2012 Technical Training Guide | Lincoln Electric
2012 Technical Training Guide | Lincoln Electric
2012 Technical Training Guide | Lincoln Electric
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<strong>2012</strong> <strong>Technical</strong> <strong>Training</strong> <strong>Guide</strong><br />
• Welding School • Professional Seminars • Robotics • Educational Materials<br />
www.lincolnelectric.com<br />
Prices, Policies and Dates Subject to Change
INTRODUCTION<br />
2<br />
The <strong>Lincoln</strong> <strong>Electric</strong> Company<br />
The Welding Experts<br />
Welding is everywhere, and <strong>Lincoln</strong> <strong>Electric</strong> has been there since the beginning.<br />
<strong>Lincoln</strong> <strong>Electric</strong> has always been a leader and innovator in the<br />
design and production of arc welding equipment and consumables.<br />
Headquartered in Cleveland Ohio, we are also a worldwide leader in<br />
robotic arc welding systems as well as plasma and oxyfuel cutting<br />
equipment. The catalog you hold in your hands contains some of the<br />
best performing, most well made and tested Welders and<br />
Consumables on the market today.<br />
We are committed to your success. At <strong>Lincoln</strong> <strong>Electric</strong>, we have a<br />
global team of professionally trained <strong>Technical</strong> Sales Representatives,<br />
Application Engineers, and Customer Service Representatives<br />
ready to help you improve quality and productivity, while reducing<br />
costs. And with more than 2,000 Authorized Distributor partners,<br />
no other company is better able to serve your welding and<br />
cutting needs.<br />
Who We Are<br />
The people of the <strong>Lincoln</strong> <strong>Electric</strong> Company strive to meet the goals<br />
set forth by our founders John and James <strong>Lincoln</strong>.<br />
• Make a product you can take pride in, so the customer can too.<br />
• Listen to the people that use your products, and always look for<br />
ways to make it better.<br />
• Lead by design and innovation, and never accept that it can’t<br />
be improved.<br />
• Be The Best.<br />
We’re proud to say that for over 115 years, people have chosen<br />
<strong>Lincoln</strong> <strong>Electric</strong> products. No matter where you work; from a coal<br />
mine to a skyscraper, an oil derrick to your garage, there’s a <strong>Lincoln</strong><br />
<strong>Electric</strong> welder and consumable that can help you make it the best.<br />
Thank you for Choosing <strong>Lincoln</strong> <strong>Electric</strong>!<br />
www.lincolnelectric.com
Table of Contents<br />
TABLE OF CONTENTS<br />
Arc Welding Safety - Materials and Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />
Full Line of Welding Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5<br />
The <strong>Lincoln</strong> <strong>Electric</strong> Welding School<br />
Overview of Welding School . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />
Welding School Class Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8<br />
Standard Courses<br />
Introduction to Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9<br />
Basic Plate and Sheet Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10<br />
Pipe Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12<br />
Plasma, Oxyfuel, Alloy and Hardfacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13<br />
Gas Tungsten Arc Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14<br />
Gas Metal Arc Welding - Semiautomatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15<br />
Flux Cored Arc Welding - Semiautomatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16<br />
Comprehensive Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17<br />
Advanced Courses<br />
Motorsports - Basic Materials Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18<br />
Motorsports - Advanced Materials Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19<br />
Basic Submerged Arc Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20<br />
Advanced Submerged Arc Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21<br />
Advanced API Pipe Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22<br />
GTAW (TIG) Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23<br />
CWI Prep Course, Seminar and Exam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24<br />
Qualification and Certification <strong>Training</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25<br />
<strong>Technical</strong> <strong>Training</strong> Programs<br />
Overview of <strong>Technical</strong> <strong>Training</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />
Professional Seminars<br />
Blodgett’s Welding Design Seminar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />
Welding Educator’s Workshop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />
Regional Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
Distributor <strong>Training</strong> Programs<br />
International Distributor <strong>Training</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />
Field Service Shop <strong>Training</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31<br />
Automation School <strong>Training</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />
Robotics <strong>Training</strong> Programs<br />
Basic Robotic Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33<br />
Advanced Robotic Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34<br />
Robotic Service <strong>Training</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />
WeldPro - Offline Robot Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36<br />
CRAW Prep Course and Exam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37<br />
Registration Information<br />
Online Course Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38<br />
<strong>2012</strong> Enrollment Agreement and Welding School Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40<br />
<strong>2012</strong> Continuing Education Agreement and Welding School Information . . . . . . . . . . . . . . . . . . . . . . . . . . 41-42<br />
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43<br />
Hotel and Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44<br />
Educational Materials<br />
Arc Welding Process <strong>Training</strong> Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45<br />
James F. <strong>Lincoln</strong> Foundation and The Arc Welding Bookshelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-48<br />
www.lincolnelectric.com 3
ARC WELDING SAFETY<br />
4<br />
Arc Welding Safety – Materials and Products<br />
<strong>Lincoln</strong> <strong>Electric</strong> Safety Materials<br />
<strong>Lincoln</strong> <strong>Electric</strong> offers a variety of free training materials on arc<br />
welding safety. Access the following information online:<br />
• Arc Welding Safety brochure (E205)<br />
• Arc Welding Safety poster (E201)<br />
• “Welding Safely - the Way the Pros Do It” (DVD)<br />
• Arc Welding Safety Power Point ® presentation with script<br />
(included on every “Arc Welding Process <strong>Training</strong> Materials” CD)<br />
• OSHA Hexavalent Chromium Standards (MC06-211)<br />
• MSDS Sheets<br />
ANSI Z49.1 Safety Document<br />
The American Welding Society is offering a FREE download of the<br />
American National Standard Institute’s “Safety in Welding, Cutting,<br />
and Allied Processes” document (ANSI Z49.1:2005). This is the<br />
welding industry’s comprehensive reference on safety. This<br />
document is a must for every welding school, fabricator and home<br />
hobbyist. Get your free copy today at www.aws.org/technical/facts.<br />
Environmental Systems for Welding Schools<br />
Some welding applications (welding school booths, welding in<br />
confined spaces, etc.) may warrant additional safety precautions<br />
from welding fumes, such as using fume extraction equipment.<br />
<strong>Lincoln</strong> <strong>Electric</strong> offers a full line of environmental systems for schools<br />
and welding shops. Product solutions vary from single or dual arm<br />
units to multi-arm centralized fume extraction systems. Some of the<br />
advantages of a system by <strong>Lincoln</strong> <strong>Electric</strong> are:<br />
• Expert technical assistance available from one company on all<br />
your welding products – equipment, consumables & fume<br />
extraction.<br />
• Follow OSHA and AWS guidelines.<br />
• Reduce energy costs by indoor recirculation vs. exhausting to<br />
outside.<br />
• Provide source capture using lightweight user-friendly arms.<br />
• Offer working lamp and arc sensor technology options.<br />
• Variable speed fans increase or decrease based on demand.<br />
• Sound-absorbing boxes and in-line duct silencer lesson noise.<br />
• Custom central systems designed to your specific application.<br />
For More Information, Contact:<br />
The <strong>Lincoln</strong> <strong>Electric</strong> Company Automation Division<br />
Phone: 800-833-9353 (WELD) or 216-383-2667<br />
Email: automation@lincolnelectric.com<br />
www.lincolnelectric.com<br />
www.lincolnelectric.com<br />
Arc Welding Safety<br />
<strong>Guide</strong> for Safe Arc Welding
Full Line of Equipment, Consumables and Accessories<br />
Welding Products<br />
<strong>Lincoln</strong> <strong>Electric</strong> is the world leading manufacturer of arc welding<br />
equipment, consumables and accessories for stick, TIG, MIG, flux<br />
cored and submerged arc welding, as well as oxyfuel and plasma<br />
cutting. We manufacture a full line of products for welding schools,<br />
light to heavy duty metal fabricators, maintenance shops, home use,<br />
etc. <strong>Lincoln</strong> <strong>Electric</strong>’s product line includes:<br />
• Welding equipment<br />
• Welding consumables<br />
• Accessory equipment and parts<br />
• Gas apparatus by Harris Products Group<br />
• Environmental systems<br />
Educational Discounts<br />
<strong>Lincoln</strong> <strong>Electric</strong> offers a large discount to welding educational<br />
institutions on our complete line of products. The <strong>Lincoln</strong><br />
Educational Discount is applied through sales to schools by our<br />
network of welding distributors. Contact your local <strong>Lincoln</strong> <strong>Electric</strong><br />
Sales Office, listed on the inside back cover, for more details.<br />
Where to Get More Details<br />
For complete details on all <strong>Lincoln</strong> <strong>Electric</strong> welding products, see our<br />
website at www.lincolnelectric.com and/or request a copy of our<br />
Product Catalog (E1.10). Or contact your local <strong>Lincoln</strong> <strong>Technical</strong> Sales<br />
Representative to discuss the most appropriate <strong>Lincoln</strong> <strong>Electric</strong><br />
products for your particular school or other welding applications.<br />
Table of Contents<br />
FULL LINE OF WELDING PRODUCTS<br />
www.lincolnelectric.com 5
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
6<br />
Overview of Welding School<br />
School Offering<br />
<strong>Lincoln</strong> <strong>Electric</strong> has one of the oldest and most prestigious welding<br />
schools in the United States. Founded in 1917, the school has taught<br />
over 100,000 students from around the world. On staff are seven full<br />
time, professional instructors with a wealth of knowledge and<br />
experience. Many of them also teach courses off-site, as well as<br />
provide track side welding support at the top motorsports racing<br />
events in the U.S., including Indianapolis 500, Daytona 500, etc.<br />
<strong>Lincoln</strong> <strong>Electric</strong>’s Welding School offers a variety of classes, from a 6<br />
week Basic course to an advanced 16 week Comprehensive course,<br />
as well as 1 week classes on specific welding processes,<br />
certification or customized programs. Classes run from 8:00 a.m. –<br />
2:30 p.m. daily, 5 days per week and 50 weeks per year. Students<br />
spend about 20% of their time in the classroom and 80% in the booth<br />
learning to weld. Instructor to student ratio is kept small to provide<br />
plenty of individual help. A large supply of steel plate is provided so<br />
students spend all their time learning to weld, not cutting and<br />
preparing practice coupons.<br />
Benefits of Attending<br />
• Learn and practice welding in a safe working environment.<br />
• Receive a <strong>Lincoln</strong> <strong>Electric</strong> Welding School graduation certificate<br />
upon successful completion of the course.<br />
• Combine your new welding skills with <strong>Lincoln</strong>’s excellent<br />
reputation in the industry for producing quality students to help<br />
improve your chances of landing a great welding job.<br />
• Enjoy a variety of temporary living options close to the school in<br />
safe, secure neighborhoods.<br />
• Network with other students in the welding industry.<br />
www.lincolnelectric.com<br />
Welding Instructors<br />
Joe Kolasa, Manager<br />
Welding School<br />
Alex Tocco<br />
Bill Miller<br />
Lyle Binns<br />
Karl Hoes<br />
Charlie LaRiche<br />
Branden Muehlbrandt,<br />
Southeast Regional<br />
<strong>Training</strong> Specialist,<br />
Mobile, AL Office
<strong>2012</strong> <strong>Lincoln</strong> <strong>Electric</strong> Welding School Schedule<br />
January February March April May June<br />
Tues.<br />
2 9 16 23 30 6 13 20 27 5 12 19 26 2 9 16 23 30 7 14 21 29 4 11 18 25<br />
Date<br />
Class<br />
Basic<br />
Pipe<br />
Alloy<br />
TIG<br />
MIG<br />
Comprehensive Program–16 Weeks<br />
Flux Cored<br />
Basic<br />
Motorsports<br />
Advanced<br />
Motorsports<br />
Table of Contents<br />
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Basic<br />
Submerged<br />
Arc<br />
Advanced<br />
Submerged<br />
Arc<br />
Advanced<br />
API Pipe<br />
Welding<br />
GTAW (TIG)<br />
Pipe<br />
Introduction<br />
Welding<br />
www.lincolnelectric.com 7<br />
Certification<br />
CWI
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
8<br />
<strong>2012</strong> <strong>Lincoln</strong> <strong>Electric</strong> Welding School Schedule<br />
July August September October November December<br />
Tues.<br />
2 9 16 23 30 6 13 20 27 4 10 17 24 1 8 15 22 29 5 12 19 26 3 10 17<br />
Date<br />
Class<br />
Basic<br />
Pipe<br />
Alloy<br />
TIG<br />
MIG<br />
Comprehensive Program–16 Weeks<br />
Flux Cored<br />
Basic<br />
Motorsports<br />
Advanced<br />
Motorsports<br />
www.lincolnelectric.com<br />
Basic<br />
Submerged<br />
Arc<br />
Advanced<br />
Submerged<br />
Arc<br />
Advanced<br />
API Pipe<br />
Welding<br />
GTAW (TIG)<br />
Pipe<br />
Introduction<br />
Welding<br />
Certification<br />
CWI
Introduction to Welding<br />
Course Description<br />
Designed to instruct welders in welding safety and welding techniques<br />
utilizing various processes like Shielded Metal Arc Welding<br />
(SMAW), Gas Metal Arc Welding (GMAW), Gas Tungsten Arc<br />
Welding (GTAW), and basic oxyfuel cutting (OFC) and plasma cutting.<br />
Course Content<br />
Day 1<br />
Introduction to welding safety and the Fill Freeze and Fast Fill groups<br />
of electrodes. One half of the stick lecture will be today. Weld with<br />
6013 flat and horizontal sheet metal. Weld with 7024-1 flat and horizontal<br />
3/8 to 1/2 inch plate, single pass and three pass.<br />
Day 2<br />
Second half of stick lecture. Cover Fast Freeze (6010 and 6011), and<br />
low hydrogen groups of electrodes. Weld flat and vertical up with<br />
both groups of electrodes.<br />
Day 3<br />
Basic MIG lecture. Weld short arc, globular, spray, pulse spray<br />
and aluminum.<br />
Day 4<br />
Basic TIG lecture. Weld on steel and stainless steel.<br />
Day 5<br />
Aluminum TIG welding. Basic oxyfuel cutting and plasma cutting.<br />
Course starting time is 8:00 a.m. - 2:30 p.m., Monday thru Friday.<br />
www.lincolnelectric.com<br />
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Course Fee:<br />
$475.00<br />
<strong>2012</strong> Course Dates:<br />
Jan 16 - 20<br />
Apr 9 - 13<br />
May 14 - 18<br />
June 25 - 29<br />
Sept 10 - 14<br />
9
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
10<br />
Basic Plate and Sheet Metal<br />
Course Description<br />
Designed to instruct welders in arc welding safety and the Shielded<br />
Metal Arc Welding process (SMAW - Stick). The course lasts 6<br />
weeks, involving approximately 180 hours of booth instruction,<br />
lecture and practice.<br />
Course Content<br />
Week 1<br />
Introduction to welding safety and electrodes: types, selection,<br />
classification and qualification.<br />
30 Clock Hours: Lab - 25, Class - 5<br />
Week 2<br />
Discussion of power source: types, selection and duty cycle as well<br />
as cable sizing, arc blow and welding symbols.<br />
Week 2 Welding Test<br />
30 Clock Hours: Lab - 26, Class - 4<br />
Week 3<br />
Discussion of electrodes: advantages, limitations, and vertical-up vs.<br />
vertical down in addition to certification and qualification test<br />
training.<br />
30 Clock Hours: Lab - 27, Class - 3<br />
Week 4<br />
Discussion of non-destructive testing, fillet gauge use and weld size<br />
determination as well as a review of low hydrogen electrode<br />
procedures and techniques.<br />
30 Clock Hours: Lab - 28, Class - 2<br />
Week 5<br />
Practicing all of the manipulative arc welding techniques learned<br />
during the prior four weeks.<br />
Week 5 Welding Test. Final Exam and Evaluation.<br />
30 Clock Hours: Lab - 29, Class - 1<br />
Week 6<br />
Introduction to oxyfuel safety and oxyfuel processes: cutting and<br />
welding. Welding done on bevel plates with E7018; stringers vs.<br />
weave.<br />
30 Clock Hours: Lab - 29, Class - 1<br />
www.lincolnelectric.com<br />
Course Fee:<br />
$1,500.00<br />
<strong>2012</strong> Course Dates:<br />
Mar 26 - May 4<br />
May 7 - June 15<br />
June 18 - July 27<br />
July 30 - Sept 7<br />
Sept 10 - Oct 19<br />
Oct 22 - Nov 30
Pipe Welding<br />
Course Description<br />
Designed to instruct welders in arc welding safety and the Shielded Metal Arc<br />
Welding process (SMAW - Stick) of welding pipe either to meet ASME (vertical<br />
up) or API (vertical down) welding code. The course lasts 4 weeks, involving<br />
approximately 120 hours of booth instruction, lecture and practice.<br />
Prerequisites<br />
Students who have not passed the <strong>Lincoln</strong> <strong>Electric</strong> Welding School’s Basic<br />
Plate and Sheet Metal welding course will be required to weld a sample test<br />
plate consisting of vertical and overhead welds with E6010 and E7018<br />
electrodes, which will be evaluated by the instructor before being permitted to<br />
start the course. Students must also specify either ASME or API before the<br />
start of the Pipe Course. Must have thourough knowledge of 6010/7018 welding<br />
electrodes to weld in pipe class.<br />
Course Content<br />
ASME Week 1<br />
Learn fundamentals of ASME pipe welding, which includes 2G, proper fit-up,<br />
joint preparation, tacking, and electrode selection in vertical up welding.<br />
Additionally, comparative techniques like whip vs. drag root pass are discussed<br />
along with testing procedures and grading.<br />
30 Clock Hours: Lab - 28, Class - 2<br />
ASME Week 2<br />
Review 5G, proper fit-up, joint preparation, tacking and electrode selection in<br />
vertical up welding. Review techniques used in the vertical up position. Review<br />
test procedures. Prepare final test.<br />
Week 2 Welding Test<br />
30 Clock Hours: Lab - 28, Class - 2<br />
ASME Week 3<br />
Review 5G, proper fit-up, joint preparation, tacking and electrode selection, in<br />
vertical up welding. Working with 6010 and 7018 electrodes in 5G position. Final<br />
test at end of week.<br />
30 Clock Hours: Lab - 28, Class - 2<br />
ASME Week 4<br />
Discuss 6G and weld troubleshooting, which includes DC- for less burnthrough<br />
and land vs. gap. In addition, AWS, ASME, and API code are explained.<br />
30 Clock Hours: Lab - 29, Class - 1<br />
Please Note: Students must pass welding test to receive diploma.<br />
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Course Fee:<br />
$1,800.00<br />
<strong>2012</strong> Course Dates:<br />
Jan 2 - Jan 27<br />
Feb 13 - Mar 9<br />
Mar 26 - Apr 20<br />
May 7 - June 1<br />
June 18 - July 13<br />
July 30 - Aug 24<br />
Sept 10 - Oct 5<br />
Oct 22 - Nov 16<br />
www.lincolnelectric.com 11
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
12<br />
Pipe Welding (Con't.)<br />
API Week 1<br />
Learn fundamentals of API pipe welding, which includes 2G, proper fit-up, joint<br />
preparation, tacking and electrode selection in vertical down welding.<br />
30 Clock Hours: Lab - 28, Class - 2<br />
API Week 2<br />
Review 5G, proper fit-up, joint preparation, tacking and electrode selection in<br />
vertical down welding. Review test procedures. Prepare final test.<br />
30 Clock Hours: Lab - 28, Class - 2<br />
API Week 3<br />
Review 5G, proper fit-up, joint preparation, tacking and electrode selection in<br />
vertical down welding using cellulose elctrode for root. Vertical up hot, fill and<br />
cap with low hydrogen electrodes.<br />
30 Clock Hours: Lab - 28, Class - 2<br />
API Week 4<br />
Discuss 6G and troubleshooting, which includes DC- for less burnthrough, and<br />
land vs. gap. In addition, AWS, ASME, and API code are explained as well as<br />
pipe welding joints positioned at a 45° angle using vertical down techniques.<br />
30 Clock Hours: Lab - 29, Class - 1<br />
www.lincolnelectric.com
Plasma, Oxyfuel, Alloy and Hardfacing<br />
Course Description<br />
Designed to instruct welders in welding safety, plasma cutting and<br />
gouging, the oxyfuel process, alloy theory and applications, and<br />
hardfacing. Additionally, various welding processes and techniques<br />
will be discussed as it relates to these topics. The course lasts 2<br />
weeks, involving approximately 60 hours of booth instruction, lecture<br />
and practice.<br />
Course Content<br />
Week 1<br />
• Learn fundamentals of oxy-fuel brazing (OFB) and oxyfuel welding<br />
(OFW). Discuss the use of welding vs. brazing vs. soldering.<br />
• Learn general theory and use of preheating along with hands-on<br />
experience utilizing Tempil sticks.<br />
• Learn the AWS numbering system, selection of proper brazing rods<br />
and fluxes, and troubleshooting of the oxyfuel process.<br />
• In addition to a comparison between carbon arc gouging vs.<br />
plasma arc gouging, discuss the operation of plasma cutting along<br />
with standard troubleshooting and operational techniques.<br />
• Learn fundamentals of metal identification including the AISI &<br />
ASTM designations as well as steel trade names.<br />
• Discuss low carbon, medium carbon, high carbon and alloy steel<br />
chemistry according to AWS D1.1 welding code.<br />
• Determine preheat and discuss carbon equivalent, heat input<br />
(Joules) and heat-treating including tempering, annealing,<br />
normalizing and stress relieving.<br />
• Learn fundamentals of hardfacing and 6 basic types of wear while<br />
using different welding processes: SMAW, FCAW, SAW and OFW.<br />
30 Clock Hours: Lab - 25, Class - 5<br />
Week 2<br />
• Learn fundamentals of cast iron including types of cast iron and<br />
repair procedures utilizing nickel and steel based electrodes as<br />
well as oxyfuel brazing (OFB) for cast iron repair.<br />
• Learn fundamentals of stainless steel including the AISI numbering<br />
system, AWS classification system of electrodes, and carbide<br />
control.<br />
• Use -15, -16, and -17 stainless stick electrodes to perform welds on<br />
stainless steel in all positions.<br />
30 Clock Hours: Lab - 25, Class - 5<br />
www.lincolnelectric.com<br />
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Course Fee:<br />
$800.00<br />
<strong>2012</strong> Course Dates:<br />
Jan 30 - Feb 17<br />
Mar 12 - Mar 23<br />
Apr 23 - May 4<br />
June 4 - June 15<br />
July 16 - July 27<br />
Aug 27 - Sept 7<br />
Oct 8 - Oct 19<br />
Nov 19 - Nov 30<br />
13
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
14<br />
Gas Tungsten Arc Welding<br />
Course Description<br />
Designed to instruct welders in welding safety and the Gas Tungsten<br />
Arc Welding process (GTAW - TIG). The course lasts 1 week, involving<br />
approximately 30 hours of booth instruction, lecture and practice.<br />
Course Content<br />
• Learn fundamentals of GTAW (TIG) for steel, stainless steel and<br />
aluminum.<br />
• Welding procedures are taught on aluminum, carbon<br />
and stainless steels.<br />
• Welding consists of edge, corner, lap and fillet welds in<br />
all positions.<br />
• Welding is limited to regular thin flat material, which does<br />
not include thick plate, pipe or other irregular shapes.<br />
30 Clock Hours: Lab - 26, Class - 4<br />
Please Note: If a student desires to practice on different types of<br />
welds, and/or materials other than those offered, material must be<br />
provided by student.<br />
www.lincolnelectric.com<br />
Course Fee:<br />
$500.00<br />
<strong>2012</strong> Course Dates:<br />
Jan 2 - 6<br />
Jan 23 - 27<br />
Feb 27 - Mar 2<br />
Apr 9 - 13<br />
Apr 30 - May 4<br />
June 4 - June 8<br />
June 18 - 22<br />
July 30 - Aug 3<br />
Aug 20 - 24<br />
Sept 10 - 14<br />
Sept 24 - 28<br />
Oct 22 - 26<br />
Oct 29 - Nov 2<br />
Dec 3 - 7<br />
Dec 10 - 14<br />
Dec 17 - 21
Gas Metal Arc Welding - Semiautomatic<br />
Course Description<br />
Designed to instruct welders in welding safety and the Gas Metal Arc<br />
Welding process (GMAW - MIG). The course lasts 1 week, involving<br />
approximately 30 hours of booth instruction, lecture and practice.<br />
Course Content<br />
• Learn fundamentals of GMAW (MIG).<br />
• Instruction on the metal arc transfers of short circuiting, globular,<br />
spray arc, pulsed spray arc, Power Mode and Surface Tension<br />
Transfer ® .<br />
• How various shielding gases affect gas metal arc welding.<br />
• Individual booth time will be dedicated to welding on mild steel,<br />
stainless steel and aluminum in all welding positions.<br />
30 Clock Hours: Lab - 26, Class - 4<br />
Please Note: If a student desires to practice on different types of<br />
welds, and/or materials other than those offered, material must be<br />
provided by student.<br />
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Course Fee:<br />
$475.00<br />
<strong>2012</strong> Course Dates:<br />
Jan 30 - Feb 3<br />
Feb 27 - Mar 2<br />
Mar 26 - 30<br />
Apr 16 - 20<br />
May 14 - 18<br />
May 21 - 25<br />
June 25 - 29<br />
July 9 - 13<br />
July 23 - 27<br />
Aug 6 - 10<br />
Aug 20 - 24<br />
Sept 10 - 14<br />
Sept 17 - 21<br />
Oct 1 - 5<br />
Oct 15 - 19<br />
Oct 29 - Nov 2<br />
Dec 3 - 7<br />
Dec 10 - 14<br />
Dec 17 - 21<br />
www.lincolnelectric.com 15
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Flux Cored Arc Welding - Semiautomatic<br />
Course Description<br />
Designed to instruct welders in welding safety and the Flux Cored<br />
Arc Welding process (FCAW) for both self-shielded (Innershield ® )<br />
and gas-shielded (Outershield ® and UltraCore ® ) methods. The course<br />
lasts 1 week, involving approximately 30 hours of booth instruction,<br />
lecture and practice.<br />
Course Content<br />
• Learn fundamentals of FCAW Self-Shielded (Innershield ® ).<br />
• Learns fundamentals of FCAW Gas-Shielded (Outershield ® ).<br />
• Weld on 10 gauge through 1 inch thick material in all positions.<br />
• Use a variety of electrodes, wire feeders and power sources.<br />
• Typical joint designs used in construction and shipbuilding are<br />
welded, which consist of fillet, lap, groove and butt welds.<br />
• Final weld tests are on 1 inch bevel plate vertical up with and<br />
without a backin bar.<br />
30 Clock Hours: Lab - 26, Class - 4<br />
Please Note: If a student desires to practice on different types of<br />
welds, and/or materials other than those offered, material must be<br />
provided by student.<br />
16 www.lincolnelectric.com<br />
Course Fee:<br />
$450.00<br />
<strong>2012</strong> Course Dates:<br />
Jan 16 - 20<br />
Feb 27 - Mar 2<br />
Mar 5 - 9<br />
May 7 - 11<br />
July 30 - Aug 3<br />
Aug 13 - 17<br />
Sept 17 - 21<br />
Sept 24 - 28<br />
Oct 8 - 12<br />
Oct 22- 26<br />
Nov 5 - 9<br />
Dec 17 - 21
Comprehensive Program<br />
Course Description<br />
Designed to instruct welders in arc welding safety and all of the<br />
common welding processes. The course lasts 15 weeks and involves<br />
more than 450 hours of hands-on instruction.<br />
Course Content<br />
• Basic Plate and Sheet Metal<br />
(6 weeks)<br />
• Pipe-Stick (ASME or API)<br />
(4 weeks)<br />
• Plasma, Oxy-fuel, Alloy and Hardfacing<br />
(2 weeks)<br />
• Gas Tungsten Arc Welding<br />
(1 week)<br />
• Gas Metal Arc Welding - Semiautomatic<br />
(1 week)<br />
• Flux Cored Arc Welding - Semiautomatic<br />
(1 week)<br />
Please Note: If a student desires to practice on different types of<br />
welds, and/or materials other than those offered, material must be<br />
provided by student.<br />
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Course Fee:<br />
$5,525.00<br />
<strong>2012</strong> Course Dates:<br />
Mar 26 - July 6<br />
May 7 - Aug 17<br />
June 18 - Sept 28<br />
July 30 - Nov 9<br />
Sept 10 - Dec 21<br />
Oct 22 - Mar 8, 2013<br />
www.lincolnelectric.com 17
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Motorsports - Basic Materials Program<br />
What Is It?<br />
Five day technical program limited to 15 attendees that is<br />
approximately 30% classroom and 70% hands-on.<br />
The primary focus of this course is on basic motorsports materials<br />
and applications (GMAW, GTAW, Oxyfuel, and Plasma Cutting)<br />
including aluminum and stainless steel. In addition to these concepts,<br />
new technologies will be introduced, which include Waveform<br />
Control Technology ® and Precision TIG ® technology.<br />
Purpose<br />
To enhance your knowledge of current thinking in arc welding safety,<br />
processes, instruction, concepts, equipment and consumables as<br />
well as your welding skills.<br />
Course Content<br />
• Day 1 - Safety and Gas Tungston Arc Welding (TIG)<br />
• Day 2 - Gas Metal Arc Welding (MIG)<br />
• Day 3 - Alloy (metallurgy, identification, classification, preheating)<br />
• Day 4 - Alloy (aluminum and stainless steel)<br />
• Day 5 - Oxyfuel, plasma cutting, open lab and plant tour, and TIG kit<br />
with gas lens parts.<br />
32 Clock Hours: Lab - 27, Class - 5<br />
18 www.lincolnelectric.com<br />
Course Fee:<br />
$650.00<br />
<strong>2012</strong> Course Dates:<br />
Mar 5 - 9<br />
Apr 16 - 20<br />
June 11 - 15<br />
July 23 - 27<br />
Aug 27 - 31<br />
Oct 1 - 5<br />
Nov 5 - 9<br />
Nov 26 - 30
What Is It?<br />
Five day technical program limited to 15 attendees that is<br />
approximately 30% classroom and 70% hands-on.<br />
The primary focus is on advanced motorsports materials and<br />
applications utilizing the Gas Tungsten Arc Welding (GTAW) process<br />
including materials like chrome-moly, inconel, magnesium and<br />
titanium. In addition to these concepts, new technologies will be<br />
introduced, which include Waveform Control Technology ® and<br />
Precision TIG ® technology.<br />
Purpose<br />
To enhance your knowledge of current thinking in arc welding safety,<br />
processes, instruction, concepts, equipment and consumables as<br />
well as your welding skills.<br />
Course Content<br />
• Day 1 - Safety, GTAW (TIG) chrome-moly<br />
• Day 2 - GTAW (TIG) titanium<br />
• Day 3 - GTAW (TIG) inconel<br />
• Day 4 - GTAW (TIG) magnesium<br />
• Day 5 - New products, open lab and plant tour<br />
32 Clock Hours: Lab - 27, Class - 5<br />
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Motorsports - Advanced Materials Program<br />
Course Fee:<br />
$900.00<br />
<strong>2012</strong> Course Dates:<br />
Jan 16 - 20<br />
Mar 12 - 16<br />
Apr 23 - 27<br />
May 21 - 25<br />
June 18 - 22<br />
Oct 8 - 12<br />
Nov 12 - 16<br />
Dec 3 - 7<br />
www.lincolnelectric.com 19
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Basic Submerged Arc Welding<br />
Course Description<br />
Designed to instruct welding personnel in arc welding safety and the<br />
submerged arc welding process (SAW). This course lasts 1 week,<br />
involving approximately 30 hours of booth instruction, lecture and<br />
practice. Class size is limited to 7 students.<br />
Course Content<br />
• Arc welding safety for SAW process.<br />
• Learn fundamentals of SAW.<br />
• Conventional SAW systems will be used, including the NA-3,<br />
NA-5, LT-7, DC-600 and DC-1000.<br />
• Weld with single and twin wire equipment systems.<br />
• Wire and flux applications, polarity and troubleshooting of weld<br />
defects are discussed.<br />
Please Note: Specialists will be made available to discuss your<br />
particular needs from equipment and consumables to design.<br />
20 www.lincolnelectric.com<br />
Course Fee:<br />
$500.00<br />
<strong>2012</strong> Course Dates:<br />
Mar 19 - 23<br />
Aug 20 - 24<br />
Nov 5 - 9
Advanced Submerged Arc Welding<br />
Course Description<br />
Designed to instruct welding personnel in arc welding safety and the<br />
submerged arc welding process (SAW) using <strong>Lincoln</strong> <strong>Electric</strong> Power<br />
Wave ® AC/DC advanced submerged arc systems. This course lasts 3<br />
days, involving approximately 18 hours of lecture, booth welding and<br />
practice. Class size is limited to 6 students. Classes start at 8:00 a.m.<br />
until 2:30 p.m. All classes start on Monday and end on Wednesday at<br />
2:30 pm unless stated otherwise.<br />
Course Content<br />
• Arc welding safety.<br />
• Learn to weld with the Power Wave ® AC/DC system – a state-ofthe-art<br />
Waveform Control Technology ® 1000 amp inverter<br />
welding machine. Also covered is the Power Feed ® 10A<br />
Controller.<br />
• Experience firsthand how the Power Wave ® AC/DC system and<br />
Nextweld ® technology can help you gain significant increases in<br />
productivity and quality over conventional SAW technology.<br />
• Wire and flux applications, polarity and troubleshooting of weld<br />
defects are discussed.<br />
Please Note: Specialists will be made available to discuss your<br />
particular needs from equipment and consumables to design.<br />
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Course Fee:<br />
$300.00<br />
<strong>2012</strong> Course Dates:<br />
Mar 5 - 7<br />
Mar 26 - 28<br />
May 7 - 9<br />
June 25 - 27<br />
Sept 17 - 19<br />
Nov 12 - 14<br />
www.lincolnelectric.com 21
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Advanced API Pipe Welding<br />
Course Description - Week 1<br />
Designed to instruct welding personnel in arc welding safety and API<br />
vertical down pipe welding. This class specifically relates to butt<br />
joints as well as reinforcement sleeves using cellulosic and low<br />
hydrogen electrodes in accordance with API 1104 code.<br />
Student must supply sleeve. Student will be working with schedule<br />
40 12 inch pipe.<br />
Course Description - Week 2<br />
Designed to instruct welding personnel in arc welding safety and API<br />
vertical down pipe welding. This class specifically relates to Brach<br />
“T” joints using cellulosic and low hydrogen electrodes in<br />
accordance with API 1104 code. The pipe you will be working with is<br />
schedule 40 12 inch.<br />
Prerequisites<br />
Students must have passed the <strong>Lincoln</strong> <strong>Electric</strong> Welding School’s 4<br />
week API course or must show proof of welding experience or take<br />
an API weld test in 5G which will be evaluated by an instructor<br />
before being permitted to start the course. Must have thorough<br />
knowledge of 6010 and 7018 welding electrodes to participate in<br />
this class.<br />
Class is two weeks long, Monday thru Friday, 6 hours per day.<br />
30 hours per week.<br />
60 Clock Hours: Lab - 58, Class - 2<br />
22 www.lincolnelectric.com<br />
Course Fee:<br />
$600.00 Per Week<br />
<strong>2012</strong> Course Dates:<br />
Jan 30 - Feb 10<br />
Apr 23 - May 4<br />
Oct 8 - 19
GTAW (TIG) Pipe<br />
Course Description - Week 1<br />
Designed to instruct welding personnel in arc welding safety and the<br />
welding of the root and hot pass done with the GTAW (TIG) process.<br />
Fill and cap passes done with low hydrogen (Excalibur ® ) stick<br />
electrodes or as student’s ability dictates. GTAW (TIG) all the way out<br />
(root, hot, fill and cap) with carbon steel or stainless steel filler metal<br />
on carbon steel pipe. The material use for week one will be 6 inch<br />
schedule 40 and schedule 80 pipes.<br />
30 Clock Hours: Lab - 28, Class - 2<br />
Course Description - Week 2<br />
Designed to instruct welding personnel in arc welding safety and the<br />
welding of the root pass and hot pass done with the GTAW (TIG)<br />
process. Then fill and cap passes done with low hydrogen<br />
(Excalibur ® ) stick electrodes or as student’s ability dictates. GTAW<br />
(TIG) all the way out (root, hot, fill and cap) with carbon steel or<br />
stainless steel filler metal on carbon steel pipe. The material used for<br />
week two will be 2 inch extra strong pipe.<br />
30 Clock Hours: Lab - 28, Class - 2<br />
Prerequisites<br />
Students who have not passed the <strong>Lincoln</strong> <strong>Electric</strong> Welding School’s<br />
Basic Plate and Sheet Metal Course will be required to weld a<br />
sample test plate consisting of 3 pass vertical up and overhead<br />
welds with 6010 and 7018 electrodes which will be evaluated by an<br />
instructor before being permitted to start course. A basic<br />
understanding of TIG welding is helpful.<br />
Class is two weeks long, Monday thru Friday, 6 hours per day.<br />
30 hours per week.<br />
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Course Fee:<br />
$550.00 Per Week<br />
<strong>2012</strong> Course Dates:<br />
Jan 30 - Feb 10<br />
Mar 12 - 23<br />
Apr 23 - May 4<br />
June 4 - 15<br />
Aug 27 - Sept 7<br />
Oct 8 - 19<br />
www.lincolnelectric.com 23
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
CWI Prep Course, Seminar and Exam<br />
<strong>Lincoln</strong> <strong>Electric</strong> CWI Prep Course<br />
This is a course taught by the <strong>Lincoln</strong> <strong>Electric</strong> Welding School to give<br />
you an extra week of low cost preparation for the AWS CWI Seminar<br />
and Exam. Included in the program are demonstrations/discussions<br />
of the various welding processes, including but not limited to<br />
metallurgy, discontinuities, preheat, welding symbols, etc. It is<br />
offered the week before the AWS CWI Seminar. Register for the CWI<br />
Prep Course through the <strong>Lincoln</strong> <strong>Electric</strong> Welding School.<br />
AWS CWI Seminar and Exam<br />
<strong>Lincoln</strong> <strong>Electric</strong> is a host site for the American Welding Society’s<br />
(AWS) Certified Welding Inspector (CWI) seminar and examination.<br />
In the seminar you will be taught by an AWS instructor how to<br />
reference AWS code, examine welds and prepare for the CWI<br />
exam on that following Saturday (proctored by AWS).<br />
Seminar starts at 1:00 p.m. on Sunday. Please register for the seminar<br />
and exam through AWS.<br />
Note: You must register 8 weeks prior to CWI exam date in order to<br />
reserve your spot.<br />
Requirements<br />
Contact <strong>Lincoln</strong> <strong>Electric</strong> Welding School and download CWI packet<br />
from http://www.aws.org/certification/CWI or call AWS at<br />
800-443-9353 ext. 273 to register for exam.<br />
Note: 5 year detailed work history must be completed before testing.<br />
Not a Résumé.<br />
24 www.lincolnelectric.com<br />
Course Fee:<br />
$200.00<br />
<strong>2012</strong> Course Dates:<br />
July 16 - 20<br />
Oct 15 - 19<br />
(Monday through Friday)<br />
Seminar and Exam Fee:<br />
$2,000.00<br />
<strong>2012</strong> Seminar and Exam Dates:<br />
July 22 - 28<br />
Oct 21 - 27<br />
(Sunday through Saturday)<br />
For Information Contact:<br />
The <strong>Lincoln</strong> <strong>Electric</strong> Welding School<br />
216-383-2259<br />
216-383-8088 (fax)<br />
weldschool@lincolnelectric.com
Qualification and Certification <strong>Training</strong><br />
Qualification Test <strong>Training</strong><br />
Shielded Metal Arc Welding<br />
Additional training is available to graduates of the <strong>Lincoln</strong> Basic Plate<br />
and Sheet Metal Welding who wish to take an operator qualification<br />
test for AWS structural code work, and to graduates of the <strong>Lincoln</strong><br />
Pipe Welding Course who wish to take similar tests for ASME<br />
(vertical-up) or API (vertical down) code work. Welders with<br />
equivalent experience may also qualify for this training.<br />
Flux Cored Arc Welding Self Shielded / Gas Shielded<br />
Classes are available to companies and/or individuals who want to<br />
practice welding techniques for passing an operator qualification<br />
test or procedure qualification test. This course is also designed to<br />
give the proper application skills to an instructor for in-plant training<br />
of FCAW-S (Innershield ® ) and/or FCAW-G (UltraCore ® ).<br />
Qualification Test <strong>Training</strong><br />
• AWS Test Semiautomatic Flux Cored Arc Welding Self Shielded<br />
• 3/8” AWS Fillet Test Shielded Metal Arc Welding<br />
• AWS Test Shielded Metal Arc Welding<br />
• ASME Test Shielded Metal Arc Welding<br />
• ASME / API Pipe Welding<br />
• Low Hydrogen Pipe<br />
• API Butt/Branch/Sleeve<br />
Please Note for Qualification Courses<br />
• One week is usually sufficient for anyone with welding experience<br />
in the process being tested.<br />
• Customers must furnish plate of the type to be used in practicing<br />
for the qualification tests.<br />
• The cost of testing ranges from $150.00 to $300.00 for AWS, ASME<br />
or API codes and is paid directly to an independent testing<br />
laboratory where the test sample is taken. Actual test costs vary<br />
throughout the country depending upon the facility.<br />
<strong>Training</strong> / Certification<br />
The <strong>Lincoln</strong> <strong>Electric</strong> Welding School can meet your needs for<br />
customized training and/or certification at <strong>Lincoln</strong> <strong>Electric</strong> Corporate<br />
in Cleveland, Ohio or at your particular location.<br />
Please Note: Actual testing done by an independent testing facility.<br />
THE LINCOLN ELECTRIC WELDING SCHOOL<br />
Course Fees:<br />
AWS Test Semiautomatic FCAW $400.00<br />
3/8” AWS Fillet Test-SMAW (stick) $300.00<br />
AWS/ASME Test-SMAW (stick) $300.00<br />
ASME or API Pipe Welding Test $500.00<br />
Low Hydrogen Pipe Welding Test $500.00<br />
(certification fee extra)<br />
TIG, MIG, FCAW $500.00<br />
<strong>2012</strong> Course Dates:<br />
Jan 23 - 27<br />
Mar 12 - 16<br />
Mar 19 - 23<br />
Apr 16 - 20<br />
Tues May 29 - June 1<br />
June 4 - 8<br />
June 11 - 15<br />
Aug 27 - 31<br />
Tues Sept 4 - 7<br />
Sept 24 - 28<br />
Oct 1 - 5<br />
Oct 29 - Nov 2<br />
Dec 3 - 7<br />
www.lincolnelectric.com 25 25
TECHNICAL TRAINING PROGRAMS<br />
26<br />
Overview of <strong>Technical</strong> <strong>Training</strong><br />
<strong>Training</strong> Offering<br />
<strong>Lincoln</strong> <strong>Electric</strong> has a long history of providing customers with expert<br />
training on our various products, as well as general arc welding<br />
fundamentals. Our technical trainers have many years of experience<br />
in the welding industry and a very comprehensive knowledge of<br />
<strong>Lincoln</strong> <strong>Electric</strong> products and welding processes. They also have<br />
backgrounds in technical sales and/or technical support.<br />
<strong>Lincoln</strong> <strong>Electric</strong>’s <strong>Technical</strong> <strong>Training</strong> group offers a variety of<br />
seminars and workshops, ranging from basic welding fundamentals<br />
training to high level programs on welding design issues, Nextweld ®<br />
Technologies, etc. We conduct various “train the trainer” seminars<br />
for welding educators. We also provide training for our authorized<br />
distributors who are at all levels of experience. Programs are held<br />
at both our headquarters in Cleveland, Ohio and in the field. Students<br />
spend about 50% classroom time and 50% hands-on lab time.<br />
Also included are tours of <strong>Lincoln</strong> <strong>Electric</strong>’s manufacturing and<br />
R&D facilities.<br />
The <strong>Technical</strong> <strong>Training</strong> group also produces state-of-the-art training<br />
curriculums and materials for teaching arc welding. Many of this is<br />
available at a “no charge” basis for welding instructors, including<br />
our “No Teacher Left Behind” educational support program.<br />
www.lincolnelectric.com<br />
<strong>Technical</strong> Trainers<br />
Carl Peters,<br />
Director of <strong>Training</strong><br />
Dan Klingman<br />
Jason Schmidt Adam Webb<br />
Ashley Webel Brielle Kincaid<br />
Vicki Wilson,<br />
Registration<br />
Branden Muehlbrandt,<br />
Southeast Regional<br />
<strong>Training</strong> Specialist,<br />
Mobile, AL Office
Blodgett’s Welding Design<br />
Course Fee:<br />
$595.00<br />
<strong>2012</strong> Course Dates:<br />
Apr 24 - 27<br />
June 19 - 22<br />
Oct 16 - 19<br />
www.lincolnelectric.com<br />
TECHNICAL TRAINING PROGRAMS<br />
Blodgett Seminars<br />
For over 50 years, more than 15,000 engineers have attended the Blodgett<br />
seminars. This program is for those responsible for reducing costs, improving<br />
productivity/quality through the efficient design of steel weldments for metal<br />
product applications including machine tools, transportation, material<br />
handling, agricultural and construction equipment, structural steel, etc.<br />
What’s on the Agenda?<br />
Intensive 3-1/2 day program conducted by welding/design experts on topics<br />
essential to steel weldment design for structure and manufactured products,<br />
including:<br />
• Basics of Welded Connections • Welding Metallurgy and Cracking<br />
• How to Determine Weld Size • Distortion Causes and Cures<br />
• Details of Welded Connections • Case Studies<br />
• Principle of Connection Design • Nondestructive Testing of Welds<br />
• Design for Torsional Loading • Cost Reduction Ideas<br />
• Design for Shock Loading • AWS and AISC Codes<br />
• Design for Fatigue Loading • Welding Processes<br />
• Introduction to Fracture Mechanics • Welding Demonstrations<br />
• How to Obtain Ductile Behavior • Tour of <strong>Lincoln</strong>’s Machine Division<br />
Seminar Leader<br />
Duane K. Miller, Sc.D., P.E.<br />
Manager, Engineering Services and Welding Design Consultant<br />
Duane Miller is currently Chair of AWS D1 Structural Welding Code<br />
Committee. He is a former chair of the Seismic Welding Subcommittee<br />
and former co-chair of AASHTO-AWS D1.5 Bridge Welding Code<br />
Committee. He has lectured and conducted seminars around the<br />
world and has received numerous awards for his accomplishments.<br />
He has authored many papers and magazine articles, as well as two<br />
handbooks, on various aspects of welding technology.<br />
27
TECHNICAL TRAINING PROGRAMS<br />
28<br />
Welding Educator’s Workshop<br />
Who’s It For?<br />
This course is geared for welding instructors. It is also open to end<br />
users and distributors who want a comprehensive overview of the<br />
main arc welding processes and update of the latest technologies<br />
in each.<br />
What Is It?<br />
A four and a half day seminar limited to 24 attendees that is<br />
approximately 60% classroom and 40% hands-on.<br />
The course focuses on welding safety and the four basic welding<br />
processes (SMAW, GMAW, GTAW, & FCAW) The objectives are to<br />
improve attendees’ process knowledge and skills both in the<br />
classroom and in the lab, as well as an update on the latest welding<br />
technologies for each process. Emphasis will be placed on <strong>Lincoln</strong><br />
<strong>Electric</strong>’s Nextweld ® advanced technologies. Other topics include<br />
the oxyfuel process, plasma arc cutting, basic metallurgy, and<br />
welding of aluminum and stainless steel.<br />
A breakout session will also be held for all instructors in the class on<br />
why have your own high technology welding training program and on<br />
<strong>Lincoln</strong>’s “No Teacher Left Behind ” educational support program<br />
(including no charge training curriculums, teaching aids, technical<br />
support and product discounts).<br />
What’s Included?<br />
• Morning snack and lunch daily.<br />
• Group dinner one night.<br />
• Manufacturing plant and R&D laboratories tour.<br />
• Hand-out materials including The Procedure Handbook.<br />
• All welding consumables and coupons.<br />
• Certificate and souvenir.<br />
Specialists will be made available to discuss your institution’s<br />
particular needs from equipment and consumables to fume<br />
containment/extraction to course materials/design.<br />
Please Note: Participants are encouraged to bring their own welding<br />
equipment for best hands-on welding experience.<br />
www.lincolnelectric.com<br />
Course Fee:<br />
$200.00<br />
<strong>2012</strong> Course Dates:<br />
July 9 - 13
Regional Programs<br />
Regional Programs<br />
<strong>Lincoln</strong> <strong>Electric</strong> conducts several training seminars at various<br />
locations around North America that have been arranged by our<br />
local District Sales offices. Courses vary in length from 1/2 day to one<br />
week. These programs cover various topics, including, but not limited<br />
to, State Welding Educator Workshops, Nextweld ® technology<br />
seminars, Power Wave ® AC/DC 1000 ® seminars, Distributor <strong>Training</strong><br />
programs and Service School programs.<br />
Requirements<br />
Depending upon the course, there may be minimum attendance<br />
and/or fee requirements.<br />
For more information on course dates and type(s) of training<br />
being provided locally, please contact your <strong>Lincoln</strong> <strong>Electric</strong><br />
District Sales office.<br />
www.lincolnelectric.com<br />
TECHNICAL TRAINING PROGRAMS<br />
Regional Programs<br />
Contact the <strong>Lincoln</strong> <strong>Electric</strong> District<br />
Sales office nearest you. See back of<br />
this brochure for a complete office listing<br />
with locations and phone numbers.<br />
29
TECHNICAL TRAINING PROGRAMS<br />
30<br />
International Distributor <strong>Training</strong><br />
What Is It?<br />
A four week comprehensive distributor training program<br />
covering general process information for the five main arc<br />
welding processes; stick, TIG, MIG, flux cored and submerged<br />
arc. Also includes extensive product knowledge<br />
training for the <strong>Lincoln</strong> <strong>Electric</strong> products related to each of<br />
these processes. In addition, there is considerable<br />
practice time for participants to improve their arc welding<br />
skills with each process. The program is 50% classroom<br />
instruction and 50% hands-on product set-up and welding<br />
or tours.<br />
Who’s It For?<br />
This course is geared for <strong>Lincoln</strong> <strong>Electric</strong>’s international<br />
distributors of all experience levels. Other topics include<br />
arc welding safety, basic electricity and welder components,<br />
plasma arc cutting, basic metallurgy for welding of<br />
common low alloy and high alloy materials (aluminum,<br />
stainless steel, hardfacing and cast iron), fume extraction<br />
and machine troubleshooting. In addition, there will be<br />
tours of <strong>Lincoln</strong> <strong>Electric</strong>’s plant facilities. Also covered will<br />
be <strong>Lincoln</strong>’s international sales and service support<br />
What is Included?<br />
Included in the registration fee:<br />
• Coffee and Danishes and Lunch Daily<br />
• One Night’s Dinner and Entertainment per Week<br />
• Hand-out <strong>Training</strong> Materials<br />
• All Welding Consumables and Coupons<br />
• Certificate and Souvenir<br />
<strong>2012</strong> Course Dates:<br />
September 4 - 14 Basic Distributor <strong>Training</strong><br />
September 17 - 28 Advanced Distributor<br />
and Customer <strong>Training</strong><br />
For Reservations Contact:<br />
Dajana Talan – International Sales Department<br />
Phone: 216-383-2673<br />
email: dajana_talan@lincolnelectric.com<br />
What is the Daily Schedule?<br />
Week One<br />
• Orientation to <strong>Lincoln</strong> <strong>Electric</strong>and U.S.<br />
• Welding safety<br />
• Plant Tours<br />
• Basic <strong>Electric</strong>ity - Types of Power Sources<br />
• Basic Welding Processes (SMAW, GTAW, GMAW, FCAW,<br />
SAW) and Equipment for Each Process<br />
• Hands-on Welding with Each Process<br />
• Fume Extraction Products<br />
Week Two<br />
• Basic Welding Processes and Equipment Continued<br />
• Plasma Cutting Process and Equipment<br />
• Basic Troubleshooting<br />
• Sales and Service Support for International Distributors<br />
• <strong>Lincoln</strong> <strong>Electric</strong> Website Overview<br />
Week Three<br />
• Metallurgy<br />
• Nextweld ® Technologies<br />
• Advanced Equipment and Consumables<br />
• Subarc Systems (Single and Mulitple Arc)<br />
• Flux Recovery Systems<br />
• Applications<br />
- Pressure Vessels<br />
- LNG Tanks<br />
- Pipe<br />
Week Four<br />
• Pipelines<br />
• Alloy Products/Hardfacing<br />
• Weld Quality and Testing<br />
• Consumables Quality System and Certification<br />
• Final Exam - Product Sales Presentation by each class<br />
participant to instructors and classmates.<br />
www.lincolnelectric.com
Field Service Shop <strong>Training</strong><br />
What Is It?<br />
<strong>Lincoln</strong> <strong>Electric</strong> offers a variety of training courses for our<br />
network of authorized field service shops. The courses vary<br />
from three to five days and cover detailed instruction on<br />
how to troubleshoot and repair various <strong>Lincoln</strong> <strong>Electric</strong><br />
welding equipment. They also include discussions on basic<br />
electricity and welder components, basic circuitry and<br />
theory of operation. In addition there are instructions on<br />
using <strong>Lincoln</strong> <strong>Electric</strong>’s Service Navigator software and<br />
completing warranty repair claims. The classes are<br />
approximately 50% classroom instruction and 50%<br />
hands-on demonstrations and practice in the repair lab.<br />
The courses are offered at both our world headquarters in<br />
Cleveland, Ohio and at various District Sales Office<br />
locations throughout North America.<br />
Who’s It For?<br />
These course are intended for the service and repair<br />
personnel at all authorized field service locations. Courses<br />
vary from standard training for newer, less experienced<br />
technicians, to advanced training on high technology<br />
products and robotics for veteran technicians. New<br />
product courses are also offered to keep your shop<br />
updated on the latest <strong>Lincoln</strong> <strong>Electric</strong> equipment.<br />
<strong>2012</strong> COURSE DATES<br />
All Registration For <strong>Lincoln</strong> <strong>Electric</strong> Service School is Online. Go To:<br />
www.lincolnelectric.com or www.mylincolnelectric.com<br />
Go To: Education Center; Select: Service School; Click: Online Class Registration “View”.<br />
www.lincolnelectric.com<br />
TECHNICAL TRAINING PROGRAMS<br />
For Complete Information Go To:<br />
www.lincolnelectric.com or<br />
www.mylincolnelectric.com<br />
Go To: Education Center; Select: Service School<br />
Instructors<br />
Dave Hall Charlie McArthur<br />
Standard<br />
(4 Days)<br />
Jan 24-27<br />
April 17-20<br />
Cleveland, OH<br />
Cleveland, OH<br />
Tue – Fri<br />
Tue – Fri<br />
Aug 21-24 Cleveland, OH Tue – Fri<br />
Oct 23-26 Cleveland, OH Tue – Fri<br />
Advanced Jan 30-Feb 2 Cleveland, OH Mon – Thur<br />
(4 Days) April 23-26 Cleveland, OH Mon – Thur<br />
Aug 27-30 Cleveland, OH Mon – Thur<br />
Oct 29-Nov 1 Cleveland, OH Mon – Thur<br />
Robotics April 16-20 Cleveland, OH Mon – Fri<br />
(5 Days) Oct 8-12 Cleveland, OH Mon – Fri<br />
Power Wave ® Course <strong>Training</strong> Class Course <strong>Training</strong> Class<br />
Name Date Location Days Name Date Location Days<br />
Jan 10-12<br />
Mar 6-8<br />
Orlando, FL<br />
Sacramento, CA<br />
Tue – Thur<br />
Tue – Thur<br />
May 1-3 Cleveland, OH Tue – Thur<br />
LASF June 5-7 Trois-Rivieres, CAN Tue – Thur<br />
PRODUCT June 19-21 Moline/Davenport, IA Tue – Thur<br />
UPDATE July 24-26 Calgary, CAN Tue – Thur<br />
(3 Days) Aug 14-16 Salt Lake City, UT Tue – Thur<br />
Sept 11-13 Atlanta, GA Tue – Thur<br />
Nov 13-15 Dallas, TX Tue – Thur<br />
Dec 4-6 Cleveland, OH Tue – Thur<br />
Feb 21-23 Los Angeles Tue – Thur<br />
Technology Mar 27-29 Baton Rouge Tue – Thur<br />
(3 Days) Apr 11-13 Cleveland, OH Wed – Fri<br />
Oct 3-5 Cleveland, OH Wed – Fri<br />
Standard (4 Days) ............................................................$225.00<br />
Advanced (4 Days) ..........................................................$225.00<br />
Robotics (5 Days) ................................................Visit Website*<br />
LASF Product Update (3 Days) Cleveland ....................$200.00<br />
LASF Product Update (3 Days) All Other Cities ..........$250.00<br />
Power Wave ® Technology (3 Days) ..............................$200.00<br />
*http://mylincolnelectric.com/LEExtranet/Automation/AutomationService<strong>Training</strong>AU2.pdf<br />
Any Questions?<br />
Contact our Service School Coordinator at:<br />
(216) 383-2310<br />
or (888) 935-3877<br />
31
TECHNICAL TRAINING PROGRAMS<br />
32<br />
Automation School <strong>Training</strong><br />
Course Offerings/Prerequisites<br />
All courses are conducted in a lecture-lab format. Since seating<br />
capacity is limited, early registration is advised. Students attending<br />
any Advanced Robotic Programming Course are expected to have<br />
successfully completed the Basic Robotic Programming Course.<br />
Transportation will be furnished to and from <strong>Lincoln</strong> each day only to<br />
the <strong>Lincoln</strong> authorized hotel (Cleveland schools only). If you are staying<br />
in another location you will be responsible for your own transportation.<br />
If you are attending our Power Wave ® or Robotic Service Shop<br />
Courses, we suggest that you take the Entry Level Standard Course<br />
Exam found at the <strong>Lincoln</strong> <strong>Electric</strong> website. This exam will evaluate<br />
your electrical skill level necessary to pass the course. The Standard<br />
Level Test can be found on the Service School page:<br />
http://www.lincolnelectric.com/en-us/education-center/seminars-andworkshops/Pages/service-school.aspx.<br />
<strong>2012</strong> COURSE DATES<br />
Course <strong>Training</strong> Class<br />
Name Dates Location Days Prerequisite<br />
Basic Robotic Programming * Weekly (Non-Holiday) Cleveland, Ohio Monday - Wednesday None<br />
Advanced Robotic Jan 30 - Feb 3 Cleveland, Ohio Monday - Wednesday Basic<br />
Programming April 30 - May 4<br />
Sept 17 - Sept 21<br />
Nov 5 - Nov 9<br />
Robotic Service <strong>Training</strong> April 16 - April 20 Cleveland, Ohio Monday - Friday Basic<br />
Oct 8 - Oct 12<br />
CRAW Seminar and Exam Feb 27 - March 2 Cleveland, Ohio Monday - Friday Basic<br />
Oct 22 - Oct 26<br />
WeldPro <strong>Training</strong> Per Specific Customer Quote Cleveland, Ohio TBD Basic/Advanced<br />
Basic Robotic Programming (3 days) .................................... $1,400.00<br />
Each additional day .............................................................. $400.00<br />
Advanced Robotic Programming ............................................ $2,800.00<br />
Robotic Service <strong>Training</strong> .......................................................... $1,500.00<br />
CRAW Seminar and Exam.......................................................... $2,200.00<br />
WeldPro <strong>Training</strong> ...................................................................... $4,800.00<br />
Note - * Additional options training will be<br />
covered on Thursday and Friday of the training<br />
week. Check Availability of Basic <strong>Training</strong> Program<br />
During Holiday Weeks (Typically no class).<br />
Any Questions?<br />
Contact our Automation School<br />
Coordinator at: (888) 935-3878<br />
All Registration For <strong>Lincoln</strong> <strong>Electric</strong> Automation School <strong>Training</strong> Is Via Phone At 1-888-935-3878<br />
A confirmation email will be sent once registration is complete. Please note that classes fill up quickly. Register at least<br />
6 weeks in advance of the course start date in order to assure the best chance of getting into the class of your choice.<br />
Registration will be closed 4 days prior to the start date. Courses will be held if three or more students enroll. All<br />
cancellations must be done via email at least 10 days prior to the class start date. Any cancellations with less than one<br />
week notice from the course start date will be charged the course fee.<br />
www.lincolnelectric.com
Basic Robotic Programming<br />
Course Duration<br />
The duration is 3 days.<br />
Frequency of course offering Weekly Monday-Wednesday<br />
If you have purchased additional options such as positioning<br />
equipment, Touch Sensing, and Thru-Arc-Seam-Tracking, you will<br />
be scheduled for 1-2 additional days for these options.<br />
Robotic Programming <strong>Training</strong> Course Prerequisites<br />
The robotic programming training course is conducted on a combination<br />
lecture-laboratory basis. Typically, students are grouped (2) per<br />
robot and work as a team in performing the hands-on exercises. The<br />
course is intensive. Students attending are expected to have some<br />
experience in one or more of the following:<br />
Welding, <strong>Electric</strong>al, Computer, C.N.C<br />
Prior robot programming experience is a plus. Assignments are made<br />
which require some evening study. The proper selection of the<br />
employees to be trained and their interest in being trained are critical<br />
success factors in any robot installation.<br />
Students should have experience in GMAW and welding processes.<br />
The basic robot programming class is geared towards programmers<br />
responsible for maintaining their systems.<br />
Course Objectives<br />
Participants will be able to:<br />
• Safety precautions while programming and operating the<br />
robot system.<br />
• Fundamental of teach pendant and arc tool programming<br />
language.<br />
• Structured programming language techniques and edit<br />
commands.<br />
• Instructional commands and menu structure.<br />
• Operator controls and indicators on the teach pendant and<br />
operator panel.<br />
• Correct positioning of the robot using the teach pendant and<br />
various motion types.<br />
• Welding program structure and operation including straight line,<br />
circles, and weaving fundamentals.<br />
• Proper editing procedures and programs commands and functions.<br />
• Basic error recovery.<br />
• Torch and wrist alignment checks.<br />
• How to setup a Tool Center Point.<br />
• Home program, Zero program.<br />
• Backing up programs to a memory card.<br />
• Setting up a jog frame.<br />
• Wait and timer instructions.<br />
• Program copy, delete, comment and write protect.<br />
• Torch cleaning program (option).<br />
• Password protect (option).<br />
• Turntable (option).<br />
www.lincolnelectric.com<br />
TECHNICAL TRAINING PROGRAMS<br />
Course Fee:<br />
$1,400.00<br />
($400.00 for each additional day)<br />
Any Questions?<br />
Contact our Automation School<br />
Coordinator at: (888) 935-3878<br />
33
TECHNICAL TRAINING PROGRAMS<br />
34<br />
Advanced Robotic Programming<br />
Course Duration<br />
The duration is 5 days. Frequency of course offering 4 times per year<br />
Course Description<br />
A 5-day training program covering advanced tasks and procedures<br />
that an operator, technician, engineer or programmer needs to<br />
maximize productivity and quality with a <strong>Lincoln</strong> /Fanuc-RJ-Series<br />
Robotic Welding System. Class size is limited to 12 participants.<br />
Course Prerequisites<br />
The person attending must have completed the <strong>Lincoln</strong> Automation<br />
Basic Robotic Programming Course.<br />
Course Objectives<br />
• Edit programs while another is running.<br />
• Make temporary adjustments to weld points to compensate for<br />
batch runs.<br />
• Make On-The-Fly changes to weld procedures.<br />
• Copy / Shift programs to new locations to reduce programming time.<br />
• Add explanatory text to programs including Custom alarm<br />
messages.<br />
• Full controller memory backup and restore.<br />
• Use tool offset utility to minimize programming when changing to<br />
new style of torch.<br />
• Use Find, Replace, Copy and Paste commands.<br />
• Setup the Reference Position Utility to establish a safe position for<br />
the robot.<br />
• Change weld procedures in the middle of weld.<br />
• Monitor weld command and feedback signals.<br />
• Use Test Cycle to speed up the programming testing process.<br />
• Use logic instructions to simplify programming of parts with<br />
multiple, similar weld joints.<br />
• Setup/incorporate a User Frame into programming.<br />
• Fast Start.<br />
Main Topics:<br />
Technologies<br />
• Waveform Control Technology ®<br />
• Digital Communications<br />
• Synergic<br />
• Adaptive Loop<br />
Modes of Metal Transfer<br />
• Short-Arc Transfer<br />
• Globular Transfer<br />
• Axial Spray Transfer<br />
• Pulsed Spray Metal Transfer<br />
• Surface Tension Transfer ® (STT ® )<br />
• Power Mode<br />
• RapidArc <br />
• Pulse-on-Pulse ®<br />
• Tandem MIG ®<br />
• Synchronized Tandem MIG ®<br />
www.lincolnelectric.com<br />
Course Fee:<br />
$2,800.00<br />
<strong>2012</strong> Course Dates:<br />
Jan 30 - Feb 3<br />
Apr 30 - May 4<br />
Sept 17 - 21<br />
Nov 5 - 9<br />
Any Questions?<br />
Contact our Automation School<br />
Coordinator at: (888) 935-3878<br />
Effects of Variables<br />
• Torch angles<br />
• Various shielding gases<br />
• Current Density<br />
• Electrode Efficiency<br />
• Deposition Rate<br />
• Electrode Extension and Contact To Work<br />
Distance (CTWD)<br />
Recognition and Recovery from Common Weld<br />
Discontinuities<br />
• Porosity<br />
• Spatter<br />
• Undercut<br />
• Incomplete Fusion / Inadequate Penetration<br />
• Incorrect weld shape and size<br />
Basic System Maintenance
Robotic Service <strong>Training</strong><br />
Course Duration<br />
The duration is 5 days<br />
Frequency of course offering 2 times per year.<br />
Course Description<br />
An intensive training program covering schematic level theory,<br />
disassembly and reassembly, as well as electrical troubleshooting on<br />
a Fanuc robot and controller.<br />
This course is intended for persons who must perform electrical and<br />
mechanical maintenance and troubleshooting as well as performing<br />
preventative maintenance.<br />
Prerequisites<br />
Students should have previous training with electrical/electronics,<br />
previous training/or experience in related field involving mechanical<br />
disassembly, repair and assembly.<br />
Daily Schedule<br />
Day 1<br />
Registration and Welcome<br />
Robotic Safety Considerations<br />
Basic Programming Lab<br />
Motion Fundamentals<br />
Program Editing<br />
Weld Programming<br />
Preventative Maintenance<br />
Using a Memory Card to Download/Upload Programs<br />
Day 2<br />
Tool Frame Setup<br />
Setup and Operation of Torchmate Option<br />
Power Wave ® Setup<br />
Operator Stand / Safety Equipment Setup and Operation<br />
Home Program<br />
Zero Program<br />
Day 3<br />
Overview of Robot Controller and Mechanical Arm Unit<br />
Block Diagram-Level Theory of Operation<br />
Schematic-Level Theory of Operation<br />
Disassemble and Detail of Robot Controller<br />
Fault Assessment / Troubleshooting<br />
Day 4<br />
Mastering / Calibration of Robot Arm<br />
Full Controller Memory Backup and Restore<br />
Installing Software<br />
Replacing Motors and Encoders<br />
Day 5<br />
Auxiliary Axis<br />
Local Stop Circuit<br />
Review<br />
www.lincolnelectric.com<br />
TECHNICAL TRAINING PROGRAMS<br />
Course Fee:<br />
$1,500.00<br />
<strong>2012</strong> Course Dates:<br />
Apr 16 - Apr 20<br />
Oct 8 - Oct 12<br />
Any Questions?<br />
Contact our Automation School<br />
Coordinator at: (888) 935-3878<br />
35
TECHNICAL TRAINING PROGRAMS<br />
36<br />
WeldPro – Offline Robot Programming<br />
Course Duration<br />
The duration is 2 days<br />
Frequency of course taught on an as-requested basis<br />
Course Description<br />
WeldPro is FANUC ® Robotics’ plug-in to the Robo<strong>Guide</strong><br />
off-line programming tool, allowing users to simulate a<br />
robotic arc welding process in 3-D space. Driven<br />
exclusively by a FANUC ® Robotics Virtual Robot Controller,<br />
WeldPro is empowered with the most accurate program<br />
teaching tools and cycle time information available in any<br />
simulation package.<br />
A user can easily navigate through WeldPro to create<br />
complete workcells by importing actual tooling and<br />
workpiece CAD files. Anyone familiar with programming a<br />
FANUC ® robot will be able to easily create new weld paths<br />
with proper torch angles and process parameters. All<br />
programs and settings from the virtual workcell can be<br />
transferred to the real robot to decrease installation time.<br />
Prerequisites<br />
The person attending must have completed the <strong>Lincoln</strong><br />
Automation Basic Robotic Programming and System<br />
<strong>Training</strong> Course.<br />
Main Topics<br />
• Software Introduction - Getting started with WeldPro<br />
Robo<strong>Guide</strong> Features<br />
• Creating Workcells<br />
Using the Workcell Creation Wizard<br />
• The Cell Browser<br />
• End of Arm Tooling<br />
• Using the Navigation<br />
Zooming, Panning and rotating the view<br />
• Jogging the Robot<br />
• Using the Move to Quick bar<br />
Move To Retry Function<br />
• Adding Objects using the Cell Browser<br />
Selecting Objects<br />
Using the Objects Property Page<br />
• Working with Fixtures<br />
• Working With Parts<br />
Creating a Robot Program<br />
• Automatic Path Generation (CAD to Path)<br />
Using Features and Segments<br />
• Running a Program<br />
• Using the Virtual Teach Pendant<br />
www.lincolnelectric.com<br />
• Workcell Calibration<br />
• Building a Positioner<br />
Building an Aux Axis<br />
Programming a Positioner<br />
• Defining Coordinated Pairs<br />
Procedure to Use Actual Robot Data<br />
• Using the FANUC ® License Manager<br />
• Setting Weld Angles<br />
• Programming Circles<br />
Any Questions?<br />
Contact our Automation School Coordinator at:<br />
(888) 935-3878
CRAW Prep Course and Exam<br />
The <strong>Lincoln</strong> <strong>Electric</strong> Company is pleased to offer<br />
Certification for Robotic Arc Welding (CRAW) program for<br />
Operators and Technicians. This certification allows<br />
welding personnel employed in various welding sectors<br />
to measure themselves against standards for their<br />
occupation. It also signifies that the CRAW Operator or<br />
Technician has demonstrated the capability of working<br />
with various codes, standards, and specifications. Since<br />
proof of active practice or re-examination is required<br />
every three years, certification also signifies that the<br />
CRAW Operator or Technician is current with the<br />
welding industry.<br />
AWS CRAW Exam<br />
<strong>Lincoln</strong> <strong>Electric</strong> is a host site for the American Welding<br />
Society’s (AWS) Certified Robotic Arc Welder (CRAW)<br />
seminar and examination. In the seminar you will be taught<br />
by a certified instructor how to reference AWS code and<br />
prepare for the CRAW exam. (Proctored by an AWS<br />
Certified Weld Inspector).<br />
Seminar is limited to 8 attendees. You can register for the<br />
seminar and exam through <strong>Lincoln</strong> <strong>Electric</strong> Automation<br />
Division.<br />
Requirements<br />
Contact <strong>Lincoln</strong> <strong>Electric</strong> Automation Division and<br />
download CRAW packet from<br />
http://www.aws.org/certification/CRAW.<br />
Please Note: Detailed work history must be completed<br />
before testing. Not a Résumé.<br />
<strong>Lincoln</strong> <strong>Electric</strong> CRAW Prep Course<br />
This course offered by the <strong>Lincoln</strong> <strong>Electric</strong> Automation<br />
Division gives you an extra 2 days of low cost preparation<br />
for the AWS CRAW exam. Included in the program are<br />
demonstrations/discussions of the various welding<br />
processes, a discussion and review of AWS D16.1-4, and<br />
an overview of practice questions. It is offered the day<br />
before the exam. Register for the CRAW Prep Course<br />
through the <strong>Lincoln</strong> <strong>Electric</strong> Welding School.<br />
www.lincolnelectric.com<br />
TECHNICAL TRAINING PROGRAMS<br />
Course Fee:<br />
$2,200.00<br />
<strong>2012</strong> Course Dates:<br />
Feb 27 - Mar 2<br />
Oct 22 - Oct 26<br />
Any Questions?<br />
Contact our Automation School<br />
Coordinator at: (888) 935-3878<br />
37
REGISTRATION<br />
38<br />
Online Course Registration<br />
Registration Information<br />
Register online for all <strong>Lincoln</strong> <strong>Electric</strong> training courses,<br />
including Professional Seminars, Distributor <strong>Training</strong><br />
Programs, Service School Courses, Robotic <strong>Training</strong><br />
Courses, and Welding School Courses. Register for welding<br />
school online or with registration form in this brochure.<br />
How To Register<br />
Register for all courses with a few simple steps:<br />
Go to the <strong>Lincoln</strong> <strong>Electric</strong> website at<br />
www.lincolnelectric.com.<br />
1. Click EDUCATION CENTER from the home page and<br />
select WELDING SCHOOL.<br />
2. Select a COURSE<br />
3. Select a COURSE DATE<br />
4. Complete the REGISTRATION INFORMATION<br />
1<br />
2<br />
www.lincolnelectric.com<br />
<strong>Technical</strong> <strong>Training</strong>/Welding School Questions?<br />
Contact Vicki Wilson<br />
Phone: (216) 383-2240<br />
email: vicki_wilson@lincolnelectric.com<br />
Service School Questions?<br />
Contact Jennifer Howell<br />
Phone: (216) 383-8325<br />
email: jennifer_howell@lincolnelectric.com<br />
Automation School Questions?<br />
Phone: (888) 935-3878<br />
Exception!<br />
International Distributor <strong>Training</strong> Program<br />
Contact the <strong>Lincoln</strong> <strong>Electric</strong> International Department to<br />
register for this program.<br />
Dajana Talan - International Sales Department<br />
Phone: (216) 383-2673<br />
Fax: (216) 486-1363<br />
email: dajana_talan@lincolnelectric.com<br />
3<br />
4
<strong>2012</strong> Enrollment Agreement<br />
Please select one of the following courses:<br />
For course selection and/or more than one course selection, please<br />
make a copy of this page and indicate your choice.<br />
Classes are in session from 8:00 am to 2:30 pm.<br />
Courses<br />
Basic Plate and Sheet Metal<br />
6 weeks-180 Hrs Total $1,500.00<br />
Advanced Arc Welding<br />
Pipe Choose One ASME API<br />
4 weeks-120 Hrs Total $1,800.00<br />
Plasma, Oxyfuel, Alloy and Hardfacing<br />
2 weeks-60 Hrs Total $800.00<br />
Gas Tungsten Arc Welding (GTAW-TIG)<br />
1 week-30 Hrs Total $500.00<br />
Gas Metal Arc Welding (GMAW-MIG)<br />
1 week-30 Hrs Total $475.00<br />
Flux Cored Arc Welding (FCAW)<br />
1 week-30 Hrs Total $450.00<br />
Comprehensive Program<br />
15 weeks-450 Hrs Total $5,525.00<br />
Includes all above courses.<br />
Course 1st Choice: _____________________________________<br />
Date (Mo/D/Yr): _______________________________________<br />
Course 2nd Choice: ____________________________________<br />
Date (Mo/D/Yr): _______________________________________<br />
Please enclose the following registration fee. To be applied<br />
towards the price of course.<br />
______$500.00 Comprehensive Program<br />
______$300.00 Basic Plate and Sheet Metal<br />
______$300.00 Pipe<br />
______$100.00 All other courses<br />
Return this form with method of payment or copy of purchase<br />
order to:<br />
The <strong>Lincoln</strong> <strong>Electric</strong> Welding School<br />
22801 Saint Clair Avenue<br />
Cleveland, Ohio 44117-1199<br />
Telephone: (216) 383-2259<br />
Fax: (216) 383-8088<br />
email: weldschool@lincolnelectric.com<br />
Student Signature: date:<br />
Registrar Signature: date:<br />
www.lincolnelectric.com<br />
Personal Information<br />
Name:<br />
Date of Birth (Mo/D/Yr):<br />
Address:<br />
City:<br />
State/Zip:<br />
Telephone: ( )<br />
email:<br />
Vehicle Information<br />
Name:<br />
Date of Birth (Mo/D/Yr):<br />
Employer Information<br />
Name:<br />
Address:<br />
City:<br />
State/Zip:<br />
Telephone: ( )<br />
Fax:<br />
Method of Payment<br />
NOTE: CANNOT ACCEPT CASH<br />
Payable To: The <strong>Lincoln</strong> <strong>Electric</strong> Company<br />
Credit Order<br />
Check Money Order (U.S. Fund Only)<br />
REGISTRATION<br />
Visa MasterCard Purchase Order<br />
(U.S. fund only)<br />
Card Holder Information<br />
Name: / /<br />
(As printed on card)<br />
Signature:<br />
Account #:<br />
Expiration Date (Mo/Yr):<br />
39
REGISTRATION<br />
40<br />
Enrollment Agreement – Welding School Information<br />
The following additional information applies to the<br />
<strong>Lincoln</strong> <strong>Electric</strong> Welding School attendees.<br />
Age<br />
All participants must be 18 years of age or older.<br />
Cafeteria<br />
The cafeteria is available to students between the hours<br />
of 7:30 to 8:00 a.m. and between 10:50 and 11:20 a.m.<br />
Welding<br />
No welding or grinding will be allowed when the blowers<br />
are “OFF”. Welding is restricted to the welding “arm” in<br />
the booth. Do NOT weld on the tabletops!<br />
Legal Holidays<br />
The Welding School is open 51 weeks a year. Closed days<br />
are: Good Friday, Memorial Day, 4th of July, Labor Day,<br />
Thanksgiving Day, Christmas Day and New Year’s Day.<br />
Attendance Policy<br />
Students must be in attendance for at least 80% of each<br />
program attempted to successfully complete that<br />
program.<br />
Passing Requirements<br />
During and at the end of each program, written tests and<br />
welding samples will be tested to determine the student’s<br />
ability to successfully complete and pass each program.<br />
Weld samples are tested to AWS, ASME and API welding<br />
codes. Written tests are graded on the following scale:<br />
100 – 90% = A 80 – 89% = B<br />
70 – 79% = C 60 – 69% = D<br />
59% or < = F and will NOT pass the school’s standards.<br />
To File A Grievance<br />
To file a grievance, all students should personally submit<br />
a written complaint to the Manager of <strong>Training</strong> and<br />
schedule an appointment to discuss the complaint. If a<br />
student is not satisfied with the results of the discussion,<br />
he or she has the right to file a formal complaint with the<br />
Ohio State Board at:<br />
The State Board of Career Colleges and Schools<br />
35 East Gay Street, Suite 403<br />
Columbus, OH 43215-3183<br />
Phone: (614) 466-2752<br />
Fax: (614) 466-2219<br />
Toll Free: 1-877-275-4219<br />
<strong>Lincoln</strong> School Number: 71-02-0059T<br />
Spare Time Activities<br />
There are many interesting things to do in Cleveland<br />
during your free time. Cleveland is home to three<br />
professional sports teams. You can enjoy the Cleveland<br />
Orchestra, Rock & Roll Hall of Fame and Museum, and the<br />
Cleveland Art Museum and Gardens. Water sports, live<br />
theater and other entertainment are also available to<br />
enjoy.<br />
If you would like to receive a complete directory of things<br />
to see and do in Cleveland, call the Ohio Tourism and<br />
Travel Bureau at 1-800-BUCKEYE. You can also find<br />
information on the internet at www.cleveland.com.<br />
Refund Policy<br />
A registered student who withdraws before the first class<br />
will not receive a refund of the registration fee deposit.<br />
For students who attend part of a class then withdraw,<br />
refunds shall be made per the Ohio State Board of Career<br />
Colleges and Schools’ policy for “clock hour” programs in<br />
accordance with the following procedures:<br />
1. A student who starts class and withdraws before it<br />
is 15% completed will be obligated for 25% of the<br />
tuition and refundable fees plus the registration fee.<br />
2. A student who starts class and withdraws after it is<br />
15% complete but before it is 25% completed will be<br />
obligated for 50% of the tuition and refundable fees<br />
plus the registration fee.<br />
3. A student who starts class and withdraws after it is<br />
25% complete but before it is 40% completed will be<br />
obligated for 75% of the tuition and refundable fees<br />
plus the registration fee.<br />
4. A student who starts class and withdraws after it is<br />
40% completed will not be entitle to a refund of the<br />
tuition fees.<br />
A student’s withdrawl date used to calculate refunds<br />
shall be the student’s last date of attendance in the class.<br />
Your Diploma - A Source of Pride and Accomplishment<br />
Ask any of the graduates of the <strong>Lincoln</strong> Welding School<br />
about their training. They will tell you <strong>Lincoln</strong> trained<br />
people have practical training as well as theory. <strong>Lincoln</strong><br />
graduates have made a tremendous reputation for the<br />
school and the diploma you will receive will be proof of<br />
your accomplishments.<br />
www.lincolnelectric.com
<strong>2012</strong> Continuing Education<br />
Please select one of the following courses:<br />
For course selection and/or more than one course selection, please<br />
make a copy of this page and indicate your choice.<br />
Classes are in session from 8:00 am to 2:30 pm.<br />
Advanced Courses<br />
Basic Motorsports<br />
1 week Total $650.00<br />
Advanced Motorsports<br />
1 week Total $900.00<br />
Basic Submerged Arc Welding (SAW)<br />
1 week Total $500.00<br />
Advanced Submerged Arc Welding (SAW)<br />
3 days Total $300.00<br />
Advanced API Pipe Welding<br />
2 weeks Total $600.00 per week<br />
GTAW (TIG) Pipe<br />
2 weeks Total $550.00 per week<br />
Introduction to Welding<br />
1 week Total $475.00<br />
<strong>Lincoln</strong>’s CWI Prep Course<br />
1 week Total $200.00<br />
AWS’s CWI Prep Seminar and Exam<br />
1 week + Saturday Total $2,000.00<br />
Qualification Test <strong>Training</strong><br />
AWS Test Semiautomatic - FCAW-S<br />
1 week Total $450.00<br />
3/8” AWS Fillet Test - SMAW (stick)<br />
1 week Total $300.00<br />
AWS/ASME Test - SMAW (stick)<br />
1 week Total $300.00<br />
ASME or API Pipe Welding Test <strong>Training</strong><br />
1 week Total $500.00<br />
Low Hydrogen Pipe Welding Test <strong>Training</strong><br />
1 week Total $500.00<br />
Course 1st Choice: _____________________________________<br />
Date (Mo/D/Yr): _______________________________________<br />
Course 2nd Choice: ____________________________________<br />
Date (Mo/D/Yr): _______________________________________<br />
Please enclose the following registration fee deposit. To be applied<br />
towards the price of course.<br />
______$500.00 Comprehensive Program<br />
______$300.00 Basic Plate and Sheet Metal<br />
______$300.00 Pipe<br />
______$100.00 All other courses<br />
Return this form with method of payment or copy of purchase<br />
order to:<br />
The <strong>Lincoln</strong> <strong>Electric</strong> Welding School<br />
22801 Saint Clair Avenue<br />
Cleveland, Ohio 44117-1199<br />
Telephone: (216) 383-2259<br />
Fax: (216) 383-8088<br />
email: weldschool@lincolnelectric.com<br />
www.lincolnelectric.com<br />
Personal Information<br />
Name:<br />
Date of Birth (Mo/D/Yr):<br />
Address:<br />
City:<br />
State/Zip:<br />
Telephone: ( )<br />
email:<br />
Vehicle Information<br />
Name:<br />
Date of Birth (Mo/D/Yr):<br />
Employer Information<br />
Name:<br />
Address:<br />
City:<br />
State/Zip:<br />
Telephone: ( )<br />
Fax:<br />
Method of Payment<br />
NOTE: CANNOT ACCEPT CASH<br />
Payable To: The <strong>Lincoln</strong> <strong>Electric</strong> Company<br />
Credit Order<br />
Check Money Order (U.S. Fund Only)<br />
REGISTRATION<br />
Visa MasterCard Purchase Order<br />
(U.S. fund only)<br />
Card Holder Information<br />
Name: / /<br />
(As printed on card)<br />
Signature:<br />
Account #:<br />
Expiration Date (Mo/Yr):<br />
Student Signature: date:<br />
Registrar Signature: date:<br />
41
REGISTRATION<br />
42<br />
Continuing Education – Welding School Information<br />
The following additional information applies to the<br />
<strong>Lincoln</strong> <strong>Electric</strong> Welding School attendees.<br />
Age<br />
All participants must be 18 years of age or older.<br />
Cafeteria<br />
The cafeteria is available to students between the hours<br />
of 7:30 to 8:00 a.m. and between 10:50 and 11:20 a.m.<br />
Welding<br />
No welding or grinding will be allowed when the blowers<br />
are “OFF”. Welding is restricted to the welding “arm” in<br />
the booth. Do NOT weld on the tabletops!<br />
Legal Holidays<br />
The Welding School is open 51 weeks a year. Closed days<br />
are: Good Friday, Memorial Day, 4th of July, Labor Day,<br />
Thanksgiving Day, Christmas Day and New Year’s Day.<br />
Attendance Policy<br />
Students must be in attendance for at least 80% of each<br />
program attempted to successfully complete that<br />
program.<br />
Passing Requirements<br />
During and at the end of each program, written tests and<br />
welding samples will be tested to determine the student’s<br />
ability to successfully complete and pass each program.<br />
Weld samples are tested to AWS, ASME and API welding<br />
codes. Written tests are graded on the following scale:<br />
100 – 90% = A 80 – 89% = B<br />
70 – 79% = C 60 – 69% = D<br />
59% or < = F and will NOT pass the school’s standards.<br />
To File A Grievance<br />
To file a grievance, all students should personally submit<br />
a written complaint to the Manager of <strong>Training</strong> and<br />
schedule an appointment to discuss the complaint.<br />
Spare Time Activities<br />
There are many interesting things to do in Cleveland<br />
during your free time. Cleveland is home to three<br />
professional sports teams. You can enjoy the Cleveland<br />
Orchestra, Rock & Roll Hall of Fame and Museum, and the<br />
Cleveland Art Museum and Gardens. Water sports, live<br />
theater and other entertainment are also available to<br />
enjoy.<br />
If you would like to receive a complete directory of things<br />
to see and do in Cleveland, call the Ohio Tourism and<br />
Travel Bureau at 1-800-BUCKEYE. You can also find<br />
information on the internet at www.cleveland.com.<br />
Refund Policy<br />
A registered student who withdraws before the first class<br />
will not receive a refund of the registration fee deposit.<br />
For students who attend part of a class then withdraw,<br />
refunds shall be made per the Ohio State Board of Career<br />
Colleges and Schools’ policy for “clock hour” programs in<br />
accordance with the following procedures:<br />
1. A student who starts class and withdraws before it<br />
is 15% completed will be obligated for 25% of the<br />
tuition and refundable fees plus the registration fee.<br />
2. A student who starts class and withdraws after it is<br />
15% complete but before it is 25% completed will be<br />
obligated for 50% of the tuition and refundable fees<br />
plus the registration fee.<br />
3. A student who starts class and withdraws after it is<br />
25% complete but before it is 40% completed will be<br />
obligated for 75% of the tuition and refundable fees<br />
plus the registration fee.<br />
4. A student who starts class and withdraws after it is<br />
40% completed will not be entitle to a refund of the<br />
tuition fees.<br />
A student’s withdrawl date used to calculate refunds<br />
shall be the student’s last date of attendance in the class.<br />
Your Diploma - A Source of Pride and Accomplishment<br />
Ask any of the graduates of the <strong>Lincoln</strong> Welding School<br />
about their training. They will tell you <strong>Lincoln</strong> trained<br />
people have practical training as well as theory. <strong>Lincoln</strong><br />
graduates have made a tremendous reputation for the<br />
school and the diploma you will receive will be proof of<br />
your accomplishments.<br />
www.lincolnelectric.com
General Information<br />
Where / When<br />
The Welding School classes and <strong>Technical</strong> <strong>Training</strong><br />
programs are conducted at the <strong>Lincoln</strong> <strong>Electric</strong><br />
Company Global Headquarters in Cleveland, Ohio.<br />
Hours are:<br />
• Welding School 8:00 a.m. – 2:30 p.m.<br />
• <strong>Technical</strong> <strong>Training</strong> 8:00 a.m. – 4:30 p.m.<br />
Safety<br />
All participants will be required to wear safety footwear<br />
and safety glasses with side-shields.<br />
Welding School<br />
• Ankle High Leather Shoes w/ Safety Toes Required.<br />
• If Wearing Glasses, They Must Be the Safety Type.<br />
<strong>Technical</strong> <strong>Training</strong> Programs<br />
We will provide safety gear as needed.<br />
Please Note<br />
<strong>Lincoln</strong> <strong>Electric</strong> has an Emergency Plan in place, which<br />
will be explained to you at the start of the program in the<br />
event that an evacuation of the facility is necessary.<br />
Equipment - Welding School<br />
Locks and lockers are furnished. All other equipment is<br />
the responsibility of the student. Students should furnish<br />
any personal items such as a flashlight, channel locks<br />
and/or helmet. Items such as helmets, lenses, gloves,<br />
leathers and caps are available in the school at special<br />
student prices. If equipment is purchased at the school,<br />
the cost will range from $25.00 to $250.00, depending upon<br />
the number and the type of article purchased. Please<br />
Note The school is not responsible for articles left in<br />
lockers.<br />
Equipment - <strong>Technical</strong> <strong>Training</strong> Programs<br />
Welding accessories like jackets, helmets and gloves will<br />
be provided but you may wish to bring your own.<br />
Included in Course Fee - Welding School<br />
Price of classes includes: training handouts, welding<br />
consumables, steel practice coupons (also stainless steel<br />
and aluminum when applicable) and certificate.<br />
Included in Course Fee - <strong>Technical</strong> <strong>Training</strong> Programs<br />
Price of seminar includes: lunch daily, snack at breaks,<br />
technical books, training handouts, tours, a group dinner<br />
(typically first night of program) and any incidentals.<br />
www.lincolnelectric.com<br />
REGISTRATION<br />
Parking<br />
Participants may use the <strong>Lincoln</strong> <strong>Electric</strong> parking lot, but<br />
must observe our same employee rules:<br />
• Do NOT Park in Areas that are “Reserved”<br />
• Do NOT Park in Areas Painted “Red”<br />
Travel<br />
Please do NOT make any travel arrangements until your<br />
reservation for class has been confirmed. The Cleveland<br />
Hopkins International Airport serves the Cleveland area.<br />
No Smoking<br />
The <strong>Lincoln</strong> <strong>Electric</strong> Company strictly prohibits smoking<br />
on company premises, including the <strong>Lincoln</strong> <strong>Electric</strong><br />
Welding School and training lab facilities and the parking<br />
lot. (Ask instructor for designated smoking area)<br />
Restricted Areas<br />
Unless accompanied by an instructor, ALL areas of the<br />
plant are off limits. Furthermore, the <strong>Lincoln</strong> <strong>Electric</strong><br />
Welding School or training labs should not be occupied<br />
unless accompanied by an instructor.<br />
Personal Conduct<br />
All participants are expected to conduct themselves in a<br />
respectable manner at all times. Misconduct such as<br />
fighting, use of illegal drugs or alcohol, or carrying of<br />
weapons will not be tolerated. Deliberate damage, theft<br />
or any vandalism to tools, equipment or facilities will not<br />
be tolerated. During class, cellular phones and pagers<br />
are asked to be turned off. Appropriate time will be<br />
allotted throughout the course for conducting personal<br />
business.<br />
Personal Business<br />
<strong>Lincoln</strong> phones are for company business and therefore<br />
should not be used for personal calls. Make all personal<br />
calls on the pay phones provided throughout the building.<br />
Cancellation Policy - <strong>Technical</strong> <strong>Training</strong> Programs<br />
An enrollment agreement may be cancelled within five<br />
calendar days of signing, provided the school is notified<br />
of the cancellation in writing. The school shall promptly<br />
refund in full all tuition and fees paid pursuant to the<br />
enrollment egreement. This provision does not apply<br />
when the student has already started classes.<br />
43
HOTEL AND CONTACT INFORMATION<br />
44<br />
For Welding School Attendees<br />
For students staying long term, several residents near the<br />
<strong>Lincoln</strong> <strong>Electric</strong> Welding School have rooms for rent.<br />
Prices range from $40 to $100 per week–room only, no<br />
board. Contact the <strong>Lincoln</strong> <strong>Electric</strong> Welding School for a<br />
list of homes. Make arrangements in advance of your<br />
arrival in Cleveland. Meals are available at nearby<br />
restaurants. <strong>Lincoln</strong> <strong>Electric</strong>’s cafeteria serves noon<br />
meals at a very reasonable price.<br />
For <strong>Technical</strong> <strong>Training</strong> Program Attendees<br />
A block of rooms is reserved at one of the following<br />
hotels for each seminar. After registering online, you must<br />
contact the hotel directly to make your specific room<br />
reservations. <strong>Lincoln</strong> <strong>Electric</strong> has negotiated a<br />
discounted rate for you.<br />
Radisson - Eastlake<br />
35000 Curtis Boulevard<br />
Eastlake, OH 44095<br />
Phone: (440) 953-8000<br />
Fax: (440) 953-1706<br />
Website: www.radisson.com/eastlakeoh<br />
Shuttle service available<br />
Approximately 8 miles from <strong>Lincoln</strong> <strong>Electric</strong><br />
Doubletree Hotel - Cleveland<br />
Downtown/Lakeside<br />
1111 Lakeside Avenue E<br />
Cleveland, OH 44114<br />
Phone: (216) 928-3230<br />
Ask for <strong>Lincoln</strong> <strong>Electric</strong>’s rate. Daily rate includes free hot<br />
breakfast buffet.<br />
MEMORIAL SHOREWAY<br />
9A<br />
9<br />
6<br />
90<br />
E. 222ND ST.<br />
480<br />
2<br />
90<br />
LAKE ERIE<br />
10<br />
CLEVELAND<br />
HOPKINS<br />
AIRPORT<br />
I-X CENTER<br />
80<br />
FREEWAY<br />
INTERCHANGE<br />
U.S. OR STATE HWY.<br />
HOTELS<br />
DIRECT LIMOUSINE BETWEEN<br />
AIRPORT & DESIGNATED HOTELS<br />
2<br />
ST. CLAIR AVE.<br />
237<br />
EUCLID AVE.<br />
10<br />
BABBITT RD.<br />
71<br />
SNOW RD.<br />
OHIO TURNPIKE<br />
BURKE<br />
LAKEFRONT<br />
AIRPORT<br />
71<br />
77<br />
77<br />
THE LINCOLN ELECTRIC COMPANY<br />
22801 ST. CLAIR AVE.<br />
CLEVELAND, OH 44117-1199<br />
216/481-8100<br />
CLEVELAND<br />
21<br />
11<br />
90<br />
2<br />
422<br />
480<br />
ROCKSIDE RD.<br />
EUCLID AVE.<br />
CHAGRIN BLVD.<br />
8<br />
322<br />
Embassy Suites<br />
Cleveland - Downtown<br />
1701 E. 12th Street<br />
Cleveland, OH 44114<br />
Phone: (216) 523-8000<br />
Ask for <strong>Lincoln</strong> <strong>Electric</strong>’s rate. Daily rate includes free hot<br />
breakfast buffet.<br />
Red Roof Inn<br />
I-90 at SR 306 (Exit 193)<br />
4166 State Route 306<br />
Willoughby, OH 44094<br />
Phone: (440) 946-9872<br />
Website: www.redroof.com<br />
Approximately 9 miles from <strong>Lincoln</strong> <strong>Electric</strong><br />
Ask for <strong>Lincoln</strong> <strong>Electric</strong> Rate<br />
Wyndham Playhouse Square<br />
1260 Euclid Avenue<br />
Cleveland, OH 44115<br />
Phone: (216) 615-7500<br />
Fax: (216) 615-3355<br />
Shuttle service available<br />
Approximately 10 miles from <strong>Lincoln</strong> <strong>Electric</strong><br />
CUYAHOGA<br />
COUNTY<br />
AIRPORT<br />
422<br />
271<br />
271<br />
480<br />
12 80<br />
20<br />
90<br />
www.lincolnelectric.com<br />
2<br />
422<br />
13<br />
6<br />
The <strong>Lincoln</strong> <strong>Electric</strong> Company<br />
22801 St. Clair Avenue<br />
Cleveland, OH 44117-1199<br />
The <strong>Lincoln</strong> <strong>Electric</strong> Welding School<br />
Phone: (216) 383-2259<br />
Fax: (216) 383-8088<br />
email: weldschool@lincolnelectric.com<br />
The <strong>Lincoln</strong> <strong>Electric</strong> Company<br />
<strong>Technical</strong> <strong>Training</strong> Department<br />
Phone: (216) 383-2240<br />
Toll Free: (886) 635-4709<br />
Fax: (216) 383-8025<br />
email: training_seminars@lincolnelectric.com<br />
email: schoolinfo@lincolnelectric.com
Arc Welding Process <strong>Training</strong> Materials<br />
The <strong>Lincoln</strong> <strong>Electric</strong> Company is dedicated to the advancement, training and<br />
safe practice of the art and science of arc welding.<br />
One of the main initiatives in this effort is the production and distribution of some<br />
of the most effective training materials in the industry. These materials are made<br />
available for little or no cost to welding instructors and include;<br />
Arc Welding Safety – Materials and Products<br />
No Teacher Left Behind CD’s<br />
• Comprehensive curriculum in SMAW, GTAW, FCAW, SAW, and Oxyfuel.<br />
• AWS EG2.0-95 S.E.N.S.E. Program compatible.<br />
• Modular format for easy customization.<br />
• Includes MS PowerPoint ® presentations, additional talking points, safety<br />
information, troubleshooting, video clips, glossary, sample tests and additional<br />
materials in PDF format.<br />
“Welding Connects Your World” online curriculum<br />
• Developed in conjunction with Team AgEd and the FFA.<br />
• Includes an e-learning course, PowerPoint presentations, facilitator guides,<br />
SAE welding project ideas and educational resources.<br />
• Website designed for individual student or classroom use.<br />
<strong>Technical</strong> Literature and Posters<br />
• “How To/Procedure <strong>Guide</strong>s” on many arc welding topics.<br />
• Order “Welding Instructor’s Educational Resources Handbook” (BK-259) for<br />
samples of all free literature.<br />
• Posters include Careers in Welding, Process Selection Chart,<br />
Welding Positions, Weld Defects, and more.<br />
• Order individually or as the “Educators Poster Pack (BK-296).<br />
For more information, to register or to order visit;<br />
http://www.lincolnelectric.com/community/safety/<br />
www.lincolnelectric.com/teachers<br />
www.agedlearning.com<br />
http://www.lincolnelectric.com/products/litrequest/<br />
http://www.jflf.org/<br />
www.lincolnelectric.com<br />
EDUCATIONAL MATERIALS<br />
www.lincolnelectric.com<br />
Arc Welding Safety<br />
<strong>Guide</strong> for Safe Arc Welding<br />
45
EDUCATIONAL MATERIALS<br />
46<br />
James F. <strong>Lincoln</strong> Foundation<br />
JFLF Overview<br />
The James F. <strong>Lincoln</strong> Arc Welding Foundation is a<br />
non-profit, welding education organization founded in<br />
1936 to promote welding as a better method of joining<br />
metals and to promote welding as a career choice. Today<br />
numerous low cost welding educational textbooks,<br />
videos, DVDs, teaching aids and no cost periodicals and<br />
technical papers are available through the Foundation.<br />
In addition, the JFLF awards over $45,000 in cash and<br />
prizes each year to the winners of its welding design project<br />
contests, as well as the state and national SkillsUSA<br />
welding competition winners. See their website,<br />
www.jflf.org for details on specific contest rules,<br />
regulations and application forms.<br />
The Arc Welding Bookshelf<br />
The James F. <strong>Lincoln</strong> Arc Welding Foundation was<br />
created through a deed of trust “to encourage and<br />
stimulate scientific interest in and scientific study,<br />
research and education in respect of the development<br />
of the arc welding industry through advance in the<br />
knowledge and design and practical application of the<br />
arc welding process.” As a contribution to scientific<br />
progress and to promote industrial progress through<br />
education, the Foundation produces and publishes books<br />
and other educational materials as a non-profit service to<br />
the industry.<br />
www.lincolnelectric.com
James F. <strong>Lincoln</strong> Foundation<br />
Arc Welding Bookshelf<br />
A Few of the Popular Textbooks and Videos<br />
The Procedure Handbook of Arc Welding (PH)<br />
$25<br />
14th Edition<br />
Published by The James F. <strong>Lincoln</strong> Arc Welding Foundation<br />
With over 500,000 copies of previous editions published since 1933, the Procedure Handbook is<br />
considered by many to be the “Bible” of the arc welding industry. The hardbound book contains<br />
over 750 pages of welding information, techniques, procedures, photographs, drawings and charts.<br />
Much of this material has never been included in any other book. A must for all welders,<br />
supervisors, engineers and designers. Many welding instructors will want to use the book as<br />
a reference for all students.<br />
Metals and How to Weld Them (MHW)<br />
2nd Edition<br />
$10<br />
by T.B. JEFFERSON and GORHAM WOODS<br />
This book describes the internal structure of metals and its relation to mechanical and<br />
physical properties and weld ability. This dual purpose textbook and reference manual is written in<br />
non-technical language so students, welders, supervisors, engineers and educators will easily<br />
understand all data. The 400 page book is 6"x9" with gold embossed hard cover.<br />
Arc Welded Projects IV (AP-IV)<br />
$10<br />
Published by The James F. <strong>Lincoln</strong> Arc Welding Foundation<br />
The projects described in this 200 page book represent the range of entries submitted in the<br />
James F. <strong>Lincoln</strong> Arc Welding Foundation Award Programs both as to the type and size of the<br />
project, and the nature of the descriptive information included. Each project is detailed, including<br />
prints and bills of material, so the do-it yourself person can understand and build these helpful<br />
projects. It also provides great ideas for welding school class projects. Arc Welding Projects II and<br />
III also available.<br />
Welding Videos and DVDs<br />
Learn To Weld — The <strong>Lincoln</strong> Way: An excellent visual guide for<br />
shielded metal arc welding. This tape concentrates on the<br />
fundamental techniques of horizontal, vertical up, and overhead<br />
welding. Safety section and technical welding guides included.<br />
Running Time: 18 minutes<br />
ED201 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00<br />
Welding — Making It Happen: An excellent video portraying how<br />
welding affects our daily lives. Great for teachers and career<br />
counselors with students, parents, and the general public.<br />
Produced by N.E.M.A. Running Time: 16 minutes<br />
ED204 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00<br />
Welding Safely — The Way the Pros Do It: Thorough presentation<br />
on general shop safety, hazards in the workplace, and information<br />
on the subject of welding safely. Produced by N.E.M.A. Running<br />
Time: 35 minutes<br />
ED209 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pay $5.00 S. & H. only<br />
www.lincolnelectric.com<br />
EDUCATIONAL MATERIALS<br />
Introduction to Semiautomatic Wire Welding: Provides the<br />
fundamental expertise necessary to successfully apply both<br />
gas-shielded and flux-cored welding wire. Running Time:<br />
41 minutes<br />
ED221 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00<br />
Basic <strong>Electric</strong>ity for Arc Welding: Introduces the beginning<br />
welder to basic component parts and terminology of arc welding.<br />
Running Time: 9 minutes<br />
ED222 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00<br />
Introduction to Inverter Technology: Inverters reflect the trend in<br />
industry for greater efficiency and higher quality welding<br />
machinery with inverters being designed to satisfy that demand.<br />
Running Time: 28 minutes<br />
ED223 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00<br />
Modern Marvels - The History Channel: The DVD covers the<br />
science and art of welding.<br />
EDHC DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $9.98<br />
47
EDUCATIONAL MATERIALS<br />
48<br />
James F. <strong>Lincoln</strong> Foundation<br />
Arc Welding Bookshelf Order Form<br />
ORDER FROM: Educational Resources Division, The <strong>Lincoln</strong> <strong>Electric</strong> Company, P.O. Box 17188, Cleveland, OH 44117<br />
FAX NO. 1-440-354-0453 or 1-800-959-2727 OR www.jflf.org To check on your order, call Book Division – 216-383-2211.<br />
Please print or type your name and address in the space below. Enclose check or money order with your order, do not send cash through the mail.<br />
Name DATE OF ORDER<br />
Address (Cannot deliver to PO Box)<br />
Telephone<br />
City State Zip Fax No.<br />
Method of Payment: (Sorry, No C.O.D. Orders)<br />
CHECK ONE:<br />
❏ Cash Order – Check or Money Order Enclosed, U.S. Funds only.<br />
❏ Make checks payable to: The James F. <strong>Lincoln</strong> Arc Welding Foundation<br />
❏ Credit Card – ❏ ❏ Exp. Date:<br />
Account No.<br />
y<br />
]<br />
MONTH YEAR<br />
Signature as it Appears on Card:<br />
The James F. <strong>Lincoln</strong> Arc Welding Foundation and <strong>Lincoln</strong> <strong>Electric</strong> Company<br />
produce textbooks and teaching aids devoted to furthering knowledge of the<br />
arc welding process, engineering design information, procedural data and skill<br />
development techniques are illustrated and explained in detail. This publishing<br />
effort is provided as a non-profit service to industry and education. Books are<br />
priced accordingly. (Caution Purchasing Agents: Purchase Orders must be<br />
“Check with Order” including UPS charge from chart above.) • Credit card<br />
charge, cash, check or money order MUSTaccompany all orders. Any orders<br />
received without payment will be returned.<br />
CODE/TITLES PRICE COPIES COST<br />
PH – Procedure Handbook $25.00<br />
AP-II – Arc Welded Projects, Vol. II 10.00<br />
AP-III – Arc Welded Projects, Vol. III 10.00<br />
AP-IV – Arc Welded Projects, Vol. IV 10.00<br />
FEG – Fabricators & Erectors 7.00<br />
MHW – Metals and How To Weld Them 10.00<br />
DWS – Design of Welded Structures 22.00<br />
DW – Design of Weldments 15.00<br />
PI – Principles of Industrial Welding 15.00<br />
D417 – Weight of Weld Metal Tables 2.00<br />
TS – Tubular Steel Struct., Theory & Design 24.00<br />
SBL – Weld Steel Bridges 6.00<br />
TIG – Gas Tungsten Arc Weld. <strong>Guide</strong> Book 5.00<br />
C4.200 – GMAW Welding <strong>Guide</strong> 5.00<br />
L – New Lessons in Arc Welding 10.00<br />
H – How to Read Shop Drawings 10.00<br />
IM – Incentive Management 5.00<br />
NA – A New Approach to Ind. Economics 5.00<br />
AC – The Am. Century of John C. <strong>Lincoln</strong> 5.00<br />
LEH-S – <strong>Lincoln</strong> <strong>Electric</strong> - A History, Paper 8.50<br />
D810.17 – Solutions to Design of Weldments 3.50<br />
EDUCATIONAL & DESIGN AIDS<br />
WC-8 – Welding Preheat Calculator 5.00<br />
WC-332 – TIG Calculator Tri Lingual 3.50<br />
LTW1 – Learning to Weld 10 for 5.00<br />
C2.410 – Welding <strong>Guide</strong> 4 for 5.00<br />
JFLF 040404 2009 Edition<br />
www.lincolnelectric.com<br />
Shipping Policy:<br />
1. Continental U.S. Shipping Policy<br />
UPS Shipping<br />
1. All prepaid orders by check use chart below for<br />
UPS charge.<br />
2. Order will ship within 7 days from receipt of<br />
order.<br />
Shipping/Handling<br />
Order Value Per Order<br />
$ 0- 35.99 $ 7.00<br />
$ 36.00- 69.99 $12.00<br />
$ 70.00- 99.99 $15.00<br />
$100.00-149.99 $20.00<br />
$150.00-Over Consult Book Division at<br />
www.jflf.org<br />
2. Outside Continental U.S. Shipping Policy<br />
• Payment must be prepaid in U.S. Funds on all<br />
orders. Please add $15.00 per book for air<br />
parcel post shipment.<br />
COPIES<br />
DVDS<br />
COST<br />
ED-201 DVD – Learn to Weld - The <strong>Lincoln</strong> Way 10.00<br />
ED-204 DVD – Welding - Making It Happen 10.00<br />
ED-209 DVD – Welding Safely Pay S&H only 5.00<br />
ED-221 DVD – Intro. to Semiautomatic Wire Welding 10.00<br />
ED-222 DVD – Basic <strong>Electric</strong>ity for Arc Welding 10.00<br />
ED-223 DVD – Intro. to Inverter Technology 10.00<br />
ED-HC DVD – Modern Marvels The History Channel 9.98<br />
All orders outside of<br />
Continental U.S.<br />
must be prepaid in<br />
U.S. FUNDS ONLY.<br />
Please email for<br />
Shipping/Handling<br />
Charges.<br />
Make checks payable to: The James F. <strong>Lincoln</strong> Arc Welding Foundation<br />
MERCHANDISE TOTAL<br />
SUB TOTAL<br />
SHIPPING/HANDLING $0-35.99/$7<br />
$36-69.99/$12 $70-99.99/$15<br />
$100-149.99/$20<br />
$150-Over/Consult Book Division<br />
SUB TOTAL<br />
TAX Ohio Residents Pay .0775% Tax<br />
Must pay OH tax on handling charges<br />
TOTAL AMOUNT
www.lincolnelectric.com<br />
NOTES<br />
49
NOTES<br />
50<br />
www.lincolnelectric.com
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Contact PHILADELPHIA, PA<br />
(888) 935-3881<br />
WEST VIRGINIA<br />
BARBOURSVILLE 25504-9665<br />
(304) 736-5600<br />
WISCONSIN<br />
MILWAUKEE 53072-0400<br />
(262) 650-9364<br />
CANADA<br />
ALBERTA<br />
CALGARY<br />
(403) 253-9600<br />
(877) 600-WELD(9353)<br />
BRITISH COLUMBIA<br />
VANCOUVER<br />
(360) 693-4712<br />
(866) 867-5180<br />
MARITIMES<br />
NEW BRUNSWICK<br />
(506) 849-4474<br />
MANITOBA /<br />
SASKATCHEWAN /<br />
NORTHWEST ONTARIO<br />
WINNIPEG<br />
(204) 488-6398<br />
ONTARIO<br />
MISSISSAUGA<br />
(905) 565-5600<br />
TORONTO<br />
(416) 421-2600<br />
QUEBEC<br />
MONTREAL<br />
(450) 654-3121<br />
51
ED122 07/11 © The <strong>Lincoln</strong> <strong>Electric</strong> Co. All Rights Reserved.<br />
THE LINCOLN ELECTRIC COMPANY<br />
22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.<br />
PH: +1.216-481-8100 • www.lincolnelectric.com