Consumeables Catalog - Lincoln Electric

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METAL-CORED WIRE Metalshield ® Low Alloy • AWS E90C-K3 H4 Key Features H4 diffusible hydrogen levels Low spatter and excellent arc stability Deoxidizing agents minimize pre- and post-weld clean up Enhanced silicon island management Low temperature impact properties – Charpy V-Notch test results capable of exceeding 40 J (30 ft•lbf) @ -51°C (-60°F) Excellent bead shape and profile Typical Applications Robotics/hard automation HSLA steels (i.e. ASTM A678 & A710) Crane fabrication Structural fabrication Heavy fabrication Power generation DIAMETERS / PACKAGING Diameter 33 lb. (15 kg) in (mm) Plastic Spool 0.045 0.052 1/16 (1.1) (1.3) (1.6) ED033904 ED033905 ED033906 76 ı THE LINCOLN ELECTRIC COMPANY -90 MC® Conformances AWS A5.28/A5.28M: 2005: ASME SFA-A5.28: CWB / CSA W48-06: Welding Positions All Shielding Gas 75-90% Argon / Balance CO2 Flow Rate: 40-60 CFH E90C-K3 H4 E90C-K3 H4 E62C-K3 H4 (E90C-K3 H4) 500 lb. (227 kg) Accu-Trak ® Drum ED033907 ED033908 ED033909
Metalshield ® METAL-CORED WIRE TYPICAL OPERATING PROCEDURES Diameter, Polarity Shielding Gas (4) CTWD (5) Wire Feed Approx. Speed Voltage Current Melt-Off Rate Deposition Rate mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) 5.1 (200) 21-23 170 2.4 (5.3) 2.2 (4.7) 0.045 in (1.1 mm), DC+ 90% Argon / 10% CO2 19-25 (3/4-1) 6.4 8.9 11.4 14.0 (250) (350) (450) (550) 23-25 25-27 27-29 29-31 195 250 285 330 3.0 4.3 5.4 6.6 (6.7) (9.4) (11.9) (14.5) 2.7 3.8 5.2 6.4 (6.0) (8.4) (11.4) (14.1) 16.6 (650) 31-33 360 7.8 (17.3) 7.7 (16.9) 5.1 (200) 22-24 225 3.2 (7.1) 2.9 (6.5) 0.052 in (1.3 mm), 19 - 25 6.4 (250) 24-26 260 4.0 (8.8) 3.6 (7.9) DC+ (3/4-1) 8.9 (350) 26-28 295 5.6 (12.4) 5.3 (11.8) 90% Argon / 10% CO2 11.4 14.0 (450) (550) 28-30 30-32 345 400 7.2 8.7 (15.9) (19.2) 7.1 8.6 (15.6) (18.9) 1/16 in (1.6 mm), DC+ 90% Argon / 10% CO2 25-32 (1-1 1/4) 5.1 6.4 8.9 11.4 (200) (250) (350) (450) 23-25 26-28 28-30 30-32 260 300 360 420 4.4 5.5 7.7 9.9 (9.7) (12.1) (16.9) (21.8) 4.0 5.2 7.5 9.7 (8.9) (11.4) (16.5) (21.3) MC ® -90 (AWS E90C-K3 H4) MECHANICAL PROPERTIES (1) – As Required per AWS A5.28/A5.28M: 2005 Yield Strength (2) Tensile Strength Elongation Charpy V-Notch J (ft•lbf) MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F) Requirements AWS E90C-K3 H4 Typical Performance 540 (78) min. 620 (90) min. 18 min. Not Specified 27 (20) min. (3) As-Welded with 75% Argon / 25% CO2 585-685 (85-100) 655-755 (95-105) 19-27 60-93 (44-68) 36-87 (27-64) As-Welded with 90% Argon / 10% CO2 585-725 (85-105) 655-825 (95-120) 18-25 41-100 (30-74) 27-91 (20-67) DEPOSIT COMPOSITION (1) – As Required per AWS A5.28/A5.28M: 2005 %C %Cr %Ni %Mo %Mn %Si Requirements AWS E90C-K3 H4 0.15 max. 0.15 max. 0.50-2.50 0.25-0.65 0.75-2.25 0.80 max. Typical Performance (3) As-Welded with 75% Argon / 25% CO2 As-Welded with 90% Argon / 10% CO2 0.04-0.08 0.04-0.08 0.01-0.10 0.01-0.10 1.50-1.90 1.60-1.90 0.30-0.45 0.30-0.45 %P %S %Cu %V 1.00-1.51 1.10-1.65 0.20-0.35 0.20-0.35 Diffusible Hydrogen (mL/100g weld deposit) Requirements AWS E90C-K3 H4 0.025 max. 0.025 max. 0.35 max. 0.03 max. ≤4 Typical Performance (3) As-Welded with 75% Argon / 25% CO2 As-Welded with 90% Argon / 10% CO2 0.01-0.02 0.01-0.02 0.01-0.02 0.01-0.02 0.02-0.06 0.03-0.07 0.01-0.02 0.01-0.02 (1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer below. (4) For greater percentage of CO2 shielding gas, increase voltage by 1-2 volts. (5) To estimate ESO, subtract 3/16 in. (4.8 mm) from CTWD. NOTE: Consult steel manufacturer’s recommendations regarding minimum and maximum pre-heat temperature, interpass temperature, and heat input. 2.5-4 Efficiency (%) 89 90 89 96 97 98 91 90 95 98 98 91 94 98 98 WELDING CONSUMABLES CATALOG ı 77
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C1.10 www.lincolnelectric.com Weldi
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GAS-SHIELDED FLUX-CORED (FCAW-G) WI
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Detailed Table of Contents Stick St
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Detailed Table of Contents Submerge
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Detailed Table of Contents Aluminum
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Catalog User Guide 4 7 8 9 10 11 12
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INTRODUCTION 12 ı THE LINCOLN ELEC
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INTRODUCTION Q Lot Certifications C
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INTRODUCTION Disclaimers 16 ı THE
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STICK (SMAW) ELECTRODE Fleetweld ®
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Page 28 and 29: STICK (SMAW) ELECTRODE Jetweld ® H
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Page 50 and 51: MIG (GMAW) WIRE SuperGlide® Typica
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Page 64 and 65: MIG (GMAW) WIRE SuperArc® Capable
Page 66 and 67: TIG (GTAW) CUT LENGTHS Lincoln® Ty
Page 68 and 69: MIG (GMAW) & TIG (GTAW) CONSUMABLES
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FLUX-CORED GAS-SHIELDED (FCAW-G) WI
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Structural Welding Code Seismic Sup
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SUBMERGED ARC (SAW) FLUX Lincolnwel
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Lincolnweld ® Features the chemica
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SUBMERGED ARC (SAW) ELECTRODE Linco
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SUBMERGED ARC (SAW) CONSUMABLES Not
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STICK (SMAW) ELECTRODE Excalibur®
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STICK (SMAW) ELECTRODE Excalibur ®
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MIG (GMAW) WIRE Blue Max® Stainles
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MIG (GMAW) WIRE Blue Max ® Stainle
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TIG (GTAW) CUT LENGTHS Lincoln® St
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TIG (GTAW) CUT LENGTHS Lincoln® St
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METAL-CORED (GMAW-C) WIRE Outershie
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HARDFACING STICK (SMAW) ELECTRODE W
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HARDFACING METAL-CORED GAS-SHIELDED
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HARDFACING METAL-CORED (GMAW-C) WIR
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HARDFACING FLUX-CORED SELF-SHIELDED
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HARDFACING METAL-CORED SUBMERGED AR
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HARDFACING SUBMERGED ARC (SAW) FLUX
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HARDFACING SUBMERGED ARC (SAW) FLUX
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MIG (GMAW) WIRE SuperGlaze Aluminum
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SuperGlaze ® MIG (GMAW) WIRE Alumi
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TIG (GTAW) CUT LENGTHS SuperGlaze A
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ALUMINUM & CAST IRON CONSUMABLES No
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PIPELINER ® STICK (SMAW) ELECTRODE
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Pipeliner® Welding Positions All P
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PIPELINER ® FLUX-CORED SELF-SHIELD
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES EN and ISO
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Agency Approvals NOTE: Approvals ar
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PIPELINER ® CONSUMABLES Notes 318
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Power Generation & Nuclear Lincoln
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BATCH | STICK (SMAW) ELECTRODE Exca
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE Blue Max®
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TIG (GTAW) CUT LENGTHS Lincoln® Lo
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BATCH | TIG (GTAW) CUT LENGTHS Linc
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BATCH | ORBITAL TIG (GTAW) WIRE Sup
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BATCH | FLUX-CORED GAS-SHIELDED (FC
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SUBMERGED ARC (SAW) FLUX AND WIRE C
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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PACKAGING Tubes, Cans & Cartons 5 l
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PACKAGING Reels & Stem REELS Wire T
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PACKAGING Spools A SPOOLS Wire Type
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PACKAGING Coils, Boxes & Bags COILS
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PACKAGING Drums & Pails DRUMS Wire
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PACKAGING Storage & Handling Stick
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PACKAGING Storage & Handling Metal-
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PACKAGING Storage & Handling Submer
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APPENDIX AWS Classification System
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APPENDIX Stick Electrode Types of C
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APPENDIX Submerged Arc Fluxes Flux
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APPENDIX Submerged Arc Flux/Wire Se
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APPENDIX Aluminum Typical Operating
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APPENDIX Aluminum Typical Joint Des
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APPENDIX Innershield® Wire Selecti
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APPENDIX Agency Approvals NOTE: App
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APPENDIX Safety Guidelines Diesel e
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APPENDIX Safety Guidelines ARC RAYS
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APPENDIX Safety Guidelines CYLINDER
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APPENDIX Safety Guidelines The gase
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APPENDIX Notes
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THE LINCOLN ELECTRIC COMPANY 22801
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