent in the observed clusters, i.e. clusters containing up<br />

to six solvent molecules. We shall be able to understand the meaning<br />

<strong>of</strong> this result better after a more detailed treatment <strong>of</strong> the data. It<br />

can be shown that the distribution <strong>of</strong> water and methanol in the observed<br />

clusters follows quite closely a probability distribution. Calling the<br />

probabilities for inclusion <strong>of</strong> water and methanol w and p, for a cluster<br />

with a total <strong>of</strong> II solvent molecules the probability distribution will<br />

be given by the binomial expansion <strong>of</strong> the term (w+p) E. For example if<br />

a probability distribution is followed, the cluster containing three<br />

solvating molecules CH30HZ.mM.wWl where II = m + w = 3, should show the<br />

following relative intensities: sH30H5.3W : CH30H;. 2WM : CH3OH5.WZM :<br />

CH30H2.3M = m3 : 3~ p : 3wp2 : p . We have obtained values for u and<br />

by fitting binomial expansions to the experimentally observed distri-<br />

bution. The calculated intensities shown in Figure 2 demonstrate that<br />

a relatively good fit <strong>of</strong> the experimental data can be obtained. In<br />

order to express the preference for inclusion <strong>of</strong> methanol and water per<br />

unit methanol and water pressure we define y = (p/p~)/(w/P~) as the<br />

factor for preferential take up <strong>of</strong> methanol, PM and Pw being the p a r d<br />

pressures <strong>of</strong> methanol and water present in the ion source. The y's tal-<br />

culated in this manner are given in Figure l. The results at 5 and 20%<br />

methanol show that the yls for a cluster <strong>of</strong> a fixed size (i.e. e = COnt)<br />

are approximately independent <strong>of</strong> the methanol-water pressure ratio.<br />

This independence was confirmed in a number <strong>of</strong> other runs with 2, 4, 5,<br />

8, 20, 50% methanol at 2 and 5 torr total pressure. The y's are found<br />

to decrease as e increases. Thus methanol is taken up preferentially<br />

by a factor <strong>of</strong> 55, 21 and 8 for clusters containing 3, 4 and 5 solvent<br />

molecules. Figure 2 shows a log y plot versus the number <strong>of</strong> solvating<br />

molecules. The plot is almost linear and allows an extrapolation to<br />

log y = 0 or y = 1. This occurs when the cluster contains seven Sol-<br />

vating molecules. For e > 7, y becomes less than unity, i.e. water be-<br />

gins to take precedence. Figure 2 also shows results obtained with the<br />

proton beam mass spectrometer. The total pressure in these runs was<br />

much lower (0.6 torr) and the reaction time much shorter (a few micro- ,<br />

seconds versus a few milliseconds in the alpha particle ion source).<br />

'5<br />

.!


+<br />

Figure 1 Mixed water and methanol content in CH30H2.mCH30H.wHZ0<br />

clusters. Ion source temperature 5OOC.<br />

2 .o<br />

1.5<br />

0.5<br />

0<br />

2 3 4 5 6 7<br />

n= Number <strong>of</strong> Solvating Molecules 1<br />

Figure 2 Plot <strong>of</strong> log y versus number <strong>of</strong> solvating molecules.<br />

y is factor for preferential take up <strong>of</strong> methanol over<br />

+<br />

water into ion CH30H2.mCH30H.wH20, where m + w - tl.


72<br />

One might suspect that under these conditions clustering equilibrium<br />

might not be achieved. However the results are, on the whole, quite<br />

1<br />

similar to those obtained with the alpha ion source. This might be<br />

1<br />

taken to mean that clustering equilibrium establishes very rapidly and<br />

that the proton beam results approach equilibrium.<br />

In the interpretation <strong>of</strong> the present results considerable help can<br />

be obtained from the "electrostatic theory" for metal-ion coordination<br />

complexes.2 It is recalled that this theory, using simdle electrostatic '<br />

concepts, allows the calculation <strong>of</strong> the binding energies <strong>of</strong> metal complexes<br />

in the gas phase and that the results <strong>of</strong> such calculations have<br />

been in many cases very successful. In general, the potential energy<br />

I<br />

<strong>of</strong> a complex ion is built up <strong>of</strong> four terms. These are due to the attrac- ''<br />

tion between the ion and the permanent and induced dipole <strong>of</strong> the ligands,<br />

the mutual repulsion <strong>of</strong> the dipoles, the energy required to form the<br />

induced dipoles and the van der Waals repulsions between the ligands<br />

and the central ion. Comparing the potential energies <strong>of</strong> an ion having<br />

water or methanol molecules as ligands, it is found that the first term<br />

is the decisive one. The first term contains the sum <strong>of</strong> the permanent<br />

dipole and the polarizability. The dipole moments <strong>of</strong> water and met anol<br />

are 1.85 and 1.69 D while the polarizabilities are 1.48 and 3.23 b. 9<br />

The potential energy <strong>of</strong> an ion dipole interaction varies inversely with<br />

the square <strong>of</strong> the distance while the polarizability interaction depends<br />

on the fourth power. It follows that the methanol molecules with their<br />

slightly lower dipole but considerably higher polarizability will be<br />

more strongly solvating than water at close range to the ion. The experimentally<br />

observed preference for methanol is thus to be understood<br />

as resulting from the higher methanol polarizability.<br />

It can be shown that the possibility <strong>of</strong> fitting the observed clusters<br />

with a given II by a probability distribution suggests that for<br />

!? < 6 all solvent molecules belong to an inner solvation shell. Suppose<br />

that for !? = 5 some <strong>of</strong> the molecules went into an inner shell (fully<br />

occupied) and the rest into an outer shell. The preference for methanol<br />

over water in the inner shell will be very different from that in the<br />

outer shell. It might even be expected that water will be preferentially<br />

taken up in the outer shell. It follows that the water-methanol<br />

distribution in a cluster containing inner and outer shell molecules<br />

could npt be fitted by a single probability distribution <strong>of</strong> the type<br />

(W + p) but that the inner and outer shell would have to be fitted<br />

separately. Such a case is in fact observed in the Eqmpetitive sOlVation<br />

<strong>of</strong> NH$ by H20 and NH3 which was studied earler. Since the watermethanol<br />

clusters <strong>of</strong> !? = 3, 4, 5 can each be fitted with a probability<br />

distribution we can conclude that these clusters do not contain molecules<br />

which occupy a distinct outer shell, i.e. that the inner shell<br />

' contains at least five solvent molecules.<br />

The ability to fit a cluster <strong>of</strong> constant k with a probability distribution<br />

is, to a certain extent, surprising even if all molecules<br />

belong to the same solvation shell. A probability distribution means,<br />

for example, that in the five cluster the preference for methanol over<br />

water is the same whether all the remaining four ligands are water Or<br />

methanol or a mixture <strong>of</strong> them. Obviously this can not be strictly true-<br />

The meaning <strong>of</strong> the experimental result must be that the nature <strong>of</strong> the<br />

other occupants is , in the first approximation, not important.<br />

While y remains approximately constant for a cluster distribution<br />

with k = const, it was observed that Yp=COnst decreases from II = 3 to<br />

J<br />

k = 5. This can be understood if one assumes that whenever II is increased<br />

by one unit the effective radius <strong>of</strong> the (inner) shell increases. This<br />

causes the polarizability to become less important and leads to a decrease<br />

<strong>of</strong> the preference for methanol. An increase <strong>of</strong> the effective<br />

I<br />

i<br />

14<br />

i<br />

I


73<br />

' , radius might be expected because <strong>of</strong> the mutual repulsion due to dipole<br />

and van der Wall's forces between the ligands.<br />

i Experiments on the competitive solvation <strong>of</strong> CH3NO2 and H20 have<br />

also been made but this work is not yet completed. The available results<br />

show that CH3NO2 is taken up preferentially at close range <strong>of</strong> the central<br />

( ion (NH; and H3O+ gave similar results). Thus at room temperature the<br />

\ preference factor is - 200 for three ligands, 60 for four Ligands, 40<br />

for five, etc. The results also seemed to show that nitromethane is<br />

always taken up preferentially in an incomplete.shel1 (inner or outer)<br />

but that it is ultimately expelled from inner shells.<br />

1<br />

,<br />

2. Effect <strong>of</strong> electric fields on cluster size<br />

One may expect that the presence <strong>of</strong> electric fields will lead to a<br />

decrease <strong>of</strong> the average cluster size. This effect is illustrated in<br />

Figure 3. The data were obtained with the proton beam mass spectrometer<br />

which has a Nier type ion source, i.e. ion exit slit and repeller. The<br />

distance from proton beam to ion exit slit was II 0.4 cm. E, is the repeller<br />

field strength. In preliminary experiments at very low repeller<br />

fields it could be shown that at H20 pressures higher than about 0.3<br />

torr the cluster composition obtained with the proton mass spectrometer<br />

was very similar to that obtained with the alpha particle instrument.<br />

Since the estimated ion residence times are - 10 micron for the proton<br />

mass spectrometer and - 1 millisec for the alpha instrument these results<br />

were taken to mean that in both instruments clustering equilibrium<br />

or near equilibrium is achieved. Figure 3 shows that increase <strong>of</strong> the<br />

electric field decreases the cluster size. This is a gradual process<br />

as shown by the succession <strong>of</strong> maxima. The maximum composition shifting<br />

successively from four water to zero water content <strong>of</strong> the H~O+ ion.<br />

Possibly plots <strong>of</strong> the type given in Figure 3 could be used for determination<br />

<strong>of</strong> the enthalpy <strong>of</strong> attachment, i.e. AHn-l,n.<br />

-f LITERATURE CITED<br />

I<br />

1. A.P. Altshuller, J. Am. Chem. SOC. 77, 3480 (1955).<br />

2. F. Basolo and R.G. Pearson, Mechanisms <strong>of</strong> Inorganic Reactions, p.64<br />

(John Wiley & Sons, New York, 1958).<br />

' 3. R.P. Bell, The Proton in Chemistry (Cornel1 University Press, Ithaca,<br />

t New York, 1959).<br />

z<br />

4. M. Born, 2. Physik, 1, 45 (1920).<br />

5. G.J. Collins and P. Febarle, to be published.<br />

6. D.A. Durden and P. Kebarle, to be published.<br />

7. W.J. Hamer (Edit.) "The Structure <strong>of</strong> Electrolytic Solutions" Chapter<br />

5 (John Wiley & Sons, New York, 1959).<br />

8. A.M. Hogg and P. Kebarle, J. Chem. Phys. 43, 449 (1965).<br />

9. A.M. Hogg, R.M. Haynes and P. Kebarle, J.X. Chem. SOC. 80, 28 (1965).<br />

, 10. P. Kebarle and E.W. Godbole, J. Chem. Phys. 39, 1131 (196n.<br />

,11. P. Kebarle, R.M. Haynes and S.K. Searles, Advances in Chemistry, 58,<br />

, 210 (1966).<br />

\12. P. Kebarle and A.M. Hogg, J. Chem. Phys. 42, 798 (1965).<br />

13. P. Kebarle, Advances in Chemistry: Applications <strong>of</strong> Mass Spectrometry<br />

to Inorganic Chemistry (to be published) (American Chemical Society).<br />

)14. M.S.B. Munson, J. Am. Chem. SOC. 87, 2332 (1965).<br />

15. S. Wexler, Advances in Chemistry,TL, 193 (1966).<br />

I<br />

I<br />

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0 c<br />

a<br />

60<br />

2 40<br />

0<br />

2<br />

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2<br />

5 20<br />

M<br />

0<br />

Figure 3<br />

74<br />

036 torr HzO<br />

0 10 20 30 40 50<br />

ION ENPRGY, E,I (volts)<br />

Effect <strong>of</strong> electric field on cluster composition.<br />

Ere equals voltage between repeller and ion source exit slit.<br />

Temperature <strong>of</strong> ion source 3OOC.<br />

Water pressure 0.36 torr.<br />

Experiments taken with 100 kev proton beam mass spectrometer.<br />

!<br />

I<br />

II


75<br />

Negative Ion Mass Spectra <strong>of</strong> Some Boron Hydrides<br />

D. F. Munro, J. E. Ahnell, and W. S. Koski:<br />

Department <strong>of</strong> Chemistry, The Johns Hopkins University, Baltimore, Maryland 21218<br />

Abstract I ,<br />

Questions <strong>of</strong> the role <strong>of</strong> negative boron hydride ions frequently arise in<br />

problems concerning energetics <strong>of</strong> electron impact processes, discharge tube reactions,<br />

and radiation chemistry. In view <strong>of</strong> the fact that the boron hydrides are<br />

electron deficient compounds, it might be expected that they are more prone to<br />

negative ion formation than hydrocarbons; however, very few studies <strong>of</strong> such ions<br />

have appeared in the literature.<br />

This paper gives some qualitative results obtained<br />

on boron hydride negative ions produced by electron bombardment <strong>of</strong> diborane, tetraborane,<br />

and pentaborane-9. A pulsed electron beam, a quadrupole mass analyzer, and<br />

an electron multiplier were used for this work. In diborane, the most inteise ions<br />

observed were BzH3- pd BHQ-.<br />

B*H-, Bz-, BH3-, BH2 , BH-, and B were also readily detectable. Similarly, the -<br />

negative ions observed in tetraborane - included the relatively high intensity B3H7<br />

and lower intensities <strong>of</strong> BzHg-, B2H4 , BHI, ,,etc. In addition, indications were<br />

obtained for B4Hg . Similar results were obtained with pentaborane-9.<br />

Lover and varying intensities <strong>of</strong> BzH4-, B2H3 , B2H2 ,<br />

Introduction<br />

For many years, mass spectroscopists have dealt almost exclusively with processes<br />

involving positive ions; ionization, fragmentation, and ion-molecule reactions.<br />

Recently, however, despite problems <strong>of</strong> low intensity, an increasing amount<br />

<strong>of</strong> work has been done on negative ions. A number <strong>of</strong> species have been character-<br />

ized,' and a few reactions have been studied.2s3<br />

In addition, at least one investi-<br />

gation on the role <strong>of</strong> negative ions in flames has been carried out, using mass<br />

spectroscopic techniques.<br />

The boron hydrides are traditionally classified among the electron deficient<br />

compounds, and might well be expected to form negative ions. whennore, some work<br />

has been done with the boron hydrides in gaseous <strong>discharges</strong> and in radiationchemistry<br />

where these ions might conceivably play a role.5<br />

Thus, it was <strong>of</strong> interest to us to<br />

study the negative ions <strong>of</strong> the boron hyhrides with the eventual hope <strong>of</strong> providing<br />

information to permit the evaluation <strong>of</strong> the role these ions might play in <strong>discharges</strong><br />

and other associated phenomena.<br />

We have under construction in our laboratory a tandem mass spectrometer for the<br />

study <strong>of</strong> ion-molecule reactions. In the course <strong>of</strong> testing the first stage <strong>of</strong> the<br />

instrument, it became apparent that the spectrometer might be suited for the observation<br />

<strong>of</strong> negative ions. The ions from SF6 and 02 were detected with relative ease.<br />

It was decided to investigate vhat negative ions could be observed in the simpler<br />

boron hydrides; diborane, tetraborane, and pentaborane.<br />

Because the spectrometer is still in the construction stage, some <strong>of</strong> the re-<br />

finements normally found on conventional instnunents are lacking, so that the<br />

results obtained are necessarily <strong>of</strong> a qualitative nature. Nevertheless, it was felt<br />

that the observations were sufficiently interesting to warrant reporting.<br />

Experimental<br />

The important features <strong>of</strong> the basic experimental arrangement are shown diagremmatically<br />

in Fig. 1. The gas to be analyzed flows from a bulb at roan temperature<br />

into the ion source through a Granville-Phillips leak. The ion source, which is<br />

similar in design to one described by Von Zahn,6 has an electron beam energy


76<br />

variable from 0 - 100 volts. There are no provisions for measuring pressure,<br />

temperature, or ionizing current in the ion source. The ions are focused and<br />

accelerated to 50 - 100 volts, and mass analyzed by a quadrupole mass filter with a<br />

length <strong>of</strong> 10.0 inches and an ro <strong>of</strong> 0.27 inches. Mass scanning is accomplished by<br />

varying the RF and DC voltages to the quadrupole. The resolution <strong>of</strong> the quadrupole<br />

is electronically variable. The ions are then accelerated to 600 volts and detected<br />

by a Bendix Channeltron continuous electron multiplier.<br />

Because <strong>of</strong> the absence <strong>of</strong> slits in the mass spectrometer, the lrelatively open<br />

nature <strong>of</strong> the ion source, and the high sensitivity <strong>of</strong> the detector, it is necessary<br />

to reduce the background from scattered electrons reaching the detector. This is<br />

accomplished in two ways:<br />

the electrons but not the ions; and second, by pulsing the electron beam. The<br />

ionizing beam is pulsed at 10 kc by applying a 40 volt pulse to the first lens <strong>of</strong><br />

the electron beam. The beam ''on'' time is 10 microseconds. After a delay <strong>of</strong> 5<br />

microseconds, the second pulser sends a one volt pulse to turn on the transistor-<br />

ized "AND" gate for 20 - 30 microseconds.<br />

first, by establishing a weak magnetic field to deflect<br />

Only those pulses which arrive at the<br />

gate during this interval are sent on to the ratemeter. At the voltages used, most<br />

<strong>of</strong> the electrons arrive at the detector vithin one or two microseconds; the flight<br />

time <strong>of</strong> the negative ions, however, is <strong>of</strong> the order <strong>of</strong> 10 - 20 microseconds. Thus,<br />

the signal to the ratemeter is primarily due to ions, with a drastic reduction in<br />

the electron background. The output <strong>of</strong> the ratemeter is plotted versus the DC<br />

voltage on the quadrupole with an XY recorder. A signal <strong>of</strong> five ions per second<br />

can readily be observed. A typical plot, shown in Fig. 2, is the lover portion <strong>of</strong><br />

the mass spectrum <strong>of</strong> the negative ions <strong>of</strong> pentaborane.<br />

All the boron hydride samples were purified by distillation in a vacuum<br />

system. The diborane was trapped out at -154OC. The tetraborane was purified in<br />

three steps: pumping <strong>of</strong>f hydrogen and diborane while trapped at -130, passing<br />

through a trap at -95 to condense the pentaborane and the higher boron hydrides,<br />

and finally condensing at -196. The pentaborane was similarly purified: pumping<br />

<strong>of</strong>f diborane and tetraborane at -98, passing through a trap at -79, and final trapping<br />

at -196.<br />

Results and Discussion<br />

The results are shown in the bar graph in Fig. 3. The narrow bars represent<br />

peaks which have been multiplied by a factor <strong>of</strong> ten. All measurements are for 70<br />

volt ionizing electrons. The monoisotopic mass spectrum was computed assuming the<br />

natural BlO/B11 distribution <strong>of</strong> 20/80, and also assuming that there was no isotope<br />

effect in loss <strong>of</strong> hydrogen from B10 versus B11. In nearly all cases, the Ykak<br />

heights from which the monoisotopic spectra were calculated were an average <strong>of</strong> at<br />

least three measurements, with separate measurements in agreement within 10%. In<br />

calculating the monoisotopic spectrum, the system is "over-determined," :.e., there<br />

are more equations than there are unknowns. This provides a means <strong>of</strong> checking the<br />

internal consistency <strong>of</strong> the results. For every case except tvo, the self-consistency<br />

deviation was less than 2%, and in all cases less than 10%. On the basis Of<br />

these consi_derations, relative intensities within a group <strong>of</strong> peaks, e.g., BgHg ,<br />

B5He , B5H7 , etc., should be accurate to 2 10%.<br />

In comparing peaks between<br />

different groups, however, it is more difficult to assign limits <strong>of</strong> error, for the<br />

spectrometer may favor the observation <strong>of</strong> low masses over high masses in certain<br />

cases. One can observe this "discrimination" in the positive ion spectra, and it<br />

appears to be primarily a function <strong>of</strong> the resolution <strong>of</strong> the quadrupole. It is<br />

possible, however, that the continuous electron multiplier and the ion source also<br />

mass discriminate, perhaps differently for positive and negative ions.<br />

Since the<br />

signal from the multiplier is analyzed as pulses rather than current, mass discrim-<br />

ination by the detector should be minimized. The exit holes in our ion source are<br />

rather large, and it would be expected that discrimination here would also be<br />

negligible. Thus, if it is assumed that the discrimination effects are the same<br />

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A -<br />

A + t + 1<br />

PULSCR I OSCl LLOSCOPE RATEME TER -<br />

TRIGGER 4<br />

OELAV<br />

--------_<br />

i CULStR 2<br />

--_<br />

i<br />

GATE<br />

4 4<br />

FIGURE I<br />

-


z"<br />

0-<br />

a?<br />

Q<br />

zc<br />

c<br />

rr) 'I


79<br />

for positive and negative ions, approximate corrections can be made. At worst, the<br />

relative intensities throughout the whole, spectra are probably correct within 225%.<br />

Although reasonable precautions were taken to assure the purity <strong>of</strong> the sample<br />

in the diborane spectrum, peaks corresponding to B3H7 and B4Hg were observed.<br />

These could have arisen either from ion-molecule reactions, from pyrolysis <strong>of</strong> the<br />

diborane as the sample flowed into the source, or from impurities i7 the diborane.<br />

The latter is improbable, for in a positive ion spectrum <strong>of</strong> the same sample in the<br />

same spectrometer, the tetraborane peaks could be observed only with difficulty.<br />

It was estimated on the basis <strong>of</strong> the positive ion spectrum that the tetraborane<br />

impurity could be no greater than one part in five-hundred. In the negative ion<br />

spectrum the ?ea& corresponding to B3H7- and B2H3 were <strong>of</strong> almost equal intensity.<br />

It should be noted, however, that in comparing the diborane and tetraborane samples,<br />

it .was much easier to observe the negative ion peaks from tetraborane, which were<br />

larger by sbmbnut two orders <strong>of</strong> magnitude.<br />

There are several mechanisms by which negative ions can be formed. The tradi-<br />

tional processes are as follows:<br />

1. Ion pair. formation:<br />

2. Resonance attachment: XY + e -+ XY<br />

3. Resonance attachment with dissociation: XY + e -- X + Y-<br />

XY + e -+ X+ +-Y- + e<br />

In addition,a process somewhat like the third mentioned above can be imagined, in<br />

which the neutral species is left in an excited state which in turn decays to an<br />

ion pair. Also, a negative ion may fragment, giving rise to a neutral species and<br />

a new negative ion.<br />

4. Excited state decay: XYZ + e +. XY* + Z-<br />

5. Fragmentation: XY- -+ X + Y-<br />

XY* -+ x+ + Y-<br />

+ Using the above scheme, and assuming that the fragments most easily lost are<br />

BHg , BH3 , and hydrogens, most <strong>of</strong> the more intense peaks in the negative ion boron<br />

hydride spectra can be accounted for rather well in the following manner.<br />

Possible Modes <strong>of</strong> Fragmentation <strong>of</strong> Diborane<br />

The underlined peaks are the four most intense in the diborane mass spectrum.<br />

The other peaks come from loss <strong>of</strong> hydrogens, either singly or in pairs, from the<br />

above species.<br />

Possible Modes <strong>of</strong> Fragmentation <strong>of</strong> Tetraborane<br />

This scheme accounts for all <strong>of</strong>-the peaks with an observed intensity <strong>of</strong><br />

greater than 1%, except for the B2H3 peak, whose intensity is 1.1%, and which could<br />

be due to a diborane impurity.


80<br />

Possible Modes <strong>of</strong> Fragmentation <strong>of</strong> Pentaborane<br />

etc.<br />

+<br />

In support <strong>of</strong> the above mechanism, the data in Table 1 can be cited<br />

BH2+<br />

BH3+<br />

Table 1<br />

Abundances <strong>of</strong> BH2+ and BH3+ in Some Boron Hydrides<br />

Diborane7 Tetraborano8 Pentaboraneg<br />

19.1<br />

.59<br />

(These ion intensities were Cbtained with 70 volt electrons, and are given in<br />

percent relative to the most intense peak in the mass spectrum for the cmpound in<br />

quest ion. )<br />

+<br />

Thua, it can be argued that the loss <strong>of</strong> BH2 is much more likely than the loss <strong>of</strong><br />

BH3 . The loss <strong>of</strong> BH3, however, at least from neutral species, is fairly well<br />

established in a number <strong>of</strong> reactions." It should not be too surprising if BH3 can<br />

also be readily fragmented from negative ions.<br />

- It is tempting to question the necessity <strong>of</strong> invoking the excited state decay<br />

process (4) described above. For example, can the formation <strong>of</strong> the B3H7- not be<br />

simply written as a resonant attachment process with the dissociation <strong>of</strong> BH3?<br />

Although this is certainly possible, one or two points argue against this mechanism.<br />

First, at the electron energies used, a resonant process <strong>of</strong> this type would not be<br />

expected to be <strong>of</strong> primary importance. Secondly, one might inquire why the pair<br />

ionization process,<br />

~<br />

+<br />

4 + e ~ + B 1 ~ H ~ ~ + - B H ~<br />

is not observed, especially in view <strong>of</strong> the fact that the analogous process seems to<br />

be the predominant one in diborane. Indeed, the pair ionization process is the one<br />

which is expected; it is disturbing that it is not seen in view <strong>of</strong> the stability <strong>of</strong><br />

B3Hg in solution and in the solid phase. The structure <strong>of</strong> B3Hg- is known frran<br />

x-ray Work, and there is ample theoretical and experimental justification for its<br />

existence.'l On the other hand, we have found no evidence in the literature for<br />

B3H;. The question arises as to whether an error can be made in the mass assignments.<br />

The marker compounds used were 02 and H20, giving rise to the 02 , OH-, and<br />

0- peaks, which were always present in the background. Considerable care was taken<br />

in making the mass assignments, so that unless some unknown instrumental or <strong>chemical</strong><br />

processes were occurring <strong>of</strong> which we are unaware, the given assignments are<br />

correct. Therefore, granting that the reported observations are valid, and accepting<br />

the notion that pair ionization should be $he dominant process at higher electron<br />

enprgies, and further noting that the BH2 ion is much more predominant than<br />

the BH3 in the positive ion spectrum, it seems necessary to invoke some mechanism<br />

analogous to (4). Perhaps further weight can be given to this argument by noting<br />

that the parent peak is not observed in tetraborane, suggesting that a loss <strong>of</strong><br />

hydrogen is a strongly favored process in the electron impact situation.<br />

The present work suggests several further experiments which should be carried<br />

7.0<br />

.6<br />

!<br />

12.2<br />

--


51<br />

out to answer some <strong>of</strong> the questions which have been raised here. An investigation<br />

Of metastable negative ions on a magnetic sector instrument should prove useful in<br />

confirming or negating the fragmentation scheme postulated above. A careful study<br />

<strong>of</strong> the diborane spectrum, either in a tandem instrument, or with an ion source in<br />

which one could be sure that pyrolysis is not taking place would be necessary to<br />

remove the ambiguity in the obseraation <strong>of</strong> tetraborane-in the diborane sample;<br />

whether the peaks above diborane are due to impurities, or whether they do in fact<br />

result from ion-molecule reactions. Perhaps most useful initially would be an<br />

investigation <strong>of</strong> the boron hydride spectra at low electron energies, where resonance<br />

attachment becomes the dominant process. Ideally, one should study the spectra as<br />

a function <strong>of</strong> energy; the clastogram technique" might prove valuable in sorting<br />

out the various processes occurring. We made some attempt to work at low electron<br />

energies, but largely without success.<br />

Since we are unable to measure the ionizing<br />

current, i.e., keep it constant as a function <strong>of</strong> energy, we would have little con-<br />

fidence in an appearance potential measurement, particularly since the background<br />

from electrons again becomes a problem at low electron energies, when they can be<br />

pushed out <strong>of</strong> the ionization chamber by the repeller.<br />

Reese, Dibeler, and Mohler have reported on the spectrum <strong>of</strong> pentaborane, in<br />

which they observed the resonant attachment process in the parent ion.13 Although<br />

their relative intensities are different from those which we observed, this is<br />

probably not surprising, in view <strong>of</strong> the different energies <strong>of</strong> the ionizing electrons<br />

in the two cases. Curiously, however, Dibeler does not report any <strong>of</strong> the lower<br />

fragments for pentaborane.<br />

In conclusion, it is evident that the lower boron hydrides do form negative<br />

ions. In certain circumstances, the abundance <strong>of</strong> these ions mag be great enough so<br />

that they would have to be taken into consideration in mass spectral, radiation, or<br />

gaseous discharge phenomena. It is also clear, however, that more than a mere qual-<br />

itative study <strong>of</strong> these negative ions will be necessary for the complete understand-<br />

ing <strong>of</strong> their roles in these situations.<br />

Acknowledment- This work was done under the auspices <strong>of</strong> the United States Atomic<br />

Energy Commission.<br />

Figure Captions<br />

Fig. 1. Block diagram <strong>of</strong> the mass spectrometer.<br />

Fig. 2. Lower portion <strong>of</strong> the mass spectrum <strong>of</strong> the negative ions from pentaborane.<br />

Fig. 3. The monoisotopic relative abundances for the negative ions frm diborane,<br />

tetraborane, and pentaborane.<br />

References<br />

1. F. Fiquet-Fayard, Actions Chimiques et Biologiques des Radiations 11, p. 44<br />

2.<br />

(1965 1.<br />

J. F. Paulson, Ion Molecule Reactions in the Gas Phase, p. 28, American Chemical<br />

3.<br />

4.<br />

Society Publications (1966).<br />

G. Jacobs and A. Henglein, Advances in Mass Spectroscopy 2, p. 28, The Institute<br />

<strong>of</strong> Petroleum (1966).<br />

M. F. Calcote and D. E. Jensen, Ion Molecule Reactions in the Gas Phase, p. 291,<br />

American Chemical Society Publications (1966).<br />

5.<br />

6.<br />

V.<br />

V.<br />

V. Subbanna, L. H. Hall, and W. S. Koski, J. Am.<br />

Von Zahn, Rev. Sci. Inst. 34, 1 (1963).<br />

Chem. SOC. 86, 1304 (1964).<br />

7. MBS No. 333 Mass Spectra Data, American Petroleum Institute Project 44 (1949).<br />

8. T. P. Fehlner and W. S. Koski, J. Am. Chem. SOC. &, 1905 (1963).<br />

9. NBS No. 33b Mass Spectra Data, American Petroleum Institute Project 44 (1949).<br />

10. T. P. Fehlner and W. S. Koski, J. Am. Chem. SOC., 86, 2733 (1964).<br />

11. W. N. Lipscomb, Boron Hydrides, W. A. Benjamin, Inc. (1963).


82<br />

12. R. W. Kiser, Introduction to Mass Spectrometry and Its Applications, p. 191,<br />

Prentice-Hall, Inc. (1965). f<br />

13. R. M. Reese, V. E. Dibeler, and F. L. Mohler, J. Research NBS 57, 367<br />

I<br />

I .<br />

(<br />

/ I<br />

1956). ''<br />

\I<br />

J


93<br />

INTERACTIONS OF EXCITED SPECIES AND ATOMS IN DISCHARGES**<br />

*<br />

Robert A. Young and Gilbert A. St. John<br />

Stanford Research Institute<br />

Menlo Park, California<br />

ABSTRACT<br />

The influence <strong>of</strong> atomic nitrogen on the concentration <strong>of</strong> N2(A3C:) excited in<br />

nitrogen by a weak discharge has been studied. It was found that (1) a high-order<br />

Process involving atomic nitrogen destroys N?(A3Ct), (2) a process utilizing<br />

species, other than atomic nitrogen, created in the discharge removes Nz(A%$), and<br />

(3) a process involving atomic nitrogen and another excited species produces<br />

N~(A~c;).<br />

It was also found that NO rapidly quenches N2(A3Ct)<br />

with a rate coefficient<br />

<strong>of</strong> 3 X 10-l' cm3/sec. A quarter <strong>of</strong> the N2(A3E:) destroyed excites NO to the<br />

A~E+ VI = o level.<br />

INTRODUCTION<br />

Nitrogen subjected to an electrical discharge at low pressure has been a subject<br />

<strong>of</strong> study for over 70 years. In general, phenomena occurring in the discharge itself<br />

have been studied in static systems, while phenomena caused by long-lived species<br />

generated by a discharge have been studied in fast-flow apparatus.<br />

In all these phenomena there are apparently two classes <strong>of</strong> reactants involved,<br />

atomic species and excited molecules. Recombination <strong>of</strong> atoms accounts for most <strong>of</strong><br />

the long-lived afterglow phenomena, while the latter are necessary for much that<br />

occurs during the discharge and shortly (2 10 m sec) after its termination.<br />

In both the discharge and the long-lived afterglow,' molecular nitrogen in the<br />

A3E$ state is suspected <strong>of</strong> playing an important role. This is because it is<br />

metastable, it is the lowest electronic state <strong>of</strong> N2, it is supposedly easily<br />

excited in a discharge, and it is a necessary result <strong>of</strong> atom recombination. However,<br />

emission from this state <strong>of</strong> N2, the Vegard-Kaplan bands, is exceedingly difficult<br />

to observe in these phenomena. In fact the Vegard-Kaplan bands have never been<br />

observed in the long-lived afterglow, and only under very special circumstances in<br />

the discharge or in the short afterglow.<br />

.) Recently' we attempted to observe the Vegard-Kaplan bands in the long-lived<br />

(Lewis-Rayleigh) nitrogen afterglow. This afterglow is almost entirely due to the<br />

first positive bands <strong>of</strong> N2 which terminate on the A3Ct state. The flux <strong>of</strong> this<br />

radiation represents a minimum rate <strong>of</strong> production <strong>of</strong> N2(~3C+). From our failure<br />

to observe the Vegard-Kaplan bands, from the radiative lifethe <strong>of</strong> the A3E: state<br />

(5 10 sec) and from the sensitivity <strong>of</strong> detection, an upper limit to the actual<br />

lifetime <strong>of</strong> N2(A3C$) in the afterglow <strong>of</strong> 5 x 10-4 sec was derived.<br />

This result implied that collision processes were removing N2(A3Ct). However,<br />

it is known that N2 does not quench N2(A3Et). Aside from N2, atomic nitrogen<br />

is the largest constituent present, and we conjectured that it was responsible for the<br />

short lifetime <strong>of</strong> N2(A3Ct).<br />

**<br />

This work was done under Contract DA-31-124-ARO-D-434.<br />

* Visiting Fellow, Joint Institute for <strong>Laboratory</strong> Astro<strong>physics</strong>, 1966-67.


84<br />

This paper describes experiments aimed at investigating the hypothesis that<br />

atomic nitrogen as well as several other compounds (NO, CO, NH3, H2), effectively<br />

destroy N2(A3Et).<br />

EXPERIMENTAL - ATOMIC NITROGEN INTERACTION<br />

Nitrogen was excited by a pulsed or continuous 150 kc, 10 kV oscillator (<strong>of</strong> the<br />

type used in high-voltage supplies) in a 5-liter quartz bulb with qimple one-eighth<br />

inch tungsten rod electrodes separated by the diameter <strong>of</strong> the bulb. A one-half-meter<br />

Jarrel-Ash Seya-Namioka monochromator was used to scan the discharge spectrum or to<br />

isolate bands for decay measurements. Signal levels were very low, and an<br />

Enhancetron signal integration unit' was used to abstract the decaying signal from<br />

the noise.<br />

Prepurified nitrogen was passed through a liquid nitrogen trap, then through<br />

heated titanium-zirconium and two additional liquid nitrogen traps, past a microwave<br />

excitation section, an NO titration inlet, and finally into the 5-liter observation<br />

bulb, from which it was exhausted by a mechanical vacuum pump at approximately 100<br />

cm3/sec. A filtered photomultiplier downstream from the bulb observed the N2 first<br />

positive bands resulting from atom recombination.3 This permitted the atom concentration<br />

to be computed after calibration against an NO titration.<br />

RESULTS INVOLVING ATOMIC NITROGEN<br />

Figure 1 shows spectrometer scans <strong>of</strong> the discharge. In Fig. la the N2 second<br />

positive and NO Y bands predominate below 3000 A. The 6 bands were the only<br />

other system <strong>of</strong> NO detected, and these were very weak. If the microwave discharge<br />

is adjusted to produce a small quantity <strong>of</strong> atomic nitrogen, the NO bands can be<br />

suppressed almost entirely (Fig. lb). Although the Vegard-Kaplan bands are also<br />

reduced, the second positive bands remain relatively unchanged. Addition <strong>of</strong> NO<br />

cacses a large increase in the intensity <strong>of</strong> the NO y bands (Fig. IC).<br />

Figure 2 shows the decay <strong>of</strong> the (0.5) Vegard-Kaplan band and the (0,3) NO<br />

band with the addition <strong>of</strong> atoms, &, when the upstream microwave discharge was on.<br />

The decay <strong>of</strong> the NO Y bands is identical to that <strong>of</strong> the Vegard-Kaplan bands.<br />

Figure 3 demonstrates the buildup and decay <strong>of</strong> the (0,5) Vegard-Kaplan band<br />

when the 150 kc discharge is turned on and <strong>of</strong>f; the rise and fall <strong>of</strong> this band<br />

involved the same exponential.<br />

Figure 4 indicates the rate <strong>of</strong> decay <strong>of</strong> the Vegard-Kaplan bands as a function <strong>of</strong><br />

pressure without added nitrogen atoms.<br />

Figure 5 shows the dependence <strong>of</strong> the Vegard-Kaplan decay rate on [NI2 derived<br />

from the downstream photomultiplier.<br />

Figure 6 illustrates the pressure dependence <strong>of</strong> the rate coefficient for<br />

de-excitation <strong>of</strong> N2(A3Z$) by atomic nitrogen.<br />

Figure 7 is a plot <strong>of</strong> the growth rate constant <strong>of</strong> the Vegard-Kaplan bands,<br />

after the discharge is turned on, as a function <strong>of</strong> [NI2.<br />

Figure 8 shows (Io/I)vk as a function <strong>of</strong> atomic nitrogen, where IoVk IS the<br />

intensity without added atoms and where Ivk is the intensity vith atoms.<br />

Figure 9 indicates the decreased number <strong>of</strong> nitrogen atoms leaving the quartz<br />

bulb due to the discharge.<br />

.


L<br />

4<br />

I*C z<br />

0'2 =<br />

a,<br />

a<br />

U x<br />

I<br />

m<br />

4<br />

m<br />

0<br />

a,<br />

CI<br />

1'0 =<br />

m<br />

0'1 =<br />

C'C =<br />

1'2 =<br />

I'I =.<br />

0'0 =<br />

t'Z = -3<br />

C'I =<br />

2'0 =<br />

S't z<br />

C'I =<br />

C'O =<br />

C'O -<br />

L'E z<br />

9'0 =<br />

6'1 5<br />

x<br />

0<br />

8 M<br />

r<br />

U<br />

d<br />

e<br />

71<br />

d<br />

w<br />

d


Pig. 2<br />

z<br />

w<br />

l-<br />

4<br />

W<br />

a<br />

1.0<br />

0.9<br />

0.8<br />

0.7<br />

0.6<br />

0.5<br />

0.4<br />

0.2<br />

0.1<br />

-.<br />

- PRESSURE 0.8m m Hg<br />

-<br />

-<br />

-<br />

-<br />

VEG ARD-K APL A N<br />

0toms/cm3 add(<br />

I I I<br />

0 10 20 30<br />

TIME- rnsec<br />

10-452522-40<br />

_-<br />

The intensity <strong>of</strong> the (0.5) Vegard-Kaplan band and the (0.31.~ band.as a<br />

function <strong>of</strong> time for various amounts <strong>of</strong> added atomic nitrogen.<br />

0<br />

0


I<br />

L<br />

I,<br />

;<br />

><br />

><br />

E<br />

Fig. 3<br />

I50<br />

200<br />

150<br />

100<br />

50<br />

. .<br />

s;<br />

0<br />

msec 0 25 50 75 100 125<br />

TA- 45 2 5 2 2- 4 2<br />

Buildup and decay <strong>of</strong> the (0,5) Vegard-Kaplan band when the 150-kc discharge<br />

is turned on and <strong>of</strong>f. The curve represents integration <strong>of</strong> approxirtely<br />

1000 cycles.<br />

-1<br />

-<br />

0 " 0 '<br />

1<br />

I<br />

0 0.5 I .o 1.5 2.0 2.3<br />

1<br />

i<br />

,<br />

? .<br />

PRESSUSE-nmHg<br />

..<br />

0<br />

TB-452522-41<br />

P Fig. 4 The dependence <strong>of</strong> the rate <strong>of</strong> decay <strong>of</strong> the Vegard-Kaplan bands as a<br />

function <strong>of</strong> pressure without added n.itrogen atoms.<br />

I<br />

A*><br />

I<br />

i


1' &p<br />

400 2.0 mm<br />

300<br />

100<br />

0 4 0 " 5 10 15 20<br />

ATOMS [NI2 x (atoms/cm3)<br />

ADDED<br />

T0- 452522-47 ~<br />

Fig. 5 The rate <strong>of</strong> decay <strong>of</strong> the Vegard-Kaplan bands as a function <strong>of</strong> the square<br />

<strong>of</strong> the nitrogen atom concentration. 4<br />

-<br />

20<br />

15<br />

IO<br />

5<br />

0 0 0.5 1.0 . 1.5 2.0<br />

PRESSURE-~~H~<br />

TA-452522-44<br />

Fig. 6 The ressure dependence <strong>of</strong> the rate,coefficient for atom destruction <strong>of</strong> the<br />

N3(A s Et) state.<br />

2<br />

-- -<br />

i<br />

<<br />

/<br />

i<br />

1


I 300<br />

r<br />

1<br />

- 200<br />

i io<br />

;' a<br />

cn<br />

I I.<br />

0 5 IO 15 20<br />

I . -<br />

Fig. 7 The buildup rate <strong>of</strong> the Vegard-Kaplan bands during the excitation discharge<br />

as a function <strong>of</strong> the square <strong>of</strong> the atomic nitrogen concentration.<br />

4<br />

\<br />

I<br />

I .<br />

2.50<br />

2.00<br />

1.50<br />

[N] (otoms/crn3)<br />

0 0.5 I .o 1.5 2.0 2.5~10'~<br />

- I I I I -<br />

-<br />

1.00<br />

2 3 4 5 x1026<br />

/ [NI2 (a toms /c m3I2<br />

-<br />

T8-452522-49<br />

The. normalized inverse intensity <strong>of</strong> the Vegard-Kaplan bands during the<br />

excitation discharge as a function <strong>of</strong> added atomic nitrogen. The discharge<br />

was run continuously.


E<br />

E


where<br />

DISCUSSION OF XESULTS PERTAINING TO ATOMIC NITROGEN<br />

The observations indi,cate that duriyg decay<br />

1 1<br />

- = -<br />

T<br />

0<br />

+ K [NI2 [MI<br />

with K 2 4 x cm9/sec. Neither or can be the radiative lifetime <strong>of</strong><br />

N2(A3X3 'which is 210 sec.<br />

The differential equation describing the time dependence <strong>of</strong><br />

3+<br />

d[N2(A Eu) 1<br />

dt<br />

= ' P - L. [N2(A 3 Eu)] +<br />

I<br />

3+<br />

[N2(A Zu)] is<br />

3+<br />

where L contains all factors other than [N2(A XU)] such as collision partner<br />

concentrations, rates <strong>of</strong> radiation or diffusion, s., that are involved in processes<br />

removing N2(A3Et), and where P is the rate <strong>of</strong> production. Substituting Eq. (1)<br />

in Eq. (3) gives<br />

or<br />

Then either<br />

3 + -t/.'o 1<br />

[N2(A Eu) lo e (L--) = P .<br />

(4)<br />

'a<br />

1<br />

L = -<br />

Ta<br />

P<br />

1 3+<br />

(L - [N2(A Xu) lo<br />

a<br />

(3)<br />

and P = O (5)<br />

-t/Ta ,<br />

= e (6)<br />

-t/Ta<br />

In the latter eventuality L > l/ia, since neither P nor e can be negative.<br />

If L is comparable to 1/~~, it must be essentially constant in time,' while if it<br />

is large compared to l/ia,<br />

Since all constitutents <strong>of</strong> the system probably decay when the power input is<br />

stopped, would be characteristic <strong>of</strong> the decay <strong>of</strong> a reactant concentration<br />

ia<br />

involved in P to a higher power than in L, while other reactant concentrations<br />

are either constant or common to both P and L. The previous statement would be<br />

true if a product <strong>of</strong> reactant concentrations replaces a single reactant concentration.<br />

Since 1 / changes ~ ~ by almost a factor <strong>of</strong> 10 over the range <strong>of</strong> [N] used,<br />

either L >> 1/~, for small [N] and hence P/L [N2(A3E;)lo = e-t/Ta, or L


92<br />

closely follows 1 / in ~ dependence ~ on [N]. *, L a l/Ta. Discussion <strong>of</strong> the<br />

~<br />

last possibility will be deferred. In the former case L must be very large indeed<br />

and [N2(A3xt)] must be essentially in a quasi-steady state with its production<br />

rate, & T~ refers to the decay <strong>of</strong> P. Since [N2(A3Et)] is not strongly<br />

deactivated by pure N2, L would certainly not increase when the energy <strong>of</strong> the<br />

system dissipates as would be necessary if P did not decay. Because the decay <strong>of</strong><br />

[N2(A3c:)] appears to remain exponential for all values <strong>of</strong> [N] and because Ta<br />

is a smooth function <strong>of</strong> [N] then L > 1/T (max) if the data are; interpreted as<br />

the decay <strong>of</strong> P with [N2(A3xi)] in a quasf-steady state. For this to be true<br />

some species capable <strong>of</strong> deactivating N2(A31t) must be generated in the discharge<br />

and remain constant for times long compared to those where [N2(A3C$)] is detectable.<br />

The most abundant <strong>chemical</strong> species generated by the discharge is N; the most<br />

abundant excited molecule is Nz(A3L:) -- except possibly for the 3A state <strong>of</strong> N2 I<br />

which has not yet been directly detected. Only atomic nitrogen appears to be a<br />

realistic choice for the species which decays slowly and would keep L >> l/Ta.<br />

i.<br />

I<br />

. I<br />

However, a difficulty arises in the interpretation with L >> l/Ta if we consider<br />

the observed behavior <strong>of</strong> [N2(A3 :>I when the discharge is turned on. The rise <strong>of</strong> 1<br />

[N2(A3xz)] to a steady state is describable by<br />

If this is substituted into Eq. (3). we obtain<br />

3 +<br />

If -1/~~ = I,, then P = L [N2(A E,)] = Po, a constant in time. When t = 0,<br />

P = Po = ([N2(A3~~)]o/Ta) if L # (19~~); and if P = Po + P', we obtain<br />

If L >> 1/~~, P' is positive; and if L > 1 / ~ 1 ~<br />

is the only one tenable during the excitation discharge. 4<br />

Since Po follows the discharge transients, it must become zero when the dis-<br />

charge is turned <strong>of</strong>f, so that P changes rapidly compared with Ta from P + P' 1<br />

to P'. But this is inconsistent with the interpretation <strong>of</strong> the decay <strong>of</strong> [82(A3$)1 ,<br />

previously given on the assumption that L >> l / because ~ ~ this rapid fall in P<br />

would be reflected in a rapid fall <strong>of</strong> [N2(A3C$)] which is not observed. Hence this<br />

contradiction forces L = l/ta and P = Po, a constant, during the discharge and I<br />

L = l/ra and P = 0 after the discharge.<br />

During the excitation discharge a steady state Is reached, and<br />

j<br />

><br />

I<br />

!<br />

I<br />

4


93<br />

where the bar indicates values constant in time. Then indexing all quantities with<br />

a subscript 1 when atoms are not added and with N when they are added, we obtain<br />

where the last equality uses the results <strong>of</strong> Fig. 8. Hence 4 involves [N] to a<br />

higher power than does sN. Thus T~ cannot refer to the decay <strong>of</strong> [Nl. This is<br />

consistent with the usual slow decay <strong>of</strong> [N].<br />

Since 4 is essentially proportional to [NI2, these results imply that FN<br />

is proportional to [N]. If this additional production <strong>of</strong> N2(A3Z$) utilizes<br />

nitrogen atoms on a one-for-one basis, [N] must decrease in passing through the<br />

discharge, &,<br />

where At is an average residence time, where L[NlOut represents the rate <strong>of</strong> atom<br />

removal, and where mixing is rapid compared with reaction. This leads to<br />

or<br />

which is the general form observed.<br />

From Fig. 9 we can obtain L (using At %50 sec), and from Fig. 8 with a slope '<br />

<strong>of</strong> (KbPo[N2]/L), we can also obtain L if KT,P,[N~] can be found. A comparison<br />

<strong>of</strong> L derived from Fig. 9 and Fi . 8 is then possible. Since P = N2(A3L;fi>]/~,,<br />

absolute measurements <strong>of</strong> [N2(A3$)] derived from I(VK) = ( [N2(A3~)]/Tr) L where<br />

is the radiative lifetime <strong>of</strong> the excited state give T~P.<br />

T~<br />

The absolute intensity <strong>of</strong> the 0,5 Vegard-Kaplan band in the discharge bulb can<br />

, be roughly obtained by measuring its signal and calibrating the spectrometer response<br />

using the NO y (0,3) band excited by the chemiluminescent association <strong>of</strong> N and 0<br />

in conjunction with measurements <strong>of</strong> [N] and [O] and the known rate coefficient for<br />

I these pro~esses.~ In general, the comparisons <strong>of</strong> L derived from Figs. 8 and 9 show<br />

' that if nitrogen atoms are consumed in the excitation <strong>of</strong> N2(A3c), then several<br />

I hundred times more atoms need to disappear than in fact are destroyed. This implies<br />

I that nitrogen atoms are not consumed but catalyze the production <strong>of</strong> N2(A3~t) in<br />

conjunction with other species generated in the discharge.<br />

> A similar argument can be used to show that atomic nitrogen is not consumed in<br />

1 destroying N2(A3c). For example, there are <strong>of</strong>ten as many N~(A3zt)~ $olecules as<br />

\ N atoms; these would be seriously depleted during the decay <strong>of</strong> N2(A zU) and thus<br />

would lead to a nonexponential behavior.<br />

,<br />

i<br />

'1<br />

3 +<br />

The short lifetime <strong>of</strong> N2(A &,> in the discharge (Fig. 4) cannot be due to atoms<br />

because their concentration, as inferred from downstream chemiluminescence measurement,<br />

' is too small. Furthermore, the pressure dependence <strong>of</strong> T~ is incompatible with atom


94<br />

deactivation. Hence, some species is produced in the discharge in addition to atomic<br />

nitrogen which is capable <strong>of</strong> rapidly deactivating N2(A3X$). This species persists<br />

for times long compared to T . '1<br />

The results <strong>of</strong> these experiments indicate that 3everal unusual processes are<br />

occurring: (1) a high-order process destroying N2(A 1:) which involves atomic<br />

nitrogen; (2) a process utilizing species, created in a discharge other than atomic<br />

nigrogen, which removes N2(A3X$); and (3) a process involving atomic nitrogen and<br />

another species generated in the discharge which produces hi2 (A31i)'. These processes .<br />

are in addition to electron excitation and radiative destruction <strong>of</strong> N2(A3C$). Several<br />

eossible reaction schemes can be constructed which are consistent with our observations.<br />

However, without positive identification <strong>of</strong> all the species created in the discharge<br />

and the istermediaries necessarily involved in high-order processes, these reaction<br />

schemes are speculative. It seems best to postpone discussions <strong>of</strong> these until more<br />

experimental information is available.<br />

EXPERIMENTAL REACTIONS INVOLVING NO<br />

For experiments on the effect <strong>of</strong> NO on N2(A<br />

3 Zh), three photomultipliers were<br />

installed downstream from the RF excitation bulb to observe chemiluminescence. One<br />

photomultiplier had an interference filter centered on the strong bands <strong>of</strong> N2 at<br />

5800 A, a second (called the yellow detector) observed radiation at wave lengths<br />

longer than 5200 A, and a third (called the ultraviolet detector) observed emission<br />

between 3800 A and the pyrex cut<strong>of</strong>f. The first two photomultipliers are sensitive<br />

to the N2 first positive bands excited by recombination <strong>of</strong> atomic nitrogen and to<br />

the NO2 continuum excited by reactions <strong>of</strong> 0 with NO, while the ultraviolet<br />

photomultiplier is mainly sensitive to the NO, 6 bands excited in the association <strong>of</strong><br />

atomic nitrogen and oxygen.<br />

These photomultipliers were calibrated by generating<br />

nitrogen atoms in the microwave discharge and titrating them with NO. It should be<br />

remembered that all emission observed in the downstream bulb is <strong>of</strong> chemiluminescent<br />

origin.<br />

RESULTS<br />

Figure 10 shows the decay rate when the exciting discharge is turned <strong>of</strong>f from the<br />

0,3 NO y band, and the 0,5 Vegard-Kaplan band as a function <strong>of</strong> atomic nitrogen added<br />

by the upstream microwave discharge.<br />

Figures 11 and 12 show the intensity <strong>of</strong> the 0,5 Vegard-Kaplan band, the 0,3 NO y<br />

band and the 0,6 NO 6 band in the discharge bulb as a function <strong>of</strong> the NO concentration<br />

that would have existed in the stream if no destruction <strong>of</strong> NO occurred. Also shown<br />

are the responses <strong>of</strong> the yellow photomultipler and the ultraviolet photomultiplier,<br />

both <strong>of</strong> which are located at the downstream bulb.<br />

Spectrometer scans <strong>of</strong> the discharge without adding NO and on the plateau <strong>of</strong><br />

Figs. 11 and 12 are shown in Fig. 1.<br />

Figure 13 is a plot <strong>of</strong> the area intensity ratio <strong>of</strong> 0,3 NO y/0,5 Vegard-Kaplan<br />

bands as a function <strong>of</strong> NO added beyond the null and as a function <strong>of</strong> the relative<br />

response <strong>of</strong> the yellow phototube to the NO2 continuum. Figure 14 is similar to Fig-<br />

13 but involves the 1,lO Vegard-Kaplan band and the 3,O NO y band.<br />

DISCUSSION<br />

The simultaneous decay <strong>of</strong> N2(A<br />

3<br />

Xu)<br />

+<br />

and Iys the intensity <strong>of</strong> the NO y bands,<br />

suggests that NO is excited in the process5<br />

NO(X 2 ll) + N2(A32:) -f NO(A22+) + N2(X12) .<br />

1<br />

,<br />

i


'I<br />

i<br />

'I<br />

0 2. 4 6 8<br />

2<br />

[ N]* x' I 0-26 (otorns/crn3)<br />

"<br />

IO<br />

TB-- 45 2 5 22- 37<br />

Fig. 10 The dependence <strong>of</strong> the rate <strong>of</strong> decay <strong>of</strong> N2(A 3 xu) + and NO(A 24- I ) as a function<br />

<strong>of</strong> the square <strong>of</strong> the atomic nitrogen concentration.<br />

IO0<br />

80<br />

GO<br />

40<br />

20<br />

0<br />

0 IO 20 30 40 50 '60 70 80<br />

[NO] x IO-" (molecules/cm3)<br />

TO-452522-39<br />

11 The dependence <strong>of</strong> emission intensities on NO concentration: a- the NO B<br />

bands, A - the N2 first positive bands, 0 - the NO2 continuum -- all excited<br />

in the downstream observation bulb; 0 - the 0,3 NO y band, A - the 0,6 NO 6<br />

band, and 0- the 0,s Vegard-Kaplan band excited in the Tessla discharge<br />

bulb *


[NO] x IO-" (molecules/cm3) .<br />

18- 4 52 5 22-48<br />

. . .<br />

---<br />

Fig. 12 The dependence <strong>of</strong> emission intensities on NO concentration: m - the NO B<br />

bands, 0 - the NO2 continuum -- both excited in the downstream observation<br />

bulb; 0 - the 0,3 NO y band, A - the 0.6 NO f3 band; and 0- the 0,5<br />

Vegard-Kaplan band excited in the Tessla discharge bulb.<br />

[NO]x IO-" (rnolecules/cm3)<br />

20 22 24 26 28 30 32 34 36<br />

I500<br />

PRESSURE 1.8 mmHg<br />

".<br />

0 O-<br />

A 0<br />

" 5<br />

H<br />

2,<br />

Fig. 13<br />

0<br />

SLOPE = I. I 10-9~m3<br />

7 21 35 49 63 77 91 105 119<br />

RELATIVE RESPONSE YELLOW PHOTOTUBE (NOZcontinuum)<br />

-<br />

78-452522-36<br />

The relative photomultiplier response to the NO y (0,3) and N2(0,5) Vegard-<br />

Kaplan bands as a function <strong>of</strong> both [NO] and the response <strong>of</strong> the yellow<br />

photomultiplier.


Fig. 14<br />

IO<br />

8<br />

6<br />

4F<br />

[NO] x IO-" (mole c u I es /c m3)<br />

14 16 18 20 22 24 26<br />

I<br />

SLOPE = I x 10-11cni3<br />

0 IO 30 50 70 90 110 130<br />

RE L AT I V E RES PO N S E YE L LOW P H OTO T U B E ( N O2 con t i n u u m )<br />

T8-452522-51<br />

The relative photomultiplier response to the NO y (3,O) and N2(1,10)<br />

Vegard-Kaplan bands as a function <strong>of</strong> both [NO] and the response <strong>of</strong> the<br />

yellow photomultiplier.


O-‘<br />

The initial decrease <strong>of</strong> the signals from the yellow downstream photomultiplier<br />

is due to NO titration <strong>of</strong> nitrogen atoms produced in the exciting discharge, &,<br />

The null point represents the complete conversion <strong>of</strong> nitrogen atoms t;o oxygen atoms.<br />

The concentration <strong>of</strong> these atoms derived from the amount <strong>of</strong> NO added to reach this<br />

null is consistent with the intensity <strong>of</strong> the first positive bands before NO addition.<br />

The linear rise <strong>of</strong> the yellow sensitive photomultiplier after null is due to<br />

and indicates that 0 is essentially constant.<br />

NO + 0 -+ NO2 + hv (18)<br />

There is a slow increase <strong>of</strong> the NO y and f3 bands in the excitation bulb because<br />

<strong>of</strong> the slow increase in the actual steady-state concentration <strong>of</strong> NO which is main-<br />

tained by<br />

and reaction (16), a,<br />

N + 0 + M -+ NO + M<br />

NO+O+M+N02+M<br />

NO + 0 -+ NO + O2<br />

When [N] goes to zero, this steady state cannot be maintained, and NO in the stream<br />

increases as expected for no reaction <strong>of</strong> NO. In the reaction time available reaction<br />

(20) does not significantly alter either [O] or [NO].<br />

As [NO] increases sharply after the removal <strong>of</strong> N, the NO y and f3 bands increase<br />

sharply in the discharge and the N2 Vegard-Kaplan bands decrease rapidly. Since<br />

I Y = [NO(A2E+)]/r,<br />

for excitation in the discharge bulb, and since<br />

(22)


for chemiluminescent excitation in the downstream bulb, reaction (16) implies<br />

49<br />

3+<br />

I = kl6[NO1 [N2(A Zu) 1 = k16[NOl Ivk~vk =<br />

Y<br />

2 +<br />

if NO(A C ) is only deactivated by emission.<br />

Since 0 is constant,<br />

This is true, as Figs. 13 and 14 show.<br />

but relative.<br />

k161N02 'vkTvk<br />

In these graphs intensities are not absolute,<br />

To obtain k from Eq. (26), we must experimentally relate the emission<br />

intensities more agrectly to the concentration <strong>of</strong> the emitting state. If Iy(0,3)<br />

represents the absolute intensity <strong>of</strong> the 0,3 y band <strong>of</strong> NO and similarly for the<br />

Vegard-Kaplan bands, then Eq. (11) becomes<br />

where fy(0,3) is the fraction <strong>of</strong> all emission from the v' = 0 level which terminates<br />

on the v" = 3 level and similarly for f (0,5) and where T is the radiative lifetime<br />

<strong>of</strong> the A32+ state6 and 6 representsvhe fraction <strong>of</strong> allv% (A313 which are in<br />

v' = 0. Only vy = 1 and 0 are detected by their emission, an2 6 is found to be<br />

one half and constant. Then<br />

The parameters in parentheses depend only on the internal characteristics <strong>of</strong> the<br />

molecules and have previously been measured6 as<br />

fy(0,3) = 0.14. Hence<br />

T vk = 20 sec, fvk(0,5) = 0.17, and<br />

0.03 I (0,3)<br />

k16 = [NO]Iv:(0.5) '<br />

To obtain k , only the relative intensity <strong>of</strong> Iy(0,3) and IVk(O,5) are<br />

required. Since kkese bands occur very near each other in the spectra <strong>of</strong> the discharge,<br />

their relative intensity is equal to their relative signal level. Hence k16 is 0.03<br />

times the slope <strong>of</strong> the line in Fig. 13, &,<br />

k16 = 0.03 (1.1 x lo-') = 3 x cm3/sec . (31)<br />

7<br />

This rate is much larger than that reported by Dugan.


100<br />

The existence <strong>of</strong> the 6 bands and emission from higher vibrational levels <strong>of</strong> the<br />

NO(A2Z+) state indicate that this rate is a lower bound to the rate <strong>of</strong> energy transfer<br />

from N2(A3Z$) to NO(X2JI). There are several states <strong>of</strong> NO<br />

energy exchange involving N2(A3C+) -- the a4n, b4n, b4Z-,<br />

accessible in an<br />

as well as the A2Z+<br />

and B2n which are revealed by deir emission.<br />

The total rate <strong>of</strong> de-excitation <strong>of</strong><br />

3+<br />

N2(A Zu) can be estimated, since we know,<br />

in the absence <strong>of</strong> NO, its deactivation rate is 1/~ = 50/sec, and the intensit<br />

<strong>of</strong> the Vegard-Kaplan bands is reduced by half when [NO] % 7 x 10l1 &olecules/ cm 3 ,<br />

i.e., 50 = ki6(7 x 1011); in other words<br />

ki6 = 7 x cm3/sec<br />

3+<br />

or essentiallya quarter <strong>of</strong> all the N2(A 1 )<br />

U<br />

v' = 0 level <strong>of</strong> the NO(A2Z+).<br />

deactivated leads to excitation <strong>of</strong> the<br />

2<br />

It is apparent from the spectra that excitation <strong>of</strong> the A Z state <strong>of</strong> NO by<br />

Nz(A3Z:) decreases in efficiency as v' increases in the NO molecule, becoming<br />

very small for v' = 3 which is the highest level observed. This level can only be<br />

excited by Nz(A3Zt v = l), while the v' = 2, 1, and 0 levels <strong>of</strong> the NO(A2C+)<br />

state can be excited by<br />

the rate coefficient <strong>of</strong><br />

N2(A3C$ v = 0,l). Using the data in Fig. 14, we can obtain<br />

as<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

6.<br />

7.<br />

1 2 +<br />

N2(A31: v' = 1) + NO(X2n) -+ N2(X Z) + NO(A Z v = 3)<br />

k (1,3) = 10-l~ cm3/sec. .<br />

16<br />

REFERENCES<br />

R. A. Young, Canad. J. Chem. 46, 1171 (1966). This paper contains additional<br />

references. K. Wray independently arrived at similar conclusions in J. Chem.<br />

Phys. 44, 623 (1966).<br />

Enhancetron Nuclear Data Inc.<br />

R. A. Young and G. Black, J. Chem. Phys. 44, 3741 (1966). This paper has references<br />

leading back to the description <strong>of</strong> most <strong>of</strong> the phenomenon associated with dis-<br />

charged nitrogen.<br />

R. A. Young and R. L. Sharpless, Discussions Faraday SOC. 33, 228 (1962).<br />

A. B. Collear and I. W. M. Smith, Trans. Faraday SO~. 6l, 2383 (1965). .,-<br />

W. R. Brennan, Studies in active nitrogen, Ph. D. Thesis, Dept. <strong>of</strong> Chemistry,<br />

Harvard University, Sept. 1964, and references quoted here; R. W. Nicholls,<br />

J. Res. Natl. Bureau Std. (U.S.) m, 451 (1961); R. A. Young and R. L. Sharpless,<br />

I<br />

J. Chem. Phys. 39, 1071 (1963); R. A. Young and R. L. Sharpless, J. Chem. Phys.<br />

- 39, 1971 (1963); R. A. Young and G. Black, J. Chem. Phys. (in press). These<br />

references contain an extensive review <strong>of</strong> the pertinent chemiluminescent reactions. !<br />

C. H. Dugan, An experimental study <strong>of</strong> metastable atoms and molecules, Thesis,<br />

Division <strong>of</strong> Engineering and Applied Physics, Harvard University, June 1963;<br />

C. H. Dugan and N. P. Carleton (in press).<br />

(33)<br />

I<br />

1


101<br />

Chemiluminescent Reactions <strong>of</strong> Excited Helium with' Nitrogen and Oxygen<br />

Mark Cher .<br />

North American Aviation Science Center, Thousand Oaks, California 91360<br />

Abstract<br />

Active sp,ecies created in a fast flov <strong>of</strong> helium by a micrdwave discharge<br />

react outside the $ischar e with nitrogen or oxygen'causing the emission <strong>of</strong><br />

9<br />

visible bands <strong>of</strong> N. and 0 . .<br />

The emission intensity <strong>of</strong> thesebands decays '<br />

exponentially with'distanze,' and the decay coefficient depends on both the<br />

flow rate <strong>of</strong> helium and the flow rate <strong>of</strong> nitrogen or oxygen. A t constant<br />

flow rate <strong>of</strong> helium the decay coefficient increases with increasing flow rate<br />

<strong>of</strong> added gas, but the dependence is less than linear. A theoretical analysis<br />

<strong>of</strong> the flow system predicts the exponential decay and a linear dependence<br />

between the decay coefficient and the flow rate <strong>of</strong> added gas. Comparison <strong>of</strong><br />

the experimental and theoretical results permits the calculation <strong>of</strong> approximate<br />

values <strong>of</strong> the rate constants for the reactions populating the emitting<br />

states and the diffusion coefficients <strong>of</strong> the excited helium species. A<br />

plausible explanation and a means for removing the discrepancy between the<br />

experimental and theoret.ica1 results are suggested.<br />

In t r oduc t i on<br />

Long lived reactive species, produced when helium gas is subjected to an<br />

electrical discharge, react with many other gases and generate characteristic<br />

emissions <strong>of</strong> visible light. The nature <strong>of</strong> some <strong>of</strong> these che i uminescent<br />

reactions'has been discussed recent.ly in a number <strong>of</strong> papers. e-3 The reaction<br />

with nitrogen gas produces+an intens2 !right blue flame consisting <strong>of</strong> the<br />

2 +<br />

first negative system. <strong>of</strong> N (B-C X C ). With oxygen a bright yellow-green<br />

flamt is obeerved due to tze ex!itati<strong>of</strong>i <strong>of</strong> both the+fisst neggtiv,e system <strong>of</strong><br />

Oi(b 2- -. a n ) and the second negativ,e system <strong>of</strong> 0 (A n -. X n 1. In this<br />

paper Be repoyt the results <strong>of</strong> our measurements <strong>of</strong> the sFecial gariation <strong>of</strong><br />

the emission intensity in a fast flow system for various flow conditions,and<br />

show how these measurements can be used to evaluate the rate constants for<br />

the reactions populating the emitting states.<br />

Apparatus. The reaction cell and associated equipment are shown schematically<br />

in Fig. 1. The reaction cell consisted <strong>of</strong> a pair <strong>of</strong> concentric<br />

pyrex tubes 13 and 25 mm 0.d. Helium flowed through the inner tube. The<br />

titrating gas was introduced into the helium stream via the outer tube<br />

through eight 1 mm diameter holes located sytmetrically in the wall <strong>of</strong> the<br />

inner tube. High velocity flows <strong>of</strong> about 10 cm/sec were maintained by a<br />

mechanical vacuum pump rated at 425 liters/sec. The flow rates <strong>of</strong> the gases<br />

were measured using a pair <strong>of</strong> calib ated critical velocity orifice flowmeters<br />

2<br />

described by Andersen and Friedman. The pressure in the reaction cell was<br />

taken as the average value measured by two oil manometers located approximately<br />

20 cm upstream and downstream from the flame zone. The temperature<br />

was determined in separate experiments by means <strong>of</strong> a fine wire thermocouple<br />

sealed from the outside with black wax. The observed temperature was determined<br />

primarily by the pressure <strong>of</strong> helium in the discharge, and was nearly<br />

independent <strong>of</strong> the nature and flow rate <strong>of</strong> the added gas.<br />

The discharge $n the helium stream was excited by a 2450 Mc/sec cavity<br />

<strong>of</strong> the Evcnson type, powered by a 125 W Raytheon diathermy unit. The cavity<br />

was located 85 mm upstream <strong>of</strong> the injection holes. A metal shield excluded<br />

the active discharge from extending into the flame zone.<br />

Spectra and intensity measurements were made with a 500 mm Jarrell-Ash<br />

Ebert spectrophotometer using an.RCA 1P21 photomultipl.ier tube. A pair.<strong>of</strong><br />

large condensing lenses served to focus the image <strong>of</strong> a cross-section <strong>of</strong> the<br />

flame on the entrance slit. The spectrophotometer was mounted on a table<br />

which could be moved at constant speed parallel to the axis <strong>of</strong> the tube. In<br />

this way the intensity <strong>of</strong>-the flame was recorded as a function <strong>of</strong> distance<br />

along the tube. i


1.8<br />

0.21<br />

I<br />

Titrotion with Np 01 3915A<br />

9.30<br />

MOlor diiven loble<br />

I I I I 1 I<br />

0 0.5 1.0 1.5 2.0 2.5 3.0<br />

F,,~ I io6 (rnoleslsec)<br />

5<br />

c<br />

1


103<br />

All gases were taken directly from the commercially available high pressure<br />

cylinders. The stated concentration <strong>of</strong> impurities in the helium tanks<br />

was 50 ppm, with N2 being the major contaminant.<br />

Interpretation <strong>of</strong> Data<br />

We assume that an excitTd heliyp) species X* reacts with N or O2 to give<br />

the electronically excited N or O2 , and the Latter immediately decays by<br />

emitting a quantum <strong>of</strong> light,2as indicated by reactions (1) and (2)<br />

8 +*<br />

X + N2 - N2 + x<br />

Na* - N+ + hv (2)<br />

2<br />

At this point the id ntity <strong>of</strong> X remains unspecified. X could be for<br />

example metastable 2 9 S helium atom, in whi$h case X represeqta a ground state<br />

He atom plus an electron.<br />

Alternatively X could be the He2 molecule, and X<br />

would then represent two ground state helium atoms. For simplicity we assume<br />

that under any one set <strong>of</strong> conditions only one excited helium species is<br />

dominant, although we can gxpect+geveral processes occurring simultaneously.<br />

The natural lifetime <strong>of</strong> N+ or 0 is short compared with the time scale <strong>of</strong><br />

the experiment, and thus ?he emigsion intensity is proportional to the rate<br />

<strong>of</strong> reaction (I). If the concentration <strong>of</strong> nitrogen is uniform and constant<br />

along the tube, which should be the case after some distance <strong>of</strong> travel to<br />

effect complete mixing, the decgy in intensity with distance should parallel<br />

the decay in concentration,<strong>of</strong> X . ne therefore need to derive an expression<br />

f,or the concentration <strong>of</strong> X as a function <strong>of</strong> position.<br />

Ue consider a semi-infinite cylinder <strong>of</strong> radius r . Let n be the concentration<br />

<strong>of</strong> X and N the concentration <strong>of</strong> the addadogas, say N2. We assume<br />

tbat the two major mechanisms responsible for the decay <strong>of</strong> n are diffusion <strong>of</strong><br />

X to the walls where n=O and the <strong>chemical</strong> reaction represented by Eq. (1).<br />

Under these conditions the rate <strong>of</strong> change <strong>of</strong> n is given by<br />

u = Dv2, - kNn (3)<br />

ax<br />

where u is the stream flow velocity, x is the axial coordinate, D is the dif-<br />

fusion coefficient <strong>of</strong> X , and k is the specific rate constant for reaction (1).<br />

Since transport along the axial direction by convcctio~~ is much greater than<br />

by diffusion, we need only consider radial diffusion, and for this case the<br />

solution <strong>of</strong> the axial part <strong>of</strong> Eq. (3) is<br />

A, the characteristic diffusion length given by A = r /2.405, is obtainedfrom<br />

the solution <strong>of</strong> the ra la1 part <strong>of</strong> Eq. (3) using the gssumed boundary condi-<br />

tion n=O at the walls. The radial dependence <strong>of</strong> n(x) is taken care by<br />

the experimental arrangement, since the photomultiplier tube views an entire<br />

cross-section <strong>of</strong> the flame, and its response is proportional to the average<br />

intensity. The flow velocity u and the concentration N are calculated by<br />

Eqm. (5) and (6)<br />

u = RTZF/pWro 2<br />

(5)<br />

N = (F,/IF)(p/RT) (6)<br />

where p is the pressure, T is the temperature, FN is the flow rate <strong>of</strong> the<br />

added gas in molee/sec, and ZF is the total flow rate, which in these experi-<br />

ments is essentially equal to-the flow rate <strong>of</strong> helium. If the emitted inten-<br />

aity I(x) is proportional to n(x), it follows that a plot <strong>of</strong> An I c. x should<br />

be a straight line with slope<br />

2<br />

(Dopa) (2.405)2n pr<br />

--zs din1<br />

dx = 760 XFRT + kW &&> FN (7)<br />

~ ~.<br />

10 Eq (7) we make use <strong>of</strong> the fact that D is inversely proportional to pressure<br />

and (D p ) is the diffusion coefficient at pressure 1 mm Hg. Using Eq (8) it<br />

0 0<br />

-


should be possible to evaluate k and D p from the variation <strong>of</strong> S with flow<br />

0 0<br />

rate <strong>of</strong> added gas.<br />

Results<br />

veasurements <strong>of</strong> intensity VS. distance were recorded for nitrogen at<br />

3915 A and for oxygen at 5587 G n d 4116 8. These wave length? are the heads<br />

<strong>of</strong> intense vibrational bands <strong>of</strong> $he first negative system <strong>of</strong> N and the first<br />

2 .<br />

and second negative systems <strong>of</strong> 02. Typical flames were 2-10 cm In length,and<br />

over this distance the intensity varied by nearly a factor <strong>of</strong> 100. Plots <strong>of</strong><br />

the logarithm <strong>of</strong> intensity x. distance demonstrated a linear bqhavior over a<br />

50 fold change in intensity, as predicted from Eq (7). Negative deviations<br />

from linearity occurred in the region within 0.5-1.0 cm from the injection<br />

ports, this no doubt resulting from incomplete mixing <strong>of</strong> t he reactive gases.<br />

The slopes <strong>of</strong> the linear portions were plotted against the flow rate <strong>of</strong> the<br />

added gas, and the results are shown in Figs. 2-4. It is evident that theae<br />

curves are not linear over the range <strong>of</strong> flow rates covered, as expected from<br />

Eq. 8, but rather show a pronounced downward curvature. We have provisionally<br />

taken the extrapolated intercepts and the initial slopes and used them to-<br />

gether with Eq. (7) to compute the reaction rgte constant as well as the<br />

diffusion coefficient <strong>of</strong> the excited species X . The results are shown in<br />

Table I. The magnitude <strong>of</strong> the rate constants fns the nitrpgen-fnd oxygen<br />

reactions are comparable and in the range <strong>of</strong> 10 cc mole sec . These rate<br />

constants are very fast indeed being <strong>of</strong> the order <strong>of</strong> the colli6ion frequency.<br />

The diffusion coefficients ?re <strong>of</strong> the right order <strong>of</strong> magnitude for any one <strong>of</strong><br />

the excited helium species, but the observed temperature dependence is<br />

clearly too steep.<br />

Discussion<br />

The procedure <strong>of</strong> using initial slopes to evaluate the rate constants in<br />

Table I is admittedly questionable in view <strong>of</strong> the fact that the curves in<br />

Figs. 2-4 do not fit well the model embodied in Eq. (8). Although the intensity<br />

<strong>of</strong> the flames does decay exponentially with distance, and the decay<br />

coefficient increases with increasing flow rate <strong>of</strong> added gas, the increase is<br />

not 1-inear. Deviations from linearity appear to be more pronounced at higher<br />

pressures (i.e. higher flow rates <strong>of</strong> helium), presumably because <strong>of</strong> slower<br />

mixing <strong>of</strong> the reactive streams. This suggests that incomplete nixing and<br />

non-uniform concentration <strong>of</strong> added gas may be responsible for the breakdown<br />

<strong>of</strong> the model, even though the method <strong>of</strong> injecting the second gas into the<br />

helium stream with an initial radial component <strong>of</strong> velocity should encourage<br />

fast mixing. At the lower flow rates <strong>of</strong> added gas the intensity <strong>of</strong> the flame<br />

decays less rapidly, and consequently intensity measurements are made farther<br />

away from the inlet <strong>of</strong> the second gas. Under these conditions we expect<br />

mixing to be mora nearly complete and this is in fact the rationale for using<br />

the initial part <strong>of</strong> the curves for evaluating the rate constants. Ye can<br />

check whether incomplete mixing is indeed the source <strong>of</strong> our difficulties by<br />

changing the size <strong>of</strong> the inlet holes and seeing whether the intensity pr<strong>of</strong>iles<br />

are affected. We are currently carrying out these experiaentm.<br />

we have not consideref so far the identity <strong>of</strong> the excited hflium specie8<br />

x Collins and Robertson have shown that the upper state <strong>of</strong> N giving ri e<br />

to the blye omission is populated by reaction <strong>of</strong> N with both ae$astable 2’s<br />

2<br />

He and He . +Similarly they have shown that the upper states <strong>of</strong> both band<br />

systems <strong>of</strong> Oz are populated by reaction <strong>of</strong> 0 with 2 3S He,+and in addition<br />

2<br />

the upper state <strong>of</strong> the 5587R system is also populated by HeZ. Difference8 in<br />

the O2 titration curves for the two band systems, paTticularly with regard to<br />

tho diffusion coefficients at high pressures when He2 is dominant, may result<br />

from the fact that different species give rise to the emission. More accurate<br />

measurements <strong>of</strong> the diffusion coefficient are necessary to resolve this point.<br />

There are very few measurements <strong>of</strong> the rate constants for th se reactions<br />

8<br />

with which we may compaft our resu ts. Pehsenfeld and co-worRers report a<br />

rate constant <strong>of</strong> 4 x 10 cc -1<br />

mole sec for reaction (8)


10;<br />

He: + N2 -. 2He + h': (8)<br />

whi!? Sholette and Muschlitz' iive values <strong>of</strong> 5-x 1013 and 11 x 1013 cc mole--'<br />

sec for the reactions (1) and (10)<br />

He(23S) + N2 - He + N+ + e-<br />

2<br />

He(Z3S) + O2 -.. He + 06 + e-<br />

(9)<br />

( 10)<br />

Our preliminary results are in quite reasonable agreement. 1<br />

References<br />

1. C. 8. Collins and W. W. Robertson, J. Chem. Phys. 2, 701 (1964); 40, 202<br />

(1964); lo, 2208 (1964).<br />

2. A. L. Schmcltekopf and H. P. Broida, J. Chem. Phys. 2, 1261 (1963).<br />

3.<br />

4.<br />

5.<br />

E. E. Ferguson, F. C. Fehsenfeld, P. D. Goldan, A. L. Schmeltekopf, and<br />

H. I. Schiff, Planetary Space Sci. 2, 823 (1965).<br />

J. W. Andersen and R. Friedman, Rev. Sci. Just. 2, 61 (1949).<br />

F. C. Fehsenfeld, K. M. Evenson, and H. P. Broida, Rev. Sci. Just. 96,<br />

294 (19651.<br />

6. E. W. HcDaniel, Collision Processes in Ionized Gases (John Wiley & Sons,<br />

Inc., New York, 1964), p. 503.<br />

7. Ibid, p. 516.<br />

8. F. C. Fehsenfeld, A. L. Schmeltekopf, P. D. Goldan, H. I. Schiff, and<br />

E. E. Ferguson, J. Chem. Phys. 5, 4087 (1966).<br />

9. W. P. Sholette and E. E. Huschlitz, J. Chem. Phys. 2, 3368 (1965).<br />

a.<br />

Run<br />

0<br />

Table I<br />

Titration with N2 at 3915 A<br />

4<br />

x 10<br />

FHc<br />

moles/sec<br />

P<br />

mm Hg<br />

T<br />

OK<br />

k x<br />

cc mole-lsec-l<br />

2<br />

(cm scc )(mm Hg)<br />

1 6.93 2.70 363 2.1 374<br />

2 9-30 3.46 376 2.0 480<br />

3 16.1 ' 5.41 413 2.8 696<br />

4 30.6 9.64 480 4.2 2140<br />

5 39.6 12.1 508 4.4 3310<br />

b. Titration with O2 at 5587 (First negative system <strong>of</strong> 0') 2<br />

6 7.94 2-99 370 6.7 40 3<br />

7 16.1 5-36 409 8.4 543<br />

8 30.8 9.58 475 9.0 1660<br />

9 45.6 13.8 515 8.3 4030<br />

c. Titration with O2 at 4118 (Second negative system <strong>of</strong> O*)<br />

2<br />

10<br />

11<br />

12<br />

13<br />

8.00<br />

16.1<br />

30.5<br />

45.5<br />

3.11<br />

5.40<br />

9.58<br />

14.0<br />

3 66<br />

418<br />

488<br />

5 26<br />

5.7<br />

5.3<br />

6.4<br />

5.1<br />

33 1<br />

643<br />

1020<br />

2140<br />

f


THE MATHEMATICS OF STEADY-STATE DIFFUSION AND FLOW TUBE SYSTEMS<br />

11. Measurement <strong>of</strong> Discharge-Zone Rate Parameters<br />

Peter R. Rony<br />

Central Research Department<br />

Monsanto Company<br />

St. Louis, Missouri '<br />

I. INTRODUCTION<br />

The techniques used to measure the rate <strong>of</strong> a <strong>chemical</strong> reaction or to<br />

determine the physical characteristics <strong>of</strong> a <strong>chemical</strong> compound are dictated by<br />

the physical and <strong>chemical</strong> properties <strong>of</strong> the compound, particularly by its lifetime<br />

and reactivity in relation to its <strong>chemical</strong> environment. This environment<br />

can be chosen to maximize the interactions between the compound and other<br />

materials (a reaction environment) or else to minimize such interactions (an<br />

isolation environment). Progress in chemistry has been dependent upon the<br />

skill chemists have shown in selecting the appropriate reaction or isolation<br />

environments.<br />

The problem <strong>of</strong> developing suitable isolation environments has been a<br />

difficult one in the study <strong>of</strong> flames, shock waves, explosions, and electrical<br />

<strong>discharges</strong>, where the <strong>chemical</strong> intermediates -- ions, electrons, atoms, free<br />

radicals, excited atoms, excited molecules, excited ions, and metastable mole-<br />

cules -- are highly reactive and have extremely short lifetimes. Notable<br />

advances along these lines have been the matrix isolation technique developed<br />

by Pimentel and co-workers, contacting the intermediates with a very cold<br />

surface, and the use <strong>of</strong> materials that deactivate surfaces against the recom-<br />

bination <strong>of</strong> atoms and free None <strong>of</strong> these techniques have yet<br />

been successful in significantly prolonging the lifetime <strong>of</strong> an ion.<br />

This problem can be circumvented by the expedient <strong>of</strong> placing a source <strong>of</strong><br />

the <strong>chemical</strong> intermediates in close proximity to a sink and optimizing the rates<br />

<strong>of</strong> loss and transport <strong>of</strong> the highly reactive species between these two regions.<br />

The most popular source-sink system for the study <strong>of</strong> gas-phase kinetics <strong>of</strong> neutral<br />

molecules is the diffusion or flow tube, which usually employs an electrodeless<br />

discharge as the source.s,io<br />

Such systems have also been used with considerable<br />

success in the fieId <strong>of</strong> plasma chemistry for the experimental measurement <strong>of</strong><br />

associative detachment and ion-neutral reaction rates.11,12<br />

The simplicity <strong>of</strong> these systems is deceptive -- they are usually quite<br />

complex. To illustrate this point, Table I gives a non-exhaustive list <strong>of</strong><br />

rate processes occurring within the system shown in Fig. l.24 It is clear that<br />

a comprehensive mathematical description <strong>of</strong> such systems is desirable not only<br />

to aid in the choice <strong>of</strong> experimental conditions and assessment <strong>of</strong> experimental<br />

data, but also to guide those who use diffusion or flow tubes or the measured<br />

rate parameters.<br />

Most theoretical descriptions <strong>of</strong> a diffusion or flow tube have ignored<br />

the source <strong>of</strong> reactive species -- the electrical discharge -- by the assumption<br />

<strong>of</strong> 'a specified value for the reactive specie concentration at the discharge-zone<br />

boundary.13-17 Tsu and Boudart were the first to inc<strong>of</strong>porate the discharge zone<br />

in the derivation and the author has elaborated upon this type <strong>of</strong> theoretical<br />

I<br />

,


description for both diffusion and flow<br />

108<br />

In the present paper, it is shown that these new equations provick the<br />

missing link between the theoretical expressions characterizing the elecwon and<br />

ion concentration distributions within a discharge zone and the expressions<br />

typically used for describing the gas-kinetic reactions <strong>of</strong> the discharge pro- /<br />

d u c t ~ . ~ % ~ - Suggestions ~ ~ , are given on how averaged first-order bte oonstants<br />

for the production <strong>of</strong> discharge products can be measured and how they can be used<br />

I<br />

to calculate the steady-state concentrations <strong>of</strong> neutral species at any point<br />

within the reaction tube. In certain cases, relatively modest equiptitent can be<br />

used to perform such measurements.<br />

I<br />

2<br />

The numbering <strong>of</strong> equations in the present paper continues a previous<br />

sequence. le<br />

11. RATE EXPRESSIONS<br />

A. Neutral Species<br />

Consider a binary system <strong>of</strong> atoms and the parent molecules pr-ent within<br />

a long cylindrical tube that has two zones -- a discharge zone and a reactor zone<br />

(Fig. 1). If the walls <strong>of</strong> the tube are not too active, if there are no threebody<br />

recombination reactions, and if the atom concentration is less than l’$, the<br />

mass- balance equations for the atoms become”<br />

- diffusion convection atom production first-order<br />

atom loss<br />

for the discharge zone and<br />

diffusion convection first-order<br />

atom loss<br />

for the reactor zone. These equations can be<br />

and<br />

rewritten in dimensionless form,<br />

In a previous paper, a total <strong>of</strong> 36 equations summarized the operation <strong>of</strong><br />

a flow OK diffusion tube, with or without a first-order atom loss process in the<br />

reactor zone, for three different discharge- zone boundary condidiona and three<br />

different end-plate boundary conditions.le The solutions to Eq. (7) were mb-<br />

I<br />

1<br />

,‘<br />

I<br />

1


divided into four c.ases:<br />

Case I. Diffusion tube (B = 0) with inactive reactor zone<br />

walls (1/p2 = 0);<br />

Case 11. Diffusion tube (p = 0) with active reactor-zone(<br />

walls (1/p2 p 0);<br />

Case ID, Flow tube (p # 0) with inactive reactor-zone Walls<br />

(1/p2 = 0); and<br />

Case IV. Flow tube (B # 0) with active reactor-zone walls<br />

(Up2 # 0).<br />

The eight most useful solutions are listed in Table 11. The most general<br />

solution for the reactor zone, from which the 35 others can be obtained by<br />

appropriate simplifications, is Eq. (60). The original paper should be consulted<br />

for further information concerning the derivation '<strong>of</strong> the mass-balance equations,<br />

the boundary conditions, or the other theoretical solutions. Definitions <strong>of</strong><br />

dimensionless groups are given in the Appendix.<br />

TABLE 11. Pertinent Solutions to Equation (7).<br />

L+M<br />

Discharge-zone boundary condition: = 0 at X = -<br />

dX R<br />

Case I. Case 11. Case 111. Case IV.<br />

= 0 at A = -m Eq. (27) Eq. (36) Eq. (27) Eq. (54)<br />

dJr = at X = 0 Eq. (33) Eq. (42) Eq. (51) Eq. (60)<br />

Jr = a262 (27)<br />

--


B. Ions and Electrons<br />

I<br />

Consider a ternary system <strong>of</strong> electrons and two different positive ions .<br />

present within the discharge zone shown in Fig. 1. If it is assumed that .<br />

Cl+


VI. I+<br />

= 2 [ 1 - p2 ]<br />

4<br />

111<br />

when: I. l/Si2 = 0; 11. the first root <strong>of</strong> Eq. (115) is dominant; 111. the first<br />

root <strong>of</strong> Eq. (Us) is dominant; IV. p = 0, T = 0, and I,(%) is large in Eq. (118);<br />

V. 3 = 0; VI. a21+ = 0 and l/6;2 = 0; and VII. p = 0 and 10(1/6$ is large<br />

3 F<br />

in Eq. (120). Carslaw and Jaeger should be consulted for other solutions to<br />

these types <strong>of</strong> equations.25<br />

An average value for the concentration <strong>of</strong> the minor ionic specie, q+,<br />

can be obtained by the following integration,<br />

dpdT<br />

Unfortunately, the integral jiIo(anp)dp cannot be evaluated explicitly.<br />

111. CONSEQUENCES<br />

A. Previous Results<br />

For the sake <strong>of</strong> brevity, a number <strong>of</strong> topics pertaining to the discharge<br />

zone given previously will not be repeated here. The reader is referred to the<br />

following sub-sections <strong>of</strong> Sec. VI in reference (19): A. Choice <strong>of</strong> Steady-State<br />

Systems; B. Complexity <strong>of</strong> Solutions; C. Velocity and Mass Flux; D. Residence<br />

Time; E. Radial Concentration Gradients; F. Comparison <strong>of</strong> Rate Processes; I.<br />

Back Diffusion; and M. Surface Reaction vs Atom Production.<br />

B. Measurement <strong>of</strong> @<br />

1. Comparison <strong>of</strong> Rate processes<br />

The behavior <strong>of</strong> atoms in the system shown in Fig. 1 is characterized<br />

by eight different rate processes: convection, radial diffusion to the walls,


'<br />

112<br />

axial diffusion through the discharge one, axial diffusion through the reactor<br />

zone, production, recombination on the end plate, recombination in the discharge<br />

zone, and recombination in the reactor zone. Thus, the interaction between the<br />

rate <strong>of</strong> production and the other rate processes can be conveniently characterized<br />

by seven dimensionless groups: 11<br />

-<br />

U2<br />

=<br />

RI n<br />

2-<br />

RIL -<br />

rate <strong>of</strong> atom production in the discharge zone = 'e2<br />

rate <strong>of</strong> radial diffusion to the wall D12<br />

rate <strong>of</strong> atom production in the discharge zone<br />

p M<br />

or &R<br />

rate <strong>of</strong> atom recombination within the discharge zone k: YVl<br />

rate <strong>of</strong> atom production in the discharge zone<br />

P !Go,%&!<br />

rate <strong>of</strong> atom recombination within the reactor zone kl yV1<br />

rate <strong>of</strong> atom production in the discharge zone - W R<br />

rate <strong>of</strong> atom recombination on the end plate - Y'F1<br />

rate <strong>of</strong> atom production in the discharge zone E k&<br />

rate <strong>of</strong> axial convection VZ<br />

rate <strong>of</strong> atom production in the discharge zone -kdRM<br />

rate <strong>of</strong> axial diffusion through the discharge zone D12<br />

rate <strong>of</strong> atom production .in the discharge zone *L I<br />

rate <strong>of</strong> axial diffusion through the reactor zone. D12<br />

These dimensionless groups can be further condensed to,yield just two<br />

groups relating the overall rates <strong>of</strong> atom production, transport, and loss:<br />

= rate <strong>of</strong> atom production = U'<br />

loss rate <strong>of</strong> atom loss 115' + 116Iz + l/p<br />

-<br />

( 124 I<br />

@loss - rate <strong>of</strong> atom loss - l/k' + 1/612 + 1/u2 r<br />

-<br />

Otransport<br />

- R/L + RIM + $ + 1<br />

In a steady-state experiment, there must be a competition between two<br />

rate processes -- a source and a sink. If the source and sink are spatially<br />

separated, then a transport process may further complicate the results. In<br />

the present case, the rate <strong>of</strong> atom production can be measured only if<br />

rod<br />

1, for if the source is much greater than the sink, no concentration<br />

@loss<br />

gradient can exist.<br />

2. Significance <strong>of</strong> k&<br />

For purposes <strong>of</strong> discussion, assume that the rate parameter Id represents<br />

the rate <strong>of</strong> production <strong>of</strong> atomic hydrogen(c;) via the following ion-electron<br />

recombination reaction,<br />

H$ + e' A H + H<br />

(125)<br />

!<br />

f


I<br />

I<br />

1<br />

I<br />

I<br />

I \<br />

Thus,<br />

kA(c - c;) = 2 = 2kr(H:)(e')<br />

defines the parameter k6. If atomic hydrogen is also produced when water is<br />

present via an ion-molecule reaction,<br />

H20+ + H2<br />

k; changes to<br />

kim<br />

> H,O+ + H<br />

It is clear from the above that kt, is a composite parameter which rarely<br />

can be subdivided into its component parameters from discharge product measurements<br />

alone. Furthermore, as shown in Sec. 11. B., the ion and electron concentrations<br />

are not uni'form throughout the discharge zone, so an average value,<br />

-1<br />

k,, is observed,<br />

Thus, the measurement <strong>of</strong> absolute yields <strong>of</strong> discharge products is not a<br />

fruitful technique for studying discharge-zone kinetics. An exception to this<br />

statement occurs when the discharge is initially well characterized and per-<br />

turbations are made on this initial state. For example, in the absence and pre-<br />

sence <strong>of</strong> water, the ratio <strong>of</strong> the above rate parameters becomes<br />

+<br />

The quantity kim(H20 )AV can be determined provided that the ratio <strong>of</strong><br />

is measurable and the other quantities are known.<br />

3. Interaction Between Discharge and Reactor Zones<br />

values<br />

The activity <strong>of</strong> the reactor-zone walls and the location <strong>of</strong> the catalytic<br />

end plate have a measurable influence upon the atom concentration within the<br />

discharge zone and at the discharge-zone boundary. This phenomenon can be<br />

used to advantage for the measurement <strong>of</strong> absolute or relative values <strong>of</strong> the<br />

rate constant <strong>of</strong> atom production k;.<br />

In the absence <strong>of</strong> reactor-zone sinks, Eqs. (27) and (45) apply,<br />

The atom.production rate constant k: can be determined from Eq. (130) provided<br />

that (a) the amount o f atom recombination on the discharge-zone walls is<br />

known, (b) it remains constant during the measurement process, and (c) it is<br />

the dominant atom loss process. . In an electrode discharge, metal sputtering on


the tube walls occurs continuously and the above conditions are not fulfilled.<br />

With other types <strong>of</strong> <strong>discharges</strong>, a period <strong>of</strong> wall aging may be required.<br />

If an end plate is present, the concentration <strong>of</strong> atoms at the discharge<br />

boundary (1 = L/R) is given by Eq. (33),<br />

When L/R + 5' >> M,<br />

then<br />

62R L<br />

then J, = a26' as previously. However, if 9<br />

>> E + e',<br />

The rate constant k& can be determined if the recombination coefficient <strong>of</strong> the<br />

end plate or the diffusion coefficient <strong>of</strong> the atoms is known.<br />

If only the reactor-zone walls are active, Eq. (36) applies at the<br />

discharge-zone boundary (z = 0),<br />

JI = a262 1 + C R<br />

UM<br />

(E - < 1/4) .<br />

The only new result occurs when ER >> 1, and leads to<br />

CIM<br />

which is no improvement over Eq. (132). Equations (42), (5l), (54), and (60)<br />

lead to progressively more complicated solutions.<br />

(131)<br />

(133)<br />

In the preceding paragraphs we have been preoccupied with the measurement<br />

<strong>of</strong> g. The equations derived above are equally applicable if k;, is already know<br />

and show how such data can be used to predict steady-state atom concentration<br />

levels in diffusion and flow tubes.<br />

As an example, consider the effect <strong>of</strong> an end plate on the atom concentration<br />

within the discharge zone. In the absence <strong>of</strong> the end plate, the concentration<br />

throughout the reaction tube is given by Eq. (130). When the end plate is<br />

present, either Eq. (33) OK Eq. (131) applies for the reactor zone and Eq. (135)<br />

applies for the discharge zone (z assumes negative values only between 0 and -MI.<br />

cosh (g)<br />

sinh M/6R<br />

M .<br />

6R<br />

+ 5' + 6 coth -<br />

With R = 2 cm, Di2 = 1.25 * lo4 cm2/sec (atomic hydrogen at 100 mTorr and 25'C),<br />

L = 10 cm, 51 = 2.5 * lo5 cm/sec (atomic hydrogen), M = 8 cm, vz = 0 cm/sec,<br />

(135)<br />

. ..


Ywalls;s lo-', y'end plate = and kh = 0.100 sec-', the average atom concentration<br />

in the discharge zone is reduced from 14% to 0.19%. It is assumed<br />

here that the end plate has no effect on the electron and ion concentration levels<br />

within the discharge.<br />

k. Mass-Flux Devices<br />

As shown above, the measurement <strong>of</strong> the absolute value <strong>of</strong> k,!, requires a<br />

knowledge <strong>of</strong> either 7, M and D12, or M and 7'. A simpler procedure applicable<br />

to the study <strong>of</strong> atoms requires the use <strong>of</strong> a mass-flux device such as an isothermal<br />

calorimeter, which measures the atom flux at a given point within the<br />

reactor zone. l9 Equation (131) becomes<br />

Jls (atoms/cm2 sec) = - D12 "I aZ<br />

=2+2&9L<br />

z=L =O<br />

62R<br />

= 0262<br />

CD~~I<br />

R<br />

Ti+!'+- L 6"R<br />

M<br />

cy2 %2<br />

R<br />

= k&c'<br />

when M >> [k + E) . Thus, the rate <strong>of</strong> atom production can be determined bv a<br />

mass- flux m\easur&nment provided that the value <strong>of</strong> M is known and the calori:<br />

meter is the dominant atom sink.<br />

5. Relative Measurements<br />

I<br />

(136)<br />

Provided that certain parameters remain constant and the appropriate<br />

inequality relationships hold, the measurement <strong>of</strong> relative values <strong>of</strong> k;, is the<br />

easiest measurement to perform in diffusion or flow tubes. The most important<br />

requirement is that


E2R<br />

M '<br />

$6"


117<br />

V. NOTATION<br />

Del operator (vector)<br />

Infinity<br />

Braces indicating molar concentration <strong>of</strong> enclosed species<br />

Total molar concentration <strong>of</strong> gaseous species<br />

I<br />

Molar concentration <strong>of</strong> atoms in reactor zone<br />

Molar concentration <strong>of</strong> atoms in discharge zone<br />

Molar concentration <strong>of</strong> minor positive ionic specie<br />

Molar concentration <strong>of</strong> major positive ionic specie<br />

Molar concentration <strong>of</strong> high-energy electrons<br />

Molar concentration <strong>of</strong> low-energy electrons<br />

Binary diffusion coefficient for atom-molecule system<br />

Ambipolar diffusion coefficient<br />

Exponential<br />

Represents quantity related to specie i<br />

Modified Bessel function<br />

Represents quantity related to specie j<br />

Molar flux <strong>of</strong> atoms to end plate<br />

First-order rate constant for loss <strong>of</strong> atoms in reactor zone<br />

First-order rate constant for loss <strong>of</strong>-atoms in discharge zone<br />

First-order rate constant for production <strong>of</strong> atoms in discharge zone<br />

Averaged first-order rate constant<br />

Second-order ionization rate constant<br />

Second-order ion-electron recombination rate constant<br />

Second-order ion-molecule reaction rate constant<br />

Length <strong>of</strong> reactor zone to end plate<br />

Length <strong>of</strong> discharge zone (or half the length for a symmetrical system)<br />

Radius <strong>of</strong> reaction tube<br />

Maass-average velocity in z direction (axial direction)<br />

Velocity <strong>of</strong> an atom<br />

Distance from discharge-reactor zone boundary to end plate (+ direction)


1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

6.<br />

7.<br />

8.<br />

9-<br />

10.<br />

u.<br />

-<br />

12.<br />

13.<br />

14.<br />

15 *<br />

16.<br />

17 *<br />

18.<br />

19.<br />

20.<br />

21.<br />

22.<br />

23.<br />

24.<br />

25 *<br />

26.<br />

27<br />

28.<br />

29.<br />

30.<br />

118<br />

REFERENCES<br />

Whittle, E., DOWS, D. A., and Pimentel, G.C., J. Chem. Phys. 22, 1943 (1954).<br />

Norman, I., and Porter, G., Nature 174, 508 (1954).<br />

Pimentel, G. C., in Fdnnation and Trapping <strong>of</strong> Free Radicals, (Academic<br />

Press, New York, 1960), p. 69. I<br />

Rice, F. J., and Freamo, M. J., J. Am. Chem. SOC. 73, 5529 (1951).<br />

Rice, F. J., and Freamo, M. J., J. Am. Chem. SOC. 15, 548 (1953).<br />

Goldenberg, H. M., Kleppner, D., and Ramsey, N. F., Phys. Rev. a, 530 (1961).<br />

Berg, H. C., and Kleppner, D,, Rev. Sci. Instr. z, 248 (1962).<br />

Shaw, T. M., in Formation and Trapping <strong>of</strong> Free Radicals, (Academic Press,<br />

New York, 1960), p. 47.<br />

Dickens, P. G., Linnett, J, W., and Palczewska, W., J. Catalysis &, 140 (1965).<br />

Evenson, K. M., and Burch, D. S., J. Chem. Phys. 9, 2450 (1966).<br />

Fehsenfeld, F. C., Schmeltekopf, A. Lo, and Ferguson, E. E., J. Chem. Phys.<br />

44, 4537 (1966).<br />

Fehsenfeld, F. C., Ferguson, E. E., and Schmeltekopf, A. L., J. Chem. Phys.<br />

g, 1844 (1966).<br />

Wise, H., and Ablow, C. M., J. Chem. Phys. 2, 634 (1958).<br />

Wise, H., and Ablow, C. M., J. Chem. Phys. z, 10 (1963).<br />

Dickens, P. G., Sch<strong>of</strong>ield, D., and Walsh, J., Trans. Far. SOC. s, 1338 (1959).<br />

Schulz, W. R.,<br />

Morgan, J. E.,<br />

and Le Roy, D.<br />

and Schiff, H.<br />

J., Can. J. Chem. 40, 2413 (1962).<br />

I., J. Chem. Phys. 2, 2631 (1963).<br />

Tsu, K., and Boudart, M., Can. J. Chem. 2, 1239 (1961).<br />

Rony, P. R., "The Mathematics <strong>of</strong> Steady-State Diffusion and Flow Tubes.<br />

Factors Affecting Rate Measurements," 2nd Annual Chemical Engineering<br />

Symposium, Stanford, California, 1965. (Copies are available).<br />

Rony, P. R, I. & E. C. (to be submitted).<br />

Biondi, M. A., and Brown, S. C., Phys. Rev. a, 1700 (1949).<br />

Phelps, A. V., and Brown, S. C., Phys. Rev. 86, 102 (1952).<br />

Gray, E. P., and Kerr, D. E., Ann. Phys. lJ, 276 (1959).<br />

McDaniel, E. W., Col1isio.i Phenomena in Ionized Gases (John Wiley & Sons,<br />

Inc., New York, 1-<br />

Carslaw, H. S., and Jaeger, J. C., Conduction <strong>of</strong> Heat in Solids (Clarendon<br />

Press, Oxford, England, 1959), Section 8.3, p. 2l7.<br />

Jolly, W. L., "The Use <strong>of</strong> Electric Discharges in Chemical Synthesis,"<br />

Lawrence Radiation <strong>Laboratory</strong> ~~~~-9591<br />

(1960). (unpublished).<br />

Gould, R. F., Free Radicals in Inorganic Chemistry (her. Chem. SOC.,<br />

Washington, D. C., 1962).<br />

Kondrat'ev, V. N., Chemical Kinetics <strong>of</strong> Gas Reactions (Addison-Wesley<br />

Publishing Company, Ind., Reading, Massachusetts, 1$4), p. 467.<br />

Kana'an, A. S., and Margrave, J. L., Advances in Inorganic Chemistry and<br />

Radiochemistry 6, (Academic Press, New York, 1964), p. 143.<br />

Hurt, W. B., J. Chem. Phys. 9, 3439 (1966).


L - 2<br />

A = - R<br />

MI2 - L<br />

T = a+- R<br />

v R<br />

@=A<br />

D12<br />

a2<br />

D12<br />

119<br />

APPENDIX<br />

bt2 = 2D12(1<br />

RYTl y'22 (surface phase)<br />

p2- p<br />

klR2<br />

' d<br />

'I+ = c<br />

(gas phase)<br />

(gas phase)<br />

2k R<br />

y = &<br />

V1<br />

1 1<br />

= u2+- 6'2<br />

= n~(2n + 11<br />

an M


120<br />

. Dlschorge zone Reactor zone<br />

1: L Diffusion or<br />

flow tube<br />

Measurement<br />

' device<br />

I I<br />

I<br />

I<br />

I<br />

I<br />

Fig. 1. Schematic drawing <strong>of</strong> a typical "reaction tube," showing<br />

the location <strong>of</strong> the discharge zone, the reactor zone, the<br />

discharge-zone boundary (at A = L/R), and the end plate<br />

(at - 0).<br />

Table 1. 'Rate processes occurring within a typical reaction tube.24<br />

Ions and Electrons<br />

in Discharge Zone<br />

PRODUCTION: Ionization<br />

Photoionization<br />

Ion-molecule Reactions<br />

Electron Attachment<br />

Charge Transfer<br />

Metastable Atom Reactions<br />

Loss : Ion-electron Recombination<br />

Ion-ion Recombination<br />

Wall Recombination<br />

Loss to Measurement Device<br />

Electron Detachment<br />

TRANSPORT: Convection<br />

Diffusion<br />

Ambipolar Diffusion<br />

Drift<br />

Cyclotron Resonance<br />

X=O<br />

MU. 3 5708<br />

Neutral Species in<br />

Discharge and Reactor Zones<br />

Ion-electron Recombinat ion<br />

Ion- ion Recombinat ion<br />

Ion-molecule Reactions<br />

Electron Attachment<br />

Wall Recombination <strong>of</strong> Ions<br />

Gas-kinetic Reactions<br />

Recombination on Walls<br />

Recombination on End Plate<br />

Loss to Measurement Device<br />

Convect ion<br />

Diffusion


c<br />

i<br />

I<br />

I<br />

t<br />

\<br />

121<br />

I<br />

Radiation Chemistry and Electric Discharge Chemistry:<br />

Comparison and Contrast.<br />

Milton Burton and Koichi Funabashi<br />

Department <strong>of</strong> Chemistry and the Radiation <strong>Laboratory</strong>"<br />

University <strong>of</strong> Notre Dame, Notre Dame, Indiana 46556<br />

* The Radiation <strong>Laboratory</strong> <strong>of</strong> the University <strong>of</strong> Notre Dame is<br />

operated under contract with the U. S. Atomic Energy Commission.<br />

This is AEC document number COO-38-511.


122<br />

In radiation chemistry the customary situation is that a charged<br />

particle with energy in the MeV range is slowed down in matter and, in<br />

the course <strong>of</strong> such deceleration, excites some molecules and ionizes others.<br />

The ultimate fate <strong>of</strong> the initial charged particle is <strong>of</strong> little consequence<br />

compared to the many processes which it initiates but that initial particle<br />

is actually responsible for initial excitations and ionizations which amount<br />

to about one-quarter <strong>of</strong> the total number, <strong>of</strong> such processes. The corollary 1<br />

statement is that about three-quarters <strong>of</strong> all the effects observed are<br />

I<br />

attributable to the action <strong>of</strong> secondary (and, to a very small extent, tertiary) /<br />

charged particles. Roughly, these particles have initial energy, ti, averaging -,<br />

about 75 eV.<br />

The secondary charged particles can cause further ionizations (in<br />

addition to excitations) only so long as they have energy, L, in excess <strong>of</strong><br />

the ionization potential, I, <strong>of</strong> the species which they traverse. A convenient<br />

value for I is about 10 eV. When E becomes < I, the only processes which<br />

can occur significant for radiation chemistry are electronic excitations to<br />

singlet or triplet states. When 6 becomes < 5 eV the major portion <strong>of</strong><br />

the excitations are optically disallowed (i. e., mainly triplet). For radiation<br />

chemistry about ? x or 5% <strong>of</strong> all the phenomena are initiated by particles<br />

4 75<br />

with about that amount <strong>of</strong> energy.<br />

In electric discharge processes, irrespective <strong>of</strong> the voltage employed<br />

the electrons start with about zero energy and rarely attain an energy in<br />

excess <strong>of</strong> 5 eV and much more rarely in excess <strong>of</strong> the ionization potential.<br />

It has been one <strong>of</strong> the important problems <strong>of</strong> electric discharge chemistry<br />

to determine how molecules are excited to <strong>chemical</strong>ly active levels and<br />

how ionized species are produced. According to some theoretical views<br />

most <strong>of</strong> the electrons cause optically forbidden excitations on the first<br />

opportunity and it might appear that <strong>chemical</strong> effects simply could not be<br />

observed. Nevertheless, they are observed and the fact must be that a<br />

significant number <strong>of</strong> molecules are excited to sufficiently high states so<br />

that chemistry results. Furthermore, some <strong>of</strong> them, in number adequate<br />

for maintenance <strong>of</strong> the discharge, are excited up to ionization potentials.<br />

Thus, in this case, ~i is initially approximately zero and might appear not<br />

to exceed very low energies; e. g., E ~ , corresponding to the lowest triplet<br />

state. Yet, high excitations and ionizations do occur.<br />

Two views may be employed to account for this dilemma. The theory<br />

presented is oversimplified and electrons in significant quantity attain<br />

energies in excess <strong>of</strong> 7 eV. Alternatively, it was suggested initially by<br />

Magee and Burton' that electric discharge chemistry is characterized by<br />

a series <strong>of</strong> successive excitations by low-energy electrons in optically<br />

forbidden steps to higher and higher levels with ultimate attainment <strong>of</strong><br />

levels adequate for production <strong>of</strong> a <strong>chemical</strong> effect - or even <strong>of</strong> ionization.<br />

The role <strong>of</strong> thermal energy is somewhat different in the two fields.<br />

In discharge chemistry a local temperature may be raised as high as<br />

1000°C, whereas the usual dosage level used in the basic research <strong>of</strong><br />

radiation chemistry is so low that the temperature increase can be <strong>of</strong> the<br />

order <strong>of</strong> a few degrees C even if the entire energy input is converted to<br />

thermal energy. This difference is not a trivial one, because thermal<br />

2.<br />

I<br />

<<br />

I<br />

I<br />

l


123 3.<br />

energy and electronic.energy .(in t,he forms <strong>of</strong> excitation or ioniz,ation) do<br />

not exist as independent sourc-es <strong>of</strong> energy for, <strong>chemical</strong> reactions; the !<br />

,<strong>of</strong> energy is not a ,, .. .<br />

effect arising from a combination <strong>of</strong> the two.,forms<br />

simple sum <strong>of</strong> the two effects when each source acts alone ... $'he detail<br />

Of the interaction between thermal and electronic energies is not known.<br />

The qualitative picture, however, is fairly well understood. Namely, the<br />

rate <strong>of</strong> energy conversion from the electronic to the thermal form (radiationless<br />

transition or energy degradation) increases as the temperature<br />

increases. Thus, the process has the characteristics <strong>of</strong> an explosive<br />

chain reaction.<br />

The main reason for this difference is attributable to the difference<br />

in the spacial distribution <strong>of</strong> excited and ionized species initially formed<br />

in each field. In radiation chemistry the distribution is more or less<br />

uniform as a natural consequence <strong>of</strong> the high penetrating power .<strong>of</strong> the<br />

impinging radiation and highly random nature <strong>of</strong> the energy loss processes.<br />

The local inhomogeneities <strong>of</strong> energy deposition are submicroscopic in size<br />

and cannot be conveniently conceived as local regions <strong>of</strong> abnormal<br />

temperature. The "hot spot' li idea has little significance in modern<br />

theories <strong>of</strong> the usual radiation chemistry. On the other hand, in a<br />

discharge tube, electronic excitation and ionization are somewhat confined<br />

to certain parts <strong>of</strong> the tube (negative glow and positive column). Since<br />

electronic excitation processes are generally accompanied by vibrational<br />

excitation (because <strong>of</strong> the Franck-Condon.principle), the temperatures <strong>of</strong><br />

these regions are.also expected to be higher than those <strong>of</strong> the rest <strong>of</strong> the<br />

system. The direct transfer <strong>of</strong> electron energy to vibrational or<br />

translational motions <strong>of</strong> molecules can be ignored.<br />

On the other hand, the coexistence <strong>of</strong> high temperature and high<br />

density <strong>of</strong> excitation is not really unique to electric-discharge chemistry.<br />

Under extremely high dose rate with certain charged species (particularly<br />

heavy particles such as fission fragments), it is probable that a similar<br />

situation has significance in the radiation chemistry <strong>of</strong> unusual systems.<br />

A rather obvious feature <strong>of</strong> radiation chemistry, which cannot be<br />

found in discharge chemistry is the fact that the impinging energy is<br />

theoretically sufficient to excite the molecule to a level where multiplebond<br />

dissociation and multiple ionization are possible. These, effects<br />

have indeed been observed, but their contribution to the total <strong>chemical</strong><br />

effect <strong>of</strong> high-energy radiation turns out to be negligible. The role <strong>of</strong><br />

highly excited states or excited ionized states in the physical aspect <strong>of</strong><br />

radiation chemistry (energy or charge transfer processes) is far from<br />

being negligible. By contrast, it would appear that lower excited states<br />

alone are the initial products <strong>of</strong> excitation in electric-discharge chemistry.<br />

In the latter case higher states appear to result from successive excitation<br />

exclusively and, under certain conditions <strong>of</strong> <strong>chemical</strong> reactivity, any<br />

presumptive substantial role <strong>of</strong> such states in the chemistry <strong>of</strong> discharge<br />

processes can be completely excluded - at least, .on a speculative basis.<br />

Radiation chemistry may be studied in systems <strong>of</strong> any degree <strong>of</strong><br />

aggregation from highly attenuated matter (as in interstellar space) to<br />

liquids or solids under high compression. Studies in electric-discharge


124 4.<br />

chemistry seem limited essentially to gases or to interface.s involving<br />

gaseous systems. In radiation chemistry a major,question. is why, in<br />

spite <strong>of</strong> the initially high energies involved, the <strong>chemical</strong> effects are as<br />

specific as observed. In e1ectri.c-discharge chemistry, by contrast, a<br />

very important question is why <strong>chemical</strong> effects are at all observed and<br />

why they are observed in the high yields reported.<br />

1.<br />

Refe rence s<br />

Milton Burton and John L. Magee, J. Chem. 'Phys., 23, 2194 (1955).<br />

2. F. Dessauer, 2. Physik, 20, 288 (1923).<br />

'<br />

. .I


Inorganic Synthesis with Electric Discharges<br />

William 'L . Jolly I<br />

Department <strong>of</strong> Chemistry <strong>of</strong> the<br />

University <strong>of</strong> California and the<br />

Inorganic Materials Research Division <strong>of</strong> the<br />

Lawrence Radiation <strong>Laboratory</strong><br />

Berkeley, California 94720<br />

Electric discharge reactions which yield thermodynamically<br />

unstable products are <strong>of</strong> interest to synthetic chemists because such<br />

products are <strong>of</strong>ten difficult to prepare by other methods. Many<br />

fascinating compounds <strong>of</strong> unusual structure have been isolated from<br />

discharge reactions. Although such syntheses usually have low<br />

efficiencies, the general techniques are nevertheless <strong>of</strong> interest to<br />

chemists who hope to discover new types <strong>of</strong> compounds.<br />

In this paper,<br />

we shall consider some important types <strong>of</strong> reactions which can be<br />

effected with the aid <strong>of</strong> electric <strong>discharges</strong>, together with some<br />

recent examples <strong>of</strong> these reactions.<br />

Conversion <strong>of</strong> Simple Molecules into<br />

Higher Homologs<br />

When simple volatile hydrides are passed through an ozonizertype<br />

discharge tube near atmospheric pressure or through a glow<br />

discharge at low pressure, fairly good yields are obtained <strong>of</strong> the<br />

higher homologs <strong>of</strong> the hydrides. For example, both silane and germane<br />

can be converted to their respective higher hydrides; silanes as high<br />

as SieHle and germanes as high as Ge9Hzo are formed. Similarly,<br />

arsine may be converted to diarsine. A wide variety <strong>of</strong> boron hydrides,<br />

including BgH15, B1&16, B2$16, B&12 and B&2, has been prepared<br />

in electric <strong>discharges</strong>.<br />

In all these reactions, hydrogen is a by-<br />

product, and there is no tendency for back-reaction <strong>of</strong> the hydrogen<br />

with the product molecules.<br />

When the volatile halides, SiC14, GeC14, and BC13, are passed<br />

through a glow discharge at low pressure, small yields <strong>of</strong> the higher<br />

homologs, Si2Cl6, GenCl6 and B2C14, are obtained if provision is made<br />

to separate the products from the by-product chlorine by fractional<br />

condensation. (Chlorine reacts readily with the product molecules<br />

to reform the starting materials.)<br />

improved if a reducing agent which can react with chlorine is included<br />

in the discharge zone or immediately after the discharge zone.<br />

Mercury and copper wool have been found to be very effective reducing<br />

agents for this purpose.<br />

However, the yields are much<br />

In fact, P2C14 can be obtained from a<br />

discharge in H2 + Pcl3 or from a Pc13 discharge followed by copper<br />

wool, whereas no P2C14 has been obtained in the absence <strong>of</strong> the<br />

reducing agents.


126<br />

Conversion <strong>of</strong> Mixtures into<br />

More Complicated Molecules<br />

mien mixtures <strong>of</strong> relatively simple hydrides are passeq through<br />

an electric discharge, higher molecular weight ternary hydrides are<br />

formed. Thus by using appropriate mixtures <strong>of</strong> SiH4, GeH4, PH3, and<br />

AsH3, it has been possible to prepare, among other things, SiH3GeH3,<br />

SiH3PH2, SiHdsH2, GeHsPH2, and GeHdsH2. By using a silent electric<br />

discharge, which does not cause drastic fragmentation and rearrange-<br />

ment, it is possible, within limits, to tailor-make molecules. Thus<br />

a mixture <strong>of</strong> SiH3PH2 and SiH4 yields (SiH3)2PH, and a mixture <strong>of</strong><br />

Si2E6 and Ph3 yields SizH5PH2.<br />

Passage <strong>of</strong> diborane-acetylene mixtures through an electric<br />

discharge yields carboranes as the major volatile products, including :<br />

1, 5-C2B3H5, 1,6-C2B4H6, 2, ~ - C E B ~ and H ~ at ~ least six B-methylated<br />

derivatives <strong>of</strong> these plus C,3-(CH3)2-1,2-C2B3H3. The reaction <strong>of</strong><br />

SiH, and (CH3)zO in a silent electric discharge yields mainly a<br />

series <strong>of</strong> inseparable mixtures, but a fair yield <strong>of</strong> SizHsCH3 can be<br />

isolated.<br />

A fascinating series <strong>of</strong> oxygen fluorides (02F2, 032, 04F2,<br />

O5F2 and 06F.7) has been prepared by subjecting mixtures <strong>of</strong> oxygen<br />

and fluorine to electric discharge at very low temperatures. All<br />

these compounds are very unstable, and, on warming, they decompose<br />

to oxygen and fluorine. Nitrogen trifluoride, AsF5, and F2 when<br />

subjected to a glow discharge at low temperatures yields NF4AsF6.<br />

This material is a relatively stable material which is fairly well<br />

characterized.<br />

The only reported method for the preparation <strong>of</strong> a xenon compound<br />

that does not involve the use <strong>of</strong> elementary fluorine or some<br />

fluorinating agent almost as difficult to handle as fluorine, is<br />

the electric discharge synthesis <strong>of</strong> XeF2 from Xe and CF4. The<br />

carbon-containing by-products <strong>of</strong> the reaction were not identified.<br />

Controlled Reactions <strong>of</strong> Atoms and Radicals<br />

with Other Species '<br />

In the discharge methods discussed above, all the reactant<br />

species are passed through an electric discharge. However many<br />

synthetically useful reactions can be carried out in the absence <strong>of</strong><br />

a discharge by allowing a stream <strong>of</strong> atoms or radicals (prepared in<br />

an electric discharge) to impinge on various compounds. For example,<br />

atomic hydrogen is a very reactive species which has been used for<br />

the preparation <strong>of</strong> hydrides and for carrying out reductions.<br />

promising field <strong>of</strong> study is the reaction <strong>of</strong> atomic hydrogen with<br />

aqueous solutions. In basic solutions, the hydrogen atoms yield<br />

electrons, and the method furnishes a convenient method for studying<br />

the reducing effects <strong>of</strong> the aqueous electron.<br />

A<br />

I


i<br />

\<br />

’.<br />

I<br />

i<br />

t<br />

127<br />

Atoms arid radicals act as electrophilic reagents. The atoms<br />

0, C1, Br, I, and N favor attack at polarizable donor atorps. Thus<br />

atomic nitrogen reacts with divalent sulfur compounds (HzS, Cs2,<br />

OCS, Sa, S2Cl2 and SC12) to yield sulfur-nitrogen compounds, whereas<br />

no sulfur-nitrogen compounds are formed in the reaction <strong>of</strong> N atoms<br />

with SOe, SOC12, and SO>. The reaction with s2C12 gives fair yields<br />

<strong>of</strong> the interesting molecule NSC1.<br />

Equipment<br />

Most <strong>of</strong> the readily-available laboratory equipment for producing<br />

electric <strong>discharges</strong> is suitable only for relatively small-scale<br />

operation, involving only a gram or two <strong>of</strong> material. Such equipment,<br />

and the corresponding low yields, is satisfactory for the preparation<br />

<strong>of</strong> new compounds in amounts satisfactory for identification purposes.<br />

But in order for electric discharge syntheses to be useful for the<br />

preparation <strong>of</strong> mole quantities <strong>of</strong> materials, as are the usual synthetic<br />

methods, it will be necessary to have a marked break-through in the<br />

development and marketing <strong>of</strong> these instruments.


Hydrazine Synthesis in A Silent dlectrical<br />

Dischame.<br />

Thornton J.D., Charlton W.D., SPeddina; P.L.<br />

Department <strong>of</strong> Chemical bngineering, ,<br />

University <strong>of</strong> Newcastle-upon-Tyne, Merz<br />

Court, Claremont Road, Newcastle-upon-<br />

Tyne 2. dngland.<br />

IIU!HODlr CT ION.<br />

The eynthesis <strong>of</strong> hydrazine from ammonia ursing the<br />

eilent electric discharge was firet demonstrated by Beeson<br />

in 1911 (1). Subsequent investigation ehowed that both<br />

the electrical energy yield and percentage conversion<br />

obtained were very low (2,3) and interest in trie procese<br />

waned. Further work was introduced in the early 1950's<br />

enabling substantial improveuents in yields to be obtained<br />

in certain circumstaxcea and a better understanding <strong>of</strong> the<br />

kinetic mechanisms in the discnarge to emera. Devine and<br />

Burton (4) showed that significant hydrazine fornation only<br />

took place in the positive column <strong>of</strong> a D.C. discharge. \<br />

Moreover, they found that yields could be substantially<br />

increased if tne atomic hydrogen concentration in the dis-<br />

charge could be reduced by recombination. These general<br />

observations were later confirmed b: Hathsack (5). As a<br />

reeult mechanisms were proposed for hydrazine syntheeie baaed<br />

I on the underlying premise that the hydrazine was fket<br />

formed in the discharge and then degraded by back reactions.<br />

kchi (6) enowed that yielde could be increased by reducing<br />

the residence time <strong>of</strong> the hydrazine in the diechargo in<br />

agreement with the general premise <strong>of</strong> hydr85ine dyradation<br />

in the discharge. Subeequent work nas not been at variance<br />

with thie finding (7,83.<br />

Recently, I.C.I. <strong>of</strong> the U.K. have reported (9) that<br />

removal <strong>of</strong> product hydrazine in a liquid absorbent give0 a<br />

subetantial increase in yield and an improvement In p ep<br />

centage conversion. Thia ie, <strong>of</strong> cour~e, a modification <strong>of</strong><br />

the general premise <strong>of</strong> hydrazine degraation in the diecharge<br />

proposed by Devine and Burton (4) and Oucbi (6). Furthermore,<br />

following on the pioneering work <strong>of</strong> Ouchi (61, and other.<br />

(lo), I.C.I. apparently were able to achieve even better<br />

yields by euitable modification <strong>of</strong> the waveform characterietice<br />

<strong>of</strong> the discharge. In order to confirm their clair<br />

and to help clarify the mechanisms taking place in the diecharge,<br />

work wae commenced on this eyetem at the Univereity<br />

<strong>of</strong> Newcastle-upon-Tyne in 1965. Thie ie a prelimiPary<br />

statement <strong>of</strong> the reaulte obtained to date.<br />

BXPrnIrt&rn&.<br />

The main ah <strong>of</strong> thie work was to attempt to hCI=eaEe<br />

hydrazine yielde by reducing the residence tine <strong>of</strong> the<br />

product in the discharge. A concentric barrier dimcharge<br />

reactor was employed with and without trie uee <strong>of</strong> a liquid<br />

abeorbent. Reactant flow rate wae increaeed UP to the


+xiip.ni +xmi.ng ca iscity <strong>of</strong> trie appai,atus after W-LiCii, tile<br />

Ti. ?.I.. e b::s reducer:,'.p;- chaibing the electrode area<br />

r .to, give a .f.urther-.reauc!,ion in product residence<br />

t.irJiei. %'i+ly a d.C. '. paral'lel electroae react& was we'd '.<br />

in ,:w,yicn t.le discharge waveform characteristicg;,werd<br />

altered'. so that only a s:iort activating pulse.; was 'supplidd<br />

, to 'the reactarit in tne eiectrode gap as it passed throqh;,<br />

.. . the ., reaat,or.<br />

,in .a:<br />

flowing gas train. Commercially 'pure amon5d.uas fed ihto<br />

the raeasurinf. section <strong>of</strong> the ap::aratus via a'reduction<br />

valve, &d- a reigxlating needle .vzlve. The flow rjte: was '.<br />

measured on a rotaJ:ieter wriich had been previsusly calibrated<br />

under operating coilditions by us- a soap film manometer.<br />

Gas te:.lperatures an6. 1.ressures.. also were uie:?.sL.red before the<br />

dischar,,;e reactor. The hycirazine formed in t iie discharge<br />

was absorbed in ethylerie glycol either in situ or in a<br />

separate absorrition trLin. Hydrazine was determined using<br />

the spectrophoiietric method <strong>of</strong>' W a t t ' and 'cLr?sp (11).<br />

Vacuum control. 'was acuie'ved by a Cartesian manostat located<br />

..<br />

before the 'vacuuh-.puunp.-<br />

The A.C. radio frequency power (1.2meg c/s) to-the<br />

A- and B-type reactors was supplied by a modified C-12<br />

Radyne generator -<strong>of</strong> law rated output. 3easurement <strong>of</strong> the<br />

power dissipat,e.d.. in the. aischarge was acnieved by firstly<br />

'.determining t.h,e, power factor directly. on%uitable osc.il10-<br />

'sc3pe. This value in conjunction with the direct<br />

-readings <strong>of</strong> an X.iG.S. voltmeter (Airmec 314) and a radio '<br />

. frequency ammeter- (.Cambriuge , Unipivot ) . enabled a reasonably<br />

accurate .d,etermination <strong>of</strong> the power in the discharge .to be<br />

-achieved. The D.C. power for the C-type reactor was<br />

provided by a specially engineered 8KW generator. Measure- .<br />

:merit <strong>of</strong> the'actual discharge power was made using a<br />

,combination <strong>of</strong> an oscilloscope trace and the appropriate<br />

meter .r.eadinga.' , . . ,<br />

The vaxioue types <strong>of</strong> diqcharke reactors used 'in this<br />

work are illustrated schen&%ically in Fig.1. Other essent.ia1<br />

geopetric details <strong>of</strong> these reactors and their operating data<br />

are given In Table 1. The A-type seriqs <strong>of</strong> reactors<br />

consisted <strong>of</strong> a precision silica tube (which acted as the<br />

capacitive barrier) with the high tension electrode attached.<br />

wound the outeide. The inper electrode was a spinning<br />

cylinder so constructed that ,absorbent liqukd could be<br />

eprayed onto the ineide <strong>of</strong> the tube to flow-down through the<br />

m,ular diecharge gap. Co-current gas and liquid flow was<br />

'. 'reactor 'set brtueen measur mg and analysing sec%,i.ons<br />

: , -;'<br />

\ ..<br />

The apparatus conshod esse:;tially <strong>of</strong> t-b discharge , : '<br />

employed; : . .<br />

The B-type eerie6 <strong>of</strong> reactors were <strong>of</strong> -similar. conetruction<br />

except tllat a central wire electrode vae used and the<br />

absorbent liquid was fed into the incornin@; gas a8 a epray.<br />

Dieperpion <strong>of</strong>, the liquid vas, achieyed ylt,raeonically using a<br />

vibratory gemrator. The apray was fed into fhe kae atream<br />

through on annular orifice placed at a euffieient dietanbe<br />

, ,, _. ..<br />

,. . '


{;I .<br />

-<br />

. .. . - .., . . .. _- .. ..., ,, : .......- . .:,.: - . , : ,,; - . .. . :;:.:.:.. .:..:.:. ._.__ . ..... .- .:.. ... - :: .<br />

Flg. 1 kh.motlc dlqmm <strong>of</strong> Factors urd for hyamln<br />

E = E1octrod.r L=UqJd Inlet Q--QI Rorr<br />

S-Sllko Borrlw U=UltramlC Vlbmta<br />

4 6 0 10 12 14 16 18 20 22 24 26 28<br />

Pcwu h i t y KW /ccx103<br />

FI) 2 Hydrotln. y W tor th. cwx~ol rmctor A1 wlth L without WA<br />

!


I<br />

I<br />

t<br />

I,<br />

'\<br />

I<br />

'a<br />

downstream from the discharge to ensure proper dispersal <strong>of</strong><br />

spray in the electrode gap. The C-type reactor employed a<br />

pair <strong>of</strong> rectwar electrodes so set in the gas flow as to<br />

avoid reactant by-passing. "ne use <strong>of</strong> D.C. power,<br />

necessitated stabilization <strong>of</strong> the discnarge by means <strong>of</strong> a<br />

resistive load in the electrical circuit. Provision was<br />

made to admit liquid spray into the inlet gas stream using<br />

the same aerosol generator used in tile type-B reactors.<br />

Table 1.<br />

Reactor units employed.<br />

Type<br />

Reactor Flow Area Discharge Discharge Uilectic<br />

CoGe cm 2<br />

I idth rjarr ie r<br />

cm c1n cm<br />

Tubular 81<br />

Centrifwal A2<br />

Fi3.m ileactor A3<br />

A4<br />

2.203<br />

II<br />

II<br />

n<br />

1.270<br />

0.254<br />

0.127<br />

0.040<br />

2.798<br />

0.560<br />

0.280<br />

0.089<br />

0.15875<br />

II<br />

II<br />

II<br />

rubular<br />

Spray Reactor<br />

B1<br />

62<br />

1.089<br />

II<br />

la270<br />

0.254<br />

1.383<br />

0.277<br />

It<br />

II<br />

Used<br />

Reactor<br />

c1 1.4U 0- 635 0.896 0<br />

"O1Y "hicme ss<br />

gmJLTs:.<br />

Hydrazine yields for the various reactor geometries and<br />

the operating variables employed are given in Figs. 2 tm 6.<br />

From the data presented in rig 2 to 4, it is evident that the<br />

yield varies inversely as an exponential function <strong>of</strong> the<br />

*lower density at pressures under l0Umm <strong>of</strong> mercury. The effect<br />

<strong>of</strong> pressure also follows a Regative exponentid variation<br />

therefore a general equation <strong>of</strong> the form<br />

Y = a exp (-W-cv)<br />

adequately describes the results. Of course this correlation<br />

<strong>of</strong> the results does not in any sense give a complete<br />

description <strong>of</strong> the underlying pnysical chemistry involved in<br />

the synthesis. Ideally,it would have been preferable to<br />

develop separate rate equations in terms <strong>of</strong> the partial<br />

pressures <strong>of</strong> tne various components in the overall hydrazine<br />

1 synthesis. This would have necessitated a complete product<br />

analysis and since,in the present case,these data are lacking<br />

the phenomenological approach had to be used. The constants<br />

the equation for tne various reactors acd operating<br />

conditions used were evaluated using the method <strong>of</strong> least<br />

squares (12). These are tabulated in Table 2. It should be<br />

noted in this Table tnat certLin pressure exponential values<br />

were bracketed. here the relevant data were lacking for<br />

c&cdat&n and ,therefore, the dependence <strong>of</strong> energy yield upon<br />

preesurefdeactors A2 to A4 and B2 were assumed to be the<br />

eane RS those found experimentally for Reactors Al and B1.


1<br />

\<br />

\<br />

\<br />

,<br />

\ ,<br />

\<br />

\<br />

Pmer hnrity K.W. /ccxiD)


. a b c liqqid<br />

*iea.ctor L.!n/iLWH ~3a-l c c/Kwat t absorbent<br />

Al .l3.14 O.OUB7 73.81 firm<br />

81 6.33 3.02j6 118.74 none<br />

A2 10.70 (O.OU87) 19.43 f iliil<br />

I1<br />

I1<br />

A3 9.56<br />

12-93<br />

11<br />

A4 7.28 3.73<br />

II<br />

B1 12.99 0*0098 73.58 spray<br />

32 9.26 (0.0098) . 13.69 II<br />

B2 8.88 (U.0236) 35.15 none<br />

This is a reasoliable procedure within any one<br />

1,erticular series <strong>of</strong> reactors such as A1 to 4, but it is<br />

OiQY Eiproximate witii iiiffering reactor series( e.g. Reactor<br />

series A and B)due to dissimilarities in discharge geometries.<br />

JJi,c;uSSI #If.<br />

The i?ost notable overall feature <strong>of</strong> the results is the<br />

.qrogresuive increase in hydrazine yield obteined by tite use<br />

<strong>of</strong> a liqu-id absorbent and by pihing tne discharge. The<br />

himest averase. jield was obtained wit!i tile pulsing<br />

technique with or without liqcdd absorbent aid was approxinietely<br />

15 gms if H /KMH. Isolated values as nigi? as 20 @as/<br />

W h were obtaine8 %ut further experimental work is required<br />

before these values can be made reproducible. It is<br />

noteworthy that a yield <strong>of</strong> 15 pis/KMH is beginning to look<br />

comercially attractive although it must be remenbered that<br />

the fiiL;,.l. product cost will depend to a great extent on the<br />

cost <strong>of</strong> the product purification process downstream <strong>of</strong> the .<br />

reactor.<br />

There are several interesting features shown by this<br />

work which bear discussion. From the results set out in<br />

Fig. 2 to 4 it is evident that the hydrazine yield decreases<br />

with increasing discharge power intensity despite a corresponding<br />

increase in the decomposition <strong>of</strong> ammonia. The only<br />

reasonable explanation for this which 118s been advanced is<br />

that hydrazine is formed in the discharge bj a complex<br />

reaction mechanism and is subsequently decomposed by electron<br />

bombardment or other collision phenomena (4,6 ) .<br />

The use <strong>of</strong> a liquid absorbent resdts in a decrease in<br />

the slope <strong>of</strong> the energy yield-power density plot. This is<br />

well illustrated in both Pig. 2 and Fig.4 by comparing the<br />

slope <strong>of</strong> the plots with and drithout the use <strong>of</strong> liquid absorbent.<br />

This indicates that hydrazine is being reinoved from the<br />

diecharge by the liquid absorbent instead <strong>of</strong> being degraded.<br />

If the hydrazine were completely removed so that degradation<br />

did not occur the elope <strong>of</strong> this plot would be wither<br />

independent <strong>of</strong> discharge power or possibly positive. The very


.<br />

I operating<br />

fact that the sloGe is still negetive with tne use <strong>of</strong> liquid<br />

absor.bent nay indicate that a sitnif icant amount <strong>of</strong> hydrazine<br />

is &till being degraded in the discharge in this case.<br />

Therefore, tiie use <strong>of</strong> a more efficient absorptlon process would<br />

reasonably be expected to reco.i;er more <strong>of</strong> the hydragice being<br />

degraded and thus increase yields still further. IuIoreover, the<br />

observed uecreasing effect <strong>of</strong> pressure on the yield with the<br />

iise <strong>of</strong> liquid absorbent (shown in E'ig.2)adds weight to this<br />

sv.gge s t ion.<br />

As tile 3ressur.e was decreased beloit 1001!m <strong>of</strong> mercury the<br />

yield <strong>of</strong> hydrazine increased steadily while the s!.ope <strong>of</strong> -$he<br />

,;;-ield-power de:>.sity curve remained co:istaiit for similar reactor<br />

coiiaii;ions such as tiie use <strong>of</strong> a liquid absorbent.<br />

A reasonable Pxplaiation for this beliaviour is that at the<br />

lower pressures tne eiectrons passing into the discharge ire<br />

less likely to suffer collisions in tne immediate vicinity <strong>of</strong><br />

the electrode so that the average enerLy <strong>of</strong> tiie electrons will<br />

be -high just prior to the required activating collisions.<br />

Therefore, activating collisions are more likely to occur and<br />

yields to iiicrezse corresgondingly. Degradation <strong>of</strong> product by<br />

electrons is. by' the same arguement, more likely under these<br />

conditions but other product degrading discharge collisional<br />

phenomena e.g. the reaction with hydrogen atoms, are reduced<br />

because <strong>of</strong> the greater mean free path at the lower operating<br />

pressure. The overall result is that hydrazine yields increase.<br />

Secondary effects become increasingly important at higher<br />

' pressures and it is likely that other variztions in the effect<br />

<strong>of</strong>.gressure on yield may well occur. One such variation ie<br />

reported to occur at about 5mm pressure where the energy yield<br />

passes through a maximum (8).<br />

Product yields were increased by removing hydrazine in a<br />

liquid absorbent ad 'it was considered that a more efficient<br />

absorption technique should lead to even greater yields. In<br />

order to obtain a more intimate gas liquid disperrknn a spray<br />

reactor was used df the general design Bhown-for Reactors<br />

B1 and 2 in Fig.1. The results (Pig.4) show that yields were<br />

slightly below that <strong>of</strong> the film reactor. In practice there<br />

were difficulties caused by dissimilarities in the construction<br />

<strong>of</strong> Reactors A and B which led to radically different discharge<br />

condition8 being obtained.<br />

The film reactor (U) had a more<br />

uniform discharge density because it was <strong>of</strong> an apnular<br />

construction where the annulus width was small compared to the<br />

reactor diameter. The spray reactor, on the other hand,<br />

employed a central wire electrode and coneequently there was .<br />

a non-uniform field in the discharge gap with a higher .local<br />

diacharge density in the vicinity <strong>of</strong> the wire electrode.<br />

Because the yield is known to depend on an inverse function<br />

<strong>of</strong> the power demity,it is only reasonable to expect that the<br />

reactor deeign :B1 would give eomewhat lower yield than the<br />

.Reactor design Al, under. similar operating conditione.<br />

This means that the more intimate gas-liquid contact in the<br />

epray reactor had no measurable effect on the product yield.<br />

-


On the other hand, if hydrazine is formed and degraded<br />

ullifolvly in the activating section <strong>of</strong> tlie discharge this<br />

result is difficult to explain. It is suggested from this<br />

that,under these conditions, the absorption process is no<br />

lolyer the controlling factor since an increase in, the<br />

overall potential absorption rate,tiirou(jh an increase in the<br />

illterfacial area ,produces no corresponaing rise in Warazine<br />

yields. I~ mag be that liquid surface activation phenomena<br />

are t*&ing place and the increased hydrazine yield which is<br />

observed with the use <strong>of</strong> an absorbent liquid is caused by<br />

hydrazine formed by otlier mechanisms in which the liquid<br />

surface plays an important role. If this were the case the<br />

liquid film, wnich presents a complete barrier to the discharge,<br />

would naturally give naximal yield and tile spray reactor<br />

would only tend to tllis value in tile limit.<br />

It was found experimentally that a decrease in the<br />

residence time <strong>of</strong> the recictant in the discharge is accompanied<br />

by an increase in energy yield <strong>of</strong> ivarazine and a corresponding<br />

fall in percent%e conversion. . The results are detailed in<br />

Blg.5 and appear to be in general agreement with those <strong>of</strong><br />

kchi (6). When a liquid,absorbent is used the change <strong>of</strong><br />

yield and percent conversion is steady but without the use <strong>of</strong><br />

an Crbs'orbent the effect becoines very marked at low residence<br />

times. Ouchi (6) has concluded from his results that soae <strong>of</strong><br />

the. hyQatinO formed in the diecharge is preserved from<br />

degradation by rapid physical removal out <strong>of</strong> the discharge.<br />

This would adequately explain, in general terms, the increase<br />

in energy yield with reduced residence time. The degree <strong>of</strong><br />

activation <strong>of</strong> species in the discharge uust fall as the<br />

reactaqt throughput is increased. This would result in a<br />

decrease in percent conversion as residence time was reduced.<br />

Furthermore, as the concentration <strong>of</strong> hydrazine governs the<br />

rate <strong>of</strong> the degrading reaction t!ie smaller. percent conversion<br />

achieved at high flow rates will result in a.higher overall<br />

energy yield being achieved. With the use <strong>of</strong> a liquid<br />

absorbent soize effect on tile yield may well arise beczuse<br />

<strong>of</strong> changes in the absorbtion rates due to i;.;creased turbulence<br />

and a decrease in the gas liquid cmtact time.<br />

Another point which .mst be borne in mind is that physical<br />

removal <strong>of</strong> the product or even,for trlat matter, the use <strong>of</strong><br />

the pulsed uischarge tec'mique cannot give better convers,ions<br />

,than that dictated by tne equilibrium concentration <strong>of</strong><br />

hydrazine for tne basic reactions t?-king place in the discharge.<br />

Tie use <strong>of</strong> the liquid absorbent, on the other hand, permits<br />

nigner conversion to be achieved because <strong>of</strong> tile inability <strong>of</strong><br />

tne uiscliarge reackion to reach equilibriun as ludraziae is<br />

being continuously renov4 after it is formed in tile discharge.<br />

The negative sloDe <strong>of</strong> tne ener$y yield-residence the<br />

plot (Pig. 5), yhen liquid absorbent was used, implies that it is<br />

oossible to increase yields Still furtlier by so:ue otiier<br />

suitable LnoGification <strong>of</strong> technique.. .<br />

'


_-<br />

<strong>of</strong><br />

' .<br />

8. -<br />

7<br />

6,<br />

Residence Time x105 hr<br />

Fig.5 Variation <strong>of</strong> hydrazine yieldwith flow rate tor<br />

reactor A1 ..<br />

X P<br />

&<br />

e V<br />

d<br />

7<br />

v A A<br />

10 -.-- -- I<br />

-\<br />

'\.<br />

! 1<br />

10 20 30 40<br />

Fig.6 Hydrazinc yield for pulsed D.C. reactor C1<br />

-<br />

A A<br />

0<br />

,


i<br />

137<br />

A'ae rcsu'l'cs, lor tiie ca.


135<br />

Ionic Reactions in Corona Discharges <strong>of</strong> Atmospheric Gases<br />

M. M. Shahin<br />

Xerox Corporation, Rochester, New York 14603 .<br />

INTRODUCTION<br />

Mass spectrometric studies <strong>of</strong> electrical <strong>discharges</strong> have been cdrried out during<br />

the past decade by several workers (1-6) in an attempt to identify the ionic precursors<br />

<strong>of</strong> a variety <strong>of</strong> neutral by-products which are formed in these systems. Such studies<br />

are expected to reveal the detailed chemistry <strong>of</strong> the many reactions that follow the<br />

formation nf primary ions through the impact <strong>of</strong> energetic electrons on the neutral gas<br />

molecules. and end with the neutralization <strong>of</strong> the final form <strong>of</strong> the ion either in the<br />

gas-phase or at the electrodes or the walls <strong>of</strong> the discharge tube. Thus, the identi-<br />

fication <strong>of</strong> these ionic reactions will, in many cases, demonstrate the mechanism <strong>of</strong><br />

the production <strong>of</strong> the free-radicals which are the source <strong>of</strong> the neutral by-products.<br />

Further. such studies would be expected to provide information on the mechanisms <strong>of</strong><br />

catalytic or inhibitory effects <strong>of</strong> trace quantities <strong>of</strong> certain compounds (e.g. water<br />

vapor) on the formation <strong>of</strong> these products. Processes such as charge-exchange or ion-<br />

molecule reactions which occur with large cross-sections and have been suspected to<br />

be responsible for such effects will thus be easily identified.<br />

The complexity <strong>of</strong> electrical <strong>discharges</strong> however, <strong>of</strong>ten makes the interpretation<br />

<strong>of</strong> mass spectrometric data very difficult. Specifically, the variations <strong>of</strong> electric<br />

field along and across the discharge tube in certain commonly used <strong>discharges</strong> (e.g.<br />

glows) <strong>of</strong>ten affect the abundance distribution <strong>of</strong> the various ionic species which are<br />

observed at the mass spectrometer (2,3). This is mainly due to the complex dependence<br />

<strong>of</strong> the cross-sections <strong>of</strong> both charge-exchange and ion-molecule reactions on ion<br />

energy as determined by the electric field within the discharge tube. Further com-<br />

plication arises from the formation <strong>of</strong> ion-sheaths around the walls <strong>of</strong> the discharge<br />

tube. through ambipolar diffusion. These may strongly influence the sampling <strong>of</strong> the<br />

discharge by the mass spectrometer. It is therefore essential that the system under<br />

investigation be well understood before the interpretation <strong>of</strong> the data is attempted.<br />

In this paper, the results <strong>of</strong> mass Spectrometric investigations on low pressure<br />

positive corona <strong>discharges</strong> established between two coaxially placed electrodes will<br />

be discussed. This form <strong>of</strong> discharge has been chosen primarily because its electrical<br />

properties are relatively simple and well understood. Further, the ion-sheath effects<br />

at the point <strong>of</strong> sampling are minimized because <strong>of</strong> the low level <strong>of</strong> ionization in<br />

these systems.<br />

EXPERl MENTAL<br />

Detailed description <strong>of</strong> the apparatus has already been given (6). Figure 1<br />

shows the schematic diagram <strong>of</strong> the apparatus. Briefly, a coaxial discharge tube is<br />

operated through a high-voltage d.c. power supply and the current is stabilized<br />

through the use <strong>of</strong> an external current limiting resistor, R. Electrons moving through<br />

the high field region present only at very close distances to the anode wire will<br />

gain energy from the field and cause ionization <strong>of</strong> the gas molecules in this region.<br />

Because <strong>of</strong> the symmetry <strong>of</strong> the electrodes, therefore, the system closely behaves as<br />

a line source <strong>of</strong> positive ions which are continuously regenerated. These ions will<br />

then move through the gas, perpendicular to the axis, undergoing various interactions<br />

before reaching the cathode. A smal 1 sampl ing port (IO to 100 microns in diameter)<br />

at the cathode allows a small portion <strong>of</strong> the ions to escape the discharge tube and be<br />

analyzed by a quadrupole mass spectrometer.<br />

The form <strong>of</strong> the electric field within the discharge tube is rectangular hyper-<br />

bolic before the discharge is established. As the discharge is formed, however,<br />

the presence <strong>of</strong> the positive space charge distorts this initial field, causing the


139<br />

latter to attain a constant value for the major distance between the electrodes (7).<br />

Differential pumping <strong>of</strong> the sampling region and the mass spectrometer allows<br />

operation <strong>of</strong> the discharge tube between pressures ranging from less than 1 torr to<br />

atmospheric. An electron gun placed before the mass spectrometer serves as a indepen-<br />

dent ionizing source for monitoring the composition <strong>of</strong> the neutral discharge gas when<br />

no ions are extracted from the discharge tube. For such analysis, calibration curves<br />

made on prepared gas mixtures, showing mass discrimination due to the specific flow<br />

condition are used. A rapid flow <strong>of</strong> gas is maintained through the discharge tube in<br />

order to avoid appreciable accumulation <strong>of</strong> neutral by-products <strong>of</strong> the discharge. For<br />

this purpose a linear flow velocity is maintained such as to completely renew the<br />

gas within the tube in two seconds. In systems where the concentration <strong>of</strong> the electro-<br />

negative gas (e.9. oxygen) is low, an external source <strong>of</strong> ionization through the use<br />

<strong>of</strong> a weak radioactive source (e.g. P0210) is used to stabilize the discharge.<br />

The general problem <strong>of</strong> mass spectrometric sampling from high pressure sources<br />

has recently been discussed by several workers (8). In systems where condensable<br />

gases are present, the temperature drop following the adiabatic expansion <strong>of</strong> the gas<br />

through the sampling nozzle may cause condensation if such gaseous components are<br />

present in sufficient concentrations. In the present experiments, the water content<br />

<strong>of</strong> the gases under investigation has been chosen below 5 x 10-2 mole %. Under these<br />

conditions, it can be demonstrated" that such condensations make negligible contri-<br />

bution to the results.<br />

RESULTS AND DISCUSS IONS<br />

Earlier experiments (6) on corona <strong>discharges</strong> in air at atmospheric pressure<br />

clearly demonstrated the important role <strong>of</strong> trace quantities <strong>of</strong> water vapor in these<br />

systems. In nitrogen, oxygen and their mixtures, where the water content exceeded<br />

4 to 5 x mole %, the dominant ionic species observed at the mass spectrometer<br />

were those corresponding to hydrated proton clusters, (H20),H+. These species were<br />

apparently formed from the interaction <strong>of</strong> the primary ions with the water molecules<br />

in the system as they passed through the gas to the cathode. In order to determine<br />

the role <strong>of</strong> various reactions which lead to such clusters, low pressure experiments<br />

were designed with individual gaseous components (e.g. 02, Ng) and their corresponding<br />

mixtures with various quantities <strong>of</strong> water vapor. These experiments were<br />

expected to reveal the formation <strong>of</strong> intermediate species and their final conversion<br />

to hydrated protons.<br />

Discharqe in Nitrogen:<br />

Experiments with nitrogen at low pressures, containing various concentrations<br />

<strong>of</strong> water vapor show several intermediates which are formed through the reactions <strong>of</strong><br />

nitrogen ions with water. The results <strong>of</strong> a typical experiment showing the relative<br />

abundances <strong>of</strong> various species reaching the mass spectrometer as the pressure <strong>of</strong> the<br />

discharge is varied, are shown in Fig. 2. In this experiment, it can be observed<br />

that as the pressure is increased, the abundance <strong>of</strong> the primary ion, N2+, is sharply<br />

reduced while those <strong>of</strong> the intermediate ions, namely, N4+, N2@ and H20+ rise to a<br />

maximum and then decrease as the tertiary ion H30+ begins to appear. This latter<br />

ion also rises to a maximum at higher pressures as its more highly hydrated forms<br />

appear. Thus the two reactions:<br />

+<br />

N2 + H20 N2H+ + OH, di = -0.6ev<br />

(1)<br />

and<br />

"Calculations based on the maximum number <strong>of</strong> collisions <strong>of</strong> an ion with water mole-<br />

cules present up to IOe1 mole % in an expanding gas, assuming cross-sections <strong>of</strong><br />

10-13cm2, show negligible contribution to the total collisions that such an ion<br />

and molecule will undergo within the discharge system. These calculations will be<br />

published elsewhere.


GAS OUT<br />

GAS IN<br />

i.ho<br />

QUADRUPOLE<br />

MASS SPECTROMETER<br />

TO 4"PUMP<br />

Fig. I . Schematic diagram <strong>of</strong> the discharge tube and mass spectrometer;<br />

I, platinum wire anode; 2, cylindrical discharge tube; 3, ext ac ion<br />

electrode; 4, mass spectrometer ionization chamber; 5, focuss "9<br />

electrodes; 6, electron multiplier; 7, etectron-gun assembly.<br />

"<br />

5 IO IS 20<br />

PRESSURE IN TORR<br />

Fig. 2. Variation <strong>of</strong> the relative abundance <strong>of</strong> different ions with pre: ure<br />

in.a positive corona discharge in nitrogen containing 2.2 x IO 9 mole %<br />

<strong>of</strong> water vapor.


N2 + + H20 d H20 19 + N2, c?H = -3.0ev<br />

appear to provide species which can further react with water through reactions (3)<br />

and (4) to form the hydrated proton:<br />

-<br />

N2H+ + H20 H O+ + N2,<br />

3<br />

H~O+ + H o H o+ + OH,<br />

2 3<br />

&i = -3.4ev<br />

AH = -lev<br />

I<br />

(3)<br />

(4 1<br />

The third and the major intermediate, namely N4+ which is formed through reaction <strong>of</strong><br />

N2+ with neutral nitrogen molecule (9) apparently also undergoes reactions with ,water<br />

similar to reactions (1) and (2) to form N2H+ and H20+ ion. These reactions are also<br />

expected to be exothermic. The relative abundance <strong>of</strong> N4+ ion is found to be strongly<br />

dependent on the field strength within the discharge tube. Specifically, the formation<br />

<strong>of</strong> a space-charge around the corona wire is found to strongly influence the<br />

relative abundance <strong>of</strong> N4+ and N2+ ions in the system as this space-charge substantially<br />

reduces the field strength within the discharge tube. In the experiments shown in<br />

Fig. 2, the magnitude <strong>of</strong> E/P, the pressure reduced electric field for the major distance<br />

between the two electrodes, was calculated to be about 7 volt/cm. mm Hg.<br />

TWO other intermediate species have been observed in this system. These ions,<br />

not shown in Fig. 2, are N4H+ and NjH+. They apparently arise as a result <strong>of</strong> ionmolecule<br />

reactions involving N4+ and N3+ ions in the system with water molecules and<br />

are expected to undergo proton transfer reactions similar to reaction 3,<br />

H~O+.<br />

to yield<br />

Other ions observed were at m/e = 32 and 46. These ions are believed to arise<br />

from trace quantity <strong>of</strong> oxygen which is inevitably present in this system as a result<br />

<strong>of</strong> the decomposition <strong>of</strong> water.<br />

m/e = 46 is NO2+.<br />

The ion <strong>of</strong> m/e = 32 is apparently 02+ while that <strong>of</strong><br />

In a system <strong>of</strong> pure nitrogen where the water concentration was kept below<br />

5 x 10-3 mole %, under similar discharge conditions as those presented in Fig. 2,<br />

it was observed that the intensity <strong>of</strong> N4+ ion rapidly increased as the gas pressure<br />

was increased, reaching a plateau after a few mm Hg pressure. This plateau corresponded<br />

to 95% <strong>of</strong> total ion intensity, with the remaining 5% being mainly due to<br />

N3+ ion. This result supports the earlier reference to the presence <strong>of</strong> a low E/P<br />

between the two electrodes (9) and the lack <strong>of</strong> any appreciable ion-sheath near the<br />

cathode.<br />

Discharge in Oxyqen:<br />

Figure 3 shows the pressure dependence <strong>of</strong> the relative abundance <strong>of</strong> various<br />

ionic species in a corona discharge in oxygen. This experiment shows several marked<br />

differences from those shown for nitrogen in Fig. 2. The most striking feature is<br />

the presence <strong>of</strong> large abundances <strong>of</strong> hydrated forms <strong>of</strong> the primary ion, namely 02+(H20)1,~<br />

and their dependence on pressure. That the abundances <strong>of</strong> these ions appear to rise<br />

to a maximum and then decrease at higher pressures with the formation <strong>of</strong> hydrated protons<br />

strongly suggests their role in the intermediate processes. This evidence together<br />

with the appearance <strong>of</strong> (H20)2+ ions in the system, and the variation <strong>of</strong> its abundance<br />

with pressure, i.e. rising to a maximum and then reducing at higher pressures, in-<br />

dicates the operation <strong>of</strong>.an entirely new mechanism in this system for the formation<br />

<strong>of</strong> hydrated protons. Moreover, the appearance <strong>of</strong> m/e = 37, (H20)2H* before the first<br />

member <strong>of</strong> the series suggests that a reaction other than the hydration <strong>of</strong> H30+, is<br />

responsible for the fermation <strong>of</strong> this species. Since the ionization potential (I.P.)<br />

<strong>of</strong> oxygen (12.07ev) is lower than that <strong>of</strong> water (I.P. = 12.56ev), a charge-exchange<br />

reaction similar to reaction 2, for nitrogen does not appear probable. Nor is it<br />

llkely that a reaction similar to that <strong>of</strong> reaction I, to form 02p would occur, as it<br />

appears to be endothermic. It is therefore probable that the hydrated form <strong>of</strong> the<br />

primary ion, especially the species containing two water molecule may be a precursor<br />

in the formation <strong>of</strong> the hydrated proton through the reactions:


-<br />

+<br />

( ~ ~ + 0 H ) ~ O ~ ( H~o)~H+ + OH<br />

(H~o)~+ + o2 (H,o)H+ + OH + o2 (7)<br />

Reaction 5 is expected to be exothermic owing to the heat <strong>of</strong> hydration <strong>of</strong> H20+ ion.<br />

It may also be possible, though unlikely, that any required energy fqr the reaction<br />

be supplied through the electric field in the discharge.<br />

One other ionic species which may play a role in this system is 0 . However,<br />

since the I.P. <strong>of</strong> atomic oxygen (13.61ev) is greater than that <strong>of</strong> oxygen, this species<br />

is not observed in this system as it most probably undergoes charge exchange with<br />

molecular oxygen at pressures used in these experiments. The reaction <strong>of</strong> OC with O2<br />

to give rise to 0 , if it occurs at all, is not observed in these experiments since<br />

ozone has also a ?:gher I.P. (12.8ev) than that <strong>of</strong> oxygen and therefore 03+ i s similarly<br />

expected to undergo a charge-exchange reaction with 02.<br />

Three other ions were observed in minor relative abundance in this system. These<br />

ions are OH+, H20+ and H202+. The relative yield <strong>of</strong> the O p ion is shown in Fig. 3<br />

while the yields <strong>of</strong> H20+ and H202+, being somewhat smaller, are not indicated. It is<br />

believed that the first two <strong>of</strong> these ions arise from an ion-molecule reaction and a<br />

charge-exchange process between O+ and water molecule respectively, and are detected<br />

only at higher discharge pressures where such reactions compete with direct charge<br />

transfer <strong>of</strong> O+ to oxygen molecules. H202+ ion, however, may appear as a result <strong>of</strong> an<br />

efficient charge transfer process between 02+ ion and the trace quantities .<strong>of</strong> H202,<br />

apparently formed in the system by the recombination <strong>of</strong> hydroxyl free radicals, or the<br />

reaction, H02 + H2 H202 + H, hydrogen being supplied through the decomposition<br />

<strong>of</strong> water.<br />

In a system <strong>of</strong> pure oxygen, where the waier content was kept below 5 x mole %,<br />

only two ions, 02' and O4+ were observed within the pressure range investigated. The<br />

abundance <strong>of</strong> O4+ ion rises sharply as the pressure is increased while that <strong>of</strong> 02+ decreases<br />

and both reach a plateau beyond a pressure <strong>of</strong> 20 Torr in the discharge tube.<br />

The relative abundance <strong>of</strong> O4+ in this plateau region was found to be about 62%.<br />

Discharge in Nitrogen Containing 0.12 mole % Oxygen:<br />

In order to determine the role <strong>of</strong> oxygen in air <strong>discharges</strong> in the absence <strong>of</strong><br />

water vapor, a number <strong>of</strong> experiments were carried out in nitrogen containin 0.12 mole %<br />

<strong>of</strong> oxygen. The lower limit <strong>of</strong> water vapor in these experiments was 5 x IO' 3 mole %.<br />

Fig. 4 shows the results <strong>of</strong> the relative abundance <strong>of</strong> various ionic species which are<br />

detected at the cathode as the pressure <strong>of</strong> the discharge is increased. These experiments<br />

clearly trace the history <strong>of</strong> the primary ionic species, namely N2" as it is<br />

converted to N4+ and the latter undergoes charge-exchange with the trace quantity <strong>of</strong><br />

oxygen present in this system. Thus, beyond a pressure <strong>of</strong> 20 Torr in the discharge<br />

tube the charge carriers in this system are almost all 02+. The trace amount <strong>of</strong> N3+<br />

observed in the system is also all removed beyond a pressure <strong>of</strong> 15 Torr.<br />

It is significant to note that no nitric oxide ion is observed in this system,<br />

indicating that neither the reaction N4+ + O2 d NO+ + NO + N2, nor 0 + + N2<br />

NO+ + NO, occur to any appreciable extent, in spite <strong>of</strong> the fact that bott these re-<br />

actions are expected to be exothermic.<br />

Experiments in which water was not excluded showed the appearance <strong>of</strong> many ionic<br />

intermediates <strong>of</strong> both pure oxygen and nitrogen and their mixtures. All these ions<br />

could be traced and their final conversion to hydrated protons followed.<br />

Discharge in Air:<br />

Experiments in air in the absence <strong>of</strong> water vapor (less than 5 x mole %)<br />

were carried out in order to determine the importance <strong>of</strong> ionic species <strong>of</strong> oxides Of<br />

nitrogen in these systems. The results <strong>of</strong> these experiments are shown in Figure 5.<br />

+


I<br />

Ii<br />

ZT<br />

PRESSURE IN TORR FOR 02+ ION<br />

IO 15 20<br />

I<br />

25<br />

I<br />

30 35<br />

.08<br />

4-<br />

.3<br />

.2<br />

.I<br />

0<br />

-<br />

-<br />

-<br />

I<br />

5<br />

/<br />

/<br />

/X(H20)2+ '<br />

IO I5 20 25 30<br />

PRESSURE IN TORR<br />

- .06<br />

\<br />

-.04 lI<br />

Fig. 3. Variation <strong>of</strong> the relative abundance <strong>of</strong> different ions with pressure<br />

in a positive corona discharge in oxygen containing 2.0 x 10-2 mole %<br />

<strong>of</strong> water vapor. The pressure scale for 02+ ion is shown on the top<br />

<strong>of</strong> the figure.<br />

PRESSURE IN TORR<br />

Fig. 4. Variation <strong>of</strong> the relative abundance <strong>of</strong> different ions with p<br />

in a positive corona discharge in nitrogen containing 1.2 x<br />

<strong>of</strong> oxygen and less than 5 x 10-3 mole % <strong>of</strong> water vapor.<br />

essure<br />

0-1 mole %


144<br />

i<br />

I , , , , .<br />

+<br />

1- u<br />

3c<br />

w<br />

Inu<br />

c c<br />

00<br />

U<br />

.-<br />

U L<br />

c w<br />

wc,<br />

ks!<br />

u-<br />

u-T .- CI<br />

0 .-<br />

w- 3<br />

01<br />

u-u<br />

nJ<br />

- m<br />

w e<br />

L:<br />

w o .<br />

L u*<br />

U<br />

a w<br />

u- >-<br />

0 .- 0<br />

W E<br />

c .- 0 Inn<br />

*- 0 I<br />

u a0<br />

n J -<br />

.-<br />

9<br />

L<br />

m c<br />

X<br />

> .- VI<br />

m<br />

.- m<br />

LA<br />

i<br />

1


As expected from the previous sections, O$4?on appears as the most abundant ion in<br />

this system. Also as expected, 04+ ion appears in the system and as the pressure is<br />

increased, it becomes an important charge carrier and its relative abundance eventually<br />

reaches a plateau. The appearance <strong>of</strong> the ion 02+(H20), hydrated form <strong>of</strong> molecular<br />

oxygen ion, in this system, indicates the high affinity <strong>of</strong> this ion for hydration as<br />

the gas contained less than 5 x 10-3 mole % water in the discharge tube.<br />

Nitric oxide ion was the only oxide <strong>of</strong> nitrogen found in the system under the<br />

experimental conditions used here. Its relative abundance remainedlconstant as the<br />

discharge pressure was varied between 2 to 40 Torr. The presence <strong>of</strong> NO+ in these experiments<br />

and its absence in experiments carried out in nitrogen containing 0.1 mole %<br />

<strong>of</strong> oxygen, indicates that these ions are probably formed through the reaction<br />

N ~ + o2 + NO+ + NO, AH = -4.5ev<br />

+<br />

Assuming that 02' arises eiti4er through charge-exchange with Ng ion or by<br />

direct electron impact on neutral oxygen molecule, one can use the data in these experiments<br />

to obtain a relative ratio <strong>of</strong> the rate-constants for the charge-exchange<br />

reaction <strong>of</strong> N2+ with oxygen to that <strong>of</strong> ion-molecule reaction (8). This ratio is found<br />

to be equal to 8, a value which is lower than the ratio <strong>of</strong> the published values <strong>of</strong><br />

these rate-constants (IO). This indicates that possibly other reactions such as N+ +<br />

02 + NOf 0 and O+ + N2<br />

NO+ + N or others involving neutral atomic species<br />

also contribute to the total yield <strong>of</strong> NO+ ion.<br />

CONCLUSIONS<br />

Mass spectrometric studies <strong>of</strong> low pressure positive d.c. corona <strong>discharges</strong> in<br />

atmospherrc gases containing trace quantities <strong>of</strong> water vapor show a complex series<br />

<strong>of</strong> reactions with each component leading to the formation <strong>of</strong> hydrated protons in the<br />

system. In the case <strong>of</strong> nitrogen, intermediate species N2* and H20+ are presumably<br />

formed through ion-molecule reaction and charge-exchange <strong>of</strong> N2+ and N4+ with water<br />

molecules. These species later form the hydrated proton through proton transfer reactions<br />

in subsequent collisions with water molecules. In moist gaseous oxygen, it<br />

appears that the hydrated form <strong>of</strong> the primary ion 02+(H20)2, plays an important role<br />

in the conversion <strong>of</strong> the charge carriers to hydrated protons. It is suggested that<br />

this transformation may occur through the formation <strong>of</strong> the intermediate (H20)2+ which<br />

has been found in this system. In experiments where water vapor is excluded from the<br />

system, a concentration <strong>of</strong> 1.2~ 10-1 mole % oxygen can transform, through chargeexchange<br />

reactions, all ionic species <strong>of</strong> nitrogen to 02+ at a discharge pressure <strong>of</strong><br />

20 Torr, and that ion-molecule reactions leading to the formation <strong>of</strong> oxides <strong>of</strong><br />

nitrogen are by far less probable within the pressure range investigated.<br />

ACKNOWLEDGMENTS<br />

The author is indebted to Dr. W. Roth for his invaluable comnents during the<br />

course <strong>of</strong> this work and to A. Friske for his assistance in experimental work.<br />

References<br />

Knewstubb, P. F., Tickner, A. W., J. Chem. Phys. 36, 684 (1962).<br />

Knewstubb, P. F., Tickner, A. W., J. Chem. Phys. 36, 674 (1962).<br />

Knewstubb, P. F., Tickner, A. W., J. Chem. Phys. 11, 294 (1962).<br />

Shahin, M. M., J. Chem. Phys. 3, I798 (1965).<br />

Shahin, M. M., Advances in Chemistry Series, No., 58, Ion Molecule Reactions in the<br />

Gas Phase, p. 315 (1966).<br />

Shahin, M. M., J. Chem. Phys. 45, 2600 (1966).<br />

vonEngel, Ionized Gases (Oxford University Press, London, 1965).<br />

Green, F. T., MiIn, T. A., J. Chem. Phys. 39, 3150 (1963); Leckenby, R. E.,<br />

Robbins, E. J., Treval ion, P. A., Proc. Roy. SOC. (London) G, 409 (1964);<br />

Anderson, J. B., Anders, R. P., Fenn, J. B., Advances in Atomic and Molecular<br />

Physics, p. 345; edited by D. R. Bates, Academic Press, New York 1965.<br />

Varney, R. N., J. Chem. Phys. 2, I314 (1959).<br />

Ferguson, E. E., Fehsenfeld F. C., Golddan, P. D., Schmeltek<strong>of</strong>f, A. L.,<br />

J. Ceophys. Res. 70, 4323 (1965).


146<br />

SYNTHESIS OF ORGANIC COIGhTDS BY TKE ACTION OF ELECTRIC<br />

DISCHARGES IN SIMULATED PRIMITIVE ATMOSPHERES<br />

C. Ponnamperuma, F. Woeller, J. Flores, M. Romiez, and W. Allen<br />

Exobiology Division<br />

<strong>National</strong> Aeronautics and Space Administration<br />

Ames Research Center<br />

M<strong>of</strong>fett Field, California<br />

In the study <strong>of</strong> <strong>chemical</strong> evolution we are interested in the path by which<br />

molecules <strong>of</strong> biological significance could have been formed on the primitive<br />

earth in the absence <strong>of</strong> life. It is generally accepted that the primitive<br />

atmosphere <strong>of</strong> the earth consisted mainly <strong>of</strong> methane, a-monia, and water. Various<br />

forms <strong>of</strong> energy such as ultraviolet light frm the sun, electrical <strong>discharges</strong>,<br />

heat, and ionizing radiation acting on this atmosphere must have given rise to<br />

a wide variety 3f organic substances.<br />

Table I gives a summary <strong>of</strong> the sources <strong>of</strong> energy 03 the earth's surface<br />

today. (1) It is probable, therefore, that solar energy must have made the<br />

principal contribution to the synthesis <strong>of</strong> organic compounds in primordial<br />

times. Next in importance are electric <strong>discharges</strong>, such as lightning and corona<br />

<strong>discharges</strong> from pointed objects. These occur closer to the earth's surface and,<br />

hence, would have more effectively transferred the organic matter synthesized<br />

toths primitive oceans. This paper describes attempts to simulate some <strong>of</strong> the<br />

reactions which may have taken place on the prebiotic earth, through the action<br />

<strong>of</strong> electric <strong>discharges</strong>.<br />

While extensive work has been done on the effect <strong>of</strong> electric <strong>discharges</strong> on<br />

various organic molecules, relatively few experiments have been performed to<br />

elucidate its role in che.mica1 evolution. Some <strong>of</strong> the earliest such investiga-<br />

tions were carried out by the chemist Haber.<br />

Beutner, in his book entitled "Life's<br />

Beginning on the Earth," recalls how Haber performed numerous experiments in which<br />

electrical <strong>discharges</strong> were sent through carbon containing gases like methane,<br />

carbon dioxide, etc., with the aim <strong>of</strong> obtaining sugars. (2) Although traces<br />

<strong>of</strong> some sugars were formed, a large number <strong>of</strong> various other substances were<br />

also synthesized. Haber thus came to the conclusion that by means <strong>of</strong> electrical<br />

<strong>discharges</strong> through carbon containing gases, "practically any substance known to<br />

organic chemistry can be found."<br />

Perhaps the most celebrated experiment in this field was performed by Stanley<br />

Miller in Urey's laboratory in 1953. (3) Miller submitted a mixture <strong>of</strong> methane,<br />

ammonia, and water in the presence <strong>of</strong> hydrogen to electrical <strong>discharges</strong> from tesla<br />

coils. A large number <strong>of</strong> organic compounds were formed. Among these, four amino<br />

acids were identified. Miller postulated two alternative possibilities for the<br />

mechanism <strong>of</strong> synthesis <strong>of</strong> amino acids. According to the first, aldehydes and<br />

hydrogen cyanide are synthesized in the gas phase by the spark. These aldehydes<br />

and hydrogen cyanide react in the aqueous phase to give amino and hydroxynitriles.<br />

These nitriles are, in turn, hydrolyzed to amino and hydroxy acids. The mechanism<br />

is essentially a Strecker synthesis. A secmd suggestion made was tkat the amino<br />

and hydroxy acids were synthesized in tk gas phase by ions ad radicals produced<br />

in the electrical discharge. MiUer's subsequent work has shown that the first<br />

mechanism is the one most likely to have produced the amino acids. (4) The rate<br />

<strong>of</strong> production <strong>of</strong> aldehydes and hydrcgen cyanide by the spark and the rate <strong>of</strong><br />

hydrolysis <strong>of</strong> the aminonitriles were sufficient to account for the total yield<br />

<strong>of</strong> amino acids.<br />

I


\<br />

. 147<br />

In Our experimental work, we have endeavored to study the mechanism by which<br />

various molecules <strong>of</strong> biological interest could have been formed by the action <strong>of</strong><br />

electrical <strong>discharges</strong>. A series <strong>of</strong> experiments was outlined in which the starting<br />

b materials were vaxied. Four different classes <strong>of</strong> experiments have been performed;<br />

with methane; with methane and ammonia; with methane, ammonia, and water; and with<br />

methane and water.<br />

1 -<br />

I<br />

The effect <strong>of</strong> a semi-corona discharge, a low intensity arc discharge, and a<br />

, high intensity arc discharge on gaseous methane was first investigated. The current<br />

through the discharge was measured by the voltage drop across a resistor with the<br />

( Cell. For the semi-corona discharge, the cell current was 0.4 m. amp, 0.5 m. amp<br />

, for the low arc, and 10 m. amp for the high arc discharge. Gas chromatography and<br />

mass spectrometry were used for the analysis <strong>of</strong> the end products. Comparative ret<br />

sults <strong>of</strong> the analysis <strong>of</strong> hydrocarbons up to C5 are shown in Table 11. In the semicmona<br />

most <strong>of</strong> the methane remained unreacted after a 24-hour discharge. Some ethane<br />

and propane were formed. There were small amounts <strong>of</strong> ethene, propene,-and substituted<br />

paraffins. In the case <strong>of</strong> the low and high arcs, ethylene and acetylene were also<br />

> present.<br />

The analysis <strong>of</strong> the hydrocarbons fram Cg - Cg reveals that the semi-corona<br />

gave unsaturated substances while the arc discharge gave rise to aromatic compounds.<br />

i The semi-corona cell'yielded a colorless distillate, the gas chromatogram <strong>of</strong> which<br />

was poorly resolved. The high intensity arc gave a yellow fluid, the chromatogram<br />

\ <strong>of</strong> which had well spaced peaks. Benzene was the most abundant with toluerenext in<br />

order <strong>of</strong> magnitude. The peaks from the semi-corona chromatogram were identified by<br />

, the use <strong>of</strong> mass spectrometry as: 2,2-dimethyl butane, 2-methyl pentane, +methyl<br />

I pentane, 2,b-dimethyl hexane, 3,4-dimethyl hexane. In figure 1 the chromatogram<br />

:I <strong>of</strong> the semi-corona discharge products (low) has been superinposed on that from the<br />

~ high intensity arc (high). The results presented here show that the character <strong>of</strong><br />

compounds in the range 3f interest appears to be determined by the type <strong>of</strong> discharge<br />

1 more than by any factor.<br />

(5)<br />

1 We have also examined the composition <strong>of</strong> the hydrocarbons above C9 in the products<br />

<strong>of</strong> the semi-corona discharge. The gas chromatogram is very unresolved (Fig. 2).<br />

No normals 31' branched-chain isoproprenoid hydrocarbons were identified. Analysis<br />

\ <strong>of</strong> the mixture by mass spectrometry shows that the compounds are possibly cyclic<br />

1 in structure. (6)<br />

The effect <strong>of</strong> an arc discharge on anhydrous methane and ammonia was next inves-<br />

1<br />

tigated for two reasons. Firstly, such a study would help us to understand the<br />

' pathways by which some organic compounds such as amino acids can be synthesized.<br />

Secondly, reactions <strong>of</strong> this type would simulate, to some extent, conditions which<br />

may exist on the planet Jupiter.<br />

'' In this investigation, we have used reaction vessels <strong>of</strong> about a liter in<br />

' vglume containing an equimolar mixture anhydrous methane and ammonia up to a pres-<br />

),sure <strong>of</strong> 0.5. The electrdes consisted <strong>of</strong> gold wires about 1 cm apart. A typical<br />

reaction lasted for about 1.5 hours. The current passing through the- system was<br />

about 0.5 mA. The end products consisted <strong>of</strong>: (1) gases, (2) a colorless distillate,<br />

,'\and (3) a ruby colored residue.<br />

1<br />

1 distillate.<br />

In the present study, our attention was prinarily directed to the colorless<br />

The volatile products were vacuum distilled into a U-trap at -78Oc and<br />

analyzed by gas chromatography (Fig. 3). The fractions corresponding to each peak<br />

The GLC retention time,<br />

'' were collected for subsequent mass spectrometric amlysis.<br />

1 the mss spectrometric fragmentation pattern, and the NMR spectrum established the<br />

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identity <strong>of</strong> each cf the fractions separated by gas chromatography. Ammonium cyanide,<br />

methyl cyanide, ethyl cyanide, a-minoacetonitrile and its C-methyl and N-methyl<br />

., homologues were identified. The u-aminonitriles on hydrolysis give rise to a-amino<br />

acids. These nitriles my prcvide a reasonable pathway for the origin <strong>of</strong> amino<br />

' acids under prebiological corditions.<br />

In sane cf our discharge experiments, we turned to the question o the origin<br />

<strong>of</strong> lnonocarboxylic acids under prebiotic conditions. If we assume that pre-existing<br />

abiotically synthesized fatty acids were necessary for the functioning <strong>of</strong> selective<br />

menbranes, sone rnechanisn must have existed for their formation. The reaction be-<br />

> tween methane and ammonia appears to provide such a pathway. When a mixture <strong>of</strong><br />

methane and water exposed to a semi-corona discharge and the end products examined<br />

l after saponification, the monocarboxylic acids from C2 - CQ were identified. (7)<br />

\<br />

The volatile acids C1 - C8 were examined as their free acids by gas chromatography.<br />

A resulting chromatogram is illustrated in Figure 4. The. individual peaks<br />

' were then trapped and their identity confirmed by mass spectrometry. 'Acids contain-<br />

\ ing seven or more carbon atoms were analyzed as methyl esters. The methyl esters,<br />

' after chromatography, were exarnined by mass spectrometry. Of eleven major peaks<br />

obtained by gas chromatography (Fig. 5) only one appears as the normal methyl ester.<br />

Presumably, the renaining peaks represented branched-chain isomers.<br />

~<br />

'<br />

While it is clear that in the case <strong>of</strong> the longer chain fatty acids several<br />

isoners have been produced, only a few <strong>of</strong> the innumerable possible compounds are<br />

realized. A preferential synthesis <strong>of</strong> some type appears to be favored. Theoretically,<br />

the branching <strong>of</strong> carbon chains, which is favored in free radical reactions, I<br />

may be repressed by steric restrictions when the lengthening carbon chains are<br />

\ absorbed on monolayers. An attempt to favor the for-mation <strong>of</strong> straight chain acids<br />

by placing the aqueous phase in close proximity with the discharge zone did not<br />

produce any change in our results.<br />

1<br />

In the study <strong>of</strong> prebiotic organic synthesis, perhaps the most relevent experinents<br />

involve the use <strong>of</strong> all the main constituents <strong>of</strong> the presumed primitive earth<br />

' atmosphere. We have therefore exposed a mixture <strong>of</strong> methane, ammonia, and water to<br />

a discharge from tesla coils simulating lightning on the primitive earth. At the end<br />

' 3f a 24-hour discharge, the gas phase analysis has shown that over 90$ <strong>of</strong> the start-<br />

'1 ing methane has been converted into organic ccmpounds. Of this, about 45$ is found<br />

in the water fraction. 188 <strong>of</strong> the water soluble material is in the form <strong>of</strong> cyanide.<br />

- The formstion <strong>of</strong> cyanide in this reation is significant in the light <strong>of</strong> the multiple<br />

role played by hydrogen cyanide in organic synthesis. (8)<br />

The analysis <strong>of</strong> the end products <strong>of</strong> this reaction by pper chromatography re-<br />

, veals that a large number <strong>of</strong> organic compounds were formed but none <strong>of</strong> these cor-<br />

responded to the commonly occurring amino acids.<br />

A certain amount <strong>of</strong> material<br />

\ appeared at the origin. However, when the reaction products were hydrolyzed with<br />

6N HC1 for 24 hours and then analyzed, a large number <strong>of</strong> amino acids were formed<br />

\ (Fig. 6). Among those identified me nine which are commonly found in biological<br />

materials: glycine, alanine, aspartic, glutamic, threonine, serine, isoleucine,<br />

leucine, and phenylalanine. The results obtained by ion exchange analysis were<br />

2 confirmed by gas chromatography. The evidence, thus, points to the fact that the<br />

:lamino acids were already polymerized in the solution <strong>of</strong> end products. Separation<br />

1 by the use <strong>of</strong> a biogel-P column gave us a fraction having a molecular weight in the<br />

range 186 to about 2,000 and whose 1-dimethylaminonapthalene -5 sulphonyl chloride<br />

' (DNS) derivative showed a single band on electrophoresis. When this fraction was<br />

hydrolyzed, the aMno acids aspartic, serine, glutamic, glycine, and alanine were<br />

' obtained.<br />

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This result is significant in the context <strong>of</strong> <strong>chemical</strong> evolution. It has<br />

generally been thought, that amino acids had first to be synthesized and then<br />

cmdensed together into a polymer. The synthesis <strong>of</strong> a polypeptide in an electric<br />

discharge experiment reveals that such a sequence <strong>of</strong> r-actions may not have been<br />

necessary. If a suitable condensation agent is present the polymer appears to be<br />

formed as sson as the acids are s-ynthesized. In our case, the condensation agent<br />

is probably hydr-gen cyanide.<br />

The presence <strong>of</strong> 18$ hydrogen cyanide in the reaction<br />

mixture combined with the fact that in previous experiments we have beeh able to<br />

condense bases and sugars with cyanide support this hypothesis.<br />

The different experlments that have been described so far reveal that impor-<br />

1 tant biclogical molecules can be synthesized by the use <strong>of</strong> a form <strong>of</strong> energy which<br />

existed -n the primitive earth. These conditions may be considered to be genuinely<br />

abiotic since the materials used are the constituents <strong>of</strong> the presumed prinitive<br />

, earth atmosphere, the conditions are aqueous, and the form <strong>of</strong> enera is on2 that<br />

is likely to have sccurred on the earth before the appearance <strong>of</strong> life.<br />

\<br />

References<br />

> 1. S. L. Miller and H. C. Urey, Science ', a, 245 (1959)<br />

2. R. Beutner, Life's Beginning on The Earth, Williams and Wilkins, Baltimore, 1938<br />

3. S. L. Miller, J. Am. Chem. SOC. a, 2351 (1955)<br />

4. S. L. Miller, Bichim. et Biophys. Acta 23, 480 (1957)<br />

5. C. Ponnqperuva and F. Woeller, Nature m3, 272 (1964)<br />

6. C. Ponnamperuma and K. Pering, Nature 2- 979 (1966)<br />

7. W. A. Allen and C. Ponnamperuma, Currents in Modern Biology (in press) (1967) I<br />

8. R. Sanchez, J. Ferris, and L. E. Orgel, Science 153, 72 (1966)<br />

. TAELE I<br />

SOURCE -<br />

Ultraviolet light ( 2500 i)<br />

Electric <strong>discharges</strong><br />

Radio activity<br />

Volcanoes<br />

TABLF: I1<br />

High Arc<br />

Total hours <strong>of</strong> current flow 1- 5<br />

Electrode voltage<br />

Cell current (m. amp)<br />

$ L ss CHq/h<br />

End prsducts ($)<br />

Ethane<br />

Propane<br />

Ethene<br />

Pr=pene<br />

Acetylene<br />

1400<br />

4.0<br />

6.6<br />

32<br />

2<br />

32<br />

27<br />

--<br />

ENERGY<br />

(in cal em+ p-1)<br />

570<br />

4<br />

0.8<br />

0.13<br />

Low Arc<br />

40<br />

2500<br />

0.5<br />

1.1<br />

20<br />

5.2<br />

2.4<br />

1.9<br />

42.5<br />

Semi -Corona<br />

48<br />

9400<br />

0.3<br />

0.6<br />

58. a<br />

36.8<br />

1.5<br />

0.6<br />

0.0


156<br />

The Dissociation <strong>of</strong> Metal Halides in Electrical Discharges<br />

F o KO MCTaggart<br />

Mdsion <strong>of</strong> Mineral Chemistry, C.S.I.R.0. Box 124, Port<br />

Melbourne, Victoria, Australia.<br />

I<br />

Introduction.<br />

in electrical <strong>discharges</strong> in dissociating gae molecules is well known,<br />

and is the basis <strong>of</strong> the <strong>chemical</strong> reactions that a H observed in plasnrs<br />

systems. Since gases such a8 02, H2, B2dC1 9 88 well a8 vapours <strong>of</strong><br />

organic and other compounds have been diesociazed to atoms ad/m<br />

radicals, it appears Logical to suppose that many other molecules would<br />

behave similarly. This paper describes the diesociation <strong>of</strong> the halides<br />

<strong>of</strong> the Croup I, I1 and 111, and rare earth metals.<br />

&m-imental. Ideally, the halides should be introduced Into<br />

the discharge tube in the form <strong>of</strong> vapoure at suitable pressures. Due<br />

to the wide range <strong>of</strong> volatilities occurring in the above compounds and<br />

to other erperimental difficulties it proved more convenient to we<br />

carrier gmee, and to volatilize the halides from small boats contained<br />

wlthin the reaction tube by heating these boats to suitable temperatures.<br />

It was usually possible to make use <strong>of</strong> the heat generated in the plasma<br />

itself for this purpose. Samples were placed upstream from,or within<br />

the central plasma region,ln positione where heat sufficient to give the<br />

desired rate <strong>of</strong> volatilization was produced.<br />

The effect <strong>of</strong> the energetic electrons produced<br />

Since heating <strong>of</strong> solib<br />

due to atomic recombination ie largeu a surface effect it was also<br />

possible to verg the sublimation rate <strong>of</strong> samples by changing the Lmrfece<br />

area exposed to the plasma.<br />

Both inert gases (in particular He and H ) and hydrogen have been<br />

used and certain reactions which are discussed befow appear to involve E<br />

atoms aa well a dissociative effects. These gases were <strong>of</strong> coomerciel<br />

purity, the He and 5 being purified by passing them over zirconim ponder<br />

heated to 800°C; although no essential differences between the cylinder<br />

gases and the purified gases were observed. Pressures <strong>of</strong> the carrier<br />

gaaes were varied between 0.5 ad 2.3 mm. Halides wed were <strong>of</strong> A.B. grade,<br />

but in certain cases impure compounds were deliberately used in order to<br />

determine the effects <strong>of</strong> impurities on the dissociation and on the purity<br />

<strong>of</strong> the metal obtained.<br />

Ertenslve use was made <strong>of</strong> a 2450 mC magnetron generator (Mullard<br />

m2/205A) which although capable <strong>of</strong> an output in exce88 <strong>of</strong> 2 M continuow<br />

wave power, was seldom operated at inputs higher than 600 watts. B&P<br />

frequency energy from the magnetron was fed via a 50 ohm air dielectric<br />

coaxial line, to a section <strong>of</strong> waveguide operated ea a resonant cavity by<br />

means <strong>of</strong> a sliding plunger inserted into the open end. The discharge<br />

tube passed tranevereely through the guide at a point <strong>of</strong> m a r i m electrostatic<br />

field. h e investigatlons, Involving the chlorides <strong>of</strong> Li, Be,<br />

and a, which dissociate very readily, were made using au 9-f" generator<br />

consintlng <strong>of</strong> a 4-125A vacuum tube at a frequency <strong>of</strong> 30 mC, the power <strong>of</strong><br />

which could be varied from close to zero to about 400 watts. In these


Compound Bond<br />

he rgy<br />

Li I 82<br />

UBr 102<br />

LICl 115<br />

Lilr 138<br />

157<br />

cases the reaction tube passed through the "tank coil" <strong>of</strong> the output<br />

circuit . Conventional methods <strong>of</strong> analysis were used to determine 8/ the<br />

SmOunt <strong>of</strong> metal deposited, b/ the undissociated halide sublimed onto the<br />

reaction tube, and c/ the halogen or hydrogen halide collected in the<br />

liquid sir trap which followed the reaction tube in the flow1 syatem.<br />

- Results.<br />

From all the halides studied It was poesible to<br />

separate metals, <strong>of</strong>ten in good yields.<br />

1<br />

The lithim -UP cornpoonds dissociated in both inert carrier gmes and<br />

in H to gLve metals d the relative reaction rates were detedned for<br />

the fodides, bromides, chlorides and fluorides <strong>of</strong> Li, Ha, K end Cs. Son18<br />

Of these are ehown in Table 1. It rill be noted that for any one metal<br />

- Table 1<br />

Relative Reaction Ratee for the Hdidee <strong>of</strong> LI and la<br />

Re10 React. Compound Bond Bel, Bead.<br />

Bate -rgJ Bate<br />

232.5<br />

101.5<br />

66.5<br />

19.0<br />

BaI<br />

BaBr<br />

HaCl<br />

BaF<br />

72<br />

89<br />

99<br />

108<br />

26 e0 15.0<br />

IOIO<br />

5 *o<br />

I


Table 2<br />

Dissociation <strong>of</strong> NaCl in H2 at 1.0 mn for Various Input Powers<br />

t - -<br />

4 *O I<br />

0.240 0 280<br />

I<br />

I<br />

F'igure 2 shows the effect <strong>of</strong> carrier gas pressure at constant<br />

power. A marimum in metal production occurred at about 1.5 mm pressure.<br />

For H2 this pressure coincides closely with the highest concentration <strong>of</strong><br />

H atoms, and is probably related to the concentration <strong>of</strong> electrons having<br />

sufficient energy to cause dissociation. The reaction rates appeared to<br />

be substantially independent <strong>of</strong> the nature <strong>of</strong> the carrier gas,<br />

The fact that considerable quantities <strong>of</strong> highly reactive metals<br />

are deposited in atmospheres <strong>of</strong> even more highly reactive gases, namely<br />

halogen atoms, suggests that these halogen species may be in the form <strong>of</strong><br />

negatively charged ions.<br />

Such ions, having a complete outer shell <strong>of</strong><br />

eight electrons, would be non-reactive <strong>chemical</strong>ly, and if neutralization<br />

<strong>of</strong> their charges is delayed until they are swept clear <strong>of</strong> the metal<br />

deposit, an explanation <strong>of</strong> the apparent absence <strong>of</strong> appreciable back<br />

reaction would be afforded. Mass spectroscopic studies are being made<br />

on the nature <strong>of</strong> the species in these <strong>discharges</strong> to elucidate this matter.<br />

The &OUR I1 compounds. The majority <strong>of</strong> the halides <strong>of</strong> Be, ldg, Ca, Sr<br />

and Ba were investigated. Rates <strong>of</strong> dissociation did not appear to vary<br />

as widely as those <strong>of</strong> Group I. As optimum conditior.8 were approached<br />

for each compound, all the halide vapourized was dissociated and deposits<br />

were formed on the W d h <strong>of</strong> the reriction tube in which metals and dihalides<br />

were founO in equi-olar proportions. This points strongly to the<br />

formation <strong>of</strong> unstable monohalide molecules in the discharge, which dis-<br />

'proportionate to yield the observed products. Again the dissociations<br />

were not dependent on the carrier gas employed. BeC12, one <strong>of</strong> the more<br />

volatile halides in this group, end one <strong>of</strong> the most easily dissociated <strong>of</strong><br />

all the compounds studied, may be broken down in the lower frequency<br />

apparatus mentioned previously-<br />

Metals could be separated from the dihalidss in the deposits by<br />

means <strong>of</strong> suitable solvents for the letter, or in some cases by vacuupl<br />

sublimation <strong>of</strong> the dihalide.


,<br />

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3or<br />

25 -<br />

5 20 -<br />

s<br />

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0 8.0<br />

SODIUM CHLORIDE SUBLIMATION RATE (MMOLE/HR) AT Po0 W


160<br />

Group I11 compounds. No in estigations have been made on the compounds<br />

<strong>of</strong> boron. Ywkovskii t& &.' reported in 1958 that BC1 was reduced to<br />

elemental boron by H atoms, and the present work on alum?nium halides<br />

supports this claim.<br />

When inert csrrier gases were used there was a very limited<br />

deposition <strong>of</strong> metal from Al and Sc halides amounting to onu a few<br />

per cent <strong>of</strong> the vapour passed through the discharge, but when hydmgen<br />

wee employed much higher yields <strong>of</strong> metals were obtained. It would<br />

appear, therefore, that at least one step in the decomposition involves<br />

a H atom reaction, and the process may well be, for AlCl :- initial<br />

dissociation <strong>of</strong> UC~ to uc13 : H atom reduction <strong>of</strong> UC~, to UCI :<br />

disproportionation 03 fic1 to U and fic13. A maas spectromet+c<br />

examination <strong>of</strong> the species present in the discharge revealed AN1 In<br />

readily detectable quantities but no AlCl was observed. Yields <strong>of</strong> up<br />

to 55% Al metal have been obtained from Ab1 in a single pees through<br />

3<br />

a 2450 mC plasma, and if a second discharge was produced downstreem<br />

more Al deposited. The rate at which AlCl decomposes, with<br />

comparatively low power, and with ita intenae blue plama makes this<br />

reaction one <strong>of</strong> the most spectacular <strong>of</strong> those studied. The relatively<br />

involatile AlF3 also dissociated quite readily to glve the metal,<br />

although it is not easily handled in the experimental 8pparatUe described.<br />

The chloride and fluoride <strong>of</strong> ecandiun behaved in a similar manner to the<br />

corresponding aluminium compounds.<br />

NCl also dissociated readily in the lower frequency apparatus.<br />

It should be Lntioned here that the chief difference between the wavesuide<br />

and the coil-coupled apparatus appear8 to be that in the formar<br />

the electrons are accelerated to higher energlea since the electrostatic<br />

field is concentrated between the resonator walls where a high potential<br />

gradient exists in a direction axial to the discharge tube. By<br />

comparison the E field in a coil is much more randomly distributed.<br />

Rare Earth Comounda. We have not as yet had an opportunity <strong>of</strong> studying<br />

these halides systematically, but preliminary erperiments have shorn<br />

that they behave in a menner similar to AlCl That is, there is only<br />

limited dissociation to metal in an inert c&ier gas, but with hydroem<br />

satlafactory yields <strong>of</strong> metals are obtained. Thae Ce and Le result<br />

from &F3, CeC13, LaB and LaC13. If, for example, chlorides contsirr<br />

ing appreciable quautjties <strong>of</strong> oxychloride are used for the dirsooiation<br />

this inpurity is left in the sample boat and a highly pure metal is<br />

deposited. Such reactions may therefore prove <strong>of</strong> use in the preparation<br />

<strong>of</strong> certain metalm.<br />

2. Markovakii, L. V., Lvova, V. I., Kondrashev, Y. D.,<br />

PO Bora i Ego Sveedin, 36 (1958).<br />

Ber. Tr. KO&.<br />

1<br />

i


I<br />

161<br />

THE GLOW DISCHARGE DEPOSITION OF BORON<br />

A. E Hultquist and M. E. Sibert<br />

Materials Sciences <strong>Laboratory</strong><br />

Lockheed Palo Alto Research <strong>Laboratory</strong><br />

Palo Alto, California<br />

INTRODUCTION<br />

Many ncw materials concepts are evolving out <strong>of</strong> aerospace materials technology. One <strong>of</strong><br />

' the most promising <strong>of</strong> these is that <strong>of</strong> boron filament-reinforced composite structures.<br />

Incorporation <strong>of</strong> continuous boron filament in a suitable matrix could yield a structure with<br />

' the strength <strong>of</strong> high-strength steel, the rigidity <strong>of</strong> beryllium, and the density <strong>of</strong> magnesium.<br />

A large-scale development effort is currently concerned with fabrication <strong>of</strong> such structures.<br />

, Once this has been achieved, large amounts <strong>of</strong> filament must be made available at reason-<br />

able cost to make large-scale usage practical. Present techniques for filament production<br />

' are based on scaled-up laboratory <strong>chemical</strong> vapor deposition procedures, and major tech-<br />

nological development is required to result in large-scale production. As a result, many<br />

i other new and novel techniques for filament preparation have been investigated with the<br />

, intent <strong>of</strong> developing alternate approaches.<br />

This study is concerned with investigation <strong>of</strong> one such approach, that <strong>of</strong> deposition in an<br />

electrodeless glow discharge. Basically a high-voltage, low-amperage, high-frequency rf<br />

currcnl is imposed across a boron-containing gas, resulting in a high degree <strong>of</strong> ionization/<br />

' activation <strong>of</strong> the ions present. Boron then deposits out in elemental form on all surfaces<br />

within the glow discharge area. Use <strong>of</strong> proper deposition conditions confines the glow<br />

largcly to the filament substrate. By passage <strong>of</strong> the filamentary substrate continuously<br />

' through the discharge, the approach is potentially capable <strong>of</strong> high rate filament formation<br />

with excellent uniformity and reliability. Variation <strong>of</strong> current input can result in deposi-<br />

L. tion at any point from room temperature up to 800- 1000°C.<br />

Both metallic and non-<br />

, metallic substrates can be employed. Deposition is achieved at low pressures <strong>of</strong> the order<br />

<strong>of</strong> a few mm.<br />

reaction <strong>of</strong> boron trichloride and hydrogen in a glow discharge. However, efforts to dupli-<br />

cate this work indicate that the conditione employed lead to effects more like an arc than<br />

a glow discharge. Related, although distinctly thermally rather than electrically initiated<br />

I


162<br />

EXPERIMENTAL WORK<br />

Apparatus. The basic apparatus utilized for parametric studies employing a fixed substrate<br />

is shown in Fig. 1. The reaction vessel is a simple pyrex tube with the substrate filament<br />

suspended down the central axis and suitably sealed at each end. The reactant gases are<br />

admitted at one end <strong>of</strong> the tube and exit at the opposite end. Electrodes are simple con-<br />

centric copper strips which may be moved along the tube for optimum positioning. The<br />

glow discharge then forms between these electrodes. Both horizontal and vertical reactor<br />

configurations have been employed; the vertical system is preferred since dubstrate align-<br />

ment is better controlled. The vertical arrangement is also more amenable ,to moving<br />

filament systems for continuous filament preparation. Both air and water cooled reaction<br />

vessels have been evaluated. Water cooling was originally instituted to minimize sidewall<br />

deposition; later work demonstrated that this could be accomplished by regulation <strong>of</strong> gas<br />

composition and current input so as to confine the glow area to the central area <strong>of</strong> the<br />

reaction tube. A three compartment chamber was used so that these experiments could be<br />

performed before the system was opened for examination.<br />

The balance <strong>of</strong> the system is largely a gas flow system. Hydrogen is passed through a<br />

catalytic cartridge and a liquid nitrogen trap for removal <strong>of</strong> oxygen and water impurities.<br />

Boron trichloride is fed into the hydrogen stream. Both lines have appropriate flowmeter<br />

devices. The boron trichloride is controlled at the cylinder valve; satisfactory control<br />

with respect to potential condensation is obtained by bleeding the gas into a section <strong>of</strong> tubing<br />

at operating pressures and heated to 35°C. Hydrogen flow is regulated by a stainless steel<br />

steel needle valve just downstream from the flowmeter. The combined hydrogen-boron ,<br />

trichloride stream then passes into the reaction chamber. Exit gases from the reactor<br />

pass successively through a trap for condensation <strong>of</strong> unused boron trichloride, past a<br />

manometer, through a Cartesian manostat, and thence to a mechanical vacuum pump.<br />

The power supply is a Lockheed-designed 3 Mc oscillator capable <strong>of</strong> about 30 W output;<br />

however, only a portion <strong>of</strong> this output is available as rf power, about 20 W at 1400-1500 V.<br />

The first 20 turns <strong>of</strong> the large coil (Fig. l), and the capacitance connected across them,<br />

act as the tank. The tank is a resonance combination wherein the energy is alternately<br />

stored in the condensers and in the field <strong>of</strong> the coil, with interchange occurring at a fre-<br />

quency determined by the coil inductance and capacitance <strong>of</strong> the condensers. A variable<br />

condenser included in the tank allows its frequency to be matched to that <strong>of</strong> the secondary.<br />

When such matching occurs, the coils are efficiently coupled, and rf power is drawn from<br />

the secondary. This power is fed into the primary by a 6146A transmitter tube activated<br />

at proper frequency by feedback from the tank. This is done through a condenser and a<br />

resistor wound with a coil, serving as a low-Q resonance circuit to suppress high frequency<br />

parasitic oscillation. A 47K resistor allows the grid to be self-biased. An rf choke pre-<br />

vents loss <strong>of</strong> power into the backup power supply. TWO 1OK resistors and a 7500 fl resis-<br />

tors serve as a voltage divider for the screen grid.<br />

Materials. The boron trichloride used was electronic grade supplied by American Potash<br />

and Chemical Co. Hydrogen was a high purity laboratory grade (BB-H-886) supplied by<br />

Air Reduction Co. Quartz mon<strong>of</strong>ilament utilized as a substrate for most <strong>of</strong> the work w88<br />

obtained from the General Electric Co. Glass filaments were drawn from pyrex glass rods<br />

by the LMSC glass shop.<br />

General Procedure. Experiments were started by evacuating the assembled apparatus to<br />

1 mm Hg pressure. The leak rate was determined by turning <strong>of</strong>f the pump and noting the<br />

increase - in Dressure over extended time periods. A leak rate <strong>of</strong> less than 0.05 mm Hg/min<br />

is necessary to avoid boron oxide formation. When the system was determined to be essentially<br />

leak free, a flow <strong>of</strong> hydrogen was introduced and allowed to sweep through the apparatus<br />

for 15 to 30 min. The desired gas pressures and flow rates <strong>of</strong> hydrogen and boron<br />

trichloride were established, the power supply for the oscillator turned on, and the flow Was I initiated by adjusting the variable capacitor. At the end <strong>of</strong> the experiment, the flow discharge<br />

and the boron trichloride flow were turned <strong>of</strong>f and hydrogen allowed to sweep through the


Fig. 1 Process Apparatus<br />

-__l.ll__ I _I_ -<br />

____<br />

Fig. 2 Boron on Glass, Longitudinal Section (3000~)<br />

Boron<br />

B2°3<br />

oxygen<br />

Enriched<br />

or<br />

Oriented<br />

Material


164<br />

apparatus for 10 min to remove unreacted boron trichloride. The pump was turned <strong>of</strong>f and<br />

the apparatus returned to ambient pressure using hydrogen. The apparatus was then dis-<br />

mounted and the sample removed.<br />

RESULTS<br />

Preliminary Experiments. Initial experiments were made to observe operating character-<br />

istics while cxciting hydrogen gas in a glow discharge. Glow <strong>discharges</strong> were initiated in<br />

hydrogen at pressures <strong>of</strong> 6, 15, 36, 40, 60, and 81 mm Hg and at flow rates <strong>of</strong> about 40 to<br />

100 cc/min. Electrode separations <strong>of</strong> 0.75, 1.0, 2.0, 3.5, and 4.5 cm were used. The<br />

glow was initiated by tuning the capacitor at maximum voltage to obtain an input current <strong>of</strong><br />

105 mA. The effect <strong>of</strong> power input to the oscillator on the glow discharge was determined<br />

by varying the voltage. The change in glow is reflected in the current drawn by the oscil-<br />

lator at any particular voltage and capacity setting. The following characteristics were<br />

observed:<br />

rn Increasing gas-flow rates reduces the glow intensity.<br />

0 Increasing pressure reduces th'e glow intensity.<br />

0 In general, glow intensity is reduced as the electrode distance is increased<br />

Glows were maintained in the presence <strong>of</strong> a dielectric and a conductor filament to determine<br />

their effect on glow characteristics. The presence <strong>of</strong> a strand <strong>of</strong> quartz, QFY-150 to 204<br />

end, 1/0, with oil starch finish, d = 0.004 in. , did not affect the operating characteristics<br />

<strong>of</strong> the glow. However, the presence <strong>of</strong> a 5-mil tungsten wire resulted in considerable<br />

changes in the glow. The tungsten wire acted as a ground connection, and the ground lead<br />

from the oscillator could be disconnected without affecting the glow. The glow was con-<br />

centrated at and spread out along the wire. This system used much higher currents and,<br />

as a result, considerable heat was generated. A mirror was deposited on the reaction tube<br />

walls.<br />

A series <strong>of</strong> experiments were performed using glass and quartz substrates to determine<br />

approximate conditions necessary for the deposition <strong>of</strong> boron. A qualitative description <strong>of</strong><br />

the process was obtained from these observations. The data shown in Table I describes<br />

the experimental conditions along with pertinent observations. The results have been<br />

summarized in the following qualitative statements:<br />

Wall deposition is favored by high hydrogen and low BCl3 flow rates.<br />

rn Deposition on the filament substrate is more pronounced at higher flow rates <strong>of</strong><br />

BCl3.<br />

0 Use <strong>of</strong> a water cooled reactor lowers wall deposition.<br />

0 Small leaks <strong>of</strong> air result in the formation <strong>of</strong> the oxide rather than the metal (see<br />

experiment 07-18A and Fig. 2).<br />

0 Under certain conditions <strong>of</strong> power input and gas flow, a brown deposit is formed<br />

that hydrolyzes on exposure to air and evolves a gas (see experiment 07-20A and<br />

07-2lA).<br />

0 Thick deposits <strong>of</strong> boron can be produced in reasonable times and conditions (see<br />

Fig. 3).<br />

Following these preliminary experiments, flowmeters were calibrated and the quartz mono- '<br />

filament substrate was characterized in terms <strong>of</strong> physical and mechanical properties. A<br />

study was then initiated on effects <strong>of</strong> the various process parameters.<br />

Paramctric Study. A study <strong>of</strong> the effect <strong>of</strong> process parameters on the deposition <strong>of</strong> boron<br />

using the static filament apparatus was conducted. The parameters studied include system<br />

pressure, reactant gas flows and ratios, electrode separation and configurations, and field<br />

strengths. The evaluation <strong>of</strong> certain parameters has been quantitative and waa baaed on<br />

the weight <strong>of</strong> boron deposited or on the thickness <strong>of</strong> the deposit at the midpoint <strong>of</strong> the fila-<br />

ment. Other parameters were evaluated by a qualitative deecription <strong>of</strong> the deposit.


v)<br />

t-<br />

at- InIo Io0 t-Q) loo lcua O 0) O ua I<br />

0 0<br />

3 2<br />

oo o<br />

m a


166<br />

(a) Filament Emerging From Broken End (220~)<br />

- W<br />

-' - - ---<br />

(b) Surface <strong>of</strong> Deposit at Broken End (220X)<br />

Fig. 3 Boron on Quartz /<br />

--<br />

I


This study is only an approximation <strong>of</strong> the moving filament system. The movement <strong>of</strong> the<br />

filament in a continuous system averages the effects <strong>of</strong> all the parameters so that the fila-<br />

ment sample is prepared in a uniform manner. The edge effects noted on the filament<br />

situated under the electrodes would not be evident in a continuous system.<br />

Material efficiencies are based on the amount <strong>of</strong> boron produced from the total amount <strong>of</strong><br />

boron passed through the reactor. The electrical efficiency is based on the amount <strong>of</strong><br />

boron produced divided by the theoretical amount that could be produced by the total charge<br />

passed wing the reduction equation B+3 - BO + 3 ~ The . current was measured by 811 rf<br />

ammeter placed in the electrical circuit.<br />

(1) Electrode Configuration<br />

The experiments performed previously have used electrodes made from copper foil. The<br />

electrodes are shown in Fig. 4. It was the purpose <strong>of</strong> one <strong>of</strong> the series <strong>of</strong> experiments<br />

conducted to determine if other electrode configurations would be desirable. The configu-<br />

rations shown in Figs. 4b, 4c, 4d, and 4e were used. The following qualitative observa-<br />

tions were sufficient for determining the best design at this time:<br />

The plate electrodes parallel to the gas flow shown in Fig. 4 produce a glow but<br />

no boron deposition with gas flows and reactant concentrations known to deposit<br />

boron when ring electrodes are used.<br />

0 The large sheet electrodes shown in Fig. 4d encourage the deposition <strong>of</strong> boron on<br />

the side walls between the electrodes.<br />

0 Electrodes, using No. 16 copper wire, hooked up as in Fig. 4a produce a minimal<br />

amount <strong>of</strong> sidewall deposition, and influence <strong>of</strong> the electrodes on the deposit under-<br />

neath is also reduced.<br />

0 Electrodes, using No. 16 copper wire, hooked up as in Figs. 4b and 4c produce<br />

uneven glows and deposits. The glow will be intense between two <strong>of</strong> the electrodes<br />

while the glow between the other electrodes is very faint. The conductivity <strong>of</strong> the<br />

gas phases, electrode separation, and limitation <strong>of</strong> the current output <strong>of</strong> the oacil-<br />

lator are probably important factors.<br />

On the basis <strong>of</strong> the results observed, copper wire electrodes wound around the reactor tube<br />

as in Fig. 4a have been used in the process study.<br />

(2) Electrode Separation<br />

The effect <strong>of</strong> electrode separation on the deposition <strong>of</strong> boron is show in Table II. The gm<br />

flow, reactor pressure, and electrical parameters were the same in all cases. The data<br />

show a rise in efficiency as the electrode separation is increased to 2.54 cm.<br />

Electrode Deposit Deposit<br />

distance length weight<br />

(cm) Icm) (Ccgm/cm)<br />

0.62 0.85 , 35.3<br />

2.22 2.15 23.4<br />

3.16 2.22 25.3<br />

2.64(a) 2.15 46.6<br />

Table II<br />

EFFECT OF ELECTRODE SEPARATION<br />

.<br />

Total Materld<br />

thickness efficiency emciency<br />

1.8 0.34 I 0.76<br />

1.67 0.69 I 1.62<br />

1.72 0.66 I 1.41<br />

2.22 1.16 I 2.66


la<br />

lb H&i GASFLOW<br />

GROUND<br />

IC ‘-0 GAS FLOW<br />

GROUND<br />

GROUND<br />

Id 0 GAS FLOW<br />

le<br />

GROUND<br />

0 GAS FLOW<br />

Fig. 4 Electrode Configuration<br />

0<br />

/<br />

c


Mole Reaction Material<br />

ratio time efficiency<br />

BC13/H2 (min) (96 per pass)<br />

0.22 7.80<br />

0.19 5.0<br />

0. 12 10.0<br />

0.08 20.0<br />

Electrical<br />

efficiency<br />

(% per pms)<br />

0.046 1.2<br />

0.044 1. 1<br />

0. 06 1. 1<br />

0. 14 1.2<br />

As the mole ratio <strong>of</strong> BCl3 to hydrogen is increased from 0.22 to 0.66 (near 8toichiometric)<br />

and by reducing the hydrogen gas fl~w, the appearance <strong>of</strong> the glow and the character <strong>of</strong> the<br />

deposit are changed significantly. The hydrogen flow rate is an estimated value because<br />

the calibration curve does not extend to these low flowmeter readings. However by cutting<br />

the hydrogen flow rate in half, making the flow rate near stoichiometric for the reaction,<br />

the glow is intensified around the filament substrate and will migrate along the subatrate<br />

beyond the rf electrodes. The deposit character produced by this procedure ia shown in<br />

Fig. 40. These pictures show the types <strong>of</strong> deposita that are formed at different points on<br />

the substrate.<br />

The deposition rate ig significantly affected by the flow ratio a8 shown in Table W.<br />

Table IV<br />

EFFECT OF FLOW RATIO ON DEPOSITION RATE<br />

Mole flow ratio<br />

(miWmin)<br />

0.66 (est. )<br />

-- _. . . -_ __ _. - -


1 6<br />

170<br />

Fig. 5 Filaments Produced at Near Stoichiometric Flow<br />

Ratios (220 X)<br />

1<br />

4<br />

I<br />

\,


\<br />

i<br />

(4) Effect <strong>of</strong> System Pressure<br />

The effect <strong>of</strong> system pressure on deposit characteristics is shown in Table V.<br />

Pressure<br />

(mm Hg)<br />

5<br />

20<br />

30<br />

(6) Interaction <strong>of</strong> Parameters<br />

171<br />

Table V<br />

EFFECTS OF SYSTEM PRESSURE I<br />

Type <strong>of</strong> deposit<br />

Needles, trees, and dendrites.<br />

Exploded from substrate if run was long<br />

Thick, fairly uniform, some craters or knobs<br />

Thick, small mounds, no craters<br />

The gas phase being ionized is an integral part <strong>of</strong> the electrical circuit. Thus as gas com-<br />

position, pressure, or electrode spacing is varied, the impedance <strong>of</strong> the gas phaee is ala0<br />

changed. The necessary voltage and rf currents are thus changed. These changes are<br />

reflected in the type <strong>of</strong> deposit obtained.<br />

DISCUSSION<br />

General. The results <strong>of</strong> these experiments show that boron can be deposited on a dielectric<br />

substrate in a glow discharge. There is no limit on the coating thickness inherent in the<br />

process. Complete control <strong>of</strong> the process parameters has not been achieved, but there is<br />

no reason to believe that control cannot be achieved. The results obtained so far indicate<br />

that gas purity, gas composition, and rf power input are among the most important factors.<br />

Gas Purity. The deposit obtained can be considered to be in <strong>chemical</strong> equilibrium with the<br />

gas composition. The introduction <strong>of</strong> certain impurities such as oxygen or water will result<br />

in certain amounts <strong>of</strong> oxygen in the deposit. The solid solubility <strong>of</strong> oxygen in boron is prob-<br />

ably not great, and its effect in the mechanical properties <strong>of</strong> the deposit is unknown. How-<br />

ever, if a certain concentration <strong>of</strong> oxygen or water is present, the equilibrium solid phase<br />

resulting from the processing will be the oxide and not the element. Experimental experi-<br />

ence has shown that this concentration value is probably not very great, and a tight process<br />

system must be used with the reduced pressure process.<br />

Gas Composition. The effect <strong>of</strong> gas composition, i. e. , the ratio <strong>of</strong> hydrogen to boron tri-<br />

chloride, will influence the type <strong>of</strong> reaction that occurs and the type <strong>of</strong> product formed. It<br />

has been observed that the amount <strong>of</strong> (1) sidewall deposition; and (2) fine particles that fall<br />

out <strong>of</strong> the gm downstream <strong>of</strong> the glow, increase with increasing hydrogen concentrations.<br />

This indicates that redlrction in the gas phase increases with the higher hydrogen to boron<br />

trichloride ratios. With increasing hydrogen ratios, the glow is more uniform over the<br />

space and the formation <strong>of</strong> fine particles is encouraged.<br />

Increasing the ratio <strong>of</strong> boron trichloride to hydrogen causes the glow to concentrate toward<br />

I<br />

'<br />

the center mound the substrate. This concentration <strong>of</strong> the glow toward the centerdiscourages


172<br />

the formation <strong>of</strong> small particles by the boron atoms and encourages the growth <strong>of</strong> the coat-<br />

ing by deposition <strong>of</strong> the boron atoms directly on the substrate. As the flow ratio approaches<br />

the stoichiometric value <strong>of</strong> 1.5 moles <strong>of</strong> H2 per mole BCl3, the glow concentrates very<br />

close to the substrate and is observed to migrate along the filament beyond the electrode<br />

rings. At the same time the rate <strong>of</strong> deposition increases about fourfold or more.<br />

The resistance <strong>of</strong> the filament decreases as the boron coating is formed, which allows more<br />

current to flow. This increases the temperature <strong>of</strong> the filament, which encourages more<br />

rapid deposition <strong>of</strong> boron. Under these conditions, the reaction goes out <strong>of</strong> control and the<br />

filament heats to a general red-orange glow with brighter spots and finally breaks.<br />

Careful adjustment <strong>of</strong> the reactant gas concentration and the rf power input to the coil will<br />

minimize the gas-phase reaction, sidewall deposition, and fine-particle formation.<br />

The gas composition also obviously influences the nature <strong>of</strong> the material deposited. The<br />

glow discharge <strong>of</strong> boron trichloride has been studied by several workers (Refs. 1, 5, and<br />

8 to 16) in the field, and their results should indicate the deposit to be expected at high<br />

ratios <strong>of</strong> boron trichloride to hydrogen. Holzmann and Morris (Ref. 1) analyzed the light<br />

from glows <strong>of</strong> boron trichloride at 1 mm <strong>of</strong> Hg pressure. The glow <strong>discharges</strong> were<br />

caused by a 2.4 to 2.5 x lo9 Hz (2,400 to 2,500 Mc). They observed bands due to boron<br />

monochloride and lines due to atomic boron and atomic chlorine. Frazer and Holzmann<br />

(Ref. 9) have used this technique to prepare laboratory quantities <strong>of</strong> B2Cl4. which is the<br />

primary product under these conditions.<br />

The compound B2Cl4 can be decomposed under a variety <strong>of</strong> conditions. Rosenberg (Ref. 8)<br />

used 60-Hz 10-kV <strong>discharges</strong> in B2Cl4 and obtained BC13(g) and (BCl),, which hedescribed<br />

ns a light brown or yellow film which is hydrolyzed by water to form B2O3, hydrochloric<br />

acid, and hydrogen. From the rather incomplete data on this system and from other<br />

authors, it appears that a (BC1)n phase can be obtained at compositions down to (BC10. g)n,<br />

and a material which analyzes as BC10.6 has been reported. At the present time the (BC1)n<br />

material is considered to be a polymer, and a series <strong>of</strong> higher unit structures other than<br />

B2Cl4, (such as B4Cl4) can also be obtained.<br />

In addition to these considerations, experiments have shown that, by operating at reduced<br />

rf currents, a deposit possessing the reported properties <strong>of</strong> (BC1)n can be obtained with<br />

gas compositions that would normally deposit elemental boron.<br />

In summarizing the results and literature survey, it is possible by glow-discharge tech-<br />

niqucs to obtain a variety <strong>of</strong> products from boron trichloride and hydrogen gas streams.<br />

These products can range from a polymer-type (BCl)n, a liquid B2Cl4, or a solid BC10.6<br />

to the boranes. In between these gas compositions that will give the foregoing products is<br />

the gas-composition range that will give baron as a product. In addition to the gas com-<br />

position, the amount <strong>of</strong> rf power used will also determine the product. It is fortunate that<br />

the gas composition obtainable with our experimental apparatus is in the range for boron<br />

deposition, otherwise selection <strong>of</strong> gas composition from present information would be<br />

impossible.<br />

Power Input. The power input to the glow is <strong>of</strong> great importance in determining the product<br />

and character <strong>of</strong> the product. The rf voltage at any gas composition and electrode geometry<br />

must be a value greater than the breakdown potential <strong>of</strong> the gases at that pressure. The rf<br />

current is a direct measurement <strong>of</strong> the ionization <strong>of</strong> the gases to produce electrons and<br />

positive ions. In electro<strong>chemical</strong> processing, these terms are or can be considered analogs<br />

<strong>of</strong> the redox potentials and current density, respectively. At higher currents, a fastercoat-<br />

ing rate will be attained, but changes in deposit characteristics will occur as a result <strong>of</strong><br />

such changes in plating rate. Perhaps part <strong>of</strong> the nonuniformity <strong>of</strong> the deposit can be<br />

attributed to a nonuniform plating rate. The uniformity should be improved by moving the<br />

filament substrate through the glow.<br />

/<br />

i


173<br />

Pressure. Since pressure is a concentration function, it may be expected to influence the<br />

type <strong>of</strong> deposit and the rate <strong>of</strong> deposition. At low pressures, needle-like deposits are<br />

observed. As the pressure is increased, the type <strong>of</strong> deposit changes and a coating or continuous<br />

layer is formed. Increasing the pressure further provides a smoother deposit.<br />

However as the pressure is increased the voltage necessary to maintain a glow discharge<br />

is increased.<br />

I<br />

Post-Deposition Treatment. One sample prepared at 30 mm Hg pressure, and at flowratios<br />

and electrical conditions which normally provide a typical coating, was exposed to a hydro-<br />

gen glow discharge before removal from the system. This was done to explore possible<br />

methods <strong>of</strong> reducing the brown, glassy material observed near the end <strong>of</strong> filaments. The<br />

treatment was done in 30 mm Hg H2 pressure and at low flow rates - 25 cc/min. The rf<br />

current and dc voltage were 250 mA and 480 V respectively.<br />

The glow was normal in every respect except that just outside the electrode on the down-<br />

stream side a faint green fluorescence or glow was observed. The end areas <strong>of</strong> the sample<br />

did show some evidence <strong>of</strong> reduction. The most interesting part <strong>of</strong> the sainple is shown in<br />

Fig. 6. This is a longitudinal cross section <strong>of</strong> a fracture. Averythin (lessthan 0.187-mil)<br />

layer is much darker than the bulk <strong>of</strong> the deposit. This has not been observed in any sam-<br />

ples prepared during this process study.<br />

FILAMENT EVALUATION<br />

Density. The density <strong>of</strong> filaments produced by this process has been measured by two tech-<br />

niques. A direct measurement was made by dropping a boron-coated pyrex rod in adensity<br />

gradient tube. The average density was 2.24 gm/cc, which agrees satisfactorily with the<br />

value estimated from the density <strong>of</strong> boron, 2.35 gm/cc, and pyrex, 2.24 gm/cc.<br />

An alternate indirect measurement has been performed during the process study by com-<br />

paring the observed thickness <strong>of</strong> samples with that calculated-from-weight measurements.<br />

It was anticipated that the optically-measured value would be higher than the value calcu-<br />

lated from weight measurements.which is an average value,since it is measured near the<br />

center <strong>of</strong> the filament.<br />

This’is observed in the data for samples 07-42 26A and,B. The total thickness measured<br />

by optical methods are 2.2 and 2.4 mils, and calculated by weight the thicknesses are 1.45<br />

and 1.72 mils. The results illustrate the nonuniformity <strong>of</strong> the static filament samples.<br />

However, the data is sufficiently in agreement to indicate that the filaments produced<br />

possess a density in accordance with the relative amounts <strong>of</strong> boron deposit and quartz<br />

substrate.<br />

X-Ray Identification. A typical x-ray analysis is shown in Table VI. The diffuse lines<br />

observed in the x-ray pattern correspond to the alpha rhombohedral structure. This is<br />

the low-temperature form <strong>of</strong> boron. However, the structure is not well developed as<br />

indicated by the broad lines. The boron may have been in the process <strong>of</strong> changing from<br />

an amorphous structure to a crystalline structure at the time the experiment was termi-<br />

nated, or the crystalline boron was mixed with a matrix <strong>of</strong> amorphous boron.<br />

Other samples <strong>of</strong> boron-coated 1.0-mil quartz filament show only two broad diffuse halos.<br />

No lines indicating B2O3 were seen. No positive identification <strong>of</strong> the material was possi-<br />

ble from the data.<br />

Tensile Strengths. Several sample filaments <strong>of</strong> boron-coated 1-mil quartz substrate have<br />

been tested for ultimate strengths. No attempts have been made to obtain an elastic modulus<br />

since the samples prepared in the static apparatus are not <strong>of</strong> sufficient length. These<br />

data are presented in Table VII. The coating cracked and in some cases completely exfoliated.<br />

Thus, the values reported here basically represent breaking strengths <strong>of</strong> quartz<br />

rather than composite filament <strong>of</strong> boron-coated quartz mon<strong>of</strong>ilaments.


Fig. 6 Longitudinal Cross Section <strong>of</strong> Deposit After<br />

Exposure to H2 Glow Discharge<br />

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Fig. 7 (a) Longitudinal and (b) Cross Section <strong>of</strong> Boron-Coated<br />

Quartz Mon<strong>of</strong>ilament (220 x)<br />

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I


175<br />

Table VI<br />

X-RAY DATA OF DEPOSIT<br />

Unknown intensity<br />

(a) Alpha rhombohedral form.<br />

Table WI<br />

BREAKING WEIGHT OF SELECTED SAMPLES<br />

Sample Sample condition Breaking Filament<br />

Number prior to test weight (lb) diameter (mile)<br />

07-40-24 Not observed 0.07 1.5<br />

07-42-26 Not observed 0.07 1.5<br />

07-52-36 Longitudinal cracks 0. 11 2.0<br />

07-53-36 Coating missing near tab 0.033 2.0<br />

Coating Evaluation. A typical sample cross section prepared during the process study is<br />

shown in Fig. 7, demonstrating that acontinuous coating can be successfully deposited. In<br />

the longitudinal cross section two mounds are fortuitously shown and it can be seen that<br />

the growth extends to the substrate. This indicates that the cause <strong>of</strong> this different growth<br />

originates at the substrate surface, possibly as a microcrack or particle <strong>of</strong> dust. The<br />

problem <strong>of</strong> handling the filament and its contamination would be minimized with use <strong>of</strong> a<br />

continuous system.<br />

The bond between the coating and the substrate is essentially mechanical in nature. It<br />

would be very desirable to improve this by effecting some sort <strong>of</strong> reaction between the two<br />

materials to improve the overall properties <strong>of</strong> the filament. It would perhaps be undesir-<br />

able to clean the organic or silicone finish from the substrate as has been done,<br />

Microscopic examination <strong>of</strong> one <strong>of</strong> the filaments,has revealed a possible explanation <strong>of</strong> the<br />

reduced strength <strong>of</strong> boron-coated quartz filaments. The pictures in Fig. 8 are typical <strong>of</strong><br />

what is occasionally seen on samples. The chip and hole in the top and middle picture<br />

were not measured, but the rather deep cut made indicates that the quartz mon<strong>of</strong>ilament<br />

possesses weak portions that may separate before the bond between the boron and the<br />

quartz ruptures. These weak volumes contribute to the spread <strong>of</strong> the strength values<br />

observed earlier since they are probably randomly distributed. The hole and ball shown<br />

in the bottom figure have been measured during the microscopic examination. The ball<br />

W- &at 1.0 mil in diameter, the hole WBB observed to 0.8 mil, while the filament cram<br />

eection averaged 1.8 mils. The coating thickness can be only 0.4 mil, so that the hole<br />

must have been formed by the loss <strong>of</strong> 0.4 mil <strong>of</strong> the quartz substrate.


4<br />

176<br />

Fig. 8 Boron-Coated Quartz Mon<strong>of</strong>ilament (x 340)<br />

Top - Hollow in Boron-Coated Quartz Mon<strong>of</strong>ilament<br />

Middle - Material From Hole<br />

Bottom - Ball and Hollow in Thick Coating on Quartz<br />

Mon<strong>of</strong>ilament<br />

1<br />

i


177<br />

Another source <strong>of</strong> weakness is the cracking and peeling. Many <strong>of</strong> these cracks and breaks<br />

are the result <strong>of</strong> handling during removal from the static apparatus. Use <strong>of</strong> a continuous<br />

filament moving through the apparatus and improvement in the adhesion <strong>of</strong> the Coating to<br />

the substrate would possibly eliminate this problem.<br />

CONCLUSIONS<br />

This paper basically represents a feasibility study <strong>of</strong> the deposition <strong>of</strong> d o n from a glow<br />

discharge system produced in a boron trichloride-hydrogen medium. Feasibility <strong>of</strong> the<br />

basic concept has been conclusively demonstrated for dielectric or insulating substrates.<br />

It is probable that conditions can be adjusted to provide for deposition on metallic or conductive<br />

substrates as well. The following secondary conclusions can also be drawn from<br />

this work:<br />

0<br />

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Glow <strong>discharges</strong> can be initiated a d sustained in hydrogen-boron trichloride mix-<br />

tures at pressures <strong>of</strong> 50-100 mm.<br />

There is no apparent limit on coating thickness which can be deposited.<br />

The deposited boron is amorphous with a partial alpha rhombohedral crystalline<br />

character.<br />

Deposition rate is <strong>of</strong> the order <strong>of</strong> 5 x 10-5 gm/sec.<br />

Filament resistance increases with thickness; temperature in turn increases<br />

resulting in a higher deposition rate; this also results in increased bodning to the<br />

substrate by <strong>chemical</strong> or diffusive action.<br />

The process is quite sensitive to small amounts <strong>of</strong> impurities in the gas stream,<br />

particularly oxygen and moisture.<br />

The ratio <strong>of</strong> hydrogen to boron trichloride has a major effect on nature <strong>of</strong> the<br />

deposit; both sidewall deposition and downstream particle fallout increase with<br />

hydrogen concentration. However, the glow is more uniform at high hydrogen<br />

values, so these factors must be balanced for optimum performance.<br />

An increase in the boron trichloride to hydrogen ratio tends to concentrate the<br />

glow around the substrate, promoting efficiency and minimizing extraneous<br />

deposition.<br />

High hydrogen to boron trichloride ratios tend to produce boranes; operation at<br />

reduced rf currents tends to yield (BCl), polymers.<br />

Current investigations are concerned with further development <strong>of</strong> the glow discharge deposi-<br />

tion procedure to operate on a continuous basis utilizing moving filament techniques. Indica-<br />

tions are that the technique may be used to prepare a high-quality boron filament at<br />

reasonable processing rates.<br />

ACKNOWLEDGMENT<br />

This work was sponsored by the U.S. Air Force under Contract AF 33(615)-2130. Acknowl-<br />

edgement is given to J. G. Bjeletich, W. C. Coons, J. Robinson, B. A. Traina, R. N.<br />

Varney, and R. D. Wales for assistance on photographic and experimental portions <strong>of</strong> the<br />

program. All are members <strong>of</strong> the Lockheed Palo Alto Research <strong>Laboratory</strong>. Further<br />

acknowledgment is made to R. M. Neff <strong>of</strong> the Air Force Materials <strong>Laboratory</strong> for con-<br />

tinuing consultation on progress <strong>of</strong> the program.<br />

1.<br />

2.<br />

3.<br />

4.<br />

REFERENCES<br />

R. T. Holzmann and W. F. Morris, J. Chem. Phys. , Vol. 29, 1958, p. 677<br />

W. V. Kotlensky and R. Schaeffer, J. Am. Chem. Soc., Vol. 80, 1958, p. 4517<br />

R. M. Rosenberg. Univ. Micr<strong>of</strong>ilms (Ann Arbor, Mich. ) L. C. Card No. MIL-59-2911.<br />

160 pp: Dissertation Abst., Vol. 20, 1959, p. 526<br />

L. Ya. Markovskii, V. I. L'viva, and Yu D. Kondrashev, "Obtaining Elementary<br />

Boron in a Glow Discharge." Bor. Trudy Konf. Khim, Bora; Ego Soedineii, pp. 36-45<br />

(1958); cf. FTD-MT-64-427, Foregin Technol. Division, AF System Command, 1985


5. F. Weintraub, Trans. Am. Electrochem. Soc., Vol. 21, 1909, pp. 165-184 ,<br />

6. W. Kroll, 2. Anorg. Allgem. Chem., Vol. 101, 1918, p. 1<br />

7. "Report <strong>of</strong> the International Symposium on Electrical Discharges in Gases," Delft,<br />

Netherlands, April 1955; The Hague, 1955<br />

8. R. M. Rosenberg, PhD Thesis, Pennsylvania State University, 1959<br />

9. J. W. Frazer and R. T. Holzmann, J. Am. Chem. Soc., Vol. 80, 1998, pp. 2907-2908<br />

10. T. Wartik, R. Moore, and H. I. Schlesinger, J. Am. Chem. Soc., Vol. 71, 1849,<br />

p. 3265<br />

11. G. Urry-, T. Wartfk, and H. I. Schlesinger, J. Am. Chem. SOC., Vol. 76, 1954,<br />

p. 4223<br />

12. A. Stock, A. Brandt, and H. Fischer, Ber. Deut. Chem. Ges., Vol. 58B, 1925, p. 653<br />

13. H. I. Schlesinger and A. 3. Bing, J. Am. Chem. Soc., Vol. 53, 1931, p. 4321<br />

14. A. Stock, H. Martin, and W. Sutterlin, Ber. Deut. Chem.. Gee., Vol. 67, 1934, p. 396<br />

15. F. F. Apple, PhD Thesis, Pennsylvania State University, 1955<br />

16. H. I. Schlesinger, H. C. Brown, BI Abraham, N. Davidson, A. E. Finholt, R. A. Lad,<br />

J. Knight, and A. M. Schwartz, J. Am. Chem. Soc., Vol. 75, 1953, p. 191<br />

L


179<br />

PLATING IN A CORONA DISCHARGE<br />

R. D. Wales<br />

Materials Sciences <strong>Laboratory</strong><br />

Lockheed Palo Alto Research <strong>Laboratory</strong><br />

Palo Alto, California<br />

ABSTRACT<br />

It has been demonstrated that boron can be deposited on a suitable<br />

substrate in a corona discharge. Application <strong>of</strong> high-voltage electri-<br />

cal energy across a gaseous hydrogen-boron halide mixture forms<br />

ionized/activated states, resulting in the deposition <strong>of</strong> metallic boron.<br />

The deposition process is electro<strong>chemical</strong> in nature, the boron being<br />

deposited cathodically.<br />

INTRODUCTION<br />

Literature on electric <strong>discharges</strong> is quite extensive. However, most <strong>of</strong> this iiterature concerns<br />

the nature and properties <strong>of</strong> <strong>discharges</strong> taking place in stable as systems. Dctailed<br />

discussions <strong>of</strong> electrical <strong>discharges</strong> are presented in several books(f* 2* 39 4). Relatively<br />

little information is available concerning <strong>chemical</strong> reactions initiated and sustained by<br />

clectrical <strong>discharges</strong>. Arc reactions are basically thermally initiated reactions deriving<br />

their thermal energy from the arc and thus are not applicable in the present sense. Glow<br />

<strong>discharges</strong> have been utilized for the polymerization <strong>of</strong> organic materials and the deposition<br />

<strong>of</strong> oxide films. The formation <strong>of</strong> pure boron powded5) and the decomposition <strong>of</strong> diboratd)<br />

and boron tri~hloride(~) have been studied in a glow discharge. No references have becn<br />

located concerning <strong>chemical</strong> reactions initiated and sustained by a corona discharge.<br />

Those references(*$ 99 lo) which refer to the utilization <strong>of</strong> a corona discharge to catalyze,<br />

or cause, a <strong>chemical</strong> reaction do not in fact utilize a corona discharge. The discharge<br />

utilized in these references has an odd resemblance to a glow discharge, but is actually a<br />

suppressed spark. Thus, the discharge goes through the phenomena <strong>of</strong> spark buildup without,<br />

however, generating a spark. Direct current cannot be used in these systems since<br />

the buildup <strong>of</strong> charge at the insulated electrodes quenches the discharge, and a reverse<br />

cycle is necessary to remove this charge and reinitiate the discharge.<br />

A corona discharge is, essentially, intermediate between a glow and an arc discharge<br />

being, however, a low current phenomenon. Glow <strong>discharges</strong> are generally generated at<br />

low pressures while an arc is generally a high-pressure phenomenon. The gas is ionized<br />

more or less uniformly throughout the system in a glow discharge. An arc is obtained<br />

when a narrow path <strong>of</strong> ionized particles is generated between two electrodes, resulting in a<br />

low resistance path which further aggravates the situation until extremely energetic particles<br />

exist in the narrow path. A corona discharge is not as pressure-dependent and is obtained<br />

at a small electrode which is opposed by a much larger electrode. There is a very large


160<br />

change in field through the corona, but very little change over the remaining distance to the<br />

opposing electrode. Most studies <strong>of</strong> corona <strong>discharges</strong> have been in inert gas systems, and<br />

have been generated at a point electrode.<br />

This study has been directed toivard the tletcrmination <strong>of</strong> the feasibility for depositing :1<br />

coating, c.g., boron, on a suitablc substrate in :I corona discharge. A further object has<br />

becn to determine some <strong>of</strong> the critical pnramctcrs and a possible indication <strong>of</strong> the mechanism<br />

and characteristics <strong>of</strong> this technique for coating the substrate material. ;<br />

EXPERIMENTAL WORK<br />

A schematic diagram <strong>of</strong> the system used in this study is indicated in Fig. 1. The system<br />

pressure was controlled with a Cartesian Manostat GA (Manostat Corporation) and a Welch<br />

mechanical pump Model 1402 (W. M. Welch Manufacturing Company). The discharge was<br />

initiated and sustained with a 7,000/12,000 V Jefferson luminous tube outdoor-type trans-<br />

former (Jefferson Electric Company) connected to GO-cps 110-V power source through a<br />

Variac variable transformer.<br />

To dcterrnine the effect <strong>of</strong> alternating and direct current, an RCA CR 212 half-wave recti-<br />

fier \vas added to the circuit. At the same time a resistance bridge, a current measuring<br />

rcsistor, and an ammeter were added to the circuit. A schematic <strong>of</strong> the circuit is presented<br />

in Fig. 2. The resistance bridge consisted <strong>of</strong> six 2-W 2-megohm resistors (R2) and one<br />

2-\V 1,000-ohm resistor .(R1), all in series; the total voltage being 11,775 times the voltage<br />

across the 1,000-ohm resistor. The current measuring resistor ,was a 2-W 10.075-ohm<br />

resistor. The voltage measurements were made with a Hewlett-Packard Model 130B<br />

oscilloscope, and alternating current measurements were made with a Simpson Model 378<br />

milliammeter.<br />

The reactants utilized in this study were hydrogen, helium, or argon, and boron tribromide.<br />

The hydrogen was passed through a ffDe-oxo'7 unit (Engelhard), through a drying column <strong>of</strong><br />

magnesium perchlorate, and then through a flowmeter. After the flowmeter, the hydrogen<br />

was split into two streams, one <strong>of</strong> which was bubbled through the boron tribromide, and<br />

then recombined into one stream before entering the reaction chamber or cell.<br />

The temperature <strong>of</strong> the bubbler, and <strong>of</strong> the cell, was controlled by wrapping each (and the<br />

associated gas lines) with heating tape and controlling the power input with a Variac variable<br />

transformer.<br />

The system was maintained at or below atmospheric pressure for this study, with most <strong>of</strong><br />

the data being obtained at 2 to 3 in. <strong>of</strong> mercury below atmospheric pressure.<br />

Tungsten wire was chosen as the substrate material, This wire was cleaned by passing it<br />

successively through a train consisting <strong>of</strong> concentrated nitric acid, a distilled water rinse,<br />

and an acetone rinse.<br />

Using the hydrogen-boron tribromide reactant system and 60-cps alternating current to<br />

develop n corona, approximately a dozen cell designs were tried. The cell design which 1<br />

appears to be the most satisfactory is pictured in Fig. 3. This cell consists <strong>of</strong> a 2-in.long<br />

pyrex glass tube with a neoprene O-ring inside each end and wrapped with eight turns<br />

<strong>of</strong> 3-mil tungsten wire along the tube length such that the wire is parallel and concentric<br />

to the axis <strong>of</strong> the tube. The wire is 0.9 cm from the axis. This assembly is then inserted<br />

in a 5-in.-long pyrex glass tube 1.5-in. in diameter and supported such that the tubes are<br />

concentric. A tungsten wire lead is then extended out <strong>of</strong> the tube, and neoprene rubber<br />

stoppers inserted in each end. Each stopper has a capillary tube through its center such<br />

that there are approximately 3 in. between the capillaries, and the filament enters and<br />

leaves the cell through these capillaries. The reactants also enter (and leave) the cell<br />

i!<br />

through the stoppers.<br />

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MANOMETER .<br />

Fig. 1 Schematic <strong>of</strong> System Utilized for Plating in a Corona Discharge<br />

7 300 TO 15 000 V<br />

TRANSFORMER<br />

VARIAC<br />

MILLIAMMETER<br />

Fig. 2 Schematic <strong>of</strong> Power Input and Measuring Circuit Used With the Corona<br />

I' Discharge Plating Apparatus<br />

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I


Deposition Utilizing Altcrnating Current<br />

1s2<br />

PRIAIXRT \'XRI;\DI,E COXSIDERATIONS<br />

Irydrogcn and boron trihronude vapors iverc used to obt:iin a co:iting <strong>of</strong> boron on 1-niil<br />

tungsten irirc in a corona dcvelopctl ivith (X)-c.ps alternating currcnt. It \vw determined th;it,<br />

at about 70 and 350 mA/cni2, no coating is ol,t:lined irhen the cell (and reactants) are at room<br />

tcniperature, \rhilc a co:iting <strong>of</strong> boron is obtnincd if the temperature is raiscd to approximately<br />

100" C. At highcr currcnt densities, the coating is concentrated in nodules. If enough power<br />

is supplied to heat the filament to a dull red glow, :I good coating is obtained in the hot zone,<br />

At lower current densities, a more uniform coating is obtained, depending upon the reactant<br />

ratios and flow rates. Thus, hydrogen was bubbled through boron tribromide at a rate <strong>of</strong><br />

approximately 400 ml/min, and the system \viis maintained at approximately atmospheric<br />

pressure. When the boron tribromide \vas maintained at about room temperuture and at a<br />

total hydrogen flow rate <strong>of</strong> about, 1.5 liter/min, thc corona was discontinuous along the wire<br />

and boron deposited in the area <strong>of</strong> the coronas to give discrete coated and uncoated areas.<br />

With a hydrogen flow rate <strong>of</strong> about 400 ml/min and a plating time <strong>of</strong> about 10 min, a much<br />

smoother coating was obtained. There was some tendency for the corona to break into<br />

discontinuous sections, which resulted in a nonuniform buildup <strong>of</strong> boron.<br />

When the boron tribromide was heated to about 30" C and the hydrogen flow rate was main-<br />

tained at 400 ml/min, the corona was somewhat more continuous and the coating nearly<br />

uniform. However, the coating was not nearly as smooth as in the previous example.<br />

There was also a tendency for the formation <strong>of</strong> corona points on the opposing electrode<br />

system with a resulting deposition <strong>of</strong> boron under the corona.<br />

Deposition Utilizing Direct Current<br />

Using hydrogen and boron tribromide as reactants to obtain a deposit <strong>of</strong> boron on 1-mil<br />

tungsten wire in a corona developed with half-wave rectified 60-cps alternating current,<br />

no deposit was obtained when the 1-mil wire was the anode. However, a coating was<br />

obtnincd when the 1-mil wire was the cathode. Good, continuous corona and boron deposits<br />

were obtained when the corona was initiated in a large excess <strong>of</strong> hydrogen (the hydrogen<br />

flow was then decreased to the desired amount after about 5 min).<br />

The coating is quite uniform and has an orange peel appearance at 2,OOOX magnification.<br />

Some <strong>of</strong> the morphology <strong>of</strong> the substrate is apparent at high magnification (e.g., die marks).<br />

The voltage requirements for a particular current increased as the hydrogen flow decreased,<br />

increasing from more than 1,000 V peak to about 7,000 V peak as the excess hydrogen was<br />

decreased in these runs.<br />

Attempts to utilize pure de power were unsuccessful. The power supplies available were<br />

designed to deliver several hundred milliamperes and had relatively coarse controls. Thus,<br />

as the corona was initiated, the power supplies did not allow sufficient control, resulting in<br />

"runaway" or burning in two <strong>of</strong> the substrate wire.<br />

Deposition Utilizing Argon and Helium<br />

Using helium instead <strong>of</strong> hydrogen, a coating was obtained, but arcing was much easier and<br />

thus lower current (and lower flow rates) were necessary. Peak voltages <strong>of</strong> 7,000 to 8,000 v<br />

were used.<br />

Using argon instead <strong>of</strong> hydrogen required higher voltage (with lower currents) and resulted in<br />

the formation <strong>of</strong> corona points under which boron was deposited to give whiskers. Peak<br />

voltages <strong>of</strong> about 9,000 V were used. Whiskers greater than 6 mils long and about 0.5 mil<br />

in diameter were obtained before discontinuing these experiments.<br />

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Fig. 3 Reaction Cell Used for Plating in a Corona Discharge<br />

Fig. 4 Boron Deposit on 1-mil Tungsten Wire, Run 28-1,<br />

Tungsten Substrate Material at Top (340x)<br />

Fig. 5 Boron Deposit on 0.5-mil Tungsten Wire,<br />

RLUI 35-1 (450X)


184<br />

Bromine was a product when helium or argon was used while hydrogen caused the formation<br />

<strong>of</strong> hydrogen bromide.<br />

Discussion<br />

jl) Cell Design. The reaction cell should be designed so that the concentration <strong>of</strong> reactants<br />

and products is essentially constant throughout the cell to give a more uniform corona and<br />

deposit. The electrode geometry and separation are to some extent depended upon the power<br />

requirements, which are in turn dependent upon the resistance heating effects in the filament<br />

and upon the arcing probability. Thus, in practice, the current in the filament should not be<br />

great enough to heat the filament excessively. With this current limitation, the electrode<br />

separation is dependent upon the arcing probability and should be great enough to'level out<br />

any small variations in electrode separation which could cause the current to concentrate in<br />

a small region. Furthermore, to obtain a unfirom corona around the filament, the opposing<br />

electrode should be concentric around the filament. If the power input is not pure direct<br />

current, a "motoring" effect results if the opposing electrode is a wire coiled around the<br />

filament. That is, a vibration or circular oscillation will be induced on the filament. There-<br />

fore, the opposing electrode has been made up <strong>of</strong> a group <strong>of</strong> connected electrodes arranged<br />

concentrically around the filament and parallel to it in order to minimize the "motoring"<br />

effect. The opposing electrode could also have been a metal cylinder or screen, but in order<br />

both to observe the filament and be able to operate at reasonable electrode separations<br />

(reasonable voltages), interconnected parallel wire electrodes were selected.<br />

12) Mechanism <strong>of</strong> Deposition. The results obtained indicate that the mechanism <strong>of</strong> boron<br />

deposition in a corona discharge is cathodic. In this type system, electrons are generated<br />

and repelled from the cathode while positive ions are drawn to it. At the anode, positive ions<br />

are generated or electrons are drawn to it. Thus, the boron radical is positively charged and<br />

drawn to the cathode where it is deposited as elemental boron.<br />

Helium and argon were used to determine if the boron tribromide was ionized directly, or if<br />

its ionization was a secondary reaction. Table I indicates some <strong>of</strong> the ionization levels for<br />

these gases. Helium in a corona discharge has only one or two potential (or ionization) levels,<br />

and these are quite high. However, helium is ionized at lower applied voltages than most<br />

gases because the electrons generated at the cathode have only elastic collisions with helium<br />

atoms until they acquire enough kinetic energy from the field to ionize the helium. Argon has<br />

a potential (or ionization) level which is relatively low (about half that <strong>of</strong> helium) but higher<br />

than the ionization levels for hydrogen. In helium the system was very susceptible to arcing,<br />

while in argon higher voltages were required with some susceptibility to arcing. In hydrogen<br />

arcing was not such a problem because <strong>of</strong> the many types <strong>of</strong> inelastic collisions possible and<br />

the consequent tendency to decrease the electron energy and concentration. Boron was<br />

deposited in all three systems. However, in hydrogen, hydrogen bromide was obtained while<br />

bromine was obtained in both argon and helium. Deposition was slightly easier and there<br />

was a slightly increased rate <strong>of</strong> deposition <strong>of</strong> boron with an increased tendency to arcing in<br />

helium and argon. The difference, however, was not sufficient to be due to direct reaction<br />

with the free electron, and indicates that the boron tribromide is ionized by collision with<br />

ionized particles rather than electrons or the field. Thus, the mechanism includes: (a) the<br />

ionization (or activation) <strong>of</strong> the hydrogen (helium or argon), @) the collision or exchange <strong>of</strong><br />

energy <strong>of</strong> the ionized particle with boron tribromide to result in (c) the formation <strong>of</strong> a<br />

positively charged boron radical and hydrogen bromide (or bromine), (d) the transport <strong>of</strong><br />

the charged boron radical to the cathode in the field, and (e) the electro<strong>chemical</strong> deposition<br />

<strong>of</strong> boron on the cathode.<br />

It is apparently necessary to add a small amount <strong>of</strong> kinetic (thermal) energy to aid the<br />

deposition in hydrogen. However, this reactant system <strong>of</strong>fers certain advantages Over<br />

helium or argon systems. That is, with hydrogen, there are apparently more ionized or<br />

activated particles with fewer electrons and consequently less likelihood <strong>of</strong> creating<br />

conditions conducive to arcing.


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125 I<br />

I The C'orol;:~. In tiic Iiigii-iicld rcfiioii ni':~~' the' sul,..;trnte wire. positive ions can nttain<br />

high encrgics :ind ttic sccond:ir!- clc~ctron cmission process is quite clficient. 'rhese<br />

secont1:iry electrons \\-ill start electron avalanctics. \[.hick \vi11 iti' turn produce rna~iy:positive<br />

I<br />

I<br />

I<br />

ions, \vhich protlucc niorc :cv:il:inchcs, ctc. ;\t lo\\ ~)rcssur~'s, tlilf~ision ol thc electron<br />

avatanctics sprcati..; thc glo\v anti tiistril)utcs !lie iiositive sixice cti;irge so that ihc discharge<br />

is not yucnchcti. 1)ifiusion docs not talic p1:icc at higher pressure, and ;I localized dense<br />

!<br />

sixicc charge estinguishcs 'thc corona. 'l'he extinction lnsts until the positivc space ch;!rge<br />

tiiffuscs to ttic clcctrode and the last ions rcinitiiite ttic ~ischargc, resulting in ;t periodic<br />

coron:i \vith a frequency dependent upon the ficltl ~uid the velocity <strong>of</strong> thc positiveions.<br />

1<br />

\\'itti the ncgativc wirc (cathode), the ionization increases first with distance from the wire,<br />

rcaches ;I ~iculr, then drops sharply. ?'hat is, the electrons move out'from thc wire and<br />

produce relatively stationary positive ions I)ct\vecn thcniselves and the wire, thus weakening ,<br />

the field at greater distances. The ninsimum ioniz:ition occurs ;it several ionizing; free paths .<br />

from the \vim, antl there is ;I dark space Iict\veen thc wire and the luminous glow. Furtherniorc,<br />

as mentioned, at low pressures the lxtcrnl diffusion <strong>of</strong> electron avalances spreads the<br />

coron;~ over the wirc surfncc. Uecausc the vnluc <strong>of</strong> the coefficient <strong>of</strong> electron epission is<br />

iniport:int. antl because the glow will not be uniform if the coefficient <strong>of</strong> electron emission<br />

varics over the surface <strong>of</strong> the wire, the glow may settle in p?tches <strong>of</strong> greater or lesser , '.<br />

luminosity and at high pressures will appear :IS a single small area <strong>of</strong>.corona. The corona<br />

niny cshibit a marked flickering near threshold because the positive ion bombardment :may<br />

changc the effective coefficient <strong>of</strong> electron emission by denuding the surface <strong>of</strong> its gas film..<br />

The discharge thus decreases or ceases in that rcgion, resuming again when the surface Ins<br />

recovered. At low pressures and voltages well above the threshold value, the corona is fairly,<br />

steady.<br />

In this work it was necessary to clean the substrate wire so that there were no variations in<br />

thc,coefficient <strong>of</strong> electron emission along the wire, and thus.a localization <strong>of</strong> the corona into'<br />

points. During deposition the corona was distributed over the substrate wire in a uniform<br />

manner. However, the discharge was periodic as indicated in the above discussion. That is,<br />

the shcnth (<strong>of</strong> light) dong the wire was not <strong>of</strong> a uniform brightness, but vnsisted <strong>of</strong> brighter<br />

nncl darker areas which seemed to move along the wire in a somewhat random manner,ibut<br />

which appeared periodic in nature at a given point on the wire.<br />

I.:s pe r i men t a1 \V or k<br />

SECONDARY VARIABLE CONSIDERATIONS<br />

The deposition system was that previously described. The tungsten wire was cleaned as<br />

before, thcn placed in the cell. The corona was then initiated in excess hydrogen and mintained<br />

for about 5 min, or until the corona was continuous or nearly continuous along the<br />

substrate electrode, before the conditions were changed to give boron deposition. This<br />

initial "cleaningt1 process was effected with hydrogen flowing at about 16Occ/min through<br />

the boron tribromide at about 26" C and with hydrogen flowing through the bypass line at<br />

about 270cc/min. The electrical input during this time was about 17 mA peak and about .<br />

4,700 V peak for 1-mil tungsten wire and about 5,600 V peak and 4.5 and 11.0 mA peak<br />

for 0.5-mil tungsten wire.<br />

Results<br />

11) Deposition on 1-mil Tungsten Wire. Some <strong>of</strong> the results obtained are presented in<br />

TaMc 2. The corona was maintained continuously in all run.s. A picture <strong>of</strong> the fihment<br />

olitained in Run 28-1 is shown in Fig. 4. In Run 28-1 the current fell from an approximate<br />

initial value <strong>of</strong> 12.3 mA peak to about 3.. 5 mA peak in about 9 min, after which it was<br />

nearly constant. The peak voltage changed from 6,900 to 13,190 V. The filamedC obtained<br />

in this run is apparently the desired type, although not <strong>of</strong> optimum thickness.<br />

,<br />

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obtained in the experiments presented, and in other similar experiments, indicate<br />

the voltage requirements increase as the boron tribromide to hydrogen ratio<br />

increases.<br />

The voltage requirements increase as the system pressure increases.<br />

The substrate is etched with little or no boron deposited as the boron tri-<br />

bromide to hydrogen ratio decreases.<br />

The corona tends to break up into points at high flow rates, resulting in nonuniform<br />

boron deposits.<br />

Good coatings were obtained at high boron tribromide to hydrogen ratios and relatively low<br />

currents.<br />

12) Deposition on 0.5-mil Tungsten Wire. Some <strong>of</strong> the results obtained are given in Table 3.<br />

The corona was maintained continuously in Runs 30-1 and 30-2. The power input was dis-<br />

continued in all remaining runs until the boron tribromide and the cell has attained the desired<br />

temperature. The currents and voltages indicated for all runs below 35 are approximate<br />

since no adjustments were made once the run had begun.<br />

The effects <strong>of</strong> operating conditions are similar to those observed for deposition on 1.0-mil<br />

tungsten wire. However, the decreased heating effects <strong>of</strong> the 0.5-mil wire necessitate heating<br />

the cell to about 200°C to prevent condensation <strong>of</strong> the boron tribromide.<br />

In Run 31-1, an apparently desirable coating was obtained at the ends <strong>of</strong> the reaction zone<br />

while the central portion <strong>of</strong> the filament was quite noddar. In Run 31-1 the peak current was<br />

6.2 mA, falling to about 1.8 mA at the end <strong>of</strong> the run. During this time the peak voltage<br />

changed from 12,480 V to about 15,780 V.<br />

Runs 35-1 and 35-2 yielded filaments having uniform coatings <strong>of</strong> boron. The coating, as<br />

shown in Fig. 5, had ridges along its surface resembling die marks on wire. Figure 6 shows<br />

a cross section <strong>of</strong> filament from Run 35-1 in normal and in polarized light. The higher magni-<br />

fications indicate that the markings on the surface are reflections <strong>of</strong> the markings on the sub-<br />

strate in almost a one-to-one ratio. Furthermore, there is no indication <strong>of</strong> boride formation.<br />

However, polarized light indicates some anisotropic properties similar to pyrolytic graphite.<br />

The material seems s<strong>of</strong>ter and much darker than that grown by gas plating techniques. Although<br />

there are some unidentified lines, x-ray data indicate that the coating is amorphous boron with<br />

no borides in the filament.<br />

Cursory examination <strong>of</strong> the surface for a few <strong>of</strong> the substrates has indicated surface finishes<br />

varying from the ridged (die marks) through smooth to an orange-peel-type finish, while the<br />

filaments obtained have had surface finishes ranging from ridged through smooth to nodular.<br />

Therefore, the substrate surface is a critical factor in determining the appearance and sur-<br />

face <strong>of</strong> the final filament.<br />

13) Effect <strong>of</strong> Morphology <strong>of</strong> the Substrate. The 0.5-mil tungsten substrate wire has been<br />

examined after various stages in the process. Some <strong>of</strong> the results are presented in Table 4.<br />

It has been determined that the liquid cleaning train cleans and slightly etches the wire,<br />

and the high hydrogen corona etches the wire as indicated in Table 4. At low peak currents<br />

the die marks were etched away, but the surface has a very rough orange peel finish. Using<br />

both high and low currents consecutively, a much smoother orange peel finish is obtained.<br />

Boron deposited on wire etched to an orange peel finish gives a coating similar to that<br />

pictured in Fig. 7. The morphology <strong>of</strong> boron deposited on variously etched wire verifies the<br />

hypothesis previously presented in that the coating morphology and growth structure are<br />

directly dependent upon the morphology <strong>of</strong> the substrate.<br />

1


I<br />

(b) Polarized Light<br />

Fig. 6 Cross Section <strong>of</strong> Filament Obtained by Plating in a Corona<br />

Discharge, cf. Fig. 5 (3,000~)<br />

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Fig. 7 Boron Deposit on 0.5-mil Tungsten Wire, Run 52-1,<br />

cf. Table 4


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(-1) \'ariation <strong>of</strong> 1'l;iting Conditions. Comliining thc iniorm:ition obtained in the previous tests,<br />

several runs irere macle using.-vnri,:itions <strong>of</strong> the- pl;itinfi conditions.<br />

ohtainctl are prcscnte!l in Table 5 and in Fig. 5.<br />

Some <strong>of</strong> thc, results<br />

The current-tinic :intl.voltage-time chnr:ictkkistics for t\ro runs :ire indicated in Fig. 8.'<br />

TIIC fil:imcnt oI1t:iincd in Ilun 73- 1 (T:il)Ie 5) \vas cvenly and uniformly coated similar to<br />

thc filamcnt picturcd.in Fig. 5. Except for oiic defect, the filnmcnt obtained from Run<br />

74-1 (Tablc 5) \v:is evenly and uniformly coated similar to the filament pictured in Fig. 7.<br />

As indicated in Fig. 8, the defect probably occurred after an elapsed time <strong>of</strong> ?bout 21 min<br />

at a cell voltage <strong>of</strong> about 23,600 V.<br />

Thc results obtained.indicate that the best process conditions and plating procedure for<br />

boron deposition on a stationary 0.5-mil'tungsten !\ire, are as indicated in Fig. 8.<br />

Discussion<br />

Thc morphology <strong>of</strong> the deposit obtainecl reflects, in general, the morphology <strong>of</strong> the sub-<br />

strate. 'I'hc coating is essentially amorphous in nature although there is indication <strong>of</strong><br />

anisotropy.<br />

One set <strong>of</strong> operating conditions giving ;I .satisfactory coating <strong>of</strong> boron on tungsten is presented<br />

graphically in 13g. 8. In general, good coatings have been obtained at high boron tribromideto-hydrogen<br />

ratios and relatively low currents. Furthermore, if the flowrate is too great,<br />

the corona tends to break up into points, resulting in nonuniform deposits.<br />

Other effects <strong>of</strong> varying operation conditions which suggest limitations for deposition, and<br />

which also tend to verify the mechanism for deposition .. .. presented previously, include:<br />

. .<br />

(a) The voltage requirements increase as the boron tribromide to hydrogen ratio<br />

increases.. ._<br />

(b) The voltage requirements increase as the system pressure increases.<br />

(c) The substrate is etched with.little or no boron deposited as the boron tribromide-<br />

to-hydrogen ,ratio decreases. '..<br />

CONTINUOUS. BORON DEPOSITION ON A MOVING FILAMENT<br />

,.<br />

Experimental Work<br />

.. . . ._<br />

A system was designed, assembled, and tested for. continuous boron deposition on a moving<br />

filament. Figure 9 is a schematic <strong>of</strong> the apparatus. The design resembles that for the<br />

batch plating process (Fig. 1);. ,The filament is pulled through the system with a Graham<br />

constant speed motor. The spool is mounted ,on a shaft and suspended in;such a manner as<br />

to <strong>of</strong>fer minimum friction.. The seal and,electrical contact between cells is a unique arrangement<br />

such that the filament moves through the seal in a vertical direction without breaking<br />

.. . . ., I'<br />

the seal.<br />

: I .I. . j ..<br />

The power for the ceils has been obtained'in a manner similar to that used for the batch plating<br />

process (big. 2). There has been a, considerable problem with 60-cycle pickup in the measurement<br />

system, Shielding;-ahd grounding, at various critical positions were necessary to elimin-<br />

. I<br />

ate this problem. 2. .<br />

IIydrogen-boron trichloride was 'chosen ab the'reactant 'system'. The reactant mixture has<br />

bccn obtained by bubbling hydrogen through boron trichloride maintained at about -2O'C.<br />

Thc reaction cells havemot been heate$ externally, and the vapor flow was split between all<br />

three cells. .,. ... .<br />

The etching cell was n& Zil as'such;'arid Was eventually converted to use for cleaning )<br />

the substrate filament by the hot-wire technique. Thus,, the <strong>chemical</strong> cleaning train was<br />

eliminated. Hydrogen only was passed through the cleaning cell and the substrate heated to I<br />

, . . _'. I, .. "3:. :_<br />

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160<br />

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BYPASS TEMPERATURE<br />

LML/MW (* C)<br />

270 -22<br />

270 Htrs. on<br />

. 95 -35<br />

0 -50<br />

0 -72<br />

Shut down<br />

I I 1 I I I 1 I<br />

4 8 12 16 20 24 28 32<br />

PROCESSING TIME (MIN)<br />

28<br />

24<br />

S<br />

2o 3<br />

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Fig. 8 Electrical Characteristics During Deposition <strong>of</strong> Boron on<br />

0.5-mil Tungsten Wire in a Corona Discharge<br />

12<br />

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DE-OXO DRYING<br />

TOWER<br />

TAKE-UP REEL<br />

CHEMICAL<br />

CLEANING TRAIX<br />

COLD TRAPS<br />

Fig. 9 Schematic <strong>of</strong> Continuous System for Plating in a Corona Discharge<br />

Fig. 10 Boron Deposit on 0.15-mil Tungsten Wire,<br />

Continuous System (600~)<br />

i


199<br />

a red heat in this cell using dc power. Tests performed in this system have utilized both<br />

0.5-mil and 0.15-mil tungsten substrate.<br />

Results<br />

11) AC Pickup. The use <strong>of</strong> shielded leads and wire cages around the transformers has,<br />

with the use <strong>of</strong> 1,000 ohm current measuring resistors, virtually eliminatyd the ac pickup.<br />

j2) Dcposition on 0.5-mil Tungsten IVire. Satisfactory results have been obtained at a<br />

hydrogen flow rate through the bubbler <strong>of</strong> about 100 cc/min and additional hydrogen at a<br />

flow rate <strong>of</strong> about 350 cc/min. Hydrogen is flowing through the cleaning cell at about 140 cc/<br />

min and the wire is cleaned by resistance heating at a dc voltage <strong>of</strong> about 70 V and a DC<br />

current <strong>of</strong> about 320 milliamperes. Some <strong>of</strong> the results obtained are indicated in Table 6.<br />

Using only one cell, at a filament speed <strong>of</strong> about 3.6 in. /min a coating about 0.25-mil<br />

thick was obtained; at a filament speed <strong>of</strong> about 14.4 in./min, a coating ab-out 0.05-mil<br />

thick was obtained.<br />

Using two cells, there was some problem in maintaining the corona in the second cell. At<br />

a filament speed <strong>of</strong> about 3,6 in. /min a coating about 0.7-mil thick was obtained in the<br />

areas where a good corona was maintained. At a filament speed <strong>of</strong> about 14.4 in./min and<br />

a current input to the second cell <strong>of</strong> about half that to the first cell, a coating about 0.07-mil<br />

thick was obtained.<br />

13) Deposition on 0.15-mil Tungsten Wire. The 0.15-mil tungsten substrate wire was cleaned<br />

'<br />

by the hot-wire technique at hydrogen flow rate <strong>of</strong> about 140 cc/min and at a dc power input<br />

<strong>of</strong> about 208 V and 90 mA. While the input vapors were split between the three plating cells,<br />

only one cell was utilized for plating studies. Some <strong>of</strong> the results are indicated in Table 7.<br />

The best results were obtained at a filament speed <strong>of</strong> about 5 in./min with a hydrogen flow<br />

rate through the bubbler <strong>of</strong> about 70 cc/min, and additional hydrogen at a flow rate <strong>of</strong> about<br />

350 cc/min. To maintain a uniform corona, it was necessary to switch the power on and<br />

<strong>of</strong>f relatively slowly during the run. Under these conditions a coating thickness <strong>of</strong> about<br />

0.17 mil was obtained.<br />

There is apparently some difference in either the morphology <strong>of</strong> the 0.15-mil substrate<br />

as compared to the 0.5-mil material, or less effect by this substrate upon the morphology<br />

<strong>of</strong> the deposit. Although the morphology <strong>of</strong> the material deposited on 0.5-mil tungsten<br />

appeared similar to that indicated in Fig. 5, the morphology <strong>of</strong> the deposit on the 0.15-mil<br />

tungsten appeared more like that indicated in Fig. 4. Figure 10 indicates the morphology<br />

usually obtained 0.15-mil tungsten substrate. The total diameter <strong>of</strong> this sample is 0.4 mil.<br />

Discussion<br />

An apparatus has been presented, and tests performed, indicating the feasibility <strong>of</strong> depositing<br />

boron on a continuously moving substrate in a corona discharge.<br />

Although no tests were made for verification, the results obtained with the 0.15-mil sub-<br />

strate indicate that the substrate diameter also effects the operating conditions, probably<br />

though buildup <strong>of</strong> the positive ion sheath to such an extent that the corona cannot recover<br />

after being quenched. This effect is possibly related to the similar effect <strong>of</strong> high flowrates<br />

on larger substrates noted in the previous section. The effects might be explained by postu-<br />

lating a higher concentration <strong>of</strong> boron radicals around the smaller substrate simply through<br />

volume considerations, and around the larger substrate through an increased concentration<br />

resulting from increased availability due to higher flowrates. The charged species would<br />

tend to remain in the volume near the substrate because <strong>of</strong> the greater effects <strong>of</strong> the elec-<br />

trical field.


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a0 a J O D O D<br />

0 0 0 0<br />

N N N N<br />

0 0 0 0<br />

v) m m v )<br />

m m m m<br />

I 7<br />

v) c w m<br />

m a m 0<br />

m Q D m m


202<br />

CONCLUSIONS<br />

Chemical reacticns can be initiated and sustained by a corona discharge. Boron has been<br />

deposited on a tungsten wire substrate in a corona discharge at relatively low temperatures.<br />

The deposition process is electro<strong>chemical</strong> in nature, the boron being deposited cathodically,<br />

and the mechanism for the reaction is indicated to be <strong>of</strong> the form:<br />

(a) Emission <strong>of</strong> electrons from the cathode<br />

(b) Ionization (or activation) <strong>of</strong> hydrogen, argon, or helium, and production <strong>of</strong><br />

secondary electrons which in turn ionize more hydrogen, etc.<br />

(c) Collision <strong>of</strong> ionized hydrogen, argon, or helium with boron tribromide and<br />

exchange <strong>of</strong> energy<br />

(d) Formation <strong>of</strong> positive boron radicals and hydrogen bromide or bromine<br />

(e) Transfer <strong>of</strong> the positive boron radical to the cathode<br />

(f) Electro<strong>chemical</strong> reaction <strong>of</strong> the boron radical to form an essentially amorphous<br />

deposit <strong>of</strong> boron<br />

The morphology <strong>of</strong> the deposit is essentially the same as the morphology <strong>of</strong> the substrate.<br />

There is no interaction <strong>of</strong> the boron with the tungsten and there is apparently some anisotropy<br />

<strong>of</strong> the deposit.<br />

The corona discharge during deposition is not essentially different from a corona discharge<br />

developed in an inert gas system, and the same criteria and properties are extant. Like a<br />

corona discharge in an inert gas, the coefficient <strong>of</strong> electron emission and the ability <strong>of</strong> the<br />

electrons to diffuse along the wire are most important in obtaining a uniform corona, and<br />

thus a uniform deposit, on the substrate. Furthermore, if the sheath <strong>of</strong> positively charged<br />

boron radicals becomes too dense. the corona is quenched and will not recover fast enough<br />

to prevent the breakup <strong>of</strong> the corona into points.<br />

ACKNOWLEDGEMENT<br />

This work was supported by the U. S. Air Force Contract AF 33(615)-2130, and was based<br />

upon an idea presented by J. B. Story. The filament cross-sections were prepared by<br />

W. C. Coons and the continuous system was operated by Barbara Traina. Grateful acknow-<br />

ledgement is also made to R. N. Varney, M. E. Sibert, and A. E. Hultquist for many help-<br />

ful discussions <strong>of</strong> gas <strong>discharges</strong> in general and <strong>of</strong> corona <strong>discharges</strong> in particular.<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

6.<br />

7.<br />

8.<br />

9.<br />

10.<br />

11.<br />

REFERENCES<br />

N. A. Kapzow, IIElelstrische Vorgange in Gasen und in Vakuum, Veb Deutscher<br />

Verlog der Wissenschaften, Berlin, 1955<br />

S. C. Brown, "Basic Data <strong>of</strong> Plasma Physics," The Technology Press <strong>of</strong> MIT and<br />

John Wiley and Sons, Inc., New York, 1959<br />

E. J. Helland, The Plasma State, Reinhold Publishing Corporation, New York, 1961<br />

L. B. Loeb, Electrical Coronas, Univ. <strong>of</strong> Calif. Press, 1965<br />

L. Ya. Markovskii, V. I. L'vova, Yu. D. Kondrashev, Bor. Trudy Konf. Khim, Bora;<br />

Ego Soedineii. 36-45 (1958) cf. FTD-MT-64-427, Foreign Technology Division,<br />

A. F. Systems Command, 1965<br />

W. V. Kotlensky andR. Schaeffer, J. Am. Chem. SOC. 80, 4517 (1958)<br />

R. T. Holzmann and W. F. Morris, J. Chem. Phys. 29, 677 (1958)<br />

N. R. Dibelius, J. C. Fraser, M. Kawahata, and C. D. Doyle, Chem. Engr.<br />

Progress, 60, No. 6, 41-44 (June 1964)<br />

S. J. Lawrence, Chem. Engr. Progress, 60, No. 6, 45-51 (June, 1964)<br />

J. A. C<strong>of</strong>fman and W. R. Browne, Scientific American, 212, No. 6, 90-98 (June 1965)<br />

N. A. Lange, Editor, Handbook <strong>of</strong> Chemistry, 10th Ed., 111, McCraw-Hill Book .<br />

Company, Inc., N. Y. 1961


203<br />

VAPOR PHASE FORMATION OF NONCRYSTALLINE FILMS<br />

BY A MICROWAVE DISCHARGE TECHNIQUE<br />

D. R. Secrist and J. D. Mackenzie<br />

International Business Machines Corporation, Poughkeepsie, 1 New York<br />

Rensselaer Polytechnic Institute, Troy, New York<br />

ABSTRACT<br />

Numerous variations <strong>of</strong> the microwave discharge method have been employed to<br />

prepare thin films. In this study, non-crystalline films were deposited at low<br />

temperatures and pressures by the vapor phase reaction <strong>of</strong> suitable compounds<br />

with the energetic gaseous species generated in a discharge operated at 2,450<br />

megacycles/sec. The major part <strong>of</strong> the investigation concerned the decomposition<br />

<strong>of</strong> metal-organic compounds <strong>of</strong> the type (R),M or (RO),M, where R may<br />

be C2H5, C3H7. etc. Amorphous oxide films <strong>of</strong> silicon, germanium, boron,<br />

tin, and titanium were readily formed when an oxygen plasma was maintained.<br />

Silica films were also grown via an argon plasma. These films were deposited<br />

on metallic and non-metallic substrates positioned outside the discharge region.<br />

Conversely. the oxidation <strong>of</strong> silicon tetrafluoride to yield a fluorsiloxane polymer<br />

<strong>of</strong> composition SOl. SF was found to occur only within the confines <strong>of</strong> the<br />

plasma. It is shown that the films are free from decomposition products when<br />

deposited above a certain critical temperature, which is dependent on the reactant<br />

flow rate. The effects <strong>of</strong> temperature, pressure, flow rate, .and hygroscopic<br />

nature bf the substrate on the deposition rate are examined. Optical<br />

properties are presented. Therutilization <strong>of</strong> a nitrogen or nitrogen oxide<br />

plasma to generate nitride or oxynitride films is discussed.<br />

INTRODUCTION<br />

Extensive studies have been conducted with crystalline films in regard to film<br />

structure, epitaxy, and property variations as a function <strong>of</strong> the history <strong>of</strong> a<br />

particular deposition process. The nature <strong>of</strong> glassy films, however. has not<br />

been investigated with the same thoroughness. This is due, in part, to the<br />

inability <strong>of</strong> most materials to form in the glassy state. In general, the approach<br />

to film formation has been from the vapor phase. Some methods from the vapor<br />

include evaporation, vapor phase hydrolysis, thermal decomposition, and<br />

"sputtering". All <strong>of</strong> these techniques will yield non-crystalline films with the<br />

proper conditions. However, with the exception <strong>of</strong> the latter method, relatively<br />

high temperatures are required. As a result, most films invariably<br />

crystallize immediately after being deposited. The non-cryetalline films prepared<br />

by these techniques are usually materials which readily form a glaea<br />

by the conventional cooling <strong>of</strong> a melt; e. 8.. SiOz. The method <strong>of</strong> sputtering,<br />

on the other hand, occasionally leads to the formation <strong>of</strong> uncommon non-<br />

crystalline films when the substrates are maintained at low temperatures<br />

In this paper. the low temperature preparation <strong>of</strong> a wide variety <strong>of</strong> non-crystalline<br />

films is discussed utilizing a microwave discharge method as an alternative<br />

to sputtering. With this technique, the rate <strong>of</strong> film deposition can be,<br />

carefully controlled by regulation <strong>of</strong> the reactant flow rates. The quality <strong>of</strong><br />

any particular film is shown to be a sensitive function <strong>of</strong> (1) the concentration<br />

(1) .


and type <strong>of</strong> reaction products, (2) the <strong>chemical</strong> nature <strong>of</strong> the substrate, and<br />

(3) the reactor (substrate) .temperature.<br />

204<br />

APPARATUS<br />

A schematic drawing <strong>of</strong> the main flow system employed in this work is shown<br />

in Figure 1. A gaseous plasma, in this instance oxygen, could be maintained in<br />

a 1" 0. D. pyrex tube when the system pressure was less than 800 microns.<br />

The electrodeless discharge was produced with a Raytheon PGM-10 Microwave<br />

Generator. This unit could supply 100 watts <strong>of</strong> microwave energy at a fixed<br />

frequency <strong>of</strong> 2, 450 mc/sec. The energized species were allowed to flow into<br />

the bell jar through a 0. 5" dia. pyrex tube. The metal-organic compounds<br />

selected for this work were liquids with a vapor pressure <strong>of</strong> about 0. 5 mm.<br />

near room temperature and were contained in a graduate cylinder immersed<br />

in a constant temperature bath. The metal-organic evaporation rate (flow rate)at<br />

any temperature could be altered by adjusting a 1 mm. dia. Teflon stopcock.<br />

The ultimate vacuum achieved in the system was 240 microns pressure with a<br />

gas flow rate <strong>of</strong> 1.76 cm<br />

3<br />

/minute. The majority <strong>of</strong> the studies were performed<br />

inside an aluminum furnace 2 114" in dia. x 4" long. A fused silica cylinder<br />

1 3/8" in dia. x 2 I/Z" long served as a second furnace core. The constant<br />

temperature zones for these furnaces extended one cm. above and below the<br />

gas inlet port with a maximum radial temperature variation <strong>of</strong> t 5OC for points<br />

one cm. from the cylinder axes. A fused silica balance havinga sensitivity<br />

<strong>of</strong> i cm/mg. was employed to determine the rate <strong>of</strong> film deposition. Details<br />

<strong>of</strong> this apparatus have been previously reported(2). In order to provide a<br />

secondary working geometry, the basic apparatus was modified as illustrated<br />

in Figure 2. This adaption was used to study the oxidation <strong>of</strong> silicon tetrafluoride<br />

FILM DEPOSITION AND EVALUATION<br />

The substrates were positioned in the furnace reaction vessel with their wide<br />

dimension perpendicular to the gas inlet tube. The general cleaning procedure<br />

consisted <strong>of</strong> dipping the specimens into a 48% solution <strong>of</strong> hydr<strong>of</strong>luoric acid,<br />

followed by a rinse in distilled water. During the period when the furnace temperature<br />

was increasing, the system was purged with the gas selected to form<br />

the plasma. In all work, the microwave generator was operated at 90% <strong>of</strong> its<br />

rated power output.<br />

The films were deposited onto NaCl or KBr discs to facilitate examination by<br />

infrared transmission. Substrates <strong>of</strong> platinum, aluminum, A12O3, and fused<br />

Si02 approximately one cm. in diameter were prepared for the rate studies.<br />

The index <strong>of</strong> refraction and isotropic character <strong>of</strong> film specimens obtained<br />

from the substrates and/or gas inlet tube were determined with a petrographic<br />

microscope. Debye -Scherrer x-ray diffraction powder patterns were made to<br />

establish whether the films were amorphous or crystalline.


BELL JAR<br />

STANC<br />

TO VACUUM<br />

SYSTEM<br />

U T 2 HELIX BALAWE<br />

0 TELESCOR J<br />

AWTE CYLINDER<br />

TEMPERATURE WTH<br />

BAY PLATE<br />

OXYGEN ENERGlZlffi CHAMBER<br />

TO CAPILLARY<br />

LEAK ASSEMaY<br />

Figure 1 : Schematic Drawing <strong>of</strong> Microwave Discharge Apparatus.<br />

+<br />

si F4<br />

I, INLET<br />

I<br />

'h<br />

1)<br />

\I,<br />

P<br />

\<br />

1<br />

J<br />

'\<br />

I\<br />

MICROWAVE ANTENNA<br />

1<br />

I OXYGEN<br />

I<br />

I 4- INLET<br />

I<br />

I 4<br />

SUBSTRATE 1" 0. D.<br />

PYREX TUBE<br />

Figure 2: Modified Microwave Discharge System.


206<br />

RESULTS AND DISCUSSION<br />

Preliminary studies indicated that extensive water was formed as a reaction product<br />

when the metal-organic compounds were decomposed via an oxygen discharge.<br />

This water could be <strong>chemical</strong>ly incorporated into the oxide films when the substrates<br />

were held below a certain temperature which depended on the organic<br />

evaporation rate and the hygroscopic nature <strong>of</strong> the substrate. For'instance, with<br />

NaCl substrates, the silica films were found to be free <strong>of</strong> water above 18OoC<br />

with a tetraethoxysilane evaporation rate <strong>of</strong> 0. 015 cm<br />

3<br />

/hour. (3) The presence<br />

<strong>of</strong> silicic acid was detected below 18OoC by infrared transmission studies. Conversely,<br />

with a KBr substrate and similar conditions <strong>of</strong> temperature and evaporation<br />

rate, extensive water was incorporated into the silica film.<br />

The,majority <strong>of</strong> the films prepared in this study were formed with low deposi-<br />

tion rates <strong>of</strong> about 20 Elminute on NaCl substrates heated to a temperature<br />

<strong>of</strong> 200°C. The optical properties <strong>of</strong> some <strong>of</strong> the films are presented in Table 1.<br />

TABLE 1<br />

COMPARISON OF THE OPTICAL PROPERTIES OF<br />

VAPOR-FORMED FILMS AND THEIR RESPECTIVE<br />

GLASSY OR CRYSTALLINE OXIDES<br />

Principal Infrared Index <strong>of</strong><br />

Mate rial Frequency (CM-l) Refraction<br />

Si02: vapor-formed film 1, 045;800 1.458) . 002<br />

GeOZ :<br />

fusion-formed glass<br />

vapor -formed film<br />

1, 080;800<br />

85 0<br />

1.458: . 002<br />

1. 5827 . 002<br />

B203 :<br />

fusion -formed glass<br />

vapor -formed film<br />

860<br />

1,350<br />

1. 534-1. 607<br />

1.470i . 002<br />

fusion-forme d glass 1,370 1.464p)<br />

TixOy: ' vapor-formed film 950-700 b1.7<br />

Ti02: anatase 1,200-500 >l. 7<br />

Sn Oy:<br />

SnljT:<br />

vapor-formed film<br />

cassiterite<br />

1,425<br />

85 0 -5 00<br />

1.536t - . 002<br />

31.7<br />

All <strong>of</strong> the films were isotropic when examined with polarized light and were<br />

amorphous byx-ray diffraction. The silica films were formed by (1) decomposing<br />

tetraethoxysilane, (C H 0)4 Si, in either an oxygen or argon plasma or (2)<br />

2 5<br />

decomposing tetraethysilane in an oxygen plasma. The germania and boron<br />

oxide films were prepared by decomposing tetraethoxygermane and triethylborate<br />

via an oxygen discharge. The infrared absorption frequencies and refractive<br />

indices <strong>of</strong> the latter three vapor-formed films are similar to those<br />

<strong>of</strong> the respective fusion-formed glasses, which suggests that a random network<br />

structure can be achieved by methods other than the conventional cooling<br />

<strong>of</strong> the melt. The spread in the index <strong>of</strong> refraction for germania glass was<br />

realized by slowing cooling one specimen and quenching another from 1 loO°C;<br />

the slow-cooled specimen had the larger refractive index. With the exception


207<br />

<strong>of</strong> the boron oxide film, the films listed in Table 1 adhered well to the NaCl substrates.<br />

The B 0 film was immediately coated with mineral oil after removal<br />

from the glow dfsciarge apparatus because <strong>of</strong> its extreme moisture sensitivity<br />

and was only partially adherent.<br />

I<br />

The non-crystalline titanium oxide films were prepared from titanium tetra-<br />

isopropylate while maintaining an oxygen discharge. Since titanium oxide is<br />

not a common glass-forming system, one may inquire as to whether or not the<br />

viscosity <strong>of</strong> such a film would be similar to that <strong>of</strong> a glass near its transition<br />

region, e. i. 1013-1014 poises. For many undercooled sy t ms, the growth<br />

rate can be described in terms <strong>of</strong> the reciprocal viscosit$eas:<br />

U = AHf (Tf-T)<br />

3TfTf ,A L % N<br />

where u is the rate <strong>of</strong> growth (cmlsec), T is the undercooled temperature,<br />

v\ is the viscosity (poises), Tf is the fusion temperature, A is the mean jump<br />

distance (cm), I-$ is the latcnt heat <strong>of</strong> fusion (ergs), and N is Avogadro's number.<br />

If this relationship is valid for a system, then an approximate estimation<br />

<strong>of</strong> the viscosity at the crystallization temperature can be made if the rate<br />

<strong>of</strong> growth (crystallization) is known. In this study, the titanium oxide film exhibited<br />

birefringence (crystallized) after 45 minutes at 325OC. An approximate<br />

rate <strong>of</strong> crystallization can be calculated for the film if it is assumed that the<br />

particles grew from some arbitrary value, for example, 10 8 to 110 before<br />

crystallinity was detected. The jump distance A was taken as 2 2 units. Although<br />

Ti02 dissociates, the heat <strong>of</strong> fusion has been reported as 15. 5 kcal/mole<br />

at a melting point <strong>of</strong> 184Ood6). The growth rate determined from the rate <strong>of</strong><br />

crystallization is about 3. 7 x 10-l' cmlsec. The corresponding viscosity<br />

at 5980K is 5. 5 x 10" poises, which would classify the film as a high1 viscous<br />

supercooled liquid since the viscosity value is slightly below 1013-10'4 poises.<br />

Since viscosity is approximately an exponential function <strong>of</strong> temperature, it is<br />

reasonable to conclude that at some slightly lower tem erature the viscosity<br />

<strong>of</strong> the film is characteristic <strong>of</strong> a solid glass, e. i. 101f-1014 poises.<br />

An amorphous tin oxide film was formed by decomposing dibutyltin-diacetate<br />

via an oxygen plasma. Preliminary measurements indicated that the electrical<br />

resistivity <strong>of</strong> the film near room temperature was greater than lo7 ohm-cm.<br />

Comparing th I. R. spectra <strong>of</strong> the film and SnOZ, it is seen in Table 1 that the<br />

main absorption mode for the amorphous film occurs at a much higher frequency<br />

than that <strong>of</strong> the crystalline modification. This shift can probably be attributed<br />

to a large structural variation such as a change in coordination number.<br />

The basic apparatus shown in Figure 1 was modified as illustrated in Figure 2 in<br />

order to study the oxidation <strong>of</strong> SiF4 via an oxygen discharge. Research grade<br />

SiF4 gas was metered into the pyrex chamber at a rate <strong>of</strong> 1.8 cm3/minute.<br />

Simultaneously, dry oxygen was admitted at the rate <strong>of</strong> 5 cm3/minute. The<br />

electrodeless discharge was maintained at 800 u total pressure. Under these<br />

conditions, a thick non-adherent film was deposited onto the walls <strong>of</strong> the pyrex


chamber within the boundaries <strong>of</strong> the plasma in about one hour. The wall temperature<br />

in this region was approximately 100°C. The film can be described as<br />

a translucent blue-white gel which was amorphous by x-ray diffraction and isotropic<br />

when observed with polarized light. The index <strong>of</strong> refraction <strong>of</strong> the gel<br />

was estimated to be considerably less than 1.400; infrared absorption bands<br />

were evidenced at 1080, 920, and 750 cm-’. A micro<strong>chemical</strong> dnalysis <strong>of</strong> the<br />

film indicated that its composition could be represented as (SiOl. 5F)n. It is<br />

interesting to note that the film formed only within the confines <strong>of</strong> the plasma,<br />

which suggests that thermal and/or microwave energy are required for the<br />

oxidativn and/or polymerization processes.<br />

Effect <strong>of</strong> Pressure, Temperature, and Substrate - An extensive study was made<br />

with t e silica films with respect to the mechanism and kinetics <strong>of</strong> film forma-<br />

tion(2’. It is reasonable to suspect that the general conclusions formulated in<br />

this work with respect to pressure, temperature, and nature <strong>of</strong> the substrate<br />

are applicable to most <strong>of</strong> the other oxide films discussed in this manuscript.<br />

Support for this viewpoint is also documented in regards to the incorporation<br />

<strong>of</strong> water-into the films(3).<br />

Basically, the effect <strong>of</strong> minor pressure fluctuations on the rate <strong>of</strong> deposition <strong>of</strong><br />

silica films was found to be negligible. However, above 500 microns pressure,<br />

the rate <strong>of</strong> deposition was rapidly decreased due to (1) an increased atomic<br />

oxygen recombination and (2) poisoning effects from the reaction products.<br />

The films discussed in the present work were deposited near 240 u pressure.<br />

Typical rates <strong>of</strong> deposition for the silica films ranged from 10 to 80 A/min.<br />

by variation <strong>of</strong> (1) the organic evaporation rate or (2) the substrate temperature.<br />

The rate <strong>of</strong> deposition was constant with time. The relationship between<br />

logarithm <strong>of</strong> the deposition rate and reciprocal temperature is depicted<br />

in Figure 3 for various substrates. The data have been spread to show the<br />

temperature dependence <strong>of</strong> deposition with each substrate. With a tetraethoxy-<br />

- silane evaporation rate <strong>of</strong> 0. 15 cm3/hour, the silica films were free <strong>of</strong> water<br />

and/or organic inclusions (by infrared transmission studies) above 29OoC.<br />

At higher temperatures, the rate <strong>of</strong> deposition decreased with increasing<br />

temperature and was ascribed to a process <strong>of</strong> physical adsorption. The apparent<br />

heat <strong>of</strong> adsorption <strong>of</strong> silica glass on the fused silica, NaC1, and platinum<br />

substrates was calculated to be 12. 7 t 0. 2 kcal/mole. For the aluminum<br />

or A120 substrates, the apparent heat <strong>of</strong> adsorption <strong>of</strong> silica was calculated<br />

to be 9. 3 t 0. 3 kcal/mole. It was concluded that the hygroscopic nature <strong>of</strong> the<br />

A1 0 surface was responsible for the lower heat <strong>of</strong> adsorption observed.<br />

It<br />

2 3<br />

was postulated that a hydrated surface tends to incorporate further hydroxyl<br />

groups into the film structure. With this reasoning, one might expect that the<br />

hygroscopic nature <strong>of</strong> the KBr substrate discussed earlier would also lead to<br />

a decreased heat <strong>of</strong> adsorption. In conclusion, it is postulated that the rate <strong>of</strong><br />

deposition <strong>of</strong> an oxide film with a moisture sensitivity similar to that <strong>of</strong> silica<br />

is most likely affected in the same manner, e. i. physical adsorption controlled<br />

below 410OC. The apparent heat <strong>of</strong> adsorption <strong>of</strong> the oxide films on the various<br />

substrates, is <strong>of</strong> course, dependent on the molecular structure <strong>of</strong> the films and<br />

the hygroscnpic nature <strong>of</strong> the substrate.


i<br />

I,<br />

4<br />

I.(<br />

Y I-<br />

* 0<br />

i<br />

f<br />

i<br />

3 0.t<br />

I<br />

I I<br />

I I .6!3 1.85<br />

&”~’<br />

Figure, 3: Relationship <strong>of</strong> Logarithm Silica Deposition Rate and Reciprocal<br />

Temperature for Deposition on Various Substrates.<br />

Other Systems - The microwave discharge technique can be employed to deposit<br />

a variety <strong>of</strong> thin films at low temperatures. One obvious variation <strong>of</strong> the technique<br />

utilizes gaseous plasmas other than oxygen. For instance, in the work<br />

with silica films it was found that (C2H5O)qSi contained sufficient oxygen to<br />

facilitate the formation <strong>of</strong> Si02 when the c mpound was decomposed with energetic<br />

argon species. Sterling and S~ann‘~’ have recently deposited amorphous<br />

Si3N4 films by the reaction <strong>of</strong> silane and anhydrous ammonia in an RF discharge.<br />

Non-crystalline silicon nitride films have also been prepared at Rensselaer<br />

Polytechnic Institute by the decomposition <strong>of</strong> ( C2H5)4Si via a nitrogen discharge.<br />

The use <strong>of</strong> a N20 plasma to form Si20N2 poses another equally interesting<br />

possibility. Success to date with the latter reactions has been complicated by<br />

the ease <strong>of</strong> formation <strong>of</strong> silica. Since metal-organic compounds are now available<br />

for a large number <strong>of</strong> metals, it would seem that the microwave discharge<br />

technique could lead to many new and unusual films by a simple variation <strong>of</strong><br />

the reactant and/or plasma compositions.<br />

i<br />

4


21 0<br />

References<br />

1. R. A. Mickelson, "Electrical and Optical Properties <strong>of</strong> Amorphous Zinc<br />

Oxide Films", Sc. D. Thesis, M. I. T, 1963.<br />

2. D. R. Secrist and J. D. Mackenzie, "Deposition <strong>of</strong> Silica Films by the Glow<br />

Discharge Technique", J. Electrochem. SOC. 113 (9), 914-920 (1966).<br />

3. D. R. Secrist and J. D. Mackenzie, Incorporation <strong>of</strong> Water Into Vapor<br />

Deposited Oxide Films", Solid State Electronics, 9, 180 (1966).<br />

4. G. W. Morey, "The Properties <strong>of</strong> Glass", 2nd Edition, Chap. XVI, p. 370,<br />

Reinhdd Publishing Corp., New York, 1954.<br />

5. David Turnbull, p. 225 in Solid State Physics, Vol. 3, edited by F. Seitz<br />

& D. Turnbull, Academic Press, .Inc., N. Y. 1956.<br />

6. Q. Kubachewski and E. Evans, Metallurgical Thermodynamics, p. 306,<br />

Pergamon Press, N. Y. 1958.<br />

7. H. F. Sterling and R. C. G. Swann, "Chemical Vapor Deposition Promoted<br />

by R. F. Discharge", Solid State Electronics 8, (8) p. 653-54 (1965).<br />

Acknowledgements<br />

The authors are grateful to the Pittsburgh Plate Glass Company for the support<br />

<strong>of</strong> a fellowship. (D. R. S.).<br />

I<br />

A<br />

I


211<br />

The Reacticn 3f Oxygen with Carbonaceous Compounds<br />

in the Electrodeless Ring Discharge<br />

b Chester E, Gleit<br />

Department <strong>of</strong> Chemistry, North Carolina State University, Raleigh, North Carolina, 27607<br />

D Abstract<br />

The electrodeless ring discharge has recently found use in <strong>chemical</strong> analysis as<br />

a means <strong>of</strong> removing carbon from graphitic and organic compounds preceding elemental<br />

analysis and determination <strong>of</strong> microstructure. To determine appropriate reaction conditions,<br />

the relationship between oxidation rate and sample temperature was studied.<br />

Samples were immersed in a plasma produced by passing molecular oqgen through a<br />

radi<strong>of</strong>requency field. An inductively coupled, 13.56-We generator producing 95 watts<br />

was utilized. Gas pressure was 1.2 torr, and flow 150 cc/min. The apparent activation<br />

energy <strong>of</strong> pure graphite was found to be 6.5 Kcal/mol in the temperature range<br />

'' 100 to 3OO0C, and zero at higher temperatures. The activation energy <strong>of</strong> both impure<br />

graphite and sucrose were slightly lower. These values are consistent with those <strong>of</strong><br />

atomic oqgen. The reaction <strong>of</strong> graphite with C02 did not occur below 1X)OC and<br />

yielded an apparent activation energy <strong>of</strong> 3.2 Kcal/mol in the temperature range 150<br />

to 300OC. Oxidation rate was observed to depend on electrical field configuration.<br />

Increasing the temperature <strong>of</strong> the reaction tube's walls decreased the rate <strong>of</strong> carbon<br />

oxidation. Trace ions, such as Fe(I1) , Se(IV), Os(1V) , and iodide, were converted<br />

to higher oxidation states. Neither oxidation nor volatility was observed to be<br />

strongly temperature dependent.<br />

0 Introduction<br />

In 1962 a method was reported for the decomposition <strong>of</strong> organic substances based<br />

on reaction with an oxygen plasma, produced by passing molecular gas through a radi<strong>of</strong>requency<br />

electrodeless discharge (5). This method has found use in a variety <strong>of</strong><br />

<strong>chemical</strong> studies. Loss <strong>of</strong> trace elements through volatilization and diffusion is less<br />

than that in conventiczd dry ashing. Destruction <strong>of</strong> mineral structure is reduced.<br />

\As a small quantity <strong>of</strong> purified oxygen is the only reagent, the possibility <strong>of</strong> <strong>chemical</strong><br />

contamination is diminished. Applications <strong>of</strong> this method include: microincineration<br />

<strong>of</strong> biological specimens (l3), the ashing <strong>of</strong> coal (6) and filter paper (4), and the<br />

recovery <strong>of</strong> mineral fibers from tissue (1). Several reviews <strong>of</strong> analytical applications<br />

! have been published (9) (14) .<br />

In conventional ashing both reaction rate and retention <strong>of</strong> volatile components<br />

lare strongly temperature dependent. However, disagreement exists as to the effect <strong>of</strong><br />

temperature in plasm ashing. In part, this is due to difficdty in applying conven-<br />

1 tional temperature measuring techniques to solids immersed in a strong radi<strong>of</strong>requency<br />

"field. The question is further complicated by the fact that a single temperature<br />

\,cannot be assigned to the system. Electrons in the low pressure plasma are not in<br />

, thermal equilibrium with the ions and neutral species. Furthermore, the temperature<br />

4 <strong>of</strong> the specimen and the surrounding vessel may differ considerably. In this study the<br />

)\ effects <strong>of</strong> temperature on oxidation rate, recombination <strong>of</strong> active gaseous species,<br />

a d volatility <strong>of</strong> inorganic reaction products are considered.<br />

I<br />

I<br />

Experimental<br />

The reaction system employed in these studies (figure 1) consisted <strong>of</strong> a 100-cm<br />

long, 3.5-cm I .D., borosilicate cylinder (Pyrex No. 7740). Specimens were placed on<br />

i<br />

I


212<br />

the principal axis 43 cm from the gas inlet. A 0.6-cm tube, C, passed diametrically<br />

through the cylinder and held the spechen on a central projection. Sample temperature<br />

was regulated, in part, by circulating liquids between this tube and a constant<br />

temperature bath. Radi<strong>of</strong>requency excitation was supplied from a 250-watt, crystal<br />

controlled 13.56-MHz generator, described previously (3). Except as otherwise noted,<br />

an output <strong>of</strong> 115 watts was employed. Power was transferred to the gas by means <strong>of</strong><br />

impedance matching network terminating in a lo-turn coil <strong>of</strong> $-inch O.D. copper tubing<br />

tapped 2 turns from ground.<br />

The coil, B, which had an inside diameter <strong>of</strong> 4.5 cm and<br />

was 12.5 cm long, was coaxial with the reaction tube and placed 10 hm from the gas<br />

inlet.<br />

After passage through a rotometer, molecular gas entered the reaction system<br />

through a capillary orifice, A. Pressure was monitored by a McCloud gauge attached<br />

to side ann E, located 50 cm beyond the gas inlet. Pressure was maintained at 1.2<br />

torr; and flow rates at 150 cc per minute, S.T.P. U.S.P. grade oxygen and instrument<br />

grade carbon dioxide were used.<br />

The temperature <strong>of</strong> solid specimens in the plasma was determined by means <strong>of</strong> an<br />

infrared radiation thermometer (Infrascope Model 3-lC00, Huggins Laboratories Inc.,<br />

Sunnyvale, Calif.) attached to a chart recorder. This device employs a lead sulfide<br />

detector and suitable filters to permit remote measurement <strong>of</strong> 1.2 to 2.5~ radiation<br />

emitted by the specimen. To compensate for variations in emissitivity and inhomogeneity<br />

in the optical field, empirical calibration curves were constructed.<br />

Themcouples were employed to determine cylinder-wall temperatures. To eliminate<br />

interaction with the radi<strong>of</strong>requency field, the transmitter was inactivated during<br />

the latter measurements.<br />

High purity graphite rods (<strong>National</strong> Carbon Co., Grade AGKSP) were employed as<br />

standard specimens. These rods were 0.61 cm in diameter and had a cavity machined<br />

into their base to affix them to the cooling tube. Pellets <strong>of</strong> sucrose and carbon<br />

containing small quantities <strong>of</strong> cupric acetate were also epployed. The latter were<br />

produced by heating and then pressing a slurry <strong>of</strong> the salt solution and m-mesh<br />

graphite powder.<br />

Results and Discussion<br />

Sample Temerature: The temperature variation <strong>of</strong> oxidation rate <strong>of</strong> graphite<br />

exposed to the oxygen plasma is shown in figure 2. Over tpe range 120 to 300OC, the<br />

Arrhenius equation, X = Ce'Ea/RT, fits the data well and yields a value <strong>of</strong> 6.5<br />

Kcal/mol for the apparent activation energy, Ea. Between 300 and 450°C, the highest<br />

temerature studied, oxidation rate is not dependent on temperature. The oxidation<br />

<strong>of</strong> graphite by molecular oxygen at high tempgrature is strongly dependent on the purity<br />

<strong>of</strong> the graphite. To determine if a similar effecb occurs in plasma oddation, pellets<br />

composed <strong>of</strong> pure graphite powder and inorganic salts were utilized. The results <strong>of</strong><br />

the addition <strong>of</strong> 0.01 _M cupric acetate are shown in figure 2. At low temperature the<br />

change in oxidation rate <strong>of</strong> pure and impure graphite with temperature is similar.<br />

However, the rate <strong>of</strong> oxidation <strong>of</strong> the impure graphite becomes independent <strong>of</strong> taprature<br />

at a lower temperature. Measurements performed with specimens contabhg 1-r ,<br />

concentrations <strong>of</strong> cupric acetate led to results which fell between the illustrated<br />

curves.<br />

The gas in the law pressure electrodeless discharge is <strong>chemical</strong>ly similar to that k<br />

in the positive column <strong>of</strong> a low pressure arc. Wlecule-molecule and ion-molecule<br />

collisions are frequent. The ions and neutral species are, therefore, nearly in ther- 1<br />

mal quildbrium.<br />

Elastic collisions between these species and electrons are less<br />

' frequent. At low pressure electron temperatures are quite high. In the oxygen die-<br />

Charge atodc oxygen (%) is believed to be the most abundant active species. Higher<br />

energy states <strong>of</strong> atomic oxygen, positive and negative ions, and electronically<br />

1<br />

,,


2<br />

E,<br />

W<br />

t-<br />

a<br />

Z<br />

9<br />

I-<br />

a<br />

2<br />

X<br />

0<br />

I50<br />

too<br />

50<br />

30<br />

20<br />

A A A A<br />

1<br />

K<br />

SOURCE<br />

~ ~~ ~<br />

Fig. 1. Experimental apparatus : capillary inlet, A;<br />

power coil, B; specimen mounting tube, C; sidearm to<br />

manometer, D; outlet to vacuum pump, E.<br />

1<br />

IO<br />

1.5 2-0 2.5<br />

SURFACE TEMPERATURE )/r x<br />

Fig. 2. Rate <strong>of</strong> oxidation vs. surface temperature for<br />

graphite rods,@, and graphite pellets containing 0.01 ,M<br />

cupric acetate,A.<br />

I


214<br />

states <strong>of</strong> molecular oqgen are also present.<br />

It is instructive to compare these results with measurements <strong>of</strong> the activation<br />

energy <strong>of</strong> graphite with atomic oxygen removed from the luminous discharge. In severearly<br />

studies a vdue <strong>of</strong> zero was reported (2) (16). Hennig (8) observed no dependence<br />

on temperature at a pressure <strong>of</strong> 1.0 torr and a value <strong>of</strong> 7 Kcal/mol at 10 torr. This<br />

difference was attributed to ozone formation. In a recent detailed study <strong>of</strong> the<br />

atomic oxygen-graphite reaction, Marsh et al. (U) reported an activation energy <strong>of</strong><br />

10 Kcal/mol between U and 2OO0C, which approached zero at 350°C. 'Although the rate<br />

<strong>of</strong> oxidation in these studies was considerably lower than that obtained in the plasm,<br />

their values are consistent with the belief that atomic oqygen is a major reactant<br />

within the discharge.<br />

Of a variety <strong>of</strong> specimens, only graphite exhibited an abrupt change in activation<br />

energy near 3Oo0C. For example, the apparent activation energy in the decomposition<br />

<strong>of</strong> sucrose is approximately 4 Xcal/mol over the entire measurement range. The independence<br />

<strong>of</strong> oxidation rate for graphite at high temperatures is ascribed to the formation<br />

<strong>of</strong> surface oxides. Numerous studies <strong>of</strong> graphite combustion have shown that such surface<br />

compounds control rate at elevated temperatures in excess oxygen. As anticipated,<br />

increasing radi<strong>of</strong>reqiiency power to the discharge does not measurablv increase the rate<br />

<strong>of</strong> graphite oxidation at high sample temperature.<br />

The exhaust gas <strong>of</strong> the ovgen-graphite reaction contains both carbon monoxide a d<br />

carbon dioxide, with the latter predominating. Tn the lumi~ous discharge region these<br />

gases react with graphite. The results <strong>of</strong> measuremepts in which carbon dioxide was<br />

passed through the radi<strong>of</strong>requency field and then exposed to graphite rods activated<br />

are shown in figure 3. Between 150 and 4OOOC the Arhennius equation fits well, yielding<br />

an apparent activation energy <strong>of</strong> 3.2 Kcal,/mol. Below 120°C less than one mg per<br />

hour <strong>of</strong> carbon was removed. This small weight loss is attributed to ion and electron<br />

bombardment.<br />

W& Conditions: In a number <strong>of</strong> experiments, increasing power beyond an optimum<br />

value led to the anomolous result <strong>of</strong> reducing ashing rate. Earlier it was noted that<br />

placing a dry ice-acetone trap in the exhaust stream extended the length <strong>of</strong> the luminous<br />

discharge (5). To study this effect, wall temperatures were varied while the<br />

carbon rod was maintained at 200°C. The results <strong>of</strong> a series <strong>of</strong> measurements are shown<br />

in figure 4.<br />

Assuming that the decrease in oxidation rate at increased wall tempera-<br />

ture ip due to recombination <strong>of</strong> active species at the wall, the overall activation<br />

energy at low temperatures for this process is approximately 2 Kcal/ml.<br />

The major sources leading to loss <strong>of</strong> active oxygen species are recombination <strong>of</strong><br />

atomic oxygen and ions at the'walls <strong>of</strong> the vessel. The recombination <strong>of</strong> discharged<br />

oxygen on glass surfaces has been investigated. Linnett and Marsden (10) reported<br />

that the recombination coefficient <strong>of</strong> atomic oxygen on clean borosilicate glass<br />

(Pyrex) was independent <strong>of</strong> temperature. However, positive values were observed on<br />

contaminated surfaces. In a later series <strong>of</strong> papers Greaves and Linnett (7) studied<br />

a number <strong>of</strong> oxide surfaces, in all cases the recombination coefficient was temperature<br />

'<br />

dependent. For silica apparent activation energies were 1 to 13 Kcal/mol over the<br />

temperature range 15 to 3OOOC. The exceptional nature <strong>of</strong> Pyrex was noted.<br />

' The second major source <strong>of</strong> loss <strong>of</strong> active species results from electron-ion<br />

recombination at the chamber walls. The electric field restricts the drift <strong>of</strong> ions<br />

to the chamber walls. Rate <strong>of</strong>-recombination is controlled by ambipolar diffusion,<br />

but is limited by the presence <strong>of</strong> negatively charged oqgen ions in the discharge (15).<br />

Although diffusion is not dependent on wall temperature, a distortion <strong>of</strong> the<br />

symmetric electrical field will enhance wall recombination, producing an inarease in<br />

This effect is noted in t&le 1.<br />

The presence <strong>of</strong> a 6-cm long metallic ring on the exterior wall <strong>of</strong> the<br />

reduced oddation rate by more than ten per cent. Grounding the ring in comn with<br />

. wall temperature and a reduction <strong>of</strong> oxidation rate.<br />

<<br />

/<br />

I<br />

1<br />

I


'i'<br />

100<br />

50<br />

IC<br />

21 5<br />

2.0 2.5<br />

SURFACE TEMPERATURE, I/T i103<br />

Fig. 3. Rate <strong>of</strong> gassification vs. temperature for graphite<br />

rods exposed to carbon dioxide discharge.<br />

5c<br />

4c<br />

3c<br />

20<br />

IC<br />

1.5 2 .o 2.5 3.0 3.5<br />

WALL TEMPERATURE, x lo3<br />

Fig. 4. Effect <strong>of</strong> wall temperature on the oxidation<br />

rate <strong>of</strong> graphite.


.<br />

216<br />

the output coil further reduced the oxidation rate. This is a local effect, in that<br />

oxidation rate beyond the ring was not greatly reduced. Distortion <strong>of</strong> the field can<br />

also be introduced by changing the angle between the end <strong>of</strong> the output coil and the<br />

reactSon tube.<br />

le&h <strong>of</strong> the luminous discharge. Similar effects have been observed in electrodeless<br />

<strong>discharges</strong> at higher pressure (12).<br />

Variations from axial symmetry led to reduced rates and decreased the ,<br />

Table I I<br />

Effect <strong>of</strong> Field Distortion on Carbon Oxidation Rate<br />

Cbcidation Rate<br />

Angle w/hr<br />

Pyrex tube 00 79<br />

Pyrex tube and ungrounded<br />

copper ring<br />

Pyrex tube and grounded<br />

copper ring<br />

00 70<br />

00 62<br />

mrex tube 1.0 71<br />

Pyrex tube 3." 63 '<br />

Effect on Nineral Constituents: It has been reported that there is no appreciable ,,<br />

loss <strong>of</strong> a number <strong>of</strong> metal ions in plasma oxidation (4,s). Nonvolatile species include:<br />

Na(I), Cs(II), Cu(II), Zn(II), Mn(II), Pb(II), Cd(II), Co(II), Ho(III), Er(III), Fe(III),<br />

Cr(IIL), As(III), Sb(SII), and Mo(V1). The effect <strong>of</strong> ashing temperature, the reason<br />

for the surprisingly low volatility, and the final oxidation dtate <strong>of</strong> the product were<br />

not previously explored. As part <strong>of</strong> the present study, 20 to 100 mg <strong>of</strong> compounds containing<br />

radioactive tracers were deposited on Whatman cellulose filters. After<br />

tupxure to ashing for a sufficient period to remove the filter paper, generally 30<br />

dnutes, the activity <strong>of</strong> the ash was measured and the oddation state <strong>of</strong> the element<br />

determined. Specimen temperature was adjusted during ash- by altering input power.<br />

These measurements are summarized in table 11. In general, temperature has little<br />

effect on retention. These results and earuer observations Indicating complete retention<br />

<strong>of</strong> metals in compounds such as arseneous chloride and metalloporphyrFns (5) are<br />

believed to be due to competition between volatilization and oxidation to leas volatile<br />

compounds.<br />

Unlike the other elements studied, the highest valence oxide <strong>of</strong> o d u ,<br />

is the most volatile. Therefore, this element is volatilized In the plasmrr<br />

on process.<br />

The volatility <strong>of</strong> iodide, shown in figure 5, is also consistent wlth the hypothe- {<br />

sis <strong>of</strong> competition between volatilization and oxidation. During these measurements,<br />

ashing was stopped at 5 minute intervals. It is Been that loss <strong>of</strong> 1131 closely foumS<br />

ttie curve for filter paper g ssification. No loss <strong>of</strong> 1131 occurs after the filtar<br />

paper is remved. Loss <strong>of</strong> I f 3l varied between 15 and 35 per cent. However, none Of<br />

the residual 1131 could be preci itated with silver nitrate, indicating that the iodide<br />

had been oxidized. When the 113 E tracer was converted to NdO3 before ashing, all Of<br />

the iodine activitywas retained.<br />


I-<br />

z<br />

W<br />

0<br />

w<br />

a<br />

a<br />

100<br />

80<br />

60<br />

40<br />

20<br />

215<br />

0<br />

0 IO 20 30<br />

TIME (MINI<br />

Fig. 5. Loss <strong>of</strong> sample weight,n; and loss <strong>of</strong> Il3’<br />

tracer,O, during ashing <strong>of</strong> filter paper in an owgen<br />

plasma.


- Tracer<br />

Fe59<br />

Fe59<br />

' ~e75<br />

se75<br />

,8875<br />

se75<br />

218<br />

Table I1<br />

Recovery <strong>of</strong> Trace Elements from Ashed Filter Paper<br />

~. Highest Percent in<br />

Max. sample Percent Oxidation Highest<br />

Compound Temperature Recovered State Oxidation State<br />

I<br />

123<br />

I11<br />

95<br />

120<br />

I11<br />

100<br />

110<br />

250<br />

ll0<br />

250<br />

ll0<br />

250<br />

120,<br />

150<br />

* Recovered after rinsing tube with HF-HN03<br />

V<br />

V<br />

V<br />

V<br />

I<br />

I<br />

VI11<br />

.VI11<br />

The behavior <strong>of</strong> silver ion represents a different type <strong>of</strong> ashing loss. As<br />

opposed to the other metals in this study, only 75 to 90 per cent <strong>of</strong> the Agum could<br />

be recovered from the borosilicate sample holder by rinsing with dilute nitric acid.<br />

To recover the remainder <strong>of</strong> the Ague? the glassware had to be repeatedly rinsed with<br />

a warn mixture <strong>of</strong> nitric and hydr<strong>of</strong>luoric acids. gY maintaining the system at low<br />

temperature this difficulty was ameliorated, but not eliminated.<br />

Conclusion: A number <strong>of</strong> active species are known to be present in the luminous<br />

electrodeless discharge. Although a sikilarity between reactions in the plasma and<br />

those <strong>of</strong> discharged oxygen is,noted, it cannot be concluded that within the plasma<br />

onlythe reactions <strong>of</strong> atomic owgen are significant. The present study indicates<br />

appropriate conditions for the application <strong>of</strong> the electrodeless discharge to decompose<br />

carbonaceous materials prior to elemental analysis. Specifically, increasing sample<br />

temperature to 200-300OC leads to an improvement in ash- rate without appreciably<br />

increasing volatility losses.<br />

91<br />

93<br />

100<br />

100<br />

--<br />

c<br />

-<br />

-<br />

--<br />

l<br />

Acknowledgement //<br />

, The electrical apparatus used in this study was constructed by James Breitmsier.<br />

The assistance <strong>of</strong> Juan Wong and Daniel Silvers is appreciated. Walter Holland, Harvey<br />

Beaudry and Robert Reinhart assisted in preliminary studies performed under a contract<br />

between Union Carbide Chemical Corporation and the Laboratorg for Electronics.<br />

stw was supported by grants from the North Carolina Engineering Foundation and North<br />

C a r o b State University Pr<strong>of</strong>essional Development Fund.<br />

r<br />

I<br />

1<br />

'<br />

d<br />

'<br />

I<br />

t


s.,<br />

Literature Cited<br />

Berkley, C. , Churg, J., Selik<strong>of</strong>f, I. J. , and Smith, W. E., e.<br />

132, 48 (1965).<br />

New York Acad.<br />

Blackwood, J. D., and McTaggart, F. K., -. J. w., 12, 114 (1959).<br />

Gleit, C. E. , Microchem. J. , lo, 7 (1966).<br />

Gleit, C. E., Benson, P. A. , Holland, W. D. , and Russell, I. J., &&. m., 36,<br />

2067 (1964).<br />

Gleit, C. E. , and Holland, W. D., And.. Chem., 2, 1454 (1962).<br />

Gluskoter, H. J., m, 44, 285 (1965).<br />

Greaves, J. C., and Linnett, J. W., Trans. Farad. u., a, 1355 (1958).<br />

Hennig, G. R. , Dienes, G. J., and Kosiba, W., Proc. Second Intern. Conf. Peaceful<br />

Uses At. Energy, Geneva, 1, 301 (1958). -<br />

--<br />

HOUahan, J. R., J. Chem. FdUC., &J A@1, U97J 392 (1966).<br />

Linnett, J. W., and Marsden, D. G. H., m. &. w.<br />

(1956).<br />

I<br />

489<br />

(Londod E. A, a,<br />

Marsh, H., O'Hair, T. E., and Wynne-Jones, W.F.K., Trans. Farad. &., 61, 274<br />

(1965).<br />

Mitin, R. V., and Pryadkin, K. K., 2. =. m., z? 1205 (1965).<br />

Thomas, R. S., J. Cell Biol. , 2, 113 (1964).<br />

Thomas, R. S., "Techniques <strong>of</strong> Electron Microscopy: Microincineration for the Fine<br />

Localization <strong>of</strong> Mineral Constituents".in fISubcellular Pathology" ed. by Steiner,<br />

J. W., Morat, H. Z., and Ritchie, A. C., Harper and Row, New York (in press).<br />

Thompson, J. B., E. m. =. (London), 22, 818 (1959).<br />

Wrkevich, J., and Streznewski, T., Revue L'Inst. Fran. du Petrole, 3, 686 (1958).


220<br />

THE EFFECT OF CORONA ON THE REACTION OF CARBON MONOXIDE AND STEAM<br />

T.C. Ruppel, P.F. Mossbauer, and D. Bienstock<br />

U.S. Department <strong>of</strong> the Interior, Bureau <strong>of</strong> Mines,<br />

Pittsburgh Coal Research Center, Pittsburgh, Pa.<br />

SUMMARY I<br />

The water-gas shift reaction was chosen for study in a corona discharge with<br />

the aim <strong>of</strong> establishing the important variables associated with the production <strong>of</strong><br />

hydrogen.<br />

The reaction was carried out in a quartz Siemen's type ozonizer having an<br />

electrode length <strong>of</strong> 12 inches and an electrode separation <strong>of</strong> 8 nun. The electrodes<br />

consisted <strong>of</strong> fired-silver paint--one electrode coating the inside <strong>of</strong> the inner (high<br />

voltage) tube, and the other coating the outside <strong>of</strong> the outer (ground) tube.<br />

The reaction was studied by means <strong>of</strong> a four-factor, two-level, factorially<br />

designed set <strong>of</strong> experiments. This consisted <strong>of</strong> input power levels <strong>of</strong> 60 and 90<br />

watts,. pressures <strong>of</strong> .Si and 1 atmosphere, hourly space velocities <strong>of</strong> 200 and 800, and<br />

reactor temperatures <strong>of</strong> 127 and 527OC (400 and 800'K). Although voltage was not a<br />

factor, the voltage ranged from 3100 to 11,000 rms volts.<br />

The prediction equation resulting from the statistical analysis <strong>of</strong> the data<br />

indicates that more hydrogen is produced at higher pressures, temperatures, and<br />

power inputs, and lower space velocities. Practically no hydrogen is produced in<br />

the absence <strong>of</strong> a discharge, regardless <strong>of</strong> the values <strong>of</strong> space velocity, temperature,<br />

pressure, or power dissipated.<br />

The highest yield <strong>of</strong> hydrogen within the factorial region studied was 4.5 per-<br />

cent. An extra-factorial region, which was indicated by the prediction equation to<br />

be fruitful, was explored and 11.5 percent hydrogen was obtained.<br />

It was found that the water-gas shift reaction in a corona discharge is<br />

kinetically, rather than thermodynamically controlled.<br />

INTRODUCTION<br />

Novel techniques are being investigated at the Bureau <strong>of</strong> Mines to introduce<br />

energy into coal and coal products in an effort to find new uses for coal. One<br />

technique under study involves <strong>chemical</strong> reactions in a corona discharge. Initially<br />

the gas-phase reaction <strong>of</strong> carbon monoxide and steam to produce carbon dioxide and<br />

hydrogen will be investigated.<br />

The immediate aim <strong>of</strong> this studv is to establish the imoortant variables associated<br />

with the production <strong>of</strong> hydrogen in the water-gas shift reaction in the presence<br />

<strong>of</strong> a corona discharge. A more general goal is to determine the dependence <strong>of</strong> product<br />

yield on the important variables in a corona discharge for several gas-phase reactions'<br />

As knowledge is gained on the effect <strong>of</strong> corona discharge in <strong>chemical</strong> reactions, mre<br />

complex reactions involving coal and its products will be studied. 4<br />

<<br />

The water-gas shift reaction, which is usually carried out industrially over<br />

an Fefl3-Cr203 catalyst at 300-500°C and 100-300 psig, has been discussed at great<br />

length in the literature. Summary articles are a~ailable.l-~ It is almost certain-<br />

/<br />

'<br />

,'<br />

ly a surface reaction5 as opposed to the apparent homogeneous nature <strong>of</strong> the reaction ;<br />

in the corona discharge. Experiments with the quartz Siemen's type ozonizer to be<br />

described have shown that no reaction occurs between water and carbon monoxide at ,p<br />

i


7 h<br />

\ F<br />

221<br />

600°C and 1 atmosphere pressure in the absence <strong>of</strong> a corona. This suggests that the<br />

reaction is homogeneous when it does occur with a corona. That is, the reactor walls<br />

probably do not enter into the reaction by acting as a catalyst or as a third body.<br />

The <strong>physics</strong>6-8 and chemistry9-" <strong>of</strong> corona discharge have been surveyed by<br />

several authors. A bibliography <strong>of</strong> <strong>chemical</strong> reactio s in electrical <strong>discharges</strong> over<br />

a thirty-year period, 1920-1950, has been compiled. 19<br />

PROCEDURE<br />

The corona discharge unit is shown in figure 1. The operational scheme can be<br />

seen in the flow diagram, figure 2. Carbon monoxide from a compressed gas cylinder<br />

(1) is passed through an activated carbon adsorption trap (5). The metered flow (7)<br />

passes through a flow control valve (9); a second stream <strong>of</strong> gas may be blended here<br />

if desired. The carbon monoxide at the pressure <strong>of</strong> the system passes through a<br />

steam generator (11). The thermocouple immediately above the reflux condenser (17)<br />

controls the steam flow rate via a time-proportionating temperature controller (not<br />

shown). The carbon monoxide and water flow rates may be individually varied between<br />

0.2 and 3 ft.3fhr. by adjusting the flow controller (9) and temperature controller<br />

settings. The carbon monoxide-steam mixture then enters the Siemen's-type reactor<br />

through preheaters (18) and (21). The reactor is enclosed in a tube furnace (23).<br />

The product gases pass through a series <strong>of</strong> three cold traps (25, one shown) at<br />

-8OOC. Bypass cold traps (26) are available if required. The non-condensable gases<br />

pass through a sample train (28,29) and then through a flow meter (30) which is at<br />

system pressure. On leaving the flow meter the non-condensable gases pass through<br />

the system-pressure regulator (32), vacuum pump (34), and finally a wet test meter<br />

(35). The system is designed to operate from 0.5 to 2.0 atmospheres.<br />

The Siemen's type reactor, shown in figures 3 and 4, consists <strong>of</strong> two concentric<br />

quartz tubes, 45 and 33 mm. OD, having a 4 mm. annular space. The electrode length<br />

is 12 inches and there is an 8 mm. electrode-to-electrode separation. The electrodes<br />

consist <strong>of</strong> fired-silver paint--one electrode coating the inside <strong>of</strong> the inner (high<br />

voltage) quartz tube, and the other coating the outside <strong>of</strong> the outer (ground) tube.<br />

Tungsten (or optionally copper) wires are attached to the outside and inside <strong>of</strong> the<br />

reactor with two or three coatings <strong>of</strong> fired-silver paint. The capacitance <strong>of</strong> the<br />

reactor was measured as 86-89 pfad using an impedance bridge.<br />

The average wall temperature was used as a measure <strong>of</strong> the temperature <strong>of</strong> the<br />

system. Three thermocouples were equally spaced vertically along the inside wall <strong>of</strong><br />

the reactor (fig. 2) and three along the outside wall. The inside wall thermocouples<br />

were at the corona potential and thus were isolated from ground. A millivoltmeter<br />

was connected in series to each <strong>of</strong> the inside wall couples, and thus was<br />

similarly "floated". To simplify the electrically hot thermocouple circuits, no<br />

compensating ice junction was included; the room temperature correction was added to<br />

each millivoltmeter reading. The corona potential had a positive effect on the<br />

millivoltmeter readings in the hot circuit. Therefore the millivoltmeters were read<br />

before the corona potential was impressed on the system.<br />

taken as the average <strong>of</strong> all six thermocouple measurements.<br />

The system temperature was<br />

The study was made according to a factorially designed set <strong>of</strong> experiments to<br />

determine the effect <strong>of</strong> pressure, space velocity, temperature, and input electrical<br />

power on the yield <strong>of</strong> hydrogen.<br />

This was a four factor, two level set <strong>of</strong> experiments as shown in Table 1.<br />

I


222<br />

Figure 1.- Unit for studying <strong>chemical</strong> reactions in a corona,.discharge.<br />

1<br />

1


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Figure 3.- Siemen's type reactor.<br />

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9mm O.D. 5mm I.D.<br />

45mm 0.D 41mm I.D.<br />

2mm wall with a tolerance -.2mm<br />

,33 mm O.D. 29 mm I.D.<br />

/<br />

9mm O.D.<br />

5mm I.D.<br />

4mm annular space<br />

Figure 4. Siernen's t:ne reactor.<br />

!


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1<br />

Table 1.- Factorial design <strong>of</strong> the experiments<br />

2 level, 4 factor, full factorial<br />

Z4 = 16 experiments 4<br />

1:1 molar mixture, H2:CO<br />

Leve 1<br />

Factor LOW High<br />

Pressure, atm. 0.5 1.0<br />

Space velocity, hr.-' 200 800<br />

Temperature, "K 400 800<br />

Input power, watts 60 90<br />

I It was found that no hydrogen was produced in the absence <strong>of</strong> a discharge, no<br />

matter what the potential impressed on the high voltage electrode. Thus Paschen's<br />

law curves, discharge-initiating potential VS. the product <strong>of</strong> pressure and electrode<br />

separation, were developed for the reactor. These are shown in figure 5. A second<br />

reactor with 12 m. electrode separation was also used to obtain these curves.<br />

Initially it was intended to factorialize secondary voltage, rather than input<br />

power. However, it was not possible to factorialize voltage (set a high and low<br />

level) without losing the discharge at low temperatures or drawing too high a current<br />

at high temperatures. At high currents the arc would puncture the quartz reactor.<br />

Maintaining a discharge in some cases and not others would introduce a very signif-<br />

icant unfactorialized (uncontrolled) qualitative variable, discharge vs. no discharge,<br />

into the design. While it might be possible to factorialize discharge VS. no dis-<br />

charge, it was known that no hydrogen would be produced with no discharge, regardless<br />

<strong>of</strong> the power level.<br />

Input power was factorialized since the voltage and amperage required for a<br />

chosen power level are determined by the discharge and therefore need not meet set<br />

requirements <strong>of</strong> a factorial design.<br />

Although the voltage was not a factor, the voltage ranged from 3100 to 11,000<br />

rms volts.<br />

The above factors were chosen intuitively. Other factors, such as AC frequency,<br />

distance between reactor electrodes, and electrical current, may also have an effect.<br />

Future experiments using a frequency <strong>of</strong> 10,000 cps are planned to detect any fre-<br />

quency effect on hydrogen production.<br />

The factorial design form <strong>of</strong> experbentation has the advantages <strong>of</strong> 1) obtaining<br />

an empirical regression equation with minimum effort, 2) isolating the magnitudes <strong>of</strong><br />

the effects <strong>of</strong> each variable and its interaction with other variables (synergism) on<br />

the dependent variable, 3) allowing optimization <strong>of</strong> the dependent variable within<br />

the levels <strong>of</strong> the factors studied, and 4) suggesting the direction to be taken out-<br />

side the region studied for further optimization.<br />

After the desired carbon monoxide and steam flow rates were obtained and stabilized<br />

at .?; or 1 atmosphere, the discharge was initiated. It was monitored with an<br />

oscilloscope (Tektronix Model RM 35A), typical oscillographs <strong>of</strong> which are shown in<br />

figure 6.<br />

The waveforms on the left show the voltage trace above the current trace.<br />

The area enclosed by the Lissajous figure on the right is a measure <strong>of</strong> the true Power<br />

used by the discharge.<br />

I<br />

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Figure 5.- Paschen's law curves.<br />

2-15-67


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The water-free product gases were analyzed by gas chromatography. However the<br />

hydrogen yields are reported with water present.<br />

RESULTS AND DISCUSSION<br />

The data were analyzed according to the linear hypothesis statistical model<br />

resulting in the following empirical prediction equation for the percent hydrogen<br />

(water included):<br />

I<br />

Pct. H2 = -1.88e.762 - (1.946+0.499)P + (0.00402+0.00042)SV<br />

+(0.00486+0.00121)T - (O.O106K).O0830)W<br />

+(0.0047~.000791)(P*T) - (0.0000103+0.0000006)(T~SV)<br />

+(0.000028&H).0000132)(T-W)<br />

where P = pressure, atmospheres<br />

SV = space velocity, hr.-1<br />

T = temperature, "K<br />

W = input power, watts.<br />

An inspection <strong>of</strong> the terms in the equation, after numerical values are inserted,<br />

shows that tempzrature has the largest effect on the production <strong>of</strong> hydrogen, with<br />

space velocity being the least important.<br />

The coefficient with the largest error associated with it is in the input power<br />

term. Since the factorial levels were maintained quite closely, the inference which<br />

can be drawn is that the yield <strong>of</strong> hydrogen tends to be least correlatable with input<br />

power. The reverse is also true, that hydrogen production tends to correlate best<br />

with the interaction term T-SV.<br />

The coefficients were determined with an IEN 7090 digital computer available at<br />

the University <strong>of</strong> Pittsburgh, using a program for a regression equation previously<br />

developed by Bureau personnel.<br />

According to the equation, maximum production <strong>of</strong> hydrogen, within the range<br />

studied, was found to be at 1 atmosphere, 200 hourly space velocity, 800%, and 90<br />

watts input. At these levels the percentage <strong>of</strong> hydrogen was 4.5, compared with the<br />

figure 4.1 calculated by the equation. The extra-factorial region <strong>of</strong> interest suggested<br />

by the equation would be higher pressures, temperatures, and inputs, and<br />

lower space velocities.<br />

Within the limitations <strong>of</strong> our equipment, and operating on a<br />

flow basis, this was P=2, SV=lOO, T=800, and W=lOO. The hydrogen percentage in-<br />

creased to 8.6. By stopping the gas flow, 11.6%H2 was obtained in the product.<br />

Extrapolating an empirical equation is always dangerous. There is no guarantee<br />

that an indicated extra-factorial region will yield good results. In the present<br />

case, the extra-factorial region proved to be more fruitful than predicted. The<br />

advantage <strong>of</strong> an empirical equation is the ease in which it is obtained while representing<br />

the data well in a compact form within the region in which the data were<br />

taken.<br />

If one could define the reaction temperature in a corona discharge, it would be<br />

possible to discuss the thermodynamics <strong>of</strong> the system. However it is difficult, if<br />

not impossible, to define an equilibrium with respect to the corona reaction. While<br />

there are methods available for obtaining measurements <strong>of</strong> the average (translational)<br />

temperature <strong>of</strong> the gas or plasma, there is a valid question as to the "local tmperature"<br />

at the reaction site <strong>of</strong> the activated species. However it was attempted in<br />

this study to correlate the average wall temperature <strong>of</strong> the system with hydrogen<br />

production and thus to define the system sufficiently for design purposes. me<br />

prediction equation strongly indicates that this approach is satisfactory.


230<br />

The decrease in equilibrium constant <strong>of</strong> the water-gas-shift reaction with I<br />

temperature is shown in figure 7. As the prediction equation indicates a positive<br />

temperature effect on the production <strong>of</strong> hydrogen, the water-gas-shift reaction in<br />

an electrical discharge must be kinetically rather than thermodynamically con-<br />

I<br />

trolled. I<br />

The yields <strong>of</strong> hydrogen shown here are less than the yields achieved industrially13<br />

by catalytic means. What is <strong>of</strong> more interest to us is! the empirical<br />

determination, for several reactions, <strong>of</strong> the functional dependence <strong>of</strong> the yield <strong>of</strong><br />

a given product on the several independent variables in a corona discharge. This<br />

information is a prelude to future experiments where powdered coal or coal volatiles<br />

will be treated with certain gases in a corona discharge.<br />

CONCLUSIONS<br />

The conclusions that can be drawn from this study are:<br />

(1) No hydrogen is produced in the absence <strong>of</strong> a discharge, regardless <strong>of</strong> the values<br />

<strong>of</strong> space velocity, pressure, temperature, or power dissipated.<br />

(2) The prediction equation arising from the statistical analysis <strong>of</strong> the data in-<br />

dicates that more hydrogen is produced at higher pressures, temperatures, and power<br />

inputs, and lower space velocities.<br />

(3) Within the range <strong>of</strong> variables studied, temperature has the largest relative<br />

effect on the production <strong>of</strong> hydrogen, while space velocity has the least relative<br />

effect.<br />

(4) Of the four factors chosen, input power is the least correlatable with the<br />

production <strong>of</strong> hydrogen, while the first order interaction:<br />

velocity) is the most correlatable.<br />

(temperature) X (space 4<br />

(5) The water-gas-shift reaction in a corona discharge is kinetically, rather than<br />

thermodynamically controlled.<br />

REFERENCES I<br />

1. Morgan, J.J. Water Gas. Ch. in Chemistry <strong>of</strong> Coal Utilization. Vol. 2, H.H.<br />

Lowry, ed., John Wiley & Sons, Inc., New York, N.Y., 1945. i<br />

2. Fredersdorff, C.G. von, and M.A. Elliott. Coal Gasification. Ch. in Chemistry<br />

<strong>of</strong> Coal Utilization, Supplementary Volume, H.H. Lowry, ed., John Wiley & Sons,<br />

Inc., New York, N.Y., 1963.<br />

3. Blackwood, J.D. Kinetics <strong>of</strong> Carbon Gasification. Ind. Chem. 36, 55-60, 129-133,<br />

171-175 (1960).<br />

4. Sherwood, P.W. Water Gas Conversion.<br />

Petroleum (London) 24, 338-340 (1961).<br />

1<br />

5. Reference 1, p. 1704. ,<br />

'<br />

6. Loeb, L.B. Electrical Coronas, Their Basic Physical Mechanisms, Univ. <strong>of</strong> Calif.<br />

Press, Berkeley & Los Angeles, 1965, 694 pp. I<br />

7. Brown, S.C. Basic Data <strong>of</strong> Plasma Physics, Mass. Inst. <strong>of</strong> Tech. and John WileY<br />

& Sons, Inc., New York, N.Y., 1959, pp. 250-273. i<br />

8. Meek, J.M., and J.D. Craggs.<br />

1953, pp. 148-176.<br />

Electrical Breakdown in Gases. Oxford Univ. Press, f<br />

4<br />

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4<br />

4<br />

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0"<br />

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0<br />

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0<br />

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0<br />

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4<br />

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Y<br />

0<br />

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a:<br />

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232<br />

9. Glockler, G., and S.C. Lind. The Electrochemistry <strong>of</strong> Gases and Other Di- I<br />

electrics, John Wiley & Sons, Inc., New York, N.Y., 1939.<br />

10. Thomas, C.L., G. Egl<strong>of</strong>f, and J.C. Morrell. Reactions <strong>of</strong> Hydrocarbons in Elec-<br />

trical Discharges. Chem. Rev. 28, No. 1, 1-70 (1940).<br />

11. Jolly, W.L. The Use <strong>of</strong> Electrical Discharges in Chemical Syntheses. Ch. in<br />

Technique <strong>of</strong> Inorganic Chemistry, ed. by H.B. Jonassen and A. Weissberger, v. 1,<br />

Interscience Div. <strong>of</strong> John Wiley & Sons, Inc., New York, N.Y., 1963, pp. 179-208.<br />

12. Akerl<strong>of</strong>, G.C., and E. Wills. Bibliography <strong>of</strong> Chemical Reactions in Electric<br />

Discharges, Aug. 1951, Office <strong>of</strong> Technical Services, Dept. <strong>of</strong> Commerce,<br />

Washington , D . C . I<br />

13. Christain, D.C., and P,B. Boyd, Jr. What to Look for in CO Conversion Catalysts.<br />

Chem. Eng. 56, No. 5, 148-150 (1949).<br />

.<br />

/<br />

I<br />

<<br />

,<br />

d


-<br />

233<br />

SOME PROBLEMS OF THE KINETICS OF DISCHARGE REACTIONS<br />

Robert Lunt<br />

Department <strong>of</strong> Physics<br />

University College, London<br />

This essay is concerned with the kinetics <strong>of</strong> reactions in electrical<br />

<strong>discharges</strong> through gases that are either effected by, or initiated by,<br />

the charged particles present in the gas.<br />

The principal experimental investigations on the kinetics <strong>of</strong> such reactions<br />

which have led to the development <strong>of</strong> the statistical theory <strong>of</strong> discharge<br />

I reaction are recalled briefly before stating spme elaborations <strong>of</strong> the formal<br />

analysis that are now seen to be pertinent and which have not been summarized<br />

hitherto.<br />

The present state <strong>of</strong> the theory is then illuminated by outlining some examples<br />

<strong>of</strong>:<br />

(1) the achievements <strong>of</strong> the theory in providing a detailed and<br />

quantitative Interpretation <strong>of</strong> the values found from experiment<br />

for the empirical reaction rate coefficients considered as<br />

functions <strong>of</strong> the discharge parameters,<br />

(2)<br />

the apparent inadequacy <strong>of</strong> the theory to account for the results<br />

<strong>of</strong> experiment in two gases, and<br />

(3) the lacunae in the experimental data hitherto available that<br />

impede the interpretation <strong>of</strong> the data in term8 <strong>of</strong> statistical<br />

theory: the recognition <strong>of</strong> these lacunae may pave the way to<br />

the better design <strong>of</strong> experiment and to a =re precise uader-<br />

standing <strong>of</strong> the mechanism <strong>of</strong> discharge reaction and <strong>of</strong> the<br />

usefulness <strong>of</strong> electrical <strong>discharges</strong> in <strong>chemical</strong> and in<br />

electrical engineering.<br />

I


234<br />

The Plasma Induced Reaction <strong>of</strong> Hydrogen Sulfide with Hydrocarbons<br />

F. J. Vastola and W. 0. Stacy<br />

Department <strong>of</strong> Fuel Science<br />

The Pennsylvania State University, University Park, Pa.<br />

Introduction I<br />

The interaction <strong>of</strong> sulfur with hydrocarbons under a range <strong>of</strong> experimental<br />

conditions has been investigated by various workers. Knight and co-workers1 re-<br />

acted excited sulfur atoms, produced by 'in situ' photolysis <strong>of</strong> COS at 25OoC, with<br />

a range <strong>of</strong> paraffinic hydrocarbons and found as primary products only the corre-<br />

ponding mercaptans. Bryce and Hinsnelwood2 studied the reaction <strong>of</strong> sulfur vapor<br />

with parafinnic hydrocarbons in the temperature range 320°C to 349°C and observed<br />

that the primary products were hydrogen sulfide and unsaturated hydrocarbons.<br />

Study <strong>of</strong> the reaction <strong>of</strong> sulfur and methane 3-7 over a catalyst at 500°C to 7OO0C<br />

has shown the products to be carbon disulfide and hydrogen sulfide according to<br />

the reaction<br />

CH4 + 2S2 -+ CS 2 + 2H2S. (1)<br />

Thomas and Strickland-Constable8 studied the interaction <strong>of</strong> sulfur and hydrocarbons<br />

at temperatures 1200.OK to 1500'K and in the absence <strong>of</strong> a catalyst observed no carbon<br />

disulfide formation. With a catalyst, however, the reaction proceeded yielding<br />

carbon disulfide, hydrogen sulfide, and hydrogen; reactions similar to (1) for<br />

methane, above 1200°K, being increasingly superseded by those similar to (2):<br />

CH4 + S + CS2 + 2H2*<br />

2<br />

Reported now are some results <strong>of</strong> a study <strong>of</strong> the reactions <strong>of</strong> excited atomic<br />

species, generated by the dissociation <strong>of</strong> hydrogen sulfide in a plasma jet, with<br />

methane and neopentane.<br />

9<br />

This study was suggested by an earlier investigation <strong>of</strong> Vastola and co-workers<br />

into the reaction between carbon and the products <strong>of</strong> water vapor microwave discharge,<br />

where it was observed that the presence <strong>of</strong> carbon downstream inhibited the recom-<br />

bination, to either oxygen or water, <strong>of</strong> the active atomic species. Instead, the<br />

active oxygen reacted preferentially with carbon.<br />

Experimental Procedure<br />

The plasma reactor is shown in Figure 1. The reactor consists <strong>of</strong> a 10 x 0.75<br />

inch fused quartz tube. The gas to be brought to the plasma state is introduced<br />

tangentially upstream from the output coil <strong>of</strong> a 1.2 KW, 120 MHz RF induction heater.<br />

Ihe spiraling motion imparted by the tangential input increases the dwell time <strong>of</strong><br />

the gas in the plasma zone. The hydrocarbon gases to be reacted with the plasma<br />

dissociation products are introduced down stream from the plasma flame.<br />

By moving<br />

the hydrocarbon feed tube the distance between the plasma flame and the point <strong>of</strong><br />

hydrocarbon introduction can be varied.<br />

TO initiate the plasma discharge argon is passed through the reactor (0.5 CU<br />

ft/hr, 1 Atm) and a graphite rod is placed in the induction field. After the heated<br />

graphite rod starts the discharge it is removed and the gas feed is switched to the<br />

desired H2S-Ar mixture. Mass spectrometric gas analyses were made before and after<br />

the reaction.<br />

1<br />

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236<br />

Results and Discussion<br />

When hydrogen sulfide is introduced into an argon plasma condensing elemental<br />

sulfur produces a dense fog dovnstream from the plasma flame. As the amount <strong>of</strong><br />

nydrocarbon that is introduced into this region is increased the elemental sulfur<br />

production decreases to a point where it can no longer be observed. With large<br />

excesses <strong>of</strong> hydrocarbon the color <strong>of</strong> the plasma flame changes from blue to orange<br />

due to back diffusion <strong>of</strong> the hydrocarbon.<br />

Table 1 gives the reactant and product concentrations for reactions <strong>of</strong> dis-<br />

sociated liydrogen sulfide with methane and neopentane. With the exception <strong>of</strong> run<br />

number 3 the only gaseous products detected were hydrogen sulfide, unreacted hydro-<br />

carbon, carbon disulfide, and hydrogen.<br />

Table 1<br />

Reactant and Product Analyses<br />

Reactant Mixture Products<br />

Composition Mole % Composition Mole %<br />

RUXI<br />

No. Reactants HC H2S hK HC H2S H2 CS2 C2H2 AK<br />

1 H2S, CH4 6.4 17.6 76.5 2.2 4.5 18.5 3.8 0 70.1<br />

2 I, 6.4 17.6 76.5 4.3 6.7 13.4 1.6 0 71.1<br />

3 11 25.5 9.9 64.7 13.0 1.3 21.9 3.5 3.0 57.8<br />

4 H2S, C5Hl2 15.3 14.9 70.2 11.0 0.7 18.1 3.9 0 69.7<br />

5 11 15.3 14.9 70.2 13.4 4.8 12.9 2.8 0 70.0<br />

The following stoichiometry would be expected for the reaction <strong>of</strong> methane:<br />

2H2S + CH4 -+ CS2 + 4H2. (3)<br />

In run number 3 the acetylene was produced by the back diffusion <strong>of</strong> methane into the<br />

plasma region.<br />

The stoichiometry €or the neopentane reaction would be<br />

lOH2S + C5H12 -f 5cs2 + l6HzS. (4)<br />

The reactions <strong>of</strong> neopentane were performed with a large excess <strong>of</strong> hydrocarbon with<br />

the hope <strong>of</strong> detecting sulfur insertion compounds OK reaction intermediates. How-<br />

ever, hydrogen and carbon disulfide were the only gaseous species produced. This<br />

indicates that once the neopentane reacts with one sulfur atom its resistance to<br />

further reaction is lowered.<br />

Table 2 shows the variation <strong>of</strong> reactant decomposition with changes <strong>of</strong> hydrogen<br />

sulfide to hydrocarbon flow ratio and plasma-hydrocarbon injection distance. From<br />

Table 2 it can be seen that the extent <strong>of</strong> hydrogen sulfide decomposition is a<br />

function <strong>of</strong> the amount <strong>of</strong> hydrocarbon present downstream from the plasma flame and<br />

the distance from the flame that the hydrocarbon is introduced. the highest - decom-<br />

Position, 95 per cent, occurring in run number 4 with an approximately ten fold excess ’<br />

Of neopentane introduced 1/4 inch from the flame. The figures for the decomposition ’<br />

Of hydrogen sulfide tend to be misleading, the hydrocarbon addition does not change 1<br />

the degree <strong>of</strong> dissociation <strong>of</strong> the hydrogen sulfide but rather it reacts with the<br />

atomic sulfur minimizing formation <strong>of</strong> hydrogen sulfide by the recombination <strong>of</strong> the I<br />

i


237<br />

Table 2<br />

Experimental Variables and Xeaction Conversion Efficiencies<br />

Flow<br />

HC inlet<br />

distance Conversion <strong>of</strong> decomposed<br />

Run<br />

- NO. Reactants<br />

rate<br />

(total)<br />

*<br />

c.f.h.<br />

HZS/HC<br />

from<br />

plasma<br />

inches<br />

Reactant reactants to:<br />

decomposition CS?<br />

H? -<br />

H2S HC H2S IHC &S + HC<br />

% % -%- x %<br />

1 H2S, CH4 0.14 2.75 114 72 63 65 *lo0 %lo0<br />

2 I, 0.14 2.75 1 59 28 33 1.100 %lo0<br />

3 ,I 0.33 0.39 114 85 43 93 36 81<br />

4 HzS, CgH12 0.25 1.03 1/4 95 28 55. 19 46<br />

5 I, 0.25 1.03 1 68 12 56 30 61<br />

* cu ft/hr.<br />

atomic hydrogen and sulfur. The data on extent <strong>of</strong> conversion to hydrogen and<br />

carbon disulfide in Table 2 show that in runs 1 and 2 essentially all <strong>of</strong> the<br />

carbon from the decomposed methane is converted into carbon disulfide and the<br />

hydrogen into molecular hydrogen. In run number 3 the acetylene produced accounts<br />

for the missing carbon and hydrogen. In runs number 4 and 5 a large fraction <strong>of</strong><br />

the neopentane that was decomposed was converted into a solid product.<br />

Table 2 also shows the percentage <strong>of</strong> the sulfur, resulting from the decom-<br />

position <strong>of</strong> the hydrogen sulfide, that is converted into carbon disulfide; the<br />

remainder <strong>of</strong> the sulfur appears as elemental sulfur (runs 1-3) or can be incor-<br />

porated with the carbon-hydrogen polymeric solid that is produced in the runs<br />

us ing neopentane .<br />

These results indicate that hydrogen sulfide can be,completely dissociated by<br />

an electric discharge and the excited atomic hydrogen and sulfur generated can be<br />

reacted with hydrocarbons to produce molecular hydrogen and carbon disulfide.<br />

Under conditions which minimize back diffusion <strong>of</strong> the hydrocarbon into the electric<br />

discharge substantially complete conversion <strong>of</strong> the hydrogen sulfide and hydrocarbon<br />

to hydrogen and carbon disulfide can be effected.<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

6.<br />

7.<br />

8.<br />

9.<br />

References<br />

Knight, A. R., Strausz, 0. P. and Gunning, H. E.,J. Am. Chem. Soc. 85, 2349,<br />

(1963).<br />

Bryce, W. A. and Hinshelwood, C., J. Chem. Soc. 4, 3379, (1949).<br />

Nabor, G. W. and Smith, J. M., Ind. Eng. Chem. 45, 1272, (1953).<br />

Thacker, C. M. and Miller, E., Ind. Fng. Chem. 36, 182, (1944).<br />

Folkins, H. O., Miller, E. and Hennig, H., Ind. Eng. Chem. 2, 2201, (1950).<br />

Fisher, R. A. and Smith, J. M., Ind. Eng. Chem. 42, 704, (1950).<br />

Forney, R. C. and Smith, J. H., Ind. Eng. Chem. 43, 1841, (1951).<br />

Thomas, W. J. and Strickland-Constable, R. F., Trans. Farad. Soc. 53, 972, (1957)<br />

Vastola, F. J., Walker, P. L., Jr. and Wightman, J. T., Carbon 1, 11, (1963).


238<br />

The extensive literature <strong>of</strong> "active" nitrogen chemistry does not appear to<br />

I<br />

record any study <strong>of</strong> competition between organic substrates. This paper reports an<br />

investigation <strong>of</strong> consumption <strong>of</strong> hydrocarbon in the competition between an olefin,<br />

ethylene, and a paraffin, propane. Reaction probably went to completion under most,<br />

if not all, experimental conditions.* Consumption <strong>of</strong> hydrocarbon as a result <strong>of</strong><br />

both primary attack by one or more components <strong>of</strong> "active" nitrogen and <strong>of</strong> secondary<br />

attack by reactive intermediates must be considered possible.<br />

Expcrimental<br />

Apparatus and metnods are described more completely elsewhere, 3'4. Active<br />

nitrogen was generated by electrodeless glow discharge supported by 2450MHz<br />

microwaves at a total pressure <strong>of</strong> 321 Torr. Transport rates were 230cm. sec.-l,<br />

150p mole set.-' and 1.3t0.2~ mole set.-' for linear flow, N2 flow and N(4S) flow,<br />

respectively. !he latter was measured by nitric oxide "emission" titration.'<br />

Hydrocarbon substrate was introduced countercurrent3 into the active nitrogen stream<br />

at autogenous temperature (approx. 5G°C) acm. (.G87 sec.) downstream from the glow<br />

discharge. The gas stream psssed through liquid pitrogen traps 5Gcm. (.22,sec.)<br />

downstream from the substrate inlet. Amounts <strong>of</strong> recovered reactants were determined<br />

by gas chromato raphy on silica &el.4 Relative activities <strong>of</strong> 14Clabeled compounds<br />

were determined g by proportional counting <strong>of</strong> CO2 obtained by combustion <strong>of</strong> the gas<br />

chromatographically purified compounds in 02 over CuO at 450°. Propane and labeled<br />

ethylene were Matheson products. Cold ethylene was Phillips Research Grade.<br />

Data<br />

Table I smarizzs 2ercep.t consumption <strong>of</strong> ethylene consequent upon reaction <strong>of</strong><br />

the pure substrate and three <strong>of</strong> its mixtures with propane with six different ratios<br />

<strong>of</strong> N(4S). Table I1 sunmarizes analogous data for propane. The data formixtures<br />

given in'the two Tables are derived from the same sets <strong>of</strong> experiments. Table I11<br />

summarizes apparent relative specific rates <strong>of</strong> consumption, IlkCpH4/kC3H8tt. lhese<br />

ratios were calculated by means <strong>of</strong> e . 1, the expression which would be appropriate<br />

c ~ ~ ~ / ~ c logC(C2H4)J ~ H ~ I ~ (C,H4)tIq10gC(C,H8)o/(C~H8)tI ,(I)<br />

if the relative rates <strong>of</strong> consmption depended entirely on the bimolecular reaction<br />

<strong>of</strong> each <strong>of</strong> the substrates with the same reagent. Table IV summarizes molar<br />

radioactivities <strong>of</strong> recovered reactants or product ethane relative to that <strong>of</strong> reactant<br />

ethylene for the reaction <strong>of</strong> equimolar mixtures <strong>of</strong> 14C-labeled ethylene and ordinary<br />

propane.


239<br />

Zhbie I<br />

Eerccnt Consumption <strong>of</strong> Ztcylene<br />

(Total Hydrocarbon) Average Percent Consumption<br />

(N)a Pure (C&4),/ (c3H8) e<br />

C2H4 nb 3.0 nb 110 n6 -0.33 nb<br />

4 19 3 13 3 25' 10 -<br />

2 24' 3 27 3 37+ 1c 51 6<br />

1 3?+ 4 45 4 47X 16 56 9<br />

21 3 45 2 59 1 - 730 2<br />

112 7PX 3 87 3 93 10 90 7<br />

, 116 9;o 2 - 93 7 84 3<br />

a.<br />

b.<br />

a.<br />

b.<br />

Flow rate <strong>of</strong> N(4S) is l.3*O.& mole sec.-l throughout.<br />

Number <strong>of</strong> independent determinations averaged to give the tabulated figure.<br />

Table I1<br />

Percent Consumption <strong>of</strong> Propane<br />

41" 2 39 3 39 10 37 7<br />

480 2 - 4 5 7 4 4 3<br />

now rate <strong>of</strong> N(4S) is l.3?S10.2p mole set.-' throughout.<br />

Number <strong>of</strong> independent determinations averaged to give the tabulated<br />

figure.<br />

-<br />

I


( rot-1 -!y-roccrbon)<br />

240<br />

xprr2nc &ltt1\. ., 3czctlvltlcs<br />

"kC _.<br />

/kc Ii I'<br />

(14 2'14 3 8<br />

1<br />

Sz>craco'<br />

(CPfi4) J( C3II.S 10 I<br />

3.c 1.c 0.35<br />

- o.:? 1.1 -<br />

2 (0.30) 0.33 1.2 2.9<br />

1 (1.2) 1.5 1.7 2.3<br />

2/3 - 2.0 - 3.5<br />

1/2 (2.9) 4.1 5.4 5.2<br />

1/5<br />

(4.0) - 4.5 3.1<br />

a. Numbers in this column are calculated from the data for pure substrates.<br />

(Total Hydrocarbon) is t,d.cn arbitrarily as the concentration <strong>of</strong> one <strong>of</strong> the<br />

pure hydrocarbons. Values are based on data for identical concentrations<br />

<strong>of</strong> pure hydrocarbons.<br />

,<br />

bot& ii drocarbon<br />

Ilelative 1,iolar Activities <strong>of</strong> Recovered<br />

Reactants and Product Etiannea<br />

2 0.9s 7 - 0.01c 1<br />

1 0.98 4 - - /<br />

- 0.8 1 0.0lC 1<br />

0.3') 2 0.5 1 O.OlC 1<br />

a. Conpared to unrcacted ethylene; hydrocarbon reactmts equbols.<br />

b. '&e number or^ indepcndcnt ex?erimcnts.<br />

c.<br />

d.<br />

Indistinguishable from the value found for,unreacted propane.<br />

Flow rate <strong>of</strong> N(4S) was 1.z20.2p mole set.-' throughout.<br />

P<br />

I<br />

I


241<br />

Discussion<br />

The systematic variation <strong>of</strong> the ratio IlkC a /k 'I over the range <strong>of</strong> concentration<br />

parameters summarized in Table I11 demonstrateg thaE3r8lative consumption <strong>of</strong><br />

competing hydrocarbons is not determined simply by the relative rates <strong>of</strong> attack <strong>of</strong><br />

N(4S) (or any set <strong>of</strong> reactive species) on ethylene and propane sinc? such determination<br />

would lead to constancy <strong>of</strong> the ratio. A similar conclusion can be drawn from the<br />

data <strong>of</strong> Tables I and I1 by comparison <strong>of</strong> the consumption <strong>of</strong> a given substrate at a<br />

fixed concentration upon reaction witln a fixed proportion <strong>of</strong> N(4S) in the presence and<br />

absence <strong>of</strong> the competing substrate. Such matched points are designated in Tables I<br />

and I1 by identicd superscripts. If the simple model <strong>of</strong> the competition from which<br />

eq. 1 is derived were correct, ccnd Leeping in mind the similar degrees <strong>of</strong> consumption<br />

<strong>of</strong> the two Axtrates, -.ddition <strong>of</strong> the second substrate should always substantially<br />

suppress the consumption <strong>of</strong> the first and should have the largest effect when substrate<br />

is in excess over reagent. In fact, with (reactant hy&ocarbon)/(N)>/l such<br />

suppression is absent or negligible. It becomes significant only when N(4S) is in<br />

excess. The complexity <strong>of</strong> the reaction is also indicated by the shall.ow dependence<br />

<strong>of</strong> percent consumption <strong>of</strong> pure hydrocarbon on the ratio, (pure hydrocarbon)/(N),<br />

particularly with propane for which a twelvefold decrease in the raeo is associated<br />

with increase in percent consumption by a factor <strong>of</strong> only 1.65. Such behaviour is<br />

consistent with destruction <strong>of</strong> the substrate by both attacking reagent and reactive<br />

+itexmediates arising from the primary attack if, as the proportion <strong>of</strong> N(*S) is raised,<br />

/these intermediates are increasingly consumed by the reagent before they can attack<br />

the substrate. This feature is also present with ethylene but to a smaller extent.<br />

,<br />

Except with the largest excess <strong>of</strong> N(*S), the value <strong>of</strong> 1'kC,Hd/kC2HiI (Table 111)<br />

increases with decrease in the ratio (CpH.+)o/(CjH~)o at constit -val;es <strong>of</strong> (total<br />

hydrocarbon)/ (N). 'Ihis systematic change is consistent with occurrence <strong>of</strong> competition<br />

'between the two substrates with respect to their destruction by reactive intermediates<br />

arising from primary attack <strong>of</strong> the reagent. More specifically, (cf. Tables I and 11)<br />

.ethylene appears to be more sensitive to consumption by intermediates arising from<br />

propane than vice versa. Presumably, the effect <strong>of</strong> attack by reactive intermediates<br />

can be reduced or eliminated by using sufficiently large excesses <strong>of</strong> N(*S) that the<br />

intemediates react with the latter rather than with hydrocarbon. 'Ihis analysis<br />

hggests that the values <strong>of</strong> 1'kC,H,/kC3He11 obtained with the largest excess <strong>of</strong> N(4S)<br />

-most closely approximate the &e valie-<strong>of</strong> this ratio for primary attack and indicates<br />

that this true value is at least 5. (See further discussion <strong>of</strong> the data at (hydrocarbon)<br />

/(N) = 116 below.)<br />

3<br />

9<br />

'Be above discussion tacitly asrmmes that N(4S) is the only component <strong>of</strong> "active"<br />

\!nitrogen which is significantly involved. Ilbat this is BO for ethylene is widely<br />

'<br />

accepted. The work <strong>of</strong> Jones and bluer6 suggests that it is erobabl also the case<br />

%or propane. Ilhe latter study provides a value <strong>of</strong> 1.0 x lo6 M 'set.-' for the specific<br />

\ate <strong>of</strong> reaction <strong>of</strong> CSH~ at 50°C. Since nitrogen atom cancedtrations were determined<br />

from HCN yields produced by reaction with ethylene, this constant should be adjusted<br />

Uownward 30 to pk, e.g. to 7 x lo5 M-'sec.-'. Since the constant was apparently<br />

evaluated from experiments in which propane was in molar excess over propane it may also<br />

be significantly high because it does not correct for the consequences <strong>of</strong> attack by<br />

,,'reactive, intermediates arising from initial attack by N(*S). Heerron has estimated from<br />

his elegant mass spectrometric study7 <strong>of</strong> the reaction <strong>of</strong> N(*S) with ethylene that the<br />

bate <strong>of</strong> primary attack in the (virtually temperature independent) reaction <strong>of</strong> N(4S)<br />

(with ethylene is equal to or less than 7 x lo6 M-'=ec.-'. A retboe OS lthe ratio <strong>of</strong><br />

dspecific rates <strong>of</strong> primary attack by N(4S) on ethglene and prbpae, respectively, in<br />

the vicihity <strong>of</strong> 10 is thus indicated by earlier work. Agroemmt with the present<br />

t<br />

I<br />

\


242<br />

result is well within the range <strong>of</strong> the mutual uncertainties. Herronls work further .<br />

establishes that hydrogen atoms produced in the reaction <strong>of</strong> N(4S> with ethylene<br />

compete with the reagent for the substrate and, in fact, provides the model upon which<br />

interpretation <strong>of</strong> the oresent data is based.<br />

!he data <strong>of</strong> Table IV establish that even with a sixfold excess <strong>of</strong> N(4S),<br />

synthesis <strong>of</strong> propane4 in the reaction mixture at least in part from fragments<br />

originating in ethylene is not detectable. Production <strong>of</strong> ethylene ejther by degradation<br />

<strong>of</strong> propane or synthesis at least in part from fragments originating in<br />

propane occurs to H detectable extent with a sixfold excess <strong>of</strong> N(4S) and equal initid<br />

concentrations <strong>of</strong> the hydrocarbons. Presumably such processes are more important<br />

with propane in excess over ethylene. !he values <strong>of</strong> 1~c3n8'1 obtained with a<br />

sixfold excess <strong>of</strong> N(4S) are, accordingly, reduced by such replacement <strong>of</strong> consumed<br />

ethylene, the reduction being greatest with excess propane. !his effect results in<br />

reversal <strong>of</strong> the trend to higher values <strong>of</strong> tlkC2H4/+jHst1 with increasing excess <strong>of</strong><br />

N(4S) which is apparent in the data <strong>of</strong> Table 111. It can also account for the<br />

unusual sequence <strong>of</strong> values <strong>of</strong> this ratio with increasing proportion <strong>of</strong> propane<br />

observed with (hydrocarbon)/(N) = 6 and to a lesser extent when this ratio equals 2.<br />

!he data <strong>of</strong> Table IV also establish that ethane is produced from both ethylene and<br />

propane.<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

6.<br />

7.<br />

Footnotes<br />

Paper VI in the series, "Reactions <strong>of</strong> Active Nitrogen with Organic Substrates."<br />

lhis statement is based on a study <strong>of</strong> the effect <strong>of</strong> trapping times on droduct<br />

yields in the reaction <strong>of</strong> "active" nitrogen with propylene by Dr. Y. IPitani<br />

in these laboratories. Cf. N. N. Lichtin, Int. J. Radiation Biol., in press.<br />

Y. Shinocaki, R. Shaw and N. N. Lichtin, J. Am. Chem. Soc., 5 $1 (1964).<br />

P. T. Hinde, Y. Titani and N. N. Lichtin, z., in press.<br />

P. Harteck, G. G. Mannella and R. R. Reeves, J. Chem. Phys., 3 608 (1958).<br />

Y. E. Jones and C. A. Winkler, Can. J. Chem., 42<br />

&?<br />

J. T. Herron, J. Phys. Chem., 69 2736 (1965).<br />

d<br />

1948 (1964).


I<br />

\<br />

1<br />

243<br />

FORMATION OF HYDROCARBONS FROM H2 + CO IN<br />

MICROWAVE-GENERATED ELECTRODELESS DISCHARGES<br />

Bernard D. Blaustein and Yuan C. Fu<br />

U. S. Bureau <strong>of</strong> Mines, Pittsburgh Coal Research Center,<br />

4800 Forbes Avenue, Pittsburgh, Pennsylvania 15213<br />

I<br />

Formation <strong>of</strong> hydrocarbons from H2 + CO over metal catalysts is <strong>of</strong> considerable<br />

interest and has been studied at length. Hydrocarbons can also be formed in<br />

electrical <strong>discharges</strong>.3, 5-9. l1-I7/ and this <strong>of</strong>fers an interesting alternative for<br />

producing hydrocarbons from H2 + CO.<br />

Fischer and Peters?/ worked with a flow system<br />

where the gases at 10 torr pressure circulated through a discharge (50 Hz) between<br />

metal electrodes, then through a mercury vapor pump, a liquid air-cooled trap, and<br />

back to the discharge. Conversion <strong>of</strong> CO to hydrocarbons was very low for one pass<br />

through the discharge, but by recirculating the gases for 100 minutes, practically<br />

all <strong>of</strong> the CO would react.<br />

Unt?’ and Epple and Ap&1 worked with electrodeless radi<strong>of</strong>requency (2-110 MHz)<br />

<strong>discharges</strong> in static reactors at pressures up to 300 torr. Conversions <strong>of</strong> H2 + CO<br />

and H2 + C02 to C q were quite high f?f/reaction times <strong>of</strong> several minutes; no other<br />

hydrocarbons were formed. McTaggart,- and Vastola et a1.161 working with<br />

electrodeless microwave (2450 MHz) <strong>discharges</strong> in flow systems at pressures <strong>of</strong> a few<br />

torr formed only traces <strong>of</strong> hydrocarbons from H2 + CO. Here, the gas passed through<br />

the discharge only once, and the residence time was a fraction <strong>of</strong> a second. However,<br />

work in our laboratory has shown that in a static reactor, and with reaction times <strong>of</strong><br />

the order <strong>of</strong> a minute, CO can be converted in high yields to hydrocarbons in an<br />

electrodeless microwave discharge in H2 + CO. under conditions where essentially no<br />

polymers are formed.<br />

EXPERIMENTAL PROCEDURES<br />

Reactions were carried out in 11-nun ID cylindrical Vycor reactors placed in a coaxial<br />

cavity (Ophthos Instruments, similar to type 2A described by Pehsenfeld et a1.21)<br />

connected by a coaxial cable to a Raytheon KV-lWA CMD-10 2450 MEz generator.<br />

For a run, the reactors were evacuated to < 3 p and filled with either 5:l Hz-CO<br />

or various H2-CO-Ar (typically 5.1:1.0:0.4) mixtures prepared from tank gases and<br />

stored in the vacuum system. Product analyses were made on a CEC 21-1OX mass<br />

spectrometer. Net power into the discharge, measured with a Microwave Devices<br />

model 725.3 meter, was approximately 36 watts, although lower power levels could be<br />

used. Air was blown through the cavity to cool the reactor somewhat, but the ,<br />

estimated wall temperature in the discharge was still several hundred degrees C.<br />

Runs with argon gave the same results as in the absence <strong>of</strong> Ar, and the ratio <strong>of</strong><br />

total-carbon-to-argon in the product was usually a few percent lower in the product,<br />

but did not vary by more than + 10 percent from its value in the original mixture,<br />

indicating that only negligible amounts <strong>of</strong> polymers were formed in the reaction.<br />

For H2 + CO mixtures without Ar it was assumed that polymer formation was negligible,<br />

so long as reaction conditions were similar.<br />

As a precaution against the gradual accumlation <strong>of</strong> small amounts <strong>of</strong> polymer in the<br />

reactors, they were cleaned before each run by maintaining a discharge in O2 at<br />

about 10 torr for 3 minutes to oxidize any carbonaceous material present. This was<br />

repeated twice, with fresh samples <strong>of</strong> 02. A discharge in H2 (about 10 torr) was<br />

then maintained for 3 minutes in the reactor. This was also repeated twice, with<br />

fresh samples <strong>of</strong> H2. Since the reactions to be studied were to be carried out in<br />

a reducing environment, this treatment with H2 was felt to be desirable after the<br />

O2 discharge.


244<br />

RESULTS<br />

Figure 1 shows the results <strong>of</strong> experiments made at initial gas pressure <strong>of</strong> 12 + 1<br />

torr in 36-cm long by 11-mm I D reactors. The percent <strong>of</strong> carbon present in the<br />

product as C2Hp and as CH4 + C2H2 is plotted vs. reaction time. Figure 2 shows<br />

the percent <strong>of</strong> carbon present in the product as CH4 for the same runs. Water, C02.<br />

and occasionally slight traces <strong>of</strong> other hydrocarbons, were also present in the<br />

product.<br />

times <strong>of</strong> 30-120 seconds. Figure 3 shows the results <strong>of</strong> experimentslmade at initial<br />

gas pressures <strong>of</strong> 50 t 3 torr in 20-cm long by 11-mm ID reactors, Here, the percent<br />

<strong>of</strong> carbon present as CH4 + C2H2 is at a m3ximum <strong>of</strong> 24-25); for reaction times <strong>of</strong><br />

3-4 minutes. There is considerable scatter In the data; the dashed curves are<br />

intended to show only the general trend.<br />

The conversion <strong>of</strong> CO to CHq + C2H2 reaches a maximum <strong>of</strong> 17-18% for reaction<br />

These data show that conversion <strong>of</strong> CO to hydrocarbons in the discharge under these<br />

conditions is Limited. The composition <strong>of</strong> the gases in the reactor approaches a<br />

stationary state, for reaction times <strong>of</strong> the order <strong>of</strong> 0.5 to 3 minutes, depending<br />

upon the pressure. Because <strong>of</strong> the geometry <strong>of</strong> the reactors, and the volume <strong>of</strong> a<br />

reactor relative to the volume occupied by the discharge, the time required to<br />

reach the stationary state appears to be longer than is actually so, due to the<br />

relatively long times required for diffusion <strong>of</strong> gases into and out <strong>of</strong> the discharge.<br />

(The 36-cm long reactors were used for the runs made at 12 torr; for the runs mede<br />

at 50 torr, the shorter 20-cm long reactors were used.<br />

Preliminary experiments<br />

showed that the conversion <strong>of</strong> CO to CH4 + C2H2 at 50 torr in 36-cm long reactors<br />

was essentially the same as for the 20-cm long reactors, but took 1-2 minutes<br />

longer to achieve mximm conversions.)<br />

High yields <strong>of</strong> gaseous hydrocarbons from H2 + CO have now been shown to occur in<br />

low-frequency (50 Hzll and 60 H Z / ) <strong>discharges</strong>, radi<strong>of</strong>requency (2-110 MHz)?/ and<br />

microwave (2450 MHz) <strong>discharges</strong>. However, in all <strong>of</strong> these cases, the reaction does<br />

not appear to be an extremely rapid one, such as is the case for dissociation <strong>of</strong><br />

diatomic molecules in a discharge, for instance.<br />

For reaction times longer than those needed to reach maximum conversions, the<br />

conversions appear to decrease. This is probably due to some polymer fomtion,<br />

but not enough to show up as a 10% decrease in the analytically determined C/Ar<br />

ratio. Several runs at 12 torr (not plotted) <strong>of</strong> 5 minutes duration, and some<br />

longer runs, including one at 50 torr for 10 minutes, gave values <strong>of</strong> the C/Ar<br />

ratio more than 10% below the initial value <strong>of</strong> the ratio, and this was considered<br />

evidence <strong>of</strong> polymer formation. Here, also, the yields <strong>of</strong> CH4 and C2H2 were lover.<br />

Conversions <strong>of</strong> CO could be increased by removing reaction products ae they forrmd,<br />

by having a cold trap surround the bottom 5 cm <strong>of</strong> the reactor before and during<br />

the time that the discharge was maintained at a distance <strong>of</strong> 10 cm from the bottom.<br />

The discharge is localized and extends over a distance <strong>of</strong> about 2 cm. As shown in<br />

table 1, the conversion <strong>of</strong> CO increased markedly and the product distribution<br />

changed. Values for the C/Ar ratio indicated that polymers were not formed. Also,<br />

there is no indication that the product distribution is any different in the presence<br />

<strong>of</strong> Ar than in its absence. The first three columns in the table are for the 3-<br />

minute runs shovn in figures 1 and 2.<br />

When the discharge was maintained for 3 minutes’<br />

or longer, with Dry Ice (-78O) surrounding the end <strong>of</strong> the reactor, the percent Of<br />

carbon present in the final product as CHq is 51%; C2H2, 17%; CzRg, la. At this<br />

temperature, the only reaction product frozen out is H20. Apparently, the removal<br />

<strong>of</strong> this is sufficient to increase the convereion <strong>of</strong> CO to hydrocarbons to approxi-<br />

mately 78%.<br />

I<br />

I<br />

/J


h<br />

z<br />

-<br />

a<br />

o m<br />

a<br />

20<br />

T IME, minutes .<br />

Fiqure 1.- Formation <strong>of</strong> hydrocarbons from H2+ CO in<br />

microwave- generated discharge: acetylene 0,<br />

acetylene + methane 0. Initial gas pressure =<br />

1251 torr.<br />

11-30-66 L-9694


20<br />

15<br />

IO<br />

5<br />

0<br />

0<br />

0<br />

L 0<br />

0<br />

I 2 3 4<br />

TIME, minutes<br />

Figure2.-Formation <strong>of</strong> CH, from H,t CO in<br />

microwave -generated discharge. Initial<br />

gas pressure= 12 t I torr.<br />

11-30-66 L- 9695<br />

0<br />

0<br />

5<br />

r<br />

i


I 1 I I I I<br />

0 I 2 3 4 5<br />

TIME, minutes<br />

Figure3.-For mation <strong>of</strong> hydrocarbons from He + CO in<br />

microwave- generated discharge: methane CY,<br />

acetylene A, acetylene + methane 0. Initial<br />

gas pressure=50+ 3 torr.<br />

11-30 -66 L- 9696


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The next five coluws in table 1 show that with liquid N2 cooling (-196'), the<br />

percent <strong>of</strong> carbon in the product as CH4 in only 4%; C2H2 + C2H6 (with the latter<br />

predominating) 81%; C3 + C4 hydrocarbons, 69.; more H20 and C02 are also formed.<br />

The mass spectrometric analyses indicated that traces <strong>of</strong> oxygenates were also<br />

present in the products <strong>of</strong> these runs, but in such small amunts that no identi-<br />

fications could be attempted. For some unknown reason, C2H4 is not formed under<br />

these conditions. (Several runs were analyzed by gas chromatography For C2H4 and<br />

none was found.) At a temperature <strong>of</strong> -196O, the only non-condensables present in<br />

the mixture are H2, CO, and CH4; all the other products are frozen but. One can<br />

speculate that the high yield <strong>of</strong> C2H6 is due either to a recombination <strong>of</strong> CH3<br />

radicals at the cold surface, or hydrogenation <strong>of</strong> C2H2, but the mechanism <strong>of</strong><br />

formation <strong>of</strong> any <strong>of</strong> the hydrocarbon products is not known.<br />

The next-to-last pair <strong>of</strong> columns in table 1 show that very high conversions <strong>of</strong> CO<br />

to C2- and higher hydrocarbons can be obtained using a 2.2:l H + CO mixture.<br />

Here, also, the C02 production is higher, and the CH4 lower, tian compared with<br />

the more hydrogen-rich reactant mixture. The last pair <strong>of</strong> columns, giving data<br />

for runs made at 50 torr, indicate that C2H2 was, by far, the predominant product<br />

in these runs.<br />

The almost complete conversion <strong>of</strong> CO to hydrocarbonqH20, and C02, obtained by<br />

cooling the bottom <strong>of</strong> the reactor, is reversible. Several additional experiments<br />

(at 12 torr), where the gases were reacted for 3 minutes while the reactor was<br />

cooled, the bottom <strong>of</strong> the reactor then warmed to room temperature in a few seconds<br />

with a water bath, and the gases reacted for 2 more minutes, gave the same product<br />

compositions as for the runs shown in figures 1 and 2.<br />

Table 2 gives the results <strong>of</strong> some preliminary experiments where water vapor was<br />

added to the H2 + CO + A r mixture before reaction. The water vapor was added to<br />

the previously evacuated reactor and a portion <strong>of</strong> the vacuum system connected to<br />

a Pace Engineering Co. Model P7 pressure transducer containing a + 1 psi diaphragm.<br />

The output <strong>of</strong> this was indicated on a Pace Model CD25 transducer indicator. After<br />

the water vapor partial pressure was measured, the stopcock to the reactor was<br />

closed and the water frozen at,the bottom <strong>of</strong> the reactor. The reactor was then<br />

filled with the H2-CO-Ar mixture, the bottom <strong>of</strong> the reactor warmed slightly, and<br />

3 minutes allowed for mixing <strong>of</strong> the gases before the discharge was initiated.<br />

Even from these few experiments, it can be seen that adding water vapor to the<br />

initial reactant mixture has a strong inhibitory effect on the production <strong>of</strong><br />

hydrocarbons.<br />

Comparison <strong>of</strong> the second and third runs listed in the table shows that 3 minutes<br />

reaction time increases the yield <strong>of</strong> hydrocarbons only slightly as compared to'one<br />

minute. The last two runs in the table show that when the water vapor partial<br />

pressure is equal to or greater than the CO partial pressure in the reactant gas<br />

mixture, no hydrocarbons are produced at all.<br />

(The C02 yield is increased due to the reaction H20 + CO +C02 + H2.)<br />

The pronounced inhibitory effect <strong>of</strong> H20 vapor on hydrocarbon formation in this<br />

reaction may explain some <strong>of</strong> the scatter <strong>of</strong> the data shown in figures 1, 2, and 3.<br />

It is possible that small (and variable) amounts <strong>of</strong> H20 vapor were adsorbed on the<br />

walls <strong>of</strong> the reactor tubes, and that this decreased the hydrocarbon yield in (some<br />

<strong>of</strong>) the runs by a varying amount which shows up as scatter in the data. Further<br />

experiments would have to be done to shed more light on this point. However, there<br />

are other, as yet unknown, sources <strong>of</strong> variability in the experimental conditions<br />

which also undoubtedly contribute to the scatter in the data.


250<br />

TABLE 2. - Effect <strong>of</strong> adding water to the H7-CO-Ar mixture.<br />

Bepression <strong>of</strong> hydrocarbon formation<br />

Run 11153<br />

Initial H2-CO-Ar<br />

pressure torr<br />

(5.1 : 1.0:0.4) 10.8<br />

Initial H20 pressure<br />

added, torr<br />

.35<br />

Time <strong>of</strong> discharge, min. 1<br />

Percent <strong>of</strong> carbon present<br />

in product as<br />

CH4<br />

4.0<br />

C2H2 4.2<br />

co2 3.3<br />

Hydrocarbons 8.2<br />

DISCUSSION<br />

11152 11154 11152<br />

12.6 13.9 11.8<br />

.85 .95 1.83<br />

1 3 1<br />

1.9 1.7 0.0<br />

1.8 2.6 0.0<br />

4.6 4.5 8.8<br />

3.7 4.3 0<br />

11013<br />

12.7<br />

1 6<br />

1<br />

0.0<br />

0.0<br />

23.1<br />

0 .i<br />

I<br />

the reaction in I 1<br />

a stationary i<br />

The different conversions <strong>of</strong> CO can be explained by assuming that<br />

the discharge. without cooling the bottom <strong>of</strong> the reactor, reaches<br />

state where-the production <strong>of</strong>-CH4 and C2W2 is limited by-the back reaction <strong>of</strong> these<br />

hydrocarbons with H20 and/or C02 to form H2 + CO. The data in figure 3, by comparison<br />

with the runs in figures 1 and 2, indicate that conversion <strong>of</strong> CO to hydrocarbons is<br />

increased at higher initial pressures, as would be expected for a reaction where the<br />

volume <strong>of</strong> the products is less than the reactants. When one or more <strong>of</strong> the reaction<br />

products are removed from the discharge zone by being frozen out, the Stationary<br />

state shifts and more CO reacts to form hydrocarbons. When the frozen-out hydrocarbons<br />

are re-introduced into the discharge, they react very readily to re-form<br />

the initial stationary state composition. If, on the other hand, water vapor i0<br />

added to the initial reactant gas mixture, the conversion <strong>of</strong> CO to hydrocarbons is<br />

repressed.<br />

These experimental observations can be sunmed up by discussing the reaction<br />

H + CO + C q + H20 in terms <strong>of</strong> a stationary state in the discharge which can<br />

shft in the direction that would be predicted by applying Le Chatelier's principle.<br />

Actually, in this respect, the system behaves as if it were in <strong>chemical</strong> equilibrium.<br />

Qualitatively, this interpretation o the data is very reasonable. Fischer and<br />

Peters,?/ Wendt and Evans,El Lunt,?j and Epple and ApS/ have all discurrcd the<br />

production <strong>of</strong> hydrocarbons from H2 + CO in terms <strong>of</strong> equilibria in the diocharge.<br />

However, simple arguments shov that any discussion <strong>of</strong> equilibria in <strong>discharges</strong> is<br />

not a straightforward one because <strong>of</strong> the absence <strong>of</strong> temperature equilibri<br />

the various species - electrons, ions, and molecules - in the discharge.- i$-*<br />

Manes/ has pointed out that in the statistical mechanical derivation <strong>of</strong> the<br />

equilibrium constant in terms <strong>of</strong> the part,ition functions, the functional form Of<br />

the equilibrium constant expression follows from the conservation <strong>of</strong> atom in the<br />

system. This leads to the likelihood that the H2-CO-CH4-B20CO2 rysta vlll eoafom<br />

to some equilibrium "constant" in an electrical discharge system, although th<br />

magnitude <strong>of</strong> this constant vi11 not be derivable from equilibrium thermodynndc<br />

properties.<br />

1<br />

1<br />

,<br />

1<br />

)<br />

j<br />

I<br />

' 1


\<br />

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251<br />

Given the existence <strong>of</strong> this equilibrium "constant" for (some) reactions occurring<br />

in a discharge, we would then expect Le Chatelier's principle to apply. In fact,<br />

the "constant" need be only approximately constant, as conditions change over a<br />

certain range, for the system to exhibit qualitative changes in accordance with<br />

Le Chatelier's principle.<br />

For a preliminary inspection <strong>of</strong> the quantitative aspects <strong>of</strong> these equilibria<br />

"constants," from the data in table 2 and the tWo one-minute runs in figures 1 and<br />

2, values were calculated for I<br />

and<br />

P X P<br />

CO H20<br />

K1 = P XP<br />

co2 H2<br />

P X P<br />

CH4 H20<br />

K2 = ---<br />

P x P3<br />

GO n2<br />

These are given in table 3. If these equilibria had been established in an ordinary<br />

thermal system, the values for K1 and K2 would depend only on temperature. However,<br />

these "equilibria" were established in a reactor system where part <strong>of</strong> the gas was in<br />

an electrical discharge. Since we cannot define one temperature for the discharge,<br />

the experimental values obtained for K1 and K2 depend on the parameters which<br />

characterize the discharge, such as rate <strong>of</strong> energy input, geometry <strong>of</strong> the reactor,<br />

the volume <strong>of</strong> gas in the discharge relative to the volume <strong>of</strong> the reactor, and the<br />

electrical variables, such as field strength, etc.<br />

The values obtained for K1 and K2 can be used to define a "<strong>chemical</strong>ly equivalent<br />

temperature" for the gases in the discharge. Thus, the average value for K1<br />

corresponds to a "temperature" <strong>of</strong> 1300'K. This is very approximate, due to the<br />

small change <strong>of</strong> K with temperature for this reaction near 130O0K. The average<br />

value for K2 corresponds to a "temperature" <strong>of</strong> approximately 800'K. Pursuing<br />

much the same line <strong>of</strong> thought, Epple and Apgl calculated "equivalent temperatures"<br />

<strong>of</strong> about 750'K from values <strong>of</strong> K1 and 850'K from values <strong>of</strong> K2 obtained from the data<br />

on the H2-CO-CQ-H20-C02 system in their static radi<strong>of</strong>requency reactor experiments.<br />

The significance, if any, <strong>of</strong> these "temperatures" calculated from the discharge<br />

data, is unknown.<br />

TABLE 3. - Values <strong>of</strong> equilibrium "constants" calculated<br />

from the data in table 2<br />

"Temperature, I'<br />

Run 11153 11151 11154 11152 11013 2154 4272 OK<br />

K1<br />

1.4 1.8 1.9 2.0 1.9 1.1 1.9 1300<br />

K2<br />

K3 x Id<br />

21<br />

7.4<br />

12<br />

17<br />

9<br />

37<br />

- 1/<br />

-<br />

K4<br />

3.2 2.5 3.2 -<br />

11 -<br />

11 -<br />

- 11 22 33 800<br />

11 4.5 6.3 1300<br />

11 2.1 6.9<br />

11 me to the large concentration <strong>of</strong> H20 vapor, no hydrocarbons were produced<br />

in these runs.


252<br />

One unusual finding <strong>of</strong> Epple and Apt is that CH4 was the sole hydrocarbon produced<br />

under their coaditions. Even though CH4 was present in the discharge for minutes,<br />

no C2H2 was produced. We have repeated their experiments (using a 400 mz<br />

generator) and can confirm this finding, as well as their values for the amount <strong>of</strong><br />

CO converted to CH4 in a radi<strong>of</strong>requency discharge. On the other hand, C2H2 is<br />

always produced in the reaction in a microwave discharge.<br />

this difference in products in the two cases, perhaps some significance can be found<br />

in the approximate values <strong>of</strong> 1300°K calculated from K1 for our microwave discharge<br />

runs as contrasted with 750'K from K1 calculated by Epple and Apt. The difference<br />

in these "temperatures" may be another indication <strong>of</strong> what we feel intuitively -<br />

namely, that the microwave discharge is "hotter" than the radi<strong>of</strong>requency discharge,<br />

because <strong>of</strong> the higher value <strong>of</strong> energy input per mole <strong>of</strong> gas in the discharge.<br />

Values were also calculated for<br />

and<br />

Kg =<br />

K4 =<br />

P x P3<br />

CZH2 "2<br />

P2<br />

CH4<br />

2<br />

P XP<br />

C2H2 H20<br />

P2 x P3<br />

CO HZ<br />

In attempting to explain<br />

and are given in table 3. From the average value for K3, one can calculate a<br />

"temperatu e" for this reaction <strong>of</strong> approximately 130OOK. The values for<br />

K4 (K4 - K: x K ) are mrch higher than there is any reason to expect, since for<br />

this reaction, jog K = -4.6 at 300°K, and decreases with increasing temperature.<br />

The values calculated for K4 indicate that the reaction<br />

is not even remotely near any sort <strong>of</strong> equilibrium in the discharge; the amount <strong>of</strong><br />

CZHZ formed is far greater than can be accounted for at equilibrium.<br />

In summary, it is helpful to discuss qualitatively at least some reactions in<br />

<strong>discharges</strong> from the point <strong>of</strong> view <strong>of</strong> stationary states or equilibria, which can<br />

19 are also attempting to discuss<br />

shift according to Le Chatelier's princip . Admittedly, this approach te<br />

speculative at the moment. Other workersdischarge<br />

reactions in terms <strong>of</strong> equilibria, and it will be <strong>of</strong> interest to see how<br />

useful these ideas prove to be in interpreting <strong>chemical</strong> reactione in <strong>discharges</strong>.<br />

The authors wish to thank Gus Pantages, Waldo A. Steiner, and Paul Golden for their<br />

technical assistance; A. G. Sharkey, Jr. and Janet L. Shultr for the mass-<br />

spectrometric analyses; and Drs. Irving Wender and Frederick Kaufman for their<br />

valuable discussions. /<br />

,<br />

REFERENCES<br />

1. Arzimovich, L. A. Elementary Plasma Physics. Blaisdell Pub. Co., New York,<br />

N. Y., 1965, pp. 5-6.<br />

Eck, R. V., E. R. Lippincott, M. 0. Dayh<strong>of</strong>f, and Y. T. Pratt.<br />

August 5, 1966, pp. 628-633.<br />

2. Scbcnce, 153,<br />

i<br />

1<br />

I<br />

/<br />

I<br />

(<br />

,i


I<br />

L<br />

253<br />

Epple, R. P. and C. M. Apt. The Fonnation <strong>of</strong> Methane from Synthesis Gas by<br />

High-Frequency Radiation. Gas Operations Research Project FT-27(ext.), Am.<br />

Gas Assoc. Catalog No. 59/OR, Am. Gas ASSOC., Inc., July 1962, 47 pp.<br />

4. Fehsenfeld, F. C., K. M. Evenson, and H. P. Broida. Rev. Sci. Instruments,<br />

- 36, March 1965, pp. 294-298.<br />

5. Fischer, F. and K. Peters. Btennst<strong>of</strong>f-Chem., 2, No. 14, 1931, pp. 268-273.<br />

6. Lefebvre, H. and M. van Overbeke. Chimie et Industrie, Special No., April<br />

7.<br />

1934, pp. 338-342.<br />

Lefebvre, H. and M. van Overbeke. Compt. rend., 198, 1934, pp'. 736-738.<br />

8.<br />

9.<br />

10.<br />

11.<br />

12.<br />

Losanitsch and Jovitschitsch in Ch. IV <strong>of</strong> "The Conversion <strong>of</strong> Coal into Oils,"<br />

by P. Fischer, E. Benn, Led., London, 1925<br />

Lunt, R. W. Proc. Roy. SOC. (London), m, 1925, pp. 172-186.<br />

Manes, M. Private Co-nication.<br />

McTaggart, F. K. Austral. J. Chem., l7, 19.64, pp. 1182-1187.<br />

Sahasrabudhey, R. H. and S. M. Deshpande. hoc. Indian Acad. Sci., =,<br />

1950. pp. 317-324.<br />

13. I Sahasrabudhey, R. H. and S. M. Deshpande.<br />

pp. 361-368.<br />

J. Indian Chem. SOC., 27, 1950,<br />

14.<br />

15.<br />

Sahasrabudhey, R. H. and S. M. Deshpande.<br />

pp. 377-382.<br />

J. Indian Chem. SOC., 28, 1951,<br />

16.<br />

1948, pp. 366-374.<br />

Vastola, F. J., P. L. Walker, Jr., and J. P. Wightman.<br />

1963, pp. 11-16.<br />

Carbon, 1, No. 1,<br />

17. Wendt, C. L. and G. M. Evans. J. Am. Chem. SOC., 50, 1928, pp. 2610-2621.<br />

Sahasrabudhey, R. H. and A. Kalyanasundaram. Proc. Indian Acad. Sci., z,


254<br />

RADIOFREQUENCY ELECTRODELESS SYNTHESIS OF POLYMERS:<br />

REACTION OF CO, N2 AND H2<br />

John R. Hollahan<br />

Richard P. McKeever<br />

Research and Development Department<br />

TRACERLAB, A Division <strong>of</strong> LFE<br />

2030 Wright Avenue<br />

Richmond, California 94804<br />

Introduction<br />

A certain amount <strong>of</strong> the large literature concerning the synthesis <strong>of</strong> compounds<br />

in electrical <strong>discharges</strong> relates to the synthesis <strong>of</strong> polymeric materials, and many<br />

industrial patents exist in this category. Most <strong>of</strong> these syntheses have employed<br />

1) hydrocarbon reactant( s) or 2) discharge apparatuses involving internal electrode<br />

configurations as the source <strong>of</strong> excitation, and the glow discharge or "cold plasma"<br />

was initiated by a. c. or d. c. fields <strong>of</strong> several hundred volts between the internal<br />

electrodes (1).<br />

We wish to report an electrodeless discharge synthesis <strong>of</strong> a polymeric material<br />

involving the simple inorganic gases CO, N2 and H2. The advantages <strong>of</strong> the electrodeless<br />

technique are principally avoidance <strong>of</strong> electrode erosion or kinetic interaction<br />

<strong>of</strong> the electrodes with the reacting gas mixtures, the capability <strong>of</strong> filling uniformly<br />

a plasma reactor with a volume <strong>of</strong> excited gas, and engineering advantages<br />

<strong>of</strong> radi<strong>of</strong>requency excitation.<br />

Run Procedure<br />

Experimental<br />

An apparatus for precision metering <strong>of</strong> several gases into plasma reactors was<br />

designed and constructed for this work. Figure 1 shows the system design. Up to<br />

four different gases may be metered individually at known flowmeter pressures.<br />

Since the gases were non-corrosive, mercury manometers adeq ately served as the<br />

flowmeter pressure measurement device. Flows <strong>of</strong> gases in cm' min-' NTP were<br />

calculated from the gas viscosity at the operating temperature, the gas density at<br />

the operating pressure and temperature, and the flowmeter scale reading. The flowmeter<br />

operating pressure P was calculated from P = AP t P where Psys<br />

is the system pressure measured<br />

FM<br />

at Point A and AP i%%e different%lspressure<br />

across the manometer.<br />

The accuracy <strong>of</strong> flow rates are taken to be f 2% to f 10% depending on flow meter<br />

condition and flow rate. In nearly every case, the f 2'7'0 accuracy was maintained.<br />

The reagent gases, sources, and statement <strong>of</strong> purity are as follows:<br />

-<br />

Gas Grade Source Purity<br />

co c. P. Mathe s on 99. 570<br />

N2<br />

H<br />

Extra Dry<br />

Pre- Purified<br />

II<br />

,I<br />

99.7%<br />

99. 95%<br />

Coleman<br />

11<br />

99. 99%<br />

After calculations <strong>of</strong> the desired flow rates and consequent required flow conditions,<br />

the entire gas line is purged by alternate pumping and filling with the desired<br />

gases. The metering valve V(2) and the flow meter pressure regulating valve V(3)<br />

are adjusted to provide the conditions <strong>of</strong> flow meter pressure P and flow meter<br />

indication necessary to produce with accuracy the desired flow-Mes. Leak checks


1 '<br />

Fig. 1 Schematic <strong>of</strong> flow discharge apparatus and gas monitoring system.<br />

I<br />

, .\\<br />

\<br />

255


256<br />

with a helium mass spectrometer leak detector are made before and after the experi-<br />

mental run. Vrlve V(1) is a gas flow on-<strong>of</strong>f valve.<br />

With the flow rates accurately adjusted, the RF Generator/RFG-600 (see below)<br />

connected to the capacitive exciter is energized and the activator tuned while bringing<br />

the generator to maximum power, - 300 watts. Trap T(l) which is filled with 3<br />

mm diameter glass beads and some pyrex wool to assure efficient trapping is chill,&<br />

with liquid nitrogen. Traps T(2) and T(3) are chilled respectively with a dry ice/2propanol<br />

slurrey and liquid nitrogen. T(3) contains 5 mm glass beqds again to assure<br />

efficient trapping and to assure non-interference from vapors originating from the<br />

pump. Next, the second RF generatorlRFG-600,connected to the inductive exciter<br />

is energized and the activator tuned while bringing the generator to maximum power,<br />

-- 300 watts.<br />

With the gases and flows selected for the experiment, the reaction proceeds and<br />

the polymer is allowed to accumulate along with the other products. After running a<br />

length <strong>of</strong> time, the generators and gas flows are turned <strong>of</strong>f and the traps allowed to<br />

warm up. The pump is then valved <strong>of</strong>f and the system let up to atmosphere with Argon.<br />

The polymer <strong>of</strong> interest is removed from the inner surface <strong>of</strong> the center tube<br />

<strong>of</strong> T(2) and retained for analysis.<br />

Radi<strong>of</strong>requency Equipment<br />

The two plasma reactors were each activated either capacitively or inductively<br />

with RF generators (RFG-600, Tracerlab, Inc. ) with deliverable power from mini-<br />

mum up to 300 watts. The generators consist <strong>of</strong> an RF section composed <strong>of</strong> a two<br />

stage system utilizing a crystal controlled oscillator, and a Class C power amplifier<br />

stage. The second part is a power supply producing plate, screen, bias, and fila-<br />

ment power. The details <strong>of</strong> the electronic requirements for generation and trans-<br />

mission <strong>of</strong> RF energy have been described elsewhere ( 2 ).<br />

Energy from the generator is transmitted to the exciter plates R(1), or coil,<br />

R(2) via a plasma activator, the circuitry <strong>of</strong> which allows maximization <strong>of</strong> the RF<br />

energf to the gas load and minimization <strong>of</strong> the reflected power back to the generator.<br />

A great experimental advantage <strong>of</strong> this means <strong>of</strong> power delivery and measurement is<br />

the ability the operator realizes in being able to reproduce his discharge conditions<br />

for the different experiments or from run to run.<br />

The net power delivered by the<br />

generator is a function <strong>of</strong> gas type and concentrations, which in turn are related to<br />

system pressures and flow rates. Each time an excited gas parameter is changed,<br />

there is a concomitant change in the intrinsic impedance <strong>of</strong> the gas load, which must<br />

be rematched to the impedance <strong>of</strong> the secondary activator circuits. Thus,<br />

the convenience <strong>of</strong> simply being able to achieve this matching by the power meter on<br />

the generator, which reads forward and reflected power, is a decided advantage.<br />

-<br />

All experiments were carried out at a radi<strong>of</strong>requency <strong>of</strong> 13.56 MHz*487 KHz, an FCC<br />

approved non-interference band. The choice <strong>of</strong> inductive vs.capacitive exciters for<br />

R(1) and R(2) was rather arbitrary, both were employed totest any significant differences<br />

in the reactions induced. The conclusion is that the chemistry is independent<br />

<strong>of</strong> the mode <strong>of</strong> excitation. There are, however, definite advantages either configuration<br />

<strong>of</strong>fers in certain systems, such as gas-solid reactions.<br />

cribed in Ref. (2).<br />

Observations and Discussion<br />

This has been des-<br />

I<br />

;<br />

Synthesis<br />

The polymers to be described below can be produced either <strong>of</strong> two ways: (1) the<br />

reaction directly <strong>of</strong> CO, H2, and N2; or (2) the reaction first <strong>of</strong> C02 and H2 to produce<br />

CO, via the water gas reaction, and then subsequent reaction <strong>of</strong> the produced<br />

1<br />

i<br />

,)


5'<br />

.<br />

'<br />

I 1<br />

257<br />

co, with excess H2, and N admitted either downstream <strong>of</strong> T(1), as indicated in<br />

2<br />

Fig. 1, or in the manifold system. The latter experiment was believed to be a purer<br />

The liquid nitrogen.<br />

Source Of CO and was employed for most <strong>of</strong> the preparations.<br />

temperature <strong>of</strong> T( 1) and its packing trapped all significant water produced in the<br />

water-gas reaction, as well as remaining COz. It became apparent that if T(l) does<br />

not trap all the significant water, that no polymer forms at T(2), due either to a reaction<br />

<strong>of</strong> H20 or discharge products therefrom (3) with polymer precursors, or to<br />

the interference <strong>of</strong> water to the deposition <strong>of</strong> the polymer as a film on the cold inner<br />

tube <strong>of</strong> T(2). I<br />

The polymers at low N flows are characterized by being transparent, yellow,<br />

tightly adherent films. At fiigher N2 flows, the transparency decreases, and film<br />

strength appears to decrease, indicating perhaps lower molecular weight materials<br />

being formed.<br />

The production <strong>of</strong> the polymer under the flow conditions listed in Tabie I appears<br />

critically dependent on the system pressure. In the experiments, the flow8 bf CO or<br />

CO and H were maintained at nearly constant values while the nitrogen flow rate<br />

waH varied The very low flow rates <strong>of</strong> N resulted from permeation through a very<br />

short segment <strong>of</strong> Tygon tubing initially connecting<br />

2<br />

R(l) to the manifold outlet. These<br />

rates <strong>of</strong> permeation were measured by observing rates <strong>of</strong> system pressure increases<br />

with time, and checked by He permeation with the mass spectrometer at the same<br />

point. In Run 861, the uncertainty is probably an order <strong>of</strong> magnitude; in Runs 631<br />

and 291, the uncertainties are half that. In any case, the low flows <strong>of</strong> N2 in the initial<br />

experiments were much less than measured flow rates in subsequent experiments,<br />

which indicate (Table I) that less and less polymer is produced other ases fixed) as<br />

ca. 107 cm' min-', no polymer<br />

was o%served to form at all.<br />

1 the N flow rate increases. At a very high N2 flow, -<br />

1<br />

).<br />

TABLE 1. Flow Conditions for Several Sample Preparations<br />

I<br />

Run<br />

I Flow Rates , cm3 min-l<br />

Power, Watts Run<br />

~<br />

h '<br />

b<br />

co2 co<br />

N2 H2<br />

861 1. 18 --- 1-3. 1~10-~ 3. 65<br />

63 1 1.43 --- 3. 9x10-3 3. 95<br />

I 291 ---- 2. 18 -42. 5x10-' 4.43<br />

bl 931 1.25 --- 1. 26 3. 60<br />

6 890 1.36 --- 107 3. 74<br />

i<br />

I 991 1.36 --- 9. 88 3. 83<br />

psYs, Time;<br />

torr R(1) R(2) Mins.<br />

.310 330 1, 355 680<br />

.320 --- 280 414<br />

.36 300 --- 720<br />

.45 320 350 463<br />

.75 320 410 460<br />

2.47 320 360 273<br />

1 Table I1 indicates elemental analyses for C, H, N, and 0 for several runs. The per<br />

cent nitrogen is found to increase as the flow <strong>of</strong> N increases. This suggests, up to<br />

a certain point, that one can produce in this experiment 2 tailored polymers containing<br />

a controllable amount <strong>of</strong> a given constituent by controlling its flow rate. The dependence<br />

<strong>of</strong> per cent nitrogen found in the polymer on flow rate is given in Figure 2.<br />

Why no polymer forms at high system pressures, ca. 1.0 mm Hg pressure, is<br />

perhaps due to competing gas phase processes (4). ThFsame types <strong>of</strong> polymers no<br />

doubt may be arrived at by substitution <strong>of</strong> ammonia for the N - H2 mixture, since<br />

one <strong>of</strong>ten achieves many similar results irrespective <strong>of</strong> whetker one uses N<br />

or NH3. Little molecular or atomic oxygen, as such, should be produced in 2 these +H2<br />

.


Spectroscopy<br />

Run 70 Element Found<br />

C H 0 N<br />

861 80.51 10.31 8. 06 0. 2<br />

63 1 75. 0 9. 5 12. 7 2. 8<br />

291 68. 19 9. 12 13.23 8.84<br />

93 1 55.90 7.77 18.40 17.64<br />

very little formed<br />

no polymer formed<br />

Total<br />

I<br />

99. 1<br />

100. 0<br />

99.38<br />

39.71<br />

The transmission infrared (Fig. 3) and internal reflectance, ATR (Fig. 4) spectra<br />

for samples 291 and 633, respectively, show very nearly identical features for the<br />

principal bands.<br />

Structural moieties such as ’<br />

0<br />

-z-NH2, -CH2-, -CH3, C-N, C=N, and -OH<br />

in organic compounds give the best comparative infrared spectral features to those<br />

observed for the synthesized polymer. Spectra <strong>of</strong> polyacrylamides, polyacryloni-<br />

triles and proteins (5) <strong>of</strong> some types, give quite similar spectra. Carbon-nitrogen<br />

double or single bonds may exist in the synthesized pyymer, but there is no evidence<br />

for the strong -CEN frequency at ca. 2240 - 2260 cm- (5). Nicholls and Krishna-<br />

machari (6 ) found in microwave eTFctrodeless discharees at 2450 MHz emission<br />

u<br />

bands <strong>of</strong> NCO formed at cryogenic temperatures from the reaction<br />

I<br />

N(2P) tC0 (X Ct)+NCO<br />

at the cold surface. Thus an NCO species may enter into the polymer as an important<br />

structural entity in the present case.<br />

Conclusions<br />

Under the flow discharge conditions <strong>of</strong> this study, the RF electrodeless method<br />

appears to <strong>of</strong>fer interesting synthetic possibilities with the simple inorganic gases.<br />

One might better understand the mechanism <strong>of</strong> origin <strong>of</strong> some polymers as a function<br />

<strong>of</strong> simple excited molecular, atomic or free radical precursors, generated in<br />

the discharge. The composition <strong>of</strong> the gas phase products formed in various reactions<br />

would be worth monitoring. Some <strong>of</strong> the gas products in the present study are<br />

being analyzed.<br />

t<br />

<<br />

/<br />

4


1 1 1<br />

moo 1400 1300<br />

c V'<br />

I<br />

IPOO<br />

I<br />

IIUO<br />

I<br />

1000<br />

I<br />

eo0<br />

I<br />

800<br />

Fig. 3 1nfrared.transmission spectrum <strong>of</strong> polymer, Run 291.<br />

I 4000 3500 SO00 2500 2000 1002 I600 1400 I200 1000 800 600<br />

1 CY<br />

!, Fig. 4 Infrared ATR spectrum <strong>of</strong> polymer, Run 633.<br />

c<br />

O<br />

100<br />

so<br />

80<br />

10<br />

60<br />

60<br />

40<br />

30<br />

20<br />

10<br />

0


Acknowledgement<br />

260<br />

The authcrs are pleased to acknowledge the analytical assistance <strong>of</strong> Dr. Robert 1<br />

Rinehart <strong>of</strong> Huffman Laboratories, <strong>of</strong> Wheatridge, Colorado. Mr. Jim Beaudry en- ,<br />

gineered all the RF generator and activator circuitry, and for whose assistance we<br />

are deeply indebted. Finally, technical discussions with Richard Bersin were most ~<br />

helpful,<br />

Literature Cited I<br />

1. J. Goodman, J. Polymer. -- Sci. 44, 551 (1960); pertinent references to past works<br />

are located here.<br />

2. J. R. Hollahan, --- J. Chem. Ed., - 43, A401, A497 (1966).<br />

3. N. Hata and P. A. Giguere, Can.' J. Chem. , 44, 869 (1966); F. Kaufman, Ann.<br />

de Gkophys., 20 106 (1964). - --<br />

P<br />

-<br />

4. B. D. Blaustein, U. S. Bureau <strong>of</strong> Mines, Pittsburgh, Pa. , personal communica-<br />

tion, has studied a system similar to ours at higher pressure, but has observed<br />

no polymer formation.<br />

5. J. Schurz, H. Bayzer, and H. Sturchen, Makromol. Chem. 23, 152 (1957); I,<br />

P. A. Wilks and M. R. Iszard, "Identification <strong>of</strong> FibersdTabrics by Internal J<br />

Reflection Spectroscopy", paper presented at Fifteenth Mid-America Spectroscopy '<br />

Symposium, Chicago, Illinois, June 2-5, 1964.<br />

6. R. W. Nicholls and S. L. N. G. Krishnmachari, Can. J. Chem., 38 1952 (1960). 1 ---<br />

1<br />

I


i<br />

25i<br />

The Dlssocfatior <strong>of</strong> ToIuere VaFor in a Radi<strong>of</strong>requency Discharge<br />

Frank J. Dinan<br />

Departrent <strong>of</strong> Cher.istry, Carisius Collem , Buffalo, Nev Tork<br />

The emission spctra resulting from the excitation <strong>of</strong> toluene wpcr in electrode<br />

<strong>discharges</strong> have teen investiqatec' by Schuler as a part <strong>of</strong> his extenelre work<br />

dealine dth the behavior <strong>of</strong> Folecules in discharps.(l) He found that two distinctly<br />

diffennt spectra worn emitted. One, the normal toluene emission rpectrum,<br />

WE centered in the 2600-3000 A' naion snd was related to the forbidden benzenoid<br />

abeorption band <strong>of</strong> toluene in the crude minor Image relationehip vhich characbriz%s<br />

fluorescence emission. This spectrum, as it was obtained In the premnt study,<br />

le shown In figure 1. In addition to this ultraviolet eniselon, Schuler also<br />

observed a vfsible erission spectrum from tolusne vhich appeared In the 4300 to<br />

5000 Ao reqlon, the details <strong>of</strong> vhich ven not published. This spctrum was<br />

designated the "blue spectrum" and was aesipned to the benzyl radial vithout stronk,<br />

supportine evidence.<br />

In a subeequert study <strong>of</strong> the react1 n<br />

<strong>of</strong> toluere vapor in a high voltage elec-<br />

trode discharce, Kraaijveld and Watenran92f investigated the fornation <strong>of</strong> the<br />

bibenzylmolecule fmr toluene and found that, under optimum conditions in a 2400 v<br />

arc, LO$ <strong>of</strong> the toluene vapor could te converted to tiberzyl. The other products<br />

formed under these conditione vere not lnveetigabd. This result, ae vel1 as those<br />

obtained by Schuler, imply the existence <strong>of</strong> benzyl radicals as the major species<br />

present in electrode ivduced tolwne <strong>discharges</strong>.<br />

Yore recently, Stmitwieser and Ward conducted the first comprehensive study<br />

vhich vas concerned vith the ranee <strong>of</strong> r ducts formed from the electrodelees<br />

rnicrovave excitation <strong>of</strong> tolwne vapor.p3? In this study, flowina tolmne vapor in a<br />

helium csrrier rrae stream was excjted by a 3 RMc lricrovave peneratar, The epsctrm<br />

<strong>of</strong> the lfaht enitted vas not investigated, hovever the products were carefully<br />

detemined. The composition <strong>of</strong> the mixture <strong>of</strong> producte obtained is sbovn in figure 2.<br />

The mv minor amounts <strong>of</strong> diger biaryla which mm formed in this discharge<br />

sueepsted that radical intenredfated ven not <strong>of</strong> dominant Importance. The lack <strong>of</strong><br />

fornation <strong>of</strong> the xylene isorera vas also interpreted as eupportlng the absence <strong>of</strong><br />

methyl radicals in the plasm.<br />

Two other possibilities, the fiolecular cation and anion vere coneidemd as<br />

likely intermediates in the rnicrovave discharge. Results obtained from labeling<br />

experiments ruled out consideration <strong>of</strong> the cation, and it was tentatively concluded<br />

that anion irtenrediates remained as the moat likely peesibility.<br />

This result contrasted intereetingly vith the conclusione which had been<br />

previously dravn regarc!inu the douinance <strong>of</strong> radjcals in toluene <strong>discharges</strong> and =st<br />

some doubt on these conclueions. Hovever, work vhicb had been done in W. D. Cooke's<br />

laboratory at Cornel1 University siivested that very significant differences might<br />

be anticiptcd 'ietveen the products resulting from the excitation <strong>of</strong> organic vapors<br />

in a microvave povend discharge ard the excitation <strong>of</strong> these vaprs vlth a radlo-<br />

frequency source. It vas, therefore, decided to investigate both the spectre and the<br />

prodrrets obtained vhen toltrepe vapor 1.88 excfted in a 28 Mc. mdi<strong>of</strong>requency dis-<br />

charge.<br />

The apparatus used in this study in ehom in block diagram form in figure 3.<br />

?loving tol-ve rapr vas pemd throuqh a discharge povered by an R.P. transmitter<br />

opemtinp at 28 mgcycles and 100 watts output. The pressure <strong>of</strong> the vapor uas<br />

maintajned constant at 0.10 to 0.15 mm. Materials fomed in the plam wm<br />

collecbd in traps maintained at Qo and 80° and vere aubseqwntly investigated by<br />

chromatoer%phic and smctroscopfc techniques. The liqht emitted from the discharge<br />

VB- focumd into a scannine Fonochroaator and detected by 3 IP-28 photomultiplier<br />

tube. The a~pllfierl output <strong>of</strong> the photomltiplier vas recorded electronically.<br />

Dnder the conditions used in these experiments, tolucne vae converted<br />

to products jn 12 to 1s yield vfth 75 to 8% <strong>of</strong> the toluene being recovered unchaneed.


2152<br />

TOLUENE ULTRAVIOLET EMISSION<br />

PRODUCTS FROM TOLUENE VAPOR<br />

IN A 3 KMc* POWERED DISCHARGE<br />

BENZENE 49<br />

ETHYLBENZENE 30<br />

PHENYLACETYLENE 8<br />

STYRENE 3<br />

XYLENE ISOMERS TRACE<br />

BIBENZYL -0.5<br />

DIPHENYLMETHANE - 0.2<br />

81 PHENYL<br />

Figure 2<br />

"lo 1<br />

i<br />

i<br />

- 0. I<br />

I<br />

4<br />

1<br />

(<br />

j<br />

J


L<br />

!<br />

,<br />

c<br />

PRODUCTS FROM A 28 MC.<br />

DISCHARGE IN TOLUENE<br />

PRODUCT<br />

- YO<br />

BENZENE 35<br />

ETHYLBENZENE 41<br />

6 I BE N Z'YL 16<br />

01 PHENYL METHANE 7<br />

BIPHENYL 2<br />

XYLENE ISOMERS


254<br />

A summary <strong>of</strong> the products formed in the R. F. powered dfscharge is presented<br />

in figure L. It should Fe noted that these results am normalized to exclude<br />

recovered tolmne, non-oondensatle cases and polymeric materials which in<br />

combination accounted for 3 to 6 <strong>of</strong> the oripinal toluene vapor.<br />

The formation <strong>of</strong> Substantial amounts <strong>of</strong> dimer biaryls; bibenzyl, diphenylmethane<br />

and biphenyl is <strong>of</strong> prticulqr signifiance since, as noted above, the formation<br />

<strong>of</strong> only trace amounts <strong>of</strong> dlmer bisryls vas observed in the microwsve<br />

discharqe. Additional experiments -re condmted in which a helium carrier gas was<br />

uaed, and no substantial difference in the nature and amounts <strong>of</strong> products formed was<br />

noted. The chanp in product ratios, therefore, appears to reflect a change In<br />

mechanism vhich results frm the use <strong>of</strong> an R. F. povered discharee.<br />

The products formed jn this study, in particular the large amounts <strong>of</strong> biaqls,<br />

indicate that free radicals am the major intennediatee leadlne to the formation <strong>of</strong><br />

products. The compounds fonned can be readily explained by the series <strong>of</strong> radical<br />

combination and hydrown sbstraotion reactions involving benzyl, phenyl and methyl<br />

radicals which are outlined in fieurn 5.<br />

It should be noted that minor, but definite amounts <strong>of</strong> the three xJrlene isomers<br />

-re fomed In the radi<strong>of</strong>requancy discharee. The trace amounts <strong>of</strong> these isomers<br />

which were formed from the dlssociation <strong>of</strong> toluene raper in a microwave powered discharge<br />

hss previously been used aq an a ament against the presence <strong>of</strong> methyl<br />

radlcals in the mlcrowave discharp. (3f As is shovn in figure 6, however, it has<br />

been demonstrated that methyl radlcals mact vith toluene wp r with 3 hundred fold<br />

preference for the side chafn rathe- than the rinc positions.~4) It is, therefore,<br />

entirely co~slstent with the presence <strong>of</strong> methyl radicals In the R. F. disoharee that<br />

msctfon should take place predominantly vith the toluene slde chain to fonn<br />

ethylbenzene rather than with the rlng positiona to yield xylene isomers, although<br />

the formation <strong>of</strong> small amounts <strong>of</strong> qlene should be anticipated.<br />

Experiments in which speoifically labeled deuteriotoluene was passed through<br />

the R.F. disoharee afforded additional experimental data which supported the<br />

importance <strong>of</strong> radioal intermediates. The producte formed from the labeled toluene<br />

were collected, separated by chromatoyraphio techniques, and the distribution <strong>of</strong> the<br />

deuterium label determined by infrared and nuclear magnetic resonance epctroscopy<br />

and mass spctmmetry.<br />

The slde chain <strong>of</strong> the recovered ethylbenzene was found to be heavily deuterated.<br />

The partisl pass spectrum <strong>of</strong> the recovered ethylbenzene compared to the mass<br />

speotrm <strong>of</strong> un-deuterated raterfal is shevn in figure 7. The parent peak <strong>of</strong> the<br />

recovemd material is five mass units higher than the corresponding peak in the<br />

un-deuterated material, and deronstrates the incluslon <strong>of</strong> five deuterium atoms in<br />

the molecule. The bene pak <strong>of</strong> the unlabeled ethylbenzene molecule resulte from a<br />

P-15 cleawae correspondinp to the lam <strong>of</strong> a methyl group. In the spectrum <strong>of</strong> the<br />

reoovemd saterial, the base peak results from P-18 cleavaae and clearly<br />

demonotrataa the rethyl group <strong>of</strong> the side chain to be fully deuterated. This<br />

molecule preswmbly forms from the combination <strong>of</strong> C7H5D2 radical vith a CD3 radical.<br />

The distribution <strong>of</strong> the deuterium label in the benzyl frapent can be demonstrated<br />

by considerlnc the WR epectrm <strong>of</strong> the recovered bibenzyl. In figure 8, the<br />

100 VC. proton rapetic ma30nance spectrum <strong>of</strong> un-deutered bibenzyl and that <strong>of</strong> the<br />

mcovered material ere compared. Ria important to note that the 5:2 ratio <strong>of</strong><br />

aromatic to sethylene protons observed in the non-deutereted material vould also be<br />

observed with the prtjally deutemted nolecule if the deuterium label vere uniformly<br />

distrituted. The ematly reduced methylene proton peak in the spectrum <strong>of</strong> the<br />

remwred material, however, clearly demonetrates that the label remains localiced<br />

fn the e!de chain <strong>of</strong> the hnayl fragment, and is not distributed throughout the<br />

ring.<br />

This result is entfrely consistent vlth the presence <strong>of</strong> fme radical interlpsdiatee<br />

in the discharge slnce, as io show in fim 9, it has been demonstrated<br />

that the un=ioniced benzyl radical does not undergo any type <strong>of</strong> rearrangement vhkb<br />

t in the randomlzatlon <strong>of</strong> a label, such as the fornation <strong>of</strong> the tropyliw<br />

z%a?eg By contrast, the benzyl cation doee maergo an immediate arranqement to<br />

1ltm lon, which vould result in uniform distribution <strong>of</strong> the deuterium<br />

labl. Since this is not observed, the benzyl catien can be ruled out as a<br />

tr?8


'\<br />

J<br />

?. , .. . :<br />

PRODUCT FORMATION REACTIONS<br />

Figure 5<br />

REACTION OF METHYL RADtCALS<br />

WITH TRITIATED TOLUENE<br />

RELATIVE RATE<br />

CONSTANTS AT 85'<br />

6- 0.76<br />

m- 0.26<br />

P-<br />

c Ha-<br />

I .oo<br />

156<br />

X.V. BEREZIN, et.a\., ZHUR. OBSCHE\ KH\W.><br />

3p,4093 (1960). C.A., a, 27153 b.<br />

Figure 6


1.<br />

266<br />

PARTIAL MASS SPECTRA OF mn BENZWB<br />

c?-18) -100<br />

PRODUCT<br />

Pigurt 7<br />

PARTIAL NMR SPECTRA OF BIBENZYL<br />

*ZcntQ<br />

I I I<br />

PRODUCT<br />

(1 )<br />

I<br />

-100<br />

4<br />

4<br />

,


'9<br />

/<br />

I<br />

'\<br />

"1<br />

BENZYL CATION AND RADICAL BEHAVIOR<br />

Figure 9<br />

PROOUCTS FROM IODINE AND<br />

TOLUENE VAPOR IN A2Sk DISCHARGE<br />

PRODUCT<br />

BLNLYL 10010E L)7<br />

IO DOBEN ZEN€ IY<br />

ETHYLBENZENE It<br />

BENtEdE 13<br />

METHYL IODIDE 6<br />

UNIDENTIFIED 9<br />

Figure EO


significant reaction int-ermedia te.<br />

Additional experiments were conducted in which toluene and iodine vapors were<br />

passe6 through the R.F. discharge together. Figure 10 shows the composition <strong>of</strong> the<br />

products Eormed in this experiment. In .:iew <strong>of</strong> the known affinity <strong>of</strong> iodine €or free<br />

radicals, (7) the formation <strong>of</strong> benzyl iodide, iodobenzene and methyl iodide together<br />

with greatly reduced amounts <strong>of</strong> the previously observed products argues for the<br />

presence <strong>of</strong> benzyl, phenyl and methyl radicals i'n the discharge. ;<br />

It should also be noted that the visible emission spectrum which is shown in<br />

figure 11 was observed vith the toluene discharge: This spectrum is similar to that 4<br />

vhich Schuler had previously observed from electrode toluene <strong>discharges</strong> and assigned<br />

to the benzyl radical.<br />

In sumrary, the diCferent products and intermediates formed in this work as<br />

contrasted to Streitwieser and Ward's study indicates that significant differences<br />

are to be anticipated betveen R;F. and microwave powered <strong>discharges</strong>, and<br />

unequivocal ly establish the importance <strong>of</strong> radical intermediates in the toluene R.F.<br />

discharge. Addit!onally, the hazards involved in the Tenera1 ization <strong>of</strong> data<br />

obtained in a specific type <strong>of</strong> discharge are readily apparent from these observations.<br />

Literature Cited<br />

1. H. Schuler and A. Michel, A. Naturforch., li)a. 495 (1955)<br />

2. H.J. Kraaijveld and H.I. Waterman, Brenst<strong>of</strong>f-Chem., 43, 33 (1962),<br />

C.A. x, 10627f<br />

3. A. Strcftuicser and H.P.Ward, J. 4m. Cliem. Soc., 2, 539.. (1963).<br />

,I<br />

\<br />

4.<br />

5.<br />

6.<br />

I.V. Herezin, N.F. Kazankava and K. Martinek, Zhur. Obschei<br />

Khim.. 2. 4093 (1960). C.A., 2, 27153b.<br />

R.F. Pottie and F.F. Lossing, J. Am. Chem. SOC., 2. 2634 (1361)<br />

P.N. Rylander, s. Meyerson and H.E. Grubb, J. Am. Chem. SOC. 2.<br />

842 (1957).<br />

' '<br />

4<br />

7. J.F. Carst and R.F. Cole, Tetrahedron Letters. w, 679 (1963).


a


270<br />

R .ACTION OF 'bI.4LEI.C J.NI?Y?'lRITE WITH ARCFl;\TTC FT'rllRCC.4IIRDNS<br />

UKDER TIi5 INFZUXNCE OF SILENT ZL'XTRIC ?ISC?!.RGX<br />

A.T ATWSPHTRIC F'RZSSVRRE.<br />

Stylianos Sifniades, David Jerolamcn, Robert Fuhrmam'<br />

Allied Chemical Ccrporation, Central Research <strong>Laboratory</strong>, Box 309,<br />

Yorristown, N. 3.<br />

I<br />

Maleic anhydride is lmoyn to form two olasses <strong>of</strong> adducts with<br />

alkyl benzenes, depending on the conditions <strong>of</strong> excitation. A t reflux<br />

. t-peratures and in the presence <strong>of</strong>. catalytic amounts <strong>of</strong> peroxides<br />

adducts <strong>of</strong> type'I 2re formed (1,2). A free radical chain reaction is<br />

assumed involving abstraction <strong>of</strong> a benzylic hydrogen. The chain length,<br />

based on the ratio <strong>of</strong> product to' added peroxide, is 20 to 100.<br />

R<br />

I (R,Rf = II or Me; R"= Me,Et,i-Pr) I1 (R,Rf= H,Me,t-Ru,Cl)<br />

4t FGOIU or somewhat higher temperatures and in the presence <strong>of</strong><br />

ultra-violet radiation aPducts <strong>of</strong> type I1 are formed (3 to 8). Excited<br />

aromatic molecules or excited charge-transfer complexes <strong>of</strong> maleic<br />

anhydride with an aromatic molecule are claimed tc be the reaction<br />

intermediates. The addition is sensitized by benzophenone, but the<br />

adduct can be formed in the absence <strong>of</strong> a sensitizer, although at a<br />

much lower rate. It appears that the presence <strong>of</strong> benzophenone is. iridis-<br />

pensable if sun light is used as the source <strong>of</strong> exciting radiation (9).<br />

It is interesting to note that in this case only benzene forms an<br />

adhct IT with maleic anhydride, while alkylbenzenes are only partly<br />

Incorporated in poly-anhydride chains which are formed.<br />

Recently formation <strong>of</strong> the adduct I1 <strong>of</strong> benzene and maleic anhydride<br />

'under the influence <strong>of</strong> gamma radiation was reported (10). The adduct<br />

is only a minor product ,<strong>of</strong> the reaction, corresponding to about 4% <strong>of</strong><br />

the maleic anhydride spent. The main product is a mixture <strong>of</strong> polyanhydrides.<br />

These can be considered to arise through a free radical<br />

chain similar to the one yielding adducts <strong>of</strong> type I.<br />

It is then clear that in the system maleic anhydride-benzene (6r<br />

alkylbenzene) two types <strong>of</strong> reactions are prevalent, one by free radical<br />

chain yielding adduct T or poly-anhydrides, the other by means <strong>of</strong><br />

excited molecules or charge-transfer complexes yielding adduct II. It<br />

was thought <strong>of</strong> interest to investigate the influence <strong>of</strong> silent or corona<br />

discharge on this system. This type <strong>of</strong> discharge was chosen because it<br />

is easy to maintain at atmospheric pressure.<br />

-iharge apparatus was essentially a modif led Siemens ozonizer<br />

Vertically mounted. It was made <strong>of</strong> Pyrex glass. A solution <strong>of</strong> sodium<br />

chloride in glycerol circulating in the jacket constituted the ground<br />

electrode, while a silver coating In the interior surface <strong>of</strong> the central


271<br />

tube serve? as the high voltare electrode. The action mixture was<br />

circulated at a hi-h rate from top Lo bottom through the reactor by<br />

means <strong>of</strong> a custom-made membrane pump constructed <strong>of</strong> Halon (registered<br />

mark <strong>of</strong> Allied Chemical Corooration). $n inert gas, nitrogen or helium,<br />

was introdwed at the top <strong>of</strong> the reactor and vented at the bottom<br />

through a condenser. The temwerature <strong>of</strong> the reaction mixture was measured<br />

at the exit <strong>of</strong> the discharpe. Temaerature control was ensured by<br />

regulating the temperature <strong>of</strong> the circulating glycerol solution.<br />

I<br />

Current at the desired frequencies was produced by an audi<strong>of</strong>requency<br />

generator (Heathkit ?lode1 17-71?) cou2led with a 1000 VA<br />

custom-madeamdifier. It was raised to high voltage by means <strong>of</strong> a 25<br />

KV transformer. Lower voltages could be obtained by acting on the outgut<br />

<strong>of</strong> the avlifier. The power input to the system was monitorcd by<br />

nekns <strong>of</strong> a watt-meter (Westinphouse Type PYb, specially compensated<br />

for high frequency work) at the primary circuit <strong>of</strong> the transformer.<br />

Eastman W.iite Label <strong>chemical</strong>s were user! I ithout purification. In<br />

a tjpicpl experiment 29.L~ grams nf maleic anhydride in 416 ml <strong>of</strong> cumene<br />

were kirculated for two hours in the appmatus while the discharge was<br />

mainth'ined at a power level <strong>of</strong> 400 watts. Nitrogen was suppli?d at the<br />

rate o'f'50 al/min. The teqperatiire <strong>of</strong> the reclction mixture was 127O C.<br />

Tne renction mixture iuas ccole.' to 20° C. and the resiilting crystals<br />

were filtered and washed with 50 ml <strong>of</strong> cold benzene. Additional crystals<br />

here obtained after the mother liquor had been condensed to one third<br />

<strong>of</strong> its initbal volume by flash evaporation. T!ie combined product was<br />

drier! at 50 '-C. in a vacuum oven. It weigned 5.18 grams and had melting<br />

point 255-7' C. Elementary analysis and neutralization equivalent were<br />

consistent with formula I1 (R = H, R' = i-Pr). The infra-red spectrum<br />

showed absence <strong>of</strong> aromatic cnaracter. Flash evaporation <strong>of</strong> the unreacted<br />

cumene and maleic anhydride left 23.0 grams <strong>of</strong> a viscous residue which<br />

had neutralization equivalent corresponding to a mixture <strong>of</strong> a 1:l and<br />

2:l adduct <strong>of</strong> maleic anhydride and cumene. It was assumed that it containLd<br />

adduct <strong>of</strong> formula I (R = R' = Me) together with products <strong>of</strong><br />

further condensation with maleic anhydride. Infra-red and NMR spectra<br />

were consistent with this assumption.<br />

Similar results were obtainPd ~laing bencene, toluene, and ethylbenzene<br />

as substrates. Chlorobenzene and nitrobenzene failed to yield<br />

a crystalline product. "he exwrimental conditions and the results<br />

are summarized in table I.<br />

Dis cu s s ion.<br />

It is apparent from the present results that maleic anhydride<br />

forms an adduct <strong>of</strong> type IT with benzene and alkylbenzenes under the<br />

influence <strong>of</strong> silent discharge. The generally accepted path <strong>of</strong> formation<br />

<strong>of</strong> IT in photo<strong>chemical</strong> (3) or gamma-radiation induced (10) reaction is<br />

% I


~ tation<br />

272<br />

It is reasonable to expect that the same path is followed also in 1<br />

the present case <strong>of</strong> discharge excitation. Since the rate <strong>of</strong> formation<br />

cf adduct 11 is independent <strong>of</strong> the concentration <strong>of</strong> maleic anhydride<br />

(experiments 2 and 4) it is concluded that the formation <strong>of</strong> the intermediate<br />

monoadduct is the rate-determining step. The same conclusion<br />

has been reached in the photo<strong>chemical</strong> fcrmation <strong>of</strong> adduct I1 (3,4).<br />

Adduct I1 is not, however, the only product formed in the reaction;<br />

a considerably larger amount oi resinous material (tabulated as adduct<br />

"TyDe I") is also formed in all cases. This material arlses from a free<br />

radical reaction similar to the one giving. rise to adduct I in peroxide- '<br />

initiated reactions. The chain length <strong>of</strong> these reactions is about 20 to ;<br />

100, as mentioned earlier. On the other hand it has been shown that the<br />

quantum yield <strong>of</strong> adduct TI formed in photo<strong>chemical</strong> reaction is about<br />

0.1 (4). Since in the present experiments adduct IT is formed in amounts 4<br />

about one quarter <strong>of</strong> the RInoUnt <strong>of</strong> "type I" adduct although about ten<br />

excited molecules, or charge-transfer complexes, are necessary to produce<br />

one molecule <strong>of</strong> TI, while one free radical will produce 20 to 100 !<br />

molecules <strong>of</strong> T, it must be concluded that the great majority <strong>of</strong> active<br />

species in the liquid phase in contact with the discharge are excited<br />

molecules and not free radicals. Tn fact it can be estimated that 98%<br />

to 99% <strong>of</strong> the active species are excited molecules. The absence <strong>of</strong> free<br />

radicals as important reaction intermediates has also been deduced by<br />

product analysis in the microwave glow discharge <strong>of</strong> aromatics in helium,<br />

(11)<br />

In the photo<strong>chemical</strong> reaction benzene forms an adduct I1 at a higher<br />

rate than the alkylbenzenes, which in turn react in relative rates indi-<br />

cative <strong>of</strong> steric hindrance. No such effect was observed in the present 1<br />

work, as shorn by the power yields in the table. These yields are also 4<br />

measures <strong>of</strong> the rate <strong>of</strong> formation <strong>of</strong> adduct I1 since roughly equal power<br />

levels <strong>of</strong> discharge were maintained in all cases.<br />

Comparison <strong>of</strong> runs 1 and 2 shows that formation <strong>of</strong> adduct I1 is<br />

fevored at fhe lower frequency with a correspondingly higher potential<br />

difference applied across the electrodes. Although the electric field<br />

strength between the dielectric surfaces is not necessarily proportional 4<br />

to the externally measured potential difference (12), it appears that<br />

electrons <strong>of</strong> higher average energy favor the production <strong>of</strong> adduct 11,<br />

as evidenced by the fact that the rate <strong>of</strong> formation <strong>of</strong> I1 is higher in<br />

a helium than in a nitrogen atmosphere (runs 4 and 5). It is known that<br />

the average electron energy for equal field strength is quite larger in<br />

the former gas (13). Of cource the presence <strong>of</strong> organic vapors modifies<br />

the electron eneru distribution but it is reasonable to expect that 4<br />

some difference still exists.<br />

"he mechanism <strong>of</strong> energy transfer cannot be deduced with certiihty<br />

f'rom the present data. ComDarison <strong>of</strong> yields at two temperatures (runs<br />

2 and 3) shows higher yield at the higher temperature, a fact which may'<br />

be interpreted as meaning that benzene vapors in the dircharqe are excited<br />

by collision with electrons: at the higher temperature the conced<br />

tration <strong>of</strong> benzene in the gas phare is higher. While this conclusion<br />

may be correct it is not unambiguous because <strong>of</strong> mechanical difficultie~<br />

at the lower temperature, arising from the fact that adduct 11 was<br />

sparingly soluble in benzene at this temperature and quickly coated the<br />

dielectric surfaces where it was partly decomposed. Another way <strong>of</strong> excf<<br />

would involve bombardment <strong>of</strong> the liquid phase with electrons<br />

generated in the discharge. This method <strong>of</strong> excitation has been shown to '<br />

prevail in the discharge-Induced oxidation <strong>of</strong> acidified water and ferrou)<br />

4<br />

d<br />

I<br />

'


273<br />

ion (1L.). Zxcitei-ion by collision with excited nitrcpr. or helium cannot<br />

be an inportant 3rocess, cmsi+eri~~ tiiet the first excited state <strong>of</strong><br />

'neliixn contoins 19.81 EV <strong>of</strong> enert7y (15). Tollision with siich a species<br />

~0~~1.' result in cxicnsivf f'rapentation <strong>of</strong> pn or,-anic rnoleclrlo, vrhereas<br />

the preseyt results point to the fact that free radical initiation is<br />

;.cry li lite6 it: this sgsten.<br />

Table I. Cordcnseticn <strong>of</strong> maleic anhydride with ben;-ene nnd slkylben7enes<br />

under tne influence <strong>of</strong> silent t lectric discharie.<br />

Clar e, Trequ. Potent.Tgmn.Adduct, rms Yie d <strong>of</strong> I1 g.p.<br />

.briber fas Kc/s* c KV C. Type 1 mmo:e/kw-hr C.<br />

1 250 TII benz.<br />

l?.O<br />

26.5;<br />

a) 15.6<br />

i2 .s: MA, N2 3.6 17.0 74 14.5 2.77 26.2<br />

5 380 ml benz.<br />

17 F TU, I!€ 3.6 13.0 75 15.1 11.16 33.3 355-57<br />

6 390 ml tolu.<br />

13 g XA, ?e 3.6 13.0 '32 30.0 11.79 30.4 245-60<br />

7 168 ml -tbz.<br />

29 . w, N;2 3.6 13.0 121 25.1 7.35 36.0 260-61<br />

3 LlC ml cme.<br />

7-<br />

29 g X', 12 3 .6 13.0 1?7 23.0 5.18 29.8 255-57<br />

T ~ product F was brown.<br />

i.bbreviations: HA, benz, tolu, etbz, cume denote correspondingly maleic<br />

R~I hy c? r i de , b en zene , t olu en e, ethyl h en z ene and cumsne.<br />

References.<br />

1. b4.G. Bickford, ".S. Fisher, Y.:!. Dcllear an? C-.E. Swift, J.Am.011<br />

. Chern.Soc. w, 251<br />

2. 3.Y. Beavers to Rohm and. IIaas Coy 1J.S. Patent 2,692,270 (1954)<br />

3. T). Pryce-Smith and, b.. Gilbert, J.Chem.Soc. 1965, 918<br />

4. G.S. 3amond and l,'.:!. !lardham, ?roc.Shexn.Son963, 63<br />

5. D. Bryce-Snith 2nd J.Y. Lod.ye, J.Chcm.Soc. xm67.5<br />

6. ' 2. Grovehstein, Jr, q.V. Rao and J.W. Taylor, J.Am.Chem.Soc. a,<br />

1705 (196.1)<br />

7. O.n. Schenck and R. Steinmetz, Tetr.Letters,.lo 21, 1 (1960)<br />

8. H.J.F. Ants and 9. Bryce-smith, J.Chem.Soc. 4791<br />

9. D. ?ryce-Smith, 1. 'lilbert- an?< €3. Vickery, Chznd - 1962, 2060;<br />

British Patent 986,348 (1965)<br />

10. Z. Raciszevski, Chem.In?. s, 418<br />

11. A. Streitwieser, Jr, an& H.R. ':ard, J.Am.Chem.Soc. 539 (1963)<br />

12. il. Rartnikas and J.Y.E. Levi, Rev.Sci.Instr. 2, 12%*(1966)<br />

13. L.E. Loeb, "3asic 9rocesses <strong>of</strong> "rase.ous Electronics", University<br />

<strong>of</strong> California Press (1961)<br />

1L. .I. Yokohatp an? S. Tsuda, Sull.Chem'.Scc.Japan, 3, 46, 1640 (1966)<br />

15. L.B. Loeb, "Xectric:,l Coronas", Tlniversity <strong>of</strong> California Press<br />

(1965)


274<br />

The Polymerization <strong>of</strong> Benzene in a Radio-Frequency Discharge<br />

David D. Neiswender<br />

Mobil Oil Corporation, Princeton, New Jersey<br />

INTRODUCTION<br />

The reactions <strong>of</strong> benzene in various types <strong>of</strong> electrical<br />

<strong>discharges</strong> have been studied by a number <strong>of</strong> researchers over a<br />

span <strong>of</strong> nearly 70 years. Reported results vary widely. Several<br />

early workers (1-3), using ozonizer tubes, obtained a gummy,<br />

wax-like substance, along with hydrogen, acetylene and other light<br />

hydrocarbon gases. One <strong>of</strong> these researchers later obtained a liquid<br />

and a solid, both analyzing as C24H25 compounds (4). In 1930 Austin<br />

and Black (5) found diphenyl and a solid which they suspected to be<br />

a polyphenylene containing phenol groups. Harkins and Gans (6).<br />

using an electrodeless discharge, got complete conversion to a red-<br />

. brown insoluble solid analyzing for (CH)x. Davis (7). on the other<br />

hand, obtained diphenyl, pterphenyl, a resin (CgH4)x, hydrogen,<br />

acetylene, ethylene and light paraffins. A 1935 U.S. patent (8)<br />

describes a discharge apparatus for preparing diphenyl from benzene.<br />

More recently, Streitwieser and Ward (9.10) obtained a 5% conversion<br />

<strong>of</strong> benzene in a microwave discharge, the products being low molecular<br />

weight gases, toluene, ethylbenzene and phenylacetylene. Stille and<br />

co-workers (ll), using a radiefrequency discharge, got a 10% conver-<br />

sion to poly(ppheny1enes) , diphenyl, fulvene, acetylene, allene,<br />

and methylacetylene. Vastola and Wightman (12) obtained a solid film<br />

and concluded from the infrared spectrum <strong>of</strong> the film that no aromati-<br />

city remained in the polymer. Jesch et a1 (13), on the other hand,<br />

also obtained a solid film, but interpreted its infrared spectrum as<br />

suggesting the presence <strong>of</strong> aromatic groups as well as olefinic and<br />

acetylenic unsaturation. The wide disparity <strong>of</strong> the results certainly<br />

indicates there is still much to be learned about the chemistry <strong>of</strong><br />

benzene in electrical <strong>discharges</strong>. This disparity is probably due<br />

largely to widely varying reaction conditions. Especially important<br />

are considerations such as the pwer dissipated in the discharge, the<br />

pressure, etc.<br />

The work described here is an attempt to systematize the study<br />

<strong>of</strong> benzene reactions in radio-frequency <strong>discharges</strong>. The only products<br />

isolated in these reactions were diphenyl, a liquid polymer and a<br />

solid polymer. The polymers appear to be polystyrenes.


Apparatus and Procedure<br />

275<br />

EXPERIMENTAL<br />

The apparatus consisted <strong>of</strong> a 3.69 MHz radio-frequency generator<br />

capacitively coupled to a cylindrical pyrex flow reactor by means <strong>of</strong><br />

two external copper electrodes. An inductively coupled tank circuit<br />

was used to match the impedances <strong>of</strong> the generator and the reactor.<br />

An approximate measure <strong>of</strong> the pwer dissipated in the dipcharge was<br />

determined by measuring the voltage and current during the experiments<br />

and making a phase correction for the capacitive component <strong>of</strong> the<br />

reactor current. A simple schematic <strong>of</strong> the apparatus is shown in<br />

Figure 1.<br />

The hydrocarbon or helium-hydrocarbon mixture was metered into<br />

the reactor at various rates. Reactor pressures from 1-20 torr were<br />

employed. In most cases the discharge established itself as soon as<br />

the r.f. signal was applied. If it did not, it was triggered with a<br />

Tesla coil. Products were collected in a series <strong>of</strong> traps, one at room<br />

temperature, one at -78OC and one at -195OC.<br />

Chemicals<br />

Reagent grade, thiophene free benzene (Baker) and vacuum<br />

distilled styrene (Matheson, Coleman and Bell) were used in the<br />

discharge experiments. The helium (Matheson) had a reported minimum<br />

purity <strong>of</strong> 99.995%.<br />

RESULTS<br />

Depending on the conditions employed, the reaction <strong>of</strong> benzene<br />

in the r.f. discharge resulted in either a complete conversion to a<br />

solid polymer or a lower conversion to a liquid polymer and diphenyl.<br />

The solid tends to form under conditions <strong>of</strong> high power dissipation<br />

and/or low partial pressures <strong>of</strong> benzene in the reactor. Conversely,<br />

the liquid polymer and diphenyl result under low power dissipation<br />

and/or high partial pressures <strong>of</strong> benzene.<br />

The solid polymer, which can sometimes be observed leaving<br />

the discharge zone as a fine smoke, deposits throughout the trap<br />

system, but principally in the dry ice trap. When collected, it is<br />

a very light, fluffy, nearly white powder which picks up a considerable<br />

static charge upon handling. Some <strong>of</strong> the substance's physical and<br />

<strong>chemical</strong> properties are as follows:<br />

1. It is completely insoluble in water and in all organic<br />

solvents which were tested.<br />

2. It does not melt up to 435OC.<br />

3. Thermogravimetric analysis shows that the polymer<br />

undergoes a stegwise loss in weight, with the loss<br />

being complete at 580OC.<br />

4. X-ray diffraction studies show it t o be completely<br />

amorphous.<br />

5. The density <strong>of</strong> a pressed pellet is 1.10 g/cc.


276<br />

Figure 1<br />

czb<br />

Raoio Frequency Discharge Reactor<br />

500 watt<br />

radio frequency<br />

genera tor<br />

tuning<br />

circuit<br />

J. reactants<br />

products


.<br />

277<br />

6. A freshly prepared sam le was found to have an electron<br />

spin density <strong>of</strong> 2 x lop7 spins/cc.<br />

7. Its surface area ,#(nitrogen adsorption) is 42 m2/g, a<br />

rather high value for an organic substance.<br />

8. It is neither thermosetting nor thermoplastic.<br />

9. It chemisorbs oxygen from the air at room temperature,<br />

the adsorption continuing for extended peribds <strong>of</strong> time.<br />

10. Its carbon-hydrogen ratio is 1:l.<br />

In those experiments which did not yield the solid polymer,<br />

the conversion <strong>of</strong> the benzene was <strong>of</strong> the order <strong>of</strong> 30%. About 5% <strong>of</strong><br />

the benzene was converted to diphenyl: the other 25% was converted<br />

to a liquid polymer with an average molecular weight <strong>of</strong> 617. This<br />

polymer, a viscous amber liquid, was not characterized as completely<br />

as the solid, but infrared spectral data indicate it to be very<br />

similar structurally to the solid.<br />

Polvmer Structure<br />

DISCUSSION<br />

The physical properties <strong>of</strong> the solid suggest that it is a high<br />

molecular weight, highly cross-linked polymer with an irregular<br />

structure. The extreme insolubility precludes spectral studies<br />

requiring solutions. It was possible to obtain an infrared spectrum<br />

by preparing a KBr pellet containing 2% <strong>of</strong> the solid. The liquid<br />

polymer, which was soluble in organic solvents had an infrared spectrum<br />

very similar to the solid.<br />

-<br />

Of several structural possibilities considered, the one which<br />

agrees best with the infrared data and seems the most likely from a<br />

<strong>chemical</strong> viewpoint is a polystyrene type structure. In Figure 2, the<br />

infrared spectrum <strong>of</strong> a reference polystyrene film (A) is compared with<br />

the spectra <strong>of</strong> the solid (B), the liquid (C) and a solid polymer<br />

obtained when a styrene-helium mixture was passed through the discharge<br />

(D). The spectra are nearly identical, the only significant differences<br />

being the OH absorptions in the 3300-3400 cm-l range and the carbonyl<br />

absorptions at about 1700 cm-l. These bands in all three <strong>of</strong> the<br />

spectra from the discharge-derived polymers are due to rapid oxidation<br />

by molecular oxygen. These bands become quite pronounced if the<br />

polymers are allowed to stand in air for a few hours.<br />

It is believed that the principal difference between the solid<br />

and liquid products is that the liquid is essentially a linear polymer,<br />

while the solid is highly cross-linked. Such a highly cross-linked<br />

polystyrene would be expected to have a lower ratio <strong>of</strong> aromatic C-H<br />

to aliphatic C-H bonds than would a linear polymer. Comparison <strong>of</strong><br />

spectrum B or D with C in Figure 2 shows that the intensity <strong>of</strong> the<br />

C-X stretching vibrations agrees with this expectation.<br />

Because the solid and liquid seem to be structurally similar,<br />

the NMR spectrum <strong>of</strong> the latter was examined and compared with that <strong>of</strong><br />

an authentic polystyrene sample. As is generally true with polymeric<br />

materials, the resolution was quite poor and only broad bands were


h<br />

B<br />

C<br />

D<br />

2-'?<br />

Figure 2. Infrared Spectra<br />

-7<br />

/I/ ' !I '!<br />

i<br />

T<br />

A = Polystyrene film<br />

B = Solid polymer from benzene<br />

C = Liquid polymer from benzene<br />

D = Solid polymer from styrene


observed. The polystyrene (10% solution in ccl4) spectrum simply<br />

showed two broad peaks - one centered at 6 = 1.50 due to aliphatic<br />

protons and one at 6 = 7.08 (with a small companion peak at 6 = 6.58)<br />

due to aromatic protons. The spectrum <strong>of</strong> the liquid polymer (lo”/.<br />

solution in cc14) was quite similar with the peaks appearing at<br />

6 = 1.60 and 7.04 (no peak at 6 = 6.58). In addition, a very small<br />

peak at 6 = 5.70 was observed. This is probably due to protons on<br />

olefinic double bonds, and suggests either that some unspturation is<br />

present in the polymer backbone, or that some unpolymerized vinyl<br />

groups are present. An attempt was made to increase the resolution<br />

<strong>of</strong> the NMR spectra by using a time averaging computer on very dilute<br />

solutions <strong>of</strong> the polymers, but the resolution was unchanged. Though<br />

<strong>of</strong> limited value, the NMR data do support a polystyrene type Structure.<br />

Coupled with the infrared data, it seems quite likely that the pOlyITIerS<br />

are both polystyrenes.<br />

Mode <strong>of</strong> Formation <strong>of</strong> Polymer<br />

The most likely route from benzene to polystyrene involves<br />

several steps, the first <strong>of</strong> which is the establishment <strong>of</strong> an<br />

equilibrium between benzene and acetylene:<br />

This interconversion has been observed in many high energy systems<br />

including electrical <strong>discharges</strong>. In the next step, the benzene and<br />

acetylene, one or both <strong>of</strong> which may be in a reactive state, combine<br />

to give styrene which then polymerizes:<br />

The simple linear polymer thus formed, limited to small chains such<br />

as pentamers, hexamers, etc., would explain the liquid polymer<br />

product.<br />

The formation <strong>of</strong> the highly cross-linked solid polymer can<br />

be explained by postulating the formation <strong>of</strong> polyvinylbenzenes which,<br />

when polymerized, would yield an extensive, irregular structurer<br />

4.<br />

Highly cross-linked polystyrene


280<br />

Both ionic and free radical mechanisms can be written to<br />

explain the foregoing reactions in more detail, but these would be<br />

strictly speculative, since no definitive experimental evidence has<br />

been obtained. Some sort <strong>of</strong> benzene ions must form as a result <strong>of</strong><br />

inelastic collisions between the electrons and benzene molecules in<br />

the plasma, but whether these ions or some derivative species are<br />

the reactive intermediates is not known. Recently, Potter et a1 (14)<br />

have shwn that styrene, when perfectly dry, does polymerize via an<br />

ionic mechanism when irradiated with gamma rays. One cah picture a<br />

similar mechanism occurring in the electrical discharge.<br />

On the other hand, the fact that the polymer has a high<br />

electron spin density suggests free radical involvement. However,<br />

it can be questioned whether the unpaired electrons arose during or<br />

after the polymerization reaction. An attempt was made to induce a<br />

spin signal in a finely divided polystyrene sample by passing the<br />

solid through a helium discharge. No signal was detected after this<br />

treatment.<br />

I<br />

The question <strong>of</strong> mechanism must await the results <strong>of</strong> more<br />

fundamental studies <strong>of</strong> the phenomena occurring within the discharge.<br />

Effect <strong>of</strong> Reaction Variables<br />

In an attempt to find a correlation between the reaction<br />

conditions and the type <strong>of</strong> polymer obtained, about 50 experiments<br />

were examined. The dependence <strong>of</strong> the nature <strong>of</strong> the product and the<br />

benzene conversion on r.f. power dissipated per mole <strong>of</strong> benzene was<br />

tested first. Those experiments which gave a complete conversion to<br />

solid polymer had an average dose <strong>of</strong> 1.9 x LO7 watt-sec/mole 8H.<br />

Those which gave a low conversion to liquid polymer plus diphenyl had<br />

an average dose <strong>of</strong> only 7.0 x 106 watt-sec/mole 8H. This correlation<br />

with dose is reasonable since more energy would be required to<br />

furnish the additional acetylene required for cross-linking and to<br />

gain the complete conversion.<br />

A number <strong>of</strong> experiments within the group examined were conducted<br />

with varying proportions <strong>of</strong> helium, neon and argon mixed with the<br />

benzene. The presence <strong>of</strong> these gases did not alter the correlation<br />

with dose provided that the r.f. paver dissipated was considered as<br />

deposited in the benzene alone. This is a reasonable presumption<br />

because the ionization potential <strong>of</strong> these gases is well above that<br />

<strong>of</strong> benzene.<br />

Within the group <strong>of</strong> experiments, some produced solid polymer<br />

at doses as low as 4.9 x 106 watt-sec/mole 8H, but with reduced<br />

conversions. This suggests that while the dose does correlate with<br />

the conversion obtained, it alone does not determine the product.<br />

It is evident that this system will require additional investigation<br />

to understand how the products form.


i<br />

i (12)<br />

c<br />

(11)<br />

(14)<br />

I 281<br />

LITERATURE CITED<br />

Losanitsch, S. M. and Jovitschitsch, M. Z., Ber. '2, 135 (1897)<br />

DeHemptinne, A., Bull. sci. acad. roy. Belg. (3) 34, 269 (1897)-<br />

DeHemptinne, A,, 2. physik. Chem. 22, 360 (1897)i 25, 284 (1898).<br />

Losanitsch, S. M., Ber. 41, 2683 (1908).<br />

Austin, J. B. and Black, I. A., J. Am. Chem. SOC. 52, 4552<br />

(1930).<br />

Harkins, W. D. and Gans, D. M. ibid. 52, 5165 (1930).<br />

Davis, A. P., J. Phys. Chem. 35, 3330 (1931).<br />

Kleinschniidt, R. V., U.S. 2,023,637 (1930).<br />

Streitwieser, A. and Ward, H. R., J. Am, Chem. SOC. 84, 1066<br />

(1962).<br />

Streitwieser, A. and Ward, H. R., ibid. 85, 539 (1963).<br />

-<br />

Stille, J. K., Sung, R. L. and Vander Kooi, J., J. Org. Chem.<br />

30, 3116 (1965).<br />

Vastola, F. J. and Wightman, J. P., J. Appl. Chem. 2, 69<br />

(1964) .<br />

Jesch, K., Bloor, J. E. and Kronick, P. L., J. Polymer Sci.<br />

- 4, 1487 (1966).<br />

Potter, R. C., Bretton, R. H., Metz, D. J., ibid. 4, 2295<br />

(1966)


INTRODUCTION<br />

Chemistrv <strong>of</strong> Electrical %?scharge Polymerizations<br />

Dr. Peter M. Ray<br />

Central Research Laboratories, J. P. Stevens c Co.<br />

Garfield, N. J. 1<br />

The conversion <strong>of</strong> volatile organic compounds into liquid and solid prod- I<br />

ucts by the action <strong>of</strong> a high-voltage gas discharge has been investigated<br />

by many people over the past 100 years and more (1). Recently some<br />

companies have been reported to be working on the application <strong>of</strong> this<br />

principle to the coating <strong>of</strong> containers (2). steel strip (3) or fabric<br />

(4). These references all have indicated that work was to be under<br />

low-pressure conditions where the only gases would be the volatile<br />

monomer. In this paper I will describe some results obtained under<br />

atmospheric-pressure conditions, with the electrical discharge taking<br />

place in a mixture <strong>of</strong> nitrogen and volatile organic compounds.<br />

EXPERIMENTAL METHODS<br />

All polymerizations were carried out at room temperature in a mixture<br />

<strong>of</strong> organic vapors and nitrogen at a total pressure <strong>of</strong> one atmosphere.<br />

The gases were delivered to the reaction zone through the system shown<br />

schematically in Figure 1. Nitrogen passed through liquid monomer in<br />

one bubble tube and through additive in another tube. The nitrogen<br />

and entrained vapors entered the enclosed reaction chamber at one<br />

corner and exited to the atmosphere at the opposite corner. The ratio<br />

<strong>of</strong> monomer to additive was determined by weighing the tubes before and<br />

after the experiment.<br />

Details <strong>of</strong> the reaction chamber are shown in Figure 2. Polymeriza-<br />

tion was initiated by corona discharge between two cylindrical,<br />

parallel, insulated electrodes (A) made by lining the inner surfaces<br />

<strong>of</strong> Pyrex glass tubing with aluminum foil. The glass tubing had a wall<br />

thickness <strong>of</strong> 2.5 mm. and an outside diameter <strong>of</strong> 63 mm. The two glass<br />

surfaces were separated by a gap <strong>of</strong> 4 nun. The alternating current<br />

high voltage was supplied by a Tesla generator, manufactured by Lepel<br />

High Frequency Laboratories, Inc. (Model HFSG-2). The peak voltage,<br />

as estimated by spark length in air, was about 20,000 volts.<br />

A moving strip <strong>of</strong> flexible substrate, (B) was positioned in the elec-<br />

trode gap. As shown in Figure 2, this substrate, which in most cases<br />

was 2-mil (50 microns) poly(ethy1ene terephthalate) film, was formed<br />

into a closed loop 47 cm. long and 5 an. wide and was moved by the<br />

rotating roller, C. Vapors entered through D and exited through E.<br />

Polymer which formed in the corona zone deposited both on the glass<br />

electrode coverings and on the moving substrates. The substrate strip<br />

was dried and weighed before and after the polymerization. The coated<br />

strips were also baked in a circulating air oven and reweighed. The<br />

final weight gain was taken as the yield. In some cases polymer was<br />

!


FLOW-<br />

METER<br />

I<br />

ADDITIVE<br />

SUPPLY<br />

* ,283<br />

VACUUM<br />

PUMP<br />

1<br />

7<br />

REACTION CHAMBER<br />

VAPOR POLYMERIZATION - SCHEMATIC LAYOUT<br />

Figure 1<br />

PRESSURE<br />

GAUGE<br />

VAPOR POLYMERIZATION ON MOVING SUBSTRATE<br />

Figure 2<br />

TO HIGH<br />

VOLTAGE


254<br />

removed from the glass surfaces by solvent and recovered for infrared<br />

or <strong>chemical</strong> analysis.<br />

RESULTS<br />

Survey <strong>of</strong> Polymerizable compounds<br />

A number <strong>of</strong> volatile orqanic compounds were subjected to corona discharge<br />

with a wide variety <strong>of</strong> results. In almost all cases a deposit<br />

<strong>of</strong> oily or solid brown material formed on the substrate strip.<br />

weight gain resulting from 15 minutes <strong>of</strong> .corona polymerization ranged<br />

from tenths <strong>of</strong> a milligram to over 30 milligrams. When the coated<br />

strips were heated at 15OoC for 10 minutes,, part <strong>of</strong> the added weight<br />

was lost. Some'<strong>of</strong> this is thought to be unreacted monomer which was<br />

absorbed by the substrate and coating. Another part <strong>of</strong> it could be<br />

very-low-molecular-weight products <strong>of</strong> the corona reaction. A third<br />

possibility is thermal decomposition <strong>of</strong> the coating.<br />

The compounds which gave the heaviest coatings after heating, (taking<br />

into account the amount <strong>of</strong> monomer volatilized) included triallylamine,<br />

acrylonitrile, toluene and styrene. As the list in Table 1 shows it<br />

is not necessary for the monomer to be a vinyl compound in the strjct<br />

sense <strong>of</strong> the word in order for a non-volatile polymer product to form<br />

in corona discharge. Toluene, benzene, benzotrifluoride and even<br />

acetone gave measurable yields. There seems to be no pattern'<strong>of</strong><br />

relationship between the structure <strong>of</strong> a monomer and its yield in<br />

corona polymerization.<br />

Triallylamine<br />

Acrylonitrile<br />

To 1 ue n e<br />

Styrene<br />

Acrylic Acid<br />

Benzene<br />

I<br />

TABLE 1<br />

v<br />

Benzotrifluoride<br />

4-Vinyl cyclohexene<br />

Ethyl acrylate<br />

1-Octene<br />

Allyl amine<br />

Vinyl acetate<br />

Acetone<br />

The


285<br />

TABLE 2<br />

Effect <strong>of</strong> Haloqenated Additives on Corona Polymerization <strong>of</strong> Styrene<br />

Yield in Milliqrams per Gram <strong>of</strong> Styrene<br />

Additive Percent Added Yield Additive Percent Added Yield<br />

Chlor<strong>of</strong>orm<br />

Bromo f o m<br />

0.5<br />

0.5<br />

22.4<br />

11.6<br />

Chlorine<br />

Bromine<br />

7<br />

1<br />

1<br />

5.6<br />

19.0<br />

Brom<strong>of</strong>orm 1.0 14.2 Bromine 5 32.0<br />

Bromo form 2.5 19.7 Bromine 10 16.7<br />

Bromo form 5.0 19.2 Iodine 5 9.7<br />

Brom<strong>of</strong>orm<br />

Iod<strong>of</strong>orm .<br />

10.0<br />

5.0<br />

12.0<br />

21.2<br />

None<br />

-<br />

0<br />

-<br />

10.7<br />

-<br />

Other additives that enhanced the yields <strong>of</strong> styrene polymer were<br />

carbon tetrachloride, 1,2-dibromo-1,1,2,2-tetrafluoroethane, l-bromo-<br />

butane and 2-bromobutane. Yields from monomers other than styrene<br />

were not all increased by halogenated additives: some even were de-<br />

creased. It was impossible to develop any rational relationship<br />

between monomer structure and susceptibility <strong>of</strong> the monomer to yield<br />

enhancement by halogenated additive.<br />

The results given above were all derived from experiments in which the<br />

additive and the monomer were mixed and volatilized from a single<br />

bubble tube. Thus, the exact composition <strong>of</strong> the vapor was not known.<br />

A new set <strong>of</strong> experiments was carried out using separate bubble tubes<br />

for_monomer and additive. The weight changes <strong>of</strong> the tubes during a<br />

run were used to calculate mole ratios <strong>of</strong> additive to styrene. The<br />

results <strong>of</strong> experiments with four additives are shown in Figure 3.<br />

The conversion to polymer <strong>of</strong> styrene without additives was 0.75 to<br />

0.9 percent. As increasing amounts <strong>of</strong> brom<strong>of</strong>orm, 1-bromobutane or<br />

2-bromobutane were added, the conversion increased and then fell <strong>of</strong>f<br />

again. The pattern <strong>of</strong> points in the case <strong>of</strong> 1-bromobutane was widely<br />

scattered but most <strong>of</strong> the points lay well above the level for styrene<br />

itself. With 2-bromo-2-methylpropane as an additive there was no<br />

significant increase in conversion. The weight gain from the additives<br />

alone, with no styrene, were all low compared to styrene.<br />

In considering <strong>chemical</strong> explanations for corona polymerization, both<br />

free radical and ionic intermediates are possibilities. Experiments<br />

were run with various additives to styrene that might be expected to<br />

inhibit each kind <strong>of</strong> reaction through combination with the active<br />

intermediate but no clear-cut reduction in yield was observed. Benzo-<br />

quinone at l and 2 mole percent gave normal yields. Water and butyl<br />

amine were extensively studied but, as Figure 4 demonstrates, the<br />

tendency for these supposed cation scavengers to depress the conversion<br />

is slight and not clear-cut. Butyl amine alone gave a surprisingly<br />

high yield. Ammonia, triethylamine, acetone and carbon dioxide as<br />

additives had no substantial effect on yield.


t-<br />

z<br />

W<br />

0<br />

LL<br />

W<br />

4 2<br />

LL<br />

w<br />

1.0<br />

O.! 5<br />

-<br />

A o<br />

1.5- d<br />

z O//<br />

A<br />

- 92 3 '<br />

@ STYRENE WITH I- BROMOBUTANE<br />

A STYRENE WITH 2-BROMOBUTANE<br />

0 STYRENE WITH 2-BR-2-ME-PROPANE<br />

rn STYRENE WITH BROMOFORM<br />

v)<br />

LL<br />

W<br />

0 0<br />

2 0.5- 0<br />

0<br />

0<br />

k<br />

z<br />

W<br />

0<br />

a<br />

W<br />

-<br />

a<br />

a<br />

W<br />

2<br />

3<br />

0<br />

a<br />

0<br />

I-<br />

z<br />

9<br />

v)<br />

a<br />

w<br />

><br />

z<br />

0<br />

0<br />

I<br />

I<br />

0.1 0.2 0.3 0.4 0.5<br />

MOLE FRACTION OF ADDITIVE<br />

A.<br />

A * A<br />

A<br />

Figure 3<br />

* STYRENE WITH WATER<br />

A STYRENE WITH BUTYL AMINE<br />

1<br />

0.1 0.2 0.3 0.4 0.5 0.6 0.7<br />

MOLE FRACTION OF ADDITIVE<br />

Figure 4<br />

b<br />

A<br />

A<br />

/.<br />

\<br />

f !<br />

\


ANALYTICAL RESULTS<br />

Some evidence was collected on the <strong>chemical</strong> nature <strong>of</strong> some <strong>of</strong> the<br />

products. The products deposited on the moving film and on the glass<br />

electrode covers were always easily dissolved in common solvents like<br />

acetone, chlor<strong>of</strong>orm and benzene, indicating low molecular weight and<br />

that there was little cross-linking.<br />

Infrared spectra were obtained <strong>of</strong> polymers made from styiene, benzene<br />

and toluene by dissolving the deposit from the glass electrode cover<br />

with chlor<strong>of</strong>orm and evaporating the solution on a salt plate. The<br />

spectra were all similar and closely resembled conventional poly-<br />

styrene. As Figure 5 shows, there were additional absorptions at<br />

1050, 1220, 1720 and 3400 wave numbers indicating oxygenated products<br />

<strong>of</strong> various kinds including hydroxyl or amino, ester and probably<br />

ether. These spectra are very similar to those published by Jesch,<br />

Bloor and Kronick (5).<br />

The infrared evidence <strong>of</strong> oxygen-containing groups was obtained on a<br />

styrene product which was prepared and transferred in a nitrogen<br />

atmosphere. The only contact with air was during the time the spec-<br />

trum had been run.<br />

The sample was exposed to the atmosphere for 24<br />

hours and it changed only slightly. As Figure 6 shows there was little<br />

further increase <strong>of</strong> bands attributed to oxygenated groups. The only<br />

noticeable change in the spectrum was in the relative peak heights at<br />

700 and 760 wave numbers. The spectrum <strong>of</strong> a product made with l-bromo-<br />

butane mixed with the styrene was almost identical to the unmodified<br />

styrene product with a stronger absorption ascribed to ketone carbonyl<br />

at I720 wave numbers.<br />

The final evidence <strong>of</strong> <strong>chemical</strong> composition was elemental analysis.<br />

The styrene product had considerably less carbon than styrene itself,<br />

as seen in Table 3. It also contained a significant amount <strong>of</strong> nitrogen<br />

and, as determined by difference, a large amount <strong>of</strong> oxygen. Heating<br />

the polymer in air did not change the composition significantly. Sty-<br />

rene polymer made in the presence <strong>of</strong> 25 to 30 weight-percent l-bromo-<br />

butane had almost the same analysis plus a significant bromine content.<br />

TABLE 3<br />

Elemental Analysis <strong>of</strong> Corona Polymers<br />

Monomer - C - H - N 0 (by difference)<br />

Styrene, unheated product 72.23 6.06 3.2 - 17.71<br />

Styrene. oven-heated 73.46 6.60 3.39 - 16.47<br />

Styrene plus bromobutane<br />

unheated product 73.74 6.95 3.59 6.00 9.64<br />

oven-heated product 73.29 6.69 3.56 6.97 9.49<br />

Styrene, calculated 92.26 7.74 - - -<br />

Bromobutane, calculated 35.06 6.62 - 50.32 -


'603 ~---~ _-_- T_--r.-<br />

Figure 5<br />

1000 900 800 700 650<br />

E - TOLUENE<br />

F. BE NZENE<br />

G -SlVRENE<br />

i<br />

\


DISCUSSION<br />

289<br />

The salient features <strong>of</strong> the information presented above might be<br />

summarized as follows. In a mixture <strong>of</strong> organic vapor and nitrogen<br />

subjected to high-frequency, high-voltage, electrodeless discharge,<br />

the nitrogen, the organic compound and trace amounts <strong>of</strong> oxygen and<br />

water are activated and combine <strong>chemical</strong>ly to yield products <strong>of</strong> higher<br />

molecular weight than the starting materials. These proqucts condense<br />

on any solid surface available and may even undergo further <strong>chemical</strong><br />

reaction within themselves and with more monomeric material which is<br />

not electrically activated.<br />

The <strong>chemical</strong> mechanism <strong>of</strong> this series <strong>of</strong> reactions must be complex,<br />

possibly produced by simple ionization through collision with a<br />

rapidly-moving electron followed by expulsion <strong>of</strong> two secondary<br />

electrons:<br />

N2 + e-+N2+ + 2e- or<br />

+<br />

RH + e---+RH + 2e-<br />

I' These are the products ordinarily found in mass spectrometry and on<br />

exposure to gamma or beta radiation. These activated cationic products<br />

may activate vinyl polymerization or undergo secondary reactions,<br />

u' yielding neutral free radicals or even anions, either <strong>of</strong> similar<br />

structure or in the form <strong>of</strong> fragments and combination or rearrange-<br />

9 ment products. In the present case there exists the further possibility<br />

that reaction products become reactivated, since they are formed in<br />

the presence <strong>of</strong> the high-voltage field, and undergo further reaction.<br />

1 The simplest mechanism to consider would be polymerization <strong>of</strong> the<br />

I vinyl monomers to long-chain products after initiation by some active<br />

c<br />

,, species. The fact that non-vinyl compounds gave good yields may be<br />

' explained through a mechanism involving some fragmentation <strong>of</strong> every<br />

1 monomer molecule and combination <strong>of</strong> the fragments to products <strong>of</strong> higher<br />

molecular weight. The vinyl monomers could be reacting through this<br />

P*<br />

i<br />

non-vinyl mechanism also.<br />

The action <strong>of</strong> halogenated additives suggests that the yield <strong>of</strong><br />

reactive intermediates is increased by some <strong>of</strong> them and that these<br />

intermediates increase the initiation <strong>of</strong> vinyl polymerization. There<br />

is not enough data to .establish this firmly. It may also be consid-<br />

ered that, by changing the dielectric constant <strong>of</strong> the gas mixture, the<br />

additive can increase the efficiency <strong>of</strong> energy transfer from the elec-<br />

tric field to the monomer.<br />

The other additives had little or no effect, indicating that the<br />

situation is not very similar to bulk or solution polymerizations by<br />

5 free radical or ionic catalysis such as are now being actively studied<br />

by several laboratories (6,7). Certainly we do not have a simple<br />

vinyl polymerization. Otherwise some <strong>of</strong> the potential inhibitors<br />

would have shown an effect.


230 . .<br />

One <strong>of</strong> the unexpected results was t e fixation <strong>of</strong> nitrogen. This<br />

can be seen in retrospect to be related to work with discharge-acti-<br />

vated nitrogen which has been reported from time-to-time (8,9,10).<br />

No complete mechanistic explanation will be presented. More experi-<br />

ments are in process but it is not expected that a system which is<br />

as potentially complex as this can soon be completely explained.<br />

ACKNOWLEDGEMENTS<br />

The able assistance <strong>of</strong> Messrs. Roger Kolsky and Walter Miner and<br />

the helpful analytical interprelations <strong>of</strong> Mr. Elliot Baum are grate-<br />

fully acknowledged.<br />

REFERENCES<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

6.<br />

7.<br />

a.<br />

9.<br />

10.<br />

A. Charlesby, “Atomic Radiation and Polymers, “ Pergamon Press,<br />

Oxford, 1960, p.1.<br />

R. M. Brick and J. R. Knox, Modern Packaging, January 1965,<br />

pp. 123-128.<br />

T. Williams, J. Oil and Colour Chemist’s Association 2, 936-951<br />

(1965) .<br />

Manmade Textiles, July, 1965, pp. 58-9.<br />

K. Jesch, J. E. Bloor and P. L. Kronick, J. Polymer Sci.,<br />

A-1, 4, 1487-97 (1966).<br />

R. C. Potter, R. H. Bretton, D. J. Metz, J. Polymer Sci. A-1,<br />

2295-2306 (1966).<br />

K. Ueno, K. Hayashi, S . Okamura, J. Polymer Sci. BA, 363-8,<br />

(1965).<br />

L. B. Howard and G. E. Hilbert, J. Am. Chem. SOC. 60, 1918<br />

(1938).<br />

T. Hanafusa and N. N. Lichtin, J. Am. Chem. SOC. 82, 3798-9,<br />

(1960) .<br />

G. D. Steinman and H. A. Lillevik, Arch. Biochem. Biophys.<br />

- 105, 303 (1964): CA 61, 4198 (1964).<br />

I


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i<br />

.;<br />

Chemical Engineering Aspects <strong>of</strong> %?&mica1 Synthesis<br />

in Electrical Discharges.<br />

J.D. THORNTON.<br />

Department <strong>of</strong> Chemical Engineering, The University,<br />

Newcastle upon Tyne, England.<br />

I 1.0.Introduction.<br />

Although numerous investigations have been published dealing with the effects<br />

<strong>of</strong> electrical <strong>discharges</strong> upon <strong>chemical</strong> reactions, most <strong>of</strong> the work is fragmentary<br />

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in the sense that even now no clear picture has emerged <strong>of</strong> the relative importance<br />

<strong>of</strong> discharge characteristics and reactor geometry upon the reaction yield. This<br />

is largely because no systematic studies have been undertaken with a fixed<br />

reaction System covering a reasonably wide range <strong>of</strong> discharge conditions and<br />

reactor configurations. Furthermore most <strong>of</strong> the published work has been concerned<br />

with laboratory-scale investigations so that, with the possible exception <strong>of</strong> ozone<br />

synthesis, little or no attention has been paid to the <strong>chemical</strong> engineering problems<br />

involved'in gas phase electrosynthesis. This is no doubt consequent upon the low<br />

yields obtained in many laboratory studies and is unfortunate in that a proper<br />

application <strong>of</strong> the engineering factors affecting the reactor efficiency could, in<br />

many Cases,. lead to considerably improved reaction yields.<br />

Whereas physical chemistry is usually concerned with the individual kinetic<br />

/ steps contributing to a particular reaction scheme, <strong>chemical</strong> engineering is<br />

concerned with the translation <strong>of</strong> the laboratory Teaction to a full scale contin-<br />

! uous process wherein the desired reaction product is produced at the lowest capital<br />

' and operating costs. In the case <strong>of</strong> gas discharge synthesis, these financial<br />

< criteria imply that the reactor should have three highly desirable characteristics:<br />

(a) The energy yield (Gms. product per Kw.Hr.1 should be high.<br />

(b) The con\.ersion per pass should be high.<br />

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(c) The reactor should be selective for the desired product, i.e. side<br />

reactions with their consequent wastage <strong>of</strong> material and energy should be<br />

minimised.<br />

In practical terms, it is not necessary to have a detailed step by step know-<br />

,p'ledge <strong>of</strong> the reaction kinetics in order to design the reactor, so long as an<br />

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empirically determined rate equation is available which adequately describes the<br />

influence <strong>of</strong> the operating variables upon the net rate <strong>of</strong> reaction. Clearly a more<br />

informed approach to the design problem is possible when fundamental data are<br />

' available but this is seldom the case at the design stage.<br />

,d Assuming that the electrons in a discharge are able to excite the reactant<br />

molecules, it is possible that many <strong>of</strong> the low product yields hithertoreported may<br />

E be attributed to one or more <strong>of</strong> the following factors:<br />

(a) The use <strong>of</strong> unsuitable reactor geometries in which a sizeable fraction<br />

J' <strong>of</strong> the reactant by-passes the discharge zone.<br />

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(b) The use <strong>of</strong> non-optimum discharge conditions in which the average<br />

activation cross-section for the desired reaction is low.<br />

(c),The use <strong>of</strong> inappropriate residence times or residence time distributions<br />

<strong>of</strong> the reactants and products.<br />

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(d) The presence <strong>of</strong> parallel reactions which compete for the reactant and<br />

the occurrence <strong>of</strong> rapid reverse and degradation (or consecutive) reactions which<br />

destroy the primary product.<br />

j<br />

It is with these aspects.<strong>of</strong> gaseous electrosynthesis that the present paper<br />

is concerned, since it is possible that many <strong>of</strong> these effects can be minimised by<br />

', proper consideration at the reactor design Stage.<br />

T<br />

, 2.0 Reactor Classificatlon.<br />

I It is useful to conslder initially the basic reactor geometries that can be<br />

,, employed in a contlnuous-flow reaction system. Although no formal reactor classlf-<br />

/ lcation has hlthert0 been proposed, the electrode configuration and direction <strong>of</strong><br />

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292<br />

flow <strong>of</strong> the reactant gas stream can be made the basis <strong>of</strong> a convenient system <strong>of</strong> /<br />

classification. Thus the electrodes may consist <strong>of</strong> parallel plates, co-axial<br />

cylinders or a pair <strong>of</strong> points whilst the gas flow may be parallel or at right<br />

angles to the plane <strong>of</strong> the discharge. Figure 1 shows in diagrammatic form the<br />

4 \.arious electrode anti flow arrangements on the basis <strong>of</strong> this classification.<br />

Parallel flow in parallel plate and coaxial electrode reactors necessitates the use<br />

<strong>of</strong> porous electrodes through which the gas phase flowsas shown in Figures 1.1 and<br />

1.2. On the other hand, the commoner cross-flow arrangements shown in Figures 1.4,<br />

1.5 and l.G usually employ impervious metal electrodes, there being :no necessity<br />

for the reactants to flow through the electrodes themselves. The usual parallel/ 3<br />

point anti cross-flow/point reactors are depicted in Figures 1.3 and 1.7 respectively.<br />

The distinction between parallel-flow and cross-flow is not an academic one<br />

by reason <strong>of</strong> the non-uniform nature <strong>of</strong> the electric field in many<strong>of</strong> these reactor<br />

arrangements. In most <strong>of</strong> the laboratory investigations reported in the literature,<br />

the areas <strong>of</strong> the electrodes are small and little or no attempt has been made to<br />

minimise c.{lgr effects by the use <strong>of</strong> suitable electrode pr<strong>of</strong>iles. The field<br />

intensity is therefore a function <strong>of</strong> position in the inter-electrode gap. Furthermore<br />

the iise <strong>of</strong> coaxial geometries where the respective electrode radii are very<br />

different also gives rise to highly non-uniform fields in the vicinity <strong>of</strong> the<br />

central electrode. It follows therefore that the or.erall activation effects<br />

might well be different in the parallel/parallel and cross-flow/parallel systems<br />

in Figures .1.1, 1.4 and 1.5. In the former case, molecules traversing a centreline<br />

path will encounter electrons <strong>of</strong> different energies to molecules following a<br />

peripheral path whilst, in a cross-flow reactor, all the molecules encounter<br />

electrons with a wide spectrum <strong>of</strong> energies. In coaxial reactors, the position is<br />

further complicated by virtue <strong>of</strong> the non-uniform field associated with the central<br />

electrode. Thus in Figures 1.2 and 1.6 not only is there a transverse field<br />

variation but there is also an axial variation as the molecules approach the<br />

bottom and top planes <strong>of</strong> the outer,plectrode.<br />

Such considerations are purely speculative at the present time because no<br />

experimental data are available which would enable a direct comparison <strong>of</strong> reactant<br />

conversions for parallel and cross-flow systems to be made for the same reactants<br />

under similar conditions. Nevertheless these factors must be born in mind when<br />

interpreting the influence <strong>of</strong> reactor geometry on a quantitative basis.<br />

Coaxial electrode systems in which the reactant flows through the annular<br />

space between the two electrodes have an advantage in that all the reactlnt<br />

molecules must pass through the discharge. There is therefore no by-passing and<br />

subject to suitable electron energies, there will be a high level <strong>of</strong> activation<br />

in the gas phase. Such ccnditions are difficult to achieve in parallel plate<br />

arrangements unless the reactant is introduced at the centre <strong>of</strong> one <strong>of</strong> the electrodes<br />

as in Figure 1.4. Much work has been reported with point electrode Systems<br />

such as those illustrated in Figures 1.3 and 1.7 and here it is difficult to see<br />

how by-passing <strong>of</strong> the discharge can be avoided. Furthermore the flow pattern<br />

within the reactor is also dependent upon the thr.?ulence level so that changes<br />

in the gas flowrate will almost certainly be accompanied by corresponding changes<br />

in the fraction <strong>of</strong> the gas stream by-passing the discharge zone.<br />

All the reactor systems discussed so far can be described as homogeneous in<br />

the sense that only a single, gaseous, phase is present in the reactor. In many<br />

instances, however, it is advantageous to remove one or more products <strong>of</strong> reaction<br />

as rapidly as possible' in order to minimise subsequent reactions which would<br />

adversely affect the primary rehction yield. A convenient method <strong>of</strong> achieving<br />

this involves the introduction <strong>of</strong> a second.phase into the discharge zone in the<br />

form <strong>of</strong> a liquid absorbent (6) or fluidised solid adsorbent (\&I. In principle<br />

a second phase can be introduced between any <strong>of</strong> the electrode arrangements shown<br />

in Figure 1. This modification gives rise to a second series <strong>of</strong> reactor-systems<br />

which will be referred to subsequently as heterogeneous reactors.<br />

3.0 Nature <strong>of</strong> the Electrical Discharge.<br />

For optimum reactor performance it is necessary to ensure that the reactants<br />

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ELECTRODE ARRANGEMENT<br />

PLRALLEL CO-AXIAL I POINT<br />

I- Fig-1 ~<br />

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294<br />

have suitable residence times in that part <strong>of</strong> the discharge zone where activation<br />

is most favoured. In this connection it will be recalled that the relative rate '<br />

<strong>of</strong> ammonia synthesis from its elements has been shown to be greatest in the region<br />

<strong>of</strong> the cathode potential drop (3,) whilst in the case <strong>of</strong> hydrazine synthesis from<br />

ammonia, the significant fraction <strong>of</strong> the discharge is the positive column region<br />

(k). In theory, it is desirable to i<br />

be able to predict the discharge conditions<br />

necessary for optimum conversion in any particular reaction; in practice however,<br />

this is not yet possible. This is-because in the past it has been customary to (<br />

describe <strong>discharges</strong> in general terms such as glow, arc or silent digcharges without<br />

regard to the local or point properties existing in different parts <strong>of</strong> the discharge;<br />

zone. Since there is a gradual transition between our regime and the next, qualit-<br />

ative descriptions <strong>of</strong> this type are not <strong>of</strong> great value in interpreting reaction<br />

rate data. Any fundamental correlation <strong>of</strong> rate data with discharge characteristics<br />

would involve not only a knowledge <strong>of</strong> the concentrations and energy distributions<br />

<strong>of</strong> the various particle -species present in the discharge space)including electrons<br />

but also an understanding <strong>of</strong> the way in which the probability <strong>of</strong> excitation varied 'k<br />

with electron energy . A typical example <strong>of</strong> the way in which the degree <strong>of</strong><br />

excitation is dependent,upon electron energy is shown in Figure 3 which depicts .<br />

total cross-section curves for argon and neon ( 5). The cross-section for an mn -)<br />

type transition by electron collision is zero when the electron energy is less than<br />

the energy required to raise a valency electron <strong>of</strong> an atom from the mth to the \<br />

nth level,-but increases with electron energy to a maximum after,which any further<br />

increase in electron energy is accompanied by a decrease in the value <strong>of</strong> the<br />

total cross-section. There is therefore an optimum value <strong>of</strong> the electron energy<br />

corresponding to the maximum cross section for the process under consideration. 1<br />

It is the lack <strong>of</strong> data <strong>of</strong> this type together with a knowledge <strong>of</strong> the reactive<br />

species present in the discharge that makes it difficult to correlate reaction \<br />

rates with discharge parameters for systems <strong>of</strong> engineering interest. I<br />

Nevertheless despite the absence <strong>of</strong> fundamental information relating to the<br />

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.activation characteristics <strong>of</strong> <strong>discharges</strong>, one or two general observation can be<br />

made with regard to the nature'<strong>of</strong> the <strong>discharges</strong> commonly employed. All the<br />

reactor geometries discussed so far, and illustrated diagrammatically in Figure 1,<br />

employ the same type <strong>of</strong> discharge in the sense that both electrodes are located<br />

within the reactor and are therefore in contact with the reactant gas. This class<br />

<strong>of</strong> discharge in which electrons pass freely between the two electrodes is represeh<br />

schematically in Figure 2a. An alternative type <strong>of</strong> discharge which has been used<br />

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frequently is the so called barrier discharge shown diagrammatically in Figure 2C.<br />

Here one <strong>of</strong> the electrodes is separated from the gas phase by means <strong>of</strong> a dielectric)<br />

barrier such as quartz so that the reactor may be looked upon as a capacitative '<br />

and resistive load in series. In practice a dielectric barrier may be employed \<br />

in conjunction with any <strong>of</strong> the reactor geometries shown in Figure 1. This<br />

arrangement has the advantage <strong>of</strong> providing a more uniform type <strong>of</strong> discharge which<br />

is current limited so that the build up <strong>of</strong> spark or arc type <strong>discharges</strong> is avoided.\<br />

If this principle is carried to its logical conclusion, both electrodes may be<br />

isolated from the reactant gas and molecular excitation set up by applying a high<br />

frequency potential.to the external electrodes or by induction from an external \<br />

conductor carrying a high frequency current.(Figure 2d.) This type <strong>of</strong> "electrodeless:<br />

reactor has not been mentioned in the classification discussed above but is Of<br />

interest since in the absence <strong>of</strong> metal electrodes. in the gas phase, the degree Of<br />

dissociation <strong>of</strong> the gas and therefore the concentration <strong>of</strong> atoms would be expected<br />

to be high (LO). The high concentration <strong>of</strong> atomic species in such <strong>discharges</strong> is<br />

evidenced by the afterglow phenomena frequently encountered in electrodeless<br />

systems.<br />

One type <strong>of</strong> electrodeless sytem which might well prove <strong>of</strong> interest in eleCtrO-;<br />

synthesis is' the microwave discharge. Here the degree <strong>of</strong> activation can be highcq)<br />

and it has been reported that the atomic yields in hydrogen, nitrogen and oxygen 1<br />

are approximately ten times greater than the yields <strong>of</strong> atoms and radicals in low<br />

frequency and direct current <strong>discharges</strong> at the same field strength and pressures.<br />

From the bngifieering point <strong>of</strong> view, microwave systems have the added advantage<br />

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295<br />

'' that they can be sustained at higher pressures but on the other hand the detailed<br />

,t economics still require'evaluation.<br />

The crossed discharge arrangement shown in Figure 2b comprises a low frequency<br />

discharge at right angles to one <strong>of</strong> high frequency. The discharge zone itself is<br />

said to be characterised by a low energy density and to result in unexpectedly<br />

high activation <strong>of</strong> the reactants and relatively high yields <strong>of</strong> the reaction products<br />

(3 ). These claims ha$-e not however been confirmed by recent work in these<br />

j<br />

laboratories in which methane was subjected to a crossed discharge at 31 mm.Hg<br />

pressure. The reactor consisted <strong>of</strong> a 15 mm. internal diameter glass: tube fitted<br />

i/ with two pairs <strong>of</strong> 3 mm.diameter stainless steel electrodes arranged at right angles.<br />

The percentage decomposition <strong>of</strong> methane was observed using a 0.91 Mc/s high<br />

frequency discharge, a 50 c/s low frequency discharge and combinations <strong>of</strong> high<br />

1. and low frequency <strong>discharges</strong> simultaneously. Figure 4 shows some typical data<br />

plotted in the form'$ methane decomposed versus $ H.F. power for a series <strong>of</strong> runs<br />

at constant total power. The methane flowrate was constant throughout at 93 cc/<br />

'<br />

minute,at N.T.P. These results confirm the general trend whereby an increase in<br />

disch,arge power is accompanied by an increase in the percentage decomposition <strong>of</strong><br />

the methane but on the other hand do not substantiate the claim made for the higher<br />

activating effect <strong>of</strong> the crossed discharge. Had this been the case, the curves<br />

shown in Figure 4 would have exhibited maxima whereas, in fact, the observed<br />

methane decomposition at constant total power increased steadily with increasing<br />

percentage pf H.F. power. In this particular case, there is therefore no advantage<br />

in the use <strong>of</strong> crossed <strong>discharges</strong> and the characteristics claimed by Cotton still<br />

lemain to be confirmed . -<br />

4.0 Product Selectivity and Residence Time Considerations.<br />

In the simple plug flow reactor, the conversion (x) obtained is related to the<br />

residence time (f) by the expression:<br />

. .<br />

"where U, and r are the molal volume <strong>of</strong> the reacting mixture and the reaction rate<br />

respectively. If the reaction is one which can only take place under the influence<br />

i <strong>of</strong> an electrical discharge, then the residence time refers to the time spent by<br />

1 the reactants in the discharge zone itself. If however subsequent reactions involv-<br />

,;ng the primary reaction products are possible outside the discharge zone, these<br />

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$1. will usually proceed at a different rate and must be taken into account separately<br />

in analysing the overall performance <strong>of</strong> the reactor system.<br />

\ If the reaction rate (r) could be written in terms <strong>of</strong> the concentractions <strong>of</strong><br />

the reactants and a rate constant (k) which in turn was dependent upon the discharge<br />

characteristics, then in principle it would be possible,to integrate the above<br />

'I expression for any set <strong>of</strong> discharge conditions and compute the residence time for<br />

! any desired con--ersion. In practice however this is seldom possible because the<br />

functional relationship between the reaction rate and the discharge characteristics<br />

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Dishcarge reactions are frequently complicated by reason <strong>of</strong> the interactions<br />

) between the atomic, molecular, ionic and free radical species present. Moreover<br />

because <strong>of</strong> the wide range <strong>of</strong> species present, reactions are rarely simple in the<br />

sense that only one primary reaction product is produced. Competing parallel,<br />

consecutive and degradation reactions are <strong>of</strong>ten present, the net result <strong>of</strong> which<br />

is to produce a wide spectrum <strong>of</strong> reaction products. One <strong>of</strong> the key problems at<br />

the present time therefore is how to design reactors in which unwanted side<br />

reactions are reduced to a minimum. There is no clear-cut anawer to this p'roblem<br />

as yet, but an examination <strong>of</strong> some <strong>of</strong> the more elementary types <strong>of</strong> reactions such<br />

as those listed in Table I indicates a promising method,<strong>of</strong> approach.


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Elrctron Energy, V<br />

Fig. 3. Typical Cross-Scction versus Electron Biergy Curves.<br />

High Frequency Power z.<br />

Fie.4. Effect <strong>of</strong> a Crossed Discharge on % Metha*$ l’)nro-ipnnition.


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Consecutlve Reactlons A + B A C<br />

A+C-D<br />

Polymerisation Reactlons A + A h B<br />

A + B--.C<br />

A + C-D<br />

Parallel Reactlons<br />

TABLE I<br />

297<br />

Examples <strong>of</strong> Elementary Reactions.<br />

A + Bgg<br />

Reversible Reactions A + B S C + D<br />

I<br />

Degradative Reactions A + B 4 C d D - E<br />

In all the react,ions listed in Table I it is assumed that C is the<br />

preferred product. Intermediate steps involving excited species are omitted so<br />

that the equations merely represented the overall stoichiometry <strong>of</strong> the various<br />

situations. If therefore product C is being produced from reactants A and B<br />

and a second (consecutive) reaction is present which destroys C , then the rate<br />

<strong>of</strong> the second reaction can be reduced by maintaining the concentration <strong>of</strong> C at<br />

a low value.<br />

Since the primary reaction responsible for the formation <strong>of</strong> C<br />

should, on economic grounds, proceed as rapidly as possible, the only way <strong>of</strong><br />

maintaining a low product concentration is to remove C from the discharge zone<br />

as rapidly as it is formed. The methods by which this can be achieved will'be<br />

discussed further below.<br />

The same principles apply to the other reactions in Table I. Thus in the<br />

case. <strong>of</strong> polymerisation reactions, the molecular weight <strong>of</strong> the product can be<br />

controlled by selective removal <strong>of</strong> certainconstituents from the discharge. If<br />

product B is preferred, then further polymerisation can be minimised by rapid<br />

removal <strong>of</strong> B. If on the other hand, the higher molecular weight product C is<br />

required, B is allowed to remain in the discharge and C is selectively removed.<br />

It frequently happens that the product yield is limited by reverse and parallel<br />

reactions. In the latter case, C can be produced in preference to D by<br />

selective removal <strong>of</strong> C. In the former instance, any yield limitations imposed<br />

by equilibrium. considerations can be overcome by rapid removal <strong>of</strong> C so that the<br />

equilibrium is displaced almost entirely in favour <strong>of</strong> products.<br />

Similar reasoning shows that in the case <strong>of</strong> degradative reactions, product<br />

C can be produced in preference to D or E provided that C is removed rapidly<br />

enough from the activating influence <strong>of</strong> the discharge.<br />

A number <strong>of</strong> methods are available for the rapid removal <strong>of</strong> a particular<br />

component from the discharge zone, namely:<br />

(1) Quenching the reaction at low temperatures and freezing out the product (x)<br />

(2) Absorbing the desired product selectively in an inert liquid absorbant (6)<br />

(13 1<br />

(3) Adsorbing the desired product in a fluidised bed <strong>of</strong> solid adsorbent (I&).<br />

(4)'By using a low residence time in the discharge zone. This may be achieved<br />

either by high gas flowrates or by using a pulsed discharge technique. These<br />

are all devices which reduce both the produce concentration and -residence time in<br />

the gas phase and so minimise product losses through subsequent reactions.<br />

Methods (1) - (3) are means <strong>of</strong> controlling selectively the residence time and<br />

concentrations <strong>of</strong> certain specific products in the discharge and a choice can only<br />

be made between them in the light <strong>of</strong> the physical properties <strong>of</strong> the various<br />

constituents <strong>of</strong> the gas phase. The fourth method, which does not discriminate<br />

between the concentrations or residence times <strong>of</strong> reactants and products, can only<br />

be evaluated when the relative rates <strong>of</strong> the competing reactions are known. Of the<br />

various techniques available, simultaneous reaction and absorption in a heterogeneous<br />

reactor (method 2) opens up interesting possibilities for producing economic<br />

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298<br />

yields <strong>of</strong> many <strong>chemical</strong> products where hitherto the overall yield has been<br />

restricted by decomposition reactions. The theoretical analysis <strong>of</strong> such systems<br />

is howe!.er extremely complex and even if the kinetics <strong>of</strong> the process were fully<br />

understood, it is doubtful if the absorption rate into the liquid phase could be \<br />

predicted with any degree <strong>of</strong> certainty because <strong>of</strong> complications arising from<br />

dielectrophoretic stirring <strong>of</strong> the liquid. If the liquid phase is polarizable<br />

the electrical forces in a non-homogeneous field will cause polar molecules to<br />

move towards regions <strong>of</strong> maximum non-homogeneity. Any turbulence thereby set up I<br />

within the liquid phase will enhance the rate <strong>of</strong> gas absorption but at the same<br />

time render the prediction <strong>of</strong>. mass transfer coefficients extremel-J uncertain.<br />

From a practical point <strong>of</strong> view, such effects are desirable ins<strong>of</strong>ar as it is<br />

important that the rate <strong>of</strong> absorption <strong>of</strong> the product should be high compared with<br />

its rate <strong>of</strong> production by synthesis.<br />

Some illustrations <strong>of</strong> the factors -d'iscussed are <strong>of</strong> interest at this stage and<br />

Figs.5 and 6 show how the molecular weight <strong>of</strong> the product is influenced by<br />

residence time in the.case <strong>of</strong> consecutive type ractions involving methane as the a<br />

reactant. Figure 5 shows how the higher molecular weight product, in this case<br />

propane, is favoured by longer residence times in the discharge (11 ). These data<br />

were obtained at 80 mm Hg pressure in a cross-flow/coaxial reactor with a 1.60 mm. \<br />

thick quartz barrier adjacent to the inside surface <strong>of</strong> the outer electrode. The<br />

relevant electrode diameters were\-l mm and 3 mm respectively and the power \<br />

density was0 .O&w/cc throughout. Figure 6 shows the effect <strong>of</strong> longer residence<br />

times on the higher molecular weight fraction from methane at a pressure <strong>of</strong><br />

10 mm Hg and again the molecular weight <strong>of</strong> the product is strongly dependent on<br />

residence time (7 ).<br />

In the discharge synthesis <strong>of</strong> hydrazine from ammonia, it has been suggested<br />

( l.+ )( I ) that the hydrazine can be subsequently destroyed by further electron \<br />

excitation or by reaction with atomic hydrogen produced in the primary electron I<br />

bombardment <strong>of</strong> ammonia. If therefore th' concentration and residence time <strong>of</strong><br />

ttie hydrazine in the discharge be reduceLydegradative reactions should be<br />

and the yield increased correspondingly. Tha.t this is the case can be seen from<br />

Figures 7 and 8i The arrangement <strong>of</strong> the cross-flow/coaxial reactor employed in these<br />

runs is shown in Figure 9. The reactor tube was made from 1.60 m.thick quartz<br />

tubing which constituted the dielectric barrier and was 28.6 mm.0.D. The inner<br />

electrode consisted <strong>of</strong> a perforated stainless steel drum 18 mm O.D. which was<br />

mounted on a coaxial shaft so that it could be rotated at high speed. A liquid<br />

absorbent, in this case ethylene glycol, was fed to the drum so that, as the latter.<br />

rotated, the glycol was forced.through the drum perforations into the discharge<br />

annulus.in the form <strong>of</strong> a fine spray. The data shown in Fi,gure 7 were obtained at<br />

an average power density <strong>of</strong> 0.044 Kw/cc and illustrate the fact that not only can<br />

the energy yield <strong>of</strong> h7drazine be increased'by reducing the gas residence time<br />

but that a further substantial increase in yield can be obtained if the hydrazine<br />

is rapidly removed from the discharge by selective absorption (13). at<br />

The data shown in Figure 8 in which the energy yield is plotted versus the<br />

discharge duration for a constant gas flowrate were obtained in a cross-flow<br />

parallel plate reactpr using a pair <strong>of</strong> electrodes each measuring 12.5 x 6.3 mm.<br />

and located llmm. apart. 1n.thes.e runs the average power density was 0.01 Kw/cc<br />

using a pulsed D.C.discharge, the pulse duration ranging from 12 to 130 micro-<br />

seconds. Under these conditions, the effective,residence time <strong>of</strong> the reactant and<br />

products was no longer dictated by the gas flowrate but by the pulse duration.<br />

This technique is therefore a device for securing very low residence times without<br />

the inconvenience <strong>of</strong> high gas velocities. Again the data are in agreement with<br />

previous results in that the lower residence times favour higher energy yields<br />

because <strong>of</strong> the smaller loss <strong>of</strong> hydrazine through reverse and consecutive reactions.<br />

It is interesting to note that an alternative technique whereby atomic hydrogen is<br />

converted to less reactive molecular hydrogen through the agency <strong>of</strong> a platinum<br />

catalyst has'also shown increased yields <strong>of</strong> hydrazine ( k).<br />

.It has been assumed 60 far that the reactant flows as a coherent plug<br />

throu& the discharge. ?his concept <strong>of</strong> plug-flow is only an approximation at<br />

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Residence Time 7x10 hr.<br />

Fig.5. The effect <strong>of</strong> residence time on propane-ethane yield<br />

from methane.<br />

Hipher Mobcular Welght FrCCtia?<br />

1 2 3 4<br />

Rnldrncr flmr rlO' hr<br />

-<br />

Pressurr lOmm -<br />

rig.6. The cffr~t<br />

<strong>of</strong> rr,sidcnr.rA time on the yield <strong>of</strong> higher<br />

molrvular wc.ight fraction from methane.


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15. Pressure lOmm<br />

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the best and in many practical situations considerable divergences are observed I<br />

between the residen


Acknowledgements .<br />

303<br />

The author is indebted to a number <strong>of</strong> his colleagues and to Dr. C.A.Walley<br />

<strong>of</strong> the Department <strong>of</strong> Electrical Engineerlng for manv helpful discussions.<br />

Refcrcnrcs.<br />

(1) Andcrsen W . H . , Zwollnski B.J., Parlin R.B., 1nd.Eng.Cheni. ,1959.%.(4).527.<br />

Breirer A.L. , W~sthai cr J.W. , J .Phvs .Chem. , 1929.2.883 (Cf. also J .Phys .Chem.<br />

1930. '4. 153)<br />

Cotton W. J. , Trans .Elect rocheni.Soc. , 1947. 2, 407, 419.<br />

Devins .J .C. , Burton M. , J .Anier.Chem.Soc. , 1954., 3. 2618.<br />

Ilowatson A.M., "Introduction to Gas Discharges" (Pergamon. PreSS,1965).<br />

Imperial Chemical .Industries, U.K.Patents 948,772; 958,776; 958,777; 958,778;<br />

9GG,40G (all 1964).<br />

Kraaij\.cld Von H.J., Waterman J.I., Brennst<strong>of</strong>f-Chemic?, 1961.42.(12),369.<br />

Llewellyn-Jones F., "Ionisation an? Breakdpwn in Gases", (Methuen & Co.<br />

Lrd. 1966).<br />

AlcCarthy R.L., J.Chem.Phys., 1954, 22, 13FO.<br />

hliya-zaki, Takahashi, Nippon Ragaku Zasshi, 1958. 3. 553.<br />

Sergio R. Unpublished Work, University <strong>of</strong> 'Newcastle upon Tyne. England.<br />

Thornton J.D., Chem.Proccssing, 1966. (2), SG.<br />

Thornton J.D., Charlton W.D., Spedding P.L.., "Hydrazine,Synthesis in a<br />

Silent Electrical Discharge" (to be published).


GENERATION AND MEASUREMENT OF AUDIO FREQUENCY POWER<br />

FOR CHEMICAL-ELECTRICAL DISCHARGE PROCESSES \<br />

James C. Fraser '.<br />

Research and Development Center<br />

General Electric Company<br />

Schenectady.. New York<br />

In developing equipment for use in high voltage, high frequency<br />

<strong>chemical</strong>-electrical processing, we have built a number <strong>of</strong> different<br />

types <strong>of</strong> "corona" power supplies. At the start, from the standpoint<br />

<strong>of</strong> the electrical equipment, let us use "corona" in its broadest sense.<br />

We will define a "corona" discharge as an electric discharge produced<br />

by capacitively exciting a gaseous medium lying between two spaced<br />

electrodes, at least one <strong>of</strong> which is insulated from the gaseous medium<br />

by a dielectric barrier. A corona discharge may be maintained over<br />

wide ranges <strong>of</strong> pressure and frequency, although atmospheric pressure<br />

and frequencies in the audio range substantially above power trans-<br />

mission values are typically employed.<br />

Since the power which can be dissipated in a corona reactor or<br />

cell is a function <strong>of</strong> the supply frequency, we have settledarbitrarily<br />

on the audio range (3,000 to 10,000 cycles per second) as a desirable<br />

compromise. It is within the l i m i t s <strong>of</strong> rotating machinery and solid<br />

state components, presents no undue corona reactor heat dissipation<br />

problems, and provides a happy compromise between operating voltages,<br />

reactor size, and economy <strong>of</strong> operation.<br />

The ratings for the basic electrical components are dependent<br />

upon the characteristics <strong>of</strong> the corona reactor and the impedance load<br />

which it represents to the power supply. Corona reactor values which<br />

affect these ratings are:<br />

a. The corona power required<br />

b. The electrode corona power density and, thereby, the<br />

electrode cooling or heat dissipation capability<br />

C. The gaseous atmosphere present<br />

d. The gaseous gap spacing<br />

e. The barrier material and dielectric constant<br />

From these values we can determine:<br />

a.<br />

b.<br />

c.<br />

Peak voltage required to initiate corona<br />

Barrier thickness required to withstand the total voltage<br />

across the barrier in the event <strong>of</strong> an arc across the gap<br />

Barrier, gaseous gap, and total reactor capacitance<br />

d.<br />

e.<br />

f.<br />

Maximum operating voltage<br />

Capacitive charging, or displacement, current drawn by<br />

the reactor<br />

Corona resistive current .<br />

g.<br />

h.<br />

Resultant load current<br />

Power factor <strong>of</strong> the corona reactor load<br />

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The objectives which,we attempted to meet in the design <strong>of</strong> our<br />

equipment were :<br />

a. Suitability for use with a wide variety <strong>of</strong> corona reactors<br />

b. Operation over a wide range <strong>of</strong> breakdown voltages<br />

C. Flexibility over a wide range <strong>of</strong> operating conditions<br />

d.<br />

e.<br />

Maximum electrical efficiency<br />

Trouble-free operation and minimum maintenance :over long<br />

periods <strong>of</strong> ,operation<br />

Among the types <strong>of</strong> equipment built were the inductor-alternator<br />

with step-up transformer and parallel-resonant tuned circuit, the<br />

SCR inverter with step-up transformer, and the mobile vacuum tube<br />

high power-amplifier.<br />

Motor-Alternator Set<br />

A typical power supply based on rotating equipment consists <strong>of</strong><br />

the following major components: an inductor-alternator, by means <strong>of</strong><br />

which 60 cycle power is converted to 10,000 cycles, at 500 volts.<br />

This output is fed to the primary <strong>of</strong> a high voltage, high frequency<br />

transformer rated for 25 or 50 KV at 10,000 cycles. The output <strong>of</strong><br />

this transformer is fed, in turn, to a parallel resonant tuned circuit,<br />

the discharge reactor, and the high volthge instrumentation.<br />

The KVA rating <strong>of</strong> the hl-G Set (inductor-alternator) is determined<br />

by the product <strong>of</strong> the corona operating voltage and the resultant load<br />

current (or the corona power divided by the power factor). Since the<br />

corona power generated in a gaseous gap in series with a dielectric<br />

is directly proportional to frequency, and the upper l i m i t for frequency<br />

for commercially available rotating equipment is about 10,000 cycles<br />

per second, this has generally been considered the optimum frequency.<br />

Also, the use <strong>of</strong> lower frequencies would require higher voltages or<br />

increased corona reactor capacitance for any given power level. The<br />

output voltage <strong>of</strong> the alternator can be any value consistent with usual<br />

generator practice and with the transformer primary voltage.<br />

The KVA rating <strong>of</strong> the transformer will usually be the same as<br />

that <strong>of</strong> the inductor-alternator. Its secondary voltage will be de-<br />

termined by the corona reactor requirements for voltage breakdown <strong>of</strong><br />

the gaseous gap. Secondary or load current will be the vector sum<br />

<strong>of</strong> charging, or displacement, current and resistive, or corona, current.<br />

Primary voltage must be consistent with alternator output voltage.<br />

If experimental flexibility is required, the transformer primary should<br />

be arranged for series-parallel connection.<br />

f The corona reactor represents a capacitive load on the major items<br />

1 <strong>of</strong> the power supply equipment, up to the time <strong>of</strong> corona initiation.<br />

5 Since this generally results in a poor power factor, there are two<br />

, possible means <strong>of</strong> solution:<br />

Y<br />

a. The motor-alternator set must be built with sufficient KVA<br />

\ capacity to meet the power factor and corona power requirements.


. The transformer secondary and the corona reactor can be tuned<br />

with a parallel resonant circuit consisting <strong>of</strong> a choke and<br />

high voltage, vacuum capacitors. This provides power-factor<br />

correction so that the high voltage transformer secondary sees<br />

mainly the resistive load represented by the corona power.<br />

The parallel-resonant circ.uit must be tuned to give maximum trans- 1<br />

former output voltage for some arbitrarily selected value <strong>of</strong> alternator<br />

field current. With a 0.16 henry choke, for example, the capacitance <<br />

required for tuning at 10,000 cycles can be found from the expression 1<br />

1 1<br />

f = , or C = = 1580 pic<strong>of</strong>arads<br />

2 f G 462 €%<br />

However, this value is reduced by the capacitance <strong>of</strong> the discharge react<br />

itself, by that <strong>of</strong> any instrumentation voltage dividers, and by stray “t;<br />

capacitances, so that the actual tuning capacitance used is somewhat<br />

lower and must be determined experimentally. 7<br />

The decision as to whether the motor-alternator should be built<br />

with increased KVA capacity or whether the secondary circuit should be<br />

tuned depends on the experimental I versatility required, and on economic<br />

considerations. In general, the dollars per KVA for high frequency<br />

motor-alternator sets are considerably higher than for tuning circuit<br />

components.<br />

An alternator field-control chassis supplies and regulates the current<br />

for the alternator field windings, and has a feedback system designea<br />

to meet varying conditions <strong>of</strong> high voltage output. Alternator output<br />

voltage and, thus, transformer high voltage are raised and lowered by<br />

changing alternator field current.<br />

A magnetic amplifier stabilizer<br />

circuit maintains constant high voltage output. In the event <strong>of</strong> a de-<br />

crease in high voltage, it calls for an increase in alternator field<br />

current, with a corresponding output voltage increase.<br />

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Control devices and instrumentation for a ’<br />

corona power supply based<br />

on rotating equipment includes at least the following: 1<br />

a.<br />

b.<br />

C.<br />

d.<br />

e.<br />

Provision for varyi .ng the transformer output high voltage from<br />

zero to maximum by varying alternator field current, and a<br />

means <strong>of</strong> measuring the field current.<br />

Provision for measuring transformer primary voltage, current,<br />

and power.<br />

Provision for measuring the peak voltage applied to the corona<br />

reactor.<br />

Provision for measuring the power dissipated in the corona<br />

reactor.<br />

Some form <strong>of</strong> protective current overload relay, for removing<br />

high voltage from the corona reactor in the event <strong>of</strong> a short<br />

circuit in the reactor, or a low voltage,high current arc<br />

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between the electrodes. This will prevent exceeding the current<br />

1' a t i n g o f t he t r a n s f o rme r s e c o n da r y .<br />

Since the use <strong>of</strong> this equipment involves working with high voltage.<br />

the control circuit includes provision for test area safety interlocks<br />

and flasher-warning lights.<br />

I nver t e r<br />

j. The solid state corona generator consists <strong>of</strong> a 3.000 cycle inverter<br />

I - utilizing silicon controlled rectifiers feeding a step-up transformer.<br />

A rectifier is a. device or circuit for changing alternating current to<br />

' direct-current. The inverter may be thought <strong>of</strong> as a rectifier operating<br />

ill reverse, changing d-c to a-c. A combination <strong>of</strong> the two achieves a<br />

q' change from 60 cycle a-c to approximately 3,000 cycle a-c.<br />

.-'<br />

Rectifier circuits occur in several configurations such as halfwave,<br />

full wave, bridge. etc. Inverter circuits may be gr0u.p ed in a<br />

/similar manner. The key feature <strong>of</strong> an SCR (silicon controlled rectifier)<br />

as used in an inverter circuit is that a small current from its "gate"<br />

4 element to the cathade can fire or trigger the SCR so that it changes<br />

8 from being an open circuit into being a rectifier.<br />

The inverter operates from a single phase, 220 volt, 60 cycle<br />

I source, and by means <strong>of</strong> a full-wave bridge rectifier, rectifies it to<br />

' 187 volts d-c which in turn is changed to 150 volts, 3,000 cycles,<br />

1 approximate sine wave through SCR's. Variac control <strong>of</strong> the 220 volt<br />

input provides a variable supply output.<br />

The inverter output is fed to a step-up transformer delivering up<br />

4 to 12,000 volts rms. This transformer is a dry type, potted with RTV,<br />

with integral high voltage terminals. The particular transformer used<br />

was built as a compromise between low cost, size, and electrical<br />

capability. Rated at 3 KVA, the'transformer was only 6" x 6" x 7"<br />

1 high overall.<br />

I What is noteworthy with this equipment is that the inverter,<br />

transformer, and corona reactor are not independently operating com-<br />

' ponents. The concentric cylinder- corona reactor was so designed that<br />

j its capacitance, refle'cted to the primary <strong>of</strong> the transformec formed<br />

a part <strong>of</strong> the inverter LC circuit, as did the inductance <strong>of</strong> the high<br />

' voltage transformer. The reactor gaseous gap conductance forms a<br />

/part <strong>of</strong> the inverter load circuit.<br />

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Since this is an untuned high voltage circuit, the inverter and<br />

) the transformer were designed to carry the power factor loss current.<br />

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Advantages <strong>of</strong> .the inverter supply over the motor-alternator is the<br />

absence <strong>of</strong> moving parts, ease <strong>of</strong> mounting and installation, and the<br />

"module" or building block concept whereby units can be stacked to in-<br />

crease voltage and current capability.


Vaccum-Tube Amplifier<br />

The mobile corona generating equipment was designed for operation<br />

ove mr a wide range <strong>of</strong> frequency and voltage. Corona power is generated<br />

by a vacuum tube, high-power amplifier driven by a stable low-power,<br />

audio-frequency sine-wave oscillator. Power is taken from the secondary 1<br />

winding <strong>of</strong> a high-voltage step-up transformer, with one end at ground<br />

potential.<br />

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The corona output voltage may be varied from zero to 50,00O:volts, 1<br />

depending on the impedance <strong>of</strong> the applied load, and on the settings \<br />

<strong>of</strong> the frequency and amplitude controls located on the master sine-wave<br />

oscillator panel. The frequency <strong>of</strong> the output voltage is determined<br />

by the master oscillator and is independent <strong>of</strong> load impedance or output !<br />

voltage level. The frequency may be varied instantaneously between ,<br />

the rated limits <strong>of</strong> 3 to 10 kilocycles per second.<br />

The a-c power from the 60 cps line is converted into the high<br />

voltage variable frequency output as follows:<br />

A master oscillator feeds a driver amplifier. This is turn drives<br />

a tetrode power amplifier stage and the output step-up transformer.<br />

A d-c plate supply source, a screen grid voltage supply, a control grid<br />

bias supply, and an a-c filament supply feed power at appropriate<br />

voltage levels to the tetrode amplifier stage. The power line control )<br />

circuitry incorporates on-<strong>of</strong>f switching, circuit breakers, and starting<br />

contactors for the power amplifier supplies.<br />

Power amplification is produced by four tetrode vacuum tubes con-<br />

nected in pushpull-parallel as a Class AB2 amplifier. Control <strong>of</strong> the *<br />

master audio oscillator signal amplitude is provided by a potentiometer<br />

on the master control panel. The output voltage <strong>of</strong> the equipment may<br />

be reduced to zero even when full voltage is applied to the plates <strong>of</strong> \<br />

the power tetrodes.<br />

Power delivered by the tetrodes to the output transformer, and<br />

thence to the corona reactor load, is controlled by the oscillator and )<br />

the variable autotransformer in the tetrode plate power supply. The<br />

autotransformer control keeps the total power consumed by the equipment<br />

during an experiment as low as possible, to minimize heat developed<br />

in the cabinet and to extend tube life. -.<br />

The corona cell impedance, which is mainly capacitive before corona '<br />

breakdown, acquires a resistive component after breakdown which depends (<br />

on the rate <strong>of</strong> production <strong>of</strong> ionized and electrically conducting I<br />

<strong>chemical</strong> entities. The a-c voltage at the plates <strong>of</strong> the power tetrodes 'i<br />

will lag the plate current by a large angle before power is consumed, 1<br />

and the plate current will be collected at a high rather than a low<br />

value <strong>of</strong> plate voltage. Thus, the power dissipated by the tetrodes<br />

will be high under no-load conditions.<br />

The high voltage transformer has an effective primary to secondary '<br />

step-up ratio <strong>of</strong> 11 to 1. The maximum a-c current that can be drawn<br />

from the secondary winding <strong>of</strong> the transformer is 60 milliamperes rms.<br />

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The corona reactor or cell represents a capacitive load to the power<br />

supply equipment up to the time <strong>of</strong> initiation <strong>of</strong> the electrical discharge.<br />

The total reactor capacitance consists <strong>of</strong> the series combination <strong>of</strong> di-<br />

electric barrier and gaseous gap capacitance. The voltages appearing<br />

across the barrier and the gap divide inversely as their, capacitance.<br />

’ Before corona starts, the reactor current consists <strong>of</strong> the charging,<br />

or displacement, current which is proportional to the applied voltage,<br />

/ frequency, and cell capacitance. After the start <strong>of</strong> corona, the cell<br />

I acts as an impedance load consisting <strong>of</strong> a conductance across the gaseous<br />

gap, in addition to the gap capacitance. The total current drawn by<br />

the reactor then is the vector sum <strong>of</strong> charging plus resistive currents.<br />

If i<br />

the corona reactor power supply has a tuned circuit in the transformer<br />

high voltage secondary, for power factor correction, the corona<br />

reactor capacitance functions as part <strong>of</strong> the tuning capacitance, and<br />

,’ the reactor charging current is a part <strong>of</strong> the circulating current in<br />

the parallel resonant circuit. The total load current through the transformer<br />

secondary winding then consists chiefly <strong>of</strong> corona current plus.<br />

whatever capacitive current might be present as a result <strong>of</strong> tuning unbalance.<br />

If the power supply is untuned, the total power available for<br />

<strong>chemical</strong> processing is the product <strong>of</strong> supply volt-amperes times the<br />

power factor <strong>of</strong> the load, and in this case transformer secondary wind-<br />

ing must carry the full reactor impedance current.<br />

The dielectric barrier in the corona reactor serves as a built-in<br />

current-limiting device, or ballast in the event <strong>of</strong> a short circuit or<br />

arc between the cell electrodes, so that the stored energy is dissipated<br />

in the barrier at breakdown.<br />

The maximum power density at which a corona reactor can be operated<br />

without puncturing the barrier is a function <strong>of</strong> the dielectric strength<br />

<strong>of</strong> the barrier material, the total thickness <strong>of</strong> the barrier, the ambient<br />

temperature in which it is operated, and the gap spacing between<br />

barriers. The dielectric constant <strong>of</strong> the barrier affects both the<br />

voltage gradient across the barrier, and the corona power which can be<br />

dissipated in the reactor. The dissipation factor is a measure <strong>of</strong> the<br />

electric losses which produce heating <strong>of</strong> the barrier.<br />

The voltage at which breakdown will occur between a set <strong>of</strong> electrodes<br />

in a corona reactor depends upon the gaseous atmosphere present, the<br />

density (pressure, temperature) <strong>of</strong> the gas between the electrodes, and<br />

the gap length.<br />

The corona power dissipated in a gaseous gap in series with one<br />

or more dielectric barriers can be calculated from the expression<br />

P = Corona power in watts


310<br />

f = Power supply frequency in cycles/second<br />

cb = Dielectric barrier capacitance<br />

Cgas = Capacitance <strong>of</strong> corona cell gas gap<br />

Ct = Total corona cell capacitance<br />

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Vgas = Peak voltage across the gaseous gap at the time <strong>of</strong> corona<br />

initiation<br />

Vmax = Total operating voltage applied to the corona cell<br />

This can be re-written as:<br />

Lgas<br />

Vt = - = voltage across the corona cell at the instant<br />

.Ct 'gas <strong>of</strong> corona initiation<br />

An- item <strong>of</strong> concern to all, in evaluating an experiment, or in<br />

scaling up for pilot plant operation, is the electrical efficiency <strong>of</strong><br />

a process. Care must be taken not to confuse equipment power factor<br />

with what might be called "electrical efficiency <strong>of</strong> conversion",<br />

both may contribute to the same end result. Power factor relates though\ to<br />

ability to convert equipment input volt-amperes (not necessarily in<br />

phase) to available <strong>chemical</strong>-result-producing "watts". This is a<br />

function <strong>of</strong> electrical equipment and electrical circuit design.<br />

i<br />

"Electrical efficiency <strong>of</strong> conversion" may be considered as the<br />

effectiveness in utilizing all or most <strong>of</strong> the available wattage in the<br />

corona reactor. This is a function <strong>of</strong> reactor design, with particular<br />

emphasis on relative barrier and gap capacitance and gap spacing. As (<br />

a matter <strong>of</strong> practical design, the cell geometry and gap spacing present ~<br />

limits to the power which can be dissipated in any given cell.<br />

Power Measurement<br />

The power consumed in the discharge cell is determined by means (<br />

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<strong>of</strong> the parallelogram-oscilloscope technique which shows the relation-<br />

ship between the voltage on the cell electrodes at any instant, and<br />

the charge flow in the circuit up to that instant. Before corona<br />

initiation, the corona null value is seen on the oscilloscope as a<br />

closed figure, or slant line. With the initiation <strong>of</strong> the electrical<br />

discharge, the figure opens up into a parallelogram, and the discharge<br />

power is represented by the area <strong>of</strong> the parallelogram.<br />

The bridge circuit for power measurement consists <strong>of</strong> two branches 1<br />

between the high voltage terminal <strong>of</strong> the reactor and ground, called<br />

"Voltage" and "Charge". The "Voltage" branch consists <strong>of</strong> a capacitance<br />

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voltage divider giving an approximate lo4 to 1 voltage division. The<br />

"Charge" branch consists <strong>of</strong> the corona reactor in series with some<br />

value <strong>of</strong> Capacitance such that a voltage division <strong>of</strong> lo4 or lo3 to 1<br />

will be obtained across the divider. The outputs from the low voltage<br />

ends <strong>of</strong> these dividers are fed to the X and Y axes <strong>of</strong> the oscilloscope.<br />

A variable potentiometer across the lower end <strong>of</strong> the "Charge" divider<br />

provides phase shift control to bring the "Voltage" and "Charge" branch<br />

outputs into phase for a null reading on the scope.<br />

It should be noted that two signals, <strong>of</strong> equal amplitude, in phase,<br />

fed to the X and Y axes <strong>of</strong> a scope, give a 45-degree line on the scope.<br />

Any variation <strong>of</strong> relative amplitude shifts the angle <strong>of</strong> the line.<br />

The area <strong>of</strong> the parallelogram represents the total power dissipated<br />

in the cell when the parallelogram bridge circuit and the oscilloscope<br />

are calibrated in the following manner:<br />

The X-axis deflection is calibrated with a peak reading voltmeter<br />

/so that reactor voltage (peak-to-peak) is presented as volts per cm<br />

<strong>of</strong> scope deflection.<br />

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The Y-axis deflection is calibrated with the known value <strong>of</strong><br />

capacitance in the grounded end <strong>of</strong> the "Charge" branch so that the<br />

charge flowing through the reactor is presented as coulombs per cm<br />

/' <strong>of</strong> scope deflect ion.<br />

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The X - Y product, then, is:<br />

-<br />

) (vo:~s,)(cou:;bs 1<br />

volts - coulombs, watt-seconds<br />

cm2 or<br />

cm2<br />

/ . Since this is the energy per cm2 in one cycle, the power per cm2<br />

<strong>of</strong> parallelogram area is obtained by multiplying the energy per cycle<br />

2 by the frequency in reciprocal seconds. The parallelogram area can be<br />

, determined by planimeter measurement <strong>of</strong> a Polaroid picture, or by<br />

'J direct measurement.<br />

\<br />

With a dual beam oscilloscope it is also possible to view the<br />

a"/ voltage and charge waveforms simultaneously.<br />

\


FUFARCI! INSTITUTE OF TFYDLC UNIVERSTTY<br />

b150 KNRY P.VE.<br />

V'TIJDFLPPJA, PA.<br />

INTRODIJCTICN<br />

uses,<br />

Dlasma penerators, in general, have been found suitable for a variety <strong>of</strong><br />

Thev penerally Drovide an electric arc which is condensed or constricted<br />

into a smaller circular cross-section than would ordinarily exist in an onen arc-tyDe<br />

device. This constriction penerates a very hinh temperature (8,000-20,000°K) so<br />

that a sunerheated-Dlasna workinp fluid can he ejected throuph the nozzle and the<br />

comoosition <strong>of</strong> the Dlasma determine the use to which the plasma nenerator is put.<br />

Plasma Fenerators have been used for cuttinn, welding, metal spravine and <strong>chemical</strong><br />

orocessinr. For <strong>chemical</strong> processinp, plasma penerators have provided the possibility<br />

<strong>of</strong> the production <strong>of</strong> new aaloys and compounds and the processing <strong>of</strong> less commonly<br />

used materials, as well as the preoaration <strong>of</strong> certain common <strong>chemical</strong>s.<br />

nLAS#A JET EQUTPMrNT<br />

Two types <strong>of</strong> plasma generators are possible: the nontransferred and the<br />

transferred arc. A nontransferred arc consists <strong>of</strong> a cathode and a hollow anode<br />

where the arc is struck between the electrodes and the flame emerges through the<br />

orifice in the anode, In the transferred arc, the cathode is placed some distance<br />

away from the anode and an arc is passed between the electrodes. The nontransferred<br />

arc is the nost popular in the'<strong>chemical</strong> studies made to date.<br />

A plasma jet used in <strong>chemical</strong> synthesis can have varied desips to meet 1<br />

special requirements, such as<br />

oath at a particular point.<br />

the introduction <strong>of</strong> a reactant material into the flame<br />

Consumable cathodes have been used in experiments in which carbon was one <strong>of</strong> \<br />

the reactants, Carbon, vaporized from a graphite cathode, was used in the synthesis<br />

<strong>of</strong> cyanogen and hydrogen cyanide. powdered carbon introduced in a gas stream or as a<br />

constituent <strong>of</strong> a Kas has also been used as the source <strong>of</strong> carbon in a plasma flame.<br />

Electrodes <strong>of</strong> 2%-thoriated tungsten are the most frequently used water-cooled<br />

nonconsumable electrodes, Hater-cooled copper anodes have been widely used in experhens<br />

work. Figure 1 shows a typical plasma jet assembly. A reactor chamber may be <strong>of</strong> my<br />

confipuration desired to accomodate different feedinp: and quenching devices.<br />

PLASMA tTET REACTIONS<br />

GAS-CAS PEACTIONS TO PRODUCE A CAS AND CAS<br />

DFCO?'POS7TION PEACTIONS TO PFODUCF A GAS<br />

A considerable amount <strong>of</strong> research has been done by a number <strong>of</strong> people in<br />

the area <strong>of</strong> Dlasma jet eas-pas reactions.<br />

pases that have been investipated.<br />

The followinp is the gas reaction producing<br />

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31 4<br />

,Tet.<br />

- ~2H2<br />

CK4 (or other hvdrocarbons) Ar ,?e?<br />

CTq + !I7--+ F3 + C=31!r2 (6) 'I<br />

Srs + h'2+!'F3<br />

t:P3 or CU,, crackinp rate studies (8)<br />

In the oast several vears considerable effort has been directed to the \<br />

investipation <strong>of</strong> the nroduction <strong>of</strong> acetylene from hvdrocarbons (reaction 1).<br />

"he Drnduction <strong>of</strong> acrtvlene hv reactinp Fethane in the flame cf an arpon<br />

!<br />

olasms iet vielded an R0% conversfan to acetvlene (1).<br />

Almost all <strong>of</strong> the methane was<br />

converted to acetvlene and hvdrogen with little formation <strong>of</strong> soot. Pisure 7 shows<br />

the Dower consumption VS. the feed ratio <strong>of</strong> arpon to methane. This ratio is the<br />

most imnortant naraveter in the acetylene yield. "he minimun power consurnntion 60<br />

Kwhr/100 CU. ft. acetvlene nroduced, corresDonded to a ratio <strong>of</strong> arpon to acetylene <strong>of</strong><br />

0.3. Danon and White (2) selected the manufacture <strong>of</strong> acetylene as am aoplicaticn<br />

for plasma processinp which mipht be <strong>of</strong> interest to the petroleum industry. Pethane<br />

was one <strong>of</strong> the pases nroposed with the use <strong>of</strong> recvcle procedure. Anderson and Case<br />

studied the methane decomDosition reaction and compared it to available themodvnamic<br />

data. In these exaeriments a hvdropen plasma torch was used coupled to a reaction<br />

chamber and water ouench svstem. ?he hot hydrogen stream emitted from the Dlasma jet, \<br />

entered the reaction chamber and mixed with a methane feed. The<br />

after affluinp from the reaction chamher and water auench svstem.<br />

conditions for methane produced a 30? yield <strong>of</strong> acetylene.<br />

In a report <strong>of</strong> the <strong>National</strong> Academv <strong>of</strong> Sciences the investigation by the<br />

Linde Company <strong>of</strong> the production <strong>of</strong> acetylene usinp a plasma jet and natural pas was<br />

reported. This process is said to have a more efficient transfer energy to the feed<br />

stream than does the open arc process used in Germany.<br />

Considerable research has been done on the methane-nitrogen and methaneammonia<br />

reactions (Tactions 7 t 3) to produce hvdroeen cyanide and as a bv product<br />

acetvlene. Leutner 6 6)reported up to 50% conversions were obtained based on<br />

carbon input (as methane) bv usinR either nitropen, arEon or nitroEen-argon mixtures<br />

as the plasma eas. fipre 3 shows a schematic <strong>of</strong> the apparatus used<br />

These experiments shoved that up to 75% <strong>of</strong> the carbon inDut as methane<br />

WN and acetylene for reaction 3 and 90% for reaction P. Ho other hydrocarbons beside!<br />

acetylene were found and cvanopen was present in only trace amounts.<br />

f<br />

Damon and Vhite (7) DroDosed the production <strong>of</strong> reducer gas by reaction 4<br />

Using natural eas or DroDane as a hvdrocarbon source. The proDosed process=for stem+<br />

methane refonninR would ooerate at a t emperature <strong>of</strong> 3000 to 60OOOF and Drovide a hi@<br />

temperature reducing gas for metals and other hip.h temperature processes.<br />

The fixation <strong>of</strong> nitropen (reaction 5) has been one <strong>of</strong> the major aDnlications/<br />

for arc induced reactions in the<br />

oxypen-nitro~en mixtures has beep<br />

input has been converted to NP (6<br />

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i Cuencb svsten w.nnar;itus use8 has been full11 characteri::ec! and shown to<br />

i be R verv COO(! Fit f ~ a r d;ifrlsi.onal -n*el.<br />

/<br />

DeceatlV iny~e~tj,patidns at the Pesiarch Institute <strong>of</strong> TemDle IJniversi.ty<br />

5ave shown that hvdro sulfide ccn be bvnthesiz.e(! fron its element, hvdropen and<br />

sulfur nowder fed in a heliur plasm ;et (12). Cnnversions as hish as 37: hased on<br />

/ thk sulfur innut have heen o?t?ined. riuure 4 sh&is hojh the ? conversion and the . '<br />

F/Y.whr <strong>of</strong> hyrdropcr siilf-ide fo6ed vs. Kwhr/p @f,kUlfur,iGput. As can be seen from the<br />

fipure the raximw conversion ?, dces not necessarily; hi,ve the maxivum nroduction<br />

eff ic ienclr.<br />

P consic2erable nurhei <strong>of</strong>, dvntheqi.ses ha& he& .carried out usinp solid carbon<br />

j powder or rranhite eleyent,s .as .a ,carhcn' soprc6 for reactj:ons with various materials<br />

includj.np h-ydroren , nitrocen , .hydroben-n'itrc%n and ammonia. reactions 1 thro~wh 5<br />

2 show the various producti.ons ,obtaine$ .hqi ihese reacti&s., Tn the case <strong>of</strong> acetylene<br />

. ' synthesjs (reaction 2) tt1.e h~.~~&t,ylq;d obtained bv pirect svnthesis from the<br />

elerents was 339 (11.<br />

for recction 11 have been obtained (5). . t complete studv <strong>of</strong> the synthesis <strong>of</strong> cyanopen<br />

\ fro* i.ts elenents was mrle tv !,eutne$-(K 6 13) .and,this-reaction Pave 15% conversion<br />

, ' hased on the carbon innut at the ojtilrun reaction conditions.<br />

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.. 1<br />

I+dropen cyanide yields up to 514; for reaction 3 and UD to 399<br />

Decently Craves , Yawa and 1iiteshu.e (I4) reborted investipations wine hituninous<br />

feE. into an aroon plasma. iet .,. .,Acqtvlene, , the princinal Drodiict , was obtained<br />

in vields <strong>of</strong> 15 wt. ?. -his work .s'tudie< the ,effects <strong>of</strong> coal feed rate, particle<br />

size and nlasna terperature on vieid- and nroducts' forned.<br />

.. . . , . - . , . . - .. .<br />

PAS-GAS ~~ACST.CIIS .TO .PAODIJC.C. A m r n<br />

Ilvdrccarbons 4 C (2)<br />

t'arnisch, Yemer and Cciailu: .(15) rknorted the preparation <strong>of</strong> titanjum<br />

' nitride (reaction 1) fror titanium tetrachloride pas with either nlasna


318<br />

FIGURE 4<br />

I


epcrte? the noss~kil.itv <strong>of</strong> nroduct-r carton bla ck fror hvdrocarbons usinp a nlnsna<br />

'et. !!ethane or other hvtrccarbons which would h e introduced intc the plasma flane,<br />

uoul? be cracke2 usir.;. tvCro.ren as the ooeratinr vas an? Droducirp carbon black.<br />

LicciC as i.re11 3s' Fzseous h-:?rncar!mns car te cse? 5s a source for carbon and the<br />

'.'itrc khoratories (4) have exnerinente? ;iith carton Slack production frnv linuic!<br />

h:idrocarhons.<br />

'P"?O5 + !Z1 j Ta (8)<br />

\!C3 t 4 :.: ' (9)<br />

~ 1 3 + 0 Y~/CE,,+ ~<br />

PI (10)<br />

re0 + U7+ ?e (11)<br />

The nroduction <strong>of</strong> metal nitrides (F! f* 17) from the elements has been<br />

invest ipated for three elements, titanium, -arrnesiun and tunpsten (reactions 1 to 3).<br />

The Droduction <strong>of</strong> titaniun nitride in the 1000. vield was accovplished bv usinp 200<br />

mesh titaniur Dowder fed into a nitrooen Dlasna ;et. The titanium nitride particle<br />

size was found to be 0.75 to 7.5 microns and the nroduct was also formed in larpe,<br />

corpact, Folden .rellov crvstals. In a like manner tunpsten nitride was formed in<br />

75p yield. 40% conversion to rnapnesiun nitride was obtained when nacnesium was<br />

fed into a nitropen olasma jet.<br />

The preDaration <strong>of</strong>'cetal carbiles has also been reDorted (12 6 17). Tipure<br />

5 shovs the 9 conversion VS. Kwhr/a tunasten input for reaction 4. As can be seen,<br />

the XC conversion is directlv Dronortional to the power input level. The hiRhest<br />

conversions obtained were 43? for \,!2r and 11% for %'C. reaction 5 aSove is shown in<br />

riplire 6 uhere .9. conversion is plotter] VS. Kwhr/v !XI3 innut. The three products <strong>of</strong><br />

the reaction, tunrsten (43 to Rl? cnnversicn), tunester. carhide (4 to 11% oonversion)<br />

and ditunesten carbide (9 to 35% conversion) are fomad in a total conversion <strong>of</strong> 81<br />

to 9UQ.. ?e naior Droduct is tiinosten which is'favored at higher Kwhr/p WOg inputs.<br />

The reaction <strong>of</strong> tantalum and methane in a helium nlasma jet is shown in Fipure 7 where<br />

a water-cooled cuenchinp nroba was ~ l ~ c at e d 1/3" and 5" below the plasma jet. The<br />

effect <strong>of</strong> the ruenchinr distance is dranatic. The annunt <strong>of</strong> Ta2C formed is notapDrecfahlv<br />

different in either case, however, the TaC vield chanped considerably bv<br />

the n1acerrer.t <strong>of</strong> the ouenchinp device. Conversions UD to 72% have been produced<br />

by this reaction. Tipure e shows a nlot <strong>of</strong> the tantalur-pentoxide plus nethane<br />

reaction carried o ut in a helitic Dlasma jet. The % conversion is plotted vs. Kwhr/y<br />

tantalun nentoxide input for two different ouenchinp nrobe distances frm the plasma<br />

iet. Jn the case where the auencher was 1/7" 5elow the jet the Droduction <strong>of</strong> TaC


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Toes u? linearallv with the Kihr/p input. Where the Quenching distance was 5" a<br />

Deak was obtained which shows that adequate quenchinrr does not take place bevond a<br />

value <strong>of</strong> 0.4 for Kwhr/p. Note that in the second case the formation <strong>of</strong> Ta2C also<br />

peaks and then Falls <strong>of</strong>f rapidly, in contrast to the 1/2" distance. Tantalum metal<br />

is the favored product in the 5" case.<br />

and 18% %a for both cases.<br />

Maximum conversions are 24% TaC, 17% Ta2C<br />

The reduction <strong>of</strong> tantalum pentoxide with hvdroEen (12) in 7 helium plasma jet<br />

to produce tantalum metal (reaction A) is shown in Pipure 9. P.@n the ? conversion<br />

is plotted vs. Kwhr/p Ta2O5 input for two different quenching distances. As can be<br />

seen the more rapid quenching (1/2". case) gives the maximum conversion (42%).<br />

which peaks at 0.35 Kwhr/g Tap05.<br />

In a similar manner the reduction <strong>of</strong> tunpsten trioxide was carried out in a<br />

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helium plasma jet (17) with the quenching device 5" below the plasma jet. Conversions<br />

as hiKh as 959, were obtained carryinp the tunesten trioxide in hydroaen into the<br />

(<br />

flame <strong>of</strong> the 'et. The reduction <strong>of</strong> other metal oxides has also bean experimentally<br />

investigated 117). Ferric oxide was reduced to iron metal in a 100% conversion '\<br />

using a helium plasma jet and carrvinp the ferric oxide in hvdroEen (reaction 11).<br />

Titanium dioxide and zirconium dioxide reductions were also attempted hv the same<br />

method, however, no reduction was obtained in either case. The reduction <strong>of</strong> aluminum i ,<br />

oxide with hydropen in a helium plasma jet produced only a 2 to 5% conversion to<br />

aluminum metal usinp several different quenching methods.<br />

Pydrocarbons C2H2<br />

LIOUIDIGAS FEACTIONS PRODUCING A GAS<br />

The aroduction <strong>of</strong> ozone b means <strong>of</strong> a plasma jet was accomplished by feeding,<br />

liquid oxyEen into a helium jet (1* v , Figure 10 shows the schematic <strong>of</strong> the apparatus<br />

used and Fipure 11 shows the effect <strong>of</strong> liquid oxypen flow on ozone production under<br />

constant arc conditions. The liquid oxygen acts as both a reactant and quenching mediu<br />

Another example <strong>of</strong> this type reactant is the decomposition <strong>of</strong> hydrocarbons into<br />

acetylene by use <strong>of</strong> a plasma jet device. Thermodynamics Corporation (19) has proved \<br />

the feasibility <strong>of</strong> producinp acetylene from kerosene using a plasma torch. Preliminary<br />

runs gave yields <strong>of</strong> 18% acetylene.<br />

II II<br />

LIOUID-GAS REACTIONS TO PRODUCE A LIQUID<br />

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Under propran carried on at the.Research Institute <strong>of</strong> Temple Uni ersity for<br />

the Clidder. Company the reactions Of terpenes in a plasma jet were studied r ?O). The<br />

reactions shown above were investipated by use <strong>of</strong> the apparatus showed schematically<br />

in ripure 13. A 1 1 experimental data were obtained usinr a helium plasma jet where the<br />

terpene was added in a liquid state into the helium plasma flame. The products were<br />

analyzed by rems <strong>of</strong> chranatipraphic absorption. The most productive synthesis was the<br />

conversion <strong>of</strong> bpinene to mvrcene in 26% yield (reaction 1). Although this is a normal'<br />

Dyrolsis product <strong>of</strong> A-pinene it is the first time that a complicated'molecuje has been \<br />

croducsd. hy yeans <strong>of</strong> a nlasma iet. Other reactions included the preparation <strong>of</strong> limonene,<br />

frorn ,>-ainene in 1% conversion a nd para-cymene<br />

yield fmr? ;y-terninene (reactions 2 to Q).<br />

in 2 1/29. yield and *-pinene in 2 1/2%<br />

SUMMARY -<br />

The cheTica1 reactions discussed above summarize the synthesises that have<br />

been accorolished thus far using a plasma jet device and are by no means all the<br />

synthesises studied using a plasma iet. The plasma jet has shown itself to be a useful'<br />

tool in the area <strong>of</strong> synthesis <strong>of</strong> corpounds and has moved from the preparation <strong>of</strong> simple<br />

materials to more canplex ones recently, With the ever increasing number <strong>of</strong> investiga- \<br />

tions heing carried out by private industry, there is no doubt that the plasna let<br />

will becone a cmnercial <strong>chemical</strong> nmcess device. Its potential has been just touched<br />

and with each new use a whole field <strong>of</strong> investipation is onencd. \.<br />

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1. Leutner, 1'. l!. & Stokes, C. c. , Ind. Pnp. Chem. 2 341 (1961)<br />

2.<br />

3.<br />

4.<br />

Damon, F.A. F, thite, D.E., "roposec! "lasma Chemical Processes <strong>of</strong> Interest to the<br />

Petroleurr Industrv, Fenort KO. PLR-115, Plasmadyne Corp. , Santa Pna, Calif.<br />

(Feb. 8, 1962)<br />

I \<br />

Anderson, .l.E. E Case, L.K., I & F.C. Procoss Desipn and Develop. i(1962)<br />

Development and Possible Applications <strong>of</strong> Plasma and Related High Temperature<br />

. Ceneratinp: Uevices, Deport !JPP-l67-!! , Pivision <strong>of</strong> Jhpi.neerinp and Tndustrial \<br />

Research , Hational Pcadeav <strong>of</strong><br />

(PUP. 30, 1960)<br />

5. I,eutner, F.W.<br />

6.<br />

I.<br />

R.<br />

9.<br />

Sciences , Fational Research Council , l?'ashineton. D.C.<br />

I .E F.P., Process Design and Develop. 2 315 (1963)<br />

Crosse , /I..V., Leutner, H.W. &. Stokes, C.S. , Plasma iTet Chemistry, First Pnnual Feport<br />

The Research Institute <strong>of</strong> Tenple University,. Office <strong>of</strong> :!aval Reseerch Contract<br />

K!':!?-3085(02), (Dec. 31, 1961)<br />

DaRon, R.A. & G!hite, D.F., Typical InorFanic and Inorganic Miph Temperature plasma '\<br />

,?et Reactions, Peport ?!o, PLR-119, Plasmadvne Corp. , Santa Ana, Calif. (Sept. 20, 196:<br />

Stokes, C.S. F, Knipe, W.H., Ind. rng. Chem. 52, 287 (1960)<br />

1<br />

Office <strong>of</strong> Naval Research<br />

Grosse, P.V., Stokes, C .S., Cahill, J.A. & Correa, ,T..T., Plasma Jet Chemistry,<br />

Final Feport, The Sesearch Institute <strong>of</strong> Temple Universitv,<br />

Contract NONR-3085(02) ,(dune 30, 1963)<br />

10. Bronfin, D.?. & Hazlett, P.H., I & C.C., Fundamentals 2 472 (1966)<br />

\1<br />

. 11. Freeman, H.P. & Skrivan, ,?.I". , A .1 .Ch.E. Journal 5 450 (1962) c<br />

12. Stokes, C.S. & Cahill, ,T.A., Plasma Jet Chemistry, Final Report, The Research<br />

Institute <strong>of</strong> Temple University, A i r Form Office <strong>of</strong> Scientific Research Grant<br />

775-65, (December, 1965)<br />

13. Leutner, R.W., Ind. Ene. Chem. Process Design &-Develop. 1166 (1962)<br />

I&. Graves, R.D. , Kawa, W. & Hiteshue, R.W. , I t E.C. Process Desi,qn E, Develop.<br />

15.<br />

16.<br />

17.<br />

18.<br />

19.<br />

\<br />

\<br />

\<br />

\<br />

\I<br />

'.<br />

f<br />

s'<br />

59 (1 6<br />

Parmisch, F., Kevmer, C. & Schallus, E., Anaew, Chem. Intemaut.' Edit. 2 238 (1963) \<br />

Carbon-Elack Formation Usinp the Plasma Flame in Yicro-Chemical Reactions, Plasma-Fax,<br />

Bulletin PF-3, Thermal Dynamics Corp. Lebanon, K.H. (Oct. 1960)<br />

k<br />

Stokes, C.S., Cahill, J.A., Correa, J.J. & Grosse, P.V., Dlasma Jet Chemistry, Final<br />

Report, ?he Research Institute <strong>of</strong> Temple University, Air Force Office <strong>of</strong> Scientific<br />

Research, Grant 62-196 (Dec. 1964)<br />

Stokes, C.S. & Strenp, T,.A., I & L.C. Product Research & Develop. 5 36 (1965)<br />

Plasma Flame Used in Formation <strong>of</strong> Acetylene from Kerosene, Plasma-Fax Bulletin<br />

Pr-2, Thermal Dynanic CorD., Lebanon, N.H. (kt. 1960) c<br />

50. Stokes, C.S. & Correa, ,?.J., Terpene Reaction in a Plasma Jet. Final Report. The<br />

Pesearch Institute <strong>of</strong> Temple Univ. The clidden Company (spnsor)(Dec, 19610 \<br />

-<br />

?


331<br />

f'ENI?AL PF'FCLCCFC<br />

Dernis, P.R., qmith, r.D., Cates, n.1'. F. Sond, T.O., Dlasna tTet Technolow<br />

'.ASP CD-5033, "ct. 1965<br />

Stokes, C.C., Chenical Peactinns with the plasma Jet, Chev. Cnp. PDril 17, 1965,<br />

D. 191<br />

tlulburt, I..)!. & Freeman, K.O., Chepjcal "eactions in the Plasma tTet, Trans. V.Y.<br />

Pcad. <strong>of</strong> Sciences E 770 (1963)<br />

5taff Feature, Plasma - Fourth State <strong>of</strong> Vatter, Ind. I'np.. Chem. 55 16 (1963')<br />

$lohn, R.R. t nade, W.L. rlecent Advances in Flectric Arc Dlasna Generator Technology<br />

APS .Taurnal<br />

Creenlee, R.L., '"he Dlasma ,'et in Chemical Processinp. Clyde hrilliams & Co.,<br />

Columbus, Chi0 ("arch 1, 19631, Creenlee, R.E. & Fickley, W.H., Potential<br />

Pcplications for plasma %'et Drocessinp in the petro<strong>chemical</strong> Industry, Clyde<br />

Villiams & CO., Coiumbus, Ohio (April 30, 1963)<br />

Peed, 7 .Pa , Dlasma "orches , International ccience and Technolop, June, 1962, p. 42 '<br />

Parynawski, C.W., Phillips, V.C., Phillips, tT.R. F, I'iester, N.K., Thermodynamic <strong>of</strong><br />

Selected Chenical Systems Potentially Applicable to Plasma .let Synthesis, I & E.C.<br />

Fundmentals 157 (1967)<br />

I


INTRODUCI'ION<br />

332<br />

PRODUCl'ION OF BYDROGEN CYANIDE FROM METHANE I N A NITROGEN PLASMA JET<br />

I. Reactive Species Titration; -her Q,uantitative Studies<br />

Hark P. Freeman<br />

Central Research Division, American Cyanad Co., Stamford, Cmnecticut<br />

The reaction <strong>of</strong> nthane vith a nitrogen plasma to make hydrogen cyanide and acet-<br />

ylene is <strong>of</strong> considerable interest. Conversions are high enough t o be <strong>of</strong> commercial<br />

interest on the one hand,(l,2) vhile the formation <strong>of</strong> H a in particular proceeds in<br />

(1)<br />

(2)<br />

E. M. Hulburt and M. P. Freeman, Trans. N.Y. Acad. Sci., 2, No. 25, 770 (1963).<br />

E. W. Leutner, Ind. Ehg. Chem. Process Design Develop., 2: 315 (1963).<br />

such an interesting and reproducible way that clarification <strong>of</strong> the details <strong>of</strong> the<br />

reaction should considerably advance the use <strong>of</strong> the plesma jet in 8ynthOtiC chew<br />

istry, and further might be expected to contribute rlgniflcantly to baaic chendcal<br />

knowledge.<br />

The forrmlly identical synthesis <strong>of</strong> BCB from "active Ditrogon" aad methane has<br />

been extensively studied(~5) for 'mre than a half century. %at the mysteam are<br />

(3) K. R. Jenninge and J. Y. Llnnett, Quart. Rev. (London) l2, 116 (1958).<br />

(4) G. G. Manella, Chem. Rev. 63, 1 (1963).<br />

(5) 1. E. V. Ewms, C. R. Freeman, and C. A. Winkler, Can. J. Chem. 2, 1271<br />

(1956).<br />

different is apparent, for the high-voltage discharge Is Z high excitation &rice,<br />

whereas the plasma jet is thought to be nearly in local therml equillbrlum .nd<br />

hence a l w excitation device (spectroscopically speaking interredlate betveen 'arc<br />

and spark.(6)) Furthermore, the plasaa jet experiments an perforad at one-half at-<br />

(6) F. A. Kovoler and Yu. K. Kvaratskheli, Opt. Spectr., (IkSR) (Eugllgh Trml.),<br />

- io, 200 (1961).<br />

I


i<br />

J<br />

333<br />

; mosphere (as opposed to about 1 torr) and at an average temperature tventy times<br />

as high on the absolute scale as room temperature, vhere the bulk <strong>of</strong> active nitrogen<br />

experiments have been performed. Finally, in the plasma jet the carbonaceous<br />

species reacting is evidentially not methane. That is, the products other<br />

than HCN are acetylene and higher acetylenes vith various degrees <strong>of</strong> saturation.<br />

These are the same products that would form if the jet vere, say, argon. It has<br />

b been shown elsevhere(7) that the precursors for these products form rapidly compared<br />

I<br />

/ (7) M. P. Freeman and J. F. Skrivau, A.1.Ch.E. (Am. Inst. Chem. Engrs.) J., g,<br />

450 (1962).<br />

I<br />

><br />

,' to the time for mixing <strong>of</strong> the methane vith the jet.<br />

I<br />

,'<br />

There is no question that the plasma Jet provides a difficult environment in which<br />

to do "good vork" in the usual sense. The enonnous temperature gradients and consequent<br />

inhomogeneities are generally thought <strong>of</strong> as being a sort <strong>of</strong> physical <strong>chemical</strong><br />

bar sinister. On the other hand, perhaps because <strong>of</strong> their extreme magnitude, the<br />

i effects due to the temperature gradients are found to be sufficiently reproducible<br />

to allow systematic investigation <strong>of</strong> the jet as a whole, vhich in its hotter parts re-<br />

' presents in a steady state flow situation a <strong>chemical</strong>ly unique environment found only<br />

/ in high intensity arc devices. As ccsnpensation for tackling this difficult environ-<br />

ment, the investigator need not vork with trace quantities, but instead vith partial<br />

pressures and relative conversions at least tvo orders <strong>of</strong> magnitude higher than those<br />

I encountered in active nitrogen research.<br />

) The vork reported here represents a systematic continuation <strong>of</strong> a study performed<br />

some t ime ago.(8) The procedure followed then 8s nov is to add methane through an an-<br />

I<br />

* (8) M. P. Freeman, "The Nature and Quantitative Determination <strong>of</strong> the Reactive<br />

$'<br />

5 /<br />

'<br />

Species In A Nitrogen Plasma Jet," presented at the 147th Natl. Meeting, Amer.<br />

Chem. SOC., April 5-10, 1964, Philadelphia, Penn.<br />

4 calibrated flov rate and a measured heat flow). It has been shovn that under these<br />

\ condition xing is very rapid, as is the drop in temperature deflncd from average<br />

nular slot to a confined nitrogen jet <strong>of</strong> precisely deflned average enthalpy (i.e., a<br />

enthalpy. 17Y Aiter about one millisecond the resulting flow <strong>of</strong> high temperature species<br />

t/ is further chilled by the entrainment <strong>of</strong> cold product gas (the fastest <strong>of</strong> several<br />

\ quench methods investigated on the basis <strong>of</strong> its efficacy in quenching the ammonia<br />

decomposition reaction)(T) and the flov <strong>of</strong> HCN in the product gas is <strong>chemical</strong>ly de-<br />

f termined. Except as noted, the data are taken at 350 2 20 torr chamber pressure as<br />

1 this pressure is found to reduce the formation <strong>of</strong> solid product to an insigniflcant<br />

) level. As the methane is added at various flw rates the corresponding rate <strong>of</strong> production<br />

<strong>of</strong> HCN is noted.<br />

{<br />

'<br />

Just 88 in e.g., Winkler's work vith active nitrogen, a<br />

plateau is observed vhich seem to indicate that some active species is indeed being<br />

titrated (Figure 1). Of utmost interest in'the older study vas the provocatively<br />

simple dependence <strong>of</strong> the plateau level on jet power level (Figure 2). Because this<br />

may in turn be shown to correlate with the rate <strong>of</strong> production <strong>of</strong> ions in the arc<br />

!


335<br />

I I I I I I I I 1<br />

1<br />

0.12 - -<br />

- -<br />

y 0.08 -<br />

1.<br />

Y<br />

.t<br />

- -<br />

0 0<br />

0<br />

-O- -<br />

I I I I I I<br />

0 0.2 0.4<br />

%CH4/G<br />

0.6 0.8 1 .O<br />

?


; it raised the question, still &?zesolved, as to whether the ions might<br />

’ not in some way be responsible for the chemistry. As a direct consequence there is<br />

a long-term quantitative spectroscopic study <strong>of</strong> plasma jets(9) currently in progress<br />

/(9) M. P. Freeman, “A Quantitative Examination <strong>of</strong> the LTE Condition in the Ef-<br />

1 fluent <strong>of</strong> an Atmospheric Pressure Argon Plasma Jet,“ CE-JILA-ONR Symposium<br />

on the “Interdisciplinary Aspects <strong>of</strong> Radiative Energy Transfer,”. Philadelphia,<br />

Penn., Feb. 24-26, 1966. In Press.<br />

/<br />

/<br />

J’<br />

that is expected to ultimately yield information on the nature and quantity <strong>of</strong> ions,<br />

atoms and high temperature molecular species flowing in jets <strong>of</strong> common plasma ma-<br />

terials.<br />

Although thermodynamic calculations had previously been performed for the nitro-<br />

gen-carbon-hydrogen system(l0) they were not in a form easy to compare with plasma<br />

/<br />

‘ (10) C. W. Marynmski, R. C. Phillips, J. C. Phillips, and N. K. Hiester, Ind.<br />

Eng. Chem. Fundamentals, 1, 52 (1962).<br />

/<br />

1 jet results obtained under normal operating constraints. The calculations were there-<br />

; ,fore reproduced(11) with the pertinent parameters varied to conform to the exigencies <strong>of</strong><br />

;I<br />

i<br />

1 (11) B. R. Bronfin, V. N. DiStefano, M. P: Freeman, and R. N. Hazlett, “Thermo-<br />

\<br />

1<br />

<strong>chemical</strong> Equilibrium in the Carbon-Hydrogen-Nitrogen System at Very High Tem-<br />

peratures,” Presented at the 15th CIC Chem. Engr. Conf., Q,uebec City, Quebec,<br />

Oct . 25-27, 1965.<br />

7<br />

j<br />

,/ plasma jet operation. Figures 3 and 4 show the results obtained when solid carbon<br />

is suppressed in the calculations to be consistent with its absence in the observed<br />

I/ products. An important fact immediately emerges. Neither at any experimentally<br />

/ attained average enthalpy, nor at any experimentally used ratio <strong>of</strong> methane to nitrogen,<br />

has the thermodynamically expected yield <strong>of</strong> HCN for a well-mixed system been<br />

(Note that the apparent fall-<strong>of</strong>f in calculated yield at high power levels<br />

/ ~ ~ ~ % methane w flow rates is due to the competitive formation <strong>of</strong> cyano, CN, which<br />

, may be presumed to be an HCN precursor.)<br />

7 The relationship between the observed and calculated equilibrium yield for the<br />

CHb-N2 System is strikingly similar to that recently reported for the F-C-N system by<br />

1 aronfin(l2) who thereupon advanced the plausible hypothesis that in either case the<br />

I<br />

r‘<br />

(12) B. R. Bronfin and R. N. H,azlett, Ind. Eng. Chem. F’undamentals, 5, 472 (1966).<br />

#<br />

i<br />

observed yield is in some way a consequence <strong>of</strong> equilibrium considerations. Now,<br />

from earlier work on the acetylene system(7) it would seem that the composition and


3.0<br />

2.5<br />

2.0<br />

H2'N2<br />

15<br />

3. -<br />

I .o<br />

Q5<br />

'0 02 0.4 0.6 OB u) L2 1.4 16 W u)<br />

Calculated yieldr <strong>of</strong> HCH, .c&yl.no urd 4drg.n rrlatim to<br />

initial nitrogen renilting f'ra tho indicatd nitraeon-uthw rirhP0r.<br />

The methane ir initially aold md the nltr0e.n initi&lly .t tho indicated<br />

onWpy. Solid cubon hu boat mgpro8r.d u a rp.cior in thlB adslatian.<br />

'\<br />

'\<br />

'\<br />

i<br />

?,<br />

r<br />

<<br />

t<br />

r<br />

,<br />

i


p .I<br />

V<br />

I<br />

.=<br />

-<br />

- HCN/C(CALC.<br />

WITH C (SI )<br />

337<br />

100<br />

ENTRANT HEAT FLOW KCALIMOLE Nz<br />

4. Old HCN plateau yield data plotted y~ initial nitrogen enthalpy.<br />

Also shown are the appropriate theoreticilly calculated curves for HClf<br />

(W aquillbrlum), HCH (cubon suppressed) and A at-. The dMhed<br />

line indicates where the stmewhat more scattered experl,mentrl data<br />

would have fallen if plotted y~ 2" reactor cL enthalpy.<br />

HEAD<br />

INTERMEDIATE<br />

SECTION


8<br />

enthalpy dependence are not what one would%xpect for mixing and subsequent freezing<br />

<strong>of</strong> a reaction in a confining tube and further for the shorter reactors the enthalpy<br />

at the exit is still very high. We shall therefore disregard this possibility here.<br />

(Note however, that Bronfln is currently testing this nodel by means <strong>of</strong> computer<br />

(13) B. R. Bronfln, personal cammunication.<br />

I<br />

i<br />

$<br />

I \<br />

simulation.) The expected way in which equilibrium could control the reaction is for<br />

the product distribution to be a function <strong>of</strong> the enthalpy and canposition pr<strong>of</strong>iles<br />

at the <strong>of</strong> the reactor where there is an onset <strong>of</strong> rapid quenching. The calcula- \<br />

tions indicate that composition is only <strong>of</strong> secondary importance in the "plateau"<br />

region so that presumably the enthalpy pr<strong>of</strong>lle would be controlling. This differs<br />

\<br />

from true titration in the important respect that in titration one in effect irre- (<br />

versably consumes a certain potential <strong>of</strong> the nitrogen Jet to form HCH that is clearly<br />

a function only <strong>of</strong> the temperature and/or composition and velocity pr<strong>of</strong>ile in the<br />

\<br />

nitrogen at the point <strong>of</strong> mixing but before mixing occurs. If we a~sumc the velocity \<br />

pr<strong>of</strong>ile <strong>of</strong> a plasma jet is uniquely determined by the enthalpy pr<strong>of</strong>lle,(g) then the<br />

reacting potential as a consequence would in turn be uniquely related to the heat<br />

flow in the gas.<br />

1<br />

Despite this difference, there is no way to distinguish unambiguously between these<br />

two possibilities using but one reactor. This is because fractional heat loss from a<br />

plasma in a particular reactor type has been shown to be primarily a function <strong>of</strong><br />

reactor length and arc unit design,(14) so that the ratio <strong>of</strong> exit heat flow to inlet heat \<br />

(14) J. P. Skrivan and W. VonJaskowaky, Ind. Eng. Chem. Process Design Develop. 4,<br />

371 (1965).<br />

flow is nearly constant. The primary objective <strong>of</strong> the work reported here vu there-<br />

fore to carefully distinguish between these possibilities by performing identical<br />

titration experiments in tvo or =re reactore that differ signiflcantly in length in<br />

order to determine unambiguously whether inlet or exit heat flaw controls the<br />

reaction.<br />

It had been inferred fran the earlier work by rather incomplete evidence that smhow<br />

the capacity to make HCN is primarily dependent on arc conditions no matter hav<br />

far removed the injection point is fran the arc unit itself. A further objective <strong>of</strong><br />

this experiment wat# therefore to systematically check this tentative conclusion by<br />

careful control and variation <strong>of</strong> the injection point on a losg nactor. Ran the<br />

standpoint <strong>of</strong> the titration hypothesis, if the arc unit conditions are indeed controlling,<br />

then a very long-lived reactive species is Implied; such a species is hardly to<br />

be expected under these experimental conditions.<br />

Finally, at the same time the older vork VY being done, Leutner(l5) using a very<br />

short tubular reactor <strong>of</strong> othervise the sam design found he vu able to work at<br />

(15) E. H. kutner, Ind. Eng. men. Procesm Design Develop., 2, 3 5 (1963).<br />

,


1<br />

1<br />

339<br />

atmospheric ressure and achieve a nitrogen fixation <strong>of</strong> 12.5% (erroneously reported<br />

as 21.9WP in a nitrogen (62%)-argon jet (erroneously reported as pure nitrogen)<br />

(16) C. S. Stokes, personal co&unication.<br />

.J with a total flow <strong>of</strong> 5.0 l(STP)/min. and a power flowing in the gas <strong>of</strong> 11.5 kw X<br />

55%(16) = 6.32 kw. It was deemed desireable to reproduce his reactor as nearly as possible<br />

to attempt to see if the two sets <strong>of</strong> results were consistent. Such compari-<br />

'<br />

son will be made in Part I1 <strong>of</strong> this paper, where the effect <strong>of</strong> argon dilution<br />

<strong>of</strong> the plasma will be discussed in some detail. The contribution such a reactor<br />

makes to the present work is <strong>of</strong> course to extend the range <strong>of</strong> reactor lengths studied.<br />

J<br />

EXPERIMENTAL<br />

1<br />

/ Apparatus<br />

i<br />

(<br />

1<br />

3<br />

Plasma-jet reactors consist <strong>of</strong> three parts, head or arc unit, intermediate section,<br />

and quenching section. The plasma-jet heat unit used for this study is a Thermal Dynamics<br />

640 Plasma-jet with "turbulent nitrogen" electrodes, powered by two 12 kw welding<br />

power supplies, open circuit voltage 160 volts, connected in parallel but with<br />

opposite phase rotations on their 3 $ input so as to minimize line frequency ripple in<br />

the output. The intermediate sections (Figure 5) are made <strong>of</strong> copper and are fully<br />

water-cooled, as is the head. The three intermediate sections are themselves modular.<br />

Of length 2". 2", and b", they are mutually compatible and can be joined in any order<br />

to make a reactor <strong>of</strong> length 2, 4, 6, or 8 inches with a feed port at any multiple <strong>of</strong><br />

2 inches. Note that the feed rings are not exactly reproducible in that there are<br />

residual gaps left when the surrounding gaskets are tightly compressed by the joining<br />

threaded parts. The "Leutner reactor" standard Thermal Dynamics spray nozzle with the<br />

solids injection port, which is about l/h" from the nozzle exit, opened up to a 180'<br />

slot.<br />

The spray nozzle and the turbulent nitrogen electrode used with the intermediate<br />

reactors has a 7/32" diameter as do the intermediate reactors. Ins<strong>of</strong>ar as the various<br />

reactor configurations vary only in length and feed point, it w ill suffice to distin-<br />

guish between them with a bracket specifying first the distance from the point <strong>of</strong> heat<br />

balance to the point <strong>of</strong> methane feed, and second the distance from the point <strong>of</strong> heat<br />

balance to the exit <strong>of</strong> the reactor. Thus the 8" reactor fed at the 2" point would be<br />

designated (2"; B"), vhile the Leutner reactor is (-1/4"; 0").<br />

The quenching section where the hot stream <strong>of</strong> plasma and reaction products are quenched<br />

by entrainment <strong>of</strong> cold product gas is simply a stainless steel pot 11 inches long and<br />

11 inches in diameter sparsely wound with soldered-on copper tubing. All parts subject<br />

to heat damage are vell-cooled, but between the windings the pot may get hot enough to<br />

cause flesh bums. At the outlet <strong>of</strong> the quenching section is six feet <strong>of</strong> 1 inch thick<br />

rubberized acid hose. This in turn is fastened to the bottom <strong>of</strong> a vertical mixing section<br />

consisting <strong>of</strong> a three foot long 2" diameter pipe loosely packed with glass wool.<br />

The carbon dioxide is mixed with the product stream at the inlet to the mixing section.<br />

The top <strong>of</strong> the mixing section is connected to a high capacity steam vacuum jet with an<br />

automatic control valve for maintaining desired pressures.<br />

A Toeppler pump is arranged to withdraw 522 ml <strong>of</strong> gas from the top <strong>of</strong> the mixing section<br />

at room temperature and at the reactor pressure. This aliquot is then collected<br />

for analysis in a suitable gas collection system.


340 .<br />

Gas flaws except for methane are metered by orifice gages calibrated by water dis-<br />

1<br />

placement to within 1% for CQp and N2, respectively. Methane flow, much less critical,<br />

is determined by a rotameter calibrated by calculation. All cooling water flows are<br />

i<br />

determined by experimentally calibrated rotameters. Cooling water temperature rise<br />

is determined by suitably graduated, interconsistent mercury thermometers.<br />

Procedure<br />

Heat flaw in the nitrogen plasma at the point <strong>of</strong> methane introduction is determined<br />

by subtracting from the voltage-current product in the arc the heat ldst to all cooling<br />

water supplies up to that point. For the most part, just the heat fldng at the<br />

exit <strong>of</strong> the head is required. For data taken at a particular heat flow an attempt is<br />

made to keep the heat flaw constant. In this endeavor the relatively great intrinsic<br />

stability <strong>of</strong> plasma jets made by this manufacturer help, but especially in runs lasting<br />

for several hours it is necessary to continually introduce small corrections. TNs<br />

control is greatly facilitated thmugh use <strong>of</strong> an analog camputer that continuourly<br />

monitors voltage, current, and cooling water temperature rise and either directly controis<br />

the rectifiers or displayo the net heat flow in killowatts continuously on a recorder<br />

chart so that manual corrections mag be introdvced as needed. Heat levels<br />

given are generally correct to within 25%.<br />

Except where noted, the pressure in the quenching chamber is kept at 350 2 20 torr.<br />

. The actual pressure <strong>of</strong> each sample is known to fl torr but that is not a significant<br />

datum in the analysis and is used only as a consistency check. Quench section pressure<br />

measures intermediate section pressures fairly vell, but probably not the arc<br />

pressures because <strong>of</strong> the pressure drop through the front orifice <strong>of</strong> the plasma jet.<br />

These arc units are not instrumented to measure the pressure inside the head. J<br />

Whenever methane flow rate, paver level and/or pressure conditions are changed, the<br />

system is operated for eight minutes before taking a sample. This is found to be<br />

sufficient time to establish a constant composition.<br />

The collected gas aliquot is slowly bubbled through 200 ml <strong>of</strong> ice cold-caustic con- ,<br />

The half liter space over the caustic is initially<br />

1<br />

taining 12.5 millimoles <strong>of</strong> base.<br />

evacuated so that the entire sample, together vith the air used to flvsh the lines,<br />

might be collected in the caustic and the space over it. This is followed by one minute<br />

<strong>of</strong> Vigorous shaking. This procedure has been found satisfactory for the quantitative<br />

recovery <strong>of</strong> Cog and HCR. Total acid insthe gam is then determinod by back-titration<br />

with 0.500 HC1 until all the carbonate haa been converted to bicarbonate (pH = 8.3). 1<br />

Ammoniacal M is then added aa an indicator and cyanide determined by precipitametflc ,<br />

titration with 0.0100 J silver ion. This permits the initial ratio <strong>of</strong> ECIi to CO2 to<br />

be determined. Because the absolute flaw rate <strong>of</strong> Co2 is known, the absolute production<br />

rate <strong>of</strong> HCN follavs directly. Hote that for convenience in preeentation the flow rate \<br />

<strong>of</strong> HCR is nlwws presented as some fraction <strong>of</strong> 0.383 l(STP)/sec.(0.0171 gram moles<br />

sec-1) so that it mey conveniently be compared to the most <strong>of</strong>ten used flw rate <strong>of</strong> nitrd<br />


RESULTS 341<br />

Composition Dependence<br />

Figure 6 shows typical "titration" curves for the different situations <strong>of</strong> interest.<br />

In every case a plot <strong>of</strong> HCN produced vs. methane added (both normalized to the "standard<br />

flow rate" <strong>of</strong> 0.0171 l(STP)/sec) divides cleanly into two renimes separated by a<br />

break to which we refer as the "equivalence point." To the left <strong>of</strong> the equivalence<br />

1 point, the yield is simply dependent on methane feed rate but not on the power level.<br />

1 Lines Of slope 1/3 and 2/3 are included on the graph to facilitate intercomparison in<br />

'<br />

)<br />

\<br />

this region.<br />

Although the data are too scattered to draw firm conclusions, it is clear<br />

that the break quite generally occurs along the line correspondine to a slope <strong>of</strong> 113.<br />

In this region it is as though the nitrogen were somehow present in excess. To the<br />

right Of the break the HCN throughput is seen to depend only veakly on methane but, as<br />

is demonstrated below, is a strong and simple function <strong>of</strong> heat flow in the nitrogen<br />

before mixing. Excluding for the moment the (-1/4"; 0") data (Figure 6-d), the methane<br />

dependence on the right shows a real linear increase with methane flow rate in<br />

every case, but this slope is not found to be particularly reproducible since it is apt<br />

to change slightly when the apparatus is demounted and reassembled. Hence the scale<br />

has been chosen to emphasize the plateau-like character <strong>of</strong> the curve. Note that the<br />

data excepted may be explained by the fact that in this case the exit rather than the<br />

lentrant heat flow is regulated. Because <strong>of</strong> the small heat loss in this short section<br />

only a second order effect <strong>of</strong> this magnitude would be expected.<br />

Power Level Dependence<br />

To take account <strong>of</strong> the residual slope <strong>of</strong> the "titration" curves, intercomparison <strong>of</strong><br />

power-level-dependence studies is done at the same methane flow rate corresponding to<br />

one half the "standard" flow whether it is an interpolated point taken from a full<br />

titration curve as shown in Figure 6 (filled points) or an isolated measurement (open<br />

points). The best line through the oid data (Figure 2) appears in Figures 7 through 9<br />

as a reference to aid in intercomparison.<br />

Note that Figure 6-a should be exactly con-<br />

sistent with the older data <strong>of</strong> Figure 1 while the data <strong>of</strong> Figure 7-b should exactly<br />

reproduce Figure 2. The extent that they fail to do this is a fair measure <strong>of</strong> the<br />

nonreproducibility <strong>of</strong> this experiment when performed in different laboratories, with<br />

different equipment, vith the <strong>chemical</strong> analyses performed by different persons.<br />

In Figure 7-b data from two different 2" reactors are intermingled as shown. This<br />

is to be compared with the (0"; 8") data <strong>of</strong> Fieure 7-a. It is quite clear that within<br />

the experimental scatter it would indeed be difficult to improve the agreement.<br />

Now the heat leaving the 8" reactor for a given input is only about one half that<br />

leaving a 2" reactor for the same input, so that there can be no question but that the<br />

HCN production depends only on the heat flow at the point <strong>of</strong> mixing (or at the exit Of<br />

the head) and not at all on that at the exit <strong>of</strong> the reactor.<br />

Mixing Point Dependence<br />

Figure 8 demonstrates clearly that the ability <strong>of</strong> the nitrogen to make HCN does not<br />

persist d m the tube at its high initial level, but rather decays as the heat flowing<br />

in the gas decays. Shown are a particular set <strong>of</strong> (6"; 8") data plotted on the left<br />

- VB heat flow at the exit <strong>of</strong> the head, and on the right as a function <strong>of</strong> the heat flow-<br />

ing at the point <strong>of</strong> mixing, the 6" point. Hence that part <strong>of</strong> the earlier work indicating<br />

the existence <strong>of</strong> a "long-lived" reactive species is wrong.<br />

Leutner Reactor<br />

Data for the simulated Leutner reactor are shown in Fi&ure 9. Despite the fact that<br />

these data were taken at atmospheric pressure it is clear that the results are completely<br />

consistent with those <strong>of</strong> the other reactors. This atzrees with an observation<br />

made in the earlier work that there is but slight pressuke dependence for this reaction.<br />

.._ . _,.-. ..<br />

., .... ..~. - ...<br />

'


*<br />

L 1 1 1 1 I I 1 1 I I I<br />

U<br />

-<br />

0.10 1 / 6099 kw. (0";8") -<br />

0.Q) - I /<br />

0.09<br />

0.m<br />

0.07<br />

u<br />

6 0.06<br />

X<br />

.e - 0.05<br />

9<br />

2 0.04<br />

p 0.03<br />

0.02<br />

O.O1 0 L<br />

342<br />

-<br />

QW<br />

1 1 1 1 1<br />

.I<br />

-<br />

METHANE FLOW (hCHJC)<br />

- o '0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 a9 1.0<br />

' ATMOSPHERIC<br />

l/l I I I I 1 1<br />

4770k~(-1/4";0")<br />

PRESSURE 1<br />

- rn A .<br />

-<br />

- " -<br />

1 1 1 1 1 ' 1 1<br />

6. Typical titratiaa curre. for the cue notad. nomd.i;ml productim<br />

rate or HCR V. flow rat. or m e . DMII.~ liar. or ~iape i/3 .nd 2/3<br />

ue inciw~~-?or referonce.<br />

1<br />

0 I 2 3 4 5 6 7 8 9 IO<br />

HEAT FLOll (kw)<br />

-<br />

Y<br />

0.09 I<br />

0.08<br />

0.07<br />

3 0.06<br />

I<br />

'5<br />

0.05<br />

2<br />

0.04<br />

5) 0.03<br />

0.02<br />

0.01 1<br />

-<br />

!<br />

I<br />

~


0.09<br />

0.08<br />

0.07<br />

9 0.06<br />

2<br />

U<br />

-<br />

.$ 0.05<br />

0<br />

0.04<br />

><br />

2<br />

U<br />

I 0.03<br />

0.02<br />

0.01<br />

0<br />

0.13<br />

0.12<br />

0.1 I<br />

- 0.10<br />

W<br />

\<br />

z 0.09<br />

U<br />

0.08<br />

v<br />

2 0.07<br />

ul<br />

;<br />

0.06<br />

'5 0.05<br />

I<br />

0.04<br />

. 0.03<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

343<br />

1 1 1 1 1 1 1 1 1 1<br />

( - I /4 'I ; 0 'I)<br />

0.09<br />

0.08 -<br />

0.07 -<br />

0.06 -<br />

0.05 -<br />

1 I<br />

(b)<br />

I I 1 I<br />

-<br />

0.04 - -<br />

0.03 - -<br />

0.02 - -<br />

0.01 -<br />

-<br />

0 1 2 3 4 5 6 7 0 1 2 3 4 5 6<br />

ENTRANT HEAT FLOW (kw) , FEED POINT HEAT FLOW (kw)<br />

8. Aorrallzed production rate <strong>of</strong> HCN fo- the eight inch reactor fed<br />

methane at the sFx inch point, (6"; 8") data, v8 heat nm at (a)<br />

the arit <strong>of</strong> the hend end (b) at the 6" feed poGt. Fill.& points<br />

were intarpolated trca full titration curves. The "nomd" line <strong>of</strong><br />

Figure 2 is included in either cam for reference.<br />

n<br />

i<br />

:::: 1 , ', I , I ,' , I , ,<br />

0<br />

0 I 2 3 4 5 6 7 8 9 1011<br />

HEAT FLOW (kw)<br />

9. Romsllxed production rate <strong>of</strong> HClO in the Lautner reactor vs heat<br />

flow at the <strong>of</strong> the reactor. The "noxmd" curve <strong>of</strong> rigur2 is<br />

included for reference.


344<br />

Because <strong>of</strong> the use <strong>of</strong> diluent argon in his vork, comparison with Leutner's results must<br />

await Part I1 <strong>of</strong> this paper which will explicitly treat this complication. OS significance<br />

here is the fact that reactors from 1/4" to 8" in length give the same result,<br />

dependent only on entrant heat flow. (Actually for the 1/4" reactor the exit heat flow<br />

is measured, but presumably in this case there is a nearly negligible difference.)<br />

Product Distribution<br />

Plateau Region - Mass spectrometer checks made on product formed i<br />

the "plateau"<br />

region show 12, H2, HCN, C2H2 and CHI, together with some small quantities 4 <strong>of</strong> higher a<br />

\\<br />

acetylenes to be the only species present to any appreciable extent. The R2 is present<br />

<strong>of</strong> course as a solvent while the H2 is simply the balance <strong>of</strong> the hydrogen. The HCN<br />

is apparently fo2med by some sort <strong>of</strong> irreversible process to be discuased further belov<br />

while the relative amounts <strong>of</strong> methane and acetylene seem to conform to considerations<br />

investigated previously(7) for the cracking <strong>of</strong> methane in an argon jet.<br />

\<br />

\<br />

\<br />

1<br />

Initial Region - To the left <strong>of</strong> the break region where the potential <strong>of</strong> the nitrogen<br />

Jet to react is in excess, one might expect all <strong>of</strong> the methane to be converted to<br />

HCN, i .e. , an initial straight line <strong>of</strong> unit slope, but -such is not the caae. Earlier \<br />

work seemed to favor an initial slope <strong>of</strong> 1/3 for all titration curves. This vould \.<br />

imply that one mole <strong>of</strong> acetylene is formed for each mole <strong>of</strong> HCN produced. At the tima,<br />

however, admittedly crude mass spectrometer checks shoved no more than two-thirds to<br />

three-quarters mole <strong>of</strong> acetylene to each mole <strong>of</strong> HCN. The work reported here indicates<br />

an initial slope corresponding to one-quarter to one half mole <strong>of</strong> acetylene for each<br />

mole <strong>of</strong> HCH. At the breakpoint, however, equimolar quantities <strong>of</strong> Ha and acetylene<br />

would still seem to be the rule. The analytical md sampling apparatuses were neither '<br />

designed for accuracy nor high precision in this low yield region and it is possible<br />

that the differences in the low HCN yield region might have reflected some small change<br />

in analytical procedure. It seema more probable, though, #at this region is indeed -<br />

not reproducible and that product distribution here reflect8 some intangible <strong>of</strong> the<br />

process such as "mixing efficiency", etc. (Note that the reactors are constructed 80<br />

that the widths <strong>of</strong> the slots through vhich the methane ?love art not precisely reproducible.<br />

)<br />

DISCUSSIOB<br />

The Titration Currc<br />

It is clear that the reactor length md hence the heat flw at the onset <strong>of</strong> sudden<br />

quenching is irrelevant; the heat Zlw at the mixing point evidentially gov~ln~ the<br />

extent <strong>of</strong> reaction. It is -her seen that the ability <strong>of</strong> the nitrogen jet to react<br />

vith the methane decreases as the nitrogen flow6 dawn the reactor in such a vay that<br />

its potential to react with methane, at least with this reactor geometry, is a function<br />

only <strong>of</strong> heat flow in the nitrogen before mixing.<br />

Initid Region - Roln a different perspective, with no methane ?laving in a long<br />

tube the reactive potential <strong>of</strong> the nitrogen jet is seen to persist to 8- appreciable<br />

extent almost indefinitely, but &cays an the heat flow decays, pres-4 throw<br />

heat conduction processes. As the methane flow is introduced, 8- <strong>of</strong> this "potentid<br />

to read" (PR for brevity) is now rued up by the methane, vhile the balance decqys by<br />

the heat conduction process. This gives rise to the "initial regIo2l.l'<br />

Equlrslence Point - As the =thane flow is increased, more <strong>of</strong> the PR <strong>of</strong> the nitro-<br />

gen jet is wed by the =thane uatilthe equivrlence point is reached. At this point<br />

nane <strong>of</strong> the PR sunires the mixing <strong>of</strong> the Jet with the methane md the break in the<br />

cUP7C occurs.<br />

~<br />

Plateau Region - Because mixing is not itmtantaneoum at the point <strong>of</strong> mixing, sane<br />

<strong>of</strong> the PR is still used up by heat conduction processes at the equivalence point. k<br />

the =thme flw is further Increased, the equivalent amount rixes closer and claret<br />

I<br />

(<br />

[<br />

\<br />

~


II<br />

\ to the Slot So that less <strong>of</strong> the residual d 2s lost to heat conduction. This latter<br />

process probably gives rise to the observed residual slope in the "plateau reuion" <strong>of</strong><br />

\ the titration CUES.<br />

/<br />

'<br />

5<br />

I<br />

I<br />

/<br />

The Potehtial To React<br />

It remains to propose an explanation for the "PR." Although something is being<br />

titrated, it is by no means clear just what it is. Nor, as <strong>of</strong> the present time, has<br />

anyone experimentally characterized a nitrogen Jet sufficiently well to clearly distinguish<br />

between likely alternatives. Nonetheless, it is instructi& to examine some<br />

<strong>of</strong> these possibilities for their heuristic value.<br />

Heat Balance - From Figure 2 a fairly constant heat requirement <strong>of</strong> 1280 kcalfmole<br />

may be obtained. This corresponds very nicely (and. probably fortuitously) to the<br />

endothermic heat <strong>of</strong> the most probable reaction at 6000°(17):<br />

(17) "Janaf Thermo<strong>chemical</strong> Tables .I1 Dow Chemical Company, Midland, Michigan, Dee-<br />

ember 31, 1960.<br />

b<br />

I<br />

, or that <strong>of</strong> the equally probable reaction at 4500':<br />

f<br />

1<br />

AH = 1281 kcal<br />

AH = 1225 kcal<br />

I From this point <strong>of</strong> view it would appear that the heat <strong>of</strong> the jet is in some way being<br />

> titrated by the methane.<br />

Active Species - One might well ask however, if it is Just the heat being titrated<br />

why docs the reaction apparently stop when the core <strong>of</strong> the Jet is still 4000-6000'K?<br />

And why is the amount <strong>of</strong> cyano (CN) formed so sharply limited and constrained so far<br />

below the equilibrium value? Note that below 4000' strong exothermic reactions occur<br />

that delay further cooling, so that fast quenching cannot be the answer.<br />

The most<br />

ready answer to these questions is that the HCN reaction is far too slow to equilibrate<br />

in Jet residence times. Of the manifold complex <strong>of</strong> forward reaction paths lead-<br />

'ing to equilibrium, only a few <strong>of</strong> them will be fast enough to produce HCN in the time<br />

available. But these fast reaction paths might well involve nitrogenous species which<br />

at thermal equilibrium corresponding to the average enthalpy <strong>of</strong> the jet, would flow in<br />

trace amounts but which, aa a consequence <strong>of</strong> the hot core, are present in the plasma<br />

jet at many orders <strong>of</strong> magnitude higher throughout. Thus we are led naturally to consider<br />

this as the titration <strong>of</strong> some sort <strong>of</strong> especially reactive species in the jet.<br />

Consider for example a Jet producing 0.00171 moles sec-1 <strong>of</strong> HCN. From Figure 2, we<br />

1 I can see that this requires about 9 kw. OS heat flowing in the gas. If we assume there<br />

f ia a small core to the jet at 12,000' (enthalpy at one-half atmosphere = 500 kcal/<br />

L mole),(l8) then the heat flaw can be accolmted for by assuming the hot core occupies<br />

i<br />

1 -<br />

4<br />

t<br />

I (18) F. Martinek, "Thermodynamic and Transport Properties <strong>of</strong> Gases, Liquid and Solids"<br />

I'<br />

J<br />

j<br />

3<br />

J<br />

I<br />

McCraw-Hill Book Co., Inc., New York, N.Y., 1959, p. 130.


about half the dlamcter <strong>of</strong> the jet (one fourth 345 the area) and that the nitrogen flowing /<br />

outside this core carries negligible enthalp . In this calculation is the unproven<br />

assumption carried over from the argon jet(9 J that the mass flux <strong>of</strong> nitrogen is constant (<br />

over the entire cross-section. Under the assumed core conditions the Set is 100%<br />

disssociated and the atoms 17% ianized. Tfie fluxes are then:<br />

atom flow: 1/4 X 2 X (1 - 0.17) X 0.0171 = 0.0071 moles sec-1<br />

ion flov: 1/b X 2 X 0.17 X 0.0171 = 0.00145 moles sec-1<br />

I<br />

The ion flw is thus seen to be in excellent agresment vith the 0.00171 moles sec-1<br />

production rate <strong>of</strong> HCN. To some extent this may be due to a fortunate choice <strong>of</strong> hot<br />

core temperature but is nevertheless a promising possibility.<br />

On the other hand there seems to be no good way to account for the reaction on the<br />

basis <strong>of</strong> nitrogen atoms, in this case present in large excess, suggesting that the<br />

nitrogen atoms are somehow deactivated before the carbonaceous species enters the hot<br />

core. Ins<strong>of</strong>ar M the hydrogen from the dissociation <strong>of</strong> methane must completely flll<br />

the reactor in a very short vhile, it seems probable that tha nitrogen at- u e<br />

deactivated fram this initial inmion, and that the carbonaceous species reacWwith<br />

the nitrogen ions (vhich might well be molecular ions by this time) or aome other<br />

species sometime later.<br />

CONCLUSION<br />

By systematic variation <strong>of</strong> 'reactor geometry it has been conclusively demonstrated<br />

that methane added through a peripheral slot to a nitrogen jet titrates, apparently<br />

in the true meaning <strong>of</strong> the word, some potential <strong>of</strong> the nitrogen Jet to react with the<br />

thermal decomposition products <strong>of</strong> methane to form HCN. It is further demonstrated<br />

that the potential to react is simply related to heat flow even far down the reactor<br />

and is therefore probably the consequence <strong>of</strong> some steady-state temperature and/or<br />

composition pr<strong>of</strong>lle in a flw with local thermal equilibrium.<br />

For their heuristic value, tvo superficially different explanations are proposed to<br />

explain the "potential to react." On the one hand, the experimental endotherm <strong>of</strong> the<br />

reaction at the equivalence point is ehom to be quite consistent vith the heat flov-<br />

ing in the hot core <strong>of</strong> the jet, for a jet model consistent with vhat ve light expect.<br />

On the other hand, for the same heat flov and jet model, the yield is shown to be con-<br />

sistent vfth the flw rate <strong>of</strong> e.g., ions at the point <strong>of</strong> mixing and it may equilly<br />

well be postulated that the ions or some other identifiable species are in fact an<br />

active ingredient being titrated.<br />

It is clearly pointless to attempt to conjecture further on t he mechanism invol-d<br />

in the titration vithout more direct evidence on the species and relocity pr<strong>of</strong>llee in<br />

the jet. A spectroscopic program currently undenqy in there laboratories dl1 pre-<br />

sumably help to flll this gap.<br />

Acknowledgement<br />

Usnp people have contributed in nome vay to the success <strong>of</strong> this work, but in pu-<br />

ticular the author wishes to express his appreciation to Mr. Charles Mentzer<br />

(Chemical Engineering Department, Princeton University) who helped perform some <strong>of</strong> the<br />

experiments , and to Pr<strong>of</strong>essor Hugh Hulburt (Chemical Engineering Department, Iorthvesfern '<br />

UnivCmity) and Dr. B~rrg R. Bronfln (United Nrcraf't <strong>Laboratory</strong>) for their invaluable<br />

di8cunsions and continuing Interest.<br />

1<br />

I<br />

I


i<br />

4<br />

2<br />

HYDROCARBON-NITROGEN REACTIONS IN A TRERMAL INDUCTION PLASMA<br />

Bary R. Bronfin<br />

United Aircraft Research Laboratories<br />

I East Hartford, ConneLticht 06108<br />

I<br />

4, Gas temperatures anove l5,OOO K have been observed in plasma generateddby<br />

radio-frequency induction coupling'. This high thermal erlergy regirre becon?es <strong>of</strong><br />

iqcerest to the chemist for the investigation <strong>of</strong> highly endothermic reactions.<br />

I?. particular, this paper will report reactions between methane and nitrogen fed<br />

to a thermal induction plasma ar,d subsequently quenched to yield hydrogen cyanide,<br />

acetylene and hydrogen.<br />

/<br />

PREVIOUS STUDIES OF THE E-C-N SYSTEM<br />

Lar Pressure Discharges. Winkler and his co-workers2-5 have systematically<br />

studied the reactions <strong>of</strong> nitrogen, activated by passage through a high-voltage<br />

discharge, with various hydrocarbons. These studies were carried out at pressures<br />

near 1 torr with very low reagent flow rates. Gas temperatures were also low,<br />

typically 300 C. In this nonequilibrium system the reaction betw-een methane and<br />

"active" nitrogen yielded hydrogen cyanide, acetylene and hydrogen2.<br />

High Pressure Arcs. More recently high-power thermal arcs were used for the<br />

study <strong>of</strong> the H-C-N system near atmospheric pressure. Leutrer' operated 2 nitrogen<br />

plasma jet into which methane was mixed. In his briefly reported results, up to<br />

LO percent conversion <strong>of</strong> the nitrogen to HCN was found'. -At this symposium<br />

Freeman? has reported an extensive study <strong>of</strong> the synthesis <strong>of</strong> HCN, from EL nitrogen<br />

plasma jet intermixed with methane. Typically, a 7 percent conversion <strong>of</strong> N2 to<br />

HCN was observed. In both studies &, C2IJ2, and unreacted CHI, were also identified<br />

as major constituents in the cooled product stream.<br />

If the maximum mean temperature attainable in these previous studies is cal-<br />

cdated, one finds that enthalpy input was insufficient to generate mean tempern-<br />

f Caes greater than - 5000 K.<br />

\<br />

J<br />

,'<br />

B<br />

d<br />

P<br />

Dissociating Plasmas. Upon considering the various species possible in.the<br />

H-C-N system, the strongest bond found is N E N (226 kcal/g-mole). Thermal-dissociation<br />

<strong>of</strong> N2 is essentiaU.y complete at temperatures in excess <strong>of</strong> 8000 K". Orv.<br />

car. envision a high-pressure, stable plasma fed with any <strong>of</strong> e. variety <strong>of</strong> carbon,<br />

hydrogen, or nitrogen compounds and supplied with sufficient erthalpy to reach<br />

this high temperature range. The constituent species <strong>of</strong> srlch a plasma would be<br />

prinarily atomic nitrogen, atornic hydrogen, and atomic carbon near lo1-( cm-3 concentration.<br />

The result <strong>of</strong> rapidly quenching such! highly reactive atom mixture<br />

nas been generally Lnexplored. &ann and TimminsJ,lO, however, did study the<br />

rapid quenching <strong>of</strong> the simpler atonic-nitrogen/atormc-oxygen mixtures at 10,Oc)O K


348<br />

and 1 atm, which were generated by a constricted d.c. arc. The study which is<br />

reported in this paper was undertaken to explore the <strong>chemical</strong> composition <strong>of</strong><br />

mixtues formed. by the rapid . .quench . <strong>of</strong> atomic-nitragen/atomic-carbcn/atomichydrogen<br />

rnixtures.<br />

PLASMA REACTOR<br />

Radio-frequency Induction Plasma. One convenient approach to achieve the<br />

reqdred temperatures in excess <strong>of</strong> 10,000 K at atmospheric pressure is generation<br />

<strong>of</strong> a thermal plas,m by radio-frequency induction heating. The techniques for<br />

generating and containing a stable high-temperature induction plasma have been<br />

described in detail by Reedljll, Mironeru, Marynowski and Monroe'3, Freeman and<br />

ChaselL, and Thorpel?. Figure 1 presents a diagram <strong>of</strong> the plasma generator used,<br />

A few turns <strong>of</strong> copper tubing were wound around the outside <strong>of</strong> a water-cooled<br />

quartz reactor tube. This coil inductively coupled the supplied r.f. power into<br />

the gaseous reactants sent through the reactor. A water-cooled sampling tube with<br />

very small internal diameter which served to quench rapidly the reactive plasma<br />

species is shown. Efficient cooling allowed the entrance tip <strong>of</strong> the quench tube<br />

tc be placed directly into the plasma core.<br />

A cross-sectional diagram <strong>of</strong> the reactor is presented in Fig. 2. The iso-<br />

therms indicated are those determined spectroscopically by Reed' and' are repre-<br />

sentative <strong>of</strong> conditions in this study. No direct temperatwe measurements were<br />

attempted in the present study.<br />

The Induction Plasma as a Chemical Reactor. Several characteristics <strong>of</strong> this<br />

system can be exploited for <strong>chemical</strong> synthesis:<br />

1. Average temperatures in excess <strong>of</strong> 10,000 K allar essentially complete molecular<br />

dissociation. (Lower power input can reduce the specific enthalpy to<br />

preserve desired free radicals.)<br />

2.<br />

Plasma stability is maintained while operating at very low gas velocities<br />

(


I 1<br />

349<br />

c<br />

M<br />

m<br />

;<br />

a<br />

e,<br />

k<br />

M<br />

x


350<br />

PLASMA COMFOSITION 1<br />

Thermo<strong>chemical</strong> Equilibrium. One <strong>of</strong> the unique features <strong>of</strong> the thermal induction<br />

plasma is stable operation with low gas flow. Since flow velocities in the<br />

plasma zone are typically a few centimeters per second, residence times on the<br />

order <strong>of</strong> a second are associated with plasma species. In a plasma near atmospheric<br />

pressure the particle mean free path is very short and the collislpn rate very high.<br />

At plasma temperatures (c. 10,000 K) gas phase reactions can be expected to proceed<br />

quite rapidly. These facts lead to the initial assumption that local plasma<br />

composition approaches thermodynamic equilibrium.<br />

1<br />

,<br />

\<br />

The H-C-N System. The theoretical compositions <strong>of</strong> hydrogen-carbon-nitro en<br />

mixtures at thermod namic equilibrium have been computed by Kroepelin, et al. f6 ,<br />

Mrynowski, et al.'f, and Bronfin, et a1.l8, for a variety <strong>of</strong> conditions. Computations<br />

were based on free energy minimization using tabulated thermo<strong>chemical</strong> datalg.<br />

Figure 3 presents calculated equilibrium cornposition data for a typical stoichiometry:<br />

H:C:N = 4:1:2, (CH4/N2 = l), at 1/2 atm (380 torr). Only species whose concentration<br />

is greater than 1.0 mole-percent are shown on this plot; however, twentyone<br />

different <strong>chemical</strong> species were considered. In Fig. 3a, full equilibrium was<br />

considered for a two-phase system which included graphite. Figure 3b shows that<br />

temperature segment which is altered by the exclusion <strong>of</strong> the solid-phase, C(s).<br />

Molecular nitrogen, N2, is a major constituent over a broad range up to 8000 K;<br />

thereafter thermal dissociation results in the predominance <strong>of</strong> atomic nitrogen, N.<br />

As mentioned above, at temperatures over 8000 K, not shown <strong>of</strong> the graph, the system<br />

becomes completely dissociated into a simple three-component atomic state: H, C, N.<br />

At temperatures greater than 7000 K significant thermal ionization occurs, gener-<br />

ating significant concentrations <strong>of</strong> singly-ionized atoms, e.g., C , H , N'. As<br />

noted in both plots, CHq dissociation is well underway at 1000 K, resulting in the<br />

formation <strong>of</strong> I+ and C(s) in the two-phase system (a); but the formation <strong>of</strong> HCN and<br />

C2& in the single-phase system (b). At temperatures above 3000 K, Q% begins to<br />

fragment to QH and H, and with increasing temperature, to the atomic species. At<br />

temperatures above 3800 K, HCN begins to fragment to CN and H, and with increasing<br />

temperature, to the atomic species. Nitrogen-hydrogen species, e.g., NIQ, .occur<br />

at concentrations below 0.01 mole-percent over the entire range plotted.<br />

'\<br />

i<br />

'I<br />

'<br />

'\-<br />

+ + I<br />

In comparing the common temperature segments <strong>of</strong> the single-phase and two-phase<br />

composition diagrams, important differences are noted in that: (1) higher concentrations<br />

<strong>of</strong> species like HCN and C2& ar~ preserved at lower temperatures in the<br />

single-phase case, and (2) the maximum concentration <strong>of</strong> these species is somewhat<br />

higher in the single-phase case. Hence in the lower temperature range, the pre-<br />

dlcted yleld <strong>of</strong> HCN and QIQ is enhanced by retarding carbon nucleation. This .; ,<br />

'<br />

kinetic limitation acts to freeze the mixture composition at around 2700 K so that<br />

negligible composition change is predicted over a fairly broad temperature interval,<br />

down to 1500 K.<br />

Composition <strong>of</strong> the Plasma. No direct determination <strong>of</strong> the plasma composition<br />

was attempted in the present study. Only a few efforts in this direction have 1<br />

,<br />

1<br />

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'<br />

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'<br />

1<br />

P<br />

5<br />

i<br />

1<br />

i


1.0<br />

I<br />

- a.<br />

I<br />

n<br />

TEMPERATURE - OK<br />

Figure 3 Equilibrium conposition <strong>of</strong> equimolar CH&-N* mixture. (a) Including solid carbon; (b) Excluding solid<br />

carbor.. Region above T, common.<br />

I<br />

0<br />

70<br />

60<br />

x)<br />

40<br />

30<br />

20<br />

IO<br />

NITROGEN GONVCRSK)N<br />

0 10-1 2 5 100 2 5 IO' 2 5<br />

P41'IW -<br />

-<br />

Fig'xe 4 yieid cf HCI:, expressed as percent Pi2 converted, as a function <strong>of</strong> input stoichiometry. Solid lines<br />

shov .win-- yield predicted by thermodynaniic equilibriwn. Lata points shov experimental results<br />

frx. the plas-a reactcr: ~r flow rate 42 std cc/sec,. total reagent flow rate 2 std cc/sec, net<br />

pmer - 3.5 kv. Reactor pressure identified with key. Points labeled x from plasma Jet studies6J7.


352<br />

appeared in the literature. O'Halloran, et al?', have directly sampled an argon<br />

plasma jet using a specially designed entrance cone opening to a time-<strong>of</strong>-flight<br />

mass spectrometer. Raisen, et a1.21J have made spectroscopic identifications <strong>of</strong><br />

species in an air plasma. Unlike the mass spectrometer measurements, however,<br />

emission spectroscopy 1s difficult to quantify due to the wide variance in the<br />

oscillator-strengths <strong>of</strong> the likely emitters.<br />

I<br />

Faced with the difficulty <strong>of</strong> determining plasma composition directly, one is<br />

prone to apply equilibrium predictions as 8 guide to local plasma composition.<br />

Referring both to Figs. 2 and 3, a highly dissociated composition can be expected<br />

in most <strong>of</strong> the plasm region. Temperatures in excess <strong>of</strong> 10,000 K, expected over<br />

most <strong>of</strong> the central region <strong>of</strong> the plasma, would dictate that the atomic species<br />

H, C, and N, and their ions would predominate.<br />

QUENCHING<br />

At this juncture it is important to ask what Changes in composition would be<br />

encountered on cooling the €I-C-N atom plasma. A slow, gradual cooling <strong>of</strong> the<br />

labile intermediates resident in the plasma zone may well allow the system to<br />

revert to the original reactants along an equilibrium path.<br />

Kroepelin and Kippid2<br />

found tNs effect in their study <strong>of</strong> a 10 amp, 40 volt d.c. arc burning in 8 hydro-<br />

carbon-nitrogen atmosphere. The composition <strong>of</strong> the slowly cooled arc-heated gases<br />

was found to be mainly w, &, and C1 and C2 hydrocarbons. No HCN was observed.<br />

Under extremely rapid cooling, however, kinetic limitations can interpose along<br />

the reaction path to yield different, uwre interesting or valuable products.<br />

The Cold-Wall Tube. A small-diameter, water-cooled tube was selected from<br />

the variaty <strong>of</strong> available high-cooling-rate devices, to provide rapid and convenient<br />

quenching <strong>of</strong> the plasm species. Figure lb shows a diagram <strong>of</strong> the simple design<br />

<strong>of</strong> the three-concentric tube arrangement <strong>of</strong> the quenching probe23. The overall<br />

outside diameter <strong>of</strong> the probe was 318 in. The internal diameter <strong>of</strong> the quenching<br />

tube which receives the hot plasma was 0.032 in. The surfaces <strong>of</strong> the inner tube<br />

were stainless steel; other parts were fabricated from copper. The effect <strong>of</strong> a<br />

variation in the composition <strong>of</strong> the cold surface waa not studied.<br />

Cooling Rate. Due to the Ngh rate <strong>of</strong> heat transfer from plasma to adjacent<br />

cold wall, rapid cooling occurs in the quenching tube. Freeman and ~ltrivan~~,~5<br />

have measured an initial temperature decay rate <strong>of</strong> 5 x 107 Vsec in water-cooled<br />

tubes. In their model <strong>of</strong> the heat-transfer process occurring in very smaU tubes,<br />

Anmann and Timminsm have calculated cooling rates greater than lo9 Vsec. *obably<br />

quenching rates in this range were associated with the quenching tube used<br />

in. this study.<br />

Reaction Path During Quench. Unfortunately, there is a sparsity <strong>of</strong> hightemperature<br />

kinetic data for the H-C-N system. Hence one is unable to predict with<br />

certainty the reaction path followed as the atomic species H, C, and N, are cooled<br />

from 15,000 K to 500 K in 10 11tI~iBeCOnd6, for example. After an examination <strong>of</strong>


353<br />

the experimental results in the succeeding sections, it may be possible to infer<br />

th important steps in the reaction sequence.<br />

EXPERIMENTAL CONDITIONS<br />

Radio-frequency SuppQ, A commercially 12 kw (n&mind) induction<br />

heater, oscillating at 4 mHz, was the pmer source for the experiment. The load<br />

coil, shown in Fig. 1, consisted <strong>of</strong> five turns <strong>of</strong> 1/4-in. o.d., water-cooled, copper<br />

tubing wound tightly around the quartz reaction tube.<br />

coil was 1 1/2 in., with a central diameter <strong>of</strong> 3 in.<br />

The overall height <strong>of</strong> the<br />

Reactor. Containment <strong>of</strong> the plasma was accomplished within a 35 cm long,<br />

47 mm 1.d. quartz tube, mounted vertically. The high-power loadings necessitated<br />

cooling which was afforded by flowing l/3 gpm <strong>of</strong> water into a cooling jacket surrounding<br />

the central reaction tube. The plasma-forming gases were premixed and<br />

sent into the tube through a brass fitting sealed onto the tube base. 0a6 flow<br />

rates were monitored with calibrated rotameters, Plasma-heated gases left the<br />

reaction tube through a second brass fitting sealed onto the top <strong>of</strong> the tube. This<br />

cap, which WBB <strong>of</strong> approximately 1 liter volume, was water-cooled. In this configusation<br />

the top fitting functioned as a cooling chamber to reduce the average<br />

gas temperature to within a few degrees <strong>of</strong> ambient. The system pressure was controlled<br />

by a high-capacity regulated vacuum line attached to the upper cap.<br />

A sliding O-ring seal was provided at the center <strong>of</strong> the upper cap for positioning<br />

<strong>of</strong> the 3/8-in. 0.d. by O.032-ln. i.db quench probe along the central axis<br />

<strong>of</strong> the reaction tube. Cooling water was supplied to the quench probe at a metered<br />

rate <strong>of</strong> l/3 gpm. The entrance tip <strong>of</strong> the probe WBB typically located at the center<br />

<strong>of</strong> the uppermost winding <strong>of</strong> the load coil.<br />

The flow rate through each cooling water line was metered with calibrated<br />

rotamet.era wNch were placed downstream <strong>of</strong> liquid pressure regulators. Interconsistent<br />

mercury thermometers were mounted at each cooling water line inlet and<br />

outlet.<br />

total enthalpy delivery rates could be determined.<br />

& measurement <strong>of</strong> the temperature rise and flow rate in each cooling line,<br />

Chemical Analysi.8. The gae stream withdrawn through the quench probe wae sent<br />

to an on-line gas chromatograph for quantitative analysie. A triacetin column,<br />

recommen ed by IsbeU27, followed by a molecular sieve column, recommended by<br />

Purnel128, was ueed for reeolution <strong>of</strong> chromatogram peaks. This configuration<br />

allowed the detection <strong>of</strong> the following compounds with a thermal conductivity cell:<br />

HCN, I@, Ar, N2, CQJ and various higher hydrocarbons. A parallel flame-ionization<br />

detector was useful for detecting low concentrations <strong>of</strong> wdrocarbons, e,g., Cq,<br />

CzQ.<br />

Experimental Variables. Total pressure in the plasma reactor was typically<br />

380 torr; some data were also acquired in a range from 160 to 760 torr. For the<br />

data reported here the argon feed rate was 42 std cm3/sec (6.5 g-mole/hr).<br />

This


354<br />

flow rate insured good plasma stability for the available r.f. power and remained<br />

with the capacity <strong>of</strong> the subatmospheric pressure regulating equipment. Added<br />

reagent gases were fed at 1150th to l/lOth that rate, with the molal ratio varied<br />

over a broad range: 0.1 5 CH4/N2 5 25. The power coupled into the gas mixtures<br />

was -3.5 kw maximum, as determined from the summation <strong>of</strong> cooling water heating<br />

rates.<br />

I<br />

In the later stages <strong>of</strong> the experiment various nitrogen-substituted hydrocarbon<br />

liquids were fed to the argon plasma, namely: CH3CN, CH3C&CN, and CQCHCN. Special<br />

modifications to the gas-flow system were made to insure injection <strong>of</strong> these<br />

nltriles into the plasma. A part <strong>of</strong> the argon feed stream was split <strong>of</strong>f to a<br />

sealed gas-liquid bubbler containing warmed reagent. Since these compounds are all<br />

relatively volatile , a substantial mount <strong>of</strong> nitrile entrainment occurred. Rather<br />

than introduce the nitrile-laden argon stream into the relatively cool gas region<br />

at the base <strong>of</strong> the reaction tube, a special injection probe was provided to introduce<br />

the stream into the hot plasma region. This second water-cooled probe was<br />

positioned through an O-ring seal in the base cap. The probe design was identical<br />

to that previously described for quenching (cf. fig. lb). The tip <strong>of</strong> the injector<br />

probe was placed at the center <strong>of</strong> the lareramst winding <strong>of</strong> the load coil.<br />

rial exiting the injector thus was assured <strong>of</strong> entering the plasma zone.<br />

kte-<br />

EXPERIMENTAI, RESULTS<br />

Plasma Stabilitx. Over the entire range <strong>of</strong> experimental. variables the plasma<br />

was stable and brightly luminous. The luminous region <strong>of</strong> the plasma appeared to<br />

fill about 90 percent <strong>of</strong> the cross-sectional area <strong>of</strong> the cooled quartz tube and<br />

extended from the bottom to about 3 in. above the r.f. load coil. With high hydrocarbon<br />

fluu rates a gradual build-up <strong>of</strong> soot occurred on the quartz tube walls.<br />

Methane-Nitrogen Reactions<br />

Products <strong>of</strong> Reaction. A quantitative analysis <strong>of</strong> the gas stream withdrawn<br />

through the quenching probe was made for each run. Over the entire range <strong>of</strong><br />

stolchlometric studies, the methane fed to the plasma wea completely reacted; no<br />

methane was detected in the 'quenched .gas stream. The following major reaction<br />

products were identified: HCN, C2&, 9. Also present were Ar and unreacted 5.<br />

Nitrogen Conversion. Since essentially complete conversion <strong>of</strong> methane was<br />

observed for each run, the varying conversion <strong>of</strong> nitrogen was selected 88 an important<br />

datum. If the mole fraction <strong>of</strong> a species i found in the quenched product<br />

atream is defined ea xi , then the conversion <strong>of</strong> nitrogen, defined BB a is given<br />

bY :


,)<br />

355<br />

The ceaswed conversion cf ni;rsgc.n xa-ied from 3 psrcent at the lowest<br />

stoichionetry cocsidered, CFU.+/Id2 = j.1, 'io I niaximum <strong>of</strong> 70 percent at a methanerick,<br />

stc' -b.~lo:.-.ctr;, -;.. CH4/32 = 2j. Phis higii vaiuc <strong>of</strong> iiitrogen fixation is considerablj<br />

1:: excess <strong>of</strong> prs-,.ioGsly reported nitrogen conversion levels observed in<br />

therclai piasna reactions. Prcsswe variaiions had no significant effect.<br />

Qpi?al Product Conpcsition. Tabie I, below, presents the composition <strong>of</strong> the<br />

prcd..ct stream produced under typicel conditions.<br />

Teble I<br />

Typical Product Composition<br />

Heactor Pressure - 3S0 torr Net Power Input - 3.5 kw<br />

Feed Rate Feed Composition<br />

InpLt (std cc/sec) (mole-percent)<br />

97.6<br />

1.2<br />

1.2<br />

-<br />

Total 42.8 100.0<br />

Composition<br />

(mole-percent 1 (mole-percent, &-free)<br />

90.5<br />

2.0a<br />

1.0<br />

0.3<br />

0.2<br />

trace<br />

-<br />

-<br />

57<br />

29<br />

9<br />

5<br />

-<br />

-<br />

190 .0 100<br />

:;cte e: Ccnpositioiis dcterzi:ied fri:n gas chrcmatogra:r,i; - + 10 percent.<br />

As wzs seen in Fig. h, Table I shcws that about l2 percent <strong>of</strong> :!,e nitrogel1 fed at<br />

tbls stoici:icnetry vas corlverted to hydrogen cyanide. Ilinety-nine percent <strong>of</strong> the<br />

,?!ethane fed was convertei :o the gaseoiis prccl.icts hydrogen and acetylene and also


..<br />

to an unmeasured small qusntity <strong>of</strong> solid product which deposited on the wall.<br />

The minor disperity between the nitrogen and carbon material balances indicates<br />

the small fraction <strong>of</strong> material lost from the reaction zone to deposition on the<br />

reactor walls.<br />

Nitrile Reactions<br />

Products <strong>of</strong> Reaction. Sdl quantities <strong>of</strong> nitriles could be continuously fed<br />

to the argon plasma by using the modified injection arrangement (described in the<br />

previous section).<br />

cooled probe was analyzed with no change in the gas chromatograph. Essentially<br />

Mixed plasma which was quenched by withdrawal through the water- ,<br />

complete conversion <strong>of</strong> the lower molecular weight compounds , acetonitrile , CH3CN,<br />

and acrylonitrile, C&CHCN, was observed. A minor amount (-10 percent) <strong>of</strong> propionitrile,<br />

CH3C+CN, was observed in the quenched gas stream, perhaps due to a<br />

bypassing <strong>of</strong> the plasma core. Each <strong>of</strong> the nitriles produced the same reaction<br />

products, a repeat <strong>of</strong> those produced in the methape-nitrogen study. High concentrations<br />

<strong>of</strong> HCN, Q+, I@, and N;! were observed dong with the argon diluent. A<br />

't<br />

'<br />

complete quantitative <strong>chemical</strong> analysis <strong>of</strong> these nitrile runs has not, as yet, been<br />

performed.<br />

1<br />

DISCUSSION OF RESULTS<br />

Variance in the Conversion Percentage. Considerable variance in the f'raction<br />

<strong>of</strong> nitrogen converted was observed among repetitions <strong>of</strong> runs with constant stoichiometry,<br />

net power input, and pressure. The data points plotted in Fig. 4 include<br />

the maximum observed conversion levels for each stoichiometry. Sources <strong>of</strong> error<br />

in the experimental procedure which could have scattered the data darn from maximum<br />

conversion were :<br />

1.<br />

2.<br />

3.<br />

Improper adjustment <strong>of</strong> r.f. supply controls so 88 to mismatch the supply and t<br />

plasma impedance, perhaps generating plasma irregularities<br />

Minor air leaks which would add additional nitrogen to the plaema to altec<br />

the stoichiometry from preset values<br />

Deposition <strong>of</strong> carbon or hydrocarbon material on the reactor walls or, the<br />

reverse, significant vaporization <strong>of</strong> carbon from the walls, to alter the pre-$ ,<br />

set stoichiometry.<br />

I<br />

i<br />

Thermo<strong>chemical</strong> Equilibrium Predictions. As described in the "Plasma Composi-<br />

tion" section, above, a full range <strong>of</strong> composition calculations were made assuming<br />

thermo<strong>chemical</strong> equilibrium. These calculations predicted that the plasma composi- '<br />

tion within the r.f. coil- would be dominated by atomic species for the specific<br />

power input used in this study. Perhaps the following additional consideration Of<br />

these theoretical predictions can elucidate the processes occurring during rapid ~<br />

quench. 'I<br />

i<br />

',<br />

I<br />

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I<br />

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,<br />

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i c


1<br />

6<br />

357<br />

Freezing. 3jpotnesise thzf eqxi1ii.ri.m is followed du.ri!ig the initial stages<br />

I'\<br />

cf coccling withir, the quench t.&e. For he~xistic pill'poses,, assaw that equilib-<br />

I ,.i.... - k.. IS cbeyed dwing te:nperat:ce decay tc\ epprosicately 3300 K, or more specifi-<br />

I<br />

-,. -G~L;, tc that temperat-re vh5r-e ?qKilibri,x:i predicts the maximum number <strong>of</strong> moles<br />

cf FCII tc be famed.<br />

P<br />

Then assux tiiat eli reactions involving nitrogen species<br />

, are froze:: at that point, sc chat even as ccoling continues negligible decomposi-<br />

1 tio!? I;f the occurs.<br />

i Chemical Reaction Kicetics. In :w,kiiig this series <strong>of</strong> seemingly unwarranted<br />

ass.mptions, sone specific reacCiori retes have been implied to be very fast, while<br />

, .otiisrs, very slow. Focuskg C.!I nitrzgen-containing species, the fcllowing types<br />

cf reactio:. nave been ass;;risd tc be rapid iinaer the conditions developed in the '<br />

1 ..<br />

Q',ik:.x:iLng tube:<br />

I<br />

\<br />

Y<br />

i<br />

1<br />

i<br />

14' + e- M<br />

Further, the following have been assumed to be very slow:<br />

HCD; - many steps - €I! + N2 + C (5)<br />

To date a full description <strong>of</strong> the reaction kinetics <strong>of</strong> the H-C-N system, even<br />

at moderate temperatures, is unavailable. In the recent shock tube study <strong>of</strong><br />

hhrshall, Jeffers, and Bauer29, preliminary results indicate that the equilibrium<br />

in Reaction 4 may be achieved rapidly at elevated temperatures. However, the<br />

evidence points to a rather complex reactior. mechanism for the thermal dissociation<br />

<strong>of</strong> HCN, wherein many more steps are involved than mentioned here. The cornplexity<br />

<strong>of</strong> this system was encodntererl in the earlier study <strong>of</strong> Robertson and<br />

Pease3', and iil similar systems explored by Goy, Shaw and Pritchard3l.<br />

Rapid dissociation/recombination rates have been determined for nitrogen,<br />

ReactiOn 3, by Wray3*. Reactisn rate data is not available for Reacclon 2, nor<br />

for otker reactions likely to be quite important in the H-C-8 system.<br />

Atomic-ion/electror. recoxbination reactions for each <strong>of</strong> the three atoms in<br />

the plasma are likely to be rapid33 relative to the quenching time.<br />

In surnniary, existing reaction rate data is fa- from sicfficient to check the<br />

assu-,pticns made abcut the reaction niectanisms apprcpriate to this H-C-N system.<br />

kdiiti onal kinetic studies which generate presently unl.own reaction rates are<br />

needed before an accurate reaction path cari be predicted theoretically for the<br />

reacting H-C-N system.<br />

I


358<br />

Ccxposition at the Assumed Freezing Point. The validity <strong>of</strong> this freezing<br />

approacn can be found comparing the predicted composition at the freezing temperature<br />

witc the sbserved composition <strong>of</strong> tne quznched gas stream. The follcwing<br />

variaoles are defined for Table 11, whlcn facilitates the comparison.<br />

For the equilibrium calculatians let the input stoichiometry be charac-<br />

terized by the molar ratio CHq] /[N2 , set equal to + ; let nN21be the<br />

number <strong>of</strong> moles <strong>of</strong> N;1 intro6uced; ani let n: be the number <strong>of</strong> moles OP<br />

species i present at equilibrium 2t a pressure, P, and a temperature, T .<br />

Then Tf is establisned for a given and P, as the temperature at which<br />

equilibrium predicts the quantity nlCN/nN2 is a maximum.<br />

Table I1 shows the mole fraction <strong>of</strong> the predominant species for a Tf value<br />

found in an equimolar input stoichiometry. As mentioned in the "Plasma Composition"<br />

section, above, solid-carbon formation may be retarded in this system. Therefore,<br />

a second set <strong>of</strong> mole fraction data have been presented in Table I1 which<br />

excludes the species C(s) from the calculation.<br />

Table I1<br />

Calculated Equilibrium Composition at the Temperature<br />

where HCN Yield is Maximized<br />

Pressure - 380 torr - 4 P [CHJ+]/ [Np] = 1.0<br />

x2<br />

*e<br />

HC N<br />

0.421<br />

0.252<br />

0.097<br />

others 0.030<br />

Including C( s)<br />

Mole Fractions<br />

0.543<br />

0.283<br />

0.109<br />

0.038. 0.065<br />

0.144 -<br />

0.020<br />

0.497<br />

0.266<br />

0.120<br />

0.073<br />

0.025<br />

0.005<br />

Note a: Adjusted to allow for the reactions: C2H + H - C2%, 2H - h.<br />

0.522<br />

0.274<br />

0.124<br />

0.080<br />

-


359<br />

\ Frozen Compositior: Calcillation v5rsus Expcri;:icntally. 0bscrvt.d Ccwposition.<br />

IC, indeed, the oriSinal assuption that important reactiotis occurrirg in the gas<br />

'<br />

withdrawn from the plasma into the cold quenching tube are .frozen.in ths vicinity<br />

1 1 ,<strong>of</strong> 3000 K is, valid, then agree'ment should be found betveeri the cc::!pssitions listed<br />

in Tables I and 11. Ir. comparing the argon-fret coinposition listed in Table I with<br />

PO~UIM 2 in Table 11, rciatively $cod agrement is found.<br />

This comparison has been extended to thc' ikll ranee <strong>of</strong> stsichiomctries studied.<br />

i)n Fig. 4, the maximum nitrogen'conversion, amar-l , and am0,-2, has been plotted<br />

' against input CH)+/N2-molc ratio, 4,. The s.dlscript 1 refers to calculations includ-<br />

'<br />

ing C(s); subscript 2, to excludine, C(s). Agrceinunt between the freezing mcdel and<br />

crbserved results is very good over more than a two-decade range in stoichiometry<br />

variation. These results strongly support .the freezing model in the overall reac-<br />

;<br />

tion path. With the existing scatter <strong>of</strong> the data, a delineation between the<br />

single-phase and two-phase equilibrium predictions <strong>of</strong> composition at Tf is not<br />

possible. Additional sxperimental runs may lessen this ambiguity. The retarda-<br />

/ tion <strong>of</strong> carbon solid fcrmation, however, accoiints fur Less than a 10 percent change<br />

in predicted maximum nitrogen conversion, an the average.<br />

Freezing Temperature. The data do not allow an t.xact determination <strong>of</strong> a frcczing<br />

temperature appropriate to the quenching process. keferring back to Fig. 3a, a<br />

change <strong>of</strong> a few hundred degrees in the assumed Tf could account for the data points<br />

which indicate 10 to 20 percent less than the two-phase equilibrium predictions <strong>of</strong><br />

maximum nitrogen conversion. Fig. 3b shows the HCN concentration plateaus to be<br />

quite broad. Hence the nitrogen conversion prediction would be relatively insensitive<br />

to variation in freezing temperature over the range from 1500 to 3000 K.<br />

Future experimental refinenents may allow a mvre exact determination <strong>of</strong> Tf .<br />

Observed Compositions in Nitrile Experiments. An analysis <strong>of</strong> the maximum<br />

nitrugen convcrsion predicted by tiiernochenical equilibrium has not been nlade fi.r<br />

the different nitrile inputs desckibed in tne "Expcrirnental Conditions'' zectiuri.<br />

The similarity cjf .product ciistri!iiition and uf the rxtio <strong>of</strong>. HCN to !Q in the prcduct<br />

poitito to the same reaction mechanisms as iii tile CiU+/l\I2 studics.<br />

Correlatiuri with Studies by Other Investigators<br />

If the proposed reaction mechanism is correct, then the yields found in other<br />

studies <strong>of</strong> the synthesis <strong>of</strong> HCN by thermal reactions <strong>of</strong> hydrocarbons with riitrogeri<br />

should not exceed the predicted values <strong>of</strong> a . Some results <strong>of</strong> the production <strong>of</strong><br />

HCN in plasma jets have been reported, as was mentioned in the "fieviolis Studies"<br />

section. While the differences in design between the plasma jet and induction<br />

plasma reactors are not detailed here, sample results from these other studies are<br />

plotted on Fig. 4. The maximum nitrogen conversion vdues observed 'in the nitrogen<br />

plasma jet experiments <strong>of</strong> Leutnerll (designated XL) and FreemanE (designated xF )<br />

appear. These experimental data points are seen to lie below the maximum nitrogen<br />

conversion prediction.<br />

I


360<br />

The phenomena ir. t:te pias::.& ::et experiments which convert less nitrogen than<br />

the ,;axinurn pred3ct.Yd 6). the ?'re:czilig rnuuel my well be l.ir,ked to a [nixing or diff'L;sian<br />

rate (CHq a:. i 32 were !~dt prcfliixta) or' tc temperatures 4nsur'ficient to reach<br />

Thi;.qsesticn is ~ i ~ sub,).:et l : 12 a separ-te theoretical analysis now in progress<br />

Tf .<br />

by the author .<br />

THE REACTION SEQUENCE<br />

The experimental data support the fallowing description <strong>of</strong> the overall reac-<br />

tion seqdence:<br />

i. Plasma Reactic;;w. ' Feed reagerits. are dissociated to their atomic constitu-<br />

ents in a therim, plasma. Some Tthermai ioiiizatiQn accurs at sufficiently<br />

high ternperatu.-s.<br />

CF& i 92 - c + H + N + C+ + H+ + N+ + e-<br />

2. Initial Coohnt Plasma taken inco a small-diameter cold tube rapidly<br />

cools witn <strong>chemical</strong> reactio:is following equlibriwn.<br />

C + H + N + ions - H + CIV + C2H + N2 - HCN + @ + N2 + C2w<br />

3. Frozen Reaction Emetics. Rapid cooling continues, but at a rate much<br />

greater than the progress <strong>of</strong> the apparently complex reaction sequence<br />

necessary to des%roy trle species HCN, C2H2, and %. Hence the composi-<br />

tion <strong>of</strong> the cooiliig gas is frozen at the end <strong>of</strong> Step.2.<br />

Evidence fyr the Freezing llbdel in Other Reacting Systems. The freezing model ,<br />

likely is applicable to a wide variety <strong>of</strong> reacting thermal plasma systems which '<br />

emplcy a rapid quench. hmnann and. Timiinsl5 found a mechanism involving the freezin&<br />

<strong>of</strong> equilibratiag reactiuns 'ta be applicable to their study <strong>of</strong> the quenching <strong>of</strong> \<br />

nitrogen-oxygetl plasmc. Ahed by a wealth <strong>of</strong> published rate data on <strong>chemical</strong> reactiotis<br />

in air, they were ~ble to model thc time-temperature-composition history <strong>of</strong><br />

M-0 plasma cooling within mail-diameter tubes. A quite similar freezing tempera- 1<br />

ture, Tf , was found at 35Oi;'K 1'c.r that system. The equilibrium composition <strong>of</strong> nitric<br />

uxi?e, NO, at Tf was preserved during continued rapid coolfng.<br />

\<br />

CONCLUSIONS ' . , . . \<br />

Mixtures <strong>of</strong> mechane and nitrogen can be fed continuously to a thermal argon<br />

indluctiori plasma maintaified abcve 13,300 K. .A rapid quer.ch <strong>of</strong> the heated plasma<br />

kxture produces HCN, C2@, anc &.<br />

the nitrogen converted, range between 3 and 70 percent, a function <strong>of</strong> the input<br />

,<br />

Final yields <strong>of</strong> HCN, expressed'as a fraction Of I<br />

stoicbiometry . i<br />

1<br />

I<br />

'';<br />

<<br />

ti<br />

c


I<br />

1<br />

\<br />

361<br />

-.<br />

ne reaction proceecis 1.; t:ie :cap;ccc intion on <strong>of</strong> the feed reactants in<br />

-rj ..._ pias:% to yield a mixt,ae cf 3, C, ani 3. As this nixt.xe is quenched, the<br />

rsectia:: initially procee5s 2;cr.g ar. ey;llibri,.it? pth, for1:;ir.g HCN, CZiI2, H2: and<br />

*.4,-,. EC~GW the tenperat33y whey- cli? equ:-ibriL;:. :field OS 'TCN is maximized, the<br />

;?owcr r-;lrra:;gclrient reacsions etlci carto:. ::x ieatiori are f'rozen by the rapid cool-<br />

;:.&, s- tha: negligible citeraticn in the des cc!:ipositic!-. occurs upon further<br />

c 15.<br />

I<br />

i<br />

11.<br />

12.<br />

/ 13.<br />

P. R. hm&nn and R. S. Timnlns, A.1.Ch.E. J., 17, 956 (1966).<br />

T. B. Reed, J. Appl. Phys., &, 3146 (1963).<br />

A. Mironer, A.I.A.A. J., L, 2638 (i963).<br />

C. W. IWynuwski and A. G. Mc mJe, "R-f Generation <strong>of</strong> Thermal Plasmas," in<br />

Sigh Teaperatue Technolcgy ( .


14.<br />

15.<br />

Lc .<br />

17.<br />

18.<br />

19 *<br />

20.<br />

21.<br />

22.<br />

23<br />

24.<br />

25.<br />

26.<br />

27.<br />

362<br />

y. P. Freeman and J. D. Chase, "Energ- Transfer Plechanism <strong>of</strong> and Typical<br />

Gperarink Cnarazteristics for thi. T!it.riial Radio-Frequency Piasma Generator, "<br />

Paper No. 216, 133th Meeting, TiIc EJectrxhaniical Society, Oct. 12, 1966,<br />

Philadelphia, Pa.<br />

M. L. Thorpe, Research/Devel~~:;ient, 2 (L), 28 (Jan. 1966). ,<br />

I<br />

H. Kroepelin, D. E. Kipping, and H. Pietruck, "Equilibrium Partial Pressures<br />

in the Systems C + H2 + N2 and C + Ii;! .+ iJH3 ar Temperatures from io00 to<br />

I2000 K,," in J. F. Masi and D. H. Tsai, eds., Progress in International<br />

Research on .Thermodynamic anii 1'rni:sport Properties, Proceedings <strong>of</strong> 2nd Symposiu?<br />

on Thermcphysical Properties , Jan. 24-26, 1962, Princeton, N. J.<br />

(Amer. SOC. Mech. Eng./Acade:nic PI'css, N. Y., 1962), pp. 626-48.<br />

C. W. Marynowski, et al., Ind. El)&. Chen. Fund., 1, 52 (1962).<br />

B. R. Bronfin, et al., "Therrric<strong>chemical</strong> Equilibrium in the Carbon-IIydrogen-<br />

Nitr.ogen System at Very High Temperatures, " 15th Chemical Institute <strong>of</strong><br />

Canada Chemical Engineering Conference, Oct. 25-27, 1965, Universitf Laval,<br />

Quebec.<br />

JANAF Tables <strong>of</strong> Thermo<strong>chemical</strong> Data, Dow Chemical Co., Midland, Mich., Dec. 31,<br />

1964.<br />

G. J. O'Halloron, et al., "Determination <strong>of</strong> Chemical Species prevalent in a<br />

Plasna Jet, " Report No. ASD-Tm-62-644, Bendix Corp. Research Leboratories,<br />

Southfield, fich., 1964.<br />

E. Reisen, et al., Appl. Spectr., 2, 41 (1965).<br />

H. Kroepelin and D. E. Kipping, "Teniperature Distribution in an Electric Arc<br />

Operated ir! B Iiydrocar.bon-Nit1.0221) Atmosphere," in J. F. Masi and D. H. Tsai,<br />

e&., Prorress in International Research on Thermodynamic and Transport Prop-<br />

-, erties Proceedings <strong>of</strong> 2nd Symposium on Thermophysical Properties, Jan. 24-26,<br />

1962, Princeton, N.<br />

pp. 649-55.<br />

J. (Amer. SOC. Mech. Eng./Academic Press, N. Y., 1962),<br />

M. N. Piooster and T. B. Reed, J. Chem. Pliys., s, 66 (1959).<br />

M. P. Freenaq and J. F. Skivan, A.1.Ch.E. J., 8, 450 (1962).<br />

J. F. Skrivan and W. Von Jaskowsky-, Ind. Eng. Chem. Proc. Design Devel., I,<br />

371 (1965)-<br />

Lepel High Frequency Labs, Inc., New York, N. Y., Model T-5-3.<br />

R. E. Isbeil, Anal. Chem., 2, 255 (1963).


\ 36 3<br />

'<br />

h,<br />

I<br />

26. H. Purnell, Gas Chronatogaphy (John Wiley, N. Y., 1962) pp. 371-3.<br />

29. D. ;&shall, P. Jeffers, S. H. Ba,Jer, Chenistry Dept., Cornell Univ., Ithaca,<br />

M. Y., personal comnvAnicaticn, NOV., 1966.<br />

33. 1:. c. Rcbertson and R. N. Pease,.J. Amer. Chem. Soc., &, 1880 (1942).<br />

31. C. A. Goy, D. H. Shaw, arid H. 0. Pritchard, J. Phys. Chein., 9, 1504 (1965).<br />

, 32. K. L. Wray, Res. Rept. 104, Avco Everett Res. 'Lab., Everett, Mass. (June,<br />

1961).<br />

J<br />

,<br />

33. D. R. Bates, A. E. Kingstcn, and'R. W. P. McWhirter, hoc. Roy. Soc. A., 3,<br />

, 297 (1962).


THE CONVERSION OF i.iEEIHAiW IN AN ARC REACTOR<br />

P. R. Anunann*<br />

R. S. Timmons<br />

V. Krukonis<br />

The conversion <strong>of</strong> hydrocarbons into other products, namely acetylene,<br />

has been <strong>of</strong> considerable commercial and academic interest during the past<br />

fzw decades. Several types <strong>of</strong> arc devices have been reported for carrying<br />

out ?;he pyrolysis <strong>of</strong> methane.<br />

Thermodynanic calculations show that if the acetylene is to be re-<br />

covered r'rori an equilibrium <strong>chemical</strong> mixture, high temperatures in the<br />

range <strong>of</strong> 2000 to 35000K are required, depending on the carbon-hydrogen<br />

ratio and the pressure <strong>of</strong> the system. Furthermore, kinetic considerations<br />

indicate that the pyrolysis <strong>of</strong> methane is fast relative to the decomposi-<br />

tion <strong>of</strong> acetylene, and that there is an optimum reaction time to maximum<br />

both the conversion <strong>of</strong> the methane and the yield <strong>of</strong> acetylene.<br />

The most desireable accomplishment <strong>of</strong> high temperature methane pyroly-<br />

sis would be to effect the endothermic reaction.<br />

2CH4 = C2H2 + 3 H2<br />

High temperature <strong>chemical</strong> equilibria for the carbon-hydrogen system have been<br />

computed by Blanchetl and Bauer and Duff2. Assuming that <strong>chemical</strong> equilibrium<br />

is achieved in an electric arc reactor, the data indicate that the temperature<br />

at which the acetylene concentration is a maximum. The kinetics <strong>of</strong> methane<br />

pyrolysis and acetylene decomposition during heating and cooling ultimately<br />

determine the yield <strong>of</strong> acetylene.<br />

Anderson and Case3 developed a kinetic model to describe the reactions<br />

between arc heated hydrogen and methane. ' Calculations provided information<br />

on conditions, such as He/CHI+ ratio, and reaction time, to achieve optimum<br />

conversion <strong>of</strong> methane to acetylene. The analyses indicated that conversion<br />

is not sensitive to contact time, within 0.1 and 1.3 milliseconds, and that<br />

speed <strong>of</strong> mixing is the most important parameter.<br />

Reactions <strong>of</strong> methane and hydrogen with carbon vapor produced by an electric<br />

arc were reported by Baddour and Blanchetl. In their experiments, high<br />

acetylene concentrations <strong>of</strong> 20 to 40 percent in the product gas were found.<br />

In an arc process, the reactions which determine the success <strong>of</strong> the process<br />

occur during the heating step and also during the cooling step. Heating<br />

<strong>of</strong> the reactant may proceed either as it passes through the discharge, or<br />

when it mixed with arc-heated gases. Cooling <strong>of</strong> the high temperature gases<br />

is usually carried out quickly, either by contact with cold surfacestop mix-<br />

ing with cold fluids.<br />

This paper describes an experimental study on the con-<br />

version <strong>of</strong> methane which either (1) passed through a confined arc discharge,<br />

or (2) was mixed with an arc-heated gas. In this investigation, an attempt<br />

was made to understand the factors which affect the extent <strong>of</strong> methane pyro-<br />

lysis ana the yield <strong>of</strong> acetylene.<br />

-c Avco Space Systems Division, 201 Lowell Street, Wilmington, Mass. 01887


In experiments on the direct conversion <strong>of</strong> methane, the reactant was<br />

psssed through a confined arc discharge and quenched by mixing hydrogen or<br />

helium at several different quench to methane flow ratios. The net enthalpy<br />

Of the gas from the arc discharge varied between 78 and 150 kca$ per gram<br />

mole which correspond to equilibrium temperatures <strong>of</strong> 2500 to 33000K. The<br />

conversion <strong>of</strong> methane, that was observed, varied from 65 percent at the low<br />

enthalpy to 85-100 percent at the high enthalpy. With a helium quench, the<br />

methane conversion varied between 90 and 98 percent, but at low He/CH4 ratios,<br />

a large fraction <strong>of</strong> the methane went to carbon black, due principally to lower<br />

quenching rates and greater acetylene decomposition. Methane conversion<br />

was slightly lower with a hydrogen quench and the latter probably affected<br />

the kinetics <strong>of</strong> methane decomposition.<br />

The conversion <strong>of</strong> methane by mixing with arc-heated hydrogen was studied<br />

in a plug-flow type reactor. Hydrogen was passed through a confined arc discharge.<br />

Islethane was mixed with the hydrogen leaving the arc zone, and heated<br />

and reacted as the gases flowed co-currently through a cooled pipe., The conversion<br />

<strong>of</strong> the methane was correlated with the enthalpy <strong>of</strong> the hydrogen arc<br />

gas. Conversions were low (15-20 percent) at low enthlpies, and were nearly<br />

complete at high enthalpies (go-100 percent). These energies corresponded to<br />

50-60 kcal per mole <strong>of</strong> methane at the low enthalpies to 220 kcal at high values,<br />

and were very Large for the degree <strong>of</strong> methane reaction. Two effects<br />

were important. The arc gas lost energy to the cool reactor walls and the<br />

rate <strong>of</strong> energy transfer decreased with time due to a decrease in the energy<br />

driving force. By allowing for energy losses, the conversion was correlated<br />

and fair agreement was obtained between the data from (1) cracking methane in<br />

the arc discharge, (2) cracking methane in an arc-heated hydrogen stream, and<br />

(3) the experbents <strong>of</strong> Anderson and Casel.<br />

The yield <strong>of</strong> acetylene was also<br />

observed to be a function <strong>of</strong> the available energy, and under sane conditions,<br />

acetylene yields <strong>of</strong> go to 100 percent& theoretical were achieved.<br />

References<br />

1. Blanchet, J. L.,"Reactions <strong>of</strong> Carbon Vapor with Hydrogen and with Methane<br />

in a High Intensity Arc, " Sc. D. Thesis, M.I.T., June, 1963.<br />

2.<br />

Bauer, S. H., and Duff, R. E., The Equilibrium Composition <strong>of</strong> the C/H<br />

System At Elevated Texperatures, LA-2556, Los Alamos Scientific Labora-<br />

tory, Los Alamos, N. M., September 18, 1961.<br />

3. Anderson, J. E., and L. K. Case, An Analytical Approach to Plasma Torch<br />

Chemistry, 1, 3, 161-165 (1962).


_r<br />

333<br />

THERMAL CRACKING OF LOW-TEMPERATURE<br />

LIGNITE PITCH<br />

John S. Berber, Richard L. Rice, and Delmar R. Fortney '<br />

U. S. Department <strong>of</strong> the Interior, Bureau <strong>of</strong> Mines,<br />

Morgantown Coal Research Center, Morgantown, West Virginia<br />

INTRODUCTION<br />

The tar used in this study was produced by the Texas Power & Light Company<br />

from a Texas lignite carbonized at about 500" C in a fluidized bed. The<br />

pitch, as used in this research program, is the tar distillation residue boiling<br />

above 350" C. This pitch is about 40 to 50 percent <strong>of</strong> the crude tar. Pitch is a<br />

complex resinous mass <strong>of</strong> polymerized and polycondcnsed compounds (1). It is<br />

an amorphous solid material and quite brittle at room temperature. Tce pitch<br />

analyses average 84 percent carbon, 8 percent hydrogen, 5 percent oxygen, and<br />

1 percent each oi nitrogen and sulfur. It is <strong>chemical</strong>ly similar to the tar from<br />

which it is prepared, .being mainly mixtures <strong>of</strong> the higher homologs <strong>of</strong> the compounds<br />

contained in the distillable fractions <strong>of</strong> the tar.<br />

The pitch is potentially useful as a binder in the manufacture <strong>of</strong> products<br />

such as ro<strong>of</strong>ing cement, metallurgical electrodes, asphalt paving, and pitch fibre<br />

pipe, if its characteristics can be modified by physical and <strong>chemical</strong> techniques to<br />

approximate those ol. asphalt and bituminous binders (2).<br />

Researchers <strong>of</strong> the Bureau <strong>of</strong> Mines, U. S. Department <strong>of</strong> the Inter.ior, have<br />

investigated three methods for changing the lignite pitch characteristics.<br />

Air-blowing, which is used successfully to treat bituminous pitch by lower-<br />

ing the hydrogen content and increasing the s<strong>of</strong>tening point and the penetrability,<br />

was not too effective with lignite pitch (1, 2).<br />

--<br />

Catalytic dehydrogenation (a) was found to be effective in reducing the<br />

hydrogen content <strong>of</strong> the pitch, but catalyst cost per pound <strong>of</strong> treated pitch is high,<br />

and the catalyst recovery cost would be prohibitive.<br />

Thermal cracking has proven to be the most effective in changing the pitch<br />

characteristics. This' report covers the preliminary work done on thermal cracking<br />

<strong>of</strong> pitch and shows the variety <strong>of</strong> products that may be obtained.<br />

Thermal cracking is widely used in the petroleum industry, particularly for<br />

the production <strong>of</strong> olefins. Thermal cracking has also been used in the treatment<br />

<strong>of</strong> coal tar.(A, ?), but seldom has been used in the treatment <strong>of</strong> pitch. The successful<br />

treatment <strong>of</strong> pitch by this process could upgrade the pitch into metallurgical<br />

coke, binders, oxidation feedstock for phthalic and maleic anhydrides, and gases<br />

such as hydrogen, methane, and ethylene.<br />

The binding ability <strong>of</strong> the cracked pitch and oil distillation.pitch can be<br />

determined by the quality <strong>of</strong> metallurgical electrodes produced using the pitches<br />

as binders. Many factors affect the binding properties' <strong>of</strong> the materials being


367<br />

used as blnders, with different producers and consumers using entirely different<br />

standards, so the electrode quality tests were used to help evaluate the effective-<br />

ness <strong>of</strong> thermal cracking <strong>of</strong> the lignite pitch.<br />

EQUIPMENT<br />

The thermal cracking system is shown in figures 1 and 2. The feed tank<br />

(figure 2, A) is made from a 13-in. length <strong>of</strong> 10-in. diameter schedule 40 pipe,<br />

to which a cone has been added for the bottom. The tank is heated by commercial<br />

electric heaters. The feed pump (B) is a small gear pump with a variable speed<br />

drive. The thermocracker (D) is a 4-1/2 ft-length <strong>of</strong> 2-1/2-in. diameter schedule<br />

40, type 304, stainless-steel pipe, heated by external electric heaters. The<br />

heaters are controlled by outside surface thermocouples welded to the reactor.<br />

The receiver (E) is a 20-in. length <strong>of</strong> 4-in. diameter schedule 40 pipe. The<br />

receiver is flanged so that it can be bolted to the bottom <strong>of</strong> the reactor. The condenser<br />

(F') is a 30-in. length <strong>of</strong> 6-in. diameter pipe, swaged at the bottom end to<br />

I-in. diameter and flanged at the top. The top flange supports a water-cooled<br />

tube which inserts into the condenser body in the manner <strong>of</strong> a cold finger. The<br />

knockout (G) is a 34-in. length <strong>of</strong> a 2-in. diameter pipe having a tangential gas<br />

inlet about 8-in. from the bottom. The scrubber (H) is a 30-in. length <strong>of</strong> a 4-in.<br />

diameter pipe having a water-spray nozzle near the top. The water from the<br />

scrubber drains into a standpipe water-seal tank (I). The water-seal tank is a<br />

piece <strong>of</strong> 6-in. dlameter pipe. The gas meter (J) is a laboratory-type wet-test<br />

meter capable <strong>of</strong> metering 1,000 cu ft <strong>of</strong> gas at standard conditions.<br />

PR OC E DURE<br />

Lignite pitch at 200" C was pumped from the feed tank through electrically<br />

heated lines into the top <strong>of</strong> the thermocracker. The temperature <strong>of</strong> the thermocracker<br />

was maintained at approximately 790" C as indicated by the outside<br />

surface thermocouples. At the end <strong>of</strong> a run, the flow <strong>of</strong> pitch was stopped and the<br />

pump was' flushed with a low-boiling tar fraction to keep the impeller <strong>of</strong> the pump<br />

from freezing. Reactions within the cracker produced coke, cracked pitch, oil,<br />

and gas. Both the top and bottom <strong>of</strong> the cracker were removed, and coke was<br />

removed from the sides and weighed. Cracked pitch caught in the receiver was<br />

weighed and analyzed. The oil removed by the condenser and knockout chamber<br />

was weighed and then distilled to 400" C, leaving a pitch residue. This pitch<br />

residue was analyzed and, if found to have the desired carbon-to-hydrogen atomic<br />

ratio (1. 20 to 1.80), was used as a binder for electrodes. Distillate from the oil<br />

may be oxidized to phthalic and maleic anhydrides or separated into acids, bases,<br />

and neutral oils. Gas from the cracker was cooled and scrubbed, then metered,<br />

sampled, and analyzed by gas chromatography.<br />

RESULTS AND DISCUSSION<br />

Results <strong>of</strong> the thermal cracking tests are given in tables 1 to 4. Of the four<br />

major products obtained from the pitch--coke, cracked pitch, oil, and gas--the<br />

coke averaged about 15 to 25 percent <strong>of</strong> the feed to the cracker, the cracked pitch<br />

amounted to about 20 to 40 percent, the oil was about 20 to 30 percent, while the<br />

balance <strong>of</strong> the feed to the cracker consisted <strong>of</strong> gas.


Distribution and yield rates <strong>of</strong> products (figures 3 to 6) are as expected considering<br />

the reaction within the cracker at different crude,pitch.feed rates. As<br />

the pitch is heated it begins to vaporize, and the turbulenc'e <strong>of</strong> the vapors splashes<br />

some <strong>of</strong> the iluid onto the hot wall where it sticks and is coked. If enough heat is<br />

available, the rest <strong>of</strong> the pitch is vaporized and cracked. ' As the cracked<br />

materiais leave the hot zone, heavy high-b


369<br />

'<br />

i<br />

1.<br />

REFERENCES<br />

Berber, John S., and Richard L. Rice. Oxidation <strong>of</strong> a Low-Temperature<br />

Lignite Tar Pitch. Preprints, Div. <strong>of</strong> Fuel Chemistry, Am. Chem. Soc.,<br />

v. 8, No. 3, Aug. 31-Sept. 3, 1964, pp. 145-151.<br />

'<br />

,<br />

2. Chelton, H. M., R. N. Traxler, and J. W. Romberg. Oxidized Asphalts in a<br />

Vertical Pilot Plant. Ind. and Eng. Chem., v. 51, No. 11, dovember 1959,<br />

pp. 1353-1354.<br />

I<br />

' 3. Greenhow, E. J., and Calina Sugowdz. The Chemical Composition <strong>of</strong> Coal-<br />

I Tar Pitch. Coal Research in CSIRO, No. 15, November 1961, pp. 10-19.<br />

' 4. Montgomery, R. S., D. L. Decker, and J. C. Mackey. Ethylene and<br />

Aromatics by Carbonization <strong>of</strong> Lignite. hd. and Eng. Chem., v. 51, No. 10,<br />

October 1959, pp. 1293-1296.<br />

I'<br />

1<br />

I<br />

i<br />

J<br />

I 'I<br />

\<br />

J<br />

5. Naugle, B. W., C. Ortuglio, L. Mafrica, and D. E. Wolfson. Steam-<br />

Fluidized Low- Temperature Carbonization <strong>of</strong> High Splint Bed Coal and Thermal<br />

Cracking <strong>of</strong> the Tar Vapors in a Fluidized Bed. BuMines Rept. <strong>of</strong> Inv. 6625,<br />

1965, 22 pp.<br />

6. Rice, Richard L., and John S. Berber. Catalytic Dehydrogenation <strong>of</strong> Low-<br />

Temperature Lignite Pitch. Presentation, Div. <strong>of</strong> Fuel Chemistry, Am. Chem.<br />

Soc., March 22-31, 1966.


367<br />

used as blnders, with different producers and consumers using entirely different<br />

standards, so the electrode quality tests were used to help evaluate the effective-<br />

ness <strong>of</strong> thermal cracking <strong>of</strong> the lignite pitch.<br />

EQUIPMENT<br />

The thermal cracking system is shown in figures 1 and 2. The feed tank<br />

(figure 2, A) is made from a 13-in. length <strong>of</strong> 10-in. diameter schedule 40 pipe,<br />

to which a cone has been added for the bottom. The tank is heated by commercial<br />

electric heaters. The feed pump (B) is a small gear pump with a variable speed<br />

drive. The thermocracker (D) is a 4-1/2 ft-length <strong>of</strong> 2-1/2-in. diameter schedule<br />

40, type 304, stainless-steel pipe, heated by external electric heaters. The<br />

heaters are controlled by outside surface thermocouples welded to the reactor.<br />

The receiver (E) is a 20-in. length <strong>of</strong> 4-in. diameter schedule 40 pipe. The<br />

receiver is flanged so that it can be bolted to the bottom <strong>of</strong> the reactor. The condenser<br />

(F') is a 30-in. length <strong>of</strong> 6-in. diameter pipe, swaged at the bottom end to<br />

I-in. diameter and flanged at the top. The top flange supports a water-cooled<br />

tube which inserts into the condenser body in the manner <strong>of</strong> a cold finger. The<br />

knockout (G) is a 34-in. length <strong>of</strong> a 2-in. diameter pipe having a tangential gas<br />

inlet about 8-in. from the bottom. The scrubber (H) is a 30-in. length <strong>of</strong> a 4-in.<br />

diameter pipe having a water-spray nozzle near the top. The water from the<br />

scrubber drains into a standpipe water-seal tank (I). The water-seal tank is a<br />

piece <strong>of</strong> 6-in. dlameter pipe. The gas meter (J) is a laboratory-type wet-test<br />

meter capable <strong>of</strong> metering 1,000 cu ft <strong>of</strong> gas at standard conditions.<br />

PR OC E DURE<br />

Lignite pitch at 200" C was pumped from the feed tank through electrically<br />

heated lines into the top <strong>of</strong> the thermocracker. The temperature <strong>of</strong> the thermocracker<br />

was maintained at approximately 790" C as indicated by the outside<br />

surface thermocouples. At the end <strong>of</strong> a run, the flow <strong>of</strong> pitch was stopped and the<br />

pump was' flushed with a low-boiling tar fraction to keep the impeller <strong>of</strong> the pump<br />

from freezing. Reactions within the cracker produced coke, cracked pitch, oil,<br />

and gas. Both the top and bottom <strong>of</strong> the cracker were removed, and coke was<br />

removed from the sides and weighed. Cracked pitch caught in the receiver was<br />

weighed and analyzed. The oil removed by the condenser and knockout chamber<br />

was weighed and then distilled to 400" C, leaving a pitch residue. This pitch<br />

residue was analyzed and, if found to have the desired carbon-to-hydrogen atomic<br />

ratio (1. 20 to 1.80), was used as a binder for electrodes. Distillate from the oil<br />

may be oxidized to phthalic and maleic anhydrides or separated into acids, bases,<br />

and neutral oils. Gas from the cracker was cooled and scrubbed, then metered,<br />

sampled, and analyzed by gas chromatography.<br />

RESULTS AND DISCUSSION<br />

Results <strong>of</strong> the thermal cracking tests are given in tables 1 to 4. Of the four<br />

major products obtained from the pitch--coke, cracked pitch, oil, and gas--the<br />

coke averaged about 15 to 25 percent <strong>of</strong> the feed to the cracker, the cracked pitch<br />

amounted to about 20 to 40 percent, the oil was about 20 to 30 percent, while the<br />

balance <strong>of</strong> the feed to the cracker consisted <strong>of</strong> gas.


Distribution and yield rates <strong>of</strong> products (figures 3 to 6) are as expected considering<br />

the reaction within the cracker at different crude,pitch.feed rates. As<br />

the pitch is heated it begins to vaporize, and the turbulenc'e <strong>of</strong> the vapors splashes<br />

some <strong>of</strong> the iluid onto the hot wall where it sticks and is coked. If enough heat is<br />

available, the rest <strong>of</strong> the pitch is vaporized and cracked. ' As the cracked<br />

materiais leave the hot zone, heavy high-b


369<br />

'<br />

i<br />

1.<br />

REFERENCES<br />

Berber, John S., and Richard L. Rice. Oxidation <strong>of</strong> a Low-Temperature<br />

Lignite Tar Pitch. Preprints, Div. <strong>of</strong> Fuel Chemistry, Am. Chem. Soc.,<br />

v. 8, No. 3, Aug. 31-Sept. 3, 1964, pp. 145-151.<br />

'<br />

,<br />

2. Chelton, H. M., R. N. Traxler, and J. W. Romberg. Oxidized Asphalts in a<br />

Vertical Pilot Plant. Ind. and Eng. Chem., v. 51, No. 11, dovember 1959,<br />

pp. 1353-1354.<br />

I<br />

' 3. Greenhow, E. J., and Calina Sugowdz. The Chemical Composition <strong>of</strong> Coal-<br />

I Tar Pitch. Coal Research in CSIRO, No. 15, November 1961, pp. 10-19.<br />

' 4. Montgomery, R. S., D. L. Decker, and J. C. Mackey. Ethylene and<br />

Aromatics by Carbonization <strong>of</strong> Lignite. hd. and Eng. Chem., v. 51, No. 10,<br />

October 1959, pp. 1293-1296.<br />

I'<br />

1<br />

I<br />

i<br />

J<br />

I 'I<br />

\<br />

J<br />

5. Naugle, B. W., C. Ortuglio, L. Mafrica, and D. E. Wolfson. Steam-<br />

Fluidized Low- Temperature Carbonization <strong>of</strong> High Splint Bed Coal and Thermal<br />

Cracking <strong>of</strong> the Tar Vapors in a Fluidized Bed. BuMines Rept. <strong>of</strong> Inv. 6625,<br />

1965, 22 pp.<br />

6. Rice, Richard L., and John S. Berber. Catalytic Dehydrogenation <strong>of</strong> Low-<br />

Temperature Lignite Pitch. Presentation, Div. <strong>of</strong> Fuel Chemistry, Am. Chem.<br />

Soc., March 22-31, 1966.


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A-Feed tank<br />

6-Thermocracker<br />

GReceiver<br />

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374<br />

FIGURE 1. - Pitch Thermal Cracking Apparatus.<br />

. . A.F.ed lank<br />

B.Pumo and drih<br />

C.Purnp (lush tank<br />

D.Thermocracker<br />

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my water<br />

FIGURE 2. - Thermal Cracking System.<br />

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I I I I I I I I I I I<br />

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FEED RATE, Ib/hr<br />

3. - Coke Rate Based on Crude Pitch Feed<br />

Rate - Thermal Cracking.<br />

14<br />

12<br />

10<br />

2<br />

0 4 a 12 16 20 24<br />

FEED RATE, Ib/hr<br />

FIGURE 4. - Product Pitch Rate Based on Crude Pitch<br />

Feed Rate - Thermal Cracking.<br />

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FIGURE 5. - Cas Production Rate Based on Crude Pitch<br />

Feed Rate - The'rmal Cracking.<br />

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FIGURE 7. - Carbon-to-Hydrogen Atomic Ratio <strong>of</strong> Oil<br />

Distillation Residue Based on Crude Pitch<br />

Feed Rate.


COAL DEASH& AND HIGH-PURITY COKE<br />

Ward J. Rloamer , The Lummus Company, Newark, Ne J, and<br />

F, L, Shea, Great Lakes Rasearch Corp., Elizabethton, Tennereea<br />

I--" tLC A O ~ Ut C 132<br />

In 1957, The Lummus Company and Great Lakee Carbon<br />

Corporation began a joint investigation into the qse <strong>of</strong> coal<br />

as a source <strong>of</strong> high-purity coke. The process involved the pro-<br />

duction <strong>of</strong> a low-ash, low-sulfur deaohed coal ao1,uaion from<br />

high volatiie bituminous coal, and the conversion <strong>of</strong> this coal<br />

solution into coke using a modification <strong>of</strong> the Lummus delayed<br />

coking operation,<br />

Experimental work on a bench scale was initiated in<br />

1953 and completed in 1961. The experimental stope was expanded<br />

to include the production <strong>of</strong> deashed coal as well ae the high-<br />

purity coke in either 'combined or alternate operetianso<br />

Bench programs were carried oat on several scales <strong>of</strong><br />

ogeration. A contifiuous (block operation) pilot plant was<br />

built and operated to conf%rm the bench work. This unit was cap-<br />

able <strong>of</strong> processing coal continuously at approximately 200 pounds<br />

per hour through the filtration step. At this point, the filtrate<br />

was stored for further continuous proceseing to either drashed<br />

coal product (performed in 150-200 pound quantities) or high-<br />

purity cake (500 pound quantities) .,<br />

-<br />

S unna rv<br />

A process has been developed to upgrade the quality <strong>of</strong><br />

coal to a low-ash, low-sulfur, low-chloride product, As a fuel,<br />

this material would result in reduced capital and operating coati<br />

for power stations, Investment costs would be reduced, due to<br />

the higher heating value and cleaner fuel. Operating costs would<br />

be reduced by charges associated with the transportatfon <strong>of</strong> ash,<br />

ash hacdling and disposal costs, lower maintenance coetr, and fly<br />

ash removal costsc The substantial reduction in eulfur, ash, and<br />

volatile matter would greatly minimize air pollution.<br />

Other potential applications are for use in gas turbine#,<br />

as a reductant, as a raw material for synthesis gas, aa an ingredien<br />

ia preparing coal blends for metallurgical coke, or for high-purity<br />

coke.<br />

)'<br />

The economic potential <strong>of</strong> the process in its present stage '<br />

<strong>of</strong> development is covered in Table 5. The process has certain i<br />

aspects requiring sustained demonstration efforts to obtain firm<br />

econonic bases.<br />

1.


Process Descrivtion<br />

379<br />

Figure 1 shows a schematic,flowsheet for the production <strong>of</strong><br />

either deashed coal or high-purity coke as investigated in this pro-<br />

gram,<br />

I<br />

Deashed Coal - Crushed, ground and dried raw coal is fed to<br />

agitated premix tanks where it is mixed with warm solvent. The<br />

slurry is pumped through an extraction heater and thence through<br />

either in-line reaction tubes or to agitated digestion tanks. Diger-<br />

tion was investigated over the temperature range <strong>of</strong> 650 to 850'F and<br />

over a pressure range <strong>of</strong> 75 to 135 psig. Residence times varied from<br />

three minutes to two hours. Solvent-to-coal ratios were varied from<br />

l r l to 4:l<br />

From the digestion tanks, the coal dispersion 1s fed to a<br />

rotary pressure precoat filter designed for operating at.100 paig<br />

and 700°F. Washing provisions are included.<br />

The filter zake (L)fr discharged into a cake receiver,<br />

Filtrate and wash are collected and fed to the product and rolvent<br />

recovery operations, Vapors from the filtrate receiver are cornprersed,<br />

heated and recycled to maintain pressure on the feed side <strong>of</strong> the fil-<br />

ter drum,<br />

Filtrate flows through the filtrate heaters into a vacuum<br />

product recovery unit, Vapors from this unit pass to a flash tower<br />

where the bottom stream is all solvent for recycle, A side stream<br />

is taken <strong>of</strong>f and in part is used for solvent make-up with the re-<br />

mainder processed for by-product recovery.<br />

Overhead vapors from the flash tower are condensed, and a<br />

low boiling fraction recovered as a by-product. Vapors flashing<br />

from the filtrate receiver are condensed and introduced as reflux into<br />

the bottom section <strong>of</strong> the flash tower,<br />

Filter cake is calcined and the epent cake used as fuel for<br />

the process, Gas and distillate vapors from the kiln combined with<br />

gaseo from the filtrate receiver and flash tower overheads are passad<br />

into a light oil scrubber. The absorption oil -- the intermediate8<br />

cut from the flash tower -- is stripped in the flash tower, Light<br />

oil fractions leave the rystem from a decanter on the flash tower<br />

overhead stream. Gas from the light oil scrubber is ured for procesr<br />

heat<br />

High-Purity Coke - For coke product the same flow pattern<br />

prevails through the filtrate receiver. The filtrate is pumped to"<br />

a coking heater and thence to coke drums. Overhead vaporr from the<br />

coke drums pars to a combination tower where recycle rolvent and by-<br />

product fractions are recovered, Overhead vapors from the tower parr<br />

I


3Pn<br />

_. -. - L -J:,J.-;~~~L, ):as separator, and thence to a light oil scrubber.!<br />

at~ave operations were investigated on both 8 bench ,<br />

..:.- ;i;: ?L;,nt scale with the exception <strong>of</strong> cake crlcining which was<br />

?cr:azn~2 oniy on bench scale, Variables investigated are discusred ,<br />

I<br />

... i.16 :oiAowing sections.<br />

'racLDJ ,nd Oneratint! Variables for Deashed Coal<br />

- I-<br />

,I reviev <strong>of</strong> our work on solvent deashing indicated the<br />

07crntiny. conditions necessary to optimize the process. These<br />

Z L ~ be briefly summarized:<br />

.~<br />

i: .The development <strong>of</strong> a stable, high-extractive-efficiency<br />

i~iviii: cripabla <strong>of</strong> essentially complete recovery in the vacuum recov-<br />

2:y uniz 'ca yreld ueashed coal was accomplished by special treatment<br />

sz L i~i:~::-b~iii~g coal tar distillate. The required solvent having<br />

ascelia:-.: ccmperacure ~ t a blity i and high solvent power was attained<br />

by rcfra-:otrLing the hifih-boiling coal tar distillate, employing<br />

" -LL>c>e ,I. t:iarmal decomposition and fractionation to eliminate the leas<br />

- -Li-4L-o--y , .- . -. and low-bailing constituents. Gratuitously, these are the<br />

;CL= cffectivi ercraccion components,<br />

2 Xicsve:y <strong>of</strong> from 88 to 95 weisht percent <strong>of</strong> the avail-<br />

3bie ~arbsnac-s~s matter at extractor preesures in the range <strong>of</strong> 5 to 8<br />

.i;-isJ?heiLs and ri;h solvent-to-coal ratios in the range <strong>of</strong> 2 or 311<br />

was Ychi?ve:d using ;he iefractorized solvent with A boiling range <strong>of</strong><br />

600 ~a 900-F Typical extraction conditione were 750°F, 75 psig, at<br />

a asLven;-io-co~i :de10 ot 311.<br />

2, Extraction at residence times <strong>of</strong> 5 to 20 minutes in a<br />

-.c-;:r3u s~i~tizer vessel orB preferably, in continurvs in-line<br />

ssi~rroa n~~c:ng' coils which would permit a direct circuit from the<br />

ao:vrct-csz. mixing tank through a conventional heater with a discharge<br />

to dr~her a rotary pressure precoat filter or a suitable<br />

tyCro:lond,% i3i Bench extractions were successfully conducted at<br />

no1G:ng t.irnSs ;f as low as 3 minutes. There were duplicated in a<br />

piic: f ~ ~ i i - hiater ~ e coil discharging the hot coal rolution continuously<br />

~:hr~,gh cr, expanded section <strong>of</strong> the transfer line to the filter<br />

charga tank,<br />

4. Ash removal from the coal solution WAO accomplished at<br />

i:-ir.i~ror, r.i~cs <strong>of</strong> 200 to 300 lbsfhrleq. ft, <strong>of</strong> filter surface,<br />

?=el:cindry rates <strong>of</strong> 200 KO 250 were secured in the pilot rotary<br />

.,;J;OL~ prcss~re filter at low pressure differentiala, Small-scale<br />

:-zb an cocit: washing and calcining were performed to obtain closediycie<br />

data an soibent and distillate distribution. It was anticipa~od<br />

that the filter cake would be washed with a light oil, calcined<br />

zni the spexit cake used as nteam fuel for the procars in A full-scale<br />

Tlznt,<br />

\


381<br />

The bench and pilot plant operations in general Closely<br />

approached the goal5 set at the start <strong>of</strong> the work for the deashed<br />

coal produstiJn phase <strong>of</strong> the program. In Table I, there are pro-<br />

vided examples <strong>of</strong> the data relative to the composition <strong>of</strong> the raw<br />

coal, coal-to-solvent ratios, temperatures and pressures and analyses<br />

<strong>of</strong> the coal extract solutions, Yields are shown on he basia <strong>of</strong><br />

both raw and ash-free coals. Typical coal deashing results are<br />

shown in Table 2,<br />

Avai lable Coal Charge Stocks<br />

Extraction <strong>of</strong> coal with phenanthrene by earlier workers<br />

related the degree <strong>of</strong> extraction to the rank <strong>of</strong> the Thus,<br />

about 95 percent <strong>of</strong> the organic material in bituminous coal was<br />

dispersed as compared to 27 percent for subbituminous coal and 23<br />

percent for lignite Bench studies using a preprocessed coal tar<br />

distillate solvent marched these extraction efficiencies for the<br />

bituminous coal and lignite studied,<br />

The coals extracted ranged in ash content from 5 to 20<br />

weight percent and in sulfur values from 1 to over 4 percent. In<br />

each case, it was possible to secureexcelknt removal <strong>of</strong> the ash<br />

and a subsranrial portion <strong>of</strong> the sulfsr, chlorides and other con-<br />

t aminan t s - Sulfate and pyritic sulfur were fully eliminated with the<br />

ash and the organic sulfur forms were noticeably reduced., It was<br />

also possible to reduce the volatile matter contents from original<br />

values <strong>of</strong> near 40 percent to around 15 to 25 percent by distillation<br />

or by solvent precipitation (5) <strong>of</strong> the deashed coal solution,<br />

Improvement <strong>of</strong> Solvent for Coal Deashing<br />

Ihe wide-range heavy anthracene oil fraction originally<br />

used in the coal solution studies boiled between 600'F and 1050°F.<br />

Bench delayed coking <strong>of</strong> the deashed coal solutions gave solvent<br />

losses ranging as high as 30 to 60 volume percent through polymer-<br />

ization <strong>of</strong> the heavy ends and decomposition <strong>of</strong> the less refractory<br />

components <strong>of</strong> the solvent.<br />

Accordingly, studies were initiated to produce a more<br />

stable solvent, As a result, the efficiency <strong>of</strong> the coal solvent<br />

was improved to a point where 85 to better than 90% solution is<br />

achieved <strong>of</strong> the total extractable carbonaceous material <strong>of</strong> the coal<br />

(l.e., excluding the nonsoluble fusain)<br />

This preferred polvent, freed <strong>of</strong> easily polymerizable<br />

materia1,is capable <strong>of</strong> essentially complete recovery from either<br />

the cos! solution by vacuum stripping or from the delayed coking<br />

operation at reduced pressure. .<br />

F


S ~ l ~ o n~pg:ading r is the result <strong>of</strong> two important factors.<br />

r l ~ s t , the 201 irrit holling range has been narrowod and, secondly,<br />

the 5ol~ent has S E ~ ~ ,cabilised I<br />

by removal <strong>of</strong> its less refractory<br />

(readllv crached, ,,mponents.<br />

qolvent improve 1cb stahilitv.<br />

Continued use and recycle-<strong>of</strong> this<br />

A hciff dlscuaslon <strong>of</strong> the variables in coal solution and<br />

coking <strong>of</strong> its deasned ~olutlon wlll outline the reasons for the<br />

improvemenrs -e:.ireri by the channes In solvent boiling range and<br />

composition noted


383<br />

ash content <strong>of</strong> the initial high volatile bituminous coal. Thus,<br />

it has been repeatedly demonstrated in the bench and pilot solvent<br />

deashing studies on coal samples with ash contents varying from 5<br />

to 20 weight percent that final ash values <strong>of</strong> 0.1 to 0.3 could be<br />

obtained in the treated coal extracts.<br />

Lisewise , inorganic chlorides have been iargely eliminated<br />

with the ash. Coals containing 0.25 and 0.15 weight percent chlorine<br />

were reduced to values <strong>of</strong> 0.004 to 0.003, respectively. It is<br />

assumed that coals <strong>of</strong> considerably higher inorganic chloride contents<br />

could be reduced to similar low values. The harmful corrosive<br />

effects <strong>of</strong> ash and chlorides on furnace operation are well known and<br />

their effective reduction is obviously very desirable.<br />

Sulfur Reduction<br />

The degree <strong>of</strong> bituminous coal desulfurization by solvent<br />

deashing has proven to be a function <strong>of</strong> the original ratio <strong>of</strong><br />

inorganic sulfate and pyritic sulfur to the organic forms. Original<br />

total sulfur contents <strong>of</strong> 1 t o 4 percent are reduced to values <strong>of</strong><br />

0.4 to 1 weight percent in the extracts.<br />

It is known that this ratio increases with coals <strong>of</strong><br />

increasing total sulfur content, i.e., in the lower grade coals <strong>of</strong><br />

correspondingly higher ash. The final sulfur <strong>of</strong> the deashed coal<br />

therefore relates to the original organic sulfur which is only<br />

partially removed in the process, whereas the inorganic sulfur is<br />

removed substantially quantitatively.<br />

Thus, in Table 1, complete elimination <strong>of</strong> the pyritic<br />

and sulfate sulfurs has been achieved with an accompanying 26<br />

percent reduction in organic sulfur, for an overall sulfur reduct-<br />

ion <strong>of</strong> about 50 percent.<br />

Delayed Coking<br />

The original 1957 concept <strong>of</strong> the coal deashing process<br />

was to prepare a coal solution which, after filtration for removal<br />

<strong>of</strong> its ash, sulfur and other contaminants, would be charged to the<br />

conventional Lummui delayed petroleum coking process. The coke<br />

drum vapor would pass to the combination fractionation tower for<br />

separation <strong>of</strong> gas and light and medium distillate from a tower<br />

bottom cycle oil which would be re-used for fresh coal solution.<br />

The bench and pilot coking <strong>of</strong> the deashed coal Solution<br />

proved to be almost routine. This charge stock resembled in many<br />

<strong>of</strong> its characteristics a low temperature carbonization pitch.<br />

Lummus had previously in bench scale and pilot plant delayed coking<br />

apparatus successfully coked both low and high temperature carbon-<br />

ization pitches as well as Gilaonite and Athabasca tar sand pitches.<br />

n


The range ~f temperatures and general operating characteristics<br />

proved similar to those employed for the stocks noted above.<br />

(<br />

Reduced press~re is necessary for high solvent (600-900'F) recovery.<br />

Thus, it is anticipated that full scale plant operation would<br />

produce cokes with volatile matter contents approaching those<br />

normally encountered wich pecroleum stocks. Such cokes would be <strong>of</strong><br />

\<br />

low ash and satisiactorv sulfur contents and would be secured at<br />

high yields. \<br />

The product distribution on coal solution and on coal are<br />

summarized in Table 3, based on a 2:1 solvent to coal ratio. It \<br />

was found on examination <strong>of</strong> the coker total liquid products that<br />

the extraction solvent had been recovered without significant chnage. '<br />

The properties <strong>of</strong> the coker feed and product coke are listed in 1<br />

Table 4.<br />

F<br />

An alternate mechod <strong>of</strong> producing high purity coke utilizes ,<br />

the pure coal excract as the raw material. This may be pulverized<br />

in a ball and ring or xing roller type m i l l , such as is used for<br />

powdered coal burners. The milled pure coal is then used to form a<br />

slurry with a refractory recycle stock, having a boiling range <strong>of</strong><br />

about 500-700'F, The boiling range <strong>of</strong> this stock will vary somewhat,<br />

depending upon conditions in the heoter, the coke drum, and the ratio<br />

\<br />

<strong>of</strong> solids to liquid, but is selected so that sufficient liquid phase 1<br />

remains in the heater coils so as to convey the milled pure coal s<br />

without coke build-up in the heater.<br />

A third method <strong>of</strong> pure coke production considered,<br />

particularly where production <strong>of</strong> pure coke from coal would be<br />

conducted in canjunction wich the operation <strong>of</strong> a refinery, involves<br />

utilization <strong>of</strong> petroleum coker feedstock as the liquid in which the (<br />

slurry <strong>of</strong> pure coal is formed. Where a low coke yield feedstock is<br />

used, the coke produced would be predominantly from pure coal. \<br />

However, che proportion might be varied, depending upon the type <strong>of</strong><br />

coker feedstock employed and the ratio <strong>of</strong> solids to liquid in the<br />

slurry charged LO the delayed coker.<br />

Alternate Processes for Coal Extract Recovery \<br />

As an alternate to the recovery <strong>of</strong> coal extracts <strong>of</strong><br />

original or decreased volatile matter contents by distillation, as<br />

noted in Tables 1 and 3, it was determined that these products could .<br />

be recovered readily from solution by precipitation with hydrocarbon ,<br />

solvents. Thus, a paraffinic solvent yielded the complete deashed<br />

coal extract, whereas it was possible to recover a deashed coal with<br />

a volatile matter content 60 weight percent below that <strong>of</strong> the original<br />

coal with control <strong>of</strong> intermediate product values by manipulation <strong>of</strong><br />

the aromaticity <strong>of</strong> the solvent blends.<br />

c<br />

4<br />

\<br />

\<br />

,<br />

,


385<br />

Referencee<br />

1. Bloomer, W. J., and Martin. S. W.. U. S. Patent 3,109,803<br />

(November 5, 1963).<br />

2. Dicalite 40, General Refractories Company, used for bench and<br />

pilot filtrations.<br />

3. Patent pending,<br />

4. Orchin, M., Golumbic, C., Anderson, J. E.,<br />

U. S. Bur. Mines Bull. 505, 1951.<br />

and Storch, 8. H.,<br />

5. Patent pending.<br />

I<br />

. . .


. ..<br />

386<br />

9<br />

* -<br />

r.<br />

Y<br />

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r.<br />

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0<br />

..<br />

mo<br />

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..<br />

m<br />

m N<br />

90<br />

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m<br />

0<br />

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In<br />

O H .. *o<br />

..<br />

MN<br />

dln<br />

NN<br />

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rc<br />

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-I M<br />

a m<br />

'i<br />

c'<br />

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u? b<br />

-<br />

r,<br />

C<br />

i:<br />

0)<br />

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..<br />

ON<br />

om<br />

0-6<br />

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tnm<br />

rn'<br />

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IC-.<br />

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..<br />

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m l -<br />

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0<br />

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- L (<br />

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.)<br />

.L<br />

m<br />

388<br />

I


.<br />

UI<br />

m<br />

rs<br />

m<br />

389<br />

. . . .<br />

t u 0 - r -<br />

tu CI 0 9.<br />

N 9<br />

4<br />

$<br />

0,<br />

Y<br />

s<br />

c<br />

C<br />

0)<br />

d<br />

0<br />

ln<br />

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0<br />

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I


TABLE 4<br />

390<br />

DELAYED COKING OF DEASHED COAL SOLUTION<br />

RESULTS OF COKER TEST RUN DC-13<br />

Properties <strong>of</strong> Feed.(’)<br />

Specific Gravity, 100/60*F<br />

S<strong>of</strong>tening Point. *F (R&B)<br />

Benzene Insoluble. Wt.70<br />

Properties <strong>of</strong> Coke<br />

Wt. Percent <strong>of</strong> Feed<br />

Density, lbs/ft3<br />

By Weight <strong>of</strong> Volume 50.1<br />

Occupied in Coke Drum.<br />

Coke Drum Cokc Drv.7<br />

so. 1 Kc?. 2<br />

1.1926 l.!6!l<br />

158<br />

22.2<br />

25.7<br />

By Weight <strong>of</strong> Water 66.7<br />

’ Displaced by Sample<br />

Volatile Matter, Wt. % 9.17<br />

Fixed Carbon, Wt. % 90.22<br />

Ash, Wte% 0.61<br />

Sulfur. Wt. % 0.37<br />

Heating Value, BTU/lb. 14,520<br />

(1) Weight percent coal extract<br />

Benzene insoluble, weight p<br />

. . .. . . . .<br />

. .<br />

. . .<br />

-. .. . .<br />

r<br />

-26.2<br />

ent- 2 I., 0<br />

ion. 5<br />

I?. 6<br />

22.3<br />

38.5<br />

51.3<br />

10.06<br />

89.’28<br />

0.66<br />

0.38<br />

I<br />

;<br />

1<br />

1<br />

\<br />

\


9'<br />

-7<br />

.I<br />

\<br />

f-<br />

P<br />

,<br />

/<br />

,/-<br />

391<br />

TABLE5<br />

rr-ovx'rr STUDY - DTASHED COAL PRODUCT<br />

D:ar.t Cost 513,400,000 d 24 000s OOO<br />

Cost/Ton //MM BTU CostrTon<br />

\<br />

C'MM BTU<br />

Product Product<br />

Raw b! ate ria; ( Cc L 1)<br />

Lzkor, SILT) e r ~ s : ion,<br />

56.50<br />

:. 14<br />

21.6<br />

3.8<br />

$6.50<br />

'<br />

. .9R<br />

, 21.6 . . ,<br />

. . .<br />

. ' 3;2<br />

.<br />

R Over.':cai<br />

Ctiiitics 1.30 4.3 ,' . 1;30 ,<br />

4.3 . .<br />

De ?- .. ,. : .c..-..on . ,:<br />

\4 a. ..., -- .-. - - ..-r.ce -<br />

1.19 '<br />

.54<br />

3.9<br />

1.8<br />

1.06<br />

.40' '<br />

3.5, '<br />

-1.6.<br />

Tnsc... . A-.,cc - 4 :>:erest . .A9 2.9 , .80 .: . . 2,7<br />

-<br />

s;;i.- , J4!S - .I5 - .5 - .IS<br />

.5 .<br />

CY,,- LT?cra? ng Costs S11.71 38.R $11.27 ' 37.4<br />

-<br />

3y-7 :occct c red its 2.60) (8.6) (2.60) - (8.6)<br />

yet C:c:ati'r.z Costs<br />

q:c-z; . 'r.vcst-ncnt Sc',irn<br />

$9. ! 1<br />

2.24<br />

30.2 $8.67<br />

- 7.4 2.00<br />

2A. 8<br />

- 6.6<br />

s2*c, ->:.ce, 911.35 37.6 $10.66 35.3<br />

-.<br />

d- :L ?rice,<br />

= 54.00 'tor.:<br />

39.72 31.9 $9.03 29.6<br />

' 7 ~ 1 $j.?O,ton) ,'<br />

Sz.-s: :,<br />

:.<br />

Plant is a 'grass-rcots' facility capable <strong>of</strong> hahdling run-<strong>of</strong>*minc cool<br />

from s?ockpile.<br />

LsSor - SS.OO/rnan hour including supervieton and overhead.<br />

2. Utilities - Electricity 3.006/KMrH<br />

Steam Q$ .5O/M Ibe.<br />

4.<br />

Cooling Water B$.O2/M Gallons<br />

Deoreciation - Straight Line over 15 year period.<br />

5. Vaintrnance - 3OL <strong>of</strong> investment.<br />

6. Insurance & Interest - 5% <strong>of</strong> Plant Colt.<br />

7. By-product Credits - 8.01 I.pound average for net execs. dirtillate.<br />

8. Pay-Out - R Years. - - - -<br />

/<br />

I


,<br />

!<br />

I- on<br />

'---


THE HEAT OF REACTION?% HYDROGEN AND COAL<br />

A. L. Lee, E. L. Feldkirchner, F. C. Schora,and J. J. Henry*<br />

Institute <strong>of</strong> Gas Technology<br />

Chicago, Illinois<br />

This investigation is a part <strong>of</strong> the study conducted at the Institute<br />

<strong>of</strong> Gas Technology (1,2,4,5,6,7,9,10,11) to obtain the necessary infor-<br />

mation for designing an efficient coal hydrogasification plant. A thor-<br />

mgh literature search reveals that there is no reported data on the<br />

heat 3f reaction <strong>of</strong> hydrogen and coal. Therefore, two calorimeters were<br />

desisned, constructed, and operated, one to measure the heat <strong>of</strong> reaction<br />

md the other to meesure heat capacity by the drop method. The heat-<strong>of</strong>-<br />

reaction calorimeter can be operated at temperatures up to 1500'F and<br />

pressures up to 1500 psia; the drop calorimeter operates at atmospheric<br />

pressure and temperatures up to 1500°F. This paper reports the results<br />

<strong>of</strong> the following investigations :<br />

APPARATUS<br />

1. The heat <strong>of</strong> reaction <strong>of</strong> hydrogen with coals<br />

and coal chars after various degrees <strong>of</strong> gasi-<br />

fication.<br />

2. The heat <strong>of</strong> reaction <strong>of</strong> coa1,pretreatment.<br />

3. The heat capacity <strong>of</strong> coals and coal chars.<br />

The heat-<strong>of</strong>-reaction calorimeter built by Dynatech Corporation is<br />

shown in Figure 1. The sample is placed in the upper portion <strong>of</strong> the<br />

neck which is cold. The calorimeter body is filled with hydrogen and<br />

heated. The temperature <strong>of</strong> the calorimeter body is measured by foi2<br />

thermocouples and two platinum resistance thermometers. The sample is<br />

lowered into the body after the temperature has remained steady for 2<br />

hours. The change in temperature due to a reaction is then measured as<br />

a function <strong>of</strong> time.<br />

The drop calorimeter, which was also built by Dynatech, is shown in<br />

Figure 2 . The sample is placed in the top f'urnace until it reaches the<br />

desired temperature. It is then dropped into the copper receiver,and<br />

the heat capacity <strong>of</strong> the sample is determined from the temperature rise<br />

and heat capacity <strong>of</strong> the copper receiver.<br />

EXPERIIQCNTAL FESULTS<br />

'J<br />

I' The major problem encountered in determining the heat <strong>of</strong> coal reactisns<br />

at high temperature and high pressure is prereaction, since coals<br />

1 Ceconpose when heated. Meaningful results can be obtained only if the<br />

A'<br />

czal and hydro&en react at conditions at which the desired temperature<br />

I and pressure are stabilized. Therefore, the method <strong>of</strong> introducing the<br />

sayple t2 the reaction conditions is critical. The coal must not react<br />

I befsre the conditions are set, and the pressure must not be disturbed<br />

when the coal is introduced.<br />

!:<br />

1 ' * Dynatech Corp. , Cambridge, Massachusetts.<br />

(<br />

><br />

\<br />

c<br />

f


394<br />

The present method is to keep the sample at room temperature inside<br />

the calwimeter drop tube so that the reaction will not take place prematurely.<br />

Convectim shields are installed to prevent a large heat loss<br />

:rm convectim and to ensure that the.sample is in a cold zone while<br />

L l<br />

L..c cel?rizeter is being stabilized at the reaction cmciitions.<br />

Establishing ki heat balance around the calorimeter was necessary in<br />

order to calculate the heat <strong>of</strong> reaction from experimental 'data. The<br />

imzt b?Jance is best expressed by:<br />

-<br />

where: AHR = heat <strong>of</strong> reaction<br />

' !I, =<br />

in<br />

heat input from the neck heater<br />

m = mass<br />

C = heat capacity<br />

P<br />

AT = temperature change<br />

chain<br />

3?c!i term in Equation 1 must be either established by calibration or<br />

acccrately measured. The heat capacity <strong>of</strong> the calorimeter metal was de-<br />

tr'rixined in the drop calorimeter. These data are shown in Figure 3,<br />

The effective nCp <strong>of</strong> the reaction calorimeter was calibrated by a ,-*'<br />

constant-heet-input technique in a hydrogen atmosphere at 1000 psia and<br />

4 ,~~.?cratures<br />

q-, from 840° to 1460°F. The results are presented in Figure 4. jy<br />

After the Calorimeter constants were determined, the effective (mCpdT)'s r<br />

<strong>of</strong> the convection shield, the chain, and the empty sample basket were<br />

czlibrated in the calorimeter to determine the change <strong>of</strong> heat input wjth<br />

ti-", as shown in Equation 2:<br />

where : K(A) = a constant dependent only on time<br />

4 = time<br />

Combining Equations 1 and 2, we have:<br />

Eq-dation 3 was used to calculate the heat-<strong>of</strong>-reaction data reported in<br />

this paper.<br />

(1)<br />

\<br />

\s<br />

\


1<br />

I<br />

i Design <strong>of</strong> a hydrogasification $??ant requires data on the heats <strong>of</strong><br />

I reaction <strong>of</strong> raw coal in the coal pretreatment process, the pretreated<br />

Coal in the low-temperature gasifier, the residue from the low-tempera-<br />

'I twe gasifier in the high-temperature gasifier, and the residue from<br />

/ iA? high-temperature gasifier (4,6). The heat-<strong>of</strong>-reaction and heat capa-<br />

city measurements are given in Tables 1 and 2. Figure 5 shows the tem-<br />

j perature and pressure pr<strong>of</strong>iles <strong>of</strong> a typical experimental m.<br />

DISCUSSION<br />

><br />

Until now, the heat <strong>of</strong> the coal hydrogasification reaction has only<br />

been determined by calculation. These calculations have become more<br />

c Precise as more data became available, but no measurements were made<br />

to check the validity <strong>of</strong> the calculated data.<br />

J<br />

/ Initially (in the absence <strong>of</strong> accurate pilot plant yield data), the<br />

, :;eat <strong>of</strong> reaction was estimated by assuming that coal and carbon were<br />

, ewivalent and that the hydrogasification reaction could be approxi-<br />

:-ited. by (j, 8) :<br />

i' C + 2H2 - CHq<br />

' This approach, <strong>of</strong> course, is very crude and could not be expected to<br />

give a reliable answer, but it could be usef'ul for comparing the therf<br />

rial efficiencies <strong>of</strong> various gasification processes.<br />

The next approach, using pilot plant data (7), was to calculate the<br />

'heat <strong>of</strong> reaction from the heats <strong>of</strong> combustion <strong>of</strong> the reactants and pro-<br />

,'ducts. The heats <strong>of</strong> combustim <strong>of</strong> various coals could be obtained by<br />

a Parr-bomb calorimeter or calculated by the modified Dulong formula.<br />

'But if one attempts to calculate the heat <strong>of</strong> reaction <strong>of</strong> hydrogen and<br />

7 coal from heats <strong>of</strong> combustion, there axe two drawbacks.<br />

First, be-<br />

)cause the calculation involves taking the differences <strong>of</strong> large numbers<br />

<strong>of</strong> the same order <strong>of</strong> magnitude, <strong>chemical</strong> analyses <strong>of</strong> all reactants and<br />

1 products must be very accurate and pilot material balances must be quite<br />

) clme to 100 percent or else the balance must be forced. If this is<br />

i/not the case, large errors can be made in this calculation. This makes<br />

the calculated heat <strong>of</strong> reaction dependent on the quality <strong>of</strong> the analy-<br />

' tical data and on the method used to force the balance. The second<br />

'drawback is that the calculated heat <strong>of</strong> reaction is determined for 25'C,<br />

9 so no information is obtained on the reaction heat at actual reaction<br />

' temperatiires.<br />

v<br />

, <strong>of</strong> cc',irse, if the heat <strong>of</strong> reaction could be determined at one temperature,<br />

the heat <strong>of</strong> reaction at various temperatures could be cal-<br />

Iculated from heat capacity data. Some heat capacity data are available<br />

in the literature for coals and cokes, but none are available for<br />

' the particular coals used here. Moreover, the measurement methods<br />

',u'sed so far are not very accurate. In most cases the gaseous decom-<br />

, position products were allowed to escape from the calorimeters during<br />

I coal hcatup, and, consequently, the heat capacity data are rather<br />

, douhtP,l.<br />

\<br />

2 from the heat <strong>of</strong> formation data for C + 2H2 - CH4 and the pilot plant<br />

ddata,with that obtained from the calorimetry studies is shown in Fig-<br />

A conprison <strong>of</strong> the heats <strong>of</strong> reaction <strong>of</strong> hydrogen and coal obtained<br />

J WE<br />

i<br />

c. Iiote that the pilot plant data were based on a 77'F reference<br />

,<br />

J


396<br />

‘c erperature, while the present experimental data were obtained at opereti:i;<br />

conditions. Noreover, the experimental data were obtained from<br />

coals at four different stages <strong>of</strong> reaction: raw coal, pretreated coal,<br />

lw- t emperature gasification residue, and high- t emperature gasification<br />

residue. Ash balances were used to put these results on a common basis.<br />

The ash balance calculations gave the percent <strong>of</strong> carbon gasified in<br />

each cDal or char. Raw coal was asswed t3 have 0s carbon gasified.<br />

7-L~s Figure 6 shows the general trend <strong>of</strong> the heat <strong>of</strong> reaction.<br />

Accurate heat-sf-reaction data are given in Table 1. Although the<br />

pilot plant data are considerably scattered, the average value is not<br />

tm different from that obtained by the other methods. The calorime-<br />

try data also show some scattering, which is due to the hetemgeneous<br />

nature <strong>of</strong> the mal, and the characteristics <strong>of</strong> the calorimeter and the<br />

sensiw instruments. Examinations <strong>of</strong> the temperature measurement, the<br />

pressure measurement, the temperature distribution in the calorimeter,<br />

the total mass balance, and the calibration results obtained from the<br />

cmstant-heat-input method and experimental runs on hydrogen and 2-<br />

aecane reactions indicate that the data reported in Table 2 should not<br />

::zve T: deviation greater than 10%.<br />

This work is jointly sponsored by the American Gas Association and<br />

tile U.S. Department <strong>of</strong> the Interior, Office <strong>of</strong> Coal Research. Their<br />

suppopt is gratefilly acknowledged. Valuable advice and discussions<br />

riere provided by Drs. B. S. Lee, S. A. Weil, and C. W. Solbrig <strong>of</strong> the<br />

Institute <strong>of</strong> Gas Technology. J. R. WSando assisted in the experimen-<br />

tal :.:3rl.;.


i<br />

Ij<br />

EPERENCES CITED<br />

307<br />

HJ7drOgen Mixtures at Eigh Temperatures and Pressures, " Ind. E~P.<br />

Chex Process Desim Develop. 4, 134-42 (.1965) April.<br />

Huebler, J. and Schora, F. C., "Coal Hydrogasification, Chem.<br />

Erg. Prom. 62 87-91. (1966) February..<br />

,'<br />

' JANAF Thermo<strong>chemical</strong> Tables. Distributed by: Clearinghouse for<br />

Federal Scientific and Technical Information, Springfield, Va.<br />

KaVlACkr V. J. and Lee, B. S., "Coal Pretreatment in Fluidized<br />

Bed, he??. Chem. SOC. Div. Fuel Chem. Preprints 10, No. 4J<br />

131-39 (1966 September.<br />

Lindentl H. R., "Pipeline Gas From Coal: Status and Future Prospects,<br />

Coal Ape 5, 64-71 (1966) January.<br />

Pyrcioch, E. J., Lee, B. S. and Schora, F. C., "Hydrogasification<br />

<strong>of</strong> Pretreated Coal for Pipeline Gas 'Production, It her. Chem. SOC.<br />

Div. Fuel Chem. Preprints 2, No. 4, 206-23 (1966) September.<br />

Pyrcioch, E. J. and Linden, H. R., ";ipeline Gas by High-Pressure<br />

Fluid-Bed Hydrogasification <strong>of</strong> Char, Ind. Erg . Chem. E,, 590-94<br />

( 196 0 ) July.<br />

Rossini, F. D. et al., Selected Values <strong>of</strong> Physical and Thermo-<br />

dynamic Properties <strong>of</strong> Hydrocarbons and Related Compounds.<br />

Pittsburgh: Carnegie Press, 1953.<br />

Tajbl, D. G., Feldkirchner, H. L. and Lee,IIA. L., "Cleanup<br />

Methanation for Hydrogasification Process her. Chem. SOC.<br />

Div. Fuel Chem. Preprints l.0, No. 4, 235-45 (1966) September.<br />

Tsaros, C. L. and Feldkirchner, H. L., "Production <strong>of</strong> High Btu<br />

Gas, 'I Chem. -*62, 49-54 (1966) August.<br />

von Fredersdorff, lIC. G. and Vandaveer, F. E., "Substitute Natural<br />

Gas From Coal, in Segeler, C. G., Ed., Gas Wineers Handbook,<br />

Section 3, Chap. 9, 3/100-3/123. New York: The Industrial<br />

Fress, 1965.<br />

I


2,<br />

'!<br />

!<br />

Proximate Analysis, wt $<br />

Moisture<br />

Vo lat i les<br />

' Fixed Carbon ,<br />

Ash<br />

Total<br />

ntimte Analysis, wt %<br />

Cerbon<br />

Hydrogen<br />

Nitrogen<br />

Oxygen<br />

Sulrur<br />

Ash .<br />

Total<br />

Reactyon Temperature, OF<br />

Reaction Pressure, psia<br />

Coal Reacted (Av J, %<br />

Carbon Gasified YAvg), %<br />

Avg AHR, Btu/lb coal<br />

rkacted<br />

3P8<br />

Table 1. ANAE$SIS OF COATl AND COAL CHARS<br />

Raw Pretreated Low-Temp FTigh-Temp<br />

Coal Coal .' Residue Residue<br />

-<br />

1.3<br />

34:6 '<br />

52.0<br />

-&&<br />

0.5<br />

23.3<br />

63.5<br />

d%<br />

0.6<br />

4.6<br />

77.6<br />

1oo.o 17*2<br />

0.6<br />

3.3<br />

71.6<br />

24.5<br />

m<br />

71: 2<br />

5.14<br />

1.23<br />

6.03<br />

70.1 ~<br />

3.70 '<br />

1.37<br />

* '76.9'<br />

2.05<br />

1.01<br />

0.55 ,<br />

4.19<br />

12!21.<br />

100 I 00<br />

1300<br />

1000<br />

$49.7<br />

50.6<br />

181% .<br />

*' 8.30<br />

-. 3.80<br />

-<br />

12 * 73<br />

100.00<br />

1300<br />

1000<br />

47.2<br />

41.0<br />

I<br />

1919 ',<br />

2 .&I<br />

17 30<br />

m37<br />

1300<br />

1000<br />

27.3<br />

29.5<br />

2432<br />

Table 2. HEAT OF REACTfm OF COAL. . \<br />

I<br />

72.6<br />

1.08<br />

0.54<br />

0.00<br />

1.24.<br />

24.62<br />

100..00<br />

1300 \<br />

1000<br />

28.8 ,<br />

26.0,<br />

3078<br />

Temperature, Pres sure, Coal 'Carbob mR,, Btu/lb'<br />

Material OF pia I Reacted,% Gasified,$ coal' reacts<br />

d<br />

Raw coal<br />

1000 41.5 . -- 1300 /<br />

Raw coal<br />

1000 .52.4 50.7 8 1951 \<br />

Raw coal . 1300 1000 52.2 '52.0 1723<br />

RZIT coal ,1300 1000 48.1 55.6 1788 c<br />

Raw coal 1300 1000 46.1 44.2 18 07 1<br />

Raw coal 1400 1000 51.7 52.3 1775<br />

?retreated coal 1300<br />

Pretreated coal 1300<br />

Pretreated coal 1300<br />

Pretreated coal 1300<br />

Pretreated coal 1300<br />

bw-temp residue 1300<br />

bw-temp residue 1300<br />

HiZh-temp residue 1300<br />

r.<br />

1000<br />

1000<br />

1000<br />

1000<br />

4000<br />

1000<br />

1000<br />

1000<br />

7 -<br />

*<br />

46.1 37.6 1935 $\<br />

47.3 41.2 1717<br />

47.3 41.5 1844<br />

47.1 40.0<br />

48.3 45.0 212:; *<br />

\<br />

\<br />

?<br />

\<br />

- \


I<br />

i /<br />

- .<br />

399<br />

. . .<br />

I .<br />

2’<br />

0<br />

H<br />

fi<br />

rl<br />

a)<br />

h<br />

J


0 IS<br />

0 14<br />

LL<br />

9 013<br />

e<br />

\<br />

3<br />

b-<br />

m<br />

*- 012<br />

t<br />

V<br />

a<br />

4<br />

V<br />

b- 0 I1<br />

a<br />

W<br />

I<br />

0 IO<br />

0 09<br />

200 400 600 eo0 1000 1200 1400 1600<br />

TEMPERATURE . OF A-Ile14OS<br />

Figure 3. MEAN HEAT CAPACITY OF CALORIMETER<br />

(From 70°F to Temperatures Indicated)<br />

800 900 1000 1100 1200 1300 1400 600<br />

, TEMPERATUREPF L-IIII404<br />

Figure 4. CALIBRATION OF HEAT-OF-REACTION CALORIMETER


I20 0 zo -0 SO 00 100 110 110 160 In0 200 I10 140 1.0 zoo<br />

TIME, min<br />

Figure 5. TIME-rTEMPERATLTRE DATA FOR HEAT OF REACTION OF<br />

HYDROGEN AND COAL<br />

3900<br />

3700<br />

3wx)<br />

3300<br />

w c<br />

y 3100<br />

Y<br />

22.00<br />

d<br />

0 2700<br />

m<br />

2<br />

2 2500<br />

+<br />

m<br />

,i 2=<br />

0 NOT PLANT DATA<br />

? Zloo b RAW COAL .<br />

RlETREAIED COIL<br />

1000 V LOW-TEMP RESIOVE<br />

0 MIGM-TEMP RESIDUE<br />

1700 MAT-Of-FORMATION<br />

1300<br />

0 IO 20 30 - 40 50 60 m m<br />

CARBON GASIFIED. Y .<br />

,101.s*<br />

Figure 6. COMPARISON OF DATA FOR HEAT OF REACTION<br />

OF HYDROGEN AND COAL<br />

J


402<br />

HYDROGEN CYANIDE PRODUCED FROM COAL AND AMMONIA<br />

, .-.<br />

G. E. Johnson, 'W. A. Decker, A. .J. Forney, and J. H. Field ' ,':'<br />

Pittsburgh Coal Research Center, U. S. Bureau <strong>of</strong> Mines,<br />

4800 Forbes Avenue, Pittsburgh, Pennsylvania 15213<br />

' INTRODUCTION, .<br />

Hydrogen cyanide (HCN) has been one <strong>of</strong> the country's strongest growth<br />

petro<strong>chemical</strong>s in recent years. U. S. production has increased from 174 million<br />

pounds in 1960 to 350 million pounds in 1964, a 100-percent increase over the<br />

4-year period. The growth <strong>of</strong> production <strong>of</strong> hydrogen cyanide has been directly<br />

'related to the expansion in production <strong>of</strong> synthetic textiles from acrylonitrile.<br />

Relative growth and production <strong>of</strong> hydrogen cyanide and acrylonitrile is as<br />

follows :.<br />

Production <strong>of</strong> Hydrogen Cyanide and Acrylonitrile<br />

Hydrogen cyanide,?' Acrylonitrile,<br />

Year million lb million lb<br />

1960 174 229- lo/<br />

1961 211 25%;<br />

1962<br />

1963<br />

1964<br />

1965<br />

266<br />

293<br />

350<br />

---<br />

360-<br />

10/<br />

455-<br />

593-<br />

10/<br />

371 (6 months)- 4/<br />

About 50 percent <strong>of</strong> the total output <strong>of</strong> hydrogen cyanide goes into the<br />

production <strong>of</strong> acrylonitrile; most <strong>of</strong> the remainder is use in production <strong>of</strong><br />

adiponitrile and the manufacture <strong>of</strong> methyl methacrylate.1' However, in recent<br />

years acrylonitrile and adiponitrile are being produced by processes which<br />

generate hydrogen cyanide as a byproduct.?/ The bulk <strong>of</strong> acrylonitrile is a,<br />

used in production <strong>of</strong> acrylic fiber (Orlon, Acrilan, Dynel, Zefran, etc.),-<br />

a smaller amount in production <strong>of</strong> nitrile rubber, the adiponitrile in manu-<br />

facture <strong>of</strong> Nylon.<br />

The manufacture <strong>of</strong> sodium cyanide utilizes about 7 percent <strong>of</strong> hydrogen<br />

cyanide production. The remaining hydrogen cyanide goes to a large number <strong>of</strong><br />

relatively small uses including ferrocyanides, acrylates, ethyl lactate, lactic<br />

acid, chelating agents, optical laundry bleaches, and pharmaceuticals.<br />

The Andrdssod process is the major commercial process used for producing<br />

hyjrogvli :/aiide. It invo1v:s the reaction <strong>of</strong> methane, ammonia, and air over<br />

a platinum catalyst at l,OOOo to 1,200' C.21 The platinum catalyst is usually<br />

alloyed with rhodium (10 to 20 percent).<br />

Conversion by the Andrussow process in a single pass is limited to about<br />

69 percent <strong>of</strong> the ammonia (about 75 percent with gas recycle) and 53 percent<br />

<strong>of</strong> the methane. A typical analysis <strong>of</strong> the reaction gases leaving a catalytic<br />

reactor is as follows in volume-percent: Nitrogen 56.3, water vapor 23.0,<br />

hydrogen 7.5, hydrogen cyanide 6.0, carbon monoxide 4.4, ammonia 2.0, methane<br />

0.5, carbon dioxide 0.2, and oxygen 0.1.<br />

a/ Reference to trade names is made for identification only and does not imply<br />

endorsement by the Bureau <strong>of</strong> Mines.<br />

I


3<br />

1<br />

403<br />

In the Catalytic Degussa process which is not in general use but is similar<br />

to the Bureau <strong>of</strong> Mines method in that heat is provided externa.lly, the <strong>of</strong>fgas<br />

from the ammonia-methane reaction contains more than 20 percent hydrogen,cyanide.<br />

Utilization <strong>of</strong> methane and ammonia are reported as 91 and 85 percent, respect-<br />

ive ly .<br />

In its search for new uses for coal the Bureau <strong>of</strong> Mines has been .investigating<br />

the production <strong>of</strong> hydrogen cyanide from cpa.1. Although hydrogen cyanide<br />

is present in coke oven gases, and at one time was recovered as a byproduct,'<br />

this source <strong>of</strong> the gas has not been commonly used in the United States since the<br />

development <strong>of</strong> the newer methane-ammonia.processes. Although the production <strong>of</strong><br />

hydrogen cyanide from coal is technically feasible, production in yields that<br />

could be competitive is a problem <strong>of</strong> major concern.<br />

..<br />

. .<br />

EQUIPMENT AND PROCEDURE<br />

.. .<br />

Figure 1 is a flowsheet <strong>of</strong> the experimental unit. Coal ground to minus 300<br />

mesh is dropped in free-fall through a heated reaction zone in the presence <strong>of</strong><br />

ammonia at rates up to 1.10 lb/hr. A revolving-disk feeder especially designed.<br />

by the Bureau <strong>of</strong> Mines to feed coal at low rates was constructed; it delivered "<br />

to within 5 percent <strong>of</strong> the desired feed rate.<br />

A special coal feed system is used to prevent agglomeration and possible<br />

plugging <strong>of</strong> the reactor by heating the coal rapidly through its plastic range<br />

(about 400' C).<br />

The reactor itself is a &-foot length <strong>of</strong> vitreous refractory mullite,<br />

1-1/8 inches ID and 1-3/8 inches OD, jacketed with two electrical resistance<br />

heaters. The top heater (maximum temperature 850" C) is 12 inches long and is<br />

wound with Nichrome wire. It serves as preheater for the coal and gas. A<br />

Kanthal heater (Al-Cr-Co-Fe alloy, maximum temperature 1,250' C) encloses the<br />

center 20 inches <strong>of</strong> the tube, or the reaction zone. The bottom section <strong>of</strong><br />

the reactor is exposed to the atmosphere for rapid cooling <strong>of</strong> the product gases.<br />

The bottom <strong>of</strong> the reactor tube fits into a 4-liter side-arm flask or char<br />

receiver in which the heavier solids are collected. The fine solids and carbon<br />

black produced are collected in an electrostatic precipitator. After the<br />

product gases leave the precipitator they pass through a cooler, then they are<br />

either metered or sent through absorbers to remove the hydrogen cyanide for<br />

analysis.<br />

All <strong>of</strong> the piping and vessels are stainless steel or glass in order to<br />

counteract the corrosive nature <strong>of</strong> the gases. Since the gases are toxic, the<br />

unit is completely enclosed, and the enclosure is well ventilated to prevent<br />

any accumulation <strong>of</strong> escaped gases. The whole structure (6 ft x 6 ft x 15 ft<br />

high) is covered with steel sheeting. It has an exhaust blower (400 cfm) on the<br />

ro<strong>of</strong> and access doors at both ground and 8-foot levels. Figure 2 shows the<br />

exterior <strong>of</strong> the unit and figure 3 shows its interior.<br />

Product gas can be recycled to the top <strong>of</strong> the reactor adjacent to the<br />

cooled feed tube along with part <strong>of</strong> the feed gas. This flushes away any tar<br />

vapors which might adhere to the walls and cause plugging. The remainder <strong>of</strong><br />

the feed gas (0 to 10 scfh) enters the reactor with the coal. Ammonia, helium,<br />

methane, nitrogen, or air, or mixtures <strong>of</strong> these gases fed from cylinders have<br />

been used as feed gas.


404<br />

Before startup, the system is purged with inert gas. After the reactor<br />

has been heated to 1,250' C the desired flows <strong>of</strong> coal and gas. are started.<br />

Ammonia and nitrogen OK helium are the gases usually used. The gas flow is<br />

generally split, part entering the top <strong>of</strong> the reactor adjacent to the cooled<br />

feed tube, and the remainder entering with the coal.<br />

The powdered coal is fed through a steam-jacketed tube (5/16Linch OD) which<br />

extends into the preheat zone <strong>of</strong> the reactor. .The coal leaves the end <strong>of</strong> the<br />

feed tube which is at the temperature <strong>of</strong> the steam to enter the preheat zone <strong>of</strong><br />

850' C. The temperature <strong>of</strong> the coal rises very suddenly to 850" C because <strong>of</strong><br />

the high heat-transfer rate to the small particles. The carrier gas (usually<br />

helium, an inert gas) fed with the coal keeps the particles in motion and helps<br />

prevent agglomeration as the coal rapidly passes through its plastic range.<br />

Proximate and. ultimate analyses-/are made <strong>of</strong> the char and heavier<br />

solids collected in the char receiver and <strong>of</strong> the lighter solids collected by<br />

the electrostatic precipitator. Mass spectrometric and chromatographic analyses<br />

are made on spot samples <strong>of</strong> the product gas. For cyanide determinations,<br />

metered amounts <strong>of</strong> product gas are bubbled through two scrubbers in series<br />

containing solutions <strong>of</strong> sodium hydroxide. Titration with silver nitrate solu-<br />

tion determines the total cyanide pre sent .i/<br />

EXPERIMENTAL RESULTS AND DISCUSSION<br />

The initial tests were made with a metallic reactor tube, but because <strong>of</strong><br />

low yields <strong>of</strong> hydrogen cyanide and failure <strong>of</strong> the metal at the temperatures<br />

employed, the metal tube was replaced by a ceramic reactor tube.<br />

In all the tests <strong>of</strong> this report with hvab coal, Pittshrgh seam coal from<br />

Bruceton, Pa., was used. Its ultimate analysis is as follows in'percent:<br />

Carbon 7.5.6, ash 8.4, oxygen 8.0, hydrogen 5.1, nitrogen 1.6, and sulfur 1.3.<br />

The effect <strong>of</strong> varying the coal-ammonia feed rates is illustrated in table 1.<br />

Hydrogen cyanide yields were computed from the wet-<strong>chemical</strong> method <strong>of</strong> analysis<br />

which is considered the more reliable method since it was determined from pro-<br />

portionated gas samples taken continuously throughout the test (sample volume<br />

<strong>of</strong> 0.2 to 2 cu ft). Only spot gas samples (sample volume 0.01 cu ft) were used<br />

for the chromatograph and mass spectrograph analyses.<br />

In test C-241 the'coal-feed rate was 0.37 lb/hr and the ammonia-feed rate<br />

was 1 cu ft/hr. (All process gas volumes reported are corrected to standard<br />

.conditions <strong>of</strong> 0" C and 760 mm mercury pressure.) A hydrogen cyanide yield <strong>of</strong><br />

0.6 cu ft per cu ft <strong>of</strong> ammonia reacted was obtained, corresponding to about<br />

12 percent hydrogen cyanide in the product gas.<br />

In test C-243 the hvab coal-feed rate was,reduced to 0.19 lb/hr, while the<br />

ammonia-feed rate was increased to 2.3 cu ft/hr. A yield <strong>of</strong> 0.4 cu ft hydro-<br />

gen cyanide per cubic foot <strong>of</strong> ammonia consumed was obtained, corresponding to<br />

about 13 percent hydrogen cyanide in the product gas.<br />

The yield <strong>of</strong> hydrogen cyanide per pound <strong>of</strong> coal was approximately doubled<br />

when the coal-feed rate was halved and the ammonia-feed rate doubled (tests<br />

C-241 to 243), while the hydrogen cyanide yield per cubic foot <strong>of</strong> ammonia con-<br />

sumed decreased by one -third.


’f ’f<br />

\<br />

?<br />

i<br />

i<br />

k<br />

><br />

/<br />

f<br />

j<br />

I<br />

405<br />

Table 1.- Data from Tests with hvab Coal and Ammonia with Helium at 1,250° C<br />

Product gas, percent<br />

Test HCNL’ H,S N& H2 O-, N, CO ’ C02 C& CZ% C3H8 C8H10<br />

C-241 11.8 0.0 0.0 77.7 0.1 6.7 9.6 0.3 5.1 0.4 I 0.1 0.0<br />

C-243 13.1 .O 17.5 68.6 .9 6.8 4.0 .1 1.0 .o .o 1.1<br />

C-239 13.2 .1 .5 75.9 .1 4.4 10.6 .5 6.9 .6 .I .3<br />

C-198 5.4 .3 .O 78.3 .3 3.5 11.1 .3 5.7 .5 .o .o<br />

Feed Yield, cu ft<br />

Total<br />

Coal <strong>of</strong>f gas Length HCNIC~<br />

HCNICU<br />

He 3 NY3r feed, He-free, <strong>of</strong> run, HCN/lb ft N& ft N b<br />

cu ft/hr cu ft/hr lb/hr cu ft/hr min coal feed consumed<br />

C-241 1-00 1.00 0.37 5.06 30 1.59 0.60 0.60<br />

C-243 0.49 2.35 .19 4.90 30 3.31 .27 .40<br />

C-239 .98 1.00 .73 5.59 15 1.01 .74 .76<br />

C-198 2.12 0.20 .37-.40 3.61 15 0.51 .98 .98<br />

- 11 Wet-analytical method <strong>of</strong> analysis for HCN only; other components are the<br />

average <strong>of</strong> 2 chromatograph and 2 mass spectrometer analyses, HCN-free basis.<br />

In test C-239 (table 1) the coal-feed rate was increased to 0.73 lb/hr,<br />

while the ammonia flow was maintained at 1 cu ft/hr. A hydrogen cyanide yield<br />

<strong>of</strong> about 0.8 cu ft per cubic foot ammonia reacted was obtained, equivalent to<br />

about 13 percent hydrogen cyanide in the product gas.<br />

In the next listed test, C-198, the coal-feed rate was 0.37 to 0.40 lb/hr,<br />

while the ammonia flow was only 0.2 cu ft/hr. The hydrogen cyanide content in<br />

the product gas was only 5 percent, table 1, but conversions <strong>of</strong> about 100<br />

percent <strong>of</strong> the ammonia were obtained with 1 cu ft <strong>of</strong> hydrogen cyanide formed<br />

per cubic foot <strong>of</strong> ammonia used. This yield <strong>of</strong> hydrogen cyanide approximates<br />

the stoichiometric yield according to the following reactions:<br />

C + N& - HCN + H2<br />

C& + HCN + 3H2.<br />

In typi cal commercial units using catalysts for the methane-ammonia reaction,<br />

the ammonia conversion attained is about 75 percent. Yield values<br />

include .the slight amount <strong>of</strong> hydrogen cyanide that may be formed when coal is<br />

heated to hi gh temperatures without adding ammonia.<br />

In general, the tests <strong>of</strong> table 1 indicate that an excess coal feed is<br />

desirable in order to attain maximum utilization <strong>of</strong> the ammonia since the<br />

ammonia is by far the more expensive raw material.


4 OL.<br />

'<br />

,<br />

I.<br />

.<br />

TesCs. With.Coals .<strong>of</strong> Different Rank<br />

. . .<br />

In addition to the h,yab -coal, lignite, subbituminous, low-volatile bituminous,<br />

and anthracitc coals. coal char, and activated carbon were' tested as<br />

raw materials for producing hydrogen cyanide. It is thought that the volatile<br />

matter in.coa1 reacts with the ammonia to form hydrogen cyanide, therefore<br />

coals with higher volatile content should produce more hydrogen cyanide.<br />

The<br />

volatile-matter contents on a moisture-free basis <strong>of</strong> the various materials<br />

tested are as follows:<br />

Volatile<br />

matter,<br />

Tes t Identification <strong>of</strong> coal Source <strong>of</strong> coal percent<br />

C-123, 124,. Hvab, Pittsburgh seam Bruceton, Pa. 34.0<br />

125, 198,<br />

239, 241,<br />

243<br />

C -207 Activated carbon, Union Carbide an,d 2.0<br />

Grade SXWC Carbon Corp.<br />

c -2 10 Anthracite Anthracite Research 7.6<br />

Center, Schuylkill<br />

Haven, Pa.<br />

C -246 Subb, Laramie seam Erie, Colo. 38.5<br />

C -249 Lvb, Pocahontas #3 seam Stepheson, W. Va. 17.5<br />

C-252 Lignite, unnamed seam Beulah, N. Dak. 41.1<br />

C-254<br />

1/<br />

Pretreated hvab,-<br />

Pittsburgh seam<br />

Bruceton, Pa. 32.6<br />

- 1/<br />

Treated with air at ZOOo C.<br />

Table 2 shows the results <strong>of</strong> these tests. Lignite with 41 percent volatile<br />

matter produced the most hydrogen cyanide, 0.4 cu ft per cubic foot <strong>of</strong> ammonia<br />

consumed; activated carbon, containing the least volatile matter (2.0 percent),<br />

produced the least hydrogen cyanide, 0.007 cu ft per cubic foot <strong>of</strong> ammonia<br />

consumed.<br />

The <strong>chemical</strong> nature <strong>of</strong> the volatile matter and the oxygen content <strong>of</strong> the<br />

coal may also affect the hydrogen cyanide yield. The ratio <strong>of</strong> H, to CO in the<br />

<strong>of</strong>f gases varied from 2.3 to 1 for subb coal and 2.4 to 1 for lignite to 7 to 10<br />

to 1 for hvab. The higher carbon monoxide values obtained uith subb coal and<br />

lignite are due to the higher oxygen contents <strong>of</strong> these coals, being 17.1 and 20.3<br />

percent, respectively, compared with 8.0 percent for the hvab coal.


I<br />

b<br />

1<br />

I<br />

Table 2.- Data from Tests with Various Coals and Ammonia with Helium at 1.250" C<br />

I<br />

I Product gas, percent<br />

I Test HCNL' H2S & H2 02 N2 CO C02 Ct4 C2H4 C3H8<br />

I<br />

' C-246 Subb 5.4 0.0 0.0 64.2 0.0 4.9 28.0 0.5 2.4 0.0 0.0<br />

, C-249 Lvb 4.2 .O .O 78.9 .1 14.2 3.6 .O 3.0 .2 tr.<br />

C-252 Lignite 6.4 tr. .O 64.6 .1 6.1 26.3 .5 2.4 .O .O<br />

C-254 Pretreated, hvab 3.8 .1 .O 72.3 .8 10.6 14.3 .O 1.9 .O .O<br />

j C-210 Anthracite 0.2 .o .o 73.4 .3 21.4 2.9 .4 1.5 .o .o<br />

C-207 Activated carbon .25 .O .O 70.0 .O 23.0 6.6 .1 0.3 .O .O<br />

9 Feed<br />

i<br />

I<br />

He 9<br />

cu ft/hr<br />

NH3 9<br />

cu ft/hr<br />

Sol ids<br />

feed,<br />

lb/hr<br />

Total<br />

<strong>of</strong>f gas<br />

He-free,<br />

cu ft/hr<br />

'Length<br />

<strong>of</strong> run,<br />

min<br />

1 C-246 Subb 0.91 1.00 0.42 6.88 30<br />

C-249 Lvb .97 1.00 .47 3.92 30<br />

C-252 Lignite 1.06 1.00 .37-.40 6.38 15<br />

C-254 Pretreated, hvab 1.04 1.00 .35 5.80 30<br />

C -210 Anthracite 1.02 1.15 -37-.40 4.15 15<br />

f C-207 Activated carbon 1.06 1.15 .62 3.23 15<br />

/ Yield, cu ft<br />

1 HCN/cu ft HCN/cu ft<br />

J HCN/lb coal feed consumed<br />

,I C-246 Subb 0.88 0.37 0.37<br />

C-249 Lvb<br />

/ C-252 Lignite<br />

! C-254 Pretreated, hvab<br />

C-210 Anthracite > C-207 Activated carbon<br />

.34<br />

1.05<br />

.63<br />

.02l2/<br />

.013-<br />

.16<br />

.41<br />

.22<br />

.007<br />

.007<br />

.16<br />

.41<br />

.22<br />

.007<br />

.007<br />

I<br />

)<br />

L/<br />

- 21<br />

Wet-analytical method <strong>of</strong> analysis for HCN only; other components are the<br />

average <strong>of</strong> 2 chromatograph and 2 mass spectrometer analyses, HCN-free basis.<br />

Per pound <strong>of</strong> carbon.<br />

Tests were made to determine the effect that oxygen in the treating gas<br />

would have on the yield <strong>of</strong> hydrogen cyanide. It was thought that the heat for<br />

raising the temperature <strong>of</strong> the reactants to reaction temperature could be supplied<br />

by direct contact with a hot flue gas containing oxygen instead <strong>of</strong> by electric<br />

heating (table 3). In test C-125, a maximum yield <strong>of</strong> hydrogen cyanide was pro-<br />

duced for tests with air in the treating gas--0.12 cu ft <strong>of</strong> hydrogen cyanide per<br />

cubic foot <strong>of</strong> ammonia consumed, or 9.2 percent hydrogen cyanide in the product<br />

gas. When more than 0.5 percent. air was fed into the reactor, moisture condensed<br />

on the walls <strong>of</strong> the solids-collection flask; the yield <strong>of</strong> hydrogen cyanide de-<br />

creased. The moisture could have been absorbing the hydrogen cyanide since<br />

hydrogen cyanide is highly soluble in water. This approach was abandoned.


Table 3.- Product Gas Analyses and Yields <strong>of</strong> Hydrogen Cyanide from<br />

Tests with hvab Coal. Ammonia, and Air at 1,250" C<br />

Product gas, percent Length Feed<br />

<strong>of</strong> run, N&, Air, Coal,<br />

Test HC&' C& NH3 H2 N2 CO min cu ft/hr du ft/hr lb/hr<br />

C-123 10.3 1.1 10.2 62.8 16.2 9.7 20 5.90 0.52 0.17-0.20<br />

C-124 10.9 0.6 6.9 62.1 17.2 13.2 20 2.96 .53 .17- .20<br />

C-125 9.2 .4 9.6 48.4 31.5 10.1 20 3.08 1.08 .17- .20<br />

Total Yield, cu ft<br />

. <strong>of</strong>f gas, HCN/cu ft HCN/cu ft N&<br />

cu ft/hr HCN/lb coal NKq feed c on s ume d<br />

C-123 4.18 2.30 0.073 0.078<br />

C-124 3.05 1.77 .112 .120<br />

C-125 3.70 1.82 .110 .123<br />

- 1/ Wet-analytical method <strong>of</strong> analysis for HCN only; other components are the<br />

average <strong>of</strong> 2 chromatograph and 2 mass spectrometer analyses, HCN-free basis.<br />

Tests With Methane and Ammonia<br />

Tests were made without coal feed %ut with amnonia and methane to determine<br />

the resulting hydrogen cyanide yields for comparison. In one series <strong>of</strong> tests<br />

2.0 cu ft/hr <strong>of</strong> methane was reacted with ammonia in flows varying from 0.3 to<br />

2.5 cu ft/hr at 1,250' C. As illustrated in figure 4, yields <strong>of</strong> 0.18 to 0.61<br />

cu ft <strong>of</strong> hydrogen cyanide per cubic foot <strong>of</strong> ammonia consumed were obtained,<br />

equivalent to 1.2 to 13.8 percent hydrogen cyanide in the product gas. The<br />

yield <strong>of</strong> hydrogen cyanide reached a maximum at a feed ratio <strong>of</strong> methane to amonia<br />

<strong>of</strong> about 1 to 1.<br />

' A series <strong>of</strong> tests was made in which the methane and ammonia flow rates<br />

were maintained at 2 and 1 cu ft/hr, respectively, while the reactor temperature<br />

was increased from l,OOOo to 1,275' C. Hydrogen cyanide yields are plotted<br />

with temperature in figure 5, indicating increased hydrogen cyanide yields with<br />

increased temperature. Maximum yields <strong>of</strong> about 0.6 cu ft <strong>of</strong> hydrogen cyanide<br />

per cubic foot <strong>of</strong> ammonia consumed were obtained at the higher temperatures,<br />

while at 1,000" C only 0.07 cu ft <strong>of</strong> hydrogen cyanide per cubic foot <strong>of</strong> amnonia<br />

consumed was formed.<br />

To explore the use <strong>of</strong> coal-derived gases in the formation <strong>of</strong> hydrogen<br />

cyanide from amnonia, synthetic mixtures <strong>of</strong> a low-temperature carbonization<br />

gas, a coke oven gas, and a producer gas were prepared and reacted with amnonia<br />

at 1.250" C. Gas flows were adjusted to give a minimum methane-to-ammonia<br />

ratio <strong>of</strong> 1 to 1. In figure 6 the hydrogen cyanide yields obtained are plotted<br />

with the methane' contents <strong>of</strong> the coal gases. Increasing hydrogen cyanide yields<br />

were produced with increasing methane contents <strong>of</strong> the feed gas.<br />

\<br />

\


409<br />

ECONOMIC EVALUATION<br />

The Bureau <strong>of</strong> Mines Process Evaluation Group: Morgantown, W. Va., made a<br />

preliminary cost study <strong>of</strong> an integrated plant to produce hydrogen cyanide<br />

by reaction <strong>of</strong> ammonia with coal. The cost study was based on experimental<br />

results including a yield <strong>of</strong> 0.6 cu ft <strong>of</strong> hydrogen cyanide per cubic foot <strong>of</strong><br />

ammonia. Electrical heating was assumed as in the becch-scale tests; a plant<br />

capacity <strong>of</strong> 40 million pounds per year was chosen. The total estimated<br />

capital investment was $12,930,000 including costs for power generation.<br />

Based on a coal cost <strong>of</strong> $4.00 per ton and an ammonia cost <strong>of</strong> $100.00 per<br />

ton, the operating costs before pr<strong>of</strong>it and taxes would be 5.82 cents per<br />

pound <strong>of</strong> hydrogen cyanide product allowing byproduct credit. Addition <strong>of</strong><br />

12-percent gross return on investment would give production costs <strong>of</strong> 9.7 cents<br />

per pound <strong>of</strong> product when $4.00 per ton coal is used. The current market<br />

price is 11.5 cents per pound.81<br />

Credit has been allowed in the cost figures for a 7.6-percent yield <strong>of</strong><br />

carbon black and the excess char produced in the process. Some <strong>of</strong> the char<br />

and the scrubbed product gas (containing about 75 percent hydrogen) are<br />

consumed in the steam plant for power generation. Electrical heating, which<br />

was used in the test unit and also in the cost figures, is one <strong>of</strong> the most<br />

expensive types <strong>of</strong> heating, accounting for greater than 40 percent <strong>of</strong> the<br />

capital costs in the estimate. If cheaper conventional heating could be used,<br />

production costs would be lowered considerably.<br />

CONCLUSIONS<br />

Hydrogen cyanide has been produced from coal and amnonia at 1,250" C in<br />

bench-scale studies. The use <strong>of</strong> a metal reactor was unsuccessful because the<br />

metal failed at the temperatures required, and the yield <strong>of</strong> hydrogen cyanide<br />

was low. The yield was improved greatly when a refractory ceramic reactor was<br />

used.<br />

Hydrogen cyanide yields approximating stoichiometric <strong>of</strong> 1 cu ft <strong>of</strong> hydrogen<br />

cyanide per cubic foot <strong>of</strong> ammonia reacted were obtained at low flows <strong>of</strong> ammonia.<br />

At higher amnonia flows, ammonia conversion <strong>of</strong> about 75 percent was obtained,<br />

which is the usual conversion attained in commercial units using natural gas<br />

and a platinum catalyst.<br />

The low-volatile coals gave low yields <strong>of</strong> hydrogen cyanide; the high-<br />

volatile coals gave the best yields. The results indicated that the hydrogen<br />

cyahi.de is produced by reaction <strong>of</strong> amnonia with the hydrocarbons in the coal.<br />

Yields <strong>of</strong> hydrogen cyanide from reaction <strong>of</strong> ammonia with gas mixtures con-<br />

taining methane are directly related to the methane content <strong>of</strong> the gas.<br />

Cost studies indicate that hydrogen cyanide can be produced from coal<br />

and aunnonia at a price approximating the posted sales price.


410<br />

BIBLIOGRAPHY<br />

1. American Public Health Association, Inc. Standard Methods, for the<br />

Examination <strong>of</strong> Water and Wastewater. 11th ed., 1960, pp. 355-,356.<br />

2. A.S.T.M. Standards with Related Material. Gaseous Fuels, Coal and Coke.<br />

Part 19, 1966, 470 pp.<br />

3. Chemical Week, Market Newsletter, v. 99, No. 23, Dec. 3, 1966, p. 65.<br />

4. Chemicals, Quarterly Industry Report, U.S.. Business and Defense Services<br />

Admin., v. 12, No. 4, Dec. 1965, p. 40.<br />

5. Current Industrial Reports, Inorganic Chemicals and Gd'ses 1964. U. S.<br />

Commerce Department, Series M-28A, Released Jan. 28, 1966, p. 6.<br />

6. Fieldner, A.C., and W. A. Selvig.. Met!iods <strong>of</strong> Analyzing Coal and Coke.<br />

BuMines Bull. 492, 1951, 51 pp.<br />

7. Fugate, W.O. Hydrogen Cyanide, pp. 574-585 in v. 6 Encyclopedia <strong>of</strong><br />

Chemical Technology. Interscience Publishers, New York, N.Y., 1962,<br />

2d ed., ed. by R. E. Kirk. and D.O. Othmer.<br />

8. Oil, Paint and Drug Reporter. V. 189, No. 23, June 6, 1966, p. 20.<br />

9. Sherwood, Peter W. Synthesis <strong>of</strong> Hydrogen Cyanide by Autothermic Reaction.<br />

Refining Engineer, v. 31, No. 2, February 1959, pp. C-22-26.<br />

10. U. S. Tariff Commission, Synthetic Organic Chemicals, U.S. Production<br />

and Sales:<br />

1960 - Tariff Comission Publication No. 34, p. 53, published 1961.<br />

1961 - ditto 72, p. 53, published 1962.<br />

1962 - do. 114, p. 56, published 1963.<br />

1963 - do. 143, p. 55, published 1964.<br />

1964 - do. 167, p. 55, published, 1965.<br />

All'published in Washington, D. C.<br />

\<br />

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Figure 2. Enclosure surrounding hydrogen cyanide unit.<br />

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Figure 3. Hydrogen cyanide reactor.


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417<br />

h6SSBAUER SPECTROSCOPY OF IRON IN COAL<br />

John F. Lefelhocz*, Robert A. Friedel' , and Truman P. Kohmd<br />

*Depafiment <strong>of</strong> Chemistry, Carnegie Institute <strong>of</strong> Technolow<br />

'Pittsburgh Coal Research Center, Bureau <strong>of</strong> Mines, U.S. Department <strong>of</strong> the Interior<br />

Pittsburgh, Pennsylvania 15213<br />

INTRODUCTION<br />

Metallic elements (Na, Mg, Al, Si, K, Ca, Ti, Fe) which occur abundantly in<br />

the ash obtained fron the combustion <strong>of</strong> coals are present in the original coals<br />

partly as inorganic constituents or minerals. The identification <strong>of</strong> minerals<br />

present usually does not account quantitatively for several <strong>of</strong> these elements, and<br />

it is supposed that some sort <strong>of</strong> organic bonding with the coal is involved. The<br />

nature <strong>of</strong> this bonding in most coals has not been determined. Changes in the infrared<br />

spectra <strong>of</strong> lignites and brown coals following acid and alkali treatment indicate<br />

the presence <strong>of</strong> metallic salts <strong>of</strong> carboxylic acids (1,2,3). For higher rank coals,<br />

iittle or nothing is known about the siructures <strong>of</strong> the metallic elements<br />

organicalljr bound". In the case <strong>of</strong> iron, for example, it has not been determined<br />

whether the so-called "organict1 iron is in the ferrous or ferric state, to what<br />

Element fr elements the iron is bonded, or whether there is more than one form <strong>of</strong><br />

,<br />

organic iron.<br />

The term "organic" must be interpreted with care; the nature <strong>of</strong><br />

the bonding is uncertain, and presumbly could be ionic, coordinate, or organo-<br />

metallic.<br />

Mineral components oontaining iron can <strong>of</strong>ten be identified petrographically.<br />

Pyrite (FeS2) is common, both as distinct nodules and as veins, <strong>of</strong>ten intertwined<br />

with carbonaceous macerals. An electron microprobe study <strong>of</strong> several coals (4)<br />

revealed, however, many examples which lacked a correlation between Fe and S<br />

distributions. In some cases Fe was distinctly associated with Si and AI.,<br />

suggesting incorporation in an aluminosilicate gel or kaolinite. A strong<br />

parallelism <strong>of</strong> Fe and Ca (but not Si, Al, K, or S) in one specimen suggested the<br />

presence <strong>of</strong> Fe as carbonate or possibly oxide. In some cases the Fe shared<br />

fairly uniform distribution with no ftpparent correlation with other ash-forming<br />

elements. This presumably could be organic" iron.<br />

M'dssbauer spectroscopy has been employed to study the <strong>chemical</strong> properties <strong>of</strong><br />

iron in a great variety <strong>of</strong> natural materials: oxides and oxyhydroxides (5,6),<br />

sulfides (7,8) , numerous silicate minerals (5,6,9,10,11,~)~. ilmenite and related<br />

titanium minerals (5,13), siderite (6), jarosites (5,14), lollingite (15); ordinary<br />

chondrite meteorites (16) , carbonaceous chondrites (13, an achondrite (16), and<br />

several tektites (11).<br />

Recent general articles on Mzssbauer spectroscopy (18,19,20,21,22) discuss<br />

the interpretation <strong>of</strong> spectra in terms <strong>of</strong> the <strong>chemical</strong> state <strong>of</strong> iron, including<br />

its oxidation state, bonding, and environmental symmetry. The isomer shift (d),<br />

quadrupole splitting (A), line width (r), line intensities, and a comparison <strong>of</strong><br />

the spectra obtained at room temperature and at liquid-Ng temperature are useful.<br />

We have undertaken Mgssbauer studies to characterize non-mineral iron in


418<br />

cual. A mjor aa\;antage or' the bf6ssbauer technique is that the iron is observed<br />

without alteri:ig its <strong>chemical</strong> state or eniiiroluuent. The relatively low atonic<br />

nilnber Oi' the mjor deinents present :Bakes it possible for small: amounts <strong>of</strong> iron<br />

to >e obser.;ed in rather large amoun':,s 01' cml. Sa:nples <strong>of</strong> whole coal and vitmin<br />

as free as 2ossible from ninerals xere selected in wder to iyiinimize mineral-iron<br />

interzerence, and a I'ew saiqles vhose <strong>chemical</strong> analysis indicated "organic" iron<br />

were included.<br />

I<br />

ES'ERIMENTAL PROCEDURES<br />

Nine specixens, yritrain or vhole-coal, <strong>of</strong> seven coals with rank from lignite<br />

(72:. C) to anthracite (93;: C) were ased. Their designations and geographic origins<br />

are given in Table 1, in order <strong>of</strong> increasing carbon content.<br />

Table 2 is a compilation <strong>of</strong> the analytical data for C, H, N, S, Fe, ash, and<br />

0 (by difference) on samples <strong>of</strong> these materials, as determined by the Coal Analysis<br />

group at the Bureau <strong>of</strong> Mines. The total iron in the coal was determined by ash<br />

analysis. HC1-soluble iron was determined by treating a separate powdered sample<br />

with 23;; HCl to extract any iron present as carbonates, oxides, sulfates, etc.<br />

Pyrite iron was then removed by treating the HC1-leached coal with 25;; €IN& to<br />

dissolve the iron conbined with sulfur; the extract was evaporated to dryness to<br />

expel oxides <strong>of</strong> nitrogen, and the residue was dissolved in HC1. In each case the<br />

iron was reduced with SnC12, the slight excess <strong>of</strong> which was eliminated with HgC12.<br />

"he reduced iron was titrated with potassium dichromate. "Organic" iron was then<br />

calculated by subtracting the two acid-soluble iron contents from the total iron.<br />

The Zesulting iron contents are listed in Table 2 as: total, HC1-soluble, pyrite,<br />

and organic .<br />

MEssbauer spectra were obtained on coal samples that were ground in a mortar<br />

and pestle. A cylindrical cell, open on one end with a circular aperture <strong>of</strong><br />

7.14 em2, was made by gluing a sheet <strong>of</strong> lucite 1/52" thick with Duco cement to<br />

the bottom <strong>of</strong> a circular wall mde from a paper card. A 3.50-g sample was then<br />

placed into this cell. The top window, also 1/32" lucite, was then cemented in<br />

place. The sample mass per unit area was thus held oonstant at 0.4% g cmm2.<br />

Inorganic iron compounds and mineral samples were ground and mounted either<br />

between two lucite sheets held together with Duco cement, or by mixing the solid<br />

with acetone and Duco cement and alluwing this mixture to harden on a lucite sheet.<br />

This latter method was used only when the sample would not interact with acetone<br />

or the cement. The area for these samples was also 7.14 cm2. All <strong>of</strong> the materials<br />

used in this investigation contained natural iron with presumably 2.19 atom $ FeS7.<br />

The M'dssbauer spectrometer incorporates a Nuclear Science and Engineering<br />

Corporation Model-B lathe-type drive modified in this laboratory for automatic<br />

operation. The operating mode employs constant velocit advanced in increments<br />

<strong>of</strong> C.05 mm s-'. The detector <strong>of</strong> the 14.4-kev Co57 -. Fegf gamm radiation is a<br />

Reuter-Stokes proportional tube containing lo$ methane in krypton, feeding through<br />

a single-channel analyzer set at 11 - 17 keV. Absorbers were mounted on the<br />

moveable table pe endicuLar to the radiation beam.<br />

The stationary source consists<br />

<strong>of</strong> - 5 di <strong>of</strong> co5Fdirfused into chromium metal. A Bird-Atcrmic scanning count<br />

integrator and Varian chart recorder plot the number <strong>of</strong> counts in a constant time<br />

interval at each velocity in succession.<br />

Powdered samples <strong>of</strong> sodium nitroprusside gave an isomer shift, relative to<br />

the CoS7-Cr source, <strong>of</strong> -0.11 mm s-l, and a uadrupole splitting <strong>of</strong> 1.68 m &I-'.<br />

With this source a line width <strong>of</strong> 0.25 mm s-' was obseNed with an absorber containing<br />

5 ny cmS <strong>of</strong> Fe as K4Fe(CN)e.3&0. The estimated uncertainty in the velocity<br />

setting is about 2: <strong>of</strong> the velocity and the estimated uncertainty in derived<br />

spectral parameters is - 0.05 mm sL.<br />

The counting time at each velocity was - 5


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421<br />

minutes, yielding c 600,000 counts and a relative standard deviation < 0.135.<br />

The velocity region scanned for each sauple was from -2.OC mm s-l to about<br />

+ 4.00 mm s-'.<br />

Most measurements were made a rooi; temperature. A cryostat mde from<br />

I' S t y r O f a $as mounted on the moveable table 0: the instrument ;or low-terqerature<br />

I measurements. The sample was placed in this and submerged in liquid N2. The<br />

, spectrum <strong>of</strong> each coal sample was run twice at room temperature, befcke and after<br />

, the spectm was taken at liquid42 temperature.<br />

Spectral parameters were generally read from plotted spectra. The data from<br />

sample F(a) were fitted to a double Lorentz curve by a least-squares program using<br />

J an IB1 7C40 computer. Isomer shifts are reported (in m s-') with respect to the<br />

, ismer shift <strong>of</strong> sodium nitroprusside. Quadrupole splittings are reported (in mm s-')<br />

as the velocity differences between the minima <strong>of</strong> two associated absorption lines.<br />

I DATA<br />

/<br />

Room-temperature spectra for the nine coal samples are illustrated in Figure 1.<br />

J Each spectrum shows neither, either, or both <strong>of</strong> just two components: (1) a close<br />

doublet similar to those <strong>of</strong> pyrite and mrcasite, and (2) a wide doublet similar<br />

to those <strong>of</strong> many ferrous compounds. Table 3 lists the Mossbauer paramters,<br />

including the fractional peak absorptions, for what we will call respectively the<br />

pyrite and non-pyrite resonances. Isomer shifts and quadrupole splittings obtained<br />

/ with our instrument on sane powdered iron campounds and minerals which were<br />

regarded as possibilities for the non-pyrite spectrum appear in Table 4.<br />

J<br />

/ The parameters observed for the pyrite iron are: isomer shift (d) = +0.54<br />

mm s-l; quadrupole splitting (A) = 0.58 m s-I. All <strong>of</strong> the coals having a non-<br />

' pyrite absorption as shown in Figure 1 have: d = +l.38 mm s-'; A = 2.62 mm s-'.<br />

p' The computer analysis <strong>of</strong> sample F(a) indicated both lines in the spectrum had<br />

c widths (r) <strong>of</strong> 0.39 mm s-l; their intensity ratio is within 57; <strong>of</strong> unity.<br />

I<br />

i Liquid-N2 spectra showed the same absorption peaks as at room temperature,<br />

f with d = +0.65 m s-l and A = 0.58 mm s-l for pyrite and d = +1.47 mm s-' and<br />

> A = 2.78 mm s-l for the non-pyrite iron.<br />

INTERPRETATION<br />

i<br />

Y The isomer shift is a function <strong>of</strong> nuclear properties and the electron density<br />

at the absorbing nucleus relative to that <strong>of</strong> the source or a standard absorber,<br />

such as sodium nitroprusside (23,24). As the electron density at the iron<br />

nucleus, due essentially only to s electrons, increases, the isomer shift decreases<br />

'[algebraically. Thus, ferrous compounds have a more positive isomer shift than<br />

ferric compounds, as the additional 3d electron <strong>of</strong> the former increases the<br />

d shielding effect on the 3s electrons and thereby decreases their density at the<br />

f nucleus (18). For ferric iron, isomer shifts (relative to sodium nitroprusside)<br />

\ have been observed in the range 4.1 to +1.1 mm S'l, and for ferrous iron from<br />

-0.1 to +1.6 mm S-'.<br />

i;<br />

I<br />

Quadrupole splitting into a two-line spectrum occurs when the iron nucleus<br />

he field consists <strong>of</strong> two parts, (1) that<br />

f is in an asymmetric electric field.<br />

i produced by the electrons <strong>of</strong> the iron atom, including those shared with adjacent<br />

1 atoms, and (2) that resulting from charges <strong>of</strong> the surrounding atoms; each part<br />

J can contribute to asymmetry at the nucleus. Ferric compounds shm quadrupole<br />

splittings from zero to about 2.3 nun s-l; here the asymmetry is caused chiefly by<br />

charges <strong>of</strong> the surrounding atoms. Ferrous compounds show larger values, frm zero<br />

Ferrous iron can exist in either a high-spin or a low-spin<br />

J<br />

1<br />

i<br />

I<br />

r<br />

I<br />

to - 3.3 mm s-I.


422<br />

Table 3. Room-texperature M'dssbaaer spectral parameters for coal samples"<br />

-<br />

?,TiL c iron I'Jon-Pyrite iron<br />

Saqle 1so:ner Quadru2ole Fractional Is omer Quadrupole Fractional<br />

No. shift I s2licting absorption shift t<br />

abs orpt ion<br />

w&iyy<br />

(Ilm s-1 j ('L"1 s-1 ) 0 (m 3-1) (:?I<br />

A (a) - - N.O.* - - N.O.*<br />

B (a) C.->, ./ 1.5 - - N.O.<br />

c (3) - -<br />

N.O. 1 *39 2.65 2 -3<br />

(b) - N.O. 1.3LJ 2.63 2.1<br />

- - N.O.<br />

D (a) G.;l 0.>5 /.J<br />

(b) 0.23 0.4. 3.6 - - N.O.<br />

E (a) 0.3G 0.32 22.7 1.41 2.70 2.6<br />

(b) 0.A G.3 2 -3<br />

- - N.O.<br />

(c)<br />

F (a)<br />

(b)<br />

o.>c<br />

-<br />

-<br />

0.,3<br />

-<br />

-<br />

1.7<br />

N.O.<br />

N.O.<br />

-<br />

1.38<br />

1-39<br />

-<br />

2.62<br />

2.65<br />

N.O.<br />

11.0<br />

5.5<br />

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G (a) - -<br />

N.O. 1.38 2.65 1.5<br />

(b) - - N.O. 1.38 2.65 1.0<br />

H (a) 0.54 0.60 1.3 1-39 2.65 1.5<br />

(b) 0.59 0.66 1.7 1.36 2.60 1.7<br />

- - -<br />

I (a) - N.O. N.O.<br />

(b) 0.56 0.65 1.0 - N.O.<br />

* Weighing 3.50 and distributed evenly over -(.14 em2.<br />

May include marcasite.<br />

t With respect to center <strong>of</strong> sodium nitroprusside spectrum.<br />

i- Zero-point uncertain by 0.10 m s-'.<br />

t N.O. = not observed; in general, < O.y{.<br />

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3( c) . ..-..-- ... r. ................ .............. ....,\. " ...................... . ............ ':."'...... ...<br />

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ab) '*"'"' ' -<br />

9. .*. .,.+ 99.- .<br />

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-2<br />

1 I<br />

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vgIx)cITY (mm e-')<br />

. ...*.-....*<br />

.. . ...-.* :*.:9.*,<br />

Figure 1. M'ksbauer spectra <strong>of</strong> coal samples. In maet -see, sach point<br />

represents - 600,000 counts. The m c e was Cos' diffused into chromlm<br />

metal, To convert the velocity scale to the sodium nitroprusside scale,<br />

add 0.11 mm 8' to the indicated values.<br />

I<br />

I<br />

b<br />

1


424<br />

state, depending on the strength <strong>of</strong> the ligand field around the central iron<br />

atom. In the high-spin configuration the large asymmetry <strong>of</strong> the valence shell<br />

results in considerable asymmetry at the nucleus; low-spin ferrous compounds have<br />

smaller field asynrmetries, which are due chiefly to the external environments only.<br />

Pyrite and mrcasite, respectively stable and metastable Tom <strong>of</strong> FeS2, are<br />

low-spin ferrous compounds. Isomer shifts and quadrupole splittings observed in<br />

this laboratory (Table 4) are in agreement with those <strong>of</strong> Temperley add Lefevre (8).<br />

The parameters <strong>of</strong> the two minerals are so similar that the spectra cannot be<br />

resolved when both are present. A comparison <strong>of</strong> the data in Tables 3 and 4<br />

confirms the conclusions fran petrographic (25) and x-ray diffraction (26) studies<br />

that the iron sulfide in coal consists minly <strong>of</strong> pyrite.<br />

From the Mksbauer data on the non-pyrite iron Observed in several coal<br />

samples (Figure 1 and Table J), it can safely be concluded that this iron is in a<br />

high-spin ferrous state. Furthermore, the combination <strong>of</strong> such high values <strong>of</strong><br />

both isomer shift and quadrupole splitting has been reported only in octahedrallycoordinated<br />

high-spin ferrous compounds, so it is highly probable that the nonpyrite<br />

iron in coals is in octahedral coordination. Neither the analytical nor<br />

the Mksbauer data yields a distinction between inorganic or orgsnic minerals or<br />

compounds.<br />

The natural line width (r,) <strong>of</strong> the FeS7 gamma radiation corresponds to a<br />

velocity dlfference <strong>of</strong> 0.0973 mm s-' (27), and the minimum observable line \width<br />

(I') in a MGssbauer spectrum is twlce this, 0.195 mm s-'. Inhomogeneities in the<br />

source and absorber, instrumental "noise", unresolved quadrupole splitting, and<br />

atomic spin-spin relaxation effects (22,28,29) increase the apparent line widths,<br />

and further widening occurs with thick absorbers (30). The minimum width ye have<br />

observed with our instrument is 0.25 mm s-l for a very thin absorber.<br />

The value<br />

<strong>of</strong> r = 0.39 mm sa observed for the strongest non-pyrite iron spectrum (sample F(a))<br />

indicates that this doublet is caused by a fairly well-defined iron compound or<br />

mineral, though some inhomogeneity may be present.<br />

A large number <strong>of</strong> iron compounds have strong M&sbauer absorptions (large<br />

recoil-free fractions) at room temperature. Some ferrous compounds show little<br />

or no absorption at roan temperature, but at liquid42 temperature the intensity<br />

is strongly enhanced (31J2). We have observed tNs effect with ferrous stearate,<br />

which must be cooled to liquid-N, temperature before resonant absorption is<br />

detected. Eerzenberg and Toms (5) have observed that samples <strong>of</strong> y-Fe;?% and<br />

d-FeOOH give nonresonant absorption at roan temperature. These would probably<br />

exhibit an effect at liquld-N2 temperature. Lack <strong>of</strong> such an effect in the coals<br />

is interpreted to man that there are no compounds present in significant amounts<br />

that do not have appreciable resonant absorption at room temperature.<br />

Isomer shifts and quadrupole splittings depend on the temperature. A<br />

second-order Doppler effect (22) decreases the isomer shift 8s the temperature is<br />

increased. Quadrupole splittings for high-spin ferrous canpounds are affected<br />

by temperature much more strongly than those <strong>of</strong> other iron ccmpounb because the<br />

population <strong>of</strong> the dc levels <strong>of</strong> iron in an octahedral field is determined by a<br />

BoltzlarM distribution (18,22). For example, FeS04"&0 shows a change <strong>of</strong> d<br />

from +1.53 to t1.56 mm s-l and <strong>of</strong> A frm 3.19 to 3.47 mm s" in going from roam<br />

to liquid-nitrogen temperature (18).<br />

The observed change in the non-pyrite iron<br />

spectrum in car1 <strong>of</strong> d from +l.38 to +1.47 mm 6-l ana <strong>of</strong> A fran 2.62 to 2.78 m sa<br />

is in agreement with our assignnent to this class <strong>of</strong> compounds.<br />

In some iron compounds where the M&mbauer absorption ordinarily shows a<br />

6-line hyperfine structure as a result <strong>of</strong> a magnetic field at the nucleus, very


;<br />

i 1<br />

1<br />

1<br />

finely conminuted samples show instead a two-line pattern at room temperature as 8<br />

resilt <strong>of</strong> them1 disruption <strong>of</strong> the cacroscopic magnetic domains. KKndig et al.<br />

(33) observed this effect in a-Fe203 in particles <strong>of</strong> - 50-8 diameter, but at<br />

1iqdid-N~ teqerature the b-line pattern was observed. The absence <strong>of</strong> any magnetic<br />

splitting in the coal spectra at roo-or 1iq~id-N~ temperatures probably rules out<br />

the possibility that the non-pyrite doublet is caused by a magnetically ordered<br />

msterial (such as Fe203, Fea04, FeC3, FeS, or metal) present as very1 small particles.<br />

, Inequality in the intensity <strong>of</strong> the components <strong>of</strong> a doublet my result frm<br />

the ardsatropy <strong>of</strong> the absorption cross section relative to the crystal axes when<br />

(1) a single-crystal absorber is oriented prererentially with respect to the<br />

d optical axis, or (2) there is snisotropy in the recoilless fraction <strong>of</strong> the split<br />

312 state; the latter condition results in unequal absorption even with powdered<br />

' samples (Coldanskii effect) (20,21). Most <strong>of</strong> the samples used in this work were<br />

'<br />

powdered, so only the second effect could be operative, except for biotite, which<br />

was mounted as a sheet. The essential equality <strong>of</strong> intensity <strong>of</strong> the two nonpyrite<br />

coal spectrum lines would eliminate any compounds showing unequal absorption<br />

I in powdered samples as possible causes <strong>of</strong> this absorption.<br />

( At the present state <strong>of</strong> Mgssbauer spectroscopy, the identification <strong>of</strong> an<br />

unknown compound from its spectrum can only be made by finding a ham compound<br />

havlng the same spectrum and temperature dependence. We have been unable to find<br />

1 any published combination <strong>of</strong> spectral parameters, for either natural or synthetic<br />

iron compounds, which match that <strong>of</strong> the non-pyrite iron in coal. Ankerite<br />

,I<br />

(Table 4), which has not been reported previously, likewise does not match.<br />

I '<br />

In Figures 2 and 3 we have plotted A versus d for all single- or two-line iron<br />

spectra for which we have been able to obtain data (5,6,~,9,10,11,14,18,31,34,35,<br />

+,36,37,38,39,40). Attention is called to the variations in d and A within isomorphous<br />

silicate series (olivines, pyroxenes) in which the Fe/Mg ratio varies. Many<br />

silicate minerals show two or more coupled Mossbauer doublets, ellnlnating from<br />

consideration nany points near the coal point on the plots. Biotite gives an<br />

apparent 2-line spectrum with d and A similar to the coal spectrum, but with<br />

,I decidedly unequal intensities (our measuement), which persist in powdered samples<br />

'<br />

(6), and which can be resolved into a coupled doublet (g), whereas the coal<br />

/ spectrum is symmetrical. Even considering the compositional variations and the<br />

uncertainties <strong>of</strong> measurement, it is apparent that the non-pyrite iron in coal is<br />

r' distinct from any compound whose Mossbauer spectrum is known. Minerals excluded<br />

>, include oxides and oxyhydroxides, sulfides and related compounds, the carbonates<br />

I<br />

siderite and ankerite, titanian minerals, and the many silicates examined.<br />

4'<br />

Some ferrous complexes <strong>of</strong> pyridines (35) and 1,lO-phenanthrolines (37) have<br />

similar thmgh non-matching d and A values. These cmparisons suggest that the<br />

non-pyrite iron could be bound to heterocyclic nitrogen aromatic groups in the<br />

coal macemls, or possibly in a clay-like silicate mineral or gel.<br />

f<br />

,<br />

. An attempt was made to correlate the Mzssbauer absorption intensities in the<br />

coals wlth the analytical data. M'dssbsuer spectra were determined on mixtures <strong>of</strong><br />

pyrite in carbon, and the fractional peak absorption was plotted awnst the mas8<br />

fraction <strong>of</strong> pyrite iron. In a few coal samples the M'dssbauer absorption and the<br />

1; analytically determined amount <strong>of</strong> iron as "pyrite" did agree with the above plot,<br />

but in others the agreement was poor. This may be due to the inadequscy <strong>of</strong> the<br />

I <strong>chemical</strong> method for determining pyrite iron, and to differing mrtrix effects in<br />

the coah and the standards. Likevise, a poor correlapn WBB found between the<br />

non-pyrite iron absorption in coals and the amount <strong>of</strong> organic'' iron deduced fran<br />

the <strong>chemical</strong> analyses, although the sample with the highest 'organic" iron,<br />

Jewell Valley coal F(a), showed the strongest non-pyrite Morrsbauer spectrum.<br />

i


Table 4. Room-?;ergerature isomer shifts and quadrupole splittings for<br />

po1ycr;stalline iron compounds and n;inerals<br />

This Work Gt her Work<br />

Compound or hlineral d*> hS d+; AS Ref. (<br />

Pyrite, FeS2<br />

Marcasite, FeS,<br />

Siderite, (Fe,Mg)Ch<br />

Ankerite , ( Ca, Mg , Fe )COS<br />

Olivine, (Mg,Fe)zSiOr<br />

Biotite, K(Mg,Feh(AlSbOlo)(OH)2<br />

Tomline, Na(Mg,Fe )3Als(BO3 13 (Sieole) (OH14<br />

Ferrous sulfate, FeSO4'7HzO<br />

Ferrous acetate, Fe( C2H302 )Z<br />

Ferrous stearate, Fe(C1&502)2<br />

Non-pyrite iron in coal<br />

0.54<br />

0.51<br />

1.47<br />

1.46<br />

1.39<br />

1.36<br />

1.30<br />

1.56<br />

1.45<br />

o.66t<br />

1.38<br />

0.60 0'- 55<br />

0.50 0.52<br />

1.78 1.47<br />

1.50 -<br />

2 -95 1.39<br />

2.50<br />

1.27<br />

1.46<br />

Fe+2 1.19<br />

2.38 Fe" 1.44<br />

Fe*3 0.99<br />

3 -05 1-33<br />

2 -23 -<br />

0.70t -<br />

2.62 -<br />

0.61<br />

0.51<br />

1.80<br />

-<br />

3.04<br />

2.41<br />

2.81<br />

2.10<br />

2.61<br />

0.91<br />

* Respect to center <strong>of</strong> sodium nitroprusside spectrum. ,<br />

t A t liquid nitrogen temperature; no resonant absorption observed at room temperature. ]<br />

9 In m s-'. \.<br />

3<br />

3 e 1 9<br />

-<br />

-<br />

4<br />

i


,'<br />

I<br />

t<br />

f<br />

I<br />

i<br />

I<br />

1<br />

$-<br />

i<br />

h<br />

4<br />

m<br />

3<br />

1<br />

d = ISOMER SHIFT (mm s-')<br />

aigure 2. Representati.re plot <strong>of</strong> quadrupole splitting versus isomer shift<br />

(relati-re to sodium nitroprusside) for: - ferric compounds (A)<br />

and ninerals (A); ----- ferrous compounds (0) and minerals (0);<br />

ferrate compounds (x), and the non-pyrite iron found in coal (*).<br />

+1<br />

i2


I' 1.3<br />

. /o<br />

9<br />

IO<br />

9<br />

6<br />

a<br />

425<br />

F<br />

F<br />

33 I<br />

3<br />

*9 1 - 1 a . a ,<br />

1'. 0 1'. 1 1'. 2 1'- 3- 1'. 4 1'.5 1:6<br />

d = ISOMER SHIFT (mm S-l)<br />

Figure 3. Enlarged section <strong>of</strong> Figure 2, showing quadrupole splitting versus isomer shift<br />

relative to sodium nitroprusside for two-line ferrous spectra. Lines connect pairs <strong>of</strong><br />

points which are observed together in the same mineral or compound. Dsshed lines indicate'<br />

that a ferric spectrum is associated with the plotted ferrous point. Synthetic compounds:<br />

1-ferrianite (synthetic mica), 2-synthetic pyroxenes, 3-synthetic olivines, 4-welding glass<br />

>-germanium spinel, 6-oxy-salts, 7-carboxylates, 8-halides, 9-pyridine complexes, 10- \<br />

phenanthroline complexes, ll-ferrous hemoglobin. Natural mterials: A-sctinollte, B-<br />

biotite, C-clay minerals, F-fayalite and olivine, M-cllnopyroxenes, P-orthopyroxenes, \<br />

R-ankerite, S-siderite; T-tourmaline, X-tektites, *-non-pyrite iron in coal.<br />

'I<br />

8<br />

6<br />

6<br />

&<br />

8


CONCLUSION<br />

429<br />

In sumnary, several coal sanples contain a form <strong>of</strong> iron which exhibits a<br />

hitherto unobserved M'dssbauer spectrum, in addition to the well-known pyrite<br />

spectm. Tne non-pyrite iron is ferrous, in a high-spin configuration, in<br />

cctahedral s;metry, and apparently in a rather well-defined state Comparisons<br />

with known compounds suggest that this iron my be bound in the cdl macerals to<br />

heterocyclic nitrocen aromatic groups, though a clay-like silicate mineral or gel<br />

is a possibility. iicssbauer spectrometry can at the very least indicate the<br />

most suitable coal samples for further studies <strong>of</strong> this iron by <strong>chemical</strong> and other<br />

metbds.<br />

coal with synthetic ccapounds or analogs. We intend to pursue this line Of<br />

inrestiGtion.<br />

ACKNOWLEKmNTS<br />

It should ultimately permit unamoimous identification <strong>of</strong> the iron in<br />

'vle wish to ttank Drs. Maurice Deul and Bryan C. Parks <strong>of</strong> the Bureau <strong>of</strong> Mines<br />

for their assistance in obtaining some <strong>of</strong> the coal samples. We are especifrllly<br />

indebted to Mr. Michael Toia for the construction and msintenance <strong>of</strong> the Mossbauer<br />

spectrometer.<br />

The work at Carnegie,Institute <strong>of</strong> Technology was performed under<br />

the auspices <strong>of</strong> tke U.S. Atomic Energy Commission under contract AT(30-1)-844;<br />

Report No. NYO-&44-63.


Brooks J.D. and Sternhell S. (1957) Brown coals. I. Oxygen containing<br />

functional Groups in Victorian brarn coals. Australian J. A S . g. 5<br />

206-221.<br />

Brooks J.D., Durie R.A. and Sternhell S. (19%) Chemistry <strong>of</strong> brown coals.<br />

11. Infrared spectroscopic studies. Australia? J_. A B . E. 1% 63-80.<br />

El<strong>of</strong>son R.M. (1957) Infrared spectra <strong>of</strong> humic acids and related materials.<br />

Can. J. G. 3 3 926-931.<br />

Dutcher R.R., White E.W. and SpaclmBn W. (1964) Elemental ash distribution<br />

in coal components--Use <strong>of</strong> the electron probe. Proc. 22nd Ironmakin<br />

Conf., Iron and Steel Div., Metallurgical E. % n I . M X E d .<br />


-5) Sprenkel-Se@ E.L. and Hanna S.S. (l'961t) M'lssbauer analysis <strong>of</strong> iron in<br />

stone xeteorites. Geochin. Cosnochim. Acta 2 ~ 1313-1931.<br />

,<br />

-7) Gerard A. and Dehelle M. (19s~) Effet M'dssbauer et caractere ionique<br />

des atones de Fer dans les metkorites Orgueil et Cold Bokkweld. Compt.<br />

Rend. Paris a, 17;6-17:.3.<br />

--<br />

.E) Fluck E., Kerler W. and Neuwirtil Vf. (1963) The M'dssbauer effect and its<br />

sipificance in chemistry. Anhew. Chen. Internat. EL. 5 277-22{.<br />

-3) Wertheim G.K. (1964) M'dssbauer Effect, Principles and Applications.<br />

Academic Press, Inc., New York.<br />

IC) Goldanskii V.I. (1964) M&sbauer Effect and its Applications<br />

Chemistri. Consiltants Bureau, New York.<br />

'1) Herber R.H. (195;) Introduction to M'dssbauer spectroscopy. J. Chem. Educ.<br />

fil, 130-1C7.<br />

J2) DeBenedetti S., Barros F. des. and Hoy G.R. (1966) Chemical and structural<br />

effects on nuclear radiations. A=. E. E. g. & 31-82.<br />

'3) Herber R.H. and Hayter R.G. (19&) Mgssbauer effect in, cis-trans isomers.<br />

J.. &. Chem. SOC. g, 301302.<br />

'4) Spijkemn J.J., &egg F.C. and DeVoe J.R. (1965) Standardization <strong>of</strong> the<br />

differential <strong>chemical</strong> shift for FeS7, M'dssbauer Effect Methodology,<br />

pp. 113-l2@. Plenum Press, New York.<br />

j5) Thiessen C. (1945) Chemistry <strong>of</strong> Cos1 Utilization (Ed. H.H. Lowery),<br />

Vol. 1. John Wiley, New York.<br />

36) Mitra G.B. (195h) Identification <strong>of</strong> inormic impurities in coal by the<br />

X-ray diffraction method. Fuel 3& 316-330.<br />

'7) Ecknause M., Harris R.J., Shuler W.B. and Welsh R.E. (1966) Measurement<br />

<strong>of</strong> the lifetime <strong>of</strong> the 14.4-keV level <strong>of</strong> 57Fe. Proc. Phys. e. London<br />

a 187-1i36.<br />

~ 8 Obenshain ) F.E., Roberts L.D., Colemn C.F., Forester D.W. and Thomson<br />

J.O. (1965) Hyperfine structure <strong>of</strong> the 14.4-keV y-ray <strong>of</strong> s7Fe in hydrated<br />

ferric smmonium sulfate as a function <strong>of</strong> the magnetization <strong>of</strong> the salt.<br />

~2. E. Lett. & 36j-369.<br />

'9) Wignall J.W.G. (1966) M'dssbauer line broadening in trivalent iron compounds.<br />

5. =. P*. 4k, 2462-2467.<br />

iC) Margulies S. and Ehrrcan J.R. (1961) "ransmlssion and line brcadening <strong>of</strong><br />

resonance radiation incident on a resonance absorber. Nucl. Instr. Meth.<br />

131-137-<br />

j1) Epstein L.M. (1962) MGssbauer spectra <strong>of</strong> some iron complexes. 5. E.<br />

P2. 2731-2737-<br />

1


(52) Gib3 T.C. and Greenwood N.N. (19%) The Fidssbauer spectm <strong>of</strong> the tetra-<br />

chlor<strong>of</strong>errate(I1) ion. >.<br />

(j;) Lang G. and Marshall W. (1966) M'dssbauer effect in some haerno~lo3in<br />

corzpounds. Proc. Phys. E. London 87, 3-34.<br />

(j3) t4atr.u- H.B., Sinha A.P.B. and Yagnik C.M. (L465) The M'dssbauer spectra <strong>of</strong><br />

spinel oxides containing ferrous ion. S a<br />

State C=. & 401-403.<br />

(4G) Frank E. and Abeledo C.R. (1566) Mzssbauer effect in iron (111)<br />

dithiocar3amates. Inorg. z. & 1433-145>.


1133<br />

REACTIONS OF COAL AND RElATED MATERIALS IN MICRWAVE DISCHARGES IN H2, H20 AND Ar<br />

Yuan C. Fu and Bernard D. Blaustein,<br />

U. S. Bureau <strong>of</strong> Mines, Pittsburgh Coal Research Center, .<br />

4800 Forbes Avenue, Pittsburgh, Pennsylvania 15213<br />

INTRODUCTION I<br />

Recent investigations on the reaction <strong>of</strong> carbon in a high frequency discharge have<br />

shown that it produces methane, acetylene and minor amounts <strong>of</strong> other hydrocarbons<br />

in the hydrogen dischar e,=/ but produces primarily an H2-CO mixture downstream<br />

from a water discharge.-/ 9 Similar vork with respect to coal, however, is almost<br />

non-existent except that carried out by Letort et a1.4/ and by Pinchin.'/ Though<br />

some work on coal in a plasma jer6-91 has been reported, the characteristic <strong>of</strong><br />

those reactions is generally the thermal decomposition <strong>of</strong> coal by rapid heating<br />

to high temperatures in an inert atmosphere.<br />

In a microwave-generated discharge, hydrogen or water vapor can be excited or<br />

dissociated into atoms, ions and electrons at temperatures much lower than those<br />

attained in a plasm jet. The present study is concerned with the reactions <strong>of</strong><br />

various coals, a polynuclear hydrocarbon, and graphite, in microwave <strong>discharges</strong><br />

in H2, water vapor and Ar. The results are compared in terms <strong>of</strong> the product yield<br />

and distribution in each type <strong>of</strong> discharge. Differences observed between the<br />

reactions <strong>of</strong> the various coals and the other materials suggest that the amount and<br />

type <strong>of</strong> volatile material, carbon content, and the type <strong>of</strong> the carbonaceous material,<br />

as well as the type <strong>of</strong> the gas discharge, are all factors affecting the product yield<br />

and distribution. The difference between coal and graphite - . in their behavior toward<br />

water vapor in the microwave discharge is <strong>of</strong> particular interest.<br />

discharge, the graphite yields almost no hydrocarbons but only an H2 + CO mixture<br />

while the coal yields appreciable amounts <strong>of</strong> C2H2 and CH4 in addition to H2 + CO.<br />

Experiments using DzO and Ar.<strong>discharges</strong> ,indicate that the D20 and the water actually<br />

do participate in the reactions with coal to form hydrocarbons. It is also demon-<br />

strated that the C2H2 yield from coal in the hydrogen discharge can be drastically<br />

increased by condensing at a low temperature part <strong>of</strong> the primary products formed<br />

during the discharge reaction.<br />

ACKNOWLEDGEMENTS<br />

1 ,<br />

In the water<br />

The authors wish to thank Dr. Irving Wender for his valuable discussions, Gus<br />

Pantages for his technical assistance, A. C. Sharkey, Jr. and Janet Shultz for<br />

their mass spectrometric analyses, and John Queiser for his infrared analysis.<br />

EXPERIMENTAL<br />

The experiments were carried out in a static system 4th the discharge produced by<br />

a Raytheon microwave generator in the air-cooled Ophthos coaxial cavity at 2450Mcl<br />

sec. Chemical analyses and origins <strong>of</strong> the vitrains <strong>of</strong> the different coals used are<br />

given in table 1. All the vitrains were -200 mesh. Ultra purity spectroscopic<br />

graphite powder (325 mesh, United Carbon) and chrysene (c18H12) were used for<br />

comparison. As reactant gases, a 9.7:1 H2-Ar mixture, H20-Ar mixtures and Ar were<br />

used. The H2 and At were obtained from cylinders and passed through a liquid N2<br />

trap prior to storage. The uater vapor was obtained from distilled water degassed<br />

in high vacuum.<br />

In the experimental procedure, a knom weight <strong>of</strong> graphite or coal powder was placed<br />

in a cylindrical Vycor tube (ID - 11 m, vol - 32 ml) and degassed in a high vacuum<br />

at an elevated temperature-(150°C for graphite and 100°C for coal) for a half to<br />

one hour to remwe the moisture and the air adsorbed on the carbon. ' A known<br />

pressure <strong>of</strong> the reactant gas or gas mixture measured by a Pace Engineering pressure


434<br />

transducer vas then introduced into the reactor tube. For the H20-Ar mixture, a<br />

known pressure <strong>of</strong> the water vapor was first introduced to the reactor containing<br />

the degassed carbon, and then a known pressure <strong>of</strong> the argon was introduced while<br />

the water was condensed in the end <strong>of</strong> the tube by dry ice and acetone. The portion<br />

<strong>of</strong> the tube cooled by the dry ice was so small compared to the total volume that no<br />

corr=ctim CI? preee~re reeding spp~~r! to he necensary. The dinrhnrgc wan then<br />

produced with the carbon in the discharge zone. The gaseous products were analyzed<br />

by -8s spectrometer.<br />

1<br />

'Lhe solid product obtained from the high volatile bituminous coal in the H2 discharge<br />

was analyzed by infrared spectrometer. The sample was obtained either by scraping<br />

the reactor wall or by solvent (benzene or acetone) extraction. In some instances, a<br />

reactor consisting <strong>of</strong> a tube divided by a fritted Vycor disc was used. The coal vas<br />

placed on the disc and KBr powder was introduced on the other side <strong>of</strong> the disc.<br />

During the discharge, the lovcr end <strong>of</strong> the tube was immersed in liquid N2, thus<br />

permitting the condensable low volatile products to pass through the disc end be<br />

adsorbed on the surface <strong>of</strong> the KBr powder. This was later removed, pressed into<br />

a pellet, and examined by infrared analysis.<br />

TABU 1. - Analysis <strong>of</strong> vitrainr (moisture free basis, percent)<br />

0 Vola ti le I\<br />

C H N S (by diff.) mtter<br />

Anthracitdl<br />

Low volatile<br />

91.06 2.49 0.96 0.83 2.89 1.77 6.1<br />

pninou&l 89.57 4.67<br />

4 . ,,&k~$~IA<br />

81.77 5.56<br />

1.25<br />

1.71<br />

.81<br />

.97<br />

2.17<br />

5.87<br />

1.53<br />

2.06<br />

20.2<br />

39.2<br />

9<br />

. -5/ Lignite21 66.45 5.40 .31 1.40 22.84 3.06 44.0<br />

2/<br />

3/<br />

4'<br />

Dotrance nine, &high Valley Coal Co., Luzerne County, Pennsylvania.<br />

Pocahontar lo. 3 Bed, Buckeye No. 3 Mine, Page Coal and Coke Co.,<br />

Stephenson, Wyoming County, West Virginia..<br />

Bruceton, Pittsburgh Bed, Allegheny County, Pennsylvania.<br />

Beulah-Zap Bed, North Unit, Bculah Mine, Knife liver Coal Ubi- Co.,<br />

Beulah, Mercer County, North Dakota.<br />

RESULTS AND DISCUSSIOH<br />

All result. were obtained from experiments using 5 mg <strong>of</strong> the carbonaceour arterial<br />

in each discharge at 35 watts <strong>of</strong> power input. For consistency, an initial total<br />

pressure <strong>of</strong> about 25 UD y1s used for most runs, but in the runs with H20 vapor it<br />

tar varied in the range <strong>of</strong> 12 to 25 m.<br />

The time <strong>of</strong> the discharge reaction -8<br />

intended to be 60 seconds in mort NIIl, but the dirchrge would 80t rustaio itrelf<br />

in s oy runs. It ir rurpected that the rolid product (probably polymuclur hydro-<br />

carbons) formed u y teed to draw away the electroar in the dircharge to form negative<br />

ions and create a rhortage <strong>of</strong> energetic species in the gas phase. &never, under the<br />

experimental condition. crployed, a large part <strong>of</strong> the reaction occurred within 30-60<br />

seconds, and prolaged treatment resulted .ply in IQY chnge in the product dirtri-<br />

bution and a little lacreare in the extent <strong>of</strong> the garification. A few rum were<br />

ude for ar long .E 3 rinutes.<br />

Hydrogen-Argon and Argon Dirchrges<br />

In prelirinary runr with graphite in an 82 dirchrge, we attempted to interpret<br />

the data on the baris <strong>of</strong> the hydrogen balance before and after reaction. It<br />

appear., horcver, that appreciable w n t r <strong>of</strong> hydrogen were consumed in the<br />

fotration <strong>of</strong> rolid product or were taken up by the carbon. Therefore, to allov


435<br />

interpretation <strong>of</strong> the data, Ar was introduced into the reactant gas as an internal<br />

standard. The presence <strong>of</strong> Ar in the system gives no noticeable effect on product<br />

type or distribution.<br />

Table 2 summarizes the results obtained from the reactions <strong>of</strong> each material in<br />

microwave <strong>discharges</strong> in an H2-Ar (9.7:l) mixture and in Ar. In the Ar discharge,<br />

coal is partially gasified to give Hq, CO, and C2H2 as the major gaseous products,<br />

CQ2, CHq, and minor amounts <strong>of</strong> other hydrocarbons (C2 and C3 hydrocarbons.<br />

biacetylene and benzene were detected), in addition to a solid prodkt and residual<br />

char. In the H2-Ar discharge, the percent <strong>of</strong> carbon forming gaseous hydrocarbons is<br />

increased as compared with the Ar discharge; the total amount <strong>of</strong> carbon gasified is<br />

also increased. In this discharge, C2H2, CO, and CH4 are the main constituents <strong>of</strong><br />

the gaseous product, and minor amounts <strong>of</strong> other hydrocarbons are also formed as in<br />

the Ar discharge. Comparison <strong>of</strong> the several 60-second runs indicated that the net<br />

amount <strong>of</strong> hydrogen remaining after the reaction was decreased, except for high<br />

volatile bituminous coal and lignite. Besides that converted to hydrocarbons, part<br />

<strong>of</strong> the hydrogen was probably consumed in the formation <strong>of</strong> solid product or was<br />

taken up by the coal residue. With high volatile bituminous coal and lignite,<br />

gasification was extensive and resulted in a net increase <strong>of</strong> hydrogen.<br />

The percent <strong>of</strong> carbon converted to gaseous hydrocarbons increases with the volatile<br />

matter <strong>of</strong> coal as shorn in figure 1, suggesting that a rapid release <strong>of</strong> the volatile<br />

matter and its subsequent gas phase reaction in a discharge may be the determining<br />

factors. Figure 1 includes the data for graphite. Lignite, with the highest<br />

volatile matter, however, gave only small amounts <strong>of</strong> hydrocarbons in both <strong>discharges</strong>.<br />

The high oxygen content <strong>of</strong> the lignite results in higher yields <strong>of</strong> carbon oxides and<br />

water but apparently inhibits hydrocarbon formation. Water vapor, in a discharge,<br />

can reverse the reactions <strong>of</strong> hydrocarbon fomtion by reacting with the hydrocarbon<br />

species to form carbon oxides and hydrogen.-<br />

Chrysene did not behave particularly different from coal in both <strong>discharges</strong>; the<br />

extent <strong>of</strong> gasification was appreciably small, approximately the same as that for<br />

anthracite. Interestingly, the carbon contents <strong>of</strong> the chrysene and the anthracite<br />

are also close to each other and are much higher than the other coals.<br />

For coal in general, the higher the carbon content the lower the volatile matter.<br />

The extent <strong>of</strong> the reaction <strong>of</strong> graphite with H2 was very much smaller under<br />

comparable conditions, probably due to the absence <strong>of</strong> volatile matter. The main<br />

products from graphite were C% and C2H2; however, the hydrogen balance Indicated,<br />

for example, that with an initial pressure <strong>of</strong> the H2-Ar mixture <strong>of</strong> 25 m Hg, the<br />

percentage <strong>of</strong> the initial hydrogen present in each component <strong>of</strong> the product is H2,<br />

77.6; CH4, 9.2; C2H2, 3.3; C2 + C3 hydrocarbons, 1.6; and the remainder (8.3%) was<br />

apparently consumed in the formation <strong>of</strong> polymer or was taken up by the graphite.21<br />

It is interesting to note that C2H2 accounted for 75-92% <strong>of</strong> the gaseous hydrocarbons<br />

produced from coal in both <strong>discharges</strong>. Hydrogasification or carbonization<br />

<strong>of</strong> coal usually gives CHq as the major hydrocarbons. It has been suggested that, in<br />

a microwave hydrogen discharge system, transport <strong>of</strong> carbon from the solid to the<br />

vapor phase takes place by bombardment <strong>of</strong> the carbon by energetic ions and electrons,<br />

and that the ’pr”seous carbon species could react with H atoms or CH species to form<br />

hydrocarbons . 2 1 A sfmilar mechanism appears co apply to the system containing<br />

coal except that H and CH species would also be evolved from the coal in addition<br />

to gaseous carbon species, even in the absence <strong>of</strong> an initial hydrogen. The<br />

predominance <strong>of</strong> C2R2, however, is also observed in rapid heating <strong>of</strong> coal by various<br />

high temperature methods such as plasma jet,=/ laser be&/ and flash heating.Ef<br />

etc. A cornpariron <strong>of</strong> our experimental results with those obtained vlth an Ar plasma<br />

jet by Bond et al.l/ indicates that the percentage <strong>of</strong> carbon converted to C2H2 In<br />

our system is somewhat lower, but the effect <strong>of</strong> volatile matter on the hydrocarbon<br />

4


436<br />

yield is quite similar. The conversion <strong>of</strong> carbon to C2H2 for the high volatile<br />

bituminous coal (VM 5 39.2%) in table 2 is 9.2% in the H2-Ar discharge as compared<br />

to 12.5'1. in the Ar plasma for a coal <strong>of</strong> similar volatile matter content.<br />

TABLE 2. - Reactions <strong>of</strong> coal and related materials<br />

in microwave <strong>discharges</strong> <strong>of</strong> H? and Ar 1<br />

Pressure,<br />

Percent <strong>of</strong> c present as ,/<br />

Uaterial<br />

m<br />

H,, Ar<br />

Time, Yield x lo4, mole/g <strong>of</strong> solid<br />

sec H? clll C2H2 CO CO?<br />

Gasebus Gaseous<br />

products hydrocarbons<br />

hvab 22.7 2.3 60 63.9 4.7 31.1 21.1<br />

22.7 2.3 60 53.6 10.2 28.6 20.2<br />

23.4 2.4 60 12.5 4.5 27.0 23.6<br />

22.8 2.4 90 11 3,9 29.8 22.2<br />

21.8 2.3 105 L/ 4.8 21.0 ' 16.9<br />

21.9 2.3 110 11 3.6 20.0 16.0<br />

- 25.7 17 3.3 .1 1.2 7.1<br />

- 24.0 60 56.4 .9 13.4 23.0<br />

- 23.6 180 44.0 1.1 16.5 22.6<br />

lvb 23.8 2.5 34 1/ 4.1 15.5 7.3<br />

21.6 2.2 60 1/ 3.8 17.5 8.1<br />

- 23.5 60 15.3 .3 3.6 7.7<br />

Lignite 21.6 2.2 60 25.4 2.1 9.3 66.2<br />

22.6 2.3 180 22.9 2.1 7.7 80.3<br />

20.7 2.1 180 26.0 2.1 7.3 69.2<br />

- 24.7 32 50.4 .7 6.9 61.7<br />

- 23.0 60 18.4 .6 5.0 68.4<br />

Anthracite 21.6 2.2 60 11 4.2 8.3 4.0<br />

22.6 2.4 60 11 4.6 9.6 3.0<br />

- 24.0 60 .3 trace trace 2.0<br />

Chrysene 22.7 2.4 10 11 6.5 12.8 2.0<br />

20.0 2.0 30 11 10.4 5.8 trace<br />

- 22.0 30 lz.6 .8 2.6 trace<br />

Graphite 22.4 2.3 60 11 3.5 2.5 trace<br />

22.6 2.4 60 11 3.4 1.8 trace<br />

11 Net decrease <strong>of</strong> hydrogen was indicated.<br />

0.2<br />

.2<br />

.4<br />

.2<br />

.2<br />

.2<br />

.1<br />

.2<br />

.2<br />

.1<br />

.1<br />

trace<br />

3.5<br />

1.8<br />

1.7<br />

3.2<br />

3.2<br />

trace<br />

trace<br />

.1<br />

trace<br />

trace<br />

trace<br />

trace<br />

trace<br />

13.6<br />

13.1<br />

12.8<br />

13.1<br />

9.9<br />

9.4<br />

1.5<br />

7.7<br />

8.7<br />

6.1<br />

6.7<br />

2.1<br />

16.7<br />

18.3 '<br />

16.1<br />

14.1<br />

15.1<br />

3.6<br />

3.9<br />

.3<br />

4.6<br />

3.4<br />

.9<br />

1.2<br />

1.0<br />

I<br />

10.4<br />

10.3 \<br />

9.4<br />

9.9 4<br />

7.4<br />

7.0<br />

-4 \<br />

4.3<br />

5.3 '<br />

5.1 \<br />

5.6<br />

1.1<br />

4.1<br />

3.3<br />

::: /<br />

3.1<br />

3.4 ~<br />

4.4<br />

3.4 \<br />

.9 I<br />

1.2<br />

1.0 \<br />

Solid Product I<br />

The solid product obtained from coal is brownish and is similar to that usually<br />

observed from the thermal treatment <strong>of</strong> coal. Uo appreciable amount <strong>of</strong> solid product<br />

was formed from anthracite or from lignite. Though the extent <strong>of</strong> the gasification<br />

for the chrysene was not appreciable, the original white powder was instantaneously<br />

converted to a broun solid upon the initiation <strong>of</strong> both <strong>discharges</strong>. The infrared <<br />

spectra <strong>of</strong> the solid product and the residual char obtained from the high volatile<br />

bituminous coal in the H2-Ar discharge showed the usual aliphatic C-R bands and<br />

some weak aromatic bands which are typical <strong>of</strong> pitch and coal.<br />

3<br />

* 7<br />

1<br />

Effect <strong>of</strong> Cooling by Liquid Nitrogen<br />

Since the indications are that the wnter formed can retard the hydrocarbon formation<br />

and that the hydrocarbons produced may undergo further destructive reactions, it can<br />

be expected that a rapid quenching <strong>of</strong> the primary products should give a pronounced<br />

effect on the result. Experiments were carried out in a reactor consisting <strong>of</strong> the<br />

i t


437<br />

tube divided by a fritted Vycor disc. The coal was placed on the disc, and was<br />

subjected to reaction in the H2 discharge while the lower end <strong>of</strong> the tube was cooled<br />

in liquid N2. Though the process <strong>of</strong> condensing water and some hydrocarbons at this<br />

temperature is diffusion controlled, the effect is pronounced, a's shown in table 3.<br />

For both the bituminous coal and the lignite, the yield <strong>of</strong> the hydrocarbons, CqH2<br />

in particular, was greatly increased. The amount <strong>of</strong> Hg remaining and the amount <strong>of</strong><br />

CO produced after the reaction were also decreased. Therefore, the increase <strong>of</strong><br />

hydrocarbon yield can be attributed mainly to subsequent hydrocarbon formation by<br />

reaction <strong>of</strong> H2 and co; this hydrocarbon yield is greatly enhanced b$ rapid removal<br />

<strong>of</strong> H20 formed.<br />

Water-Argon Discharge<br />

There is a marked difference between the products obtained from graphite and coal in<br />

a water discharge. In the discharge in H20-Ar mixtures, as shown in table 4, graphite<br />

yields hydrogen and CO but practically no hydrocarbons; while the coals yield an<br />

appreciable amount <strong>of</strong> CZHZ and some CH4 in addition to H2 and CO. The amounts <strong>of</strong><br />

Hq and carbon oxides produced in the reaction with graphite rere stoichiometric.<br />

The extent <strong>of</strong> gasification was also rpuch greater for the coals than for the graphite.<br />

The active hydrogen species produced in the water discharge did not react further<br />

with the graphite or the CO formed from it to produce significant amounts <strong>of</strong> hydro-<br />

carbons. This is further evidence demonstrating that the presence <strong>of</strong> water vapor<br />

retards hydrocarbon formation.<br />

For the reaction <strong>of</strong> a given coal in aR2aAr discharge, an initial H20 pressure <strong>of</strong><br />

less than 12 mm Hg appears to give the optimum gasification end hydrocarbon<br />

production. Higher initial H20 pressures cause a decrease in both gasification<br />

and hydrocarbon production. So long as the H20 pressure is not at its highest<br />

values, more hydrocarbons are formed than in the Ar discharge. (Also, with the<br />

higher initial Hfl pressures, the discharge could not be initiated readily and<br />

would not sustain itself for as long as 60 seconds, perhaps due to too large an<br />

increase in the total gas pressure in the reactor.) The data seem to indicate<br />

that 60 seconds may have been too long a period for the maximum production <strong>of</strong><br />

hydrocarbons. The formation <strong>of</strong> the hydrocarbons should be a maximum at the time<br />

when a plateau <strong>of</strong> the extent <strong>of</strong> coal gasification is attained, and prolonged<br />

treatment probably allows the remaining H20 vapor to diffuse into the discharge<br />

zone, giving an adverse effect. It was also noticed that, at an initial H20<br />

pressure <strong>of</strong> less than 12 mm, the hydrogen content <strong>of</strong> the products exceeded that<br />

which could possibly be derived from the stoichiometric amount <strong>of</strong> the H20<br />

initially present.<br />

These results seem to indicate the following. The active hydrogen species formed<br />

in the Hq0 discharge participate in the reactions which lead to the formation <strong>of</strong><br />

hydrocarbons from (some <strong>of</strong>) the species derived from the coal. This occurs<br />

despite the retarding effect <strong>of</strong> H20 on hydrocarbon formetion. (If the H20<br />

pressure is too high, this latter effect decreases the hydrocarbon yield.)<br />

Presumebly, the coals when gasified supply enough CB species to allow hydro-<br />

carbons to be formed,even though the active oxygen species present react with<br />

some <strong>of</strong> the gaseous carbon and CH species. On the other hand, graphite produces<br />

negligible amounts <strong>of</strong> CH species in a H20-Ar discharge, and therefore cannot<br />

produce hydrocarbons since the reaction <strong>of</strong> the CO formed with the active hydrogen<br />

species is retarded by the H20 present.<br />

Lignite, with its high volatile matter content, was extensively gasified but gave<br />

a relatively low hydrocarbon yield, presumably due to the inhibition by its high<br />

oxygen content. For lignite, the production <strong>of</strong> COq was also higher in the R20-Ar<br />

discharge than in the Hq-Ar or Ar discharge. Again, the extent <strong>of</strong> gasification<br />

for chrysene was rather small.


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Deuterium Oxide-Argon Discharge<br />

It is <strong>of</strong> interest to obtain further evidence as to whether water is actually involved<br />

in the reaction with coal to form hydrocarbons in addition to the production <strong>of</strong><br />

H2 + CO. The gaseous product obtained from the reaction <strong>of</strong> the high volatile<br />

bituminous coal in a D20-Ar mixture was analyzed by the high resolution mass<br />

spectrometer. At a resolution <strong>of</strong> 1 part in 20,000, precise masses for doublets and<br />

in some instances triplets that occurred at the same nominal masses could be used<br />

to identify completely deuterated, monodeuterated and nondeuteratedl species present<br />

in the product. For example, peaks due to C2H2 (mass = 26.0156), C2D (26.0141) and<br />

CN (26.0031) were observed at the nominal mass <strong>of</strong> 26 and peaks due to C2D2 (28.0282),<br />

N2 (28.0061) and CO (27.9931) were observed at the nominal mass <strong>of</strong> 28. The whole<br />

spectrum up to the nominal mass <strong>of</strong> 44 contained peaks attributed to all species<br />

present including minor amounts <strong>of</strong> oxygenated and N-containing compounds, but the<br />

major products were H2, HD, D2, C2H2, C2HD, C2D2 and partially deuterated methanes<br />

in addition to D20, DHO, H20 and carbon oxides. Thus it is apparent that D20 is<br />

initially dissociated into D, OD and possibly an active oxygen species which in<br />

turn recombine to give D20 and D2, or react with the active species derived from<br />

coal such as H, CH, C1, Cg and CO, etc., to give DHO, HD, CO, C02 and deuterated<br />

hydrocarbons.<br />

CONCLUSIONS<br />

In the microwave <strong>discharges</strong> <strong>of</strong> H2, H20 and Ar, coal is gasified to give gaseous<br />

hydrocarbons and carbon oxides plus a solid product and residual char, Hydrogen<br />

I is also produced either by dissociation <strong>of</strong> the water vapor or by devolatilization<br />

<strong>of</strong> the coal in the H20 and/or At <strong>discharges</strong>. But, in most cases in the hydrogen<br />

discharge, hydrogen is consumed rather than produced (except for hvab coal and<br />

lignite). The yield <strong>of</strong> the hydrocarbons is highest in the hydrogen discharge and<br />

that <strong>of</strong> carbon oxides is highest in the water discharge. Both the hydrogen and<br />

{ the water <strong>discharges</strong> give greater extents <strong>of</strong> gasification and yield more hydro-<br />

/ carbon products than the Ar discharge, indicating the occurrence <strong>of</strong> gas phase<br />

1 reactions <strong>of</strong> H, OH, and active oxygen species with the active species derived<br />

from the coal. The gasification <strong>of</strong> coal in the water discharge is <strong>of</strong> particular<br />

' interest because it produces H2 + CO ( - 1:l) plus C2H2 and CQ. The high oxygen<br />

J content <strong>of</strong> the lignite results in a higher yield <strong>of</strong> carbon oxides but apparently<br />

inhibits the hydrocarbon formation in the discharge. The hydrocarbon yield from<br />

the lignite or other coals in the hydrogen discharge, however, can be increased<br />

,' dramatically by rapidly condensing part <strong>of</strong> the product species produced, especially<br />

i H20, during the discharge reaction.<br />

L<br />

C2H2 accounts for as nuch as 9ZZ <strong>of</strong> the gaseous hydrocarbons produced, and, excepting<br />

for lignite, the amount <strong>of</strong> the hydrocarbons is related to the volatile matter <strong>of</strong> coal.<br />

The extent <strong>of</strong> nasification. however. is increased with the volatile matter content<br />

<strong>of</strong> coal including lignite.<br />

Thus, if the hydrocarbons are formed by the recombination<br />

<strong>of</strong> the species derived from the volatile material and other species present in the<br />

discharge, another intererting study would be to employ a flow system in khich coal<br />

is devolatilized by ordinary means and the evolved gases are subsequently reacted<br />

in a discharge.<br />

REFERENCES<br />

1. Blackwood, J. D. and McTaggart, F. K. Reactions <strong>of</strong> Carbon with Atomic Gases.<br />

Australian J. Chem., 12, 533 (1959).<br />

1. Shahin, n. n. Reaction <strong>of</strong> Elementary Carbon and Hydrogen in High-Frequency<br />

Discharge. Nature, 195, 992 (1962).<br />

3. Vastola, F. J., Walker, P. L. Jr., and Wightman, J. P. The Reaction Between<br />

Carbon and the Products <strong>of</strong> Hydrogen, Oxygen and Water Microwave Discharges.<br />

Carbon, 1, 11 (1963).


4.<br />

5.<br />

6.<br />

7.<br />

8.<br />

9.<br />

10.<br />

11.<br />

12.<br />

13.<br />

440<br />

Letort, M., Boyer, A. F., and Payen, P. Attempting Hydrogenation <strong>of</strong> Coal with<br />

Atomic Hydrogen. Bull. SOC. Chim. France, 1589 (1963).<br />

Pinchin, F. J. The Reaction <strong>of</strong> Coals with Atomic Hydrogen. Private<br />

Comnication.<br />

Bond, R. L., Galbraith, I. F., Ladner, W. R., and McConnell, G. I. T.<br />

Produccion <strong>of</strong> Acecyiene from Cuai, iising a Piasma iec. Nacure, =, 1313<br />

(1963).<br />

Bond, 8. L., Ladnei, W. R., and McConnell, G.<br />

a Plasma Jet. Fuel, 45, 381 (1956).<br />

I. T. Reactions <strong>of</strong> Coal in<br />

l<br />

Graves, R. D., Kawa, W., and Hiteshue, R. W. Reactions <strong>of</strong> Coal in a Plasma<br />

Jet. Ind. Eng. Chem., 5.59 (1966).<br />

Kawana, Y., Makino, M., and Kimura, T. Formation <strong>of</strong> Acetylene from Coal by<br />

Argon Plasma. Kogyo Kagaku Zasshi, 2, 1144 (1966).<br />

Blaustein, B. D. and Pu, Y. C.<br />

Formation <strong>of</strong> Hydrocarbons from H2 + CO in<br />

Microwave-Generated Electrodeless Discharges. Paper to be presented at 153rd<br />

<strong>National</strong> ACS Meeting, Miami Beach, Fla., April 1967.<br />

Montet, G. L. Retention <strong>of</strong> Protons by Graphite. Proc. Fourth Conf. on Carbon,<br />

Pergamon, New York, pp. 159-164 (1960).<br />

Sharkey, A. G., Shultz, J. L., and Friedel, R. A. Gases from Flash and Laser<br />

Irradiation <strong>of</strong> Coal. Nature, 202, 988 (1964); Coal Science, Advances in<br />

Chemistry Series 55, R. F. Gould, Editor, Am. Chem. SOC., Washington, pp- 643-<br />

649 (1966).<br />

Rau. E. and Seglin, L. Heating <strong>of</strong> Coal with Light Pulses. Fuel, 2, 147 (1964).<br />

1<br />

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Flgure I -Effect <strong>of</strong> volotile matter on yield <strong>of</strong> hydrocorbons in H2-Ar discharge<br />

(60 second run)<br />

I<br />

12-29-66 L-9741


442<br />

CHEMICAL REACTIONS IN A CORONA DISCHARGE I. BENZENE<br />

1<br />

. .. M. W. Ranney'.<br />

Wm. F . O'Connor<br />

Department <strong>of</strong> Chemistry<br />

Fordham University<br />

New York, New York 10458<br />

INTRODUCTION<br />

Corona <strong>discharges</strong> (silent) have been used to initiate <strong>chemical</strong> reactions for<br />

well over 150 years'with much <strong>of</strong> the early work being confined to inorganic gases.2 However,<br />

the only commercially significant development over' the years has been the process<br />

for synthesizing ozone by subjecting oxygen to a corona discharge3 (ozonizer). Most early<br />

investigators encountered serious difficulties in studying the interaction <strong>of</strong> high voltage<br />

electricity with organic molecules. Equipment was unreliable and dangerous, and the<br />

complexity <strong>of</strong> the reaction product mass precluded definitive performance evaluation. Slnce<br />

World War 11, technology has advanced to the point where high frequency power can be<br />

generated and controlled at reasonable cost and many new dielectric materials such as<br />

fused quartz, alumina and mica mat are a~ailable.~ Modern analytical techniques afford<br />

the opportunity to determine the composition <strong>of</strong> the product mix.<br />

Corona electrons are accelerated by the applied voltage to an energy.level<strong>of</strong> 1<br />

10-20 electron volts, which is sufficient to break the covalent bond. This represents a very<br />

efficient approach when compared with high energy radiolysis (m.e.v. range) where the<br />

actual <strong>chemical</strong> work is effected by secondary electrons with an energy <strong>of</strong> 10-25 e.v.,<br />

formed after a series <strong>of</strong> energy-dissipating steps. Potentially, corona energy can deliver<br />

electrons to the reaction site at the desired energy level to give products which are not<br />

readily obtainable by more conventional means. The energy available in the corona dis-<br />

charge is somewhat above that commonly encountered in photochemistry (up to 6 e.v. ).<br />

Bertholot reduced benzene to c@8 in 1876 in what appears to be the first<br />

exposure <strong>of</strong> an aromatic compound to the corona discharge. Losanitsch obtained the<br />

following products from benzene in an electrical discharge: ( CgH6)2, biphenyl, (C72Hgg)<br />

and (C6H6)90,6 Benzene vapor treated at 300° in an ozonizer tube gave resinous products<br />

with a 6/4 carbon-hydrogen ratio.7 Linder and Davis exposed benzene vapor to 37,000<br />

volts and found biphenyl, gaseous products and evidence <strong>of</strong> polymerization.8 The early<br />

work yith benzene reactions in various ty s <strong>of</strong> electrical <strong>discharges</strong> is reviewed in<br />

considerable detail by Clocker and Lind. 'Brown and Rippere investigated the hydrogenation<br />

<strong>of</strong> benzene flowing down the walls <strong>of</strong>,an ozonizer tube and found 1,3-and 1,4-<br />

cyclohexadiene, biphenyl and a resinous mass which gave an infrared spectrum con- i'<br />

sistent with polystyrene. !4 (<br />

In recent years, benzene has been subjected to direct electrode discharge<br />

10 1<br />

and glow <strong>discharges</strong> induced by microwave'' and radi<strong>of</strong>requency'l energy. In this paper, I<br />

we report some <strong>of</strong> our observations for the reaction <strong>of</strong> benzene in a corona discharge.<br />

I<br />

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443<br />

A PPA RA TUS<br />

The corona reactor system used in this study is shown in Figure 1 and the reactor<br />

/details are given in Figure 2. The system is designed to run at atmospheric or reduced pres-<br />

'*sure and, with slight modification, under recycle conditions. The use <strong>of</strong> the threaded rod<br />

;center electrode affords a more uniform and higher treating potential than is obtained with a<br />

'cylindrical electrode. l3 The electrode threads concentrate surface irregularities thereby<br />

I<br />

'eliminating severe discharge points. The copper electrode serves as a cooling coil and<br />

affords direct observation <strong>of</strong> the corona. In a typical run, the benzene reservoir temper-<br />

-ature is set at 53O, the helium is adjusted to 100 ml/min. and after a two minute purge, an<br />

electrical potential <strong>of</strong> 15,000 volts is applied. A brilliant blue corona is established, the<br />

intensity being a.function <strong>of</strong> helium flow, pressure, benzene content and the applied voltage.<br />

!Benzene traverses the corona reactor as.a vapor and is condensed by the cold water trap<br />

nd collected. Yellow solids gradually deposit in the flask at the bottom <strong>of</strong> the reactor and ,<br />

's eventually adhere to the dielectric surfaces in the reactor. Some benzene and the more<br />

volatile reaction products are condensed in the -70 and -195" traps. See experimental<br />

section for further details.<br />

,(<br />

RESULTS AND DISCUSSION<br />

t . J<br />

' .<br />

The excitation <strong>of</strong> benzene vapor in a corona discharge provides an 8.5% conversion<br />

to identifiable products. The major products are a benzene soluble polymer (6%):<br />

la benzene insoluble polymer (0.7%), biphenyl (0.3%), ,and acetylene (1%). The composition<br />

<strong>of</strong> the product mix obtained is given in Table 1. The overall yield obtained under<br />

'our experimental conditions is similar to that produced in a radi<strong>of</strong>requency glow discharge<br />

12<br />

I;( lo%, with longer residence time) and somewhat higher than Streitwieser obtained using a<br />

microwave'' induced glow discharge (5%). The corona discharge gives a considerably<br />

I higher proportion <strong>of</strong> polymer than is obtained from these other energy sources. Benzene<br />

ubstitution products such as toluene, phenylacetylene and ethylbenzene were observed in<br />

he microwave discharge but were not noted in this study or in the radi<strong>of</strong>requency invesigation.<br />

The high yield <strong>of</strong> fulvene in the radi<strong>of</strong>requency discharge is surprising in view <strong>of</strong><br />

ts tendency to polymerize or add oxygen under rather mild conditions. The sum <strong>of</strong> the<br />

arbon and hydrogen analyses for the polymeric fraction obtained by Stille in the glow disharge<br />

<strong>of</strong> benzene (86-94 per cent) suggests some fixation <strong>of</strong> oxygen and/or nitrogen during<br />

ischarge or product work-up. l2 The pressure for these electrodeless glow discharge<br />

tudies was <strong>of</strong> the order <strong>of</strong> 20 mm. or less, while the corona reactor was operated at<br />

tmospheric pressure. 'Schiiler, using an electrode discharge in benzene, obtained proucts<br />

similar to those produced in the microwave glow discharge. lo<br />

1<br />

The reaction products obtained in this study are roughly categorized as the<br />

cnzene fraction, biphenyl fraction and polymeric material for purposes <strong>of</strong> discussion.<br />

,fter 'initial studies indicated that the components <strong>of</strong> the -7O.and -195O traps were<br />

imilar to those in the benzene trap, these samples were combined. The acetylene<br />

ontent <strong>of</strong> the low temperature traps was determined by weight loss prior to mixing<br />

iith the benzene.<br />

cnzene Fraction<br />

The exposed benzene, as collected in the cold traps, is bright yellow. The<br />

allowing reaction products have been identified in this fractlon: I, 3-cyclohexadiene,<br />

,4-cyclohexadiene, fulvene and cyclohexene. The approximate per cent yield for each<br />

f these consntuents is given in Table 2. The data were determined using a 100 foot


helium<br />

444<br />

CORONA REACTOR SYSTEM<br />

Figure I<br />

condenser 400 mm<br />

threaded steel rod<br />

electrode 5/16"x 36"<br />

DETAIL OF CORONA REACTOR<br />

Figure 2<br />

7740 Boroslltcote gloss<br />

dielectric, llmm OD<br />

thermocouple well<br />

,1/4" copper tubing electrode<br />

and cooling coil<br />

Gap-4mm<br />

Internal volume -164 ml<br />

thermocouple well<br />

24/40 ground gloas joinf<br />

10 wet<br />

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Product<br />

445<br />

TABLE 1<br />

Product Dstribution in the Corona Discharge <strong>of</strong> Benzene, 15KV<br />

Benzene insoluble polymer 0.7<br />

Benzene soluble polymer (a) 6.0<br />

Biphenyl 0.3<br />

0-. m-, and p-Terphenyl<br />

Phenyl, benzyl substituted<br />

0.1<br />

cyclopentenes (b) 0.3<br />

1,3-and 1,4-Cyclohexadiene 0.1<br />

Fulvene 0.01<br />

Acetylene 10<br />

TOTAL 8.5<br />

Yield-Per Cent Yield-Per Cent Radi<strong>of</strong>requency@)<br />

Benzene Exposed <strong>of</strong> Product Mix Yield, Per Cent<br />

-<br />

8.2<br />

70.5<br />

3.5<br />

1.2<br />

3.5<br />

1.2<br />

0.1<br />

11.8<br />

100.0<br />

2.0<br />

N.D.<br />

N.D.<br />

N.D.<br />

I,O<br />

2.0 (f)<br />

10.0<br />

(a) Polymer fraction includes materials from 250 molecular weight and up.<br />

(b) Includes several phenyl and benzyl substituted cyclopentenes similar to biphenyl and<br />

o-terphenyl in vapor pressure. See discussion.<br />

(c) See reference No. 12.<br />

(d) N. D. -- not determined.<br />

(e) Benzene and toluene soluble polymer.<br />

(f) Acetylene l%, allene 1%.<br />

support-coated open tubular column with a squalane liquid phase and appropriate calibration<br />

standards (Figure 3). No significant change is noted in the cyclohexane content when<br />

compared with starting benzene. The increase in the methyl cyclopentane peak is ascribed<br />

'to its higher vapor pressure thus affording some accumulation <strong>of</strong> this material in the<br />

benzene distillate and a concomitant depletion in the benzene feed stock. Cyclohexene is<br />

produced in very low yield, as expected, because <strong>of</strong> the degree <strong>of</strong> hydrogenation required<br />

during its short residence time in this single pass reactor.<br />

The reduction <strong>of</strong> benzene to the cyclohexadienes is interesting as<br />

1,3-cyclohexadiene is therm'odynamically unstable with respect to benzene, cyclohexene<br />

and cyclohexane. l4 The synthesis <strong>of</strong> 1,3-cyclohexadiene under these conditions is<br />

analogous to the conversion <strong>of</strong> oxygen to ozone which also represents an energetically<br />

unfavorable process. The momentary energy input and the rapid removal <strong>of</strong> the activated<br />

species from the reaction zone affords this material. in low yield., As expected, the<br />

more stable 1,4-cyclohexadiene is produced in higher yeld (3/1). Additionally,<br />

1,3-cyclohexadiene would be expected to polymerize at a rapid rate under these conditions.<br />

The thermodynamic instability <strong>of</strong> 1,3-cyclohexadiene is demonstrated by its<br />

gradual disappearance from the sample after a few days standing at room temperature.<br />

The yields <strong>of</strong> both the l,4-and 1,3-cyclohexadiene are somewhat higher than previously<br />

reported by Brown and Rippere. The yields reported by these workers after<br />

24 hours exposure to a 15 KV'corona discharge in a counter-current hydrogen stream<br />

were 0.02 and 0.01 per cent respectively. The major variable in technique which likely<br />

accounts for this difference.in yields is the use <strong>of</strong> benzene vapor in our work, versus<br />

the hydrogenation <strong>of</strong> a thin liquid benzene film running down the annular dielectric sur-<br />

.<br />

face by Brown and Rippere.


446<br />

The ultraviolet spectrum. for the benzene fraction was obtained by running<br />

differentially against pure benzene in isooctane. A broad absorption band with a maximum<br />

at 258 rnp is ascribed to the 1,3-cyclohexadiene. An additional absorption at 242 rryl and<br />

a tailing into the visible region with a broad maximum at 360-370 r y is also observed.<br />

These spectral features are consistent with those reported for fulvene, the non-aromatic<br />

isomer <strong>of</strong> benzene.15 Blair and Bryce-Smith found fulvene in the photo<strong>chemical</strong> irradiation<br />

<strong>of</strong> benzene in what appears to be the first direct conversion <strong>of</strong> an aromatic hydrocarbon to<br />

a non-aromatic hydrocarbon. l6 Fulvene co-distilled with benzene, but could be separated<br />

from benzene using the 100 ft. squalane column (Figure 3). Fulvene prepared by the<br />

method <strong>of</strong> Meuche gave the same retention time and spectral features.I7 Additional evidence<br />

for assignment <strong>of</strong> the fulvene peak included its disappearance from the chromatogram after<br />

the sample was refluxed with maleic anhydride (color disappears ) or exposure to a free<br />

radical catalyst. The Diels-Alder reaction product with maleic anhydride was isolated and<br />

hydrolyzed to give the adduct, 7-methylene-5-norbornene -2, 3-dicarboxylic acid. The<br />

melting point and infrared data for this adduct were identical with the sample prepared<br />

using fulvene synthesized from cyclopentadiene and formaldehyde. l2<br />

The formation <strong>of</strong> the 1,3,5-hexatrienyl diradical has been suggested as an<br />

intermediate in the photo<strong>chemical</strong> decomposition'' and the radi<strong>of</strong>requency discharge12 <strong>of</strong><br />

benzene. Material isolated in the photo<strong>chemical</strong> excitation gav.e a W spectrum similar<br />

to 1,3,5-hexatriene, but displaced by 7.5 mp and, more disturbing, the investigators<br />

were able to separate the material from benzene by fractional distillation. No experi-<br />

mental evidence was given in the radi<strong>of</strong>requency study. In our work, 1,3,5-hexatriene<br />

could not be detected (less than 100 ppm) in the benzene fraction using the squalane<br />

column. No spectral evidence was noted in the ultraviolet although the region <strong>of</strong> in-<br />

terest is complicated by the presence <strong>of</strong> 1,3-cyclohexadiene. l9<br />

The unidentified peak in the chromatogram (Figure 3) gives a negative<br />

test for an acetylenic hydrogen (ammoniacal cuprous chloride solution) and does not<br />

disappear after the sample is subjected to free radical catalysis for several hours. Thus,<br />

the open chain, acetylenic isomers <strong>of</strong> benzene, hexa-I, 3-diene-5-yne. 1,4-hexadiyne,<br />

1,s-hexadiyne and l.S-hexadien-3-yne do not appear to account for this peak. The<br />

possibility <strong>of</strong> valence isomers <strong>of</strong> benzene such as bicyclo (2.2.0) hexa-2, 5-diene,<br />

"Dewar benzene", were excluded based on the observation that the peak was stable to<br />

prolonged heating at looo. The valence isomers would be expected to convert to<br />

benzene under such conditions. 2o<br />

TABLE 2<br />

(a)<br />

Product Distribution in Dscharged Benzene Fraction<br />

Product Yield % Benzene Exposed<br />

1.3 -Cyclohexadiene 0.03<br />

1.4 -Cyclohexadiene 0.09<br />

Fulvene 0 01<br />

Cyclohexene 0.01<br />

Unidentified 0.02<br />

(a) Quantitative data obtained by GLC using squalane column and appropriate calibration<br />

standards. I<br />

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Figure 3<br />

Analysis <strong>of</strong> Benzene Fraction Column<br />

I00 f t a 0020 In ID Support-coated open<br />

Tubular with Squalane Liquid Phase<br />

Temp 45': Isothermal<br />

Biphenyl Fraction - Silicone GumRubber Column<br />

ERM$L TO 300.C AT 6OVYIN , ISOTHERMAL X)O*<br />

' 185.C ' 300 4YIN<br />

45 SEC<br />

-.<br />

Figure 4<br />

I


Biphenyl Fraction<br />

448<br />

The low molecular weight compounds, soluble in isooctane and hot methanol,<br />

were primarily biphenyl and 0-, m-, and p-terphenyl. These products were identified by<br />

gas-liquid chromatography using a silicone gum rubber column (Figure 4 ) and a Carbowax<br />

20M column with appropriate standards. The peaks were trapped and analyzed by infrared<br />

and NMR spectroscopy for confirmation. Biphenyl was present in sufficient quantity to be<br />

readily detected in the initial infrared spectrum and was isolated by suhimation. \<br />

Quantitative data, obtained using the silicone column with appropriate calibration curves<br />

are presented in Table 3. With the possible exception <strong>of</strong> biphenyl, the yields are very<br />

low considering the overallconversion noted. The 0-, m- and p-terphenyl ratio (1/0.4/1)<br />

indicates a preference for the para position beyond that expected for random attack.<br />

-__ - -.- . -~ - - -_<br />

If hydrogenation <strong>of</strong> the polyphenyls by hydrogen radicals generated "in situ" I<br />

is to be considered a primary reaction mechanism, one would expect to see components<br />

corresponding tothe possible hydrogenated species <strong>of</strong> biphenyl and the terphenyls . This<br />

does not appear to be the case, however, as no significant peak can be ascribed to a<br />

hydrogenated o-terphenyl compound. The small peaks before biphenyl and after o-terphenylt<br />

in the chromatogram (Figure 4 ) actually include four or more, components present in \I<br />

small proportions which have not been completely identified. The first peak, (eluted<br />

before biphenyl) amounting to less than 0.1 per cent <strong>of</strong> the total yield, was initially<br />

ascribed to a mixture <strong>of</strong> the possible hydrogenation products <strong>of</strong> biphenyl. On the Carbowax'<br />

'><br />

column at lower temperatures this peak is eluted between phenylcyclohexane and I-phenylcyclohexene.<br />

Initial infrared examination <strong>of</strong> this peak after trapping indicated an intriguing<br />

similarity with the peak (s) noted after o-terphenyl and with the polymer fractions. The \<br />

possibility that this component was a low molecular weight precursor to polymer formation<br />

prompted further study. Infrared indicates a phenyl substituted aliphatic compound containing<br />

some olefinic unsaturation, and the spectrum is not consistent with the anticipated<br />

phenyl cyclohexenes . Careful examination <strong>of</strong> the spectrum indicates that the following<br />

phenyl substituted compounds are not present on the basis <strong>of</strong> the indicated missing<br />

absorptions - phenyl cyclohexane ( 1010, 1000, 888, 865 cm-' ), 1-ppylcyclohexene<br />

(922, 805 cm-l), and 3-phenylcyclohexene (855, 788, 675 cm-l). The spectrum<br />

is consistent with a non-conjuga'ted benzylcyclopentene system with absor tions at<br />

1070, 1030, and 960 cm-' and the expected aromatic substitution bands.' Two<br />

additional absorptions are noted, one at 850 cm-l which may be attributed to vinyl<br />

protons and a phenyl substitution band at 730 cm-l. This likely results from biphenyl<br />

contamination, but it is interesting to note that benzylidenecyclopentane has an absorption<br />

at 732 cm-' with the remainder <strong>of</strong> the spectrum being similar to the benzylcyclopentenes.<br />

NMR data provides strong evidence for a rigid ring system (non-olefinic<br />

protons poorly resolved 1-3 ppm ), non-conjugated olefinic protons at 5.7 ppm and phenyl<br />

protons at 7.1 ppm. The olefinic protons are complex, giving a closely-spaced doublet<br />

superimposed on a broad absorption, suggesting the presence <strong>of</strong> both ring and exocyclic<br />

unsaturation. Additional sharp proton resonances are noted at 1.2 ppm (methyl) and a<br />

doublet at 2.7 ppm which is attributed to benzylic protons. The lack <strong>of</strong> olefinic protons<br />

downfield from 5.7 ppm would rule out the benzylidene compounds and likely any sim-<br />

ilar structures wherein -the unsaturation is conjugated with the phenyl moiety. The<br />

olefinic protons in cyclopentadiene are found at 6.42 ppm and were not obvious in this<br />

fraction. However, absorptions due to a minor component could have escaped detection<br />

because <strong>of</strong> limited sample size. The difficulty encountered in isolating the components<br />

<strong>of</strong> this peak precludes definite structural assignments, but the reaction <strong>of</strong> phenyl<br />

radicals with fulvene followed by H radical termination and hydrogenation to give<br />

~<br />

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i 449<br />

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1'<br />

phenyl or benzyl substituted cyclopentenes is clearly indicated. The following, reaction<br />

scheme is proposed to account for the experimental observations:<br />

The inherent complexity <strong>of</strong> the product mix is illustrated by IV above which<br />

could be 1-, 3-and 4:benzylcyclopentene. Preliminary mass spectral data for this sample,<br />

as isolated from the chromatographic separation, indicates m/e values <strong>of</strong> 156 and 158,<br />

I corresponding to the cyclopentadienes I, I1 and the cyclopentenes IV, V. Ring substituted<br />

compounds such as I11 would also have a mass <strong>of</strong> 156. Mass 91, corresponding to the<br />

benzyl radical is prominent as is mass 77, the phenyl radical, although this would be<br />

!,'expected to arise from.the biphenyl (154) contamination. Other features <strong>of</strong> the spectrum<br />

are being evaluated. The low yield is reasonable in view <strong>of</strong> the limited probability for<br />

radical termination and hydrogenation compared with the high reactivity <strong>of</strong> these olefins<br />

(or the diene precursors)'under the reaction conditions. The glow discharge work <strong>of</strong><br />

Schzler indicates the absence <strong>of</strong> any products with vapor pressure similar to biphenyl<br />

and the other related literature generally does not @ve details beyond biphenyl analysis<br />

and gross polymer properties .'<br />

The peak after o-terphenyl (Figure 4) actually consists <strong>of</strong>. 3-4 components<br />

when analyzed by varying the chromatographic conditions. This peak has the, same retention<br />

time as diphenyl fulvene and is in the same general range as noted for a commercially<br />

available hydrogenated terphenyl, Monsanto HB-40. This complex peak was trapped (with<br />

trace o-terphenyl contamination) as a yellow liquid which gave an infrared spectrum<br />

identical-to the polymer fractions and very similar to the peak.before biphenyl. Again,<br />

phenylknzylcyclopentenes are indicated and the spectrum bears little resemblance to<br />

the hydrogenated terphenyl spectrum. The NMR spectrum in carbon tetrachloride showed<br />

aromatic protons at 7.1 ppm,, a broadened olefinic proton resonance at 5.7 ppm and non-<br />

olefinic protons from 0.8-3.5 ppm with poor resolution. These extremely complex<br />

olefinic and non-olefinic resonances are typical <strong>of</strong> protons in a fixed ring system such<br />

as cyclopentene. The i,ntegration for these resonances allows approximation <strong>of</strong> an<br />

average structure containing a cyclopentene ring system substituted with one phenyl and<br />

one benzyl group. The reactions appear analogous to those responsible for the components<br />

<strong>of</strong> the peak before biphenyl with termination being with a phenyl radical rather than the<br />

hydrogen radical. The mass spectrum for this material as trapped from the chromatographic<br />

analysis shows prominent peaks at mass 232 and 234 corresponding to VI and, VU below.<br />

The benzyl and phenyl radical peaks are also evident at mass values <strong>of</strong> 91 and 77<br />

respectively. Evaluation <strong>of</strong> the find structure details is continuing. The following is<br />

believed to be representative <strong>of</strong> the many reactions which are possible under the<br />

experimental conditions, to give a variety <strong>of</strong> closely related compounds:


LUd<br />

The actual structural definition must await isolation <strong>of</strong> sufficient quantities <strong>of</strong> the com-<br />

ponents for NMR studies under various conditions. The possibility <strong>of</strong> a hydrogenated<br />

p-terphenyl was carefully considered, but the only structure even remotely consistent<br />

with the infrared and NMR data would require that the center ring <strong>of</strong> p-terphenyl be<br />

non-aromatic with m'ono-substituted phenyl groups attached. Such a material could be<br />

formed by preferential hydrogenation <strong>of</strong> the center ring <strong>of</strong> p-terphenyl (statistically<br />

unlikely ) or by the reaction <strong>of</strong> phenyl radicals and 1,3 -cyclohexadiene as follows:<br />

This mechanism requires the formation <strong>of</strong> hydrogenated ortho terphenyl derivatives such<br />

as VIII, which were not noted by gas-liquid chromatography or infrared.<br />

TABLE 3<br />

Biphenyl Fraction (a)<br />

X<br />

Yield %<br />

Exposed Benzene<br />

Biphenyl 0.30<br />

o - Terphenyl 0.05<br />

m - Terphenyl 0.02<br />

p-Terphenyl<br />

Benzyl and phenyl cyclopentenes (C12 1<br />

0.05<br />

0.05<br />

Phenylbenzylcyclopentenes ( Cle) 0.25<br />

TOTAL 0.72<br />

VI1<br />

(3)<br />

Yield<br />

% Reaction Products<br />

3.5<br />

0.6<br />

0.2<br />

0.6<br />

0.6<br />

-%<br />

(a) Quantitative data were obtained by GLC, using a silicone gum rubber column with<br />

appropriate standard calibration curves based on peak height.


Polymeric Products<br />

The material which adheres to the glass dielectric surface in the reactor is<br />

a high melting solid ( 3 320°), insoluble in benzene and all common solvents. The infrared<br />

spectrum and the carbon-hydrogen ratio are essentially the same as noted for the benzene<br />

soluble material. The benzene soluble polymer was fractionated into three molecular<br />

weight ranges based on solubility in isooctane. The polymers are all yellow with the in-<br />

tensity increasing as the molecular weight decreases. The ultraviolet spectrum for the<br />

low molecular weight polymer shows a gradual tailing into the visible region. The<br />

physical property data for the polymeric fractions are summarized in Table 4.<br />

Infrared data indicate that the polymeric fractions are structurally similar<br />

to the low molecular weight products identified as benzyl and phenyl substituted cyclopentenes.<br />

The infrared evidence already presented for the low molecular weight products is applicable<br />

to the polymeric products and need not be repeated. The data are consistent with an average<br />

repeating unit containing the cyclopentene ring structure substituted with phenyl or benzyl<br />

groups. NMR data for the polymers were obtained in carbon tetrachloride at the cell holder<br />

temperature (40"). The spectrum obtained for the 300 molecular weight polymer fraction<br />

is presented in Figure 5. The extreme broadening <strong>of</strong> the proton resonances is associated<br />

with the complex, long range roton coupling in a risd system and the motional averaging<br />

commonly noted in polymers .'2 Scanning the same sample at 90°-in tetrachloroethylene did<br />

not significantly improve the resolution. The NMR spectrum <strong>of</strong> the- polymer in .pyridine<br />

(Figure 5 ) gives some improvement in the high field proton resolution, indicating a doublet<br />

at 2.6 ppm (benzylic protons ) and a complex methyl "proton resonance. The spectra are<br />

similar to those obtained for the low molecular weight precursors containing unresolved ,<br />

ring protons. The NMR spectra generally eliminate polymer formation by:way <strong>of</strong> phenyl<br />

and hexatrienyl radicals as suggested for the radiolysis <strong>of</strong> benzene.23 The aliphatic<br />

proton portion <strong>of</strong> the spectrum is very similar -to that reported for cyclopentadiene polymers<br />

by Davies and Was~ermann.~~ The cyclopentadiene polymers had a molecular weight<br />

range <strong>of</strong> 1200-2300, ah'max.at 320-360 mp and non-olefinic proton to olefinic proton ratio<br />

<strong>of</strong> approximately 3/1.<br />

The data are consistent with polymer formanon by way <strong>of</strong> phenyl radical<br />

(or excited benzene) reaction with the fulvene produced to give phenyl or benzyl substituted<br />

cyclopentadienes which then polymerize to gve a polycyclopentene chain with pendant<br />

phenyl and/or benzyl groups. The average non-olefinic to olefinic proton ratio <strong>of</strong> 2.9<br />

indicates that the many possible structures similar to XI (5/2) predominate over the<br />

alternate type structures, XI1 (7/0), 24 assuming our analogy to cyclopentadiene type<br />

polymers is valid.<br />

Q<br />

&,<br />

XI<br />

Many similar structures must be considered, including those derived from phenyl attack<br />

on the ring with polymerization through the exocyclic vinyl group <strong>of</strong> fulvene.<br />

(4)


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Mechanism I<br />

The available evidence is thus not consistent with the generally proposed<br />

i-iiechaii;si;i 0: i;~:j.~~i f~iii~atisii based ~ ithe i iaiidoiii bui:d-i;p d 2 PO:? (pheiijjl~iiej chain<br />

1<br />

accompanied by hydrogenation, or the interaction with the hexatrienyl diradi~al.~’ In the<br />

radi<strong>of</strong>requency discharge <strong>of</strong> benzene, evidence was presented which clearly indicated that<br />

the polymer contained consecutive para linkages suggesting poly (p-phepylenes ) as the<br />

predominant structure.12 Schcler observed that the polymer (C H 1.03, M.W. 503) was<br />

a phenyl substituted aliphatic chain based on infrared evidence.16 Patrick and Burton have ‘<br />

demonstrated that hydrogen atoms are not involved to any significant extent in polymer<br />

formation when liquid benzene is irradiated with a 1.5 m.e.v. source. 24<br />

\<br />

In the corona discharge many types <strong>of</strong> energy transfer are occurring, varying<br />

from photolysis (visible corona) to relatively high energy electrons responsible for frag- ‘i<br />

mentation. The low yield <strong>of</strong> biphenyl in this single pass reactor suggests that phenyl radical<br />

’<br />

production through loss <strong>of</strong> a hydrogen radical is not the primary reaction route leading to<br />

polymer formation. Considerable energy should be available to excite benzene to relatively<br />

high vibrational levels which would be somewhat below that energy required to actually -\<br />

separate. the H radical. At any given time the number <strong>of</strong> these excited benzene molecules<br />

should greatly exceed the phenyl radical population. Fulvene is produced from benzene by<br />

ultra-violet energy (200 mp, about 112 kcals, or 4.9 electron volts).25 Thus, the formation<br />

<strong>of</strong> this benzene isomer with a resonance energy (11-12 kcals/mole) intermediate between<br />

benzene and 1,3 cyclohexadiene may be energetically favorable in the corona environment. \\ 1<br />

Fulvene has been shown to polymerize rapidly under similar conditions with no reversion<br />

to benzene.25 The uniformity <strong>of</strong> the phenyl (benzyl) -cyclopentene ratio throughout all<br />

polymer fractions makes it difficult to accept a mechanism based solely on random attack 1<br />

by phenyl radicals on the growing fulvene polymer. The initial synthesis <strong>of</strong> a monomeric<br />

unit comprised <strong>of</strong> the benzylcyclopentadiene system with subsequent diene type polymerization<br />

is consistent with all our observations. The phenyl radical produced in the discharge<br />

should collide with the nearest benzene molecule which will be excited to a \<br />

relatively high vibrational energy level. The following reaction sequences are suggested<br />

for the phenyl radical:<br />

U<br />

Re*=+<br />

Reaction (5) is the typical termination reaction by radical coupling leading to biphenyl.<br />

The intermediate radical in (6) would be expected to lose hydrogen mo e readily than<br />

it would add to another benzene molecule to give polymer formation.2d The possibility<br />

<strong>of</strong> ring contraction in the excited intermediate, accompanied by an intramolecular shift<br />

<strong>of</strong> a hydrogen atom is suggested in reaction (7). The benzylcyclopentadiene XV so<br />

obtained would be a very active monomer leading to the polymeric products observed.<br />

Although our data support polymer formation by the mechanism indicated, we cannot<br />

rule out participation by the cyclohexadienes and acetylene, both <strong>of</strong> these being noted<br />

a - e n e - CkEketewr-eentper-at-.<br />

XIV


1'<br />

b<br />

Scheme I<br />

fulvene<br />

455<br />

FIGURE 6 PROPOSED REACTION MECHANISMS<br />

I<br />

iHO<br />

1,4 1.3<br />

biphenyl<br />

A\ biphenyl '. 0.- terphenyls<br />

cyclohoxodienes cycloherene cyclohexane<br />

@z, /I P ) 7 3 C H 3<br />

. . .. . . .. . benzyl cyclopentenes<br />

/ \ 05CH3-<br />

phenyl, methyl<br />

substituted<br />

cyclapentenis<br />

phenyl, benzylrubstlhlted<br />

u cyclopentadiene type polymers<br />

/


456<br />

, , .<br />

The relatively low yield and the complexity <strong>of</strong> the reaction products does not<br />

allow an unequivocal designation <strong>of</strong> reaction mechanism or <strong>of</strong> the mode <strong>of</strong> energy transfer in<br />

the corona environment. However, where possible. we have proposed reaction mechanisms<br />

which are consistent with our results to date. These mechanisms are summarized in Figure<br />

6. Studies are underway to obtain deuterium exchange data in the corona reactor, and mass<br />

spectral data are being evaluated. Investlgation <strong>of</strong> the utility <strong>of</strong> corona chemistry will be<br />

' I<br />

extended to other volatile compounds.<br />

EXPERIMENTAL<br />

Materials: Fisher thiophene-free benzene contained trace quantities <strong>of</strong><br />

methyl cyclopentane, cyclohexane and toluene. Chromatogram (squalane ) <strong>of</strong> original<br />

material was used as reference for irradiated benzene evaluation under the same GLC<br />

conditions.<br />

Reference materials for chromatographic identification were generally used<br />

as obtained from commercial sources, Most <strong>of</strong> these materials were <strong>of</strong> sufficient purity to<br />

identify the major peak. However, mono-phenyl fulvene, obtained from Aldrich, gave no<br />

peak on the silicone column and infrared indicated extensive hydroxyl and carbonyl ab-<br />

sorptions. 1,3,5-hexatriene from Aldrich gave two major and two minor peaks on the<br />

squalane column. Infrared27 indicated largely the transisomer with only a small cis ab- )<br />

sorption at 818 ern-'. 1<br />

Fulvene was prepared by the method <strong>of</strong> Meuche. l7 Infrared (1662, 925,<br />

890, 765 cm-l) and ultraviolet (A1 = 242 mu, 4 2 = 360 mu) were in good agreement<br />

literature values: '5 '<br />

Reaction Conditions<br />

The equipment used in these experiments was presented in Figures 1 and<br />

2. Helium was bubbled through the benzene reservoir (55") at 100 ml/min. to carry 4.2<br />

~(0.054 moles) benzene through the corona reactor per hour. The reactor temperature<br />

was 45": 2". A total <strong>of</strong> 101 gm. (1.3 moles) benzene was passed through the 15 KV, 60<br />

cycle, corona discharge in 23.7 hours. A small helium purge was maintained throughout<br />

all sampling operations and necessary downtime to preclude oxidation.<br />

Product Isolation and Analysis !<br />

At the conclusion <strong>of</strong> the run, the reactor was partially filled with benzene<br />

and refluxed on a steam bath for 2 hours. ?he berizene.soluble material from the column<br />

was combined with the yellow brown solid which collected in the lower receiver. The<br />

insoluble material was swelled by bekene and generally loosened from the glass di-<br />

electric surface. This insoluble material was filtered <strong>of</strong>f, washed several times with<br />

chlor<strong>of</strong>orm and dried overnight at 70" in a vacuum oven. The reactor was cleaned<br />

with.a 5 per cent hydr<strong>of</strong>luoric acid solution to remove final traces <strong>of</strong> polymer after<br />

each run. Benzene insoluble polymer - 0.7 gm. yellow brown color, % C 86.95, %H<br />

7.17, C/H 1.01.<br />

The benzene containing all solid products from the reactor and pot<br />

residue was reduced to 30 ml. volume by vacuum distillation at 50". Considerable<br />

foaming was encountered, requiring careful control <strong>of</strong> the distillation. The 30 ml. Of<br />

I<br />

'<br />

I<br />

\<br />

\<br />

\<br />

\<br />

,<br />

\<br />

\<br />

i


- . .. . - . . . -<br />

457<br />

brown benzene solution was added to 300 ml. isooctane at room temperature. A yellow solid<br />

precipitated immediately and was collected by filtration. After several washings with hot<br />

methanol, the material was dried for 8 hours at 70° in a vacuum oven. Benzene soluble<br />

polymer - Fraction 1, 2.3 gm., M. W. 4360, %C 88.32, %H 7.18, C/H 1.02.<br />

The isooctane-methanol solution was reduced to 100 ml. volume (all<br />

methanol removed) by vacuum distillation at 60". The solution was a bkilliant yellow<br />

color at this point. On cooling to room temperature, a small proportion <strong>of</strong> a deep yellow<br />

polymeric solid precipitated and was collected by filtratlon. After washing with hot<br />

methanol, this yellow material was dried at 70Ofor 8 hours in a vacuum oven. Benzene<br />

soluble fraction 2, 0.2 gm., M.W. 1555, %C 87.26, %H 7.09, C/H 1.03.<br />

The isooctane-methanol soluble portion was reduced to 20 gm. by vacuum<br />

distillation and sufficient benzene added to insure solubility <strong>of</strong> ell components. The per<br />

cent solids was determined for this sample, being careful to.limit sublimation <strong>of</strong> biphenyl<br />

(about 2 hours at 70° in a vacuum oven). This sample contains the low molecular weight<br />

products and a yellow resinous polymer. Qualitative analysis for the low molecular weight<br />

components was accomplished by gas-liquid chromatography using the following liquid<br />

phases: silicone gum rubber, Carbowax 20 M, and Reoplex 400. Quantitative data were<br />

obtained on the silicone column (Figure 4) using calibration curves (peak height) prepare-d<br />

from appropriate standards. The concentration <strong>of</strong> the small peak eluted before<br />

biphenyl was estimated using the biphenyl calibration curve and the peak after'o-terphenyl<br />

was estimated using a commercial hydrogenated terphenyl mixture (Monsanto<br />

HB-40) as a reference. The F & M 500 gas-liquid chromatograph equipped with a<br />

standard thermoconductivity detector was used for these analyses. These low molecular<br />

weight products (biphenyl, 0-, m-, p-terphenyl.and phenylcycloalkenes, M. W. up<br />

to -250) amount to 0.72 gms. (See Table 3). Peak confirmation was provided by infrared<br />

and NMR analysis after fraction collection from the chromatographic separation.<br />

The concentration <strong>of</strong> the low molecular weight resinous polymer was<br />

determined by subtracting the total biphenyl fraction weight from the total isooctane-<br />

methanol soluble material. A sample <strong>of</strong> this material was placed in the vacuum oven<br />

at 100" unnl the GLC trace indicated neglipble biphenyl content and the molecular<br />

weight was determined. Benzene soluble fraction 3, 3.5 grn., M. W. 305, %C 87.23,<br />

%H 7.09, C/H 1.03. Prolonged heating at 150" in air gwes a hard, brittle yellow film.<br />

Infrared analysis indicates oxidation is involved in the drpng process.<br />

The benzene fraction was initially examined by GLC using 100 ft.<br />

support coated open tubular columns containing Carbowax 1540 poly (ethylene glycol )<br />

and squalane (Figure 3) as the liquid phase. Quantitative data were obtained at 45O<br />

on the squalane column with a helium flow <strong>of</strong>.3.0 ml/min. The Perkin Elmer Model<br />

2.80 gas-liquid chromatograph, equipped with a stream splitting device and hydrogen<br />

flame detector was used for these analyses. Peak identification was by comparison<br />

with commercial standards and the synthesized fulvene. Additionally, the beniene<br />

fraction was refluxed in pressure bottles with maleic anhydride, azobisieobutyronitrile,<br />

and ammoniacal cuprous chloride solution prior to chromatographic analysis to note<br />

peak changes due to adduct formation, polymerization or presence <strong>of</strong> acetylenic hydro-<br />

gen. Acetylene content was estimated from weight loss <strong>of</strong> the -7O"and -195" traps.<br />

The vapor space above those cold traps and the gas stream directly below the corona<br />

were analyzed by infrared using an 8 cm. gas cell. Although the study was not<br />

exhaustive, several samplings were made and only acetylene was detected.<br />

'


458<br />

h/lethylacetylene, allene and butadiene were not present in sufficient quantity to be detected.<br />

The yellow ,benzene from several runs ( 1000 mlt ) was fractionated and<br />

900 mi. distillate obtained from 79-80". The distillate was refluxed with maleic anhydride<br />

until colorless and the benzene removed at reduced pressure. Dilute sodium hydroxide<br />

solution was added and the resulting solution was extracted several times with chlor<strong>of</strong>orm.<br />

After acidification with dilute hydrochloric acid, the solution was extrayted with ether.<br />

The et1ie.r was removed after drying to give a white solid which, on recrystallization from<br />

chlor<strong>of</strong>orm and pet ether, gave the adduct 7-methylene-5-norbornene-2, 3-dicarboxylic<br />

acid \VI ich melted at 146°-1500. The infrared showed maxima at 1553, 875 and 710 cm-',<br />

(lit ("' 1555, 874, 712 cm-'). Fulvene was prepared in low yield (less than one per cent)<br />

from cyclopentadiene and formaldehyde with sodium ethoxide catalyst. l7 The adduct was<br />

prepared by adding maleic anhydride to the crude fulvene reaction product in Freon I13<br />

(b.p. 47.6O) and refluxing until colorless. After removal <strong>of</strong> the solvent, hydrolysis and<br />

recrystallization yielded the adduct, m. p. 147-150°, which gave properties identical with<br />

the fulvene adduct obtained from the corona discharge. Bryce-Smith obtained a melting<br />

range <strong>of</strong> 105-110° for this adduct which was likely a mixture <strong>of</strong> the ex0 and endo isomers.25<br />

Stille prepared the fulvene-maleic anhydride adducr with a melting point <strong>of</strong> 149-150" which<br />

may be a single isomer.12<br />

Through the courtesy <strong>of</strong> the Perkin Elmer Company at Norwalk, Con-<br />

necticut, the discharged benzene was analyzed by combination <strong>of</strong> gas-liquid chromatography<br />

and mass spectroscopy. The peak attributed to fulyene gave a parent mass <strong>of</strong> 78 and<br />

fragments at m/e 77, 52, 51, 50 and 39 in good agreement with the literature. I' Con-<br />

firmation <strong>of</strong> other assignments was obtained by this technique and the one unidentified<br />

component on the squalane column gave a parent mass <strong>of</strong> 78.<br />

Molecular weight and carbon-hydrogen determinanons were made by<br />

Schwarzkopf Microanalytical Laboratories, New York, New York. Molecular weight<br />

was determined in benzene by vapor pressure osmometry.<br />

LITERAT-URE CITED<br />

1 Present address: Tarrytown Technical Center, Union Carbide, Tarrytown, New York.<br />

2 G. Glockler and S. C. Lind, "The Electrochemistry <strong>of</strong> Gases and Other Delectrics,"<br />

John Wiley and Sons, New York (1939).<br />

3 Ozone Chemistry and Technology, Advances in Chemistry Series No. 21, American<br />

Chemical Society (1959).<br />

4 J. A. C<strong>of</strong>fman and W. A. Browne, Scientific American, 89, June (1965).<br />

5 M. Bertholot, Compt. rend., 82, 1357 (1876).<br />

6 S. M. Losanitsch, Bull, SOC. stun. Bucharest, 233 (1914).<br />

7 A. P. Davis, J. Phys. Chem., 35, 3330 (1931).<br />

8 V. Karapet<strong>of</strong>f, W. H. Trebler, E. G. Linder, and A. P. Davis, Research Reports,<br />

Detroit EdisOn Company, Cornel1 Univ. (1928-32).<br />

9 G. P. Brown, R. E. Rippere, Am. Chem. SOC., Dv. Petrol. Chem., Preprints 2,<br />

NO. 3, 149-54 (1957).<br />

10 H. SchUler, K. Prchal, and E. Kloppenburg, Z. Naturforsch., 15a, 308 (1960).<br />

11 A. Streitwieser, Jr., and H. R. Ward, J. Am. Chem. SOC., 84, 1065 (1962), 85,<br />

539 (1963).<br />

12 J. K. Stille, R. L. Sung, and J. Vander Kooi, J. Org. Chem., 30, 3116 (1965).<br />

13 U. S. I. Chemicals, Polyolefin News, Feb. (1964).


459<br />

14 G. J. Jam, J. Chem. Phys., 22, 751 (1954).<br />

15 J. Thiec and J. Wiemann, Bull. SOC. chim., France, 177 (1956).<br />

16 J. M. Blair and D. Bryce-Smith, Proc. Chem. SOC., 1287 (1957).<br />

17 D. Meuche, N. Neuenschwander, H. Schaltegger, and H. V. Schlunegger, Helv.<br />

Chim. Acta, 47, 1211 (1964).<br />

18 G. E. Gibson, N. Blake, and M. Kalm, J. Chem. Phys., 21, 1000 (1953).<br />

19 G. F. Woods and L. H. Schwartzman, J. Am. Chem. SOC., 70, 3384 (1948).<br />

20 E. E. Van Tamelen and S. P. Pappas, J. Am. Chem. SOC., 85, 3297 (1963).<br />

21 E. L. Eliel, J. W. McCoy, and C. C. Prlce, J. Org. Chem., 22, 1533 (1958).<br />

22 J. G. Powles, Polymer, 1, 219 (1960).<br />

23 W. N. Patrick and M. Burton, J. Am. Chem. SOC., 76, 2626 (1954).<br />

24 A. G. Davies and A. Wassermann, J. Polymer Sci., 4, 1887 (1966).<br />

25 H. J. F. Angus, J. M. Blair, and D. Bryce-Smlth, J. Chem. SOC., 2003 (1960).<br />

26 G. A. Mortimer and L. C. Arnold, J. Am. Chem. SOC., 84, 4986 (1962).<br />

27 J. C. H. Hwa, P. L. de Bonneville and H. J. Sims, J. Am. Chem. Soc., 82, 2538 (1960).


Introduction<br />

VAPOR PHASE DECOMPOSITION OF<br />

AROhIATIC 'HYDROCARBONS BY ELECTRIC DISCHARGE<br />

hlasayuki Kawahata<br />

Research and Development Center<br />

General Electric Company<br />

Schenectady, New York<br />

Decomposition <strong>of</strong> organic compounds in presence <strong>of</strong> electric dis-<br />

charge generally involves fragmentation and polymerization induced by<br />

inelastic collision with high energy electrons. When hydrogen is<br />

added, active hydrogen atoms produced by electric discharge also par-<br />

ticipate in the decomposition reactions. The reaction mechanisms are<br />

complex involving excited molecules, free radicals, and ions.<br />

In this laboratory hydrocracking <strong>of</strong> coal, coal volatiles and related<br />

materials by electric discharge in hydrogen was studied. It is<br />

postulated by Given1 that coal (vitrinite) molecules contain aromatic<br />

and hydroaromatic structures and probably fused aromatic ring nuclei<br />

linked together by methylene or ethylene groups forming hydroaromatic<br />

rings. Many <strong>of</strong> the replaceable hydrogens in the structure are substituted<br />

by hydroxyl or carbonyl groups. Short alkyl groups and<br />

alicyclic rings may also be attached as side chains. In pyrolysis<br />

at 500 - 6OO0C., dissociation <strong>of</strong> hydroxyl groups and dehydrogenation<br />

<strong>of</strong> naphthenic rings take place. These acts lead to formation <strong>of</strong> OH<br />

t<br />

and H radicals which in turn help to break the linkages between aromatic 1<br />

nuclei, forming smaller, partly aromatic volatile fragments, and at<br />

the same time leaving a more aromatic residual structure behind.<br />

On the other hand, high pressure hydrogenation <strong>of</strong> coal gives partial'<br />

or complete hydrogenation <strong>of</strong> the aromatic structure. When this is sub-<br />

sequently cracked, the light products tend to be aliphatic rather than<br />

aromatic hydrocarbons. It was thought that hydrocracking <strong>of</strong> coal by<br />

electric discharge might be somewhere between pyrolysis and high pressure<br />

hydrocracking. In the course <strong>of</strong> study it was thought important to test<br />

this hypothesis by subjecting several aromatic or hydroaromatic compounds<br />

to electric discharge in a hydrogen stream for better understanding <strong>of</strong><br />

the process. Organic compounds selected were m-cresol, d-methylnaphthalen<br />

tetrahydronaphthalene, decahydronaphthalene, and 9, 10-dihydrophenanthrend<br />

Experimental Apparatus and Procedures<br />

The apparatus consisted <strong>of</strong> a vaporizer, a preheater, a discharge<br />

reactor, and a product collecting system: The organic compound was fed<br />

into the vaporizer at a certain rate and vaporized. Hydrogen was also<br />

P. H. Given, presented Am. Chem. SOC., January, 1963 in<br />

Cincinnati, Ohio<br />

\<br />

\<br />

\<br />

'6 1<br />

1<br />

?<br />

1


461<br />

fed into the vaporizer at a certain flow rate and mixed with the organic<br />

vapor. The resultant mixture was then fed into the reactor through<br />

the preheater. The liquid products condensed in a water cooler were<br />

collected in a receiver and the gaseous products were collected in a<br />

liquid nitrogen trap. These products were analyzed by mass spectro-<br />

scope and vapor phase chromatograph employing a 6 ft. column <strong>of</strong> 10%<br />

silicone rubber, SE-30 and 60-80 Chromosorb P.<br />

I<br />

The discharge reactor was fabricated with quartz and was <strong>of</strong> a<br />

concentric tube design similar to an ozonizer. The inside <strong>of</strong> the inner<br />

barrier (40 mm OD and 38 mm ID) and the outside <strong>of</strong> the outer barrier<br />

(48 mm OD and 46 mm ID) were coated with conductive, transparent, tin<br />

oxide. The former was connected to the high voltage terminal and the<br />

latter to ground. In this arrangement the electric discharge was<br />

sustained in an annular space, 46 mm OD, 40 mm ID, and 200 mm long.<br />

The inside barrier tube was filled with stainless steel wool and a<br />

thermometer was placed in the center. This thermometer and three therm-<br />

istors attached to the outside electrode were used to determine the<br />

reactor temperature. The reactor was insulated with glass wool, and the<br />

reactor temperature was maintained at approximately 30OoC. for all the<br />

runs.<br />

The electric discharge power was supplied by Peeding the output<br />

<strong>of</strong> a 10,000 Hertz, 30 kilowatt inductor-alternator to the primary <strong>of</strong><br />

a 50 kilovolt transformer and, in turn, to a tuned circuit, to the<br />

reactor and to the high voltage instrumentation. The electric discharge<br />

power was determined by measuring the area <strong>of</strong> parallelogram on the<br />

oscilloscope2.<br />

When making the run, hydrogen was fed into the reactor at a definite<br />

flow rate and the electric discharge was applied to heat the reactor.<br />

When the reactor temperature was stabilized at about 3OO0C., the feed<br />

<strong>of</strong> the organic compound was started. The discharge power sustained for<br />

the reaction was in a range from 140 to 170 watts.<br />

Experimental Results and Discussions<br />

For cresol-hydrogen mistures, two runs were made using the empty<br />

reactor and three runs were made by filling the reactor space with<br />

porous or activated aluminum oxide grains. For all the runs, the reactor<br />

pressure maintained at 300 mm Hg. Experimental results, including<br />

product distribution, are listed in Table 1. The principal products<br />

were phenol, toluene, benzene, aliphatic hydrocarbons, carbon dioxide<br />

and water. Among the aliphatic hydrocarbons, acetylene was present in<br />

the largest amount and about 8% was unsaturates except for Run 5. In<br />

this run the concentration <strong>of</strong> unsaturates was 55 %. This is probably<br />

due to a higher hydrogen concentration in the feed causing somewhat<br />

T. C. Manley, Trans. Am. Electro Chem. SOC. 84 83, 1943


462<br />

more efficient hydrogenation. The bond energies <strong>of</strong> C6H5-CH3 and<br />

C H5-OH are 90 and 73 Kcal/mol. respectively. Despite this, it was<br />

otserved that, in the products‘. phenol was in higher concentration<br />

than toluene.<br />

Use <strong>of</strong> aluminum oxide packing in the discharge space was intended ,<br />

to investigate the possibility <strong>of</strong> increasing the energy yeild. Narrowing<br />

the gaseous discharge gap with dielectric packings may cpuse the follow- \<br />

ing two effects on the discharge: (1) increase <strong>of</strong> discharge current<br />

for the same discharge power dissipated, and (2) increase <strong>of</strong> gaseous<br />

space breakdown field strength, if the gap decreases beyond a certain<br />

l i m i t . The exact nature <strong>of</strong> the electric discharge employed in this study<br />

is still debatable.3,4<br />

However, it can be reasonably assumed that the )<br />

primary reaction rate <strong>of</strong> the organic vapor with either high energy<br />

electrons or active hydrogen atoms may be dependent on discharge current<br />

density and field strength, if the system pressure and partial pressure<br />

<strong>of</strong> the reactant are constant. In electric discharge product <strong>of</strong> ozone.<br />

an increase in ozone concentration after filling the discharge gap with<br />

various dielectric packings is also reported by Morinaga and Su2uki.S<br />

In this study for approximately the same concentration <strong>of</strong> cresol vapor,<br />

the use <strong>of</strong> aluminum oxide grains in the discharge space appeared to in-<br />

crease the energy yield somewhat, but not conclusively.<br />

In all the runs, the formation <strong>of</strong> brown solid films was observed<br />

on the reactor wall or on the surface <strong>of</strong> the grains. These solid films<br />

were not analyzed but they were insoluble in methylethyleketone or 1<br />

I<br />

toluene. It is presumed that they are indicating possibly highly cross-<br />

linked polymerized products derived from the cresol. The energy yield<br />

for film formation was estimated to be in a range from 30 to 50 g/KWH;<br />

considerably higher than that for the fragmentation products.<br />

Experimental results for the polycyclic compounds are summarized<br />

in Table 2. Methylnaphthalene vapor in hydrogen was tested under pressures<br />

<strong>of</strong> 760 and 74 mm Hg. The principal lighter products were aliphatic<br />

hydrocarbons, benzene and toluene. At the higher pressure the concentration<br />

<strong>of</strong> the lighter aliphatic hydrocarbons was in the order C2)c3>C4>C5. ~<br />

A t the lower pressure, however, this order was reversed. In both cases ,\<br />

about 32 - 35% were unsaturates. The energy yield was approximately<br />

doubled by lowering the pressure.<br />

For tetrahydronaphthalene, three experiments were made under diff<br />

erent pressures. Among the 1 ighter aliphatic hydrocarbons produced,<br />

the C2 fraction was present in the largest amount, in which ethylene<br />

was in highest concentration followed by acetylene and ethane. The<br />

)<br />

total percentage <strong>of</strong> unsaturates increased as the pressure decreased.<br />

This increase was essentially due to the increase in C2 and C un-<br />

7<br />

saturates. As observed for methylnaphthalene, the energy yeiqd at .:<br />

70 mm Hg was twice as high as that at 760 mm Hg. A considerably higher<br />

R. W. Lunt, Advanced Chem. Series, “Ozone Chemistry and Technology”,<br />

Am. Chem. SOC., p. 286 (1959) 1<br />

M. Suzuki and Y. Naito, Proc. Japan Academy, 2 469 (1959) \<br />

K. Morinaga and M. Suzuki, Bull. Chem. SOC., Japan 35 429 (1962)<br />

\<br />

‘1 I<br />

\<br />

j<br />

‘I<br />

4<br />

1<br />

I<br />

\


i<br />

453<br />

energy yield than for the other two runs was observed at the intermediate<br />

pressure, 300 mm Hg.<br />

1 760 mm Hg using 6.7% concentration in hydrogen. Another run was made<br />

When decahydronaphthalene was tested, one experiment was made under<br />

under 300 mm Hg using 67% concentration. In the latter run, a higher<br />

/energy yield was obtained. The product distribution was richer in the<br />

c2 and C3 fraction and also unsaturate concentration wab higher.<br />

'<br />

One experiment was made to test dihydrophenanthrene in hydrogen.<br />

The gaseous products were essentially in the C2 fraction; about 50%<br />

being unsaturated. Vapor phase chromatography <strong>of</strong> the liquid product<br />

showed two peaks. They were not identified but by the combined results<br />

<strong>of</strong> the VPC and mass spectroscope one <strong>of</strong> the peaks was tentatively<br />

I identified as butflbenzene. Biphenyl, which is a likely decomposition<br />

' product, was not found. For the polycyclic aromatic and hydroaromatic<br />

compounds tested in this study, the energy yield from electric discharge<br />

hydrocarcking for production <strong>of</strong> the lighter hydrocarbons was in the following<br />

order:<br />

/<br />

I<br />

I<br />

I The number <strong>of</strong> experiments are not sufficient to permit drawing a<br />

concrete relationship between energy yield and molecular structure.<br />

As observed in cresol runs, solid films were formed on the reactor W a l l ,<br />

but they were not analyzed.<br />

The resonance energies <strong>of</strong> benzene, naphthalene, and phenenthrene are<br />

39, 75, and 110 Kcal, respectively. It is reasonable to assume that<br />

' the condensed aromatic ring structure absorbs large amounts <strong>of</strong> energy<br />

and requires high energy for cracking. The radiation effect on various<br />

polycyclic aromatic compounds were studied by Weiss et a16. They dis-<br />

,\ cussed correlations between the radiation stability and various strut-<br />

$ 1 tural factors. These include resonance energy, electron affinity,<br />

I and ionization constant. Since there is a close similarity between<br />

radiation and electric discharge in principle, further information along<br />

this line would be helpful for a better understanding <strong>of</strong> the electric<br />

discharge hydrocracking process.<br />

b<br />

Elucidation <strong>of</strong> the reaction scheme in detail is beyond the scope<br />

/<strong>of</strong> the this study. However, it was indicated that in electric discharge<br />

hydrocracking <strong>of</strong> aromatic or hydroaromatic hydrocarbons, dissociation<br />

<strong>of</strong> the side chains and rupture <strong>of</strong> the rings are followed by secondary<br />

freactions involving the decomposed species; this leads to the formation<br />

<strong>of</strong> aromatic or aliphatic lighter compounds. Energy requirement to form<br />

these lighter compounds appear to be too high for practical applica-<br />

[ tions. The formation <strong>of</strong> the solid polymerized products, which takes<br />

\<br />

1<br />

I<br />

\<br />

v ' ~<br />

$<br />

J. Weiss, C. H. Collins, J. Sucker, and N. Carciello, Ind. Eng. Chem,<br />

Prod. Res. and Development, 3, 73 (1964)


464<br />

place in parallel with fragmentation, as seen for cresol runs, requires<br />

considerably less energy. Study on the formation <strong>of</strong> polymer films<br />

starting with various monomers and using the present discharge system<br />

presents an extremely interesting problem which is currently under<br />

investigation.<br />

This is a part <strong>of</strong> the work supported by the Office <strong>of</strong> Coal Research,<br />

The author is thankful fpr their generous\<br />

U. S. Department <strong>of</strong> Interior.<br />

support .<br />

1<br />

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1


HYDROCARBONS AND CllRBON FROM A ROTATING ARC HEATER<br />

C. Hirayama and D. A. Maniero<br />

Westinghouse Electric Corporation, Pittsburgh, Pa.<br />

INTRODUCTION<br />

A brief description <strong>of</strong> the rotating arc heater utilized in this work,<br />

and some preliminary hydrocarbon processing data, were described a year<br />

ag0.l A more detailed description <strong>of</strong> the hbater, and some <strong>of</strong> the operating<br />

characteristics have also been presented within the past year.2 The<br />

arc heater consists essentially <strong>of</strong> water-cooled, toroidal electrodes, in<br />

which the arc is rapidly rotated as a result <strong>of</strong> interaction <strong>of</strong> the arc<br />

current with a magnetic field. The heater is a high current, low voltage<br />

device with a rating <strong>of</strong> 3 megawatts into the arc. Both alternating and<br />

direct current power operation are possible with this device.<br />

In contrast,<br />

most arc devices previously reported3 8pe <strong>of</strong> the long arc, high voltage<br />

type which are operated on d.c. only.<br />

We wish to report, herewith, some <strong>of</strong> the res.ilts obtained more recently<br />

in the pyrolysis <strong>of</strong> methane at atmospheric and at slightly elevated pressures.<br />

The feed gas was commercial grade methane <strong>of</strong> 96 per cent purity which<br />

was injected into the heater at ambient temperature. The flar rate was controlled<br />

by regulating the pressure drop across a sonic orifice.<br />

The arc heater was operated only on a.c. parer at electrode separations<br />

<strong>of</strong> 0.38, 0.75 and 1.0 inch. The arc power with methane ranged from 550 to<br />

2200 kilowatts, with thermal efficiencies between 25 and 76 per cent, depending<br />

on operating conditions. For operation at elevated chamber pressure,<br />

the nozzle was choked with a graphite plate which had an orifice <strong>of</strong> 0.5 or<br />

0.75 inch diameter in the center <strong>of</strong> the plate. The chamber pressure was as<br />

high as 100 psig.<br />

The heater was operated at two different field coil currents to determine<br />

arc rotation velocity on the degree <strong>of</strong> reaction.<br />

The products <strong>of</strong> the reaction were quenched and collected through a<br />

water-cooled copper probe, 118 or 1/4 inch I.D., inserted about an inch<br />

inside <strong>of</strong> the nozzle. The product from the probe was first passed through<br />

'<br />

a fiber filter (Purolater Co.) to separate the carbon, then collected at<br />

appropriate intervals in ga8 sapling tubes on a manifold, a8 previously<br />

described .1<br />

The gas analyses were made mas8 spectrometrically. A typical composition<br />

<strong>of</strong> a sam3le is shown in Table I; Table I1 shows the approldmate material<br />

balance based on the &/C ratios <strong>of</strong> the feed and product gases. The only<br />

variation with operating conditione is In the relative concentration <strong>of</strong><br />

the different species.


458<br />

TABLE I. COMPOSI'IION OF GASEOUS PRODUCT, MOU PERCENT<br />

~ ~ a c y 4 ~ ~ ~ c &<br />

77.68 1.27 0.09 5.81 13.58 1.01 0.12 0.32 0.14<br />

TABU 11. MATERIAL BALANCE OF PRODUCTS IN MOLE PERCENT<br />

c o c q cy4 sc&='ac<br />

73.06 1.19 0.08 5.46 12.77 0.95 0.11 0.30 0.13 15.00<br />

Electron micrographs were obtained on a number <strong>of</strong> the carbon samples<br />

by replicating an amyl acetate suspension on a carbon film. X-ray spectra<br />

were obtained by packing the soot into a disc-sarnple holder and irradiating<br />

with Cu K-a radiation. The sample packing and irradiation were kept as<br />

nearly identical as possible for all <strong>of</strong> the samples. The d-spacing and line<br />

intensity were compared against AUC graphite measured under identical conditione.<br />

RESULTS AM, DISCUSSION<br />

As shown in Table 11, the product consists <strong>of</strong> species which are expected<br />

from the high temperature pyrolysis <strong>of</strong> methane. The primary products are H2,<br />

C2H2, and carbon, with varying concentration <strong>of</strong> C&, depending on the degree<br />

<strong>of</strong> reaction. The diacetylene and benzene axe fonned from the polymerization<br />

<strong>of</strong> the acetylene; the methyl acetylene, although not intermediate in the<br />

conversion <strong>of</strong> to C2H2, is known to be a minor product found in the pyrolysis<br />

<strong>of</strong> diacetyleney The C,H, is an intermediate in the C'&+ C,H, reaction.<br />

There is a slight error in the material balance since the hydrogen content<br />

<strong>of</strong> the soot was not taken into account because <strong>of</strong> sampling difficulty. The<br />

soot usually contains about one percent <strong>of</strong> hydrogen, and the presence <strong>of</strong><br />

aromatic constituents is evident from the odor.<br />

Considering the difficulty <strong>of</strong> obtaining exact experimental parameters<br />

during an experiment, quite good correlation was obtained between the degree<br />

<strong>of</strong> reaction and arc enthalpy, whereas the correlation was poor with respect<br />

to the net enthalpy increase <strong>of</strong> the gas. Figure 1 shows the relative degree<br />

<strong>of</strong> methane pyrolysis as a function <strong>of</strong> the arc enthalpy. The curves show the<br />

comparison between runs made at 2500 and 1500 amperes field coil current.<br />

The former effects an arc rotation velocity approximately 66 percent greater<br />

than that at the 1500 amps field coil current. There is a significantly<br />

steeper slope at higher arc rotation velocity, this result probably arising<br />

from the greater degree <strong>of</strong> mixing.<br />

Note that the curyes saturate at high<br />

enthalpies, where the system is at equilibrium, or near equilibrium condition.<br />

A minimum just above the critical enthalpy (or initiation temperature).<br />

The electron micrographs <strong>of</strong> the soot, quenched at the heater nozzle,<br />

,500X magnification, Figure 2, shows spherical particles <strong>of</strong> less than<br />

100 at 2l to approximetely 5000 A diameter. The nature <strong>of</strong> the background is not<br />

knonw at present, but blow-ups <strong>of</strong> the photomicrographs to approximately<br />

153,OoOX suggests that the cloud consists <strong>of</strong> extremely fine, smokey carbon<br />

dust.


J<br />

i<br />

I<br />

i<br />

I<br />

469<br />

The d-spacings ob ained from the x-raa diffraction <strong>of</strong> the soot varies<br />

between 3.45 and 3.49 B ,ocompared to 3.35 A for pure, crystalline graphite.<br />

The lower value <strong>of</strong> 3.45 A was obtained on the carbon collected from the high<br />

pressure runs, where the residence times were up to seven times longer than<br />

the runs at atmospheric pressure. The degree <strong>of</strong> crystallinity <strong>of</strong> the soot,<br />

based on the x-ray intensity, varied Prom two to ten percent <strong>of</strong>:AUC graphite.<br />

The x-ray crystallinity, as suspected, is a function <strong>of</strong> the residence time.<br />

It was <strong>of</strong> interest to plot the major product compositions on a semilog<br />

plot, as a function <strong>of</strong> reciprocal arc enthalpy since the latter is proportional<br />

to the temperature in the gas. Figure 3 shows that the slopes<br />

for acetylene and hydrogen are approximately the same, whereas the slope for<br />

carbon is much steeper. The difference in slopes for carbon, as compared to<br />

CBH2 and H, clearly shows the different mechanisms for the formation <strong>of</strong> these<br />

species.


REFERENCES<br />

1. C. Hirayama and D. A. Maniero, "A New Rotating Arc Heater for Chem-<br />

ical Processing," Preprints, Div. <strong>of</strong> Fuel Chem., Am. Chem. SOC.<br />

Meeting, Pittsburgh, March 22-31, 1966, Vol. 10, No. 1, pp. 123-132.<br />

2.<br />

D. A. Maniero, P. F. Kienest, and C. Hirayama, Westinghodse Engineer<br />

- 26, 66 (1966). Also, same authors, paper presented at Electrochem.<br />

Sac. Eat. Meeting, Phila., Oct. 12, 1966.<br />

3. See, for example, S. A. Miller, "Acetylene, Its Properties, Manufacture<br />

and Uses." Vol. I, Academic Press, New York, 1965, pp. 391-405.<br />

4.<br />

K. C. Hou and H. B. Palmer, J. Phys. Chem. 69, 858 (1965).<br />

tj<br />

I


Arc Enthalpy ,-)<br />

- 2500 Amps Field Coil Current<br />

-- 1500 " 11 It I1<br />

Fig. 1. Methane conversion as functions <strong>of</strong> arc enthalpy and arc rotation<br />

Fig. 2. Electron micrographs <strong>of</strong> carbon at 25,500X


i<br />

472<br />

Reciprocal Arc Enthalpy ,-><br />

Fig. 3. Product composition as a function <strong>of</strong><br />

reciprocal aro enthalpy


473<br />

THE REARRANGEMENT OF METHANE AND METHYL CHLORIDE IN A MICROWAVE<br />

DISCHARGE<br />

I. INTRODUCTION'<br />

J. P. Wightman<br />

Virginia Polytechnic Institute, Blacksburg, Virginia<br />

N. J. Johnston<br />

NASA - Langley Research Center, Hampton, Virginia<br />

In a previous paper(1) the rearrangement <strong>of</strong> a series <strong>of</strong><br />

hydrocarbons including methane in a microwave discharge was reported.<br />

The work reported here is an investigation <strong>of</strong> the effect <strong>of</strong> the<br />

introduction <strong>of</strong> a functional group in methane on the nature <strong>of</strong> both<br />

the gaseous and solid products <strong>of</strong> rearrangement. Such measurements<br />

should ultimately support a model <strong>of</strong> the rearrangement mechanism<br />

in a microwave discharge. Methane and methyl chloride werc passed<br />

separately in the absence <strong>of</strong> a diluent through a microwave dis-<br />

charge.<br />

11. EXPERIMENTAL<br />

A. Materials<br />

Methane (ultrahigh purity grade) was obtained from the<br />

Matheson Co. and used without further purification. The following<br />

analysis was supplied with the methane: C02 - (5 ppm; O2 5 ppm;<br />

N - 19 ppm: C2H6 - 14 ppm: C3H8 - (5 ppm. Methyl chloride<br />

(gigh purity grade) was obtained from the Matheson Co. and used<br />

without further purification.<br />

B. Apparatus and Procedure<br />

The rearrangements were carried out in a high vacuum<br />

flow system. The power source for the microwave discharge was a<br />

Raytheon generator(Mode1 KV-1?4) and was operated at a power level<br />

corresponding to about 40 r.f. watts at 2450 Mc. The generator<br />

was connected to an air-cooled cavity(Raytheon - KV series) by a<br />

coaxial cable. Two procedures were used depending upon whether<br />

an analysis <strong>of</strong> the gaseous products was being made or whether solid<br />

film was being deposited for subsequent analysis. In the former<br />

case, the parent gas was passed through a variable leak valve<br />

(Veeco - VL). The pressure in a ty ical experimental run was 0.15<br />

torr at a mass flow rate <strong>of</strong> 1 x lo-' moles/min. and a linear flow<br />

rate <strong>of</strong> 20 cm./sec. In the latter case, the parent gas vas passed<br />

through a Teflon needle valve (Fischer-Porter) . The pressure in a<br />

typical experimental run was O.5Oitorr. Normal deposition time<br />

was 20 min.<br />

The gaseous rearrangement products <strong>of</strong> methane and methyl<br />

chloride were determined using a mass spectrometer(Associated<br />

Electronics Industries - MS-10). The sampling volume was located<br />

about 140 cm. downstream from the discharge. After establishment<br />

<strong>of</strong> a constant flow rate, the parent gas stream was sampled. An<br />

<strong>of</strong>f-on valve upstream from the discharge allowed the system to


474<br />

be pumped down without altering the setting <strong>of</strong> the variable leak.<br />

Between analyses pumpdown resulted in faster attainment <strong>of</strong> steady<br />

state concentrations <strong>of</strong> rearrangement products. Flow was again<br />

started and the discharge initiated with a Tesla coil. After<br />

establishment <strong>of</strong> a constant flow rate the discharged gas stream<br />

was sampled.<br />

The solid polyermic films were removed mechanically<br />

from the walls <strong>of</strong> the Pyrex tubing. The infrared spectra <strong>of</strong> the<br />

films <strong>of</strong> both gases were obtained using either a Perkin-hlmer<br />

421 or 621 spectrophotometer. The electron spin resonance spectra<br />

<strong>of</strong> the neat films from both gases were obtained on a Varian ESR 6<br />

spectrometer. Elemental analyses <strong>of</strong> both films were made by<br />

Gailbraith Labs.<br />

111. RESULTS<br />

’ A. Gaseous Products<br />

1. Mass spectra<br />

Selected peaks from the mass spectra <strong>of</strong> methane and<br />

methyl chloride obtained with the discharge on and <strong>of</strong>f are shewn<br />

in Figures la and lb. The most significant features ip the methane<br />

spectra(Figure la) were the incrTase in the m/e = 2 (H- ) peak and<br />

the decrease in the m/e = 15 (CH3) peak when methane W ~ S passed<br />

through the discharge. Trace quantities <strong>of</strong> higher molecular weight<br />

hydrocarbons were also noted. The most significant features <strong>of</strong><br />

the methyl+chloride spectra (Figure lb) were the increaae in the<br />

m/e - 2 (H2) peak, the appearance o$ the m/e = 30 (C2H6) peak and<br />

the decrease in the m/e = 50 (CH3C1 ) peak when methyl chloride<br />

was passed though the discharge. Further, HC1 was noted when<br />

the liquid nitrogen cooled trap downstream from the discharge<br />

was opened.<br />

B. Solid Films<br />

A solid film was observed to form in the discharge region<br />

when either methane or methyl chloride was passed through the dis-<br />

charge. Both films were characterized in several ways.<br />

1. Elemental analysis<br />

Empirical formulas for the solid films were established<br />

by elemental analysis. The formulas for the solid films formed<br />

form methane and methyl chloride were (CH1.5)x and (CHo.65Clo.045 1<br />

respectively .<br />

2. Infrared spectra<br />

The infrared spectrum <strong>of</strong> the film obtained from methane<br />

is shown in Figure 2 where a neat sample was used. Peaks ascribed<br />

to the film were noted in the regipn <strong>of</strong> the following frequencies5<br />

2900, 1700, 1450, 1380 and 880 cm . The assignments <strong>of</strong> these<br />

freauencies follow those given by Jesch et al(2). The band at 880<br />

cm hay be due to rocking vibrsfion <strong>of</strong> -CH in a multiple carbon<br />

atom chain. The band at 1290 cm is characgeristic <strong>of</strong> -CH deforma-<br />

3<br />

tion. The band at 1450 cm is character’stic <strong>of</strong> - CH2 symmetric<br />

scissors vibration. The band at 1700 cm-‘ was probably due gy<br />

carbonyl formed on exposure <strong>of</strong> the film to air. The 2900 cm band<br />

!


4<br />

i<br />

J<br />

1<br />

i<br />

475<br />

is due to C-H stretching vibration.<br />

The infrared spectrum <strong>of</strong> the film obtained from methyl<br />

chloride is shcyln in Figure 3 where a neat sample was used. The<br />

low intensity peaks were a characteristic <strong>of</strong> the methyl chloride<br />

films whether run as a neat sample or as a KBr pellet. Peaks<br />

ascribed to the film were noted in the region-pf the following<br />

frequencies: 2900, 1700, 1580, 1440 and 875 cm . The peak at<br />

1380 cm observed in the methane film- s absent in the methyl<br />

chloride film and a new peak at 1580 cm iis observed in tHe methyl<br />

chloride film.<br />

3. Electron spin resonance<br />

The electron spin resonance spectra <strong>of</strong> the films pro-<br />

duced from methane and methyl chloride are shown in Figures 4a<br />

and 4b. A significantly larger free spin concentration on the<br />

order <strong>of</strong> one thousand times greater was noted in the case <strong>of</strong> the<br />

methyl chloride film. No fine structure was observed in the case<br />

<strong>of</strong> the methyl chloride film. g-values for both films were<br />

essentially identical to the value for pitch(g = 2.000).<br />

4. Solubility studies<br />

An extensive series <strong>of</strong> liquids were tested as possible<br />

Solvents for the films prior to NMR measurements. Solubility <strong>of</strong><br />

the methane film was observed only in the case <strong>of</strong> hexamethyl-<br />

phosphoamide and concd. H2S04.<br />

IV. DISCUSSION<br />

Investigations <strong>of</strong> chlorinated hydrocarbons in a microwave<br />

discharge have not been reported in the literature previously.<br />

Swift et a1 (3) however have investigated the effect <strong>of</strong> an rf<br />

discharge on CC14 in the absence <strong>of</strong> a diluent. A number <strong>of</strong><br />

chlorinated gaseous products were reported in addition to a<br />

chlorinated polymer. The present work indicated a limited number<br />

<strong>of</strong> gaseous products. The results are consistent with the argument<br />

that molecules in a xicrowave discharge are subjected to a<br />

greater degree <strong>of</strong> fragmentation than in an rf discharge thereby<br />

limiting both the number aild ;he complexity <strong>of</strong> gaseous products.<br />

From the previous work <strong>of</strong> Vastola and Wightplan (1) the<br />

following postulate could be advanced: if a parent hydrocarbon<br />

has a hydrogen to carbon (H/C) ratio greater than about 1.6, a<br />

hydrogen saturated solid film will be produced on passage <strong>of</strong> the<br />

hydrocarbon through a microwave discharge in addition to hydrogen.<br />

Conversely, if a parent hydrocarbon has a (H/C) ratio less than about<br />

1.6 a hydrogen deficient film will be produced and no hydrogen<br />

will be observed.<br />

The present work is an attempt to test the validity <strong>of</strong><br />

this postulate if a functional group in introduced into the hydro-<br />

carbon molecule. Methyl chloride was chosen since it represents<br />

a straightfarward extension <strong>of</strong> the methane case. Methyl chloride<br />

has a (H/C) ratio <strong>of</strong> 3 and if the C1 is neglected, the formation<br />

<strong>of</strong> a hydrogen saturated film would be predicted. However, HC1<br />

was observed as a rearrangement product. Hence the C1 can not<br />

be neglected and yet assuming the limiting case <strong>of</strong> a 1:l corres-<br />

pondence between CH3C1 and HC1, the (H/C) ratio <strong>of</strong> the remaining<br />

fragment would be 2. Thus the formation <strong>of</strong> a hydrogen saturated<br />

film would still be predicted but which in fact was not observed.


476<br />

Instead a hydrogen deficient film was produced. The formation <strong>of</strong><br />

a hydrogen deficient film from a parent molecule which has a high<br />

enough (H/C) ratio to form a hydrogen saturated film can be attributed<br />

to two factors. In the first instance, C1 preferentially<br />

appears in the gas phase as is indicated by the low percentage <strong>of</strong><br />

C1 in the film, the absence <strong>of</strong> a significant C-C1 absorption peak<br />

in the infrared spectrum(Figure 3) and the presence <strong>of</strong> HC1 downstream<br />

from the discharge. The extension <strong>of</strong> this work to other<br />

functional groups is anticipated to determine if this is a general<br />

scheme. In the second instance, the tendency to form hydrogen in<br />

a microwave discharge is again noted in the case <strong>of</strong> methyl chloride<br />

as in the case <strong>of</strong> methane(Pigures la and lb). Apparently for<br />

hydrocarbons containing functional groups, the formation <strong>of</strong> hydrogen<br />

is favored even at the expense <strong>of</strong> the formation <strong>of</strong> a hydrogen<br />

deficient film. The formation <strong>of</strong> ethane observed as a product <strong>of</strong><br />

the methyl chloride discharge could be due to the recombination<br />

<strong>of</strong> methyl radicals produced in the discharge.<br />

Films formed in various types <strong>of</strong> electrical <strong>discharges</strong> have<br />

not been extensively characterized. The recent work <strong>of</strong> Jesch et a1<br />

(2) described the infrared analysis <strong>of</strong> a series <strong>of</strong> films produced<br />

from hydrocarbons in a glow discharge. Direct comparison between<br />

the present results and those <strong>of</strong> Jesch et a1 is not possible since<br />

two different types <strong>of</strong> electrical <strong>discharges</strong> were used. The type<br />

<strong>of</strong> discharge used dramatically alters the nature <strong>of</strong> both the gaseous<br />

and solid rearrangement products as indicated above<br />

The properties <strong>of</strong> the film produced from methyl chloride<br />

are similar to those reported previously(1) for the hydrogen<br />

deficient films formed from acetylene, benzene and naphthalene.<br />

The color <strong>of</strong> the methyl chloride f ilm was dark (brownish-black)<br />

characteristic <strong>of</strong> hydrogen deficient films in contrast to the light<br />

yellow methane film characteristic pf hydrogen saturated films.<br />

The high electron spin concentration <strong>of</strong> the methyl chloride film<br />

ibad also been oberved for the hydrogen deficient film from acetylene.<br />

The films produced from both methane and methyl chloride<br />

appear to be highly cross-linked as evidenced by the negligible<br />

solubility is liquids used as solvents for other polymeric systems.<br />

The methyl chloride film contains a greater number <strong>of</strong> free electrons<br />

than the methane film indicative <strong>of</strong> a significant number <strong>of</strong> unsaturated<br />

valences in the methyl chloride film. The methyl chloride film<br />

appears to be characterized by a greater degree <strong>of</strong> unsaturation<br />

than the methane film. Highly unsaturated polymeric systems have<br />

been found difficult to analyze by infrared spectroscopy* which<br />

has also been noted in the present results. Definitive NMR work<br />

would be helpful in elucidating the nature <strong>of</strong> these polymeric films.<br />

* private communication with Dr. Vernon Bell(NASA - Langley Research<br />

Center)<br />

Acknowledgements - The authors would like to acknowledge the help <strong>of</strong><br />

Dr. R. E. Dessy in obtaining the ESR spectra and the experimental<br />

assistance <strong>of</strong> Mr. R. 0. McGuffin‘.<br />

REFERENCES<br />

(1). F. J. Vastola and J. P. Wightman, J. Appl. Chem., 14, 69 (1964).<br />

(2). K. Jesch, J. E. Bloor and P. L. Kronick, J. Poly. Sci. A-1, 4,<br />

1487 (1966).<br />

(3). E. Swift, ‘r., R. L. Sung, J. Doyle and J. K. Stille, J. Org.<br />

Chem., a, 3114 (1965).


1<br />

I<br />

I<br />

/ 10000<br />

Y<br />

1<br />

-<br />

I<br />

before<br />

di sc harge<br />

I discharge<br />

during<br />

Fig.la. Selected<br />

mass .spectra o<br />

ih a microwave<br />

2 15<br />

MAS SIC HA RGE RATIO<br />

eaks from Fig.1b. Selected peaks from<br />

Pmethane mass spectra <strong>of</strong> methyl<br />

discharge. chloride in a discharge.<br />

n


i<br />

478


L<br />

t<br />

479


480<br />

FATTY ACIDS AND n-ALKANES IN GREEN<br />

RIVER OIL SHALE: CHANGES WITH DEPTH<br />

Dale L. Lawlor and W. E. Robinson<br />

Laramie Petroleum Research Center, Laramie, Wyoming<br />

INTRODUCTION<br />

Maqy papers have been published relating fatty acids to n-alkanes in ancient sedi-<br />

ments. Breger (1) postulated that n-alkanes may be formed in sediments by beta-<br />

keto acid decarboxylation. Jurg and Eisma (5) demonstrated in the laborator) th6:<br />

a homologous series <strong>of</strong> n-alkanes can be produced by heating the C22 fatty aci6 ir.<br />

the presence <strong>of</strong> bentonite. Cooper and Bray (3 suggested that odd-carbon-numbered<br />

n-alkanes and odd-carbon-numbered fatty acids may be produced from naturally occur-<br />

ring even-carbon-numbered fatty acids by a free-radical decarboxylation mech-plsin<br />

Mair (I) and Martin and coworkers (a) have discussed the relationship between fa-r,?<br />

acids and n-alkanes in petroleum genesis.<br />

If fatty acids are converted to n-alkanes in sediments, a distributional relation-<br />

ship would likely be apparent between the two compound classes. Such a relationship<br />

would be most relevant if both the acids and the alkanes were indigenous to each<br />

sample taken from one geological formation. In this respect the Green River Forma-<br />

tion is ideal for study <strong>of</strong> the relationship between fatty acids and n-alkanes. This<br />

formation represents 6 million years <strong>of</strong> accumulation <strong>of</strong> organic debris from a highly<br />

productive Eocene lake which existed approximately 50 million years ago. A 900-foot<br />

core representing 3 million years <strong>of</strong> the Green River Formation was sampled and the<br />

fatty acids were extracted and analyzed.<br />

An earlier paper (5) presented a correlation between the carbon number distribution<br />

<strong>of</strong> the fatty acids and the carbon number distribution <strong>of</strong> the n-alkanes in the<br />

Mahogany zone portion <strong>of</strong> the Formation. The present paper tests the postulate that<br />

n-alkanes are formed from fatty acids by maturation processes resulting from the<br />

time differential existing between the bottom and the top <strong>of</strong> the core. The results<br />

showed that both maturation and changes in organic source material explain the dif-<br />

ferences in samples taken from several stratigraphic positions in the formation.<br />

EXPERIMENTAL<br />

Ten oil-shale samples were taken from the Green River Formation, nine from a 900-<br />

foot core (Equity Oil Co., Sulfur Creek No. lo), and one from the Mahogany zone.<br />

The stratigraphic positions and the oil yields <strong>of</strong> the 10 samples are presented in<br />

table 1. The samples were the same as those used by Robinson and coworkers (2) in<br />

a study <strong>of</strong> the distribution <strong>of</strong> n-alkanes at different stratigraphic positions within<br />

the formation.<br />

The samples, ground to pass a 100 mesh screen, were treated with 10 percent hydrochloric<br />

acid to remove mineral carbonates and to convert salts <strong>of</strong> acids to free<br />

acids. Two-hundred grams <strong>of</strong> each <strong>of</strong> the acid-treated samples were refluxed with 400<br />

ml <strong>of</strong> 7 percent borontrifluoride in methyl alcohol for 6 hours. This reaction converted<br />

free and esterified acids to methyl esters. The reaction mixture was cooled,<br />

filtered, and washed with methyl alcohol until the washing was clear. The filtrate<br />

was transferred to a separatory funnel, water was added, and the solution wae<br />

extracted with successive portions <strong>of</strong> carbon tetrachloride until the solvent was<br />

colorless. The carbon tetrachloride solution <strong>of</strong> the methyl esters was dried OV(?<br />

night using anhydrous sodium sulfate. The fatty acid methyl esters were isolated<br />

from the carbon tetrachloride solution by urea adduction.<br />

I


TA?.LE 1, - StratigraphiL po:itio;. ar.d pyrolytic cil<br />

yields <strong>of</strong> the oil-shale samples<br />

Approximate pyrolytic<br />

Samp le Stratigraphic position, oil yield, gallons per<br />

Vamber feet from surface ton <strong>of</strong> shale<br />

0<br />

i<br />

)<br />

3<br />

- I.<br />

5<br />

6<br />

I<br />

6<br />

9<br />

93 0<br />

1036-105b<br />

1056 - 1081<br />

1152-11 ia<br />

123b-12-1<br />

1450-1L62<br />

1597-1628<br />

1668 -1696<br />

1786 -1825<br />

168G - 19 i-<br />

Fatty acid methyl esters were further purified by thin layer chromatography using<br />

silica gel The thin layer plate was developed with a mixture <strong>of</strong> n-hexane, ethyl<br />

ether. acd acetic acid (9O/lO,'lj. The adsorbcnt zone where esters occur was scraped<br />

from the plate and extracted with a solution <strong>of</strong> 10 percent methyl alcohol in carbon<br />

tetrachloride The solvent was remoLed from the methyl esters by evaporation at<br />

room temperature under a stream <strong>of</strong> nitrogeg" The carbon number distribution <strong>of</strong> these<br />

isolated fatty acid methyl esters was determined 5y mass spectrometry using the<br />

intensity parent peak as a measure <strong>of</strong> the quantity<br />

Carboxyl aqd ester coqtents were determined for the 10 shale samples by analytical<br />

procedurts deieloped by Fester and hsbixon (I).<br />

RESirLTS AbD DISCJSSIOK<br />

Thc fatty acid distribution with,depth (table 2), shows that the predominant acid at<br />

various stratigraphic depths within the formation is not constant. The sample number,<br />

percentage, acd chain length <strong>of</strong> the predominant acid <strong>of</strong> the samples are: No. 0, 16.2,<br />

C30; NO. 1, 14.1, C24; NO. 2, 21.7, c28; NO. 3, 9.8, c28; NO. 4, 16.6, C24; NO. 5,<br />

9.2, c28; No. 6, 12.8, C14; No. 7, 12.6, Clb; No. 8, 12.1, c28; and No. 9, 23.9, c28.<br />

The C28 acid is the predominant acid in five <strong>of</strong> the samples, and is among the three<br />

most abundant acids in all the other samples except samples 1 and 4 where it is pres-<br />

ent in small amounts. The C20 acid content in samples 5 through 9, despite being<br />

more abundant in nature than the C1g and e21 acids, is less than the C1g and C21<br />

acids in these samples. The c18 acid is quite low in samples 1 and 2 relative to<br />

the other eight samples. The C32 acid is present in large amounts only in sample<br />

Yo. 0. There appears to be no consistent relationship between the acids <strong>of</strong> one Sam-<br />

ple to that <strong>of</strong> another sample. This lack <strong>of</strong> relationship may bcdue to differences<br />

in source material or environmental changes rather than maturation changes.<br />

Significant differences are apparent in the .relative distribution <strong>of</strong> the fatty acids<br />

and the n-alkanes from published data (Q), shown in figures 1 and 2, where the data<br />

from four samples are plotted for comparative purposes. These particular samples<br />

were chosen because they represent three stratigraphic levels below the Mahogany zone<br />

sample approximately equi-distant from each other. If maturation <strong>of</strong> sediments causes<br />

decarboxylation <strong>of</strong> fatty acids to form n-alkanes, a relationship between the distribulion.<br />

<strong>of</strong> the two components would be expected. Except for sample No. 0, little.<br />

similarity is evident. Since the distributions correlate poorly, either the original<br />

postulate is 11r.true and n-alkanes are not produced from fatty acids having one more<br />

60<br />

35<br />

34<br />

42<br />

it8<br />

39<br />

35<br />

37<br />

28<br />

20


482<br />

TA5L,E 2. - Carbon number distributions <strong>of</strong> fatty acids<br />

Fcttv acids, wt percent <strong>of</strong> total<br />

Carbon Sample number<br />

Numb e r 0 1 2 3 h 5 6 7 8 9<br />

14<br />

15<br />

16<br />

17<br />

ia<br />

19<br />

20<br />

21<br />

22<br />

23 '<br />

24<br />

25<br />

26<br />

27<br />

28<br />

29<br />

30<br />

31<br />

32<br />

5.1 7.1<br />

3.0 3.4<br />

2.7 7.1<br />

2.0 4.0<br />

3.4 2.6<br />

2.4 3.4<br />

2.7 8.2<br />

2.4 7.1<br />

7.4 8.8<br />

4.7 4.7<br />

7.1 14.1<br />

3.7 7.6<br />

12.1 11.8<br />

2.7 2.6<br />

11.1 4.2<br />

2.7 1.3<br />

16.2 1.3<br />

1.7 0.4<br />

7.1 0.4<br />

2.8<br />

2.8<br />

2.4<br />

1.9<br />

2.1<br />

1.8<br />

1.9<br />

2.2<br />

3 .o<br />

4.4<br />

6.2<br />

5.0<br />

13.3<br />

8.2<br />

21.7<br />

5.1<br />

8.6<br />

2.5<br />

2.9<br />

6.3 :.3 8.0 12.8<br />

6.3 2.8 7.2 2.1<br />

5.6 4.0 5.8 6.4<br />

4.9 2.9 5.1 5.9<br />

4.2 4.2 5.i 8.0<br />

3.5 3.8 4.0 4.3<br />

2.8<br />

2.8<br />

L.5<br />

5.6<br />

2.9<br />

3.6<br />

4.2<br />

4.8<br />

4.9 9:; 5.8 11.6<br />

5.6 i2.5 5.8 3.8<br />

4.2 16.6 3.3 8.0<br />

3.5 8.3 1.5 3.8<br />

8.4 11.8 6.5 4.9<br />

6.3 3.7 8.0 2.7<br />

9.8 4.0 9.2 9.8<br />

4.2 1.2 4.3 1.5<br />

7.7 1.1 5.8 2.5<br />

4.2 0.3 4.0 0.8<br />

4.9 0.5 3.3 0.9<br />

12 .,6<br />

6.3<br />

7.8<br />

4.3<br />

7.4<br />

3.6<br />

2.9<br />

3.6<br />

8.3<br />

4.7<br />

6.3<br />

3.4<br />

5.9<br />

4.9<br />

8.5<br />

2.9<br />

3.2<br />

1.6<br />

1.6.<br />

11.4 6.5<br />

8.1 3.7<br />

9.4 5.4<br />

2.4 2.0<br />

7.4 6.1<br />

2.0 2.0<br />

2.0 1.3<br />

2.0 1.7<br />

10.7 13.0<br />

3.4 3.3<br />

8.7 12.0<br />

2.7 2.6<br />

4.1 5.2<br />

3.4 3.7<br />

12.1 23.9<br />

2.7 2.4<br />

2.7 2.8<br />

2.0 1.3<br />

2.0 1.1<br />

carbon atom or other factors are more significant. One factor to consider is that<br />

the fatty acids recovered from the lower portions <strong>of</strong> the core may not be representa-<br />

tive <strong>of</strong> the acids originally present since they may be residual acids from selective<br />

maturation.<br />

Groups <strong>of</strong> even numbered acids vary in abundance as shown graphically in figures 1<br />

and 2. Sample No. 0 has predominant acid peaks between c26 and C30, sample No. 4,<br />

between C22 and C26, sample No. 6, between C22 acd C28, and sample No. 9, between<br />

C22 and c28. The latter two samples show the greatest overall similarity.<br />

The carboxyl content <strong>of</strong> the shale generally decreases with depth, table 3, beginning<br />

with sample No. 0 having 23.6 mg <strong>of</strong> carboxyl per gm <strong>of</strong> organic carbon and ending<br />

with sample No. 9 having 4.8 mg <strong>of</strong> carboxyl per gm <strong>of</strong> organic carbon. This general<br />

decrease in carboxyl content with depth, and a corresponding increase in the n-alkane<br />

content, as shown by Robinson and coworkers (9, implies that the fatty acids may<br />

have been converted to n-alkanes by decarboxylation.<br />

The ester content <strong>of</strong> the samples, table 3, did not show a trend; this is in contrast<br />

to the trend shown by the acids. Random distributions found for the ester samples<br />

reflect more accurately changes in organic source material than do the acid<br />

distributions.<br />

Maturation changes are evident in the decreasing amount <strong>of</strong> carboxyl content with<br />

depth, the increasing amount <strong>of</strong> n-alkane content with depth, and the decreasing<br />

ratio <strong>of</strong> odd to even-carbon-numbered n-alkanes. Source material or environmental<br />

changes are evident in the variations in the amount and carbon number <strong>of</strong> the domi-<br />

nant fatty acids, and n-alkanes and the random distribution <strong>of</strong> ester content with<br />

depth.


1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

TABLE 3. - Carbowl and esler contents <strong>of</strong> the<br />

10. shale samles<br />

Samp 1 e Carboxyl, Ester,<br />

Number mgf rn carbon mgfgm carbodf<br />

0 23.6 36.6<br />

1 18.3 22.2<br />

2 10.1 33.9<br />

.?I! -- --<br />

4 3.8 26l.7<br />

5 6 7 1; .q<br />

6 ~4.0 37.1<br />

7 4.7 26.0<br />

8 4.9 42.9<br />

9 k.8 29.3<br />

- 1' Ca,culated as COOH<br />

?/ 1ns.ifficient sample.<br />

CONCLUSIONS<br />

73e postulate that fatty acids from the organic debris in the Green River Formation<br />

may form n-alkanes <strong>of</strong> one less carbon atom was found to be subject to question.<br />

Relatable fatty acid and n-alkane distributions were shown to be preeent in the<br />

younger portions <strong>of</strong> the Formation but the older portions showed little relation.<br />

batbration and organic source material differences may account for the obeenved dis-<br />

tri5ut;ons <strong>of</strong> fatty acids in sections <strong>of</strong> Green River Formation oil shale. Evidence<br />

<strong>of</strong> matLration is found in the decreasing amount <strong>of</strong> odd-carbon-numbered n-alkanes and<br />

in the decreasing amount <strong>of</strong> carboxyl content with depth. Evidence <strong>of</strong> organic source<br />

material differences is found in the inconsistent distribution <strong>of</strong> the predominant<br />

fatty acids from sample to sample.<br />

The ester content is not related to the free-acid content, indicating different<br />

formative histories.<br />

REFERENCES<br />

Breger, I. A. Diagenesis <strong>of</strong> Metabolites and a Discussion <strong>of</strong> the Origin <strong>of</strong><br />

Petroleum Hydrocarbons. Geochim. et Cosmochim. Acta, v. 19, 1961, pp. 297-308.<br />

Cooper, J. E., and E. E. Bray. A Postulated Role <strong>of</strong> Fatty Acids in Petroleum<br />

Formation. Geochim. et Cosmochim. Acta, v. 27, 1963, pp. 1113-1127.<br />

Cumins, 3. J., and W. E. Robinson. Normal and Isoprenoid Hydrocarbons Isolated<br />

from Oil-Shale Bitumen. J. Chem. Eng. Data, v. 9, 1964, Pp. 304-301.<br />

Fester, J. I., and W. E. Robinson. Oxygen Functional Groups in Green River Oil<br />

Shale and Trona Acids. Ch. in "Advances in Cheeietry Series." American Chemical<br />

Society, Washington, D.C. (1966), pp. 22-31.<br />

.'urg, J. W ., and E. Eisma. Petroleum Nydrocarbons: Generation from Fatty Acide.<br />

Science, v 144, 196i, pp. 1451-1152.


6.<br />

7.<br />

a.<br />

9.<br />

484<br />

Lawlor, D. L., and W. E. Robinson. Division <strong>of</strong> Petroleum Chemistry, Am. Chem.<br />

SOC., Detroit, Mich., April 1965, Petroleum Division General Papers No. 1, 1965,<br />

pp. 5-9.<br />

Mair, B. J. Terpenoids, Fatty Acids and Alcohols as Source Materials for<br />

Petroleum Hydrocarbons. Geochim. et Cosmochim. Acta, v. 28, 1964, pp. 1303-1321<br />

Martin, R. L., J. C. Winters, and J. A. Williams. Distributions1 <strong>of</strong> n-Paraffins<br />

in Crude Oils and Their Implication to Origin <strong>of</strong> Petroleum. Nature, v. 199,<br />

1963, pp. 110-114.<br />

Robinson, W. E., J. J. Cumins, and G. U. Dinneen. Changes in Green River Oil<br />

Shale Paraffins with Depth. Geochim. et Cosmochim. Acta, v. 29, 1965, pp.<br />

249 - 258.<br />

h<br />

1<br />

c<br />

/<br />

‘I


i<br />

I<br />

I<br />

,<br />

r<br />

t<br />

\ ..<br />

4<br />

3<br />

I I I I I I 1 . 1 I<br />

13 17 21 25 29 13 17 21 25 29<br />

ALKANE CARBON NUMBER<br />

I<br />

'1 I<br />

F&ure 1. Caupiwison between fatty acld a d n-allme<br />

distributions, Sample Uos. 0 and 4<br />

.. .


' I ' Sample No. 6 '<br />

12<br />

IO<br />

8<br />

6<br />

z 4<br />

z<br />

4<br />

52<br />

I 1 I I<br />

4<br />

0/4 I: i2 /6 . i0 Ib I\ ;2 26 '<br />

v)<br />

n<br />

$14<br />

ACID CARBON NUMBER<br />

t24.7<br />

Sample No.6<br />

n-AI kaner<br />

Sample No. 9<br />

n-AI kanes<br />

13 17 21 25 29 13 17 21 25 29<br />

ALKANE CARBON NUMBER '<br />

Figure 2. m i s o n between fatty acid and n-alhue<br />

diatributions, sample Nos. 6 and 9


487<br />

ELECTRICAL PROPERTIES OF IODINE COXPLEXES OF ASPHALTENES<br />

Gustave A. Sill and Teh Fu Yen<br />

Mellon Institute I<br />

Pittsburgh, Pennsylvania 152 13<br />

INTRODUCTION<br />

Polynuclear aromatic hydrocarbons generally form charge-transfer<br />

complexes with halogens. Some <strong>of</strong> the fused aromatic hydrocarbons, e.g.,<br />

perylene, violanthrene, yield solid complexes exhibiting extremely good<br />

semiconduction (l,2,3) while others, e.g., coronene, show only fair to<br />

poor semiconduction (4).<br />

A number <strong>of</strong> charge-transfer complexes <strong>of</strong> aromatic<br />

containing polymers have been investigated for possible differences in<br />

electrical properties (5,6,30).<br />

A polymeric dielectric may be converted to a polymeric semi-<br />

conductor by increasing the aromaticity <strong>of</strong> the insulator, followed by<br />

complex formation with a halogen (7,8). The increase in aromaticity can<br />

be effected by radiation--e.g., cyclization <strong>of</strong> polyethylene and followed<br />

by dehydrogenation (7); or by heat--e. g., pyrolysis or graphitization to<br />

a pyropolymer (8).<br />

lhe resulting products when treated with iodine exhibit<br />

a wide range <strong>of</strong> interesting electrical properties.<br />

From a structural standpoint asphaltenes (9) are considered to<br />

consist <strong>of</strong> two-dimensioned fabrics <strong>of</strong> condensed aromatic rings, intermingled<br />

with short aliphatic chains and fused naphthenic ring systems (10).<br />

diffraction (11,12) and ESR investigations (13) have indicated that these<br />

aromatic oyotemo tend to form otacko <strong>of</strong> graphite-like lryrro rurroundrd<br />

by a disorganized zig-zag chain structure <strong>of</strong> saturated carbons.<br />

they may<br />

be considered as a highly associated "multipolymer" (14), the<br />

X-ray<br />

Morphologically


.<br />

488<br />

uiolecular weight <strong>of</strong> which can vary from a few thousand (unit or particle<br />

weight) to a few million (micelle weight) (IS).<br />

The aromatic centers,<br />

roughly 15; in diameter, are considcred to be pericondensed (~3,iB).<br />

has been demonstrated that asphaltics can form charge-transfer complexes,<br />

due to the presence <strong>of</strong> such aromatic systems (20).<br />

Most polynuclear aromatic compounds form w ell defined crystals,<br />

the iodine complexes <strong>of</strong> which are stable and stoichiometric in composition.<br />

Asphaltics are mesomorphic (17) owing to the raridom distribution and iso-<br />

tropic orientation <strong>of</strong> the structural units, and it is to be anticipated,<br />

therefore, that the conduction mechanism will be different from that <strong>of</strong><br />

the crystalline environment (due to diffusion and phonon processes) (16). 1<br />

\.<br />

Since there is a difference in the conduction mechanism between crystalline<br />

and amorphous aromatics, one would like to know whether the mesomorphic<br />

nature <strong>of</strong> asphaltics would retard or inhibit the conductivity, and if so )I<br />

to what extent. I<br />

The aims <strong>of</strong> this research were two-fold. The first was simply<br />

to observe where asphaltenes fall in the conductivity range and to<br />

determine the extent to which conductivity can be enhanced by iodine com-<br />

plex formation. The second was a more general study <strong>of</strong> the electrical<br />

properties <strong>of</strong> asphaltics as another approach to a better understanding<br />

<strong>of</strong> their structure. To the authors' best knowledge, there is no published<br />

work on the electrical characteristics <strong>of</strong> these materials. Iodine may<br />

be visualized as a tracer or indicator for condensed aromatic systems,<br />

even when buried in a matrix <strong>of</strong> paraffinic or cycloparaffinic material.<br />

It was thought, therefore, that iodine complex formation and its effect<br />

It<br />

I<br />

r


489<br />

on the ovcrall electrical properties <strong>of</strong> the asphaltene might yield inde-<br />

pendent information <strong>of</strong> the size anti distribution <strong>of</strong> the aromatic centers<br />

I<br />

in these multipolymers.<br />

Res 1 stance Eka sur cment s<br />

ESPERIPfEhTAL<br />

A General Radio type-1230b electrometer was used for specimens<br />

with resistance less than 1012 ohms (ambient ,temperature), and a Cary<br />

model 31 electrometer was used for specimens <strong>of</strong> higher resistance. In<br />

each case a glass vessel equipped with a ball joint and appropriate<br />

e1ec:rostatic snielding was coupled to the head <strong>of</strong> the electrometer (Fig. 1).<br />

specimen (approximately 1 x 0.5 x 0.1 cm) was pelleted with a Beckman KBr<br />

press at 7.09 x lo3 kg/cm2 between two pieces <strong>of</strong> 52 mesh platinum screen.<br />

The pellet was degassed for eight hours and the electrical measurements<br />

made in a vacuum <strong>of</strong> 5 x Torr. Using the high resistance leak method,<br />

a standard resistor served as calibrating reference (21); data were taken<br />

under conditions <strong>of</strong> both falling and rising temperature, a minimum <strong>of</strong> 30<br />

minutes being allowed for equilibration at 10" levels. Upon completion<br />

<strong>of</strong> the temperature dependence measurements, the physical dimensions <strong>of</strong><br />

the specimen block were obtained with a travelling microscope (1OX) with<br />

an x,y micrometer attachment (0.0001 cm precision).<br />

Preparation <strong>of</strong> Sample<br />

The asphaltene sample was prepared by our standard procedure (9).<br />

Two native asphaltenes were investigated, one from the Boscan crude oil<br />

from Venezuela (Sample VY), the other from the Baxterville crude from<br />

Each


Xississippi (Sample GS).<br />

Stock solutions in benzene <strong>of</strong> iodine and <strong>of</strong> the<br />

individual asphaltenes were made up in fixed concentration and samples<br />

I<br />

<strong>of</strong> varied composition prepared by mixing appropriate quantities <strong>of</strong> these<br />

stock solutions at room temperature and lyophylizing at reduced pressure<br />

to yield powdered solids with a homogeneous iodine distribution. These<br />

samTles were analyzed before and after the electrical measurements for<br />

$1 by ignition in oxygen, reduction with hydrazine sulfate, and poteniometric ,<br />

titration <strong>of</strong> the resulting iodide with &NO3 using a Beckman model K<br />

automatic titrator. Usually there was no observable loss <strong>of</strong> free iodine<br />

during electrical measurements; lO-l5$ loss <strong>of</strong> iodine was found after<br />

degassing. The iodine values used in the present work are those values<br />

obtained after completion <strong>of</strong> the electrical measurements for the entire<br />

specimen.<br />

Treatment <strong>of</strong> Data<br />

The resistance values along with the corresponding temperature<br />

data and dimensions <strong>of</strong> the specimen were key punched on IEiM cards and<br />

evaluated on an IBM 7090-1401 digital computer system. Given A, the area<br />

<strong>of</strong> the cross section, and L, the Length <strong>of</strong> the specimen, the resistivity,<br />

p, can be evaluated from the resistance, R, as follows:<br />

p = AR/L. The<br />

temperature dependence <strong>of</strong> the resistivity is then evaluated by the relationship:<br />

4<br />

PT = 00 exp (+kT), i<br />

where k is Boltzman's constant, E is the energy gap in eV and po is the<br />

resistivity extrapolated to ,$ = 0.<br />

By use <strong>of</strong> a California Computer Products %<br />

30-in. plotter (300 steps; l/5OO-in. per step) the temperature dependence<br />

data were fitted to straight lines (Fig. 2) as given by the equation<br />

\<br />

<<br />

\<br />

\.<br />

V<br />

\<br />

4<br />


3'<br />

I<br />

/<br />

3<br />

2 b<br />

V<br />

t<br />

491<br />

log p = log pJ-€E/(2kT In 10)<br />

From the digital output, p250c and E can be obtained. The applied voltage<br />

I<br />

was limited to values under LO V; in this region Ohm's law was followed.<br />

The temperature range examined was from ambient to 90°C.<br />

There is error involved in any single measurement <strong>of</strong> resistance,<br />

owing to systematic errors in the electrometer; errors also enter in the<br />

measurement <strong>of</strong> the dimensions <strong>of</strong> the specimen. That the results were not<br />

influenced by such systematic errors is evident from the two sets <strong>of</strong> data<br />

for two different preparations <strong>of</strong> an asphaltene (VY)-iodine complex, as<br />

given in Table I. The uncertainties in the per cent iodine and sample<br />

size may be judged from the variations in the independent measurements.<br />

Despite these variations, the resistivity at 2 5 O C and the energy gap are<br />

within ca. 5% <strong>of</strong> the mean values.<br />

Infrared Analysis<br />

Differential IR spectra were obtained from a scan <strong>of</strong> an iodine-<br />

containing asphaltene versus a reference asphaltene at equal asphaltene<br />

concentration in CSg (the iodine-containing sample is normalized to lo@$<br />

asphaltene for purposes <strong>of</strong> comparison) using a Beckman IR-12 instrument.<br />

A control scan <strong>of</strong> asphaltene in CS2 solution against itself also was made<br />

for each sample.<br />

X-ray Diffraction<br />

A Norelco x-ray diffractometer equipped with a CuxGL radiation<br />

source and a geiger tube detector was used to study the asphaltene-iodine<br />

system. In order to record the shift <strong>of</strong> the d-spacing due only to change<br />

in mass absorption coefficients, adamantane was added to an asphaltene-<br />

iodine complex (24% I) and to the original asphaltene.<br />

Strong (111) and<br />

(260) reflections due to the adamantane mixed with the VY asphaltene were


492<br />

found at 5.7 and 4.9& for the W asphaltene-iodine complex shifts were<br />

observed to 5.5 and 4.7A, respectively. The spacing is reproducible to<br />

I<br />

9. ai.<br />

Eleztron S?in Resonance<br />

ESR spectra were taken with a Varian V-4502 x-brand EPR spectrometer<br />

system in conjunction with a 12-inch magnet and a "Fieldial."<br />

intenslty observed was used as a guide for the spin concentration <strong>of</strong> the<br />

asphaltene (VY)-iodine complexes and native asphaltene (VY) (13).<br />

RESULTS<br />

The relative<br />

All asphaltene-iodine samples studied gave repeatable linear<br />

relations in the temperature range investigated as shown in Fig. 2.<br />

is no significant deviation from Ohm's law through the range 2.5 to 97 V<br />

as indicated by Fig. 3 in the temperature interval 313" to 372"K.<br />

insulator range.<br />

There<br />

The native asphaltenes (Points 1, Fig. 4) fall generally in the<br />

Upon the addition <strong>of</strong> iodine the resistivity f;Lls, 5 to<br />

- b, then increases sharply, to c, and finally drops, 5 to a, as iodine<br />

content rises. Both complexes appear to yield curves <strong>of</strong> similar shape.<br />

The gap energy values for the asphaltene-iodine complexes are plotted<br />

versus their iodine contents (Fig. 5). . The smallest energy gap measured<br />

in each case was -Q.5eVf but the absolute minimum is uncertain, These<br />

minima (points b) correspond to the sharp transitions <strong>of</strong> resistivity shown<br />

in Fig. 4..<br />

Scanning in the far IR region revealed no C-I stretching frequencies<br />

for those iodine complexes for which 0 was determined. However, the dif-<br />

ferential IR measured in the 7OO-l2OO cm-1 did show an additional band at


i'<br />

I<br />

Y<br />

'<br />

493<br />

..<br />

10E.G ~r,~-l {i;ig. 6) , and freshly ;,rc,,ar'cd asi'i~alecl-ic-iodine cosplexes in<br />

CSz also csiiibited an enhanccmcnr in absorprion 'in the regi<strong>of</strong>i <strong>of</strong> lOC0 to<br />

11 jO cn-1, w:IicIi is generally ascl-iilcu to complex iormation.<br />

Tile x-ray spectrograms in rile region 20 = 2 - 42" <strong>of</strong> the asphaltene'<br />

(mi)-iodine 'systca yielded in aiiior;),ious pattern with broad halos as shown<br />

. .<br />

in Xg. 7. For samples with an iodinc content <strong>of</strong> less tian 5 per cent,<br />

the j. ji band.stil1 appeared as ii siioulder.<br />

was fornad at a;oound 8.7a.<br />

In thc meantime a new band<br />

AT bigher'iodine conhenis (>IO$), the 3.5i<br />

band. has apparently disappeared and the 8.7x band became clearly visible.<br />

".<br />

liisrc is a general overall decrease <strong>of</strong> total intensity as $1 increases<br />

since the iodine itself absorbs an increasingly large fraction <strong>of</strong> the<br />

.. .<br />

diffracted x-rays. In the present case, the noise Level coupled with the<br />

intensity reduction has made the disappearance <strong>of</strong> the 3.51 shoulder dif-<br />

ficult KO detect.<br />

In gcnera1,the . . ESR,spectra obtained froqthe asphaltene-iodine<br />

samples indicated an incre,ase in free radical concentration with increase<br />

-in iodine content. The increase in relacive intensity for an asphaltene<br />

(Wj-iodine complex ,.containing 2@ I over the corresponding native asphal-<br />

. .<br />

tenes is about 3.8 fold.<br />

DISCUSSIOX'<br />

In all the samples studied, including both.native asphalcenes<br />

and their iodine. adducts, a negative temperature coefficient <strong>of</strong> resistivity<br />

was obtained.<br />

by the plots shown.in Fig. 2:<br />

The linearity <strong>of</strong> log D vs. reciprocal T .is substantiated<br />

The resistivity is inversely related to<br />

the concentration <strong>of</strong> the charge carriers (holes and electrons), but the<br />

fact that the number <strong>of</strong> charge-carriers increases exponentially with tempera-<br />

ture does not enable a choice to be made between electronic or ionic conduction<br />

"


494<br />

mechanisms. However, the voltade dependence for the current at a relatively<br />

low electric field is linear, indicating that Ohm's law is valid (Fig. 3).<br />

I<br />

This adherence to Ohm's law supports the belief that the conduction is<br />

electronic (19).<br />

The fact that the asphaltene-iodine sample exhibits (Fig. 6)<br />

strong enhancement <strong>of</strong> absorption near 1080 crn'l suggests that an iodine<br />

molecule forms a donor-acceptor complex with the aromatic portion <strong>of</strong> the<br />

asphaltenes. It is known that the iodine molecule forms such a charge-<br />

transfer complex with benzene and other alkylated benzenes, and that<br />

these complexes, in general, exhibit bands from 9 9 cm'l to 1200 cm'l<br />

(24,25).<br />

Arguing from analogy, it is plausible that the complex assumes<br />

the axial model (model A <strong>of</strong> Mulliken) while the acceptor molecule is sitting<br />

perpendicular to the plane. <strong>of</strong> the aromatics (26).<br />

Further, our failure<br />

to' locate any C-I stretching frequencies in the 400-600 cm-1 region sup-<br />

ports the view that iodination <strong>of</strong> the asphaltene samples did not occur'.<br />

crystalline.<br />

Xost charge-transfer complexes <strong>of</strong> iodine with aromatics are<br />

An exception to this is the violanthrene-iodine system,<br />

which x-ray diffraction indicates to be amorphous (2).<br />

X-ray results also indic'ate a low degree <strong>of</strong> order for the asphaltene-<br />

iodine Complexes. If the acceptors (I2) are homogeneously distributed in<br />

the host matrix (asphaltene), these systems may be considered analogous<br />

to the impurity or valence-controlled semiconductor systems. Disappearance<br />

<strong>of</strong> the 3.5i spacing <strong>of</strong> the (002) band means that the layered structure <strong>of</strong><br />

asphaltene must have been altered (Fig. 7).<br />

The 4.68, y-band, due to the<br />

saturated carbon in the structure, did not change in the complexing process.


d<br />

:- /<br />

I<br />

i'<br />

I<br />

495<br />

:"ne ~CIJ hznd A: S.?h thcn nay bo iuc to the cx;>ansion <strong>of</strong> the zironatic<br />

intcrplsnzr. distazia to aliow for coir,plexing by the iodine no;ecule.<br />

0<br />

thc case <strong>of</strong> the ;>eryicnc-iodinc systcns, Liie spacing found at 10.7A was<br />

interpreced (3) as the distance bctwecn perylene moleculcs when iodine<br />

moiccnlcs were sandwiched between tiic aromatic layers. The present ob-<br />

served value <strong>of</strong> &.?A can be viewed as the sua <strong>of</strong> the intcrplanar distance<br />

(5.5.:) and the iodine length '(4 x l.j$).<br />

linked layers resembles that oi an intercalation compound <strong>of</strong> graphite<br />

(Fig. 6).<br />

Tile picture <strong>of</strong> these inter-<br />

. .<br />

Beferring again to Fig. 4, the room temperature resistivities for<br />

the two nztive asphaltenes are seen to be in tne insulator range (>lo14 Ohm).<br />

Upon addition <strong>of</strong> the iodine, the resistivity decreases about six decades<br />

or a niLlion fold. This is essentially the same behavior as that observed<br />

for polymeric charge-transfer complexes such as poly(viny1pyridium TCNQ)<br />

ar.6 its derivatives.<br />

These polymeric salts are dependent upon the TCNQ con-<br />

centration wnicn at best increases the conductivity six decades. Here<br />

!lave to point out that it is not easy to prepare a polymeric charge-<br />

rransfer complex with good semiconduction.<br />

In<br />

Slough (5) nade a number <strong>of</strong><br />

polymeric complexes.from arosatic-containing polymers, with acceptors such<br />

GS cetracyanoechylene, chloranil, etc., and found the conductivities <strong>of</strong><br />

these conplexes were not measurably higher than those <strong>of</strong> the original poly-<br />

meric donors.<br />

These mesomorphic materials may lack the order <strong>of</strong> the K-<br />

systems needed to open a path for charge carriers.<br />

More likely, the<br />

aroGtic systems are too small to form stable charge-transfer complexes.


For pure polynuclcar arom.i;ic hydrocarbons, donor-acceptor com-<br />

Irlescs, cxpccially the iodine coinpicscs (2,3), exhibit increases in con-<br />

I ,<br />

ductivity <strong>of</strong> 12 to 16 decadcs when compared to the parent hydrocarbon.<br />

The enhancement in conduction by the addition <strong>of</strong> iodine can be illustrated<br />

by comparison <strong>of</strong> the complexes with a valence controlled semiconductor, a typical<br />

esample being nickel (11) oxide doped with lithium oxide (22).<br />

In Fig. 9 a com-<br />

parison is made between this system and the aromatic-iodine complexes. The<br />

trends in resistivity with the concentration <strong>of</strong> impurity are quite similar.<br />

- Asphaltenes contain fused ring aromatics, the peripheral hydrogens<br />

<strong>of</strong> which are substituted heavily by short chain alkyl groups (23).<br />

to the relatively large porportion <strong>of</strong> methyl groups (20$) and the large<br />

Owing<br />

average layer diameters (La - 1$), the asphaltic molecule can be viewed<br />

as a typical aromatic donor ( D); halogens such as iodine can behave as an<br />

acceptor (A). Through charge-transfer by overlapping <strong>of</strong> the molecular I<br />

!<br />

orbitals <strong>of</strong> the two moieties, the dative structure (D'A') should result<br />

in which asphaltene is the positive ion. \ ,<br />

Fig. 4 clearly indicates that the increase <strong>of</strong> conductivity follows<br />

two different paths, the first 5 to b, is the path followed for small in- <<br />

crements <strong>of</strong> iodine, terminating at k with fixed composition (VY, 15.5%;<br />

GS, lo.&); the other, c to rl, is for higher percentages <strong>of</strong> iodine.<br />

1<br />

Line & represents the transition state. The curve &may be extrapolated 1<br />

to a resistivity value <strong>of</strong> 5.8 x 106 ohm-cm, corresponding to that for pure<br />

12 (27)'. The same results were found (23) for violanthrene-iodine system with<br />

a minimum corresponding to a 2:l iodine-violanthrene molar ratio for the<br />

complex. Apparently in Fig. 4 corresponds to a stoichiometric ratio <strong>of</strong><br />

~<br />

I<br />

\ ,<br />

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7<br />

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a<br />

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497<br />

a stable complex where conductivity is at a maximum.<br />

It is assumed that<br />

for iodinc contents less than that corresponding to the minimum the amount is<br />

I<br />

insuiiisicnt to form the complex. At tile resistivity is highly sensitive<br />

to the number <strong>of</strong> iodinc molecules. When c is passed, excess iodine acts<br />

(is (in impurity in the stoichiornctric complex.<br />

reflecccd by the energy gap plot in Fig. 5. The same fixed composition<br />

(VY, 15.5';;; GS, 10.W;) is obtained in cither plot.<br />

the energy gap value is ca. 0.5cV suggesting favorable condicions for<br />

conduction.<br />

The transition at a is also<br />

At these minima,<br />

A number <strong>of</strong> aromatic-iodine complexes have been reported (2,3)<br />

and from their phase diagrams (either temperature or density vs. mole<br />

per cent <strong>of</strong> iodine) the complexes are found to be stoichiomecric (29).<br />

For example perylene-iodine can have 2:3 or l:3; pyranthrene-iodine i s<br />

1:2; violanthrene-iodine is 1:2; pyrene-iodine is 1:2. In all cases for<br />

peri-type aromatics the ratio <strong>of</strong> 12 to aromatic is higher than unity.<br />

Since the diameter <strong>of</strong> the aromatic system in asphaltics falls in the<br />

range 8-l$ (12), the system would be comparable in size to violanthrene<br />

or perylene.<br />

Assuming the composition at the transition '(q 15.5%; GS, lo.@)<br />

is stoichiometric, then for any given ratio <strong>of</strong> aromatic and iodine,<br />

the molecular weight <strong>of</strong> the asphaltene can be calculated. We have taken<br />

the liberty <strong>of</strong> calculating this weight for W and GS asphaltenes based<br />

on sample ratios <strong>of</strong> 1a:asphaltene <strong>of</strong> 2:1, 3:2 and 1:l. Since all layers<br />

contain the aromatic moieties and the sample is free <strong>of</strong> wax contamination,<br />

the molecular weight obtained is that <strong>of</strong> the unit sheet weight (weight <strong>of</strong> an<br />

average sheet containing both aromatic and saturated carbon atoms). These


-<br />

'-'. . ' . .<br />

values are listed in Table 11. Next, provided aromaticity is also known<br />

(fa for W, 0.35; for GS, O.5l), the disk weight (weight <strong>of</strong> aromatic<br />

carbon atoms in a single sheet) and the layer diameter also dan'be approxi-<br />

mated. These values are also listed in Table 11. Experimental values<br />

for the W and GS asphaltenes from a previous paper (15) are included: It i<br />

is <strong>of</strong> interest that the unit weight values obtained from GPC, mass spectrometry,<br />

x-ray diffraction and the electron microscopic measurements agree in general<br />

magnitude with the weights obtained by the present method.<br />

Deviations <strong>of</strong> the<br />

disk weight <strong>of</strong> GS calculated from resistivity from that obtained by mass<br />

spectrometry may by due to the polydispersity <strong>of</strong> the GS asphaltene (e.g.,<br />

Mw/MN for VY is 1.27; for GS, 1.74 (15)).<br />

From Table 11, the asphaltene-iodine complexes formed appear to<br />

correspond to an 12:asphaltene ratio <strong>of</strong> about l.5:l. This composition is<br />

J<br />

shown in model A <strong>of</strong> Fig. 8.<br />

Actually aromatic disks <strong>of</strong> the size present<br />

in asphaltenes should be able to accomodate more than one molecule <strong>of</strong> iodine.<br />

Finally the increase in the free spins, as demonstrated by the<br />

EPR spectra, may be indicative <strong>of</strong> an increase in carrier concentration (2).<br />

The nature <strong>of</strong> these charge carriers will have a strong bearing on the<br />

conduction mechanism and will be the subject <strong>of</strong> a separate investigation. . <<br />

ACKNOWLEDGMENT<br />

The authors thank Mr. Timothy R. Drury, Mellon Institute, Research<br />

Services, for his technical assistance; and Mrs. Marianne P. Hoy and<br />

Dr. Sidney S. Pollack, Mellon Institute, Research Services for the x-ray<br />

diffraction work.<br />

This work was sponeored by Gulf Research & Development Company<br />

as part <strong>of</strong> the research program <strong>of</strong> the Multiple Fellowship on Petroleum.<br />

. .<br />

, . I<br />

.. .<br />

.. . .<br />

. .<br />

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499<br />

(it Lnk>;t,icC,i: ii., ani k:taiiiatu, ii., Solid state i'iiysics, 2, ~3 (1561).<br />

(2) Schida, T., and Akclmatu, li., liull. Ciicm. SOC. (Japan), 2, 921 (1562).<br />

(;) ~c.li& , T., 9nd .q;aimtu, li., BULL. Clicm. ~oc. (Japan), 2, 1015 (1.961).<br />

(1;) Lab~s: X. X., Sciir, R. A., and Bosc, hl., "Yrocccdings <strong>of</strong> the Princeton<br />

';.;ivcrsicy Conr'crencc on Semiconductors in Molecular Solids,"<br />

?ri;i$.ccon, S. J., 1960.<br />

(j) Slau:.;ii, Id., Tyans. Faradzy SOC., 2, 2360 (1362).<br />

(6) Baith, S. .4., Vannikov, A. V., Grishina, A. D., and Sizhnil, S. V.,<br />

!). 'F.. \<br />

(9) The asphzlccne fraction <strong>of</strong> a crude oil or refinery residue is a brown-<br />

to-black, amorphous, powdery,. solid material, insoluble in n-<br />

;>i'i;tAI>e but soluble in bcnzene; see Ref. 11 for sample prepara-<br />

tion.<br />

(10) Yen, T. F., and Erdman, J. G., A. C. S., Div. Petroleum Chem.,<br />

PreTrints, 1, No. 1, 5 (1962).<br />

(11) Yen, T. I?., Erdman, J. G., and Pollack, S. S., Anal. Cnem., z, 1587<br />

(1561).<br />

I .<br />

,2) Yea, T. F., and Erdnan, J. G., in "Encyclopedia <strong>of</strong> X-rays and Gammarays"<br />

(G. L. ' Clark, Ed. ), Reinhold Publishing Co.,<br />

s. Y., 1963, p. 65.<br />

New York,<br />

(l>) Ycn, T. F., Erdman, J. G., and Saraceno, A. J., Anal. Chem., 3,<br />

694 (1952).<br />

(14) The WOYL "multipolper" refers: to a polymer with a very large number<br />

ijL different buildin; blocks, say ca. 100. Simpler structures<br />

can Dc referred to by more specific terms, as for example,<br />

"copolymer" (2 blocks) or "terpolymer" (3 blocks).


500<br />

(1;) Ten, T. 17.: a;1d,Dic;


'/<br />

925°C. x lO"2<br />

Sn.:>Lc SL>." "Iodine ..\ (cm) I. (cm) OLlrn-cn E (CVY<br />

23 i7.1 1.252, 0.0994 1.75c 1.742<br />

/ 25 16.6 1.266.L 0.1053 1.61, 1.825<br />

27 17.2 1.2592 0.1192 1.773 2. 007<br />

(a) Sane namers used in curves 95 Fig. 4; Sample Nos. 2j, 25, and 27 are from<br />

\ one ?reparatLon; Sample Nos. 24, 28, and 29 are fros an-<br />

d other preparation.<br />

i<br />

I<br />

c<br />

1'1<br />

\I


- ~<br />

Resistivity Czlculation<br />

2: 1<br />

j:2<br />

1: i<br />

x-ray DL ffrsct ionh<br />

(La)<br />

502<br />

27?Od k570 %9e 2330 1k.6f 22.6<br />

2080 34jO 727 1750 12.6 19.5,<br />

1360 2290 484 1170 10.3 16.0<br />

- - - 11.9 17.0<br />

E 1 ec t ron Xi cros cope" J<br />

.-<br />

(Particle weight) 3440 LO30 - - - -<br />

(a) Weight 0; a single sheet containing both aromatic and saturated carbon atoms<br />

(see 2. P. Dickie and T. F. Yen, A. C. S. , Div. Petroleum<br />

C'nem. , Preprints, Miami meeting, April, 1967).<br />

(b) Weight <strong>of</strong> aromatic carbon atoms in a single sheet.<br />

(c) Diameter <strong>of</strong> aronatic cluster; see T. F. Yen, J. G. Erdman, and S. S. Pollack,<br />

Anal. Chem. , u, 1587 (1961).<br />

(d) Calculated based on 254t'lR (LOO-t; where R is the ratio <strong>of</strong> 12 to asphaltene<br />

ana t is the %I corresponding to the transition in resistivity and<br />

gap energy.<br />

(e) Calculated from fa x (unit weight).<br />

(f) La = (2.62 CA);/', CA from disk vcight without contribution <strong>of</strong> hydrogens.<br />

(g) From pel permestion chromatography data on the native asphaltene, number average<br />

rdiecular weight. 1,<br />

(h) Expcrio.cn:ai dct; from J. P. Dickie and T. F. Yen, A. C. S., Div. Petrolen=<br />

C:ics. , Preprints, Miami rr,eet;ng, April, 1967.<br />

(i) J. P. DLciiic ar.d T. F. Yen. A. C. S., Div. Petroleum Cilem., Preprints,<br />

11, 39 (1%6).<br />

1<br />

?<br />

L<br />

-.<br />

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,<br />

,


503


504<br />

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C<br />

0s 2<br />

0<br />

v<br />

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P<br />

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0<br />

C<br />

0<br />

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0<br />

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,


, 513<br />

THE ELECTRON SPIN RESONANCE SPECTRA OF CELLULOSE<br />

CHARS TREATED WITH HALOGENS*<br />

Evidence for Donor-Acceptor Complexes in Coals and Chars<br />

R.M. El<strong>of</strong>son and K.F. Schulz<br />

Research Counci I <strong>of</strong> AI berta<br />

Edmonton, Alberta<br />

INTRODUCTION<br />

Coals and low- and medium-temperature chars have been shown to be paramagnetic<br />

by bulk magnetic susceptibility measurementsl,2fr3 and by electron spin resonance studies4r5t6.<br />

If due care is taken to eliminate errors, reasonable agreement in the estimate <strong>of</strong> the number <strong>of</strong><br />

unpaired electrons present can be obtained'. While there is agreement on the existence <strong>of</strong><br />

paramagnetic centres in these materials, the origin and nature <strong>of</strong> these free radicals is not<br />

understood8,"10,'?,12. It is the purpose <strong>of</strong> this article to present new evidence to suggest that<br />

these unpaired electrons arise from donor-acceptor forces present in these materials.<br />

One way <strong>of</strong> studying the nature <strong>of</strong> free radicols is by observing the behavior <strong>of</strong> the<br />

electron spin resonance signals when the substrate is treated with adsorbed gases and other reagents.<br />

Early workers in the field found that poramagnetic gases such as oxygen affected only the spin-<br />

lattice relaxation times <strong>of</strong> chars prepared at from 300" to 5OOOC. For chars prepared in the 550'<br />

to 800" temperature range, however, reversible line broadening occurred with an apparent<br />

decrease in free radical concentration at higher oxygen pressures. Removal <strong>of</strong> oxygen restored<br />

the original signal, which indicated that the phenomenon was due to physical and not <strong>chemical</strong><br />

processes. Halogens were at first found to have no effect on coals and chars and the oxygen<br />

effect was attributed to spin broadening due to the paramagnetism <strong>of</strong> the oxygen molecules.<br />

Similar results to oxygen were obtained with nitric oxide.<br />

In 1963 Wynne-Jone~~~ and co-workers found that e.s.r. signals in chars obtained<br />

by heating polyvinylidene chloride (saran) were affected by adsorption <strong>of</strong> halogens. These<br />

workers noted that IBr, ICI, I, Br, and C12 caused partial or complete reduction in spin<br />

concentration at constant line width. The original signal was not restored by outgassing in vacuo<br />

at room temperature but could be partially restored by reheating the specimen at 100°C in vacuo.<br />

Since, as mentioned above, no halogen effect had been obtained on coals or more common chars,<br />

these authors attributed the susceptibility to halogens <strong>of</strong> these saran chars to a high degree <strong>of</strong><br />

porosity. Reinvestigation <strong>of</strong> the interaction <strong>of</strong> a series <strong>of</strong> cellulose chars with iodine, bromine<br />

and hydrogen iodide in this laboratory has shown pronounced effects on the electron spin resonance<br />

<strong>of</strong> some <strong>of</strong> these materials.<br />

EXPERIMENTAL<br />

&llulose chars were prepared by fint charring cellulose powder (Whatman Cellulose<br />

Powder, Standard Grade) in an autoclave at 195"-2OO0C under nitrogen. Subsequently this char<br />

* Contribution No. 360 from the Research Council <strong>of</strong> Alberta, Edmonton, Alberta.


514<br />

was heated under nitrogen in a Vycor tube to the desired temperature and held at temperature for<br />

one hour. Aliquots <strong>of</strong> the chars were then treated with a lawe.excess <strong>of</strong> 0.1 M solutions <strong>of</strong> iodine<br />

or bromine in carbon tetrachloride. After standing in the solutions for twenty-four hours, the<br />

samples were washed once with carbon tetrachloride and dried. Samples for e.s.r. measurements<br />

were ploced in 3 mm. 0.d. glass tubes and evacuated.<br />

Samples to be treated with hydrogen iodide were placed in open 3 mm. 0.d. tubes<br />

placed in the cavity <strong>of</strong> the spectrometer and purged with purified nitrogen. Gaious hydrogen<br />

iodide (Matheson) was passed directly over the sample in the cavity. Excess hydrogen iodide was<br />

removed after treatment by subsequent purging with nitrogen.<br />

Electron spin resonance measurements were performed with a Varian Model 4500<br />

electron spin resonance spectrometer fitted with a TE102 cavity and a 100 Kc modulation attachment.<br />

Saturation phenomena were avoided by working at 10 db attenuation and check for saturation were<br />

made. Line widths ond spin concentrations were measured from first derivative cutves, generally<br />

by direct inspection but in the case <strong>of</strong> very wide and very narrow signals resort was made to<br />

graphical integration. A standard 500" cellulose char, used for calibration, was standardized<br />

against DPPH, CuSO, and a Varian Standard char. The amount <strong>of</strong> sample was always less than<br />

10 mg. and asymmetric line shapes were not observed, indicating the absence <strong>of</strong> serious skin effects.<br />

RESULTS<br />

In Figures 1 and 2 are summarized the results <strong>of</strong> iodine and bromine treatment on line<br />

width and spin concentration as measured at room temperature. The untreated chars prepared at<br />

625" and 650"show a marked decrease in line width as compared with those prepared at higher<br />

or lower temperature -an effect attributed to exchange4. It is seen that both iodine and bromine<br />

remove this intense narrowing in the 625" and 650" chars. Neither has o significant effect on the<br />

300" to 500" chars but both broaden further the signal from the 700" char. The broadening due to<br />

bromine i s not as great as that due to iodine and for the 600" char, in particular, the broadening<br />

effect <strong>of</strong> the bromine is minimal. The effect on spin concentration shows that line broadening is<br />

accompanied by a considerable drop in concentration in both the bromine and iodine treated chars.<br />

Measurements made at 78°K showed that whereas the signals for the 300" to 500" chars<br />

were broadened somewhot, those from the iodine- and bromine-treated chars in the 600" to 700"<br />

range were narrowed. Washing the iodine-treated chars with cold 0.1 M sodium thiosulfate<br />

solution restored the original narrow signals. This showed that no <strong>chemical</strong> reaction had occurred<br />

to alter the signals.<br />

Treatment <strong>of</strong> a series <strong>of</strong> chars with hydrogen iodide gas for sixty hours resulted in<br />

reduction <strong>of</strong> the signal strength and broadening <strong>of</strong> the signals as shown in Table 1. The broadening<br />

for the 300°, 400" and 500" chars was moderate but that <strong>of</strong> the exchange narrowed chars (600"<br />

to 700") was extensive. Cold 0.1 M sodium thiosulfate produced no further change in the signals<br />

but refluxing for twenty-four hours with thiosulfate restored the original signals14. The restored<br />

signals <strong>of</strong> the 600", 625", 650° and 700' chars were sensitive to air whereas the restored signals<br />

<strong>of</strong> the 300", 400" and 500" chars were not. The e.s.r. signals <strong>of</strong> the untreated chars refluxed<br />

with 0.1 N Na, S, 0, were unchanged.


I<br />

./<br />

i<br />

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/<br />

51-5<br />

TABLE I<br />

Effect <strong>of</strong> Hydrogen iodide on Free Radical Content <strong>of</strong> Chars<br />

Electron Spin Resonance Signals<br />

spins/g in vacua and width in gauss* 1<br />

Char<br />

Hi Treotment Na, S, 0,O. 1 M<br />

Temperature Untreated 60 hours Refluxed 24 hours<br />

300<br />

400<br />

500<br />

600<br />

2.1 x 1010<br />

4.9<br />

2.3x 1019<br />

6.1<br />

5.1 1019<br />

4.8<br />

1.4 x 10"O<br />

0.45<br />

2.0~ 1017<br />

7.9<br />

5.3x 10l8<br />

8.3<br />

3.3x 1019<br />

5.9<br />

1.3 1019<br />

19.1<br />

8.3x 1017<br />

5.76<br />

2.bX 1019<br />

6.3<br />

5.4x 1019<br />

4.1<br />

1.4 x 1020<br />

0.49<br />

625 1.3 x 10"' 1.7 1019 9.8 1019<br />

, 0.40 22.4 0.49<br />

650 1.0 x 1020 4 . 1019 ~ ~ 1.0 x 1020<br />

1.4 41 .O 1.2<br />

700 7.4x 1019 1;2 1019 7.2 1019<br />

1.4 43 2.0<br />

* Width measured between points <strong>of</strong> maximum slope.<br />

DISCUSSION<br />

Two aspects <strong>of</strong> these results must be considered -the interaction with the halogens<br />

which are typical electron occeptors and the interactions with hydrogen iodide. In agreement<br />

with Wynne -Jones and co-workers, we are <strong>of</strong> the opinion that iodine, and to a lesser extent<br />

bromine, can form donor-acceptor complexes with the chars and in so doing affect the e.s.r.<br />

signals. Presumably the iodine and bromine act as acceptors and aromatic ring systems <strong>of</strong> the<br />

char act as donors in these complexes. The low-temperature chars, 300" to 500°, having few<br />

aromatic ring systems as large or larger than four or five rings1', are not affected by iodine or<br />

bromine. The 600" char apparently has a high enough donor ability - low enough ionization<br />

potential -to interact with iodine but not sufficient to react definitely witti bromine, which is a<br />

much weaker acceptor. Both bromine and iodine readily form complexewith the 625", 650"<br />

and 700" chars. The fact that the signals <strong>of</strong> the halogen affected chars are narrowed on cooling<br />

to 79OK is also indicative <strong>of</strong> donor-acceptor interaction between halogens and aromatic moietiesle.<br />

It is possible that lack <strong>of</strong> porosity is sufficient explanation <strong>of</strong> the failure <strong>of</strong> the 300" to 500" chars<br />

to be affected by iodine',. However, the difference between iodine and bromine on the 600"<br />

char suggests that the electrophilicity and not the size <strong>of</strong> the adsorbed molecule is important.


The line broadening at 79OK <strong>of</strong> the 300°, 400' and 500' chars treated with halogens<br />

is not only indicative <strong>of</strong> no complex formation between halogen and the aromatic system but also<br />

suggests that the initial signals <strong>of</strong> these chars are due to complexes between quinonoid acceptors<br />

and carbocyclic donorsI6. This is further borne out by the effects <strong>of</strong> hydrogen iodide on these<br />

In order to illustrate the relative importance <strong>of</strong> charge-transfer complexes in these<br />

cham a plot has been made in Figure 3 <strong>of</strong> the number <strong>of</strong> free radicals vs. carbon content. There<br />

has also been plotted the reciprocal <strong>of</strong> crystallite size in no./g. vs. carbon content calculated<br />

from the work <strong>of</strong> Hirschl' and van Kre~elen~~ assuming that there is an average crystallite height<br />

<strong>of</strong> three graphitic layers and that there is no unordered material. It should be noted that the<br />

average height <strong>of</strong> the crystallites would be somewhat less than three in the low temperature cham<br />

and possibly somewhat greater than three in the higher temperature chars. In any event, it is<br />

seen that in the 600' to 650° range the number af crystallites clasely approximates the number <strong>of</strong><br />

free radicals, accounting for the results <strong>of</strong> Schuyera2. In fact these latter cham are apparently<br />

composed <strong>of</strong> little but charge transfer complexes in close proximity to one another which explains<br />

the intensive exchange narrowing <strong>of</strong> the e.s.r. signals <strong>of</strong> these materials. The decrease in free<br />

radicals at higher temperatures is at least in part due to the decrease in number <strong>of</strong> cr)+staIlites<br />

at higher charring temperatures.<br />

Extendiw the conclusions on cellulase chars to coal and related materials, suggests<br />

that e.s.r. signals in all the& materials result from donor-acceptor complexes which, while<br />

reaching a maximum <strong>of</strong> importance in anthracites and 600' to 70O0 chars, may still be <strong>of</strong><br />

significance in lower rank coals and humic acids. Such a conclusion find, suppolt from a number<br />

<strong>of</strong> other aspects <strong>of</strong> the behavior <strong>of</strong> coal and humic acids. Charge-transfer forces between coal<br />

and solvent can be used to explain the order <strong>of</strong> effectiveness <strong>of</strong> coal solvents. Thus catechol<br />

and anthracene oils, which am donor molecules, are very effective in extracting or dispersing<br />

coal OT humic materials. Charge-tmnsfer equilibria can also rationalize the failure <strong>of</strong> coal<br />

extmcts once dried to redissolve completely in the original solvent used for extraction. FIW<br />

,<br />

I<br />

I


z<br />

I<br />

51.7<br />

radicals in coals and chars are physically affected by oxygen, as indicated by line broadening <strong>of</strong><br />

the e.s.r. signal, but are stable to <strong>chemical</strong> attack. Such behavior could be explained as due<br />

either to spin-spin coupling <strong>of</strong> the oxygen molecule with the free electron <strong>of</strong> the charge-transfer<br />

complex or to formation <strong>of</strong> new donor-acceptor complexes between aromatic centres and oxygena4.<br />

The so-called molecular weight <strong>of</strong> humic acids and cool extracts should be re-examined<br />

in the light <strong>of</strong> the concept <strong>of</strong> donor-acceptor complexes. Thus molecular weight determinations<br />

<strong>of</strong> humic acids in catechola5, a substance conceivably capable <strong>of</strong> breaking up dbnor-acceptor<br />

complexes <strong>of</strong> humic acids, resulted in a low molecular weight estimate. Determinations on apparently<br />

similar material in sulfalane, a poor complexing agent, produced very much higher estimates <strong>of</strong><br />

molecular weight 6.<br />

finally, cools and related materials have a well-known broad absorption band at<br />

1600 cm -l in the infrared region which has defied interpretation. Donor-acceptor phenomena<br />

have been shown to produce strong and broad absorption in this regi~n"~~"~ in aromatic systems,<br />

as shown in Figure 4, and hence may be the cause <strong>of</strong> this band in coal and chars.<br />

1.<br />

2.<br />

3.<br />

4.<br />

5.<br />

6.<br />

7.<br />

8.<br />

9.<br />

10.<br />

11.<br />

12.<br />

REFERENCES<br />

Honda, H., and Ouchi, K., Rep. Resources Inst. Japan No. 1, 1952.<br />

Adamsan, A.F., and Blayden, H.E.,Proc. <strong>of</strong> the 3rd Conference on Carbon (1957),<br />

Pergammon Press, London, 1959, p. 147.<br />

Berkowitz, N., Cavell, P.A., and Elafson, R.M., Fuel 40, - 279 (1961).<br />

Ingram, D. J.E., and Bennett, J.E.P., Oil Mez. - 45, 545 (1954).<br />

Uebersfeld, J., Etienne, A., and Combrisson, J.,Nature - 174, 614 (1954).<br />

Winslow, F.H., Baker, W.O., and Yager, W.A.,J. Am. Chem. Soc. - 77, 4751<br />

(1 955).<br />

Akamatu, H., Mrozowski, S., and Wobschall, D.,Proc. <strong>of</strong> the 3rd Conference on<br />

Carbon (1957), Pergammon Press, London, 1959, p. 135.<br />

Singer, L.S., Spry, W. J., and Smith, W. H., Proc. <strong>of</strong> the 3rd Conference an Carbon<br />

(1957), Pergammon Press, London, 1959, p. 121.<br />

Ingram, D.J.E., Free Radicals as Studied by Electron Spin Resonance, Butterworths,<br />

London, 1958, p. 213.<br />

bbersfeld, J. and Erb, E., Proc. <strong>of</strong> the 3rd Conference on Carbon (1957), Pergammon<br />

Press, London, 1959, p. 103.<br />

Antonowicz, K., Proc. ,<strong>of</strong> the 5th Conference on Carbon (1961), Pergammon Press,<br />

London, 1963, p. 61.<br />

Mrozowski, S.,Proc. <strong>of</strong> the 4th Conference on.Carbon (1959), Pergammon Press,<br />

London, 1960, p. 271.


13.<br />

14.<br />

15.<br />

16.<br />

17.<br />

18.<br />

19.<br />

20.<br />

21.<br />

22.<br />

23.<br />

24.<br />

25.<br />

26.<br />

27.<br />

28.<br />

518<br />

Campbell, D., Jackson, C., and Wynne-Jones, W.F.K.,Nature - 199, 1090 (1963).<br />

Toland, W.G.,U.S. Patent 2,856,424 (1958).<br />

Hirsch, P.B., Proc. Roy. SOC. (London), - A226, 143 (1954).<br />

Base, M. , and Lobes, M.M., J. Am. Chem. SOC. - 83, 4505 (1961).<br />

Mitchell, H.K. and William, R.J.,J. Am. Chem. SOC. - 60, 2723 (1938).<br />

Deno, N.C., Freedman, N., Hodge, J.D., MacKay, F.P. and Saines, G., J. Am.<br />

Chem. Soc. - 84, 4713 (1962).<br />

Given, P.H. , and Peover, M.E., J. Chem. SOC. 394 (1960).<br />

Voet, A.C. and Teter, A.C., Amer. Ink Maker 38, No. 9, 94 (1960).<br />

Dulov, A.A., Slinkin, A.A., Rubinshtein, A.M., and Kotlyarevski, I.L.,lzvestia<br />

Akod. Nauk S.S.S.R. Seriya Khim. No. 11, p. 1910 (1963).<br />

Schuyer, J.,Brenn. Chemie. - 37, 74 (1956).<br />

van Krevelen, D.W. and Schuyer, J., Coal Science, Elsevier Publishing Co. ,<br />

London (1957), p. 176.<br />

Tsubomura, H., and Mulliken, R.S.,J. Am. Chem. SOC. 82, 5966 (1960).<br />

Polansky, T.S., and Kinney, C.R.,Fuel 1, 409 (1952).<br />

Wood, J.C., Moschopedis, S.E., and El<strong>of</strong>son, R.M.,Fuel - 40, 193 (1961).<br />

El<strong>of</strong>son, R.M., Anderson, D.H., Gutowsky, H.S., Sandin, R.B., and Schulz,<br />

K. F., J. Am. Chem. SOC. - 85, 2622 (1963).<br />

Sandin, R.B. , El<strong>of</strong>son, R.M. , and Schulz, K.F., J. Org. Chem. - 30, 1819 (1965).<br />

-


J 519<br />

i<br />

I<br />

\<br />

d<br />

i<br />

L<br />

300 400 500 600 700<br />

CHAR TEMPERATURE 'C.<br />

IO#'<br />

300 400 500 000 100<br />

CHAR TEMPERATUR€ 'C<br />

Effect <strong>of</strong> I, and Br, on line widths <strong>of</strong><br />

cellulose chars measured in vacuo at<br />

room temperature.<br />

Figure 2.<br />

rn no treatment<br />

A treated with 0.1 M I, in CCI,<br />

treated with 0.1 M Br, in CCI,<br />

Effect <strong>of</strong> , and Br, on spin concentrations<br />

in cellulose chars measured in vacuo at<br />

room tempera tu re<br />

m no treatment<br />

A treated with 0.1 M I, in CCI.<br />

treated with 0.1 M Br, in CCI


W<br />

L,<br />

Z<br />

6<br />

m<br />

(1:<br />

0<br />

6<br />

d j o 2 ' 1<br />

0.0<br />

g 0.2<br />

I I<br />

0.4<br />

I700<br />

I<br />

1400 1700<br />

I<br />

I400<br />

FREQUENCY (CM-I)<br />

6<br />

Figure 3.<br />

Comparison <strong>of</strong> the number <strong>of</strong> free radicals<br />

with the size <strong>of</strong> crystallites in cellulose chars.<br />

A.<br />

8.<br />

.number <strong>of</strong> free radicals per gram vs.<br />

Carbon content<br />

number <strong>of</strong> crystallites possible per gram<br />

vs. Carbon content<br />

Figure 4.<br />

The influence <strong>of</strong> charge transfer forces<br />

on infrared spectra.<br />

A. Tetrakis [p-dimethylaminophenyl]<br />

ethylene in fluarolube mull<br />

'<br />

B. Iodine complex <strong>of</strong> tetrakis<br />

[p-dimethylaminophenyl 1 ethylene<br />

in fluorolute mull<br />

t.<br />

I<br />

i'<br />

\


521<br />

INFRARED SPECTRA OF OXYGEN-18 LABELED CHARS<br />

R. A. Friedel<br />

Pittsburgh Coal Research Center, Bureau <strong>of</strong> Mines,<br />

U.S. Department <strong>of</strong> the Interior,Pittsburgh, Pa.<br />

R. A. Durie and Y. Shewchyk<br />

Commonwealth Scientific and Industrial Research Organization,<br />

Chatswood, New South Wales, Australia<br />

SUMMARY<br />

Chars <strong>of</strong> four 0-18 labeled compounds were prepared. Infrared spectra were<br />

examined for isotopic shifts. On the basis <strong>of</strong> a few published results on pure compounds<br />

the shifts for C=O18 at 1600 cm-l were expected to be -20 cm-l or more. The<br />

observed shifts are less than 5 cm-l; this result may indicate that chelated carbonyls<br />

are not involved. However, very strong hydrogen bond'ing as in chelated<br />

conjugated carbonyl structures may be responsible for the small shifts.<br />

labeled chelate is being prepared at the CSIRO laboratories in order to investigate<br />

this point.<br />

- Chars<br />

Introduction<br />

!<br />

An 0l8-<br />

Since the early work at the Bureau <strong>of</strong> Mines on carbohydrate char&/ the<br />

infrared spectra <strong>of</strong> chars ( 5 500" C) <strong>of</strong> various <strong>chemical</strong>s have been studied.m/<br />

Spectral investigations <strong>of</strong> structure <strong>of</strong> chars have included studies <strong>of</strong> the effect<br />

<strong>of</strong> elemental constitution; the effect <strong>of</strong> introducing oxygen into chars <strong>of</strong> hydrocarbons<br />

indicated that spectral absorption bands, particularly the intense 1600 cm-1<br />

band, were attributable to oxygenated structums.4'6II/<br />

Isotope-labeling <strong>of</strong> chars<br />

has been utilized; a successful study <strong>of</strong> deuterium labeling was carried out by comparing<br />

infrared spectra <strong>of</strong> chars <strong>of</strong> an aliphatic hydrocarbon and a corresponding<br />

deuterocarbon. From this study definite evidence was obtained for assignment <strong>of</strong><br />

the 730-910 cm-1 absorption bands to CH out-<strong>of</strong>-plane aromatic vibrations.=/<br />

further indications were found that the most intense band in char spectra, 1600 cm-i,<br />

was attributable to oxygenated structures.<br />

A more direct investigation <strong>of</strong> the specific structures responsible for the 1600<br />

cm'l band seemed desirable. Charring <strong>of</strong> compounds labeled with oxygen-18 was<br />

judged to be a direct method with good chances for success. Three structures were<br />

considered on the basis <strong>of</strong> their intense absorption, near 1600 an-1, to be possible<br />

sources <strong>of</strong> the 1600 cm-1 band in chars:<br />

(1) Carbonyl groups in ketones, quinones, or conju ated chelate structures<br />

should show a shift to low frequency in going from GOLg to C=018; (2) aromatic<br />

nuclei should produce no change in spectral frequency; (3) aromatic nuclei with<br />

enhanced intensities due to oxygenated substituents on the ring should not undergo<br />

any appreciable frequency shift in the 1600 cm-l region; a shift should occur in<br />

the C-0 stretch region at 1100 cm-1.<br />

Also


Coals<br />

522<br />

Studies <strong>of</strong> the 1600 cm-l band in char spectra may produce information on the<br />

origin <strong>of</strong> the same band in the spectra <strong>of</strong> coals. Spectral data from chars <strong>of</strong><br />

carbohydrates would be particularly applicable for comparison with coal spectra as<br />

carbohydrate chars produce spectra nearly identical to spectra <strong>of</strong> coals.u/ Unfortunately<br />

018-labeled carbohydrates are not available.<br />

Information on the intense 1600 cm-' band in coals has been obtained in studies<br />

<strong>of</strong> absorption intensities for many pure compounds in an effort to determine what<br />

structures could produce the 1600 cm-l absorption.j/ The principal type <strong>of</strong> struc-<br />

ture found to have sufficient intensity is the conjugated chelated carbonyl group.<br />

These groups can only produce the 1600 band if all or nearly all <strong>of</strong> the oxygen in<br />

the coal is in the form <strong>of</strong> hydroxyl chelated carbonyl groups.<br />

018-Labeled Compounds<br />

The minimum spectral shift in the infrared spectra for a labeled carbonyl<br />

group (C=018) relative to an unlabeled group (C=O16) is -40 cm-l, on the basis <strong>of</strong><br />

the simple ratio <strong>of</strong> the reduced masses. Hooke's law for the stretching vibration<br />

<strong>of</strong> ~=016 is: u16 = 2rrc J =, where<br />

p16 =<br />

mC + m016 ; u = frequency, cm-1; k = constant;<br />

%mol6<br />

For C=OL8 the same equation applies; dividing,<br />

'or ~ 1 = 8<br />

Jl.05 '<br />

For = 1600 cm-1, "18 = 1560 cm-li Au = -40 cm-l. If this 1600 cm-l band in a<br />

char or coal spectrum is due to a simple carbonyl structure, the corresponding<br />

labeled carbonyl group should produce an absorption band shifted to 1560 cm-l. If<br />

the stretching vibration ,<strong>of</strong> the carbonyl structure is complex the simple value obtained<br />

from the reduced mass calculation will differ somewhat from 40 crn-l. A<br />

ketone investi ated by Karabatsos?/ showed an appreciable deviation; 2,3-dimethyl-<br />

3-pentanone-018 shows a shift <strong>of</strong> 31 cm-l instead <strong>of</strong> the expected 40. This shift<br />

is in the neighborhood predicted by FrancisEI for a mixed vibration composed <strong>of</strong><br />

about 80 percent C=O stretch and 20 percent C-C stretch. With conjugation the<br />

shift does not change for the benzenoid carbonyl compounds:<br />

benzoates, benzophenone, and benzoquinone.<br />

Benzoic acid, two


523<br />

AV, cm-1<br />

Benzoic acid (monomer) -32- 111<br />

111<br />

Methylbenzoate -31-<br />

Cinnamyl nitrobenzoate<br />

Benzophenone<br />

p -Benzoquinone<br />

Benzoylchloride<br />

-25- 11/<br />

151<br />

Benzamide -24-<br />

The decreased shift for benzamide is attributable &greater participation <strong>of</strong><br />

other groups <strong>of</strong> the molecule in the carbonyl vibration.- Apparently the same<br />

explanation may be given for the decreased shift observed for benzoylchloride. It<br />

is surprising that the shifts observed indicate no particular increase due to con-<br />

jugation with an aromatic ring.<br />

(A large effect due to ring conjugation is observed<br />

by comparison <strong>of</strong> the spectra <strong>of</strong> nitromethane-018 and nitrobenzene-018.16,17/)<br />

Future investigations <strong>of</strong> more aliphatic ketones may produce different results.<br />

The only published indication <strong>of</strong> the effect <strong>of</strong> conjugated chelation is on<br />

benzoic acid dimer:<br />

AU, cm-1<br />

Benzoic acid dimer -20<br />

Benzoic acid monomer -32<br />

Thus hydrogen bonding is seen to produce a significant decrease in the OI8<br />

shift <strong>of</strong> a conjugated carbonyl system. It was anticipated that the spectra <strong>of</strong> chars<br />

having carbonyl groups enriched in 0l8 may shaw shifts for the 1600 cm-l band <strong>of</strong><br />

-20 to -30 cm-l. Such shifts in char spectra would.be measurable, even though absorption<br />

bands are broad.<br />

Experiment a 1<br />

On the initiation <strong>of</strong> this work only three usable 0l8-labeled organic compounds<br />

were commercially available. They were investigated in the following order:<br />

Linoleic acid, phenol, and benzoic acid; sodium phenate and sodium benzoate-018<br />

were also prepared and charred. First the unlabeled compounds were charred under<br />

various conditions in order to determine the most favorable condition for produc-<br />

ing intense 1600 cm-l bands.<br />

Temperatures required to eliminate the absorption <strong>of</strong><br />

monosubstituted benzenes in order to produce coal-like absorption bands in the 730-<br />

900 cm-1 aromatic band region were usually so high that other spectral details,<br />

including the 1600 cm-I band, were weakened.<br />

Samples <strong>of</strong> OI6 compounds were placed in a glass tube or a steel bomb, sealed<br />

or unsealed, in vacuo or under nitrogen. Amounts <strong>of</strong> sample used were 50-100 mg<br />

because <strong>of</strong> the scarcity <strong>of</strong> OI8 samples. Pyrolysis temperatures were varied from<br />

350" C to 620" C; times were varied from 1 to 58 hours.


L in ole i c a c id - 0'<br />

Two samples were investigated: (a) A sample <strong>of</strong> 22 percent 018-enriched acid<br />

(kindly given by Dr. A. Miko, <strong>of</strong> the Yeda Research and Development Co., Rehovoth,<br />

Israel), and (b) a commercial sample <strong>of</strong> 38 percent enriched acid. The best condi-<br />

tions found for obtaining 1600 cm-l bands were 400° C, 2 hours, under 1 atmosphere<br />

<strong>of</strong> nitrogen in a sealed pyrex tube. The 22 percent enriched sample was donated,<br />

with the warning that polymerization probably had occurred; it is ais0 possible<br />

that polymerization occurred in the 38 percent enriched sample. Yeda has taken<br />

linoleic acid-018 <strong>of</strong>f the market.<br />

Phenol-018, 86 percent<br />

Pyrolysis <strong>of</strong> phenol <strong>of</strong> 86 percent OI8 enrichment was carried out at tempera-<br />

tures near 550" C for about 18 hours in a sealed tube under nitrogen.<br />

Sodium phenate<br />

The 0I8-labeled phenate was not prepared because <strong>of</strong> insufficient phenol-018.<br />

Sodium phenate-016 was prepared from ordinary phenol and charred. Conditions were<br />

similar to those used for phenol.<br />

Benzoic acid-0I8, 95.6 percent<br />

Conditions were similar to those used for phenol.<br />

Sodium benzoate-0I8<br />

A nitrogen atmosphere and a temperature <strong>of</strong> 500' C were used. Pyrolysis times<br />

were about 24 hours.<br />

In all samples except the sodium phenate and sodium benzoate, char was ob-<br />

tained in the form <strong>of</strong> a thin film on the walls <strong>of</strong> the sealed tube. These films<br />

were sufficiently thin to give spectra <strong>of</strong> good quality directly; data obtained from<br />

such films was qualitative or semi-quantitative as thicknesses <strong>of</strong> the film varied<br />

considerably. In all cases spectra were also obtained by means <strong>of</strong> KC1 pellets<br />

which were better for quantitative absorption measurements.<br />

Spectra were determined first on gases produced. Then the samples were washed<br />

with hexane and/or benzene and the spectra <strong>of</strong> the soluble products were obtained.<br />

The benzene-insoluble char was then investigated.<br />

Ultimate analyses <strong>of</strong> all <strong>of</strong> the chars are given in table 1.<br />

Results and ,Discussion <strong>of</strong> Results<br />

Results obtained on the four substances investigated show that the spectral<br />

shifts are very small or negligible (table 2); no shift was definitely detectable<br />

for any <strong>of</strong> the chars. In figure 1 the spectra <strong>of</strong> chars from benzoic acid-0I6 and<br />

-0l8 are given; they are practically identical, including the positions <strong>of</strong> the<br />

two 1600 cm-l bands.<br />

1600 cm-I bands were obtained in all ,chars but in no case were they intense<br />

bands. This is a possible indication that,carbonyl groups may not have been in-<br />

volved. For linoleic acid and benzoic acid it is nearly certain that no oxygen-<br />

containing group could be an important contributor to the 1600 cm-l band, as the<br />

oxygen contents <strong>of</strong> the chars were found to be negligible. Hydrocarbon structures<br />

could have produced the weak bands found.


Y


526<br />

Table 1.- Ultimate analyses <strong>of</strong> chars<br />

c - . H ' " 0<br />

" ' State<br />

Table 2.- Negative spectral shifts <strong>of</strong> oxygen-18 labeled chars<br />

Spectral shift,<br />

cm-1 11<br />

Linoleic acid-0I8


The phenol chars also showed no shift from lbOU cm-', even though one char contains<br />

20 percent oxygen. It is not surprising if the pyrolysis <strong>of</strong> phenol at 550" C<br />

does not produce carbonyl groups. The 1600 cm-l band observed in the spectrum <strong>of</strong><br />

the phenol char must be due to aromatic absorption enhanced by oxygen-containing<br />

substituents on the aromatic rings (ethers and phenols).<br />

The char <strong>of</strong> sodium benzoate also shows a negligible shift. If was the most<br />

likely possibility for producing an isotope shift, as the elimination <strong>of</strong> oxygen<br />

encountered in the chars <strong>of</strong> linoleic and benzoic acid does not occur for the char<br />

<strong>of</strong> sodium benzoate. The sizeable percentage <strong>of</strong> oxygen present in the char, 4 per-<br />

cent, is likely to exist in the char as carbonyl groups <strong>of</strong> some sort; even so, no<br />

appreciable shift is observed.<br />

The lack <strong>of</strong> appreciable shift in the spectra <strong>of</strong> 018-labeled chars may be attributable<br />

to extremely strong association (chelation, or other). With the sizeable<br />

oxygen content <strong>of</strong> some <strong>of</strong> these chars there are presumably some carbonyl groups pre-<br />

sent.<br />

Unfortunately no O18-labeled pure compounds having very strong hydrogen-<br />

bonding have been investigated. As mentioned above, the spectrum <strong>of</strong> benzoic acid-<br />

OI8 shows a smaller s ift for the associated dimer acid (-20 cm-l) than for the free<br />

monomer (-32 cm-l).g7' These results are for a rather weakly associated acid dimer;<br />

the vibration <strong>of</strong> the C=O group in the dimer obviously involves participation <strong>of</strong><br />

other groups in the molecule. For a more strongly hydrogen-bonded chelate, as<br />

acetylacetone, the participation <strong>of</strong> other groups in the molecule would be greater<br />

and the shift probably would be less. On this basis the small shifts in chars are<br />

explainable. Certainly the negligible shift observed for chars does not exclude<br />

the presence <strong>of</strong> C=O groups in structures producing the 1600 cm-1 band. In order to<br />

investigate the effect <strong>of</strong> strong chelation on the C=OI8 shift preparation <strong>of</strong> dibeneo-<br />

ylmethane, H5Cg-C018-CH2-C018-C6H5, is being carried out at the CSIRO laboratories.<br />

Little or no e018 shift is expected. If an appreciable shift is observed for this<br />

compound it w ill be necessary to conclude that chars do not contain strongly chelated<br />

carbonyls.<br />

Further studies will be carried out on labeled chars as other Ol8-containing<br />

compounds become available. It is expected that prices <strong>of</strong> these compound will de-<br />

crease greatly, for cheaper methods <strong>of</strong> preparation are being deve1oped.d<br />

References cited<br />

1. Friedel, R. A., and M. G. Pelipetz. Infrared Spectra <strong>of</strong> Coal and Carbohydrate<br />

Chars. J. Opt. SOC. <strong>of</strong> Am., v. 43, No. 11, November 1953, pp. 1051-1052.<br />

2. Friedel, R. A., and J. A. Queiser. Infrared Analysis <strong>of</strong> Bituminous Coals and<br />

Other Carbonaceous Materials. Anal. Chem., v. 28, 1956, pp. 22-30.<br />

3. Friedman, S., R. Raymond, L. Reggel, I. Wender, and R. A. Friedel. Chemistry<br />

and Structure <strong>of</strong> Coal. Formation <strong>of</strong> Coallike Chars From Pure Organic Com-<br />

pounds. Abstracts, Am. Chem. SOC. meeting, Dallas, Texas, April 1956.<br />

4. Friedel, R. A. Spectra and the Constitution <strong>of</strong> Coal and Derivatives. Proc.<br />

4th Carbon Conf., Univ. <strong>of</strong> Buffalo, Pergamon Press, London, 1960, pp. 320-336.<br />

5. Brown, T. H., and Turkevich, J. A Study <strong>of</strong> the Low-Temperature Carbonization<br />

<strong>of</strong> d-Glucose Using Electron Magnetic Resonance and Infrared Absorption.<br />

Proc. 3rd Conf. on Carbon, Pergamon Press, London, 1959, pp. 113-120.


528<br />

6. Friedel, R. A., and H. Retc<strong>of</strong>sky. 'Spectral Studies <strong>of</strong> Coal. Proc. 5th Biennial<br />

Conf. on Carbon, The Pennsylvania State Univ., Pergamon Press, London, 1963,<br />

V. 2, pp. 149-165.<br />

7. Friedel, R. A. The Use <strong>of</strong> Infrared Spectra <strong>of</strong> Chars in Coal Structure Research.<br />

Applied Optics, v. 2, No. 11, Nov. 1963, pp. 1109-1111.<br />

8. Friedel, R. A., R. A. Durie, and Y. Shewchyk. The Origin <strong>of</strong> the 1600 Wavenurn- i<br />

ber Absorption dad in the Infr


529<br />

Recovery <strong>of</strong> Nitrogen Bases with<br />

Weak Acids<br />

by<br />

T. F. Johnson, P. X. Masciantonio<br />

and J. H. Schelllng<br />

Applied Research <strong>Laboratory</strong><br />

United States Steel Corporation<br />

Monroeville , Pennsylvanid<br />

Introduction<br />

The recovery <strong>of</strong> nitrogen bases is o'f particular interest. in<br />

<strong>chemical</strong> plants that operate in conjunction with coal-carbonization<br />

facilities.. . Traditionally, nitrogen bases' such as ammonia, pyridine, and<br />

quinoline have been recovered by processes that involve acid extraction<br />

followed by neutralization with caustic soda or lime. , 2, Such processes<br />

have inherent disadvantages with regard to excessive consumption,<strong>of</strong> acids<br />

and bases as well as concomitant waste-disposal problems'.<br />

Recently, several processes have been developed for nitrogenbase<br />

recovery by regenerative cyclic techniques. For example, recovery<br />

<strong>of</strong> ammonia from coke-oven gas and pyridine from coke-oven light oil have<br />

been reported.. * 5, These processes for recovery <strong>of</strong> nitrogen bases are<br />

characterized by the use <strong>of</strong> an aqueous acid solution for the extraction<br />

step followed by a high-temperature stripping, or springing, operation<br />

that liberates the nitrogen bases and simultaneously regenerates the acid<br />

extractant. The selection <strong>of</strong> an appropriate acid extractant for a<br />

. '<br />

particular nitrogen-base system is an important factor in designing or<br />

developing a regenerative process. Previously reported studies3 , ')<br />

have demonstrated that mqnoammonium acid phosphate is a suitable extractan,t<br />

for ammonia recovery, whereas either phosphoric acid or monopyridinium<br />

sulfate is adequate for pyridine recovery. However, the theory for<br />

selection <strong>of</strong> appropriate reagents for regenerative nitrogen-base recovery<br />

has not been developed and, consequently, the general applicability <strong>of</strong><br />

this recovery technique has not received significant attention. It is the<br />

object <strong>of</strong> this paper to demonstrate that readily available thermodynamic<br />

data can be used to determine the feasibility <strong>of</strong> a regenerative technique<br />

for recovery <strong>of</strong> partkular nitrogen bases:'The discussion is based on<br />

the behavior <strong>of</strong> particular acids during the extraction and springing<br />

operations. Data are also presented on the extraction and springing steps<br />

for recovery <strong>of</strong> pyridine and quinoline' from coal-tar fractions.<br />

. .<br />

Discussion. <strong>of</strong> the Regenerative Technique<br />

The general scheme for a regeneratlve recovery process for<br />

See References.<br />

I


egeneration. The system can be seen in Figure 1 as a generalized flow<br />

diagram. Usually, nitrogen bases are recovered from streams in which<br />

they are present in low concentrations (about 0.1 to 5%), such as coke-oven<br />

light-oil streams.<br />

Selection. <strong>of</strong> Reagents for Regenerative Systems<br />

The selection <strong>of</strong> an appropriate acidic extractant for a particular '<br />

nitrogen base 1s the initial problem encountered in developing a regenerative'<br />

process. Although such factors as solubility, volatility, decomposition, and<br />

side reactions must be- considered, the acid component essentially must be<br />

Free Hydronium Protonated Water<br />

Base Ion Base<br />

The temperature dependence <strong>of</strong> the equilibrium constant follows<br />

the expression<br />

where<br />

AH = the heat <strong>of</strong> reaction, and<br />

R = the gas constant.<br />

I<br />

I<br />

,<br />

\,<br />

(2) I<br />

It is desirable that the ratio (KT-/KT~) be less than unity for a \i<br />

regenerative system (AH, the heat <strong>of</strong> reaction, must be negative).<br />

I<br />

In an effort to develop suitable parameters for the selection <strong>of</strong> .<br />

reagents for regenerative systems, the ionization equilibria <strong>of</strong> acids and I<br />

bases have been examined. I<br />

In a discussion <strong>of</strong> acid-base systems, the following equations are 1<br />

applicable. _ _<br />

Acid extraction <strong>of</strong> a nitrogen base (B) from a hydrocarbon Stream'<br />

involves the equilibrium reaction<br />

(<br />

B + H~O+ = BH+ + H ~ O<br />

(3) '<br />

which can be represented by an equilibr<br />

um- constant<br />

I<br />

I<br />

!<br />

I<br />

1<br />

i


I<br />

1<br />

I<br />

i<br />

i<br />

I<br />

The ionization constant <strong>of</strong> the base involves the equll~brlum<br />

B + H20 = BtI+ + 011-<br />

expressed by an ionization constant<br />

5 31<br />

I<br />

Kb = lBHfl [OH-] (6)<br />

f,. I 13 I<br />

,/<br />

I<br />

,'<br />

By usina the lonlzati@n const


532<br />

and can be expressed in terms <strong>of</strong> Equation 8 to give<br />

Therefore<br />

[Bl =I?)<br />

[BH+]lI2<br />

I<br />

!<br />

I<br />

i<br />

(16) ' I<br />

Thus, for a given concentration [BH'] in the aqueous extract, the concentra- ~<br />

tion [B] <strong>of</strong> base is high for bases <strong>of</strong> low base strength (Kb).<br />

From Equations 12 and 17, the following generalizations can be<br />

made concerning the selection <strong>of</strong> an acid and.a base for recovery <strong>of</strong> nitrogen<br />

i<br />

bases by a regenerative process. To get good extraction, maximize [BH+) by<br />

using an acid with as large a value for Ka as is possible, consistent with<br />

other requirements <strong>of</strong> the process. To get good regeneration, maximize [B]<br />

(a base with a small Kb value should be involved).<br />

i<br />

Accordingly, suitabie systems appear to involve an acid extractant<br />

with a large 1<br />

Ka value and a nitrogen base with a small Kb value. Consistent;<br />

with the above, the ApK was examined as a useful guide in selecting compo.-<br />

1<br />

nents 'for regenerative systems, . ,<br />

where<br />

pK = -log K (19) 1<br />

ApK = (pKb -pKa) , and (20)<br />

ApK is expressed as the absolute value <strong>of</strong> (PKb - pKa). It is<br />

anticipated that the larger the ApK <strong>of</strong> a system, the better it w ill function!<br />

in a regenerative recovery process. Therefore it appears that recovery <strong>of</strong><br />

nitrogen bases is facilitated by combinations <strong>of</strong> relatively weak bases and<br />

relatively strong acids or relatively strong bases and weak acids. /<br />

\<br />

Systems for Recovery <strong>of</strong> Ammonia and Pyridine Bases<br />

\<br />

As mentioned above, several processes have previously been<br />

reported for recovery <strong>of</strong> ammonia and pyridine bases from coke-oven product<br />

streams. The data on ammonia and pyridine are consistent with the discussiol<br />

presented above, Tables I and 11. Experimentally it has been demonstrated I<br />

that, although ammonia can be recovered in a regenerative manner using<br />

'q<br />

monoammonium phosphate, neither phosphoric acid nor sulfuric acid can be<br />

(<br />

used (H2PO4- is suitable for NH3 recovery, whereas H3PO4, HS04-, and H2S04<br />

are not applicable). '.<br />

\<br />

It has also been shown that pyridine can be recovered successfull<br />

with either HjPOl or HSOq-; however, neither H2P04- nor H2S04 can be '6<br />

employed.<br />

i<br />

1<br />

k


1<br />

i 533<br />

1,<br />

I<br />

I<br />

The use <strong>of</strong> the parameter ,pK does not appear to fit the observed<br />

1 behavior <strong>of</strong> all the systems examined. However, the elementary ionlzation<br />

ionization equilibrium theory explains certain inconsistencies with ApK<br />

values. For example, in general, (1) systems in which both components have<br />

\ pK values greater than about 6 are not useful since interaction is too weak<br />

to effect extraction, (2) systems in which both componcnts,have pK values<br />

less than about 6 are not useful since interaction is too strong tor<br />

' dissociation <strong>of</strong> the acid-base salt during regeneration, and (3) when el ther<br />

' component is a strong acid or a strong base, the system is not applicable<br />

I because interaction is too strong for regeneration <strong>of</strong> the reagent.<br />

I<br />

I<br />

/<br />

Recovery <strong>of</strong> Pyridine and Quinoline from Coal-Tar Fractions<br />

A regenerative system for recovery <strong>of</strong> pyridine from coal-tar<br />

fractions has been examined on the basis <strong>of</strong> the above consideration ot ApK.<br />

Values <strong>of</strong> ApK for the pyridine - HS04- and pyridine - H3P04 systems are<br />

6.85 and 6.64, respectively, Table 11. Each system was examined to determine<br />

I<br />

the behavior <strong>of</strong> these acids in the extraction and regenerative steps. Data<br />

on the quinoline regenerative recovery system are presented for comparison.<br />

Ionization data on quinoline (Kb = 6.3 x pK = 9.87) suggest that<br />

'<br />

either HS04- or H3PO4 could be used as the sxtractant.<br />

The respective values<br />

<strong>of</strong> ApK are 7.95 and 3.22. Since HSO4- gives a larger value <strong>of</strong> ApK, the<br />

recovery <strong>of</strong> quinoline with quinolinium acid sulfate solution as the extractant<br />

was examined for comparison.<br />

Experimental<br />

Data on the extraction <strong>of</strong> pyridine and quinoline bases were<br />

obtained by using conventional laboratory equipment consisting <strong>of</strong> a stirred<br />

1-liter 3-neck flask equipped with a bottom outlet stopcock. Single-stage<br />

extraction tests were conducted over the temperature range 0 to 55 C. The<br />

data on the pyridine -,sulfuric acid system are presented in Table 111, and<br />

data on the pyridine - phosphoric acid and the quinoline - sulfuric acid<br />

systems appear in Tables IV and V, respectively. The extraction data<br />

indicate that the nitrogen bases can be concentrated in the aqueous phase<br />

by the extraction technique.<br />

To examine the vapor-liquid equilibrium data for the pyridine -<br />

phosphoric acid system, the pyridine - sulfuric acid system, and the<br />

quinoline - sulfuric acid system, solutions were prepared <strong>of</strong> various<br />

strengths. <strong>of</strong> acid and concentration <strong>of</strong> the respective nitrogen bases. Acid<br />

strengths covered the range 20 to 40 percent and base-to-acid mole ratios<br />

varied from 0.6 to 1.9.<br />

An Othmer equillbrium still was used to determine concentrations<br />

<strong>of</strong> pyridine and quinoline in the vapor and liquid phases for the various<br />

sample solutions.<br />

Discussion<br />

The Othmer equilibrium data indicate that pyridine concentration


534<br />

in the vapor increases with increasing concentration <strong>of</strong> acid (consistent wit<br />

Equation 17) and, at a given level <strong>of</strong> acid strength, with increasing pyri-<br />

dine-to-acid mole ratio, see Figures 2 and 3, Tables VI and VII.<br />

Although it was expected that quinoline should behave similar to<br />

pyridine, such was not the case. Quinoline was realized in the distillate i<br />

<strong>of</strong> the Othmer still; however, the quinoline concentration lis significantly<br />

lower than pyridine for a given mole ratio <strong>of</strong> base to acid. Two factors, ,~<br />

low vapor pressure and low solubility, cause problems in the quinoline I<br />

system. Because <strong>of</strong> the relatively poor solubility <strong>of</strong> quinoline in water ;<br />

-(0.08 g/100 ml at.25 C), recovery <strong>of</strong> quinoline as a distillate product<br />

depends on the limitations <strong>of</strong> a steam distillation system. Accordingly,<br />

the distillate composition is a function <strong>of</strong> the vapor pressure <strong>of</strong> quinoline ':<br />

at the boilihg point <strong>of</strong> the mixed liquid phase. Because <strong>of</strong> the low volatil-<br />

ity <strong>of</strong> quinoline, only about 2 weight percent quinoline is realized in the<br />

distillate during the regeneration step. Thus, typical Othmer equilibrium<br />

data are not realized for quinoline.<br />

Therefore, although quinoline can be recovered by a cyclic 1<br />

regenerative process, the system is not analogous to the pyridine system.<br />

The quinoline system appears suitable on the basis <strong>of</strong> ApK data, but other<br />

factors such as solubility and volatility must be considered for practical<br />

application.<br />

Summary<br />

A method for selecting reagents for recovery <strong>of</strong> weak bases from<br />

hydrocarbon streams has been developed, based on thermodynamic ionization<br />

equilibrium constants. An,acid can be selected for recovery <strong>of</strong> a given<br />

base according to the value <strong>of</strong> ApK calculated for the system. Experimental<br />

data have been presented on the pyridine - sulfuric acid system, the<br />

pyridine - phosphoric acid system, and the quinoline - sulfuric acid system<br />

and demonstrate the utility and limitations <strong>of</strong> the method.<br />

The technique should also be applicable to development <strong>of</strong> systems \<br />

When it is required to effectively remove nitrogen '<br />

for recovery <strong>of</strong> acids from effluent streams by extraction with selected<br />

nitrogen base reagents.<br />

impurities in conjunction with a subsequent refining operation on a hydrocarbon<br />

stream, a regenerative process may also be applicable; however,<br />

provision must be made for adequate removal <strong>of</strong> nitrogen bases by using a<br />

sufficient number <strong>of</strong> extraction stages.<br />

References<br />

1. H. H. Lowry, "Chemistry <strong>of</strong> Coal Utilization," Vol I1<br />

John Wiley 6 Sons, Inc., New York, 1945.<br />

2. P. J. Wilson and J. H. Wells, "Coal, Coke and Coal Chemicals,"<br />

McGraw Hill, N. Y., 1950.<br />

'I<br />

I


t<br />

'.<br />

I<br />

1 3.<br />

\ 4.<br />

I 5.<br />

/<br />

i<br />

\<br />

t<br />

J<br />

1,<br />

535.<br />

H. L. Stewart, U. S. Patent 2,410,906, November 12, 1946.<br />

R. D. Rice, U. S. Patent 3,024,090, March 6, 1962.<br />

G. D. Kharlampovich and R. I. Kudryashova, Coke and Chemistry (USSR),<br />

- 2, 29, (1964). I


NH3<br />

NH3<br />

NH3<br />

NH3<br />

Pyridine<br />

Pyridine<br />

Pyridine<br />

Pyridine<br />

536<br />

Table I<br />

Data on Regenerative Recovery Systems<br />

for Nitrogen Bases1) --<br />

Nitrogen Bases Extractant<br />

Ka-<br />

6.23 x<br />

7.52 10-33)<br />

1.20 x 10-22)<br />

-4)<br />

6.23 x<br />

7.52 x 10-<br />

1.20 x 10-Z2)<br />

33)<br />

-4)<br />

1) Handbook <strong>of</strong> Chemistry and Physics 44th Ed., Chemical Rubber<br />

Publishing Co., Cleveland, Ohio, 963.<br />

2) Ka for second hydronium-ion dissociation.<br />

3) Ka for first hydronium-ion dissociation.<br />

4) Completely dissociated.<br />

Sys terns<br />

NH3- (NH4) H2P04<br />

NH3-H3P04<br />

NH3-NH4HS04<br />

NH J-H~SO~ Pyridine- (PyH) H2P04<br />

Pyr idine-H 3P04<br />

Pyridine- (PyH) HS04<br />

Pyridine-H2S04<br />

* ApK Not applicable.<br />

' Table I1<br />

ApK Values for Acid-Base Systems<br />

Q!i<br />

2.46<br />

2.63<br />

2.83<br />

*<br />

1.55<br />

6.64<br />

6.85<br />

*<br />

1<br />

Kb-<br />

1.79 10-5<br />

1.79 x 10-5<br />

1.79 10-5<br />

1.79 10-5<br />

1.71 10-9<br />

1.71<br />

1.71<br />

1.71<br />

Suitability <strong>of</strong> System<br />

Yes<br />

No<br />

No<br />

No<br />

No<br />

Yes<br />

Yes<br />

No


537<br />

I Table 111<br />

E<br />

Extraction <strong>of</strong> Pyridine Bases from Lig$t Oil<br />

i With Pyridinium Sulfate Solution<br />

L I<br />

I<br />

I<br />

i<br />

I<br />

1,<br />

Test No.<br />

1<br />

2<br />

3.<br />

4<br />

Mole Ratio <strong>of</strong> Pyridine in Pyridine in<br />

Pyridine to H2E4 Washed Light Oil, % Extract, %<br />

1.68<br />

1.67<br />

1.63<br />

1.54<br />

0.15<br />

0.12<br />

0.08<br />

0.05<br />

~ * In each test, light oil containing 0.44 percent <strong>of</strong> P-bases was<br />

washed with a lean pyridinium sulfate solution (mole ratio 1.05)<br />

prepared by adding crude P-bases to a 30 weight percent sulfuric<br />

1 acid solution.<br />

\<br />

I<br />

i<br />

I<br />

Table IV<br />

Extraction <strong>of</strong> Pyridine Bases from Light Oil<br />

(30 Percent Phosphoric Acid at 55 C)<br />

I<br />

Mole Ratio <strong>of</strong> Pyridine in Pyridine in Pyridine in<br />

?est No. Pyridine to H3E4 Light Oil, % Washed Light Oil, %. Extract, %<br />

I<br />

I,) One-stage wash.<br />

!) Two-stage wash.<br />

I<br />

.\<br />

I'<br />

i<br />

i<br />

I<br />

t<br />

3<br />

1.0<br />

1.0<br />

0.70<br />

0.92<br />

0.95<br />

5.67<br />

2.10<br />

4.60<br />

4.60<br />

4.60<br />

0.44<br />

0.40<br />

0.24<br />

0.59<br />

0.58<br />

29<br />

29<br />

28<br />

27<br />

19.5<br />

19.2<br />

14.5<br />

18.1<br />

18.6


Mole Ratio <strong>of</strong><br />

Test No. Quinoline to H2s4<br />

1<br />

2<br />

538'<br />

Table V<br />

Extraction <strong>of</strong> Quinoline from a Tar Fraction<br />

With Sulfuric Acid1 8 2,<br />

I<br />

1.46 '<br />

1.41<br />

Quinoline in<br />

Washed Oil-, %<br />

1.59<br />

2.06<br />

1) Tar fraction contained 12.1 weig t percent quino<br />

2) Extractant contained 30 weight percent, H2S04.<br />

Table VI<br />

Quinoline in<br />

Acid Extract, % '<br />

me bases.<br />

Pyridine Concentrations in Vapor at Equilibrium With<br />

Refluxing H2E4 Solutions - Othmer Still Data<br />

36.7<br />

35.7<br />

<<br />

Initial H2SO4<br />

Concentration, Mole Ratio <strong>of</strong> Pyridine Content<br />

wt % Pyridine to H2E4 <strong>of</strong> Vapor, wt % \<br />

20.4<br />

19.9<br />

30.9<br />

30.4<br />

30.6<br />

40.3<br />

1.63<br />

1.95<br />

1.60<br />

1.81<br />

1.98<br />

1.60<br />

4.7<br />

21.1<br />

10.4<br />

23.8<br />

41.6<br />

21.3<br />

i<br />

I<br />

!<br />

\<br />

r<br />

'1


.. 539<br />

Table VI11<br />

Pyridine Conceqtrations in Vapor at Equilibrium With<br />

I<br />

Refluxing H3pO4 Solutions - Othmer Still Data<br />

Initial H3P04 Pyridine Content<br />

Concentration, Equivalent Ratio <strong>of</strong> <strong>of</strong> Vapor,<br />

wt % Pyridine to Acid wt %<br />

10.45<br />

10.44<br />

10.41<br />

19.88<br />

20.42<br />

20.40<br />

20.34<br />

31.20<br />

30.38<br />

31.08<br />

30.98<br />

31.06<br />

0.60<br />

0.80<br />

0.98.<br />

0.40<br />

a 0.60<br />

0.81<br />

0.97<br />

0.60<br />

0.80<br />

0.98<br />

0. 9ga)<br />

0.99b’<br />

a) Pyridine contained 23.4 percent picoline.<br />

b) Pyridine replaced with picoline.<br />

c) Analyzed as picoline.<br />

0.54<br />

2.08<br />

6.86<br />

0.0<br />

0.87<br />

4.72<br />

13.84<br />

1.11<br />

6.52<br />

21.46<br />

19.92<br />

21.65‘)


IXPROFJCTION<br />

D; M. Mason<br />

Institute <strong>of</strong> Gas Technology<br />

Chicago, Illinois<br />

Luminescence is the emission <strong>of</strong> noneguilibrium or nonthermal radiatio;<br />

as opposed to incandescence. A number <strong>of</strong> materials have been observed<br />

to l,mine?:ce !:.hen placed in a r'lame. This phenomenon, called candolurr.ineszence,<br />

cqst be distirguished from thermoluminescence - in which<br />

a xat?rial is excite? by radioactivity or other means but luminesces<br />

~nl:: 7.h2n rai~~c to a higher temperature - and from incandescence and *<br />

lurnirescxxe <strong>of</strong> the flame itself. The blue luminescence <strong>of</strong> an aerated<br />

!i:Cthtln.- flax:. is an example <strong>of</strong> the latter. Candoluminescence is <strong>of</strong><br />

- i nt;::r?st from two standpoints - that <strong>of</strong> obtaining a better understandin-<br />

cf flmes 2nd flme-solid interactions, and secondly the possibilit:;,<br />

though remot?, <strong>of</strong> developing a new.method <strong>of</strong> gaslighting. The<br />

wwl: reported here was supported in part by the American Gas Association.<br />

Cm5nliuninescence has been known and studied for many years. It<br />

vas probably first reported by Balmain in 1842 (3) in his description<br />

<strong>of</strong> th? material boron nitride, which he was the first to prepare.<br />

Apparently the phenomenon vas not recognized with other materials until<br />

it 1uas reportej by Donau in 1913 (5). The subject was reviewed by .<br />

L. T. Xinchin in 1938 (8) and by E.C.W. Smith in 1941 (11).<br />

The materials that luminesce in flames share the characteristics<br />

<strong>of</strong> phospiizrs generally; that is, they are comprised <strong>of</strong> a colorless<br />

crystalline host or matrix material into which a small concentration<br />

<strong>of</strong> foreign atoms or ions, called the activator, is incorporated. The<br />

radiation is typically continuous and extends over only a small wave-<br />

length range, thus having a definite color. The color is usually<br />

characteristic <strong>of</strong>' the activating ion and can also be obtained with<br />

2tkr means <strong>of</strong> excitstion, such as ultraviolet light or cathode rays.<br />

?>:citation by a hydrogen flame has been used in most studies <strong>of</strong><br />

candolminescence, although Tiede and Buescher reported that, in ad- \<br />

dition to hydrogen, flames <strong>of</strong> ethyl alcohol, hydrogen sulfide, and<br />

carbon disulfide excited the luminescence <strong>of</strong> boron nitride (14). EXCI- 1<br />

tation by the flame <strong>of</strong> city gas has also been reported (9).<br />

The existence <strong>of</strong> the phenomenon at relatively low temperatures has<br />

not been seriously questioned. The temperature range here is from<br />

the temperature attained when a flame impinges on a thin film <strong>of</strong> phosnhor<br />

spread on a cool metal support up to a bright red heat. This<br />

upper limit is based on the observation <strong>of</strong> Tiede and Buescher (14)<br />

that blue luminescence occurred when a flame touched boron nitride in<br />

a carbon boat heated electrically to redness.<br />

E. L. Nichols (10) claimed that at much higher temperatures he had<br />

rsbserved light outputs from materials heated in an oxyhydrogen flame<br />

that :.rere several times greater than the light output from a blackbody<br />

at thc- same temperature. Apparently this work was inspired by the<br />

,<br />

\<br />

1<br />

I<br />

L


limelight which was produced bG4keating a cylinder <strong>of</strong> lime with an<br />

oxyhydrogen flame. The fact that a fresh portion <strong>of</strong> the lime had to<br />

be brought to the flame from time to time was interpreted to mean<br />

that somethm other than thema1 radiation was inmlved (8).<br />

Neunhoeffer (3) reports that Lhe natural chalks from which the lime<br />

was Prepared contain rare earths. If this were known to Nichols, it<br />

would no doubt have suggested to him that the rare earths were activators<br />

in a luminescence process. However, the work <strong>of</strong> later investigators<br />

indicated that the limelight was similar to the light <strong>of</strong> the<br />

Welsbach mantle in that both are only excited thermalky.<br />

Nichols applied his "Dhosphors" on ceramic adjacent to a uraniumoxide-coated<br />

8rea. and heated both areas evenly with an oxyhydrogen<br />

flame. Observations were made <strong>of</strong> both areas with an optical pyrometer;<br />

the uranium oxide vas taken to behave essentially as a blackbody and<br />

to have the same temperature as the companion material. Many mixtures<br />

Of colorless oxides uith small amounts <strong>of</strong> rare earths, or with some<br />

other elements that were also regarded as activators, had a greater<br />

emittance than uranium oxide. E.C.W. Smith (11) repeated some <strong>of</strong><br />

Nichols's experiments and obtained similar emittance readings. He<br />

then proceeded to determine or approximate the actual temperature <strong>of</strong><br />

the two coatings - a matter <strong>of</strong> some difficulty. By means <strong>of</strong> thermocouples<br />

made <strong>of</strong> extremely fine wires, he was able to show lwge differences<br />

in the temperatures <strong>of</strong> the two coatings - differences suffi- *<br />

cient to conclude that at incandescence temperatures there was no<br />

emission other than thermal. This conclusion has been confirmed by<br />

Sokolov and his eo-workers (12), (13).<br />

In hydrogen flames, at least, recombination <strong>of</strong> hydrogen atoms is I<br />

generally accepted as the major source <strong>of</strong> energy for the low-temperature<br />

excitation (1) , (7); earlier Donau (5) and Nichols (10 considered<br />

an oxidation-reduction mechanism, and Neunhoef fer (9 1 thought<br />

that electrons in the flame were responsible. Smith, and Arthur and<br />

Townend (l), (2) investigated this question with phosphors composed<br />

<strong>of</strong> calci1.m oxide activated with manganese, antimony, or bismuth. They<br />

found that:<br />

1. Activated oxides that luminesce in hydrogen flames also luminesce<br />

when subjected to the action <strong>of</strong> hydrogen atoms produced in an electrical<br />

discharge. When subjected to the latter action and heated<br />

electrically, the color <strong>of</strong> the luminescence approached the color<br />

produced in the flame. Presumably, the temperature <strong>of</strong> the heated<br />

oxides approached the temperature <strong>of</strong> oxides in the flame.<br />

2. The intensity <strong>of</strong> hydrogen flame luminescence increases when the<br />

hydrogen is burned under reduced pressure. This effect was presumed<br />

to be caused by a decrease in the number <strong>of</strong> three-body<br />

collisions. These collisions remove hydrogen atoms by recombination.<br />

3. The luminescence is strongest in hydrogen, erratic and very faint<br />

in town gas, and absent in carbon monoxide flames. It is also<br />

absent in methane and ethylene flames tested at pressures from<br />

atmospheric to 10 em Hg.<br />

4. The luminescence is extinguished when small amounts <strong>of</strong> hydrocarbon<br />

gases or vapors are added to the hydrogen.


-4:c~rciiny to recent studies o ;i42 flame mechanisms, hydrogen atoms are<br />

m>zs?Iit i_n the methane-air flame as well as in the hydrogen flame (15).<br />

This it aypna!-eC! reasonable to search for phosphors that candoluminesce<br />

in th3 :?,t!isnL7-air flame. This search and the study <strong>of</strong> the characteristl-s<br />

<strong>of</strong> this phmonenon were the objectives <strong>of</strong> our investigation.<br />

?.!-I; c pial s<br />

R-rc zarthc: vere obtaineci as ?..?.'?:I pure oxides from Lindsay i<br />

Ci?c.:-:iccl Pivision <strong>of</strong> Amrican lotash and Chemical Corporation. Other<br />

zhmi. :?-ls vert rcsearch grade.<br />

Ca1ci.w OxiSe Phosphors<br />

I Calcium and rare .earth nitrate solutions were prepared and mixed<br />

in the required amounts. The mixed nitrate solution was slowly poured<br />

intc hot mionium carbonate solution with stirring. The precipitate<br />

vas Cilt:?md, mshed vitli hot ammonium carbonate solution, dried at<br />

13C)°C, and ignited at 900°C for 30 minutes. -The pure rare earth oxides<br />

:wr? prcpared by precipitation from the nitrate in the same manner. !<br />

Yttrium Europium Tunastate - (YO. ~Euo. I)PO~WO~ - and Gadolinium<br />

Europ.i.um Molybdate - ( Gdo. &uo. 1 >Os. Mooa<br />

T!ie required amounts <strong>of</strong> the oxides (tungstic acid in the case <strong>of</strong><br />

tjqsten) wme mixed, heated in a platinum crucible at 1000°C for 2<br />

hours, :-round with mortar and pestle, and reheated at 1000°C for 2<br />

hours. The X-ray patterns <strong>of</strong> the two-products showed that in both a<br />

new phase had been .formed.<br />

Screcninp; Tests<br />

I<br />

Mounting strips about 2 cm wide and 10 em long were made <strong>of</strong> insulating<br />

fire brick and <strong>of</strong> copper sheet. Phosphor powder, thick enough to hide '<br />

the surface <strong>of</strong> the strip, was pressed on to it with a spatula. The '<br />

nearl:i vertical face <strong>of</strong> the strip was observed as it was passed through<br />

a methane-air flame (bunsen burner) and a hydrogen diffusion flame in<br />

a dark room. (<br />

Spectra<br />

Thrne different methods <strong>of</strong> mounting the phosphors were used in<br />

obtainiw the spectra. When we wished to observe the effect <strong>of</strong> temperature,<br />

the phosphor was applied as a paste to a silicon carbide rod.<br />

Pastes made with monomethyl ester <strong>of</strong> ethylene glycol seemed to adhere<br />

after drying somewhat better than those made with other liquids. The<br />

silicon carbide rod, about 6 mm in diameter, was held between two<br />

vater-cooled electrical terminals to allow the electrical current<br />

passing between the terminals to heat the silicon carbide rod and the<br />

phosphor.<br />

iYhen hydrogen was used as a fuel, the phosphor could be coated dry<br />

on the fritted disk <strong>of</strong> a Gas-dispersion tube. The fritted disk was<br />

operated as a porous-plat€ burner (Figure 1) without p-imary air.<br />

Knoiin ai-,o~ints <strong>of</strong> other gases could be added to the hydrogen.<br />

I<br />

I<br />

\<br />

I<br />

,(<br />

I<br />

1<br />

I<br />

b


I<br />

I<br />

1<br />

543 - ,<br />

The phosphor ijas coated on a water-cooled eo r plate when a<br />

methane-air flame was to be used. The plate was 1 in. square x l/$ in.<br />

thick wit!i trro l/k-in. copper tubes soldered to the back for cooling<br />

water. Plating the face with silver was found to be necessary to prevent<br />

slow Poisoiling <strong>of</strong> the phosphor by the copper. The phosphor vas<br />

settled onto the plate from a water suspension. The plate was mounted<br />

facing upwards at about 45' to the horizontal and the flame <strong>of</strong> a<br />

1 <strong>National</strong> Welding Equipment Go. Type-3A blowpipe was d3,rected downward<br />

jonto it.<br />

I A Beckmail DK-2 spectrophotometer with an IP 28 photomultiplier was<br />

used to record spectra. The backplate <strong>of</strong> the lamp housing was removed<br />

to al1o:s direct entrance <strong>of</strong> the radiation from the excited phosphor<br />

into the spectrophotometer.<br />

A slit opening <strong>of</strong> 0.4 mm without an aux-<br />

iliary light-gathering system gave sufficient enera. Varying light<br />

intensity Prom the flickering <strong>of</strong> the flame was troublesome and made it<br />

necessary to use the highest time constant and the slowest recording<br />

rete <strong>of</strong> the instrument. The porous-plate burner gave the steadiest<br />

radiation.<br />

RZSULTS<br />

Screening tests to discover phosphors that candoluminesce in methaneair<br />

flames or in hydrogen flames were run on a number <strong>of</strong> commercial<br />

phosphors and on others prepared in our laboratories. The latter were<br />

principally rare earths - pure and in calcium oxide. The phosphors<br />

were spread on fire-brick slabs and on copper strips - the latter to<br />

hold down the temperature <strong>of</strong> the phosphor at least momentarily - and ,<br />

tested by impi,agement in both hydrogen and methane-air flames. Sev-<br />

, eral phosphors that candolumenesce in both flames irere found. Detailed<br />

results are shown in Tables 1 and 2. These results should be regarded<br />

as tentatlve rather than conclusive.<br />

A few additional phosphors not listed in the tables were tested.<br />

' Three General Electric silver-activated zinc sulfides (NOS. 118-2-3,<br />

118-2-11, and 118-3-1) showed emission in the blue. Their spectra,<br />

abtained with a hydrogen diffusion flame on a fritted glass disk,<br />

showed that the emission was the band spectrum <strong>of</strong> S2 and that no cando-<br />

)luminescence was present (6). The S2 was undoubtedly formed by decom-<br />

position <strong>of</strong> the phosphor.<br />

Zinc sulfide activated by silver and cop er<br />

showed both candoluminescence and the band spectrum <strong>of</strong> S2 (Figure 27.<br />

A boron nitride sample from Carborundum' Co., Electronics Division<br />

showed weak, green luminescence in hydrogen and methane flames. Two<br />

recently developed rare earth phosphors, (YO. s EUO. 1)203-W03 and<br />

( Gdo. eEuo. 2) 203- MOOS were prepared and tested (4) . Both luminesced red<br />

in hydrogen and metharle flames on the fire-brick strip.<br />

,<br />

Light emission in some <strong>of</strong> the screening tests may have had a source<br />

other than candoluminescence. The emission from magnesium germanate<br />

,was probably thermal. This is indicated by the color <strong>of</strong> the emission<br />

(vhite to yellowish white), by the absence <strong>of</strong> a maximum <strong>of</strong> emission<br />

intensity vith increasing temperature <strong>of</strong> the phosphor, and by equal<br />

mission \?hen the phosphor is heated to the same temperature with or<br />

eithout the flame. For this test, the phosphor was mounted on the<br />

electrically neated silicon carbide rod, and temperature equivalence<br />

'was indicated by the emission <strong>of</strong> the phosphor at 2.25 microns. Light<br />

J<br />

!<br />

I


544<br />

Table 1. LIGHT EMISSION OF Y"TRIUM OXIDE AND RARE EARTHS (Pure and<br />

in CaO) IN HYDROGEN AND METHANE-AIR FLAMES<br />

Element<br />

Yttrium<br />

hnthanm.<br />

Neodymium<br />

Samarium<br />

GadOlinlum<br />

Dyspmsium<br />

Holmium<br />

Erbium<br />

Ytterbium<br />

- Fure oxide.<br />

-<br />

Atomic<br />

No. a<br />

39 Y<br />

57 la<br />

59 Pr<br />

60 Nd<br />

62 9m<br />

64 cd<br />

66 Dy<br />

67 H@<br />

68 Er<br />

70 Yb<br />

Metal<br />

Conc<br />

in<br />

CaO.<br />

vtF<br />

0.2<br />

1.0<br />

Po'<br />

0.2<br />

1.0<br />

PO<br />

. 0.2'<br />

1.0<br />

PO<br />

0.2<br />

1.0<br />

Po<br />

0.2<br />

1.0<br />

PO<br />

0.2<br />

1.0<br />

PO.<br />

0.2<br />

1.0<br />

PO<br />

0.2<br />

1.0<br />

Po<br />

0.2<br />

1.0<br />

Po<br />

0.2<br />

1.0<br />

PO<br />

ht msslon<br />

3ith €L LU W-<br />

On<br />

cu<br />

Trace<br />

Trace<br />

Weak<br />

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Weak<br />

Trace<br />

Trace<br />

Nil<br />

Trace<br />

Trace<br />

Nil<br />

Trace<br />

Trace<br />

Nil<br />

Trace<br />

Trace<br />

Strong<br />

Trace<br />

Trace<br />

Nil<br />

Trace<br />

Trace<br />

Nil<br />

Trace<br />

Trace<br />

Nil<br />

Trace<br />

Trace<br />

Nil<br />

On<br />

Fire<br />

?M&<br />

Weak<br />

Trace<br />

Trace<br />

Weak<br />

Weak<br />

Trace<br />

Stmng<br />

Strong<br />

Trace<br />

Trace<br />

Weak<br />

Trace<br />

Trace<br />

Trace<br />

Nil<br />

Trace<br />

Weak<br />

Strong<br />

Trace<br />

Weak<br />

Nil<br />

Trace<br />

Weak<br />

Trace<br />

Trace<br />

Weak<br />

Trace<br />

Trace<br />

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on<br />

cu<br />

Nil<br />

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Nil<br />

Nil<br />

Nil<br />

Nil<br />

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Nil<br />

Nil<br />

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- r<br />

on<br />

Fire<br />

m<br />

Nil<br />

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Nil<br />

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Strong<br />

strong<br />

Nil<br />

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Nil<br />

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Trace<br />

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Color<br />

Violet !<br />

I<br />

Violet<br />

Green<br />

and<br />

Orange<br />

Lavender 4<br />

lavender<br />

Green<br />

-and<br />

Orange I<br />

Red<br />

Red I<br />

Red<br />

Violet<br />

Lavender<br />

Red<br />

Oee<br />

orange<br />

--<br />

Violet<br />

Violet<br />

Red<br />

Lavender<br />

Blue<br />

--<br />

Aqua to Blue<br />

Aqua<br />

Red<br />

Blue<br />

White<br />

Red<br />

Lavender<br />

Red<br />

--<br />

I<br />

!<br />

I<br />

i<br />

I<br />

1


\<br />

'i<br />

2<br />

w<br />

8<br />

?N4"?? I? IC9<br />

t-OO+r(N 0 A N<br />

545


emission in a few cases may be by decomposition <strong>of</strong> the phosphor,<br />

es vas shom in the case <strong>of</strong> the silver-activated zinc sulfides.<br />

The manganese-activated zinc phosphate (Sylvania No. 151) phosphor<br />

appeared to give the most intense luminescence emission in methane-air<br />

flames <strong>of</strong> my tested, and, accordingly, its light emission was investi-<br />

-<br />

aated further. \Then the phosphor was coated on a fritted disk and the<br />

Eisk used as e porous-plate burner, a steady emission was obtained with<br />

a hyerocen dif'fusion f'lame. However, no emission could be obtained in<br />

this manner vhm the fritted-disk burner was fed with Qure methane or<br />

vith a --thane-air mixture. Only when the phosphor was brought into a<br />

i3dnsnn flair.? -;:as the light emission observed. We do not know the cause<br />

sf this effsct. A greater concentration <strong>of</strong> hydrogen atoms in the hydro-<br />

play a. role. The high diffusivity and other properties<br />

hz't zause its flame to burn closer to the solid surface<br />

rL or greate? importance.<br />

Sssctre recor2ed with the Beclanan DK-2 spectrophoto.meter were used<br />

to' zonpare the light emission <strong>of</strong> this phosphor in the hydrogen flame<br />

vith its emission in the methane-air flame. The phosphor was coated<br />

on 2 silicon carbide rod for this experiment. No significant differ- ,<br />

ence other than that <strong>of</strong> the emission from the flame itself was observed<br />

('izurc, 3 ) . I<br />

T!ie effect <strong>of</strong> temperature on the light emission <strong>of</strong> the phosphor was<br />

i nvasti.?at?5 by electrically heating the silicon carbide rod. With a<br />

nethanerair flame impinging .on the phosphor-coated rod, and with the<br />

spectrophotometer focused on the rod near one <strong>of</strong> its water-cooled ends,<br />

the Li&t emission increased to a maximum with an increase in electrical .<br />

hGatin5, then decreased to near extinction with further heating. This<br />

agrees with the observation <strong>of</strong> Neunhoeffer (9) that the hydrogen flame.<br />

candoluminescence <strong>of</strong> calcium oxide impregnated with various activators '<br />

eshibit s temperature maxima.<br />

When'the phosphor was heated to a still higher temperature, thermal<br />

emission appeared. When the emission <strong>of</strong> the phosphor was corrected<br />

'i<br />

for the emission <strong>of</strong> the flame, no essential difference in emission at<br />

high temperatures with and without the flame was evident. These experi- .'<br />

ments indicated that the low-temperature light emission experienced<br />

with this. phosphor is candoluminescence, but that candoluminescence is<br />

not involved in the high-temperature emission.<br />

I<br />

This phosphor was'the only one <strong>of</strong> several tested that luminesced in<br />

E carbon monoxide flame. The question <strong>of</strong> excitation in this flame by<br />

high-energ;; species other than hydrogen atoms was not pursued.<br />

Spectra <strong>of</strong> the luminesccnces from several phosphors excited by<br />

hydrogen burning on the surface <strong>of</strong> a sintered glass disk were obtained, '<br />

a& the effect <strong>of</strong> the addition <strong>of</strong> small amounts <strong>of</strong> carbon monoxide and<br />

methan? to the fuel was observed. The.phosphors were calcium silicate '<br />

aztivatec with lead and manganese (Sylvania No. 290), calcium oxide ,<br />

activated vith ytterbium, calcium oxide activated with praseodymium,<br />

and salcim oxide activated with samarium. The spectra obtained from<br />

the f5rst three <strong>of</strong> these phosphors when they are excited with pure<br />

hj-d?Ggen burning on a fritted disk are shown in Figure 4. The Sylvania 1,<br />

KG. 24.9 phosphor emits with a broad peak in the green. Praseodymiumecti:retc.c<br />

cal2im oxide shows two peaks - one at 595 millimicrons /<br />

(p110:.1) and a weaker one at 490 millimicrons (blue-green). Ytterbium- 1<br />

i


I<br />

i<br />

t<br />

\<br />

I/'<br />

t<br />

I<br />

activated calcium oxide also sh&J two peaks - one at 375 millimicrons,<br />

which is in the ultraviolet. Samarium-activated calcium oxide also<br />

emits with a similar peak in the ultraviolet and another at 570 ,<br />

mllllmicrons (yellow), as shown in Figure 5.<br />

The effect <strong>of</strong> the addition <strong>of</strong> small amounts (1 to 10 volume percent)<br />

Of carbon monoxide or methane to the hydrogen burning on the fritted<br />

disk was different for each <strong>of</strong> these phosphors. Luminescence <strong>of</strong> the<br />

Sylvania No. 290 phosphor was substanitally unchanged with addition <strong>of</strong><br />

as much as 105 <strong>of</strong> the carbon monoxide or methane. Lwipescence <strong>of</strong> the<br />

Praseodymium-activated calcium oxide was not greatly affected by addition<br />

<strong>of</strong> 1" <strong>of</strong> the carbon monoxide or methane, but decreased rapidly<br />

with greater amounts.<br />

obtained with 62 carbon monoxide or 846 methane. The luminescence <strong>of</strong><br />

the ytterbium-activated calcium oxide was even more strongly quenched<br />

by the addition <strong>of</strong> carbon monoxide or methane. With these phosphors,<br />

only the intensity <strong>of</strong> the luminescence was affected.<br />

With samarium-activated calcium oxide, the spectral distribution <strong>of</strong><br />

the luminescence was also affected, as shown in Figure 5. Upon the<br />

addition <strong>of</strong> carbon monoxide, emission by this phosphor in both wavelength<br />

regions decreased in intensity, and, at about 3% carbon monoxide,<br />

emission in the 375-millimicron region had virtually disappeared. The<br />

570-millimicron peak, however, was replaced by two narrower emission<br />

bands with peaks at about 560 and 595 millimicrons. With further addition<br />

<strong>of</strong> carbon monoxide the intensity <strong>of</strong> this emission increased to a<br />

maximum several times more intense than the original peak emission,<br />

then decreased. These effects were not observed upon the addition <strong>of</strong><br />

methane to the flame. The variation <strong>of</strong> the intensity <strong>of</strong> the luminescence<br />

Fn the two cases is shown in Figure 6.<br />

At a late stage <strong>of</strong> the work, phosphors were deposited by settling<br />

from a water suspension onto a water-cooled copper plate. A few spectra<br />

were obtained in this way with methane-air excitation.<br />

Ehhancement <strong>of</strong> the luminescence from the manganese-activated zinc<br />

silicate (Sylvania No. 161) by the cooling <strong>of</strong> the copper plate was very<br />

pronounced. (Figure 7 ) .<br />

ACKNOWLEDGI4ENT<br />

Only about 10% <strong>of</strong> the original intensity was<br />

The author wishes to thank the American Gas Association for their<br />

support and for permission to publish these results. John Hasenberg<br />

did most <strong>of</strong> the experimental work. Peter Mrdjin identified the S2<br />

bands in the spectra <strong>of</strong> the zinc sulfide phosphors.<br />

. .<br />

. .


LITERATUR2 CITED<br />

i.<br />

C.<br />

-.<br />

.' *<br />

il.<br />

5.<br />

'2 .<br />

7.<br />

8.<br />

9.<br />

10.<br />

11.<br />

12.<br />

13.<br />

14.<br />

543<br />

Arthr, J. R. and Townend, D.T.A., "Fundamental Aspects 0;<br />

Sombustion - Some Reactions <strong>of</strong> Atomic Hydrogen in Flames,<br />

J. Inst. FLel 2-0, 44-51, 61 (1953) July.<br />

t rtnur, J., R. and Ttwnend, D.T.A., "Some Reactions <strong>of</strong> Atomic<br />

Hydrogen in Flames, in U.S. Natl. Bur. Standards, Circ. 523,<br />

"Znergy Transfer in Hot Gases, ' I 99-110. Washington, D.C. :<br />

.;ovt. Print. Office, 1954. I \<br />

Bslrrain, W. H., ,"Observations on the Formation <strong>of</strong> CEmpounds <strong>of</strong><br />

Boron ana Sllicon With Nitrogen and Certain Metals, Phil. Mag. 2l,<br />

2-3-7, (1342).<br />

Borchardt, H. J., "Rare Earth Phosphors, J. Chem. Phys. 2, 1251<br />

(-333) March 1.<br />

Pcnau, J., "New Kind <strong>of</strong> Luminescence <strong>of</strong> Alkaline Earth Preparation,<br />

Especially Calcium Preparations Which Contain Bismuth or Manganese<br />

Brought Out by the Hy$rogen Flame; as Well as the Detection <strong>of</strong> .<br />

Traces <strong>of</strong> the Latter, Monatsh. 2, 949-55 (1913).<br />

Gaydon, A. G., The Spectroscopy <strong>of</strong> Flames, 244. New York: John<br />

liiley, 1957.<br />

Gorban, A. N. and Sokolov, V. A., "On the Question <strong>of</strong> the Physico-<br />

Chemical Nature <strong>of</strong> Candoluminescence,'" Opt. Spectr. (U. S. S. R. )<br />

Eixlish Trans;. 1, 1C:-65 (1959) August.<br />

Minchin, L. T., "Luminescence <strong>of</strong> Oxides Under Flame Excitation, I'<br />

Trans. Farada SOC. 35, 11163-70 (1939) ; "Luminescence <strong>of</strong> Substances<br />

'Under Flame Gcitation, Trans. Faraday SOC. 2, 505-06 (1940).<br />

Neunhoeffer, O., "The Hydrogen Flame as a Source <strong>of</strong> Electrons, 'I<br />

Z. Physik. Chem. x, 179-85 (1951).<br />

Nichols, E. L., Howes, H. L. and Wilber, D. T., "CF)thodo-lumines-<br />

cence and the Luminescence <strong>of</strong> Incandescent Solids, Carnepie Inst.<br />

Pubi. No. 348 (1928).<br />

Smith, E. C. W. . "The Radiation From Solid Substances Under Flame<br />

Sokolov. V. A., "Candoluminescence From the Viewpoint <strong>of</strong> the<br />

Vavilox-Wiedemann Criterion and <strong>of</strong> Contemporary Physico<strong>chemical</strong><br />

Ideas, Izv. Akad. Nauk. U.S.S.R., Ser. Fiz. - 26, 514-17 (1962).<br />

Sokolov, V. A., Grozina, I. S. and $orban, A. N., "The Nature <strong>of</strong><br />

Candoluminescence <strong>of</strong> Calcium Oxide, Izv. Tomskogo Polite-. Inst.<br />

42, 253-56 (1958).<br />

Tiede, E. and Buescher, F., "Inorganic Luminescent Phenomena. 11.<br />

Luminous Boron Ni5ride (Balmain's Aethogen and the Flame Excitation 1<br />

<strong>of</strong> Luminescence), & a, 2206-14 (1920).<br />

<<br />

'<br />

i<br />

I


I<br />

15. ',Jise, H. and Rosser, W. ,,A., "Homogeneous and Heterogeneous Heactions<br />

<strong>of</strong> Fh~e Intermediates, in Ninth Symposium (International ) On<br />

Cmbustion, 733-42. New York: Academic Press, 19b3.


co, CH,,OR 1<br />

-<br />

OTHER ADDITIVE<br />

FRITTED<br />

1 GLASS<br />

+ DISK<br />

\LIGHT BEAM<br />

\ SPECTROPHOTOMETER<br />

L-KE-1<br />

' PHOSPHOR<br />

BURNER<br />

DETAIL 1-4121<br />

:-'L :.:?? 1. SCHEATIC REPRESENTATION OF THE, POEicJUS BURNER<br />

CPPAR?TUS AWR LIGHT ENISSIOIi STUDIES<br />

?:pire 2. Ei41SSION SPECTRUM OF ZnS: Cu:Ag EXCITED<br />

' EY A HYDROGEN DIFFUSION FLAME


B 549<br />

15- '-Jise, H. and Rosser, W. llA., "Homogeneous and Heterogeneous Reactions<br />

Of Flame Intermediates, in Ninth Symposium (International) on<br />

Canbustion, 733-42. New York: Academic Press, 1963.<br />

I


FRIT 'TED<br />

CO, CH,.OR 4<br />

___<br />

OTHER ADDITIVE<br />

i<br />

@)<br />

FUEL<br />

\ PHOSPHOR<br />

BURNER<br />

DETAIL A-b?Zl<br />

Z..;.:T? 1. SCHIGiATIC REPRESENTATION OF THE PGROUS BURNER<br />

."-PPAR3.TUS FOR LIGW E31ISSIGTJ STUDIES<br />

?:;Lire 7. Ei4ISSION SPECTRUM OF ZnS: Cu:Ag EXCITED<br />

' BY 4. HYDROGEN DIFFUSION F W


I<br />

0<br />

I I I I 1 I I I I 0 R<br />

2gDOc- 0 8 8 : . F l O 0 N - 0 0<br />

(3SNOdS3U 1133010Hd ljOj 03133kJU03Nn)<br />

NOllVlClVU 03111W3 30 AlISN31NI 3A11Wl3U<br />

8<br />

P<br />

0<br />

al IC)<br />

0<br />

a R


340 350 300 400 4 50 500 600 700 800 900<br />

WAVELENGTH, MILLIMICRONS 1 e.’<br />

Figure 4. EMISSION SPECTRA OF PHOSPHORS EXCITED BY A<br />

HYDROGEN DIFFUSION FLAME<br />

\<br />

300 400 450<br />

A -A<br />

WAVELENGTH, MILLIMICRONS * .e<br />

Figure 5. EFFWT OF CARBON MONOXIDE ON THE EMISSION<br />

SPECTRUM OF SAMARIUM-ACTIVATEE CALCIUM OXIDE


1<br />

2.2<br />

2.0<br />

0.8<br />

0.6<br />

0.4<br />

553<br />

0 2 4 . 6 8 IO<br />

CO OR CH, CONTENT, VOLUME K A-4771<br />

Figure 6. EFFECT OF FUEL COMPOSITION ON THE CANDOLUMINESCENCE<br />

OF SAMARIUM-ACTIVATED CALCIUM OXIDE<br />

. .


0<br />

554<br />

WITH COOLING<br />

(PLATE AT 40°C)<br />

COOLING<br />

4500 5000 6000<br />

WAVELENGTH, A A-4973<br />

Figure 7. THE EFFECT OF TEMPFBATUFE ON THE E3:ISSION SPECTRUM<br />

OF SYLVANIA NO. 161 PHOSPHOR EXCITED BY<br />

A METHANE-AIR FLcuvlE<br />

i<br />

I<br />

1<br />

1<br />

‘I<br />

I<br />

\<br />

I 1<br />

1<br />

\


555<br />

A RAPID, SIMBLE METhOD FOR THE DETERNINATION<br />

OF THE THERMAL CONDUCTIVITY OF SOLIDS<br />

Neal D. Smith<br />

Fay Fun<br />

Robert M. Visokey<br />

UNITED STATES STEEL CORPORATION<br />

Research Center I<br />

I' Monroeville, Pennsylvania<br />

I<br />

I<br />

I<br />

The rational design <strong>of</strong> equipment such as shaft coolers, heaters,<br />

I and rotary kilns for the heating and cooling <strong>of</strong> solids requires that<br />

the thermal properties <strong>of</strong> the solids be known. Thermal conductivity is<br />

one <strong>of</strong> these properties that to measure necessitates elaborate equipment<br />

I and tiqe-consuming techniques.<br />

A rapid, simple method has been developed €or determining the<br />

thermal conductivity <strong>of</strong> solids.' The solids can be either porous or non-<br />

porous and <strong>of</strong> either high or low conductivity. If high-conductivity<br />

, materials are tested, then both the thermal conductivity and heat capa-<br />

I city caq be simultaneously measured by the method.<br />

The procedure involves preparing a cylindrical briquette <strong>of</strong> the<br />

.test solid th'at has a thermocouple located in the center. This bril<br />

quette is heated to a constant temperature after which it is suspended<br />

' in an open-end glass tube and cooled by a known flow <strong>of</strong> nitrogen or any<br />

other nonreactive gas. The thermal conductivity is then computed from<br />

(.a digital computer comparison <strong>of</strong> the cooling curves for the test solid<br />

' versus a reference solid <strong>of</strong> known thermal properties and similar size<br />

1 that has undergone the same heating and cooling cycle. The method was<br />

validated by using the known thermal properties <strong>of</strong> lead, aluminum, and<br />

silver and computing the theoretical cooling curves. The theoretical<br />

, curves were in close agreement with the experimentally measured cooling<br />

curves for these materials.<br />

' marized as follows.<br />

Theory<br />

I The mathematical.basis for determining thermal conductivity by<br />

the described method is discussed in a paper by Newman') and is sum-<br />

Consider a cylindrical briquette as shown in Figure<br />

( 1. The differential equation for unsteady state heat transfer by conduction<br />

in the x-direction is (see nomenclature for definition <strong>of</strong> the vari-<br />

1 .<br />

1 For a briquette <strong>of</strong> thickness Za, the central plane being at x = 0 and<br />

) assuming:<br />

i<br />

' 1) uniform temperature at the start <strong>of</strong> cooling <strong>of</strong> the initially hot<br />

1 briquette


5 56<br />

then t = to when e = 0<br />

2) the final temperature <strong>of</strong> the briquette will be the temperature <strong>of</strong><br />

the surroundings : I<br />

therefore t = t, when e = *go<br />

3) there is no heat flow across the central plane because <strong>of</strong> symmetry: {<br />

I<br />

consequently -k (2;) - = 0 at x 0<br />

The heat balance on the briquette surface is made by equating heattrans-<br />

ferred to the surface by conduction with heat transferred from the surfac<br />

by convect&,on.. In differential form, the heat balance is: '<br />

-k dt = h (t - t,) at x = +a<br />

. (a4 %<br />

Newman') showed that the solution to Equations (1) through<br />

in terms <strong>of</strong> a dimensionless temperature ratio Yx is:<br />

ma<br />

(I+$ ma2 +ma) cospn<br />

where An= and<br />

pn are defined as the first, second, third, etc., roots <strong>of</strong><br />

cendental equation:<br />

Pn TAN pn - I /ma = 0<br />

The surface to solid thermal resistahce ratio, ma,<br />

ma = k/ha<br />

and Xa is defined as: xq = ae/a2<br />

where the thermal diffusivity is: a = k/p Cp<br />

(5)<br />

(5) expressed<br />

the trans-<br />

Similarily , considering radial heat transfer , the .radial briquettl<br />

heat balance is<br />

The initial condition equation is:<br />

toto WHEN' 8=0<br />

The final temperature equation is:<br />

t= 1, WHEN 8. -<br />

The boundary condition equations are:<br />

-k (g)=O AT r=O<br />

(7)<br />

(12) i


557<br />

and -k (%)= h (t-ts) AT f =R<br />

Solving Equations (11) through (15) gives:<br />

and Pn ar,e the first, second, third, etc., roots <strong>of</strong> the equation:<br />

and . .<br />

PnJI(fin) - I/mr Jo(Pn) =.O<br />

The surface to solid thermal resistance ratio, mr is<br />

I x, = a8/R2<br />

~ and<br />

is :<br />

(18)<br />

frIr = k/hR (19 1<br />

The complete differential equation for the case shown in Fig. 1<br />

the solution to Equation (21) is:<br />

, eqn. 22 becomes: . .<br />

I<br />

If the center temperature defined at r = 0, x = 0 is tc, then<br />

tC’+S<br />

Yc= - = Yr<br />

to ’tS<br />

Y,<br />

where y,<br />

1<br />

and YX are evaluated at r = 0 and x = 0.<br />

i The preceding mathematical analysis shows that the rate <strong>of</strong> cooling,<br />

lor change in center temperature for a cyclindrical briquette is a function<br />

I <strong>of</strong>, time (8 ) , density ( e) , thermal conductivity (k) , the surface heat<br />

) transfer coefficient (h) , specific heat (C,) and the briquette dimensions<br />

I as expressed by Equation (23).<br />

The experimental technique can now be described in terms <strong>of</strong> th;<br />

~p~vious discussion. If the change in center temperature with time is Rsa-<br />

,sued experimentally for a material <strong>of</strong> known thermal and physical prop-<br />

‘erties (standard briquette) , the surface heat transfer coefficient can be<br />

calculated from Equation (23), since it is the only unknown.<br />

(20)


5 58<br />

The surface heat transfer coefficient (h) is a function <strong>of</strong> the<br />

flow rate <strong>of</strong> the cooling gas and the geometry and size <strong>of</strong> the briquette.<br />

It is independent <strong>of</strong> all other physical, thermal, or <strong>chemical</strong> properties<br />

<strong>of</strong> the briquette. Therefore, any other briquette having similar dimensions<br />

and cooled at the same flow rate will have the same value for (h).<br />

Once (h) has been determined using the standard briquette, the<br />

thermal conductivity <strong>of</strong> any test material can be, determiped from Equa-<br />

. tion (23) since all other variables are known.<br />

A computor program has been written which through an iterative<br />

process determines the best value <strong>of</strong> (h) which makesthe calculated<br />

values for the dimensionless temperature ratio equal to the experimental<br />

values obtained when the standard briquette is cooled.<br />

With (h) deter&ned, another, computor program is run for the test<br />

specimen. Thermal conductivity is now the unknown variable and through<br />

another iterative scheme, the best value for (k) that makes the calcu-<br />

lated and experimental values for the temperature ratios equal is found.<br />

The input data for both programs consist <strong>of</strong> density, specific<br />

heat, time, briquette dimensions, and several experimental values for<br />

the temperature ratio. The output from the first: program (standard) is<br />

the best value for (h). Using this value for (h), the second program<br />

used to determine the k value €or any test material. If a highly conduc-<br />

tive material is tested, then it is possible to determine its heat capa-<br />

city since the solid thermal resistance will be small compared to the<br />

surface thermal resistance. A transient heat balance can be written for<br />

. the test solid cooling in a stream.<strong>of</strong> coolant gas.<br />

VpCp dt = hA (t - ts)<br />

de<br />

In the above equation, t = tc since the thermal gradient in the solid is<br />

'neglected. Integrating Equation (24) and using the dimensionless temperature<br />

ratio, Yc gives:<br />

Yc = exp(hA/pCpV) e (25)<br />

Thus, if the internal solid thermal resistance is neglible, a plot <strong>of</strong><br />

the experimental Yc versus e data on semilog paper should be linear as<br />

shown by Equation (25). The heat capacity, Cp, can be calculated from<br />

the slope <strong>of</strong> the line for Yc versus e since (h) is the same as for the<br />

standard briquette and the density, p, and total surface area, A, for<br />

the test material are also known.<br />

Materials and Experimental Work<br />

A primary advantage <strong>of</strong> the transient technique for determining<br />

thermal conductivities is the ease and swiftness with which the experi-<br />

ment can be conducted.<br />

In so far assunple preparation is concerned, any solid that Can<br />

be briquetted, cast, or fabricated around a centrally located rigid<br />

c


559<br />

thermocouple (x = 0; r = 0) may ue tested. Finished test sazple ciriin-<br />

ders should be approximately one inch in diameter, and one-haif inch ir.<br />

height; however, other dimensions can be used.<br />

Experimental Apparatus<br />

The experimental apparatus (see Figure 2) consists simply <strong>of</strong> a<br />

3-inch diameter glass tube approximately 3 feet in length. One end <strong>of</strong><br />

, the tube .is completely stoppered except for a one-half iAch circular<br />

opening through which the coolant gas flows. The other end <strong>of</strong> the tube<br />

I is open to the atmosphere. A small electric furnace is Lised to heat<br />

1 the briquette, and an automatic single point temperature recorder con-<br />

nected to the embedded thermocouple is used to measure the center temp-<br />

erature <strong>of</strong> the briquette.<br />

Experimental Procedure<br />

The experimental procedure is the same for both the standard and<br />

test briquettes. Either the standard (aluminum was chosen since its<br />

thermal properties are well established), or the test briquette is con-<br />

nected to the temperature recorder by way <strong>of</strong> the thermocouple lea&.<br />

The briquette is heated until the center temperature has reached a con-<br />

stant , predetermined value. The briquette is then quickly removed from<br />

1 the furnace and suspended in the cooling tube with the cooling gas flowing<br />

at a constant rate. The briquette is usually cooled to the temperature<br />

<strong>of</strong> the cooling gas within 20 minutes.<br />

Data Processing<br />

I<br />

i For the standard briquette , the experimental dimensionless temp-<br />

erature ratio versus time data points for the standard briquette along<br />

with the known thermal properties are used to calculate the surface co-<br />

t efficient, h, in the following manner. A digital computer program is<br />

’ written to compute Yc from Equations (6) through (231. By iteration<br />

. and assuming various values <strong>of</strong> (h), the computed values <strong>of</strong> Yc can be<br />

! made to converge on each <strong>of</strong> selected experimental Yc versus e data<br />

i points. Thus, for a selected data point, the best experimental (h) is<br />

that which when used in Equations (8) and (19) results in equal values<br />

for the computed and experimental Yc values.<br />

\<br />

t For low conductivity test materials, the same method is used to<br />

determine the best experimental value <strong>of</strong> k by using the h determined for<br />

\ the standard and the other properties <strong>of</strong> the test material. If the test<br />

1 material is a good conductor as discussed in the theory section, then<br />

t<br />

experience has shown that h should be computed from the experimental<br />

cooling curve and then this value is used tommpute k by the same method<br />

as for low conductivity test materials.


Discussion and Results<br />

560<br />

Three briquettes <strong>of</strong> aluminum, lead and silver were made to<br />

test the validity <strong>of</strong> the experimental technique since their thermal<br />

properties were available from the literature as shown in Table I.<br />

Sintered, dense hematite (Fe 0 ) and a briquette <strong>of</strong> porous carbon<br />

2.3 I<br />

made from a partially devolatized coal were used as test materials<br />

For these materials, all properties except the thermal Conductivities<br />

shown in Table I were previously measured. Cooling curves for each<br />

briquette were measured for a nitrogen flow rate <strong>of</strong> 0.9 scfm. Sur-<br />

face heat transfer coefficients for lead, silver and alumixC<br />

- vere<br />

calculated by the method discussed in the data processing section.<br />

For these materials , the llterature conductivity values were used to<br />

calculate the surface coefficient. Table I shows that the calculated<br />

or experiment@ h values for each metal are nearly identical.<br />

This result is consistent with the theoretical basis <strong>of</strong> the experiment<br />

and may be considered as establishing the validity <strong>of</strong> the method.<br />

Also as additional evidence, aluminum was choosen as the standard and<br />

k values for lead and silver were calculated using the h value for aluminum.<br />

Table I shows that the calculated or experimental k values were<br />

within 0.5 percent <strong>of</strong> the literature values. The conductivities for<br />

hematite and porous carbon were calculated using aluminum as the standard.<br />

Figure 3 shows the experimental data points with the solid lines ,<br />

calculated from the theory. Note that the line for the carbon is curved<br />

whereas those for the metals and hematite are linear. As discuss- '<br />

ed previously, a linear cooling curve is obtained if the surface to<br />

solid thermal resistance ratios are relatively large.<br />

Note that for the<br />

metals, lead which has the lowest conductivity and thermal diffusivity<br />

cooled the fastest. This result is explained by examination <strong>of</strong> eqn.<br />

(25) which shows that for similar gas flows and briquette dimensions,<br />

the rate <strong>of</strong> cooling for different materials is determined by the heat<br />

content, pC . It can be seen in Table I that the heat content for lead<br />

is the lowegt <strong>of</strong> all metals tested.<br />

. Summary<br />

A rapid, simple method for determining thermal conductivity for a solid<br />

has been developed. The solid can be either porous or non-porous and <strong>of</strong><br />

either high or low conductivity. If high conductivity materials are<br />

tested, then both conductivity and heat capacity can be simultaneously<br />

measured from one cooling experiment. The method was validated by using<br />

the known thermal properties <strong>of</strong> lead, aluminum, and silver and the<br />

experimental cooling curves in a comparsion with the computed results.<br />

References<br />

1- Newman, A. B., Industrial and Engineering Chemistry, Vol. 28, 1936, i<br />

pp. 545-548<br />

. .<br />

_. .-. - . . . .<br />

. .,<br />

. .<br />

I<br />

1<br />

i<br />

1<br />

I<br />

1<br />

1


1<br />

I<br />

A<br />

An<br />

''P<br />

'H<br />

I<br />

'h<br />

I<br />

k<br />

ma<br />

"r<br />

Q<br />

R<br />

r<br />

' S<br />

t<br />

/X<br />

tC<br />

tS<br />

xo<br />

I xr<br />

! yx<br />

yr<br />

( a<br />

I<br />

1 8<br />

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!<br />

J<br />

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e<br />

-<br />

551<br />

Nomenclature<br />

Half height <strong>of</strong> briquette; ft<br />

Area; ft2<br />

Coefficient in infinite series solution for temperature dis cri-<br />

bution in Briquette<br />

Specific heat; BTU/lb OF<br />

Overall heat transfer coefficient; BTU/hr ft2 OF<br />

Surface heat transfer coefficient; BTU/hr ft2 .OF<br />

Thermal conductivity; BTU/hr ft2 O F / f t<br />

Axial surface resistance; dimensionless<br />

Radial surface resistance; dimensionless<br />

Heat flux; BTU/hr<br />

Maximum radius <strong>of</strong> briquette; ft<br />

Radius <strong>of</strong> briquette; ft<br />

Half width <strong>of</strong> infinite plate; ft<br />

Temperature; OF<br />

Temperature at center <strong>of</strong> briquette; OF<br />

Initial temperature <strong>of</strong> briquette; OF<br />

Temperature <strong>of</strong> cooling gas; OF<br />

Distance <strong>of</strong> direction; ft<br />

- - a8 Dimensionless time parameter for axial component<br />

02<br />

= a8 Dimensionless time parameter for radial component<br />

r2<br />

= Symbol for temperature ratio, axial component; dimensionless<br />

= Symbol for temperature ratio, radial component; dimensionless<br />

=(k/eCp) Thermal diffusivity; ft2/hr<br />

= Time; minutes or hours<br />

= Density; wft3


__- ._<br />

562<br />

Table I<br />

THERMAL AND PHYSICAL PROPERTIES<br />

Aluminum Silver Lead<br />

a .01842 .02059 .01842<br />

R<br />

P<br />

cP<br />

PCP<br />

h (experimental)<br />

k (experimental)<br />

k (literature)<br />

a (experimental)<br />

.04208 .04210<br />

168.50 655.20<br />

.2273 -0578<br />

38.30 39.31<br />

5.58 5.70<br />

240.3<br />

121.7 240.0<br />

3.178* 6.113<br />

* Average <strong>of</strong> literature sources<br />

.04ii7<br />

707.43<br />

.0306<br />

21.65<br />

5.60<br />

18.99<br />

19.00<br />

.8770<br />

Hematite<br />

.01842<br />

.04208<br />

306 .OO<br />

-2090<br />

63.95<br />

5.58<br />

12.10<br />

none<br />

.1892<br />

.01958<br />

.Of121 1<br />

75.0<br />

.2360 I<br />

17.70<br />

5.58<br />

.0307<br />

none<br />

-00173<br />

/<br />

I


X<br />

563<br />

STANDARD CYLINDRICAL BRIQUETTE<br />

Figure 1


ln<br />

4<br />

I<br />

0<br />

4J<br />

v<br />

\<br />

1.0<br />

0.8<br />

0.6<br />

L<br />

-<br />

0.4 -<br />

0.3 -<br />

0.2 -<br />

-<br />

0.1<br />

-<br />

.08 -<br />

-<br />

f<br />

L M<br />

:ooling<br />

Tube LL<br />

Legend<br />

564<br />

1 Thermocouple<br />

I jl-. -2<br />

t<br />

rique tte<br />

hl<br />

EXPERIMENTAL APPARATUS<br />

0- Lead<br />

0- Silver<br />

0- Aluminum<br />

A- Porous Carbon Briquette '<br />

* - Sintered hematite<br />

Zlectri c<br />

Furnace<br />

I I I I I I I I I I<br />

I<br />

0 1<br />

2 3 4 5<br />

Time, 0, minutes<br />

, Theoretical Cooling Curves and Experimental<br />

Points for five Materials<br />

T - L<br />

c:::<br />

* I<br />

.<br />

stop<br />

Clock<br />

Figure 2<br />

Figuze 3

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