Consumeables Catalog - Lincoln Electric

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MIG (GMAW) WIRE SuperArc® Typical Applications LA-75 Low Alloy, Copper Coated • AWS ER80S-Ni1 & ENi1K Capable of producing weld deposits with 550 MPa (80 ksi) tensile strength High toughness at low temperatures with a nominal 1% Ni or less MicroGuard ® Key Features Ultra provides superior feeding and arc stability Supports short-circuiting, globular, axial spray and pulsed spray transfer ASTM A588 weathering steel requiring good atmospheric corrosion resistance NACE applications 58 ı THE LINCOLN ELECTRIC COMPANY Conformances AWS A5.28/A5.28M: 2005 ASME SFA-A5.28: AWS A5.17/A5.17M: 1997 ABS: CWB/CSA W48-06: EN ISO 14341-B: Welding Positions All Shielding Gas 75-95% Argon / Balance CO2 95-98% Argon / Balance O2 Flow Rate: 30 - 50 CFH ER80S-Ni1 ER80S-Ni1 ENi1K ER80S-Ni1 ER55S-Ni1 (ER80S-Ni1) G 55A 4 A SN2
DIAMETERS / PACKAGING Diameter 33 lb (15 kg) in (mm) Steel Spool 0.035 0.045 (0.9) (1.1) ED031415 ED031416 MECHANICAL PROPERTIES (1) – As Required per AWS A5.28/A5.28M: 2005 Requirements - AWS ER80S-Ni1 As-Welded with 98% Ar/2% O2 Typical Results (3) As-Welded with 90% Ar/10% CO2 Stress Relieved 1 hr. @ 621°C (1150° F) As-Welded with 75% Ar/25% CO2 Stress Relieved 1 hr. @ 621°C (1150° F) As-Welded with 98% Ar/2% O2 Stress Relieved 1 hr. @ 621°C (1150° F) Yield Strength (2) Tensile Strength Elongation Charpy V-Notch J (ft•lbf) MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -45°C (-50°F) @ -62°C (-80°F) 470 (68) min. 475 (69) 450 (65) 495 (72) 440 (64) 490 (71) 420 (61) 550 (80) min. 580 (84) 565 (82) 595 (86) 560 (81) 580 (84) 540 (78) 24 min. 28 32 27 31 30 31 Not Specified 119 (88) - - 49 (36) 127 (94) - - - - SuperArc ® 27 (20) min. 82 (60) 127 (93) 54 (40) 114 (84) 172 (127) 230 (170) LA-75 (AWS ER80S-Ni1 & ENi1K) Not Specified WIRE COMPOSITION – As Required per AWS A5.28/A5.28M: 2005 %C %Mn %Si %Ni %Cr 35 (26) 112 (82) - - 54 (40) - - 165 (122) Requirements - AWS ER80S-Ni1 0.12 max. 1.25 max. 0.40-0.80 0.80-1.10 0.15 max. Typical Results (3) 0.07-0.08 0.94-1.04 0.54-0.58 0.88-0.98 ≤ 0.04 %Mo %S %P %V %Cu (Total) (4) Requirements - AWS ER80S-Ni1 0.35 max. 0.025 max. 0.025 max. 0.05 max. 0.35 max. Typical Results (3) ≤ 0.02 0.007 - 0.010 0.005 - 0.010 < 0.01 0.16 - 0.21 TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD Shielding Gas (5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) 0.035 in (0.9 mm), DC+ Short Circuit Transfer (6) 75% Ar/25% CO2 Spray Transfer 90% Ar/10% CO 2 0.045 in (1.1 mm), DC+ Short Circuit Transfer (6) 75% Ar/25% CO2 Spray Transfer 90% Ar/10% CO 2 9-12 (3/8-1/2) 12-19 (1/2-3/4) 12-19 (1/2-3/4) 12-19 (1/2-3/4) 2.5 3.8 6.4 9.5 12.7 15.2 3.2 3.8 5.1 8.9 12.1 12.7 (100) (150) (250) (375) (500) (600) (125) (150) (200) (350) (475) (500) (1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 16. (4) Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5) CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate <strong>Electric</strong>al Stickout. (6) Procedures in the shaded areas are procedures for short circuiting mode using 75% Argon, 25% CO 2 . NOTE: For 100% CO 2 procedures, add 1 to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer. 17 18 22 23 29 30 19 20 21 27 30 30 80 120 175 195 230 275 145 165 200 285 335 340 MIG (GMAW) WIRE 0.7 1.1 1.8 2.7 3.6 4.4 1.5 1.8 2.4 4.2 5.7 6.0 (1.6) (2.4) (4.0) (6.0) (8.0) (9.6) (3.4) (4.0) (5.4) (9.2) (12.5) (13.2) WELDING CONSUMABLES CATALOG ı 59
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C1.10 www.lincolnelectric.com Weldi
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GAS-SHIELDED FLUX-CORED (FCAW-G) WI
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Detailed Table of Contents Stick St
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Detailed Table of Contents Submerge
Page 10 and 11: Detailed Table of Contents Aluminum
Page 12 and 13: Catalog User Guide 4 7 8 9 10 11 12
Page 14 and 15: INTRODUCTION 12 ı THE LINCOLN ELEC
Page 16 and 17: INTRODUCTION Q Lot Certifications C
Page 18 and 19: INTRODUCTION Disclaimers 16 ı THE
Page 20 and 21: STICK (SMAW) ELECTRODE Fleetweld ®
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Page 30 and 31: STICK (SMAW) ELECTRODE Excalibur ®
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Page 48 and 49: STICK (SMAW) ELECTRODE Notes 46 ı
Page 50 and 51: MIG (GMAW) WIRE SuperGlide® Typica
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Page 54 and 55: MIG (GMAW) WIRE SuperArc® Typical
Page 64 and 65: MIG (GMAW) WIRE SuperArc® Capable
Page 66 and 67: TIG (GTAW) CUT LENGTHS Lincoln® Ty
Page 68 and 69: MIG (GMAW) & TIG (GTAW) CONSUMABLES
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Page 82 and 83: METAL-CORED CONSUMABLES Notes 80 ı
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Structural Welding Code Seismic Sup
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FLUX-CORED GAS-SHIELDED (FCAW-G) WI
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SUBMERGED ARC (SAW) FLUX Lincolnwel
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Lincolnweld ® Features the chemica
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SUBMERGED ARC (SAW) ELECTRODE Linco
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SUBMERGED ARC (SAW) CONSUMABLES Not
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STICK (SMAW) ELECTRODE Excalibur®
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STICK (SMAW) ELECTRODE Excalibur ®
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MIG (GMAW) WIRE Blue Max® Stainles
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MIG (GMAW) WIRE Blue Max ® Stainle
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TIG (GTAW) CUT LENGTHS Lincoln® St
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TIG (GTAW) CUT LENGTHS Lincoln® St
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METAL-CORED (GMAW-C) WIRE Outershie
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HARDFACING STICK (SMAW) ELECTRODE W
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HARDFACING METAL-CORED GAS-SHIELDED
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HARDFACING METAL-CORED (GMAW-C) WIR
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HARDFACING FLUX-CORED SELF-SHIELDED
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HARDFACING METAL-CORED SUBMERGED AR
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HARDFACING SUBMERGED ARC (SAW) FLUX
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HARDFACING SUBMERGED ARC (SAW) FLUX
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MIG (GMAW) WIRE SuperGlaze Aluminum
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SuperGlaze ® MIG (GMAW) WIRE Alumi
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TIG (GTAW) CUT LENGTHS SuperGlaze A
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ALUMINUM & CAST IRON CONSUMABLES No
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PIPELINER ® STICK (SMAW) ELECTRODE
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Pipeliner® Welding Positions All P
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PIPELINER ® FLUX-CORED SELF-SHIELD
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES EN and ISO
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Agency Approvals NOTE: Approvals ar
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PIPELINER ® CONSUMABLES Notes 318
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Power Generation & Nuclear Lincoln
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BATCH | STICK (SMAW) ELECTRODE Exca
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE Blue Max®
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TIG (GTAW) CUT LENGTHS Lincoln® Lo
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BATCH | TIG (GTAW) CUT LENGTHS Linc
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BATCH | ORBITAL TIG (GTAW) WIRE Sup
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BATCH | FLUX-CORED GAS-SHIELDED (FC
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SUBMERGED ARC (SAW) FLUX AND WIRE C
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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PACKAGING Tubes, Cans & Cartons 5 l
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PACKAGING Reels & Stem REELS Wire T
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PACKAGING Spools A SPOOLS Wire Type
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PACKAGING Coils, Boxes & Bags COILS
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PACKAGING Drums & Pails DRUMS Wire
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PACKAGING Storage & Handling Stick
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PACKAGING Storage & Handling Metal-
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PACKAGING Storage & Handling Submer
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APPENDIX AWS Classification System
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APPENDIX Stick Electrode Types of C
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APPENDIX Submerged Arc Fluxes Flux
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APPENDIX Submerged Arc Flux/Wire Se
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APPENDIX Aluminum Typical Operating
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APPENDIX Aluminum Typical Joint Des
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APPENDIX Innershield® Wire Selecti
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APPENDIX Agency Approvals NOTE: App
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APPENDIX Safety Guidelines Diesel e
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APPENDIX Safety Guidelines ARC RAYS
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APPENDIX Safety Guidelines CYLINDER
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APPENDIX Safety Guidelines The gase
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APPENDIX Notes
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THE LINCOLN ELECTRIC COMPANY 22801
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