Consumeables Catalog - Lincoln Electric

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METAL-CORED WIRE Metalshield ® Low Alloy • AWS E80C-Ni1 Key Features H4 diffusible hydrogen levels Low spatter and excellent arc stability Deoxidizing agents minimize pre- and post-weld clean up Enhanced silicon island management Low temperature impact properties – Capable of exceeding 40 J (29 ft•lbf) @ -45°C (-50°F) Excellent bead shape and profile Meets the AWS E80C-Ni1 H4 requirement for tensile and yield strength in both the as-welded condition and after 2 hrs of post-weld heat treating (PWHT) Typical Applications Robotics/hard automation Weathering grades of the appropriate strength ASTM A588 & A709 steels Structural fabrication Heavy fabrication DIAMETERS / PACKAGING Diameter 33 lb. (15 kg) Plastic Spool in. (mm) (Vacuum Sealed Foil Bag) 0.045 0.052 1/16 (1.1) (1.3) (1.6) ED034213 ED034214 ED034215 74 ı THE LINCOLN ELECTRIC COMPANY -80Ni1 MC® Conformances AWS A5.28/A5.28M: 2005 ASME SFA-5.28 CWB / CSA W48-06 Welding Positions All Shielding Gas 75-95% Argon / Balance CO2 95-99% Argon / Balance O2 Flow Rate: 40-60 CFH E80C-Ni1 H4 E80C-Ni1 H4 E55C-Ni1 H4 (E80C-Ni1 H4) 500 lb. (227 kg) Accu-Trak ® Drum ED034216 ED034217 ED034218
Metalshield ® METAL-CORED WIRE MC ® -80Ni1 (AWS E80C-Ni1) MECHANICAL PROPERTIES (1) – As Required per AWS A5.20/A5.20M: 2005 Yield Strength (2) Tensile Strength Elongation Charpy V-Notch J (ft•lbf) MPa (ksi) MPa (ksi) % @ -45°C (-50°F) Requirements - AWS E80C-Ni1 H4 As-Welded with Argon / 1-5% O 2 470 (68) min. 550 (80) 24 min. 27 (20) min. Test Results (3) As-Welded with 98% Argon / 2% O 2 530-620 (77-90) 605-660 (88-96) 24-28 60-100 (43-76) As-Welded with 92% Argon / 8% CO 2 Stress Relieved 2 hrs. @ 621°C (1150°F) As-Welded with 75% Argon / 25% CO 2 Stress Relieved 2 hrs. @ 621°C (1150°F) 510 - 570 (74 - 83) 540 (78) 480 - 540 (70 - 78) 470 (68) 585 - 635 (85 - 92) 620 (90) 565 - 615 (82 - 89) 565 (82) 27 - 29 29 28 - 31 29 85 - 120 (61 - 89) 85 (61) 40 - 95 (29 - 70) 80 (58) DEPOSIT COMPOSITION (1) – As Required per AWS A5.20/A5.20M: 2005 %C %Mn %Si %S %P Requirements - AWS E80C-Ni1 H4 As-Welded with Argon / 1-5% O 2 0.12 max. 1.50 max. 0.90 max. 0.030 max. 0.025 max. Test Results (3) As-Welded with 98% Argon / 2% O 2 As-Welded with 92% Argon / 8% CO 2 As-Welded with 75% Argon / 25% CO 2 0.07 - 0.08 0.05 - 0.07 0.05 - 0.06 1.31 - 1.35 1.22 - 1.30 1.14 - 1.19 0.48 - 0.50 0.43 - 0.47 0.38 - 0.42 0.024 max. 0.024 max. 0.024 max. %Cu %Ni %Mo %V Diffusible Hydrogen (mL/100g weld deposit) Requirements - AWS E80C-Ni1 H4 As-Welded with Argon / 1-5% O2 0.35 max. 0.80 - 1.10 0.30 max. 0.03 max. ≤ 4 Test Results (3) As-Welded with 98% Argon / 2% O 2 As-Welded with 92% Argon / 8% CO 2 As-Welded with 75% Argon / 25% CO 2 0.03 - 0.05 0.03 - 0.05 0.04 - 0.06 0.84 - 0.86 0.83 - 0.86 0.80 - 0.85 0.10 max. 0.10 max. 0.10 max. 0.01 max. 0.01 max. 0.01 max. TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD Shielding Gas (4) Wire Feed Speed Voltage mm (in) (5) Approx. Current Melt-Off Rate Deposition Rate Efficiency m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) kg/hr (lb/hr) (%) 0.045 in. (1.1 mm), DC+ 92% Argon / 8% CO 2 0.052 in. (1.3 mm), DC+ 92% Argon / 8% CO 2 1/16 in. (1.6 mm), DC+ 92% Argon / 8% CO 2 19-25 (3/4-1) 25-32 (1-1 1/4) 25-32 (1-1 1/4) 5.1 (200) 6.4 (250) 7.6 (300) 8.9 (350) 10.2 (400) 12.7 (500) 15.2 (600) 3.8 (150) 5.1 (200) 6.4 (250) 7.6 (300) 10.2 (400) 3.8 (150) 5.1 (200) 6.4 (250) 7.6 (300) 10.2 (400) 21-23 22-25 22-26 22-27 23-27 23-28 25-29 22-25 23-26 24-28 26-29 27-30 22-25 23-26 24-28 26-29 27-30 0.012 0.012 0.012 (1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 16. (4) To estimate ESO, subtract 1/4 in. (6.0 mm) from CTWD. (5) For shielding gas blends of 95-99% Argon / Balance O(2), decrease voltage by 1-2 volts. 180 220 250 280 310 350 380 200 250 290 320 360 235 295 350 395 465 2.5 (5.5) 3.1 (6.8) 3.7 (8.2) 4.4 (9.6) 4.9 (10.9) 6.2 (13.6) 7.4 (16.3) 2.4 (5.3) 3.2 (7.0) 4.0 (8.8) 4.8 (10.5) 6.4 (14.0) 3.4 (7.5) 4.4 (9.7) 5.8 (12.7) 6.9 (15.2) 9.2 (20.2) 2.2 (4.9) 2.9 (6.3) 3.4 (7.4) 3.9 (8.9) 4.5 (10.3) 5.6 (13.0) 6.9 (15.6) 2.2 (4.8) 3.0 (6.6) 3.8 (8.4) 4.7 (10.4) 6.4 (14.0) 3.0 (6.7) 4.2 (9.2) 5.4 (11.8) 6.5 (14.3) 8.8 (19.3) 3 - 4 3 - 4 3 - 4 89 93 90 92 94 96 96 91 94 95 99 99 89 95 93 94 96 WELDING CONSUMABLES CATALOG ı 75
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C1.10 www.lincolnelectric.com Weldi
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GAS-SHIELDED FLUX-CORED (FCAW-G) WI
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Detailed Table of Contents Stick St
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Detailed Table of Contents Submerge
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Detailed Table of Contents Aluminum
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Catalog User Guide 4 7 8 9 10 11 12
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INTRODUCTION 12 ı THE LINCOLN ELEC
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INTRODUCTION Q Lot Certifications C
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INTRODUCTION Disclaimers 16 ı THE
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STICK (SMAW) ELECTRODE Fleetweld ®
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Page 26 and 27: STICK (SMAW) ELECTRODE Fleetweld ®
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Page 50 and 51: MIG (GMAW) WIRE SuperGlide® Typica
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FLUX-CORED GAS-SHIELDED (FCAW-G) WI
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Structural Welding Code Seismic Sup
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SUBMERGED ARC (SAW) FLUX Lincolnwel
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Lincolnweld ® Features the chemica
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SUBMERGED ARC (SAW) ELECTRODE Linco
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SUBMERGED ARC (SAW) CONSUMABLES Not
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STICK (SMAW) ELECTRODE Excalibur®
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STICK (SMAW) ELECTRODE Excalibur ®
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MIG (GMAW) WIRE Blue Max® Stainles
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MIG (GMAW) WIRE Blue Max ® Stainle
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TIG (GTAW) CUT LENGTHS Lincoln® St
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TIG (GTAW) CUT LENGTHS Lincoln® St
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METAL-CORED (GMAW-C) WIRE Outershie
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HARDFACING STICK (SMAW) ELECTRODE W
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HARDFACING METAL-CORED GAS-SHIELDED
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HARDFACING METAL-CORED (GMAW-C) WIR
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HARDFACING FLUX-CORED SELF-SHIELDED
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HARDFACING METAL-CORED SUBMERGED AR
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HARDFACING SUBMERGED ARC (SAW) FLUX
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HARDFACING SUBMERGED ARC (SAW) FLUX
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MIG (GMAW) WIRE SuperGlaze Aluminum
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SuperGlaze ® MIG (GMAW) WIRE Alumi
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TIG (GTAW) CUT LENGTHS SuperGlaze A
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ALUMINUM & CAST IRON CONSUMABLES No
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PIPELINER ® STICK (SMAW) ELECTRODE
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Pipeliner® Welding Positions All P
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PIPELINER ® FLUX-CORED SELF-SHIELD
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES EN and ISO
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Agency Approvals NOTE: Approvals ar
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PIPELINER ® CONSUMABLES Notes 318
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Power Generation & Nuclear Lincoln
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BATCH | STICK (SMAW) ELECTRODE Exca
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE Blue Max®
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TIG (GTAW) CUT LENGTHS Lincoln® Lo
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BATCH | TIG (GTAW) CUT LENGTHS Linc
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BATCH | ORBITAL TIG (GTAW) WIRE Sup
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BATCH | FLUX-CORED GAS-SHIELDED (FC
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SUBMERGED ARC (SAW) FLUX AND WIRE C
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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PACKAGING Tubes, Cans & Cartons 5 l
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PACKAGING Reels & Stem REELS Wire T
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PACKAGING Spools A SPOOLS Wire Type
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PACKAGING Coils, Boxes & Bags COILS
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PACKAGING Drums & Pails DRUMS Wire
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PACKAGING Storage & Handling Stick
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PACKAGING Storage & Handling Metal-
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PACKAGING Storage & Handling Submer
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APPENDIX AWS Classification System
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APPENDIX Stick Electrode Types of C
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APPENDIX Submerged Arc Fluxes Flux
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APPENDIX Submerged Arc Flux/Wire Se
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APPENDIX Aluminum Typical Operating
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APPENDIX Aluminum Typical Joint Des
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APPENDIX Innershield® Wire Selecti
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APPENDIX Agency Approvals NOTE: App
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APPENDIX Safety Guidelines Diesel e
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APPENDIX Safety Guidelines ARC RAYS
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APPENDIX Safety Guidelines CYLINDER
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APPENDIX Safety Guidelines The gase
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APPENDIX Notes
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THE LINCOLN ELECTRIC COMPANY 22801
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