Consumeables Catalog - Lincoln Electric

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METAL-CORED WIRE Metalshield ® Low Alloy • AWS E110C-K4 H4 Key Features H4 diffusible hydrogen levels Low spatter and excellent arc stability Deoxidizing agents minimize pre- and post-weld clean up Enhanced silicon island management Low temperature impact properties – Charpy V-Notch test results capable of exceeding 40 J (30 ft•lbf) @ -51°C (-60°F) Excellent bead shape and profile Typical Applications Robotics/hard automation HSLA and quenched and tempered steels (i.e. HY-100 and ASTM 514) Crane fabrication Heavy Equipment Pressure vessels DIAMETERS / PACKAGING Diameter 33 lb. (15 kg) in (mm) Plastic Spool 0.045 0.052 1/16 (1.1) (1.3) (1.6) ED033910 ED033911 ED033912 78 ı THE LINCOLN ELECTRIC COMPANY -110 MC® Conformances AWS A5.28/A5.28M: 2005: ASME SFA-5.28: CWB/CSA W48-06: Welding Positions All Shielding Gas 75-90% Argon / Balance CO2 Flow Rate: 40-60 CFH E110C-K4 H4 E110C-K4 H4 E76C-K4 H4 (E110C-K4 H4) 500 lb. (227 kg) Accu-Trak ® Drum ED033913 ED033914 ED033915
Metalshield ® METAL-CORED WIRE MC ® TYPICAL OPERATING PROCEDURES Diameter, Polarity Shielding Gas (4) CTWD (5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) 5.1 (200) 22-24 170 2.4 (5.3) 2.1 (4.7) 0.045 in (1.1 mm), DC+ 90% Argon / 10% CO2 19-25 (3/4-1) 6.4 8.9 11.4 14.0 (250) (350) (450) (550) 24-26 26-28 28-30 30-32 190 240 290 330 3.0 4.2 5.4 6.5 (6.7) (9.2) (11.8) (14.4) 2.8 3.8 5.1 6.3 (6.1) (8.4) (11.3) (13.9) 16.6 (650) 31-33 370 7.8 (17.1) 7.6 (16.7) 5.1 (200) 23-25 225 3.2 (7.0) 2.8 (6.2) 0.052 in (1.3 mm), 19-25 6.4 (250) 25-27 255 4.0 (8.8) 3.7 (8.1) DC+ (3/4-1) 8.9 (350) 27-29 295 5.5 (12.2) 5.3 (11.6) 90% Argon / 10% CO2 11.4 14.0 (450) (550) 29-31 31-33 350 400 7.2 8.7 (15.8) (19.1) 7.0 8.5 (15.4) (18.8) 1/16 in (1.6 mm), DC+ 90% Argon / 10% CO2 25-32 (1-1 1/4) 5.1 6.4 8.9 11.4 (200) (250) (350) (450) 24-26 26-28 28-30 30-32 270 320 385 465 4.4 5.4 7.7 9.8 (9.6) (12.1) (16.9) (21.6) 3.9 5.1 7.4 9.6 (8.6) (11.3) (16.4) (21.2) -110 (AWS E110C-K4 H4) MECHANICAL PROPERTIES (1) – As Required per AWS A5.28/A5.28M: 2005 Yield Strength (2) Tensile Strength Elongation Charpy V-Notch J (ft•lbf) MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F) Requirements AWS E110C-K4 H4 Typical Performance 680 (98) min. 760 (110) min. 15 min. Not Specified 27 (20) min. (3) As-Welded with 75% Argon / 25% CO2 690-795 (100-115) 760-825 (110-120) 20-24 60-88 (44-65) 45-80 (34-59) As-Welded with 90% Argon / 10% CO2 725-825 (105-120) 790-895 (115-130) 18-23 66-95 (48-70) 59-82 (44-61) DEPOSIT COMPOSITION (1) – As Required per AWS A5.28/A5.28M: 2005 %C %Cr %Ni %Mo %Mn %Si Requirements AWS E110C-K4 H4 Typical Performance 0.15 max. 0.15-0.65 0.50-2.50 0.25-0.65 0.75-2.25 0.80 max. (3) As-Welded with 75% Argon / 25% CO2 0.05-0.08 0.20-0.35 2.00-2.20 0.45-0.55 1.45-1.75 0.45-0.65 As-Welded with 90% Argon / 10% CO2 0.05-0.08 0.20-0.35 2.00-2.20 0.45-0.55 1.45-1.75 0.45-0.65 %P %S %Cu %V Diffusible Hydrogen (mL/100g weld deposit) Requirements AWS E110C-K4 H4 Typical Performance 0.025 max. 0.025 max. 0.35 max. 0.03 max. ≤4 (3) As-Welded with 75% Argon / 25% CO2 0.01-0.02 0.01-0.02 0.02-0.06 0.01-0.02 2.5-4 As-Welded with 90% Argon / 10% CO2 0.01-0.02 0.01-0.02 0.02-0.06 0.01-0.02 (1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer below. (4) For greater percentage of CO2 shielding gas, increase voltage by 1-2 volts. (5) To estimate ESO, subtract 3/16 in. (4.8 mm) from CTWD. NOTE: Consult steel manufacturer’s recommendations regarding minimum and maximum pre-heat temperature, interpass temperature, and heat input. Efficiency (%) 88 91 91 95 97 97 89 92 95 98 98 89 94 97 98 WELDING CONSUMABLES CATALOG ı 79
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C1.10 www.lincolnelectric.com Weldi
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GAS-SHIELDED FLUX-CORED (FCAW-G) WI
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Detailed Table of Contents Stick St
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Detailed Table of Contents Submerge
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Detailed Table of Contents Aluminum
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Catalog User Guide 4 7 8 9 10 11 12
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INTRODUCTION 12 ı THE LINCOLN ELEC
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INTRODUCTION Q Lot Certifications C
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INTRODUCTION Disclaimers 16 ı THE
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STICK (SMAW) ELECTRODE Fleetweld ®
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STICK (SMAW) ELECTRODE Jetweld ® H
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Page 50 and 51: MIG (GMAW) WIRE SuperGlide® Typica
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Page 66 and 67: TIG (GTAW) CUT LENGTHS Lincoln® Ty
Page 68 and 69: MIG (GMAW) & TIG (GTAW) CONSUMABLES
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Structural Welding Code Seismic Sup
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FLUX-CORED GAS-SHIELDED (FCAW-G) WI
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SUBMERGED ARC (SAW) FLUX Lincolnwel
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Lincolnweld ® Features the chemica
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SUBMERGED ARC (SAW) ELECTRODE Linco
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SUBMERGED ARC (SAW) CONSUMABLES Not
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STICK (SMAW) ELECTRODE Excalibur®
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STICK (SMAW) ELECTRODE Excalibur ®
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MIG (GMAW) WIRE Blue Max® Stainles
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MIG (GMAW) WIRE Blue Max ® Stainle
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TIG (GTAW) CUT LENGTHS Lincoln® St
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TIG (GTAW) CUT LENGTHS Lincoln® St
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METAL-CORED (GMAW-C) WIRE Outershie
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HARDFACING STICK (SMAW) ELECTRODE W
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HARDFACING METAL-CORED GAS-SHIELDED
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HARDFACING METAL-CORED (GMAW-C) WIR
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HARDFACING FLUX-CORED SELF-SHIELDED
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HARDFACING METAL-CORED SUBMERGED AR
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HARDFACING SUBMERGED ARC (SAW) FLUX
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HARDFACING SUBMERGED ARC (SAW) FLUX
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MIG (GMAW) WIRE SuperGlaze Aluminum
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SuperGlaze ® MIG (GMAW) WIRE Alumi
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TIG (GTAW) CUT LENGTHS SuperGlaze A
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ALUMINUM & CAST IRON CONSUMABLES No
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PIPELINER ® STICK (SMAW) ELECTRODE
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Pipeliner® Welding Positions All P
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PIPELINER ® FLUX-CORED SELF-SHIELD
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES EN and ISO
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Agency Approvals NOTE: Approvals ar
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PIPELINER ® CONSUMABLES Notes 318
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Power Generation & Nuclear Lincoln
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BATCH | STICK (SMAW) ELECTRODE Exca
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE Blue Max®
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TIG (GTAW) CUT LENGTHS Lincoln® Lo
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BATCH | TIG (GTAW) CUT LENGTHS Linc
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BATCH | ORBITAL TIG (GTAW) WIRE Sup
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BATCH | FLUX-CORED GAS-SHIELDED (FC
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SUBMERGED ARC (SAW) FLUX AND WIRE C
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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PACKAGING Tubes, Cans & Cartons 5 l
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PACKAGING Reels & Stem REELS Wire T
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PACKAGING Spools A SPOOLS Wire Type
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PACKAGING Coils, Boxes & Bags COILS
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PACKAGING Drums & Pails DRUMS Wire
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PACKAGING Storage & Handling Stick
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PACKAGING Storage & Handling Metal-
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PACKAGING Storage & Handling Submer
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APPENDIX AWS Classification System
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APPENDIX Stick Electrode Types of C
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APPENDIX Submerged Arc Fluxes Flux
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APPENDIX Submerged Arc Flux/Wire Se
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APPENDIX Aluminum Typical Operating
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APPENDIX Aluminum Typical Joint Des
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APPENDIX Innershield® Wire Selecti
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APPENDIX Agency Approvals NOTE: App
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APPENDIX Safety Guidelines Diesel e
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APPENDIX Safety Guidelines ARC RAYS
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APPENDIX Safety Guidelines CYLINDER
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APPENDIX Safety Guidelines The gase
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APPENDIX Notes
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THE LINCOLN ELECTRIC COMPANY 22801
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Consumeables Catalog - Lincoln Electric

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