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2012 Technical Training Guide | Lincoln Electric

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<strong>2012</strong> <strong>Technical</strong> <strong>Training</strong> <strong>Guide</strong><br />

• Welding School • Professional Seminars • Robotics • Educational Materials<br />

www.lincolnelectric.com<br />

Prices, Policies and Dates Subject to Change


INTRODUCTION<br />

2<br />

The <strong>Lincoln</strong> <strong>Electric</strong> Company<br />

The Welding Experts<br />

Welding is everywhere, and <strong>Lincoln</strong> <strong>Electric</strong> has been there since the beginning.<br />

<strong>Lincoln</strong> <strong>Electric</strong> has always been a leader and innovator in the<br />

design and production of arc welding equipment and consumables.<br />

Headquartered in Cleveland Ohio, we are also a worldwide leader in<br />

robotic arc welding systems as well as plasma and oxyfuel cutting<br />

equipment. The catalog you hold in your hands contains some of the<br />

best performing, most well made and tested Welders and<br />

Consumables on the market today.<br />

We are committed to your success. At <strong>Lincoln</strong> <strong>Electric</strong>, we have a<br />

global team of professionally trained <strong>Technical</strong> Sales Representatives,<br />

Application Engineers, and Customer Service Representatives<br />

ready to help you improve quality and productivity, while reducing<br />

costs. And with more than 2,000 Authorized Distributor partners,<br />

no other company is better able to serve your welding and<br />

cutting needs.<br />

Who We Are<br />

The people of the <strong>Lincoln</strong> <strong>Electric</strong> Company strive to meet the goals<br />

set forth by our founders John and James <strong>Lincoln</strong>.<br />

• Make a product you can take pride in, so the customer can too.<br />

• Listen to the people that use your products, and always look for<br />

ways to make it better.<br />

• Lead by design and innovation, and never accept that it can’t<br />

be improved.<br />

• Be The Best.<br />

We’re proud to say that for over 115 years, people have chosen<br />

<strong>Lincoln</strong> <strong>Electric</strong> products. No matter where you work; from a coal<br />

mine to a skyscraper, an oil derrick to your garage, there’s a <strong>Lincoln</strong><br />

<strong>Electric</strong> welder and consumable that can help you make it the best.<br />

Thank you for Choosing <strong>Lincoln</strong> <strong>Electric</strong>!<br />

www.lincolnelectric.com


Table of Contents<br />

TABLE OF CONTENTS<br />

Arc Welding Safety - Materials and Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />

Full Line of Welding Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5<br />

The <strong>Lincoln</strong> <strong>Electric</strong> Welding School<br />

Overview of Welding School . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

Welding School Class Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8<br />

Standard Courses<br />

Introduction to Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9<br />

Basic Plate and Sheet Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10<br />

Pipe Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12<br />

Plasma, Oxyfuel, Alloy and Hardfacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13<br />

Gas Tungsten Arc Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14<br />

Gas Metal Arc Welding - Semiautomatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15<br />

Flux Cored Arc Welding - Semiautomatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16<br />

Comprehensive Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17<br />

Advanced Courses<br />

Motorsports - Basic Materials Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18<br />

Motorsports - Advanced Materials Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19<br />

Basic Submerged Arc Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20<br />

Advanced Submerged Arc Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21<br />

Advanced API Pipe Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22<br />

GTAW (TIG) Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23<br />

CWI Prep Course, Seminar and Exam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24<br />

Qualification and Certification <strong>Training</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25<br />

<strong>Technical</strong> <strong>Training</strong> Programs<br />

Overview of <strong>Technical</strong> <strong>Training</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />

Professional Seminars<br />

Blodgett’s Welding Design Seminar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />

Welding Educator’s Workshop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />

Regional Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />

Distributor <strong>Training</strong> Programs<br />

International Distributor <strong>Training</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />

Field Service Shop <strong>Training</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31<br />

Automation School <strong>Training</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />

Robotics <strong>Training</strong> Programs<br />

Basic Robotic Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33<br />

Advanced Robotic Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34<br />

Robotic Service <strong>Training</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />

WeldPro - Offline Robot Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36<br />

CRAW Prep Course and Exam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37<br />

Registration Information<br />

Online Course Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38<br />

<strong>2012</strong> Enrollment Agreement and Welding School Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40<br />

<strong>2012</strong> Continuing Education Agreement and Welding School Information . . . . . . . . . . . . . . . . . . . . . . . . . . 41-42<br />

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43<br />

Hotel and Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44<br />

Educational Materials<br />

Arc Welding Process <strong>Training</strong> Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45<br />

James F. <strong>Lincoln</strong> Foundation and The Arc Welding Bookshelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-48<br />

www.lincolnelectric.com 3


ARC WELDING SAFETY<br />

4<br />

Arc Welding Safety – Materials and Products<br />

<strong>Lincoln</strong> <strong>Electric</strong> Safety Materials<br />

<strong>Lincoln</strong> <strong>Electric</strong> offers a variety of free training materials on arc<br />

welding safety. Access the following information online:<br />

• Arc Welding Safety brochure (E205)<br />

• Arc Welding Safety poster (E201)<br />

• “Welding Safely - the Way the Pros Do It” (DVD)<br />

• Arc Welding Safety Power Point ® presentation with script<br />

(included on every “Arc Welding Process <strong>Training</strong> Materials” CD)<br />

• OSHA Hexavalent Chromium Standards (MC06-211)<br />

• MSDS Sheets<br />

ANSI Z49.1 Safety Document<br />

The American Welding Society is offering a FREE download of the<br />

American National Standard Institute’s “Safety in Welding, Cutting,<br />

and Allied Processes” document (ANSI Z49.1:2005). This is the<br />

welding industry’s comprehensive reference on safety. This<br />

document is a must for every welding school, fabricator and home<br />

hobbyist. Get your free copy today at www.aws.org/technical/facts.<br />

Environmental Systems for Welding Schools<br />

Some welding applications (welding school booths, welding in<br />

confined spaces, etc.) may warrant additional safety precautions<br />

from welding fumes, such as using fume extraction equipment.<br />

<strong>Lincoln</strong> <strong>Electric</strong> offers a full line of environmental systems for schools<br />

and welding shops. Product solutions vary from single or dual arm<br />

units to multi-arm centralized fume extraction systems. Some of the<br />

advantages of a system by <strong>Lincoln</strong> <strong>Electric</strong> are:<br />

• Expert technical assistance available from one company on all<br />

your welding products – equipment, consumables & fume<br />

extraction.<br />

• Follow OSHA and AWS guidelines.<br />

• Reduce energy costs by indoor recirculation vs. exhausting to<br />

outside.<br />

• Provide source capture using lightweight user-friendly arms.<br />

• Offer working lamp and arc sensor technology options.<br />

• Variable speed fans increase or decrease based on demand.<br />

• Sound-absorbing boxes and in-line duct silencer lesson noise.<br />

• Custom central systems designed to your specific application.<br />

For More Information, Contact:<br />

The <strong>Lincoln</strong> <strong>Electric</strong> Company Automation Division<br />

Phone: 800-833-9353 (WELD) or 216-383-2667<br />

Email: automation@lincolnelectric.com<br />

www.lincolnelectric.com<br />

www.lincolnelectric.com<br />

Arc Welding Safety<br />

<strong>Guide</strong> for Safe Arc Welding


Full Line of Equipment, Consumables and Accessories<br />

Welding Products<br />

<strong>Lincoln</strong> <strong>Electric</strong> is the world leading manufacturer of arc welding<br />

equipment, consumables and accessories for stick, TIG, MIG, flux<br />

cored and submerged arc welding, as well as oxyfuel and plasma<br />

cutting. We manufacture a full line of products for welding schools,<br />

light to heavy duty metal fabricators, maintenance shops, home use,<br />

etc. <strong>Lincoln</strong> <strong>Electric</strong>’s product line includes:<br />

• Welding equipment<br />

• Welding consumables<br />

• Accessory equipment and parts<br />

• Gas apparatus by Harris Products Group<br />

• Environmental systems<br />

Educational Discounts<br />

<strong>Lincoln</strong> <strong>Electric</strong> offers a large discount to welding educational<br />

institutions on our complete line of products. The <strong>Lincoln</strong><br />

Educational Discount is applied through sales to schools by our<br />

network of welding distributors. Contact your local <strong>Lincoln</strong> <strong>Electric</strong><br />

Sales Office, listed on the inside back cover, for more details.<br />

Where to Get More Details<br />

For complete details on all <strong>Lincoln</strong> <strong>Electric</strong> welding products, see our<br />

website at www.lincolnelectric.com and/or request a copy of our<br />

Product Catalog (E1.10). Or contact your local <strong>Lincoln</strong> <strong>Technical</strong> Sales<br />

Representative to discuss the most appropriate <strong>Lincoln</strong> <strong>Electric</strong><br />

products for your particular school or other welding applications.<br />

Table of Contents<br />

FULL LINE OF WELDING PRODUCTS<br />

www.lincolnelectric.com 5


THE LINCOLN ELECTRIC WELDING SCHOOL<br />

6<br />

Overview of Welding School<br />

School Offering<br />

<strong>Lincoln</strong> <strong>Electric</strong> has one of the oldest and most prestigious welding<br />

schools in the United States. Founded in 1917, the school has taught<br />

over 100,000 students from around the world. On staff are seven full<br />

time, professional instructors with a wealth of knowledge and<br />

experience. Many of them also teach courses off-site, as well as<br />

provide track side welding support at the top motorsports racing<br />

events in the U.S., including Indianapolis 500, Daytona 500, etc.<br />

<strong>Lincoln</strong> <strong>Electric</strong>’s Welding School offers a variety of classes, from a 6<br />

week Basic course to an advanced 16 week Comprehensive course,<br />

as well as 1 week classes on specific welding processes,<br />

certification or customized programs. Classes run from 8:00 a.m. –<br />

2:30 p.m. daily, 5 days per week and 50 weeks per year. Students<br />

spend about 20% of their time in the classroom and 80% in the booth<br />

learning to weld. Instructor to student ratio is kept small to provide<br />

plenty of individual help. A large supply of steel plate is provided so<br />

students spend all their time learning to weld, not cutting and<br />

preparing practice coupons.<br />

Benefits of Attending<br />

• Learn and practice welding in a safe working environment.<br />

• Receive a <strong>Lincoln</strong> <strong>Electric</strong> Welding School graduation certificate<br />

upon successful completion of the course.<br />

• Combine your new welding skills with <strong>Lincoln</strong>’s excellent<br />

reputation in the industry for producing quality students to help<br />

improve your chances of landing a great welding job.<br />

• Enjoy a variety of temporary living options close to the school in<br />

safe, secure neighborhoods.<br />

• Network with other students in the welding industry.<br />

www.lincolnelectric.com<br />

Welding Instructors<br />

Joe Kolasa, Manager<br />

Welding School<br />

Alex Tocco<br />

Bill Miller<br />

Lyle Binns<br />

Karl Hoes<br />

Charlie LaRiche<br />

Branden Muehlbrandt,<br />

Southeast Regional<br />

<strong>Training</strong> Specialist,<br />

Mobile, AL Office


<strong>2012</strong> <strong>Lincoln</strong> <strong>Electric</strong> Welding School Schedule<br />

January February March April May June<br />

Tues.<br />

2 9 16 23 30 6 13 20 27 5 12 19 26 2 9 16 23 30 7 14 21 29 4 11 18 25<br />

Date<br />

Class<br />

Basic<br />

Pipe<br />

Alloy<br />

TIG<br />

MIG<br />

Comprehensive Program–16 Weeks<br />

Flux Cored<br />

Basic<br />

Motorsports<br />

Advanced<br />

Motorsports<br />

Table of Contents<br />

THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Basic<br />

Submerged<br />

Arc<br />

Advanced<br />

Submerged<br />

Arc<br />

Advanced<br />

API Pipe<br />

Welding<br />

GTAW (TIG)<br />

Pipe<br />

Introduction<br />

Welding<br />

www.lincolnelectric.com 7<br />

Certification<br />

CWI


THE LINCOLN ELECTRIC WELDING SCHOOL<br />

8<br />

<strong>2012</strong> <strong>Lincoln</strong> <strong>Electric</strong> Welding School Schedule<br />

July August September October November December<br />

Tues.<br />

2 9 16 23 30 6 13 20 27 4 10 17 24 1 8 15 22 29 5 12 19 26 3 10 17<br />

Date<br />

Class<br />

Basic<br />

Pipe<br />

Alloy<br />

TIG<br />

MIG<br />

Comprehensive Program–16 Weeks<br />

Flux Cored<br />

Basic<br />

Motorsports<br />

Advanced<br />

Motorsports<br />

www.lincolnelectric.com<br />

Basic<br />

Submerged<br />

Arc<br />

Advanced<br />

Submerged<br />

Arc<br />

Advanced<br />

API Pipe<br />

Welding<br />

GTAW (TIG)<br />

Pipe<br />

Introduction<br />

Welding<br />

Certification<br />

CWI


Introduction to Welding<br />

Course Description<br />

Designed to instruct welders in welding safety and welding techniques<br />

utilizing various processes like Shielded Metal Arc Welding<br />

(SMAW), Gas Metal Arc Welding (GMAW), Gas Tungsten Arc<br />

Welding (GTAW), and basic oxyfuel cutting (OFC) and plasma cutting.<br />

Course Content<br />

Day 1<br />

Introduction to welding safety and the Fill Freeze and Fast Fill groups<br />

of electrodes. One half of the stick lecture will be today. Weld with<br />

6013 flat and horizontal sheet metal. Weld with 7024-1 flat and horizontal<br />

3/8 to 1/2 inch plate, single pass and three pass.<br />

Day 2<br />

Second half of stick lecture. Cover Fast Freeze (6010 and 6011), and<br />

low hydrogen groups of electrodes. Weld flat and vertical up with<br />

both groups of electrodes.<br />

Day 3<br />

Basic MIG lecture. Weld short arc, globular, spray, pulse spray<br />

and aluminum.<br />

Day 4<br />

Basic TIG lecture. Weld on steel and stainless steel.<br />

Day 5<br />

Aluminum TIG welding. Basic oxyfuel cutting and plasma cutting.<br />

Course starting time is 8:00 a.m. - 2:30 p.m., Monday thru Friday.<br />

www.lincolnelectric.com<br />

THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Course Fee:<br />

$475.00<br />

<strong>2012</strong> Course Dates:<br />

Jan 16 - 20<br />

Apr 9 - 13<br />

May 14 - 18<br />

June 25 - 29<br />

Sept 10 - 14<br />

9


THE LINCOLN ELECTRIC WELDING SCHOOL<br />

10<br />

Basic Plate and Sheet Metal<br />

Course Description<br />

Designed to instruct welders in arc welding safety and the Shielded<br />

Metal Arc Welding process (SMAW - Stick). The course lasts 6<br />

weeks, involving approximately 180 hours of booth instruction,<br />

lecture and practice.<br />

Course Content<br />

Week 1<br />

Introduction to welding safety and electrodes: types, selection,<br />

classification and qualification.<br />

30 Clock Hours: Lab - 25, Class - 5<br />

Week 2<br />

Discussion of power source: types, selection and duty cycle as well<br />

as cable sizing, arc blow and welding symbols.<br />

Week 2 Welding Test<br />

30 Clock Hours: Lab - 26, Class - 4<br />

Week 3<br />

Discussion of electrodes: advantages, limitations, and vertical-up vs.<br />

vertical down in addition to certification and qualification test<br />

training.<br />

30 Clock Hours: Lab - 27, Class - 3<br />

Week 4<br />

Discussion of non-destructive testing, fillet gauge use and weld size<br />

determination as well as a review of low hydrogen electrode<br />

procedures and techniques.<br />

30 Clock Hours: Lab - 28, Class - 2<br />

Week 5<br />

Practicing all of the manipulative arc welding techniques learned<br />

during the prior four weeks.<br />

Week 5 Welding Test. Final Exam and Evaluation.<br />

30 Clock Hours: Lab - 29, Class - 1<br />

Week 6<br />

Introduction to oxyfuel safety and oxyfuel processes: cutting and<br />

welding. Welding done on bevel plates with E7018; stringers vs.<br />

weave.<br />

30 Clock Hours: Lab - 29, Class - 1<br />

www.lincolnelectric.com<br />

Course Fee:<br />

$1,500.00<br />

<strong>2012</strong> Course Dates:<br />

Mar 26 - May 4<br />

May 7 - June 15<br />

June 18 - July 27<br />

July 30 - Sept 7<br />

Sept 10 - Oct 19<br />

Oct 22 - Nov 30


Pipe Welding<br />

Course Description<br />

Designed to instruct welders in arc welding safety and the Shielded Metal Arc<br />

Welding process (SMAW - Stick) of welding pipe either to meet ASME (vertical<br />

up) or API (vertical down) welding code. The course lasts 4 weeks, involving<br />

approximately 120 hours of booth instruction, lecture and practice.<br />

Prerequisites<br />

Students who have not passed the <strong>Lincoln</strong> <strong>Electric</strong> Welding School’s Basic<br />

Plate and Sheet Metal welding course will be required to weld a sample test<br />

plate consisting of vertical and overhead welds with E6010 and E7018<br />

electrodes, which will be evaluated by the instructor before being permitted to<br />

start the course. Students must also specify either ASME or API before the<br />

start of the Pipe Course. Must have thourough knowledge of 6010/7018 welding<br />

electrodes to weld in pipe class.<br />

Course Content<br />

ASME Week 1<br />

Learn fundamentals of ASME pipe welding, which includes 2G, proper fit-up,<br />

joint preparation, tacking, and electrode selection in vertical up welding.<br />

Additionally, comparative techniques like whip vs. drag root pass are discussed<br />

along with testing procedures and grading.<br />

30 Clock Hours: Lab - 28, Class - 2<br />

ASME Week 2<br />

Review 5G, proper fit-up, joint preparation, tacking and electrode selection in<br />

vertical up welding. Review techniques used in the vertical up position. Review<br />

test procedures. Prepare final test.<br />

Week 2 Welding Test<br />

30 Clock Hours: Lab - 28, Class - 2<br />

ASME Week 3<br />

Review 5G, proper fit-up, joint preparation, tacking and electrode selection, in<br />

vertical up welding. Working with 6010 and 7018 electrodes in 5G position. Final<br />

test at end of week.<br />

30 Clock Hours: Lab - 28, Class - 2<br />

ASME Week 4<br />

Discuss 6G and weld troubleshooting, which includes DC- for less burnthrough<br />

and land vs. gap. In addition, AWS, ASME, and API code are explained.<br />

30 Clock Hours: Lab - 29, Class - 1<br />

Please Note: Students must pass welding test to receive diploma.<br />

THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Course Fee:<br />

$1,800.00<br />

<strong>2012</strong> Course Dates:<br />

Jan 2 - Jan 27<br />

Feb 13 - Mar 9<br />

Mar 26 - Apr 20<br />

May 7 - June 1<br />

June 18 - July 13<br />

July 30 - Aug 24<br />

Sept 10 - Oct 5<br />

Oct 22 - Nov 16<br />

www.lincolnelectric.com 11


THE LINCOLN ELECTRIC WELDING SCHOOL<br />

12<br />

Pipe Welding (Con't.)<br />

API Week 1<br />

Learn fundamentals of API pipe welding, which includes 2G, proper fit-up, joint<br />

preparation, tacking and electrode selection in vertical down welding.<br />

30 Clock Hours: Lab - 28, Class - 2<br />

API Week 2<br />

Review 5G, proper fit-up, joint preparation, tacking and electrode selection in<br />

vertical down welding. Review test procedures. Prepare final test.<br />

30 Clock Hours: Lab - 28, Class - 2<br />

API Week 3<br />

Review 5G, proper fit-up, joint preparation, tacking and electrode selection in<br />

vertical down welding using cellulose elctrode for root. Vertical up hot, fill and<br />

cap with low hydrogen electrodes.<br />

30 Clock Hours: Lab - 28, Class - 2<br />

API Week 4<br />

Discuss 6G and troubleshooting, which includes DC- for less burnthrough, and<br />

land vs. gap. In addition, AWS, ASME, and API code are explained as well as<br />

pipe welding joints positioned at a 45° angle using vertical down techniques.<br />

30 Clock Hours: Lab - 29, Class - 1<br />

www.lincolnelectric.com


Plasma, Oxyfuel, Alloy and Hardfacing<br />

Course Description<br />

Designed to instruct welders in welding safety, plasma cutting and<br />

gouging, the oxyfuel process, alloy theory and applications, and<br />

hardfacing. Additionally, various welding processes and techniques<br />

will be discussed as it relates to these topics. The course lasts 2<br />

weeks, involving approximately 60 hours of booth instruction, lecture<br />

and practice.<br />

Course Content<br />

Week 1<br />

• Learn fundamentals of oxy-fuel brazing (OFB) and oxyfuel welding<br />

(OFW). Discuss the use of welding vs. brazing vs. soldering.<br />

• Learn general theory and use of preheating along with hands-on<br />

experience utilizing Tempil sticks.<br />

• Learn the AWS numbering system, selection of proper brazing rods<br />

and fluxes, and troubleshooting of the oxyfuel process.<br />

• In addition to a comparison between carbon arc gouging vs.<br />

plasma arc gouging, discuss the operation of plasma cutting along<br />

with standard troubleshooting and operational techniques.<br />

• Learn fundamentals of metal identification including the AISI &<br />

ASTM designations as well as steel trade names.<br />

• Discuss low carbon, medium carbon, high carbon and alloy steel<br />

chemistry according to AWS D1.1 welding code.<br />

• Determine preheat and discuss carbon equivalent, heat input<br />

(Joules) and heat-treating including tempering, annealing,<br />

normalizing and stress relieving.<br />

• Learn fundamentals of hardfacing and 6 basic types of wear while<br />

using different welding processes: SMAW, FCAW, SAW and OFW.<br />

30 Clock Hours: Lab - 25, Class - 5<br />

Week 2<br />

• Learn fundamentals of cast iron including types of cast iron and<br />

repair procedures utilizing nickel and steel based electrodes as<br />

well as oxyfuel brazing (OFB) for cast iron repair.<br />

• Learn fundamentals of stainless steel including the AISI numbering<br />

system, AWS classification system of electrodes, and carbide<br />

control.<br />

• Use -15, -16, and -17 stainless stick electrodes to perform welds on<br />

stainless steel in all positions.<br />

30 Clock Hours: Lab - 25, Class - 5<br />

www.lincolnelectric.com<br />

THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Course Fee:<br />

$800.00<br />

<strong>2012</strong> Course Dates:<br />

Jan 30 - Feb 17<br />

Mar 12 - Mar 23<br />

Apr 23 - May 4<br />

June 4 - June 15<br />

July 16 - July 27<br />

Aug 27 - Sept 7<br />

Oct 8 - Oct 19<br />

Nov 19 - Nov 30<br />

13


THE LINCOLN ELECTRIC WELDING SCHOOL<br />

14<br />

Gas Tungsten Arc Welding<br />

Course Description<br />

Designed to instruct welders in welding safety and the Gas Tungsten<br />

Arc Welding process (GTAW - TIG). The course lasts 1 week, involving<br />

approximately 30 hours of booth instruction, lecture and practice.<br />

Course Content<br />

• Learn fundamentals of GTAW (TIG) for steel, stainless steel and<br />

aluminum.<br />

• Welding procedures are taught on aluminum, carbon<br />

and stainless steels.<br />

• Welding consists of edge, corner, lap and fillet welds in<br />

all positions.<br />

• Welding is limited to regular thin flat material, which does<br />

not include thick plate, pipe or other irregular shapes.<br />

30 Clock Hours: Lab - 26, Class - 4<br />

Please Note: If a student desires to practice on different types of<br />

welds, and/or materials other than those offered, material must be<br />

provided by student.<br />

www.lincolnelectric.com<br />

Course Fee:<br />

$500.00<br />

<strong>2012</strong> Course Dates:<br />

Jan 2 - 6<br />

Jan 23 - 27<br />

Feb 27 - Mar 2<br />

Apr 9 - 13<br />

Apr 30 - May 4<br />

June 4 - June 8<br />

June 18 - 22<br />

July 30 - Aug 3<br />

Aug 20 - 24<br />

Sept 10 - 14<br />

Sept 24 - 28<br />

Oct 22 - 26<br />

Oct 29 - Nov 2<br />

Dec 3 - 7<br />

Dec 10 - 14<br />

Dec 17 - 21


Gas Metal Arc Welding - Semiautomatic<br />

Course Description<br />

Designed to instruct welders in welding safety and the Gas Metal Arc<br />

Welding process (GMAW - MIG). The course lasts 1 week, involving<br />

approximately 30 hours of booth instruction, lecture and practice.<br />

Course Content<br />

• Learn fundamentals of GMAW (MIG).<br />

• Instruction on the metal arc transfers of short circuiting, globular,<br />

spray arc, pulsed spray arc, Power Mode and Surface Tension<br />

Transfer ® .<br />

• How various shielding gases affect gas metal arc welding.<br />

• Individual booth time will be dedicated to welding on mild steel,<br />

stainless steel and aluminum in all welding positions.<br />

30 Clock Hours: Lab - 26, Class - 4<br />

Please Note: If a student desires to practice on different types of<br />

welds, and/or materials other than those offered, material must be<br />

provided by student.<br />

THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Course Fee:<br />

$475.00<br />

<strong>2012</strong> Course Dates:<br />

Jan 30 - Feb 3<br />

Feb 27 - Mar 2<br />

Mar 26 - 30<br />

Apr 16 - 20<br />

May 14 - 18<br />

May 21 - 25<br />

June 25 - 29<br />

July 9 - 13<br />

July 23 - 27<br />

Aug 6 - 10<br />

Aug 20 - 24<br />

Sept 10 - 14<br />

Sept 17 - 21<br />

Oct 1 - 5<br />

Oct 15 - 19<br />

Oct 29 - Nov 2<br />

Dec 3 - 7<br />

Dec 10 - 14<br />

Dec 17 - 21<br />

www.lincolnelectric.com 15


THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Flux Cored Arc Welding - Semiautomatic<br />

Course Description<br />

Designed to instruct welders in welding safety and the Flux Cored<br />

Arc Welding process (FCAW) for both self-shielded (Innershield ® )<br />

and gas-shielded (Outershield ® and UltraCore ® ) methods. The course<br />

lasts 1 week, involving approximately 30 hours of booth instruction,<br />

lecture and practice.<br />

Course Content<br />

• Learn fundamentals of FCAW Self-Shielded (Innershield ® ).<br />

• Learns fundamentals of FCAW Gas-Shielded (Outershield ® ).<br />

• Weld on 10 gauge through 1 inch thick material in all positions.<br />

• Use a variety of electrodes, wire feeders and power sources.<br />

• Typical joint designs used in construction and shipbuilding are<br />

welded, which consist of fillet, lap, groove and butt welds.<br />

• Final weld tests are on 1 inch bevel plate vertical up with and<br />

without a backin bar.<br />

30 Clock Hours: Lab - 26, Class - 4<br />

Please Note: If a student desires to practice on different types of<br />

welds, and/or materials other than those offered, material must be<br />

provided by student.<br />

16 www.lincolnelectric.com<br />

Course Fee:<br />

$450.00<br />

<strong>2012</strong> Course Dates:<br />

Jan 16 - 20<br />

Feb 27 - Mar 2<br />

Mar 5 - 9<br />

May 7 - 11<br />

July 30 - Aug 3<br />

Aug 13 - 17<br />

Sept 17 - 21<br />

Sept 24 - 28<br />

Oct 8 - 12<br />

Oct 22- 26<br />

Nov 5 - 9<br />

Dec 17 - 21


Comprehensive Program<br />

Course Description<br />

Designed to instruct welders in arc welding safety and all of the<br />

common welding processes. The course lasts 15 weeks and involves<br />

more than 450 hours of hands-on instruction.<br />

Course Content<br />

• Basic Plate and Sheet Metal<br />

(6 weeks)<br />

• Pipe-Stick (ASME or API)<br />

(4 weeks)<br />

• Plasma, Oxy-fuel, Alloy and Hardfacing<br />

(2 weeks)<br />

• Gas Tungsten Arc Welding<br />

(1 week)<br />

• Gas Metal Arc Welding - Semiautomatic<br />

(1 week)<br />

• Flux Cored Arc Welding - Semiautomatic<br />

(1 week)<br />

Please Note: If a student desires to practice on different types of<br />

welds, and/or materials other than those offered, material must be<br />

provided by student.<br />

THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Course Fee:<br />

$5,525.00<br />

<strong>2012</strong> Course Dates:<br />

Mar 26 - July 6<br />

May 7 - Aug 17<br />

June 18 - Sept 28<br />

July 30 - Nov 9<br />

Sept 10 - Dec 21<br />

Oct 22 - Mar 8, 2013<br />

www.lincolnelectric.com 17


THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Motorsports - Basic Materials Program<br />

What Is It?<br />

Five day technical program limited to 15 attendees that is<br />

approximately 30% classroom and 70% hands-on.<br />

The primary focus of this course is on basic motorsports materials<br />

and applications (GMAW, GTAW, Oxyfuel, and Plasma Cutting)<br />

including aluminum and stainless steel. In addition to these concepts,<br />

new technologies will be introduced, which include Waveform<br />

Control Technology ® and Precision TIG ® technology.<br />

Purpose<br />

To enhance your knowledge of current thinking in arc welding safety,<br />

processes, instruction, concepts, equipment and consumables as<br />

well as your welding skills.<br />

Course Content<br />

• Day 1 - Safety and Gas Tungston Arc Welding (TIG)<br />

• Day 2 - Gas Metal Arc Welding (MIG)<br />

• Day 3 - Alloy (metallurgy, identification, classification, preheating)<br />

• Day 4 - Alloy (aluminum and stainless steel)<br />

• Day 5 - Oxyfuel, plasma cutting, open lab and plant tour, and TIG kit<br />

with gas lens parts.<br />

32 Clock Hours: Lab - 27, Class - 5<br />

18 www.lincolnelectric.com<br />

Course Fee:<br />

$650.00<br />

<strong>2012</strong> Course Dates:<br />

Mar 5 - 9<br />

Apr 16 - 20<br />

June 11 - 15<br />

July 23 - 27<br />

Aug 27 - 31<br />

Oct 1 - 5<br />

Nov 5 - 9<br />

Nov 26 - 30


What Is It?<br />

Five day technical program limited to 15 attendees that is<br />

approximately 30% classroom and 70% hands-on.<br />

The primary focus is on advanced motorsports materials and<br />

applications utilizing the Gas Tungsten Arc Welding (GTAW) process<br />

including materials like chrome-moly, inconel, magnesium and<br />

titanium. In addition to these concepts, new technologies will be<br />

introduced, which include Waveform Control Technology ® and<br />

Precision TIG ® technology.<br />

Purpose<br />

To enhance your knowledge of current thinking in arc welding safety,<br />

processes, instruction, concepts, equipment and consumables as<br />

well as your welding skills.<br />

Course Content<br />

• Day 1 - Safety, GTAW (TIG) chrome-moly<br />

• Day 2 - GTAW (TIG) titanium<br />

• Day 3 - GTAW (TIG) inconel<br />

• Day 4 - GTAW (TIG) magnesium<br />

• Day 5 - New products, open lab and plant tour<br />

32 Clock Hours: Lab - 27, Class - 5<br />

THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Motorsports - Advanced Materials Program<br />

Course Fee:<br />

$900.00<br />

<strong>2012</strong> Course Dates:<br />

Jan 16 - 20<br />

Mar 12 - 16<br />

Apr 23 - 27<br />

May 21 - 25<br />

June 18 - 22<br />

Oct 8 - 12<br />

Nov 12 - 16<br />

Dec 3 - 7<br />

www.lincolnelectric.com 19


THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Basic Submerged Arc Welding<br />

Course Description<br />

Designed to instruct welding personnel in arc welding safety and the<br />

submerged arc welding process (SAW). This course lasts 1 week,<br />

involving approximately 30 hours of booth instruction, lecture and<br />

practice. Class size is limited to 7 students.<br />

Course Content<br />

• Arc welding safety for SAW process.<br />

• Learn fundamentals of SAW.<br />

• Conventional SAW systems will be used, including the NA-3,<br />

NA-5, LT-7, DC-600 and DC-1000.<br />

• Weld with single and twin wire equipment systems.<br />

• Wire and flux applications, polarity and troubleshooting of weld<br />

defects are discussed.<br />

Please Note: Specialists will be made available to discuss your<br />

particular needs from equipment and consumables to design.<br />

20 www.lincolnelectric.com<br />

Course Fee:<br />

$500.00<br />

<strong>2012</strong> Course Dates:<br />

Mar 19 - 23<br />

Aug 20 - 24<br />

Nov 5 - 9


Advanced Submerged Arc Welding<br />

Course Description<br />

Designed to instruct welding personnel in arc welding safety and the<br />

submerged arc welding process (SAW) using <strong>Lincoln</strong> <strong>Electric</strong> Power<br />

Wave ® AC/DC advanced submerged arc systems. This course lasts 3<br />

days, involving approximately 18 hours of lecture, booth welding and<br />

practice. Class size is limited to 6 students. Classes start at 8:00 a.m.<br />

until 2:30 p.m. All classes start on Monday and end on Wednesday at<br />

2:30 pm unless stated otherwise.<br />

Course Content<br />

• Arc welding safety.<br />

• Learn to weld with the Power Wave ® AC/DC system – a state-ofthe-art<br />

Waveform Control Technology ® 1000 amp inverter<br />

welding machine. Also covered is the Power Feed ® 10A<br />

Controller.<br />

• Experience firsthand how the Power Wave ® AC/DC system and<br />

Nextweld ® technology can help you gain significant increases in<br />

productivity and quality over conventional SAW technology.<br />

• Wire and flux applications, polarity and troubleshooting of weld<br />

defects are discussed.<br />

Please Note: Specialists will be made available to discuss your<br />

particular needs from equipment and consumables to design.<br />

THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Course Fee:<br />

$300.00<br />

<strong>2012</strong> Course Dates:<br />

Mar 5 - 7<br />

Mar 26 - 28<br />

May 7 - 9<br />

June 25 - 27<br />

Sept 17 - 19<br />

Nov 12 - 14<br />

www.lincolnelectric.com 21


THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Advanced API Pipe Welding<br />

Course Description - Week 1<br />

Designed to instruct welding personnel in arc welding safety and API<br />

vertical down pipe welding. This class specifically relates to butt<br />

joints as well as reinforcement sleeves using cellulosic and low<br />

hydrogen electrodes in accordance with API 1104 code.<br />

Student must supply sleeve. Student will be working with schedule<br />

40 12 inch pipe.<br />

Course Description - Week 2<br />

Designed to instruct welding personnel in arc welding safety and API<br />

vertical down pipe welding. This class specifically relates to Brach<br />

“T” joints using cellulosic and low hydrogen electrodes in<br />

accordance with API 1104 code. The pipe you will be working with is<br />

schedule 40 12 inch.<br />

Prerequisites<br />

Students must have passed the <strong>Lincoln</strong> <strong>Electric</strong> Welding School’s 4<br />

week API course or must show proof of welding experience or take<br />

an API weld test in 5G which will be evaluated by an instructor<br />

before being permitted to start the course. Must have thorough<br />

knowledge of 6010 and 7018 welding electrodes to participate in<br />

this class.<br />

Class is two weeks long, Monday thru Friday, 6 hours per day.<br />

30 hours per week.<br />

60 Clock Hours: Lab - 58, Class - 2<br />

22 www.lincolnelectric.com<br />

Course Fee:<br />

$600.00 Per Week<br />

<strong>2012</strong> Course Dates:<br />

Jan 30 - Feb 10<br />

Apr 23 - May 4<br />

Oct 8 - 19


GTAW (TIG) Pipe<br />

Course Description - Week 1<br />

Designed to instruct welding personnel in arc welding safety and the<br />

welding of the root and hot pass done with the GTAW (TIG) process.<br />

Fill and cap passes done with low hydrogen (Excalibur ® ) stick<br />

electrodes or as student’s ability dictates. GTAW (TIG) all the way out<br />

(root, hot, fill and cap) with carbon steel or stainless steel filler metal<br />

on carbon steel pipe. The material use for week one will be 6 inch<br />

schedule 40 and schedule 80 pipes.<br />

30 Clock Hours: Lab - 28, Class - 2<br />

Course Description - Week 2<br />

Designed to instruct welding personnel in arc welding safety and the<br />

welding of the root pass and hot pass done with the GTAW (TIG)<br />

process. Then fill and cap passes done with low hydrogen<br />

(Excalibur ® ) stick electrodes or as student’s ability dictates. GTAW<br />

(TIG) all the way out (root, hot, fill and cap) with carbon steel or<br />

stainless steel filler metal on carbon steel pipe. The material used for<br />

week two will be 2 inch extra strong pipe.<br />

30 Clock Hours: Lab - 28, Class - 2<br />

Prerequisites<br />

Students who have not passed the <strong>Lincoln</strong> <strong>Electric</strong> Welding School’s<br />

Basic Plate and Sheet Metal Course will be required to weld a<br />

sample test plate consisting of 3 pass vertical up and overhead<br />

welds with 6010 and 7018 electrodes which will be evaluated by an<br />

instructor before being permitted to start course. A basic<br />

understanding of TIG welding is helpful.<br />

Class is two weeks long, Monday thru Friday, 6 hours per day.<br />

30 hours per week.<br />

THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Course Fee:<br />

$550.00 Per Week<br />

<strong>2012</strong> Course Dates:<br />

Jan 30 - Feb 10<br />

Mar 12 - 23<br />

Apr 23 - May 4<br />

June 4 - 15<br />

Aug 27 - Sept 7<br />

Oct 8 - 19<br />

www.lincolnelectric.com 23


THE LINCOLN ELECTRIC WELDING SCHOOL<br />

CWI Prep Course, Seminar and Exam<br />

<strong>Lincoln</strong> <strong>Electric</strong> CWI Prep Course<br />

This is a course taught by the <strong>Lincoln</strong> <strong>Electric</strong> Welding School to give<br />

you an extra week of low cost preparation for the AWS CWI Seminar<br />

and Exam. Included in the program are demonstrations/discussions<br />

of the various welding processes, including but not limited to<br />

metallurgy, discontinuities, preheat, welding symbols, etc. It is<br />

offered the week before the AWS CWI Seminar. Register for the CWI<br />

Prep Course through the <strong>Lincoln</strong> <strong>Electric</strong> Welding School.<br />

AWS CWI Seminar and Exam<br />

<strong>Lincoln</strong> <strong>Electric</strong> is a host site for the American Welding Society’s<br />

(AWS) Certified Welding Inspector (CWI) seminar and examination.<br />

In the seminar you will be taught by an AWS instructor how to<br />

reference AWS code, examine welds and prepare for the CWI<br />

exam on that following Saturday (proctored by AWS).<br />

Seminar starts at 1:00 p.m. on Sunday. Please register for the seminar<br />

and exam through AWS.<br />

Note: You must register 8 weeks prior to CWI exam date in order to<br />

reserve your spot.<br />

Requirements<br />

Contact <strong>Lincoln</strong> <strong>Electric</strong> Welding School and download CWI packet<br />

from http://www.aws.org/certification/CWI or call AWS at<br />

800-443-9353 ext. 273 to register for exam.<br />

Note: 5 year detailed work history must be completed before testing.<br />

Not a Résumé.<br />

24 www.lincolnelectric.com<br />

Course Fee:<br />

$200.00<br />

<strong>2012</strong> Course Dates:<br />

July 16 - 20<br />

Oct 15 - 19<br />

(Monday through Friday)<br />

Seminar and Exam Fee:<br />

$2,000.00<br />

<strong>2012</strong> Seminar and Exam Dates:<br />

July 22 - 28<br />

Oct 21 - 27<br />

(Sunday through Saturday)<br />

For Information Contact:<br />

The <strong>Lincoln</strong> <strong>Electric</strong> Welding School<br />

216-383-2259<br />

216-383-8088 (fax)<br />

weldschool@lincolnelectric.com


Qualification and Certification <strong>Training</strong><br />

Qualification Test <strong>Training</strong><br />

Shielded Metal Arc Welding<br />

Additional training is available to graduates of the <strong>Lincoln</strong> Basic Plate<br />

and Sheet Metal Welding who wish to take an operator qualification<br />

test for AWS structural code work, and to graduates of the <strong>Lincoln</strong><br />

Pipe Welding Course who wish to take similar tests for ASME<br />

(vertical-up) or API (vertical down) code work. Welders with<br />

equivalent experience may also qualify for this training.<br />

Flux Cored Arc Welding Self Shielded / Gas Shielded<br />

Classes are available to companies and/or individuals who want to<br />

practice welding techniques for passing an operator qualification<br />

test or procedure qualification test. This course is also designed to<br />

give the proper application skills to an instructor for in-plant training<br />

of FCAW-S (Innershield ® ) and/or FCAW-G (UltraCore ® ).<br />

Qualification Test <strong>Training</strong><br />

• AWS Test Semiautomatic Flux Cored Arc Welding Self Shielded<br />

• 3/8” AWS Fillet Test Shielded Metal Arc Welding<br />

• AWS Test Shielded Metal Arc Welding<br />

• ASME Test Shielded Metal Arc Welding<br />

• ASME / API Pipe Welding<br />

• Low Hydrogen Pipe<br />

• API Butt/Branch/Sleeve<br />

Please Note for Qualification Courses<br />

• One week is usually sufficient for anyone with welding experience<br />

in the process being tested.<br />

• Customers must furnish plate of the type to be used in practicing<br />

for the qualification tests.<br />

• The cost of testing ranges from $150.00 to $300.00 for AWS, ASME<br />

or API codes and is paid directly to an independent testing<br />

laboratory where the test sample is taken. Actual test costs vary<br />

throughout the country depending upon the facility.<br />

<strong>Training</strong> / Certification<br />

The <strong>Lincoln</strong> <strong>Electric</strong> Welding School can meet your needs for<br />

customized training and/or certification at <strong>Lincoln</strong> <strong>Electric</strong> Corporate<br />

in Cleveland, Ohio or at your particular location.<br />

Please Note: Actual testing done by an independent testing facility.<br />

THE LINCOLN ELECTRIC WELDING SCHOOL<br />

Course Fees:<br />

AWS Test Semiautomatic FCAW $400.00<br />

3/8” AWS Fillet Test-SMAW (stick) $300.00<br />

AWS/ASME Test-SMAW (stick) $300.00<br />

ASME or API Pipe Welding Test $500.00<br />

Low Hydrogen Pipe Welding Test $500.00<br />

(certification fee extra)<br />

TIG, MIG, FCAW $500.00<br />

<strong>2012</strong> Course Dates:<br />

Jan 23 - 27<br />

Mar 12 - 16<br />

Mar 19 - 23<br />

Apr 16 - 20<br />

Tues May 29 - June 1<br />

June 4 - 8<br />

June 11 - 15<br />

Aug 27 - 31<br />

Tues Sept 4 - 7<br />

Sept 24 - 28<br />

Oct 1 - 5<br />

Oct 29 - Nov 2<br />

Dec 3 - 7<br />

www.lincolnelectric.com 25 25


TECHNICAL TRAINING PROGRAMS<br />

26<br />

Overview of <strong>Technical</strong> <strong>Training</strong><br />

<strong>Training</strong> Offering<br />

<strong>Lincoln</strong> <strong>Electric</strong> has a long history of providing customers with expert<br />

training on our various products, as well as general arc welding<br />

fundamentals. Our technical trainers have many years of experience<br />

in the welding industry and a very comprehensive knowledge of<br />

<strong>Lincoln</strong> <strong>Electric</strong> products and welding processes. They also have<br />

backgrounds in technical sales and/or technical support.<br />

<strong>Lincoln</strong> <strong>Electric</strong>’s <strong>Technical</strong> <strong>Training</strong> group offers a variety of<br />

seminars and workshops, ranging from basic welding fundamentals<br />

training to high level programs on welding design issues, Nextweld ®<br />

Technologies, etc. We conduct various “train the trainer” seminars<br />

for welding educators. We also provide training for our authorized<br />

distributors who are at all levels of experience. Programs are held<br />

at both our headquarters in Cleveland, Ohio and in the field. Students<br />

spend about 50% classroom time and 50% hands-on lab time.<br />

Also included are tours of <strong>Lincoln</strong> <strong>Electric</strong>’s manufacturing and<br />

R&D facilities.<br />

The <strong>Technical</strong> <strong>Training</strong> group also produces state-of-the-art training<br />

curriculums and materials for teaching arc welding. Many of this is<br />

available at a “no charge” basis for welding instructors, including<br />

our “No Teacher Left Behind” educational support program.<br />

www.lincolnelectric.com<br />

<strong>Technical</strong> Trainers<br />

Carl Peters,<br />

Director of <strong>Training</strong><br />

Dan Klingman<br />

Jason Schmidt Adam Webb<br />

Ashley Webel Brielle Kincaid<br />

Vicki Wilson,<br />

Registration<br />

Branden Muehlbrandt,<br />

Southeast Regional<br />

<strong>Training</strong> Specialist,<br />

Mobile, AL Office


Blodgett’s Welding Design<br />

Course Fee:<br />

$595.00<br />

<strong>2012</strong> Course Dates:<br />

Apr 24 - 27<br />

June 19 - 22<br />

Oct 16 - 19<br />

www.lincolnelectric.com<br />

TECHNICAL TRAINING PROGRAMS<br />

Blodgett Seminars<br />

For over 50 years, more than 15,000 engineers have attended the Blodgett<br />

seminars. This program is for those responsible for reducing costs, improving<br />

productivity/quality through the efficient design of steel weldments for metal<br />

product applications including machine tools, transportation, material<br />

handling, agricultural and construction equipment, structural steel, etc.<br />

What’s on the Agenda?<br />

Intensive 3-1/2 day program conducted by welding/design experts on topics<br />

essential to steel weldment design for structure and manufactured products,<br />

including:<br />

• Basics of Welded Connections • Welding Metallurgy and Cracking<br />

• How to Determine Weld Size • Distortion Causes and Cures<br />

• Details of Welded Connections • Case Studies<br />

• Principle of Connection Design • Nondestructive Testing of Welds<br />

• Design for Torsional Loading • Cost Reduction Ideas<br />

• Design for Shock Loading • AWS and AISC Codes<br />

• Design for Fatigue Loading • Welding Processes<br />

• Introduction to Fracture Mechanics • Welding Demonstrations<br />

• How to Obtain Ductile Behavior • Tour of <strong>Lincoln</strong>’s Machine Division<br />

Seminar Leader<br />

Duane K. Miller, Sc.D., P.E.<br />

Manager, Engineering Services and Welding Design Consultant<br />

Duane Miller is currently Chair of AWS D1 Structural Welding Code<br />

Committee. He is a former chair of the Seismic Welding Subcommittee<br />

and former co-chair of AASHTO-AWS D1.5 Bridge Welding Code<br />

Committee. He has lectured and conducted seminars around the<br />

world and has received numerous awards for his accomplishments.<br />

He has authored many papers and magazine articles, as well as two<br />

handbooks, on various aspects of welding technology.<br />

27


TECHNICAL TRAINING PROGRAMS<br />

28<br />

Welding Educator’s Workshop<br />

Who’s It For?<br />

This course is geared for welding instructors. It is also open to end<br />

users and distributors who want a comprehensive overview of the<br />

main arc welding processes and update of the latest technologies<br />

in each.<br />

What Is It?<br />

A four and a half day seminar limited to 24 attendees that is<br />

approximately 60% classroom and 40% hands-on.<br />

The course focuses on welding safety and the four basic welding<br />

processes (SMAW, GMAW, GTAW, & FCAW) The objectives are to<br />

improve attendees’ process knowledge and skills both in the<br />

classroom and in the lab, as well as an update on the latest welding<br />

technologies for each process. Emphasis will be placed on <strong>Lincoln</strong><br />

<strong>Electric</strong>’s Nextweld ® advanced technologies. Other topics include<br />

the oxyfuel process, plasma arc cutting, basic metallurgy, and<br />

welding of aluminum and stainless steel.<br />

A breakout session will also be held for all instructors in the class on<br />

why have your own high technology welding training program and on<br />

<strong>Lincoln</strong>’s “No Teacher Left Behind ” educational support program<br />

(including no charge training curriculums, teaching aids, technical<br />

support and product discounts).<br />

What’s Included?<br />

• Morning snack and lunch daily.<br />

• Group dinner one night.<br />

• Manufacturing plant and R&D laboratories tour.<br />

• Hand-out materials including The Procedure Handbook.<br />

• All welding consumables and coupons.<br />

• Certificate and souvenir.<br />

Specialists will be made available to discuss your institution’s<br />

particular needs from equipment and consumables to fume<br />

containment/extraction to course materials/design.<br />

Please Note: Participants are encouraged to bring their own welding<br />

equipment for best hands-on welding experience.<br />

www.lincolnelectric.com<br />

Course Fee:<br />

$200.00<br />

<strong>2012</strong> Course Dates:<br />

July 9 - 13


Regional Programs<br />

Regional Programs<br />

<strong>Lincoln</strong> <strong>Electric</strong> conducts several training seminars at various<br />

locations around North America that have been arranged by our<br />

local District Sales offices. Courses vary in length from 1/2 day to one<br />

week. These programs cover various topics, including, but not limited<br />

to, State Welding Educator Workshops, Nextweld ® technology<br />

seminars, Power Wave ® AC/DC 1000 ® seminars, Distributor <strong>Training</strong><br />

programs and Service School programs.<br />

Requirements<br />

Depending upon the course, there may be minimum attendance<br />

and/or fee requirements.<br />

For more information on course dates and type(s) of training<br />

being provided locally, please contact your <strong>Lincoln</strong> <strong>Electric</strong><br />

District Sales office.<br />

www.lincolnelectric.com<br />

TECHNICAL TRAINING PROGRAMS<br />

Regional Programs<br />

Contact the <strong>Lincoln</strong> <strong>Electric</strong> District<br />

Sales office nearest you. See back of<br />

this brochure for a complete office listing<br />

with locations and phone numbers.<br />

29


TECHNICAL TRAINING PROGRAMS<br />

30<br />

International Distributor <strong>Training</strong><br />

What Is It?<br />

A four week comprehensive distributor training program<br />

covering general process information for the five main arc<br />

welding processes; stick, TIG, MIG, flux cored and submerged<br />

arc. Also includes extensive product knowledge<br />

training for the <strong>Lincoln</strong> <strong>Electric</strong> products related to each of<br />

these processes. In addition, there is considerable<br />

practice time for participants to improve their arc welding<br />

skills with each process. The program is 50% classroom<br />

instruction and 50% hands-on product set-up and welding<br />

or tours.<br />

Who’s It For?<br />

This course is geared for <strong>Lincoln</strong> <strong>Electric</strong>’s international<br />

distributors of all experience levels. Other topics include<br />

arc welding safety, basic electricity and welder components,<br />

plasma arc cutting, basic metallurgy for welding of<br />

common low alloy and high alloy materials (aluminum,<br />

stainless steel, hardfacing and cast iron), fume extraction<br />

and machine troubleshooting. In addition, there will be<br />

tours of <strong>Lincoln</strong> <strong>Electric</strong>’s plant facilities. Also covered will<br />

be <strong>Lincoln</strong>’s international sales and service support<br />

What is Included?<br />

Included in the registration fee:<br />

• Coffee and Danishes and Lunch Daily<br />

• One Night’s Dinner and Entertainment per Week<br />

• Hand-out <strong>Training</strong> Materials<br />

• All Welding Consumables and Coupons<br />

• Certificate and Souvenir<br />

<strong>2012</strong> Course Dates:<br />

September 4 - 14 Basic Distributor <strong>Training</strong><br />

September 17 - 28 Advanced Distributor<br />

and Customer <strong>Training</strong><br />

For Reservations Contact:<br />

Dajana Talan – International Sales Department<br />

Phone: 216-383-2673<br />

email: dajana_talan@lincolnelectric.com<br />

What is the Daily Schedule?<br />

Week One<br />

• Orientation to <strong>Lincoln</strong> <strong>Electric</strong>and U.S.<br />

• Welding safety<br />

• Plant Tours<br />

• Basic <strong>Electric</strong>ity - Types of Power Sources<br />

• Basic Welding Processes (SMAW, GTAW, GMAW, FCAW,<br />

SAW) and Equipment for Each Process<br />

• Hands-on Welding with Each Process<br />

• Fume Extraction Products<br />

Week Two<br />

• Basic Welding Processes and Equipment Continued<br />

• Plasma Cutting Process and Equipment<br />

• Basic Troubleshooting<br />

• Sales and Service Support for International Distributors<br />

• <strong>Lincoln</strong> <strong>Electric</strong> Website Overview<br />

Week Three<br />

• Metallurgy<br />

• Nextweld ® Technologies<br />

• Advanced Equipment and Consumables<br />

• Subarc Systems (Single and Mulitple Arc)<br />

• Flux Recovery Systems<br />

• Applications<br />

- Pressure Vessels<br />

- LNG Tanks<br />

- Pipe<br />

Week Four<br />

• Pipelines<br />

• Alloy Products/Hardfacing<br />

• Weld Quality and Testing<br />

• Consumables Quality System and Certification<br />

• Final Exam - Product Sales Presentation by each class<br />

participant to instructors and classmates.<br />

www.lincolnelectric.com


Field Service Shop <strong>Training</strong><br />

What Is It?<br />

<strong>Lincoln</strong> <strong>Electric</strong> offers a variety of training courses for our<br />

network of authorized field service shops. The courses vary<br />

from three to five days and cover detailed instruction on<br />

how to troubleshoot and repair various <strong>Lincoln</strong> <strong>Electric</strong><br />

welding equipment. They also include discussions on basic<br />

electricity and welder components, basic circuitry and<br />

theory of operation. In addition there are instructions on<br />

using <strong>Lincoln</strong> <strong>Electric</strong>’s Service Navigator software and<br />

completing warranty repair claims. The classes are<br />

approximately 50% classroom instruction and 50%<br />

hands-on demonstrations and practice in the repair lab.<br />

The courses are offered at both our world headquarters in<br />

Cleveland, Ohio and at various District Sales Office<br />

locations throughout North America.<br />

Who’s It For?<br />

These course are intended for the service and repair<br />

personnel at all authorized field service locations. Courses<br />

vary from standard training for newer, less experienced<br />

technicians, to advanced training on high technology<br />

products and robotics for veteran technicians. New<br />

product courses are also offered to keep your shop<br />

updated on the latest <strong>Lincoln</strong> <strong>Electric</strong> equipment.<br />

<strong>2012</strong> COURSE DATES<br />

All Registration For <strong>Lincoln</strong> <strong>Electric</strong> Service School is Online. Go To:<br />

www.lincolnelectric.com or www.mylincolnelectric.com<br />

Go To: Education Center; Select: Service School; Click: Online Class Registration “View”.<br />

www.lincolnelectric.com<br />

TECHNICAL TRAINING PROGRAMS<br />

For Complete Information Go To:<br />

www.lincolnelectric.com or<br />

www.mylincolnelectric.com<br />

Go To: Education Center; Select: Service School<br />

Instructors<br />

Dave Hall Charlie McArthur<br />

Standard<br />

(4 Days)<br />

Jan 24-27<br />

April 17-20<br />

Cleveland, OH<br />

Cleveland, OH<br />

Tue – Fri<br />

Tue – Fri<br />

Aug 21-24 Cleveland, OH Tue – Fri<br />

Oct 23-26 Cleveland, OH Tue – Fri<br />

Advanced Jan 30-Feb 2 Cleveland, OH Mon – Thur<br />

(4 Days) April 23-26 Cleveland, OH Mon – Thur<br />

Aug 27-30 Cleveland, OH Mon – Thur<br />

Oct 29-Nov 1 Cleveland, OH Mon – Thur<br />

Robotics April 16-20 Cleveland, OH Mon – Fri<br />

(5 Days) Oct 8-12 Cleveland, OH Mon – Fri<br />

Power Wave ® Course <strong>Training</strong> Class Course <strong>Training</strong> Class<br />

Name Date Location Days Name Date Location Days<br />

Jan 10-12<br />

Mar 6-8<br />

Orlando, FL<br />

Sacramento, CA<br />

Tue – Thur<br />

Tue – Thur<br />

May 1-3 Cleveland, OH Tue – Thur<br />

LASF June 5-7 Trois-Rivieres, CAN Tue – Thur<br />

PRODUCT June 19-21 Moline/Davenport, IA Tue – Thur<br />

UPDATE July 24-26 Calgary, CAN Tue – Thur<br />

(3 Days) Aug 14-16 Salt Lake City, UT Tue – Thur<br />

Sept 11-13 Atlanta, GA Tue – Thur<br />

Nov 13-15 Dallas, TX Tue – Thur<br />

Dec 4-6 Cleveland, OH Tue – Thur<br />

Feb 21-23 Los Angeles Tue – Thur<br />

Technology Mar 27-29 Baton Rouge Tue – Thur<br />

(3 Days) Apr 11-13 Cleveland, OH Wed – Fri<br />

Oct 3-5 Cleveland, OH Wed – Fri<br />

Standard (4 Days) ............................................................$225.00<br />

Advanced (4 Days) ..........................................................$225.00<br />

Robotics (5 Days) ................................................Visit Website*<br />

LASF Product Update (3 Days) Cleveland ....................$200.00<br />

LASF Product Update (3 Days) All Other Cities ..........$250.00<br />

Power Wave ® Technology (3 Days) ..............................$200.00<br />

*http://mylincolnelectric.com/LEExtranet/Automation/AutomationService<strong>Training</strong>AU2.pdf<br />

Any Questions?<br />

Contact our Service School Coordinator at:<br />

(216) 383-2310<br />

or (888) 935-3877<br />

31


TECHNICAL TRAINING PROGRAMS<br />

32<br />

Automation School <strong>Training</strong><br />

Course Offerings/Prerequisites<br />

All courses are conducted in a lecture-lab format. Since seating<br />

capacity is limited, early registration is advised. Students attending<br />

any Advanced Robotic Programming Course are expected to have<br />

successfully completed the Basic Robotic Programming Course.<br />

Transportation will be furnished to and from <strong>Lincoln</strong> each day only to<br />

the <strong>Lincoln</strong> authorized hotel (Cleveland schools only). If you are staying<br />

in another location you will be responsible for your own transportation.<br />

If you are attending our Power Wave ® or Robotic Service Shop<br />

Courses, we suggest that you take the Entry Level Standard Course<br />

Exam found at the <strong>Lincoln</strong> <strong>Electric</strong> website. This exam will evaluate<br />

your electrical skill level necessary to pass the course. The Standard<br />

Level Test can be found on the Service School page:<br />

http://www.lincolnelectric.com/en-us/education-center/seminars-andworkshops/Pages/service-school.aspx.<br />

<strong>2012</strong> COURSE DATES<br />

Course <strong>Training</strong> Class<br />

Name Dates Location Days Prerequisite<br />

Basic Robotic Programming * Weekly (Non-Holiday) Cleveland, Ohio Monday - Wednesday None<br />

Advanced Robotic Jan 30 - Feb 3 Cleveland, Ohio Monday - Wednesday Basic<br />

Programming April 30 - May 4<br />

Sept 17 - Sept 21<br />

Nov 5 - Nov 9<br />

Robotic Service <strong>Training</strong> April 16 - April 20 Cleveland, Ohio Monday - Friday Basic<br />

Oct 8 - Oct 12<br />

CRAW Seminar and Exam Feb 27 - March 2 Cleveland, Ohio Monday - Friday Basic<br />

Oct 22 - Oct 26<br />

WeldPro <strong>Training</strong> Per Specific Customer Quote Cleveland, Ohio TBD Basic/Advanced<br />

Basic Robotic Programming (3 days) .................................... $1,400.00<br />

Each additional day .............................................................. $400.00<br />

Advanced Robotic Programming ............................................ $2,800.00<br />

Robotic Service <strong>Training</strong> .......................................................... $1,500.00<br />

CRAW Seminar and Exam.......................................................... $2,200.00<br />

WeldPro <strong>Training</strong> ...................................................................... $4,800.00<br />

Note - * Additional options training will be<br />

covered on Thursday and Friday of the training<br />

week. Check Availability of Basic <strong>Training</strong> Program<br />

During Holiday Weeks (Typically no class).<br />

Any Questions?<br />

Contact our Automation School<br />

Coordinator at: (888) 935-3878<br />

All Registration For <strong>Lincoln</strong> <strong>Electric</strong> Automation School <strong>Training</strong> Is Via Phone At 1-888-935-3878<br />

A confirmation email will be sent once registration is complete. Please note that classes fill up quickly. Register at least<br />

6 weeks in advance of the course start date in order to assure the best chance of getting into the class of your choice.<br />

Registration will be closed 4 days prior to the start date. Courses will be held if three or more students enroll. All<br />

cancellations must be done via email at least 10 days prior to the class start date. Any cancellations with less than one<br />

week notice from the course start date will be charged the course fee.<br />

www.lincolnelectric.com


Basic Robotic Programming<br />

Course Duration<br />

The duration is 3 days.<br />

Frequency of course offering Weekly Monday-Wednesday<br />

If you have purchased additional options such as positioning<br />

equipment, Touch Sensing, and Thru-Arc-Seam-Tracking, you will<br />

be scheduled for 1-2 additional days for these options.<br />

Robotic Programming <strong>Training</strong> Course Prerequisites<br />

The robotic programming training course is conducted on a combination<br />

lecture-laboratory basis. Typically, students are grouped (2) per<br />

robot and work as a team in performing the hands-on exercises. The<br />

course is intensive. Students attending are expected to have some<br />

experience in one or more of the following:<br />

Welding, <strong>Electric</strong>al, Computer, C.N.C<br />

Prior robot programming experience is a plus. Assignments are made<br />

which require some evening study. The proper selection of the<br />

employees to be trained and their interest in being trained are critical<br />

success factors in any robot installation.<br />

Students should have experience in GMAW and welding processes.<br />

The basic robot programming class is geared towards programmers<br />

responsible for maintaining their systems.<br />

Course Objectives<br />

Participants will be able to:<br />

• Safety precautions while programming and operating the<br />

robot system.<br />

• Fundamental of teach pendant and arc tool programming<br />

language.<br />

• Structured programming language techniques and edit<br />

commands.<br />

• Instructional commands and menu structure.<br />

• Operator controls and indicators on the teach pendant and<br />

operator panel.<br />

• Correct positioning of the robot using the teach pendant and<br />

various motion types.<br />

• Welding program structure and operation including straight line,<br />

circles, and weaving fundamentals.<br />

• Proper editing procedures and programs commands and functions.<br />

• Basic error recovery.<br />

• Torch and wrist alignment checks.<br />

• How to setup a Tool Center Point.<br />

• Home program, Zero program.<br />

• Backing up programs to a memory card.<br />

• Setting up a jog frame.<br />

• Wait and timer instructions.<br />

• Program copy, delete, comment and write protect.<br />

• Torch cleaning program (option).<br />

• Password protect (option).<br />

• Turntable (option).<br />

www.lincolnelectric.com<br />

TECHNICAL TRAINING PROGRAMS<br />

Course Fee:<br />

$1,400.00<br />

($400.00 for each additional day)<br />

Any Questions?<br />

Contact our Automation School<br />

Coordinator at: (888) 935-3878<br />

33


TECHNICAL TRAINING PROGRAMS<br />

34<br />

Advanced Robotic Programming<br />

Course Duration<br />

The duration is 5 days. Frequency of course offering 4 times per year<br />

Course Description<br />

A 5-day training program covering advanced tasks and procedures<br />

that an operator, technician, engineer or programmer needs to<br />

maximize productivity and quality with a <strong>Lincoln</strong> /Fanuc-RJ-Series<br />

Robotic Welding System. Class size is limited to 12 participants.<br />

Course Prerequisites<br />

The person attending must have completed the <strong>Lincoln</strong> Automation<br />

Basic Robotic Programming Course.<br />

Course Objectives<br />

• Edit programs while another is running.<br />

• Make temporary adjustments to weld points to compensate for<br />

batch runs.<br />

• Make On-The-Fly changes to weld procedures.<br />

• Copy / Shift programs to new locations to reduce programming time.<br />

• Add explanatory text to programs including Custom alarm<br />

messages.<br />

• Full controller memory backup and restore.<br />

• Use tool offset utility to minimize programming when changing to<br />

new style of torch.<br />

• Use Find, Replace, Copy and Paste commands.<br />

• Setup the Reference Position Utility to establish a safe position for<br />

the robot.<br />

• Change weld procedures in the middle of weld.<br />

• Monitor weld command and feedback signals.<br />

• Use Test Cycle to speed up the programming testing process.<br />

• Use logic instructions to simplify programming of parts with<br />

multiple, similar weld joints.<br />

• Setup/incorporate a User Frame into programming.<br />

• Fast Start.<br />

Main Topics:<br />

Technologies<br />

• Waveform Control Technology ®<br />

• Digital Communications<br />

• Synergic<br />

• Adaptive Loop<br />

Modes of Metal Transfer<br />

• Short-Arc Transfer<br />

• Globular Transfer<br />

• Axial Spray Transfer<br />

• Pulsed Spray Metal Transfer<br />

• Surface Tension Transfer ® (STT ® )<br />

• Power Mode<br />

• RapidArc <br />

• Pulse-on-Pulse ®<br />

• Tandem MIG ®<br />

• Synchronized Tandem MIG ®<br />

www.lincolnelectric.com<br />

Course Fee:<br />

$2,800.00<br />

<strong>2012</strong> Course Dates:<br />

Jan 30 - Feb 3<br />

Apr 30 - May 4<br />

Sept 17 - 21<br />

Nov 5 - 9<br />

Any Questions?<br />

Contact our Automation School<br />

Coordinator at: (888) 935-3878<br />

Effects of Variables<br />

• Torch angles<br />

• Various shielding gases<br />

• Current Density<br />

• Electrode Efficiency<br />

• Deposition Rate<br />

• Electrode Extension and Contact To Work<br />

Distance (CTWD)<br />

Recognition and Recovery from Common Weld<br />

Discontinuities<br />

• Porosity<br />

• Spatter<br />

• Undercut<br />

• Incomplete Fusion / Inadequate Penetration<br />

• Incorrect weld shape and size<br />

Basic System Maintenance


Robotic Service <strong>Training</strong><br />

Course Duration<br />

The duration is 5 days<br />

Frequency of course offering 2 times per year.<br />

Course Description<br />

An intensive training program covering schematic level theory,<br />

disassembly and reassembly, as well as electrical troubleshooting on<br />

a Fanuc robot and controller.<br />

This course is intended for persons who must perform electrical and<br />

mechanical maintenance and troubleshooting as well as performing<br />

preventative maintenance.<br />

Prerequisites<br />

Students should have previous training with electrical/electronics,<br />

previous training/or experience in related field involving mechanical<br />

disassembly, repair and assembly.<br />

Daily Schedule<br />

Day 1<br />

Registration and Welcome<br />

Robotic Safety Considerations<br />

Basic Programming Lab<br />

Motion Fundamentals<br />

Program Editing<br />

Weld Programming<br />

Preventative Maintenance<br />

Using a Memory Card to Download/Upload Programs<br />

Day 2<br />

Tool Frame Setup<br />

Setup and Operation of Torchmate Option<br />

Power Wave ® Setup<br />

Operator Stand / Safety Equipment Setup and Operation<br />

Home Program<br />

Zero Program<br />

Day 3<br />

Overview of Robot Controller and Mechanical Arm Unit<br />

Block Diagram-Level Theory of Operation<br />

Schematic-Level Theory of Operation<br />

Disassemble and Detail of Robot Controller<br />

Fault Assessment / Troubleshooting<br />

Day 4<br />

Mastering / Calibration of Robot Arm<br />

Full Controller Memory Backup and Restore<br />

Installing Software<br />

Replacing Motors and Encoders<br />

Day 5<br />

Auxiliary Axis<br />

Local Stop Circuit<br />

Review<br />

www.lincolnelectric.com<br />

TECHNICAL TRAINING PROGRAMS<br />

Course Fee:<br />

$1,500.00<br />

<strong>2012</strong> Course Dates:<br />

Apr 16 - Apr 20<br />

Oct 8 - Oct 12<br />

Any Questions?<br />

Contact our Automation School<br />

Coordinator at: (888) 935-3878<br />

35


TECHNICAL TRAINING PROGRAMS<br />

36<br />

WeldPro – Offline Robot Programming<br />

Course Duration<br />

The duration is 2 days<br />

Frequency of course taught on an as-requested basis<br />

Course Description<br />

WeldPro is FANUC ® Robotics’ plug-in to the Robo<strong>Guide</strong><br />

off-line programming tool, allowing users to simulate a<br />

robotic arc welding process in 3-D space. Driven<br />

exclusively by a FANUC ® Robotics Virtual Robot Controller,<br />

WeldPro is empowered with the most accurate program<br />

teaching tools and cycle time information available in any<br />

simulation package.<br />

A user can easily navigate through WeldPro to create<br />

complete workcells by importing actual tooling and<br />

workpiece CAD files. Anyone familiar with programming a<br />

FANUC ® robot will be able to easily create new weld paths<br />

with proper torch angles and process parameters. All<br />

programs and settings from the virtual workcell can be<br />

transferred to the real robot to decrease installation time.<br />

Prerequisites<br />

The person attending must have completed the <strong>Lincoln</strong><br />

Automation Basic Robotic Programming and System<br />

<strong>Training</strong> Course.<br />

Main Topics<br />

• Software Introduction - Getting started with WeldPro<br />

Robo<strong>Guide</strong> Features<br />

• Creating Workcells<br />

Using the Workcell Creation Wizard<br />

• The Cell Browser<br />

• End of Arm Tooling<br />

• Using the Navigation<br />

Zooming, Panning and rotating the view<br />

• Jogging the Robot<br />

• Using the Move to Quick bar<br />

Move To Retry Function<br />

• Adding Objects using the Cell Browser<br />

Selecting Objects<br />

Using the Objects Property Page<br />

• Working with Fixtures<br />

• Working With Parts<br />

Creating a Robot Program<br />

• Automatic Path Generation (CAD to Path)<br />

Using Features and Segments<br />

• Running a Program<br />

• Using the Virtual Teach Pendant<br />

www.lincolnelectric.com<br />

• Workcell Calibration<br />

• Building a Positioner<br />

Building an Aux Axis<br />

Programming a Positioner<br />

• Defining Coordinated Pairs<br />

Procedure to Use Actual Robot Data<br />

• Using the FANUC ® License Manager<br />

• Setting Weld Angles<br />

• Programming Circles<br />

Any Questions?<br />

Contact our Automation School Coordinator at:<br />

(888) 935-3878


CRAW Prep Course and Exam<br />

The <strong>Lincoln</strong> <strong>Electric</strong> Company is pleased to offer<br />

Certification for Robotic Arc Welding (CRAW) program for<br />

Operators and Technicians. This certification allows<br />

welding personnel employed in various welding sectors<br />

to measure themselves against standards for their<br />

occupation. It also signifies that the CRAW Operator or<br />

Technician has demonstrated the capability of working<br />

with various codes, standards, and specifications. Since<br />

proof of active practice or re-examination is required<br />

every three years, certification also signifies that the<br />

CRAW Operator or Technician is current with the<br />

welding industry.<br />

AWS CRAW Exam<br />

<strong>Lincoln</strong> <strong>Electric</strong> is a host site for the American Welding<br />

Society’s (AWS) Certified Robotic Arc Welder (CRAW)<br />

seminar and examination. In the seminar you will be taught<br />

by a certified instructor how to reference AWS code and<br />

prepare for the CRAW exam. (Proctored by an AWS<br />

Certified Weld Inspector).<br />

Seminar is limited to 8 attendees. You can register for the<br />

seminar and exam through <strong>Lincoln</strong> <strong>Electric</strong> Automation<br />

Division.<br />

Requirements<br />

Contact <strong>Lincoln</strong> <strong>Electric</strong> Automation Division and<br />

download CRAW packet from<br />

http://www.aws.org/certification/CRAW.<br />

Please Note: Detailed work history must be completed<br />

before testing. Not a Résumé.<br />

<strong>Lincoln</strong> <strong>Electric</strong> CRAW Prep Course<br />

This course offered by the <strong>Lincoln</strong> <strong>Electric</strong> Automation<br />

Division gives you an extra 2 days of low cost preparation<br />

for the AWS CRAW exam. Included in the program are<br />

demonstrations/discussions of the various welding<br />

processes, a discussion and review of AWS D16.1-4, and<br />

an overview of practice questions. It is offered the day<br />

before the exam. Register for the CRAW Prep Course<br />

through the <strong>Lincoln</strong> <strong>Electric</strong> Welding School.<br />

www.lincolnelectric.com<br />

TECHNICAL TRAINING PROGRAMS<br />

Course Fee:<br />

$2,200.00<br />

<strong>2012</strong> Course Dates:<br />

Feb 27 - Mar 2<br />

Oct 22 - Oct 26<br />

Any Questions?<br />

Contact our Automation School<br />

Coordinator at: (888) 935-3878<br />

37


REGISTRATION<br />

38<br />

Online Course Registration<br />

Registration Information<br />

Register online for all <strong>Lincoln</strong> <strong>Electric</strong> training courses,<br />

including Professional Seminars, Distributor <strong>Training</strong><br />

Programs, Service School Courses, Robotic <strong>Training</strong><br />

Courses, and Welding School Courses. Register for welding<br />

school online or with registration form in this brochure.<br />

How To Register<br />

Register for all courses with a few simple steps:<br />

Go to the <strong>Lincoln</strong> <strong>Electric</strong> website at<br />

www.lincolnelectric.com.<br />

1. Click EDUCATION CENTER from the home page and<br />

select WELDING SCHOOL.<br />

2. Select a COURSE<br />

3. Select a COURSE DATE<br />

4. Complete the REGISTRATION INFORMATION<br />

1<br />

2<br />

www.lincolnelectric.com<br />

<strong>Technical</strong> <strong>Training</strong>/Welding School Questions?<br />

Contact Vicki Wilson<br />

Phone: (216) 383-2240<br />

email: vicki_wilson@lincolnelectric.com<br />

Service School Questions?<br />

Contact Jennifer Howell<br />

Phone: (216) 383-8325<br />

email: jennifer_howell@lincolnelectric.com<br />

Automation School Questions?<br />

Phone: (888) 935-3878<br />

Exception!<br />

International Distributor <strong>Training</strong> Program<br />

Contact the <strong>Lincoln</strong> <strong>Electric</strong> International Department to<br />

register for this program.<br />

Dajana Talan - International Sales Department<br />

Phone: (216) 383-2673<br />

Fax: (216) 486-1363<br />

email: dajana_talan@lincolnelectric.com<br />

3<br />

4


<strong>2012</strong> Enrollment Agreement<br />

Please select one of the following courses:<br />

For course selection and/or more than one course selection, please<br />

make a copy of this page and indicate your choice.<br />

Classes are in session from 8:00 am to 2:30 pm.<br />

Courses<br />

Basic Plate and Sheet Metal<br />

6 weeks-180 Hrs Total $1,500.00<br />

Advanced Arc Welding<br />

Pipe Choose One ASME API<br />

4 weeks-120 Hrs Total $1,800.00<br />

Plasma, Oxyfuel, Alloy and Hardfacing<br />

2 weeks-60 Hrs Total $800.00<br />

Gas Tungsten Arc Welding (GTAW-TIG)<br />

1 week-30 Hrs Total $500.00<br />

Gas Metal Arc Welding (GMAW-MIG)<br />

1 week-30 Hrs Total $475.00<br />

Flux Cored Arc Welding (FCAW)<br />

1 week-30 Hrs Total $450.00<br />

Comprehensive Program<br />

15 weeks-450 Hrs Total $5,525.00<br />

Includes all above courses.<br />

Course 1st Choice: _____________________________________<br />

Date (Mo/D/Yr): _______________________________________<br />

Course 2nd Choice: ____________________________________<br />

Date (Mo/D/Yr): _______________________________________<br />

Please enclose the following registration fee. To be applied<br />

towards the price of course.<br />

______$500.00 Comprehensive Program<br />

______$300.00 Basic Plate and Sheet Metal<br />

______$300.00 Pipe<br />

______$100.00 All other courses<br />

Return this form with method of payment or copy of purchase<br />

order to:<br />

The <strong>Lincoln</strong> <strong>Electric</strong> Welding School<br />

22801 Saint Clair Avenue<br />

Cleveland, Ohio 44117-1199<br />

Telephone: (216) 383-2259<br />

Fax: (216) 383-8088<br />

email: weldschool@lincolnelectric.com<br />

Student Signature: date:<br />

Registrar Signature: date:<br />

www.lincolnelectric.com<br />

Personal Information<br />

Name:<br />

Date of Birth (Mo/D/Yr):<br />

Address:<br />

City:<br />

State/Zip:<br />

Telephone: ( )<br />

email:<br />

Vehicle Information<br />

Name:<br />

Date of Birth (Mo/D/Yr):<br />

Employer Information<br />

Name:<br />

Address:<br />

City:<br />

State/Zip:<br />

Telephone: ( )<br />

Fax:<br />

Method of Payment<br />

NOTE: CANNOT ACCEPT CASH<br />

Payable To: The <strong>Lincoln</strong> <strong>Electric</strong> Company<br />

Credit Order<br />

Check Money Order (U.S. Fund Only)<br />

REGISTRATION<br />

Visa MasterCard Purchase Order<br />

(U.S. fund only)<br />

Card Holder Information<br />

Name: / /<br />

(As printed on card)<br />

Signature:<br />

Account #:<br />

Expiration Date (Mo/Yr):<br />

39


REGISTRATION<br />

40<br />

Enrollment Agreement – Welding School Information<br />

The following additional information applies to the<br />

<strong>Lincoln</strong> <strong>Electric</strong> Welding School attendees.<br />

Age<br />

All participants must be 18 years of age or older.<br />

Cafeteria<br />

The cafeteria is available to students between the hours<br />

of 7:30 to 8:00 a.m. and between 10:50 and 11:20 a.m.<br />

Welding<br />

No welding or grinding will be allowed when the blowers<br />

are “OFF”. Welding is restricted to the welding “arm” in<br />

the booth. Do NOT weld on the tabletops!<br />

Legal Holidays<br />

The Welding School is open 51 weeks a year. Closed days<br />

are: Good Friday, Memorial Day, 4th of July, Labor Day,<br />

Thanksgiving Day, Christmas Day and New Year’s Day.<br />

Attendance Policy<br />

Students must be in attendance for at least 80% of each<br />

program attempted to successfully complete that<br />

program.<br />

Passing Requirements<br />

During and at the end of each program, written tests and<br />

welding samples will be tested to determine the student’s<br />

ability to successfully complete and pass each program.<br />

Weld samples are tested to AWS, ASME and API welding<br />

codes. Written tests are graded on the following scale:<br />

100 – 90% = A 80 – 89% = B<br />

70 – 79% = C 60 – 69% = D<br />

59% or < = F and will NOT pass the school’s standards.<br />

To File A Grievance<br />

To file a grievance, all students should personally submit<br />

a written complaint to the Manager of <strong>Training</strong> and<br />

schedule an appointment to discuss the complaint. If a<br />

student is not satisfied with the results of the discussion,<br />

he or she has the right to file a formal complaint with the<br />

Ohio State Board at:<br />

The State Board of Career Colleges and Schools<br />

35 East Gay Street, Suite 403<br />

Columbus, OH 43215-3183<br />

Phone: (614) 466-2752<br />

Fax: (614) 466-2219<br />

Toll Free: 1-877-275-4219<br />

<strong>Lincoln</strong> School Number: 71-02-0059T<br />

Spare Time Activities<br />

There are many interesting things to do in Cleveland<br />

during your free time. Cleveland is home to three<br />

professional sports teams. You can enjoy the Cleveland<br />

Orchestra, Rock & Roll Hall of Fame and Museum, and the<br />

Cleveland Art Museum and Gardens. Water sports, live<br />

theater and other entertainment are also available to<br />

enjoy.<br />

If you would like to receive a complete directory of things<br />

to see and do in Cleveland, call the Ohio Tourism and<br />

Travel Bureau at 1-800-BUCKEYE. You can also find<br />

information on the internet at www.cleveland.com.<br />

Refund Policy<br />

A registered student who withdraws before the first class<br />

will not receive a refund of the registration fee deposit.<br />

For students who attend part of a class then withdraw,<br />

refunds shall be made per the Ohio State Board of Career<br />

Colleges and Schools’ policy for “clock hour” programs in<br />

accordance with the following procedures:<br />

1. A student who starts class and withdraws before it<br />

is 15% completed will be obligated for 25% of the<br />

tuition and refundable fees plus the registration fee.<br />

2. A student who starts class and withdraws after it is<br />

15% complete but before it is 25% completed will be<br />

obligated for 50% of the tuition and refundable fees<br />

plus the registration fee.<br />

3. A student who starts class and withdraws after it is<br />

25% complete but before it is 40% completed will be<br />

obligated for 75% of the tuition and refundable fees<br />

plus the registration fee.<br />

4. A student who starts class and withdraws after it is<br />

40% completed will not be entitle to a refund of the<br />

tuition fees.<br />

A student’s withdrawl date used to calculate refunds<br />

shall be the student’s last date of attendance in the class.<br />

Your Diploma - A Source of Pride and Accomplishment<br />

Ask any of the graduates of the <strong>Lincoln</strong> Welding School<br />

about their training. They will tell you <strong>Lincoln</strong> trained<br />

people have practical training as well as theory. <strong>Lincoln</strong><br />

graduates have made a tremendous reputation for the<br />

school and the diploma you will receive will be proof of<br />

your accomplishments.<br />

www.lincolnelectric.com


<strong>2012</strong> Continuing Education<br />

Please select one of the following courses:<br />

For course selection and/or more than one course selection, please<br />

make a copy of this page and indicate your choice.<br />

Classes are in session from 8:00 am to 2:30 pm.<br />

Advanced Courses<br />

Basic Motorsports<br />

1 week Total $650.00<br />

Advanced Motorsports<br />

1 week Total $900.00<br />

Basic Submerged Arc Welding (SAW)<br />

1 week Total $500.00<br />

Advanced Submerged Arc Welding (SAW)<br />

3 days Total $300.00<br />

Advanced API Pipe Welding<br />

2 weeks Total $600.00 per week<br />

GTAW (TIG) Pipe<br />

2 weeks Total $550.00 per week<br />

Introduction to Welding<br />

1 week Total $475.00<br />

<strong>Lincoln</strong>’s CWI Prep Course<br />

1 week Total $200.00<br />

AWS’s CWI Prep Seminar and Exam<br />

1 week + Saturday Total $2,000.00<br />

Qualification Test <strong>Training</strong><br />

AWS Test Semiautomatic - FCAW-S<br />

1 week Total $450.00<br />

3/8” AWS Fillet Test - SMAW (stick)<br />

1 week Total $300.00<br />

AWS/ASME Test - SMAW (stick)<br />

1 week Total $300.00<br />

ASME or API Pipe Welding Test <strong>Training</strong><br />

1 week Total $500.00<br />

Low Hydrogen Pipe Welding Test <strong>Training</strong><br />

1 week Total $500.00<br />

Course 1st Choice: _____________________________________<br />

Date (Mo/D/Yr): _______________________________________<br />

Course 2nd Choice: ____________________________________<br />

Date (Mo/D/Yr): _______________________________________<br />

Please enclose the following registration fee deposit. To be applied<br />

towards the price of course.<br />

______$500.00 Comprehensive Program<br />

______$300.00 Basic Plate and Sheet Metal<br />

______$300.00 Pipe<br />

______$100.00 All other courses<br />

Return this form with method of payment or copy of purchase<br />

order to:<br />

The <strong>Lincoln</strong> <strong>Electric</strong> Welding School<br />

22801 Saint Clair Avenue<br />

Cleveland, Ohio 44117-1199<br />

Telephone: (216) 383-2259<br />

Fax: (216) 383-8088<br />

email: weldschool@lincolnelectric.com<br />

www.lincolnelectric.com<br />

Personal Information<br />

Name:<br />

Date of Birth (Mo/D/Yr):<br />

Address:<br />

City:<br />

State/Zip:<br />

Telephone: ( )<br />

email:<br />

Vehicle Information<br />

Name:<br />

Date of Birth (Mo/D/Yr):<br />

Employer Information<br />

Name:<br />

Address:<br />

City:<br />

State/Zip:<br />

Telephone: ( )<br />

Fax:<br />

Method of Payment<br />

NOTE: CANNOT ACCEPT CASH<br />

Payable To: The <strong>Lincoln</strong> <strong>Electric</strong> Company<br />

Credit Order<br />

Check Money Order (U.S. Fund Only)<br />

REGISTRATION<br />

Visa MasterCard Purchase Order<br />

(U.S. fund only)<br />

Card Holder Information<br />

Name: / /<br />

(As printed on card)<br />

Signature:<br />

Account #:<br />

Expiration Date (Mo/Yr):<br />

Student Signature: date:<br />

Registrar Signature: date:<br />

41


REGISTRATION<br />

42<br />

Continuing Education – Welding School Information<br />

The following additional information applies to the<br />

<strong>Lincoln</strong> <strong>Electric</strong> Welding School attendees.<br />

Age<br />

All participants must be 18 years of age or older.<br />

Cafeteria<br />

The cafeteria is available to students between the hours<br />

of 7:30 to 8:00 a.m. and between 10:50 and 11:20 a.m.<br />

Welding<br />

No welding or grinding will be allowed when the blowers<br />

are “OFF”. Welding is restricted to the welding “arm” in<br />

the booth. Do NOT weld on the tabletops!<br />

Legal Holidays<br />

The Welding School is open 51 weeks a year. Closed days<br />

are: Good Friday, Memorial Day, 4th of July, Labor Day,<br />

Thanksgiving Day, Christmas Day and New Year’s Day.<br />

Attendance Policy<br />

Students must be in attendance for at least 80% of each<br />

program attempted to successfully complete that<br />

program.<br />

Passing Requirements<br />

During and at the end of each program, written tests and<br />

welding samples will be tested to determine the student’s<br />

ability to successfully complete and pass each program.<br />

Weld samples are tested to AWS, ASME and API welding<br />

codes. Written tests are graded on the following scale:<br />

100 – 90% = A 80 – 89% = B<br />

70 – 79% = C 60 – 69% = D<br />

59% or < = F and will NOT pass the school’s standards.<br />

To File A Grievance<br />

To file a grievance, all students should personally submit<br />

a written complaint to the Manager of <strong>Training</strong> and<br />

schedule an appointment to discuss the complaint.<br />

Spare Time Activities<br />

There are many interesting things to do in Cleveland<br />

during your free time. Cleveland is home to three<br />

professional sports teams. You can enjoy the Cleveland<br />

Orchestra, Rock & Roll Hall of Fame and Museum, and the<br />

Cleveland Art Museum and Gardens. Water sports, live<br />

theater and other entertainment are also available to<br />

enjoy.<br />

If you would like to receive a complete directory of things<br />

to see and do in Cleveland, call the Ohio Tourism and<br />

Travel Bureau at 1-800-BUCKEYE. You can also find<br />

information on the internet at www.cleveland.com.<br />

Refund Policy<br />

A registered student who withdraws before the first class<br />

will not receive a refund of the registration fee deposit.<br />

For students who attend part of a class then withdraw,<br />

refunds shall be made per the Ohio State Board of Career<br />

Colleges and Schools’ policy for “clock hour” programs in<br />

accordance with the following procedures:<br />

1. A student who starts class and withdraws before it<br />

is 15% completed will be obligated for 25% of the<br />

tuition and refundable fees plus the registration fee.<br />

2. A student who starts class and withdraws after it is<br />

15% complete but before it is 25% completed will be<br />

obligated for 50% of the tuition and refundable fees<br />

plus the registration fee.<br />

3. A student who starts class and withdraws after it is<br />

25% complete but before it is 40% completed will be<br />

obligated for 75% of the tuition and refundable fees<br />

plus the registration fee.<br />

4. A student who starts class and withdraws after it is<br />

40% completed will not be entitle to a refund of the<br />

tuition fees.<br />

A student’s withdrawl date used to calculate refunds<br />

shall be the student’s last date of attendance in the class.<br />

Your Diploma - A Source of Pride and Accomplishment<br />

Ask any of the graduates of the <strong>Lincoln</strong> Welding School<br />

about their training. They will tell you <strong>Lincoln</strong> trained<br />

people have practical training as well as theory. <strong>Lincoln</strong><br />

graduates have made a tremendous reputation for the<br />

school and the diploma you will receive will be proof of<br />

your accomplishments.<br />

www.lincolnelectric.com


General Information<br />

Where / When<br />

The Welding School classes and <strong>Technical</strong> <strong>Training</strong><br />

programs are conducted at the <strong>Lincoln</strong> <strong>Electric</strong><br />

Company Global Headquarters in Cleveland, Ohio.<br />

Hours are:<br />

• Welding School 8:00 a.m. – 2:30 p.m.<br />

• <strong>Technical</strong> <strong>Training</strong> 8:00 a.m. – 4:30 p.m.<br />

Safety<br />

All participants will be required to wear safety footwear<br />

and safety glasses with side-shields.<br />

Welding School<br />

• Ankle High Leather Shoes w/ Safety Toes Required.<br />

• If Wearing Glasses, They Must Be the Safety Type.<br />

<strong>Technical</strong> <strong>Training</strong> Programs<br />

We will provide safety gear as needed.<br />

Please Note<br />

<strong>Lincoln</strong> <strong>Electric</strong> has an Emergency Plan in place, which<br />

will be explained to you at the start of the program in the<br />

event that an evacuation of the facility is necessary.<br />

Equipment - Welding School<br />

Locks and lockers are furnished. All other equipment is<br />

the responsibility of the student. Students should furnish<br />

any personal items such as a flashlight, channel locks<br />

and/or helmet. Items such as helmets, lenses, gloves,<br />

leathers and caps are available in the school at special<br />

student prices. If equipment is purchased at the school,<br />

the cost will range from $25.00 to $250.00, depending upon<br />

the number and the type of article purchased. Please<br />

Note The school is not responsible for articles left in<br />

lockers.<br />

Equipment - <strong>Technical</strong> <strong>Training</strong> Programs<br />

Welding accessories like jackets, helmets and gloves will<br />

be provided but you may wish to bring your own.<br />

Included in Course Fee - Welding School<br />

Price of classes includes: training handouts, welding<br />

consumables, steel practice coupons (also stainless steel<br />

and aluminum when applicable) and certificate.<br />

Included in Course Fee - <strong>Technical</strong> <strong>Training</strong> Programs<br />

Price of seminar includes: lunch daily, snack at breaks,<br />

technical books, training handouts, tours, a group dinner<br />

(typically first night of program) and any incidentals.<br />

www.lincolnelectric.com<br />

REGISTRATION<br />

Parking<br />

Participants may use the <strong>Lincoln</strong> <strong>Electric</strong> parking lot, but<br />

must observe our same employee rules:<br />

• Do NOT Park in Areas that are “Reserved”<br />

• Do NOT Park in Areas Painted “Red”<br />

Travel<br />

Please do NOT make any travel arrangements until your<br />

reservation for class has been confirmed. The Cleveland<br />

Hopkins International Airport serves the Cleveland area.<br />

No Smoking<br />

The <strong>Lincoln</strong> <strong>Electric</strong> Company strictly prohibits smoking<br />

on company premises, including the <strong>Lincoln</strong> <strong>Electric</strong><br />

Welding School and training lab facilities and the parking<br />

lot. (Ask instructor for designated smoking area)<br />

Restricted Areas<br />

Unless accompanied by an instructor, ALL areas of the<br />

plant are off limits. Furthermore, the <strong>Lincoln</strong> <strong>Electric</strong><br />

Welding School or training labs should not be occupied<br />

unless accompanied by an instructor.<br />

Personal Conduct<br />

All participants are expected to conduct themselves in a<br />

respectable manner at all times. Misconduct such as<br />

fighting, use of illegal drugs or alcohol, or carrying of<br />

weapons will not be tolerated. Deliberate damage, theft<br />

or any vandalism to tools, equipment or facilities will not<br />

be tolerated. During class, cellular phones and pagers<br />

are asked to be turned off. Appropriate time will be<br />

allotted throughout the course for conducting personal<br />

business.<br />

Personal Business<br />

<strong>Lincoln</strong> phones are for company business and therefore<br />

should not be used for personal calls. Make all personal<br />

calls on the pay phones provided throughout the building.<br />

Cancellation Policy - <strong>Technical</strong> <strong>Training</strong> Programs<br />

An enrollment agreement may be cancelled within five<br />

calendar days of signing, provided the school is notified<br />

of the cancellation in writing. The school shall promptly<br />

refund in full all tuition and fees paid pursuant to the<br />

enrollment egreement. This provision does not apply<br />

when the student has already started classes.<br />

43


HOTEL AND CONTACT INFORMATION<br />

44<br />

For Welding School Attendees<br />

For students staying long term, several residents near the<br />

<strong>Lincoln</strong> <strong>Electric</strong> Welding School have rooms for rent.<br />

Prices range from $40 to $100 per week–room only, no<br />

board. Contact the <strong>Lincoln</strong> <strong>Electric</strong> Welding School for a<br />

list of homes. Make arrangements in advance of your<br />

arrival in Cleveland. Meals are available at nearby<br />

restaurants. <strong>Lincoln</strong> <strong>Electric</strong>’s cafeteria serves noon<br />

meals at a very reasonable price.<br />

For <strong>Technical</strong> <strong>Training</strong> Program Attendees<br />

A block of rooms is reserved at one of the following<br />

hotels for each seminar. After registering online, you must<br />

contact the hotel directly to make your specific room<br />

reservations. <strong>Lincoln</strong> <strong>Electric</strong> has negotiated a<br />

discounted rate for you.<br />

Radisson - Eastlake<br />

35000 Curtis Boulevard<br />

Eastlake, OH 44095<br />

Phone: (440) 953-8000<br />

Fax: (440) 953-1706<br />

Website: www.radisson.com/eastlakeoh<br />

Shuttle service available<br />

Approximately 8 miles from <strong>Lincoln</strong> <strong>Electric</strong><br />

Doubletree Hotel - Cleveland<br />

Downtown/Lakeside<br />

1111 Lakeside Avenue E<br />

Cleveland, OH 44114<br />

Phone: (216) 928-3230<br />

Ask for <strong>Lincoln</strong> <strong>Electric</strong>’s rate. Daily rate includes free hot<br />

breakfast buffet.<br />

MEMORIAL SHOREWAY<br />

9A<br />

9<br />

6<br />

90<br />

E. 222ND ST.<br />

480<br />

2<br />

90<br />

LAKE ERIE<br />

10<br />

CLEVELAND<br />

HOPKINS<br />

AIRPORT<br />

I-X CENTER<br />

80<br />

FREEWAY<br />

INTERCHANGE<br />

U.S. OR STATE HWY.<br />

HOTELS<br />

DIRECT LIMOUSINE BETWEEN<br />

AIRPORT & DESIGNATED HOTELS<br />

2<br />

ST. CLAIR AVE.<br />

237<br />

EUCLID AVE.<br />

10<br />

BABBITT RD.<br />

71<br />

SNOW RD.<br />

OHIO TURNPIKE<br />

BURKE<br />

LAKEFRONT<br />

AIRPORT<br />

71<br />

77<br />

77<br />

THE LINCOLN ELECTRIC COMPANY<br />

22801 ST. CLAIR AVE.<br />

CLEVELAND, OH 44117-1199<br />

216/481-8100<br />

CLEVELAND<br />

21<br />

11<br />

90<br />

2<br />

422<br />

480<br />

ROCKSIDE RD.<br />

EUCLID AVE.<br />

CHAGRIN BLVD.<br />

8<br />

322<br />

Embassy Suites<br />

Cleveland - Downtown<br />

1701 E. 12th Street<br />

Cleveland, OH 44114<br />

Phone: (216) 523-8000<br />

Ask for <strong>Lincoln</strong> <strong>Electric</strong>’s rate. Daily rate includes free hot<br />

breakfast buffet.<br />

Red Roof Inn<br />

I-90 at SR 306 (Exit 193)<br />

4166 State Route 306<br />

Willoughby, OH 44094<br />

Phone: (440) 946-9872<br />

Website: www.redroof.com<br />

Approximately 9 miles from <strong>Lincoln</strong> <strong>Electric</strong><br />

Ask for <strong>Lincoln</strong> <strong>Electric</strong> Rate<br />

Wyndham Playhouse Square<br />

1260 Euclid Avenue<br />

Cleveland, OH 44115<br />

Phone: (216) 615-7500<br />

Fax: (216) 615-3355<br />

Shuttle service available<br />

Approximately 10 miles from <strong>Lincoln</strong> <strong>Electric</strong><br />

CUYAHOGA<br />

COUNTY<br />

AIRPORT<br />

422<br />

271<br />

271<br />

480<br />

12 80<br />

20<br />

90<br />

www.lincolnelectric.com<br />

2<br />

422<br />

13<br />

6<br />

The <strong>Lincoln</strong> <strong>Electric</strong> Company<br />

22801 St. Clair Avenue<br />

Cleveland, OH 44117-1199<br />

The <strong>Lincoln</strong> <strong>Electric</strong> Welding School<br />

Phone: (216) 383-2259<br />

Fax: (216) 383-8088<br />

email: weldschool@lincolnelectric.com<br />

The <strong>Lincoln</strong> <strong>Electric</strong> Company<br />

<strong>Technical</strong> <strong>Training</strong> Department<br />

Phone: (216) 383-2240<br />

Toll Free: (886) 635-4709<br />

Fax: (216) 383-8025<br />

email: training_seminars@lincolnelectric.com<br />

email: schoolinfo@lincolnelectric.com


Arc Welding Process <strong>Training</strong> Materials<br />

The <strong>Lincoln</strong> <strong>Electric</strong> Company is dedicated to the advancement, training and<br />

safe practice of the art and science of arc welding.<br />

One of the main initiatives in this effort is the production and distribution of some<br />

of the most effective training materials in the industry. These materials are made<br />

available for little or no cost to welding instructors and include;<br />

Arc Welding Safety – Materials and Products<br />

No Teacher Left Behind CD’s<br />

• Comprehensive curriculum in SMAW, GTAW, FCAW, SAW, and Oxyfuel.<br />

• AWS EG2.0-95 S.E.N.S.E. Program compatible.<br />

• Modular format for easy customization.<br />

• Includes MS PowerPoint ® presentations, additional talking points, safety<br />

information, troubleshooting, video clips, glossary, sample tests and additional<br />

materials in PDF format.<br />

“Welding Connects Your World” online curriculum<br />

• Developed in conjunction with Team AgEd and the FFA.<br />

• Includes an e-learning course, PowerPoint presentations, facilitator guides,<br />

SAE welding project ideas and educational resources.<br />

• Website designed for individual student or classroom use.<br />

<strong>Technical</strong> Literature and Posters<br />

• “How To/Procedure <strong>Guide</strong>s” on many arc welding topics.<br />

• Order “Welding Instructor’s Educational Resources Handbook” (BK-259) for<br />

samples of all free literature.<br />

• Posters include Careers in Welding, Process Selection Chart,<br />

Welding Positions, Weld Defects, and more.<br />

• Order individually or as the “Educators Poster Pack (BK-296).<br />

For more information, to register or to order visit;<br />

http://www.lincolnelectric.com/community/safety/<br />

www.lincolnelectric.com/teachers<br />

www.agedlearning.com<br />

http://www.lincolnelectric.com/products/litrequest/<br />

http://www.jflf.org/<br />

www.lincolnelectric.com<br />

EDUCATIONAL MATERIALS<br />

www.lincolnelectric.com<br />

Arc Welding Safety<br />

<strong>Guide</strong> for Safe Arc Welding<br />

45


EDUCATIONAL MATERIALS<br />

46<br />

James F. <strong>Lincoln</strong> Foundation<br />

JFLF Overview<br />

The James F. <strong>Lincoln</strong> Arc Welding Foundation is a<br />

non-profit, welding education organization founded in<br />

1936 to promote welding as a better method of joining<br />

metals and to promote welding as a career choice. Today<br />

numerous low cost welding educational textbooks,<br />

videos, DVDs, teaching aids and no cost periodicals and<br />

technical papers are available through the Foundation.<br />

In addition, the JFLF awards over $45,000 in cash and<br />

prizes each year to the winners of its welding design project<br />

contests, as well as the state and national SkillsUSA<br />

welding competition winners. See their website,<br />

www.jflf.org for details on specific contest rules,<br />

regulations and application forms.<br />

The Arc Welding Bookshelf<br />

The James F. <strong>Lincoln</strong> Arc Welding Foundation was<br />

created through a deed of trust “to encourage and<br />

stimulate scientific interest in and scientific study,<br />

research and education in respect of the development<br />

of the arc welding industry through advance in the<br />

knowledge and design and practical application of the<br />

arc welding process.” As a contribution to scientific<br />

progress and to promote industrial progress through<br />

education, the Foundation produces and publishes books<br />

and other educational materials as a non-profit service to<br />

the industry.<br />

www.lincolnelectric.com


James F. <strong>Lincoln</strong> Foundation<br />

Arc Welding Bookshelf<br />

A Few of the Popular Textbooks and Videos<br />

The Procedure Handbook of Arc Welding (PH)<br />

$25<br />

14th Edition<br />

Published by The James F. <strong>Lincoln</strong> Arc Welding Foundation<br />

With over 500,000 copies of previous editions published since 1933, the Procedure Handbook is<br />

considered by many to be the “Bible” of the arc welding industry. The hardbound book contains<br />

over 750 pages of welding information, techniques, procedures, photographs, drawings and charts.<br />

Much of this material has never been included in any other book. A must for all welders,<br />

supervisors, engineers and designers. Many welding instructors will want to use the book as<br />

a reference for all students.<br />

Metals and How to Weld Them (MHW)<br />

2nd Edition<br />

$10<br />

by T.B. JEFFERSON and GORHAM WOODS<br />

This book describes the internal structure of metals and its relation to mechanical and<br />

physical properties and weld ability. This dual purpose textbook and reference manual is written in<br />

non-technical language so students, welders, supervisors, engineers and educators will easily<br />

understand all data. The 400 page book is 6"x9" with gold embossed hard cover.<br />

Arc Welded Projects IV (AP-IV)<br />

$10<br />

Published by The James F. <strong>Lincoln</strong> Arc Welding Foundation<br />

The projects described in this 200 page book represent the range of entries submitted in the<br />

James F. <strong>Lincoln</strong> Arc Welding Foundation Award Programs both as to the type and size of the<br />

project, and the nature of the descriptive information included. Each project is detailed, including<br />

prints and bills of material, so the do-it yourself person can understand and build these helpful<br />

projects. It also provides great ideas for welding school class projects. Arc Welding Projects II and<br />

III also available.<br />

Welding Videos and DVDs<br />

Learn To Weld — The <strong>Lincoln</strong> Way: An excellent visual guide for<br />

shielded metal arc welding. This tape concentrates on the<br />

fundamental techniques of horizontal, vertical up, and overhead<br />

welding. Safety section and technical welding guides included.<br />

Running Time: 18 minutes<br />

ED201 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00<br />

Welding — Making It Happen: An excellent video portraying how<br />

welding affects our daily lives. Great for teachers and career<br />

counselors with students, parents, and the general public.<br />

Produced by N.E.M.A. Running Time: 16 minutes<br />

ED204 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00<br />

Welding Safely — The Way the Pros Do It: Thorough presentation<br />

on general shop safety, hazards in the workplace, and information<br />

on the subject of welding safely. Produced by N.E.M.A. Running<br />

Time: 35 minutes<br />

ED209 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pay $5.00 S. & H. only<br />

www.lincolnelectric.com<br />

EDUCATIONAL MATERIALS<br />

Introduction to Semiautomatic Wire Welding: Provides the<br />

fundamental expertise necessary to successfully apply both<br />

gas-shielded and flux-cored welding wire. Running Time:<br />

41 minutes<br />

ED221 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00<br />

Basic <strong>Electric</strong>ity for Arc Welding: Introduces the beginning<br />

welder to basic component parts and terminology of arc welding.<br />

Running Time: 9 minutes<br />

ED222 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00<br />

Introduction to Inverter Technology: Inverters reflect the trend in<br />

industry for greater efficiency and higher quality welding<br />

machinery with inverters being designed to satisfy that demand.<br />

Running Time: 28 minutes<br />

ED223 DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.00<br />

Modern Marvels - The History Channel: The DVD covers the<br />

science and art of welding.<br />

EDHC DVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $9.98<br />

47


EDUCATIONAL MATERIALS<br />

48<br />

James F. <strong>Lincoln</strong> Foundation<br />

Arc Welding Bookshelf Order Form<br />

ORDER FROM: Educational Resources Division, The <strong>Lincoln</strong> <strong>Electric</strong> Company, P.O. Box 17188, Cleveland, OH 44117<br />

FAX NO. 1-440-354-0453 or 1-800-959-2727 OR www.jflf.org To check on your order, call Book Division – 216-383-2211.<br />

Please print or type your name and address in the space below. Enclose check or money order with your order, do not send cash through the mail.<br />

Name DATE OF ORDER<br />

Address (Cannot deliver to PO Box)<br />

Telephone<br />

City State Zip Fax No.<br />

Method of Payment: (Sorry, No C.O.D. Orders)<br />

CHECK ONE:<br />

❏ Cash Order – Check or Money Order Enclosed, U.S. Funds only.<br />

❏ Make checks payable to: The James F. <strong>Lincoln</strong> Arc Welding Foundation<br />

❏ Credit Card – ❏ ❏ Exp. Date:<br />

Account No.<br />

y<br />

]<br />

MONTH YEAR<br />

Signature as it Appears on Card:<br />

The James F. <strong>Lincoln</strong> Arc Welding Foundation and <strong>Lincoln</strong> <strong>Electric</strong> Company<br />

produce textbooks and teaching aids devoted to furthering knowledge of the<br />

arc welding process, engineering design information, procedural data and skill<br />

development techniques are illustrated and explained in detail. This publishing<br />

effort is provided as a non-profit service to industry and education. Books are<br />

priced accordingly. (Caution Purchasing Agents: Purchase Orders must be<br />

“Check with Order” including UPS charge from chart above.) • Credit card<br />

charge, cash, check or money order MUSTaccompany all orders. Any orders<br />

received without payment will be returned.<br />

CODE/TITLES PRICE COPIES COST<br />

PH – Procedure Handbook $25.00<br />

AP-II – Arc Welded Projects, Vol. II 10.00<br />

AP-III – Arc Welded Projects, Vol. III 10.00<br />

AP-IV – Arc Welded Projects, Vol. IV 10.00<br />

FEG – Fabricators & Erectors 7.00<br />

MHW – Metals and How To Weld Them 10.00<br />

DWS – Design of Welded Structures 22.00<br />

DW – Design of Weldments 15.00<br />

PI – Principles of Industrial Welding 15.00<br />

D417 – Weight of Weld Metal Tables 2.00<br />

TS – Tubular Steel Struct., Theory & Design 24.00<br />

SBL – Weld Steel Bridges 6.00<br />

TIG – Gas Tungsten Arc Weld. <strong>Guide</strong> Book 5.00<br />

C4.200 – GMAW Welding <strong>Guide</strong> 5.00<br />

L – New Lessons in Arc Welding 10.00<br />

H – How to Read Shop Drawings 10.00<br />

IM – Incentive Management 5.00<br />

NA – A New Approach to Ind. Economics 5.00<br />

AC – The Am. Century of John C. <strong>Lincoln</strong> 5.00<br />

LEH-S – <strong>Lincoln</strong> <strong>Electric</strong> - A History, Paper 8.50<br />

D810.17 – Solutions to Design of Weldments 3.50<br />

EDUCATIONAL & DESIGN AIDS<br />

WC-8 – Welding Preheat Calculator 5.00<br />

WC-332 – TIG Calculator Tri Lingual 3.50<br />

LTW1 – Learning to Weld 10 for 5.00<br />

C2.410 – Welding <strong>Guide</strong> 4 for 5.00<br />

JFLF 040404 2009 Edition<br />

www.lincolnelectric.com<br />

Shipping Policy:<br />

1. Continental U.S. Shipping Policy<br />

UPS Shipping<br />

1. All prepaid orders by check use chart below for<br />

UPS charge.<br />

2. Order will ship within 7 days from receipt of<br />

order.<br />

Shipping/Handling<br />

Order Value Per Order<br />

$ 0- 35.99 $ 7.00<br />

$ 36.00- 69.99 $12.00<br />

$ 70.00- 99.99 $15.00<br />

$100.00-149.99 $20.00<br />

$150.00-Over Consult Book Division at<br />

www.jflf.org<br />

2. Outside Continental U.S. Shipping Policy<br />

• Payment must be prepaid in U.S. Funds on all<br />

orders. Please add $15.00 per book for air<br />

parcel post shipment.<br />

COPIES<br />

DVDS<br />

COST<br />

ED-201 DVD – Learn to Weld - The <strong>Lincoln</strong> Way 10.00<br />

ED-204 DVD – Welding - Making It Happen 10.00<br />

ED-209 DVD – Welding Safely Pay S&H only 5.00<br />

ED-221 DVD – Intro. to Semiautomatic Wire Welding 10.00<br />

ED-222 DVD – Basic <strong>Electric</strong>ity for Arc Welding 10.00<br />

ED-223 DVD – Intro. to Inverter Technology 10.00<br />

ED-HC DVD – Modern Marvels The History Channel 9.98<br />

All orders outside of<br />

Continental U.S.<br />

must be prepaid in<br />

U.S. FUNDS ONLY.<br />

Please email for<br />

Shipping/Handling<br />

Charges.<br />

Make checks payable to: The James F. <strong>Lincoln</strong> Arc Welding Foundation<br />

MERCHANDISE TOTAL<br />

SUB TOTAL<br />

SHIPPING/HANDLING $0-35.99/$7<br />

$36-69.99/$12 $70-99.99/$15<br />

$100-149.99/$20<br />

$150-Over/Consult Book Division<br />

SUB TOTAL<br />

TAX Ohio Residents Pay .0775% Tax<br />

Must pay OH tax on handling charges<br />

TOTAL AMOUNT


www.lincolnelectric.com<br />

NOTES<br />

49


NOTES<br />

50<br />

www.lincolnelectric.com


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(253) 722-6316<br />

WASHINGTON DC<br />

Contact PHILADELPHIA, PA<br />

(888) 935-3881<br />

WEST VIRGINIA<br />

BARBOURSVILLE 25504-9665<br />

(304) 736-5600<br />

WISCONSIN<br />

MILWAUKEE 53072-0400<br />

(262) 650-9364<br />

CANADA<br />

ALBERTA<br />

CALGARY<br />

(403) 253-9600<br />

(877) 600-WELD(9353)<br />

BRITISH COLUMBIA<br />

VANCOUVER<br />

(360) 693-4712<br />

(866) 867-5180<br />

MARITIMES<br />

NEW BRUNSWICK<br />

(506) 849-4474<br />

MANITOBA /<br />

SASKATCHEWAN /<br />

NORTHWEST ONTARIO<br />

WINNIPEG<br />

(204) 488-6398<br />

ONTARIO<br />

MISSISSAUGA<br />

(905) 565-5600<br />

TORONTO<br />

(416) 421-2600<br />

QUEBEC<br />

MONTREAL<br />

(450) 654-3121<br />

51


ED122 07/11 © The <strong>Lincoln</strong> <strong>Electric</strong> Co. All Rights Reserved.<br />

THE LINCOLN ELECTRIC COMPANY<br />

22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.<br />

PH: +1.216-481-8100 • www.lincolnelectric.com

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