Consumeables Catalog - Lincoln Electric
Consumeables Catalog - Lincoln Electric Consumeables Catalog - Lincoln Electric
MIG (GMAW) WIRE SuperArc® Typical Applications Requirements for strength after stress relieving ASTM A182, A217, A234 and A335 high temperature service pipe, fittings, flanges and valves ASTM A336 pressure vessel forgings LA-90 Low Alloy, Copper Coated • AWS ER80S-D2, ER90S-D2 & EA3K Capable of producing weld deposits with 550 - 620 MPa (80 - 90 ksi) tensile strength Contains 0.50% molybdenum for strength after stress-relief MicroGuard ® Key Features Ultra provides superior feeding and arc stability Supports short-circuiting, globular, axial spray and pulsed spray transfer DIAMETERS / PACKAGING Diameter 33 lb (15 kg) in (mm) Steel Spool 0.035 (0.9) ED031413 0.045 (1.1) ED031414 0.052 (1.3) 1/16 (1.6) Diameter 60 lb (27.2 kg) in (mm) Coil 0.035 (0.9) 0.045 (1.1) 0.052 (1.3) 1/16 (1.6) ED013999 Diameter 500 lb (227 kg) Accu-Pak ® in (mm) Box 0.035 (0.9) 0.045 (1.1) EDO32919 0.052 (1.3) ED032920 1/16 (1.6) 60 ı THE LINCOLN ELECTRIC COMPANY Conformances AWS A5.28/A5.28M: 2005 ASME SFA-A5.28: AWS A5.23/A5.23M: 2007 CWB/CSA W48-06: EN ISO 16484-B: EN ISO 16834-B: MIL-E-23765/2: Welding Positions All Shielding Gas 100% CO2 75-95% Argon / Balance CO2 95-98% Argon / Balance O2 Flow Rate: 30 - 50 CFH 44 lb (20 kg) Steel Spool EDS30775 EDS30776 EDS30777 60 lb (27.2 kg) Fiber Spool EDS01380 1000 lb (454 kg) Accu-Trak ® Drum EDS29590 ED029591 EDS29592 ER80S-D2 (100% CO 2 ), ER90S-D2 (Mixed) ER80S-D2 (100% CO 2 ), ER90S-D2 (Mixed) EA3K ER55S-D2 (ER80S-D2), ER62S-D2 (ER90S-D2) G 59A 3 C 4M31 G 62A 3 A 4M31 MIL-80S-3 44 lb (20 kg) Fiber Spool ED029546 500 lb (227 kg) Accu-Trak ® Drum EDS01372 EDO01378 ED026627
MECHANICAL PROPERTIES (1) – As Required per AWS A5.28/A5.28M: 2005 SuperArc ® LA-90 (AWS ER80S-D2, ER90S-D2 & EA3K) Yield Strength (2) Tensile Charpy V-Notch Strength Elongation J (ft•lbf) MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F) Requirements - AWS ER80S-D2 As-Welded with 100% CO 2 470 (68) min. 550 (80) min. 17 min. 27 (20) min. Not Specified AWS ER90S-D2 As-Welded with 95-99% Ar/Balance O 2 540 (78) min. 620 (90) min. 17 min. 27 (20) min. Not Specified Typical Results (3) As-Welded with 100% CO 2 As-Welded with 95% Ar/5% O 2 As-Welded with 75% Ar/25% CO 2 560 (81) 650 (94) 620 (90) 655 (95) 730 (106) 705 (102) 23 25 26 36 (26) 125 (92) 124 (91) MIG (GMAW) WIRE WIRE COMPOSITION – As Required per AWS A5.28/A5.28M: 2005 %C %Mn %Si %Ni Requirements - AWS ER80S-D2, ER90S-D2 0.07-0.12 1.60-2.10 0.50-0.80 0.15 max. Typical Results (3) 0.09-0.11 1.63-1.74 0.56-0.64 ≤ 0.04 %Mo %S %P %Cu (Total) (4) Requirements - AWS ER80S-D2, ER90S-D2 0.40-0.60 0.025 max. 0.025 max. 0.50 max. Typical Results (3) 0.43-0.46 ≤ 0.010 0.007-0.016 0.16-0.22 TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD Shielding Gas (5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate 0.035 in (0.9 mm), DC+ mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) Short Circuit Transfer (6) 75% Ar/25% CO2 9-12 (3/8-1/2) 2.5 3.8 6.4 (100) (150) (250) 18 19 22 80 120 175 0.7 1.1 1.8 (1.6) (2.4) (4.0) Spray Transfer 90% Ar/10% CO2 0.045 in (1.1 mm), DC+ 12-19 (1/2-3/4) 9.5 12.7 15.2 (375) (500) (600) 23 29 30 195 230 275 2.7 3.6 4.4 (6.0) (8.0) (9.6) Short Circuit Transfer (6) 75% Ar/25% CO2 12-19 (1/2-3/4) 3.2 3.8 5.1 (125) (150) (200) 19 20 21 145 165 200 1.5 1.8 2.5 (3.4) (4.0) (5.4) Spray Transfer 90% Ar/10% CO2 0.052 in (1.3 mm), DC+ 12-19 (1/2-3/4) 8.9 12.1 12.7 (350) (475) (500) 27 30 30 285 335 340 4.2 5.7 6.0 (9.2) (12.5) (13.2) Spray Transfer 90% Ar/10% CO2 1/16 in (1.6 mm), DC+ 12-19 (1/2-3/4) 7.6 8.1 12.3 (300) (320) (485) 30 30 32 300 320 430 4.8 5.2 7.8 (10.6) (11.5) (17.1) Spray Transfer 90% Ar/10% CO2 12-25 (1/2-1) 5.3 6.0 7.4 (210) (235) (290) 25 27 28 325 350 430 4.8 5.4 6.7 (10.7) (12.0) (14.8) (1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 16. (4) Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5) CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6) Procedures in these areas are procedures for short circuiting mode using 75% Argon, 25% CO 2 . NOTE: For 100% CO 2 procedures, add 1 to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer. - - 122 WELDING CONSUMABLES CATALOG ı 61 - - (90)
- Page 12 and 13: Catalog User Guide 4 7 8 9 10 11 12
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- Page 16 and 17: INTRODUCTION Q Lot Certifications C
- Page 18 and 19: INTRODUCTION Disclaimers 16 ı THE
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- Page 28 and 29: STICK (SMAW) ELECTRODE Jetweld ® H
- Page 30 and 31: STICK (SMAW) ELECTRODE Excalibur ®
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- Page 34 and 35: STICK (SMAW) ELECTRODE Excalibur ®
- Page 36 and 37: STICK (SMAW) ELECTRODE Shield-Arc®
- Page 38 and 39: STICK (SMAW) ELECTRODE Shield-Arc®
- Page 40 and 41: STICK (SMAW) ELECTRODE Excalibur ®
- Page 42 and 43: STICK (SMAW) ELECTRODE Excalibur ®
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- Page 46 and 47: STICK (SMAW) ELECTRODE Excalibur ®
- Page 48 and 49: STICK (SMAW) ELECTRODE Notes 46 ı
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- Page 52 and 53: MIG (GMAW) WIRE SuperGlide® Typica
- Page 54 and 55: MIG (GMAW) WIRE SuperArc® Typical
- Page 56 and 57: MIG (GMAW) WIRE SuperArc® Typical
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- Page 64 and 65: MIG (GMAW) WIRE SuperArc® Capable
- Page 66 and 67: TIG (GTAW) CUT LENGTHS Lincoln® Ty
- Page 68 and 69: MIG (GMAW) & TIG (GTAW) CONSUMABLES
- Page 70 and 71: METAL-CORED WIRE Metalshield ® Mil
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- Page 76 and 77: METAL-CORED WIRE Metalshield ® Low
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MECHANICAL PROPERTIES (1) – As Required per AWS A5.28/A5.28M: 2005<br />
SuperArc ®<br />
LA-90<br />
(AWS ER80S-D2, ER90S-D2 & EA3K)<br />
Yield<br />
Strength (2)<br />
Tensile<br />
Charpy V-Notch<br />
Strength Elongation<br />
J (ft•lbf)<br />
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)<br />
Requirements - AWS ER80S-D2<br />
As-Welded with 100% CO 2 470 (68) min. 550 (80) min. 17 min. 27 (20) min. Not Specified<br />
AWS ER90S-D2<br />
As-Welded with 95-99% Ar/Balance O 2 540 (78) min. 620 (90) min. 17 min. 27 (20) min. Not Specified<br />
Typical Results (3)<br />
As-Welded with 100% CO 2<br />
As-Welded with 95% Ar/5% O 2<br />
As-Welded with 75% Ar/25% CO 2<br />
560 (81)<br />
650 (94)<br />
620 (90)<br />
655 (95)<br />
730 (106)<br />
705 (102)<br />
23<br />
25<br />
26<br />
36 (26)<br />
125 (92)<br />
124 (91)<br />
MIG (GMAW) WIRE<br />
WIRE COMPOSITION – As Required per AWS A5.28/A5.28M: 2005<br />
%C %Mn %Si %Ni<br />
Requirements - AWS ER80S-D2, ER90S-D2 0.07-0.12 1.60-2.10 0.50-0.80 0.15 max.<br />
Typical Results (3) 0.09-0.11 1.63-1.74 0.56-0.64 ≤ 0.04<br />
%Mo %S %P %Cu (Total) (4)<br />
Requirements - AWS ER80S-D2, ER90S-D2 0.40-0.60 0.025 max. 0.025 max. 0.50 max.<br />
Typical Results (3) 0.43-0.46 ≤ 0.010 0.007-0.016 0.16-0.22<br />
TYPICAL OPERATING PROCEDURES<br />
Diameter, Polarity CTWD<br />
Shielding Gas<br />
(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate<br />
0.035 in (0.9 mm), DC+<br />
mm (in) m/min (in/min) (volts)<br />
(amps) kg/hr (lb/hr)<br />
Short Circuit Transfer<br />
(6)<br />
75% Ar/25% CO2 9-12<br />
(3/8-1/2)<br />
2.5<br />
3.8<br />
6.4<br />
(100)<br />
(150)<br />
(250)<br />
18<br />
19<br />
22<br />
80<br />
120<br />
175<br />
0.7<br />
1.1<br />
1.8<br />
(1.6)<br />
(2.4)<br />
(4.0)<br />
Spray Transfer<br />
90% Ar/10% CO2 0.045 in (1.1 mm), DC+<br />
12-19<br />
(1/2-3/4)<br />
9.5<br />
12.7<br />
15.2<br />
(375)<br />
(500)<br />
(600)<br />
23<br />
29<br />
30<br />
195<br />
230<br />
275<br />
2.7<br />
3.6<br />
4.4<br />
(6.0)<br />
(8.0)<br />
(9.6)<br />
Short Circuit Transfer<br />
(6)<br />
75% Ar/25% CO2 12-19<br />
(1/2-3/4)<br />
3.2<br />
3.8<br />
5.1<br />
(125)<br />
(150)<br />
(200)<br />
19<br />
20<br />
21<br />
145<br />
165<br />
200<br />
1.5<br />
1.8<br />
2.5<br />
(3.4)<br />
(4.0)<br />
(5.4)<br />
Spray Transfer<br />
90% Ar/10% CO2 0.052 in (1.3 mm), DC+<br />
12-19<br />
(1/2-3/4)<br />
8.9<br />
12.1<br />
12.7<br />
(350)<br />
(475)<br />
(500)<br />
27<br />
30<br />
30<br />
285<br />
335<br />
340<br />
4.2<br />
5.7<br />
6.0<br />
(9.2)<br />
(12.5)<br />
(13.2)<br />
Spray Transfer<br />
90% Ar/10% CO2 1/16 in (1.6 mm), DC+<br />
12-19<br />
(1/2-3/4)<br />
7.6<br />
8.1<br />
12.3<br />
(300)<br />
(320)<br />
(485)<br />
30<br />
30<br />
32<br />
300<br />
320<br />
430<br />
4.8<br />
5.2<br />
7.8<br />
(10.6)<br />
(11.5)<br />
(17.1)<br />
Spray Transfer<br />
90% Ar/10% CO2 12-25<br />
(1/2-1)<br />
5.3<br />
6.0<br />
7.4<br />
(210)<br />
(235)<br />
(290)<br />
25<br />
27<br />
28<br />
325<br />
350<br />
430<br />
4.8<br />
5.4<br />
6.7<br />
(10.7)<br />
(12.0)<br />
(14.8)<br />
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 16. (4) Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5) CTWD (Contact Tip to Work Distance).<br />
Subtract 1/4 in (6.4 mm) to calculate <strong>Electric</strong>al Stickout. (6) Procedures in these areas are procedures for short circuiting mode using 75% Argon, 25% CO 2 . NOTE: For 100% CO 2 procedures, add 1 to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer.<br />
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-<br />
122<br />
WELDING CONSUMABLES CATALOG ı 61<br />
-<br />
-<br />
(90)
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